Brute Pressure Washer Operating instructions
Contents
1. S SIMPSON Pressure Washers and Accessories KING BRUTE KB0001 KB3030 Operators Manual and Parts Lists Simpson Pressure Washers LIT KING INTRODUCTION Thank you for selecting a high pressure power washer from Simpson Pressure Washers Your pressure washer has been manufactured using the most advanced components in the pressure industry When operated properly our equipment has been designed and manufactured to give you years of trouble free reliable use with a minimal amount of regular maintenance Your pressure washer is mechanical as with all mechanical equipment it requires proper installation operation and maintenance as outlined in this manual The Operators Manual has been written for your benefit For your safety and the safety of others we recommend you and all operators read and understand the contents Should you experience any difficulty with your Simpson pressure washer please contact your nearest Simpson Distributor immediately We are aware of your investment in an Simpson pressure washer therefore our prime concern is that you become one of our satisfied owners Please feel free to send us your comments and ideas THANK YOU Manual Page 2 PRESSURE WASHER LIMITED WARRANTY 1 Simpson Cleaning Systems LLC warrants its products for a period of one year from the date of purchase against defects in material and or workmanship The warranty covers parts and labor but exclude2. Simpson Cleaning Systems LLC and its distributors dealers disclaim responsibility for any loss of time use of equipment loss of income or any incidental or consequential damages 9 Settlement of any warranty claim will be at the sole discretion of simfsleaning Systems LLC Thank You for Purchasing our Products Effective January 2007 and supersedes all other warranties Manual Page 3 SAFETY PRECAUTIONSZA IMPORTANT Please read the following instructions before installing and operating this equipment DANGER THIS EQUIPMENT CAN BE HAZARDOUS TO OPERATOR SAFETY AND ONLY AUTHORIZED PERSONNEL WHO HAVE READ AND UNDERSTAND THE INSTALLATION AND OPERATION MANUAL SHOULD BE PERMITTED TO OPERATE THIS EQUIPMENT DO NOT LEAVE WAND UNATTENDED WHILE EQUIPMENT IS RUNNING Failure to follow all cautionary warnings and procedures may result in serious or fatal injury and or property damage including but not limited to fire severe burns concussion from explosion electrocution scalding penetration by pressurized water chemical reaction asphyxiation cuts contusions laceration and loss of body parts and or life DO S 1 ALWAYS WEAR SAFETY GLASSES GOGGLES or FULL FACE SHIELD GLOVES and when spraying acids WEAR RAIN GEAR NEVER RUN ACIDS THROUGH THE PUMP ON THIS EQUIPMENT USE ONLY THE SAME SIZE NOZZLE SUPPLIED WITH THIS EQUIPMENT CHECK YOUR BATTERY FOR WATER LEVELS AND MAINTAIN A GOOD CHARGE USE
3. 37 inch x 50 foot GARDEN HOSE FOR WATER SUPPLY USE A CLEAN FUEL CAN FOR REFUELING UNIT USE CLEAN DIESEL FUEL OR KEROSENE NO ADDITIVES Fill fuel tank each evening This will help minimize condensation in fuel tank and prolong fuel pump life ae qe 7 Always follow chemical manufacturer s recommendations in use of chemicals with this equipment Immediately after using chemical solutions through this equipment flush thoroughly with clear water Disconnect all electrical power before performing any maintenance on this equipment Make sure positive is always positive and negative is always negative to keep from shorting out 10 When storing this equipment in freezing weather conditions this equipment must be drained thoroughly and the plumbing system charged with a 50 solution of permanent type antifreeze Antifreeze should be used when the equipment is not in service for prolonged periods or is being transported in freezing weather NOTE Antifreeze must be flushed out of equipment thoroughly before any cleaning project begins Failure to do so could result in damage to paint or chemical attack on painted surfaces 11 Use a water softener on your water system if it is high in mineral content HARDNESS Failure to do so will result in lime build up in plumbing systems 12 Use only manufacturer approved components when replacing parts on this equipment Failure to do so may create operating conditions that are hazardous to p
4. A IS THE DISTANCE FROM THE FRONT OF AIR TUBE RETAINER FLANGE TO FACE OF AIR CONE 200 225 HAA 14160 NOTE ADJUSTABLE FLANGE WIDTH 18 AIR TUBE SEE NOTE 19 NOZZLE ADAPTER 21913 SER STANDARD AIR TUBE DIMENSIONS AIR TUBE LGT 20 RIGHT ELECTRODE ASSY SEE NOTE DIM A 075 100 1 00 1 50 1 50 2 00 2 00 2 75 21 LEFT ELECTRODE ASSY SEE NOTE 22 ELECTRODE SUPPORT ASSY SEE NOTE 23 OIL PIPE ASSY 24 CAD CELL BRACKET m 25 X BUSS BAR SUPPORT 13276 002 15 31844 093 31845 093 31846 093 31847 093 26 CAD CEL ZIP TIE 100850 001 18 31844 117 31845 117 31846 117 31847 117 NOTE WHEN ORDERING STATE BURNER MODEL MSR SPEC PART DESCRIPTION AIR TUBE COMBINATION WHAT USABLE AIR TUBE LENGTH DIMENSION A AND FIRING RATE ELECTRICAL SCHEMATIC 12VDC 5 SIMPSON Der i L Tvaa m s m Gum m c PRESSURE LIMIT SWITEH 7 BATTERY Da WET Manual Page 16 GUNVALVE AND HOSE ASSEMBLY COMPONENT LOCATOR Manual Page 18 GUNVALVE AND HOSE ASSEMBLY COMPONENT LOCATOR PARTS LIST 515 Manual a Ss Ss PN 41 251 22 250 51 600 36 GC 590 40 QC 381 22 192278 DH 477 50 QC 380 43 192276 DH 166 50 197055 DH 499 50HP Description O Ring O Anillo Female Socket 1 4 Ancla Hembra 1 4 Extension Tube 3
5. TO CHECK DAILY Check oil level in pump Fill fuel tank at the end of each day s use to prevent condensation build up in fuel system Fill soap container 5010 Check oil level in engine THINGS TO CHECK WEEKLY Check and clean water float tank if equiped with float tank and pump inlet screen Check all hoses for leaks and damage Repair or replace as needed Check pressure nozzle for wear Replace if needed Check all nuts and bolts Tighten as needed DO NOT OVER TIGHTEN Check all water connections for leaks Tighten if loose Check belts and pulleys for wear and tightness DO NOT CHECK WHILE MACHINE IS RUNNING dE 2E E Manual Page 8 MAINTENANCE OF COMPONENTS PUMPS 1 Refer to pump section in this manual for your model of equipment 2 Change pump oil after the first 25 hours of use Subsequent changes should be every 250 hours or 3 months whichever comes first A Engine must be off Disconnect the battery B Remove drain plug on pump and drain oil C If the oil has water in it it is important to flush out the pump with oil before refilling pump with the proper oil 3 Refilling Replace drain plug and fill slowly to the dot in the center of sight glass or the proper level on dip stick Do not over fill 4 Use high quality 30 wt non detergent oil OIL BURNERS 1 BLOWER FAN Clean blower fan in burner housing once a year or as often as needed Dirt and deposits will reduce air delivery and
6. affect combustion 2 FUEL NOZZLE Keep tip free of surface deposits wiping with a clean solvent saturated cloth rag The nozzle should be changed once a year for maximum heating and emission control 3 FUEL FILTER Clean or replace every 400 hours or 3 months whichever comes first or as needed This will help prolong fuel pump life and burner efficiency DESCRIPTION 4 FUEL TANK Drain one pint of fuel from bottom of fuel tank every 50 hours of use or every two weeks whichever comes first Check for water or contaminates in fuel If any are present drain and flush fuel tank then refill with clean fuel This will prolong fuel pump life and burner efficiency 5 ELECTRODES Clean off carbon deposits on electrodes To adjust electrodes refer to figure and these instructions g A TO REMOVE THE GUN ASSEMBLY Disconnect the oil ii line at the burner fan housing Remove gun holding nut dr on outside of housing Loosen transformer hold down screw and swing open transformer on hinges Gun assembly can now be removed by turning 1 4 turn and 22 lifting out and pulling down through this opening 5 16 ABOVE NOZZLE 1 4 AHEAD ELECTRODE ADJUSTMENTS 12V BURNERS B SPACING OF ELECTRODES The electrodes should be spaced 1 8 inch apart 5 16 inch above the top of fuel nozzle and 1 4 inch from the center of fuel nozzle tip to the electrodes Manual Page 9 6 FUEL PUMP To bleed air out of fuel pump open air bleed valve on side
7. of fuel pump Turn machine and burner ON When fuel looks clear NOT FOAMING close air bleeding valve Air is out of fuel lines and fuel pump A To check fuel pressure plumb a 200 PSI gauge into the port marked gauge DO NOT USE BLEED VALVE PORT TO CHECK FUEL PUMP PRESSURE B To adjust fuel pressure insert a small flat screwdriver into pressure regulator slot and turn clockwise to increase pressure and counter clockwise to decrease pressure One full turn is about 10 PSI Use a pressure gauge normal operating pressure is 140 PSI DO NOT EXCEED 150 PSI C Service the fuel pump once every 50 hours or 3 months by cleaning the fuel strainer screen A clogged strainer or fuel filter will cause fuel pump starvation and dry the fuel pump up The ONLY lubrication the fuel pump has is the fuel that runs through it KEEP IT CLEAN for longer fuel pump life GAUGE REGULATE E PRESSURE NOZZLE PORT INLET PORT BODY COVER SCREW WINTERIZING 1 Shut off and disconnect the water supply Drain float tank Install antifreeze kit available through local dealer r 2 2 Remove nozzle from wand and insert pick up hose and soap line into a bucket of 50 solution of antifreeze Pump antifreeze through machine Open and close trigger gun a few times to winterize unloader system When antifreeze flows from the wand shut the pump off Disconnect antifreeze kit NOTE BEFORE attempting to wash ANY painted surfac
8. open position ON Operate ONLY with your hand during operation to prevent injury DO NOT allow air into the water system through soap valve or loose fittings DO NOT operate the machine if the water pressure drops or is low DO NOT continue to operate this machine if burner fails to shut off when trigger is released closed DO NOT continue to operate this machine if burner fails to light DO NOT smoke or operate this machine while filling or emptying fuel tank s or connecting disconnecting tanks and fittings DO NOT operate this machine if coil becomes clogged or soothed DO NOT alter machine from manufacturer s design DO NOT attempt to pull cables or hoses beyond normal length DO NOT attempt to service this machine without first disconnecting the battery Failure to do so may cause severe or fatal electrical shock DO NOT BY PASS ANY SAFETY DEVICE ON THIS MACHINE Manual Page 5 INSTALLATION 1 LOCATION Avoid operating units in small areas or near exhaust fans Adequate oxygen is needed for combustion or dangerous carbon monoxide will result Stationary units should be installed in accordance with local plumbing and heating codes 2 FUEL SUPPLY Oil Fired Units Fill fuel tank with clean kerosene No 1 home heating fuel or diesel fuel without anti gel additives 3 VENTING THE UNITS If the unit is to be used in an enclosed area it must be vented out The Draft Regulator on oil fired units and chimney mus
9. OUSING JUNCTION BOX ASM MOTOR 1 8 H P BLOWER WHEEL 3 1 8 X 4 1 4 BLOWER WHEEL 3 1 2 X 4 1 4 MOTOR CORD COVER TRANSFORMER 115V 230V 115V 230V FRANCE IGNITOR CARLIN IGNITOR COUPLING FUEL UNIT MODEL A FUEL UNIT MODEL B SUNTEC COMBO UNIT 115V SUNTEC COMBO UNIT 230V 6 OIL LINE ASSEMBLY 8 OIL LINE ASSEMBLY INNER AIR BAND OUTER AIR BAND PART NO 31841 036 21319 20627 20673 21427 13029 23101 M 23103 M 101050 001 31812 002 21723 002 21723 003 100730 001 13495 13634 101128 001 101128 002 14451 14452 20601 002 20602 002 NO DESCRIPTION PART NO 13 AIR TUBE 8 GUN ASSM 14 GASKET 12484 2689 011 21760 011 13494 15 ADJUSTABLE FLANGE 16 PEDESTAL MOUNT 17 ELBOW PART NUMBER SEE PAGE 7 Suggested Combustion Chamber Dimensions Conversion or Upgrading Chamber Dimensions In Inches Firing Rate G H P AIR TUBE amp GUN ASSEMBLY DETAILS MODEL MSR G7 ss 22 20 2 24 23 25 g 26 WAYNE A Scott Fetzer Company Z 7 Z AY A AO A A A A NOTE BACKSIDE OF FLAMELOCK TO NOZZLE FACE 7 1 8 GAP ELECTRODE TO DETERMINE THE AIR TUBE LENGTH FRONT FACE OF HEATING UNIT INSIDE FACE OF CHAMBER 5 16 ABOVE NOZZLE 1 8 AHEAD ELECTRODE ADJUSTMENTS lt O DESCRIPTION PART NO PITCH DOWN 17 HEAD 0 85 0 75 SC 100060 APPROX 0 75 1 00 1A 14157 1 1 8 ADJ FLANGE 1 00 1 35 42A 14158 THE AIR TUBE LENGTH DIM
10. charge valve assemblies Worn inlet or discharge valves Replace with valve kit Leaky discharge hose Replace hose Check connections Pulsation pump runs Faulty Pulsation Dampener pe extremely rough pressure visi be 30 50 of system pressure or low replace as needed Restricted inlet or air entering inlet Check filters and clean as needed Check fittings and use PTFE plumbing liquid or tape for air tight connection Stuck inlet or discharge valve Clean or replace valve Check supply tank for contamination Water leakage from under Worn seals Replace with seal kit check inlet pressure and system the manifold temperature use Thermo Valve in by inlet pressure regulator in inlet line Oil leak between crankcase Worn crankcase seals Replace crankcase seals and pumping section Slight leakage Oil leaking in area of crankshaft Worn crankshaft seal Bad bearing Replace damaged seals Replace bearing Excessive play in the end of Worn bearing Replace bearing the crankshaft Water in crankcase inside of Humid air condensing into water Change oil every 3 months or 500 hours intervals using premium the crankcase grade 10W30 Non detergent hydraulic oil other approved oil every month or 200 hours Leaking of crankcase seals or seals Replace seals Follow proper installation procedure Contact Cat installed backward Pumps supplier for crankcase servicing Oil leaking at the rear Damaged or improperly installed oil ga
11. e pump anti freeze out of machine into a clean bucket and save for next use Manual Page 10 DE SOOTING COIL Poor grades of fuel oil or inadequate combustion air will cause heavy soot build up on the outside surface of the heating coil This will insulate the coil and restrict air flow through the coil further aggravating the soot build up To clean off soot add Red Devil Soot Remover using manufactures mixing instructions or remove coil and clean thoroughly or Call a Factory Authorized Simpson Dealer DE LIMING OR DE SCALING OF COIL In hard water areas or when using the wrong kind of soap lime build up inside the coil pipe will occur Lime build up will decrease the water temperature water flow may eventually plug the coil It is recommended that a low pressure auxiliary pump be used if de liming de scaling is needed To install low pressure auxiliary pump Disconnect high pressure hose that goes between high pressure pump and coil inlet Connect about four feet of hose with screen to suction side of a low pressure auxiliary pump Connect a discharge hose between the low pressure auxiliary pump discharge side and the inlet Disconnect high pressure discharge hose from coil outlet Connect another 5 6 feet of hose to the coil outlet and run to a 5 gallon bucket Stick low pressure auxiliary pump suction hose w screen into 5 gallon bucket Mix 2 gallons of water with 1 container of Coil Doctor p I moie SY x Turn on pu
12. ersonal health safety and will void the warranty 13 Use only recommended oil in pump Manual Page 4 14 Always cool down coil DO NOT S DO NOT UNDER ANY CIRCUMSTANCES POINT THE HIGH PRESSURE NOZZLE AT YOURSELF OTHER PEOPLE OR ANIMALS UV Q OF ox GO 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 DO NOT use an undersized discharge nozzle DO NOT disconnect the pressure hoses or wand while the equipment is HOT PRESSURIZED or RUNNING DO NOT operate this equipment without sufficient water supply to the pump DO NOT operate this equipment without proper ventilation or in a closed space DO NOT use any type of fuel other than 2 diesel kerosene or 1 home heating oil DO NOT leave wand unattended while equipment is running DO NOT point the stream of water from nozzle toward any person or animal including the operator DO NOT touch exhaust stack metal wand and hose on HOT WATER UNIT THEY GET VERY HOT DO NOT obstruct the exhaust stack DO NOT run engine or burner within 25 feet of flammable materials or dust DO NOT use this equipment around or near explosive environment of any kind Gas paint solvents etc DO NOT screw the pop off valve all the way in to prevent leaking or dripping DO NOT adjust the unloader regulator valve on trigger control units to a pressure in excess of 200 PSI of equipments motor or pump rating DO NOT secure trigger gun in the
13. ft Tubo de Extensi n ft Spray Gun Pistola Aerografica O Ring O Anillo Quick Coupling Socket 3 8 Manguito de Acomplamiento R pido 3 8 Hose 3 8 x 50 ft 3000 PSI Tubo Flexible 3 8 x 50 ft 3000 psi Female Plug 3 8 Tap n Hembra 3 8 Male Socket 3 8 Ancla Macho 3 8 Hose 3 8 x 50 ft 4000 PSI Tubo Flexible 3 8 x 50 ft 4000 psi Male Plug 3 8 Tap n Macho 3 8 Hose Assembly Ensamblaje de Tubo Flexible Page 19 GC 590 40 GUNVALVE COMPONENT LOCATOR 23 T dm 9 mod apk lt Repair Kits gt Ww n N a Y l 7 Manual Page 20 GC 590 40 GUNVALVE COMPONENT LOCATOR PARTS LIST Qty Part No Description GC 765 14 Housing Right Carcasa Derecho 8001660 Housing Left Carcasa Izquierdo No o MEA 16 META 16 17 18 1 05755 7 Discharge Tube Assembly Ensamblaje de Tubo de Descarga e AAA d 8000650 Inlet Tube Tubo de Entrada 8000168 Inlet Fitting Conexi n de Admisi n GC 764 50 Pin Pasador GC 765 54 Inlet Tube Assembly Includes 19 amp 20 RK 775 75 Gunvalve Repair Kit Includes 6 8 9 12 15 amp 17 oS Conjunto de Reparacion de Pistola Aerografica 14 15 Manual Page 21
14. ine Press and hold the trigger to start cleaning The recommended method of cleaning is Wet entire surface and remove the loose dirt with water only Turn on the soap by installing the low pressure soap nozzle Black NOTE The operating pressure of the machine will drop to nearly zero until the soap line is primed Cover the entire surface to be cleaned with soap water solution by applying from the bottom up Allow the soap to stay on surface four to five minutes Stop the unit replace the soap nozzle with a high pressure nozzle re start the unit and wash at high pressure with water only from the top down Soap will flush from the coil and discharge hose within a minute or two of operation For hot water washing turn the switch to ON position burner CAUTION If there is a sudden loss of pressure while washing with hot water turn the burner off immediately and attempt to locate the problem while running cold water only Failure to turn the burner off could cause excessive temperature and pressure build up in the heating coil Manual Page 7 SHUT DOWN INSTRUCTIONS If the burner is on set the switch to the OFF position 2 Run water through the pump until cool water flows from the cleaning gun Failure to do this could result in increased coil scaling Turn the engine control switch to off 4 Turn off the water supply If the machine will be exposed to freezing temperatures see winterizing procedure THINGS
15. mp and circulate the acid mixture through the coil system for about 40 minutes or until discharge solution stops foaming After cleaning remove low pressure auxiliary pump assembly and connect all plumbing Remove pressure tip from end of wand Turn on pressure washer and run clean water through machine for about 5 minutes This flushes out the coil and neutralizes any remaining acid Replace pressure tip OR call your Factory Authorized Simpson Distributor WARNING COIL DOCTOR IS ACID AND IS HARMFUL TO SKIN AND EYES ALWAYS FOLLOW MANUFACTURERS LABEL DIRECTIONS Manual Page 11 DIAGNOSIS AND MAINTENANCE PROBLEM PROBABLE CAUSE SOLUTION Belt slippage Tighten or replace use correct belt Air leak in inlet plumbing Use PTFE liquid or tape Pressure gauge inoperative or not Check pressure with new gauge and replace as needed registering accurately Relief valve stuck partially plugged or Clean and reset relief valve to system pressure and correct by improperly adjusted pass Check supply tank for contamination Inlet suction strainer clogged or improperly Use adequate size for inlet pump connection and fluid being sized pumped Clean frequently Worn seals Abrasives in pumped fluid Install and maintain proper filter check line size and flow available severe cavitation inadequate water to pump Install a C A T supply stressful inlet conditions Fouled or dirty inlet or discharge valves Clean inlet and dis
16. s transportation 2 Normal wear and tear items such as valves seals etc are warranted for the initial 30 days following purchase by the end user 3 The high pressure hose and accessories trigger gun extension lance wand and cleaning nozzles are warranted for the initial 30 days following purchase by the end user 4 The burner coil on all Simpson Cleaning Systems LLC hot water pressure washers and steam cleaners is warranted for five 5 years excluding abuse due to leaving unit in unheated building Causing coil to freeze and burst 5 Parts repaired or replaced under this warranty except wear items are warranted for the balance of the original warranty period or ninety 90 days whichever is longer Defective parts replaced under this warranty are the property of Simpson Cleaning Systems LLC 6 All warranty service will be performed by a trained technician employed by an Simpson Cleaning Systems LLC distributor dealer Servicing distributor dealer will abide by the Simpson Cleaning Systems LLC Service Center Warranty Policy 7 Warranty does not cover damage caused by freezing abuse or chemicals Abuse includes but is not limited to unauthorized repair alterations carried out by any entity or individuals other than Simpson Cleaning Systems LLC authorized service personnel damage caused by contaminants in the water supply or operation in a manner which conflicts with instructions found in the Owners Manual 8
17. t be same size as the stack on the cleaner unit Poor draft will cause the unit to soot up and not operate efficiently When installing the machine so the stack will be as straight as possible protruding through the roof at a sufficient height to eliminate down draft and to comply with local codes Always disconnect the battery when servicing your cleaner Sample of Draft Regulator for Oil Fired Units Manual Page 6 OPERATING THE MACHINE PRE OPERATING INSTRUCTIONS Connect the swivel end of the discharge hose to the cleaning gun 2 Attach the hose to the machine outlet Check the fuel level in the fuel tank Add fuel if required It is best to keep fuel tank full during nonworking conditions Attach an ordinary garden hose to the pump unit inlet Turn on the water supply and let the water flow trough the unit Place the end of the soap line into your soap solution container OPERATING INSTRUCTIONS NOTE On initial start up or if machine has not been operated for several days it is advisable to remove the nozzle from the cleaning gun and flush out any foreign material Open the water supply Turn on the engine and let the unit run until clear water flows through the cleaning gun NOTE D Se O U Turn on the water supply Add fuel if required Check oil levels in pump and engine before starting Install the high pressure nozzle tip into the cleaning gun Securely hold the cleaning gun and start the eng
18. uge Replace oil gauge crankcase cover or drain plug o ring Thread in portion of the crankcase crankcase cover or drain plug o ring oil gauge and drain plug hand tight to avoid extruding o ring ae i Pulley loose on crankshaft Check key and tighten screw Worm o cr Consult Cat Pumps supplier for crankcase servicing crankshaft Stressful inlet conditions Install C A T Frequent or premature Cracked or scored plungers Abrasive Replace plungers Install proper filtration on pump inlet plumbing failure of the packing material in the fluid being pumped Check supply tank for contamination Excessive pressure and or temperature of Check pressure and fluid inlet temperature be sure they are within fluid being pumped specified range Over pressure of inlet or discharge Reduce pressure per specifications Running pump dry DO NOT RUN PUMP WITHOUT WATER Strong surging at the inlet Foreign particles in the inlet or discharge Check for smooth surfaces on inlet and discharge valve seats and low pressure at the valve or worn inlet or discharge valves Replace with kit if pitted or worn Check supply tank for discharge side contamination Install and regularly clean filter Do not pump abrasive fluids Manual Page 12 BURNER COMPONENTS MODEL MSR MSR BURNER MODEL PART DESCRIPTION AND PART NUMBER WHEN ORDERING PARTS NO 1 2 3 4 5 6A 6B 6C 8 9A 9B 9C 10 11 12 DESCRIPTION BURNER H
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