APC CTFLE Power Supply User Manual
Contents
1. Switch the utility circuit breaker ON Complete Performance Verification Refer to Initial Startup in this manual Chapter 4 Service Contact and Warranty Information Service APC makes every effort to ensure parts and equipment arrive in working condition Occasionally it may be necessary to return parts or equipment that are not in working condition If the unit requires service do not return it to the dealer Instead follow these steps 1 Contact APC Customer Service through the APC web site www apc com support Note the product model number the serial number and the date purchased If you call APC Customer Service a technician will ask you to describe the problem and try to solve it over the phone If this is not possible the technician will issue a Returned Material Authorization Number RMA m Ifthe product is under warranty repairs are free If not there is a repair charge Procedures for servicing or returning products may vary internationally Refer to the APC web site Select the appropriate country from the country selection field Select Support from the tab at the top of the web page 2 Pack the product in its original packaging Pack the unit properly to avoid damage in transit Never use Styrofoam beads for packaging Damage sustained in transit is not covered under warranty 3 Mark the RMA on the outside of the package 4 Return the unit by insured prepaid carrier to the address given to you by2. ground If voltage is present ensure the ground contact is secure Reinstall the panels on the CTFLE a UTILITY CONNECTIONS 3 POSITION EUROPA BLOCK INPUT FROM STRIP LENGTH 3 8 BREAKER INPUT HOOKUP OOE eee 2 r BLACK WIRE POWER LEADS FROM 2 CH HARNESS Eee WHITE WIRE z sena IE 2a SINGLE POSITION EUROPA BLOCK YELLOW WIRE FROM HARNESS O Oo PIN FITTING For COAXIAL CABLE XN Connect the CTFLM Refer to the User Manual 990 5501 packaged with the CTFLM for connecting and operating instructions Chapter 3 Troubleshooting and Maintenance Troubleshooting Power Supply Failure Problem Possible Cause Power Supply Failure 1 and 2 Input voltage present at connector J1 pins 1 and 2 No input voltage at the black and white wires input lines Input voltage present at the black and white wires input lines Reconnect power to the CTFLM Power Supply Failure Maintenance Routine Maintenance Schedule Operation Visual Inspection External Surfaces Connectors Operator Controls Wiring Cable Assemblies Cleaning External Surfaces External Controls Receptacles Internal Receptacles Circuit Boards Performance Verification Refer to Initial Startup in the manual No input voltage detected at connector J1 pins No voltage at the Coax stinger Solution Replace the wiring harness Disco
3. may not apply to the purchaser EXCEPT AS PROVIDED ABOVE IN NO EVENT WILL APC BE LIABLE FOR DIRECT INDIRECT SPECIAL INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OF THIS PRODUCT EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE Specifically APC is not liable for any costs such as lost profits or revenue loss of equipment loss of use of equipment loss of software loss of data costs of substitutes claims by third parties or otherwise Regulatory Approval C US aaja ik CE Declaration of Conformity We the undersigned declare under our sole responsibility that the equipment specified below conforms to the LISTED following standards and directives E 1 91 450 Standards to Which Conformity Declared EN 6100 3 2 3 3 4 2 4 3 4 4 4 5 4 6 4 11 EN 60950 EN 55022 IEC 60950 Application of Council Directives 73 23 BEC 89 336 EEC Type of Equipment Power Supply Model Numbers CTFLE Manufacturer s Name and Address American Power Conversion 132 Fairgrounds Road West Kingston Rhode Island 02892 USA or American Power Conversion 1600 Division Highway West Warwick RI 02893 USA or American Power Conversion A P C b v Ballybritt Business Park Galway Ireland Importer s Name and Address American Power Conversion A P C b v Ballybritt Business Park Galway Ireland Place N Billerica MA U S A Richard J Everett Sr Regulatory Compliance Engineer GAETA ing Jan 02 Place G
4. ratings Substitution of nonidentical parts may cause safety and fire hazards Lifting These units are heavy Use proper lifting techniques and equipment to avoid Warnings injury Specifications Environmental Specifications Operating Temperature 40 F to 140 F 40 C to 60 C Humidity 5 to 95 noncondensing within enclosure Physical Specifications Characteristic Specification Height X Width X Depth CTFLEH150 36 x 9 5 x 11 91cm x 24 cm x 28 cm CTFLEHS500 50 x 9 5 x 11 127 cm x 24 cm x 28 cm Weight CTFLEH150 20 lbs 9 kg CTFLEHS500 27 Ibs 12 kg Electrical Specifications Input Characteristic Input Specification Input Voltage 120 Vac Input Frequency 60 Hz 1 Hz Output Characteristic Output Specification Output Voltage Fixed 60 Vac Output Current 60 Vac 15 A Output Frequency 60 Hz Output Regulation Normal 3 Standby 5 Output Protection 20 A Circuit Breaker optional Transfer Time lt 20 milliseconds Chapter 2 Installation and Maintenance Only trained service personnel should install and maintain the power supply Prior to installation utility line voltage must be routed to the enclosure Local state federal and or National Electric Code NEC regulations regarding location permits and electrical wiring must be adhered to Do not operate the power supply where the tem
5. Customer Service How to Contact APC In the USA Outside the USA Refer to the APC web site Refer to the APC web site www apc com Select the appropriate Wwww apc com support country from the country selection field Select Support from the tab at the top of the web page Limited Warranty American Power Conversion APC warrants its products to be free from defects in materials and workmanship for a period of two years from the date of purchase Its obligation under this warranty is limited to repairing or replacing at its own sole option any such defective products To obtain service under warranty you must obtain a Returned Material Authorization RMA number from customer support Products must be returned with transportation charges prepaid and must be accompanied by a brief description of the problem encountered and proof of date and place of purchase This warranty does not apply to equipment that has been damaged by accident negligence or misapplication or has been altered or modified in any way This warranty applies only to the original purchaser who must have properly registered the product within 10 days of purchase EXCEPT AS PROVIDED HEREIN AMERICAN POWER CONVERSION MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE Some states do not permit limitation or exclusion of implied warranties therefore the aforesaid limitation s or exclusion s
6. alway Ireland Ray 8 Ballard Managing Director Europe aera 5 Jan 02 Entire contents copyright 2003 by American Power Conversion Corporation All rights reserved Reproduction in whole or in part without permission is prohibited APC is a registered trademark of American Power Conversion Corporation All other trademarks are the property of their respective owners 10
7. j BroadBand CTFLE Series www ape com Metered Power Supply Enclosure User Manual 990 5522 03 2003 Chapter 1 General Information The CTFLE Series Metered Power Supply Enclosure provides a power source for broadband cable operations The enclosure is designed for mounting on the ground Safety This Safety Guide contains important instructions that should be followed during installation and maintenance of the APC equipment and batteries It is intended for APC customers who setup install relocate or maintain APC equipment Changes and modifications to this unit not expressly approved by APC could void the warranty Failure to observe these warnings may result in serious injury death or damage to the equipment Electrical Do not work alone under hazardous conditions Warnings Do not handle any metallic connector before the power has been disconnected Servicing this equipment may require working with protective covers removed and utility power connected Use extreme caution during these procedures High current through conductive materials could cause severe burns When grounding cannot be verified disconnect the equipment from the utility power outlet before installing or connecting to other equipment Reconnect the power cord only after all connections are made Check that the power cord s plug s and sockets are in good condition Replacement of fuses or other parts must be with identical types and
8. meter cabinet as a template and mark the mounting holes in the CTFLE Note Mark the holes so that the meter indicator is visible through the window in the top panel 2 Drill the holes 3 Mount the meter in the CTFLE CTFLM 6009 6015 Installation 1 Insert the CTFLM into the enclosure so that the guide pins on the CTFLM and the CTFLE engage 2 Push the CTFLM until a light snap is felt as the contacts lock into place 3 Pull lightly on the CTFLM If properly seated the CTFLM will not easily disengage Note Connecting power to the CTFLM will be done in a later step Circuit Breaker Installation 1 Use the circuit breaker box as a template and mark the mounting holes in the CTFLE 2 Drill the holes 3 Mount the meter in the CTFLE Circuit Breaker Box Utility Cable Meter CTFLM Coax Cable Wiring Install an approved 20 A high magnetic utility circuit breaker 1 Refer to the diagram below for wiring details Connect the black and white wires from the incoming utility line Route the power feed coax to the bottom of the enclosure and attach to the coax cable adapter using a pin connector Attach the stinger lug to the pin connector center pin Attach suitable solid copper ground wire to the enclosure ground lug and ground in accordance with local codes Check for voltages between each connector pin and ground using a multimeter Presence of voltage indicates an improper
9. nnect power from the supply Replace the Euro block Replace the wiring harness Replace the CTFLM module Interval Semiannually Annually Annually Annually Annually Annually Annually Semiannually Routine Maintenance Procedures e Visual Inspection e Check external surfaces connectors indicators and wiring cable assemblies for signs of dirt wear and damage e Cleaning e Brush dust from controls and receptacles using a small paintbrush e Wipe surfaces with clean dry cheesecloth e Clean exterior surface with clean cheesecloth moistened with isopropyl alcohol or a general purpose detergent NOTE Do not allow cleaning solution into the interior of the enclosure or into any connectors e Clean electrical contacts with approved spray type contact cleaner Clean internal receptacles and circuit boards with hand controlled dry air jet not more than 15 Ib in clean cheesecloth moistened with isopropyl alcohol Wipe dry with clean dry cheesecloth Replacement Procedures e Wiring Harness Replacement e Switch the utility circuit breaker OFF e Open the door s of the enclosure e Switch the CTFLM OFF e Remove the CTFLM e Disconnect the stinger lug from the pin connector center pin e Disconnect the stinger lug from the pin connector center pin e Disconnect the utility wires and the ground wires e Remove the two quick disconnect connectors from the top of the indicator lamp socket e Remove the module c
10. onnector plate by removing the Phillips head screws located on the front and back of the enclosure e Slide the module connector plate and harness to the left and out of the harness plate e Slide the replacement connector plate and harness onto the harness plate and replace the screws e Reattach the ground wires e Replace the quick disconnects on the indicator lamp socket e Reconnect the utility wires and the stinger lug e Close the front door of the enclosure e Reinstall the CTFLM Ensure the module is seated properly e Switch the CTFLM and the utility circuit breakers ON e Complete Performance Verification Refer to Initial Startup in this manual e Replace the top door of the enclosure e Indicator Lamp Replacement Gently pry the lens off the indicator lamp using the tip of a screwdriver NOTE Place a hand over the lens as it is loosened to ensure that the lens is not lost during the procedure e Remove the spent lamp and replace it with a new one e Snap the lens back into place Euro Block Replacement Switch the utility circuit breaker OFF Remove the doors to the enclosure Remove the CTFLM Disconnect and tag the wiring harness and utility wires from the Euro block Remove the screws that secure the Euro block in the enclosure and lift out the Euro block Insert the new Euro block and secure it in the enclosure Reconnect the wiring harness to the Euro block Reinstall the CTFLM Replace the doors on the enclosure
11. perature and humidity are outside the specified limits See Specifications in this manual Unpacking Inspect the unit upon receipt Notify the carrier if there is damage The packaging is recyclable save it for reuse or dispose of it properly Check the package contents The package contains the enclosure and product documentation Models Supported Model Number Description CTFLEH150 ENCL CTFLE Series 36 Metered CTFLEHS500 ENCL CTFLE Series 50 Metered CTFLE Enclosure Installation Ensure the utility circuit breaker is OFF 1 Set the CTFLE near the installation site Peg 2 Remove the screws that secure the front panels and the top section on the enclosure 3 Unlock the bottom panel When unlocked this panel will drop off the CTFLE easily 4 Lift the top section off the CTFLE 5 Remove the CTFLE floor plate and use as a template to mark the locations for the mounting stakes 6 Remove enough topsoil so that when installed the Y enclosure will sit one inch below grade S L NA Note Position the stakes so that the utility and coax ARTS S Cani N cables will enter through the bottom of the enclosure a a X A 4 Bolt the floor plate onto the stakes 5 Set the enclosure on the floor plate and replace the bolts securing the CTFLE to the floor plate 6 Install conduit over the utility and coax cables inside the CTFLE Meter Installation 1 Use the
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