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Waldorf FN8120G Specifications

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1. i AC N co lo 5 2 AL m T ELECTRICAL ENTRY 24 Side 474 i co i iE i ce A Y 34 Plan 110 120V 60Hz 1P N E 6 4A 220 240 V 50 Hz 1P N E 3 2 iB INSTALLATION It is most important that the filter is checked and that the unit is operating correctly before handing over to the user Before Checking Operation Unpack and check unit for damage and report any damage to the carrier and supplier Report any deficiencies to your supplier Check that the unit has been supplied with the following 1 x Filter Bag 1 x Filter Bag Frame 1 x Return Delivery Tube Electrical supply Check that the available power supply is suitable The filter rating plate is located on the side panel below the return delivery tube swivel fitting 110 120V 60Hz 1P N E 6 4 Amp 220 240V 50Hz 1 3 2 Amp The Filter unit is a mobile appliance and is provided with a 2 5 metre cord set for plugging into a matching electrical socket of the required electrical supply when in use When not in use the cord set is stored around the cord stowage frame on the filter unit s handle Important If an electrical socket is not located in range of the filter cord set when the filter is in position an extension cord will be necessary Only use an extension cord with suitable residual current device R C D circuit breaker Ensure the R C D is connected between the power supply and
2. 14 CLEANING INSTRUCTIONS Exterior Clean with detergent You may require to use a good quality stainless steel cleaner or stainless steel wool for heavy duty cleaning Always apply cleaner when the filter is cool and rub in the direction of the grain Do not use detergent or stainless steel cleaner on inside of filter tank Interior Refer to the operating instructions for filter tank cleaning necessary after each filter For general cleaning the interior of the filter tank should be cleaned out with dry rags or kitchen towels As filtered oil comes into contact with the inside surfaces of the tank it is important that cleaning will not leave moisture or more importantly detergent residues on the tank surface as these will breakdown the oil when they come in contact Therefore DO NOT run a water detergent solution through the filter system DO NOT run hot water through the filter system If itis necessary to thoroughly clean the inside of the filter tank a hot wash can be carried out This should be performed by tipping the fryer filter on its end so the filter handle is up and manually wash out the filter tank with a scrubbing brush or similar ALWAYS dry tank with dry rags or kitchen towels before filtering oil or shortening Filter Pad Option Remove mesh strainer and clean in hot water only dry Remove filter pad refer filter pad replacement page 14 Remove filter clamp and clean in hot water only dry Lift o
3. 8 Mobility Filtamax can be easily wheeled from its housing to filter any other fryers of the same tank capacity refer specifications pages 6 8 Safety The rigid delivery tube has a heavy duty insulated handle and positions firmly into position safe from spillage There are no flexible hoses and no coupling disconnection s required Economy The reusable filter bags suitable for up to 500 filters can be easily cleaned and simply drop back into place Carbon Pad Option Upgradeable to carbon pad filtering Refer to your Filtamax dealer for details Speedy operation The whole operation takes approximately 10 minutes to drain filter and refill a typical fryer tank NWARNING ALWAYS TURN FRYER OFF BEFORE USING FILTER MACHINE DO NOT USE FILTER MACHINE AS AN OIL STORAGE VESSEL NEVER STORE FILTER MACHINE UNDER FRYER WITH OIL IN FILTER MACHINE ALWAYS USE PROTECTIVE GEAR WHEN FILTERING HOT OIL Model FF8130E SPECIFICATIONS 2 E N es 5 Oo o e O ELECTRICAL ENTRY 24 Side Y 110 120 60Hz 1P N E 6 4A 220 240 V 50 Hz 1 3 2A 6 SPECIFICATIONS Model FF8135E 956 562 ELECTRICAL ENTRY Front Side LO e N 110 120V 60Hz 1P N E 6 4A 220 240 V 50 Hz 1P N E 3 2A T SPECIFICATIONS Model FF8140E N 5 E
4. Waleeri Walelori Walelori Walelori Walelort i Waldor Waldor Waleeri Waleeri Waleeri Walelori Walelori Walelort Walderi Walelori Waldor Walelort Waleeri i FF8130E FF8135E FF8140E FRYER FILTER Installation Operation Manual MANUFACTURED Moffat Limited P O Box 10 001 Christchurch New Zealand Ph 03 3891 007 Fax 03 3891 276 WORLD WIDE BRANCHES UNITED KINGDOM Blue Seal Units 6 7 Mount Street Business Park Mount Street Nechells Birmingham B7 5 QU Ph 121 327 5575 Fax 121 327 9711 UNITED STATES Moffat Inc 3765 Champion Blvd Winston Salem North Carolina 27115 Ph 336 661 0257 Fax 336 661 9546 CANADA Lessard Agencies Ltd P O Box 97 Stn D Toronto Ontario M6P3J5 Ph 416 766 2764 Fax 416 760 0394 NEW ZEALAND Christchurch Moffat Limited P O Box 10 001 16 Osborne Street Christchurch Ph 03 3891 007 Fax 03 3891 276 AUSTRALIA Victoria Moffat Pty Limited 740 Springvale Road Mulgrave Melbourne Victoria 3171 Ph 03 9518 3888 Fax 03 9518 3838 Western Australia Moffat Pty Limited P O Box 689 Joondalup Business Centre WA 6027 Ph 09 305 8855 Fax 09 308 8838 Auckland Moffat Limited 4 Waipuna Road Mt Wellington Auckland Ph 09 574 3150 Fa
5. filter tank so that the filter bag frame rests down on an angle and the filter bag frame handle sits flat on top of the pump housing Switch off the electrical supply and disconnect the filter supply cord Wind the supply cord back around the filter handle and cord hanger in a clockwise direction tidily The filtering process is now complete and the filter can be pushed back under the fryer for stowage Important Points to Remember When Filtering a b Always ensure the oil temperature is safe for the filtering process Ideally it should be between 120 150 Always ensure the reverse flushing operation for the pump system is conducted to eliminate the possibility of blockages occurring in the pump system particularly when using shortening NOTE If this procedure is not conducted or if the residual shortening left in the base of the filter tank at the end of a filter operation is not mopped out and the shortening has been left to solidify it will be necessary to either i Remove the solid shortening from the base of the filter tank ensure bleed hole in pick up tube is also free of shortening refer figure B before starting the next filter operation ii When next filtering leave the hot oil or shortening in the filter tank for 10 15 minutes to allow the hot oil to melt any solid shortening left in the base of the filter tank or in the pump pick up tube inside the filter tank Pick up tube bleed hole Figure
6. 3 Cold oil or solid shortening will not filter effectively therefore if filtering from a cold start set thermostat to 150 C ie maximum filtering temperature and allow oil to come up to temperature before starting filter process Preparation of Filter Unit 1 With oil in fryer tank at filtering temperature ensure fryer is turned off 2 Open fryer door 3 If filter unit is stored under fryer to be filtered pull filter unit out from under fryer 4 Ensure filter bag is fitted correctly refer figure A Label at handle 1 meis end of frame _ Fp o e Place cord attached to bottom of E bag around handle to assist with emptying of bag Ensure all domes are fastened around frame Figure A 5 Lift up return tube assembly and position filter bag frame in front mounting holes holes nearest return tube so that filter bag is in the correct filtering position horizontal 10 6 Unwind electrical supply cord of Filtamax filter from around cord hanger and plug into correct electrical supply Ensure filter control switch is in the Off position before turning electrical supply on T Switch on electrical supply 8 Push Filtamax filter unit back into cabinet so that the filter bag drain guard is positioned over the drain valve of the fryer 9 Position the return tube over the nose rail of the fryer so that the outlet is positioned towards the inside of the fryer tank 10 fryer is n
7. B The filtering process is designed to be conducted with the operator always in attendance Do not leave the filter unit pumping oil unattended Under heavy use situations the sediment etc accumulated in the cool zone of the fryer may require the filtering process to be conducted twice Due to the temperature of the oil being pumped filtering should always be done with due caution being taken Never touch the return delivery tube except for the insulated handle 12 CARBON FILTER PADS OPTION Filter Pad Option With Supersorb Carbon pads you can achieve even better quality by removing particles 30 50 times smaller than can be removed with standard filtering methods Which means food can be cooked more efficiently it tastes better and you will benefit from reduced oil replacement costs If itis desired to use carbon filter pads then the Filter Pad Kit part 025669 is required To purchase carbon filter pads contact your Filtamax dealer pad type FILCO SUPER SORB F16 Converting to Pad Filtering Strainer Frame 1 Remove filter bag from bag frame 2 Insert strainer into frame refer figure A Figure A Fitting Filter Pad to Filter 1 Ensure inside of filter is clean refer Cleaning Instructions page 15 2 Place Filter Plate in bottom of filter refer figure B 3 Fitfilter pad with the rough surface up refer figure C NOTE The pad has one corner removed which must line up with the corner bracket in the fr
8. ILTER Description Filter Pad Kit Option Filter Bag Filter Bag Frame FF8130E FF8135E Filter Bag Frame FF8140E Motor Pump Switch Motor Switch Seal Quick Connect Coupling Stem Quick Connect Coupling Body Swivel Union Assembly Oil Pick Up Tube Motor Overload Access Plug Filter Handle FF8130E FF8135E Filter Handle FF8140E Motor Pump Assembly Pump Wand Assembly FF8130E FF8135E Wand Assembly FF8140E Flexible Hose Assembly FF8130E FF8135E FF8140E Option O Ring replacements for the quick connect coupling body are SWAGELOCK Type VITON Code VT 114 70 OR or equivalent VITON O Ring 9 2 x 2 O Ring replacements for the swivel fitting body are VITON O Ring x 1 16 19
9. ct an authorised service company All other faults refer to an authorised service company 16 WIRING DIAGRAM 110 120V 60Hz 1 6 4A 698 10 MOO 18 TIVNIINS3 L LOLS 1O3NNOO OL 969610 HOLIMS G e MI er Ss Y gt E UET el 6 e 6 N 7 Ld N ZL 08 1 oy i y vL VLLELO SHOLOS3NNOO dlAISO Z 1 01484018 LOANNOO OL OL o o mm lt e e 4 4 Sb 2 2 2 N N wo N gt al GLLZZO dWNd YOLOW 17 WIRING DIAGRAM 220 240V 50Hz 1P N E 3 2A T 30 695 10 49018 TVNIINSH3 L LOLS 193NNOO OL s3dWnfr 969610 HOLIMS ec J G 2 e9 S O 2 6 9 LI 08 to v LLOLZ ZOLE LOANNOOS OL SUIANNF VIL LELO SHOLOSNNOO ANIUD 9 mum e ENEL 8 zu a cN ZL vAlvLe 82 81 92 91 e YOLOANNOOD 9 34 66661 GLLZZO dWNd YOLOW 18 025669 019695 019784 025521 023007 023009 019684 019683 020717 022814 019808 019668 024008 022115 025848 1159 1556 020417 SPARE PARTS FF8130E FF8135E FF8140E FRYER F
10. e from the filter unit 20 Place the return tube back into it s storage position 21 The filter bag sediment contents should now be discarded The filter bag itself once emptied of the sediment should be cleaned by washing out in hot water only It is not necessary to unclip the filter bag from the filter bag frame for washing out purposes although this may be done if desired 22 With the return tube back in it s storage position set the filter pump switch to the reverse setting to flush out any oil contained in the pump system back into the filter tank NOTE It is necessary to hold the filter pump switch when in the reverse position for approximately 5 10 seconds to effectively flush all the oil from the pump system O IMPORTANT Always ensure that the reversing pump flush out procedure is carried out at the end of a filter operation If this procedure is not followed oil or shortening may solidify in the pump system and cause blockages when next filtering 23 24 25 26 The residual now left in the base of the filter tank should now mopped out and the filter tank cleaned out dry Do not use a soapy solution to wash out the filter tank as soap is alkaline based and it is alkali s that are responsible for rapid oil breakdown Place the filter bag and filter bag frame back into the filter unit by positioning the legs of the filter bag frame into the rear positioning holes in the top of the
11. ont of the tank Corner Removed Filter Plate Filter Pad Figure B Figure C 13 CARBON FILTER PADS OPTION 4 Fitfilter clamp over filter and lock into place by rotating handle refer figure D 5 Place strainer frame on filter unit refer figure E Filter is ready for use Filter Clamp Frame in filtering position Figure D Figure E Filter Pad Replacement Filter pads should be replaced daily to maintain filtering efficiency and to ensure good hygiene Filter unit must be empty If the unit has recently been used for filtering allow sufficient time for items inside the tank to cool to a safe handling temperature before proceeding 1 2 Remove strainer and place the return tube assembly to the storage position refer figure F Release filter clamp by rotating latch handle a 74 turn in either direction refer figure D Pivot clamp to upright position Remove if cleaning required Remove old filter pad Remove any crumbs or residue from inside of tank by wiping clean refer figure G If required the filter plate can also be removed cleaned and refitted refer figure B Fit new filter pad with rough surface up NOTE The pad has one corner removed which must line up with the corner bracket in the front of the tank refer figure C Refit filter clamp and secure latch handle facing rear of tank refer figure D Refit strainer Filter unit is now ready to be used Figure F Figure G
12. ow ready for filtering 11 Release the safety catch on the fryer drain valve and slowly open the valve Drain entire contents of fryer tank into the filter unit 12 When contents of fryer have been drained into filter unit remove the sediment tray from the fryer tank for separate cleaning 13 Holding the return tube insulated handle with one hand set the filter pump switch to the forward position The filter will now start pumping the oil from the filter tank back into the fryer tank 14 With the drain valve still open the returning oil can now be used to wash down sediment from around the tank sides out the drain and into the filter bag To get at all the sediment on the tank insides it may be necessary to use a scrubbing brush to assist with the oil washing down 15 When the inside of the fryer tank has been suitably washed out set the filter pump switch back to the off position and close the fryer drain valve 16 The filtered oil can now be returned back to the fryer tank With the drain valve still closed set the filter pump switch to the forward position again and pump the oil back into the fryer tank 17 When oil ceases to exit from the return tube and the pump appears to be pumping air only set the filter pump switch back to the off position 18 Lifting away the return tube by the insulated handle carefully pull the filter unit out from under the fryer until the filter unit is clear 19 Remove the filter bag and fram
13. the extension cord Installation Storage FF8130E The FF8130E Fryer Filter is designed for use with Waldorf FN8120G and FN8226G gas fryers The filter is easily stored under these fryers it can however be stored anywhere provided it is not obstructing normal kitchen traffic and obstructing use of other equipment FF8135E The FF8135E Fryer Filter is designed for use with Sterlec FN8123E EE FN8226E FN3050ECS and FN3052ECS electric fryers As it cannot be stored under the fryers it can be stored anywhere provided it is not obstructing normal kitchen traffic and obstructing use of other equipment FF8140E The FF8140E Fryer Filter is designed for use with Waldorf FN8130GHPO gas fryers The filter is easily stored under these fryers it can however be stored anywhere provided it is not obstructing normal kitchen traffic and obstructing use of other equipment Never store the fryer filter in a location where it may be subject to damage or foreign matter being dropped into the filter tank or filter bag OPERATION WARNING ALWAYS TURN FRYER OFF BEFORE USING FILTER MACHINE DO NOT USE FILTER MACHINE AS AN OIL STORAGE VESSEL NEVER STORE FILTER MACHINE UNDER FRYER WITH OIL IN FILTER MACHINE ALWAYS USE PROTECTIVE GEAR WHEN FILTERING HOT OIL Preparation of Fryer 1 For safe working practice the fryer should only be filtered with the oil temperature between 1207 150 C 2 Always ensure the fryer is turned off when filtering
14. ut filter plate by wire handle in centre of plate and clean in hot water only dry The residual oil left in the base of the filter tank should now be mopped out and the filter tank cleaned out dry Do not use a soapy solution to wash out the filter tank as soap is alkaline based and it is alkali s that are responsible for rapid oil breakdown Refit filter plate new filter pad filter clamp and strainer Filter Bags Refer to Operating Instructions for filter bag cleaning necessary after each filter operation NEVER WASH FILTER BAGS OUT IN A DETERGENT SOLUTION Only ever wash filter bags in hot clean water Always dry out filter bags before filtering oil or shortening 15 TROUBLE SHOOTING ENSURE POWER IS SWITCHED OFF BEFORE SERVICING All servicing should be carrier out by a competent electrical serviceman FAULT CAUSE REMEDY Motor Pump will not operate power to unit Check supply cord connection motor pump noise Check power supply is on Check power is available at supply Motor overload protection has Remove access plug from L H tripped side panel and reset overload Switch depress Motor Pump will not operate Motor Pump stalled Switch off then switch on again motor pump makes noise but will either in forward or reverse not pump oil shortening direction Blockage in pump or delivery Refer operating instructions system Important points to remember page 12 If unable to free blockage conta
15. x 09 574 3159 New South Wales Moffat Pty Limited 8 142 James Ruse Drive Rose Hill P O Box 913 Smithfield Sydney N S W 2142 Ph 02 8833 4111 Fax 02 8833 4133 Queensland South Australia Moffat Pty Limited Moffat Pty Limited 30 Prosperity Place 28 Greenhill Road Geebung Brisbane Wayville Queensland 4034 South Australia 5034 Ph 07 3215 9155 Ph 08 8274 2116 Fax 07 3215 9170 Fax 08 8274 2129 Filtamax Fryer Contents Introduction Specifications Installation Before Checking Operation Electrical Supply Installation Storage Operation Preparation of Fryer Preparation of Filter Unit Important points to remember Carbon Filter Pads option Cleaning Trouble Shooting Wiring Spare Parts F25896 1 4 INTRODUCTION Filtering oil is essential to maintain consistent high food quality extend oil life prevent smoking and saving on costs Filtamax complements your Sterlec or Waldorf Single and Twin pan fryers providing a truly affordable filtration system with unique space saving and mobility features Storage Filtamax is housed conveniently below your Fast Fri fryer 30 40 models utilising the otherwise wasted space refer specifications pages 6

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