Billy Goat KV600SPFB Blower User Manual
Contents
1. Accessories ON BOARD VACUUM HOSE KIT 4 102mm x 7 2 13m For vacuuming in hard to reach areas P N 891125 OPTIONAL FELT MESH DEBRIS BAG For use in leaves and grass in dusty conditions P N 891126 FELT BAG 891132 MESH BAG Part No 891058 KVSP TKVSP Owner s Manual BILLY Owner s Manual KV600SP KV650SPH TKV650SPH KV600SPFB KV650SPHFB NOZZLE WEAR GUARD KIT For use in increasing the life of your nozzle by protecting it from damage P N 891127 CASTER KIT To allow for easy rolling and maneuverability on smooth surfaces P N 891128 TKV650SPHFB SHREDDER KIT Shreds leaves reducing total volume P N 890209 BILLY GOAT KV VACUUM KV LINER KIT Increases the life of the housing by protecting it from damage P N 891134 PROTECTIVE COVER Protects the machine from the environment when not in use P N 891137 Form No F030309B GOAT WW KVSP TKVSP Owner s Manual THANK YOU for purchasing a BILLY GOAT KV Vacuum Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION2. 4 mph 6 4kph Wind Direction South Southeast Humidity 68 Barometric Pressure 30 Hg 101 6kpa INTENDED USE INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Part No 891058 6 Form No F030309B BILLY lt KVSP TKVSP Owner s Manual GOAT W INSTRUCTION LABELS The labels shown below were installed on your BILLY GOAT KV Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown LABEL DANGER KEEP HANDS LABEL EAR EYE BREATHING ITEM 20 DANGER FLYING DEBRIS LABEL SPARK ARRESTOR AND FEET AWAY P N 890254 ITEM 19 P N 810736 P N 100252 ITEM 18 P N 400424 DANGER CHIPPER FOR
3. If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach American Honda 800 426 7701 Briggs amp Stratton 800 233 3723 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows e The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer e The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt e The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim e The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration e The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distr
4. os M o co c o co co co 00 o 00 Co NIN INI NI NININ NIN o osos os ajajajajajajajaja Oa a I Ea paja BR JO J JO Oo NIN ND ho N NIN gt u conta lo Io aj BO Pr N On ES fee Ie oo 1 o0 O1 Co S a WIN 0 0o os O1 I Oo ND ojojoj AJo IN JO JO JOIN fos On COIN fos C1 wm o N pos o N 72 ITEM B mno KV 600SP KV 600SPFB KV 650SPH KV650SPHFB oy Denotes NO ici dae PART NUMBER PART NUMBER PART NUMBER standard M AIN FRAME HOUSING KV 891100o S 1 somoos 1 somoos 1 hardware NOZZLE ASSEMBLY TKV AXLE WA KV MICRO item that PLATE TOP WA KVSP may be IMPELLER SERRATED 14 25 WA KVSP purchased DOOR EXHAUST ASSY RAW locally W ASHER 1 2 SAE Z P W HEEL ASSY 12 X 2 5 TREAD ENGINE 6 5 HP HONDA GSVI90ANIL 4884069 i d 84069 i ENGINE 6 BRIGGSAND STRATTON DL 890622 wq l 00 o MEE 10 LOWER HANDLE KV 11 HANDLE UPPER KVSP 891054 1 X 9Sgo91054s5 1 89105485 1 QUICK DISCONNECT 13 PIN CLEVIS 3 8 x 2 125 LONG RETAINER GRIP HANDLE 1 X 9 5 LG LABEL HOT ENGINE LABEL READ 18 LABEL WARNING DANGER 19 LABEL DANGER FLYING DEBRIS 810736 3 810736 1 810736 1 LABEL EAR EYE BREATHING BAG DEBRIS NO ZIPPER KV BAG DEBRIS FELT FB MODELS 22 CABLE THROTTLE ASSY 42 W CHOKE J BOLT 3 8 16 X 6 enon o o oaoa o Jo o 8910
5. WOOD ONLY KEEP HANDS amp FEET OUT y score WARNING EXPLOSIVE FUEL STOP ENGINE AND ALLOW TO COOL BEFORE REFUELING LABEL READ MANUAL LABEL EXPLOSIVE FUEL CHIPPER WARNING LABEL LABEL DANGER GUARD ITEM 17 P N 890301 ITEM 16 P N 400268 ITEM 82 P N 890152 TKV ONLY ITEM 39 P N 900327 BAG ENCLOSURE INSTRUCTION NOTE IT IS IDEAL TO DO THIS PROCEDURE WITH THE BAG ON THE GROUND WITH BOTTOM PAD FACING UP BAG FOLDING INSTRUCTIONS LOCATED ON BAG FLAP B A STEP3 FOLD FLAP B STEP4 POSITION WHILE HOLDING FLAP GROMMET OVER A DOWN HARDWARE THEN TWIST TO LOCK FLAP A STEP1 CLOSE THE OPENING STEP2 FOLD FLAP A ENGINE LABELS HONDA g BRIGGS amp STRATTON A WARNING Read Owner s Manual Before Operating Q Read and follow Operating Lire le manuel d utilisation avant la mise en route E READ OWNER S MANUALS BEFORE OPERATION Instructions before running engine Vor Inbetriebnahme Bedienungs und Wartungsanleitung lesen W LIRE LE MANUEL DUTILESATEUR AVANT USAGE ff Gecolne le fammabie Alow engine Favor leer las instrucciones de operacion antes de operar el motor E VOR INBETRIEBNAHME UNBEDINGT to cool at least 2 minutes before fueling C It ilM le U M t i i dell utili BEDIENUNGSANLEITUNG DURCHLESEN onsultare il Manuale Uso e Manutenzione prima dell utilizzo E NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL 9 Engines emit carbon monoxide Las Skotselinstruktionen I
6. bolt slowly which will pull the impeller away from the shaft remove impeller from shaft Using a penetrating oil can help loosen a stuck impeller 10 Place the new belt on the shaft 11 Using a new impeller bolt and lockwasher reinstall new impeller in reverse order 12 Tighten impeller bolt Torque impeller bolt to 33 40 Ft Lbs 44 54 N m see item 45 on page 15 13 Make sure the belt is in the groove on the impeller and feed it through the hole in the top plate 14 Reinstall engine onto housing in reverse order of removal make sure the belt is inside the two fingers on the belt plate and that the belt is on the transmission pulley before securing the transmission 15 Gas and oil 16 Reconnect spark plug wire Co N c 0 JO Of Part No 891058 13 Form No F030309B BILLY 23 GOAT WY CHIPPER BLADE REMOVAL AND SHARPENING TKV ONLY KVSP TKVSP Owner s Manual Chipper blades are normal replaceable wear items ADANGER Chipper blade is sharp Replace any damaged blade Depending on the type and amount of wood being chipped the chipper blade will eventually get dull losing it s cutting ability Evidence of a dull blade is a noticeably reduced chipping ability or a rough cut on end of branch Note The chipper blade gap is factory set and should be checked each time impeller is removed from engine crankshaft and reset if required If reassembly requires a different quantity of shim washers Billy Goat amp shim washer
7. off 4 Replace the old chain with a new one 5 Once the chain is on put the bolts back into the flange bearings and tighten 6 Finally make sure the wheels rotate freely If not loosen the bearings and shift them to get the chain running straight up and down 7 Reassemble the transmission components removed in steps 1 3 in reverse order Part No 891058 12 Form No F030309B BILLY EE KVSP TKVSP Owner s Manual GOAT W BELT TENSION ADJUSTMENT DO NOT ADJUST WHILE THE MACHINE IS RUNNING 1 Wait for engine to cool and disconnect spark plug 2 Remove the transmission cover 3 Using two 1 2 wrenches loosen the two nuts on the cable that connects to the idler arm 4 The setting of the tension on the belt is controlled by the distance on the threads of the cable To loosen tension move the position towards the end of the threads and in the opposite direction to tighten 5 Check the travel of the idler arm by engaging the bail which the drive should start to engage when the bail is 2 Y inches away from the handle The spring at a relaxed state should be 1 5 inches long on the coil and when the bail is in contact with the handle it should be 1 75 inches long If the belt is too tight it can cause premature failure and if it is too loose it can come off of the pulley 6 When satisfied with the position place the transmission cover back into place and secure Then run the machine to make sure the transmission is engaging properly
8. 20 0 32 g 3 16m s 1 6 qt 1 5 L 0 58 qt 0 54L 141 64 kg 59 1 5 m 25 5 6 m 42 75 1 1 m 20 0 43 g 4 25m s 1 5 qt 1 4 L 0 63 qt 0 6 L 129 58 5 kg 59 1 5m 25 5 6 m 42 75 1 1m 20 0 71 g 6 96m s 1 6 qt 1 5 L 0 58 qt 0 54L 132 58 9 kg 59 1 5m 25 5 6 m 42 75 1 1m 20 0 32 g 3 16m s 1 6 qt 1 5 L 0 58 qt 0 54L 141 64 kg 59 1 5 m 25 5 6 m 42 75 1 1 m 20 91 dBa 112 dBa 0 43 g 4 25m s Form No F030309B BILLY 23 GOAT WY KVSP TKVSP Owner s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment pom This symbol indicates important information that will prevent injury to yourself or others AN O This symbol indicates ear protection is recommended when operating this equipment dh This symbol indicates eye protection is recommended when operating this equipment V AN c This symbol indicates gloves should be worn when servicing this equipment AN Os This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment v A CAUTION This symbol indicates important information that will prevent damage to your BILLY GOAT KV Vacuum 7 This symb
9. 71 1 24 CABLE CLUTCH DRIVE ASSY 40 KVSP LABEL CLUTCH VQ 900328 3 900338 _ 00328 _ 1 BRACKET TRANS MOUNT WA KV ARM IDLER DRIVE WA KV TRANS SINGLE SPEED W DIFF 29 SPROCKET 8 TOOTH 43 OR 65 30 CHAIN 43 X 58 PITCHES 31 GUARD DRIVE KV 32 BEARING 1 2 PRESSED STEEL HOUSING 33 BRACKET TRANS FIX KV 891012 1 suomi tc 1 34 PLATE CHAIN REINFORCE KV PULLEY IDLER 2 OD X 3 8 ID SPRING TENSION BAIL CLUTCH WA KVSP 891102 1 891102 Ji X 891102 1 BRACKET IDLER BELT FINGER KV LABEL DANGER GUARD WHEEL ASSY SP 26T SPROCKET SPACER 1 500D X 8901D X 5 THK 9800893 4 84083 1 WASHER LOCK 3 8 ST MED SQ KEY 2 125 X 187 NUT LOCK 3 8 16 THIN 45 SCREWCAP 3 8 241 x 8 1 2 GR 8 W PATCH 440151 1 o 440151 J 1 440151 O 8 8 Ce o L do 890167 890229 890152 350146 510180 8171006 891072 891047 510208 510193 891063 8024021 8041006 350146 510180 8171006 891072 891046 510208 350146 510180 8171006 891072 891046 510208 510193 891063 8024021 8041006 88 co 0000 e ojo ojo o xl o mI ine NTO N 00 e o o N N KV REINFORCEMENT NOZZLE BRACKET LFT 891062 891064 891064 891064 891070 891070 891070 97 610429 610429 610429 900407 900407 900407 Form No F030309B D gt Z O 00 co mb O al 00 m BILLY E
10. G GOAT WY MAINTENANCE RECORD Daes someron S NENNEN KVSP TKVSP Owner s Manual Part No 891058 18 Form No F030309B BILLY SY KVSP TKVSP Owner s Manual GOAT W BRUSH CUTTER FORCE BLOWER AERATOR If you liked this product please feel free to view our full line of quality lawn care renovation and debris removal M ae d fy y NAS d mma C inei E SE a Cr A 4 LI L diss PERAL DL VACUUM MULTI VACUUM POWER RAKE Part No 891058 19 Form No FO30309B
11. If the drive will not engage or will not disengage repeat the previous steps Spring length 1 5 resting 1 75 bail at handle BELT REPLACEMENT 1 Wait for engine to cool and disconnect spark plug Drain fuel and oil from the engine Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles Remove the transmission cover idler pulley transmission and the belt from the transmission Remove the transmission plate and the housing top plate by removing bolts around outside of housing Leaving engine fastened to top plate turn it upside down so the impeller is on top Remove impeller bolt and lock washer Lift impeller upward If impeller slides freely proceed to step 10 If the impeller does not loosen obtain a 3 4 16x3 Billy Goat part 440192 or longer bolt Thread bolt by hand into nut until bolt rests against the shaft Tighten the
12. LABELS 7 PACKING CHECKLIST amp ASSEMBLY 8 OPERATION 9 10 MAINTENANCE 11 TROUBLESHOOTING AND WARRANTY PROCEDURE 12 MAINTENANCE RECORD 13 ILLUSTRATED PARTS amp PARTS LISTS 14 15 Part No 891058 2 Form No F030309B BILLY S KVSP TKVSP Owner s Manual GOAT W BiLLY Model SERIAL PLATE DATA Record the model number serial number date of purchase and where purchased 1803 S W Jefferson Lee s Summit MO 64082 USA Tel 816 524 9666 Fax 816 524 6983 Serial No eL de Purchase Date ll Unit Weight CLs Purchased From Specifications KV600SP KV650SPH TKV650SPH KV600SP KV650SPH TKV650SPH Engine HP 6 0 4 47kW 6 5 4 85kW 6 5 4 85 kW 6 5 4 85kW B amp S Quantum HONDA HONDA B amp S Quantum HONDA 112K020124E1 GSV190AN1L GSV190AN1L 112K020124E1 GSV190AN1L 6 0 4 47kW 6 5 4 85 kW HONDA GSV190AN1L Engine Type Engine Model Engine Fuel Capacity Engine Oil Capacity Total Unit Weight Overall Length Overall Width Overall Height Max operating slope Sound in accordance with 2000 14 EEC standards Sound at operator s ear Vibration at operator position 109 dBa 109 dBa 112 dBa 109 dBa 109 dBa 88 dBa 89 dBa 91 dBa 88 dBa 89 dBa 0 71 g 6 96m s Part No 891058 1 5 qt 1 4 L 0 63 qt 0 6 L 129 58 5 kg 59 1 5m 25 5 6 m 42 75 1 1m 20 1 6 qt 1 5 L 0 58 qt 0 54L 132 58 9 kg 59 1 5m 25 5 6 m 42 75 1 1m
13. LE BOTTOM HALF KV PLUG HOUSING KD LB SCREW PLASTIC 1 4 20 X 1 WASHER 1 5 OD X 453 ID X 25 THK SCREW SELF TAP 10 24 X 1 2 SPROCKET 65A26 26 TOOTH W ASHER LOCK 1 4 EXTERNAL TOOTH SCREW SELF TAP 1 4 x 0 75 SCREW TAPTITE 3 8 X 1 1 2 SCREW CAP 10 24 X 5 8 NYLON INSERT LOCKNUT 10 32 UNF ZINC SCREW SOCKET HD 5 16 18 X 3 4 GR 8 NUT KEPS 5 16 18 W ASHER SHIM 0 875 ID X 0 060 W ASHER SHIM 0 875 ID X 0 020 BLADE CHIPPER KD501 GUARD FLAPPER PLATE FLAPPER ENTRANCE BRACKET LOPPER LOOP TAMPER CHIPPER LABEL DANGER CHIPPER CLIP 1 2 WOODRUFF KEY 1 8 X 1 2 W ASHER 1 2 FC SPRING COMPRESSION LABEL DECAL KV TKV SCREW SM 1 4 X 3 4 DRILL PT W ASHER 1 4 SAE BLACK OXIDE 510193 BELT FINGER GUIDE 891063 CARRIAGE BOLT 1 4 20 X 3 4 8024021 SCREW CAP 1 4 20 X 1 HCS ZP 8041006 890359 800888 8172007 8171003 8041031 8160002 8160003 8041004 8160001 891043 890530 8041009 8041011 891026 890359 800888 8172007 8171003 8041031 8160002 8160003 8041004 8160001 891043 890530 8041009 8041011 891026 890359 800888 8172007 8171003 8041031 8160002 8160003 8041004 8160001 891043 890530 8041009 8041011 891026 8041008 891002 891003 900146 01 891039 440153 8123086 890238 8181007 900505 900564 8059135 8164005 890103 890104 891065 891041 890101 891002 891003 900146 01 891039 440153 8123086 890238 8181007 900505 900564 891002 891003 900146 01 891039 440153 8123086 890238 8181007 900505 900564 64
14. RE INSTRUCTION NOTE IT IS IDEAL TO DO THIS PROCEDURE WITH THE BAG ON THE GROUND WITH BOTTOM PAD FACING UP FLAP B A STEP3 FOLD FLAP B STEP4 POSITION WHILE HOLDING FLAP GROMMET OVER A DOWN HARDWARE THEN TWIST TO LOCK FLAP A STEP1 CLOSE THE OPENING STEP2 FOLD FLAP A Debris bags are normal replaceable wear items Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional felt bag is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 4 5 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions e Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Pressure wash debris bag if normal cleaning does not fully clean bag Bag shoul
15. d be thoroughly dry before use NOTE Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage Part No 891058 10 Form No F030309B BILLY 2 KVSP TKVSP Owner s Manual GOAT WY COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds NOTE Allow green chips to dry before spreading around living plants MULCH Wood chips made from branches in your own yard make excellent mulch A thick blanket of wood chips around plants and flowers to keeps weeds out and moisture in 2 0 8 mn CHIPPER OPERATION TKV only Diameter Your TKV chipper is designed to process tree branches and limbs up to 2 50 8mm diameter Several small branches can be grouped together and fed together into the chipper see figure right When feeding forked branches squeeze forks together and feed into chipper entrance DO NOT overload If forks are too large use a pair of loppers to trim forks down to size A lopper storage bracket is provided on every unit loppers are not included Clearing a clogged chipper TKV only Under normal circumstances allow time for machine to clear all wood from chipper hopper before stopping engine Otherwise remaining pieces of wood will jam inside of chipper when engine stops S
16. ee Tamper below Disconnect spark plug wire Remove debris bag quick disconnect from debris outlet on machine Wearing durable gloves access impeller through debris outlet on fan housing and rotate impeller counter clock wise to dislodge and remove jam and remove debris from hopper with tongs or equivalent Reconnect debris bag quick disconnect to machine Reconnect spark plug wire TAMPER TKV only Before turning machine off use the Tamper to slowly push remaining pieces of wood through the chipper This can prevent any remaining wood from jamming in the chipper when machine is turned off Do not leave tamper on the ground store tamper in the chipper hopper Part No 891058 11 Form No FO30309B BILLY 25 GOAT WY KVSP TKVSP Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Use daily Every 5 hrs daily Every 25 Hours bride IDEE UE o a Check bag strap tightness DEDE Engine See Engine Manual IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug Drain fuel and oil from the engine Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles Remove the transmission cover idler pulley transmission and the belt from the transmission Remove the transmission plate and the housing top
17. eight specifications AQ Never lift the machine while the engine is running STORAGE 4 Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows A Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Be sure engine is cool Do not smoke Run engine until fuel tank is empty and engine runs out of gasoline Part No 891058 9 Form No F030309B BILLY 25 GOAT W OPERATION VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT Nozzle height is raised and lowered by rotating the red knob near the left rear wheel Nozzle height should be adjusted based on the task being performed KVSP TKVSP Owner s Manual i WA H fN wae y El IE A a Ln A ns gt A A FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire BAG ENCLOSU
18. ibutor service manager from whom the claim was received e The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 891058 15 Form No F030309B KVSP TKVSP Owner s Manual Q OAN LY 2 AT WY PARTS DRAWING KVSP TKVSP BIL GO 2 A Q O n U gt a HD SK SN Wi S D N e VAART CKS 7 TM uA Pe i er Y P NC ES A NS CRM 71 Oc 0 E Pm 0 N V g N ONC W Ye A N CHA T5 N a ma N v FB 9 f a 5 N 7 Ao o I IW N J yA 3 H 2 ai gt KY y LT e y y y y LA kk a ANAIS y aero 16 Form No FO30309B Part No 891058 BILLY EE KVSP TKVSP Owner s Manual GOAT WW PARTS LIST KVSP TKVSP 46 SCREW CAP 1 4 20 x 5 8 HWH BOLT IDLER 3 8 16 X 1 1 2 W ASHER 1 4 SAE ZP W ASHER 5 16 FLATW ASHER Z P SC REWC AP a b KLSE NUT LOCK 5 16 18 NYLON INSERT EOC KNUT 3 8 16 UNC SCREW CAP 1 4 20 X 3 4 NYLON INSERT LOCKNUT 1 4 20 UNC SCREW CAP 10 14 X 3 4 HWH ZP 1 2 13 CAP NUT NP W PATCH SCREW CAP 1 4 20x 1 3 4 HCS ZP SCREW CAP 1 4 20x2 25x0 75 N BELT 3L310 SCREW CAP 1 4 20 X1 1 2 HCS ZP NOZZLE TOP HALF KV NOZZ
19. just nozzle height so that it is closer to the debris Engine will not start Throttle in off position Engine not in full Check stop switches throttle choke choke position Out of gasoline Bad or position and gasoline Connect spark old gasoline Sparkplug wire plug wire Clean or replace air filter Or disconnected Dirty air cleaner contact a qualified service person Engine is locked will not pull Debris locked in impeller Engine See page 5 Contact a engine service Over oroblem dealer for engine problems Adjust nozzle height See Nozzle height Nozzle scrapes ground in Nozzle height out of adjustment fine adjustment for hard surfaces on lowest height setting ade D No self propelling Drive bail not engaged Engage the drive bail Drive belt worn or broken Check the drive belt Drive clutch cable out of adjustment or Check the drive clutch cable see page broken 12 Drive chain off the sprocket Check the drive chain see page 12 release or cable is kinked 13 Chain misalignment or tension Check the drive chain see page 12 Unit does not free wheel None Push the unit slightly forward then the backwards unit will free wheel Too much dust coming from Vacuuming very dry brittle or small Switch to felt bag see page 1 bag debris accessories When servicing engine refer to specific manufacturers engine owner s manual Engine warranty is covered by the specific engine manufacturer
20. llow engine to cool for at least two minutes before refueling DO NOT store gasoline near an open flame DO NOT remove gas cap while engine is running DO NOT start or operate engine if strong odor of gasoline is present DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated DO NOT smoke while filling the fuel tank DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary DO NOT operate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns DO NOT leave equipment unattended while in operation DO NOT park equipment on a steep grade or slope DO NOT operate equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT place hands or feet underneath unit or near any moving parts ALWAYS remove spark plug wire when servicing equip
21. ly to housing exhaust item 1 see fig 2 3 ATTACH bag to four posts item 13 preassembled to upper handle 4 CONNECT spark plug wire Part No 891058 8 Form No F030309B BILLY EE KVSP TKVSP Owner s Manual GOAT W OPERATION Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety YY PUT OIL IN ENGINE BEFORE STARTING STARTING VYENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the engine Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Briggs Located on engine and must be controlled manually Honda Place remote throttle in choke position PRIMER Push primer per engine instructions B amp S only THROTTLE Move throttle to fast choke position Located on handle TRANSMISSION Engaged by pulling the clutch bail towards handle IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 HANDLING amp TRANSPORTING S This unit requires two people to lift it Lift holding the lower handle and front wheels Secure the machine in place during transport See page 3 for w
22. ment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers N WARNING Important Remove all rocks wire string plastic etc that can present a hazard during work prior to starting DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc 5 Form No FO30309B BILLY 23 GOAT WY KVSP TKVSP Owner s Manual T SOUND LEVEL 92 dB 112 dB a at Operator Position Sound tests were conducted in accordance with 2000 14 EEC and were performed on 7 25 07 under the conditions listed below N Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 88 F 31 1 C Wind Speed 2 mph 3 8 kmh Wind Direction south South East Humidity 44 Barometric Pressure 30 07 Hg 764 mm Hg VIBRATION DATA VIBRATION LEVEL 0 34g 3 29m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 12 19 2007 under the conditions listed below General Conditions Sunny Temperature 50 F 10 C Wind Speed
23. must be used 1 Follow the steps 1 6 on the impeller removal instructions 2 Using a 3 16 Allen wrench and 1 2 open end wrench remove chipper blade from impeller 3 Sharpen blade by lightly grinding the cutting edge of the blade at 40 degrees see figure below It is not necessary to remove all nicks from the cutting edge CAUTION Be careful to avoid heat buildup in the blade during sharpening This will reduce it s heat treated hardness properties and will reduce blade life Evidence of too much heat build up is a change of color along sharpened edge 4 The same chipper blade can be sharpened several times However blade replacement is required when blade no longer overhangs the chip relief hole in impeller back plate or if increased vibration occurs see fig below 5 Chipper blade installation is in reverse order of removal X e Edge of chip relief hole Part No 891058 14 Form No F030309B BILLY EE KVSP TKVSP Owner s Manual GOAT W Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if required loose engine Check engine Will not vacuum or has poor dirty debris bag Hose kit cap missing Clean debris bag Shake bag clean or vacuum performance Clogged nozzle or exhaust Excessive wash Check for hose kit cap Unclog quantity of debris nozzle or exhaust Allow air to feed with Improper nozzle height debris Ad
24. nnan Start AN DO NOT run in enclosed area NENE PULL TO ENGAGECLUTOH CF Y RELEASE TODISENGACE CLUTCH Honda Throttle Control Briggs Throttle Control Bail Drive Engage Disengage label Part No 891058 Form No F030309B BILLY 23 GOAT WY PACKING CHECKLIST Your Billy Goat KV Vacuum is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect Oy READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by cables and folded over KVSP TKVSP Owner s Manual A Y PUT OIL IN ENGINE BEFORE STARTING PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 891058 Declaration of Conformity P N 891057 Ty wraps 900407 qty 2 Boxing Parts Checklist Debris Bag P N 891132 Use Ty wraps OR Felt Bag P N 891126 L Literature Assy P N 891121 L Connector Quick Disconnect P N 890176 Honda 6 5 GSV 190 Briggs amp Stratton 6 0 HP Quantum ASSEMBLY 1 ASSEMBLE Lift upper handle item 11 remove items 49 50 amp 51 from lower handle item 10 Attach and secure upper handle as shown using same hardware Use the Ty wraps from the parts bag to secure the throttle cable and height adjustment cable at the bends on the upper handle 2 UNFOLD the debris bag item 21 and fasten bag neck to bag quick disconnect item 12 Attach firm
25. ol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment AN Os READ this manual and the engine manufacturers manual carefully before assembling Y operating or servicing this equipment AN O EAR PROTECTION is recommended when operating this equipment AN EYE PROTECTION is recommended when operating this equipment NY AN BREATHING PROTECTION is recommended when operating this equipment ana EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison Part No 891058 4 Form No FO30309B BILLY GOAT W fh wmm Q Oo OOOO OOO OO O OO OOOO a Part No 891058 KVSP TKVSP Owner s Manual DO NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running A
26. plate by removing bolts around outside of housing Leaving engine fastened to top plate turn it upside down so the impeller is on top Remove impeller bolt and lock washer Lift impeller upward If impeller slides freely proceed to step 10 If the impeller does not loosen obtain a 3 4 16x3 Billy Goat part 440192 or longer bolt Thread bolt by hand into nut until bolt rests against the shaft Tighten the bolt slowly which will pull the impeller away from the shaft remove impeller from shaft Using a penetrating oil can help loosen a stuck impeller 10 Using a new impeller bolt lockwasher and washer reinstall new impeller in reverse order 11 Tighten impeller bolt Torque impeller bolt to 33 38 Ft Lbs 44 51 N m see item 45 on page 15 12 Reinstall engine onto housing in reverse order of removal make sure the belt is inside the two fingers on the belt plate and that the belt is on the transmission pulley before securing the transmission 13 Gas and oil 14 Reconnect spark plug wire Co PO O oO NOOA DRIVE CHAIN REPLACEMENT AND ALIGNMENT 1 Wait for engine to cool and disconnect spark plug 2 To replace a chain first prop up the rear of the machine with small blocks to get the rear wheels off of the ground 3 Remove the transmission cover and the belt from the transmission 4 Remove the bolts on both sides of the transmission holding the flange bearings this should give enough slack to slip the chain
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