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APW Wyott M2000 Toaster User Manual

1. 3 Location 4 Operating Instructions ___ 4 Cleaning 5 Troubleshooting Replacement Parts List w Exploded 8 Wiring _____ _ 10 Warranty _ _ 12 WARNING In Europe appliance must be connected by an earthing cable to all other units A in the complete installation and thence to an independent earth connection in compliance with EN 60335 1 and or local codes SAFETY PRECAUTIONS APW Wyott toasters are designed built and sold for commercial use and should be operated by trained personnel only Clearly post all CAUTIONS WARNINGS and operating instructions near each unit to insure proper operation and to reduce the chance of personal injury and or equipment damage Always disconnect power before cleaning or servicing the toaster Surfaces will remain hot after power has been turned off allow unit to cool before cleaning or servicing Never clean the toaster by immersing it in water The toaster is not protected against water jets DO NOT CLEAN TOASTER WITH A WATER JET Always clean equipment
2. INSTALLATION AND OPERATING INSTRUCTIONS CONTACT BUN TOASTER INTENDED FOR OTHER THAN HOUSEHOLD USE Model M2000 RETAIN THIS MANUAL FOR FUTURE REFERENCE APPLIANCE MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WARNING Improper installation adjustment alteration service or maintenance can Cause property damage injury or death Read the Installation Operating and Maintenance Instructions thoroughly before installing or servicing this equipment Initial heating of appliance may generate smoke or fumes and must be done in a well ventilated area Overexposure to smoke or fumes may cause nausea or dizziness This equipment has been engineered to provide you with year round dependable service when used according to the instructions in this manual and standard commercial kitchen practices US Listed ANSI NSF4 P N 70202003 10 06 Phone 1 214 421 7366 Fax 1 214 565 0976 Toll Free 1 800 527 2100 APW WYOTT Website www apwwyott com 800 733 2203 729 Third Avenue E mail info apwwyott com 24 Hour Service Hotline Dallas TX 75226 TABLE OF CONTENTS Safety Precautions ___ 2 General Information ______________ 2 Installation _______
3. the wall Check circuit breaker or fuse receptacle Power cord disconnected Check plug at receptacle Main switch Check that switch is ON and operative Conveyor will not turn Motor Drive gears not engaged Check gear alignment and turns engagement Gear set screws not tight Check screws and tighten if required PARTS LIST w EXPLODED VIEW EXPLODED VIEW PARTS LIST ITEM PART NUMBER DESCRIPTION QUANTITY 1 86235 W ASS Y LEFT SIDE PANEL 1 2 86219 P ELEMENT GRILL 208 240V 1 3 86204 PLATE MOTOR MOUNTING 1 4 86234 W ASS Y RIGHT SIDE PANEL 1 5 86206 PANEL BOTTOM 1 6 86207 PANEL BACK 1 7 86491 RIGHT HAND HANGER ARM 1 8 86490 LEFT HAND HANGER ARM 1 9 86233 ANGLE GRILL PLATE 2 84159 SUPPORT LEFT SIDE SHAFT 1 83733 ROD FRONT AND TOP 1 86261 PANEL BOTTOM FRONT 1 86260 PANEL TOP FRONT 1 86259 SHIELD FRONT GRILL 1 86243 PANEL POLY 1 86210 PANEL LEFT SIDE OUTER 1 86211 PANEL RIGHT SIDE OUTER 1 85033 13 TOOTH CONVEYOR DRIVE GEAR 1 85032 19 TOOTH MOTOR DRIVE GEAR 1 84153 PLATE MOTOR MOUNTING 1 84195 S ASS Y BUTTER ROLL SHAFT 1 84179 PAN BUTTER W NOTCH 1 86265 W ASSY SUPERFEEDER 1 83050 S ASS Y BUTTER ROLL DRIVE COUPLING 1 86221P ELEMENT GRILL 120V 1 84109 MOTOR 208 230V 60HZ 4 6RPM CONVEYOR 1 85197 MOTOR 208 230V 60HZ 25RPM B R 1 85108 BLADE FAN 1 89408 SWITCH LIGHTED ROCKER 1 63012 S Ai PILOT LIGHT AMBER 1 89491 SWITCH LIGHTED ROCKER 1 86295 LEG 4 BLACK 4 34236 TERMINAL BLOCK END MTG 1 34237 TERMINAL BL
4. OCK 250 MALE 5 86208 PANEL CONTROL 1 86281 RHEOSTAT 1K OHM 1 86477 BRACKET PANEL MOUNTING CONTROL BOARD 1 69147 PAD THERMAL FOR SSR 69146 TEXT 1 69146 RELAY SLD ST 50 280V OUT 3 32VDC IN TEXT 1 86202 COVER INSULATION 1 85173 CYLINDER BUTTER ROLLER 1 89111 BUSHING STRAIN RELIEF SR 7 1 60113 INSULATION 21 19 1 1 85640 CORDSET 14 3 600V 440 HSJO 620 1 85284 FAN COOLING 4 5 105CFM 208 230V 1 86320 SOLID STATE THERMOSTAT CONTROL 1 88705 039 266 8 BLACK 1 86280 PROBE THERMOCOUPLE 1 85285 ASSY FAN CORD FAN CORD 85283 1 86268 S ASS Y INNER CONVEYOR FR 1 84127 CONVEYOR ASSY 1 86253 RACK BOTTOM WIRE 1 86255 BRACKET FIXED THERMOSTAT 1 86282 THERMOSTAT FIXED HI LIMIT 1 86256 BRACKET CAPILARY 1 01 WIRING DIAGRAM R 240V 50 7 ORANGE MOTOR 17 Pa 8 N Tek 200 240 GOHZ RED CONVEYOR ROLL DRIVE O TRONAL SWITCH MOTOR CONTROL 3 EER LIMIT ELEMENT en CONTROL RHEOSTAT IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment For Warranty Service and or Parts this information is required Model Number Serial Number Date Purchased Notes 11 s W W WZ YA 1 RES 5 N I cy UN N 27 22 ZSL SO AN 404 sa S gt SS s OS SS Du U U a gt HA Z 027 1 72 ZZ 72 gt 7 5 SR P
5. before first use Operating toaster without legs will void the warranty Insure all accessories and exterior panels are properly installed and adjusted before applying power and operating GENERAL INFORMATION Check the rating label for your model designation and electrical rating Rating Label is located on the bottom front of the control panel Overall dimensions with feeder 23 5 59 7cm W x 25 9 65 8cm H x 17 5 44 5cm D Electrical Ratings M2KA 208VAC 2880W 13 8A 60Hz M2KH 240VAC 3840W 16A 60Hz CordsetConfiguration 208 250V NEMA 6 201 Plug 4 foot 3 wire grounded cord If the supply cord is damaged the manufacturer or an authorized service agent or a similarly qualified person must replace it to avoid a hazard or warranty Shipping Weight 94 05 42 7 Kg INSTALLATION 1 Examine carton for damage The freight carrier has assumed responsibility for its safe transit and delivery If equipment is received damaged either apparent or concealed aclaim must be made with delivering carrier a Apparent damage or loss must be noted on the freight bill at the time of delivery The carrier representative Driver must sign the freight bill If this is not done the carrier may refuse the claim The carrier can supply the necessary forms b Concealed damage or loss if not apparent until after the toaster is removed from carton a request for inspection must be made to the carrier within 15 days The carrier should arran
6. e oil should spread evenly over the surface of the roller a Turn Main Power Switch on Set Temperature Control knob to desired temperature Allow Pilot Light to cycle at least two times on off When the light is on the grill is heating Heat up time is about 15 20 minutes b Turn on motor switch Conveyor should start to turn c Hold bun half in the palm of the hand slap the face cut side of the bun on the turning Butter Roller surface d Place bun halves on feeder cut side down facing grill surface Try several buns to determine the correct pressure and time to achieve the desired browning and temperature of bun Using too little oil will cause the bun surface to be cool and uneven in color It will also cause the bun to stick to the grill Using too much oil will give the bun a yellow un toasted look Toast time is approximately 22 sec depending on bun height and diameter Increase or decrease the temperature setting to achieve desired brownness and temperature 4 NOTE Should the temperature setting be changed allow several cycles for the grill plate to adjust Once the desired setting has been achieved note the temperature and keep it set there CLEANING WARNING Make sure the toaster is in the off position and has been off atleast 15 30 minutes Do notattemptthis cleaning procedure ifthe toastercomponents are too hotto touch Never spray water on the toaster or controls Damage to the toaster as well as injury could occu
7. er the grill surface Reinstall Feeder capturing Teflon Sheet between the feeder and the top of the toaster LOCATION Place the toaster on a flat surface This toaster is tested and approved for zero clearances against non heated surfaces Locate the toaster near a wall receptacle of the proper configuration DO NOT USE AN EXTENSION CORD Plug the power cord into an outlet receptacle of the specified voltage on the rating label Outlets must be properly grounded OPERATING INSTRUCTIONS Choose Dry or Wet operation 1 Dry operation no oil Insure Teflon sheet 86298 is properly installed a Turn Main Power Switch on Set Temperature Control knob to desired temperature Allow Pilot Light to cycle at least two times on off When the light is on the grill is heating Heat up time is about 15 20 minutes b Turn on motor switch Conveyor should start to turn c Place bun halves on feeder cut side down facing grill surface Toast time is approximately 210 sec depending on bun height and diameter Increase or decrease temperature setting to achieve desired brownness and temperature Wet operation using oil Apply a light coating of oil to grill surface Fry oil can be used When toasting using oil any high quality cooking oil may be used with this toaster do not use oils that contain dairy products such as butter The Teflon sheet may be used but it is not required Fill the Butter Pan 2 3 full of warmed cooking oil Th
8. ge an inspection Be sure to save all contents and packaging material 2 Verify Parts After removing unit from the shipping carton unwrapping loose parts and remove any packing tape plastic wrap and nylon tie down Verify the following parts item Packaging Qty Legs In plastic bag 4 Feeder Bun Chute Wrapped loose in top of carton 1 Conveyor In individual carton 1 Instruction Manual Loose in carton 1 Teflon Sheet Kit optional Loose in carton Optional NOTE PRIOR TO INITIAL START UP ALL REMOVABLE PARTS AND THE GRILL SURFACE SHOULD BE CLEANED WITH WARM SOAPY WATER TO REMOVE MANUFACTURING OILS THEN RINSED AND DRIED THOROUGHLY Apply oil vegetable oil to the conveyor chain after washing Bun oil can be used if it contains no animal fats salts or dairy products 3 Assemble Legs Lay the toaster on its back and install the four adjustable legs into the threaded holes on the bottom of the toaster sides Hand tighten the legs by gripping the black shank and turning until it is seated firmly against the bottom of the toaster Set the toaster upright on a flat surface Unscrewing the lower chrome insert of each leg levels the unit Flats are provided on two sides of the insert to allow use of awrench Precise leveling is not required for proper operation 4 Conveyor Installation FIGURE 1 2000 ASSEMB LY DRAWING Remove the front panel by lifting it straight up See Figure 1 Lift conveyor assembly by using U shaped handle
9. ning tools with hot water See Figure 7 Wipe down all external stainless steel surfaces with adamp cloth RE ASSEMBLY Before assembling the conveyor check the following Fasteners on the Conveyor Assembly hardware should be tight with no signs of wear Conveyor Shaft Gear and Motor Shaft Gear are tight Hanger Bracket Screws are tight and the brackets have not shifted during use FIGURE 3 FIGURE 4 5 TROUBLESHOOTING GUIDE Always ask and check the following 1 Is the unit connected to a live power source of the proper voltage 2 Check the circuit breaker 3 Is power switch and pilot light glowing 4 Check the rating label Isthe unit connected to the correct power source If the above checks out and you still have problems call an APW Wyott authorized service agent APW SERVICE HOTLINE 1 800 733 2203 PROBLEM SOLUTION Buns wont toast Wrong temperature setting Increase temperature setting and allow two cycles to warm up Excessive cupping of bun Buns may be stale Try fresher surface buns Buns toast unevenly Excessive cupping of bun Buns may be stale Try fresher surface buns Conveyor pressure too light Adjust conveyor tension Buns stick to grill Teflon sheet worn Replace Teflon sheet Doughy buns or excessive Reduce grill temperature sugar and moisture plus grill Allow buns to age temperature too high Build up on Grill Surface Clean Grill per instructions No power No power at
10. o stick Tools needed for cleaning Scotch Brite Quick Clean Small Appliance Cleaner No 702 or Equivalent Scotch Brite Multi Purpose Pad Holder No 405 or Equivalent Scotch Brite Squeegee No 410 or Equivalent 5 Scotch Brite Griddle Polishing Pad No 46 or Scotch Brite General Purpose scrubbing Pad number 9650 or Equivalent Also needed Wet terry towel Catch pan for food soil Common kitchen scraper NOTE Do notusea Grill Screen or Grill Brick to clean grill plate on the M 2000 Toaster If Teflon sheet is installed remove it when Bun Grill Toaster is cool Set the toaster temperature to 350 F Scrape loose food particles with scraper into a pan under grill plate Squeeze 1 to 2 ounces of Scotch Brite Quick Clean Small Appliance Cleaner No 702 or equivalent into measuring reservoir of bottle Pour cleaner onto pad Do not pour directly onto grill surface Scour using Scotch Brite Multi Purpose Pad Holder No 405 or equivalent and Scotch Brite Griddle Polishing Pad No 46 or 9650 See Figure 3 After scouring Squeegee the surface clean with the Scotch Brite Squeegee No 410 See Figure 4 Turn off Bun Grill Toaster and wipe surface with clean wet towel If the surface is still hot use the Scotch Brite Multi Purpose Pad Holder to move the towel over the surface See Figure 5 Dry the grill thoroughly Coat the grill plate with a light film of cooking oil See Figure 6 Rinse all clea
11. over night Remove the conveyor from the solution Use a stiff non metal brush or plastic pad to remove residual bun oil Insure the chains are clean and free from debris Use a brush to remove any soil or debris remaining on the chain Rinse conveyor with plain hot water and allow to drain Clean and sanitize sink or container after over nightuse Re Assembly Before assembling the conveyor check the following Fasteners on the Conveyor Assembly hardware should be tight with no signs of wear Conveyor shaft gear and the Motor Shaft gear are tight Hanger Bracket screws are tight and the brackets have not shifted during use Lubricate both chains thoroughly with vegetable oil Bun oil may be used if it contains no animal fats salts or dairy products Note Chain Lubrication is critical to chain life Oil the chain daily Gently replace conveyor into toaster Replace all removed toaster parts Plug power supply cord into wall outlet Turn main power switch on Turn conveyor switch on Last Important Note The conveyor must stay clean to optimize speed and bun temperature Keep conveyor looking new Daily Griddle Cleaning Dry Operation Wipe off the Teflon sheet with a damp cloth to remove any debris or particles that have collected on the sheet If the sheet is worn replace it with a new sheet Wet Operation It is not necessary to completely remove residue as long as the grill surface is smooth and free of burned on bread that may cause buns t
12. r Severe injury and burns may occur if you do notfollow this instruction sheet DISASSEMBLY Turn off main power switch and conveyor switch Disconnect the power supply cord from the wall outlet The toaster will be hot when turned off Allow the toaster to cool for at least 15 30 minutes before handling USE CAUTION during disassembly and cleaning Grasp the left side of the Butter Roller shaft Lift up and to the left to remove from drive assembly Remove the Butter Pan Remove the Top and Bottom Front Panels Daily Parts Cleaning The Feeder and Top and Bottom Front Panel can be placed in a dishwasher or sink and washed with detergent and warm water Daily Conveyor Cleaning NOTE Do notuse any chloride or chlorine based products to clean or rinse toaster or toaster parts Conveyor may be hot and is heavy use caution when lifting and removing Remove the conveyor assembly by gripping the two handles at the top and lifting forward until it clears the gears Lift it up and out gently placing it in a sink with the drain stopped or in a suitable container to soak over night Conveyor can be placed in the sink or container while warm Use caution when handling a hot conveyor The soak solution is a mix of 10 parts hot water 120 F or more to 1 part minimum INSIDE OUT brand 3 IN 1 Fill the sink or suitable container with the solution to completely cover the conveyor by approximately one inch Allow the conveyor to soak in the solution
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14. s on each conveyor side bracket Lower the conveyor into the two conveyor hanger brackets above the grill plate on each side so the four spacers on the sides of the conveyor rest on the bottom flange and the bottom spacers are against the adjustment screws he conveyor hanger brackets are factory adjusted However before reinstalling the front panels apply power to the unit and run the conveyor to insure proper gear engagement If gears are not properly engaged adjust the conveyor by loosening the jam nuts on the conveyor hanger brackets and adjusting the screw 4 see Figure 2 to set the conveyor to 1 i Main Power the correct height Retighten lock Assembly Swick nuts after adjustment is complete a lo adjust the conveyor up into the drive gear turn the conveyor adjustment screw clockwise Use a 7 16 end wrench to tighten the jam nut b To adjust the conveyor away from the drive gear turn the conveyor adjustment screw counterclockwise Use a 7 16 end wrench to tighten the lock nut Replace front panel FIGURE 2 Feeder Assembly f eu Install Feeder by fitting slots on back of feeder 1 onto back panel studs located at top rear of unit Install Teflon Sheet Optional Remove Feeder Allow one end of the Teflon sheet to overlap the top of the rear panel to the rear studs Align the holes in the sheet with the stud heads and push the sheet over the stud heads Balance of the sheet will fit ov

APW Wyott M2000 Toaster User Manual

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