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Alto-Shaam QC2-100 Freezer User Manual

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1. Item Part Description Qty Item Part Description Qty 1 TM 29921 Terminal Block Pluggable 180 Deg 7 Position 1 12 FU 29934 Fuse 20 amp Time Delay SLC020 480V Class G 2 2 29922 Terminal Block Pluggable 180 Deg 8 Position 1 13 BK 29919 Block Fuse Holder 20A 300VAC 2 3 29923 Terminal Block Pluggable 180 Deg 10 Position 1 14 BA 29927 Power Supply 115V 12VDC 40 W 606 Op Temp 1 4 29920 Terminal Block Pluggable 90 Deg 9 Position 1 15 BA 34010 j Relay Board 1 5 56 29928 Bolt 6 32x1 2 Philip Truss Head 7 16 BA 34009 Relay Board 2 6 CC 34682 Control Board 1 17 CR 29925 Connector Flat Base M D End 1 7 PI 26098 125 Thick Acrylic Tube Ligt Pipe 4 18 CR 29924 Connector Terminal Medium Duty 1 8 CC 29930 Control Panel Assembly 1 19 BT 29929 Dinrail End Stop 2 9 HG 29931 Hinge Control Panel Bottom 1 20 5014750 Data Logger USB Port option 1 10 BT 29918 Mounting Bracket 1 21 PE 29624 Panel Overlay 1 11 LT 26969 Latch Left Hand 1 22 CC 35050 Board option NOT SHOWN 23 LT 3738 Door Switch 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 47 PARTS INFORMATION QC2 40 CONTROL PANEL HINGED LEFT AFTER JUNE 1 2012 60HZ V TREE
2. Item Part Description Qty 1 FU 29901 Breaker 2 Pole 20 AMP 60Hz 1 FU 29996 Breaker 2 Pole 30 AMP 50Hz 1 2 PE 29902 Compressor Louver 1 3 LG 29904 6 Leg Standard 152mm 4 SC 29824 Leg Bolt 1 4 20 x 3 5 Shoulder Bolt Hex Head 16 4 PN 29903 Evaporator Pan without Element 1 5 RE 29896 Condensing Unit 1 5 HP 230V 1 Phase 1 6 CD 35103 Cord and Plug 125 250V 20 Amp 14 20 9 Long 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 42 PARTS INFORMATION QC2 40 COIL Suction Line 2 E227 ps Aa T JT ot Gas Defrost Az maa Line w c LI Discharge ve Line Item Part Description Qty 1 29905 Coil Assembly 19x20 2 2 29906 Valve Expansion 2 3 CD 29860 Wire 11 2 9mm Loop Drain Heater 1 4 SN 34663 Coil Sensor Defrost Sensor 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 43 PARTS INFORMATION QC2 40 DOOR LEFT HAND PRIOR TO JUNE 1 2012 Description Qty 1 HG 29913 Upper Hinge Bracket Left Hand 1 2 HD 26967 Handle Door 1 3 BT 29911 Lower Bracket Horizontal Pivot Left Hand 1 4 HG 29912 Hinge Insert Self Closing 1 5
3. ic N i sopa ge oe FILLED WITH BLACK SILICUNE RF 1105 RECEPTACLE PRB1102 4 x o INSULATED BUTT SPLICE WITH _ 1 BI L axe CEDE BRN BR WN CONTACTOR Ss BLOCK EL BLK1107 EL TRN0402 25 ees ug BLK BLACK q BLK lt 10 z a 965 82 al 5 22 o BLU BLUE E rH 3 HP 8 Ba t YEL YELLOW 240v 50hz 1ph v FUSE BLOCK vga X gt 3 5 ORG ORANGE 2 EL 1 0315 Anm GRN GREEN RED RED gt WHT WHITE GRN YEL GREEN YELLOW DOUBLE POLE 30 CIRCUIT BREAKER EL BRK231 LOW PRESS CTRL CIN T c c Cm Ww coz cues cue EAE C el SE age o ute d EVAP FAN RUN CAPASITORS gt RF CAP1101 INCOMING POWER MERERETUR 220v S0hz Iph 1 2 capio C3 Y puoi St RF 221 L BLK1102 F TT ENLARGED CAPASITUR VIEW J8 REAR CONTROL Je REAR OF CONTROL EL BLK1104 J4 REAR OF CONTROL J3 REAR OF CONTROL REFRIGERANT SOLENOID WHT 16AVG X X3X4X52 RF VLV005 3 10 24 1 505191509 RF CUI003 GND STD 10 24 z DEFROST SOLENOID BLU NUT PERSONALITY 18 55 ES RF VLVO00S XS RF 01003 QC CDNTRDL 1 DRAIN HEATER 34680 C C GRN WHT 16AWG 2 Je REAR OF C0 CONTROL a
4. PARTS INFORMATION 50HZ A S 158 A hd 2 8 6 7 9 8 9 10 Description Qty Item Part Description Qty 1 SC 29928 Bolt 6 32x1 2 Philip Truss Head 7 10 34010 Relay Board 1 2 29921 Terminal Block Pluggable 180 Deg 7 Position 1 11 34009 Relay Board 2 3 29922 Terminal Block Pluggable 180 Deg 8 Position 1 12 BT 29929 Dinrail End Stop 2 4 29923 Terminal Block Pluggable 180 Deg 10 Position 1 13 CR 29925 Connector Flat Base M D End 1 5 29920 Terminal Block Pluggable 90 Deg 9 Position 1 14 CR 29924 Connector Terminal Medium Duty 2 6 29919 Block Fuse Holder 20A 300VAC 2 15 LT 35855 Door Latch Right Hand 1 7 FU 29934 Fuse 20 amp Time Delay SLC020 480V Class G 2 16 5014750 HACCP Data Logger USB Port option 1 FU 29997 Fuse 15A Time Delay SC 15 300V 3 4HP 1 17 CC 29930 Control Panel Assembly 1 8 BA 29927 Power Supply 115V to 12VDC 40 Watt 60C Op Temp 1 18 CC 35050 Board option 1 9 BT 29929 Dinrail Mounting Bracket 1 19 1 3738 Door Switch 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 49 PARTS INFORMATION QC2 40 FAN Item Part Description Qty 1
5. 25 Product Covering 25 Portioning amp 0 25 Quickchiller Pan 26 Product Capacity Per 26 Portion Sizes and Pan 27 DELIVERY This Alto Shaam appliance has been thoroughly tested and inspected to insure only the highest quality unit is provided Upon receipt check for any possible shipping damage and report it at once to the delivering carrier See Transportation Damage and Claims section located in this manual This appliance complete with unattached items and accessories may have been delivered in one or more packages Check to ensure that all standard items and options have been received with each model as ordered Save all the information and instructions packed with the appliance Complete and return the warranty card to the factory as soon as possible to assure prompt service in the event of a warranty parts and labor claim This manual must be read and understood by all people using or installing the equipment model Contact the Alto Shaam service department if you have any questions concerning installation operation or maintenance NOTE All claims for warranty must include the full model number and serial number of the unit HAAM UNPACKING 1 Carefully remove the appliance from the 1 1 carton crate
6. ORG 16AWG FUSE EL FUS0316 CONTROLBOARD OC 20 CIRCUIT BREAKER CC 34682 Lo J BO CNT1101 EL BLK1101 J2 REAR OF CONTROL J3 REAR OF CONTROL mrs KT OE 000000 20 0 22 J GRN WHT RF 1101 BRN BLU o RE 2 s E 8 PAIR 24 AWG gt gt a CABLE 48 LONG e g sz FL WIRI1105 p Ju Sz 5 z 2 RIB BLK BLK n BLK 16AWG 2 59 ELECT COND EVAP 9 CORD EL WIR461 12 CHNG INCOMING BLK 12AWG 10 19 18 EL WIR274 TOTAL POWER eae cms wit cuwecr NDTE 7726712 2 20 115v 60hz 1ph 114 ies 1 ALTO SHAAM 5 4 4 AGENCY BY AAP DATE 01 13 12 1_ _1 123 9 85 INDICATES BUCHANNAN CONNECTION FILLED WITH BLACK SILICONE INDICATES BUTT SPLICE WITH SHRINK WRAP e 338 8 amp eo B2 LOW PRESS CTRL rZ ma 992 RF 700 m uz o lt om Zm ana x d gt m SR CDN800 ER 5 15 S 15R 3 4 HP COMP 220v S0hz iph FUSE BLOCK EL BLK0315 RED 16AWG FUSE EL FUS0304 REFRIGERANT SOLENOID BLU RF 5019801 ccc DEFROST SOLENOID BLU RF 5119801 _ RAIN HEATER O DRAIN HEATEI CK ORG 16AWG OL 20A CIRCUIT BREAKER EL BRK9906 SPARE MULLIDN HEATER O O RED 16AW MULLION H
7. WHT gt lel WHT EL MTR9902 L BLK 8 PAIR 24 AWG CABLE 48 LUNG g u g EL WIR1105 gt Qo gt Le 5 8 2 Sa EE 4 325 1 d WM E BLK B a in 14 20 EL PLG8411 a BLK S S x S S ELECT COND BLK 4 D D 8 D 4 D EL WIR274 220 Yay BLK 16AWG BLK 9 CORD 12002 o ELECT CDND EL 274 220 EN CHNG WIRE CONNECT NOTE 7 26 12 6 CHANGE WIRE 12AWG 2 13 12 REV DESCRIPTION DATE APP 4j 2 40 115 208 230 60 2 im m wm ALTO SHAAM 3 AAP DATE 01 13 12 AG AGENCY BY AAP DATE 01 13 12 1_ _1 TOTAL POWER 2834 180 840v S0hz 1ph PRODUCT PROBE STYLE FOOD PROBE 1101 RECEPTACLE 1102 4 INDICATES BUCHANNAN CONNECTION SR CDNISI 5 x FILLED WITH BLACK SILICONE I GND oal wal Ball Ja 8258 INSULATED BUTT SPLICE WITH 6652 ae ae Leo 23 SHRINK WRAP FUSE BLOCK EL BLK0315 co o Q BLK 12AWG ac e Oe Mog T Efe En L1 m E RED 12AWG pan 1 1 2 HP COMP 9 POI DE js 53 55 ci BLK 104 18AWG FUSE EL FUS0316 DOUBLE POLE 30A CIRCUIT BREAKER FUSE BLOCK EL BLK03IS GRN 103 18AWG ONE
8. QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 28 CARE AND CLEANING INTERIOR CLEANING Remove the optional roll in cart trolley from cart equipped models Open the Quickchiller door to warm the interior of the cabinet 1 5 Remove any loose food debris with a cleaning cloth or small hand broom Use a mild non abrasive detergent and warm water Wipe down the interior of the cabinet removing all food residue This includes the ceiling floor walls and fan panel Wipe down the interior door panel and clean the vinyl gaskets Make certain to clean under the gaskets to remove any mildew accumulation or food residue Rinse all interior surfaces including the cabinet door and gasket with clean water and a cloth Remove all rinse water Wipe interior surfaces with a clean cloth and sanitizing solution for use on metal and vinyl food contact surfaces This is an important step to control the build up of unwanted mildew and mold in the refrigeration system Allow interior to air dry with door open EXTERIOR CLEANING 1 Wipe all exterior surfaces including the control panel door frame latches and hinges with a damp cloth containing a mild non abrasive non chloride detergent solution Rinse detergent solution with a cloth and warm water Allow exterior to air dry Polish with any standard stainless steel polish designed for use on food service equipment When c
9. chum PROCESSING FREEZER CHILLER REFRIGERATION SYSTEM ALTO AAM guichi chiller QC2 3 QC2 20 QC2 40 2 QC2 100 QC2 100 REMOTE INSTALLATION OPERATION MAINTENANCE Your Service Hotline 1 800 558 8744 W164 N9221 Water Street P O Box 450 Menomonee Falls Wisconsin 53052 0450 USA PHONE 262 251 3800 800 558 8744 USA CANADA FAX 262 251 7067 800 329 8744 0 5 ONLY www alto shaam com PRINTED IN U S A MN 29647 Rev 0 06 13 ALTO SHAAM Delivery dodo huhu usa aime at 1 and Cleaning or 1 Cleaning and Preventative Maintenance 28 Safety Procedures and Precautions 2 Protecting Stainless Steel Surfaces 28 Cleaning Agents 28 Installation Cleaning 28 Site 3 Interior Cleaning 29 Clearance 3 Exterior Cleaning wore e ss s sr 29 Installation Requirements 3 Probe Cleaning Procedures 29 Guide Installation for Trolley Option 4 Food Trolley 0 29 Water ra etat is unis as 5 Monthly Compressor amp Condenser Maintenance 29 Dim
10. 125 Thick Acrylic Tube Ligt Pipe 4 NOT SHOWN 25 LT 3738 Door Switch 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 57 WIRE COLOR BRN BROWN BLK BLACK BLU BLUE YEL YELLOW ORG ORANGE GRN GREEN RED RED WHT WHITE INDICATES BUCHANNAN FILLED WITH BLACK SILICDNE INDICATES BUTT SPLICE WITH SHRINK WRAP LOW PRESS CTRL RF CNT700 SR CON9902 5 15 5 15 1 2 HP COMP 115v 60hz 1ph BLU REFRIGERANT SOLENDID RF SUL9801 DEFROST SOLENOID RF SOL9801 DRAIN HEATER BLU SPARE MULLIUN HEATER Warman MULLION HEATER EL MTR9902 BLK gt gt 102 24X1 PRODUCT PROBE STYLE FOOD PROBE BO PRB1101 RECEPTACLE BO PRB1102 WRAP LENGTH OF HARNESS WITH SPIRAL LOOM EL WIR0333 AND CREATE STRAIN RELIEF LOOP SECURED WITH SURGICAL TUBING FROM THE REAR PROD PROBE BO SNS1101 WHT CAVITY TEMP BLK DEFROST COIL FOOD PROBE 18AWG 72 FOOD 10 2 4x1 GND STUD 24 NUT BLK LINE 1 IN FROM POWER CURD 14 AWG 50 7 TU DRAIN HEATER 16 AWG 6507 8 RED TD MULLIDN HEATER 16 AWG 509 f AT LOW PRESSURE CUNTRUL 14 AWG 209 EMPTY WHT NEUTRAL 16 AWG 509 WRAP LENGTH OF HARNESS WITH SPIRAL LOOM 03332 AND CREATE STRAIN RELIEF LOOP SECURED WITH SURGICAL TUBING FROM THE REAR
11. BA 34009 RLY1102 BLK 14AWG e 5 JUMPER saure Wine Pace 1 05 02 15 AAP 3 ow Fuse m 1 13 awe eI BLK 14AWG 1 CHNG 16AWG 14AWG 03 20 12 AAP REV DESCRIPTION DATE APP QCe 3 115v 60hz 1ph Page e WIRING DIAGRAM ALTO SHAAM M 77430 2e_0F_2 TOTAL POWER AGENCY INDICATES BUCHANNAN FILLED WITH BLACK SILICUNE INDICATES BUTT SPLICE WITH SHRINK WRAP G A T H E R E X C E S S W I R E D F I WIRE COLOR PRODUCT PROBE STYLE IE SHIELD AT EACH END OF CABLES BRN BROWN EL WIR1105 AND SHRINK WRAP BLK BLACK iat PROTECTIVE COVERING s LOW PRESS CTRL x 5 ORG ORANGE Oo SEN 2 3 Bi K 10 OOD PROB WHT WHITE SR CDN800 E 5 15 5 15 3 4 115v 60hz 1ph REFRIGERANT SOLENOID BLU RF 5019801 Jb i DEFROST SOLENOID 2 BLU RF SOL9801 O DRAIN HEATER BLK EL BRK9903 10 24 1 SPARE MULLION HEATER GND STUD A O O Be 10 24 NU MULLION HEATER GND 8 PAIR 24 AWG CABLE 50 LONG EL WIR110 5 MECHANICAL BOX 02 YEL 16 un ACC ODE DD D KU NUT REAR DF CONTROL J3 REAR OF CONTROL 2 123425 191612719119 PERSONALITY 17 33842 SERIAL INTERFACE BOARD FUSE BLOCK EL BLK0315 BLK_12AWG
12. COE SESS VON SSS d 50HZ i O amp TY S a 2 21 YAQA ANS YE 7 NO S Item Part Description Qty Item Part Description Qty 1 TM 29921 Terminal Block Pluggable 180 Deg 7 Position 1 10 34010 Board 2 2 29922 Terminal Block Pluggable 180 Deg 8 Position 1 11 BA 34009 Relay Board 2 3 29923 Terminal Block Pluggable 180 Deg 10 Position 1 12 BT 29929 Dinrail End Stop 2 4 LT 26969 Door Latch 1 13 CC 29930 Control Panel Assembly 1 5 TM 29920 Terminal Block Pluggable 90 Deg 9 Position 1 14 CR 29925 Connector Flat Base M D End 1 6 29919 Block Fuse Holder 20 300VAC 2 15 CR 29924 Connector Terminal Medium Duty 2 7 FU 29934 Fuse 20 amp Time Delay 5116020 480V Class G 1 16 SC 29928 Bolt 6 32x1 2 Philip Truss Head 7 FU 29997 Fuse 15A Time Delay SC 15 300V 3 4HP 1 17 5014750 Data Logger USB Port option 1 8 29927 Power Supply 115V 12VDC 40 W 60C Op Temp 1 18 CC 35050 Board option 1 9 BT 29929 Dinrail Mounting Bracket 1 19 1 3738 Door Switch 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 48 QC2 40 CONTROL PANEL HINGED RIGHT AFTER JUNE 1 2012 60HZ
13. FUSE EL FUS0304 POWE GN GRN WHT 10 24 1 GND STD EL TRN0402 0 PRODUCT PROBE STYLE FOOD PROBE BO PRB1101 RECEPTACLE BD PRB1102 WHT DEFROST BOTTOM PROBE HT e a c o WHT PRDBE WHT SENSOR 5 51101 AIR TEMP e INDICATES BUCHANNAN FILLED WITH BLACK SILICONE INSULATED BUTT SPLICE WITH SHRINK WRAP MTG BLOCK BO BLK1106 UNIT CONTROL PANEL RF 1101 NE RF CAP1101 C3 RF CAP1101 WHT 16AWG RF 1101 GRN BLU WHT LU S N BK 2 2 e e e WHT RF 1101 GRN TOTAL POWER VOLTS WATTS AMPS 6045 1 A NOTE AG AGENCY o N gt U 2 e BLU gt gt gt C C wi gt gt gt gt ____ 2 gt gt gt gt ____ ______ gt gt gt gt ____ ______ 1646 16AWG 16AWG z 5 6 E gs gz 4 59 2212 58 B m m Oe GRN WHT 16AWG BLK 16AVG RELAY MODULE TYPE 2 RELAY MODULE TYPE 1 ENLARGED CAPITDR VIEW lt u 92 zx BK W wer war BK war mk BLK 16AWG amp gt v
14. For equipment delivered for use in any location regulated by the following directive DO NOT DISPOSE OF ELECTRICAL OR ELECTRONIC EQUIPMENT WITH OTHER MUNICIPAL WASTE QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 2 DANGER IMPROPER INSTALLATION ALTERATION ADJUSTMENT SERVICE OR MAINTENANCE COULD RESULT IN SEVERE INJURY DEATH OR CAUSE PROPERTY DAMAGE TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE READ THE INSTALLATION OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT pote 5 Year Limited l Warranty on self contained D R57 compressor Effective from date of shipment EXCLUDES LABOR SITE INSTALLATION Position the Quickchiller to allow sufficient air ventilation through the condensing unit s Avoid installing the chiller immediately adjacent to fryers charbroilers or any other equipment producing grease laden air heat producing equipment such as ovens and ranges and steam discharging CLEARANCE REQUIREMENTS 18 457mm MINIMUM CLEARANCE FROM HEAT PRODUCING EQUIPMENT equipment such as steamer ovens and kettles Do not locate the Quickchiller in direct sunlight Allow sufficient front clearance for serviceability and for easy maneuvering of food trolleys in and out of the cabinet INSTALLATION Prior to moving the Quickchi
15. INSTALLATION OPERATION SERVICE MANUAL 10 OPTIONS AND ACCESSORIES Casters 3 76mm sET or 4 Casters 5 127mm 5 or 4 HACCP Documentation Data Logger On board Datalogger technology maintains accurate and timely recordkeeping Register start time and end time Register start temperature and end temperature nterim time and temperature reporting is captured at 5 minute intervals USB downloads facilitate record keeping on department management PC s Electronic HACCP record keeping can be imported into excel formats for use in report writing and charting Controller will retain all information until downloaded Program utilizes 20 standard product names Legs 7 178mm for countertop applications 5 4 Legs 9 229mm for floor standing applications 5 or 4 Prechill Sealing Strip Roll In Pan Cart Trolley 66 1 16 x 28 15 16 x 35 3 16 1678 x 734 x 892mm Roll In Plate Cart Trolley 78 plate capacity 65 1 2 x 30 5 16 x 39 9 16 1663 x 770 x 1004mm 108 plate capacity 65 15 16 x 28 1 8 x 39 13 16 1673 x 714 x 1011mm Wire Shelves Stainless Steel Wire Shelves Coated SH 35114 SH 35115 Side Racks 2 NEEDED TEN 10 NON TILT PAN SLIDES SPACED ON 1 9 48mm CENTERS Rack Side Rack Pin i Side Rack Holder 21 1 Stacking Kit 7014 SR 35827 Slide in Rack QC2 20 Standard IN 5014890 25 635mm REMOTE 50
16. SITE INSTALLATION WATER DRAINAGE A 1 NPS drain 16 located under the QC2 100 Connect DRAINAGE the drain pipe using Teflon tape to discharge through an indirect waste pipe into an open site drain by 2 3 2 20 QC2 40 means of a 2 51mm air gap Connection must be EVAPORATOR PAN NO INSTALLATION REQUIRED within 10 3m of the unit mN Qc2 100 ONE 1 FLOOR DRAIN 1 2 12 7mm DIAMETER NOTE In the U S A this equipment is to be installed to comply with the Basic Plumbing Code of the Building Officials and Code Administrators International Inc BOCA and the Food Service Sanitation Manual of the Food amp Drug Administration FDA QC2 100 Bottom View Front Drain Right Left E ES X o to I 1 15 1 2 394mm Back Hinged Left 35 1 2 902mm Hinged Right QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 5 SITE INSTALLATION QC2 3 5 127mm Electrical Connection Cord Length 9 2743mm x 9 11 I 8i te y it INT A c eS ES fa BS F ae 2G 5 0 Ss E Z c 30 762mm WEIGHT PRODUCTAPAN CAPACITY NET CONTACT FACTORY 330 Ib 150 kg Approx
17. GASTRONORM PAN SIZES TOTAL MODEL PANS STANDARD PAN SIZES WEIGHT E 3 12 x 20 x 2 1 2 pans lb 530mm x 325mm x 65mm 1 1 16 16 2 20 5 12 x 20 x 2 1 2 pans 601b 530mm x 325mm x 65mm 1 1 27 kg 10 18 x 26 x 1 pans 601b n a QC2 40 20 12 x 20 x 2 1 2 pans 1601b 530mm x 325mm x 65mm 1 1 73 kg 10 18 x 26 x 1 pans 601b n a 24 12 x 20 x 2 1 2 pans 530mm x 325mm x 65mm 1 1 QC2 100 48 t 12 x 10 x 2 1 2 pans 265mm x 325mm x 65mm 1 2 20 t 18 x 26 x 1 sheet pans n a ADDITIONAL WIRE SHELVES REQUIRED FOR MAXIMUM CAPACITY TPOSITION PANS ON EVERY OTHER RAIL PRODUCT CAPACITY PER PAN Foods for chill or freeze processing should be portioned into shallow pans to a depth not to exceed 2 inches 51mm The individual pan capacity chart below is provided as a general guideline to help determine the number of processing loads required for the total quantity of food to be processed INDIVIDUAL CAPACITIES Steam Table Pan 12 x 20 x 2 1 2 121b Gastronorm 1 1 530mm x 325mm x 65mm 5 4 kg Steam Table Pan 12 x 10 x 2 1 2 Gastronorm 1 2 265mm x 325mm x 65mm 2 7 kg EXAMPLE 132 lb per batch 12 Ib per 12 x 20 x 2 1 2 11 PANS 60 kg per batch 5 4 kg per 325mm x 530mm x 65mm pan 11 PANS QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 26 OPERATION THE FOLLOWING CHART OF PORTION SIZES AND SERVING CAPACITY PER PAN IS PROVIDED AS A GE
18. PN 29999 Panel Control Panel Assembly LH 1 12 FU 29998 Fuse 30A Time Delay CCMR 30 600VAC 2 4 08 29990 Door Assembly LH without Hinges and Handle 1 13 FU 29996 Breaker 2 Pole 30 Amp 1 5 HG 29992 Hinge Adjustable 3 14 5 22473 Shelf Stainless Steel Wire 1 6 GS 29994 Gasket Compression 1 15 PR 34299 Probe Receptacle 3 7 CONTACT FACTORY Trolley Guides 1 16 PR 34537 Probe Quick Connect 3 8 5014889 Legs 4 17 5 35079 Pre Chill Strip 1 NOT SHOWN 18 SN 33541 Cavity Sensor 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 54 PARTS INFORMATION QC2 100 INTERIOR RIGHT HAND VIEW Item Part Description Qty Item Part Description Qty 1 RE 29983 Condensing Unit 3HP 208 230V 1 Phase 1 9 FU 29995 Block Fuse Holder 30A 600VAC 2 RE 35172 Condensing Unit 3HP 208 230V 3 Phase 1 10 FU 29997 Fuse 15A Time Delay SC 15 300V 3 4HP 1 2 PN 29842 Louver Panel 1 11 FU 29998 Fuse 30A Time Delay CCMR 30 600VAC 2 3 DR 35857 Door Assembly RH without Hinges and Handle 1 12 FU 29996 Breaker 2 Pole 30 Amp 1 4 35935 Control Panel Assembly 1 13 SH 22473 Shelf Stainless Steel Wire 1 5 GS 29994 Gasket Compression 1 14 PR 34299 Probe Receptacle 3 6 conTacT FACTORY Trolley Guides 1 15 PR 34537 Probe Quick Connect 3 7 5014889 Legs 4 16 SA 35079 Pre Chill Strip 1 8 BK
19. QUICKCHILLER PARTS MN 29647 REV 0 QC2 3 CONTROL BOX PARTS INFORMATION Item Part Description Qty 1 29929 Dinrail End Stop 2 2 BA 34010 Digital Relay 2 Circuit Board 1 3 BA 34009 Digital Relay 1 Circuit Board 2 4 BT 29918 Din Rail Mounting Bracket 160mm Long 1 5 CR 29925 Connector Flat Base M D End 1 6 FU 29934 Fuse 20 amp Time Delay 5116020 480V Class G 2 7 BK 29919 Block 20 Amp Fuse Holder 2 8 CR 29924 Connector Terminal Medium Duty 1 9 29927 Power Supply 115V to 12VDC 1 10 26098 Pipe 125 Thick Acrylic Tube QC2 Control Light 4 11 PN 29932 Control Panel Assembly 1 12 15014750 HACCP Data Logger USB Port option 1 13 50 29933 Bolt M5 12 14 TM 29920 Terminal Block 9 Position Pluggable 1 15 29921 Terminal Block 7 Position Pluggable 1 16 TM 29923 Terminal Block 10 Position Pluggable 1 17 TM 29922 Terminal Block 8 Position Pluggable 1 18 CC 34682 Control Board 1 19 CC 35050 HACCP Board option 1 20 29624 Panel Overlay 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 35 PARTS INFORMATION QC 20 BOTTOM 540 US s X 7 Ce a S 4 Qty 1 1 Sz emu SB sis s l
20. 60 2 RF 1101 xi RED D LLII m aa C3 RF CAP111 7660060 ENLARGED CAPITOR VIEW jum 4 REAR CONTROL J3 REAR OF CONTROL verme a vr RF VLV005 52 5 505 RF 01003 O GND STD Y Aa DEFROST 7 NE PERSONALITY 18 Een RF VLV005 RF 01003 7 DI 229 QC CONTROL 050051159 DRAIN HEATER CC 34682 FYJ O C Bee GRN WHT 16AWG J3 REAR OF CONTROL MULLIUN HEATER egfeXea e3Xe e3 GRN YEL RF FAN1101 GRN BLK _ 2 2 2 2 wr BLU Xi 8 PAIR 24 CABLE RF 101 4 4 2 _1 48 LUNG EL WIR1105 8 EE LABEL ENDS 3 z BEFDRE INSTALLATIDN GRN YEL z 8 m gt WHT 5 RF 1101 16AWG J E C gt gt gt gt wH AWG P gt gt gt gt P gt 16AVG gt gt gt gt _WH AWG P gt gt gt gt WHiWwG _ P F TOTAL POWER PEU a CHNG WIRE CONNECT NOTE 07 26 12 BLK_16AWG was QC2 100 115 208 230v 60hz 1ph COMUNE MAE e mn RR WIRING DIAGRAM 0 528 DWG SHEET AG AGENCY BY AAP DATE 01 13 18 7 f 4 34 1_OF 1 e gt e
21. CAPS EL_ BLK1102 EL BLK1103 J8 REAR OF CONTROL Je REAR OF CONTROL EL BLK1104 J4 REAR OF CONTROL 66006000000 oS J3 REAR CONTROL 090900 TETTE BA 33842 SERIAL INTERFACE BOARD po 542437 TIE PERSONALITY 18 QC CONTROL 346822 BD CNT1101 EL BLK1101 Je REAR CONTROL J3 REAR OF CONTROL 6000000000000000 RED 78 0 22 397 Numa 5 8 PAIR 24 AWG CABLE 48 LONG EL WIR1105 LABEL BOTH ENDS BEFORE INSTALLATION BLK 16AWG WIRE COLOR BRN BROWN BLK BLACK BLU BLUE YEL YELLOW ORG ORANGE GRN GREEN RED RED WHT WHITE GRN YEL GREEN YELLOW TAL P W upa j a UPDATE Power 2 100 380 420 50 2 3 ALTO SHAAM BY AAP DATE 07 26 12 WIRING DIAGRAM pe 5 1_OF 1 272225555402 2202 J PRODUCT PROBE STYLE 9 INDICATES BUCHANNAN CONNECTION FILLED WITH BLACK SILICONE WIRE COLOR INSULATED BUTT SPLICE WITH SHRINK WRAP FUSE BLOCK EL BLKO3IS FUSE BLOCK EL BLKO3IS B BRN BROWN oc 3l al s TAPE BLK BLACK FUSE EL
22. Dla 5 e s 35 N o A ESI lt 1 N S a o 5 s lt s lt S T S S slo gt e 3 zt ox S D a S 5 28952 95 8 S 8 s 4 S 2 s 2 S oo Pla o 5 2 s s E sS zES ZES gt S S lm 5 1 amp d eode lalalala lala gt olo Sgen 515 zz uaou55 gt 02 nc juu E lt QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 36 20 BOX VIEW Show with optional side racks PARTS INFORMATION Item Part Description Qty 1 CU 29964 Capacitor 14MFD 440VAC 1 2 29918 Din Rail 1 3 FU 29926 Fuse 10 Amp Time Delay 326 010 300V 1 4 BK 29919 Block Fuse Holder 1 5 29927 Power Supply 115V to 12VDC 40 Watt 1 6 29945 Fan Evaporator 1 7 PR 34299 Probe Receptacle Assembly 1 8 5009220 Sensor Air Temperature 1 9 56 29835 Screw 10x1 2 410 S S M4XG 1 10 0 29959 Hinge Top Door Left Hand Channel 1 11 DR 29957 Door Assembly with Handle Hinged Left 1 12 0 29834 Hing
23. NOTE Do not discard the carton and other packaging material until you have inspected the unit Bx for hidden damage and tested it for proper operation Read all instructions in this manual carefully before initiating the installation of this appliance DO NOT DISCARD THIS MANUAL This manual is considered to be part of the appliance and is to be provided to the owner or manager of the business or to the person responsible for training operators Additional manuals are available from the Alto Shaam service department Remove all protective plastic film packaging materials and accessories from the appliance before connecting electrical power Store any accessories in a convenient place for future use quick chiller QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 1 AND PRECAUTIONS i sss AND PRECAUTIONS Knowledge of proper procedures is essential to the safe operation of electrically and or gas energized equipment In accordance with generally accepted product safety labeling guidelines for potential hazards the following signal words and symbols may be used throughout this manual DANGER Used to indicate the presence of a hazard that WILL cause severe personal injury death or substantial property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that CAN cause personal inj
24. ORANGE GRN GREEN RED RED WHT WHITE CONTROL OL 2 20 220v S0hz 1ph WIRING DIAGRAM SHEET _1 PRODUCT PROBE A INDICATES BUCHANNAN CONNECTION T RECEPTACLE BD PRBHw2 GATHER EXCESS WIRE AND FOIL WIRE COLOR FILLED WITH BLACK SILICONE ETE INSULATED BUTT SPLICE WITH SHRINK WRAP SHIELD E ACH END CABLE BRN BROWN CENTER PROBE fag 5 EL WIR1105 AND SHRINK WRAP RU SUE ORG ORANGE eee contactor GRN GREEN 6 15 6 15 BLK RED RED E WHT WHITE RED 1 1 2 HP 208 230v 60hz 1ph LOW PRESS CONTROL TAGS m q A Eie Muss th VIL LU LL LL ILL L w w ANS QC CONTROL m CC 34682 EL BLK1102 EL BLK1103 REFRIGERANT SOLENOID J8 REAR OF CONTROL Je REAR OF CONTROL RF VLV005 P RF 01003 80104 2622 FEAR CONTROL 00000 2822000 33842 SERIAL PERSONALITY 18 INTERFACE em DEFROST mU RF VLVOO RF CUI003 FUSE BLDCK EL BLK0315 DRAIN HEATER X BLK 12AWG DOUBLE POLE 20 CIRCUIT BREAKER SPARE MULLION HEATER EL BRK9906 EL 122 2 55 WY BLK 10 24X1 9 MULLIUN HEATER 9 9 GND STUD 10 24 NUT EL MTR9902 GRN WHT 16AWG REAR DF CONTROL 11525345564 Nee KeK BLK BLK RED WHT
25. SC 29910 Screw 10x2 THP 4 6 GS 29914 Gasket Door 1 7 1 29840 Food Probe Holder 3 8 DR 29909 Door Assembly without Handle or Hinges 1 9 ILT 3738 Door Switch 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 44 PARTS INFORMATION QC2 40 DOOR AFTER JUNE 1 2012 LEFT HAND RIGHT HAND Item Part Description Qty 1 HG 29992 Hinge Adjustable 1 2 1 29840 Food Probe Holder 3 3 GS 29914 Gasket Door 1 4 HD 26967 Handle Door 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 45 PARTS INFORMATION QC2 40 INTERIOR a DX a DX J Item Part Description Qty 1 PR 34299 Probe Receptacle 3 2 34298 Probe Quick Connect 3 3 29916 Panel Fan Guard Right 1 4 SR 29915 Rack Pan Support 2 5 29917 Panel Fan Guard Left 1 6 5 33541 Cavity Sensor 1 7 SH 22584 Shelf Stainless Steel Wire 1 8 LT 3738 Door Switch 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 46 PARTS INFORMATION QC2 40 CONTROL PANEL HINGED LEFT PRIOR TO JUNE 1 2012 17 18 19 gt cn eun lt
26. s 2 x S 515 9 o2 25 211 2 EM S x ne S S6 5 ooa e elo e A 55 ojo N 5 5 2 5 5 o e e oC o s Slain 1612151 lt 2 8 5 5 2 S S gt o sS e 5 S 22 2 s o m lt s s Blais 3 SEIN 5 s 555 S 5 S X s c Se 2 o 2 2 alz gos 5 2 lt olz 52005 2 s 2 2 5 5 so sie s s S s s S S 5 2 2 9 g z Elo 5 9 o OF o amp ma uidma m o i z i o E oo woo io gt 5 G 9 gt gt ba bq kq 2 o o S o m i ur z m lt B so 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 31 PARTS INFORMATION QC2 3 BOX VIEW UPON INSTALLATION OF DRIP PAN SILICONE PAN PERIMETER TO INTERIOR LINER BOTTOM ADD EDGE GUARD TO FRONT EDGE OF
27. the chiller will resume operation When the door is opened the display will reverse When the unit is in operation and not in the off mode a DOOR OPEN message will appear on the display along with the normal chill data If the door is open for more than 2 minutes then the beeper will sound every 10 seconds FAN OPERATION During the initial cooling of the Quickchiller an evaporator fan delay system will prevent the chilling fans from engaging until the evaporator coil temperature is below 30 F 1 C The fans will continue to run until the evaporator coil temperature is above 60 F 16 C The Quickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode If the chiller is in any other mode when the 6 hour Fan Timer limit plus one additional hour has elapsed the display will indicate a warning message DEFROST OVERDUE and the control will produce an audible signal every ten seconds until a defrost is conducted POWER OUTAGE POWER WAS OFF will appear in the display whenever operation is interrupted by a power outage The control will produce an audible signal every 10 seconds and the display will indicate the amount of time the power was off If consecutive power outages occur before the first outage has been acknowledged the control will accumulate the total amount of outage time up to a period of 4 hours After a period of 24 hours accumulated time will be sh
28. 20 F 7 C QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 9 SITE INSTALLATION 062 1008 15 1 2 394mm Hinged Left 35 1 2 902mm Hinged Right 14 355mm lt to E Electrical _ Connection rou NE T Q 5 gt E amp 5 T g 5 he 3 HEE 9 e E 5 5 LI 41 1 2 51 1294 gt 3 _ 1054 gt WEIGHT PRODUCT PAN CAPACITY Maximum Product Capacity Approximately 480 1 218 kg MAXIMUM Pan Cart NET 120 lb 54 kg 161 Ib 73 kg VOLUME MAXIMUM 300 QUARTS 380 LITERS Plate Cart NET CONTACT FACTORY SHIP CONTACT FACTORY Maximum Chilling Capacity Approximately 240 Ib 109 kg MAXIMUM VOLUME MAXIMUM 150 QUARTS 190 LITERS 57 x 44 x 93 1448mm x 1118mm x 2362mm FULL SIZE PANS GASTRONORM 1 1 Forty 40 20 12 2 1 2 530 x 325 x 65mm FULL SIZE SHEET PANS REMOTE BTU REQUIREMENTS Twenty 20 18 x 26 x 1 on wire shelves only FREEZE MODE 14 690 BTU s at 90 F AMBIENT Extra optional wire shelves required for maximun capacity shown above 5 F 219 EVAPORATOR TEMPERATURE P y QC2 100R NET CONTACT FACTORY SHIP CONTACT FACTORY CARTON DIMENSIONS L X W X H QUICKCHILLER MN 29647 REV 0
29. 29919 Block Fuse Holder 20 300VAC 1 17 LT 3738 Door Switch 1 NOT SHOWN 18 HG 29992 Door Hinge Adjustable 3 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 55 PARTS INFORMATION QC2 100 CONTROL PANEL UNIT HINGED LEFT Item Part Description Qty Item Part Description Qty 1 6 34682 Control Board 1 13 NU 29827 Nut 10 24 Stainless 6 2 5014750 HACCP Data Logger USB Port option 1 14 BA 29927 Power Supply 115V 12VDC 40 W 60C Op Temp 1 3 11 35860 Strap Transformer Tie Down 1 15 35934 Bracket Fan Mounting 1 4 29999 Control Panel Assembly 1 16 TM 29920 Terminal Block Pluggable 90 Deg 9 Position 1 5 SC 29991 Bolt Phillips Truss 8 32 4 17 TM 29922 Terminal Block Pluggable 180 Deg 8 Position 1 6 LT 26969 Latch Left Hand 1 18 29921 Terminal Block Pluggable 180 Deg 7 Position 1 7 CU 29964 Capacitor 14MFD 440VAC 3 19 TM 29923 Terminal Block Pluggable 180 Deg 10 Position 1 8 35859 Terminal Block Twin Cond 4 20 SC 29928 Bolt 6 32x1 2 Philip Truss Head 7 9 34009 Relay Board 2 21 BT 29918 Mounting Bracket 1 10 34010 Relay Board 1 22 PE 29624 Panel Overlay 1 11 BT 29929 End Stop 2 22 CC 35050 Board option 1 12 BT 29918 Dinrail 1 2
30. DRIP PAN Item Part Description Qty 1 BT 29841 Holding Bracket Ref Line 1 2 34299 Probe Receptacle Assembly 1 3 PR 34298 Probe Quick Connect 1 4 5 29832 Stainless Steel Side Rack 2 5 BU 29937 Bushing Nylon Hinge 118 1 6 SC 29839 Screw 10x1 2 Slot 1 7 65 29838 Gasket 15 59 x 24 25 Push In Press In 1 8 DR 29833 27x17 Door Hinged Left 1 9 HG 29959 Hinge Top Door Left Hand Channel 1 10 35930 Hinge Pin 1 11 SC 29835 Screw 1 4 20 x 5 8 Socket Set 18 8 SS 1 12 H6G 29834 Hinge Spring Load Assembly Self Closing 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 Item Part Description Qty 13 50 29837 Screw 1 4 20 x 5 8 Socket Set 18 8 55 1 14 H6G 29836 Hinge Strap w Collar 38mm L Shaped 1 15 0 29960 Unit Hinge Bracket 1 16 SC 29910 Screw 10 2 THP TYPE A S M62G 41055 4 17 CD 29831 Cord 2 Prong Male for Fan 1 18 BX 29843 Electrical Box 1 19 HL 29840 Food Probe Holder 1 20 PG 35098 Plug 3 4 Grommet 5 21 56 29835 Screw 10 1 2 410 S S M4XG 3 22 ST 35099 Stud Side Rack Mounting 4 23 LT 3738 Door Switch 1 INSTALLATION OPERATION SERVICE MANUAL 32 2 3 COIL VIEW cec Add plastic 9 edge guard to drip pan PARTS INFORMATION lt 2 al Upon installation of pan silicone pan perimeter to interior
31. FA 29853 Motor Fan Evaporator 60Hz 2 RE 35856 Motor Fan Evaporator 50Hz 2 2 FI 29908 Plastic Collar 14 1 2 Round 2 3 29907 Blade 14 Evaporator Fan 2 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 50 PARTS INFORMATION QC2 100 COMPRESSOR 2 AN 2 21 D AN Vp Qty Z ES TN a A Description Tee Copper 3 8 x 3 8 x 3 8 ID Solenoid Valve amp Coil Danfoss 120V Tee Copper 1 2 x 1 2 x 3 8 ID Valve Liquid Line Solenoid Tee Copper 1 1 8 x 1 1 8 x 5 8 OD Elbow Copper 1 4 Street Filter Drier Condensing Unit 3HP 208 230V 1 Phase Condensing Unit 3HP 208 230V 3 Phase Part Lo 68 8 9 5 3 62 00 5 10 22 io H o ae Ri 88558 w w uisu Lu 2 gt u E INSTALLATION OPERATION SERVICE MANUAL 51 QUICKCHILLER PARTS MN 29647 REV 0 PARTS INFORMATION QC2 100 COIL Qty a Bis E 6 x a xol IS 915 a e So gt lt x x 2 Fea 5 lt s iss S Ta A LINES alo
32. Le a cp Mec MP A alt AGENCY cas PHS GRN RELAY MDDULE TYPE 2 Lo wrew _ _ J 16AWG e 16AWG 2222222 WHT16AWG 2 16AWG os seas o e 7 BLK_16AWG BLK_16AWG BLK_16AWG BLK 16AWG GRN WHT 16AWG BA 34010 BO RLY1101 RELAY MODULE TYPE 1 TOP PROBE C WHT BA 34009 BO RLY1102 5 51101 MTG BLOCK BO BLK1106 WHT AIR TEMP SENSOR RED L SWITCH RELAY MODULE TYPE 1 J3 REAR OF CONTROL 0090990 ex INDICATES BUCHANNAN CONNECTION WIRE COLOR FILLED WITH BLACK SILICONE INSULATED BUTT SPLICE WITH SHRINK WRAP BRN BROWN BLK BLACK BLU BLUE YEL YELLOW ORG ORANGE GRN GREEN RED RED WHT WHITE GRN YEL GREEN YELLUW J3 REAR OF CONTROL ELH TETTE BA 33842 gt SERIAL ES 000 See PERSONALITY 18 QC CONTROL 346822 BD CNT1101 L REAR ur CONTROL Keak 8 PAIR 24 AWG CABLE 48 LONG EL 105 LABEL BOTH ENDS BEFORE INSTALLATION BLK 16AWG C _ QC2 100R 220v 50hz 1ph REMOTE WIRING DIAGRAM ALTO SHAAM DWG SHEET BY DATE 06 19 10 d J 0 2 1_OF 1 I zt C AJ Pine 3 ua rt INDI
33. Preparation of labor intensive entr es can be scheduled for production several days before service Chilling foods provides the ability to rethermalize these items at a later date while maintaining both safety and product quality 2 MODIFIED COOK CHILL OPERATIONS where a significant portion of food is cooked for immediate service and a smaller portion of more labor intensive hot food items are prepared in advance chilled and reheated when required for service 3 FULL COOK CHILL OPERATIONS where all hot food production is prepared in advance of service requirements and held in refrigerated prepared food inventories Hot food preparation takes place over a five day production schedule The Quickchiller cooling or freezing process Quickchiller will convert to a holding mode at a is accomplished with the utilization of large temperature specified for either refrigeration or compressors and fans that are electronically frozen product maintenance The Quickchiller controlled through the parameters entered by control maintains a record of the length operating the operator on the control panel located at the time used for each current cycle After the chill front of the cabinet The Quickchiller provides the cycle has ended and the unit is maintaining a operator with the ability to chill food products holding temperature mode the chiller control will to a set cavity temperature by time or by internal initiate an automatic defrost cycle when require
34. WHT AGAWG MS SS RF CDI003 GND STD BLU 10 24 33842 SERIAL DEFROST SOLENOID 5 NUT INTERFACE BOARD RF VLV005 rS fooo RF 01003 GC CONTROL DRAIN FS J GRN WHT 16AVG EL BLK1101 Je REAR CONTROL J3 REAR OF CONTROL So Momm MULLION HEATER m x GRN YEL RF FANHOI fi GRN 7 f R7 PP 0 BLK CC LER BRN 76 WHT a RF FAN1101 Sg y u 8 PAIR 24 AWG CABLE 69 9 48 LONG gx az u 8 EL WIR1105 LABEL 921 a B 8 ENDS ee ES INSTALLATION gt 2 POROA NNN 7 z WHT z 5 g D gt gt gt gt gt gt 2 m RF FAN1101 BLK 16AWG 5 5 2 m 16AWG gt REV DESCRIPTION DATE APP ee Ce wal eaves d 16AVG eT ae TOTAL POWER gt gt gt gt WHT 16406 XX P VULTS WATTS AMPS iUe S605 BLK 16AVG QU RUNE QC2 100 115 208 230v 60hz 3ph mee sses ALTO SHAAM 55 se BY DATE 01 13 10 1_ _1 vic NOTE 07 86 18 nm EL 03715712 CLR INDICATES BUCHANNAN CONNECTION WIRE COLOR es Se
35. arrow keys to select the desired User Setting Press the right or left arrow keys to change the value Cm Press the PROGRAM key to save settings and return to the SELECTION SCREEN PROGRAMMING USER SETTINGS 1 START MANUAL DEFROST Select Start Manual Defrost and press the START STOP key to initiate a manual defrost cycle The defrost cycle will complete operation when the temperature of the coil or coils reach set point values or after a user set period has been reached whichever occurs first 2 DEFROST FREQUENCY The display will indicate the length of time necessary to accrue before the Fan Timer triggers an automatic defrost cycle The length of time can be adjusted by pressing the right or left arrow keys to increase or decrease automatic defrost cycle time 4 10 hours 3 LANGUAGE The display will indicate the currently selected language Press the right gt or left 4 arrow key to select English Spanish or French as the language of choice DATE The display will indicate YEAR MONTH and DAY OF MONTH YYYY MM DD Press the up or down arrow key to select the date time and day and the right gt or left lt arrow key to increase or decrease the numbers as required TIME The display will indicate the current TIME of day Press the up or down v arrow key to select the hours or minutes and the right or left arrow key to increase or decrease the numbers as required
36. energized The compressor will become energized and will and will begin to operate if required by begin to operate if required by the sensors the sensors 2 At the SELECTION SCREEN press the START STOP 2 At the SELECTION SCREEN press the START STOP key to access the presets key to access the presets 3 Press the up or down v arrow keys until the arrow points to the preset menu The first five of the following preset menu program desired selections will appear in the display 4 Press the START STOP key PRESET SELECTIONS Beans Pork Beef Potatoes Press the desired mode key Casserole Rice Chicken Breast Sauce t Chicken Whole Sheet Cake Duck Soup The display will give an overview of the current Fish Stew set temperatures for the mode mu i Ground Meat Stuffing To change the settings Lamb Turkey for the desired mode 3 press the PROGRAM key Press the up or down v arrow keys to adjust temperature Skip to Step 6 gt N e Lasagna Vegetables 5 The Display will require the operator to select between chilling by PROBE or by TIME Press the up down v arrow keys to scroll through the preset menu items 4 e When desired preset is highlighted press the START STOP key Select the desired chill method time or probe by pressing the right P or left 4 arrow keys a If TIME was selected use the right gt or left 4 arrow keys t
37. i 20A CIRCUIT BREAKER EL BRK9906 GNI 7 ELECT COND D STU TOTAL POWER RIB BLK BLK EL 274 VOLTS WATTS AMPS IN SPECIAL J BOX Pe Uri c 5 20 9 CORD EL WIR461 12 AG GRN WHT GND IN FROM POWER CORD 16 AWG 50 EL CNT0308 AS VIEWED FRDM WIRE SIDE PLUG LOW VOLTAGE Connector pin EL CNT1103 6 required Tob indicates pin number 1 EL CNT0315 AS VIEWED FROM WIRE SIDE OF PLUG 0903090907 11070000 i Tolo indicates pin number 1 HIGH VOLTAGE Connector pin FL CNT0318 9 REROUTE ELEC COND WIRE 05 02 13 AAP a onis e CONNECT NOTE 07 26 12 AAP 1 CHANGE 16AVG TD 03720712 AP QC2 3 115v 60hz 1ph Page 1 WIRING DIAGRAM ALTO SHAAM DWG SHEET 430 1_0F_2 COLOUR WIRE BRN BLK BLU YEL ORG GRN RED WHT ze p BROWN BLACK Connector socket BLUE EL CNT1102 mi 2 D YELLOW RANCE 6 required GREEN RED er WHITE Tab indicates Re ween LOW VOLTAGE pin number 1 FROM WIRE SIDE OF PLUG GATHER EXCESS WIRE AND FUIL SHIELD AT EACH END UF CABLES EL WIF110S AND SHRINK WRAP A PROTECTIVE CUVERING UL NAME PLATE DATA PROVIDED AND MAINTAINED BY UNIFIED BRANDS REFRIGERANT R404A 2 LBS 8 025 CHARGED 120V 1PH 6
38. liner bottom Item Part Description Qty Item Part Description Qty 1 60 29848 Fan Guard 1 9 CD 29831 Cord 2 Prong 24 610mm Female 1 2 GD 29850 Fan Shroud Assembly 1 10 CD 29858 Cord 2 Prong 24 610mm Male 1 3 29854 Blade 12 305mm Evaporator Fan 1 11 PN 29851 Drain Pan with Tubing Evaporator BC 3 1 4 29853 Motor Fan ESP OL75EM14 1 12 29849 Fan Mounting Bracket 2 5 90 29855 Bolt 10 24x5 Phillip Truss 19 13 CD 29860 Wire 11 279mm Loop Drain Heater 1 6 BT 29847 Evaporator Coil Mounting Bracket 2 14 SN 34663 Coil Sensor Defrost Sensor 1 7 VA 29852 Valve 1 4 Ton R404 L T MOP 1 15 5 33541 Sensor 1 3 4 44mm Long 1 8 29846 Coil Assembly 12x17 1 4 Blast Chiller 3EX 0802C 1 16 29827 Nut 10 24 Stainless Nylock 4 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 33 PARTS INFORMATION QC2 3 COMPRESSOR VIEW Qty 1 1 1 Description Condensing Assembly 1 2 MED R404A 120V Dryer 1 4 Filter with 2nd 1 4 Solenoid Valve amp 120V Coil Valve Sporlan CRO 4 0 75 Crankcase Pressure Reg Motor Fan Condenser Unit Fan Blade 1 4 amp 3 8 Diameter Copper Tubing is used Pa Item 1 29861 3 F 29862 4 29863 5 1VA 29864 6 0 29865 7 29866 INSTALLATION OPERATION SERVICE MANUAL 34
39. 0 pounds 4 to 5 kg per item Because of the density of these products chilling could take up to 4 hours Due to longer chilling time required it is also suggested these items be chilled at the end of the day with the chiller set in the automatic chill hold mode This method provides the operator with fully chilled product holding at a refrigerated temperature on the following day Prior to chilling roasts must be wrapped in clear plastic and placed in the chiller Do not slice roasted meats until the day of service Portioned meat products such as pork chops or meat patties should be chilled directly on the sheet pans on which they were cooked Cover the sheet pans with clear plastic wrap for chilling After chilling this type of product be placed in steam table pans for refrigerated storage PORTIONING amp PACKAGING 1 During portioning and packaging operations all foods should be maintained at or above 140 F 60 C or below 40 F 4 C 2 If cooked foods exceed the processing capacity of the Quickchiller place hot product in an appropriate back up hot holding device such as an Alto Shaame Halo Heat Combimate holding cabinet which will accommodate a roll in cart trolley Hold hot foods at a temperature above 140 F 60 If a hot food holding cabinet is not available place hot foods in short term refrigerated storage until these products can be loaded into the Quickchiller for the next available proce
40. 0HZ 7 7 AMPS Connector socket EL CNT0319 9 requirceo HIGH VOLTAGE FROM POWER CORD 14 AWG 89 AS VIEWED FRDM WIRE SIDE PLUG 8 RED TD MULLIUN HEATER 16 AWG 12 75 9 no LUW PRESS 14 AWG 45 25 ak indicates in number 1 144WG 5 5 1 FOOD PROBE 4 FOOD PROBE BLK 102 DEFRUST SENSUR YEL 93 RUST SENSUR A OPBUK 00 BLK 24 EE 6 ATR SENSUR WHI 104 ee CA BRN 101 BLK 94 PAIR 24 30 UNIT CONTROL BOX FUSE BLDCK EL BLK0207 19 20 FUSE 18 20 FUSE 20 20 FUSE EL 050316 10 04 1 GND e GND STUD GRN WHT 16 13 RELAY MDDULE TYPE 1 34009 RLY1102 005 BRN 101 J3 REAR OF CONTROL q 00000 39190909 33842 SERIAL INTERFACE BOARD pese PERSONALITY 17 QC CONTROL BOARD 346822 BD CNT1101 EL BLK1101 Je REAR OF CONTROL J3 REAR OF CONTROL ae ee ME atis GR 0000900 LAA AHA Ll ANY BLK 14AWG JUMPERS R 24AWG 48 NG LABEL B RE ATI TERMINAL TERMINAL TERMINAL EL CNTO323 TERMINAL EL
41. 1105 BE 83 LABEL BDTH ENDS 3 BEFORE INSTALLATION 4 lao i a x x WHT x d 8 BLK 16AWG E Ax wes Sy e wm pL C gt MHT 16AWG 2 16AWG E Epp s T GRN YEL oc rue Lr gas RED 16AWG 0 16 6_ 5 ee a TOTAL POWER 1 CHNG WIRE 27710 VOLTS WATTS AMPS MEM a oS BLK 160WG 8 7 2712 nki S DESCRIPTION DATE 100 380 415v 50hz 3ph REMOTE WIRING DIAGRAM ALTO SHAAM L M 16AWG 5 20 U DWG NDTE AG AGENCY BY AAP DATE 06 18 18 2 0 6 1_ _1 TRANSPORTATION DAMAGE and CLAIMS Alto Shaam equipment is sold F O B shipping point and when accepted by the carrier such shipments become the property of the consignee Should damage occur in shipment it is a matter between the carrier and the consignee In such cases the carrier is assumed to be responsible for the safe delivery of the merchandise unless negligence can be established on the part of the shipper 1 Make an immediate inspection while the equipment is still in the truck or immediately after it is moved to the receiving area Do not wait until after the material is moved to a storage area 2 Do not sign a delivery receipt or a freight bill until you have made a proper co
42. 12 7 178 _ Electrical Connection Cord Length 9 ft 2743mm E 54 g 9 e s EE Mom gs Runa UU CJJ 521mm Electrical Connection Cord Length 9 ft 2743mm IUJ ULLI UJ 20 1 2 75 1905mm lt gt 1118mm 3 lt 36 gt 2012 lt gt 7 178 Electrical Connection Cord Length 9 ft 2743mm 68 9 16 1741mm 34 1 2 popu es 34 864mm I aa Ipae IUUUTU UTU E TI EET IU 77 07 7 I JT Itc U aJ E 75 1905mm 20 1 2 521mm Electrical Connection Cord Length 9 ft 2743mm l 44 1118mm 36 914mm gt WEIGHT NET 654 lb 297 kg sHIP 815 Ib 370 kg CARTON DIMENSIONS L XW XH 55 1 2 x 45 1 4 x 87 1410mm x 1149mm x 2210mm REFRIGERATION One 1 1 1 2 hp Condensing Unit FREEZE MODE 5 880 BTU s per hour at 5 F 21 C CHILL MODE 11 400 BTU s per hour at 20 F 7 C PRODUCT PAN CAPACITY MAXIMUM COLD HOLDING CAPACITY Approximately 240 Ib 109 kg MAXIMUM VOLUME MAXIMUM 150 QUARTS 190 LITERS FULL SIZE PANS GASTRONORM 1 1 Twenty 20 20 x 12 x 2 1 2 530 x 325 x 65mm FULL SIZE SHEET PANS Ten 10 18 x 26 x 1 QUICKCHILLER M
43. 14890 el 5014751 5014751 5014751 CC 35050 CC 35050 p EXT same oes Nc SA 35079 SA 35079 UN 27970 UN 27970 UN 28311 UN 28311 EN H UN 27971 UN 27971 5 29969 5 35829 pu PWP F C IEEE F C i s sss 1 15 16 49mm 1 b 2 51mm 4 Front View 18 1 4 464 g n d sp 3 3 4 za lt 4 95mm H b b F Rear View 2 25 P 2 QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 11 This must branch circuit protected with proper ampacities in accordance with the wiring diagram The Quickchiller must be properly grounded in accordance with the National Electrical Code and applicable local codes Wire size for the main incoming power to the unit must match the minimum size listed in the specifications applicable to the specific Quickchiller model For supply connections locate the wire size listed in this manual Before operating the chiller check all cable connections in the electrical connection area for tightness since connections can loosen during transport NOTE After electrical connections have been completed opera
44. 24A 5 5kW 20A 4 6kW 20 amps 30 amps 30 amps NEMA 14 20P 4 wire direct 4 wire direct 16A 3 7kW NOT AVAILABLE 20 amps NOT AVAILABLE 5 wire direct 20A 4 4kW 20A 4 4kW 16A 3 5kW 30 amps 30 amps 20 amps 5 wire direct 3 wire direct 3 wire direct 10A 3 8kW 12A 4 6kW 7A 2 7kW 20 amps 20 amps 15 amps 5 wire direct 5 wire direct 5 wire direct QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 12 OPERATION OPERATING INTRODUCTION The Alto Shaam Quickchiller is a processing refrigeration system designed to rapidly and uniformly decrease the temperature of hot foods to either a chilled or frozen state This process provides enhanced safety longer storage life and better production efficiency Rapid reduction in the temperature of hot foods inhibits the growth of bacteria and provides a safe five day chilled food d Y ALIO refrigerated storage period from the time of preparation to the time of service Enhanced storage time offers the food service operation considerable production efficiency As an example a daily menu item can be reduced from daily preparation to a preparation schedule consisting of two days per week The Alto Shaam Quickchiller can be effectively utilized in several types of food service programs 1 TRADITIONAL COOK SERVE KITCHENS Quick chilling can be used to help streamline production in operations where foods are prepared for immediate service
45. 3 PI 26098 Pipe 125 Thick Acrylic Tube Ligt Pipe 4 NOT SHOWN 24 LT 3738 Door Switch 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 56 PARTS INFORMATION QC2 100 CONTROL PANEL UNIT HINGED RIGHT Item Part Description Qty Item Part Description Qty 1 6 34682 Control Board 1 13 29927 Power Supply 115V 12VDC 40 W 60C Op Temp 1 2 TI 35860 Strap Transformer Tie Down 1 14 NU 29827 Nut 10 24 Stainless 6 3 5014750 HACCP Data Logger USB Port option 1 15 35934 Bracket Fan Mounting 1 4 29929 Dinrail End Stop 2 16 29922 Terminal Block Pluggable 180 Deg 8 Position 1 5 LT 26968 Latch Right Hand 1 17 TM 29921 Terminal Block Pluggable 180 Deg 7 Position 1 6 SC 29991 Bolt Phillips Truss 8 32 4 18 TM 29923 Terminal Block Pluggable 180 Deg 10 Position 1 7 PN 29999 Control Panel Assembly RH 1 19 TM 29920 Terminal Block Pluggable 90 Deg 9 Position 1 8 100 29964 Capacitor 14MFD 440VAC 3 20 29918 Mounting Bracket 1 9 35859 Terminal Block Twin Cond 4 21 SC 29928 Bolt 6 32x1 2 Philip Truss Head 7 10 BA 34009 Relay Board 2 22 PE 29624 Panel Overlay 1 11 BA 34010 j Relay Board 1 23 CC 35050 Board option 12 BT 29918 Dinrail 1 24 PI 26098
46. 50316 E Ea Ep BLU BLUE mx F YEL YELLOW DOUBLE POLE 20A gt gt gt gt ORG ORANGE CIRCUIT BREAKER EL BRK9906 Ee GRN GREEN RED RED L WHT WHITE GRN YEL GREEN YELLOW INCOMING POWER 115 808 830v 60hz 1ph gt UNIT CONTROL PANEL dpm el A Re Pe a Lr Rl a Se REFRIGERANT SOLENOID RF VLV005 P EVAP FAN RUN CAPS RF 01003 RED B o NCR caption TERRE DEFROST HEATER RF 0501 RED RED 5055 EL BLK RF CAP1101 ENLARGED CAPITUR VIEW pori A ie uem 7 BLK J3 REAR CDNTRDL WHT 16AVG DEFRDST M GND STD PERSDNALITY 18 uod 80 x QC CDNTRDL 50 DRAIN BLK 34680 GRN WHT 16AWG L BLK11 Je REAR ur CONTROL J3 REAR OF CONTROL T emm MULLION HEATER RED GRN YEL GRN 1 6 RF 0501 U J rau IH au 4 8 PAIR 24 AWG CABLE 70 070 7 s ss le lf 48 LUNG EL WIRIOS W Se LABEL BOTH ENDS qu m BEFORE INSTALLATION 3 8 i 8 gt gt x 01 15 x 5 u ie m BLK 16AWG g I rea Poa ae xs 9 58m Bees 89 r0 7 2T o re e 16AWG 3 eser Power 08723712 ens per ew Guess 05708712 faae 2222222 WHT16AWG _____ gt 16AWG 666 ru
47. 90 BUTTON STUCK CHECK ALL BUTTONS AND ERROR WILL CLEAR WHEN THE HAS BEEN RESOLVED Real Time Clock not detected Contact service if problem persists This error message indicates that a button is stuck Check all buttons Error will clear when the problem has been solved Contact service is problem persists Using Default Function Values 80 EEPROM ERROR USING DEFAULT FUNCTION VALUES This error message indicates the control memory is not correctly reading user set values The Quickchiller will remain operational but the user defined settings will be reloaded to the default values The control will revert to factory default settings and will require operator modification each time the unit is used Call Service Acknowledge error by pressing the power button Probe Open Shorted PROBE N OPEN OR PROBE SHORTED CALL SERVICE This error message indicates a problem with the probe identified within the display The Quickchiller will operate normally in the Time mode but will not operate in the Probe mode Call service N signifies probe number that is shorted 1 top 2 middle 3 bottom Cavity Open Shorted CAVITY SENSOR OPEN SHORTED CALL FOR SERVICE This error message indicates a problem with the interior cavity sensor The Quickchiller will not operate in any operational mode Call service Coil Open Shorted COIL N OPEN OR COIL N SHORTED CALL F R SERVICE This error m
48. CATES BUCHANNAN WIRE COLOR BLK 14AWG 14AWG H4 FILLED WITH BLACK SILICONE 19 X PRODUCT PROBE STYLE amp g E INSULATED BUTT SPLICE WITH SHRINK WRAP BRN BROWN RED INCOMING 5 ORG 14AWG se 8 B 22 o BLU BLUE POWER Za YEL YELLOW TRIPLE POLE 15 CIRCUIT FUSE EL 50304 380 415v 50hz 3ph BREAKER EL BRK34015 WHT amp o 5 ORG ORANGE N ana GRN GREEN RED RED nad GRN WHT WHITE p Rs i a pw w ee GRN YEL J BOX GREEN YELLOW UNIT CUNTRUL PANEL mul e REFRIGERANT SULENDID RF VLV005 p u EVAP FAN RUN CAPS RF CDI003 Clipe Capito jaok RED SWITCH _ 17 NE Rr caption DEFROST HEATER RF 0501 RED RED EL ELM1201 BLK RF CAP1101 2 ENLARGED CAPITUR VIEW RF CAPI101 Kt A TE BLK J3 REAR CDNTRDL WHT 16AWG ELH DEFROST HEATER RF 0501 1901901719019 EL ELM1201 O S BLK 10 24 NUT PERSDNALITY 18 Wisa Bu DRAIN HEATER E BLK QC CONTROL 50 BD CNTHOL GRN WHT 16AWG aQ 2 25 2 Je REAR OF C0 CONTROL J3 REAR OF CONTROL TS SY TYKY XN N CN AN MULLIDN HEATER 269200 GRNZYEL RF TOO 8 PAIR 24 AWG CABLE u e ow 48 LONG EL WIR
49. D 1 LOCKED If the chill modes are locked pressing the a chill mode button will skip the mode overview and will start immediately Factory default is UNLOCKED 12 DEFROST TIME MINUTES This is the amount of time the defrost function will run before automatically switching back to the chilling mode Factory default setting is 20 minutes The user may select a range from 10 30 minutes using the right gt or left 4 arrow key to increase or decrease the numbers as required DRIP TIME MINUTES This is the amount of time the drain heater will run after a hot gas defrost function before automatically switching back to the chilling mode Factory default setting is 10 minutes The user may select a range from 5 15 minutes using the right or left arrow key to increase or decrease the numbers as required FACTORY SETTINGS Resets all presets and user defined settings to factory default settings Warning Pressing Factory Reset will erase all User Settings and Presets programmed by the user All custom User Settings and Presets will need to be reprogrammed QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 23 OPERATION FOOD PROBE USE Unpacking Food Probes 1 Cut and remove the plastic ties keeping the probe cables coiled during shipment When removing the ties exercise caution to avoid accidentally cutting the black plastic covers on the probe cable wires 2 Uncoil the prob
50. EATER UNE UNE BLK 14AWG 3 4 RF FAN1101 WHT 16 UC NEAN HT BRN BLU RED 12AWG L omues 1114 TS Lage HT T 16AVG BLK BLK 16AWG 5 RIB BLK BLK ELECT CUND EVAP 519 9 9 EL WIR274 4 d 4 B8 TOTAL POWER INCOMING POWER 220V 50Hz 1Ph 123 m c a a go WHT PRODUCT PROBE STYLE FOOD PROBE 1101 RECEPTACLE PRB1102 BLK 102 8 PAIR 24 CABLE 30 LUNG EL WIR110 5 MECHANICAL BOX BLK_12AWG GND FUSE BLOCK EL BLK0315 E FUSE EL FUS0316 10 24Xx1 GND STUD 10 24 NU GRN WHT RELAY MODULE TYPE 1 4 BO RLY1102 GATHER EXCESS WIRE AND FOIL SHIELD AT EACH END UF CABLES w IR1105S AND SHRINK WRAP A PROTECTIVE RELAY MODULE TYPE 1 BA 34009 BO RLY1102 BLK 16AWG lt 5 259 BLK 104 AIR SENSOR BIS FD Ma DIE J3 REAR DF 346822 BD CNT1101 EL BLK1101 J2 REAR CONTR 8 PAIR 24 AWG CABLE 48 LUNG EL WIR1105 BY AAP DATE 10 11 12 ALTO SHAAM 8 AAPDIE 10 11 12 EL BLK1103 Je REAR DF CONTROL 123425 TOTEE PERSONALITY 17 33842 SERIAL ooo QC_CONTROLBOARD Ss WIRE COLOR BRN BROWN BLK BLACK BLU BLUE YEL YELLOW ORG
51. EL FUS0304 CC Qu c J TAGS 4 2 __ ____ _ J BUX UNIT CONTROL PANEL d RED a ayia o SWITCH 90 2 93 94 95 06 REFRIGERANT SOLENOID RF VLVO00S P RF 01003 DEFROST SOLENOID RF VLV005 RF 01003 DRAIN HEATER SPARE MULLION HEATER EL WIR122 2 5S Www BLK MULLION HEATER BLK EL MTR9902 WHT EL MTR9902 BLK TOTAL POWER VOLTS WATTS AMPS 6045 NOTE AG AGENCY EL TRNO402 34682 CoOL oor L BLK Je REAR Br CONTROL EL BLKi102 J8 REAR OF CONTROL __YEL EL BLK1104 f 5 RER OF CONTROL 990990999 PERSDNALITY 18 00000 97020 33842 SERIAL INTERFACE gt renee be J SEE 10 24 1 GND STUD 10 24 GND GRN WHT 16AVG EL BLK1101 Je REAR xd CONTRO J3 REAR DF CONTROL e9teXedte3te e ORG 16AWG GATHER EXCESS WIRE AND FOIL reps yy WHT END OF CABLE EL WIR1105 AN SHRINK WRAP WHT 8 PAIR 24 CABLE 48 EL WIR1105 BLK BA 34009 BO RLY1102 BA 34009 BO RLY1102 BLK RELAY MODULE TYPE 1 EL CLM0323 EL CLM0323 BLK ELECT COND EL 274 220 RELAY MODULE TYPE 2 B
52. ERATURE ABOVE 140 F 60 C AND MUST BE TIGHTLY COVERED QUICKCHILLER OPERATION MODES gt PROCESSING WITH THE USE PROBES Probe usage provides chill or frozen food processing activation and termination through use of a food probe or probes inserted into the center of the food The cycle is automatically terminated when the center of the food reaches the probe sensing temperature set by the operator In units with multiple probes all probes much reach the sensing temperature set by the operator to trigger automatic termination of the cycle gt PROCESSING BY TIME The time mode provides processing activation and termination based on a timed cycle selected by the operator Upon expiration of the timed cycle the cabinet automatically reverts to the designated holding cycle temperature gt HOLDING Following processing completion a holding cycle maintains the temperature to safely hold foods after processing The holding cycle will also maintain a holding compartment temperature between processing cycles INITIAL QUICKCHILLER OPERATION PRECHILLING THE CABINET The Quickchiller should be prechilled prior to placing hot foods into the cabinet In models equipped with an optional roll in cart trolley always maintain an empty food cart inside the chiller when prechilling to eliminate air loss through the bottom of the chiller cabinet door An optional Prechill Sealing Strip SA 35079 may also be used for this pur
53. F G FAHRENHEIT CELSIUS The display will indicate a choice between Celsius and Fahrenheit for Quickchiller temperature display readings Press the right or left 4 arrow key to toggle the setting HOLD DEFAULT The display will indicate the default HOLD temperature Press the right b or left 4 arrow key to increase or decrease the default holding temperature between a range of 5 F to 40 21 C to 4 QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 21 ADVANCED OPERATION USER SETTINGS OPERATION ADVANCED OPERATION USER SETTINGS 8 HACCP DOWNLOAD Only on units with optional HACCP Datalogger Insert USB data stick into data port on front of the unit Display will indicate USB Press the PROGRAM key and then press the down v arrow key until HACCP Download is selected Press the START STOP key Display will indicate USB and the status copied to USB data stick When 100 is displayed transfer is complete Pull the data stick out of the data port All data has been transferred to the USB stick and is erased from the control A folder called haccp is created on the USB data stick containing dated excel file names for each chilling mode or defrost cycle since the last HACCP download USB Data Port Sample of Excel Data File Chill Mode B C D E F G H 1 1 QCSerial Number 80 00 2E 2 USB Software Version 0 1 Start Time 9 8 11 7 46 4 Pro
54. J3 REAR OF CONTROL N CN IN 0009000 MULLIUN HEATER O 425 GRN YEL RF FANI101 GRN BLK WHT B 111 Al 8 PAIR 24 AWG CABLE RF 101 BLK Es ENIM ee u z g 48 LUNG EL WIR1105 5 83 LABEL BOTH ENDS 3 3 z BEFORE INSTALLATION u ao a g A BLK 16AWG g x lt lt gt g d lt g g le e e u q RF 1101 e J DIY WHT_16AWG Me gt gt gt gt _____ 0e C C C 16AWG SS S S war 5 TOTAL POWER G S gt ___ 6 J 22 222 SL 2 100 220v 50hz 1ph TEE ER D TIT M a ec J un NR RR RE AME d WIRING DIAGRAM m MISAMA Pse 77509 77 AG AGENCY BY AAP DATE 06 20 12 1 1 9 n 3 1 4 HP 380 420v S0hz 3ph REFRIGERANT SOLENOID BLU RF VLV00S rS RF CDI003 1 DEFROST SOLENOID gt BLU RF VLV005 RF CDI003 DRAIN HEATER BLK MULLION HEATER BLK GRN YEL RF FANI101 FUSE EL FUS0316 TRIPLE 20 CIRCUIT BREAKER EL 0902 5 12 INCOMING 380 420v S0hz 3ph L1 N FUSE BLDCK EL BLK0315
55. LK ELECT COND EVAP EL 274 220 El CHNG WIRE CHNNECT 7 27 12 DESCRIPTION DATE QCe 40 380 480v 50hz 3ph ALTO SHAAM ORG 16AWG REV BLK 16AWG SHIELD AT EACH D APP WIRING DIAGRAM SHEET _1 Tas cu 7 PRODUCT PROBE STYLE INDICATES BUCHANNAN CONNECTION WIRE COLOR ae MEE es ae ee 1 8 FILLED WITH BLACK SILICDNE 00 RF CONtIOs p So ME g us o INSULATED BUTT SPLICE WITH BRN BROWN GND I 8 55 SHRINK WRAP CONTACTOR FI K K1107 gt a g USE BLOCK EL BLKIIO a weal BLK BLACK Fr j aosa BLK 4064 al s Ba tT s BU Bl RED eS BLU BLUE lt m TR RED lt 10GA gt 5 06 5 s YEL YELLOW 2087230v 60hz 1ph Umm g 520 gt 5 5 522 GRN GREEN FUSE BLDCK EL BLK0315 RED RED 4 WHT WHITE 19 GRN YEL FUSE EL FUS0304 G GREEN YELLUW DOUBLE POLE 30A N 18 CIRCUIT BREAKER D EL BRK231 LDW PRESS CTRL UNIT CONTROL PANEL EM aaa eeu 5 EVAP FAN RUN CAPS ZG 5 RF CAP1101 poor RED m eel gt a 3 a 3 ux BLK BLK INCOMING POWER Nee 15 208 230
56. N 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 8 SITE INSTALLATION 002 100 15 1 2 394mm Hinged Left 35 1 2 902mm Hinged Right 14 355mm lt gt _ Connection NE V OD E Condensate 5 E amp 5 o d S 5 2 56 S f TO 9 8 Ws k 41 1 2 51 1294 gt i WEIGHT PRODUCTAPAN CAPACITY Maximum Product Capacity Approximately 480 1 218 kg MAXIMUM Pan Cart NET 120 Ib 54 kg SHIP 161 lb 73 kg VOLUME MAXIMUM 300 QUARTS 380 LITERS Plate Cart NET CONTACT FACTORY SHIP CONTACT FACTORY Maximum Chilling Capacity Approximately 240 Ib 109 kg MAXIMUM VOLUME MAXIMUM 150 QUARTS 190 LITERS 57 x 44 x 94 1448mm x 1118mm x 2388mm FULL SIZE PANS GASTRONORM 1 1 Forty 40 20 12 2 1 2 530 325 x 65mm FULL SIZE SHEET PANS Twenty 20 18 x 26 x 1 on wire shelves only Extra optional wire shelves required for maximun capacity shown above QC2 100 NET 1000 lb 454 kg 1186 Ib 538 kg est CARTON DIMENSIONS Lx W X H REFRIGERATION 200 oz R 404a Refrigerant One 1 3 hp Condensing Unit FREEZE MODE 11 300 BTU s per hour at 5 F 21 C CHILL MODE 21 600 BTU s per hour at
57. NERAL REFERENCE ONLY PORTION SIZES and PAN CAPACITIES METRIC EQUIVALENT SERVINGS BREAKFAST ITEMS Griddle Cakes Waffles French Toast 2 113 gm 48 Eggs 57 to 113 gm 96 to 48 Breakfast Meats 57 gm 96 Cooked Cereals or Grains 113 gm 48 Fruit Compote 113 gm 48 Meat Poultry Fish Seafood 113 gm 48 Casseroles and Extended Dishes 170 to 227 gm 32 to 24 Vegetables 113 gm 48 STARCHES Potato Rice Pasta Stuffings Beans 113 gm 48 Gravies and Au Jus 57 gm 96 Sauces 113 gm 48 Protein and Starch Based Salads 113 to 170 gm 48 to 32 DESSERTS Pudding Custard Mousse Jello 48 QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 27 CARE AND CLEANING CLEANING AND PREVENTATIVE MAINTENANCE PROTECTING STAINLESS STEEL SURFACES It is important to guard against corrosion in the care of stainless steel surfaces Harsh corrosive or inappropriate chemicals can completely destroy the protective surface layer of stainless steel Abrasive pads steel wool or metal implements will abrade surfaces causing damage to this protective coating and will eventually result in areas of corrosion Even water particularly hard water that contains high to moderate concentrations of chloride will cause oxidation and pitting that result in rust and corrosion In addition many acidic foods spilled and left to remain on metal surfaces are contributing factors that will corrode surface
58. RE nom BLK 102 EXISTING RECEPT CABLE 101 EXISTING RECEPT CABLE BLK 100 EXISTING RECEPT CABLE 99 EXISTING RECEPT CABLE BLK 98 EXISTING RECEPT CABLE 97 EXISTING RECEPT CABLE BLK 94 18AWG YEL 93 18AWG LOW PRESS CONTROL RETE RED 16AWG BLK 16AWG L QC CONTROL lt CC 34682 EL BLK1102 EL BLK1103 REFRIGERANT SOLENOID BLU JB REAR DF CONTROL HeSREAR DE CONTROL RF VLV005 BLU WHT 16AWG RF 1004 REAR REAR OF CONTROL V DEFROST SOLENOID 16AWG RF VLV005 P BLU RF 01004 e DRAIN HEATER at BLK O O EL GRN WHT 16AWG 33842 SERIAL PERSONALITY 18 wre 3 GND 10 24 1 GND STUD NUT SPARE MULLION HEATER EL WIRI22 2 5R BLK EL BLK1101 Je REAR x CONTROL J3 REAR OF CONTROL MULLION HEATER RED WHT 16AWG P s 3 I RED EL MTR1201 BLK M i a 8 PAIR 24 AWG CABLE 48 LUNG Pu e E gs 58 EL WIR1105 or gt gt 8 E Pal t g ee 5 5 s OD BLK x gt gt lt lt BLK 5 u B B 4 x BLK ELECT COND EVAP EL WIR274 220 575859 BLK ELECT COND EVAP BLK 16AWG BLK 16AWG EL WIR274 220 TO
59. TAL POWER VOLTS WATTS AMPS RED WHT 16AVG REV UN NUNC NUM BLK ALTO SHAAM 16AWG DWG SHEET NOTE AG AGENCY BY AAP DATE 06 01 18 4 1_ _1 mE CHNG WIRE 7 27 18 REV DESCRIPTION DATE APP BLK 16AVG QCe 40 22e0v S0hz 1ph WIRING DIAGRAM WIRE COLOR BRN BROWN BLK BLACK BLU BLUE YEL YELLUW ORG ORANGE GRN GREEN RED RED WHT WHITE TAGS GATHER EXCESS WIRE AND FOIL SHIELD AT EACH END OF CABLE EL WIR1105 AND SHRINK WRAP PROTECTIVE COVERING PRDDUCT PRDBE STYLE FDDD PROBE PRB1101 QC CDNTRDL ERR Nm e o E UAE WIRE COLOR 7 71 oye x FILLED WITH BLACK SILICUNE G on RF CDNI201 3 INSULATED BUTT SPLICE WITH BRN BROWN GND GND bee SO z ro 55 SHRINK WRAP FUSE BLOCK EL BLK03IS a ou E BLK BLACK BLK 14AWG O BLK 14AWG ER BLU BLUE L1 e mom a B EN RED KS HERE 62 RED 14 vG m PRU ded id S lig m YEL YELLOW ds sd s 3a za URG DRANGE EHI ORG 14AWG ORG 14AWG BLK 105 3 63 GRN GRN GREEN BREAKER FUSE EL FUS0304 A RED RED Z WHT WHITE JE BLOCK EL BLK0315 LOW PRESS CTRL INCOMING pue 16AWG 6 POWER 380 420v S0hz 3ph RED 46 D BLK 16AVG FUSE
60. TART STOP key to begin your chill or hold cycle NEVER STACK PANS DIRECTLY ADEQUATE SPACING MUST ON TOP OF EACH OTHER BE ALLOWED BETWEEN PANS STACKED PANS WILL RESTRICT FOR PROPER AIR CIRCULATION AIR FLOW AND INCREASE CHILL FOR BOTH PROCESSING AND PROCESSING TIME SUBSEQUENT HOLDING QUICKCHILLER MN 29647 REV 0 e INSTALLATION OPERATION SERVICE MANUAL 17 OPERATION ADVANCED OPERATION The date and time will appear in the display when the unit is off When the unit is turned on the screen will read SELECT MODE OR PRESS START TO SELECT PRESET To initiate any Quickchiller operating mode power must initially start from the position or an operating mode must be halted by pressing the START STOP key so that the SELECTION SCREEN appears on the display NOTE With the exception of the QC2 3 counter top Quickchiller model the Alto Shaam name on the control panel will illuminate whenever the power key is pressed to the position HOLD TEMP Starting from the OFF position press the 0 power key SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors Press the HOLD key The display will indicate the default hold temperature changeable in User Settings To change the displayed temperature press the up or down v arrow key to increase or decrease the temperature display within the refrig
61. al hour has elapsed the display will indicate a warning message DEFROST OVERDUE and beep every 10 seconds until a defrost is conducted A defrost can be initiated manually as indicated under User Settings in this manual or by allowing the Quickchiller to enter the Hold Temp mode ALLOW A MINIMUM OF 30 MINUTES OF PRECHILL TIME BEFORE PROCESSING QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 24 OPERATION FOOD HANDLING GUIDELINES PRODUCT COVERING To maintain sanitation control when loading the Quickchiller foods should be above 140 F 60 and should be tightly covered A tight cover is an important part of proper chilling methods and must be used to prevent the possibility of accidental contamination by airborne bacteria Stainless steel pan covers may be used Stainless steel covered pans must include a label indicating pan contents and use by date A cover of clear plastic wrap is also acceptable When using plastic wrap as a food covering make certain the wrap comes in direct contact with the surface of the product and extends around and down each side of the pan This is an important step to ensure proper chilling times Spacing left between the plastic wrap and the surface of the food creates an insulating air gap resulting in more product heat retention and a slower chilling rate Meat roasts and other larger dense products should be no larger than a weight of 8 to 1
62. ating element on Halo Heat cooking and holding ovens as long as the original purchaser owns the oven This excludes holding only equipment For all other original parts one 1 year from the date of installation of appliance or fifteen 15 months from the shipping date whichever occurs first The labor warranty period is one 1 year from the date of installation or fifteen 15 months from the shipping date whichever occurs first Alto Shaam will bear normal labor charges performed during standard business hours excluding overtime holiday rates or any additional fees To be valid a warranty claim must be asserted during the applicable warranty period This warranty is not transferable THIS WARRANTY DOES NOT APPLY TO 1 Calibration 2 Replacement of light bulbs door gaskets and or the replacement of glass due to damage of any kind 3 Equipment damage caused by accident shipping improper installation or alteration 4 Equipment used under conditions of abuse misuse carelessness or abnormal conditions including but not limited to equipment subjected to harsh or inappropriate chemicals including but not limited to compounds containing chloride or quaternary salts poor water quality or equipment with missing or altered serial numbers 5 Damage incurred as a direct result of poor water quality inadequate maintenance of steam generators and or surfaces affected by water quality Water quality and required maintenance of steam
63. d product temperature using one or more food probes When the specified chill time has elapsed or the probe temperature s has been reached the QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 13 OPERATION CHILL PROCESSING CYCLES The Alto Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods for the purpose of rapidly reducing temperatures through the danger zone and providing maximum storage life Cold air is evenly directed across each pan from the control side of every Quickchiller model to assure rapid cooling The high velocity cold air produced by the Quickchiller removes insulating layers of warm moist air that surrounds hot products The rapid removal of these insulating layers of heat reduces food temperatures significantly faster than any other method of temperature reduction and provides enhanced food safety Because the basic performance of the Quickchiller relies on high velocity air movement around each container of food it is important to load the food by placing pans directly into the pan slides Always use the pan slides to support the edges of 12 x 20 steam table pans GN 1 1 Use a wire shelf for pan support when using 18 x 26 sheet pans 12 x 10 steam table pans GN 1 2 loaf pans entree plates and other small containers TO MAINTAIN SANITATION CONTROL ALL FOODS FOR QUICK CHILL OR QUICK FREEZE PROCESSING MUST BE AT A TEMP
64. desired chill method time or probe FACTORY DEFAULT SET POINTS by pressing the right gt or left 4 arrow keys Quickchiller gt Default Set Points Press the PROGRAM key to continue 69 Preset Mode Chin __ Probe Hold If TIME was selected use the right or left 4 arrow keys to highlight chill hold or time 2 change accordingly 3b If PROBE was selected select top middle lower probe using right or left 4 arrow keys and then press the up 4 or down v arrow keys to change accordingly NOTE QC2 3 and QC2 20 will display only one probe MM 4 Once the desired settings are entered press the START STOP key to begin chilling hs secus sor char bere omin Whenchillam bcm Sha count down of the time the air temperature and the temperature of each food probe After time has expired the chiller will automatically convert to the set holding mode QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 19 OPERATION ADVANCED OPERATION PRESET PROGRAMMING PRESET PROGRAM OPERATION PROGRAMMING PRESETS 1 Starting from the position press the power 1 Starting from the position press the power key The Alto Shaam name will illuminate key The Alto Shaam name will illuminate and and the SELECTION SCREEN will appear on the the SELECTION SCREEN will appear on the display display The compressor will become
65. e Self Closing 1 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV Item Part Description Qty 13 SC 29837 Bolt Black Set Screw 1 14 H6G 29836 Hinge Strap w Collar 41mm L shaped 15 SC 29839 Screw 10x1 2 Slot 2 16 HG 35101 Hinge Complete Assembly 1 17 HG 29960 Hinge Strap w o Collar 38mm L shaped 1 18 SR 35827 Slide 9 Pan Rack Standard 1 SR 29969 Stainless Steel Side Rack Optional 2 19 PR 34298 Probe Quick Connect 1 20 LG 29904 Leg 6 152mm 4 21 SC 29961 Screw 14x1 HWH TEK ZINC 16 22 HL 29840 Food Probe Holder 1 23 GS 35118 Door Gasket 1 24 LT 3738 Door Switch 1 0 INSTALLATION OPERATION SERVICE MANUAL 37 PARTS INFORMATION QC 20 COIL VIEW Item Part Description Qty Item Part Description Qty 1 29944 Coil QuickChiller 1 9 VA 29900 Valve Sporlan Pressure Regulator 1 2 PR 34704 Probe Receptacle Assembly 1 10 LT 29940 Latch Plate for Fan Door 1 3 SN 33541 Cavity Sensor 1 11 BU 29937 Bushing Nylon 1 4 24427 Mounting Block for Air Sensor 1 12 29945 Fan Axial 1 5 SN 34663 Coil Sensor Defrost Sensor 1 13 SC 29935 Bolt 1 4 20 19 6 CD 29860 Wire 11 279mm Loop Drain Heater 1 14 SC 29936 Bolt 1 4 20 x 3 8 8 7 29943 Evaporator Pan without Element 1 15 HG 29938 Hinge Assembly 2 x 3 Lift Off Left Bottom 2 8 TE 35100 Copper Tee 1 2 ID 2 16 29942 B
66. e cables and insert the metal portion of each probe into the bracket mounted on the inside of the cabinet Proper probe placement is in the following sequence Place the top probe Product Probe 1 in the top bracket On equipped models place the center probe Product Probe 2 in the middle bracket and place the bottom probe Product Probe 3 in the bottom bracket position 3 Before using the probes wipe each probe and probe tip with a disposable alcohol pad to clean and sanitize Probe Cleaning Procedures 1 Remove all food residues from probes between loads and at the end of each production shift Wipe the entire probe cable assembly and probe holding bracket with warm detergent solution and a clean cloth 2 Remove detergent by wiping each probe probe cable and holding bracket with clean rinse water and a cloth 3 Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces 4 Replace the probe into the proper probe bracket Allow the probe and cable to air dry 5 Wipe the each probe with a disposable alcohol pad prior to inserting the probe into a new food product Daily Prong Cleaning To ensure accurate internal product temperature readings the prongs on the removable probe must be cleaned daily 1 Remove all food debris from prongs at the end of each production shift Wipe the entire prong casing and between each prong with a warm detergent
67. e eed m WIRE COLOR FOOD PROBE BG Pm 5 e INDICATES BUCHANNAN CONNECTION re re a User 7 Ud 7 RECEPTACLE BO UB 5158 FILLED WITH BLACK SILICUNE BRN BROWN Sl a HES as INSULATED BUTT SPLICE WITH SHRINK WRAP 3l al B M BLK BLACK mu 8 lt a m BLU BLUE 3 HP a Ely YEL YELLOW 208 230v 60hz 3ph gt gt gt ORG ORANGE GRN GREEN FUSE BLDCK EL BLK0315 z RED RED amp pere j FUSE EL FUS0304 N TRIPLE POLE 208 D GREEN YELLOW CIRCUIT BREAKER EL BRK320U t Xs UNIT CONTROL PANEL gt m 2 i N SN T Ta E 6 L J BDX 0 2 3 amp 1 J ee F gt scs ji FAN RUN CAPS Cl RF CAP1101 RED DOOR x L INCOMING POWER m SI 33 sis 34 RF 1101 115 208 230v 60hz 3ph 1 n AB esee Ue C3 RF 34 5 6 7 8 E EL_BLK1102 gt EL BLK1103 a J8 REAR OF CONTROL Je REAR OF CONTROL ENLARGED CAPITUR VIEV Ber RICE RANT SULENDID BLU 10 24 1
68. ension Drawings Weights amp Capacities 6 Options and 11 Service Electrical iv ete Peter ete til 12 Control Error 30 Service Views Operation opc vL 31 Operating Introduction 13 o M A T 36 Chill Processing 14 QO2SA D ER ER ga a AGE GR RR og 41 Quickchiller Operation Modes 14 51 Initial Quickchiller 14 Additional 15 Wire Diagrams Control Panel 16 Always refer to the wire diagram s included with the Basic Operation 17 unit for most current version Advanced Operation Hold Temp 18 Advanced Operation Chill Modes 19 Warranty Factory Default Set Points 19 Transportation Damage and Claims Back Cover Advanced Operation Programming 20 Limited Warranty Back Cover Advanced Operation User Settings 21 Advanced Operation Download 22 Food Probe 24 Time amp Temperature Guidelines 24 Automatic 24 Food Handling
69. eration storage parameters of the Hold Temp mode 5 F to 40 21 C to 4 NOTE THE MODIFIED HOLDING TEMPERATURE SET POINT IS NOT SAVED THE DEFAULT HOLD TEMPERATURE CAN BE CHANGED UNDER USER SETTINGS Press the START ST0P key to begin operation of the Quickchiller in the Hold Temp mode The display will indicate 1 The length of time the chiller is operating in the Hold Temp mode 2 The temperature set by the operator 3 The air temperature inside the chiller compartment 4 The temperature of all food probes WHEN IN THE HOLD TEMP MODE AFTER A CHILL MODE Press the UP arrow key to display the maximum sensor temperature achieved during the completed chill cycle Press the DOWN arrow key to display the minimum sensor temperature achieved during the completed chill cycle Press the right or left 4 arrow key to display the Probe Done Time NEVER STACK PANS DIRECTLY ON TOP OF EACH OTHER STACKED PANS WILL RESTRICT AIR FLOW AND INCREASE CHILL PROCESSING TIME ADEQUATE SPACING MUST BE ALLOWED BETWEEN PANS FOR PROPER AIR CIRCULATION FOR BOTH PROCESSING AND SUBSEQUENT HOLDING QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 18 OPERATION ADVANCED OPERATION D D D l l e S 8 ADVANCED OPERATION QUICK FREEZE HARD CHILL SOFT CHILL MANUAL OPERATION Chilling by Probe When chilling by probe the display will indicate the length of time the product has been chil
70. essage indicates a problem with the display identified coil sensor The Quickchiller will remain operational but will extend the defrost cycle to the full period of 20 minutes Call service N signifies coil number that is shorted Bad Calibration 81 BAD CALIBRATION PLEASE CALL SERVICE 1 0 55 FAIL RD1 I PR55 FRIL RD2 D PR55S FRIL RBe T PRSSXERIL HD3 D PRSSIEFRIL RBD3 1 PR55 FRIL Calibration bad Call service Note Display will signify PR55 where calibration is good or FRIL where calibration is bad Requires Calibration 82 REQUIRES CALIBRATION PLEASE CALL SERVICE Requires Calibration Call service Power Failure WAS OFF FUR HH PRESS PROGRAM TO ACKNOWLEDGE Power has been off Press Program to acknowledge NOTE If such an event has occurred it is strongly recommended that you ensure the food is safe for consumption according to local health regulations QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 30 PARTS INFORMATION QC2 3 BOTTOM MMMM Www wv NSSSSSSSSSSSSSSSSSSSSSSSSS NSSSSSSSSSSSSSSSSSSSSSSSSS MMMM NSSSSSSSSSSSSSSSSSSSSNNS Mw NSSSSSSSSSSSSSSSSSSSSSNS QQ ww NSSSSSSSSSSSSSSSSSSSSSSSSNSS MMMM Wg Wg gg AA dl ad el ll tS ae N 5 S 5 by j Ec c
71. generating equipment is the responsibility of the owner operator 6 Damage caused by use of any cleaning agent other than Alto Shaam s Combitherm Cleaner including but not limited to damage due to chlorine or other harmful chemicals Use of Alto Shaam s Combitherm Cleaner on Combitherm ovens is highly recommended 7 Any losses or damage resulting from malfunction including loss of product food product revenue or consequential or incidental damages of any kind 8 Equipment modified in any manner from original model substitution of parts other than factory authorized parts removal of any parts including legs or addition of any parts This warranty is exclusive and is in lieu of all other warranties express or implied including the implied warranties of merchantability and fitness for a particular purpose In no event shall Alto Shaam be liable for ALT HA AM loss of use loss of revenue or profit or loss of product or for any indirect special incidental or consequential damages No person except an officer of Alto Shaam Inc is authorized to modify this warranty or to incur on behalf of Alto Shaam any other obligation or liability in connection with Alto Shaam equipment Effective November 1 2012 RECORD THE MODEL AND SERIAL NUMBER OF THE APPLIANCE FOR EASY REFERENCE ALWAYS REFER TO BOTH MODEL AND SERIAL NUMBER IN ANY CONTACT WITH ALTO SHAAM REGARDING THIS APPLIANCE Model Date Installed Voltage Purchased From Serial Nu
72. gram Name Beans 5 Chill Mode Hard Chill 6 Set Temperature F 14 7 Hold Set Temperature F 38 8 Chilling by Probe 9 Probe Set Temperature F 38 10 Middle Probe Set Temperature F 38 11 Bottom Probe Set Temperature F 38 12 13 14 15 Date Time Mode Cavity Set Temperature F Cavity F Top F Middle F Bottom Additional Information 16 9 8 11 7 46 29 Holding 38 44 34 32 35 17 9 8 11 7 46 29 Holding 38 44 34 32 35 18 19 20 21 QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 22 OPERATION ADVANCED OPERATION USER SETTINGS 9 PROBE VERIFICATION With the probe verification selected press the Start key to enter the probe verification mode The offset and the temperature will display for Top Probe WHERE APPLICABLE Middle Probe WHERE APPLICABLE Bottom Probe WHERE APPLICABLE If probe calibration is needed place the probe in a glass of ice water and let the probe settle in temperature The temperature in the glass should be 32 F 0 C To calibrate Press up or down v arrow key to adjust between the probes and the right left 4 arrow keys to adjust the calibration value Press the PROGRAM key to exit probe calibration mode 10 PRESET LOCK 0O UNLOCKED 1 LOCKED If the presets are locked pressing START on the desired preset will skip the mode overview and will start immediately Factory default is LOCKED 11 CHILL MODE LOCK 0 UNLOCKE
73. imately 36 lb 16 kg MAXIMUM CARTON DIMENSIONS Lx W x B VOLUME MAXIMUM 22 1 2 QUARTS 28 5 LITERS 35 x 35 x 42 889mm x 889mm x 1067mm FULL SIZE PANS GASTRONORM 1 1 Three 3 20 12 x 2 1 2 530 x 325 x 65mm REFRIGERATION TNT 40 oz R404a Refrigerant One 1 1 2 hp Condensing Unit 2 800 BTU s per hour at 5 F 21 C in the freeze mode 4 750 BTU s per hour at 20 F 7 C in the chill mode QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 6 SITE INSTALLATION 0062 20 2 D 8 57 1448mm 1 36 914mm 3 L E o gt a A 8 Length 9 2743 WEIGHT PRODUCTAPAN CAPACITY NET CONTACT FACTORY sHIP 450 Ib 204 kg CARTON DIMENSIONS L X W X H 60 x 39 x 48 1 2 1524mm x 991mm x 1232mm MAXIMUM CHILLING CAPACITY Approximately 60 lb 27 kg VOLUME MAXIMUM 37 5 QUARTS 47 5 LITERS REFRIGERATION One 1 3 4 hp Condensing Unit FREEZE MODE 4 380 BTU s per hour at 5 F 21 C CHILL 7 080 BTU s per hour at 20 7 C FULL SIZE PANS GASTRONORM 1 1 Five 5 20 12 2 1 2 530 x 325 x 65mm FULL SIZE SHEET PANS 10 18 x 26 x 1 QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 7 SITE INSTALLATION QC2 40 Prior to June 20
74. l Block 7 Position Pluggable 1 10 CC 35050 Board option 1 11 29624 Control Panel Overlay 1 NOT SHOWN Item Part Description Qty 1 34009 Digital Relay 2 Circuit Board 2 2 BA 34010 Digital Relay 1 Circuit Board 1 3 29929 Dinrail End Stop 2 4 29918 Dinrail 1 5 CR 29925 Connector Flat Base M D End 1 6 CU 29964 Capacitor 14 MFD 440VAC 1 7 29924 Connector Terminal 2 8 FU 29926 Fuse 15 Amp Time Delay 1 9 29919 Fuse Holder Block 1 10 BA 29927 Power Supply 115V to 12VDC 40 Watt 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 40 PARTS INFORMATION QC2 40 COMPRESSOR y OHA ANNNSNS V 1 TN WW Item Part Description Qty 1 VA 29898 Valve Liquid Line Solenoid 2 2 5 29897 Solenoid Valve amp Coil Danfoss 120V 2 3 29900 Valve Sporlan Crankcase Pressure Regulator 1 4 29899 Filter Drier 1 5 EL 29828 Element Condensate Pan 115V 200W Evap 000274 N 1 6 PN 29903 Evaporator Pan without Element 1 7 RE 29896 Condensing Unit 1 5 HP 230V 1 Phase 1 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 41 PARTS INFORMATION QC2 40 COMPRESSOR HOUSING
75. leaning the exterior of the cabinet always wipe with the grain of the stainless steel to avoid scratching or marring the finish Avoid an accumulation of oil based polish or cleaner collecting along the edges of the keyboard overlay on the control box Oil build up around the control overlay could eventually loosen the panel DO NOT USE ABRASIVE CLEANING COMPOUNDS OR IMPLEMENTS DANGER DISCONNECT UNIT FROM POWER SOURCE BEFORE CLEANING OR SERVICING PROBE CLEANING PROCEDURES 1 Remove all food soil from probes between loads and at the end of each production shift Wipe entire probe cable assembly and probe holding door bracket with warm detergent solution and a clean cloth Remove detergent by wiping each probe cable and bracket with clean rinse water and a cloth Wipe probes and probe brackets with disposable alcohol pad or sanitizing solution recommended for food contact surfaces Allow probe and cable to air dry in probe holding door bracket Wipe the probe with a disposable alcohol pad prior to inserting into a new food product F00D TROLLEY CLEANING 1 Take food trolley to a cart wash area Trolleys may be cleaned using any mild cleaning detergent and warm water Hand wipe all framing slides drip pan and base Thoroughly clean debris from the casters A spray hose can be used for easier cart cleaning Remove detergent solution with warm water Wipe or spray with a
76. ling the interior compartment set temperature 1 b Starting from the position press the power key ON The Alto Shaam name will illuminate and the and the air temperature The display will also SELECTION SCREEN will appear on the display The indicate the temperature of each probe along compressor will become energized and will begin with to advise the operator that the to operate if required by the sensors individual probe is active As each probe reaches the set point value the display will indicate 2 Press the desired mode key DONE When all probes reach the individual set Be point value the chiller will automatically convert to the holding mode Note When a removable probe is unplugged The display will give an overview of the current it is assumed to be at the set point and it will set temperatures for the mode display UNPLUGGED on the display instead of If the current settings are acceptable the actual and temperature set points press the START STOP key to begin your WHEN IN THE HOLD TEMP MODE AFTER CHILLING chill cycle BY PROBE If modifications are required press the Press the RIGHT or LEFT 4 arrow key to display the PROGRAM key and proceed to step 3 length of time it took for each probe to achieve set temperature 3 The display will require the operator to select THIS DATA IS RETAINED UNTIL A NEW between chilling by PROBE or by TIME PROBE CYCLE IS COMPLETED Select the
77. ller to the installation site check the dimensions of doors passageways and ceiling heights in the areas through which the cabinet must be moved Also check the turning radius if the cabinet must be moved around an existing structure The use of a fork lift or pallet lift truck is required for moving and leveling most Quickchiller models NOTE In certain instances it may be necessary to remove doors and door hardware to negotiate tight spaces INSTALLATION REQUIREMENTS Unit should NOT be tipped on its side If tipped unit must stand in the upright position for a MINIMUM of 12 hours before operating Tipping will cause damage to the unit and void the warranty if not allowed to rest Appliance must be installed level The appliance must not be installed in any area where it may be affected by steam grease dripping water extreme temperatures or any other severely adverse conditions In order to maintain standards established by the National Sanitation Foundation all counter mounted equipment must use legs that allow for a 4 102mm clearance between the cabinet and the counter QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 3 SITE INSTALLATION INSTALLATION REQUIREMENTS The model QC2 3 is a counter mounted unit and must use legs that allow for a 4 102mm clearance between the cabinet and the counter For all other models install the appliance on a s
78. mber W164 N9221 Water Street Box 450 Menomonee Falls Wisconsin 53052 0450 U S A PHONE 262 251 3800 800 558 8744 Usa CANADA FAX 262 251 7067 800 329 8744 U S A ONLY www alto shaam com PRINTED IN U S A
79. mooth and level floor surface Use the adjustable cabinet legs to level the Quickchiller Adjust from front to back and from side to side with the use of a spirit level to evenly distribute the cabinet weight and avoid pulling the cabinet alignment out of square After leveling the cabinet check that the door handle is aligned properly Also check the height relationship of the optional roll in cart to the cabinet Adjust the Quickchiller height as needed to accommodate the cart and to securely close the Quickchiller door DOOR SEAL Check the door gasket to make certain it is sealing properly and that the gasket provides an even and positive seal around the entire door frame TO PREVENT PERSONAL INJURY USE CAUTION WHEN MOVING OR LEVELING THIS APPLIANCE GUIDE INSTALLATION FOR TROLLEY OPTION ON QC2 100 amp QC2 100 REMOTE Trolley Guide Installation 1 Align each guide rail with the holes located under the cabinet Fasten each guide rail with washer lock washer and bolt Push the roll in cart trolley into the Quickchiller and close the door At the front of the Quickchiller make certain contact has been made between the Quickchiller and the cart along the total width of the door to create a complete seal When a full seal has been determined recheck each connection to make certain it has been fully tightened QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 4
80. ne GRN YEL DUR AVE OVE FAN TSTAT 30558 16AWG M FA STAT 30393 04 24 12 AA VOLTS WATTS AMPS BLK 16AWG BLK_16AWG QCe 100R 115 208 230v 60hz 1ph REMOTE ALTO SHAAM WIRING DIAGRAM DWG 7 7 4 e 1 SHEET 1 DF 1 16AWG m e NHTE AG AGENCY BY AAP DATE 02 27 12 FUSE BLOCK EL BLK0315 Pm mum iE DOUBLE POLE 20 CIRCUIT FUSE EL FUS0316 BREAKER EL BRK9906 INCOMING POWER 840v S0hz 1ph BLK 14AWG RED 14AWG RED 12AWG EL TRNO402 WHT 16AWG GRN GND G O E TE TAS SS a WIE ey os 27 uU a x REFRIGERANT SOLENOID BLU RF VLVO00S BLU EVAP FAN RUN CAPS RF 01003 v RF 1101 Eel RF 1101 DEFROST HEATER RF 0501 EL ELM1201 BLK RF 1101 DEFRDST HEATER RF 0501 EL ELM1201 Gon 10 24 1 DEFRDST HEATER RF TRM0501 GND STD EL ELM1201 BLK 10 24 OOO ea NUT DRAIN HEATER MULLION HEATER GRN YEL PRODUCT PROBE STYLE FOOD PROBE BO PRB1101 RECEPTACLE BO PRB1102 BO SNS1102 WHT DEFROST SENSOR BOTTOM PROBE WHT RF 1101 a a x WHT ENLARGED CAPITUR VIEW RED BLU BLU BLU WHT GRN YEL TOTAL POWER VOLTS WATTS AMPS 4660
81. o highlight chill hold or The Quickchiller will show the values time then press the up down v arrow previously programmed by the operator or keys to change accordingly will begin chilling if the Presets are locked b If PROBE was selected select top middle and 5 Press the START STOP key again to lower probe using right gt or left 4 arrow keys begin operation and then press the up or down v arrow keys to change accordingly NOTE 2 3 2 20 will display only one probe 6 If settings are acceptable press the START STOP key The preset settings will be saved and the operation will begin QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 20 OPERATION ADVANCED OPERATION USER SETTINGS CHANGING USER SETTINGS Starting from the OFF position press the power key ON The Alto Shaam name will illuminate and the SELECTION SCREEN will appear on the display The compressor will become energized and will begin to operate if required by the sensors Press the PROGRAM key The display will indicate the User Settings each time the Program key is pressed 8 HACCP Download 9 Probe Verification 10 Preset Lock 4 Date YYYY MM DD 11 Chill Mode Lock 5 Time HH MM 12 Defrost Time Minutes 6 F C Fahrenheit Celsius 13 Drip Time Minutes 7 Hold Default 14 Factory Setting 1 Start Manual Defrost 2 Defrost Frequency 3 Language Press the up or down v
82. own as greater than 24 hours i e gt 24 Press the PROGRAM key to clear the display and stop the audible signal QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 15 OPERATION CONTROL PANEL IDENTIFICATION cb ON OFF POWER BUTTON e SOFT CHILL To rapidly decrease the M il temperature of foods by internal product probe temperature or time within a range of 24 F to 36 F 4 C to 2 C Soft Chill is recommended for less dense food items ALT that chill quickly mode automatically quickchiller converts to a refrigerated holding temperature at the end of the chill cycle HOLD TEMP The mode for refrigerated storage within temperature range of 5 F to 40 F 21 C to 4 Hold Temp offers continuous refrigerated storage without the utilization of food probes or a timer Hold Temp always defaults to the default hold temperature found under the User Settings o HARD CHILL To rapidly decrease the temperature of foods by internal product probe temperature or time within a range of 11 F to 23 F 11 C to 5 C Hard Chill is recommended for more dense food items The mode automatically converts to refrigerated holding temperature at the end of the chill cycle dd QUICK FREEZE The mode for rapid freezing frozen food maintenance by internal product probe temperature or time within a temperature range of 10 F
83. pose Optional Prechill Sealing Strip SA 35079 QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 14 OPERATION ADDITIONAL INFORMATION gt Clean the Quickchiller and probes prior to use and make certain all processing modes are operating properly before chilling or freezing foods gt To maintain proper operation of the Quickchiller always allow the unit to defrost whenever the DEFROST OVERDUE warning appears in the display gt For optimum performance allow the Quickchiller to prechill for a minimum of 30 minutes before loading pans of food gt Never overload the Quickchiller gt It is important to be familiar with and adhere to all local food codes gt Cook foods properly in preparation for blast chilling or freezing gt Foods should be portioned into shallow pans to a depth not to exceed 2 inches 51mm gt Pans must be covered prior to the chilling or freezing process gt Always follow the recommended shelf life for chilled food products Hold chilled foods under refrigeration for a maximum of 5 days including the day of production and the day of consumption gt According to U S food code regulations all chilled products must be reheated to an internal temperature of 165 F 74 C prior to serving If the Quickchiller door is opened during any running chill or freeze cycle the fans will disengage When the door is closed the fans will reengage and
84. racket Special Rack Pin 2 17 29939 Pin 3 4 x 1 1 4 Rack 2 QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 38 PARTS INFORMATION QC 20 COMPRESSOR VIEW Description Qty 1 29954 Filter Dryer 1 2 29900 Solenoid Valve Sporlan Pressure Regulator 1 3 RE 29947 Compressor 1 4 29863 Solenoid Valve amp 120V Coil 2 5 IN 29952 Insulation Wrap 1 6 29951 Bracket Back Compressor Hold Down 1 7 RE 29948 Condensing Unit 3 4 HP LT R404A 120V 1 8 29950 Bracket Front Compressor Hold Down 1 9 29949 Housing 1 10 M0 29955 Motor 3 4 HP Compressor Fan Motor 1 11 29956 Fan Blade for Compressor Fan Motor 1 1 4 amp 3 8 Diameter Copper Tubing is used NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 39 PARTS INFORMATION QC 20 CONTROL PANEL Apply Weather Stripping to Front Top Edge of Panel Item Part Description Qty 50 29933 Bolt 5 12 CC 34682 Control Board 11 26098 Pipe 125 Thick Acrylic Tube 062 Control Light 4 PN 29962 Control Panel Assembly 1 5014750 HACCP Data Logger USB Port option 1 TM 29920 Terminal Block 9 Position Pluggable 1 TM 29923 Terminal Block 10 Position Pluggable 1 TM 29922 Terminal Block 8 Position Pluggable 1 9 TM 29921 Termina
85. s Proper cleaning agents materials and methods are vital to maintaining the appearance and life of this appliance Spilled foods should be removed and the area wiped as soon as possible but at the very least a minimum of once a day Always thoroughly rinse surfaces after using a cleaning agent and wipe standing water as quickly as possible after rinsing CLEANING AGENTS Use non abrasive cleaning products designed for use on Stainless steel surfaces Cleaning agents must be chloride free compounds and must not contain quaternary salts Never use hydrochloric acid muriatic acid on stainless steel surfaces Always use the proper cleaning agent at the manufacturer s recommended strength Contact your local cleaning supplier for product recommendations CLEANING MATERIALS The cleaning function can usually be accomplished with the proper cleaning agent and a soft clean cloth When more aggressive methods must be employed use a non abrasive scouring pad on difficult areas and make certain to scrub with the visible grain of surface metal to avoid surface scratches Never use wire brushes metal scouring pads or scrapers to remove food residue TO PROTECT STAINLESS STEEL SURFACES COMPLETELY AVOID THE USE OF ABRASIVE CLEANING COMPOUNDS CHLORIDE BASED CLEANERS OR CLEANERS CONTAINING QUATERNARY SALTS NEVER USE HYDROCHLORIC ACID MURIATIC ACID ON STAINLESS STEEL NEVER USE WIRE BRUSHES METAL SCOURING PADS OR SCRAPERS
86. s x al slal els e E lt lt 5 on _ Sl Slo cl oO o o O gt s lt 88 8228 S gt T eee w eu 2 ipu EIE E s INSTALLATION OPERATION SERVICE MANUAL 52 NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 PARTS INFORMATION QC2 100 DOOR Item Part Description Qty 1 HD 26967 Handle Door 1 2 65 29994 Gasket Compression 1 3 16585 29993 Gasket Door 1 4 HG 29992 Hinge Adjustable 5 SC 29991 Screw Head 8 32 1 2 Long 1 6 HL 29840 Food Probe Holder 3 7 LT 3738 Door Switch 1 DR 35858 Door Assembly LH without Handle or Hinges 1 DR 35857 Door Assembly RH without Handle or Hinges NOT SHOWN QUICKCHILLER PARTS MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 53 PARTS INFORMATION QC2 100 INTERIOR LEFT HAND VIEW Item Part Description Qty Item Part Description Qty 1 RE 29983 Condensing Unit 3HP 208 230V 1 Phase 1 9 BK 29919 Block Fuse Holder 20A 300VAC 1 RE 35172 Condensing Unit 3HP 208 230V 3 Phase 1 10 0 29995 Block Fuse Holder 30A 600VAC 2 2 PN 29842 Louver Panel 1 11 FU 29997 Fuse 15A Time Delay SC 15 300V 3 4HP 1 3
87. sanitizing solution designed for use on metal and vinyl food contact surfaces 5 Allow trolley to air dry MONTHLY COMPRESSOR amp CONDENSER MAINTENANCE Keep the condenser coils free of dust and debris build up to insure proper air circulation and cooling of the refrigeration system Turn power supply to the cabinet OFF Using a vacuum or small hand broom brush the condenser coils in a vertical motion to remove any accumulated dust or debris Turn breaker switches ON and replace air grill DANGER AT NO TIME SHOULD THE INTERIOR OR EXTERIOR BE STEAM CLEANED HOSED DOWN OR FLOODED WITH WATER OR LIQUID SOLUTION OF ANY KIND DO NOT USE WATER JET TO CLEAN SEVERE DAMAGE OR ELECTRICAL HAZARD COULD RESULT WARRANTY BECOMES VOID IF APPLIANCE IS FLOODED QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 29 TROUBLESHOOTING CONTROL ERROR DISPLAYS CONTROL DISPLAY ACTION REQUIRED Real Time Clock Bad E 560 REAL TINE CLOCK DEFAULTS LOADED VERIFY CORRECT TIME POUER CSCLE UNIT CLEAR THIS MESSAGE This is likely caused by the unit having been unplugged for an extended amount of time The data stored in the Real Time Clock has been reset to the factory default values Contact service if problem persists Real Time Clock Not Detected REAL TINE CLOCK NOT DETECTED POWER CYCLE UNIT AND CALL F R SERVICE IF THE PROBLEM PERSISTS Button Stuck
88. solution and a clean cloth 2 Remove detergent by wiping with clean rinse water and a cloth 3 Allow prongs to air dry before replacing detachable probe USER INFORMATION Time amp Temperature Guidelines To assure quality and safety in chilled processed food handling it is important to observe the following guidelines 1 foods should be covered prior to chill or freeze processing 2 The temperature of foods should be rapidly reduced from 140 F to 40 F 60 C to 4 C within a period of 4 hours 3 Foods can be safely removed from the chiller cabinet at a product temperature of 40 F 4 C or lower 4 Chilled foods should be stored under refrigeration designed to hold products at 34 to 38 F 1 to 39 for a maximum of 5 days or less A 5 day shelf life includes the day of production and the day of consumption 5 potentially hazardous cooked foods that have been chilled followed by reheating and hot food holding must be reheated to a minimum core temperature of 165 F 74 C for 15 seconds prior to serving Refer to local food codes for possible exceptions 6 Always reference and adhere to local food codes and HACCP guidelines with regard to time and temperature for chilling or frozen food processing Automatic Defrost The Quickchiller will only trigger an automatic defrost cycle during the refrigerated Hold Temp mode If the chiller is in any other mode when the Fan Timer limit plus one addition
89. ssing cycle Production of cooked foods should not exceed the processing capabilities of the chiller therefore do not adopt short term refrigeration as a routine practice but use only in an emergency situation 3 Fill containers to a 12 pound 5kg limit or maximum depth of 2 51mm of product Do not use plastic or Lexane containers 4 For faster cooling place lids and over wrap materials directly on the surface of foods As previously indicated air trapped between the lid and food surface acts as an insulator and will increase chill time 5 For faster chilling times place low profile foods such as chicken quarters fish fillets or ribs in low depth containers such as 1 1 2 38mm deep sheet pans 6 Large cuts of meat and poultry that weigh a maximum of 8 to 10 pounds 4 to 5 kg maximum should be individually wrapped with tight fitting film and placed on sheet pans in the chill cabinet QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 25 OPERATION QUICKCHILLER PAN CAPACITY The following Quickchiller Capacity Chart indicates the number of pans that can be accommodated in the appropriate size chiller for the chilling or freezing function Additional pans can be accommodated only when using the Quickchiller for holding at a refrigerated temperature or at a maintenance temperature for frozen food DO NOT OVERLOAD THE QUICKCHILLER FOR THE PROCESSING FUNCTION CHILLING PAN CAPACITY CHART
90. te the appliance in any chilling mode for a period of 15 minutes and recheck the main power connections at the terminal block to make certain they remain tight ELECTRICAL SPECIFICATIONS DANGER To avoid electrical shock this appliance MUST be adequately grounded in accordance with local electrical codes or in the absence of local codes with the current edition of the National Electrical Code ANSI NFPA No 70 In Canada all electrical connections are to be made in accordance with CSA C22 1 Canadian Electrical Code Part 1 or local codes DANGER ELECTRICAL CONNECTIONS MUST BE MADE BY A QUALIFIED SERVICE TECHNICIAN IN ACCORDANCE WITH APPLICABLE ELECTRICAL CODES Wire diagrams are located near the top of the unit close to the compressor or control panel QC2 100R VOLTAGE CYCLE HZ REMOTE 115 1 ph 60 Hz 16A 1 8kW 115 208 230 3ph 60 Hz RECOMMENDED CIRCUIT AMPERAGE NOT AVAILABLE NOT AVAILABLE RECOMMENDED WIRE SIZE 220 ph 50 Hz 14A 1 8kW RECOMMENDED CIRCUIT AMPERAGE NOT AVAILABLE 20 amps RECOMMENDED WIRE SIZE 3 wire direct 380 420 3 ph 50 Hz RECOMMENDED CIRCUIT AMPERAGE NOT AVAILABLE NOT AVAILABLE RECOMMENDED WIRE SIZE 16A 1 8kW RECOMMENDED CIRCUIT AMPERAGE 20 amps 20 amps PLUG CONFIGURATION NEMA 5 20P NEMA 5 20P 115 208 230 1 ph 60 Hz RECOMMENDED CIRCUIT AMPERAGE NOT AVAILABLE NOT AVAILABLE PLUG CONFIGURATION NOT AVAILABLE NOT AVAILABLE NOT AVAILABLE 16A 3 7kW
91. to 10 F 23 C to 12 C The mode automatically converts to a frozen food holding temperature at the end of the quick freeze cycle START STOP Button used to initiate operating modes set time and temperatures and to set specific chiller program functions or settings PROGRAM Button used to modify or select specific chiller programming functions or settings QUICKCHILLER MN 29647 REV 0 INSTALLATION OPERATION SERVICE MANUAL 16 OPERATION BASIC OPERATION 1 Starting from the position press the power key ON The Alto Shaam name will illuminate and the SELECTION will appear the display I compressor will become energized and will begin to operate if required by the sensors 2 Press the desired mode key Mode will operate at last settings entered a n Soft Chill Select Soft Chill for less dense ml items such as fish or vegetables b de Hard Chill Select Hard Chill for items eit such as meats or casseroles c D Quick Freeze Select Quick Freeze to T atl freeze items and transfer them directly to your freezer d Hold Temp Used to hold chilled items at a refrigerated temperature Note The Alto Shaam Quickchiller uses high velocity cold air circulation to remove heat from prepared foods Therefore pans must be covered prior to the chilling or freezing process to prevent food from drying out 3 Press the S
92. unt and inspection of all merchandise received 3 Note all damage to packages directly on the carrier s delivery receipt 4 Make certain the driver signs this receipt If he refuses to sign make a notation of this refusal on the receipt 5 If the driver refuses to allow inspection write the following on the delivery receipt Driver refuses to allow inspection of containers for visible damage 6 Telephone the carrier s office immediately upon finding damage and request an inspection Maila written confirmation of the time date and the person called 7 Save any packages and packing material for further inspection by the carrier 8 Promptly file a written claim with the carrier and attach copies of all supporting paperwork We will continue our policy of assisting our customers in collecting claims which have been properly filed and actively pursued We cannot however file any damage claims for you assume the responsibility of any claims or accept deductions in payment for such claims LIMITED WARRANTY Alto Shaam Inc warrants to the original purchaser only that any original part that is found to be defective in material or workmanship will at Alto Shaam s option subject to provisions hereinafter stated be replaced with a new or rebuilt part The original parts warranty period is as follows For the refrigeration compressor on Alto Shaam Quickchillers five 5 years from the date of installation of appliance For the he
93. ury possible death or major property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor or moderate personal injury or property damage if the warning included with this symbol is ignored Used to indicate the presence of a hazard that can or will cause minor personal injury property damage or a potential unsafe practice if the warning included with this symbol is ignored NOT E Used to notify personnel of installation operation or maintenance information that is important but not hazard related This appliance is intended to chill or freeze foods for the purpose of human consumption No other use for this appliance is authorized or recommended This appliance is intended for use in commercial establishments where all operators are familiar with the purpose limitations and associated hazards of this appliance Operating instructions and warnings must be read and understood by all operators and users Any troubleshooting guides component views and parts lists included in this manual are for general reference only and are intended for use by qualified technical personnel This manual should be considered a permanent part of this appliance This manual and all supplied instructions diagrams schematics parts lists notices and labels must remain with the appliance if the item is sold or moved to another location

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