Billy Goat F1302SPH Blower User Manual
Contents
1. x N AMINO 5719 N N N N e 3NION3 ATNO T3GdON 814 WE SATA AN A Part No 440314 10 Form No F060811E FORCE BLOWER Self propelled Owner s Manual PARTS LIST F1302SPH F902SPH F902SPS F1802SPV 1 ENGINE 13 HP HONDA 0890 4400 ENGINES HP 4 CT ENGNESHPHORZSUBARULOHO 3 _ NGNETBVANGUARRD 8829 6 BACK MOLDED 4404 1 soa 1 moa 1 44004 1 8 SCHEWCAPS eX2ZP 4 804154 4 8041054 4 8041054 4 9 HODHANDSTOR 0057 1 44057 1 4400 1 4007 1 15 WHEEL TIRE 13 X8 PNEUMATIC SPROCK 17 SCREW SM 1747 XS TYPE ABHXWF 8122082 7 82202 7 8 208 7 27 BRACKETHOLDERWA 44020 1 44020 1 4400 1 35 SCREWGAP 5 6 24X5 5GR 8 08 2hbs aos 31 ___ SCREWCAP7 16 20X3 5GR8 60 2tbs 1 oo 7 SCREWOAPSP M xace Ge eme OO sw 1 SCREWCAP 5 1618 X2 ZP 37 DRECIORCONE amp 440948 31 DRECIORCONEg OO 4498 1 4498 1 jecRcoNE amp g 1 38 DIVERTORFRONT 449455 1 440494 1 4494 1 40 IMPELLER ASSEMBLY i7 44026 1 44026 1 449 31 o IMPELLER SE2. Every 25 Every 50 Every Use 5 Hours Hours Hours 100 150 Hours Inspect for worn or damaged parts FORCE BLOWER Self propelled Owner s Manual Check for excessive vibration Oil drive chain Check beltichain tightness Lej _ Inspect Impeller for cracks or damage Inspect for loose parts IMPELLER REMOVAL 1 Wait for engine to cool and disconnect spark plug 2 Remove housing front cover by removing 11 bolts and nuts items 13 amp 14 around outside of front COVer 3 Remove impeller bolt item 35 lock washer item 71 and washer item 34 4 DO NOT pry on impeller Pull on center hub area only of impeller Using a penetrating oil can help loosen a stuck impeller 5 Reinstall new impeller in reverse order of removal 6 Tighten impeller bolt Torque impeller bolt see parts list on page 15 for proper impeller bolt torque specifications TIRE AIR PRESSURE Check at regular intervals and maintain Front Tires 24 Psi 165 kPa Rear Tires 20 Psi 137 kPa BELT TENSION ADJUSTMENT DO NOT ADJUST WHILE THE MACHINE IS RUNNING 1 Wait for engine to cool and disconnect spark plug 2 Loosen the nut item 92 on the Idler pulley item 93 but do not remove it This should allow the pulley to slide left or right Once the pulley is at the proper distance to apply tension to the belt tighten the nut Note Do not place too much tension on the belt as it will cause premature failure 3 Reattach the spark pl
3. SCREW PLASTITE 174 10 XS RHWH ZP 840082 6 840082 6 840082 6 840082 6 92 SCREW SM 1 4 XT DRILL PT o CC CLERICO CIL 27 96 CARRIAGE BOLT 1 4 20 X 3i4 99 KEY WOODRUFF 178 X 1 2 105 SCREW SELF TAP 14 20 XS 8 890350 4 890559 4 89039 4 890859 6 oHANGUARDRH moors 1 moors 1 402075 1 moos 1 121 NUTLOCK 571624 SER HEXWSHR FING 440274 8 44027 8 44024 8 44074 5 Part No 440314 12 Form No F060811E
4. LABELS The labels shown below were installed on your BILLY GOAT FORCE Blower If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown LABEL SPARK ARRESTOR LABEL READ OWNERS MANUAL LABEL EAR EYE BREATHING DANGER FLYING DEBRIS P N 100252 ITEM 44 P N890301 ITEM 45 P N890254 ITEM 46 P N 810736 WARNING EXPLOSIVE FUEL amp Dar ET OIL CHAIN EVERY 10 HOURS LABEL CLUTCH ENGAGE LABEL EXPLOSIVE FUEL LABEL OIL CHAIN LABEL THROTTLE CONTROL P N 500176 ITEM 43 P N 400268 ITEM 119 P N 830502 ITEM 42 P N 810656 STOP ENGINE LABELS HONDA READ OWNER S MANUAL BEFORE OPERATION M LIRE LE MANUEL D UTILISATEUR AVANT USAGE i VOR INBETRIEBNAHME UNBEDINGHT BEDIENUNGSANLEITUNG DURCHLESEN OIL ALERT II NO UTILIZAR SINANTES NO HABER LEIDO EL MANUAL HONDA MOTOR CO LTD MADE IN JAPAN E WHEN OIL LEVELLOW ENGINE STOPS IMMEDIAELY BRIGGS AND STRATTON VANGUARD ON ENGINE MAINTENANCE CK OIL LEVEL 8 HO amp CLEAN AIR CLEANER 25H SoH i 100 HOLIRS 100 HOURS D ja 4STOP 4RUN RUN CHOKE k Part No 440314 4 Form No F060811E BILLY 53 GOAT 5 PACKING CHECKLIST The
5. the upper over and down the outside of the lower handle Using bolt items 36 and 123 washers item 10 amp lock nut item 11 to install upper handle to lower handle Note The Pigtail bolt should go on the side that the pull start is on and the open end should be facing down Finish installing the other side of the upper handle assembly using screw and lock nut provided Part No 440314 The throttle control will be attached to the throttle arm on the engine and wrapped around the engine for shipping Unwrap and secure throttle control item 31 to upper handle with screws item 39 Screws will already be mounted in handle simply remove and use to mount the throttle control Secure the throttle cable and clutch cable with two Ty wraps The Aim and Shoot is not attached you will need to unroll the cable and attach the ball end to the lever and seat the cable end into the hole on the saddle clamp with the cable running through the slot The Clutch cable will also be wrapped up under the machine Route the cable under the axle and attach it by removing the hitch pin and clevis pin and attaching it to the clutch control lever After it is attached pull on the cable and slide it into the hole on the bracket so that it clicks into place To keep the cable from being damaged use three ty wraps item 7 4 to secure it to the handle as shown making sure that the cable is not rubbing against the tire Note the cable should b
6. FORCE BLOWER Self propelled Owner s Manual BILLY GOAT W Qu lo gt X Patent 6 253 416 and other patents pending F902SPS F902SPH F1302SPH F1802SPV BILLY GOAT FORCE BLOWER Owner s Manual Accessories HOLD DOWN KIT SOLID FRONT TIRE PARKING BRAKE CASTER KIT To secure blower for Solid flat free front tire Effective and Easy to For greater transportation on use to prevent blower maneuverability on trailer floors from rolling hard surfaces i PEUT 4 L P N 440120 P N 440279 P N 440140 P N 440293 Part No 440314 1 Form No F060811E BILLY 23 GOAT Y CONTENTS FORCE BLOWER Self propelled Owner s Manual SPECIFICATIONS AND SOUND VIBRATION 3 INSTRUCTION LABELS 4 PACKING CHECKLIST D ASSEMBLY 6 OPERATION 7 8 MAINTENANCE 9 TROUBLESHOOTING 10 ILLUSTRATED PARTS LIST 11 PARTS LIST 12 Go to http www billygoat com for French Canadian translations of the product manuals Visitez http www billygoat com pour la version canadienne fran aise des manuels de produits Part No 440314 2 Form No F060811E FORCE BLOWER Self propelled Owner s Manual Specifications F902SPS F902SPH F1302SPH F1802SPV Engine Model Model EX270D5002 GX270K1QA2 GX390K1QAA2 356442022490 5 5 8 1 43 Overall Length 58 1 43m 58 1 43m 8 1 43m Overall Width 29 25 0 74m 29 25 0 74m 29 25 0 74m 29 25 0 74m Overall Height 45 1 14m 45 1 14m 45 1 14m 45 1 14m
7. In compliance with 2000 14 EEC 107dB a 93340 109dB a 3660 110dB a 3640 rpm 117dB a standards En m SoundatOperatrsears at SoundatOperatrsears S ears 87dB a 3340 rpm 89dB a 3660 rpm 90dB a 3640 rpm 90dB a 3640 rpm 3640 rpm 970 Vibration at operator position 96 g 9 44 m s 1 05 g 10 30 m s 81 g 7 96 m s 1 2g 11 9 a 42 117 dB Sound tests were conducted in accordance with 2000 14 EC as well as ISO 11094 and were performed on 12 12 2006 under the conditions listed below SOUND LEVEL 97 Db a at Operators Position Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 40 4 F 4 7 C Wind Speed 6 1 mph 9 9kph Wind Direction Southwest Humidity 93 6 Barometric Pressure 30Hg 101 85kpa VIBRATION DATA VIBRATION LEVEL 1 2g 11 9m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 12 13 2006 under the conditions listed below General Conditions Sunny Temperature 57 2 F 14 3 C Wind Speed 11 8 mph 19 1kph Wind Direction South Humidity 46 4 Barometric Pressure 30 1Hg 101 96kpa Part No 440314 a Form No F060811E FORCE BLOWER Self propelled Owner s Manual INSTRUCTION
8. RVICE ASSY FORCE HP o 498 1 48 ABELFULENSP 1 1025 1 KEY 114 SQ x 8 1 4 9 01 88 1 coors 1 920328 1 jvwursax234 9983 1 8 SCREWOAP www 5 52 WASHERFLATUA sm 5 NUT LOCK 1 4 20 HEXZP 8160001 816000 1 8 6001 1 8 6001 6 60 SCREWPLASTIET649 X58 44026 1 1 1 44026 1 Part No 440314 11 Form No F060811E FORCE BLOWER Self propelled Owner s Manual PARTS LIST F1302SPH F902SPH F902SPS F1802SPV 6 DIVERTER PIVOT ADAPTOR oa 1 moa 1 aoa 1 1 68 BRACKETDVERTERFORCE 440212 1 monr 1 oma 1 mor 1 PINGLEVIS U4XS4 moa 2 moa 2 moa 2 ana 7 WASHERLOCKSSS ITMED emon 31 oo l eroa 1 jWASHERLOCKZH6SMED 877 1 8703 i M 78 GRIP 1 174 ID x 9 5 LONG 7 BUNRDMANFOID O O oo 1 1 84 CARRIAGE BOLT 3 816 X 1 3 4 ZP e 1 405 1 4405 1 4025 1 87 SPACERHUBT DXL WIPULEY sons 1 mon 1 oats i M SPACER HUB T DXT25 WPULLEYFSPIS 494 88 CARRIAGE BOLT 3 8 16 X5 ZP 89 TUBE SPACER 625 OD X 357LONG 44022 1 4402 1 44025 i 402 1 90 GUARDBELTLOWERFSP mono 2 mow 2 sono 2 mow
9. e seated properly in the saddle and should follow the contours of the handle Bad routing One 5 16 open ended wrench Form No F060811E BILLY amp GOAT 5 OPERATION DRIVE LEVER To engage the clutch for forward motion simply hold down the clutch lever with your left hand while the engine is running this will cause the drive to engage and the machine will proceed to move forward A Caution It is not recommended to feather the drive The drive lever should be either fully engaged or fully disengaged Failure to do so can cause premature failure of the cone clutch in the transmission This type of failure will void the manufacturer s warranty FORCE BLOWER Self propelled Owner s Manual BLOWING OPERATION Your Billy Goat Force blower is equipped with an air director cone and the patented Aim N Shoot control lever to allow the operator to direct the air stream up or down as required to assist in moving debris This feature is extremely useful when debris has piled up to the point that it cannot be blown any farther The air stream can be directed upward to blow the top of the debris pile over and allow the operator to continue moving more debris farther ADJUSTING AIR DIRECTOR To adjust air direction squeeze Aim N Shoot control lever When you want to blow debris at the same angle for an extended period choose a suitable position and use the finger controlled push button lock to lock the cone in position For operati
10. ion Check choke position Out of gasoline or bad old gasoline Check gasoline Spark Plug wire disconnected Connect spark plug wire Gas valve off Turn on gas valve Dirty air cleaner Clean or replace air cleaner Contact a qualified service person Engine is locked will not pull Engine problem Contact an engine servicing dealer for over engine problems Aim N Shoot lever sticking Debris stuck around cone Clean debis Cone adjustm ent knob too tight Apply silicone based lubricant to Adaptor mount nut item 38 too pivot points tight Loosen manual adjustm ent knob Loosen nut No self propelling Drive lever not engaged Engage drive lever Drive belt worn or broken Check drive belt Drive chain off the sprockets Check drive chain Drive cable is out of adjustm ent Check drive cable see page 13 Self Propelled drive will not Im proper drive cable adjustment or release RM the drive cable see page 13 Noisy or broken chain No chain or lubrication Lubricate chain Chain tension Check drive chain see page 13 Using compressed air or a Backpack blower you can loosen or free debris easily from the impeller and housing which can cause wear and tear on the machine You can manually remove debris by taking off the front housing Note Always disconnect the spark plug when servicing Part No 440314 9 Form No F060811E 711149 AINO 844 Rc L 3 ANY 64
11. ons that do not require the use of the Aim N Shoot feature the manual adjustment knob pictured below can be used to permanently lock the cone into position NCAUTION Be sure to release the knob when returning to using the Aim N Shoot ADO NOT position director cone to where it will blow debris towards people vehicles or other objects in vicinity Flying debris may damage harm or cause injury to people or objects in air flow range Manual Adjustment knob FRONT DIVERTER POSITIONING F9 and F13 models only The removable front diverter adapter can be slipped inside the cone to direct the air stream forward First turn off engine and then simply collapse and fold in the larger opening of the diverter and slide inside the cone and allow it to expand Then position to the desired angle by rotating the diverter This option is extremely useful for cleaning out long cracks in pavement or for cleaning under bushes building overhangs or along curbs A WARNING Unit will be more difficult to control due to the air exiting the unit Keep hands on the unit at all times when using the front diverter Please note that the Aim N Shoot feature will not function when the Front Diverter is installed 1 PX opu Squeeze and fold Front diverter here Part No 440314 7 Form No F060811E BILLY amp GOAT 5 MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Daily or Every
12. se items should be included in your carton If any of these parts are missing contact your dealer Your BILLY GOAT FORCE Blower was shipped in one carton completely assembled except for the Upper Handle Assembly and Front Diverter Mounting hardware for the Upper Handle Assembly can be found in the parts bag Ag AN TM PUT OIL IN ENGINE BEFORE STARTING FORCE BLOWER Self propelled Owner s Manual READ all safety instructions before assembling unit TAKE CAUTION when removing the unit from the box as the Handle Assembly is attached to the unit by cables PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 440314 General Safety and Warnings Manual P N 100294 Declaration of Conformitv P N 440022 Handle Hardware ltems 10 11 74 36 and 123 Boxing Parts Checklist Front Air Diverter For F902S F902H and F1302H models only Item 38 F9 MODELS P N 440045 4 F13 MODELS P N 440045 5 Handle Upper Assembly Item 30 P N 440035 Parts Bag amp Literature Assy P N 440267 Honda 9 or 13 hp lSubaru 9 hp amp S Vanguard 18 hp Part No 440314 5 Form No F060811E 1 Follow the steps in figures A and B then securely tighten all hardware shown 2 Connect spark plug wire Figure A The hardware for attaching the upper handle to the lower is in the parts bag Install upper handle item 30 to preassembled lower handle item 28 by sliding
13. tension to the chain and tighten the nuts holding the bearing Note DO NOT over tighten the chain as this will cause premature failure Likewise if the chain is too loose it will come off when the drive is engaged 8 Reassemble the machine using steps 1 4 in reverse order Loosen these nuts CLUTCH CABLE ADJUSTMENT 1 With the machine off loosen the two nuts on the end of the clutch cable item 111 going in to the transmission 2 By moving the position up or down on the threads it will change the tension on the clutch lever item 113 Note Do not position it too high on the threads as this could cause the drive not to engage Likewise if it is placed too low the drive may stay permanently engaged The optimum setting is to remove any slack in the clutch cable when disengaged The travel of the clutch control will apply the correct spring force on the cone clutch Once the desired position is in place tighten the nuts securely 3 Start the machine and check the operation If the drive cable is not engaging properly shut the machine off and reposition the nuts on the cable to tighten the drive cable TROUBLESHOOTING Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller Check im peller and replace if required Debris in impeller Clear debris with compressed airora backpack blower see below pictures Loose engine Check engine Engine will not start Engine not in full choke posit
14. ug BELT REPLACEMENT 1 Wait for engine to cool and disconnect spark plug 2 Follow the Impeller removal steps 2 5 on page 12 3 Remove the four bolts item 8 holding the back plate item 4 to the back housing item 6 4 Loosen the nut on the idler pulley and slide it to the right to relieve tension on the belt 5 Slip the belt item 86 off the engine pulley and the transmission 6 Replace the belt with a new one and slide the Idler pulley to put proper tension on the belt Note Do not place too much tension on the belt as it will cause premature failure 7 Reassemble the machine in reverse order Note You will need to replace the Impeller bolt and torque to the proper specifications see page 16 DO NOT use the old one 8 Reconnect spark plug wire Idler Pulley Part No 440314 gQ Form No F060811E DRIVE CHAIN REPLACEMENT 1 Wait for engine to cool and disconnect spark plug 2 Place a block of wood or another object that will support and steady the unit under the axle on the side of the machine you will be working on 3 Remove the two screws item 103 holding the chain guard item 104 and then remove the chain guard 4 Loosen the two nuts item 98 holding the bearing item 97 5 Remove the retaining ring holding the wheel on and then slide the wheel off 6 Replace the chain item 105 Remove the old chain by walking it off the sprockets 7 Position the bearing so that it applies the proper
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