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Boston Acoustics PRI665 Automobile Accessories User Manual

1. 1 2 3 4 5 6 7 8 9 10 11 12 CRITICAL FUSE SIZING U V w U V W N U V w Incorrect fuse replacement size may resultin fire or inadequate oe und 480V equipment protection AC INPUT BATTERY BYPASS INPUT AC OUTPUT Replace on ly with same and rating of fuse 9 PN 40830 14 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt E 39561 DANGER RISK OF ELECTRIC SHOCK Capacitors stay charged after power has been shut off Accidental contact with live parts can cause personal injury and death Turn off and lock out all power sources Wait at least five 5 minutes for power to dissipate then check voltage before servicing 39561 1 40831 Heat sink not grounded F 58705 SERIAL LABEL UNINTERRUPTIBLE POWER SUPPLY G 57055 GND TOSHIBA INTERNATIONAL CORPORATION MFD IN U S A FROM FOREIGNAND DOMESTIC COMP CNENTS HOUSTON TEXAS 58705 Risk of electrical shock Disconnect UPS and electrically test heat sink before touching PN 40831 6 1 Warning Label Locations G8000 Series Installation and Operation Manual J 57053 control power source swit
2. Recommended external cable sizes for both 75 C and 90 C copper wire for minimum battery configurations are listed in Table 11 4 11 For extended runtime battery strings configurations consult with Toshiba Technical Support Ensure that your installation adheres to local and NEC electrical codes 36 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation 227 TABLE 11 4 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 150 KVA UNIT USE 75 C Copper Wire Block Number Cable Size Min Max Tightening Torque 75 C Copper Wire 90 C Copper Wire 1 300 kemil 2 1 AWG 250 2 1 AWG 540 4 61 _ x 2 300 kemil 2 1 AWG 250 kcmil 2 1 AWG 540in lb 61 Nem 300 kcmil 2 1 AWG 540 in Ib 61 540 in Ib 61 Nem Flywheel Input 2 AWG 2 0 2 AWG 2 0 300 in Ib 33 9 3 1 One battery string Consult factory if using more than one battery string Fastener torque specified for 1 2 in diameter grade 5 steel bolt 3 Per flywheel unit Cable sized for neutral current 1 7Xphase current Size cable appropriate to actual load type balanced unbalanced non linear 74 10 d 12 eh TABLE 11 5 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 225 KVA UNIT USE 75 C Copper Wire Block Number Cable Size Min Max Tightening Torque 75 C Copper Wire 90 C Copper Wire
3. dO SMES uoog Ra cw _ _____ __ BN Had iau Leu cox 08 8291 CLP NI S amp e AB Dy 2 218 AYINA 319 s lV id 31892 OOH alwvid AHLIN 3 doy u3 902 51 13810 Qarcosas LOM ONY HEU Vel oda 02 TYROL Vra EI Ve SOL Jade JASN TE HI 51 EL ena UO13 gt 1 394 LO il 7494 LO zuer AJIA JOR 2221 m Bore a E AH INS HHO SOS is exi Fi 2118 ar 19 dil riu eral kK 1 1 M ALIAWHS 40 31371902 JS ILON Aga DOL SO ADVE S 0 53015 NOH J2NvVHY3 2 L3NIBV2 0315959915 LHOISM XCHdgv SFCCJOSGTt L3NMIgw2 JO T1sNIgY2 WAM DOS G8000 300kVA UPS Cabling Connection Dimensions G8000 Series Installation and Operation Manual 98 TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 500kVA UPS Standard System 480V Input 480Y 277V Output T80S3K50KK6XSxx Anchorage pattern Install anchor bolts to secure the UPS to the floor
4. 79 0037 9 co mans te ism ge 82 jus iul cis Zuna 85 88 Cc 91 94 co 97 Appendix B Outline Drawings sienne nene nn u u 101 Appendix 500kVA Input and Output Cabinet Joining Instructions 105 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt IV G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 1 Introduction This manual provides information on how to safely operate your G8000 Series Uninterruptible Power System UPS This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment Qualified personnel should read this manual carefully before transporting installing and wiring the UPS In addition have a thorough understanding of the information provided in the chapters titled General Safety Instructions Important Safety Instructions Safety Precautions e Installation Precautions Please read the G8000 Series Operation Manual for
5. 1041 00 AMLN3 318V SNV4 LSrivHX3 LNdNI 1nd100 Ov 2 1 318VO SSVdA8 Ov 3119 AH IN3 318VO dO H31N30 SNOILVOIJIO3dS 313 IdINOO 33S 31ON AVH 3 LIHAA HSINId Z dOL 580 MOVE S 0 53015 cv LNOMJ JONVAHV3 IO LANIGVS 931539915 SFZZ 0S6r 13NI8VO d O ZLZ 0ZS1 L3NISVO SOM S81 LHOISA XOtddV VA 00S 5 G8000 Series Installation and Operation Manual 104 TOSHIBA Leading Innovation gt gt gt Appendix C 500kVA Input and Output Cabinet Joining Instructions Joining the G8000 500kVA Sections 1 Remove Shipping Material Retain Connection Kit Box and Manual 2 Ona leveled floor bring the two cabinets together Input cabinet on the left side See FIG 1 Leave a gap of 0 25 0 30 between the cabinets See FIG 2 0 25 0 30 OF _ BETWEEN CABINETS bd INPUT CABINET FIG 1 3 4 On Input cabinet Open the door remove back panel retain hardware See FIG 3 Insert 1 2 13X1 75 bolt flat lock washer assembly supplied two in the front and two in the back See FIG 4 amp FIG 5 G8000 Series Installation and Operation Manual 105 TOSHIBA Leading Innovation gt gt gt N a N 2 A V HA lt AS
6. DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current 11 Weights do not include batteries or other auxiliary equipment external to the UPS Rev 0 Page 1 of 3 G8000 IPG 125kVA 0 8PF G8000 Series Installation and Operation Manual 85 TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 125kVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K12KK6XS2xx ABLE KNOCK OUT PLATE BOTTOM 792 787 TERMINAL BLOCKS 13 8 X 006 I 217 1265 0 8 G8000 125KVA OUTLINE DRAWING Rev O Page 2 of 3 G8000 IPG 125kVA 0 8PF 86 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 125kVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K12KK6XS2xx Anchorage pattern Install anchor bolts to secure the UPS to the floor Use 1 2 12mm diameter anchor bolts The UPS base has four pre drilled 5 8 16 mm holes provided See the figure below for dimensions and locations h Q sk I I N A 21 7 in I x 0 5 Dia 12 mm 551 mm Front gt 29 7 in 755 mm Anchorage Pattern 8000 100kKVA UPS Rev 0 3 013 G8000 IPG 125kVA 0 8PF 08000 Series Installation and Operation Manual 87 TOSHIBA Leading Innovation gt gt gt 150kVA IPG TOSHIBA G8000 Se
7. 5 DO NOT insert metal objects or combustible materials in the ventilation slots of the UPS 6 DO NOT place hang or paste any objects on the exterior surfaces of the UPS 7 The capacitors in the UPS maintain a residual charge for a while after turning the UPS off The required discharge time for each UPS typeform is provided via a cabinet label and a CHARGE LED Wait for at least the minimum time indicated on the label and ensure that the CHARGE LED has gone out before opening the door of the UPS once the UPS power has been turned off 8 DO NOT attempt to disassemble modify or repair the UPS Call your Toshiba sales representative for repair information 9 Turn the power on only after installing ALL of the covers 10 DO NOT remove any covers of the UPS when power is on 11 Ifthe UPS should emit smoke or an unusual odor or sound turn the power off immediately 12 Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS 13 Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel While operating in the inverter mode placing the input breaker in the OFF position will switch the UPS to the battery backup mode The output of the UPS will continue uninterrupted to the load The unit must be in the bypass mode at the time that the breaker is placed in the OFF position for the UPS to shutdown powe
8. Neutral sized for 1 7X phase current Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 877 867 8773 Fax 713 896 5212 Web Site www toshiba com ind Rev 0 0 Page 1 of 3 G8000 IPG 500kVA G8000 Series Installation and Operation Manual 97 TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS ing Guide for 5OOKVA UPS 480Y 27 7N Output Installation Plann otandard System 480V Input P N T8083K50KK6XSxx R See ea uu q 00500089 VAM00S 00085 TVOINVHO 3NW zm EIA LNOUS leas 2591 EM laza ire 7 Loos oco c TTITF E _ qo tc esl Clas we 282 1374 8000 44 aly lezal dO 0 d l e rae ei AvTESIO
9. Use 1 2 12mm diameter anchor bolts The UPS base has eight pre drilled 5 8 16 mm holes provided See the figure below for dimensions and locations 3 0 in 76 mm gt Lf i a I TEM 1 Input Section Output Section 30 0 in Front s SO Gp a n v I 33 9 i 20 0 in 22 4 in 20 0 in 862 mm S08 mm 568 mm S08 mm 12 x 0 5 in Dia 12 mm Anchorage Pattern for G8000 500kVA UPS Rev 0 0 Page 3 of 3 G8000 IPG 500kVA G8000 Series Installation and Operation Manual 99 TOSHIBA Leading Innovation gt gt gt 100 G8000 Series Installation and Operation Manual Leading Innovation gt gt gt TOSHIBA Appendix B Outline Drawings ONIMVYC 3NITLOO VAM S L 00L 08 00089 9 SAU 18 IVNIW331 104 31V Id 1 0 0 3 18V L8L 26 101 G8000 Series Installation and Operation Manual Leading Innovation gt gt gt TOSHIBA SONIMV G 3NITLOO VAM 662 061 00089 q 38n5l3 ev TO dIMIS SND IWNIWAS 108 31V ld LNO ADONA 3 18V 01 31V ld G8000 Series Installation and Operation Manual LNO AQONA 31899 102 TOSHIBA Leading Innovation gt gt gt ABLE KNOCKOUTS AND OPENING 79 2 46 225 22 5 225 76 8 FIGURE B 3 G8000 300 KVA OUTLINE DRAWING G8000 Series Installation and Operation Manual 103 TOS
10. O m AC INPUT L L BATTERIES O BYPASS INPUT FZ m pam CONVERTER INVERTER Bl FLOAT CHARGE EQUAL CHARGE DISCHARGE AC OUTPUT Cj BYPASS STEP 2 BYPASS Press the BYPASS button for at least 0 5 seconds UPS LED is OFF BYPASS LED is ON INVERTER S 7 CONVERTER AC INPUT FLOAT CHARGE L 7 EQUAL CHARGE BATTERIES DISCHARGE AC OUTPUT O m BYPASS INPUT STEP 3 BYPASS Please wait until procedure is completed AC Vo 480 V AC lo 50 PRESS UPS SWITCH INPUT INVERTER To change from Bypass to UPS supply follow the Startup Procedures STEP 5 Ifthe AC switch does not function contact Toshiba or authorized representatives BYPASS INPUT FLOAT CHARGE EQUAL CHARGE DISCHARGE 2 m CONVERTER AC OUTPUT EA BYPASS G8000 Series Installation and Operation Manual 65 TOSHIBA Leading Innovation gt gt gt 14 5 Stop The procedure to stop the UPS is shown in Steps 1 3 LED Key L3 LED Off EN LED On Jul LED Flash BYPASS AC Vo 480 V AC lo 50 PRESS UPS SWITCH AC INPUT L L E BATTERIES BYPASS Bl FLOAT CHARGE EQUAL CHARGE 7 DISCHARGE BYPASS E AC INPUT L L BATTERIES O m BYPASS INPUT FLOAT CHARGE EQUAL CHARGE E DISCH
11. TOSHIBA Leading Innovation 227 UNINTERRUPTIBLE POWER SYSTEM UPS G8000 SERIES INSTALLATION and OPERATION MANUAL 480 480 V 80 100 125 150 225 300 500 kW Document 61001 002 April 2013 Copyright 2013 Toshiba International Corporation All rights reserved TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS G8000 SERIES INSTALLATION and OPERATION MANUAL 480 480 V 80 100 125 150 225 300 500 kW Document 61001 002 April 2013 c UL Dus Copyright 2013 Toshiba International Corporation All rights reserved G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for usage in equipment that requires extraordinarily high quality and or reliability nor are they intended to be used in equipment that if a malfunction or failure occurs may result in loss of human life or bodily injury collectively referred to as Unintended Usage Unintended Usage includes atomic energy control instruments airplane or spaceship instruments transportation instruments traffic signal instruments combustion control instruments life support equipment all types of safety devices etc
12. e Storage temperature range 4 to 104 F 20 to 40 C The optimum storage temperature is 70 F 21 C A higher ambient temperature will require recharging more frequently during storage Avoid the following storage locations Locations that are subject to extreme temperature changes or high humidity Locations that are subject to high levels of dust or metal particles Locations that are subject to excessive vibration Inclined floor surfaces 8 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 Installation Precautions Install the UPS in a controlled environment Improper storage and installation environment may deteriorate insulation shorten component life and cause malfunctions See Table 5 1 UPS Installation Environment Standards DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries and cause physical damage to internal components Keep the SPECIFIED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections will lead to insufficient ventilation and or cause malfunctions Install anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured Only factory authorized personnel should relocate modify or replace parts in the UPS a
13. F 20 25 C A maximum temperature range of 32 104 F 0 40 C should be observed The optimal relative humidity at the storage location should be between 50 60 Humidity must not exceed 90 e Avoid locations where UPS may be exposed to corrosive gas Avoid locations with dirt and or dust TABLE 9 1 UPS STORAGE OPERATING ENVIRONMENT STANDARDS Item sd Environment standard Storage Location Relative The relative humidity must be between 30 and 90 and without condensation y due to temperature changes Dust Dust must not exceed normal atmospheric levels and must not include conductive particles silicone or oils 9 1 Operating Precautions Initial startup comisioning of the UPS should be performed by factory authorized personnel 1 The UPS should not be powered up until the entire operation manual has been read 2 The voltage of the input power source must be within the rated input voltage range The G8000 Series Installation and Operation Manual 23 TOSHIBA Leading Innovation gt gt gt input frequency range must be within the rated input frequency range 3 The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS 4 If using the UPS to provide power to motors that require high starting current or with motors that require a long starting time call Toshiba support for guidance in over sizing the UPS for lock rotor current
14. FAULT1 Battery over temperature warning occurs AC OUTPUT L1 BYPASS In protection charge mode the battery is automatically charged at a voltage about 596 lower than float charge If the BATT FAULT 1 warning message goes away and a programmed duration is elapsed about 24 hours this mode will automatically be changed back to float charge Thus it is not usually required to change the recharge mode manually back to the float charge G8000 Series Installation and Operation Manual 69 TOSHIBA Leading Innovation gt gt gt 14 9 Emergency Power Off EPO Press the EPO switch for immediate shutdown of all power through the UPS The signal from the EPO is processed as a hard fault by the UPS and results in gate blocks on the transistors and opens all the internal contactors To Reset the UPS after triggering the EPO do the following 1 Shut Down the UPS as described in section 14 6 2 Restart the UPS as described in section 14 3 15 Troubleshooting When an error occurs in the UPS error data is displayed on the LCD screen This section will describe the types of errors the error messages displayed on the LCD screen and the procedures to correct the errors 151 Types of Errors The following types of errors may occur in the UPS TABLE 15 1 OPERATION TYPES Description Fault Fault Trip The UPS has been tripped and has stopped operating The UPS is in Bypass mode Warning 1 Input
15. check the power source to make sure AC input power is on 4 Make sure battery breaker s auxiliary A contact is connected to the terminal block TB1 62 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 14 3 Startup Procedures The procedure to start the UPS is shown in Steps 1 5 STEP 1 Turn on the control power supply switch Figure 14 1 and ensure the operation lock is set to OPERATION Figure 13 1 1 STEP 2 Wait for a few seconds STEP 3 Press the RUN button for at least 0 5 seconds CONVERTER LED is and INVERTER LED flashes G8000 Series Installation and Operation Manual LED Key LED Off mam LED On Juli LED Flash SYSTEM INITIALIZE BA INVERTER N AC INPUT L L BATTERIES O BYPASS INPUT FLOAT CHARGE EQUAL CHARGE DISCHARGE CONVERTER BYPASS PRESS RUN SWITCH a CONVERTER FLOAT CHARGE EQUAL CHARGE 7 DISCHARGE AC INPUT L 1 BATTERIES O m BYPASS INPUT BYPASS UPS STARTING WAIT FOR A WHILE ITT CONVERTER O AC INPUT 1 BATTERIES O x BYPASS INPUT INVERTER FLOAT CHARGE EQUAL CHARGE DISCHARGE BYPASS 63 TOSHIBA Leading Innovation gt gt gt Step 4 5 continues the procedur
16. 4 x 250 kcmil If required Most Battery and Flywheel Cabinets are equipped with built in breakers AC Output 480 277 3 Phase 4 Wire Rated Power External Feeder Wire Size Overcurrent Protection Min Max Per Phase Min Max for Neutral 350 AT 2 x 4 0 2 x 250 kcmil 4 x 4 0 4 x 250 kcmil Important Notes Cable sizing calculations based on the following assumptions 1 CABLE ACCESS Top and Bottom Minimum size is smallest size based on ampacity at 30 Maximum Current required at Primary AC Input based on full Maximum size cable is based on cable bend radius load output and maximum battery charging current limitations at the UPS terminals Output load conductors are to be installed in separate Neutral sized for 2X phase current conduit from input conductors Not more than 3 current carrying conductors installed in Control wires and power wires are to be installed in separate conduit in ambient temperature of 30 conduits Temperature rating of copper conductors terminals 75 Recommended AC input and output overcurrent protection Reference 2005 NEC Handbook Table 310 16 based on continuous full load current per NEC NOTE Consult latest edition of applicable Wiring shall comply with all applicable national and local national and local codes for possible electrical codes p variations Grounding conductors to be sized per NEC Article 250 122 I Neutral conducto
17. AWG Battery Terminals 12 13 2 x 6 AWG to 350 kcmil 3 Cable sized for neutral current 1 7Xphase current Size cable appropriate to actual load type balanced unbalanced non linear G8000 Series Installation and Operation Manual 33 TOSHIBA Leading Innovation gt gt gt 11 2 150 225 300 and 500 kVA Buss Strip Terminals and Power Cables Note Always consult your site specific local state and NEC electrical codes for wiring cabling and circuit protection device requirements The 150 225 300 and 500 kVA UPS units have buss strip power terminals Figure 11 4 is a typical buss strip for a 150 225 kVA UPS us Figure 11 5 shows the arrangement of the terminal buss 3 in strips for the 150 and 225 kVA UPS units The terminal 77 mm buss strips are located inside at the bottom of the UPS The dashed line on terminals 1 13 indicates the side view sin Dia of the bolt holes Use 1 2 inch bolts to attach the lugs 1 27 mm i 1 97 in TL n in Figure 11 6 shows the arrangement of the terminal buss 50 mm 45 mm strips for the 300 UPS The buss strips are located inside at the top of the unit 5 3 in 135 mm FIGURE 11 4 TERMINAL BUS DETAIL ac Input I I I I 1 I Optional Flywheel Input fuse Flywheel connects to Battery o L o I L j AC INPUT BYPASS INPUT AC OUTPUT BATTERY Note Contact the factory if using more than one battery
18. Backup DC Capacity for Full Maximum Discharge psy Load Output at Full Load Output Overcurrent Protection we m _ Battery 350 A If required Most Battery Cabinets are equipped with built in breakers Suggested External AC Output 480 277 3 Phase 4 Wire External Feeder Wire Size Min Max AWG or kcmil at 75 C Temp Rating 2 x 3 0 2 x 4 0 Rev 2 2 Suggested External Rated Output Power Overcurrent Protection kVA P Important Notes CABLE ACCESS Bottom only Maximum Current required at Primary AC Input based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 36 3 wire ground Alternate AC Input 3 4 wire ground AC Output 39 4 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible disch
19. External Feeder Wire Size ad dbi Overcurrent Protection Min Max Per Phase Min Max for Neutral 80 10 96 125 A 1 0 2 x 2 0 2 x 1 0 2 x 2 0 Important Notes Cable sizing calculations based on the following assumptions Rev 2 2 CABLE ACCESS Bottom only Maximum Current required at Primary AC Input based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 36 3 wire ground Alternate AC Input 36 4 wire ground AC Output 36 4 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current Weights do not include batteries or other auxiliary equipment external to the UPS G8000 Series Installation and O
20. HAC AG 800 AT 3 x 400 kcmil 3 x 500 kcmil 6 x 400 kcmil 6 x 500 kcmil Important Notes CABLE ACCESS Top only Maximum Current required at Primary AC Input based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 36 3 wire ground Alternate AC Input 36 4 wire ground AC Output 36 4 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current Weights do not include batteries or other auxiliary equipment external to the UPS Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 Maximum size cable is based on cable bend radius limitations at the UPS terminals
21. INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 877 867 8773 Fax 713 896 5212 Web Site www toshiba com ind Page 1 of 3 G8000 IPG 300kVA 94 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 300KVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K30KK6XSxx Cable Entry Top Only M e 2 C gt i m 1 G8000 Series Installation and Operation Manual Right Side Front 95 TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 300KVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K30KK6XSxx Anchorage pattern Install anchor bolts to secure the UPS to the floor Use 1 2 12mm diameter anchor bolts TheUPS base has eight pre drilled 5 8 16 mm holes provided See the figure below for dimensions and locations a a I I 8 05 Di 3 29 6 10 5 in Dia i 650 mm Front 4 amp 4 8 0 gt e 22 5 in 22 5 in 22 5 in 571mm 571mm 571mm Anchorage Pattern for G8000 300kVA UPS 96 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 500kVA IPG TOSHIBA G8000 Series UPS Installation Planning Guide for 500kVA UPS Standard Sys
22. NC ASH a lt FIG 4 5 On Output cabinet Open the door Insert Neutral bus between the cabinets as shown in FIG 5 amp FIG 6 and connect on corresponding output and input cabinet neutral bus using 3 8 16X1 25 bolt flat belleville washer and nut supplied Insert Belleville washer between flat washer and nut 6 Insert AC Bus qty 3 between the cabinets as shown in FIG 5 amp FIG 6 and connect on corresponding output and input cabinet AC bus using 1 2 13X1 25 bolt flat bel leville washer and nut supplied Insert Belleville washer between flat washer and nut 7 Insert DC Bus qty 2 between the cabinets as shown in FIG 5 amp FIG 6 and con nect on corresponding output and input cabinet DC bus using 1 2 13X1 25 bolt flat belleville washer and nut supplied 106 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation 227 Insert Belleville washer between flat washer and nut CONTROL CONNECTOR FROM INPUT CABINET 8 Connect the Control plug connector male located in input cabinet to the mating connector female in the output cabinet thru conduit plate in the side panels See FIG 5 amp FIG 6 9 Connect the Ground cable located in input cabinet to the Ground Bus located in the output cabinet thru the grommet hole in the side panels NOTE SEE MANUAL PAGE 38 FOR CONNECTING POWER CABLES amp ANCHOR ING THE CABINETS TO THE FLOOR AFTER CONNECTING
23. NFPA 70E for additional safety requirements Qualified Personnel shall 1 Have read the entire operation manual 2 Be trained and authorized to safely energize de energize ground lockout and tag circuits and equipment and clear faults in accordance with established safety practices 3 Be trained in the proper use and care of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices 4 Be trained in rendering first aid 5 Be knowledgeable of batteries and the required handling and maintenance precautions For further information on workplace safety visit www osha gov Misuse of equipment could result in injury and equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment G8000 Series Installation and Operation Manual 25 TOSHIBA Leading Innovation gt gt gt DO NOT dispose of the batteries in a fire The batteries may explode DO NOT open or mutilate the batteries Released electrolyte is harmful to the eyes and skin and could also be toxic DANGER A battery can present a risk of electrical shock and high short circuit current 9 3 Disposal Please contact your local or state environmental agency for details on disposal of electrical components and packaging in yo
24. O i G8000 Series Installation and Operation Manual cO N G8000 225 KVA OUTLINE DRAWING TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 225kVA UPS Standard System 480V Input 480Y 277V Output T80S3K22KK6XSxx Anchorage pattern Install anchor bolts to secure the UPS to the floor Use 1 2 12mm diameter anchor bolts The UPS base has four pre drilled 5 8 16 mm holes provided See the figure below for dimensions and locations k Back 217in I 4x05in Dia 12mm 1 551 Front 46 1 in 1171 mm Anchorage Pattern for G8000 225kVA UPS Rev 2 3 Page 3 of 3 G8000 IPG 225kVA G8000 Series Installation and Operation Manual 93 TOSHIBA Leading Innovation gt gt gt 300kVA IPG TOSHIBA G8000 Series UPS Installation Planning Guide for 300KVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K30KK6XSxx General Mechanical Information Dimensions Weiaht Floor Approximate Full Load Mechanical W xDxH 9 Loading Heat Rejection for Ventilation and Maintenance Access 76 8 x 35 7 x 79 2 4 575 89 011 1575 4355 O O Clearance Inches from UPS Primary AC Input 480V 3 Phase 3 Wire vercurrent Protection 326 329 396 409 600 AT 2 250 kcmil 3 x 2 0 Maximum Input Power Demand Normal Mode Recharge Mode Alternate Bypass AC Input 480
25. OSHA ISO Listings Standards 9001 IEC298 IP20 3 Years Parts and Labor Yes for input and output signals Monitor Warranty Ing Dry Contacts Included 65232 Port Included Intelligent Monitor SNMP Modbus RTU Modbus TCP BACNET METASYS ing Optional Display LCD Touch Panel for Local Monitoring Operation and control Emergency Power Included Off Config Input Conv 6 diode Bridge Rectifier uration Battery Cct IGBT Chopper IGBT Converter with PWM G8000 Series Installation and Operation Manual 51 TOSHIBA Leading Innovation gt gt gt 12 2 Typical Efficiency vs Load LOU sc ee T 93 Actual efficiency may differ due to manufacturing variations and input power quality 52 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 13 Operator Interface Table 13 1 shows the functions of the operating buttons on the graphic display panel NOTICE Press an operating button for at least 0 5 seconds to change UPS modes Press the reset button for at least 5 seconds to reset the UPS The UPS may not respond if the button press is too short TABLE 13 1 BUTTON AND INDICATOR FUNCTIONS See fig 13 1 and 13 2 Function O 6 SCROLLDOWNBUTTON SeolstelCDsceensdom O O UPSBUTTON Transfers from bypass operation to normal operation 9 BYPASS BUTTON Transfers from normal operation bypass operation during Bypas
26. Power Failure Power is supplied from the battery When the warning is corrected power will automatically be supplied from the AC input Warning 2 Stop and Restart The UPS transfers to Bypass supply and the UPS stops operating When the warning is corrected the UPS will Warning automatically be restarted and revert to UPS supply Warning Operation Control An error or a phenomena related to an error occurred Since this problem does not directly affect operation the system switches to synchronized mode Guidance An error or indication of an error has occurred but operation was not affected 70 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 15 2 Faults and Warnings Data Screen This screen appears when a trip error is detected Up to 10 screens of fault data can be displayed Figure 15 1 and Table 15 2 show a sample screen and describe the data shown in the screen FAULTS amp WARNINGS 1 1 UPS OVERLOAD 2 09 09 06 08 05 30 ANOTHER ITEM 4 FIGURE 15 1 SAMPLE FAULT DATA SCREEN TABLE 15 2 FAULT AND WARNING DATA SCREEN DESCRIPTIONS Name Description o The number of the message in the order that it was detected 1 10 Up to 10 screens of fault data can be displayed Shows the type of the fault or warning message The date mm dd yy and time in 24 hour format the fault was 3 Time detected 1 Number Scroll Indicator Indicates there
27. Qualified Personnel shall Have read the entire operation manual Be familiar with the construction and function of the UPS the equipment being driven and the hazards involved e Be trained and authorized to safely energize de energize ground lockout tagout circuits and equipment and clear faults in accordance with established safety practices Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt e Be trained in rendering first aid For further information on workplace safety visit www osha gov 2 4 Factory Authorized Personnel Factory authorized personnel have been factory trained and certified to install service and repair the UPS Contact the Toshiba Customer Support Center for assistance in locating the factory authorized personnel nearest you 3 Important Safety Instructions The following contains important instructions that should be followed during the installation operation and maintenance of the G8000 Series UPS Please refer to the battery manufacturer s instructions for details on operating maintaining and or replacing the batteries for each system Keep unauthorized personnel from batteries Only a certified service representative with battery experience
28. Signal Words The signal words listed below are used throughout this manual When the words DANGER WARNING CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed The word DANGER in capital letters preceded by DA N G E R the safety alert symbol indicates that an imminently hazardous situation exists and if not avoided will result in loss of life or serious injury to personnel The word WARNING in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in loss of life or serious injury to personnel The word CAUTION in capital letters preceded by the safety alert symbol indicates that a potentially hazardous situation exists and if not avoided may result in minor or moderate injury The word NOTICE in capital letters without the safety N alert symbol indicates a potentially hazardous situation exists and if not avoided may result in equipment and property damage 2 3 Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 7OE for additional safety requirements
29. T80S3K12 T80S3K15 T80S3K22 T80S3K30 T80S3K50 KK6XSxx KK6XSxx KK6XSxx KK6Xxx KK6XSxx KK6XSxx KK6XSxx Input Rated Output 80 100 kVA 125 150 225 300 kVA 500 kVA Capacity 80 kW 100 kW 100 kW 150 kW 225 kW 300 kW 450 kW Voltage 480 VAC 10 to 15 60 Hz 5 Configuration 3 Phase 3 Wire GND Input kVA 89 kVA 111 kVA 112 kVA 163 kVA 247 kVA 329 kVA 484 kVA Normal Charging 100 kVA 122 kVA 123 kVA 174 258 340 kVA 505 Walk in Function EEPROM Upgrade Maximum Input 107 134 135A 196 A 297 396 A 582A Current 120 A 147 A 148 A 209 A 311 A 409 A 608 A Normal Charging Reflected THD 5 100 Load lt 6 25 Load Bypass Configuration 3 Phase 4 Wire Gnd Voltage 480 277V 10 Hz 595 Bypass Overload 1000 for 1 Cycle 500 for 2 Cycle Capacity Battery 180 240 Lead Acid Contact factory for alternative options Ripple Current AC Ripple on DC Bus 0 2 of DC Voltage without batteries Back up Time Application Specific Max DC Charging 30A 30A 30A 30A 30A 30A 45 Current Max Discharge 292 A 359 A 365A 533 805A 1073A 1193 A Battery Capacity 88 kWB 108 kWB 110 kWB 160 kWB 242 kWB 323 kWB 478 kWB Required for Full Load Output 480V 408V 540V G8000 Series Installation and Operation Manual 49 TOSHIBA Leading Innovation 227 KK6XSxx KK6XSxx KK6XSxx KK6Xxx KK6X
30. acd ceni a eee eee ee eee ea en raura llc G8000 500KVA INPUT SECTION G8000 500 OUTPUT SECTION 1 2 3 4 5 6 9 10 11 l I 7 12 13 14 V W U V W GND U V W Ld AC INPUT 6 ES BYPASS INPUT AC OUTPUT BATTERY _ o NES NN uli ____ EE Hamm s ____ k FIGURE 11 8 TERMINAL BUSS ARRANGEMENT FOR 500 KVA UPS For UPS equipped with buss strip terminals for the A C INPUT BYPASS INPUT A C OUTPUT and BATTERY connections Toshiba recommends using the compression lugs listed in Table 11 3 or their equivalent for cable terminations to be mounted on the bus strips G8000 Series Installation and Operation Manual 35 TOSHIBA Leading Innovation gt gt gt See Table 11 5 Table 11 6 for recommended cable sizes for the 150 225 300 and 500 kVA UPS TABLE 11 3 RECOMMENDED CRIMP TYPE COMPRESSION LUGS FOR BUS STRIP TERMINALS Recommendation Crimp tool Required Burndy type Y35 or Y46 Color Key Burndy YA25 5 CRA 1 OL Burndy YA25 LB YA26 CRA 2 OL YA2T LB 14 101 14 101 17 298 17 298 18 324 300 MCM 350 MCM Burndy YA31L Red 18 5 CRA 350 Red 18 600 MCM Burndy YA36L Green 22 5 600 22 TABLE 11 4 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 150 KVA UNIT USE 75 C Copper Wire B
31. based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 36 3 wire ground Alternate AC Input 3 4 wire ground AC Output 39 4 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC 10 DC wires should be sized to allow not more than a 2 volt 11 Rev 2 2 drop at maximum discharge current Weights do not include batteries or other auxiliary equipment external to the UPS 300 kcmil 2 x 1 2 x 300 kcmil 4 x 1 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 Maximum size cable is based on cable bend radius limitations at the UPS terminals Neutral sized for 2X phase current Not more than 3 current carrying conductors installed
32. dctnemaenice sep dcnensosbaseuckeceeanecessmenseesnbaamesusensenerss 14 6 1 Warning Label Locations 15 Weight and DIMENSIONS C 18 TANS u 19 8 1 Transporting By Crane 20 92 Transporungy uuu uuu aaa 21 Storage Operating Environment nnn nnn nnn 23 91 Operating Precautions uuu uy u E RAE 29 9 2 Maintenance Precautions 25 DEPO MERECE ua a a eee 26 li IL UIO E u E 27 TOG hip ACKING u 28 10A UPS 28 ANCO BOIS 29 Meminit 30 11 1 80 100 125 kVA Terminal Blocks and Power 32 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 11 2 150 225 300 and 500 kVA Buss Strip Terminals and Power Cables 34 11 3 UPS Power Ca
33. is a fault screen after this screen Indicates there are fault screens before and after this screen Indicates whether there is a fault screen before or after this screen 4 Indicates there is fault screen before this screen G8000 Series Installation and Operation Manual 71 TOSHIBA Leading Innovation gt gt gt 15 3 LCD Fault amp Warning Displays When a fault occurs a screen is shown as in Figure 15 2 When a warning occurs a screen is shown as in Figure 15 3 Select the desired fault or warning data to be displayed using the scroll buttons BYPASS FAULT STOP FAULTS amp WARNINGS 1 FUSE BLOWN 09 09 06 08 05 30 FIGURE 15 2 FAULT DISPLAY UPS SUPPLY AC VO 480 V AC 10 50 FAULTS amp WARNINGS 1 UPS OVERLOAD 09 09 06 08 05 30 FIGURE 15 3 WARNING DISPLAY 72 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 15 4 Fault Messages Figure 15 4 show the locations for fault detection Tables 15 3 through 15 7 gives details for the fault and warning messages referred to in section Fault Data Screen The item code associated with each fault or warning message may be used to determine the physical location of the fault or warning by referring to Figure 15 4 The UPS unit may be shipped with different protective configurations from the standard shown in Figure 15 4 if specified by the customer See the protective configuration indicated o
34. location and functions of the operating switches to operate the UPS If the UPS produces smoke or smells strange immediately turn off all AC and DC input circuit breakers Continued operation may result in fire Contact Toshiba or Authorized representatives DO NOT turn off the control power supply switch 8A during UPS operation This may result in UPS faults EPO Switch Emergency Power Off Switch See Section 14 9 Control Power Supply Switch FIGURE 14 1 EPO AND CONTROL POWER SUPPLY OPERATING SWITCHES G8000 Series Installation and Operation Manual 61 TOSHIBA Leading Innovation gt gt gt 14 1 Operation Types The operation types are summarized below TABLE 14 1 OPERATION TYPES Complete Shutdown Turn off the control power supply Shut down the UPS completely Float Equalize Charge Changing the battery recharge mode between float charge and equalize charge Protection Charge Automatic recharge mode transition from protection charge to float charge Startup Starting up and operating the UPS Stop Stop the inverter and chopper charger Switch Power Supply Switching power supply source between UPS and Bypass 14 2 Pre operational Check Perform the pre operational check before operating the UPS Before operating the UPS 1 Make sure all covers panels are in place and secured 2 Make sure the temperature in the UPS Battery room is within specified limits 3 Before starting the UPS
35. reference and review Dimensions shown in the manual are in metric and or the English customary equivalent Toshiba International Corporation reserves the right without prior notice to update information make product changes or discontinue any product or service identified in this publication Toshiba is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Toshiba International Corporation shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2013 Toshiba International Corporation All rights reserved Printed in the U S A Toshiba s Customer Support Center Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System UPS Toshiba Customer Support Center 8 a m to 5 p m CST Monday through Friday USA Toll Free 877 867 8773 Tel 713 466 0277 Fax 713 896 5212 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn UPS Product Manager For fur
36. should perform service on batteries Misuse of this equipment could result in personal injury and or equipment damage In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment The UPS system input and output is NOT equipped with an over current protection device or an output disconnection at the AC output The user should provide circuit breakers between the UPS AC input or Bypass input and the power sources and between the UPS output and the critical load input The minimum device ratings are listed in Table 3 1 TABLE 3 1 UPS MINIMUM DEVICE RATINGS CAPACITY RATED OurPUT INPUT BREAKER RATING OuTPUT BREAKER RATING 80 kVA 480 V 277 V 480 V 150A 480 V 125A 100 kVA 480 V 277 V 480 V 200A 480 V 150A 125 kVA 480 V 277 V 480 V 200A 480 V 200A 150 kVA 480 V 277 V 480 V 300A 480 V 250 225 480 277 V 480 V 400 A 480 V 350 A 300 kVA 480 V 277 V 480 V 600 A 480 V 500 A 500 kVA 480 277 V 480 V 800 A 480 V 800 A 80 100 150 225 300 kVA Temperature restrictions The maximum operating ambient temperature is 86 F 30 C at 1 0 PF and 104 F 40 C at 0 8 PF If the UPS is exposed to the same ambient temperature as the battery system the maximum operating ambient temperature is 86 F 30 C at 1 0 PF 90 F 32 C at 0 8 PF Table 3 2 lists the nominal battery volt
37. spec rather than the float charge in order to prevent voltage deviations among battery cells This should be done once every six months if possible The G8000 UPS will automatically perform the equalize recharge after battery backup operation 68 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 14 8 Changing to Float Charge from Protection Charge If applicable The manual procedure to change from protection charge to float charge is shown in Step 1 3 This operation applies to batteries after they have experienced over temperature condition See the Note below for an explanation of float charge and protection charge LED Key LED Off Em LED On Jai LED Flash STEP 1 UPS SUPPLY Make sure that the EQUAL LED is ON AC Vo 480 V lo 50 AC INPUT CONVERTER INVERTER FLOAT CHARGE EQUAL CHARGE BATTERIES DISCHARGE S BYPASS INPUT STEP 2 Make sure that the BATT FAULT1 warning UPS SUPPLY goes away AC Vo 480 V AC lo 50 STEP 3 Press FLOAT EQUAL button for at least 0 5 O m seconds XCUNBUT Bl FLOAT CHARGE EQUAL CHARGE DISCHARGE CONVERTER Procedure completed BATTERIES A The battery is normally being charged at float syrass weur charge mode To prevent thermal runaway of the battery this mode will automatically be changed to protection charge when a BATT
38. 0 Ib 1790 Ib 2556 Ib 30691 4725 lb TBD 812 kg 812 kg 1159 kg 1392 kg 2143 kg Floor Loading 210 Lbs ft2 210 Lbs ft 245 Lbs ft 240 Lbs ft 247 Lbs ft2 1023 kg m2 1023 kg m2 1196 kg 1173 kg 1204 kg m 2 m2 m 50 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation 227 G8000 Specifications Model Number T80S3K08 T80S3K10 T80S3K12 T80S3K15 T80S3K22 T80S3K30 T80S3K50 KK6XSxx KK6XSxx KK6XSxx KK6Xxx KK6XSxx KK6XSxx KK6XSxx Environ Dimension Width 36 8 in 935 mm 55 1 in 1400 mm 76 8 in 101 8 in ment 1951 mm 2586 mm cont Depth 32 5 in 826 mm 31 8 in 808 mm 35 7 in 37 4 in 907 mm 945 mm Height 79 2 in 2012 mm 79 4 in 79 7 in 2017 mm 2024 mm Cable Access Bottom Access Top or Bottom Access Minimum Top 15 75 400 mm Clearance Front 43 7 16 1100 mm 37 in 940 mm Back Left Right Sides Zero Heat Loss to be 28 321 33 746 37 281 38 524 67 667 89 011 110 262 Removed Full BTUs hr BTUs hr BTUs hr BTUs hr BTUs hr BTUs hr BTUs hr Load Audible Noise 65 dBA 1m Typical 68 dBA 1m Typical 72 dBA Q 78 dBA 1m Typical 1m Typical Operating Tem 32 F to 86 F 0 C to 30 C for 1 0PF 32 F to 104 F 0 C to 40 C for 0 8 PF perature Operating Humid 30 to 90 Non Condensing ity Operating Altitude 3200 ft 1000 m UL 1778 UL 17025 cUL 22 2 No 107 1 ANSI C62 41 IEEE 587 Cat B NFPA 70
39. 10 3 HOLE LOCATIONS DIMENSIONS ON BOTTOM OF UPS G8000 Series Installation and Operation Manual 29 TOSHIBA Leading Innovation gt gt gt 11 UPS Wiring Note Always consult your local and NEC electrical codes for wiring cabling and circuit protection device requirements Figure 11 1 illustrates the external wiring of the single input G8000 UPS See corresponding section to each wiring term Power cable connection at terminal blocks buses and external breaker provision for the AC input output Bypass Input and DC input Earth ground wire at grounding terminal Control wire terminal TB1 battery cabinet and bypass breaker Contactor Thyristor Bypass Contactor AC Input Input 363W Contactor oo Output 3 4W Input Breaker Rectifier Inverter Inverter Output i Breaker Charger 1 DC input Ground Battery o Breaker Battery Cabinet gt FIGURE 11 1 SINGLE INPUT EXTERNAL WIRING DIAGRAM An external maintenance bypass may be installed in parallel with the UPS to allow servicing of the G8000 while maintaining power to the UPS load Contact the Toshiba Customer Service for further information 30 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Figure 11 2 illustrates the external wiring of the dual input G8000 UPS See corresponding
40. 2 4 0 2 260 kemi 4 4 0 4 250 kcmil 4 3 0 4 4 0 AWG 540 in Ib 61 2 4 0 2 250 kcmil 2 3 0 2 4 0 AWG 2 4 0 2 260 kemi 2 4 0 2 250 komil 4 4 0 4 250 kcmil E 13 540 in Ib 61 Nem 300 in ib 33 9 N m One battery string Consult factory if using more than one battery string Fastener torque specified for 1 2 in diameter grade 5 steel bolt 3 Per flywheel unit 4 4 0 4 250 kcmil 4 3 0 4 4 0 AWG M M 11 G8000 Series Installation and Operation Manual 37 TOSHIBA Leading Innovation gt gt gt 4 Cable sized for neutral current 1 7Xphase current Size cable appropriate to actual load type balanced unbalanced non linear TABLE 11 6 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 300 KVA UPS Bus Number Cable Size Min Max Tightening 75 C Copper Wire 90 C Copper Wire Torque 540 61 Nem 20 2 250 komt 3 110 540 inb 61 Nem 020 300 kmi 3 20 2 250 komil 3 110 840 61 Nem 540 inb 61 Nm 300 in Ib 33 9 Nem One battery string Consult factory if using more than one battery string 2 Fastener torque specified for 1 2 in diameter grade 5 steel bolt 3 Per flywheel unit 4 Cable sized for neutral current 1 7Xphase current Size cable appropriate to actual lo
41. 67 14 7 Changing Between Float Charge and Equalize Charge 68 14 8 Changing to Float Charge from Protection Charge If applicable 69 14 9 Emergency Power Off EPO 70 Uude 9 70 SS ONERE 70 15 2 Faults and Warnings Data Screen 71 15 3 LCD Fault amp Warning 5 emnes 72 Uo ME MNT cr 73 15 5 LCD Scroll w faults or 5 75 15 6 Restoring UPS Operation 76 58000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 16 Periodic Maintenance Parts Replacement 77 16 1 Scheduled Maintenance a nn nnne nnns 77 162 Pans uuu uuu u uuu uuu anced es eee kala a bsa Appendix A Installation Planning Guides 79 OL E
42. 8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Figure 11 12 shows the four 4 cable landing plates provided at the top of the 300 kVA UPS Seven 7 holes must be punched during installation The dashed rectangle indicates the UPS opening behind the conduit landing plates 3 15 in amp g 2 z N N y 21 26 in ohe 37 4 in y GROUND j A CONTROL WIRE E gt c WIRES 9 M Recommended Conduit Placement Order in Top Conduit CONDUIT LANDING PLATES DIMENSIONS Landing Plates FIGURE 11 12 TOP ACCESS CONDUIT LANDING PLATES 300 KVA Figure 11 13 shows the three 3 conduit landing plates provided at the top of the 500 UPS The dashed rectangle indicates the UPS opening behind the conduit landing plates Ensure that your installation adheres to local and NEC electrical codes CABLE ENTRY PLATE CABLE ENTRY PLATE CABLE ENTRY PLATE AC INPUT BYPASS INPUT AC OUTPUT DC INPUT CONTROL 28 0 X 6 3 711 MM X 161 MM 28 0 X 6 3 711 MM X 161 MM 28 0 X 6 3 711 MM X 161 MM FIGURE 11 13 TOP CONDUIT LANDING PLATES FOR THE 500 KVA UPS 41 08000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 11 4 External Breakers The G8000 UPS units are not equipped with circuit breakers Qualified personnel should provide the external breakers for the AC input output
43. AL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES DEATH OR DESTRUCTION OF THE UPS TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY PRODUCTS HEREIN TO IMPROVE RELIABILITY FUNCTION OR DESIGN TOSHIBA DOES NOT ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS DESCRIBED HEREIN NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS NOR THE RIGHTS OF OTHERS G8000 Series Installation and Operation Manual 5 TOSHIBA Leading Innovation gt gt gt 4 2 General Maintenance DO NOT remove the rear side panels or any sheet metla not designed to be removed Removing rear side panels may result in electric shock burns personal injuries or UPS failure Keep the area arround the UPS clean Use a vacuum cleaner to clean the UPS Only factory authorized personnel sould perform internal general maintenance on the UPS Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for informaton on proper disposal of UPS components It is illegal to dispose of certain components without conforming to environmental regulations for indusrial commercial waste 4 3 Transporting Unpacking When transporting the UPS by crane follow the SPECIFIED WORK PROCEDURE The suspension wire angle should be less than 60 The UPS falling or overturning ma
44. ARGE AC OUTPUT BYPASS PRESS RUN SWITCH CONVERTER INVERTER O m AC INPUT L L E BATTERIES O x BYPASS INPUT FLOAT CHARGE 7 EQUAL CHARGE DISCHARGE ESI BYPASS 66 STEP 1 Transfer to Bypass supply as described in Switch Power Supply UPS LED is OFF BYPASS LED is ON STEP 2 Turn off the DC Input Breaker 72B on the external battery cabinet and press the G8000 STOP button for at least 0 5 seconds BATTERIES LED is OFF INVERTER LED flashes then OFF FLOAT CHARGE LED and CONVERTER LED are STEP 3 Wait until procedure is completed G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 14 6 Complete Shutdown The procedure to turn off the control power and shut down the UPS completely is shown in Steps 1 6 STEP 1 Transfer to Bypass supply as described in Switch Power Supply DC V 0 UPS LED is OFF BATT V 0 V BATT I 0 BYPASS LED is ON STEP 2 Turn off the DC input breaker and press the STOP button for at least 0 5 sec BATTERIES LED is OFF INVERTER LED flashes then OFF FLOAT CHARGE LED and CONVERTER LED are OFF STEP 3 Please wait until procedure is completed STEP 4 Scroll the LCD screen to see the DC INPUT and make sure DC bus voltage is 0V STEP 5 Turn off the control power suppl
45. HIBA Leading Innovation gt gt gt ONIMVYG 3NITLOO VAM 00S 00089 AYNSIS ITSM me OOM OA SIL LIT LS SAA OL EL 38 21 3494 10 00500089 NOLLvHOdHOO 1VNOILVNH3INI VBIHSOL ar SI sau CC 92 VO WIM VAMOOS SdN 00089 Su3HLO OL qaso12siq qasn A8 LON TIVHS TYNOLLWNYAZLNI VBIHSOL Z Uef Gc 417 JNITLOIO TIVOINVHO3IN 40 ALM3dOMd SI VIN SIHL aum xA N S00 OL XXXX V MIIA LNOUS MIIA 3GIS 1437 9892 216 3ONVH3T101 2991 RM 826 294 SIR e 92 809 899 809 298 Is il 006 se9 09 1 O02 zz QOz lng 0SZ 0 92 B g GB a 0 MNOS 5 YOHONV 19 841 0091 0eX 02 0902 Hi zal 133 tese Tre 9 c 8661 aio HOLIMS 282 d Y 1 LOE 027 d o e 13NISVO d O 13NI8VO lost d l LA roc 679 9 12 E mm Lz 7 9 01 519 SZ 0 1148 MIIA dO 1 ONIMS YOO S98y 5 HIY SNOILVNINYSL eod ONIN3dO 19 cox 08 1 891 0 99 826 g 9
46. Phase 3 Wire Maximum Input Power Demand Normal Mode Recharge Mode kVA Amps 112 123 E p External Feeder Wire Size Min Max Per Phase 135 148 200 AT 2 x 3 2 x 2 0 Alternate Bypass AC Input 480V 3 Phase 4 Wire Maximum Input Power Suggested External External Feeder Wire Size Overcurrent Protection Demand Min Max Per Phase Min Max for Neutral 125 08 150 200 AT 2 x 1 2 x 2 0 2 2 0 DC Backup Input Battery 360VDC Nominal DC Capacity for Full Maximum Discharge Suggested External External Feeder Wire Size py Load Output at Full Load Output Overcurrent Protection Min Max ow p mem 0 ____ ____ 1 Battery 400 2 x 310 2 x 4 IO If required Most Battery Cabinets are equipped with built in breakers AC Output 480 277V 3 Phase 4 Wire Suggested External External Feeder Wire Size Min Max Per Phase Min Max for Neutral 125 08 150 200 AT 2 x 1 2 x 2 0 2 2 0 Important Notes Cable sizing calculations based on the following assumptions CABLE ACCESS Bottom only Maximum Current required at Primary AC Input based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recom
47. Sxx KK6XSxx KK6XSxx Voltage 1 for 0 100 Balanced and Unbalanced Loads 2 for Regulation 0 100 Balanced and Unbal anced Loads Voltage Adjust 5 in increments of 1V ment Range Voltage 3 for 100 Linear Loads 5 for 100 Non Linear Loads Unbalance Transient Voltage 2 Max with a 100 Step Loads without utilizing batteries Response 1 5 Max with Loss Return AC input 2 Max when load transfers To From Bypass Transient lt 50 ms Recovery Time Frequency Syn 0 5 Hz 1 Hz 1 5Hz Selectable chronous Range Frequency Slew 1 Hz Sec Rate Frequency Regu 0 01 in free running mode lation 120 A 150 A 180 A 271A 361 A 601 A Power Factor 1 0 PF Lag 32 86 F 0 0 8 PF Lag 1 0 PF Lag 32 86 F 0 30 C 30 C 32 104 F 0 8 PF Lag 86 104 F 30 40 C 0 8 PF Lag 86 104 F 0 40 C 30 40 C Overload 125 for 10 Minutes 110 for 125 for 10 Minutes 150 for 60 Seconds Capacity 150 for 60 Seconds 5 Minutes 120 for 60 Seconds Voltage THD lt 3 Max with 100 Linear Load 5 Max with 100 Non Linear Load Withstanding 65 kA with optional fuse Rating Reliabil MTBF Module only 200 000 Hrs 3 000 000 Hrs in Bypass ity Environ ment Paint Color Sherwin Williams HHT2 7055 079 Beige Texture Weight 1740 Ib 1740 Ib 2467 Ib 298016 4575 lb 6520 Ib 789 kg 789 kg 1119kg 1352 kg 2075 kg 2957 kg Weight Shipping 179
48. System 480V Input 480Y 277V Output P N T80S3K10KK6XSxx ABLE KNOCK OUT PLATE BOTTOM 792 787 TERMINAL BLOCKS 13 8 X 006 I 217 1265 0 8 G8000 100KVA OUTLINE DRAWING Kev Z Z 2 or 5 GOUUU IPG TUUKVA G8000 Series Installation and Operation Manual 83 TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for UPS Standard System 480V Input 480Y 277V Output T80S3K10KK6XSxx Anchorage pattern Install anchor bolts to secure the UPS to the floor Use 1 2 12mm diameter anchor bolts The UPS base has four pre drilled 5 8 16 mm holes provided See the figure below for dimensions and locations Back i N 217 in 14x 0 5 Dia 12 mm 551 Front 29 7 in 755 mm Anchorage Pattern for G8000 100kVA UPS Rev 2 2 Page 3 of 3 G8000 IPG 100kVA 84 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 125kVA IPG TOSHIBA G8000 Series UPS Installation Planning Guide for 125kKVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K12KK6XS2xx General Mechanical Information Dimensions Floor Approximate Full Load Mechanical Clearance Inches from UPS Weight E Loading Heat Rejection W xDxH for Ventilation and Maintenance Access inches 36 8 x 32 5 x 79 2 1 740 33 746 1575 435 O Primary AC Input 480V 3
49. THE CABLES ENSURE NO LOOSE HARDWARE METAL SHAVINGS TOOLS ETC ARE LEFT BE HIND INSIDE THE CABINET CLOSE THE CABINETS FRONT AND BACK RECOMMENDED TORQUE VALUES OF 3 8 STEEL BOLT IS 220 IN LBS 1 2 STEEL BOLT IS 390 IN LBS G8000 Series Installation and Operation Manual 107 TOSHIBA Leading Innovation gt gt gt 4 Pl 4 MT em e WW n a gt W 5 Fr Saye W M 4 108 G8000 Series Installation and Operation Manual TOSHIBA Leadinq Innovation gt gt gt INDUSTRIAL DIVISION 13131 West Little Your road Houston Texas 77041 Tel 713 466 0277 Fax 713 466 8773 U S 877 867 8773 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Printed in the U S A
50. This screen is displayed if there are no warnings recorded or after the reset button is NO ALARM pressed NO WARNING G8000 Series Installation and Operation Manual 59 TOSHIBA Leading Innovation gt gt gt 13 6 LCD Scroll Scroll through the LCD display screens see Figure 13 5 in sequence using the SCROLL UP and SCROLL DOWN buttons on the graphic display panel SCROLL UP Moves back to the previous screen SCROLL DOWN Moves forward to the next screen TABLE 13 5 DISPLAY SCREEN SCROLL SEQUENCE UPS SUPPLY AC VO 480 V AC 1O 50 OPERATION MODE NORMAL OPERATION MODE SYNC The LCD displays a diagram of the electrical power flow O P VOLTAGE VOLT 480 V FREQ 60 0 HZ CURRENT R M S U 50 V 50 W 50 O P CURRENT PEAK U 50 V 50 W 50 60 Abbreveations AC Alternating u Current Direct Current a Current Output Input Output Voltage Output AC INPUT 480 V FREQ 60 0 HZ FAULTS amp WARNINGS NO FAULT NO WARNING TIME 03 24 06 13 58 MODE COUNT UPS 35 H BATTERY 56 MIN 32 TIM DC INPUT DC V 632 V BATT V 400 V O A BATTERY BACK UP RATING 10 MIN DISCHARGING 15 MIN G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 14 Operating the UPS This section describes the basic procedures to operate the UPS Figure 14 1 shows the
51. Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk NOTICE PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED REPRESENTATIVE IN CASE OF INCONSISTENCIES OMISSIONS OR QUESTIONS The instructions contained in this manual are not intended to cover all of the details or variations in equipment nor to provide for every possible contingency concerning installation operation or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s UPS Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing Unauthorized modifications can also result in personal injury death or destruction of the equipment QUALIFIED PERSONNEL ONLY Qualified Personnel is one that has the skills and knowledge relating to the construction insta
52. V 3 Phase 4 Wire Maximum Input Power Demand Suggested External Overcurrent Protection Min Max Per Phase Min External Feeder Wire Size for Neutral AWG kcmil at 75 C Temp Rating 361 500 AT 2 300 kcmil 3 x 2 0 2 300 kcmil 4 x 300 kcmil 6 x 2 0 DC Backup Input Battery 360VDC Nom Backup DC Capacity for Full Maximum Discharge Suggested External iu Load Output at Full Load Output Overcurrent Protection kWB Battery 1073 1200 A If required Most Battery Cabinets are equipped with built in breakers Rated Output Power 2100228 92 Overcurrent Protection PF Amps AC Output 480 277V 3 Phase 4 Wire Min Max Per Phase Min External Feeder Wire Size Min Max 4 x 300 kcmil 4 x 350 kcmil External Feeder Wire Size for Neutral Amps AWG or kcmil at 75 C Temp Rating 450 AT 2 300 kcmil 3 x 2 0 2 300 kcmil 4 x 300 kcmil 6 x 2 0 Important Notes Rev 2 3 CABLE ACCESS Top only Maximum Current required at Primary AC Input based on full load output and maximum battery charging current Output load conductors are to be installed in separate conduit from input conductors Control wires and power wires are to be installed in separate conduits Recommended AC input and output overcurrent protection based on continuous full load current per NEC
53. Wiring shall comply with all applicable national and local electrical codes Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 36 3 wire ground Alternate AC Input 36 4 wire ground AC Output 30 4 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current Weights do not include batteries or other auxiliary equipment external to the UPS Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 Maximum size cable is based on cable bend radius limitations at the UPS terminals Neutral sized for 2X phase current Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA
54. accordance with National Electrical Code and any other state orlocal codes Proper grounding and conductor sizing must 48082 installed for safe operation During operation keep all covers in place and cabinet doors shut When performing visual inspections and maintenance if C 1 22 KVA possible be sure the UPS is turned off and the incoming 56675 FOR 80 1 00 50 5 AC feed is turned off and locked out The UPS and Battery Cabinet will have hazardous voltages present even after the AC feed is turned olf USE COPPER CONDUCTORS ONLY If itis necessary to make measurements with the power REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE on do not touch any electrical connection points Remove all jewelry from wrists and fingers Make sure test equipment 1 2 3 4 5 6 7 8 9 10 11 12 13 is in good safe operating condition U V W U V w N U W N _ While servicing stand on some type of insulation and be sure not to be grounded 4oy Follow the safety instructions given in the equipment manual AC INPUT BYPASS INPUT AC OUTPUT BATTERY carefully and observe all danger warning and caution notices 40308 C 58708 FOR 300KVA D 40830 USE COPPER CONDUCTORS ONLY REFER TO INSTRUCTION MANUAL FOR WIRE SIZE AND TIGHTENING TORQUE
55. acility G8000 500 kVA earth ground Ground bus 10 mm or 7 16 in Bolt 12 mm or 1 2 in Terminal AWG 1 0 50 mm 77 e ground wire e Y FIGURE 11 14 EARTH GROUND WIRE CONNECTIONS G8000 Series Installation and Operation Manual 43 TOSHIBA Leading Innovation gt gt gt 11 6 Control Wires The control wires terminal layouts at TB1 terminal bus 1 are shown below in Table 11 8 TABLE 11 8 EXTERNAL CONNECTIONS No WO SignalName Operation 2 5 Output Warning Closed if Warnings present 5 6 7 11 Output Bypass Supply Close during Bypass Operation 3 Output Output Signal Ground Ground for pin 1 5 amp 10 12 Input Input 14 Output 16 Output Output 18 Output Output 21 Output 22 Note All control wiring should be 18 AWG 0 823 or larger 44 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt The UPS battery cabinet and bypass breaker should be wired as shown below in Figure 11 15 Power Source Jumper wire if battery OH is not applied m 0 5 0 v Bypass Breaker To Bypass RR Input lt D Power Source for trip coil Overheat B Contact Auxillary A contact UPS Cabinet Ext EPO Customer N O Contacts Battery Cabinet FIGURE 11 15 CONNECTION BETWEEN UPS BATTERY CABINET amp BYPASS BREAKER 11 7 Grounding Configuration This sectio
56. ad type balanced unbalanced non linear TABLE 11 7 RECOMMENDED CABLE SIZE AND FASTENER TORQUE FOR 500 KVA UPS Bus Number Cable Size Min Max Tightening 75 C Copper Wire 90 C Copper Wire Torque 1 8 250 kemil 3 400 kcmil 3 4 0 kcmil 3 250 kcmil ____2 ____ 3 250 komil 3 400 komil 3 4 0 komil 3 250 kcmil 540 in Ib 61 x 3 __ 3 250 komil 3 400 3 4 0 kcmil 3 250 kcmil 540 in Ib 61 Nem ____4 ______ 3 400 komil 3 500 4 400 4 500 kcmil 540 in Ib 61 ____5 _____ 3 400 komil 3 500 komil ____6 _____ 3 400 komil 3 500 3 400 3 500 kcmil 540 in Ib 61 x 9 _____ 3 400 komil 3 500 3 400 3 500 kcmil 540 in Ib 61 Nem 3 400 kcmil 3 500 kcmil 540 in Ib 61 Nem Fastener torque specified for 1 2 in diameter grade 5 steel bolt 2 Cable sized for neutral current 1 7Xphase current Size cable appropriate to actual load type balanced unbalanced non linear 3 Ground cables 38 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 11 3 UPS Power Cable Conduit Landing Plates Cable conduit landing plates are provided at the bottom of the 80 kVA and100 kVA UPS at the top and bottom of the 150 225 kVA UPS Older models of the G8000 150 225 kVA UPS do not come equipped with an upper cond
57. ading Innovation gt gt gt TABLE 11 2 RECOMMENDED CABLE SIZE amp TIGHTENING TORQUE FOR 100 KVA UPS Block Number Cable Size Min Max 2 Tightening Torque 75 C Copper Wire 2 3 2 2 0 AWG 2 0 2 2 0 AWG 2 1 2 2 0 AWG 2 0 2 2 0 AWG 50 in Ib 5 6 2 1 2 2 0 AWG 2 0 2 2 0 AWG 50 in Ib 5 6 Nem 2 1 2 210 AWG 2 20 AWG 2 1 2 200 AG 2 2 JO AWG 2 1 2 200 AWG 2 20 AWG 2 3 0 2 4 0 AWG 2 3 0 2 4I0 AWG 1One battery string Consult factory if using more than one battery string 2 Maximum cable size for terminal lugs 1 11 2 x 6 to 2 0 AWG Battery Terminals 12 13 2 x 6 AWG to 350 kcmil 3 Cable sized for neutral current 1 7Xphase current Size cable appropriate to actual load type balanced unbalanced non linear TABLE 11 2 RECOMMENDED CABLE SIZE amp TIGHTENING TORQUE FOR 125 KVA UPS Block Number Cable Size Min Max 2 Tightening Torque 75 C Copper Wire 90 C Copper Wire 50 in Ib 5 6 Nem 2 3 2 2 0 AWG 2 0 2 2 0 AWG 2 0 2 2 0 AWG 2 3 2 2 0 AWG 2 0 2 2 0 AWG 2 0 AWG 2 3 2 2 2 0 AWG 2 3 2 210 AWG 2 3 2 210 AWG 2 3 2 2 0 AWG 2 20 AWG 2 3 0 2 4 0 AWG 2 3 0 2 4 0 AWG 325 in Ib 36 7 1One battery string Consult factory if using more than one battery string 2 Maximum cable size for terminal lugs 1 11 2 x 6 to 2 0
58. after a trip fault occurred on inverter over current with the message INV OC STEP 1 LED Key LED Off Check the LCD screen LED On Also check other fault data screens with scroll buttons graphic panel BYPASS 1 INV OC 07 15 07 08 05 30 STEP 2 ANOTHER ITEM Contact Toshiba Customer Support and follow the directions given by the service personnel O AC INPUT TA INVERTER L cj BATTERIES Cj BYPASS BYPASS INPUT FLOAT CHARGE EQUAL CHARGE 7 DISCHARGE CONVERTER 76 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 16 Periodic Maintenance Parts Replacement The G8000 is designed to provide long term trouble free power conditioning and backup Optimum performance can be best maintained by regular periodic preventive maintenance 16 1 Scheduled Maintenance The G8000 UPS should have scheduled maintenance performed on it annually by a factory authorized service provider The preventive maintenance should include at minimum Clean UPS exterior Clean UPS interior Verify power supply voltages Check for loose overheated connections Scan error log and correct potential UPS related issues 16 2 Parts Replacement The following list shows the recommended intervals for periodic replacement of certain UPS parts Aluminum electrolytic capacitors Replace once every 7 10 years Fuses Replace once every 7 10 y
59. age 4 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TABLE 3 2 UPS NOMINAL BATTERY VOLTAGE CAPACITY NomINAL VOLTAGE FLOAT VOLTAGE 80 kVA 360 405 V 100 kVA 360 405 V 125 kVA 360 405 V 150 kVA 360 405 V 225 kVA 360 405 V 300 kVA 360 405 V 500 kVA 480 Vdc 540 V 4 Safety Precautions The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for use in equipment that if a malfunction or failure occurs may result in loss of human life or bodily injury collectively referred to as Unintended Usage Unintended Usage includes atomic energy control instruments airplane or spaceship instruments transportation instruments traffic signal instruments combustion control instruments medical operating room or life support equipment all types of safety devices etc Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk The application of the UPS without special consideration for equipment that supports human safety and or maintain public services may cause serious accidents 4 1 Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTI
60. als Bus d p 300 kVA 1 Remove T T E Jumper l Cable l l Neutral L J Terminal L es es FIGURE 11 17 JUMPER CABLE BETWEEN THE NEUTRAL TERMINAL amp GROUND BUS 46 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 11 7 2 Grounding Configuration without input neutral When the input source is wye connected the neutral line out to the bypass input should be left open The UPS is grounded by connecting the neutral terminal to the ground bus with the internal jumper cable See Figure 11 18 The jumper cable should stay in place See Figure 11 17 for the jumper cable location If a ground fault interrupter is installed the UPS is likely to trip the interrupter during transferring to from the bypass circuit It is recommended that the ground fault interrupter be set to a minimum delay of 0 5 seconds Input Source I I l I I I ee 13 iN N 34 36 4 E 3 36 e To the G ma Load P Jumper Cable 1 Remains in Place 0 FIGURE 11 18 GROUNDING CONFIGURATION WITHOUT INPUT NEUTRAL 11 7 3 Recommended Configuration for delta input If the input source is a delta connection 3 phase 3 wire without ground the neutral terminal in the UPS cabinet must be connecte
61. arge voltage of 1 67 VPC DC wires should be sized to allow not more than a 2 volt drop at maximum discharge current Weights do not include batteries or other auxiliary equipment external to the UPS Page 1 of 3 External Feeder Wire Size Min Max Per Phase Min Max for Neutral AWG or kcmil at 75 C Temp Rating 2 x 3 2 x 2 0 2 2 0 Cable sizing calculations based on the following assumptions Minimum size is smallest size based on ampacity at 30 Maximum size cable is based on cable bend radius limitations at the UPS terminals Neutral sized for 2X phase current Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 877 867 8773 Fax 713 896 5212 Web Site www toshiba com ind G8000 IPG 100kVA 82 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for UPS Standard
62. ayed if there are no faults recorded or after the reset button is pressed Date is displayed in the mm ddyyy format The unit does not calculate daylight savings time Time is displayed in the 24 hour format e g 1 58 1358 Hrs G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 13 5 Fault Display The Fault Display screen displays the fault records until they are reset The Warning Display screen displays the warning records until they are reset The fault records will remain in the memory until the reset button is pressed for at least 5 seconds even after the actual cause of the fault has been resolved Note that the fault records are not deleted when the UPS is turned off If the UPS is RESET while the system is in normal or bypass mode the fault history is cleared and operation continues If the UPS is RESET while the system is on backup mode the system will power down re initialize and restart TABLE 13 4 FAULT amp WARNING DISPLAY SCREEN EXAMPLES FAULTS amp WARNINGS A fault record is shown with time stamp 1 FUSE BLOWN An arrow indicates that another record can be 09 09 06 08 05 30 displayed by pressing the up down buttons LANOTHER ITEM FAULTS amp WARNINGS A warning record is shown with time stamp 1 UPS OVERLOAD An arrow indicates that another record can be 09 09 06 08 05 30 displayed by pressing the up down buttons LANOTHER ITEM FAULTS amp WARNINGS
63. ble Conduit Landing Plates 39 Ta EXTON so ESTEE 42 TES Grounding VVC uuu uuu 42 ILG gt I wayk iG 44 11 7 Grounding Confiiguraligei u uu 45 12 UPS Specifications U U u u uu u 49 121 ID 6 uuu 49 12 2 Typical Efficiency vs Load 52 15 Dp ratoriiiki Rm 53 13 1 Key Switch and Buttons nnns nnns 54 J 2 PC Or u u u Im 55 OD O u 56 13 4 Normal Display uuu 57 Jo T BI 59 136 eee ee 60 MEO Acai bu rU dct 61 14 1 Operation Types ananas 62 14 2 Pre operational Check 62 eS u uuu d muda 63 14 4 Switch Power Supply UPS to Bypass a 65 TES OD c sn 66 14 6 Complete Shutdown
64. bypass input and DC input See Figure 11 1 External Wiring Diagram for the circuit position of the breakers Table 11 7 shows the G8000 UPS minimum external breaker rating for each capacity The Bypass AC Input and AC Output require 3 pole breakers TABLE 11 7 UPS MINIMUM DEVICE RATINGS CAPACITY RATED INPUT BREAKER OuTPUT BREAKER DC INPUT OUTPUT RATING RATING BREAKER RATING 80 kVA 480 V 277 V 480 V 150 A 480 V 125A 500 VDC 300A 100 kVA 480 V 277 V 480 V 200 A 480 V 150 A 500 VDC 350A 125 kVA 480 V 277 V 480 V 200A 480 V 200A 500 VDC 400A 150 kVA 480V 277V 480V 300A 480V 250A 500 VDC 600A 225 kVA 480 V 277 V 480 V 400A 480 V 350A 500 VDC 900A 300 kVA 480 V 277 V 480V 600A 480V 500A 500 VDC 1200A 500 kVA 480 V 277 V 480 V 800 480 V 800A 600 VDC 1200A 11 5 Grounding Wire Be sure to ground the UPS as specified Using the UPS without a proper ground will deteriorate the insulation cause leakage of currents and electric shock The resistance to ground should be less than or equal to 10 ohms The 80 100 150 225kVA earth grounding bus are located inside at the bottom front of the unit The 300 kVA earth grounding bus is located inside at the top left of the unit The 500 kVA earth grounding bus is located inside at the bottom front of the units Use AWG 2 38 mm or larger cable for the grounding wire Run the grounding wire through the openi
65. ch Do not turn off while operating le 1000001 100000 5 5 5 FIGURE 6 2 80 100 125 KVA UPS WARNING LABELS TOSHIBA Leading Innovation gt gt gt Jun L U r III L d 41 I Y n IT TET el a D n jeLioLlo elole n sl p Ir m O TNI E lof Tol 0 lo Tel Tol To d perc ooo oo FIGURE 6 3 150 225 UPS WARNING LABELS D D I MII III III la D alll D D 1 J 3 Ej uE D 4 4 4 d E B J L FIGURE 6 4 300 KVA UPS WARNING LABELS 16 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt FINAL LAYOUT NOT AVAILABLE AT THIS TIME CONTACT THE FACTORY FOR ADDITIONAL INFORMATION FIGURE 6 3 500 KVA UPS WARNING LABELS G8000 Series Installation and Operation Manual 17 TOSHIBA Leading Innovation gt gt gt 7 Weight and Dimensions Table 7 1 lists the unit and shipping weights for G8000 UPS models See Append
66. d to the ground bus with the internal jumper cable as shown in Figure 11 19 The jumper cable should stay in place See Figure 11 17 for the jumper cable location Input Source Ace 136 36 30 pa di N To the G T i m Load Jumper Cable Remains in Place Mee FIGURE 11 19 GROUNDING CONFIGURATION FOR NON GROUNDED DELTA INPUT G8000 Series Installation and Operation Manual 47 TOSHIBA Leading Innovation gt gt gt 11 7 4 Grounding Configuration with corner grounded delta input If one phase of delta input source is grounded B phase for example the ground bus in the UPS cabinet should NOT be connected to the neutral terminal of UPS output The jumper cable should be removed see Figure 11 17 for the jumper cable location During normal operation the UPS output is floating relative to the ground An isolation transformer is recommended at output distribution as shown in Figure 11 20 UPS Cabinet Input Source P Output Distribution To the Load Remove Jumper Cable I I I J Meee FIGURE 11 20 GROUNDING CONFIGURATION WITH CORNER GROUNDED DELTA INPUT 48 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 12 UPS Specifications 12 1 Specification Table G8000 Specifications Model Number T80S3K08 T80S3K10
67. damage to the UPS See Figure 4 1 Exterior Handling label G8000 Series Installation and Operation Manual 27 TOSHIBA Leading Innovation gt gt gt 10 1 Unpacking Unpack the UPS indoors on a paved floor The UPS should be as close as possible to its final storage location Overhead traveling cranes should be used to unpack any G8000 Series UPS If an overhead traveling crane is not available allow enough space for forklift operations to unpack the UPS crate Then remove the crate Points to observe Retain all small articles during unpacking and installation Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged DO NOT damage the UPS when using tools to remove packaging materials If provided DO NOT remove the plastic sheet cover until installation Do not remove the fan covers until UPS start up The fan covers should be removed by factory authorized personnel Packing materials should be disposed by the appropriate means Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative 10 2 UPS Clearance Maintain the indicated clearance during installation See Figure 10 1 Ensure that the front and top air vents are NOT blocked 28 16 in 400 mm 909009000009090000009900000900009090009090000009090090090009099 9 Front 44 in 1100 mm Side 0 in 0 mm Back 0 in 0 mm FIGURE 10 1 UPS CLEARANCE G8000 Serie
68. e to start the UPS LED Key LED Off LED On Jae LED Flash BYPASS MOVE 72B TO ON POSITION B i CONVERTER INVERTER S E AC INPUT 1 E BATTERIES FLOAT CHARGE CJ EQUAL CHARGE DISCHARGE Qe ES Essi BYPASS BYPASS INPUT UPS SUPPLY AC Vo 480 V AC lo 50 CONVERTER AC INPUT L L ES BATTERIES O x Cj BYPASS BYPASS INPUT FLOAT CHARGE 7 EQUAL CHARGE DISCHARGE 64 STEP 4 Turn on the DC Input Breaker 72B on the external battery cabinet BATTERIES LED is ON STEP 5 Press the UPS button for at least 0 5 seconds This completes UPS startup procedure BYPASS LED is OFF UPS LED is ON NOTE If the AC switch does not function contact Toshiba or authorized representatives If the bypass power source is out of specification this operation will be inhibited In order to switch manually press the UPS button for 5 seconds or more G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 14 4 Switch Power Supply UPS to Bypass The procedure to transfer between the UPS supply and the bypass supply is shown in Steps 1 3 LED Key LED Off LED On Juli LED Flash STEP 1 UPS SUPPLY Check AC INPUT LED and BYPASS LED are U AC Vo 480 v on to make sure power is being delivered to AC lo 50 the UPS
69. ears Cooling fan Replace once every 7 10 years Batteries If applicable See the Backup Battery Cabinet manual for specific test maintenance and replacement instructions G8000 Series Installation and Operation Manual TT TOSHIBA Leading Innovation gt gt gt 78 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Appendix A Installation Planning Guides TOSHIBA G8000 Series UPS Installation Planning Guide for 80kKVA UPS Standard System 480V Input 480Y 277V Output P N T80S3KO8KK6XSxx General Mechanical Information WxDxH Loading Heat Rejection for Ventilation and Maintenance Access 36 8 32 5 79 2 1 740 210 28 321 1575 435 0 O O Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Suggested External er 89 100 107 120 150 A 1 0 2 x 2 0 Alternate Bypass AC Input 480V 3 Phase 4 Wire Maximum Input Power External Feeder Wire Size Demand Overcurrent Protection Min Max Per Phase Min Max for Neutral 80 10 96 125 AT 1 0 2 x 2 0 2 x 1 0 2 x 2 0 DC Backup Input Battery 360VDC Nom Flywheel 550VDC Nom Load Output at Full Load Output Overcurrent Protection Min Max o me Ao Am AMemimtaeTemRan _ 2 x 1 0 2 x 3 0 If required Most Battery and Flywheel Cabinets are equipped with built in breakers AC Output 480 277V 3 Phase 4 Wire Rated Output P
70. ecautions when making wire connections or handling the wires Failing to observe these precautions may damage the insulation of the wires or may cause a fire or an electric shock hazard NOTICE Follow the torque criteria for tightening screws Loose connections may cause fire due to heating See Chapter 11 UPS Wiring G8000 Series Installation and Operation Manual 13 TOSHIBA Leading Innovation gt gt gt 6 Warning Labels Below are representative warning labels and their location on the UPS Exterior Handling labels shown in section 4 3 Transporting Unpacking are in the manual packet and attached to the UPS shipping cover ing and shipping pallet NOTICE Make sure all the warning labels are installed in the appropriate locations If a label is missing or illegible contact Toshiba Customer Support Center or an authorized representative A 48082 B 40308 DANGER HAZARDOUS VOLTAGES Hazardous voltages are used in the operation AC VOLTAGE of this equipment and could cause severe personal injury or loss of life The following precautions should be observed to This UPS receives power from more reduce the risk of injury or death than one source Disconnect all AC Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install or testing inside this unit Installation of electrical equipment must be done in
71. floor Use 1 2 12mm diameter anchor bolts The UPS base has four pre drilled 5 8 16 mm holes provided See the figure below for dimensions and locations Back i N 217 in 14x 0 5 Dia 12 mm 551 Front 29 in 755 mm Anchorage Pattern G8000 UPS Rev 2 2 Page 3 of 3 G8000 IPG 80kVA G8000 Series Installation and Operation Manual 81 TOSHIBA Leading Innovation gt gt gt 100kVA IPG TOSHIBA G8000 Series UPS Installation Planning Guide for UPS Dimensions Weight Floor Approximate Full Load W xD xH 9 Loading Heat Rejection Standard System 480V Input 480Y 277V Output P N T80S3K10KK6XSxx General Mechanical Information Mechanical Clearance Inches from UPS for Ventilation and Maintenance Access 36 8 x 32 5 x 79 2 1 740 33 746 15 75 435 Primary AC Input 480V 3 Phase 3 Wire Demand 150 AT Maximum Input Power Demand Normal Mode Recharge Mode Overcurrent Protection Suggested External Suggested External External Feeder Wire Size Min Max Per Phase Overcurrent Protection 110 122 134 147 200 AT 2 x 3 2 x 2 0 Alternate Bypass AC Input 480V 3 Phase 4 Wire External Feeder Wire Size Min Max Per Phase Min Max for Neutral AWG or kcmil at 75 C Temp Rating 2 x 3 2 x 210 II 2 2 0 DC Backup Input Battery 360VDC Nominal
72. fter initial installation Electrical shock injury or UPS failure may occur if non authorized technicians attempt to modify or relocate the UPS Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt DO NOT block air vents Blocking the vents will increase the internal temperatures and may result in UPS failure or fire DO NOT install the UPS where water may fall on it Water may cause electrical shock personal injury or UPS failure DO NOT use floor wax that contains silicon in the UPS storage area and or nearby rooms Floor wax that contains silicon may cause static electricity The UPS should be installed per local and or national electric codes by qualified personnel Faults or improper operation may occur if the UPS is not installed properly When an external maintenance bypass is installed for the UPS before switching to external bypass ensure that the UPS unit is switched to AC Bypass mode and the UPS control panel display verifies the unit is Bypass mode Switching to the external bypass while the unit is in UPS mode may damage the UPS 10 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TABLE 5 1 UPS INSTALLATION ENVIRONMENT STANDARDS Item Environment standard Installation Location Indoors Minimum operating tempera
73. gh the LCD screens when a fault has occurred when Fault Data screens exist Figure 15 5 shows the locations of the buttons to scroll the LCD screens See Table 15 8 for details of the scroll buttons and how they are used for screen scrolling P OPERATION UPS CHARGE SWITCH FAULT EQUAL Cn T D G FIGURE 15 5 POSITION OF SCROLL AND RESET BUTTONS TABLE 15 8 BUTTON FUNCTIONS SCROLL UP Scrolls to the previous screen RES SCROLL DOWN Scrolls to the following screen RESET Resets the UPS faults and warnings shown on the LCD and deletes fault history data stored in memory G8000 Series Installation and Operation Manual T5 TOSHIBA Leading Innovation gt gt gt 15 6 Restoring UPS Operation Contact Toshiba in the event of malfunction or fault This UPS should be repaired only by factory authorized personnel Servicing by untrained personnel may extend the fault or result in electric shock or personal injury Do NOT attempt to modify or relocate the UPS Electric shock personal injury or fault may result if unauthorized personnel attempt to modify or relocate the UPS Be sure to contact toshiba customer service if you need to modify or relocate the UPS Do not open the front and or rear panels The parts inside carry energy high current Touching them may result in electric shock burns or fault The procedure to restore UPS operation is shown in Steps 1 2 The example shows the UPS restored
74. important instructions on operating the UPS This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English customary equivalent Keep the Installation Manual and the Operation Manual near the UPS for necessary reference SAVE THESE INSTRUCTIONS G8000 Series Installation and Operation Manual 1 TOSHIBA Leading Innovation gt gt gt 2 General Safety Instructions DO NOT attempt to transport install operate maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual 2 1 Symbols The symbols listed below are used throughout this manual When symbols are used in this manual they will include important safety information that must be carefully followed A A Safety Alert Symbol indicates that a potential personal injury hazard exists Prohibited Symbol indicates DO NOT take action Mandatory Symbol indicates that the following instruction is required Ground Symbol indicates the location of the equipment grounding conductor Electrical Voltage amp Shock Hazard Symbol indicates parts inside may cause electric shock Explosion Hazard Symbol indicates parts may explode G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 2 2
75. in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 877 867 8773 Fax 713 896 5212 Web Site www toshiba com ind Page 1 of 3 G8000 IPG 150kVA 88 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 150kVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K15KK6XSxx 318 ABLE KNOCK OUT PLATE BOTTOM OY r Od CABLE KNOCK QUT PLATE TDP Rev 2 2 G8000 Series Installation and Operation Manual Page 2 of 3 ERMINAL BUS STRIPS G8000 IPG 150kVA 9 06 cov ctv 6 6 9 8c 9 Ge Lee 61 6 91 651 89 G8000 150KVA OUTLINE DRAWING TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 150kVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K15KK6XSxx Anchorage pattern Install anchor bolts to secure the UPS to the floor Use 1 2 12mm diameter anch
76. ithin the specified range 3 DO NOT install the UPS in areas that are subject to high humidity 4 DO NOT install the UPS in areas that allow exposure to direct sunlight 5 DO NOT install the UPS in areas that allow exposure to high levels of airborne dust metal particles or flammable gases 6 DO NOT install the UPS in areas near sources of electrical noise Ensuring a proper earth ground will reduce the effects of electrical noise and will reduce the potential for electrical shock G8000 Series Installation and Operation Manual 11 TOSHIBA Leading Innovation gt gt gt 7 The UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside of the unit there is no guarantee that the UPS will not influence some sensitive devices that are operating near by If such interference is experienced the UPS should be installed further away from the affected equipment and or powered from a different source than that of the installed equipment 8 The user should provide over current protection for hardwired UPS systems between the UPS output and the load input 9 After ensuring that all power sources are turned OFF and isolated in accordance with established lockout tagout procedures connect the power source wiring of the correct voltage to the input terminals of the UPS NOTE Ensure the input phasing is connected in clockwise rotation CW UPS internal circuitry is designed t
77. ix B for detailed outline and dimensioins of all models TABLE 7 1 G8000 UPS UNIT AND SHIPPING WEIGHTS 80 kVA 1390 Ib 630 kg 1440 Ib 652 kg 100 kVA 1740 Ib 789 kg 1790 Ib 812 kg 125 kVA 1740 Ib 789 kg 1790 Ib 812 kg 2980 Ib 1352 kg 3069 Ib 1392 kg 4575 Ib 2075 kg 4725 Ib 2143 kg 1 Weights are approximate 18 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 8 Transporting When transporting the UPS by crane follow the SPECIFIED WORK PROCEDURE The suspension wire angle should be less than 60 The UPS falling or overturning may cause crushing trapping or other personal injuries DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries DO NOT transport move store or place the UPS on its side Excessive force applied from heavy components inside may damage the UPS Avoid vibration or shock exceeding 0 5G Failing to observe this precaution may cause damage to the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT install the UPS where water may fall on it Water may cause electrical shock personal injury or UPS failure DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for t
78. llation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt UNINTERRUPTIBLE POWER SYSTEM UPS Please complete the following information and retain for your records Unless otherwise specified the warranty period for the UPS or UPS part is 12 months from the shipment date see Toshiba International Corporation bill of lading Unless otherwise specified the warranty period for a UPS battery is 36 months from the shipment date see Toshiba International Corporation Bill of Lading for shipping date JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Purpose This manual provides information on how to safely install and operate your Toshiba International Corporation power electronics product This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual Read the manual completely before installing operating or performing maintenance on this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for
79. long enough to properly support the UPS Insert the forks into the space shown in Figure 8 6 Spaces for the forks are provided underneath the UPS DO NOT swing or tilt UPS when lifting and or transporting Minimize the impact when lowering the UPS to the floor I 11 Insert the forks here Secure the forks against the base then lift 80 225 kVA 300 kVA 1 bo Insert the forks here Secure the forks against the base then lift FIGURE 8 6 TRANSPORTING 80 300 KVA UPS BY FORKLIFT G8000 Series Installation and Operation Manual 21 TOSHIBA Leading Innovation gt gt gt 500 kVA Ships in two parts Input and Output Cabinets Input Cabinet Output Cabinet 1 Insert the forks here Insert the forks here Secure forks against Secure forks against the base and then lift the base and then lift FIGURE 8 7 TRANSPORTING 500 KVA UPS BY FORKLIFT See Appendix C for cabinet mating insturctions 22 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 Storage Operating Environment Observe the following when storing the UPS Store UPS indoors Maximum storage time for the UPS between powered operation cycles is three years If the UPS has been stored for a period exceeding 36 months contact your factory authorized represnetative of guidance in starting the unit Temperature fluctuations should be minimized The optimal storage temperature range is 68 77
80. m sides to support the UPS and are inserted properly Do not swing or tilt the UPS when lifting and or transporting L1 Z a Z See manual for complete details FORKS 4 Ft Minimum length WARNING Risk of tipping For safe handling lift UPS from back and sides only as shown above G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 4 4 Inspection Storage Inspection Upon receipt of the UPS an inspection for shipping damage should be performed Use caution when removing the unit from the pallet Refer to labels or documentation attached to packing material Unpacking Check the unit for loose broken bent or otherwise damaged parts If damage has occurred during shipping keep all original crating and packing materials for return to the shipping agent NOTE The factory warranty does not apply to damage incurred during shipping Ensure that the rated capacity and the model number specified on the nameplate conform to the order specifications Storage During periods of non use the following guidelines are recommended for storage Storage Preparation 1 Power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries 2 Stop the unit 3 Place the Main Circuit Breaker switch in the OFF position Storage Conditions For best results store the UPS in the original shipping container and place on a wood or metal pallet
81. mended AC input and output overcurrent protection based on continuous full load current per NEC Wiring shall comply with all applicable national and local electrical codes Minimum size is smallest size based on ampacity at 30 Maximum size cable is based on cable bend radius limitations at the UPS terminals Neutral sized for 2X phase current Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections Grounding conductors to be sized per NEC Article 250 122 Neutral conductors to be sized per NEC Article 310 15 Primary AC Input 36 3 wire ground Alternate AC Input 30 4 wire ground AC Output 30 4 wire ground DC Input 2 wire Positive Negative ground TOSHIBA INTERNATIONAL CORPORATION Nominal battery voltage based on the use of VRLA type batteries 2 0 volts cell nominal 13131 West Little York Road Houston TX 77041 Telephone 877 867 8773 Fax 713 896 5212 Web Site www toshiba com ind Maximum battery discharge current based on lowest permissible discharge voltage of 1 67 VPC
82. n describes the grounding configuration to be used with various AC service entrance configurations Inadequate grounding will cause problems at start up Connections for the ground line and the neutral line must be made appropriately according to the system configuration 11 7 1 Recommended configuration for 4 wire input with Input Neutral grounded Figure 11 16 shows recommended grounding configuration when the input neutral is grounded The neutral line at the input source is usually grounded The neutral terminal in the UPS cabinet should be disconnected from the ground bus The neutral connection for the UPS bypass input should be grounded G8000 Series Installation and Operation Manual 45 TOSHIBA Leading Innovation gt gt gt Input Source O 3 N N To the T Load LN RERO Co ALI M 1 Remove FIGURE 11 16 GROUNDING CONFIGURATION WITH INPUT NEUTRAL GROUNDED A 2 AWG 38 mm jumper cable is provided between the neutral terminal and ground bus in the UPS cabinet The qualified personnel should remove the jumper cable in this configuration The jumper cable location is illustrated below 80 225 kVA sem ei l l l l L l l i Neutral Ground Bus Remove Jumper Cable I Terminal al Ground Bus 500 kVA I L Ground Neutral Ground Bus Termin
83. n the single line diagram for each UPS 591 45 51 271 49 Inverter 83MC1 e A C gt T Battery T T 83MC Chopper J 300 SE I _ 80PS Z 71F 30ST 48 83BF FIGURE 15 4 PROTECTIVE DETECTOR LOCATIONS TABLE 15 3 FAULT TRIP ITEM 25 MGHTEMPINTHECABNET _ as STARTUPERR STARTUP WAS NOT COMPLETED WITHIN THE NORMAL TIME FRAME _ EMGSTOP AN EMERGENCY STOP WAS ACTIVATED VIA THE EXTERNAL CONTACT TABLE 15 4 WARNING 1 CONVERTER STOP INPUT POWER ERROR ITEM LCD MESSAGE INDICATION DESCRIPTION 7S AC PHASE ERR AC INPUT PHASE ROTATION ERROR 59S AC I P OV AC INPUT OVERVOLTAGE AC INPUT VOLTAGE IS TOO HIGH 955 I P FREQ ERR AC INPUT FREQUENCY ERROR G8000 Series Installation and Operation Manual 73 TOSHIBA Leading Innovation gt gt gt TABLE 15 5 WARNING 2 STOP AND RESTART oov ________ in DC rout 76C Over current in Battery section TABLE 15 6 WARNING OPERATION CONTROL LCD Message Indication BYPASS UV BYPASS ERR BYPASS OV TABLE 15 7 WARNING GUIDANCE Item LCD Message Indication BATT OVER HEAT Battery temperature is too high 80B1 BATT UV ALM Battery voltage is near cutoff voltage T4 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 15 5 LCD Scroll w faults or warnings This section describes how to scroll throu
84. ng at the bottom or through a hole in the top conduit landing plate if available See Figure 11 12 Connect either the top or bottom earth ground bus but not both to the grounding wire The ground wire must have a crimp terminal with a 1 2 in 12 mm diameter bolt hole The ground bus has 33 64 in 13 mm bolt hole The connect the crimp terminal and ground bus together using a 7 16 in 10 mm diameter bolt 42 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt G8000 80 100 kVA G8000 300 kVA Facility earth ground A Ground wire routing through Through conduit landing top conduit landing plate plate on top recom Q mended Ground bus 10 7 16 in 9 7 16 Bolt E 12 mm or 1 2 in Note Use either the top or Terminal the bottom grounding point but not both Doing so may Ground bus AWG 2 degrade the performance of 38 mm Feed through opening the unit ground e wire Y To facility earth ground Alternate ground 5 wire location e G8000 150 225 Facility earth ground Alternate ground wire routing through top conduit landing plate Note Use either the top or the bottom access for the ground wire to connect to the ground buss but use only one ground wire Ground bus 10 mm or 7 16 Bolt 12 mm or 1 2 in Terminal e AWG2 38mm X9 ground wire e Feed through opening Y To f
85. o disable further UPS operation if the input phasing is installed in counter clockwise rotation CCW 10 Connect the output terminals of the UPS to the load refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wiring Size the branch circuit conductors in accordance with NEC Table 310 16 as published 9 2007 METAL CONDUIT IS NOT AN ACCEPTABLE GROUND Conductor Routing and Grounding 1 Use separate metal conduits for routing the input power output power and control circuits 2 Follow the wire size and tightening torque specifications 3 Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise 4 Aseparate ground cable should be run inside the conduit with the input power output power and control circuits 12 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 5 1 Wiring Connection Perform wiring and connections with correct polarity Be careful when connecting the UPS to the battery system A wrong connection may cause damage to the UPS battery or charger Connect ONLY one 1 ground wire to the earth ground terminal A missing ground wire may cause an electrical shock hazard Connecting to more than one ground may cause a ground loop See Chapter 8 UPS Wiring DO NOT force bend or pull wires DO NOT damage wire insulation DO NOT place heavy objects on top of UPS Observe the above pr
86. or bolts The UPS base has four pre drilled 5 8 16 mm holes provided See the figure below for dimensions and locations Pipes 21 7 in 551 46 1 in 1171 mm Anchorage Pattern for G8000 150kVA UPS Rev 2 2 Page 3 of 3 G8000 IPG 150kVA 90 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 225kVA IPG TOSHIBA G8000 Series UPS Installation Planning Guide for 225kVA UPS Standard System 480V Input 480Y 277V Output T80S3K22KK6XSxx General Mechanical Information WxDxH Loading Heat Rejection for Ventilation and Maintenance Access 55 1 x 31 8 79 2 2 980 245 67667 _ 1575 43 5 O Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Suggested External ses RAT Normal Mode Recharge Mode Overcurrent Protection Paternal Feeder Wire Min Max Mer Phase 247 258 297 311 400 AT 2 x 3 0 2 x 4 0 Alternate Bypass AC Input 480V 3 Phase 4 Wire Maximum Input Power External Feeder Wire Size Demand Overcurrent Protection Min Max Per Phase Min Max for Neutral 350 AT 2 x 4 0 2 x 250 kcmil 4 x 4 0 4 x 250 kcmil DC Backup Input Battery 360VDC Nom Flywheel 550VDC Nom Maximum Discharge Suggested External External Feeder Wire Size Load Output at Full Load Output Overcurrent Protection Min Max Battery 900 A 4 x 4 0
87. peration Manual Minimum size is smallest size based on ampacity at 30 Maximum size cable is based on cable bend radius limitations at the UPS terminals Neutral sized for 2X phase current Not more than 3 current carrying conductors installed in conduit in ambient temperature of 30 C Temperature rating of copper conductors terminals 75 C Reference 2005 NEC Handbook Table 310 16 NOTE Consult latest edition of applicable national and local codes for possible variations Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer within your local area for proper size selections TOSHIBA INTERNATIONAL CORPORATION 13131 West Little York Road Houston TX 77041 Telephone 877 867 8773 Fax 713 896 5212 Web Site www toshiba com ind Page 1 of 3 G8000 IPG 80kVA 79 TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for UPS Standard System 480V Input 480Y 277V Output P N T80S3KO8KK6XSxx ABLE KNOCK OUT PLATE BOTTOM 792 787 TERMINAL BLOCKS G8000 80KVA OUTLINE DRAWING 80 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for UPS Standard System 480V Input 480Y 277V Output T80S3KO8KK6XSxx Anchorage pattern Install anchor bolts to secure the UPS to the
88. r to the load After an Emergency Power Off EPO DO NOT reset the breaker until the UPS internal circuits have been fully discharged The UPS could be damaged if the unit is not fully discharged before the breaker is reset 24 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 9 2 Maintenance Precautions All internal maintenance sould be performed by factory authorized personnel 1 Turn off lockout and tagout ALL power sources before connecting the power wiring to the equipment or when performing maintenance 2 Hardwire type UPS units are not equipped with an over current protection device nor do they have an output disconnect for the AC output A user installed circuit breaker should be provided between the UPS output and the load input 3 The maximum ambient operating temperature is 86 F 30 C at 1 0 PF and 104 F 40 C at 0 8 PF 4 Only factory authorized personnel should service the UPS Contact Toshiba for the the nearest authorized service center 5 Battery servicing should be performed by factory authorized personnel only Contact your nearest factory authorized service center for battery replacement Qualified Personnel ONLY Qualified Personnel have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of
89. ransporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in damage to the UPS See Figure 4 1 Exterior Handling label The UPS may be packed in a crate for extra protection during transportation Avoid impact or vibration against the UPS during transportation DO NOT expose the UPS directly to water G8000 Series Installation and Operation Manual 19 TOSHIBA Leading Innovation gt gt gt 8 1 Transporting By Crane Cables should have sufficient ratings and be of the same length Make sure the suspension cables are hooked at eyebolts See Figure 8 1 Keep the angle less than 60 between cables Refer to Chapter 7 Weight and Dimension for UPS cabinet weight Keep UPS leveled when lifting DO NOT swing or tilt the UPS Minimize the impact when lowering the UPS to the floor Figure 8 2 and 8 3 indicate unacceptable lifting Figure 8 4 and 8 5 show examples of acceptable and unacceptable operations Less than 60 FIGURE 8 1 CABLES AND EYEBOLTS TO LIFT THE UPS A More than 60 Uneven Cables FIGURE 8 2 ANGLE MORE THAN 60 FIGURE 8 3 UNEVEN CABLES E 4 FIGURE 8 4 ACCEPTABLE OPERATION FIGURE 8 5 UNACCEPTABLE OPERATION 20 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 8 2 Transporting By Forklift Refer to Chapter 7 Weight and Dimensions Verify forklift maximum load capacity and ensure that the forks are
90. ries UPS Installation Planning Guide for 150kVA UPS Standard System 480V Input 480Y 277V Output P N T80S3K15KK6XSxx General Mechanical Information WxDxH Loading Heat Rejection for Ventilation and Maintenance Access 55 1 x 31 8 x 79 2 2467 203 0 38 754 1575 485 0 O O Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Suggested External CEN Normal Mode Recharge Mode Overcurrent Protection pecu tea etta tomes 167 183 196 209 300 AT 300 kcmil 2 x 1 Alternate Bypass AC Input 480V 3 Phase 4 Wire Maximum Input Power Suggested External Demand Overcurrent Protection External Feeder Wire Size Min Max Per Phase Min Max for Neutral 250 AT DC Backup Input Battery 360VDC Nom Flywheel 550VDC Nom Bakuo DC Capacity for Full Maximum Discharge Suggested External External Feeder Wire Size p Load Output at Full Load Output Overcurrent Protection Min Max Battery 600 A 2 x 300 kcmil 2 x 350 kcmil required Most Battery and Flywheel Cabinets are equipped with built in breakers 300 kcmil 2 x 1 2 x 300 kcmil 4 x 1 AC Output 480 277V 3 Phase 4 Wire Rated Output Power Suggested Overcurrent Protection External Feeder Wire Size Min Max Per Phase Min Max for Neutral 1 0 Important Notes CABLE ACCESS Top and Bottom Maximum Current required at Primary AC Input
91. rs to be sized per NEC Article 310 15 Ratings of wires and overcurrent devices are suggested minimums Consult with a registered Professional Engineer Primary AC Input 30 3 wire ground within your local area for proper size selections Alternate AC Input 36 4 wire ground AC Output 30 4 wire ground DC Input 2 wire Positive Negative ground Nominal battery voltage based on the use of VRLA type TOSHIBA INTERNATIONAL CORPORATION batteries 2 0 volts cell nominal 13131 West Little York Road Maximum battery discharge current based on lowest Houston TX 77041 permissible discharge voltage of 1 67 VPC Telephone 877 867 8773 DC wires should be sized to allow not more than a 2 volt Fax 713 896 5212 drop at maximum discharge current Web Site www toshiba com ind 11 Weights do not include batteries or other auxiliary equipment I external to the UPS Rev 2 3 Page 1 of 3 G8000 IPG 225kVA G8000 Series Installation and Operation Manual 91 TOSHIBA Leading Innovation gt gt gt TOSHIBA G8000 Series UPS Installation Planning Guide for 225kVA UPS Standard System 480V Input 480Y 277V Output T8O0S3K22KK6XSxx 31 8 14 7 ERMINAL BUS STRIPS ABLE KNOCK OUT 3 9 PLATE BOTTOM 9 96 29 ety 608 68 C E 9 82 9 G2 L 22 61 691 661 OI S 0 0 25 LU x lt gt _ jjj 25 lt age 2
92. s OQ OPERATION CHARGE SWITCH EQUAL OPERATION BYPASS ME UPS INHIBITED FIGURE 13 2 GRAPHIC DISPLAY PANEL LCD LED INDICATORS G8000 Series Installation and Operation Manual FAULT amp OG 55 TOSHIBA Leading Innovation gt gt gt 13 3 LCD Indicators The operator can scroll through the following LCD display screens using the scroll buttons TABLE 13 2 LCD DISPLAY SCREENS Description O o Normal Display Displays operational status operational guidance and measured data Fault Display Displays detailed data when a fault occurs Warning Display Displays detailed data when a warning occurs NORMAL DISPLAY v1 FAULT DISPLAY v1 WARNIG DISPLAY SCROLL UP O SCROLL DOWN FIGURE 13 3 CHANGING SCREENS WITH SCROLL BUTTONS 56 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 13 4 Normal Display The Normal Display screen indicates the UPS operational status and provides various screens an operation guidance screens mode screens and measured data screens Table 13 3 shows these screens page by page and illustrates the UPS Normal Display operational status screens TABLE 13 3 NORMAL DISPLAY SCREEN EXAMPLES OPERATIONAL STATUS SCREENS BYPASS Shows the UPS status at the top and guidance message or measured data underneath PRESS RUN SWITCH Shows a guidance message a
93. s Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 10 3 Anchor Bolts Install the anchor bolts to secure the UPS on the floor See Figure 10 2 for anchor bolt installation detail Use 12mm 1 2 diameter anchor bolts There are 16mm 5 8 diameter holes provided in the UPS base See Figure 10 3 for the hole locations and dimensions for the specified UPS models 150 225 kVA See Appendix B o 217 in 4x0 5in Dia 12mm 1 951mm I Front 4x 5 16 in 16 mm 4 screw holes a 2 02 9 diameter screw holes Side View 46 1 in 1171 mm 300 kVA See Appendix B 101 j Anchor Bolt Bun d I l I I B ve 25 6 1 FIGURE 10 2 S 659m ANCHOR BOLT INSTALLATION DETAIL Feon l 0 I 3 1 22 5 in 22 5 in 22 5 in 571mm 571mm 571 mm 80 100 125 kVA 500 kVA See Appendix B See Appendix B 3 0 in 76 mm ke Ap OOpa l I I I 21 7 in I 4 x 0 5 in Dia 12 nm 551 mm Input Section Output Section 30 0 in I Eront I 762 9 NS Front 4 iS a Era ux diis mccum 29 7 in 755 mm m 33 9 In 20 0 in 22 4 in 20 0 in 862 mm 508 mm 568 mm 508 mm 12 x 0 5 in Dia 12 mm FIGURE
94. s Supply FLASHES during START or STOP sequence ON when operating in inverter mode ON after DC bus capacitors are fully charged through the converter ON with nominal AC input FLASHES with AC input under voltage 85 ON during float charge ON during equalize charge or protection charge while battery OH contact open ON when battery is connected aux contact on ON during battery discharge with nominal bypass input FLASHES when bypass is under voltage 85 Normally OFF ON when warning displayed on LCD FLASHES when AC input is abnormal Normally OFF ON when faults occur Lamp FLASHES during START or STOP sequence ON when inverter is operating ON when the inverter output is connected to the UPS output ON with AC output connected to the bypass inverter sources ON when the bypass power supplies the load G8000 Series Installation and Operation Manual 53 TOSHIBA Leading Innovation gt gt gt 13 1 Key Switch and Buttons The key switch and operating buttons on the graphic display panel are shown in Figure 13 1 See the sections titled Key switch and Operating buttons for each function OPERATION UPS CHARGE AC SWITCH FAULT EQUAL C FIGURE 13 1 GRAPHIC DISPLAY PANEL KEY SWITCH OPERATING BUTTONS 54 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 13 2 LCD LED Indicator
95. section to each wiring term Power cable connection at terminal blocks buses and external breaker provision for the AC input output Bypass Input and DC input Earth ground wire at grounding terminal Control wire terminal TB1 battery cabinet and bypass breaker lt UPS gt Bypass 364N Contactor Thyristor Bypass Breaker Bypass Contactor 1 Input 303W Output 1 938 i 3 4W Input Breaker Rectifier Inverter Inverter Output Contactor i Breaker i Chopper Charger TB1 DC input Ground Battery Wire O o Breaker Battery Cabinet gt FIGURE 11 2 DUAL INPUT EXTERNAL WIRING DIAGRAM An external maintenance bypass may be installed in parallel with the UPS to allow servicing of the G8000 while maintaining power to the UPS load Contact the Toshiba Customer Service for further information G8000 Series Installation and Operation Manual 31 TOSHIBA Leading Innovation gt gt gt 11 1 80 100 125 kVA Terminal Blocks and Power Cables Note Always consult your site specific local state and NEC electrical codes for wiring cabling and circuit protection device requirements The terminal blocks for the 80 100 125 kVA UPS are shown in Figure 11 3 Recommended external cable sizes for both 75 C and 90 C copper wire for a single battery string are listed in Table 11 1 11 2 For two or more battery strings con
96. string flywheel or combination battery and flywheel FIGURE 11 5 TERMINAL BUSS ARRANGEMENT FOR 150 AND 225 KVA UPS Optional Flywheel Input fuse lt Flywheel connects to Battery Note Contact the factory if using more than one battery string flywheel or combination battery and flywheel Flywheel Input 6 7 8 10 1 12 U V W N U V W AC INPUT BATTERY BYPASS INPUT AC OUTPUT 3 phase 3 wire 3 phase 4 wire 3 phase 4 wire FIGURE 11 6 TERMINAL BUSS ARRANGEMENT FOR 300 KVA UPS 34 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt Figure 11 7 shows the terminal mounting hole arrangement for the terminal buss strips for the 500 kVA UPS units Figure 11 8 shows the arrangement of the terminal buss strips for the 500 kVA UPS The buss strips are located inside at the top of the unit The dashed line on terminals 1 13 indicates the side view of the bolt holes Use 1 2 inch bolts to attach the lugs 3 Phase AC Power Lugs 3 Phase Neutral and Battery DC Power Lugs 6 x 0 5625 in Dia 14 3 mm 6 x 0 5625 in Dia 14 3 mm 0 875 in 0 875 in 22 mm 22 mm 1 75 in 1 75 in 44 5 mm 44 5 mm 0 875 in 0 875 in 22 mm 22 mm 0 75 in 0 75 in 19 mm 1 75 in 19 mm 1 75 in 1 75 in 44 5 mm 44 5 mm 44 5 mm 4 in 102 mm 5 5 in 140 mm FIGURE 11 7 TERMINAL BUSS DETAILS FOR 500KVA UPS
97. sult with Toshiba Technical Support Ensure that your installation adheres to local and NEC electrical codes Use only copper wires for external cables 12 13 1 8 Note Contact the 2 3 4 5 6 7 9 10 11 f if usi _ jJ ji jJ j j Jo IE IE jJ E O more than one o ollo ollo o ollo o lo o 96 Oo ol ollo jJ ji jJ ALO j 4 W U V W N V W N L _ JL IL jJ U V U BATTERY L L L AC INPUT BYPASS INPUT AC OUTPUT Cable Capacity of Terminal Blocks 1 11 2 x 6 AWG to 2 0 Cable Capacity of Terminal Blocks 12 13 2 x 6 AWG to 350 kcmil FIGURE 11 3 TERMINAL BLOCKS FOR 80 100 125 KVA UPS TABLE 11 1 RECOMMENDED CABLE SIZE amp TIGHTENING TORQUE FOR 80 KVA UPS Block Number Cable Size Min Max Tightening Torque 3 m G 20AWG m oome sonb G6Nm 2 mw 20AWG G 20AWG 50 66Nm 1 0 2 2 0 AWG 1 2 2 0 AWG 50 inb 5 6 Nem 110 2 210 AWG r 10 50 inb 5 6 Nem 1 12 137 32511 10 36 7 Nem battery string Consult factory if using more than one battery string Maximum cable size for terminal lugs 1 11 2 x 6 to 2 AWG Battery Terminals 12 13 2 6 AWG to 350 kcmil 3 Cable sized for neutral current 1 7Xphase current Size cable appropriate to actual load type balanced unbalanced non linear 32 G8000 Series Installation and Operation Manual TOSHIBA Le
98. t start up UPS SUPPLY Shows the output voltage and current after start up AC VO 480 V AC 10 50 OPERATION MODE Shows the UPS Operation mode NORMAL OPERATION MODE SYNC MEASUREMENT SCREENS O P VOLTAGE Output Voltage Shows the output line to line output voltage VOLT 480 V FREQ 60 0 Hz O P CURRENT R M S Output Current Shows the RMS output current U 50 for each phase V 50 W 50 G8000 Series Installation and Operation Manual 57 TOSHIBA Leading Innovation gt gt gt MEASUREMENT SCREENS O P CURRENT PEAK U 50 V 50 W 50 AC INPUT AC I P V 480 FREQ 60 0 Hz BYPASS INPUT BYP I P V 480 FREQ 60 0 Hz DC INPUT DC V 632 V BATT V 400 V BATT I O A MODE COUNT UPS 35 H BATTERY 56 MIN 32 TIM TIME 03 24 06 13 58 58 TABLE 13 3 CONTINUED Shows the peak output current peak 96 for each phase Peak value of output current x 100 9e RMS value for rated current x 1 41 Shows the AC Input Voltage line to line and frequency Shows the Bypass Input Voltage line to line voltage and frequency Shows the internal DC bus voltage battery voltage and battery current The battery current value displayed is negative during recharge and positive during discharge Shows the cumulative UPS operation time the cumulative battery backup time and the number of battery backup operations The current time is displ
99. tem 480V Input 480Y 277V Output T80S3K50KK6XSxx General Mechanical Information WxDxH Loading Heat Rejection for Ventilation and Maintenance Access 101 8 x 37 4 79 7 6520 247 10149 1577 0 0 Primary AC Input 480V 3 Phase 3 Wire Maximum Input Power Demand Suggested External i UE 484 505 582 608 800 AT 3 x 250 kcmil 3 x 300 kcmil Alternate Bypass AC Input 480V 3 Phase 4 Wire Maximum Input Power Suggested External Overcurrent Protection External Feeder Wire Size Min Max Per Phase Min Max for Neutral pW or kamil at 75 C Temp Rating or kcmil at 75 C pW or kamil at 75 C Temp Rating Rating 800 3 x 400 kcmil 3 500 kcmil 6 x 400 kcmil 6 500 kcmil DC Backup Input Battery 480VDC Nom Sytem DC Capacity for Full Maximum Discharge Suggested External External Feeder Wire Size pole oad PEE NE at Full Load Output Overcurrent Protection Min Max 1193 1200 A x 400 kcmil 3 x 500 kcmil If required Most Battery and Flywheel Cabinets are equipped with built in breakers AC Output 480 277V 3 Phase 4 Wire Rated Power suggested External ee Protection Amps Ams External Feeder Wire Size Min Max Per Phase Min Max for Neutral PAWS or kamil at 75 C Temp Rating or kcmil at 75 C PAWS or kamil at 75 C Temp Rating Rating
100. ther information on Toshiba s products and services please visit our website at www toshiba com ind G8000 Series Installation and Operation Manual TOSHIBA 10 11 Leading Innovation gt gt gt Table of Contents Pe 1 General Safety Instructions U u u u u uu 2 E act 2 NCA VV ONS uuu uuu 3 23 6 uuu uuu ua 3 2 4 Factory Authorized Personnel nennen nennen nennen 4 Important Safety 4 Salety PrecaliliOfiS unun usss kusupasasasssawasaayaqaapwshuwsausapaspaqaatassapaqutpaukiuuauussapaspispunhapa 5 1 Di Obi r u u __ __ _ 5 42 General 6 4 3 4 4 nspection Storage 8 Installation Precautions U u u u u u 9 5 1 COMME CU ONT 13 VA IO T bal c ene eee sna etek e nar
101. ture 32 F 0 C Maximum operating temperature 86 F 30 C at 1 0 PF UPS with without battery system Ambient Maximum operating temperature 90 F 32 C at 0 8 PF UPS with battery Temperature system Maximum operating temperature 104 F 40 C at 0 8 PF UPS only Average 24 hour operating temperature 86 F 30 C at 1 0 PF and 41 95 F 5 35 at 0 8 PF The relative humidity must be between 30 and 90 noncondensing due to Relative Humidity temperature changes These specifications are for altitudes up to 3240 ft 1000 m above sea level Altitude Consult with the factory to determine the derating factor for installations above 3240 ft 1000 m Dust Dust must not exceed normal atmospheric levels and must not include conductive particles silicone or oils No flammable and or explosive gas Hydrogen sulfide H S Less than or equal to 0 0001 PPM Sulfurous acid gas SO Less than or equal to 0 05 PPM Flammable Gas 2 ist HCI l Ammornia gas NH Less than or equal to 0 1 PPM 3 Nitrous acid gas NO Less than or equal to 0 02 PPM Chlorine gas C Less than or equal to 0 002 PPM Nitrous oxides NOx Less than or equal to 0 02 PPM Hydrochloric acid mist Less than or equal to 0 1 mg m Installation Precautions 1 Install the unit in a stable level and upright position that is free of excessive vibration 2 Install the unit where the ambient temperature is w
102. uit landing plate and at the top only of the 300 500kVA The recommended conduit landing arrangements are illustrated in Figure 11 9 thru 11 13 The five 5 holes must be punched during installation The dashed rectangle indicates the UPS opening behind the conduit landing plates 21 85 in FE 7 48 in 0 78 in Recommended Conduit Placement 10 78 in CONTROL Order in Top Conduit a 23 74 in WIRES Landinq Plat BASE PLATES DIMENSIONS UPS BASE BOTTOM ENTRY DIMENSIONS FRONT OF UPS 23 73 in FIGURE 11 9 BOTTOM CONDUIT LANDING PLATES FOR 80 100 125 KVA G8000 Series Installation and Operation Manual 39 TOSHIBA Leading Innovation gt gt gt lt 21 85 in 17 72 in LEN BYPASS BATTER Recommended Conduit Placement 42 126 in Order in Top Conduit BASE PLATES DIMENSIONS Landing Plate 7 48 in gt WIRES CONTROL UPS BASE BOTTOM ENTRY DIMENSIONS FRONT OF UPS Recommended Conduit Placement Order in Top Conduit Landing Plate TOP ENTRY DIMENSIONS 21 9 in 4 27 in FRONT OF UPS qi 31 5 in 21 5 in I I I I I I I I I I I I I I I I FRONT OF UPS I I I FIGURE 11 11 TOP ACCESS CONDUIT LANDING PLATE 150 AND 225 KVA ONLY 40 G
103. ur particular area It is illegal to dump lead acid batteries in landfills or dispose of them improperly Please help protect the Earth by contacting the environmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 877 867 8773 for more information about recycling batteries 20 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt 10 Installation Keep the SPECIFIED CLEARANCE around the UPS Inadequate space around the UPS makes it difficult to perform maintenance inspections lead to insufficient ventilation and or will cause malfunctions See Figure 10 1 UPS Clearance DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries Install anchor bolts to secure the UPS to the installation floor The UPS may fall during an earthquake if the anchor bolts are not installed and secured DO NOT transport move store or place the UPS on its side Forces due to heavy components inside may damage the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for transporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in
104. y cause crushing trapping or other personal injuries See Installation Manual Chapter 8 Transporting DO NOT tilt the UPS more than 10 from upright position Tilting the UPS more than 10 may cause crushing trapping or other personal injuries 6 G8000 Series Installation and Operation Manual TOSHIBA Leading Innovation gt gt gt DO NOT transport move store or place the UPS on its side Forces due to heavy components inside may damage the UPS Avoid vibration or shock exceeding 0 5G Failing to observe this precaution may cause damage to the UPS DO NOT allow the UPS to suffer shock or impact when unpacking Tools used to remove packaging materials may cause damage to the UPS DO NOT push or pull on the sides of the packaging or the UPS to move it Always use a crane forklift or pallet jack for transporting and positioning the UPS Pushing pulling on the sides of the unit to move it may result in damage to the UPS See Figure 4 1 Exterior Handling label Fig 4 1 Exterior Handling label DO NOT TRANSPORT OR MOVE UPS PACKAGE FROM IT S SIDES MOVE THE UPS OR UPS PACKAGE BY FORKLIFT FROM BACK SIDE ONLY BY CRANE Cables should have sufficient rating and equal length Keep UPS leveled when lifting lowering j TA and avoid impacts BY FORKLIFT Verify forklift maximum load capacity Do not push or Do not push Ensure that the forks are long enough pan anon pull fro
105. y switch 8A TI Nothing is displayed on the LCD STEP 5 This operation is different from All LED s are OFF the instructions displayed on the screen Be sure to perform the procedure as STEP 6 specified in this manual Turn off all breakers at AC Input Bypass Input and AC Output Shutdown is completed and UPS is isolated G8000 Series Installation and Operation Manual 67 TOSHIBA Leading Innovation gt gt gt 14 7 Changing Between Float Charge and Equalize Charge The procedure to change the recharge mode between float charge and equalize charge is shown in Steps 1 3 See the Note below for an explanation of Float and Equalize charge modes LED Key LED Off LED i LED Flash UPS SUPPLY STEP 1 Make sure that the FLOAT CHARGE LED is AC Vo 480 V ON AC lo 50 EJE AC INPUT CONVERTER INVERTER L FLOAT CHARGE 8 BYPASS UPS SUPPLY STEP 2 AC Vo 480 V Press FLOAT EQUAL button for at least 0 5 AC lo 50 sec Change completed EQUAL CHARGE LED is ON FLOAT LED is OFF AC INPUT L L BATTERIES 22 INVERTER FLOAT CHARGE BN EQUAL CHARGE CONVERTER E DISCHARGE STEP 3 Please wait until procedure is completed BYPASS INPUT NOTE In equalize charge mode the battery is charged for a programmed period at a specified voltage depending on the battery

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