Alliance Laundry Systems HC125BYV Washer/Dryer User Manual
Contents
1. 2 strokes every month or 200 hours of operation Seals 1 stroke every month or 200 hours of operation P N 231078 H0471 1 Bearing Grease Fitting 2 Seal Grease Fitting Figure 11 3 Lubricate bearings and seals each month OR b Pump the grease gun slowly permitting only after every 200 hours of operation Refer to the following number of strokes Figure 11 e Bearing grease fitting 2 strokes a Use a premium grade lithium based 2 grease Never mix two types of grease such as petroleum and silicone IMPORTANT Do not pump the grease gun until grease comes out of the bearing housing This can result in overlubrication causing damage to bearings and seals e Seal grease fitting 1 stroke F232215 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 17 Maintenance 4 Remove back panel and check overflow hose and drain hose for leaks 5 Unlock the hinged lid and check the supply dispenser hoses and hose connections 6 Clean inlet hose filter screens a Turn water off and allow valve to cool if necessary b Unscrew inlet hose and remove filter screen c Clean with soapy water and reinstall Replace if worn or damaged 7 Tighten motor mounting bolt locknuts and bearing bolt locknuts if necessary 8 Use compressed air to clean lint from motor 9 Use compressed air to ensure that all electrical components are free of moisture and dust 10 V2. them out of the reach of children at all times preferably in a locked cabinet Always follow the fabric care instructions supplied by the textile manufacturer Never operate the washer with any guards and or panels removed DO NOT operate the washer with missing or broken parts DO NOT bypass any safety devices Failure to install maintain and or operate this washer according to the manufacturer s instructions may result in conditions which can produce bodily injury and or property damage NOTE The WARNINGS and IMPORTANT SAFETY INSTRUCTIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating the washer Any problems or conditions not understood should be reported to the dealer distributor service agent or the manufacturer Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 3 Safety Information This machine must be installed adjusted and serviced by qualified electrical maintenance personnel familiar with the construction and operation of this type of machinery They must also be familiar with the potential hazards involved Failure to observe this warning may result in personal injury and or equipment damage and may void the warranty Swo004 IMPORTANT Ensure that the recommended clearances for inspection and maintenance are provided Neve
3. Doing so could result in serious injury is system Operating the machine with severe out of balance loads could result in personal injury and serious equipment damage To ensure the safety of machine operators the following maintenance checks must be performed daily SW039 1 Prior to operating the machine verify that all warning signs are present and legible Missing or illegible signs must be replaced immediately Make certain that spares are available 2 Check door interlock before starting operation of the machine a Attempt to start the machine with the door open The machine should not start with the door open b Close the door without locking it and attempt to start the machine The machine should not start with the door unlocked c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If the door lock and interlock are not functioning properly call a service technician 3 Do not attempt to operate the machine if any of the following conditions are present a The door does not remain securely locked during the entire cycle b Excessively high water level is evident c Machine is not connected to a properly grounded circuit F232215 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 5 Introduction Introduction The B electronic control is composed of the electronic control unit and th
4. Inspect steam hose connections for leaks where applicable 14 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 3 Check door interlock before starting operation a Attempt to start the machine with the door open The machine should not start with the door open b Close the door without locking it and attempt to start the machine The machine should not start with the door unlocked c Close and lock the door and start a cycle Attempt to open the door while the cycle is in progress The door should not open If the door lock and interlock are not functioning properly call a service technician End of Day 1 Clean the door gasket of residual detergent and all foreign matter 2 Clean between the door gasket and the door glass with a damp cloth 3 Clean automatic supply dispenser lid and general area Flush dispenser with clean water 4 Clean the machine s top front and side panels with mild detergent Thoroughly rinse and dry all surfaces after cleaning them 5 Leave loading door open at the end of each day to allow moisture to evaporate NOTE Unload the machine promptly after each completed cycle to prevent moisture buildup Leave loading door open after each completed cycle to allow moisture to evaporate F232215 Weekly 1 Clean the AC drive box filter s weekly or more frequently as needed NOTE If fan filter service indicator light is on fan filter must be cleaned imme
5. gas is flammable do not smoke or use an open flame during this time 6 Do not allow children to play on or in the washer Close supervision of children is necessary when the washer is used near children This is a safety rule for all appliances 7 Before the washer is removed from service or discarded remove the door to the washing compartment 8 Do not reach into the washer if the wash drum is moving F232215 10 11 12 13 14 15 16 17 18 19 F232215 Do not install or store the washer where it will be exposed to water and or weather Do not tamper with the controls Do not repair or replace any part of the washer or attempt any servicing unless specifically recommended in the user maintenance instructions or in published user repair instructions that the user understands and has the skills to carry out To reduce the risk of an electric shock or fire DO NOT use an extension cord or an adapter to connect the washer to the electrical power source Use washer only for its intended purpose washing textiles Never wash machine parts or automotive parts in the machine This could result in serious damage to the basket ALWAYS disconnect the washer from electrical supply before attempting any service Disconnect the power cord by grasping the plug not the cord Install the washer according to the INSTALLATION INSTRUCTIONS All connections for water drain electrical power
6. Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 9 Operation Display Indicators Table 1 lists the various displays and what they mean The operator should become familiar with these machine displays Display Meaning tESt Diagnostic test cycle selected or enabled SPIn Spin extract step SUPI Supply signal 1 S1 output normally detergent SUP2 Supply signal 2 S2 output normally bleach SUP3 Supply signal 3 S3 output normally softener SUP4 Supply signal 4 S4 output SUPS Supply signal 5 S5 output SdLY Spin coast motor coasts after high speed extract CFIL Cold Fill HFIL Hot Fill bFIL Warm Fill cold hot bLCH Control will also light add bleach indicator PASS Variable speed ONLY balance PASS condition shows in test cycle only FAIL Variable speed ONLY balance FAIL condition shows in test cycle only bAL Variable speed ONLY meaning Do you wish to enter balance detection test routine CY__ Cycle number followed by a space and number through highest cycle number norn Normal agitation selected gEnt Gentle reduced agitation selected SPn1 Variable speed ONLY low spin speed the lower of 2 spin speeds SPn2 Variable speed ONLY high spin speed the higher of 2 spin speeds For Wash speed forward during test cycle rEv Wash speed reverse during test cycle dIS
7. Washer Extractor Cabinet Hardmount B Series Microcomputer Variable Speed HC125BYV and SCI25BYV Keep These Instructions for Future Reference If this machine changes ownership this manual must accompany machine Vil lance Part No F232215R1 Laundry Systems www comlaundry com September 2008 99uguojure A uorje od Table of Contents Safety Information sesssssseseeee ener 2 Explanation of Safety Messages sese 2 Important Safety Instructions sese nnn 2 Safety Decals etta eie iiti pH DU 4 Operator Safety eee eee eed ee et ep ete 5 Introduction s accenso psit pe REDE spe HB SQ bL Eel Se cH notes 6 Introduction ia ee ener eet DER EU 6 Electronic Control Unit rere pt tege eid 6 Control Output Fuse Board eese 6 Harne sSIng ii e p DEP ded ice te age eate ea 6 Communications E air tope sd debes 6 Nameplate Location seei en ett ede ite eee etate rte eset 7 Replacement Parts ro em e eet he t de reae 7 Customer Service pee ett ete ete ete e ess ep Reine 7 Op ration ideis titius EU PEE En 9 Control Pariel iu oisi ome ed meis 9 Display Indicators ree nee ee eee inte ces 10 Operating Instructions isnon eine nennen rennen nne 12 Maintenance SO Ree pete D e etn 14 Daily EE 14 Beginning of Day un o e LR e ie det teeth 14 End Of Day i tree t eet ah E eek ete eas 14 Weekly uie b d ee eroi ne eret peste 15 M
8. and grounding must comply with local codes and be made by licensed personnel when required To reduce the risk of fire textiles which have traces of any flammable substances such as vegetable oil cooking oil machine oil flammable chemicals thinner etc or anything containing wax or chemicals such as in mops and cleaning cloths must not be put into the washer These flammable substances may cause the fabric to catch on fire by itself Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product Keep washer in good condition Bumping or dropping the washer can damage safety features If this occurs have washer checked by a qualified service person 20 21 22 23 24 25 26 27 28 Safety Information If supply cord is damaged it must be replaced by a special cord or assembly available from the manufacturer or its service agent Be sure water connections have a shut off valve and that fill hose connections are tight CLOSE the shut off valves at the end of each wash day Loading door MUST BE CLOSED any time the washer is to fill tumble or spin DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open Always read and follow manufacturer s instructions on packages of laundry and cleaning aids Heed all warnings or precautions To reduce the risk of poisoning or chemical burns keep
9. apacity Bearing Torque 125 Front 500 ft Ibs 125 Rear 140 ft Ibs Table 3 18 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232215 Care of Stainless Steel F232215 Remove dirt and grease with detergent and water Thoroughly rinse and dry after washing Avoid contact with dissimilar metals to prevent galvanic corrosion when salty or acidic solutions are present Do not allow salty or acidic solutions to evaporate and dry on stainless steel Wipe clean of any residues Rub in the direction of the polish lines or grain of the stainless steel to avoid scratch marks when using abrasive cleaners Use stainless steel wool or soft non metal bristle brushes Do not use ordinary steel wool or steel brushes If the stainless steel appears to be rusting the source of the rust may actually be an iron or steel part not made of stainless steel such as a nail or screw Tip Paint all carbon steel parts with a heavy protective coating Stainless steel fasteners should be used whenever possible Maintenance Remove discoloration or heat tint from overheating by scouring with a powder or by employing special chemical solutions Do not leave sanitizers or sterilizing solutions on stainless steel equipment for prolonged periods of time When an external chemical supply is used ensure no siphoning of chemicals occurs when the washer extractor is not in use Highly concentrated chemicals can cause seve
10. ces The straightedge should make contact with the pulleys in four places Refer to Figure 9 H0401 Motor Motor Pulley Straightedge Basket Pulley BROOM Figure 9 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 15 Maintenance c Verify that V belts are properly tensioned by applying a set force to the belt and measuring the deflection to determine the belt tension Refer to Table 2 for the acceptable belt tension ranges Belt tension measurements should be taken as close to the center of the belt span as possible Refer to Figure 10 H039I 1 Deflection 2 Span Length Figure 10 Belt Tension Testing Model Belt Belt Span Deflection Range m s Max 125 Motor Basket 50 in 1270 mm 78 in 20 mm 5 7 lbs 22 31 N Table 2 NOTE Hoses and other natural rubber parts deteriorate after extended use Hoses may develop cracks blisters or material wear from the temperature and constant high pressure they are subjected to 2 Check all hoses for any visible signs of deterioration Any hoses showing signs of deterioration listed above should be replaced immediately NOTE All hoses should be replaced every five years 16 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232215 Maintenance Lubricate with Premium Grade 2 Lithium based Grease Main Bearing 9
11. diately to prevent possible damage Press the thermostat button to reset the indicator light IMPORTANT If filter indicator is ignored repeated resets might shorten life of drive Clean filter regularly to avoid indicator prompt a Open the top cover b Grasp the filter handle and pull straight up to remove filter c Wash the filter with warm water and allow filter to air dry As an alternative the filter may be vacuumed clean IMPORTANT The control module cover and fan filter must be in place for the fan to properly cool the AC inverter drive Failure to observe this warning will void the warranty and could lead to expensive AC inverter drive repair 2 Check the machine for leaks a Start an unloaded cycle to fill the machine b Verify that door and door gasket do not leak c Verify that the drain valve is operating and that the drain system is free from obstruction If water does not leak out during the first wash segment the drain valve is closed and functioning properly F232215 Maintenance Monthly NOTE Disconnect power to the machine at its source before performing the monthly maintenance procedures 1 Use the following procedures to determine if V belt s require replacement or adjustment Call a qualified service technician in either case a Check V belt s for uneven wear and frayed edges b For groove pulley drive systems verify alignment by placing a straightedge across both pulley fa
12. e LED indicator for that cycle will light F232215 Add liquid and or powder supplies to supply dispenser Insert and remove card Contact the third party Card Reader manufacturer for details CHM2015N 10 11 12 13 14 F232215 Figure 8 When applicable add bleach when the ADD BLEACH LED is lit Press the desired wash cycle keypad Refer to Figure 7 Press the START keypad During first fill the desired wash cycle can be changed After first fill has ended the wash cycle active at that moment remains the chosen wash cycle When cycle is complete display shows dOnE Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Operation 13 Maintenance Sharp edges can cause personal injury Wear safety glasses and gloves use proper tools and provide lighting when handling sheet metal parts W366R1 IMPORTANT Replace all panels that are removed to perform service and maintenance procedures Do not operate the machine with missing guards or with broken or missing parts Do not bypass any safety devices Daily IMPORTANT Door lock should be checked daily to ensure proper operation Also check that all safety and instruction stickers are on the machine Any missing or illegible safety instructions stickers should be replaced immediately Beginning of Day 1 Inspect water inlet valve hose connections on the back of the machine for leaks 2
13. e control fuse board with wiring harness Only an authorized person should look inside the machine First TURN OFF POWER open lid and remove any cover present The components are described below Electronic Control Unit This portion of the control contains the intelligence the micro controller and the miscellaneous components on the printed circuit PC board The board has a metal cover which MUST be in place at all times during machine operation Operation of the machine without this cover installed will void the warranty The control unit monitors and responds to input gives information about the status of the washer and monitors and responds to inputs from the user interface keypad The control provides signals to the control output unit which in turn operates the components that control the machine functions This is located behind the machine control panel Control Output Fuse Board This portion of the control contains the power supply for the control unit and also the switching devices which power the components in the machine all of which are on the output PC board The switching devices are controlled by the control unit and are solid state Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Harnessing Wiring harnesses are modular harnesses common to various configurations are similar while those specific to a certain configuration can be added There are harnesses for inputs to t
14. e damage will occur if the procedure is not followed NOTE The word NOTE is used to communicate installation operation maintenance or servicing information that is important but not hazard related Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Important Safety Instructions To reduce the risk of fire electric shock serious injury or death to persons when using your washer follow these basic precautions 1 Read all instructions before using the washer 2 Refer to the GROUNDING INSTRUCTIONS in the INSTALLATION manual for the proper grounding of the washer 3 Do not wash textiles that have been previously cleaned in washed in soaked in or spotted with gasoline kerosene waxes cooking oils dry cleaning solvents or other flammable or explosive substances as they give off vapors that could ignite or explode 4 Do not add gasoline dry cleaning solvents or other flammable or explosive substances to the wash water These substances give off vapors that could ignite or explode 5 Under certain conditions hydrogen gas may be produced in a hot water system that has not been used for two weeks or more HYDROGEN GAS IS EXPLOSIVE If the hot water system has not been used for such a period before using a washing machine or combination washer dryer turn on all hot water faucets and let the water flow from each for several minutes This will release any accumulated hydrogen gas The
15. erify that the insulation is intact on all external wires and that all connections are secure If bare wire is evident call a service technician Quarterly NOTE Disconnect power to the machine at its source before performing the quarterly maintenance procedures 1 Tighten door hinges and fasteners if necessary 2 Using a Teflon based spray lube lubricate the door lock by applying the spray to the door lock pin while turning the door handle 3 Verify that the drain motor shield is in place and secure if so equipped 4 Check all painted surfaces for exposed metal Matching paint is available from the manufacturer e If bare metal is showing paint with primer or with a solvent based paint e If rust appears remove it with sandpaper or by chemical means and then paint the affected area with primer or with a solvent based paint 5 Clean supplied steam filter where applicable Refer to Figure 12 a Turn off steam supply and allow time for the valve to cool b Unscrew Cap c Remove Element and clean d Replace Element and Cap H0421 2 Filter Element Figure 12 6 Measure the out of balance switch gap setting and adjust it as needed Refer to the Installation Manual which is supplied with the machine 7 Check the bearing mounting bolts to make sure they are torqued properly Refer to Table 3 for specifications Machine C
16. he control unit for outputs from the control power output unit to the machine components and for the main incoming power to the control power output unit Communications The control will accept communications with a Card Reader in order to perform vending transactions when a card is inserted to pay for cycles The Card Reader can also allow the owner to program and collect audit information For detailed information on the Card Reader Communications refer to the third party Card Reader manufacturer F232215 Nameplate Location The nameplate is located at the rear of the machine and inside door Always provide the machine s serial number and model number when ordering parts or when seeking technical assistance B004C 1 Nameplate Figure 1 Replacement Parts If literature or replacement parts are required contact the source from which the machine was purchased or contact Alliance Laundry Systems at 920 748 3950 for the name and address of the nearest authorized parts distributor Customer Service For technical assistance call 920 748 3121 Ripon Wisconsin U S A F232215 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Introduction Introduction Model Number Familiarization Guide Sample Model Number C125B YVQU60001 C Model Number Prefix 125 Washer Extractor Capacity pounds dry weight of laundry B Type of E
17. ing outputs OFF dEn1 Denomination assigned for coin 1 input example 25 would mean a US quarter dEn2 Denomination assigned for coin 2 input example 100 would mean a US dollar F232215 Table 1 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 11 Operation Operating Instructions 1 Turn on main power at its source circuit breaker 2 Use left hand to press and hold door unlock button located on top left of door lock box Refer to Figure 4 3 Turn handle counterclockwise to open Refer to Figure 4 O A CHM2013N Figure 4 4 Load to capacity whenever possible DO NOT OVERLOAD Refer to Figure 5 NOTE Underloading can cause out of balance conditions that can shorten machine life 5 Close door and turn handle clockwise to horizontal position Refer to Figure 6 CHM2014N Figure 6 6 The default wash cycle will display Refer to Figure 7 NOTE Perm Press Cold is the default cycle if none is selected To avoid personal injury recommended inlet water temperature should be no higher than 125 Fahrenheit 51 Celsius W709 UOOSI WASH ADD BLEACH RINSE SPIN DOOR CHM482R Figure 5 12 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT Figure 7 7 If desired select a different cycle at this point or after satisfying vend Th
18. lectrical Control Y Actuation Y Prep for Card Reader Washer Extractor Speed Capability V Variable Speed Q Electrical Characteristics U6 Design Series 001 Option Identification varies from machine to machine Denotes Brand Model No C125BYVQUO00O1 Serial No 00000000000 Voltage 200 240 Amps 7 Required Circuit Breaker Amps 3 Hz 50 60 Wire Phase 3 Max Load 125 LB KG 18 Max Speed 470 Elec Heating N A KW Steam Press N A ps O ETL LISTED CONFORMS TO ANSI UL STD 1555 ANSI UL STD 1206 ETL_ TESTING LABORATORIES INC CORTLAND NEW YORK 13045 Product No 500000 Date Code EXAMPLE OF NAMEPLATE CHM2012N Figure 2 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232215 Control Panel Figure 3 shows the control panel Operation ADD BLEACH 13 d RINSE Ee SPIN WARM m QUICK WASH S e HOT m HEAVY SOL ZEE i HOT 4 6 x E E 7 2 8 5 m QUICK WASH gt 15 2d Ic E 8 x 3 o m m E E m o o o 5 CHM482R 1 Cycle 1 9 START Keypad 2 Cycle 2 10 Clean Filter Indicator LED 3 Cycle 3 11 Door Open LED 4 Cycle 4 Up Edit 12 Spin Cycle LED 5 Cycle 5 13 Rinse Cycle LED 6 Cycle 6 14 Add Bleach LED 7 Cycle 7 15 Wash Cycle LED 8 Cycle 8 Down Edit 16 Main LED Display Figure 3 F232215 Copyright
19. onthly ptite ert ert te tes Pei gie ege dv 15 Quarterly ia th eoe aene medien tede 18 Care of Stainless Steel mienten eneeier ii eei 19 Copyright 2008 Alliance Laundry Systems LLC All rights reserved No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher F232215 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 1 Safety Information Explanation of Safety Messages Precautionary statements DANGER WARNING and CAUTION followed by specific instructions are found in this manual and on machine decals These precautions are intended for the personal safety of the operator user servicer and those maintaining the machine Al paon DANGER indicates the presence of a hazard that will cause severe personal injury death or substantial property damage if the danger is ignored WARNING WARNING indicates the presence of a hazard that can cause severe personal injury death or substantial property damage if the warning is ignored CANON CAUTION indicates the presence of a hazard that will or can cause minor personal injury or property damage if the caution is ignored Additional precautionary statements IMPORTANT and NOTE are followed by specific instructions IMPORTANT The word IMPORTANT is used to inform the reader of specific procedures where minor machin
20. r allow the inspection and maintenance space to be blocked Install the machine on a level floor of sufficient strength Failure to do so may result in conditions which can produce serious injury death and or property damage AL camo Be careful around the open door particularly when loading from a level below the door Impact with door edges can cause personal injury SWO025 z WARNING Never touch internal or external steam pipes connections or components These surfaces can be extremely hot and will cause severe burns The steam must be turned off and the pipe connections and components allowed to cool before the pipe can be touched SW014 Safety Decals Safety decals appear at crucial locations on the machine Failure to maintain legible safety decals could result in injury to the operator or service technician To provide personal safety and keep the machine in proper working order follow all maintenance and safety procedures presented in this manual If questions regarding safety arise contact the manufacturer immediately Use manufacturer authorized spare parts to avoid safety hazards Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232215 Safety Information Operator Safety Do not bypass any safety devices in the machine NEVER insert hands or objects into Never operate the machine with a bypassed or disconnected balance basket until it has completely stopped
21. re damage to stainless steel and other components with the machine Damage of this kind is not covered by the manufacturer s warranty Locate the pump below the washer extractor s injection point to prevent siphoning of chemicals into the machine Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT 19
22. t Variable speed ONLY distribution speed during test cycle LO Low water level NEd Medium water level HI High water level CEL Display all temperatures in degrees Celsius FAr Display all temperatures in degrees Fahrenheit The first 3 digits are reserved for temperature reading C indicates degrees Celsius Table 1 Continued 10 Copyright Alliance Laundry Systems LLC DO NOT COPY or TRANSMIT F232215 Operation Table 1 Continued Display Meaning __F The first 3 digits are reserved for temperature reading F indicates degrees Fahrenheit FILL Fill error machine did not fill to programmed water level within 10 minutes dOOr Door opened during cycle SHUt door Machine user must shut door of the washer to allow the cycle to begin CAnt OPEn Control cannot unlock the door CArd Control will interpret the coin 2 input as a START signal from a Card Reader with no timing max restriction meaning the signal can last any amount of time once recognized USHI Wash 1 segment USH2 Wash 2 segment USH3 Wash 3 segment USH4 Wash 4 segment rIn1 Rinse 1 segment rIn2 Rinse 2 segment rIn3 Rinse 3 segment rIn4 Rinse 4 segment final rinse dOnE Cycle has concluded drAI Drain selected for segment also indicates in drain step during 2 speed version test cycle Flashes for a period of time for safety after power up while keep
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