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a/d/s/ iSeries Network Card User Manual
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1. e e gt 0 180 195 200 210 220 Reset The instrument automatically resets after the last menu of the Configuration Mode has been entered After the instrument resets it advances to the Run Mode 53 PART 4 SPECIFICATIONS Accuracy 0 5 C temp 0 03 reading process Resolution 1 0 1 10 uV process Temperature Stability 1 RTD 0 04 C C 2 TC 25 C 77 F 0 05 C C Cold Junction Compensation 3 Process 50 ppm C NMRR 60 dB CMRR 120 dB A D Conversion Dual slope Reading Rate 3 samples per second Digital Filter Programmable Remote Programmer Display optional 4 digit 9 segment LED 21mm 0 83 red green and amber programmable colors for process variable set point and temperature units Warm up to Rated Accuracy 30 min INPUT Input Types Thermocouple RTD Analog Voltage Analog Current Thermocouple Type ITS90 J K T E R S B C N L Thermocouple Lead Resistance 100 ohm max RTD Input ITS 68 100 500 1000 Q Pt sensor 2 3 or 4 wire 0 00385 or 0 00392 curve Voltage Input 0 to 100 mV 0 to 1 V 0 to 10 Vdc Input Impedance 10 MQ for 100 mV 1 MQ for 1 or 10 Vdc Current Input 0 to 20 mA 5 ohm load Configuration Single ended Polarity Unipolar Step Response 0 7 sec for 99 9 Decimal Selection None 0 1 for temperature None 0 1 0 01 or 0 001 for process Setpoint Adjus
2. 000 0000 25 Flow Chart for Alarm 2 Menu 0000 eat 29 Flow Chart for Loop Break Time Field Calibration 30 Flow Chart for Output 1 Menu 32 Flow Chart for Analog Output Menu 39 Flow Chart for Ramp and Soak Menu aaaaeaaaeeeeeeeaeeeeeeeeen 41 Flow Chart for ID Code Menu 43 Flow Chart for Communication Option Menu 45 Flow Chart for Display Color Selection Menu 51 LIST OF TABLES Optional Remote Programmer Front Panel Annunciators 5 CONMECLONRS EE 6 Fuse Reouirement ennta 7 TC Wire Color Chart 8 Button Function in Configuration Mode ee 14 Conversion Table 24 Input Properties is ss ui klak na 58 Factory Preset Vallies 1 siss sirka klakann 59 NOTES WARNINGS and CAUTIONS Information that is especially important to note is identified by following labels e NOTE WARNING or CAUTION IMPORTANT TIP NOTE Provides you with information that is important to successfully setup and use the Programmable Digital Meter CAUTION or WARNING Tells you about the risk of electrical shock CAUTION WARNING or IMPORTANT Tells you of circumstances or practices that can effect the instrument s functionality and must refer to accompanying documents gt gt Tip ss TIP Provides you helpful hints PART 1 INTRODUCTION 1 1 Description This device can be purchased as a controller with outputs
3. Figure 2 10 Snubber Circuits Wiring Hookup dc CONTROLLED SSR USED WITH TEMPERATURE CONTROLLER WITH dc VOLTAGE SSR DRIVER OUTPUT TEMPERATURE dc INPUT CONTROLLER CONTROL SSR LOAD SIDE SIDE HEATER es A e ei L Vac Vac fee 0 or 5 Vd es a or c FAST BLOW TYPICALLY FUSE ac CONTROLLED SSR USED WITH TEMPERATURE CONTROLLER WITH MECHANICAL RELAY OUTPUT TEMPERATURE CONTROLLER CONTROL SIDE HEATER e e Vac Vac es e FAST BLOW Vac FUSE DRIVING TEMPERATURE CONTROL SIDE CONTROLLER LOAD La RESISTOR HEATER Vac Vac e e ER FAST BLOW Vac FUSE DRIVING SSR Figure 2 11 Typical Applications 12 This device may have a programmable serial communication output The RS 232 and RS 485 Output Connections are shown below H Tx Rx CH e gt foe NI Kei LO Ka NI 1234 567 8910 Figure 2 12 Serial Communication a RS 232 Output Wiring Hookup b RS 485 Output Wiring Hookup This device has built in excitation The connections are shown below Excitation is not available if communication C24 or low power DC option is installed Figure 2 13 Excitation Output 13 PART 3 OPERATION Configuration Mode 3 1 Introduction The following configuration section is explained by using the Optional Remote Programmer Display you may also configure your device on your computer using the Serial C
4. number Press Q amp 8 Press and buttons to enter your new ID Code number Press 9 Display shows ESE stored message momentarily and then advances to the GMM Full Security Submenu 43 ENTERING OR CHANGING YOUR DEFAULT ID CODE Press Press Enter HE menu Repeat steps from 1 to 3 10 Display advances to MEME Change ID Code Submenu 11 Display shows HEE message with flashing 13t digit If you want to change your default ID Code you can do it now otherwise press and menu will skip to Full Security Submenu Press O amp 12 Press and buttons to enter your new ID Code number Press 13 Display shows BEI stored message momentarily and then advances to the BEIN Full Security Submenu FULL SECURITY LEVEL SUBMENU Press Press Press 14 Display flashes HI Enable or BER Disable 15 Scroll through the available selections Enable or Disable 16 Display shows EIE stored message momentarily and then advances to EME Setpoint ID Submenu If Full Security Level is Enabled and the user attempts to enter the Main Menu they will be prompted for an ID Code The ID Code should be correct to enter the instrument Menu item SETPOINT ID SECURITY LEVEL SUBMENU Press Press Press This Security Level can be functional only if B N Security Level is Disabled 17 Display flashes Enable or EET Disable 18 Scroll through the availab
5. Figure 2 1 Optional Remote Programmer Front Panel Table 2 1 Optional Remote Programmer Front Panel Annunciators 1 Output 1 Setpoint 1 Alarm 1 indicator 2 Output 2 Setpoint 2 Alarm 2 indicator C C unit indicator F F unit indicator Changes display to Configuration Mode and advances through menu items Used in Program Mode and Peak Recall Used in Program Mode and Valley Recall Accesses submenus in Configuration Mode and stores selected values 0 0 0 See Part 3 Operation Configuration Mode 2 2 Front Panel Connections The front panel connections are shown in Figures 2 2 and 2 3 RS232 485 STX a RIN 8 5 85 Rx 7 7 RB a 23 o RTN E oss 6 6 1 Rao e Tel Ze Es Lin 51 5 S135 Le RIN ay 2 SC 4 al ASS NJ CUR s si a ll SL 313 SEKR IIvoL o Z 2 2 w di 10 10 RTD 1000 500 Q PROCESS CURRENT a Es 2 SES alje 5 5 2 5 al s S pge as ra elas Oloo GIE 3 3 3 EE eal l 2 2 1 rt 107 wj AL1 HS O d aoe N RTD 100 0 PROCESS
6. The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS consult following information available BEFORE NEWPORT for current repair charges Have the contacting NEWPORT following information available BEFORE contacting P O number under which the product was NEWPORT PURCHASED 1 P O number to cover the COST of Model and serial number of the product the repair under warranty and 2 Model and serial number of product and Repair instructions and or specific 3 Repair instructions and or specific problems problems relative to the product relative to the product NEWPORT s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering NEWPORT is a registered trademark of NEWPORT Electronics Inc Copyright 2006 NEWPORT Electronics Inc All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without prior written consent of NEWPORT Electronics Inc For immediate technical or application assistance please call q 800 NEWEOAT Newport Electronics Inc 2229 South Yale Street Santa Ana CA 92704 U S A TEL 714 540 4914 FAX 203 968 7311 Toll Free 1 800 639 7678 www n
7. b Output 1 Alarm 2 amp Analog Out Analog Output is available only if the Analog Output option board is factory installed It is required that you put the controller in the Standby Mode for any configuration change other than Set Points amp Alarms ANALOG CURRENT OUT VOLTAGE Figure 3 9 Flow Chart for Analog Output Retransmission ENTER ANALOG OUTPUT MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to s Analog Output Menu Press 4 Display advances to Analog Output D or Current Voltage Submenu and flashes the previous selection CURRENT VOLTAGE SUBMENU Press 5 Display flashes HMA Current or Voltage Press Q 6 Scroll through the available selection Current or Voltage Example Motel Press 7 Display shows EEE stored message momentarily and then advances to Submenu only if it was changed otherwise press to advance to Reading 1 Submenu 39 READING 1 Press 8 Display flashes 1St digit of previous Reading 1 value Press O amp 9 Enter Reading 1 value Example 0000 Press 10 Display advances to Out 1 Submenu OUT 1 Press 11 Display flashes 1St digit of previous Out 1 value Press amp 12 Enter Out 1 value Example 00 00 Press 13 Display advances to Reading 2 Submenu READING 2 Press 14 Display flashes 1
8. newportUS com and the Meter Bezel Design are trademarks of NEWPORT Electronics Inc PATENT NOTICE This product is covered by one or more of the following patents U S Pat No Des 336 895 5 274 577 6 243 021 CANADA 2052599 2052600 ITALY 1249456 1250938 FRANCE BREVET No 91 12756 SPAIN 2039150 2048066 UK PATENT No GB2 249 837 GB2 248 954 GERMANY DE 41 34398 C2 The fe is a Trademark of OMEGA Engineering Inc Used Under License Other US and International Patents pending or applied for This device is marked with the international caution symbol It is important to read the Setup Guide before installing or commissioning this device as it contains important information relating to safety and EMC TABLE OF CONTENTS Part 1 Introduction isss nakran annara a aa kb 2 1 1 Description raka unna lan 2 1 2 Safety Considerations rr 3 1 3 Before You Begin sua skan ana kala 4 Rat SU SOG i EO Ee 5 2 1 Optional Remote Programmer Front Panel 5 2 2 Front Panel Connections 0 0 0 cceeeeeseeeeeeeseeeseenteeneeenee 6 2 3 Electrical Installation eenen erene reee ren enneren 7 2 3 1 Power Connechons eee erat 7 2 3 2 Thermocouple Input Connection 8 2 3 3 Two Three Four Wire RTD Hookunp 9 2 3 4 Process Current Wiring Hookup 10 2 3 5 Process Voltage Wiring Hookup 10 2 3 6 Wirin
9. ANLG Enabled ENBL Current Voltage CURR VOLT Voltage VOLT Scale and Offset Reading 0 999 9 cts Output 0 10 V 58 MEND 7 Ramp amp Soak RAMP Ramp RAMP Soak SOAK Ramp Value RAMP Soak Value SOAK ID ID Value Full ID FULL Set Point ID ID SP Communication Parameters Baud Rate BAUD Display Color COLR ORY PR Disable Disable 00 00 00 00 DSBL DSBL 0000 Disable Disable 9600 Odd 7 bit 1 bit No No Yes RS 232 232C Command CMD Space SPCE No Yes No No No 0001 0016 Green GRN Red RED Amber AMBR 59 PART 6 CE APPROVALS INFORMATION This product conforms to the EMC directive 89 336 EEC amended by C 93 68 EEC and with the European Low Voltage Directive 72 23 EEC Electrical Safety EN61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory Double Insulation Pollution Degree 2 Dielectric withstand Test per 1 min e Power to Input Output 2300Vac 3250Vdc e Power to Input Output 1500Vac 2120Vdc Low Voltage dc Power Option e Power to Relays SSR Output 2300Vac 3250Vdc Ethernet to Inputs 1500Vac 2120Vdc e Isolated RS232 to Inputs 500Vac 720Vdc e Isolated Analog to Inputs 500Vac 720Vdc Analog Pulse to Inputs No Isolation Measurement Category Category are measurements performed on circuits not directly connected to the Mains Supply power Maximum Line
10. Figure 2 11 Figure 2 12 Figure 2 13 Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 3 12 Figure 3 13 LIST OF FIGURES Optional Remote Programmer Front Panel 5 Input and Output Connections cc enn 6 Main Power Connections 0c eeeseeeeeeeeeeeeeerteenteeneeeeee 7 Thermocouple Wiring Hookup 0000 ennta 8 Two Three Four wire RTD a RTD 1000 ohm and 500 ohm Wiring Hookup 9 b RTD 100 ohm Wiring Hookup rr 9 Process Current Wiring Hookup Internal and External Excitatton eea 10 Process Voltage Wiring Hookup a With Sensor Excitation 0 000 ee ceeeeeeeeeeeeeeeeeeeeeeees 10 b Without Sensor Exvcitaton cc ceeeeeeeeeeeeeees 10 Output Connections a Mechanical Relay and SSR Outputs Wiring Hookup 11 b Pulse Outputs Wiring Hookup 11 Isolated Analog Output Wiring Hookup 11 Snubber Circuits Wiring Hookup nn 12 Typical Applticatton ter 12 Communication Outputs a RS 232 Output Wiring Hookunp eee 13 b RS 485 Output Wiring Hookunp 13 Excitation Output 13 Flow Chart for ID and Set Points Menu 15 Flow Chart for Configuration Menu 18 Flow Chart for Input Type Menu 000 0000 18 Flow Chart for Reading Configuration Menu 21 Flow Chart for Alarm 1 Menu
11. Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to Wf Display Color Selection Menu Press 4 Display advances to Normal Color Submenu NORMAL COLOR DISPLAY SUBMENU Press 5 Display flashes the previous selection for Normal Color Press 6 Scroll through the available selections MEN GE or MHEG Press 7 Display shows EIS stored message momentarily and then advances to EMI only if it was changed otherwise press to advance to BBSS Alarm 1 Display Color Submenu Om sl UREE n i The menu below allows the user to change the color of display when alarm is triggered ALARM 1 DISPLAY COLOR SUBMENU Press 8 Display flashes previous selection for Alarm 1 Color Display Press 9 Scroll through the available selections MBM GEE or Press 10 Display shows R I stored message momentarily and then advances to RS only if it was changed otherwise press to advance to EASING Alarm 2 Display Color Submenu 51 ALARM 2 DISPLAY COLOR SUBMENU Press 11 Display flashes previous selection for Alarm 2 Color Display Press 12 Scroll through the available selections MEM or Ano Fl Press 13 Display shows EEE stored message momentarily and then momentarily shows the software version number followed by Reset and then proceeds to the Run Mode IN ORDER TO DISPLAY ONE COLOR SET THE SAME DISPLAY COLOR ON ALL THREE SUB
12. i e cooling it would be called Direct Acting If a negative error should cause the output to increase i e heating it would be called Reverse Acting Press 18 Display flashes EI Direct or GAME Reverse Press 19 Scroll through the available selections Direct or Reverse Press 20 Display shows H stored message momentarily and then advances to EIA only if it was changed otherwise press to advance to EMI Auto PID Submenu if PID Control Type was selected 34 If ON OFF was selected in the Control Type the display skips to the Dead Band Submenu AUTO PID SUBMENU Press Press Press 21 Display flashes HREIN or EEE 22 Scroll through the available selections Enable or Disable 23 Display shows EBEE stored message momentarily and then advances to HIME only if it was changed otherwise press to advance to EME Anti Integral Submenu If Enabled the controller can determine by enabling Start PID the optimum values for the three adjustments Proportional Reset and Rate corresponding to P and D These values may be changed once the Auto Tuning is complete If Disabled is selected the user will manually enter these three adjustment values If you want the instrument to do the Auto PID and the P PI or PID first select Auto Disable and enter 0000 for unwanted parameter i e for Pl enter 0000 for the rate ANTI INTEGRAL SUBMENU Pres
13. CURRENT Pwr O L 7 6 6 5 5 SC SR GIE St EE 3 3 1 VM0Vv z as ze abs 2 100 mV a NC S adi S ai 5 10 1 Return alnog alPuLg alnog THERMOCOUPLE PROCESS VOLTS RELAY PULSE SSR Figure 2 2 Input and Output Connections Table 2 2 Connectors POWER AC DC Power Connector All models INPUT Input Connector All models TC PR Process RTD OUTPUT 1 Based on one of the following models Relay SPDT Solid State Relay Pulse OUTPUT 2 Based on one of the following models Relay SPDT Solid State Relay Pulse OUTPUT 3 Isolated Analog Output Voltage and Current OPTION Based on one of the following models RS 232C and RS 485 Excitation 2 3 Electrical Installation 2 3 1 Power Connections Caution Do not connect power to your device until you have completed all input and output connections Failure to do so may result in injury Connect the main power connections as shown in the figure below z D 2 A Use Copper Conductors a only for Power Connections AC POWER EQUIVALENT N 90 240 Vac DC POWER 1 omni 50 400 Hz 110 375 Vdc gt o or i Fuse 1 SW i LOW VOLTAGE POWER OPTION Fuse 2 24 Vac A moO 20 36 Vdc SW See Specification Section Figure 2 3 Main Power Connections Table 2 3 Fuse Requirement see specifications FUSE Connector Output Type For 115Vac For 230Vac DC FUSE 1 Power N A 100 mA T 63 mA
14. Fail Safe Mode Relay is energized under normal conditions and becomes de energized during alarm or power failure ACTIVE SUBMENU Press 13 Display flashes previous selection Press to scroll through the available selections DIER Above DS Below HI Low and Band Band is active if BEI Deviation was selected Press 14 Display shows H stored message momentarily and then advances to ERD only if it was changed otherwise press to advance to WAIN Alarm Enable Disable at Power On Submenu Above Alarm 1 condition triggered when the process variable is greater than the Alarm Hi Value Low value ignored Below Alarm 1 condition triggered when the process variable is less than the Alarm Low Value Hi value ignored Hi Low Alarm 1 condition triggered when the process variable is less than the Alarm Low Value or above the Hi Value Band Alarm 1 condition triggered when the process variable is above or below the band set around Setpoint 1 Band equals Hi Value Low Value ignored A band is set around the Setpoint by the instrument only in the Deviation Mode The Band for the AL 1 would be following the Setpoint 1 value The Band for the AL 2 would be following the Setpoint 2 value The Band or the Deviation Value should be entered under AL1 High if they want Alarm 1 AL2 High if they want Alarm 2 AL Low value is ignored in the Band mode Example if customer requires a Deviation Value of 10 degree
15. changed For instance Setting SP1 200 and SP2 20 and enabling means that the absolute value of SP2 20 Moving SP1 to 300 the absolute value of SP2 becomes 320 THERMOCOUPLE FIELD CALIBRATION SUBMENU CAUTION Do not perform the following steps until you fully understand this entire section RTD and Process are perfectly calibrated This section is applicable to Thermocouple TC calibration only Be sure that the TC being used to calibrate the meter is of the type selected in the TC submenu Place the TC in an ice bath or other 0 C 32 F environment In ambient temperature conditions connect the TC to the meter apply power to the meter CAUTION Do not proceed with TC calibration unless the above conditions have been in effect for at least one hour Press 16 Display shows MEDIA Press 17 Display shows flashing EEEH Press 18 Display will still show flashing HEH Press 19 Display shows BD meaning Calibration is complete Ifyou accidently engage the flashing HE CAL alert simply re press the last button you pressed to avoid unintentionally mis calibrating your meter 31 3 2 9 Output 1 This unit is equipped with three physical outputs that can only be configured as follows a Alarm 1 Alarm 2 amp Analog Output waz itis required that you put b Output 1 Alarm 2 amp Analog Output the controller in the Standby Mode for any configuration change other son ees OUTPUT 1 t
16. choice Press 8 Display shows BUBI stored message momentarily and then advances to the HEI Reading Configuration Menu Use the Input Type Thermocouple RTD or Process and verify your Electrical Installation see Section 2 3 See the following pages for TC RTD Process menus Thermocouple Types J K T E N DINJ R S B C Display HDH RR AA u E DR 19 Input Type RTD ENTER INPUT TYPE MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Display flashes EX or Thermocouple RTD or Process If the displayed input type is HEI press to skip to step 6 stops flashing RTD SUBMENU Press O 4 Scroll through the available selection to HE flashing Press d Display shows S stored message momentarily and then not flashing Press 6 Display flashes previous RTD type selection i e ERIE see below for RTD types selection Press 7 Scroll through the available RTD types to the selection of your choice Press 8 Display shows EI stored message momentarily and then advances to GEE RTD value RTD Types 392 385 Two Three or Four wire Display ERBE EEEE ERE EGER EEE EEE Last digit indicates 2 3 or 4 wire input RTD VALUE SUBMENU Press 9 Display flashes previous RTD value selection i e HEH see below for RTD value selection Press 10 Scroll through the available RTD values to the selection of
17. error message EGE will be displayed and the controller will return to the Run Mode To prevent unauthorized tampering with the setup parameters the controller provides protection by requiring the user to enter the ID Code before allowing access to subsequent menus If the ID Code entered does not match the ID Code stored the controller responds with an error message and access to subsequent menus will be denied Use numbers that are easy for you to remember If the ID Code is forgotten or lost call customer service with your serial number to access and reset the default to 16 3 2 2 Set Points SETPOINT 1 Press 1 Press if necessary until HG prompt appears Press 2 Display shows previous value of Setpoint 1 with 1 digit flashing Press amp 3 Press O and to increase or decrease Setpoint 1 respectively Holding 8 buttons down for approximately 3 seconds will speed up the rate at which the set point value increments or decrements Press amp 4 Continue to use and to enter your 4 digit Setpoint 1 value Press 5 Display shows EEEE stored message momentarily and then advance to Ei only if a change was made otherwise press to advance to Ei Setpoint 2 Menu SETPOINT 2 Press 6 Display shows previous value of Setpoint 2 with 1 digit flashing Press 8 0 7 Press O and to increase or decrease Setpoint 2 respectively Holding amp buttons down for app
18. for each 5 F over shoot increase the Proportional Band PB by 15 and for each 1 F fluctuation at the Setpoint SP increase reset by 20 Once started display shows bi with letters blinking in the rotating pattern When auto tune stops display will show process value Do not perform any operations or settings before first stopping Auto Tune Any alarms or other output is disabled during Auto Tune If AUTO PID was DISABLED the display will show the following three submenus This allows the user to manually enter values for Proportional Reset and Rate terms corresponding to P and D It also can be used for Auto PID for disabling unwanted parameter i e Pl enter 0000 for Rate PROPORTIONAL BAND SUBMENU Press 30 Display flashes 1t digit of the previous P BEBIA Proportional band value Press amp 31 Press and buttons to enter a new Proportional Band value Press 32 Display shows HEEE stored message momentarily and then Proportional Band is in degrees of temperature or counts of process Proportional Band is defined as the change in the instrument input to cause a 100 change in the controller output 36 RESET SETUP SUBMENU Press 33 Display flashes 1St digit of the previous HEF Reset value Press amp 34 Press and buttons to enter a new Reset value Press 35 Display shows H stored message momentarily and then advances to MIE only if it w
19. has three factory installed outputs Output 1 can be configured as Control Output or Alarm Output with SPDT Mechanical Relay SPST Solid State Relay or Pulse Output 2 is an Alarm Output with SPDT Mechanical Relay SPST Solid State Relay or Pulse Output 3 is Isolated Analog retransmission Voltage and Current Output Connections are shown below L SE 0 5A T ooooooooo0o OUTPUT 1 OUTPUT 2 om0mm00000000 OUTPUT 1 OUTPUT 2 Use Copper Conductors A only for Power Connections Figure 2 8 a Mechanical Relay and SSR b Pulse Output Outputs Wiring Hookup Wiring Hookup RETURN VOLTAGE Figure 2 9 Isolated Analog Output Wiring Hookup 11 This device has snubber circuits designed to protect the contacts of the mechanical relays when it switches to inductive loads i e solenoids relays These snubbers are internally connected between the Common C and Normally Open NO relay contacts of Output 1 and Output 2 If you have an inductive load connected between Common C and Normally Closed NC contacts of the mechanical relays and you want to protect them from the rush current during the switching period you have to connect an external snubber circuit between Common C and Normally Closed NC contacts as indicated in the figure below NC NO NC NO H RC CIRCUIT OR F VARISTOR D a OUTPUT 1 OUTPUT 2 BSS
20. moisture Unit mounting should allow for adequate ventilation to ensure instrument does not exceed operating temperature rating Use electrical wires with adequate size to handle mechanical strain and power requirements Install without exposing bare wire outside the connector to minimize electrical shock hazards EMC Considerations e e e e Whenever EMC is an issue always use shielded cables Never run signal and power wires in the same conduit Use signal wire connections with twisted pair cables Install Ferrite Bead s on signal wires close to the instrument if EMC problems persist Failure to follow all instructions and warnings may result in injury 3 1 3 Before You Begin Inspecting Your Shipment Remove the packing slip and verify that you have received everything listed Inspect the container and equipment for signs of damage as soon as you receive the shipment Note any evidence of rough handling in transit Immediately report any damage to the shipping agent The carrier will not honor damage claims unless all shipping material is saved for inspection After examining and removing the contents save the packing material and carton in the event reshipment is necessary Customer Service If you need assistance please call the nearest Customer Service Department listed in this manual Manuals Software The latest Operation and Communication Manual as well as free software are available from the website listed
21. or as a signal conditioner e The iSeries offers unparalleled flexibility in process measurement Each unit allows the user to select the input type from 10 thermocouple types J K 1 E R S B C N and J DIN Pt RTDs 100 500 or 1000 Q with either 385 or 392 curve DC voltage or DC current The voltage current inputs are fully scalable to virtually all engineering units with selectable decimal point perfect for use with pressure flow or other process input e The temperature control can be achieved by using on off or PID heat cool control strategy Control can be optimized with an auto tune feature The instrument offers a ramp to setpoint with timed soak period before switching off the output e The standard features include three outputs with a choice of relay SSR or dc pulse outputs and isolated analog voltage or current output Options include programmable RS 232 or RS 485 serial communication or excitation Analog Output is fully scalable and may be configured as retransmission to follow your display Universal power supply accepts 90 to 240 Vac Low voltage power option accepts 24 Vac or 20 to 36 Vdc e The optional Remote Programmer features a large three color programmable display with capability to change a color every time the Alarm is triggered 1 2 Safety Considerations This device is marked with the International Caution Symbol It is A important to read this manual before installing or commissioning this
22. represents in terms of some meaningful engineering units To show the 4 mA as zero percent enter BE value 0000 Example HEH value 0000 Press 19 Display Input 2 Submenu Press 20 Display shows Input 2 value with 1S digit flashing The value max input value conversion number Example 20 mA x 500 10000 9999 Press amp 21 Use and buttons to enter value Press 22 Display advances to Reading 2 Submenu Press OO 23 Use and buttons to enter value Example DER value 0100 Press 24 Display flashes HH stored message momentarily and then advances to only if change was made otherwise press to advance to Alarm 1 Menu 23 Conversion number is a coefficient of conversion between input values and real full display range 10000 counts shown as 9999 See Table 3 2 below for proper conversion number Tips Table 3 2 Conversion Table RANGE CONVERSION NUMBER 100 mV 10000 100 x 1 100 1V 10000 1000 x 1 10 10V 10000 1000 x 10 1 0 20 mA 10000 20 x 1 500 Example 0 1V 0 100 0 Ini 0 Rd1 0 Inp 2 9999 Rd 2 100 0 24 3 2 6 Alarm 1 This unit is equipped with three physical outputs that can only be configured as follows a Alarm 1 Alarm 2 amp Analog Output b Output 1 Alarm 2 amp Analog Output Alarm must be DISABLED if Ramp is ENABLED DISABLED ALARM 2 ALARM 1 ENABLED ABSOLUTE ABSOLUTE DEVIATION LATC
23. to ERIN only if it was changed otherwise press to advance to EINA Data Format Submenu 48 DATA FORMAT SUBMENU Preformatted data can be sent automatically or upon request from the controller Use the Data Format Submenus to determine what data will be sent in this preformatted data string Refer to the iSeries Communications Manual for more information about the data format At least one of the following suboptions must be enabled and hence output data to the Serial Bus This menu is applicable for Continuous Mode of RS 232 communication Press 37 Display advances to BD Alarm Status Submenu ALARM STATUS SUBMENU Includes Alarm Status bytes in the data string Press 38 Display flashes previous selection for Status alarm status Press Q 39 Scroll through the available selections NO YES Press 40 Display shows EBEE stored message momentarily and then advances to only if it was changed otherwise press to advance to Reading Submenu MAIN READING SUBMENU Includes Main Reading in the data string Press 41 Display flashes previous selection for Reading Press 42 Scroll through the available selections NO YES Press 43 Display shows stored message momentarily and then advances to BEBER only if it was changed otherwise press to advance to ac Peak Submenu PEAK VALUE SUBMENU Includes Peak Value in the data string Press 44 Display flashes previous selection for MEKKA S
24. your choice Press 11 Display shows BEI stored message momentarily and then advances to HEI Reading Configuration Menu RTD Values 100 ohm 500 ohm 1000 ohm Display soo 1000 20 Input Type Process ENTER INPUT TYPE MENU Press 1 Press if necessary until prompt appears Press 2 Display advance to Input Menu Press 3 Display flashes EX or Thermocouple RTD or Process If the displayed input type is EEEH press to skip to step 6 stops flashing PROCESS SUBMENU Press Q 4 Scroll through the available selection to flashing Press 3 Display shows BEEE stored message momentarily and then not flashing Press 6 Display flashes previous Process type selection i e ME see below for Process types selection Press 7 Scroll through the available Process types to the selection of your choice Press 8 Display shows ESSE stored message and then advances to Reading Configuration Menu Process Types 100 mV 1V 10 V 0 20 mA Display A FERRY ERD DES For 4 20 mA Input select 0 20 mA and adjust the Input Reading accordingly To adjust 4 20 mA input see example under Input Reading Submenu 3 2 5 Reading Configuration Menu Itis required that you put the controller in the Standby Mode for an configuration change other than Set Points amp Alarms 21 ENTER READING CONFIGURATION MENU Press 1 Press if necessary until BSI prompt appears Press 2 Display a
25. ENABLED MENU Figure 3 1 Flow Chart for ID and Set Points 15 3 2 1 ID Number SEE ID MENU SELECTION IN CONFIGURATION SECTION FOR ENABLE DISABLE OR CHANGE ID CODE If ID Code is Disabled or set as Default 0000 the menu will skip ID step to Set Point Menu If ID Code is set to Full Security Level and user attempts to enter the Main Menu they will be prompted for an ID Code If ID Code is set to Setpoint ID Security Level and user attempts to enter the Configuration Menu they will be prompted for an ID Code ENTERING YOUR NON DEFAULT FULL SECURITY ID NUMBER Press 1 Display shows HEI Press 2 Display advances to HI Press amp Q 3 Press O to increase digit 0 9 Press to activate next digit flashing Continue to use and to enter your 4 digit ID code Press 4 If the correct ID code is entered the menu will advance to the Setpoint 1 Menu otherwise an error message BESE will be displayed and the instrument will return to the Run Mode To change ID Code see ID Menu in the Configuration section ENTERING YOUR NON DEFAULT SETPOINT ID SECURITY ID NUMBER Press 5 Display shows H Setpoint 1 Menu Press 6 Display shows H Setpoint 2 Menu Press 7 Display shows HE ID Code Menu Press 8 Display advances to MEEN Press amp 9 Use O and to change your ID Code Press 10 If correct ID Code is entered the display will advance to the Input Menu otherwise the
26. F 0 7 F RTD Pt 0 00392 100 Q 200 to 850 C 0 4 C 500 Q 1000 Q 328 to 1562 F 0 7 F Voltage 0 to 100 mV 0 to 1 V 0 03 rdg PROCESS 0 to 10 Vde 0 03 rdg PROCESS Current O to 20 mA 4 to 20 mA 0 03 rdg 57 PART 5 FACTORY PRESET VALUES Table 5 1 Factory preset value MENU ITEMS FACTORY PRESET VALUES NOTES Set Point 1 SP1 000 0 Set Point 2 SP2 000 0 Input Input Type INPT TC type K Reading Configuration RDG Decimal Point DEC P FEF F Temperature unit TEMP F Filter value FLTR 0004 Alarm 1 amp 2 Alarm 1 ALR1 Disable DSBL Alarm 2 ALR2 Enable ENBL Absolute Deviation ABSO DEV Absolute ABSO Latch Unlatch LTCH UNLT Unlatch UNLT Contact Closure CT CL Normally Open N O Active ACTV Above ABOV Alarm At Power On A P ON Disable DSBL Alarm 1 onl Alarm Low ALR L 100 0 Alarm High ALR H 400 0 LOOP Loop Break Time LOOP Disable DSBL Loop Value B TIM 00 59 Reading Adjust Value R ADJ 000 0 Setpoint Deviation SP dV Disable DSBL OUTPUT 1 Self SELF Disabled DSBL Low Value Y LO 0000 High Value HI 0099 Control Type CTRL On Off Action Type ACTN Reverse RVRS Dead Band DEAD 020 0 PID Auto AUTO Disable DSBL Anti Integral ANTI Disable DSBL Proportion Value PROP 020 0 Reset Value REST 0180 Rate Value RATE 0000 Cycle Value CYCL 0007 Damping Factor DPNG 0003 ANALOG OUTPUT Retransmission Analog Output
27. H LATCH UNLATCH CONTACT NORM OPEN CLOSURE NORM CLOSED ACTIVE ALARM AT DISABLE POWER ON ENABLE LOW VALUE ALARM 1 LOW ALARM 1 HIGH HIGH VALUE Figure 3 5 Flow Chart for Alarm 1 ENTER ALARM 1 MENU Press 1 Press if necessary until HHA prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to GEN Alarm 1 Menu Press 4 Display advances to Alarm 1 HREIN Enable or ERIM Disable Submenu and flashes the previous selection ALARM 1 ENABLE DISABLE SUBMENU Press Q 5 Scroll though the available selection until ED displays to use Alarm 1 Press 6 Display shows EEE stored message momentarily and then advances to BIER only if it was changed otherwise press to advance to BER Alarm 1 Absolute Deviation Submenu Ir EEE Alarm 1 Disabled was selected all submenus of Alarm 1 Menu will be skipped and meter advances to EGE Alarm 2 Menu If EEH Alarm 1 Enabled was selected Output 1 would be automatically disabled and reassigned as Alarm 1 ALARM 1 ABSOLUTE DEVIATION SUBMENU Press 7 Display flashes previous selection Press to PIER Absolute or Deviation Press 8 Display shows EEE stored message momentarily and then advances to MER only if it was changed otherwise press to advance to ME Alarm 1 Latch Unlatch Submenu Absolute Mode allows Alarm 1 to function independently from Setpoint 1 If the process being m
28. LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of NEWPORT with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall NEWPORT be liable for consequential incidental or special damages CONDITIONS Equipment sold by NEWPORT is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application or used on humans or misused in any way NEWPORT assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify NEWPORT and hold NEWPORT harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner Return Requests Inquiries Direct all warranty and repair requests inquiries to the NEWPORT Customer Service Department BEFORE RETURNING ANY PRODUCT S TO NEWPORT PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM NEWPORT S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence
29. MENUS ABOVE If user wants the Display to change color every time when both Alarm 1 and Alarm 2 are triggered the Alarm values should be set in such a way that Alarm 1 value is always on the top of Alarm 2 value otherwise value of Alarm 1 will overwrite value of Alarm 2 and Display Color would not change when Alarm 2 is triggered Example 1 Output 1 amp Alarm 2 SSR Alarm Setup Absolute Above Alarm 2 HI Value ALR H 200 Alarm 1 HI Value ALR H 400 Color Display Setup Normal Color N CLR Green Alarm 1 Color 1 CLR Amber Alarm 2 Color 2 CLR Red Display Colors change sequences 0 AL2 H 200 AL1 H 400 Example 2 Output 1 amp Alarm 2 Pulse Alarm Setup Absolute Below Alarm 2 Low Value ALR L 300 Alarm 1 Low Value ALR L 100 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display Colors change sequences RED e lt 9 lt gt 0 AL1 L 100 AL2 L 300 52 Example 3 Output 1 Relay Setpoint 1 200 Alarm 2 Relay Setpoint 2 200 Alarm 1 Setup Deviation Band ALR H 20 Alarm 2 Setup Deviation Hi Low ALR H 10 ALR L 5 Color Display Setup N CLR Green 1 CLR Amber 2 CLR Red Display colors change sequences AMBER RED GREEN GREEN RED AMBER gt
30. Press 43 Scroll through the available selections HEE HE HEHE Press Display flashes BEI stored message and then advances to only if it was changed otherwise press to advance to ERNA Analog Output Menu Damping Factor is a measure of speed overshoot and undershoot in which the process variable responds to the output changes of the instrument which were used during the Auto Tune This value is typically set to the ratio of Rate to Reset This Default value is 0003 For fast response time this value should be decreased while for slow response time it should be increased The DEADBAND Submenu will only appear if ON OFF was selected from the Control Type Menu DEADBAND SUBMENU Press 45 Display flashes 1S digit of the previous EBEE Deadband value Press amp 46 Press and buttons to enter a new Deadband value Press Gi Display shows BEI stored message and then advances to only if it was changed otherwise press to advance to EIS Analog Output Menu Dead Band units are the same as Proportional Band units The Dead Band or neutral zone is the number of degrees or counts if Input Type is Process around the set point which the Process Variable must pass above or below the set point before the output changes state 38 3 2 10 Analog Output Retransmission This unit is equipped with three physical outputs that can only be configured as follows a Alarm 1 Alarm 2 amp Analog Out
31. St digit of previous Reading 2 value Press O amp 15 Enter Reading 2 value Example 9999 Press 16 Display advances to Out 2 Submenu OUT 2 Press 17 Display flashes 1St digit of previous Out 2 value Press amp 18 Enter Out 2 value Example 10 00 Press 19 Display advances to the Alarm 2 Menu The above example is for 0 10 V of the entire range of the Process Input and Analog Output For 0 20 mA output you need to set Analog Type to Current and OUT 2 to 20 00 40 3 2 11 Ramp amp Soak Alarm must be DISABLED if Ramp is ENABLED Itis required that you put the controller in the Standby Mode for an configuration change other than Set Points Alarms RAMP amp RAMP VALUE SOAK VALUE Figure 3 10 Flow Chart for Ramp and Soak ENTER RAMP AND SOAK MENU Press ei 1 Press if necessary until MAAS prompt appears Press 2 Display advances gt ma n Input Menu Press 3 Press if necessary until Display advances to HE Ramp FR Soak Menu RAMP ENABLE DISABLE SUBMENU Press 4 Display advances to Ramp Enable Disable Submenu and flashes A or EF Press Q 5 Scroll edoh the av available selections Enable or Disable Press 6 Display shows Elsi stored message momentarily and then advances to BER Soak Enable Disable Menu tee z N If Disable was selected display skips to the next menu item ID Code SOAK ENABLE DISABLE S
32. T 63 mA T FUSE 2 Power N A N A N A 400 mA T For the low voltage power option in order to maintain the same degree of protection as the standard high voltage input power units 90 240 Vac always use a Safety Agency Approved DC or AC source with the same Overvoltage Category and pollution degree as the standard AC unit 90 240 Vac The Safety European Standard EN61010 1 for measurement control and laboratory equipment requires that fuses must be specified based on IEC127 This standard specifies for a Time lag fuse the letter code T The above recommended fuses are of the type IEC127 2 sheet IIl Be aware that there are significant differences between the requirements listed in the UL 248 14 CSA 248 14 and the IEC 127 fuse standards As a result no single fuse can carry all approval listings A 1 0 Amp IEC fuse is approximately equivalent to a 1 4 Amp UL CSA fuse It is advised to consult the manufacturer s data sheets for a cross reference 7 2 3 2 Thermocouple Input The figure below shows the wiring hookup for any thermocouple type For example for Type K hookup connect the yellow wire to the 2 terminal and the red wire to the 1 terminal When configuring your controller select Thermocouple and Thermocouple Type in the Input Type menu see Part 3 Figure 2 4 Thermocouple Wiring Hookup Table 2 4 TC Wire Color Chart Input Connector Terminal 1 CH Terminal 2 Jacket extern
33. UBMENU Press 7 Display flashes HREIN or EEE Press 8 Scroll through the available selections Enable or Disable Press 9 Display shows H stored message momentarily and then advances to Ramp Value Submenu 41 Ramp amp Soak provides users with the flexibility to slowly bring the Process Variable PV to the desired setpoint Ramp amp Soak values are specified in HH MM format The Ramp value indicates the time specified to bring the process variable to Setpoint 1 SP1 Once the set point is reached the PID takes over and the Process Variable will be controlled at the desired set point indefinitely If Soak is enabled PID will control the Process Variable at the specified Setpoint for the duration of Soak time and then will turn off Output 1 To start a new Ramp Soak cycle reset the instrument by pressing ei and then button An active Ramp Soak will change SP1 one degree above the PV and will cause the most significant digit to blink The SP1 will be incremented by one degree until it reaches the original SP1 The minimum Ramp time must be at least twice the time that it will take the PV to reach the Setpoint Value SV with OUT 1 fully ON RAMP VALUE SUBMENU Press 10 Display flashes 15 digit of previous stored Ramp Value Press amp O 11 Press and buttons to enter a new Ramp Value Press 12 Display shows EIE stored message momentarily and then advances to Soak V
34. al insulation Extension Grade Red White dark Brown Black Red Yellow dark Brown Yellow Red Blue dark Brown Blue Red Purple dark Brown Purple Red Orange dark Brown Brown Red Black Green Red Black Green J K T E N R S B Red Gra y Ifthe input wires of the meter get disconnected or broken it will display Input Open message For safety purpose you may want to set up your alarm to be triggered when input is open See Alarm 1 and 2 chapters for details Black 2 3 3 Two Three Four Wire RTD The figures below show the input connections and input connector jumpers shown in bold lines required to hookup a 2 3 or 4 wire RTD E g N m Figure 2 5 a RTD 1000 ohm and b RTD 100 ohm Wiring Hookup 500 ohm Wiring Hookup The two wire connection is simplest method but does not compensate for lead wire temperature change and often requires calibration to cancel lead wire resistance offset The three wire connection works best with RTD leads closely equal in resistance The device measures the RTD plus upper and lower lead drop voltage and the subtracts twice the measured drop in the lower supply current lead producing excellent lead resistance cancellation for balanced measurements The four wire RTD hookup is applicable to unbalanced lead resistance and enables the device to measure and subtract the lead voltage which prod
35. alue Submenu SOAK VALUE SUBMENU Press 13 Display flashes 1 digit of previous stored Soak Value Press O amp 14 Press and buttons to enter a new Soak Value Press 15 Display shows EEE stored message and advances to the ID Code Menu The Ramp and Soak time is 00 00 to 99 59 i e HH MM from zero to 99 hours and 59 minutes During Ramp amp Soak do not perform any operations or settings before first stopping it Any alarms or other output are disabled during this time To stop Ramp amp Soak first put instrument into Standby Mode then go to Ramp amp Soak Menu and disable it 42 3 2 12 ID CODE gt Yes CHANGE CHANGE ID CODE ID CODE ENABLE DISABLE ENABLE SET POINT ID DISABLE Figure 3 11 Flow Chart for ID Code ENTER ID CODE MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press ei if necessary until Display advances to HE ID Code Menu ENTERING OR CHANGING YOUR NON DEFAULT ID CODE Press 4 Display advances to BM with 1St under score flashing Press O amp 5 Press and to enter your 4 digit ID Code number Press 6 Display advances to CH i Change ID Code Submenu If entered ID Code is incorrect display shows BBI Error message momentarily and then skips to the Run Mode Press 7 Display flashes the first digit of previous entered ID Code
36. as changed otherwise press to advance to Bs Rate Setup Submenu Reset unit is in seconds 0 3999 RATE SETUP SUBMENU Press 36 Display flashes 1t digit of previous D BI Rate value Press amp 37 Press and buttons to enter a new HIG value Press 38 Display shows ESE stored message momentarily and then advances to the SEIS only if it was changed otherwise press to advance to MEH Cycle Time submenu for RTD and Thermocouple types Rate unit is in seconds 000 0 399 9 CYCLE TIME SUBMENU Press 39 Display flashes 15 digit of the previous BEES Cycle Time value Press amp 40 Press and buttons to enter a new Cycle Time value 1 to 199 SS Press 41 Display shows stored message momentarily and then advances to only if it was changed otherwise press to advance to Damping Factor Submenu A Cycle Time selected between 1 and 199 seconds determines the total On Off time of each proportional cycle For example a 15 second cycle time means that every 15 seconds the output will turn on for part or all of the cycle For Relay control outputs do not select a cycle time of less than 7 seconds or the relays lifetime will be shortened For a cycle time of less than 7 seconds select SSR or DC pulse Use an external SSR with the DC pulse option for higher currents higher than 1 Amp 37 DAMPING FACTOR SUBMENU Press 42 Display flashes the previous Damping Factor selection
37. d message momentarily and then advances to Minimum Percent Low Submenu of Output 1 Menu a There is a shorter way to Enable or Disable Self Mode From a Run Mode press and then press ei Self Mode is Enabled now Press or to display MXX X To disable Self press and then press ei Display goes to the Run Mode Self Mode is Disabled now MINIMUM PERCENT LOW SUBMENU Specify in percent the minimum value 0000 for control output If the output is time proportional Relay SSR or Pulse then the minimum duty cycle in percent is specified Press 9 Display flashes 1st digit of previous Percent Low setting Press amp 10 Use O and buttons to enter a new value for Percent Low Press 11 Display shows BEEE stored message momentarily and then advances to BEER Maximum Percent High Submenu 33 MAXIMUM PERCENT HIGH SUBMENU Specify in percent the maximum value 99 for control output If the output is time proportional Relay SSR or Pulse then the maximum duty cycle in percent is specified Press 12 Display flashes 1S digit of previous Percent High setting Press Q amp 13 Use and buttons to enter a new value for Percent High Press 14 Display shows EEE stored message momentarily and then advances to HI Control Type Submenu Example On an Analog Output of 0 10 Vdc a setting of LO 10 and HI 90 cause the minimum on the control output to be 1 V and the maxi
38. d time interval if the process value change is less than the stated rate flashing BIH will be displayed the output 1 will be de energized and Alarm 1 energized Loop break time will be disabled when the Process Value PV enters the control band 30 READING ADJUST SUBMENU Press 10 Display flashes 1S digit of previous reading adjust value Press amp 11 Press O and buttons to enter a new Reading Adjust value 1999 to 9999 Press 12 Display shows EEE stored message momentarily and then advances to Setpoint Deviation Menu Reading Offset Adjust allows the user to fine tune a minor error of the transducer however some applications may require a large offset adjust Displayed Process Value Measured Process Value R ADJ Reading Adjust is adjustable between 1999 to 9999 For Temperature reading only not Process SETPOINT DEVIATION ENABLE DISABLE SUBMENU Press 13 Display advances to Setpoint Deviation Enable or Disable Submenu and flashes the previous selection Press 14 Scroll through the available selections or EEE Press 15 Display shows EEE stored message momentarily and then advances to the EDM Menu Setpoint Deviation Submenu if enabled allows changes to Setpoint 1 to be made automatically to Setpoint 2 This mode is very helpful if the Process Value changes often In Setpoint Deviation Mode set SP2 a certain number of degrees or counts away from SP1 this relation remains fixed when SP1 is
39. dbus protocol selectable from menu Programmable 300 to 19 2 K baud complete programmable setup capability program to transmit current display alarm status min max actual measured input value and status RS 485 Addressable from 0 to 199 EXCITATION 24 Vdc 25 mA Not available for Low Power Option DC or Serial Communication Option C24 INSULATION Power to Input Output 2300 Vac per 1 min test 1500 Vac per 1 min test Low Voltage Power Option Power to Relays SSR Outputs 2300 Vac per 1 min test Relays SSR to Relay SSR Outputs 2300 Vac per 1 min test RS 232 485 to Inputs Outputs 500 Vac per 1 min test Approvals FM UL C UL and see CE Approval Section GENERAL Line Voltage Power 90 240 Vac 10 50 400 Hz 110 375 Vdc equivalent voltage 5 W power consumption No CE compliance above 60 Hz Low Voltage Power Option 20 36 Vdc 4 W power consumption External power source must meet Safety Agency Approvals Units can be powered safely with 24 Vac but no Certification for CE UL are claimed External Fuse Required Time Delay UL 248 14 listed 100 mA 250 V 400 mA 250 V Low Voltage Power Option Time Lag IEC 127 3 recognized 100 mA 250 V 400 mA 250 V Low Voltage Power Option Environmental Conditions 0 to 55 C 32 to 131 F 90 RH non condensing 0 to 50 C 32 to 122 F for UL only 90 RH non condensing Dimensions iDRA 92 5H x 125 2D x 32 1 mm W 3 64 x 4 93
40. device as it contains important information relating to Safety and EMC Electromagnetic Compatibility This instrument is a panel mount device protected in accordance with EN 61010 1 2001 electrical safety requirements for electrical equipment for measurement control and laboratory Installation of this instrument should be done by qualified personnel In order to ensure safe operation the following instructions should be followed A This instrument has no power on switch An external switch or circuit breaker shall be included in the building installation as a disconnecting device It shall be marked to indicate this function and it shall be in close proximity to the equipment within easy reach of the operator The switch or circuit breaker shall meet the relevant requirements of IEC 947 1 and IEC 947 3 International Electrotechnical Commission The switch shall not be incorporated in the main supply cord A Furthermore to provide protection against excessive energy being drawn from the main supply in case of a fault in the equipment an overcurrent protection device shall be installed Do not exceed voltage rating on the label located on the top of the instrument housing Always disconnect power before changing signal and power connections Do not use this instrument on a work bench without its case for safety reasons Do not operate this instrument in flammable or explosive atmospheres Do not expose this instrument to rain or
41. dvances to Input Menu Press ei 3 Display advances to Reading Configuration Menu Press 4 Display advances to EIS Decimal Point DECIMAL POINT SUBMENU Press 5 Display flashes previous selection for Decimal location Press Q 6 Scroll though the available selections and choose Decimal location or GG also GG and Ga if Process type was selected in the Input Type Menu Press 7 Display shows EEE stored message momentarily and then advances to HEI Temperature Unit Decimal Point for Process Input Type is passive TEMPERATURE UNIT SUBMENU Press 8 Display flashes previous Temperature Unit selection Press Q 9 Scroll though the available selections to the Temperature Unit of your choice i or H Press 10 Display shows EEE stored message momentarily and then advances to SS Filter Constant FILTER CONSTANT SUBMENU Press 11 Display flashes previous selection for Filter Constant Press 12 Scroll though the available selections EI bist HEEE IER DREI Default is HERE Press 13 Display shows SI stored message momentarily only if a change was made otherwise press to advance to the next menu If Process was selected in the Input Type Menu the display will advance to BM Input Reading Submenu otherwise the display advances to the GENS Alarm 1 Menu The Filter Constant Submenu allows the user to specify the number of readings stored in the Digital Averaging Filter For PID con
42. erwise press to advance to the next menu 28 3 2 7 Alarm 2 This unit is equipped with three physical outputs that can only be configured as a Alarm 1 Alarm 2 amp Analog Output b Output 1 Alarm 2 amp Analog Output Alarm must be DISABLED if Ramp is ENABLED ALARM 2 LOOP ABSOLUTE ABSOLUTE DEVIATION LATCH LATCH UNLATCH SONTAG NORM OPEN BELOW CLOSURE NORM CLOSED HI LO ACTIVE Yes BAND ALARM 2 LOW LOW VALUE ALARM 2 HIGH HIGH VALUE Figure 3 6 Flow Chart for Alarm 2 ENTER ALARM 2 MENU Press 1 Press if necessary until BAI prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to EM Alarm 2 Menu Press 4 Display advances to BIER Absolute Deviation Submenu Alarm 2 menu items are identical to Alarm 1 Menu except Alarm 2 does not have Alarm enable disable at Power On submenu item Modifying Alarm Settings will not reset the instrument N 9 3 2 8 Loop Break Time Field Calibration It is required that you put the controller in the Standby Mode for any configuration change other than Set Points amp Alarms LOOP BR READING TIME ADJUST ot READING VALUE SETPOINT DEVIATION 0000 Figure 3 7 Flow Chart for Loop Break Time Field Calibration ENTER LOOP BREAK TIME MENU Press 1 Press if necessary until prompt appears Press 2 Display advances to Input Menu Press 3 Press
43. ewportUS com e mail info newportUS com ISO 9001 Certified Newport Technologies Inc 976 Bergar Laval Quebec H7L SA1 Canada TEL 514 335 3183 FAX 514 856 6886 Toll Free 1 800 639 7678 www newport ca e mail info newport ca Newport Electronics Ltd One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Tel 44 161 777 6611 e FAX 44 161 777 6622 Toll Free 0800 488 488 www newportuk co uk e mail sales newportuk co uk Newport Electronics spol s r o Frystatska 184 733 01 Karvin Czech Republic TEL 420 59 6311899 FAX 420 59 6311114 Toll Free 0800 1 66342 www newport cz e mail info newport cz Newport Electronics GmbH Daimlerstrasse 26 D 75392 Deckenpfronn Germany TEL 49 7056 9398 0 FAX 49 7056 9398 29 Toll Free 0800 6397678 www newport de e mail sales newport de Mexico and Latin America FAX 001 203 359 7807 En Espa ol 001 203 359 7803 NEWPORTnet On Line Service Internet e mail www newportUS com info newportUS com d A NEWPORT Electronics Inc M4165 N 0206
44. g Outputs Wiring Hookunp 11 Part 3 Operation Configuration Mode 0nneeeererrnnn rr 14 3 1 INTRODUCTION inei Ai ta ee hee Retain A 14 Turning your Instrument On for the First Time Buttons Functions in Configuration Mode 3 2 Menu Configuration ccc cece e eter eeeeeennaaeeeeeeeeeee 15 3 2 1 ID NUMDER cscs niin ie eel ee 16 3 2 2 Set Points ss snakki ha ark 17 3 2 3 Configuration Menu 0nneeeer renn 18 3 2 4 Input Type Menu 18 Input Type Thermocouple 00 0n 19 Input Type RD costs ches dech ge EReSEESESNdE Neie cis 20 Input Type Process E 21 3 2 5 Reading Configuration Menu 0000000 21 3 2 6 Alarm Menu 00 00 0000 25 3 2 7 Al MN tiene esis cian eileen 29 3 2 8 Loop Break Time Menu Field Calibration 30 3 2 9 Output 1 Menu 32 3 2 10 Analog Output Retransmission ee 39 3 2 11 Ramp and Soak Menu 41 3 2 12 ID Code Menu 43 3 2 13 Communication Options Menu 0 45 3 2 14 Display Color Selection Menu 51 Part 4 Specifications 0000 54 Part 5 Factory Preset Values EE 59 CE Approval Information c ccesceeeeeceeeneeeeeeeeeeeeeeeaeeeaeeaaaeaaeeaaaeeaanaes 61 Figure 2 1 Figure 2 2 Figure 2 3 Figure 2 4 Figure 2 5 Figure 2 6 Figure 2 7 Figure 2 8 Figure 2 9 Figure 2 10
45. h the set point value increments e In the Run Mode press causes the display to flash the PEAK value press again to return to the Run Mode e Press the down button to go back to a previous Top Level Menu item e Press this button twice to reset the controller to the Run Mode e When a numerical value is flashing except set point value press to scroll digits from left to right allowing the user to select the desired digit to modify DOWN e When a setpoint value is displayed press to decrease value of a setpoint that is currently being modified Holding the button down for approximately 3 seconds will speed up the rate at which the setpoint value is decremented e In the Run Mode press causes the display to flash the VALLEY value press again to return to the Run Mode e Press the enter button to access the submenus from a Top Level Menu item e Press to store a submenu selection or after entering a value the display will ENTER flash a EIS message to confirm your selection To reset flashing Peak or Valley press In the Run Mode press twice to enable Standby Mode with flashing BEEE Reset Except for Alarms modifying any settings of the menu configuration will reset the instrument prior to resuming Run Mode 14 3 2 Menu Configuration It is required that you put the controller in the Standby Mode for any configuration change other than Setpoints amp Alarms ID
46. han Set Points amp Alarms HI HIVALUE CONTROL TYPE ACTION Tee HORS Lu ACTION P RR pect TYRE DIRECT EA PID BAND 280 hecna DEAD VALUE H auto a REVERSE INTEGRAL orce PROPORTION 1 roprvatue PROP VALUE CYCLE gt TIME CYCL VALUE DAMPING FACTOR P DAMPIVALUE Ke o ENABLE INTEGRAL DISABLE O ABIE CYCLE TIME CYCL VALUE DAMPING SR DAMP VALUE Figure 3 8 Flow Chart for Output 1 32 ENTER OUTPUT 1 MENU Press 1 Press if necessary until WSI prompt appears Press 2 Display advances to Input Menu Press 3 Press if necessary until Display advances to HEI Output 1 Menu Press 4 Display advances to HEIMA Self Submenu SELF SUBMENU The Self Option allows the output of the instrument to be controlled manually from the front panel Press 5 Display flashes the current setting of Self HREIN Enabled or Disabled Press 6 Press the button to select between Enable and Disable Press 7 If Self B ID Enabled was selected display shows H stored message momentarily and then advances to the next menu Output 1 setting is completed The output is now under the direct control of the operator and can be adjusted in the Run Mode HEIMA to EES pressing the and buttons where M calls for the Manual Self Control For example setting of HET of an Output make it ON 50 of the time 8 If Self EIN Disabled was selected display shows BIR store
47. he device must be accessed with an appropriate Address Value as selected in the Address Submenu described later Press 28 Display flashes previous selection for Standard Press Q 29 Scroll through the available selections 232C 485 Press 30 Display shows stored message momentarily and then advances to WEH only if it was changed otherwise press to advance to HEFIA Data Flow Mode Submenu DATA FLOW MODE SUBMENU Determines whether the instrument will wait for commands and data requests from the Serial Bus or whether the instrument will send data automatically and continuously to the Serial Bus Devices configured for the RS 485 Communications Standard operate properly only under Command Mode Press 31 Display flashes previous selection for Mode Press 32 Scroll through the available selections BEI Command Continuous Press 33 Display shows SI stored message momentarily and then advances to HEI only if it was changed otherwise press to advance to EI Data Separation Submenu DATA SEPARATION CHARACTER SUBMENU Determines whether data sent from the device in Continuous Data Flow Mode will be separated by spaces or by Carriage Returns Press 34 Display flashes previous selection for Separation Submenu Press 35 Scroll through the available selections Space or Carriage Return Press 36 Display shows BEI stored message momentarily and then advances
48. iSeries IDRA Controller DIN Rail Temperature Process with Isolated Analog Output Operator s Manual L XK MADE IN THE U S A Wn EW PORT Electronics Inc http www newportUS conii Additional products from WA NEWPORT Electronics Inc Counters Rate Meters Frequency Meters Timers PID Controllers Totalizers Clock Timers Strain Gauge Printers Meters Process Meters Voltmeters On Off Multimeters Controllers Soldering Iron Recorders Testers Relative pH pens Humidity pH Controllers Transmitters pH Electrodes Thermocouples RTDs Thermistors Thermowells Wire Flow Sensors For Immediate Assistance In the U S A and Canada 1 800 NEWPORT In Mexico 95 800 NEWPORT Or call your local NEWPORT Office NEWPORTnet On Line Service Internet e mail www newportUS com info newportUS com It is the policy of NEWPORT to comply with all worldwide safety and EMC EMI regulations that apply NEWPORT is constantly pursuing certification of its products to the European New Approach Directives NEWPORT will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but NEWPORT Electronics Inc accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for patient connected applications TRADEMARK NOTICE WW N NEWPORT NEWPORT
49. if necessary until Display advances to MEE Loop Break Time Menu Press 4 Display advances to Loop Break Time Enable or FEET Disable Submenu and flashes the previous selection LOOP BREAK ENABLE DISABLE SUBMENU Press 5 Scroll through the available selections BEET or EET Press 6 Display shows EEE stored message momentarily and then advances to ERS Loop Break Time Value Submenu Loop Break is an additional safety feature intended to monitor the rate of change of the process value while approaching the SP1 It is strictly intended as an additional warning system therefore its use is entirely optional An active Loop Break will cause the Process Value digits to blink in a rotating pattern If the process value reaches the set point the blinking will stop and BRIMI is completed successfully otherwise EXAM Break Alarm warning will flash and Output 1 will be turned off LOOP BREAK TIME VALUE SUBMENU Press 7 Display flashes 1St digit of previous Loop Value Press amp 8 Press and buttons to enter a new Loop Value 0 to 99 59 Press 9 Display shows ESE stored message momentarily and then advances to Reading Adjust Submenu Loop Break Time Value allows the user to determine the time interval in MM SS from zero to 99 minutes and 59 seconds that the Process Value changes at least 10 counts or if the Input Type is either RTD or Thermocouple the value changes 4 Fahrenheit or 2 Celsius At the specifie
50. in this manual or on the CD ROM enclosed with your shipment For first time users Refer to the QuickStart Manual for basic operation and set up instructions The following steps in this manual for configuring your device are explained by using the optional Remote Programmer Display iDRP If you have the Serial Communications Option C24 you can easily configure the controller on your computer or on line To Disable Outputs To ensure that menu changes are properly stored Standby Mode should be used during setup of the instrument During Standby Mode the instrument remains in a ready condition but all outputs are disabled Standby Mode is useful when maintenence of the system is necessary When the instrument is in RUN Mode push twice to disable all outputs and alarms It is now in STANDBY Mode Push once more to resume RUN Mode PUSH TWICE to disable the system during an EMERGENCY To Reset the Meter When the controller is in the MENU Mode push once to direct controller one step backward of the top menu item Push O twice to reset controller prior to resuming Run Mode except after Alarms that will go to the Run Mode without resetting the controller PART 2 SETUP Refer to the Quick Start Guide for assembly and disassembly instructions 2 1 Optional Remote Programmer Front Panel eis foe 1 eem emm emm a DI LIEU DI C KE K eee KR HATA ATE ATA AT 1 89 48 0
51. le selections Enable or Disable 19 Display shows EIME stored message momentarily and then advances to Rb Communication Submenu If Setpoint ID Security Level is Enabled and the user attempts to advance into the HEIMA Configuration Menu he will be prompted for ID Code number The ID Code should be correct to proceed into the Configuration Menu otherwise display will show an Error and skip to the Run Mode If Full and Setpoint ID Security Levels are Disabled the ID code will be Disabled and user will not be asked for ID Code to enter the Menu items ID Submenu will not show up in ID Setpoint Menu 44 3 2 13 COMMUNICATION OPTION Purchasing the controller with Serial Communications permits an instrument to be configured or monitored from an IBM PC compatible computer using software available at the website listed on this manual or on the CD ROM enclosed with your shipment For complete instructions on the use of the Communications Option refer to the Serial Communications Reference Manual NONE No Yes COMM PARA DATA BIT STOP BIT MODBUS LINE FEED lt VG ik S ECHO lt mi BUS FORMAT 232C STANDARD E Ko COMMAND MODE CONTINUOUS CARRIAGE RET SEPARATOR SPACE STATUS z READING o PEAK DATA FORMAT GROSS m UNIT z lt lt G z S Ol GI lO O O g ADDRESS C ADDRVALUE TANE 4 rRa
52. mum on the control output to be 9 V The same setting on a time proportional output will cause 10 duty cycle for the minimum control output and 90 duty cycle for maximum control output To disable LO HI set LO to 00 and HI to 99 If LO HI is at other values than the default LO 00 HI 99 HEMI is disabled CONTROL TYPE OUTPUT Relay SSR or Pulse Press 15 Display flashes RHA On Off or BMI Proportional Integral Derivative Press Q 16 Scroll through the available selections ON OFF or PID Press 17 Display flashes BEI stored message momentarily and then advances to only if it was changed otherwise press to advance to EIS Action Type Submenu The ON OFF control is a coarse way of controlling the process The Dead Band improves the cycling associated with the On Off control The PID control is best for processes where the set point is continuously changing and or a tight control of the process variable is required PID control requires tuning and adjustment of the Proportional Integral or Reset and Derivative or Rate terms by a trial and error method The instrument provides an Auto Tuning feature making the tuning process automatic possibly optimum ACTION TYPE SUBMENU The error that results from the measurement of the Process Variable may be positive or negative since it may be greater or smaller than the Setpoint If a positive error should cause the instrument output to increase
53. n Authorized Return AR number immediately upon phone or written request Upon examination by NEWPORT if the unit is found to be defective it will be repaired or replaced at no charge NEWPORT s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of NEWPORT s control Components which wear are not warranted including but not limited to contact points fuses and triacs NEWPORT is pleased to offer suggestions on the use of its various products However NEWPORT neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by NEWPORT either verbal or written NEWPORT warrants only that the parts manufactured by it will be as specified and free of defects NEWPORT MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED
54. nsnaLuE Figure 3 12 Flow Chart for Communication Option 5 A ENTER COMMUNICATION OPTION MENU Press Press Press Press 1 Press if necessary until MA prompt appears 2 Display advances to Input Menu 3 Press ei if necessary until Display advances to Hii Communication Options Menu 4 Display advances to RS Communication Parameters Submenu If Communication Option is not installed the display shows and skips to the Color Display Menu COMMUNICATION PARAMETERS SUBMENU Allows the user to adjust Serial Communications Settings of the instrument When connecting an instrument to a computer or other device the Communications Parameters must match Generally the default settings as shown in Section 5 should be utilized Press 5 Display advances to EGE Baud Submenu BAUD SUBMENU Press 6 Display flashes previous selection for BEBE value Press d Scroll through the available selections EEE ERT Press 8 Display shows EEG stored message momentarily and then advances to only if it was changed otherwise press to advance to HIE Parity Submenu PARITY SUBMENU Press 9 Display flashes previous selection for Parity Press 10 Scroll through the available selections NO ODD EVEN Press 11 Display shows BEEE stored message momentarily and then advances to ERI only if it was changed otherwise press to advance to EG Data Bit Submenu DATA BIT SUBMENU Pre
55. ommunications Option The instrument has two different modes of operation The first Run Mode is used to display values for the Process Variable and to display or clear Peak and Valley values The other mode Menu Configuration Mode is used to navigate through the menu options and configure the controller Part 3 of this manual will explain the Menu Configuration Mode For your instrument to operate properly the user must first program or configure the menu options Turning your Controller On for the First Time The device becomes active as soon as it is connected to a power source It has no On or Off switch The device at first momentarily shows the software version number followed by reset HEI and then proceeds to the Run Mode For first time users Refer to the QuickStart Manual for basic operation and set up instructions Table 3 1 Button Function in Configuration Mode To enter the Menu the user must first press ei button e Use this button to advance navigate to the next menu item The user can MENU navigate through all the top level menus by pressing e While a parameter is being modified press to escape without saving the parameter e Press the up button to scroll through flashing selections When a numerical value is displayed press this key to increase value of a parameter that is Q currently being modified UP e Holding the button down for approximately 3 seconds will speed up the rate at whic
56. onitored does not change often then Absolute Mode is recommended Deviation Mode allows changes to Setpoint 1 to be made automatically to Alarm 1 Deviation Mode is typically the ideal mode if the process temperature changes often In Deviation Mode set Alarm 1 a certain number of degrees or counts away from Setpoint 1 this relation remains fixed even if Setpoint 1 is changed ALARM 1 LATCH UNLATCH SUBMENU Press 9 Display flashes previous selection Press to MS Latched or Unlatched Press 10 Display shows stored message momentarily and then advances to HMA only if it was changed otherwise press to advance to MERAH Contact Closure Submenu Latched Mode Relay remains latched until reset To reset already latched alarm select Alarm Latch and press Max twice i e Unlatch and then back to Latch or from a Run Mode push twice to put the controller in Standby Mode and then push one more time to return to the Run Mode Unlatched Mode Relay remains latched only as long as the alarm condition is true 26 CONTACT CLOSURE SUBMENU Press 11 Display flashes previous selection Press to D Normally Closed or Normally Open Press 12 Display shows SER stored message momentarily and then advances to only if it was changed otherwise press to advance to EMIS Active Submenu Normally Open If this feature is selected then the relay is energized only when an alarm condition occurs Normally Closed
57. ons Parameters must be set as No Parity 8 bit Data Bit 1 Stop Bit Do not attempt to change these parameters LINE FEED SUBMENU Determines if data sent from the instrument will have a Line Feed appended to the end useful for viewing or logging results on separate lines when displayed on communications software at a computer Press 22 Display flashes previous selection for Line Feed Press Q 23 Scroll through the available selections NO YES Press 24 Display shows H stored message momentarily and then advances to BS only if it was changed otherwise press to advance to ESRI Echo Submenu ECHO SUBMENU When valid commands are sent to the instrument this determines whether the command will be echoed to the Serial Bus Use of echo is recommended in most situations especially to help verify that data was received and recognized by the controller 47 Press 25 Display flashes previous selection for Echo Press Q 26 Scroll through the available selections NO YES Press 27 Display flashes EI stored message momentarily and then advances to only if it was changed otherwise press to advance to Communication Standard Submenu COMMUNICATION INTERFACE STANDARD SUBMENU Determines whether device should be connected to an RS 232C serial port as is commonly used on IBM PC compatible computers or via an RS 485 bus connected through appropriate RS 232 485 converter When used in RS 485 Mode t
58. roximately 3 seconds will speed up the rate at which the setpoint value increments or decrements Press 8 Display shows EEE stored message momentarily and then advances to only if a change was made otherwise press to advance to MENG Configuration Menu 17 3 2 3 Configuration Menu CONFIG MENU De Hea Hee Hee COLOR ANALOG OUT ID CODE COMM ESA GC H en Figure 3 2 Flow Chart for Configuration Menu Enter Configuration Menu Press 1 Press if necessary until prompt appear Press 2 Display advance to CH Input Menu Press 3 Pressing and releasing to scroll through all available menus of Configuration section 3 2 4 Input Type Menu TYPE PROC TYPE 0 0 1V 0 1 0V 0 10V 0 20mA Figure 3 3 Flow Chart for Input Type Menu 18 Input Type Thermocouple ENTER INPUT TYPE MENU Press 1 Press if necessary until prompt appears Press 2 Display advance to Input Menu Press 3 Display flashes BB GEE or PROC Thermocouple RTD or Process If the displayed input type is EH press to skip to step 6 stops flashing THERMOCOUPLE SUBMENU Press Q 4 Scroll through the available selection to EE flashing Press 5 Display shows EEEE stored message momentarily and then not flashing Press 6 Display flashes previous thermocouple type selection i e BH see below for types Press 7 Scroll through the available thermocouple types to the selection of your
59. s Press Press 24 Display flashes EER or FEET 25 Scroll through the available selections Enable or Disable 26 Display shows H FI stored message momentarily and then advances to only if it was changed otherwise press to advance to HEI to Start Auto Tune PID Submenu If Auto PID was Enabled If Auto PID was disabled display advances to EI Proportional Band Submenu If Anti Integral Anti Windup Submenu Enabled this feature allows the error term outside the proportional band to be calculated and accumulated for integration This may be an important feature in applications where fast response time is desirable 35 START AUTO TUNE PID Press 27 Display flashes or ERE Press Q 28 Scroll through the available selections Enable or Disable Press 29 Display shows EBEE stored message momentarily and then advances to EEG only if it was changed otherwise press to advance to BEINN Cycle Time Submenu If Enabled the controller is ready to calculate P PI or PID parameters The instrument performs this by activating the output and observing the delay and rate at which the Process Value changes The setpoints must be at least 18 F or 10 C above the PV Process Value in order to perform Auto Tune otherwise an error message will be displayed To start Auto Tune PID select PID enable Auto PID and enable Start PID Sometimes Auto PID parameter needs fine tuning i e
60. s to advance to HIGH Transmit Time Interval Submenu TRANSMIT TIME INTERVAL SUBMENU This menu is applicable if Continuous Mode was selected in the Data Flow Mode Submenu and the device is configured as an RS 232C Standard device Also one or more options under the Data Format Submenu must be enabled Press 57 Display advances to Transmit Time Value Submenu TRANSMIT TIME INTERVAL VALUE SUBMENU Determines the interval at which data will be emitted to the RS 232 Serial Bus when the instrument is in Continuous Data Flow Mode Press 58 Display flashes 15 digit of previous Transmit Time Value in seconds Press Q amp 59 Press and to enter new Transmit Time Value e g 0030 will send the data every 30 seconds in Continuous Mode Press 60 Display shows EHIME stored message momentarily and then advances to HMA only if it was changed otherwise press to advance to MEE Color Display Selection Menu For more details refer to the Communication Manual available at the website listed on the cover page of this manual or on the CD ROM enclosed with your shipment 50 3 2 14 DISPLAY COLOR SELECTION This submenu allows the user to select the color of the display GREEN Ee ALARMI Lee COLOR COLOR C mR ALARM 2 COLOR Figure 3 13 Flow Chart for Display Color Selection ENTER DISPLAY COLOR SELECTION MENU Press ei 1 Press if necessary until MAAS prompt appears
61. s around a setpoint using Output 2 as alarm Alarm 2 Deviation Contact Closure type Deviation Band AL2 High 10 Band they want around Setpoint 2 Then the Band Value is to be entered under AL2 HI 10 not 80 10 90 27 ALARM ENABLE DISABLE AT POWER ON Press 15 Display flashes previous selection Press O to BI enable or disable Press 16 Display shows BEI stored message momentarily and then advances to EMERY only if it was changed otherwise press to advance to the WSDAS Alarm 1 Low Value Submenu If the alarm is enabled at Power On the alarm will be active right after reset If the alarm is disabled at Power On the alarm will become enabled when the process value enters the non alarm area The alarm is not active while the process value is approaching Setpoint 1 ALARM 1 LOW VALUE SUBMENU Press 17 Display flashes 1S digit of previous value Use and to enter new value Press amp 18 Use and to enter Alarm 1 Low Value Press 19 Display shows BI storage message momentarily and then advances to E A only if it was changed otherwise press to advance to E A Alarm 1 Hi Value Submenu ALARM 1 HI VALUE SUBMENU Press 20 Display flashes 1S digit of previous value Use and to enter new value Press O amp 21 Use and to enter Alarm Hi Value Press 22 Display shows H stored message momentarily and then advances to the next menu only if it was changed oth
62. ss 12 Display flashes previous selection for Data Bit Press 13 Scroll through the available selections 7 BIT 8 BIT Press 14 Display shows BEI stored message and then advances to only if it was changed otherwise press to advance to ERT Stop Bit Submenu 46 STOP BIT SUBMENU Press 15 Display flashes previous selection for Stop Bit Press 16 Scroll through the available selections 1 BIT 2 BIT Press 17 Display shows EISE stored message momentarily and then advances to EMER only if it was changed otherwise press to advance to EMER Bus Format Submenu BUS FORMAT SUBMENU Determines Communications Standards and Command Data Formats for transferring information into and out of the controller via the Serial Communications Bus Bus Format submenus essentially determine how and when data can be accessed via the Serial Communications of the device Press 18 Display advances to HRM Modbus Submenu MODBUS PROTOCOL SUBMENU Press 19 Display flashes previous selection for HMA Press Q 20 Scroll through the available selections NO YES Press 21 Display shows EIS stored message momentarily and then advances to MEE only if it was changed otherwise press to advance to MEE Line Feed submenu To select iSeries Protocol set Modbus submenu to No To select Modbus Protocol set Modbus submenu to Yes If Modbus Protocol was selected the following Communicati
63. tment 1999 to 9999 counts Span Adjustment 0 001 to 9999 counts Offset Adjustment 1999 to 9999 54 CONTROL Action Reverse heat or direct cool Modes Time and Amplitude Proportional Control Modes selectable Manual or Auto PID Proportional Proportional with Integral Proportional with Derivative with Anti reset Windup and ON OFF Rate 0 to 399 9 seconds Reset 0 to 3999 seconds Cycle Time 1 to 199 seconds set to 0 for ON OFF operation Gain 0 5 to 100 of span Setpoints 1 or 2 Damping 0000 to 0008 Soak 00 00 to 99 59 HH MM or OFF Ramp to Setpoint 00 00 to 99 59 HH MM or OFF Auto Tune Operator initiated from front panel CONTROL OUTPUT 1 Configurable as Alarm 1 On Off PID and Ramp and Soak Relay SPDT type 250 Vac or 30 Vac 3A Resistive Load SSR 20 265 Vac 0 05 0 5A Resistive Load continuous DC Pulse Non lsolated 10 Vdc 20 mA ALARM 1 amp 2 programmable Type Same as Output 1 amp 2 Operation High low above below band latch unlatch normally open normally closed and process deviation front panel configurations OUTPUT 3 ANALOG OUTPUT programmable Isolated Retransmission 0 to 10 Vdc or 0 to 20 mA 500 Q max Accuracy is 1 of FS for Scaling Gain from 0 03 to 100 mV per count Isolation is 1000 Vdc Linearity is 0 2 COMMUNICATIONS Optional in place of excitation RS 232 RS 422 RS 485 MODBUS Selectable from menu both ASCII and mo
64. to Neutral working voltage is 50Vac dc This unit should not be used in Measurement Categories Il III IV Transients Overvoltage Surge 1 2 50uS pulse e Input Power 2500V e Input Power 1500V Low Voltage dc Power Option e Ethernet 1500V e Input Output Signals 500V Note Units configured for external low power dc voltage 20 36Vdc EMC EN61326 1997 and A1 1998 A2 2001 Immunity and Emissions requirements for electrical equipment for measurement control and laboratory e EMC Emissions Table 4 Class B of EN61326 e EMC Immunity Table 1 of EN61326 Note I O signal and control lines require shielded cables and these cables must be located on conductive cable trays or in conduits Furthermore the length of these cables should not exceed 30 meters Refer to the EMC and Safety installation considerations Guidelines of this manual for additional information 60 NOTES 61 NOTES 62 NOTES 63 Warranty Disclaimer NEWPORT Electronics Inc warrants this unit to be free of defects in materials and workmanship for a period of one 1 year from the date of purchase In addition to NEWPORT s standard warranty period NEWPORT Electronics will extend the warranty period for four 4 additional years if the warranty card enclosed with each instrument is returned to NEWPORT If the unit should malfunction it must be returned to the factory for evaluation NEWPORT s Customer Service Department will issue a
65. trol select filter value 0001 0004 A filter value of 2 is approximately equal to 1 second RC low pass time constant 22 Reading Configuration If Process was selected INPUT READING SCALE AND OFFSET SUBMENU Input Voltage or Current can be converted or scaled into values appropriate for the process or signal being measured So a reading may be displayed for example in units of weight or velocity instead of in amperes or volts The instrument determines Scale and Offset values based on two user provided input values entered with the corresponding readings Note that In1 Input 1 and In2 Input 2 are represented and entered as a product of the input voltage current and the conversion number from the Table 3 1 The following instructions include details for a specific scenario in which a 4 20 mA input in the 20 mA Process Mode is to be represented as a measurement of 0 100 percent Press 14 Press at the BUBI prompt Display shows HHH Input 1 Submenu Press 15 Display shows Input 1 value with 15 digit flashing Press amp 16 Use O and buttons to enter HEM value The HM value min input value conversion number Disregard the position of the decimal point 2000 counts may actually appear as 2000 200 0 20 00 or 2 000 Example 4 mA as 4 mA x 500 2000 Press 17 Display advances to Reading 1 Submenu Press Q amp 18 Use and buttons to enter value This value
66. ubmenu Press Q 45 Scroll through the available selections NO YES Press 46 Display shows EI stored message momentarily and then advances to MEISE only it was changed otherwise press to advance to MEPE Valley Submenu VALLEY VALUE SUBMENU Includes Valley Value in the data string Press 47 Display flashes previous selection for Valley Press 48 Scroll through the available selections NO YES Press 49 Display shows Eisai stored message momentarily and then advances to only if it was changed otherwise press to advance to Temperature Unit Submenu 49 TEMPERATURE UNIT SUBMENU Includes a byte in the data string to indicate whether reading is in Celsius or Fahrenheit Press 50 Display flashes previous selection for HAMIS Press Q 51 Scroll through the available selections NO YES Press 52 Display shows Elsie stored message momentarily and then advances to EEE only if it was changed otherwise press to advance to BEER Address Setup Submenu ADDRESS SETUP SUBMENU This menu is applicable to the RS 485 Option only Press 53 Display advances to Address Value 0000 to 0199 Submenu ADDRESS VALUE SUBMENU Press 54 Display flashes 1St digit of previously stored Address Value Press amp 55 Press and to enter new Address Value Press 56 Display shows BMI stored message momentarily and then advances to Exam only if it was changed otherwise pres
67. uces the best lead resistance cancellation When angara yonr controller select RTD Type and RTD value in the Input Type menu see Part 3 If the input wires of the meter get disconnected or broken it will display Input Open message except in case of 500 1000 Q 2 wire RTD In this case the display shows Input Open message For safety purpose you may want to set up your alarm to be triggered when input is open See Alarm 1 and 2 chapters for details 9 2 3 4 Process Current The figure below shows the wiring hookup for Process Current 0 20 mA 0 20 mA t Internal 0 20 mA Excitation External Excitation Figure 2 6 Process Current Wiring Hookup Internal and External Excitation When configuring your instrument select Process Type in the Input Type Menu see Part 3 2 3 5 Process Voltage The figure below shows the wiring hookup for Process Voltage 0 100 mV 0 1V 0 10V 1Vor10V 1Vor10V Return Figure 2 7 Process Voltage Wiring Hookup with Sensor Excitation and without Sensor Excitation RL Voltage limited resistor which allows to convert 24 Vdc internal excitation voltage to the appropriate process input value For instance if the potentiometer value is equal to 10 kQ the minimum RL is 14 kQ for 10 V process input When configuring your instrument select Process Type in the Input Type Menu see Part 3 10 2 3 6 Wiring Outputs This meter
68. x 1 27 204g 0 45lb Optional Remote Programmer iDRP 48H x 96x 39 mm D 1 89 x 3 78 x 1 55 159g 0 35lb 1 8 DIN Panel Cutout Optional Remote Programmer iDRP 45 H x 92 mm W 1 772 x 3 622 Table 4 1 Input Properties Input Type Range Accuracy lron Constantan 210 to 760 C 346 to 1400 F 0 4 C o CHROMEGA ALOMEGA 270 to 160 C 160 to 1372 C 454 to 256 F 256 to 2502 F o o o o Copper Constantan 270 to 190 C 190 to 400 C 454 to 310 F 310 to 752 F o o o o 270 to 220 C o TC J 0 7 F 1 0 C K 0 4 C 1 8 F 0 7 F 1 0 C T 0 4 C 1 8 F 0 7 F 1 0 C E CHROMEGA 220 to 1000 C 0 4 C Constantan 454 to 364 F 1 8 F 364 to 1832 F 0 7 F 50 to 40 C 1 0 C R Pt 13 Rh Pt 40 to 1788 C 0 5 C 58 to 104 F 1 8 F 104 to 3250 F 0 9 F 50 to 100 C 1 0 C S Pt 10 Rh Pt 100 to 1768 C 0 5 C 58 to 212 F 1 8 F 212 to 3214 F 0 9 F 200 to 640 C 1 0 C B 30 Rh Pt 640 to 1820 C 0 5 C 6 Rh Pt 212 to 1184 F 1 8 F 1184 to 3308 F 0 9 F C 5 Re W 0 to 2354 C 0 4 C 26 Re W 32 to 4253 F 0 7 F 250 to 100 C 1 0 C N Nicrosil Nisil 100 to 1300 C 0 4 C 418 to 148 F 1 8 F 148 to 2372 F 0 7 F L J 200 to 900 C 0 4 C DIN 328 to 1652 F 0 7 F RTD Pt 0 00385 100 Q 200 to 900 C 0 4 C 500 Q 1000 Q 328 to 1652
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