3M 300cf Card Game User Manual
Contents
1. Also include machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Minimum billing on parts orders will be 25 00 Replacement part prices available on request 10 00 restocking charge per invoice on returned parts Note Outside the U S contact the local 3M subsidiary for parts ordering information 3M Matic AccuGlide and Scotch are trademarks 3M Packaging Systems Division of 3M St Paul Minnesota 55144 1000 3M Center Building 220 8W 01 Printed in U S A St Paul MN 55144 1000 3M 1997 44 0009 1851 4 D127 1 Replacement Parts And Service Information To Our Customers This is the 3M Matic AccuGlide Scotch brand equipment you ordered It has been set up and tested in the factory with Scotch brand tapes If any problems occur when operating this equipment and you desire a service call or phone consultation call write or Fax the appropriate number listed below SERVICE AND PARTS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also include machine name number and type 3M Packaging Systems Division 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 55144 1000 3M Center Building 220 8W 01 Printed in U S A St Paul MN 55144 1000 3M 1997 44 0009 1852 2 C127 1 1 800 328 13902. Nut Self Locking M8 Clamp Inner Clamp Outer Screw Soc Hd M8 x 16 Label Leg Screw Soc Hd Hex Soc Dr M8 x 20 Reinforcement Screw Soc Hd M4 x 12 Washer Plain 4 mm Nut Hex M4 Plate Reinforcement Screw Hex Hd M6 x 12 Cover Front Screw Hex Hd M6 x 16 Washer Triple M6 Support Cover Screw Soc Hd Hex Hd M6 x 16 Grommet Snap Bushing SB 1250 15 Cap 25 x 1 2 Cap Bracket Plate Gauge Screw M5 x 10 Caster Assembly Caster Dual Locking Washer Spring Helical M12 Nut M12 Bracket R H 100a 200a 700a 800a Bracket L H 100a 200a 700a 800a Bracket R H Bracket L H Screw Hex Hd M8 x 20 25 300cf Case Former Figure 5421 26 Figure 5421 Ref No 5421 1 5421 2 5421 3 5421 4 5421 5 5421 6 5421 7 5421 8 5421 9 5421 10 5421 11 5421 12 5421 13 5421 14 5421 15 5421 16 5421 17 5421 18 5421 19 5421 20 5421 21 5421 25 5421 26 5421 27 5421 30 5421 31 5421 32 5421 33 5421 34 5421 35 5421 36 5421 37 5421 38 5421 39 5421 40 5421 41 5421 42 5421 43 5421 44 5421 45 5421 46 5421 47 5421 48 5421 49 5421 50 5421 51 5421 52 3M Part No 78 81 14 4983 0 78 81 14 4984 8 78 8032 0375 7 26 1000 0010 3 78 8094 6081 5 78 8100 0930 4 78 81 14 4985 5 78 81 14 4986 3 78 8100 0933 8 78 8094 6083 1 26 1005 5316 8 78 8052 6600 0 78 8070 1269 1 78 8010 741
3. box is moved forward by the ejector without operator assistance Ejector Adjustment Knob Reset Button Operation Continued Emergency Stop Button The E Stop button can be pushed at any time to stop machine operation and bleed air from the pneumatic system Reset Button When case former is stopped with E Stop the Reset Button must be pushed to restore air supply to the machine Box Centering Guide T d The four knobs for locking the centering guides in Bottom Flap position are located at the front and rear of the Actuator Plate machine Center the box in the machine with the centering guides and tighten the knobs to lock guides in place Center Rail NS Carton Ejector Box Ejector Figure 3 3 Box Placement The ejector and air cylinder are located on the top center rail of the case former as shown in Figure 3 2 The ejector is adjustable along the rail in 25 mm 1 inch increments to accommodate box lengths from 205 mm 8 inch minimum to 600 23 1 2 inch maximum Manual Operating Procedure Top and Bottom Taping Refer to Figures 3 2 and 3 3 1 Turn case former air valve On SUP 5 Fill the box with product 2 Turn Manual Auto valve to Man 6 Close box top flaps front and rear and then side flaps 3 Hold the empty box over the center rail Fold the front bottom flap on the rail and rear bottom 7 While holding top flaps down press Eject flap on the carton ejector button to m
4. Pneumatic On Off Valve The case former requires a 5 2 bar gauge pressure 75 PSIG 6 0 m h 21 C 1 01 bar 3 5 SCFM compressed air supply The customer supplied air supply hose should be connected to the barbed fitting on the On Off valve and clamped tightly with the hose clamp provided See Figure 2 3 Shut the air valve off and connect the air line Turn the On Off valve On SUP to energize the pneumatic components If another type of connector is desired the barbed fitting and or elbow can be removed and replaced with the desired connector The air On Off valve inlet is 1 4 18 standard pipe threads 5 Side Guide Extensions Air Supply Hose Customer supplied Under certain circumstances the centering guides may interfere with the side guides on the 100a 200a or 700a case sealers If this occurs Figure 2 3 Pneumatic Connections the case sealer side guides can be removed and centering guide extensions can be installed on the 300cf Case Former The side guide Sido AIR Extension extensions are included with the 300cf Install 7 guides as shown in Figure 2 4 6 After completing the Installation and Set Up a procedure continue through Operation to be sure case former is properly set up to run boxes Figure 2 4 Side Guide Extensions THIS PAGE IS BLANK Operation IMPORTANT Before operating the case former read the Important Safeguards pages 3 4 and Warnings on page 12 as well as all of
5. carton is placed on the center rail of the case former and the bottom side flaps are automatically closed by the machine A pneumatic device pushes the carton into the case sealer for bottom sealing of the carton 3M Matic 300cf Case Former Model 29800 Shown installed with 800a Case Sealer Equipment Warranty and Limited Remedy THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTY OF MERCHANTABILITY THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING OUT OF A COURSE OF DEALING A CUSTOM OR USAGE OF TRADE 3M warrants that its 3M Matic 300cf Case Former Type 29800 will be free from defects for ninety 90 days after delivery If any part is proved to be defective within the warranty period then the exclusive remedy and 3M s and seller s sole obligation shall be at 3M s option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after the warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay
6. for the labor required to install the repaired or replacement part 3M shall have no obligation to repair or replace 1 those parts failing due to operator misuse carelessness or due to any accidental cause other than equipment failure or 2 parts failing due to non lubrication inadequate cleaning improper operating environment improper utilities or operator error Limitation of Liability 3M and seller shall not be liable for direct indirect special incidental or consequential damages based upon breach of warranty breach of contract negligence strict liability or any other legal theory The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only by a written agreement signed by authorized officers of 3M and seller Contents 300cf Case Former 1 300cf Case Former Type 29800 1 Tool Spare Parts Kit P N 78 8111 1356 8 1 Instruction and Parts Manual 3M Matic is a trademark of 3M St Paul MN 55144 1000 Important Safeguards This safety alert symbol identifies important safety messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Important In the event the following safety labels are damaged or destroyed they must be replaced to ensure operator safety A label kit part number 78 8119 6942 3 is available as a stock item or individual labels can be ordered See Parts Illustration List pages 36 and 37 The Warning Ai
7. the Operation instructions Refer to Figure 3 1 to acquaint yourself with the various components and controls of the case former Adjustable Carton Ejector Ejector Button Flap Folder Ejector Adjustment Knob Bottom Emergency Stop Button Flap Folder Actuator Plate Reset Button Side Guides Pneumatic On Off Valve Air Pressure Regulator Filter Manual Automatic Lock Knob 4 Mode Switch Side Guides Figure 3 1 300cf Case Former Components Operation Continued A WARNINGS 1 Turn air supply off before performing any adjustments or maintenance on the machine Turn air supply off when machine is not in use The case former contains flap folders and sliding components that operate in rapid succes sion Keep hands out of this area when machine is in operation Failure to comply with these warnings could result in severe personal injury and or equip ment damage Manual Automatic Mode The operator can control the box movement from the case former to the case sealer by the manual automatic mode switch located on the left side of the frame Figure 3 1 In the manual mode for top and bottom taping the operator must press the ejector button Figure 3 2 Carton Ejector Bottom Flap Folder Ejector Button Emergency Stop Button Figure 3 2 Adjustable Carton Ejector to cause the ejector to move the box forward into the case sealer In the automatic mode for bottom taping only the
8. 3 5424 14 5424 15 5424 16 5424 17 5424 18 5424 19 5424 20 5424 21 5424 22 5424 23 5424 25 5424 26 5424 27 5424 28 5424 29 5424 30 5424 31 5424 32 5424 33 5424 34 5424 35 5424 36 5424 37 5424 38 5424 44 5424 45 5424 46 5424 47 5424 48 5424 49 5424 50 5424 51 5424 52 5424 53 5424 54 5424 55 5424 56 5424 57 5424 58 5424 59 3M Part No 78 8094 6089 8 78 8032 0375 7 78 8042 2919 9 78 81 14 4681 0 26 1000 0010 3 78 8010 7418 4 78 81 14 4988 9 78 8010 7210 5 78 8100 0947 8 78 8032 0382 3 78 8005 5741 1 78 8100 0948 6 78 8055 0768 4 78 81 14 4682 8 25 1003 7951 5 26 1005 6859 6 78 8060 8454 3 78 8060 8455 0 78 81 14 4683 6 78 81 19 8682 3 78 8060 7933 7 78 8060 81 79 6 26 1003 6916 9 78 8100 0783 7 78 8091 0775 4 78 81 14 4684 4 78 8100 0952 8 78 8100 0953 6 78 8094 6096 3 78 8055 0775 9 78 8094 6097 1 78 8055 0772 6 78 8100 0954 4 78 8017 9096 1 78 8091 0510 5 78 8094 6078 1 78 8060 7690 3 26 1002 5820 6 78 81 14 4686 9 78 81 14 4687 7 78 8094 6079 9 78 8057 5735 4 78 8055 0640 5 78 81 19 6870 6 78 81 14 4990 5 78 81 14 4991 3 78 81 14 4992 1 78 8119 8683 1 78 8094 6451 0 78 8119 8684 9 78 8119 8685 6 78 8119 8686 4 78 8119 8687 2 Description Bracket Screw Hex Hd M6 x 16 Washer Triple M6 Box Holder Washer Flat M6 Nut Hex M6 Support Cylinder Screw Soc Hd Hex Soc M6 x 20 Plate Screw Soc Hex Hd M5 x 16 Washer Flat M5 Cylinder C
9. 65B40 500C Sliding Block Ejector Guide Sliding Block L H Screw Soc Hd Hex Soc M5 x 20 Nut Self Locking M5 Union 1 2 Inch Sheath 18 1 MT Flap Folder Cylinder Bracket Cylinder Guide Screw Flat Hd Hex M6 x 20 Nut Locking Plastic Insert M6 Washer Special 12 Nut M12 x 1 25 Sliding Flap Folder Screw Soc Hd Hex Hd M5 x 14 Latch Sleeve Latch Jack Ejector Spring Spacer D8 15 x 8 Knob Nut Special M18 x 1 Regulator Speed Sensor 78180410 Cap 1 8 Inch Screw Hex Hd M5 x 16 Bumper Slide Union Y Male Fitting Reducer Spacer Collar Cover Support W English Push Button Assembly Parker Union Bumper Bushing Cylinder Valve Selector Parker Valve W Support PXB B1011 Button Pulse ZB2 BA6 Valve Single PXB B1921 E Stop 33 300cf Case Former 2e 9e On the rear 24 24 24 Figure 5425 34 Figure 5425 Ref No 5425 1 5425 2 5425 3 5425 4 5425 5 5425 6 5425 7 5425 8 5425 9 5425 10 5425 11 5425 12 5425 13 5425 14 5425 15 5425 16 5425 17 5425 18 5425 19 5425 20 5425 21 5425 22 5425 23 5425 24 5425 25 5425 26 5425 27 5425 28 5425 29 5425 30 5425 31 5425 32 5425 33 5425 34 5425 36 5425 37 5425 38 5425 39 5425 40 5425 41 5425 42 5425 43 5425 44 5425 45 5425 46 3M Part No 78 81 00 0956 9 26 1014 4558 8 78 8100 095
10. 7 6 78 8094 6084 9 26 1003 7946 5 78 8005 5740 3 78 8010 7416 8 78 8055 0786 6 78 8055 0782 5 26 1003 5833 7 78 81 14 4674 5 78 81 14 4675 2 26 1003 7951 5 78 8055 0783 3 78 8055 0781 7 78 8055 0787 4 78 8055 0790 8 78 8052 6566 3 26 1003 6918 5 78 8094 6087 2 78 8057 5748 7 78 8016 5855 6 78 8055 0785 8 78 8055 0784 1 78 8017 9301 5 26 1003 7976 2 26 1005 6893 5 26 1005 6895 0 78 8094 6078 1 78 8114 4987 1 78 8119 8701 1 78 8119 8702 9 78 8119 8703 7 78 8119 8704 5 26 1001 9843 6 78 8100 0936 1 Description Support Valve R H Support Valve L H Screw Hex Hd M6 x 16 Washer Flat M6 Hinge Support Cam Cam Flap R H Cam L H Actuator Valve R H Lever Actuator Screw Flat Hd Hex Dr M5 x 16 Spacer Bumper Nut Hex M5 Limit Switch PXC M521 Screw Soc Hd M4 x 25 Washer Plain M4 Nut Hex M4 Support Shaft Right Support Shaft Left Screw Hex Hd 6 x 30 Support Long Support Short Screw Soc Hd Hex Soc M5 x 20 Washer D18 30 x 7 Ring Nut Washer D14 30 x 5 Shaft Cylinder Support Washer Friction Nut Hex Flange M10 Cylinder C65 B332 125C Y2 Mount Cylinder Rod End E Ring 10 mm Lever Cylinder Right Lever Cylinder Left Screw Hex Hd M8 x 25 Screw Hex Hd M10 x 35 Elbow 90 Elbow 90 Sensor 78180410 Spring Cam Flap Folder Assembly R H Flap Folder Assemb
11. 7 7 78 81 00 0958 5 78 8060 7900 6 26 1005 6897 6 26 1005 6890 1 78 8055 0756 9 78 8076 4891 6 78 8032 0382 3 78 8028 8214 8 78 8091 0430 6 78 8054 8838 0 78 8076 4672 0 78 8094 6071 6 78 8100 0959 3 78 8119 8705 2 78 8094 6074 0 78 8076 4886 6 78 8094 6075 7 78 8119 8706 0 26 1003 7947 3 78 8005 5740 3 78 8057 5732 1 26 1005 6893 5 78 8094 6077 3 78 8094 6076 5 78 81 14 4688 5 26 1005 5909 0 26 1005 6910 7 78 8076 4537 5 78 8076 4538 3 78 81 14 4690 1 78 8076 4675 3 78 81 14 4673 7 26 1003 7957 2 26 1000 0010 3 78 8094 6451 0 78 8076 4664 7 78 8094 6079 9 78 8057 6170 3 78 8057 5735 4 78 8060 8033 5 78 8060 8034 3 78 8076 4911 2 Description Filter Regulator Assembly Filter Regulator W Metal Bowl Valve EVHS 2500 F02 X116 Block Union RA 022 1 4 Inch 1 4 Inch Hose Connector RA 030 9 1 4 Inch Muffler Union Union Straight 15 Screw Soc Hd Hex Soc M5 x 16 Washer Clamp 14 24 Gauge Air Union Straight Female Valve PXB B2011BD2 Valve Assembly Manifold Valve EVZA 5220 Muffler 1 4 Inch Union Straight Union Screw Soc Hd Hex Soc M4 x 35 Washer Plain 4 mm Fitting Elbow Elbow 90 Degree Regulator Flow 77080610 Union Y Valve Assembly EVZA 5220 ELbow Union Straight Screw Soc Hd Hex Hd M3 x 25 Washer Flat M3 Nut M3 Regulator 0 5 7 BAR Bracket Screw Soc Hd Hex Hd M6 x 16
12. Instruction Manual 300cf Case Former Type 29800 Table of Contents Page Intended USse c eoa at a eie teu e Inti 1 Equipment Warranty and Limited 2 senses eto Ma on 2 Important Safeguards sise 3 4 a sounds 5 6 Air Power Requirements iii 5 Box Board teen ite Pee c aiu 5 Box Weight and Size Capacities 5 Operating Conditions us 5 Machine DIMENSIONS un c 6 Installation and Seti e td 7 9 Receiving and Handling sisi 7 Machine Up iof lala eae erdt 7 9 Operatio rU ELLE 11 14 Manual Automatic Mode 12 Emergency Stop Button is 13 Reset BUOM eisor trat cain ea er cepe de ee de 13 Box Centering Guides su 13 Box Ejector T 13 Manual Operating Procedure pp 13 Automatic Operating 14 Maintenance s exar A O 15 Cleaning Of the Machine 2 nit re og n aedes 15 LUNG ATO DI MPG 15 Pneumatic DIagraim eiie Doi epe iter diti Eire E 16 17 Parts and Service Information sise 19 Replacement Parts Illustrations and Parts List 21 37 Intended Use The 3M Matic 300cf Case Former has been designed and tested for use with the following 3M Matic case sealers 100a 120a 120a3 120ab 200a 700a 800a 800a3 and 800ab A regular slotted
13. Instructions and Parts List 3M Matic 300cf Case Former Type 29800 For Use With 3M Matic 100a Type 29600 120a Type 19700 120a3 Type 19700 120ab Type 19700 200a Type 39600 700a Type 39600 800a Type 39600 800a3 Type 39600 800ab Type 39600 Case Sealers Note The 300cf is not compatible with the Low Tape Sensor Kit or outboard tape roll mounting Serial No For reference record machine serial number here 3M Packaging Systems Division 3M Center Building 220 8W 01 St Paul MN 55144 1000 A Important Safety Information Read Important Safeguards pages 3 and 4 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT 3M Matic is a Trademark of 3M St Paul MN 55144 1000 Printed in U S A 3M 1999 44 0009 1974 4 A49 0 Replacement Parts and Service Information To Our Customers This is the 3M Matic AccuGlide Scotch brand equipment you ordered It has been set up and tested in the factory with Scotch brand tapes If technical assistance or replacement parts are needed call or Fax the appropriate number listed below Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not require an immediate response you may Fax it to 715 381 0248 Replacement Parts Order parts by part number part description and quantity required
14. Nylon Knob VTR B M10 29 300cf Case Former Figure 5423 30 Figure 5423 Ref No 5423 1 5423 2 5423 3 5423 4 5423 5 5423 6 5423 7 5423 8 5423 9 5423 10 5423 11 5423 12 5423 13 5423 14 5423 15 5423 16 5423 17 5423 18 5423 19 5423 20 5423 21 5423 22 5423 23 5423 24 3M Part No 78 8100 0942 9 78 8100 0943 7 78 8094 6057 5 78 8052 6566 3 26 1003 6918 5 78 8054 8577 4 26 1001 9843 6 78 8055 0798 1 78 8055 0800 5 78 8059 5526 3 78 8054 8779 6 78 81 14 4678 6 78 81 14 4679 4 78 81 14 4680 2 26 1003 7957 2 26 1000 0010 3 78 8100 0941 1 78 8060 8452 7 78 8070 1549 6 78 8100 0969 2 78 8100 0971 8 78 8100 0970 0 78 8100 0972 6 78 8023 2334 1 Description Lever Rear R H Lever Rear L H Shaft Lever Washer Friction Nut Plastic Insert Hex M10 Washer Special Screw Flat Soc Hd M6 x 16 Guide Centering Plate 5 x 15 x 70 Screw Soc Hd Hex Soc Dr M6 x 15 End Cap Screw Hex Hd M10 x 50 Spacer Guide Adjustment Screw Soc Hd Hex Hd M6 x 16 Washer Flat M6 Washer Nylon Washer M10 Knob VTR B M10 Extension Assembly Side Guide Extension Inner Extension Outer Plate Screw Soc Hd Hex Soc M6 x 25 31 300cf Case Former Figure 5424 32 Figure 5424 Ref No 5424 1 5424 2 5424 3 5424 4 5424 5 5424 6 5424 7 5424 8 5424 9 5424 10 5424 11 5424 12 5424 1
15. Washer Flat M6 Valve Selector PLK A11 Union Female Union Y Female Tee Tubing 6 mm Fitting Reducer Tubing 5M Skein D4 3 Tubing 5M Skein D6 4 Tubing DX6 5 MT 35 120af if Infeed Conveyor 9 Inside Pneumatic Compartment Cover Safety and Information Labels 36 120af if Safety and Information Labels A label kit part number 78 81 13 6932 7 is available as a stock item It contains all the safety and information labels used on the coder conveyor or labels can be ordered separately from the following list Ref No 3M Part No Description Qty 1 78 8062 4266 1 Label Product 2 2 78 8070 1329 3 Label Warning Hazardous Voltage 1 3 78 8068 3859 1 Label Service and Spares 1 4 78 8060 8481 6 Label Leg 4 37
16. contains all the safety labels used on the 300cf Case Former or separate labels can be ordered from the parts list page 37 Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information THIS PAGE IS BLANK 20 Replacement Parts Illustrations and Parts List 300cf Case Former Type 29800 Frame Assemblies 1 Refer to first illustration Frame Assemblies for the figure number that identifies a specific portion of the machine 2 Refer to the Figure or Figures to determine the individual parts required and the parts reference number 3 The replacement parts list that follows each illustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Order parts by part number part description and quantity required Also include machine name number and type 5 Refer to first page of this instruction manual for parts ordering address and or fax number IMPORTANT Not all the parts listed are normally stocked items Some parts or assemblies shown are available only on a special order basis Contact 3M Tape Dispenser Parts to confirm item availability 21 THIS PAGE IS BLANK 22 300c
17. e machine frame above the On Off valve The label reminds operators of the location of the pneumatic On Off valve AIR PRESSURE ON OFF Figure 1 5 Air On Off Label The Operation Mode label shown in Figure 1 6 is attached on the left side of the machine frame below the Manual Automatic switch The label indicates the correct position of the switch for manual or automatic operation OPERATION MODE Automatic Figure 1 46 Operation Mode Label The Ram Adjust and Box Ejector labels shown in Figure 1 7 are attached to the top of the adjustable carton ejector The labels remind operators of the function of the push button switch and the adjustment detent knob RAM ADJUST BOX EJECTOR Figure 1 7 Ram Adjust and Box Ejector Labels Specifications Air Power Requirements 517 kPa minimum gauge pressure 6 0 m h 21 C 101 kPa maximum at maximum cycle rate 75 PSIG minimum gauge pressure 3 5 SCFM maximum at maximum random cycle rate A pressure regulator filter is included For best operation set pressure regulator to 90 PSIG Box Board 125 to 275 P S I bursting test single wall B or C flute Boxes should be well scored for proper performance Box Weight and Size Capacities A Box weight filled 2 3 kg 5 lbs minimum to 37 kg 80 lbs maximum B Sizes Minimum Maximum Length 205 mm 8 0 inch 600 mm 23 5 inch Width 205 mm 8 0 inch 545 mm 21 5 inch Height 100
18. f Case Former Fig 5423 Fig 5424 Fig 5422 Fig 5421 Fig 5425 Fig 5420 Frame Assemblies 23 300cf Case Former 800a 800a3 800ab x_i for p i 100a 200a 700a 3 fm 41 OPTIONAL Figure 5420 24 Figure 5420 Ref No 5420 1 5420 2 5420 3 5420 4 5420 5 5420 6 5420 7 5420 8 5420 9 5420 10 5420 11 5420 12 5420 13 5420 14 5420 15 5420 16 5420 17 5420 18 5420 19 5420 21 5420 22 5420 23 5420 24 5420 25 5420 26 5420 27 5420 28 5420 29 5420 30 5420 31 5420 32 5420 33 5420 34 5420 35 5420 36 5420 37 5420 40 5420 41 5420 42 5420 43 5420 44 3M Part No 78 81 19 6529 8 78 8100 0914 8 78 8100 0915 5 78 8100 0916 3 78 8060 8480 8 78 8055 0867 4 78 8017 9318 9 78 801 7 9313 0 78 8052 6677 8 78 8052 6676 0 26 1003 7963 0 78 8100 0917 1 26 1003 7964 8 78 8100 0918 9 26 1003 7943 2 78 8005 5740 3 78 8010 7416 8 78 81 14 4982 2 78 8010 7169 3 78 8100 0920 5 78 8032 0375 7 78 8042 2919 9 78 8100 0922 1 78 8100 0921 3 26 1003 7957 2 78 8100 0923 9 78 8094 6489 0 78 81 14 4703 2 78 8094 6177 1 78 8076 4535 9 78 8094 6305 8 78 8060 8087 1 78 8098 9076 3 26 1009 9096 4 26 1009 9094 9 26 1009 9095 6 78 8100 0926 2 78 8100 0927 0 78 8100 0924 7 78 8100 0925 4 26 1003 5842 8 Description Conveyor Bed W English Language Label Leg Assembly Leg Outer Leg Inner Pad Foot Screw Hex Hd M8 x 30 Washer Plain 8 mm
19. ive Machine Set Up Important Read Warnings on page 12 before attempting to set up the case former for operation For future reference record machine serial number on front cover of this manual in the space provided The following instructions are presented in the order recommended for setting up and installing the case former as well as for learning the operating functions and adjustments Following them step by step will result in your understanding of the machine and an installation in your production line that best utilizes the many features built into the case former Refer to Figure 3 1 to identify the various components of the case former Note A tool kit consisting of metric open end and hex socket wrenches is provided with the machine These tools should be adequate to set up the machine however other tools supplied by the customer will be required for machine maintenance 1 Follow Unpacking Instructions label attached to corrugated packing cover Use appropriate material handling equipment to remove the machine from the pallet and move it into position Whenever the machine is lifted with a fork truck insure that the forks span completely across the machine frame and do not contact any mechanism under the machine frame CAUTION Machine weighs approximately 85 kg 190 Ibs uncrated Adjust machine bed height The case former is equipped with four adjustable legs that are l
20. lon Plate Master 177L 2 NLGI Grade 2 Multi purpose Film Forming With Liquilon Polymere 400 Figure 4 1 Lubrication Chart Pneumatic Diagram On Off Valve Filter Regulator Shuttle Valves Roller Valves Flow Controls 1 and 2 Pressure Regulator 2 Manual Auto Select Valve Flow Control Valves 3 and 4 Sensor Valves Bottom Side Flap Cylinders Ejector Cylinder OR Valve Box Ejector Valve Figure 5 1 Pneumatic Diagram SMC EVHS2500 SMC EAW2000 SMC EVZA5220 Telemecanique PXC M52 Legris 7665 56 11 SMC EAR111 Telemecanique PXB B1011BA2 Legris 7665 56 14 Legris PWS P SMC C65B32 125C Y2 SMC C65B40 500C Y37 Telemecanique PLK A11 Telemecanique PXB B191 JAVA JILLOHS 3415 WOLLOS HOLNSIHLSIA Q IO3INVIN 314 REI v FEAN NF v S3NYA INOS HOL93r3 ae 1Sd0 oy isnipy 924 3unssaud H3QNIT1A9 4019373 ANWA HOSN3S 5 dv 14d 3ais WOLLO8 JAVA 4019373 JAVA SATA 3AWA 31LL10HS 401V1n934 43144 uonisod yenuew UMOUYS 3AIVA 103135 Ld OLAV IVANVIA AL NER 3ATVA J4O NO AALS dO1S 3 17 THIS PAGE IS BLANK Parts and Service Information Labels In the event that any labels are damaged or destroyed they must be replaced to ensure operator safety A label kit part number 78 8119 6942 3 is available as a stock item It
21. ly L H Plate Flap Folder R H Plate Flap Folder L H Screw Flat Soc Hd M6 x 16 Arm 27 300cf Case Former Figure 5422 28 Figure 5422 Ref No 5422 1 5422 2 5422 3 5422 4 5422 5 5422 6 5422 7 5422 8 5422 9 5422 10 5422 11 5422 12 5422 13 5422 14 5422 15 5422 16 5422 17 5422 18 5422 19 5422 20 5422 21 5422 22 5422 23 5422 24 5422 25 5422 26 5422 27 5422 28 3M Part No 78 8100 0938 7 78 8055 0808 8 78 8010 7165 1 78 8005 5741 1 78 8055 0807 0 78 8055 0806 2 78 8052 6566 3 26 1003 6918 5 78 8100 0939 5 78 8054 8777 0 78 8054 8786 1 78 8054 8788 7 78 8054 8785 3 78 8010 7418 4 78 8054 8784 6 78 8054 8787 9 78 8056 3945 3 78 8060 7520 2 78 8059 5517 2 78 8060 7519 4 78 8054 8783 8 78 8055 0800 5 78 8059 5526 3 78 8054 8779 6 78 8100 0940 3 78 8060 8452 7 78 8100 0941 1 78 8070 1549 6 Description Lever Front Sprocket Screw Flat Hd Soc M5 x 25 Washer Flat M5 Shoulder Bolt Spacer D16 30 x 35 Washer Friction Nut Hex Flange M10 Chain 3 8 Inch Pitch 28 Pitch Chain 3 8 Inch 41 Pitch Long Chain Connector Chain Connector Rod Threaded Right Left Nut Hex M6 Block Chain Chain Link E Ring M4 Screw M3 x 20 Nut Self Locking M3 Screw M3 x 25 Washer Special Plate 5 x 15 x 70 Screw Soc Hd Hex Soc Dr M6 x 15 End Cap Hexagon Threaded Washer M10 Washer
22. mm 4 0 inch limited by case sealer Note The box size capacities for the 300cf may be limited by the capacity of the case sealer in some instances Operating Conditions Use in dry relatively clean environments at 5 to 40 C 40 to 105 F with clean dry boxes Note Machine should not be washed down or subjected to conditions causing moisture condensation on components Specifications continued on next page Specifications Continued 11 or L2 Sealer Machine Dimensions A H1 H2 L1 5 L2 5 Minimum mm 120 610 685 1375 1385 Inches 4 81 24 0 27 0 54 1 54 6 Maximum mm 120 775 850 1705 1715 Inches 4 81 30 5 33 5 67 1 67 6 Casters are optional Includes the height of a plastic foot which is removed if casters are used Q L1 is 300cf Case Former connected to 120a 120a3 9 L2 is 300cf Case Former connected to 100a 200a 700a 800a 800a3 Add 30 mm to these dimensions when connecting to a 120ab or 800ab Weight Approximate 86 kg 190 pounds crated approximate Approximate 75 kg 165 pounds uncrated approximate 6 W1 615 24 3 615 24 3 W2 765 30 2 765 30 2 Installation and Set Up Receiving And Handling After the machine has been uncrated examine the case former for damage that might have occurred during transit If damage is evident file a damage claim immediately with the transportation company and also notify your 3M Representat
23. ocated at the corners of the frame The legs can be adjusted to obtain different conveyor bed heights from 610 mm 24 0 inch minimum to 775 mm 30 5 inch maximum Refer to Figure 2 1 and adjust the bed height as follows a Block up the machine frame to allow adequate leg adjustment b Loosen but do not remove two M8 x 16 mm socket screws in one leg Adjust the leg length for the desired bed height Retighten the two screws to secure the leg Adjust all four legs equally M8 x 16 mm Socket Head Adjustable Leg Figure 2 1 Bed Height Adjustment Install case former in production line Refer to Figure 2 2 for installation set up Case former bed must be level and equal or slightly higher than case sealer bed height Install mounting brackets as shown in Figure 2 2 Installation and Set Up Continued Side guides on case former must be aligned with case sealer side guides or side drive belts 300cf Case Former must be level and equal to or slightly higher than case sealer bed height Bracket connection to 100a 200a 700a Bracket connection to 120a 120a3 or 120ab 800a 800a3 or 800ab case sealers case sealers Note 800ab use outer set of holes in bracket Note 120ab use outer set of holes in bracket when connecting bracket to case sealer when connecting bracket to case sealer Figure 2 2 Mounting Bracket Installation Installation and Set Up Continued 4 Pneumatic Connection
24. ove box into case sealer Hold top flaps down until box moves into case sealer 4 Move box forward toward case sealer until both side bottom flaps contact the bottom flap The ejector will return to the rest position and actuator plates The two bed plates will then the bed plates will return to full open position rotate up and fold the side box flaps up ready for the next box Operation Continued Automatic Operating Procedure Bottom Taping Only 1 Raise case sealer upper taping head to maximum height if applicable Turn case former air valve On SUP Turn Manual Auto valve to Auto Place open box with front and back bottom flaps folded in onto the case former center rail Move box forward toward case sealer until both side bottom flaps contact the bottom flap actuator plates The two bed plates will then rotate up and fold the side box flaps up The box ejector will automatically push the box into the case sealer and then return to the rest position ready for the next box Maintenance WARNING Disconnect air supply to the machine before beginning any maintenance Failure to do so could result in personnel injury or damage to the machine Cleaning of the Machine Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment If this dust is allowed to build up on machine components it can cause component wear The dust build up can best be remo
25. r Pressure label shown in Figure 1 1 is attached next to the return stroke air pressure regulator The regulator is located behind the pneumatic compartment cover and is factory adjusted No operator adjustment is required A WARNING Do not adjust regulator pressure above 30 PSI Figure 1 1 Air Pressure Warning Label The Emergency Stop label shown in Figure 1 2 is attached to the top of the adjustable carton ejector assembly around the E Stop push button The label reminds operators and casual personnel of the function of this switch Figure 1 2 Emergency Stop Label The Re Set label shown in Figure 1 3 is attached to the top of the adjustable carton ejector next to the Reset push button The Reset push button must be pushed to restore air supply after stopping machine with E Stop switch Figure 1 3 Reset Label Important Safeguards Continued The Safety Instructions label shown in Figure 1 4 is attached on the left side of the machine frame The label provides convenient safeguard instructions for the operator and service personnel SAFETY INSTRUCTIONS 1 Connect to compressed air supply 75 140 PSI j M 2 Adjust pressure regulator to 90 PSI max 3 Adjust centering guides before operating 4 Disconnect compressed air supply before servicing Figure 1 4 Safety Instructions Label The Air Pressure On Off label shown in Figure 1 5 is attached on the left side of th
26. ved from the machine by a shop vacuum Depending on the number and type of boxes used in the case former this cleaning should be done approximately once per month If the boxes are dirty or if the environment in which the machine operates is dusty cleaning ona more frequent basis may be necessary Excessive dirt build up that cannot be removed by vacuuming should be wiped off with a damp cloth Description Parts Drawing Reference Item Number Chain Ref No 5422 9 amp 5422 10 Sliding Block Ejector Guide Ref No 5424 13 Sliding Block L H Ref No 5424 14 Sliding Flap Folder Ref No 5424 27 Lubricant Note Never attempt to remove dirt from machine by blowing it off with compressed air This can cause dirt to be blown into critical machine components and cause premature wear Never wash down or subject machine to conditions causing moisture condensation as serious equipment damage could result Lubrication The Lubrication Chart shown in Figure 4 1 illustrates the frame points which should be lubricated every 250 hours of operation Lubricate the rotating and pivoting points noted by the arrows with SAE 30 non detergent oil Note Wipe off excess oil and grease It will attract dust which can cause premature equip ment wear and jamming Lubricant Instructions Lightly coat chain Lightly coat guide slots Lightly coat guide slots Lightly coat guide slots 1 White Moly Grease With Liqui
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