Agri-Fab 190-217D-100 Yard Vacuum User Manual
Contents
1. BAM ARE ELH LLL LL 1 El a A 28 ED _E E 8 ab A gt E Ea gt EY A po Ls gt E O TT EJ ES ON SS o f 4 gt ae ae y y a _U yr fy CD UL D NOT SHOWN FULL SIZE E e VO PF m a AA BB EE sA gt A V 6 z YN See page 13 for contents of Deck Adapter hardware package Contents not included here REF DESCRIPTION klem DESCRIPTION Bolt Hex 3 8 x 3 Nylock Hex Nut 5 16 Bolt Hex 1 2 x 1 1 4 Nylock Hex Nut 3 8 Bolt Hex 3 8 x 1 1 4 Nylock Hex Nut 1 2 Bolt Hex 1 4 x 1 1 4 Pin Hair Cotter 1 8 Bolt Hex 1 4 x 1 Pin Cotter 1 8 x 1 1 2 Bolt Hex 5 16 x 3 4 Hub Cap Bolt Hex 1 4 x 3 4 Spacer Tube Bolt Hex 1 4 x 5 8 Door Support Bolt Hex 5 16 x 3 4 Thread Forming Hitch Plate Bolt Truss Head 5 16 x 3 4 Knob Washer Flat 1 4 Door Latch Washer Nylon Hitch Pin Washer Flat 5 16 Tarp Strap 25 Washer Flat 7 16 Tarp Strap Less Hooks Washer Flat 1 S Hooks Nylock Hex Nut 1 4 FN lt xS lt CHHDO A B C D E F G H J K L M N O P Wheel Support Rear Tongue Front Tongue Hose Hanger Rod Cart Body Front Panel Side Panels Rear Door Cross Brace Poly Hard Top Adapter Bracket Hitch Bracket Hose Tailgate Reinforcement Bracket Axle Latch Stand Bracket Wheels DESCRIPTI2. MOWER DECK a EN 3 NYLON WASHERS 3 1 4 STEEL WASHERS 3 1 4 x 1 HEX BOLTS FIGURE 27 10 Assemble end of hose and a hose clamp over the round opening of deck adapter and tighten clamp GO DIRECTLY TO THE OPERATION INSTRUCTIONS ON PAGE 15 OPERATION BEFORE STARTING 1 YourMow N Vac engineis shipped withoutoilor gasoline Service the Mow N Vac engine with oil and gas as instructed in the separate engine manual 2 Inspect the Mow N Vac to make sure all covers rear door vinyl boot elbow hose adapter hose and deck adapter are properly attached 3 Check tires for proper inflation 12 14 Ibs A HOW TO STOP YOUR MOW N VAC 1 To stop engine move the throttle control lever to the OFF position 2 Disconnectspark plug wire from plug to prevent accidental starting while equipment is unattended or is being worked on dd HOW TO START YOUR MOW N VAC deb 1 Check oil and gas in Mow N Vac engine Attach spark plug wire to spark plug Move choke lever on engine to CHOKE position A warm engine may not require choking 4 Move throtile control lever on engine to FAST position 5 Graspstarter handle and pull rope out slowly until engine reaches start of compression cycle rope will pull slightly harder at this point Let the rope rewind slowly 6 Pull rope with a rapid continuous full arm stroke Keep a firm grip on starter handle Let rope rewind slowly Do not let starter handle
3. 5 16 NYLOCK FIGURE 4 FIGURE 6 8 To prevent accidental tipping during the following assembly procedures lower the cartto rest upside down with the wheel support facing up as shown in figure 5 9 Align the latch stand bracket so that the tab is at the rear Fasten the bracket to the rear set of holes at the front of 12 the cart using two 1 4 x 5 8 hex bolts 1 4 flat washers and 1 4 Nylock hex nuts Use the 1 4 flat washers as shims between the bracket and the cart bed Make finger tight See figure 5 11 Assemble a spacer tube onto each end of the axle as shown in figure 7 Assemble a 1 flat washer a wheel valve stem facing out and another 1 flat washer onto the axle as shown in figure 7 Secure the wheel with a cotter pin spreading the ends so that a hub cap can fit over the pin Assemble the hub cap by pressing it onto the flat washer Repeat on other end of axle LATCH STAND 1 4 NYLOCK BRACKET HEX NUT Tab at rear SPACER TUBE WHEEL 1 4 FLAT 1 FLAT WASHER 1 FLAT WASHER HUB CAP COTTER PIN 1 4 x 5 8 HEX BOLT FIGURE 7 FIGURE 5 13 Flip the cart over so that it rests on its wheels 14 Assemble the front tongue on top of the rear tongue using three 3 8 x 3 hex bolts and 3 8 Nylock hex nuts See figure 8 HINT For easier assembly support the rear tongue with a block of wood 3 u x 3 HEX BOLT 3 8 NYLOCK HEX NUT
4. FIGURE 8 15 Assemble the hitch bracket to the fronttongue using two 3 8 x 1 1 4 hex bolts 3 8 and 3 8 Nylock hex nuts Tighten See figure 9 16 Secure the hitch pin to the hitch bracket and tongue with the hair cotter pin See figure 9 HITCH BRACKET 3 8 x 1 1 4 HEX BOLT SN Z I Sa 3 8 NYLOCK HEX NUT TONGUE FIGURE 9 ASSEMBLING VAC PARTS 17 Release the latch lock lever and tilt the cart bed back See figure 10 18 Assemble the front panel to the cart bed sliding the bottom lip of the panel in between the cart bed and the latch stand bracket Fasten the panel to the bottom and sides of the cart bed using six 1 4 x 5 8 hex bolts and 1 4 Nylock hex nuts Tighten See figure 10 19 Tighten the two bolts that you assembled to the latch stand bracket in figure 5 1 4 NYLOCK HEX NUT 1 4 x 5 8 HEX BOLT 1 4 x 5 8 T HEX BOLT a LATCH STAND BRACKET a SEE 1 4 NYLOCK j gt 7 Ss fu Y FIGURE 10 23 Assemble a door latch at each end of the cross brace using a 5 16 x 3 4 hex bolt a nylon washer and a 5 16 Nylock hex nut Place the nylon washer between the door latch and cross brace Tighten so that latch is snug but will still rotate See figure 13 20 Place a side panel on top of the cart bed flange inside the lip of the front panel Fasten the side panel to the front panel using three 1 4 x 5 8 hex bolts and 1 4 Nylock hex nuts
5. 2 1 1 1 1 2 2 4 2 2 9 9 O OANM ND Aldo ld N ND wm REPAIR PARTS FOR MODEL 501887 551887 amp 190 217D 100 MOW N VAC ADAPTER 62468 31 37 9 35 A 36 44 4 30 a Bo 43 7 a 35 82 37 13 37 90 2243 45 SSS 13 ES cee 8 35 O 5 7 5 438 8 s ADO z l gt 34 35 a 37 34 7 ES 46 9 37 49 41 i TRACTOR REPAIR PARTS FOR MODEL 501887 551887 amp 190 217D 100 MOW N VAC REF PART NO DESCRIPTION REF PART NO DESCRIPTION 24080 24078 63226 43182 43840 43085 1543 69 47810 43791 712 0421 43012 43080 40995 40998 222261 49974 46420 43792 43793 24678 24679 23836 64244 43882 sak w D N DT N k Tae Base Brace Housing Hose Hanger Bracket Ass y Ref item 16 on page 22 Bolt Hex 5 16 18 x 3 4 Bolt Hex 5 16 18 x 1 1 4 Bolt Hex 5 16 18 x 1 1 2 Washer Nylon 21 64 Nut Hex Nylock 5 16 18 Hose Adapter Impeller Housing Assembly See page 22 Knob See Item 8 Page 22 Bolt Hex 1 4 20 x 3 4 Bolt Carr 5 16 x 3 4 Engine 49 State Engine California Deflector Muffler Hose Hanger Rod Elbow Hose 6 x 84 Hose Clamp 6 Side Panel Cart Extension Front Panel Cart Extension Cross Brace Hard Top Assembly Includes 24 25 26 27 Rivet 3 16 43910 24798 48133 44790 43790 44849 44850 23540 43866 4366
6. Fasten the side panel to the cart bed flange using two 1 4 x 5 8 hex bolts 1 4 flat washers and 1 4 Nylock hex nuts Tighten See figure 11 Repeat on other side 5 16 x 3 4 HEX BOLT DOOR LATCH CROSS BRACE 1 4 x 5 8 BZ HEX BOLT o 1 4 FLAT WASHER A o o o 1 4 NYLOCK HEX NUT D 5 16 NYLOCK HEX NUT 1 4 NYLOCK 1 4 x 5 8 HEX NUT HEX BOLT NYLON WASHER FIGURE 11 A FIGURE 13 21 Screw a 1 4 Nylock hex nut approximately half an inch onto a 1 4 x 1 hex bolt Insert the bolt into the hole shown in figure 12 in the side of the cart Fasten the bolt to the cart using a 1 4 Nylock hex nut Tighten so that the nut is flush with the end of the bolt Repeat on the other side See figure 12 22 Assemble the cross brace to the top rear holes in the side panels using four 1 4 x 5 8 hex bolts and 1 4 Nylock hex nuts See figure 12 24 Install the poly hard top using fourteen 1 4 x 3 4 hex bolts and 1 4 flat washers on the outside and fourteen 1 4 flat washers and 1 4 Nylock hex nuts on the inside Tighten See figure 14 POLY HARD TOP 1 4 NYLOCK 1 4 x 5 8 HEX NUT HEX BOLT 1 4 NYLOCK 1 4 x 1 1 4 FLAT HEX BOLT WASHER 1 4 x 3 4 HEX BOLT x R 1 4 NYLOCK HEX NUT HEX NUT FIGURE 14 FIGURE 12 25 Assemble a shorttarp strap to rear door usingone 1 4 x 1 1 4 hex bolt two 1 4 flatwash
7. 1 Clean the engine and the entire unit thoroughly 2 Refer to engine manual for correct engine storage instructions 3 If storing in an unventilated or metal storage shed coat metal parts with light oil or silicone to prevent rust 4 Store unit in a clean dry area TROUBLESHOOTING PROBLEM Engine fails to start Loss of power operation erratic Engine overheats Too much vibration Unit does not discharge POSSIBLE CAUSE S Spark plug wire disconnected Safety switch not contacted Fuel tank empty or stale fuel Fuel shut off valve closed if so equipped Faulty spark plug Spark plug wire loose Unit running on CHOKE Blocked fuel line or stale fuel Water or dirt in fuel system Carburetor out of adjustment Dirty air cleaner Carburetor not adjusted properly Engine oil level low Loose parts or damaged impeller Discharge chute elbow clogged Foreign object lodged in impeller Mow N Vac cart is full Refer to the engine manual packed with your unit NOTE For repairs beyond the minor adjustments listed above please contact your nearest authorized service dealer CORRECTIVE ACTION Connect wire to spark plug Correctly install hose adapter nozzle Fill tank with clean fresh fuel Open fuel shut off valve Clean adjust gap or replace Connect and tighten spark plug wire Move choke lever to OFF position Clean
8. 8 24 x 2 3 4 Lockwasher 3 8 Flat Washer 13 32 x 1 1 4 Nut Whizlock 5 16 18 Harness Adapter ONOnKRWD GOD WJ N UQ A ld Ss o 0 22 Keep this sheet in a safe place for future reference Use this guide to determine if a slope is safe for the operation of your tractor and Mow N Vac Refer also to the instructions in your vehicle owners manual au Di SIGHT AND HOLD THIS LEVEL WITH A VERTICAL TREE s ae Gia GE GUS A POWER POLE i e EE A CORNER OF A BUILDING I I A OR A FENCE POST CAUTION Do not operate your tractor and Mow N Vac on a slope in excess of 10 degrees Be sure of your tractor s towing and braking capabilities before operating on a slope Avoid any sudden turns or maneuvers while on a slope 23 SpeedEP a f the fastest way to purchase parts www speedepart com REPAIR PARTS Agri Fab Inc 303 West Raymond Sullivan IL 61951 217 728 8388 www agri fab com This document or manual is protected under the U S Copyright Laws and the copyright laws of foreign countries pursuant to the Universal Copyright Convention and the Berne convention No part of this document may be reproduced or transmitted in any form or by any means electronic or mechanical including photocopying or recording or by any information storage or retrieval system without the express written permission of Agri Fab Inc Unauthorized uses and or reproductions of this manual will s
9. fuel line fill tank with clean fresh gasoline Disconnect fuel line at carburetor to drain fuel tank Refill with fresh fuel Adjust carburetor Service air cleaner Adjust carburetor Fill crankcase with proper oil Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts Make all necessary repairs If vibration continues have unit serviced by an authorized service dealer Stop engine immediately and disconnect spark plug wire Clean inside of housing and discharge chute elbow Stop engine immediately and disconnect spark plug wire Remove lodged object Empty cart NOTES PARTS REPAIR PARTS FOR MODEL 501887 551887 8 190 217D 100 CART BODY 25 A cm 26 24 S Cart Body 43088 Washer Flat 1 4 Tailgate Reinforcement Bracket 63917 Tongue Weldment Ass y Rear Wheel Support 63155 Tongue Weldment Ass y Front Latch Stand Bracket 24614 Latch Lock Lever Axle Wheel 1 Dia 23475 Hitch Bracket Wheel w Tire 15 x 6 00 43884 Hitch Pin Cotter Pin 1 8 Dia x 1 1 2 43343 Pin Hair Cotter 1 8 Washer Flat 1 43087 Hex Bolt 3 8 16 x 1 1 4 Spacer Tube 1 1 4 x 2 Lg 23838 Door Support Hub Cap HA21362 Nut Hex Nylock 3 8 16 Hex Bolt 1 4 20 x 5 8 47407 Hex Bolt 5 16 18 x 3 3 4 Hex Nut 1 4 20 Nylock 47408 Spring Extension Truss Hd Bolt 5 16 18 x 3 4 43574 Hex Bolt 3 8 16 x 3 Spacer 47810 Hex Nut 5 16 18 Nylock N O NOOO ND
10. reinforcement bracket as shown in figure 2 Fasten the reinforcement bracket and the door supports to the bottom of the cart using four 5 16 x 3 4 truss head bolts and 5 16 Nylock hex nuts Do not tighten yet See figure 2 4 Fasten the tailgate reinforcement bracket to the sides of the cart body using four 1 4 x 5 8 hex bolts and 1 4 Nylock hex nuts as shown in figure 2 Do not tighten yet 1 4 NYLOCK HEX NUT 1 4 x 5 8 HEX BOLT 5 16 x 3 4 TRUSS HEAD BOLT TAILGATE REINFORCEMENT 5 16 NYLOCK BRACKET HEX NUT FIGURE 2 5 Pull the cart body halves together Tighten the four truss head bolts in figure 2 Tighten the four hex bolts in figure 2 Tighten the three hex bolts in figure 1 keeping the bottom aligned and pulled together 6 Carefully flip the cart end for end so that it rests on the tailgate reinforcement bracket See figure 3 FIGURE 3 7 Assemble the wheel support to the bottom of the cart 10 Position the rear tongue on the wheel support and the using eight 5 16 x 3 4 truss head bolts and 5 16 Nylock latch stand bracket Assemble the axle through the wheel hex nuts as shown in figure 4 Heads of bolts go on the support and the tongue See figure 6 inside of cart Tighten IMPORTANT Make sure the tongue is securely locked to the latch stand bracket by the latch lock lever 5 16 x 3 4 TRUSS HEAD BOLT TONGUE REAR WHEEL
11. small children Also keep area clear of pets Check fuel before starting engine Do not fill fuel tank indoors or when engine is running or while engine is hot Wipe off any spilled fuel before starting engine Engine and muffler get hot Do not touch To avoid fire hazard keep clean of debris and other accumulations Never store Mow N Vac with fuel in tank Allow engine to cool before storing in any enclosure Do not change engine governor settings Do not operate engine if air cleaner or cover is removed except for adjustment Removal of these parts could create a fire hazard Keep hands feet face long hair and clothing out of inlet and discharge area There are ROTATING BLADES inside these openings Before cleaning repairing or inspecting make certain all moving parts come to a complete stop Disconnect spark plug wire and keep wire away from plug to prevent accidental starting Keep throttle control lever in stop position If the Mow N Vac should become blocked with debris at any point shut engine off and wait until the impeller comes to a complete stop before attempting to remove the obstruction Disconnect spark plug wire to prevent accidental starting If the cutting mechanism strikes a foreign object or if your Mow N Vac should start to vibrate abnormally stop the engine immediately disconnect the spark plug wire and move the wire away from the spark plug Allow the machine to stop and take the following steps a In
12. snap back against starter 7 Repeat instructions in two preceding paragraphs until engine fires When engine starts move choke control gradually to RUN position WARNING Never fill fuel tank indoors or with the engine running or while the engine is hot Do not smoke while filling tank CAUTION The muffler and adjacent areas are hot WARNING Never start or run the engine without all covers being properly attached to the blower housing and cart Oh 15 HOW TO USE YOUR MOW N VAC de 1 Inspect the Mow N Vac to make sure all covers rear door vinyl boot elbow hose adapter nozzle hose and deck adapter are properly attached 2 Check tires for proper inflation 12 14 Ibs Check oil and gas in Mow N Vac engine 4 Begin operation atlow speed adjusting forward speed to match grass height and or moisture condition to prevent clogging 5 Do not attempt to vacuum up any material other than vegetation found in a normal yard such as light branches leaves twigs etc dh To empty cart shut off tractor engine and set brake Shut off Mow N Vac engine Remove rear door from cart Release the latch holding cart down to the tongue by pulling up on the latch lever See figure 28 dh 10 Using a rake or suitable tool pull the grass clippings and or leaves out of cart 11 After cart is emptied secure cart to tongue with latch and reattach the rear door and vinyl boot CAUTION Vehicle braking and stabil
13. 1 43088 1509 90 47189 47630 23789 43351 712 3083 43352 43081 43830 23560 23825 23826 23827 62468 49942 Washer Flat 3 16 Boot Mounting Strap Hard top Boot Poly Rear Door Strap Tarp 25 S Hook 32 Strap Tarp Less Hooks Hitch Plate Bolt Hex 1 4 20 x 5 8 Bolt Hex 1 4 20 x 1 Washer 1 4 STD Bolt Hex 1 4 20 x 1 1 4 Nut Hex Nylock 1 4 20 Screw Self Tap 5 16 18 x 3 4 Door Latch Bolt Hex 1 2 13 x 1 1 4 Nut Hex Nylock 1 2 13 Washer Flat 7 16 Washer 5 16 STD Adapter Deck Bracket Deck Adapter Mounting Strap Angle Bracket Mounting Bracket Deck Adapter Kit Includes parts in box shown on page 20 Owner s Manual SpeedEP ali 4 the fastest way to purchase parts www speedepart com REPAIR PARTS FOR MODEL 501887 551887 amp 190 217D 100 MOW N VAC IMPELLER HOUSING ASSEMBLY REF PART NO DESCRIPTION REF PART NO DESCRIPTION 629 0241A Harness Wire 725 3166 24634 Housing Ass y Inner 726 0272 24633 Housing Ass y Outer 731 1613 43182 Bolt Hex 5 16 18 x 3 4 24958 710 0772 Bolt Hex 5 16 24 x 2 24606 710 1268 Screw Self Tap 10 16 x 3 8 719 0330A 43063 Bolt Hex 5 16 18 x 1 63924 712 0421 Knob 710 1273 48848 Nut Nylock Jam 5 16 18 43003 43086 Lock Washer 5 16 736 0247 723 0438 Seal Rubber 46584 725 1700 Cover Switch 629 0923 Snap Mount Switch Clamp Cover Switch Hose Hanger Bracket Spacer Housing Adapter Mounting Impeller Assembly Bolt Hex 3
14. Agriefah OWNERS MANUAL Model No s 501887 551887 190 217D 100 Includes Deck Adapter 62468 MOW N VAC IMPORTANT The engine is shipped without oil Add oil before starting the engine CAUTION Read Rules for Safe Operation and Instructions e Safety Carefully e Assembly e Operating e Maintenance e Repair Parts SpeedEP a f the fastest way to purchase par s www speedepart com PRINTED IN U S A FORM NO 49942 Rev 04 23 09 TABLE OF CONTENTS SAFETY RULES culta aia 3 4 STORAGE maaac Gacka SEE E 16 FULL SIZE HARDWARE CHART 2222 5 13 TROUBLESHOOTING ooconnnccccocccoccnnncccnnncncconannnonononoos 17 CARTON CONTENTS 6 REPAIR PARTS ILLUSTRATIONS 19 20 22 ASSEMBILY cod 7 REPAIR PARTS LISTS ccccccccccceeceeeseseeees 19 21 22 OPERATION tey zy a OE La estad 15 SLOPE GUIDE ness az dE OD EO OWE 23 MAINTENANCE oriire areae erana neia aaeain RAEE 16 PARTS ORDERINGi a eniran eonan rinane anane 24 OPTIONAL ACCESSORY MODEL NO 45 0253 12 FT REMOTE HOSE KIT The Remote Hose Kit Model 45 0253 provides 12 x 5 diameter hose to clean around shrubs patios window wells and other areas not accessible to the tractor WARNING This unit is equipped with an internal combustion engine and should not be used on or near unimproved forest covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meet
15. CTOR HITCH FRAME ATTACH SQUARE E MOW N VAC HERE PZ NA e 7 16 FLAT WASHER d 1 2 NYLOCK HEX NUT TRACTOR E A sa HITCH FRAME 000 TAPERED dept FIGURE 21 BEFORE PROCEEDING look in the fold out sheets to find the template for your mower deck If written instructions are printed on the template follow those instructions instead of the instructions in this manual ASSEMBLING THE DECK ADAPTER 462468 NOTE Not all of the hardware will be used for any one TOTHE MOWER DECK particular fit up 1 Identify and cut out the template for your brand and size mower deck If there is no template included for your deck size you can make your own template by marking around a piece of cardboard held against the Contents of Hardware Pack for Deck Adapter edge of the deck s discharge opening Key Qty 2 FOLLOW THE INSTRUCTIONS PRINTED ON THE TEMPLATE If there are no instructions use the following instructions as a general guide Hex Bolt 5 16 x 1 1 4 Hex Bolt 1 4 x 1 3 Tape the template to the face of the adapter about Carriage Bolt 5 16 x 3 4 1 2 from front and 1 4 down from top for deeper Hex Nylock Nut 5 16 decks For shallow decks position template low Hex Nylock Nut 1 4 enough that adapter will not extend below bottom Flat Steel Washer 1 4 Std of deck Mark outline of template on face of adapter Flat Washer 5 16 Std using white crayon nail or scriber Drill a starting hole Nylon Washer
16. ON 1 Atthe beginning of each season lubricate the latch latch pivot bolt and the axle where the hitch tongue pivots with a light machine oil 2 Atleast once a season grease or oil the wheel bearings Use automotive wheel bearing type grease or 20 weight oil WARNING Always stop engine and disconnect spark plug wire before cleaning lubricating or before performing any repairs or maintenance ENGINE MAINTENANCE 1 Check oil level before each use Maintain engine oil as instructed in the separate engine manual 2 Service air cleaner every 25 hours under normal conditions Clean every few hours under extremely dusty conditions Poor engine performance and flooding usually indicates that the air cleaner should be serviced To service the air cleaner refer to the separate engine manual 3 The spark plug should be cleaned and the gap reset once aseason Spark plug replacementis recommended at the start of each season Check the engine manual for correct plug type and gap specifications CLEANING 1 Make sure the cart the side and front panels and top are cleaned after each use Grass clippings and leaves left in the cart will mildew and cause damage if not cleaned out 2 Cleanthe engine regularly with a cloth or brush Keep the cooling fins on the engine housing clean to permit proper air circulation which is essential to engine performance and life Be sure to remove all dirt and debris from muffler area STORAGE
17. ON Elbow Engine Base Assembly Deck Adapter Hose Clamp Hose Adapter Nozzle ASSEMBLY This unit is shipped WITHOUT GASOLINE or OIL After assembly see separate engine manual for proper fuel and engine oil recommendations TOOLS REQUIRED FOR ASSEMBLY 1 Screwdriver 1 Pliers 2 7 16 Wrenches 2 1 2 Wrench 2 9 16 Wrenches 2 3 4 Wrenches only if figure 22 on page 12 is used REMOVAL OF PARTS FROM CARTONS 1 Remove the hardware packs and all loose parts from the cartons 2 Lay out and identify parts shown in carton contents 3 Lay out and identify parts in the hardware packs Keep contents of each hardware package separate ASSEMBLING CART BODY 1 Place cart body halves upright on a smooth level surface such as a garage floor or a paved driveway See figure 1 A 2 Assemble cart body halves together using three 1 4 x 5 8 hex bolts and 1 4 Nylock hex nuts as shown in figure 1 Do not tighten yet CAUTION Donotleave the cart unattended in upright position during assembly A falling cart can cause personal injury Pay close attention to the stability of the cart while it remains in an upright position For best stability assemble on a smooth level surface 1 4 x 5 8 HEX BOLT 1 4 NYLOCK HEX NUT FIGURE 1 3 Fit the tailgate reinforcement bracket over the end of the cart bed Position the two door support brackets on the bottom of the
18. ers and one 1 4 Nylock hex nut Assemble an S hook through loose end of strap See figure 15 Repeat on other side of door 26 Assemble door to rear of cart by resting bottom of door on door supports and pushing top of door in against cross brace Secure top of door using door latches on each side See figure 15 27 Hook both the tarp straps onto the 1 4 x 1 hex bolts in the sides of the cart See figure 15 DOOR LATCH 1 4 x 1 1 4 HEX BOLT CL 1 4 FLAT WASHER I Le STRAP SHORT sd Ss HODR 1 4 NYLOCK SUPPORTS HEX NUT 1 4 x 1 HEX BOLT 1 4 FLAT FIGURE 15 28 Attach the engine impeller housing assembly to the upper slots in the angles welded to the tongue Use four 5 16 x 3 4 hex bolts 5 16 flat washers and 5 16 nylock nuts Washers go between bolt heads and slots in welded angles Tighten See figure 16 5 16 FLAT WASHER 5 16 x 3 4 HEX BOLT WELDED ANGLES FIGURE 16 29 Assemble the elbow to the impeller housing using four 5 16 x 3 4 self tapping hex bolts and four nylon washers Push while turning to help start the bolts into the unthreaded holes Tighten See figure 17 30 To center the elbow with the opening in the hard top a Push the vinyl boot back inside the opening b Loosen by approximately 1 2 turn each the four bolts that you assembled in figure 16 c Slide the engine in the slots until the elbow is centered with the opening in the hardtop d Retighten
19. glasses and gloves Avoid loose fitting clothes e Keep the area of operation clear of all persons particularly small children and pets e Keep all shields and guards e g upper chipper chute extension discharge chute nozzle assembly in place and securely attached e Check discharge boot frequently for wear Replace if worn or damaged e If unit becomes clogged or jammed shut off engine right away Do Not attempt to clear clog or jam with engine running e Muffler and engine get hot and can cause burns Do Not Touch To avoid a fire hazard keep leaves grass and other combustible debris off hot muffler and engine e Do Not attempt to remove or attach vac nozzle or optional Hose Kit with engine running e Do Not operate unit unless nozzle or optional Hose Kit is secured in place e Do Not fill gas tank while engine is running Allow engine to cool at least 2 minutes before refueling DANGER HAZARDOUS ROTATING BLADES INSIDE KEEP HANDS AWAY FROM ALL OPENINGS DO NOT REMOVE OR ATTACH HOSE HOSE ADAPTER ELBOW OR OPTIONAL HOSE KIT WHEN ENGINE IS RUNNING NOTICE ENGINE WILL NOT RUN WITHOUT HOSE ADAPTER INSTALLED ON BLOWER HOUSING SEE OWNERS MANUAL 4WARNING MUFFLER AND y DY ADJACENT AREAS MAY EXCEED 150 F AV S O EL MOTOR NO FUNCIONAR SIN INSTALACION DEL ADAPTADOR DE LA MANGUERA SOBRE LA CUBIERTA DEL SOPLADOR VEA EL MANUAL DE OPERADOR 777 5863 HARDWARE PACKAGE CONTENTS SHOWN FULL SIZE
20. he Mow N Vac to its full capacity without checking the capability of the towing vehicle to safely pull and stop with the Mow N Vac attached Before operating on any grade hill refer to the safety rules in the vehicle owner s manual concerning safe operation on slopes Also refer to the SLOPE GUIDE on page 23 of this owner s manual Do not operate on slopes in excess of 10 degrees STAY OFF STEEP SLOPES Follow the maintenance instructions outlined in this manual v Look for this symbol to point out important safety precautions It means Attention Become alert Your safety is involved DANGER This Mow N Vac was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This unit is capable of amputating fingers and hands and throwing objects Failure to observe the following safety instructions could result in serious injury or death A WARNING TO AVOID SERIOUS INJURY e Read Owner s Manual and all safety labels on machine before starting and using machine e Do Not remove top cover or attempt to empty contents of cart while engine is running e Do Not stand behind cart in exhaust discharge area while engine is running e Keep hands feet face long hair and clothing out of chipper inlet vac inlet and discharge area There are ROTATING BLADES inside these openings e Wear approved safety
21. ing applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester muffler is available at you nearest engine authorized service center A SAFETY A Any power equipment can cause injury if operated improperly or if the user does not understand how to operate the equipment Exercise caution at all times when using power equipment Read and follow allinstructions in this manual before attempting to assemble or operate this equipment Failure to comply with these instructions may result in personal injury Keep this manual in a safe place for future reference and for ordering replacement parts Read this operating and service instruction manual carefully Be thoroughly familiar with the controls and proper use of this power vacuum Read the vehicle owners manual and vehicle safe operation rules before using this equipment Never allow children under 16 to operate this Mow N Vac Children 16 years and older should only operate under close parental supervision Do not allow anyone to operate this equipment without proper instructions Do not allow passengers to ride on this equipment or on the towing vehicle Keep the area of operation clear of all persons particularly
22. inside the outline then use a saber saw or key hole Mounting Strap saw to cut out the opening See figure 23 Angle Bracket Mounting Bracket onwn amp PP AC2IOTMUOW gt y JI 1 4 DOWN IMPORTANT Keep cut off as close to the top edge as possible SHOWN FULL SIZE Paa T _D IL A B c gt CA E U U E AA G _H E Ko o NOT SHOWN FULL SIZE 1 2 FROM FRONT FIGURE 23 PERFORM THIS STEP ONLY IF NECESSARY JR K LO gt 4 Remove the mower discharge deflector from your Sb 2 mower deck if necessary to attach deck adapter Save the deflector and hardware for remounting deflector FIGURE 22 CAUTION Mower deflector must be replaced when Vac System deck adapter A is removed Do Not operate mower unless adapter or deflector is in place and properly mounted DECK ADAPTER 5 Position the adapter over the deck opening and check for fit of cutout as shown in figure 24 Trim cutout if necessary to allow tilting of adapter keeping the fit as close as possible for best vacuum suction NOTE Make sure adapter clears gauge wheels on mower deck DECK ADAPTER MOWER DECK Curl on deck may be located outside of adapter or inside depending on deck opening design FIGURE 24 6 Holding the adapter bracket and the deck adapter together position the deck adapter on the mower deck Keeping the edge of deck adapter as close as p
23. ity may be affected with the addition of an accessory or an attachment Be aware of changing conditions on slopes WARNING Should your Mow N Vac become clogged shut off tractor and Mow N Vac engines Before attempting to unclog remove wire from spark plug to prevent accidental starting COND CAUTION To avoid possible injury be sure that no one is near the cart before releasing the latch FIGURE 28 MAINTENANCE CUSTOMER RESPONSIBILITIES e Read and follow the maintenance schedule and the maintenance procedures listed in this section MAINTENANCE SCHEDULE Fill in dates as you complete regular service Check for loose fasteners Check soft vinyl boot X Check tire pressure x Check engine oil level x Service Dates HATE ET O o RA E E O O E E EJ Clean YO Iixtixl pot tf if Y Maintain engine per instructions below and in engine manual BEFORE EACH USE CHECK FOR LOOSE FASTENERS 1 Make a thorough visual check of the Mow N Vac for any bolts and nuts which may have loosened Retighten any loose bolts and nuts CHECK VINYL BOOT 2 Check the soft vinyl boot on front of hard top for wear Replace if worn or damaged CHECK TIRE PRESSURE 3 Check tire pressure regularly Recommended tire pressure is 12 14 Lbs CHECK ENGINE OIL LEVEL 4 Check oil level before each use Maintain engine oil as instructed in the separate engine manual LUBRICATI
24. ossible to the offset in the adapter bracket see if the slot in the adapter bracket can be aligned with one or two of the deflector holes in your mower deck s discharge opening If the bracket can not be located correctly using existing holes it will be necessary to drill one or two 5 16 diameter holes in the deck See figure 25 Use existing holes or drill 5 16 diameter hole or holes ADAPTER BRACKET MOWER DECK Keep edge of adapter as close as possible to offset in bracket FIGURE 25 7 Assemble the adapter bracket to the deck using two 5 16 x 1 hex bolts 5 16 flat washers and 5 16 Nylock hex nuts See figure 26 NOTE It may be necessary to use extra 5 16 flat washers to shim under the bracket next to the deck surface Ten extra washers have been furnished as shims See figure 26 2 5 16 NYLOCK HEX NUTS ADAPTER BRACKET 516 flat washers used as needed for shims to adjust for variations in decks 78 5 16 x 1 HEX BOLT FIGURE 26 8 With deck adapter positioned correctly over the discharge opening use the adapter bracket as a template and drill three 9 32 diameter holes in the top of the deck adapter See figure 27 9 Bolt deck adapter to bracket using three 1 4 x 1 bolts nylon washers 1 4 flat washers and 1 4 Nylock hex nuts Nylon washers should be against the inside of the deck adapter See figure 27 DECK ADAPTER 3 1 4 NYLOCK HEX NUTS ADAPTER
25. spect for damage b Repair or replace any damaged parts c Check for loose parts and tighten to assure continued safe operation Check all bolts for tightness at frequent intervals to help insure safe operation Check vinyl hard top boot frequently for wear Replace if worn or damaged Never operate Mow N Vac unless deck adapter hose hose adapter nozzle discharge chute elbow and top cover are properly attached in their place Do not remove top cover or attempt to empty contents of cart while engine is running Never attempt to change hose adapter nozzle or to install remote hose attachment when engine is running Keep all shields and guards e g discharge chute elbow and hose adapter nozzle in place and securely attached Always wear safety glasses or other suitable eye protection when operating or maintaining this equipment Do not stand behind cart in exhaust discharge area while engine is running Do not operate this equipment while intoxicated or while taking drugs or medication that impairs the senses and reactions When using this equipment start with the vehicle transmission in first low gear and then gradually increase speed only as conditions permit Operate this equipment at reduced speed on rough terrain along creeks and ditches and on slopes to prevent tipping or loss of control Do not drive too close to a creek or ditch Vehicle braking and stability are affected by the addition of this equipment Do not fill t
26. the four bolts that you loosened 31 Pull the vinyl boot onto the end of the elbow Center elbow between sides of opening WASHER 5 16 x 3 4 HEX BOLT Thread Forming id 4 Loosen 4 bolts 1 4 turn each FIGURE 17 32 Assemble the hose adapter nozzle to the front of the impeller housing and secure with the three knobs Make sure that the switch actuator bracket contacts the switch on the housing See figure 18 HOSE ADAPTER NOZZLE SWITCH ACTUATOR BRACKET FIGURE 18 33 Place a hose clamp onto end of hose Push hose onto hose adapter nozzle Tighten hose clamp onto hose and hose adapter Do not collapse hose adapter when tightening clamp See figure 19 34 The remaining hose clamp will later be used to fasten the other end of the hose to the deck adapter HOSE ADAPTER NOZZLE FIGURE 19 35 Place the hose hanger rod assembly into the hose hanger bracket on the impeller housing assembly See figure 20 36 Loop the 25 tarp strap under the hose Fasten the hooks to the hose hanger rod See figure 20 FIGURE 20 37 Assemble the hitch plate to the tractor hitch if a Your tractor has a square straight hitch frame to help prevent binding b Your tractor has a lightweight hitch frame that needs reinforcing for towing the Mow N Vac Use a 1 2 x 1 1 4 hex bolt a 7 16 flat washer and a 1 2 Nylock hex nut See figure 21 1 2 x 1 1 4 HEX BOLT TRA
27. ubject such unauthorized user to civil and criminal penalties as provided by the United States Copyright Laws O 2002 Agri Fab Inc
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