American Standard 2422V.068C Hot Tub User Manual
Contents
1. 34 1 2 876 mm 72 3 16 1833 mm 34 1 2 876 mm 103110 467kg 280kg sq m 57 b sq ft Optional 2425V 168C IA RHO 2425 268 IA LHO 5 x 32 L 1524mm 60 W 813mm 32 H 521mm 20 1 2 A 19 1 8 485 mm B 10 1 2 266 mm C 20 1 4 515 mm 60 3 16 1528 mm x 30 1 2 774 mm 6756 306kg 262kg sq m 54lb sq ft Included 2645V 068C Oval L 1676mm 66 W 914mm 36 H 502mm 19 3 4 A 15 1 4 387 mm B 8 1 4 209 mm 18 1 4 464 mm 64 1625 mm 34 863 66 3 16 1681 34 1 2 876 mm 58016 263kg 175kg sq m 36lb pies cuadrados Optional TABLE 1 754072 100 ROUGHING IN REFERENCES 5 x 32 MODEL 2422V 068C 6 x 36 MODEL 7236V 068C 1826mm 11 1524mm at 1 te 3 1 4 83mm 4 1 13 374 _ 7 3 4 _ 349mm remm gorp cea a 0 32 mm _ 152 813mm 914 CUT OUT IN roon z T 152mm au __ 197 NI 2 3 12. EXPRESSLY DISCLAIMED OR THE EXTENSION BEYOND THE DURATION OF THIS LIMITED WARRANTY OF ANY IMPLIED WARRANTIES INCLUDING THOSE OF MERCHANTABILITY OR FITNESS FOR AN INTENDED PURPOSE Some jurisdictions do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so these limitations and exclusions may not apply to you 7 Responsibility for compliance with local code requirements Since local code requirements vary greatly distributors retailers dealers installation contractors and users of plumbing products should determine whether there are any code restrictions on the installation or use of a specific product This warranty gives you specific legal rights You may have other legal rights that vary from state to state For service under this warranty you should contact the following By Mail American Standard Inc By Telephone P O Box 659 1 800 442 1902 West Caldwell N J 07007 Attention Customer Care Center 754072 100 12
3. IF THE ACCESS PANEL TO THE AIR BATH IS COVERED IN ANY MANNER CONTRARY TO THE INSTALLATION INSTRUCTIONS In no event will American Standard be liable for the cost of repair or replacement of any installation materials including but not limited to tiles marble etc This limited warranty DOES NOT COVER the following 1 Defects or damages arising from shipping installation alterations accidents abuse misuse lack of proper maintenance and cleaning as directed in the owner s manual and use of other than genuine American Standard replacement parts in all cases whether caused by a plumbing contractor service company the owner or any other person 2 Deterioration through normal wear and tear and the expense of normal maintenance 3 Commercial application 4 Options and accessories American Standard s limited warranty on these items is one year for parts only and excludes labor This one year limited warranty covers accessories manufactured by American Standard e g aprons drains grab bars heaters trim kits against defects of material or workmanship Warranty coverage begins on the date the accessory was originally purchased by the owner 5 Postage or shipping costs for returning products for repairs or replacement under this limited warranty and labor or other costs incurred in connection with product removal or installation under this limited warranty 6 ANY LIABILITY FOR CONSEQUENTIAL OR INCIDENTAL DAMAGES ALL OF WHICH ARE HEREBY
4. hose section from the blower end and extend the air line by adding the appropriate length of PVC piping Mount the blower in a horizontal direction using the mounting screws provided with the air bath system Do NOT glue piping to either the manifold or blower These couplings MUST be attached to the piping with screws as shown in photos Y and Z Glue only the PVC piping and couplings needed to extend the air line Let the glued couplings set overnight before attaching the blower and manifold couplings with screws CAUTION It is imperative to let the glued piping set overnight as there may be fumes from the glue that could be ignited if not allowed to dissipate 11 754072 100 AS America Inc Limited Lifetime Warranty For Evolution Acrylic Air Baths AS America Inc Standard warrants to the original consumer purchaser that it will at its option repair or replace this air bath or any of its parts that are found by American Standard in its sole judgment to be defective under normal residential use and maintenance so long as it is owned by the original consumer purchaser This warranty shall only become effective upon receipt by American Standard of a completely filled out Warranty Registration Card evidencing proof of purchase This limited warranty does not apply to commercial installations The warranty for commercial installations is three 3 years THIS WARRANTY SHALL BE VOID
5. lt AS MOUNTING STRINGERS saline FRONT EDGE WATERPROOF OF BATH MUST SEALANT BE SUPPORTED BY STUD WALL OR AMERICAN STANDARD ACCESS PANEL MUST BE LOCATED APRON KIT ON THE SAME SIDE AS THE AIR BATH ACCESS PANEL MUST BE LOCATED ALLOW OPEN FRAMING ON BLOWER MOTOR ON THE SAME SIDE AS THE AIR BATH END FOR SERVICE ALLOW OPEN FRAMING ON BLOWER MOTOR ACCESS PANELS NOT REQUIRED END FOR SERVICE FOR BATH TUBS ACCESS PANELS NOT REQUIRED UNLESS AN ACCESS OPENING OF AT LEAST 12 X 24 305 X 610mm FOR BATH TUBS IS PROVIDED WARRANTY SERVICE WILL NOT BE PERFORMED UNLESS AN ACCESS OPENING OF AT LEAST 12 X 24 305 X 610mm EXCEPT 2425 WHERE APRON IS PRIMARY ACCESS OPENING IS PROVIDED WARRANTY SERVICE WILL NOT BE PERFORMED FOR E amp D DIMENSIONS SEE TABLE 1 ON PAGE 5 FOR amp DIMENSIONS SEE TABLE 1 ON PAGE 5 7 754072 100 TYPICAL FLANGE MOUNTING DETAIL SUGGESTED AIR BATH BATH INSTALLATION METHOD WOOD STUDS STEEL STUDS WATERPROOF DRYWALL WATERPROOF DRYWALL OR CEMENT BOARD TILE OR CEMENT BOARD ROOFING NAIL TILE SEALANT SEALANT 4 102mm DRYWALL SCREW 1 x 3 25 x 76mm WOOD 1 x 3 25 x 76mm WOOD STRINGER FULL LENGTH STRINGER FULL LENGTH SECURE THE BATH TO THE STUDS AS SHOWN FOR WOOD OR STEEL STUD CONSTRUCTION UNDER DECK MOUNTING INSTRUCTIONS Please note that care must be taken to protect the surface of the tub during all aspects of the installation Do not dril
6. 74 11 _ 83 279mm 5 x 36 MODEL 2771V 068C OVAL MODEL 2645V 068C e 60 66 1524 11 1676 _11 1 4 _ 279mm 286mm an 3 1 4 44mm 83mm A Y a CUT OUT IN FLOOR FOR DRAIN m 7 oo 152mm 7 1 2 191mm 13 3 4 __ 349mm 152mm 36 914mm L CUT OUT IN 77 FOR DRAIN 137mm 8 1 4 210 5 32 IA RHO MODEL 2425V 168C RHO 5 x 32 IA LHO MODEL 2425V 268C LHO shown 60 1524 10 1 2 267mm Pr fee 2 7 8 191mm 73mm AST ie lt V 4oemm 152 e mm 4 1 CUT OUT IN FLOOR 32 ___FOR DRAIN 813mm 13 1 2 343mm DIMENSIONS OF FIXTURES ARE NOMINAL AND MAY VARY WITHIN THE RANGE OF TOLERANCES ESTABLISHED BY ANSI STANDARDS 2124 1 AND A112 19 7 754072 100 6 INSTALLATION AND FRAMING INSTRUCTIONS The variety of installations possible for this air bath may require framing procedures other than those shown Locate stud
7. Americam Standard Style That Works Better INSTALLATION GUIDE FOR EVOLUTION AIR BATHS MODEL 2422V 068C 5 x 32 MODEL 2771V 068C 5 x 36 MODEL 2645V 068C OVAL MODEL 7236V 068C 6 x 36 MODEL 2425V 168C 5 32 IA RHO MODEL 2425V 268C 5 x 32 IA LHO THANK YOU for selecting an American Standard bath Your new bath is shipped to you after careful inspection The air bath is completely assembled with air blower and system piping All you need to finish the installation are your selected fittings and electrical connections To ensure maximum performance and pleasure from this product please follow the instructions and cautions FOR AFTER SALES SERVICE CALL 1 800 442 1902 WEEKDAYS AS Americas Inc 2008 All product names listed herein are trademarks of AS Americas Inc unless otherwise noted 1 754072 100 754072 100 TABLE OF CONTENTS Safety NTS Page 3 General 4 Optional 4 SOS CMI 5 Roughing in 6 Framing Support IMSUUCHOMNS 2 7 Mounting SUCTION 8 9 Dr
8. C RHO NOT 2425V 268C LHO ea APPLICABLE Evolution 5 32 IA Evolution Oval 2645V 068C 9266 018 751755 100 1583 470 XXX These models require American Standard Deep Soak Max Drain 1599 205 1599 205 754072 100 4 SPECIFICATIONS L SIDE VIEW END VIEW GENERAL SPECIFICATIONS FOR EVOLUTION AIR BATHS Description 2422 068 5 x 32 Dimensions L W H L 1524mm 60 W 813mm 32 H 546mm 21 1 2 Drain Overflow A 20 1 8 511 mm B11 279 mm Height to Underside of Deck C 20 508 mm Cut Out Pier GxF 58 1 2 1485 mm x 30 1 2 774 mm Rough In Recess ExD 60 3 16 1528 mm x 30 1 2 774 mm Tub Edge to Centerline Overflow J 83mm 3 1 4 Lf Weight with Water Floor Loading 690 313kg 260kg sq m 53lb sq ft lt gt Product Weight Apron Mounting Optional DRAIN OVERFLOW Gallon to Overflow 2771V 068C 5 x 36 L 1524mm 60 W 914mm 36 H 546mm 21 1 2 A 20 1 8 511 mm B11 279 mm 20 508 mm 58 1 2 1485 mm 34 1 2 876 mm 60 3 16 1528 mm 34 1 2 876 mm 80010 363kg 260kg sq m 53lb sq ft Optional 7236 068 6 36 L 1829mm 72 W 914mm 36 H 546mm 21 1 2 A 20 1 8 511 mm B11 279 mm 20 508 mm 70 1 2 1790 mm
9. E All materials needed for the relocation must be supplied by the installer This includes ordering a longer control panel cable P N 754025 0071A A separate circuit which must be protected by the Ground Fault Circuit Interrupter is required in the remote location Electrical connections should be performed by a licensed electrician Choose a space as close to the bath as possible so the system works as efficiently as possible The space must be at least 30 cubic feet and the blower must be mounted at least 2 inches above the floor and 2 inches minimum away from any wall The blower must NOT be installed in an attic area The blower motor must be located within 12 feet of rigid piping from the bath air manifold This limitation is for the total pipe length and applies to any direction changes and elbows There can be no more than six changes of direction There should be as few direction changes as possible and the piping installation must meet all requirements of local plumbing and building codes Disconnect the blower from the flexible hose as shown in photo X Do NOT remove the check valve manifold that is mounted to the underside of the air bath The manifold MUST remain mounted above the tub overflow level as shown in X X Do move check valve manifold TYPICAL VIEW Use 1 1 2 PVC rigid piping and couplings to extend the blower motor location as shown in photos Y and Z Detach the flexible
10. ain Connection and System Page 10 and 10 Remote Blower Location 11 12 IMPORTANT SAFETY INSTRUCTIONS INSTRUCTIONS PERTAINING TO A RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS READ AND FOLLOW ALL INSTRUCTIONS F amp F F amp F F amp F WARNING Risk of personal injury Do not permit children to use this unit without adult supervision WARNING Risk of personal injury Do not operate this unit without the guard over the suction fitting WARNING Risk of electric shock Do not permit electrical appliances hair dryer telephone radio etc within 60 inches 1524mm of this unit WARNING Risk of hyperthermia and possible drowning People using medications and or having adverse medical history should consult a physician before using this product WARNING Risk of personal injury Do not overfill unit before entering Entering tub when filled more than 2 3 can cause overflow and slippery conditions Exercise caution when entering and exiting WARNING No Food or Alcoholic Beverages Use of your bathtub immediately after meals is not recommended Avoid alcohol consumption before or during bathing Alcoholic beverages can cause drowsiness or hyperthermia resulting in loss of consciousness or even drowning WARNING Pregnancy If you are
11. d waxing with a liquid wax e Do not wax areas where you walk or stand e Do not allow nail polish remover acetone dry cleaning fluid paint remover or other solvents to come into contact with the surface e Clean the surrounding surface immediately after using caustic drain cleaners e Burning cigarettes will damage the surface e Should damage to the fixture occur repairs can be made quickly and easily Your distributor or builder can provide details e Do not permit drain cleaner to enter the circulation system CIRCULATION SYSTEM CLEANING PURGING PROCEDURES Refer to the Operating and Maintenance Instruction Manual Document 754073 100 for complete purging cleaning and maintenance details 754072 100 10 REMOTE BLOWER LOCATION OPTION IMPORTANT It is not necessary that the blower motor be relocated This option is provided for the case that a particular installation makes this effort practical NOTE Relocating blower motor from factory installed location see photo W will require disassembly of air blower from mounting board Keep all hardware for reattachment at new location Additional hardware will be required depending upon final desired position of air blower Follow all instructions listed below aE TYPICAL VIEW NOTE Installing the blower in a remote location will reduce the system efficiency NOTE Relocating a blower motor still requires a service access for the blower NOT
12. entire bottom Use mortar as bedding material do not use sand or foam Apply enough mortar to support the complete bottom of the bath After the mortar has been poured and before it sets position bath within recess until the rim is leveled against the leveling stringers see Typical Recess Installation shown below A The rim of the bath must not support weight Allow the mortar material to completely harden before applying weight to the rim or bottom of the bath Any finish material such as tile or wall board must be self supporting if it contacts the deck of the bath For Models 2645V 068C 2771V 068C 7236V 068C and 2422V 068C Replace air bath and re shim the integral support feet shimming the entire length of the support feet Secure the shims using construction adhesive silicone mortar or equivalent materials While not a necessity the use of a foundation base consisting of cement mortar or grout will help provide a solid and secure installation STRINGER A The rim of the bath must not support weight If foundation base is used allow the bedding material completely harden before applying weight to the or bottom of NOTE Tile bead kit not included and the bath Any finish material such as tile or wall board must be self supporting if it must be purchased separately contacts the deck of the bath TYPICAL RECESS INSTALLATION TYPICAL PIER TYPE INSTALLATION AS DESIRED
13. l or cut the bath deck with the tub directly beneath it as damage to the tub may result Install the tub per the installation instructions provided with the unit Prepare the bath deck support structure per the local codes Note the bath deck must be self supporting Cut bath deck to your specifications Place the bath deck in position and trace the opening on the tub with a soft pencil Do not drill or cut the bath deck with the tub directly beneath it as damage to the tub may result Remove the bath deck and apply a generous bead of waterproof sealant on the outer edge of the traced line Replace the bath deck and secure it into place Apply additional sealant along the tub and bath deck interface as necessary to ensure a watertight seal Remove excess sealant per the manufacturer s instructions Finished bath deck surface material must be self supporting and secured per local codes Waterproof Sealant Bath deck support material Bathtub Tub support structure per installation instructions provided with the tub 754072 100 8 AIR BATH ELECTRICAL INSTALLATION INSTRUCTIONS All wiring must be performed by a licensed electrician in accordance with the national electrical code and all other applicable codes A WARNING When using electrical products basic precautions should always be observed including the following 1 DANGER RISK OF ELECTRIC SHOCK Connect only to a circuit protected by a ground fault ci
14. move all construction debris from bath Tile grout can be removed with a wooden popsicle stick or tongue depressor Do not use wire brushes or any other metal implement on bath surface Post installation clean up generally can be completed using warm water and liquid dishwashing detergent Stubborn dirt or stains may be removed using granular Spic and Span mixed with water Painter s naphtha can be used to remove excess adhesives and or wet oil base paint AFTERCARE and CLEANING e The high gloss surface is resistant to impact and chemicals and will retain its lasting luster with proper care and maintenance e Always fill the tub with temperate water Excessively hot water may cause surface damage e Remove bath mat after use and hang to dry Allowing bath mat to dry in the tub may cause surface damage e Clean after use with a mild liquid household detergent cleaner Do not use Lestoil Lysol Disinfectant spray or concentrate or Lysol Basin Tub and Tile Cleaner Windex Mr Clean Dow Disinfectant Bathroom Cleaner or cleaning products in aerosol cans HARSH CHEMICALS SHOULD NEVER BE USED ON ACRYLIC SURFACES e Do not use wire brushes knives or sharp objects to remove stains cigarette tar deposits or other surface blemishes e Abrasive cleaners or powders must not be used since they will dull the surface If the glossy surface looses its sheen dulled areas can be restored by rubbing with a white automotive type polishing compound an
15. or think you may be pregnant consult your physician before using the bathtub Never drop or insert any object into any opening Use this unit only for its intended use as described in this manual Do not use any attachments not recommended by American Standard The unit must be connected only to a supply circuit that is properly protected by a ground fault circuit interrupter GFCl Such a GFCI should be provided by the installer and should be tested on a routine basis To test the GFCI push the test button The GFCI should interrupt power Push the reset button Power should be restored If the GFCI fails to operate in this manner the GFCI is defective If the GFCI interrupts power to the bathtub without the test button being pushed a ground current is flowing indicating the possibility of an electric shock Do not use this air bath Disconnect the air bath and have the problem corrected by a licensed electrician before using SAVE THESE INSTRUCTIONS 3 754072 100 General Installation Information Carefully uncrate and inspect your new bath for any shipping damage If such damage is found report it to your vendor immediately After inspection and during installation protect the bath from construction damage Before installation and before enclosing with wallboard tile etc the bath must be filled with water and operated to check for leaks that may have resulted from shipping damage or mishandling Do not make unauthorized modification
16. rcuit interrupter 2 Permit access for servicing blower as noted 3 All building materials and wiring should be routed away from the air blower PLEASE SEE THE FOLLOWING TABLE FOR CIRCUIT REQUIREMENTS GFCI CIRCUIT REQUIREMENTS FOR MODEL NUMBERS The air bath should be installed on a 120 vac 15 or 20 amp 2425V 168C RHO 2422V 068C dedicated GFCI circuit The circuit should be hard wired from the electrical power supply panel The 2425V 268C LHO 2645 068 circuit must a three 3 wire circuit from the electrical supply panel grounded neutral wire and a third wire earth ground are essential 2771V 068C 7236V 068C USE 15 OR 20 AMP GFCI OUTLET 6 120 WHITE BLOWER MOTOR ELECTRICAL DIAGRAM READ AND FOLLOW ALL INSTRUCTIONS WIRE SELECTION GUIDE The sizes shown on this chart are recommendations Motor for copper conductors Hi Performance only Always follow Ratin 2 1 115V Power Line local and national 1 4 H P 10 8 electrical codes and 1 25 H P 9 754072 100 DRAIN CONNECTION AND SYSTEM TEST Using recommended drain assembly connect the bath drain to waste line in accordance with the drain assembly instructions Tighten all drain joints securely Clean the air bath and fill with water to a point 2 above the top of the highest jet Check for leaks around all piping connections while the air bath is running POST INSTALLATION CLEAN UP Re
17. s as needed Ensure roughing in dimensions are proper plumb and square Provisions must be made in all installations for an access opening for servicing the air blower and controls It is strongly recommended that an additional opening be provided for access to the drain components The apron should not be used as the primary access opening 1 Position the air bath into the installation opening and level the deck in both directions shimming the integral support feet IF necessary Mark the final position of the underside of the deck by tracing a line on to the studs see Figure 1 2 Remove the air bath and attach a 1 x 4 stringer to the studs with the top of the stringer touching the traced line A The rim of the bath must not support weight FIGURE 1 3 Install drain components to the air bath following the drain installation instructions Before TYPICAL INSTALLATION replacing your air bath for final installation be certain that an opening has been provided in the sub floor for the drain See the roughing in drawing and Table 1 for suggested opening size shadowed and location dimensions The drain overflow of the bath extends below the bottom of the bath Note that this requires a cutout in the floor A The floor structure beneath the bath must be able to support a total weight of bath water and bather Refer to Table 1 under total weight for your model For Models 2425V 168C RHO and 2425V 268C LHO This bath must be supported along its
18. s to the air bath system This could adversely affect the safety and performance of the air bath and void the warranty Do not handle or move the air bath by the air blower or piping system Fittings bath filler shower arm etc are not provided with the bath and must be ordered separately Framing and enclosing materials are provided by others For electrical requirements refer to section titled Air Bath Electrical Installation Instructions Check for availability of optional American Standard wall tiling bead required for recess installation Protect all finished surfaces of the air bath during construction and installation using a drop cloth A WARNING Do not lift air bath by the piping harness at any time List of Required Tools and Supplies Tools Supplies Level Nails Tape Measure Putty Pipe Wrench Caulking waterproof Slip Joint Pliers e 1x4 Stringers Screw Driver Drop Cloth Standard Woodworking Tools Cement Plaster Grout Personal Safety Equipment Caulking Gun LIST OF OPTIONAL COMPONENTS NOT INCLUDED Optional Components Required Components Not Included Not Included Description Model Number Apron Tile Bead Drain Kit Kit Specify Finish Evolution 5 x 32 2422V 068C 9261 019 751755 100 1599 205 XXX Evolution 5 36 2771V 068C 9261 019 751755 100 1599 205 Evolution 6 x 36 7236 068 9271 019 751755 100 1599 205 2425V 168
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