Billy Goat KD512SP Yard Vacuum User Manual
Contents
1. Other states may have similar laws Federal laws apply on federal lands 21 DO NOT touch hot muffler cylinder or Sound tests conducted were in accordance with 2000 14 EEC and were performed on 2 16 2002 under the conditions listed 6 TABLE OF CONTENTS SAFETY INSTRUCTIONS GENERAL SAFETY ASSEMBLY PARTS BAG amp CONTROLS LABELS OPERATION MAINTENANCE PARTS DRAWING amp LIST TROUBLESHOOTING WARRANTY PROCEDURE Part No 890604 NOTE Sound power level listed is the highest value for any model in this manual Please refer to serial plate on the unit for the sound power level for your model Sound level of 96 dBA at operator position GENERAL CONDITION Sunny 60 F 15 6 C 10 MPH 16 1 kmh North 32 96 Lus 112 dB TKD512SP MODEL TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Page 2 of 12 29 95 Hg 761mm Hg fins because contact may cause burns 22 DO NOT run engine without air cleaner or air cleaner cover 23 DO NOT operate during excessive vibration 24 DO NOT leave machine unattended while in operation 25 DO NOT park machine on a steep grade or slope WARNING DO 1 ALWAYS DO remove the wire Ae spark plug when servicing the engine or equipment TO PREVENT ACCIDENTAL STARTING 2 DO keep cylinder fins and governor parts free of grass and other debris which can affect engine speed 3 DO pull starter cord2. 2 2 2 2 2 2 ze ae mc W BIL GOAT N PARTS DRAWING LY ENGINE MOUNTING 9 KD512SP TKD512SP Form No F021602C Page 10 of 12 Part No 890604 PARTS LIST Part No 890604 Description Part No Qty Part No Q 1 1 Throttle Assembly INCL 1 ea 4 10 900514 04 1 900514 04 Tamper ee 890229 1 8160001 1 8041008 Handle Assy incl items 4 6 5 4 11 2 75 2 76 amp 99 900059 890389 8041031 900813 Screw Cap 1 4 20 x 2 1 4 8041011 11 900039 12 890148 13 Bolt Carriage 1 4 x 3 4 8024021 Screw Cap 0 24 x5 8 8059135 15 NutLock 10 NC 8164005 12 8171002 1 es 18 890021 1 19 890005 20 900136 21 Tire Only per assy Treaded 900659 aE 900471 23 890019 24 8024054 25 900453 26 816000 27 890346 28 900933 Label Danger Cut Finger 400424 asher Flat Cut 5 16 8171003 crew Cap 3 8 16 x 2 1 2 Washer Face 900564 aaa uL 34 heel Ass y Cast incl items 21 treaded 2 90076 asher 0 75 C 00997 0 90099 0 abel Ear Eye Breathing 1 89025 804100 804100 812308 890391 900146 830502 804100 804100 812308 890391 900146 830502 crew Cap 1 4 20 x 1 1 4 crew Cap 1 4 20 x 1 3 4 crew Self Tapping 10 24 x 1 2 43 ozzle Frame incl one of items 29 44 42 44 45 abel Oil Chain c G O lo co l
3. 2 OPTIONAL ACCESSORIES SHREDDER KIT P N 890209 Shreds leaves dramatically reducing total volume 12 1 ON BOARD VACUUM HOSE KIT P N 890041 4 102mm X 7 2 13m For vacuuming in hard to reach areas HOSE EXTENSION KIT P N 890045 Kit contains a connector and a clamp Hose is not included NOZZLE WEAR PLATES P N 890413 Extends nozzle life when used along curbs and hard surfaces STANDARD TURF PRO DEBRIS BAG P N 890028 Standard on TKD models For use in leaves and grass in non dusty conditions OPTIONAL DEBRIS BAGS PRO FELT BAG P N 890023 For use in dusty conditions FELT BAG COVER P N 900801 Directs dust downward away from operator ZIPPERLESS PRO BAG P N 890309 For non dusty conditions that are damaging to zippers Thank You for Selecting The Powerful KD or TKD TERMITE SELF PROPELLED VACUUM CHIPPER Operator Owner s Manual KD512SP TKD512SP Specifications TKD512SP UNIT SIZE Part No 890604 OVERALL LENGTH 62 1 57m OVERALL WIDTH 26 75 0 68m KD512SP ENGINE H P ENGINE TYPE ENGINE FUEL CAP ENGINE OIL CAP WEIGHT UNIT WEIGHT SHIPPING ENGINE WEIGHT 5 5 4 1kW B amp S DIAMOND I C 1 5qt 1 4L 0 63qt 0 6L 117 53 1 kg 140 63 5 kg 26 11 8 kg 5 5 4 1kW B amp S DIAMOND I C 1 5qt 1 4L 0 63qt 0 6L 133 60 3 kg 156 70 8 kg 26 11 8 kg OVERALL HEIGHT 42 1 07m Page 1 of 12 Form No F0216
4. DO NOT choke carburetor to stop engine Whenever possible gradually reduce engine speed before stopping 12 DO NOT run engine at excessive speeds This may result in injury amp or damage to unit 13 DO NOT tamper with governor springs governor links or other parts which may change the governed engine speed 14 DO NOT tamper with the engine speed selected by the engine manufacturer 15 DO NOT check for spark with spark plug or spark plug wire removed Use an approved tester 16 DO NOT crank engine with spark plug removed If engine is flooded place throttle in FAST position and crank until engine starts 17 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 18 DO NOT operate engine without a muffler Inspect periodically and replace if necessary If engine is equipped with muffler deflector inspect periodically and replace if necessary with correct deflector 19 DO NOT operate engine with an accumulation of grass leaves dirt or other combustible material in the muffler area 20 DO NOT use this engine on any forest covered brush covered or grass covered unimproved land unless a spark arrester is installed on the muffler The arrester must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code
5. cap on nozzle until engine has been T Use of Eye and Breathing protection is recom turned off and has come to a complete stop mended when using this machine especially in dry DO NOT operate machine with hose cap bag or hose removed and dusty conditions Optional bag cover directs dust DO NOT use this machine for vacuuming exclusively sand toward ground away from the operator dust fine dirt rock glass string like material grain rags cans metal bark or water DO NOT place hands or feet inside nozzle intake opening DO NOT operate this machine on slopes greater than 20 near debris outlet or near any moving parts DO NOT pick up any hot or burning debris or any toxic or DO NOT start engine without debris bag and quick discon explosive material nect connected firmly in place to exhaust outlet DO NOT allow children to operate this equipment DO NOT start or operate machine with debris bag zipper open ASSEMBLY 1 ASSEMBLE Lift upper handle item 6 remove items 8 73 74 amp 30 from lower handle item 27 Attach upper and lower handle as shown and securely tighten folding handle knobs item 73 while holding head of screw item 8 firmly against upper handle 2 UNFOLD the debris bag item 1 and fasten bag neck to bag quick disconnect item 83 Attach firmly to housing exhaust item 52 see fig 2 3 ATTACH bag hanger strap to bag supports item 11 preassembled to upper handle l l l l 4 INSTALL ta
6. replaced when replacing chains clutch cable Stop engine and disconnect spark plug 6 Slide the adjuster toward the front of the machine about 14 Fr wire before making adjustments and retighten the jam nuts to secure the cable in place 7 Test clutch operation and readjust as required INSPECTING DRIVE 8 lfunit will not free wheel with clutch disengaged loosen 4 Remove chain guard carriage bolts and slide the jackshaft back 1 8 and retighten Inspect chains sprockets belt and pulleys for wear and CaIHe deus Idler Carriage replace as required Threaded Pulley Bolt Inspect chains for lubrication and lubricate as required Adjuster Check chain tension A properly tensioned chain will deflect about 1 8 midway between the sprockets when light and pressure is applied If adjustment is required see Replacing and adjusting chairs Check clutch adjustment When properly adjusted operating the clutch at the handle will move the idler pulley down such that a gap of 5 8 3 4 is left between the inside halves of the belt Worn belt or pulleys can give the N o p appearance of clutch mis adjustment Replace any worn G f P components If adjustment is required see Adjusting clutch cable NU l 6 Replace guard after inspection eae C n Part No 890604 Page 9 of 12 Form No F021602C 4 2 a a 2 ea P
7. 02C 5 IN THE INTEREST OF SAFETY e ENGINE MANUAL BEFORE STARTING ENGINE READ AND UNDERSTAND THE ENTIRE OPERATOR S MANUAL amp THIS SYMBOL MEANS WARNING OR CAUTION DEATH PERSONAL INJURY AND OR PROPERTY DAMAGE MAY OCCUR UNLESS INSTRUCTIONS ARE FOLLOWED CAREFULLY k WARN NG The Engine Exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING DO NOT 4 1 DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and deadly poison 2 DO NOT place hands or feet near moving or rotating parts 3 DO NOT store spill or use gasoline near an open flame or devices such as a stove furnace or water heater which use a pilot light or devices which can create a spark 4 DO NOT refuel indoors where area is not well ventilated Outdoor refueling is recom mended 5 DO NOT fill fuel tank while engine is running Allow engine to cool for 2 minutes before refueling Store fuel in approved safety containers 6 DO NOT remove fuel tank cap while engine is running 7 DO NOT operate engine when smell of gasoline is present or other explosive conditions exist 8 DO NOT operate engine if gasoline is spilled Move machine away from the spill and avoid creating any ignition until the gasoline has evaporated 9 DO NOT transport unit with fuel in tank 10 DO NOT smoke when filling fuel tank 11
8. 2 Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operat ing Make sure that all operators of this equipment are trained in general machine use and safety YT PUT OIL IN ENGINE BEFORE STARTING g ENGINE See engine manufacturers instructions a for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the handle Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to ON position when provided on engine STARTING PRIMER Push primer per engine instructions B amp S only THROTTLE Move remote throttle control to fast position Pull starting rope to start engine IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by pulling slightly upward on handle and pulling height adjust rod item 23 up at left rear of machine FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris dh CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire clog may contain sharp materials Reconnect spark plug wire VACUUMING OPERATION Wearing durable gloves remove
9. 4 20 x 1 Lg 8041006 890600 paaa Nut Lock 3 8 16 Thin 8161042 1 Dirty debris bag Nozzle height set too high or too low Hose kit cap missing Clogged nozzle or exhaust Excessive quantity of debris TKD512SP Part No Hy 890242 Denotes ee standard 817100 hardware 4 802403 item that may be 8142002 purchased ee locally 890238 800505 818100 890197 890190 830503 OY NI 830503 1 900317 90032 900970 890583 900302 8195166 850164 6041009 890580 fed A NI C co GO O1 Pease 890580 1 e 800888 890582 8161041 890585 1 ERES Before Requesting Service Review These Suggestions Solution Clean debris bag Shake bag clean or wash Adjust nozzle height Check for hose kit cap Unclog nozzle or exhaust see page 5 Allow air to feed with debris Poor chipping performance Extremely hard wood Dull or damaged chipper blade Avoid extremely hard wood Sharpen or replace chipper blade see page 8 Engine stalls or labors when chipping required Feeding branches into chipper too rapidly Engine service may be Feed branches at a slower rate Service engine Abnormal vibration Loose or out of balance impeller or loose engine Check impeller and replace if required Check Engine Engine will not start Plug wire disconnected Dirty air cleaner Throttle in off position Out of gasoline Bad or old g
10. 90108 74 Nut Lock5 16 18 Thin Ht 8161041 2 8161041 75 Grip Handle 400570 2 400570 76 Bracket Lopper Loop NEN 890167 aa ggg 78 1 2 13 Cap nut np W patch 890530 4 890530 o 7 1 O 87 oq 7 De O Connector Quick 890176 1 89017 900327 1 90032 85 able Ass y Clutch 890588 1 89058 Page 11 of 12 Denotes standard hardware item that may be purchased locally Form No F021602C ci 3 PARTS LIST Z NI Washer Flat 5 16 3 8 ID x 7 8 x 1 1 6 Continued from Bolt Carriage 5 16 18 x 3 4 page 11 abel Clutc O CO CO CO ooj OO ojo 103 104 oO O NI O Bracket Clutch KDSP 4 A a Oo N e t Idler Oy A Arm Idler Wa KDSP Co N OD Al A hoy Qe 9 Nut Lock 5 16 18 Thin Pulley ldler 1 13 OD x 3 8 Bore I NI N hoy TROUBLESHOOTING Problem Will not vacuum or has poor vacuum performance Possible Cause KD512SP D t ty o S Part No ai Wheel With Sprocket Ass y Cast 21 94 95 96 890242 2 890238 2 8 Belt 4L220 890586 Washer Spring Lockie o o 8177011 5 i 900317 2 900321 2 a eae Gt 900970 1 O s yen re ees eee Pulley 3 OD x 5 8 Bore 890583 1 900302 09 Roll Pin 3 16 Dia x 1 1 4 Lg 8195166 ocknut 5 16 18 Flange 850164 5 400217 o Bolt Shoulder 3 8 x 1 2 830528 crew Cap 1
11. Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer such as Sta Bil is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor k Do not store with debris in bag Bail Up Disengages Drive Bail Handle Bail Down Engages Drive Form No F021602C MAINTENANCE Use only a qualified mechanic for any adjustments disassembly or any kind of repair WARNING TO AVOID PERSONAL INJURY ALWAYS TURN MACHINE OFF MAKE SURE ALL MOVING PIN PARTS COME TO A COMPLETE STOP DISCONNECT SPARK PLUG WIRE BEFORE SERVICING UNIT P ENGINE See engine manufacturer operator s instructions h DEBRIS BAG See page 6 RECONNECT SPARK PLUG WIRE GUARDS BAG CAPS AND OR HOSE BEFORE STARTING ENGINE IMPELLER REMOVAL and CHIPPER ADJUSTMENT IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug 2 Drain fuel and oil from the engine 3 Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles 4 Remove housing top plate by removing bolts around outside of housing 5 Leaving engine fastened to top plate remove impe
12. acement labels Label Head Owner s Manual Item 84 Part No 890301 Label Danger Flying Material Item 62 Part No 810736 Label Do Not Fill While Engine Is Hot Item 63 Part No 400268 rly Nes EE CHIPPER e FOR WOOD ONLY KEEP HANDS amp FEET OUT Part No 890604 Label Danger Keep Hands and Feet Away Item 29 Part No 400424 Label Danger Guards Item 84 Part No 900327 Label Ear Eye Breathing ltem No 86 Part No 890254 KEEP HANDS and FEET AWAY A WARNING Label Danger Chipper For Wood Only ltem 48 Part No 890152 TKD MODELS ONLY Debris Bag Label item 1 Page 4 of 12 uy 4 4 A 3x NLIS H Ti FAIH E Form No F021602C OPERATION INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter and for chipping brush limbs corn and sunflower stalks and palm fronds Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 1
13. asoline Spark Check stop switches throttle and gasoline Connect spark plug wire Clean or replace air cleaner Or contact a qualified service person No self propelling clutch cable Clutch cable out of adjustment Worn or broken belt Worn or broken Adjust clutch cable Replace belt Replace clutch cable Replace any worn or damaged or malfunctioning parts Self propelled drive will not release broken Belt is rubbing on chain guard Clutch cable out of adjustment Idler return spring disconnected or Adjust clutch cable Replace return spring Remount chain guard Engine is locked will not pull over problem Engine Service and Warranty Contact your nearest engine manufacturer s authorized servicing dealer 21 Serial Plate BILLY GOAT INDUSTRIES INC Model Record your machine model serial number and date of purchase and where purchased 1803 S Jefferson P O Box 308 Lee s Summit MO 64063 USA Tel 816 524 9666 Fax 816 524 6983 Serial No ee eL de __ Unit Weight Pe Purchased from Purchase Date Part No 890604 Debris locked in chipper blade hopper or inside impeller Engine See page 5 Clearing a clogged chipper hopper Contact an engine servicing dealer for engine problems WARRANTY PROCEDURE Please fill in the WARRANTY CARD and send the upper part to Billy Goat The WARRANTY terms are stated on the lower part which remains with the user Whenev
14. cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions eRun machine at idle to quarter throttle eThe debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust ePressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 11 If you can not locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 Fax 414 259 5249 Form No F021602C OPERATION continued TAMPER TKD ONLY Before turning machine off use the Tamper to slowly push remaining pieces of wood through the chipper This can prevent any remaining w
15. clog Danger the Part No 890604 Page 5 of 12 CHIPPING OPERATION TKD ONLY Wearing Eye Protection and Durable Gloves is recommended while operating chipper h 7 qi Use caution when using chipper c Your TERMITE e chipper is designed to process tree branches and limbs up to 2 50 8mm diameter 2 50 8 mm Maximum Diameter Several small branches can be grouped together and fed together into the chipper see fig 2 When feeding forked branches squeeze forks together and feed into chipper entrance DO NOT overload If forks are too large use a pair of loppers to trim forks down to size A lopper storage bracket is provided on every unit loppers are not included CLEARING A CLOGGED CHIPPER HOPPER TKD ONLY Under normal circumstances allow time for machine to clear all wood from chipper hopper before stopping engine Otherwise remaining pieces of wood will jam inside of chipper when engine stops See Tamper page 7 Disconnect spark plug wire Remove debris bag quick disconnect from debris outlet on machine Wearing durable gloves access impeller through debris outlet on fan housing and rotate impeller E counter clock wise to dislodge and remove jam and remove debris from hopper with tongs or equivalent Reconnect debris bag quick disconnect to machine Reconnect spark plug wire Form No F021602C OPERATION continued fig 2 Note Dry wood is harder
16. er a Billy Goat Machine is faulty due to a defect in material and or workmanship the owner should make a warranty claim as follows The Machine should be taken to the dealer from whom it was purchased or to an authorized Billy Goat dealer The owner should present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be filled in by the authorized Billy Goat Dealer who will send it with the faulty part to Billy Goat headquarters The Quality Service department at Billy Goat headquarters will study the claim and parts and will notify their conclusions The decision by the Quality Service department at Billy Goat headquarters to approve or reject a Warranty claim is final and binding Note To process a Warranty Claim it is necessary to quote the Model amp Serial number that are printed on the Billy Goat Serial Plate BILLY 2 Vm BILLY GOAT INDUSTRIES INC 1803 S W Jefferson Street Lee s Summit MO 64082 USA GOAT y PHONE 816 524 9666 FAX 816 524 6983 www billygoat com Page 12 of 12 Form No F021602C
17. ion see below Check clutch for proper operation and adjust if required CHAIN ADJUSTMENTS 1 Loosen 4 carriage bolts that hold jackshaft bearing on KO Qo 9 place fig 7 2 Pull up on jackshaft to draw chains tight 3 While holding chains tight rotate the jackshaft back toward 17 2 the engine slightly so that there is no tension on the belt Pene NOTE If the jackshaft is set too far forward the belt will not Maintenance Schedule mAn ennenen aE clutch or release properly during use Every Every 5 hrs 4 With jackshaft properly positioned tighten 4 carriage bolts to 5 Rotate wheels by hand and check chain tension and align Check f ive vibrati nene eck Tor excessive vibration 6 Readjust as required Clean Debris Bag 7 Replace guard Check bag strap tight is dau ios ete CLUTCH ADJUSTMENT Inspect for loose parts 1 Remove guard 2 To increase belt tension drive will not engage loosen jam nuts that hold the treaded adjuster on the clutch cable 3 Slide the adjuster toward the rear of the unit about 1 and DRIVE retighten the jam nuts to secure it in place Test clutch operation and readjust as required Inspect for worn or damaged parts Chains are normal replaceable wear items A new chain 5 To decrease belt tension drive will not disengage or free should not be used on worn sprockets Sprockets should wheel loosen jam nuts that hold the treaded adjuster on the be
18. ked each time impeller is removed from engine crankshaft and reset if required If reassembly requires a different quantity of shim washers Billy Goate shim washer must be used 10 Using a 3 16 Allen wrench and 1 2 open end wrench remove chipper blade from impeller 11 Sharpen blade by lightly grinding the cutting edge of the blade at 40 degrees see fig 5 It is not necessary to remove all nicks from the cutting edge CAUTION Be careful to avoid heat buildup in the blade during sharpening This will reduce it s heat treated hardness properties and will reduce blade life Evidence of too much heat build up is a change of color along sharpened edge 12 The same chipper blade can be sharpened several times However blade replacement is required when blade no longer overhangs the chip relief hole in impeller back plate or if increased vibration occurs see fig 5 13 Chipper blade installation is in reverse order of removal CORRECT Blade INCORRECT EDGE OF CHIP RELIEF HOLE Fig 5 14 To reinstall impeller use a new impeller bolt and lockwasher and use exactly the same crankshaft impeller shim washers as were removed during disassembly unless they were damaged Note your unit may or may not have required the use of shim washers 15 Tighten impeller bolt Torque impeller bolt to 50 Ft Lbs 68 N m see item 51 on page 11 16 Slowly rotate impeller to insure proper chipper blade clearance Check
19. ller bolt and lock washer and slide impeller off crankshaft A puller may be required 6 Retain shim washers used at end of crankshaft for use at impeller reinstallation see fig 7 However your unit may or may not have required the use of shim washers T If impeller slides off freely proceed to step 11 or step 15 Do not drop impeller 8 If impeller does not slide off crankshaft place two crowbars between impeller and housing on opposite sides Pry impeller away from engine until it loosens Using a penetrating oil can help loosen a stuck impeller 9 If the impeller cannot be loosened obtain a 1 25 4mm longer bolt of the same diameter and thread type as the impeller bolt Invert engine and impeller and support engine above ground to prevent recoil damage Thread longer bolt by hand into the crankshaft until bolt bottoms Using a suitable gear or wheel puller against the bolt head and the impeller back plate near the blades remove impeller from shaft Part No B8Q6 4of 12 CHIPPER BLADE REMOVAL AND SHARPENING TKD ONLY Chipper blades are normal replaceable wear items DANGER Chipper blade is sharp Replace any damaged blade Depending on the type and amount of wood being chipped the chipper blade will eventually get dull losing it s cutting ability Evidence of a dull blade is a noticeably reduced chipping ability or a rough cut on end of branch Note The chipper blade gap is factory set and should be chec
20. mper item 3 in chipper hopper see page 7 TKD ONLY Your Billy Goat is shipped from the factory in one carton 5 CONNECT spark plug wire completely assembled except for the upper handle debris bag and bag quick disconnect 1 PACKING CHECKLIST These items should be included in your carton If G any of these parts are missing contact your dealer Debris Bag N 890022 KD 890028 TKD 04 Read all safety and operating instructions a before assembling or starting this unit Connector Quick Disconnect 890176 Check Tamper TKD MODELS ONLY 890229 Literature Check Literature Assy 890594 s Manual Briggs amp Stratton Part No 890604 Page 3 of 12 Form No F021602C 12 LITERATURE ASSY P N 890594 CONTROLS Owner s Manual Literature KD TKD Accessories Warranty Card EU Declaration of Conformity amp EU Distributor List Literature Checklis mee Owner s Manual 890604 Literature KD TKD Accessories 890409 Warranty Card 400972 Check EU Declaration of Conformity amp EU Distributor List 890393 Throttle Control Start position Briggs engines have a primer button carburetor with no choke Stop position 15 ENGINE LABELS INSTRUCTION LABELS These labels should be included on your Vacuum If any of these labels are damaged replace them before putting this equipment into operation Item and part numbers are given to help in ordering repl
21. o e e e e Co ro ER an no AR olol H Bg E ELH BRL E Be H EE AH E HE e Co NI O OO N co 00 OD NO A Oo 46 lade Chipper 890101 47 Impeller Ass y incl items 46 49 50 51 59 65 66 67 890208 S Impeller Ass y incl items 49 50 51 48 abel Chipper 890152 49 ey 3 16 Sq x 1 25 201080 1 920108 50 asher Lock 3 8 Twisted Tooth 400502 1 400502 crew Cap 3 8 24 x 2 Torque 50 ft lbs 68 Nm bom 81096 crew Cap 3 8 24 x 1 1 2 Torque 50 ft lbs 68 Nm ousing Ass y incl items 12 14 15 16 37 100 1 890419 S 53 ngine 5 5 H P Briggs amp Stratton 900784 1 900784 pe p ERU 57 asher 1 2 flat KD Wheel 900230 2 900230 asher Flat 1 2 SAE crew Socket HD 5 16 18x 3 4 GR 8 ight Adjustment Ass y incl 18 20 22 23 8172011 8172011 890103 1 890013 D ce Co co e e oo 62 63 1073 0026 1 1 81073 40026 jab co co co A co e eo e oo c1 c1 co co co eo bel Danger Flying Material abel Hot Engine o 65 ut Keps 5 16 18 asher Shim 0 060 1 52mm asher Shim 0 020 0 51mm Plate Top Ass y incl items 14 15 29 69 70 71 84 Plate Top Ass y incl items 29 71 84 890104 890130 890131 890597 67 C0 CO CO CO N N N Oo Oo O1 O1 O1 01 O1 C1 C1 A BY CO Co Go Go CO G2 Gd GO Go PO J oll om Guard Flapper 8901 1 70 Plate Flapper Entrance 89012 71 Screw Cap 1 4 20 x 1 2 HWH 15 89035 El 73 Knob Wing 5 16 18 9010 2 8
22. ood from jamming in the chipper when machine is turned off Do not leave tamper on the ground store tamper in the chipper LA Vy WY Smee 2 Tamper Storage Position This vacuum is self propelled To engage the drive pull operator s bail against operator s handle The drive is disen gaged by releasing the operator s bail See figure at right PROPULSION GROUND SPEED can be varied by applying slight downward pressure to handle during operation to allow drive wheels partial slippage or by changing the engine rpm For improved control in confined areas this machine can be freewheel pushed forward or backward by releasing the operator s bail and pushing machine Part No 890604 Page 7 of 12 Using two people to lift machine is recommended Lift holding the handle and front of nozzle Secure in place during transport HANDLING amp TRANSPORTING STORAGE dh Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows diy Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame
23. slowly until resis tance is felt Then pull cord rapidly to avoid kickback and prevent hand or arm injury 4 DO examine muffler periodically to be sure it is functioning effectively A worn or leaking muffler should be repaired or replaced as necessary 5 DO use fresh gasoline Stale fuel can gum carburetor and cause leakage 6 DO check fuel lines and fittings frequently for cracks or leaks Replace if necessary 7 Follow engine manufacturer operating and maintenance instructions 8 Inspect machine and work area before starting unit VIBRATION LEVELS 2 2 Vibration levels at the operators handles on model TKD510SP were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 05 19 95 under the conditions listed Sunny 62 F 16 7 C 5 MPH 8 0 kmh South 67 96 30 06 Hg 764mm Hg GENERAL CONDITION TEMPERATURE WIND SPEED WIND DIRECTION HUMIDITY BAROMETRIC PRESSURE Form No F021602C 9 GENERAL SAFETY For your safety and the safety of others these directions should be followed g Do not operate this machine without first reading a owner s manual and engine manufacturer s manual DO NOT operate during excessive vibration DO NOT remove bag until engine has been turned off and has T i Use of Ear Protection is recommended while come to a complete stop operating this machine DO NOT remove hose kit
24. to chip than green wood Wood chips made from branches in your own yard make excel lent mulch A thick blanket of wood chips around plants and flowers to keeps weeds out and moisture in COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds Note Allow green chips to dry before spreading around living plants Part No 890604 Page 6 of 12 DEBRIS BAG Debris bags are normal replaceable wear items Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional bag and dust cover is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Run engine at 1 2 throttle for first 1 2 hour to condition new bag Your new bag requires a break in period to condition the pores of the material against premature blockage The entire bag surface serves as a filter and must be able to breath to have good vacuum performance Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 2 3 However many vacuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest
25. to see that gap between chipper blade and anvil surface on lower side of housing top plate measures between 0 040 1 02mm and 0 080 2 03mm 17 If gap is less than 0 040 0 51mm add shim washer 890130 0 060 1 52mm thick and or 890131 0 020 1 02mm thick whichever is required If gap is more than 0 080 2 03mm remove one or more shim washers as needed to obtain correct gap see fig 6 amp fig 7 The chipper will function at up to a maximum of 0 125 3 18mm gap Form No F021602C MAINTENANCE continued IMPELLER REMOVAL continued When replacing always replace both chains even if only one appears worn 18 If chipper blade properly clears anvil surface proceed to step 1 Remove chain guard If not return to step 14 and add or subtract shim washers as 2 Loosen 4 carriage bolts that hold the jackshaft bearings in needed to obtain a correct gap place 19 Reinstall engine and impeller onto housing in reverse order 3 Slide the jackshaft down and back toward the engine to of removal loosen the chains 20 Before connecting spark plug wire slowly pull engine eue hold me d Er akaandaa starting rope to insure that impeller rotates freely AUP CHAINS om wie sproosei or wie JAKSA alg site the wheel and chain off each side 21 Reinstall spark plug wire 6 Replace the chains on the wheels and reinstall them on the axles s 7 Slip chains over the small sprockets on the jackshaft Adjust chains for proper tens
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