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Yamaha FJR13AEV(C) Owner`s manual

1. esses 6 31 High beam indicator light 9 8 Horn switch esee 3 11 Identification numbers 9 1 Ignition circuit cut off system 9 27 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location License plate light bulb replacing M Main switch steering lock 3 1 Maintenance and lubrication ieri nere Lee ir d cepa 6 4 Maintenance emission control SYSTOM o s descr tt based ds 6 3 Maintenance periodic 6 1 Maintenance record E Model label 9 2 Multi function display 3 5 N Neutral indicator light 3 3 Noise regulation 9 4 Oil level warning light 3 3 Panels removing and installing Parking Part locations Pre operation check list R Rear brake light switch adjusting Rear suspension lubricating Rear view Rider seat height adjusting Safety defects reporting 9 3 Safety information Shiftinig reete Shift pedal Shock
2. 6 32 Replacing a rear turn signal light bulb or a tail brake light bulb 6 32 Replacing the license plate light D lb iecore 6 33 Troubleshooting 6 33 Troubleshooting charts 6 34 MOTORCYCLE CARE AND STORAGE 7 1 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE VES ease mit ch mE 9 9 A SAFETY INFORMATION EAU10281 MOTORCYCLES ARE SINGLE TRACK VEHICLES THEIR SAFE USE AND OPERATION ARE DEPENDENT UPON THE USE OF PROPER RIDING TECHNIQUES AS WELL AS THE EX PERTISE OF THE OPERATOR EV ERY OPERATOR SHOULD KNOW THE FOLLOWING REQUIREMENTS BEFORE RIDING THIS MOTOR CYCLE HE OR SHE SHOULD OBTAIN THOROUGH INSTRUC TIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION e OBSERVE THE WARNINGS AND MAINTENANCE REQUIRE MENTS IN THE OWNER S MAN UAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECH NICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECES SARY BY MECHANICAL CONDI TI
3. ECA10640 EAU40360 Specified fuses CAUTION Headlight bulb Main fuse SS 50 0 Do not use a fuse of a higher amper l a headlight does not come on have Yamaha dealer check its electrical cir Headlight fuse age rating than recommended to cuit or replace the bulb Si a avoid causing extensive damage to S OA SISSE the electrical system and possibly a Ignition fuse fire rco 3 the key to ON and turn on 150Ax2 the electrical circuit in question to Backup fuse check if the device operates 10 0A 4 If the fuse immediately blows Hazard fuse again have a Yamaha dealer 10 0A Fuel injection system fuse check the electrical system 15 0 A ABS control unit fuse 10 0 A Auxiliary DC jack fuse 3 0 A ABS motor fuse 30 0 A YCC S motor control fuse 30 0 A 6 31 PERIODIC MAINTENANCE AND MINOR REPAIR 6 Install the passenger seat Front turn signal light Replacing a rear turn signal If a front turn signal light does notcome light bulb or a tail brake light on have a Yamaha dealer check its electrical circuit or replace the bulb 1 Remove the passenger seat See page 3 16 2 Remove the socket together with the bulb by turning it counter clockwise 1 Turn signal light bulb socket 2 Tail brake light bulb socket 3 Remove the defective bulb by pushing it in and turning it counter clockwise 4 Insert a new
4. Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the vehicle for long distanc es The transmission is properly lubricated only when the engine is running Inadequate lubrica tion may damage the transmis sion NOTE e When shifting from neutral to first Always return the throttle to the closed position while changing gears to avoid damaging the en gine transmission and drive train which are not designed to withstand the shock of forced shifting gear the engine speed must be lower than approximately 1300 r min and the sidestand must be up Shifting up is impossible if the en gine speed is too low Shifting down is impossible if the engine speed is too high EAU41240 To start out and accelerate 1 Close the throttle 2 Shift the transmission into first gear The neutral indicator light should go out Open the throttle gradually Once the motorcycle has reached a speed high enough to change gears close the throttle OPERATION AND IMPORTANT RIDING POINTS 5 6 7 NOTE Shift into second gear and release the shift pedal Open the throttle gradually Follow the same procedure when shifting to the next higher gear Always shift gears at the recommended shift points EAU41250 To decelerate 1 2 Apply both the front and the rear brakes to slow the motorcycle Shift the transmissio
5. V d a S a N 1 LO position 2 OFF position 3 A mark 4 Grip warmer adjusting knob 5 HI position The grip warmer adjusting knob can be set between the LO and HI posi tions To raise the temperature turn the knob in direction a To lower the tem perature turn the knob in direction b Align the A mark on the knob with OFF to turn the grip warmers off NOTE When the vehicle is stopped or travel ing at extremely low speeds e g in traffic jams the grip warmer tempera ture is lower than when traveling at higher speeds ECA15520 CAUTION e Besureto wear gloves when us ing the grip warmers e If the ambient temperature is 20 C 68 F or higher do not set the grip warmer adjusting knob to the position e If the handlebar grip or throttle grip becomes worn or damaged stop using the grip warmers and replace the grips Do not turn the grip warmer knob while the vehicle is moving EWA14510 3 26 EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright NOTE The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system The vehicle must not be ridden with the sidestand down or if the si
6. When contacting Yamaha Motor Corporation U S A don t forget to include any important information such as names addresses model V I N frame number dates and receipts CHANGE OF ADDRESS The federal government requires each manufacturer of a motor vehicle to maintain a complete up to date list of all first purchasers against the possibility of a safety related defect and recall This list is compiled from the purchase registrations sent to Yamaha Motor Corporation U S A by the selling dealer at the time of your purchase If you should move after you have purchased your new motorcycle please advise us of your new address by sending a postcard listing your motorcycle model name V I N frame number dealer number or dealer s name as it is shown on your warranty card your name and new mailing address Mail to YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 Attention Warranty Department This will ensure that Yamaha Motor Corporation U S A has an up to date registration record in accordance with federal law CONSUMER INFORMATION YAMAHA EXTENDED SERVICE Y E S Keep your Yamaha protected even after your warranty expires with genuine Yamaha Extended Service Y E S e Y E S is designed and administered by Yamaha Motor Corporation to provide maximum owner satisfaction You get uninterrupted factory backed coverage for extra peace of mind e Y E S is flexible You choose the plan tha
7. Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage Final gear oil Check vehicle for oil leakage Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir f necessary add recommended brake fluid to specified level Check hydraulic system for leakage Rear brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage YCC S clutch Check operation Check fluid level in reservoir f necessary add recommended fluid to specified level Check hydraulic system for leakage 4 2 6 21 6 23 PRE OPERATION CHECKS CHECKS Make sure that operation is smooth Check cable free play 4 4 Throttle grip e If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing Make sure that operation is smooth Pun Lubricate if necessary
8. See page 3 5 for an explanation of the self diagnosis de vice 3 3 YCC S indicator SHIFT and warning light 1 YCC S indicator SHIFT and warning light This indicator is displayed and the warning light comes on if there is a mal function in the YCC S If this occurs e YCC S is disabled so it will be im possible to shift out of the gear you are in e the clutch may stay engaged so a shuddering sensation may be felt as you come to a stop Stop the vehicle when it is safe to do so and park it away from traffic Have a Yamaha dealer check the YCC S INSTRUMENT AND CONTROL FUNCTIONS NOTE In order to be able to move the vehicle after it has stopped if shifting is impos sible using the hand shift lever and shift pedal proceed as follows Place the vehicle on the centerstand then while rotating the rear wheel push the shift pedal rod and pivot forward un til the transmission is in the neutral po sition 1 Shift pedal rod pivot 2 Shift pedal rod The electrical circuit of the indicators and warning light can be checked by turning the key to ON If the indicators and warning light do not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuits NOTE This warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU40870 ABS warn
9. 3 13 Brake lever checking and lubricating Brake pedal C Cables checking and lubricating 6 24 Canister for California only 6 11 Catalytic converter 3 16 Centerstand and sidestand checking and lubricating Coolant cite tes Cowlings opening and closing D Dimmer switch 0 0 eee cette eee 3 10 E Engine 5 4 Engine oil and oil filter cartridge 6 11 Engine stop switch 3 11 Engine trouble YCC S indicators and warning light 3 3 F Final gear 6 14 Front and rear brake pads checking 6 22 Front fork adjusting 3 23 Front fork checking 6 27 Front turn signal light 6 32 Xt M 3 15 Fuel tank 3 14 Fuses replacing 6 30 G Grip warmer adjusting knob 3 26 H Handlebar position adjusting 3 21 Handlebar switches 3 10 Hand shift control switch 3 11 Hand shift 3 13 Hazard switch 3 11 Headlight beams adjusting 3 21 Headlight bulb
10. EWA10380 NOTE e The radiator fans are automatically switched on or off according to the coolant temperature in the radia tor e If the engine overheats see page 6 34 for further instructions 6 16 EAU33030 Changing the coolant Never attempt to remove the radiator cap when the engine is hot EWA10380 The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant PERIODIC MAINTENANCE AND MINOR REPAIR EAU40370 Air filter element The air filter element must be cleaned and replaced at the intervals specified in the periodic maintenance and lubri cation chart Have a Yamaha dealer EAU21381 Checking the throttle cable free play ik The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 1 Throttle cable free play 6 17 EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU21750 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tir
11. Make sure that the exhaust system has cooled down before do ing any maintenance work ECA10700 CAUTION The following precautions must be observed to prevent a fire hazard or other damages Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long 3 16 EAU39491 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it counterclockwise 22 1 Passenger seat lock 2 Unlock 2 Lift the front of the passenger seat and pull it forward To install the passenger seat 1 Insert the projections on the rear of the passenger seat into the seat holders as shown and then push the front of the seat down to lock it in place 1 Projection 2 Seat holder 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Push the rider seat lock lever lo cated under the back of the rider seat to the left as shown and then pull the seat off INSTRUMENT AND CONTROL FUNCTIONS 1 Rider seat lock lever 2 Rider seat To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown and then push the rear of the seat down to lock it in place 1 Projecti
12. Oil filter cartridge 2 Torque wrench 6 12 PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft Ibf 7 Install the engine oil drain bolt and then tighten it to the specified torque NOTE Check the washer for damage and re place it if necessary Tightening torque Engine oil drain bolt 43 Nm 4 3 m kgf 31 ft Ibf 8 Add the specified amount of the recommended engine oil and then install and tighten the oil filler cap Recommended engine oil See page 8 1 Cil quantity Without oil filter cartridge replace ment 3 80 L 4 02 US qt 3 34 Imp qt With oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt ECA11620 CAUTION e In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING li or higher e Make sure that no foreign mate rial enters the crankcase 9 Start the engine and then let it idle for several minutes while checking itfor oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient 6 13 ECA10400 CAUTION If the
13. Right handlebar switches page 3 10 Brake lever page 3 13 2 3 EAU10430 EAU40472 YCC S system This vehicle features the YCC S Yamaha Chip Controlled Shift sys tem The basic function of this system allows the rider to shift gears without the use of a clutch lever Furthermore a shift lever is equipped on the handlebar allowing the rider to choose to shift gears either with the shift pedal or by hand When the engine is started and the shift pedal or the shift lever is moved a sig nal is sent to the MCU Motor Control Unit which disengages the clutch then the shift is made The MCU engages the clutch once the engine is running at the proper speed Clutch engagement is controlled optimally by the MCU ac cording to engine r min engine require ments and riding conditions See Handlebar switches page 3 10 and OPERATION AND IMPORTANT RIDING POINTS page 5 1 for further explanation of this system INSTRUMENT AND CONTROL FUNCTIONS NOTE This is not an automatic transmission only the clutch system is automatic The gears must be shifted by the rider 3 1 EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to lock the steering The various positions are described below EAU35921 ON All electrical circuits are supplied with power and the meter lighting taillights license plate light and position lights come
14. YAMAHA EAU10041 A WARNING The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm YAMAHA LIT CALIF 65 01 INTRODUCTION EAU10080 Congratulations on your purchase of the Yamaha FJR13AEV C This model is the result of Yamaha s vast experience in the production of fine sporting touring and pacesetting racing machines It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields This manual will give you an understanding of the operation inspection and basic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual IMPORTANT MANUAL INFORMATION EAU10131 Particularly important information is distinguished in this manual by the following notations The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS A INVOLVED Failure to fol
15. ranty shall be to 1 Operate and maintain the motorcycle as specified in the appropriate Owner s Manual and 2 Give notice to an authorized Yamaha motorcycle dealer of any and all apparent defects within ten 10 days after discovery and make the machine available at that time for inspection and repairs at such dealer s place of business WARRANTY TRANSFER To transfer the warranty from the original purchaser to any subsequent pur chaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha motorcycle covered by this warranty with a displacement of 50cc or greater that the vehi cle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time of manufacture and that it is free from defects in materials and workmanship which would cause it not to meet these standards within the periods listed immediately below Failure other than those resulting from defects in material or workman ship which arise solely as a result of owner abuse and or lack of proper main
16. 6 Yamaha Motor Corporation U S A hereby warrants each new model Yamaha motorcycle will be free from defects in material and workmanship for the period of time stated herein subject to certain stated limitations THE PERIOD OF WARRANTY for Yamaha motorcycles originally equipped with headlight stoplight and turn signals shall be one 1 year from the date of purchase with no mileage limitation MODELS EXCLUDED FROM WARRANTY include those used for non Yamaha authorized renting leas ing or other commercial purposes and TZ models DURING THE PERIOD OF WARRANTY any authorized Yamaha motorcycle dealer will free of charge repair or replace any part adjudged defective by Yamaha due to faulty workmanship or material from the factory Parts used in warranty repairs will be warranted for the balance of the product s warranty period All parts replaced under warranty become property of Yamaha Motor Corp U S A GENERAL EXCLUSIONS from this warranty shall include any failures caused by a Competition or racing use b Installation of parts or accessories that are not qualitatively equivalent to genuine Yamaha parts Abnormal strain neglect or abuse Lack of proper maintenance Accident or collision damage Modification to original parts 29290 SPECIFIC EXCLUSIONS from this warranty shall include parts replaced due to normal wear or routine maintenance CONSUMER INFORMATION THE CUSTOMER S RESPONSIBILITY under this war
17. 62 Check for damage Check tire condition and tread depth Wheels and tires Check air pressure 6 18 6 20 Correct if necessary z Make sure that operation is smooth Brake Shift pedals Lubricate pedal pivoting points if necessary 6 25 Brake lever Make sure that operation is smooth 6 26 Lubricate lever pivoting point if necessary Centerstand sidestand Make sure that operation is smooth 6 26 Lubricate pivots if necessary Chassis fasteners Make sure that all nuts bolts and screws are properly tightened _ Tighten if necessary Instruments lights signals Check operation _ and switches Correct if necessary Check operation of ignition circuit cut off system 4 Sidestand switch f system is defective have Yamaha dealer check vehicle 3 26 4 3 OPERATION AND IMPORTANT RIDING POINTS EAU15950 EWA10270 e Become thoroughly familiar with all operating controls and their functions before riding Consult a Yamaha dealer re garding any control or function that you do not thoroughly un derstand Never start the engine or oper ate it in a closed area for any length of time Exhaust fumes are poisonous and inhaling them can cause loss of con sciousness and death within a short time Always make sure that there is adequate ventila tion e Before starting out make sure that the sidestand is up If the sidestand is not raised com pletely it could contact t
18. Make sure that the total weight of the cargo rid er passenger and accessories cowling saddlebags etc if ap proved for this model does not ex ceed the maximum load of the vehicle Operation of an overloaded vehicle could cause tire damage an accident or even injury PERIODIC MAINTENANCE AND MINOR REPAIR Tire inspection EW 5 This motorcycle is equipped with cast A aie lt It is dangerous to ride with a ena worn out tire When a tire tread WARNING begins to show crosswise lines e The front and rear tires should 1 Tire sidewall 2 Tire wear indicator 3 Tire tread depth have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience be of the same make and de sign otherwise the handling characteristics of the motor cycle cannot be guaranteed After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd Always make sure that the valve caps are securely installed to prevent air pressure leakage 2 3 Use only the tire valves and Always check the tires before operating the motorcycle If a tire tread shows Tire information crosswise lines minimum tread depth if the tire has a nail or glass fragm
19. Push the accessory box button and then open the accessory box lid 1 Accessory box 2 Accessory box button 3 Turn the key to OFF to preserve the battery To close the accessory box 1 Fold the accessory box lid down 2 Remove the key 3 20 ECA11800 CAUTION Do not place heat sensitive items in the accessory box The accessory box gets extremely hot especially when the engine is running or is hot EWA11421 A WARNING Do not exceed the load limit of 0 3 kg 0 66 Ib for the accessory box Do not exceed the maximum load of 207 kg 456 Ib CAL 208 kg 459 Ib U49 for the ve hicle EAU39610 Adjusting the headlight beams The headlight adjusting knobs are used to raise or lower the height of the head light beams It may be necessary to ad just the headlight beams to increase visibility and help prevent blinding on coming drivers when carrying more or less load than usual Obey local laws and regulations when adjusting the headlights To raise the headlight beams turn the knobs in direction a To lower the headlight beams turn the knobs in di rection b 1 Headlight beam adjusting knob INSTRUMENT AND CONTROL FUNCTIONS EAU39641 Handlebar position The handlebars can be adjusted to one of three positions to suit the rider s pref erence Have a Yamaha dealer adjust the position of the handlebars 1 Handlebar 3 21 EAU39621 Opening and closing the cowl i
20. absorber assembly adjusting o oo eee eee teen tees 3 24 Sidestand 3 26 Spark plugs checking 6 10 8 1 Starting the engine Start Steering checking Storage Storage compartment 9 20 Swingarm pivots lubricating 6 26 T Tachometet etn 3 5 Throttle cable free play checking 6 17 Throttle grip and cable checking and lubricating 6 25 WHOS tento ee ter denn 6 18 Tool Kit iae 6 1 Troubleshooting 6 33 Troubleshooting charts 6 84 Turn signal indicator lights 3 2 Turn signal light or tail brake light bulb replacing 6 32 Turn signal switch 3 10 V Valve clearance 6 17 Vehicle identification number 9 1 W Warranty extended Warranty Wheel bearings checking f Wlieels 5 existi ctr erede Windshield position adjusting 3 11 Y YCC S clutch ees 6 21 YCC S 3 1 INDE
21. bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by turning it clockwise 6 32 PERIODIC MAINTENANCE AND MINOR REPAIR EAU24310 3 Replacing the license plate light bulb 4 Remove the defective bulb by pull ing it out Insert a new bulb into the socket Install the socket together with the bulb by pushing it in 6 Install the license plate light unit by installing the screws 1 Remove the license plate light unit 5 by removing the screws 1 Screw 2 License plate light unit 2 Remove the socket together with the bulb by pulling it out amp Low 1 License plate light bulb 6 33 EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter serv
22. damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses and rebounds smoothly 6 27 ECA10590 CAUTION If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance lubrication chart 1 Place a stand under the engine to raise the front wheel off the ground Securely support the vehicle so that there is no danger of it falling over EWA10750 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering PERIODIC MAINTENANCE AND MINOR REPAIR 6 28 EAU23290 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings PERIODIC MAINTENANCE AND MINOR REPAIR EAU e KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILD
23. display seg ments of the fuel meter disappear to wards E Empty as the fuel level decreases When the last segment starts flashing refuel as soon as possi ble When the key is turned to ON all of the display segments of the fuel meter will appear one after the other and then disappear in order to test the electrical circuit NOTE This fuel meter is equipped with a self diagnosis system If the electrical circuit is defective all the display segments 3 7 will start flashing If this occurs have a Yamaha dealer check the electrical cir cuit Coolant temperature meter 1 Coolant temperature meter With the key in the ON position the coolant temperature meter indicates the temperature of the coolant When the key is turned to ON all of the dis play segments of the coolant tempera ture meter will appear one after the other and then disappear in order to test the electrical circuit The coolant temperature varies with changes in the weather and engine load If the top seg ment flashes stop the vehicle and let the engine cool See page 6 34 INSTRUMENT AND CONTROL FUNCTIONS ECA10020 CAUTION Do not operate the engine if it is overheated Transmission gear display 1 Transmission gear display 2 Neutral indicator light IN This display shows the selected gear The neutral position however is not displayed it is indicated by the neutral indicator light
24. during the warranty period The customer s responsibility includes all costs of normal maintenance services non warranty repairs accident and collision damages and oil oil filters air filters spark plugs and brake shoes What are some examples of abnormal strain neglect or abuse These terms are general and overlap each other in areas Specific examples include Running the machine out of oil sustained high rpm full throttle operating the machine with a broken or damaged part which causes another part to fail damage or failure due to improper or careless transportation and or tie down If you have any specific questions on operation or maintenance please contact your dealer for advice Does the warranty cover incidental costs such as towing or transportation due to a failure No The warranty is limited to repair of the machine itself May perform any or all of the recommended maintenance shown in the Owner s Manual instead of having the dealer do them Yes if you are a qualified mechanic and follow the procedures specified in the Owner s and Service Manual We do recommend however that items requiring special tools or equipment be done by Yamaha Motorcycle dealer Will the warranty be void or cancelled if do not operate or maintain my new motor PP cycle exactly as specified in the Owner s Manual No The warranty on a new motorcycle cannot be voided or cancelled However if a particular failure is c
25. e Check and adjust valve clearance 3 Valve clearance when engine is cold Every 26600 mi 42000 km Check breather hose for cracks or 4 noe breather damage y 4 4 4 4 y e Replace if necessary Check adjust engine idle 5 Fuel Injection speed and synchronization 3 Y y 1 e Check for leakage 6 Exhaust system Tighten if necessary Y Y Replace gasket s if necessary Evaporative emis Check control system for dam 7 sion control system age For California only Replace if necessary A z e Check the air cut off valve reed 8 aia aaa sys valve and hose for damage Replace any damaged parts Since these items require special tools data and technical skills have a Yamaha dealer perform the service 6 3 General maintenance and lubrication chart PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READINGS EAU32183 600 mi 1 month 4000 mi 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Air filter element Clean with compressed air Replace if necessary EI EI EI EI YCC S clutch Check operation fluid level and for fluid leakage EI EI Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary Rear brake Check
26. each ride in the rain near the sea or on salt sprayed roads NOTE Salt sprayed on roads in the winter may remain well into spring 1 Clean the motorcycle with cold wa ter and a mild detergent after the engine has cooled down ECA10790 CAUTION Do not use warm water since it in creases the corrosive action of the salt 2 After drying the motorcycle apply a corrosion protection spray on all metal including chrome and nick el plated surfaces to prevent cor rosion After cleaning 1 Dry the motorcycle with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 4 Use spray oil as a universal clean er to remove any remaining dirt 7 2 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it EWA11130 A WARNING Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before r
27. following points regarding the specified wheels e The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is found have a Yamaha dealer re place the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics PERIODIC MAINTENANCE AND MINOR REPAIR EAU22011 Accessories and replacement parts This vehicle is not designed to pull a trailer or to be attached to a sidecar The accessories or replacement parts you choose for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your vehi cle Please consider Genuine Yamaha Parts and Accessories be fore making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be h
28. hot en gine EWA10880 3 15 ECA10070 CAUTION Immediately wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfac es or plastic parts EAU13300 Recommended fuel UNLEADED GASOLINE ONLY Fuel tank capacity 25 0 L 6 61 US gal 5 50 Imp gal Fuel reserve amount 5 5 L 1 45 US gal 1 21 Imp gal ECA11400 CAUTION Use only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If INSTRUMENT AND CONTROL FUNCTIONS knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol containing methanol is not recom mended by Yamaha because it can cause damage to the fuel system or ve hicle performance problems EAU13441 Catalytic converter This vehicle is equipped with catalytic converters in the exhaust system EWA10860 A WARNING The exhaust system is hot after op eration
29. mind e Cargo and accessory weight should be kept as low and close to the motorcycle as possible Make sure to distribute the weight as evenly as possible on both sides of the motorcycle to minimize imbal ance or instability e Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Never attach any large or heavy items to the handlebar front fork or front fender These items in cluding such cargo as sleeping A SAFETY INFORMATION bags duffel bags or tents can create unstable handling or a slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be re sponsible for the proper selection in stallation and use of non Yamaha accessories Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the perfor mance of your motorcycle Care fully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control operation or ob
30. of an emergen Cy Such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter ECA10050 CAUTION See page 5 1 for starting instruc tions prior to starting the engine EAU12764 Hazard switch A With the key in the ON position turn this switch to A to turn on the hazard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard 3 11 ECA10061 CAUTION Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU40381 Hand shift control switch 1 Hand shift lever 2 Hand shift control switch 3 Hand shift control indicator light The hand shift control switch enables shifting gears with the hand shift lever When the switch is set to enable hand shifting the hand shift control indicator light will come on INSTRUMENT AND CONTROL FUNCTIONS NOTE e The shift pedal can be used to shift gears whether the hand shift lever is enabled or not e When the main switch is turned to OFF the hand shifting mode will automatically be disabled Press and release this switch after start ing the engine to enable hand shifting EAU40492 Shift peda
31. operation fluid level and for fluid leakage Replace brake pads if necessary EI Brake hoses Check for cracks or damage EI EI Replace Every 4 years Wheels Check runout and for damage Replace if necessary EI Check tread depth and for dam age Replace if necessary Check air pressure Correct if necessary Wheel bearings Check bearings for smooth oper ation Replace if necessary ROUTINE INITIAL PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Swingarm pivot bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Repack Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease every 16000 mi 25000 km or 24 months Chassis fasteners Check all chassis fitting and fas teners Correct if necessary Brake lever pivot shafts Apply lithium soap based grease all purpose grease lightly Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly Centerstand and sidestand pivots Check ope
32. overturn ECA10380 CAUTION Never park in an area where there are fire hazards such as grass or other flammable materials OPERATION AND IMPORTANT RIDING POINTS 5 5 PERIODIC MAINTENANCE AND MINOR REPAIR EAU17231 Safety is an obligation of the owner Pe riodic inspection adjustment and lubri cation will keep your vehicle in the safest and most efficient condition pos sible The most important points of motorcycle inspection adjustment and lubrication are explained on the follow ing pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable EWA10320 A WARNING If you are not familiar with mainte nance work have a Yamaha dealer do it for you EAU17301 PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORTANT ARE THE MAINTE NANCE SERVICES RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PARTICULAR SER VICES 6 1 EAU17350 Owner s too
33. scure lights or reflectors Accessories fitted to the handle bar or the front fork area can create instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera A SAFETY INFORMATION e Always turn the engine off before tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas e GASOLINE IS HIGHLY FLAMMA BLE Always turn the engine off when refueling Take care not to spill any gaso line on the engine or exhaust system when refueling Never refuel while smoking or in the vicinity of an open flame Never start the engine or let
34. this does not indicate a mal function This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is oper ating However special tools are required so please consult your Yamaha dealer when performing this test 3 14 EAU13070 Fuel tank cap 1 Fuel tank cap lock cover 2 Unlock To open the fuel tank cap Open the fuel tank cap lock cover in sert the key into the lock and then turn it 1 4 turn clockwise The lock will be re leased and the fuel tank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover NOTE The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked EWA11090 Make sure that the fuel tank cap is properly closed before riding INSTRUMENT AND CONTROL FUNCTIONS EAU13220 Fuel 1 Fuel tank filler tube 2 Fuel level Make sure that there is sufficient fuel in the tank When refueling be sure to in sert the pump nozzle into the fuel tank filler hole and to fill the tank to the bot tom of the filler tube as shown Donot overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the
35. 14 Tightening torque Final gear oil filler bolt 23 Nm 2 3 m kgf 17 ft lbf To change the final gear oil 1 2 Place an oil pan under the final gear case to collect the used oil Remowve the oil filler bolt and drain bolt to drain the oil from the final gear case Install the final gear oil drain bolt and then tighten it to the specified torque Tightening torque Final gear oil drain bolt 23 Nm 2 3 m kgf 17 ft lbf 4 Add the recommended final gear oil to the brim of the filler hole Recommended final gear oil Shaft drive gear oil Part No 9079E SH001 00 Cil quantity 0 20 L 0 21 US qt 0 18 Imp qt 5 nstall the oil filler bolt and then tighten it to the specified torque PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 Tightening torque Coolant NOTE Pinel gear oil filler bolt The coolant level should be checked The coolant should be between the before each ride In addition the cool minimum and maximum level marks 6 Check the final gear case for oil ant must be changed at the intervals leakage If oil is leaking check for specified in the periodic maintenance the cause and lubrication chart 23 Nm 2 3 m kgf 17 ft lbf EAU39510 To check the coolant level The coolant level should be checked as follows before each ride In addition the coolant must be changed at the in tervals specified in the periodic mainte nance and lubricat
36. 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case 6 11 NOTE The engine oil should be between the minimum and maximum level marks 1 Engine oil level check window 2 Maximum level mark 3 Minimum level mark 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Start the engine warm it up for several minutes and then turn it off PERIODIC MAINTENANCE AND MINOR REPAIR 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase 1 Oil filter cartridge 1 O ring 2 Oil filter wrench NOTE NOTE Make sure that the O ring is properly An oil filter wrench is available at a seated Sins R sacl 6 Install the new oil filter cartridge m 3 Engine oil drain bolt 5 Apply a thin coat of engine oil to and then tighten it to the specified the O ring of the new oil filter car torque with a torque wrench NOTE tridge Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench 1
37. 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system Muffler Exhaust pipe Silencer Intake system Air cleaner case Air cleaner element ntake duct 9 4 CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance Date of Mileage Servicing dealer interval service Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or 42 months 32000 mi 49000 km or 48 months name and address CONSUMER INFORMATION Maintenance Servicing dealer Mileage Remarks interval 9 name and address 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months 9
38. FUEL HOSES E FUEL TANK PRESS SENSOR PRESS REGULATOR A A A FUEL PUMP B FUEL FILTER INTAKE MANIFOLD FUEL DELIVERY 5VX 2178A 00 2 California only 4 LOAD LIMIT EMISSION HOSE ROUTING 3TB 24877 A0 5SL 21686 00 1 6 A SAFETY INFORMATION A WARNING Improper loading can cause loss of control This unit contains high pressure nitrogen gas Read owner s manual for proper loading Mishandling can cause explosion Read owner s manual for instructions SUARGAN Do not incinerate puncture or open 4AA 22259 80 AWARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 TIRE INFORMATION 7 Cold tire normal pressure should be set as follows CAUTION Up to 90 kg 198 Ibs load Cleaning with alkaline or FRONT 270 kPa 2 70 kgf cm 39psi acid cleaner gasoline or solvent will damage REAR 290 kPa 2 90 kgf cm 42psi windshield 90 kg 198 Ibs maximum load 2 A e Use neutral detergent FRONT 270 kPa 2 70 kgf cm 39psi REAR 290 kPa 2 90 kgf cm 42psi 5JW 00 3P6 21668 00 DESCRIPTION Left view EAU10410 15 14 131211 10 9 8 7 Accessory box page 3 20 Front fork spring preload adjusting bolt page 3 23 F
39. Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Recommended fluid DOT 4 Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 135 0 mm 5 31 in Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 125 0 mm 4 92 in Electrical system Ignition system Transistorized coil ignition digital Charging system AC magneto Battery Model GT14B 4 Voltage capacity 12 V 12 0 Ah Headlight Bulb type Halogen bulb Bulb voltage wattage x quantity Headlight 12 V 60 W 55 0 W x 2 Tail brake light 12 V 5 0 W 21 0W x2 Front turn signal position light 12V 21 W 5 0 W x2 Rear turn signal light 12V 21 0W x2 License plate light 12V 5 0W x 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Engine trouble warning light LED ABS warning light LED Fuses Main fuse 50 0A Headlight fuse 25 0A Signaling system fuse 15 0A Ignition fuse 10 0A Radiator fan fuse 15 0Ax2 H
40. IMPORTANT MANUAL INFORMATION EAU10192 LABEL HERE n AFFIX DEALER FJR13AEV C OWNER S MANUAL 2006 by Yamaha Motor Corporation U S A 1st edition June 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 19 87 TABLE OF CONTENTS SAFETY INFORMATION 1 1 Location of important labels 1 5 DESCRIPTION 2 1 Left 2 1 Right view 2 2 Controls and instruments 2 3 INSTRUMENT AND CONTROL 3 1 YCC S system 3 1 Main switch steering lock 3 1 Indicator and warning lights 3 2 Speedometer 3 5 Tachometer 3 5 Multi function display 3 5 Handlebar switches 3 10 Shift pedal 3 12 Hand shift lever 3 13 Brake lever 3 13 Brake pedal 3 13 ABS eid tee esee 3 14 Fuel tank cap 3 14 3 15 Catalytic converter 3 16 SOAS cafir pieren esterne 3 16 Adjusti
41. INTENANCE AND MINOR REPAIR Engine overheating EWA10400 Do not remove the radiator cap when the engine and radiator are hot Scalding hot fluid and steam may be blown out under pressure which could cause serious injury Be sure to wait until the engine has cooled After removing the radiator cap retaining bolt place a thick rag like a towel over the radiator cap and then slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap Wait until the Check the coolant level in the engine has cooled reservoir and radiator The coolant level is low Check the cooling system for leakage There is Have a Yamaha dealer check leakage and repair the cooling system There is Add coolant See NOTE leakage NOTE The coolant level is OK Start the engine If the engine overheats again have a Yamaha dealer check and repair the cooling system If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible 6 35 EAU26060 Care While the open design of a motorcycle reveals the attractiveness of the tech nology it also makes it more vulnera ble Rust and corrosion can develop even if high quality
42. ONS Safe riding e Always pre operation checks Careful checks may help prevent an accident e This motorcycle is designed to car ry the operator and a passenger e The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching passing through intersections since in tersections are the most likely places for motorcycle accidents to occur Ride where other motorists can See you Avoid riding in another motorist s blind spot e Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your motorcycle to other qualified op erators Know your skils and limits Staying within your limits may help you to avoid an accident We recommend that you prac tice riding your motorcycle where there is no traffic until you have become thoroughly famil iar with the motorcycle and all of its controls Many accidents have been caused by error of the motorcycle opera tor A typical error made by
43. Open the accessory box lid See page 3 20 2 Turn the key to OFF 3 Remove the auxiliary DC jack cap 1 Auxiliary DC jack cap 4 Insert the accessory plug into the auxiliary DC jack 1 Auxiliary DC jack 5 Turn the key to and then start the engine See page 5 1 3 29 EWA14360 To prevent electrical shock or short circuiting make sure that the cap is installed when the auxiliary DC jack is not being used PRE OPERATION CHECKS EAU15591 The condition of a vehicle is the owner s responsibility Vital components can start to deteriorate quickly and unexpectedly even if the vehicle remains unused for example as a result of exposure to the elements Any damage fluid leakage or loss of tire air pressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the vehicle EWA11150 4 1 PRE OPERATION CHECKS Pre operation check list CHECKS EAU15603 Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage
44. REN battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories e Electrolyte is poisonous and EWA10760 To store the battery dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 Ifthe battery will be stored for more Ways shield your when than two months check it at least 1 Battery working near batteries In case once a month and fully charge it if 2 Positive battery terminal of contact administer the fol necessary 3 Negative battery terminal lowing FIRST AID F T Fully charge the battery before The battery is located under panel A EXTERNAL Flush with plenty stallation See page 6 8 of water 4 After installation make sure that This vehicle is equipped with a sealed INTERNAL Drink large the battery leads are properly con type MF battery which does not re tities of water or milk and im nected to the battery terminals quire any maintenance There is no mediately call a physician ECA10630 need to check the electrolyte or to add e EYES Flush with water for 15 CAUTION distilled water minutes and see prompt e Always keep the battery medical anentuan charged Storing a discharged To charge the battery B
45. TE If traveling at speeds under 10 km h 6 0 mi h will be displayed INSTRUMENT AND CONTROL FUNCTIONS Average fuel consumption mode 1 Average fuel consumption This display shows the average fuel consumption since it was last reset When the average fuel consumption mode is selected the display flashes for five seconds and then AV _ _ MPG average distance that can be traveled using 1 0 US gal of fuel is dis played NOTE e To reset the average fuel con sumption display push the RE SET button to select the mode again and then push the RESET button for 1 second while the dis play is flashing 3 9 e After resetting the average fuel consumption display _ _ will be shown for that display until the vehicle has traveled 1 km 0 6 mi ECA15472 CAUTION If there is a malfunction will be displayed Have a Yamaha dealer check the vehicle Self diagnosis device 1 Error code display This model is equipped with a self diag nosis device for various electrical cir cuits If any of those circuits are defective the multi function display will indicate a two digit error code e g 11 12 13 INSTRUMENT AND CONTROL FUNCTIONS If the multi function display indicates such an error code note the code num ber and then have a Yamaha dealer check the vehicle ECA11790 CAUTION If the multi function display indi cates an error code the vehi
46. To avoid damaging the YCC S clutch the display flashes when it is necessary to downshift If this occurs downshift until the display stops flashing Ambient temperature instanta neous fuel consumption and aver age fuel consumption modes 1 Ambient temperature instantaneous fuel consumption average fuel consumption 2 SELECT button 3 RESET button Push the RESET button to switch the display between the ambient tempera ture mode Air the instantaneous fuel consumption mode MPG and the av erage fuel consumption mode AV _ MPG in the following order Air B MPG gt AV _ _ MPG Air 3 8 Ambient temperature mode 1 Ambient temperature This display shows the ambient tem perature from 16 F to 122 F in 1 F in crements The temperature displayed may vary from the ambient tempera ture NOTE e Ifthe ambient temperature falls be low 16 F a lower temperature than 16 F will not be displayed e If the ambient temperature climbs above 122 F a higher tempera ture than 122 F will not be dis played e The accuracy of the temperature reading may be affected when riding slowly approximately under 20 km h 12 5 mi h or when stopped at traffic signals railroad crossings etc Instantaneous fuel consumption mode 1 Instantaneous fuel consumption This display shows the distance that can be traveled on 1 0 US gal of fuel under the current riding conditions NO
47. X See your Authorized YAMAHA Dealer for a Genuine YAMAHA Service Manual PRINTED IN JAPAN 2006 07 0 3x1 CR E
48. al gear oil 6 14 Goolant iet ec 6 15 Air filter element 6 17 Checking the throttle cable free play 6 17 Valve clearance 6 17 Deere m 6 18 Cast wheels 6 20 Accessories and replacement 6 21 YCC S clutch 6 21 Adjusting the rear brake light SWITCH iiie cde herencia 6 22 Checking the front and rear brake pads 6 22 Checking the brake and YCC S clutch fluid levels 6 23 Changing the brake and YCC S clutch fluids 6 24 Checking and lubricating the Cables unies 6 24 Checking and lubricating the throttle grip and cable 6 25 Checking and lubricating the brake and shift pedals 6 25 Checking and lubricating the brake lever 6 26 Checking and lubricating the centerstand and sidestand 6 26 TABLE OF CONTENTS Lubricating the swingarm pivots 6 26 Lubricating the rear suspension 6 27 Checking the front fork 6 27 Checking the steering 6 28 Checking the wheel bearings 6 28 Battery e tetendit 6 29 Replacing the fuses 6 30 Headlight bulb 6 31 Front turn signal light
49. amaha much more valuable This excellent Y E S plan coverage is only available to Yamaha owners like you and only while your Yamaha is still within the Yamaha Limited Warranty period So visit your authorized Yamaha dealer to get all the facts He can show you how easy it is to protect your investment with Yamaha Extended Service EAU26750 We urge you to act now You ll get the excellent benefits of TRIP coverage right away and you ll rest easy knowing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 9 10 CONSUMER INFORMATION Y YAMAHA EXTENDED SERVICE INDEX A GM 3 14 ABS warning light 23 4 Accessories and replacement parts 6 21 Accessory 3 20 Air filter element sess 6 17 Auxiliary DC 3 29 B Battery 6 29 Brake and shift pedals checking lubricatifig nr 6 25 Brake and YCC S clutch fluid levels CHECKING i t reete 6 23 Brake and YCC S clutch fluids changing sese 6 24 Brake lever
50. ar grip The brake lever is equipped with a po sition adjusting dial To adjust the dis tance between the brake lever and the handlebar grip turn the adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the A mark on the brake lever 3 13 EAU39540 Brake pedal 1 Brake pedal The brake pedal is on the right side of the vehicle This model is equipped with a unified brake system When pressing down on the brake ped al the rear brake and a portion of the front brake are applied For full braking performance apply both the brake le ver and the brake pedal simultaneous ly INSTRUMENT AND CONTROL FUNCTIONS EAU39530 ABS The Yamaha ABS Anti lock Brake System features a dual electronic con trol system which acts on the front and rear brakes independently The ABS is monitored by an ECU Electronic Con trol Unit which will have recourse to manual braking if a malfunction occurs EWA10090 A WARNING The ABS performs best on long braking distances On certain rough or gravel roads the braking distance may be longer with than without the ABS Therefore always keep a sufficient distance to the vehicle ahead to match the riding speed NOTE When the ABS is activated the brakes are operated in the usual way A pulsating action may be felt at the brake lever or brake pedal but
51. at might result in engine overheating must be avoided EAU17121 0 1000 km 0 600 mi Avoid prolonged operation above 4500 r min 1000 1600 km 600 1000 mi Avoid prolonged operation above 5400 r min ECA10331 CAUTION After 1000 km 600 mi of operation the engine oil and final gear oil must be changed and the oil filter car tridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally ECA10310 CAUTION Keep the engine speed out of the tachometer red zone e If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle 5 4 EAU40581 Parking When parking stop the engine by turn ing the main switch to OFF and then remove the key NOTE When the main switch is turned to OFF and the transmission is in gear the rear wheel cannot be moved e Always stop the engine using the main switch When the en gine stop switch has been used in an emergency be sure to ap ply the front or rear brake while the main switch is still on as the clutch automatically disengag es a few seconds after the en gine is turned off and the rear wheel will move freely Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them EWA14521 Do not park ona slope or on soft ground otherwise the vehicle may
52. atteries produce explosive hy battery can cause permanent Have a Yamaha dealer charge the bat drogen gas Therefore keep battery damage tery as soon as possible if it seems to sparks flames cigarettes e charge a sealed type MF have discharged Keep in mind that the away from the battery and pro vide sufficient ventilation when charging it in an enclosed space 6 29 battery a special constant volt age battery charger is required Using a conventional battery charger will damage the battery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery PERIODIC MAINTENANCE AND MINOR REPAIR EAU23657 Replacing the fuses The main fuse the fuse boxes and the ABS motor fuse are located under pan el A See page 6 8 1 Main fuse 2 Fuse box 3 ABS motor fuse 4 ABS motor spare fuse 6 30 Fuse box Right radiator fan fuse Left radiator fan fuse Hazard fuse Backup fuse for odometer and clock YCC S motor control fuse Headlight fuse Signaling system fuse 9 ABS control unit fuse 10 Ignition fuse 11 Fuel injection system fuse 12 Auxiliary DC jack fuse 13 Spare fuse ONONKRWN If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage PERIODIC MAINTENANCE AND MINOR REPAIR
53. aused by operation or maintenance other than as shown in the Owner s Manual that failure may not be covered under warranty What responsibility does my dealer have under this warranty Each Yamaha Motorcycle dealer is expected to 1 Completely set up every new machine before sale 2 Explain the operation maintenance and warranty requirements to your satis faction at the time of sale and upon your request at any later date 3 Each Yamaha Motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective CONSUMER INFORMATION CUSTOMER SERVICE If your machine requires warranty service you must take it to any authorized Yamaha Motorcycle dealer within the continental United States Be sure to bring your warranty registration card or other valid proof of the original date of purchase If a question or problem arises regarding warranty first con tact the owner of the dealership Since all warranty matters are handled at the dealer level this person is in the best position to help you If you are still not satisfied and require additional assistance please write YAMAHA MOTOR CORPORATION U S A CUSTOMER RELATIONS DEPARTMENT P O Box 6555 Cypress California 90630
54. azard fuse 10 0A Fuel injection system fuse 15 0A ABS control unit fuse 10 0A ABS motor fuse 30 0A Auxiliary DC jack fuse 3 0A YCC S motor control fuse 30 0A Backup fuse 10 0A 8 3 SPECIFICATIONS CONSUMER INFORMATION EAU26351 Identification numbers Record the key identification number vehicle identification number and mod el label information in the spaces pro vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi cle is stolen KEY IDENTIFICATION NUMBER VEHICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION EAU26381 Key identification number EAU26400 Vehicle identification number 1 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key 9 1 1 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motor cycle with the licensing authority in your area EAU26520 Model label 1 Model label The model label is affixed to the frame under the passenger seat See page 3 16 Record the information on this la bel in the space provided This informa tion will be n
55. cle should be checked as soon as pos sible in order to avoid engine dam age EAU12345 Handlebar switches Left Windshield position adjusting switch Dimmer switch 20 20 Turn signal switch lt a c gt Horn switch pes Hand shift control switch 3 10 Right 1 Engine stop switch O R 2 Hazard switch A 3 Start switch EAU12400 Dimmer switch 20 20 Set this switch to zo for the high beam and to zo for the low beam EAU12460 Turn signal switch lt c gt To signal a right hand turn push this switch to gt To signal a left hand turn push this switch to lt h When re leased the switch returns to the center position To cancel the turn signal lights push the switch in after it has re turned to the center position EAU12493 Windshield position adjusting switch 2 To move the windshield up push this switch in direction a To move the windshield down push the switch in di rection b 1 Windshield position adjusting switch Z NOTE When the key is turned to OFF the windshield will automatically return to the lowest position EAU12500 Horn switch pe Press this switch to sound the horn INSTRUMENT AND CONTROL FUNCTIONS EAU12660 Engine stop switch 2 3 Set this switch to CQ before starting the engine Set this switch to sq to stop the engine in case
56. components are used A rusty exhaust pipe may go un noticed on a car however it detracts from the overall appearance of a motor cycle Frequent and proper care does not only comply with the terms of the warranty but it will also keep your motorcycle looking good extend its life and optimize its performance Before cleaning 1 Cover the muffler outlets with plas tic bags after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod MOTORCYCLE CARE AND STORAGE ucts onto seals gaskets and wheel axles Always rinse the dirt and de greaser off with water Cleaning ECA10770 CAUTION Avoid using strong acidic wheel cleaners especially on spoked wheels If such products are used on hard to remove dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on plastic parts Be sure to avoid using cloths or spo
57. cting TRIP 1 or TRIP 2 the display flashes for five seconds When approximately 5 5 L 1 45 US gal 1 21 Imp gal of fuel remains in the fuel tank the display will automatically change to the fuel reserve tripmeter mode F TRIP and start counting the 3 6 distance traveled from that point In that case pushing the SELECT button switches the display between the vari ous tripmeter and odometer modes in the following order F TRIP gt TRIP 1 gt TRIP 2 gt F TRIP To reset a tripmeter select it by push ing the SELECT button and then push the SELECT button for at least one second while the display is flash ing If you do not reset the fuel reserve tripmeter manually it will reset itself au tomatically and the display will return to the prior mode after refueling and trav eling 5 km 3 mi 1 Clock 2 SELECT button 3 RESET button To set the clock 1 Push the SELECT button and RESET button together for at least two seconds 2 When the hour digits start flashing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock INSTRUMENT AND CONTROL FUNCTIONS Fuel meter 1 Fuel meter The fuel meter indicates the amount of fuel in the fuel tank The
58. d to ON the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electri cal circuit ECA10031 CAUTION Do not operate the engine in the ta chometer red zone Red zone 9000 r min and above 3 5 1 Multi function display 2 SELECT button 3 RESET button EWA14430 Be sure to stop the vehicle before making any setting changes to the multi function display The multi function display is equipped with the following an odometer which shows the to tal distance traveled two tripmeters which show the distance traveled since they were last set to zero INSTRUMENT AND CONTROL FUNCTIONS a fuel reserve tripmeter which shows the distance traveled on the fuel reserve a clock a fuel meter a coolant temperature meter a transmission gear display an ambient temperature display a fuel consumption display instan taneous and average consumption functions aself diagnosis device NOTE Be sure to turn the key to ON before using the SELECT and RESET but tons Odometer and tripmeter modes 1 Odometer tripmeter fuel reserve tripmeter 2 SELECT button 3 RESET button Pushing the SELECT button switches the display between the odometer mode ODO and the tripmeter modes TRIP 1 and TRIP 2 in the following order ODO gt TRIP 1 gt TRIP 2 ODO NOTE When sele
59. de stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly as described EWA10240 below and have a Yamaha dealer re pair it if it does not function proper ly INSTRUMENT AND CONTROL FUNCTIONS EAU40521 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch and brake light switches has the following func tions It prevents starting when the side stand is up but neither brake is ap plied e It prevents starting when either brake is applied but the sidestand is still down e Itcuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure The vehicle must be placed on the centerstand during this in spection e If a malfunction is noted have a Yamaha dealer check the sys tem before riding EWA10260 3 27 INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off NOTE 1 Move the sidestand down 2 Make sure that the engine stop switch is turned on This check is most reliable if performed with 3 Tur
60. e air pressure The tire air pressure should be checked and if necessary adjusted before each ride The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model EWA10500 PERIODIC MAINTENANCE AND MINOR REPAIR Tire air pressure measured on cold tires 0 90 kg 0 198 Ib Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm 90 207 kg 198 456 Ib CAL 90 208 kg 198 459 Ib 049 Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Maximum load 207 kg 456 Ib CAL 208 kg 459 Ib U49 Total weight of rider passenger car go and accessories Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi EWA10510 6 18 est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD YOUR VEHICLE
61. eeded when ordering spare parts from a Yamaha dealer 9 2 CONSUMER INFORMATION CONSUMER INFORMATION EAU26550 Reporting safety defects If you believe that your vehicle has a defect which could cause a crash or could cause injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Yamaha Motor Corporation U S A If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Transportation Washington D C 20590 You can also obtain other information about motor vehicle safety from the Hotline 9 3 CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal law prohibits the following acts or the causing thereof 1 The removal or rendering inoperative by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or
62. eld liable for EWA10621 any consequences caused by the use of items which have not been approved by Yamaha 6 21 EAU40620 YCC S clutch This model is equipped with a hydraulic clutch therefore it is necessary to check the YCC S clutch fluid level and check the hydraulic system for leakage before each ride If the YCC S clutch plates wear out shifting becomes rough or clutch slippage will occur causing poor acceleration If any of the above occurs have a Yamaha dealer check the YCC S clutch PERIODIC MAINTENANCE AND MINOR REPAIR EAU36500 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary have a Yamaha dealer ad just the brake light switch EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22420 Front brake pads T Ne SNC emm 1 Brake pad wear indicator groove Each front brake pad is provided with a wear indicator groove which allows you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator groove If a brake pad has worn to the point that the wear 6 22 indicator groove has almost disap peared have a Yamaha dealer replace the bra
63. ents 1 in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Minimum tire tread depth front and rear 1 0 mm 0 04 in 1 Tire air valve 2 Tire air valve core 3 Tire air valve cap with seal valve cores listed below to avoid tire deflation during a high speed ride 6 19 Front tire Size 120 70 ZR17M C 58W Manufacturer model METZELER Roadtec Z6G BRIDGESTONE BT020F Rear tire Size 180 55 ZR17M C 73W Manufacturer model METZELER Roadtec Z6C BRIDGESTONE BT020R FRONT and REAR Tire air valve TR412 Valve core 9100 original This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds e Brand new tires can have a rela tively poor grip on certain road surfaces until they have been EWA10600 broken in Therefore it is ad visable before doing any high speed riding to ride conserva tively for approximately 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions 6 20 PERIODIC MAINTENANCE AND MINOR REPAIR EAU21960 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the
64. free play Adjust the throttle cable free play 25 Throttle grip hous if necessary Y ing and cable Lubricate the throttle grip housing and cable 6 6 PERIODIC MAINTENANCE AND MINOR REPAIR ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months Lights signals and switches Since these items require special tools data and technical skills have a Yamaha dealer perform the service NOTE Check operation Adjust headlight beam EI J EI From 24000 mi 37000 km 36 months repeat the maintenance intervals starting from 8000 13000 km 12 months NOTE EAU40810 e The air filter needs more frequent service if you are riding in unusually wet or dusty areas e Hydraulic brake and YCC S clutch systems After disassembling the brake or YCC S clutch master cylinders caliper cylinders or YCC S clutch release cylinder always change the fluid Regularly check the brake and YCC S clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or YCC S clutch master cylinders caliper cylinders and YCC S clutch release cylinder every two
65. h spark plug bore c Install the spark plug caps onto the spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps To prevent damage or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10950 MOTORCYCLE CARE AND STORAGE 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if necessary correct the tire air pressure and then lift the motorcycle so that both of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 6 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more information on storing the battery see page 6 29 NOTE Make any necessary repairs before storing the motorcycle 74 Dimensions Overall leng
66. he ground and distract the opera tor resulting in a possible loss of control EAU40840 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met e The front or rear brake is applied with the transmission in the neutral position whether the sidestand is up or down e The front or rear brake is applied with the transmission in gear and the sidestand is up e Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 27 e Always apply the front or rear brake while the main switch is in the ON position and the trans mission is in gear otherwise the rear wheel will move freely e Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to O EWA14540 5 1 ECA15540 CAUTION The following warning lights and in dicators should come on for a few seconds then go off e Oil level warning light e Engine trouble YCC S tors and warning light e ABS warning light If a warning light or an indicator does not go off see page 3 2 for the corresponding circuit check indica 2 Shiftthe transmission into the neu tral position with the front or rear brake applied NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check t
67. he electrical cir cuit 3 Start the engine by pushing the start switch NOTE If the engine fails to start release the start switch wait a few seconds and then try again Each starting attempt OPERATION AND IMPORTANT RIDING POINTS should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt ECA11130 CAUTION For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold NOTE The engine is warm when it quickly re sponds to the throttle EAU40572 Shifting 1 Shift pedal 2 Neutral position D 1 Hand shift lever 2 Neutral position Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc 5 2 The gears can be shifted using either the shift pedal or the hand shift lever The hand shift lever has to be enabled by pressing the hand shift control switch prior to being used Refer to page 3 12 for the shift pedal operation and to pages 3 11 and 3 13 for the hand shift lever operation The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly or push the side of the hand shift lever repeatedly until the neutral indicator light comes on ECA15530 CAUTION
68. ice life and can lead to expensive repair bills PERIODIC MAINTENANCE AND MINOR REPAIR Troubleshooting charts Starting problems or poor engine performance Keep away open flames and do not smoke while checking or working on the fuel system 1 Fuel r There is enough fuel Check the compression Check the fuel level in the fuel tank a e m e engine does not start There is no fuel c Supply fuel Check the compression 2 Compression There is compression gt Check the ignition Operate the electric starter gt s Have a Yamaha dealer There is no compression gt check the vehicle 3 Ignition Wet gt Wipe off with a dry cloth and correct the Open the throttle halfway and operate spark plug gaps or replace the spark plugs the electric starter Remove the spark plugs i and check the electrodes The engine does not start Dry Have a Yamaha dealer check the vehicle Check the battery 4 Battery engine tums over The battery is good quickly The engine does not start Operate the electric starter Have a Yamaha dealer d The engine turns over Check the battery lead connections check the vehicle slowly and charge the battery if necessary 6 34 EAU25911 EWA10840 PERIODIC MA
69. iding at higher speeds test the motorcycle s braking performance and cor nering behavior ECA10800 CAUTION _ _ _ ___ _ Apply spray oil and wax spar ingly and make sure to wipe off any excess Never apply oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing MOTORCYCLE CARE AND STORAGE EAU26241 compounds as they will wear Storage away the paint Short term NOTE Always store your motorcycle in a cool Consult a Yamaha dealer for advice on Ary place and if necessary protect it what products to use against dust with a porous cover ECA10810 CAUTION Storing the motorcycle in a poorly ventilated room or cover ing it with a tarp while it is still wet will allow water and humid ity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term Before storing your motorcycle for sev eral months 1 2 Follow all the instructions in the Care section of this chapter Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 7 3 3 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into eac
70. ight 20 Oil level warning light z CQ A oa N EAU11030 Turn signal indicator lights lt and gt The corresponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light N This indicator light comes on when the transmission is in the neutral position EAU11080 High beam indicator light zo This indicator light comes on when the high beam of the headlight is switched on EAU11120 Oil level warning light This warning light comes on when the engine oil level is low The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then go off have a Yamaha dealer check the electrical cir cuit NOTE Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden acceleration or deceleration but this is not a mal function INSTRUMENT AND CONTROL FUNCTIONS EAU40512 Engine trouble YCC S SHIFT indicators and warning light Engine trouble indicator and warning light 1 Engine trouble indicator c and warning light This indicator is displayed and the warning light comes on or flashes when an electrical circuit monitoring the en gine is defective When this occurs have a Yamaha dealer check the self diagnosis system
71. ing light If this warning light comes on or flashes while riding the ABS may be defective If this occurs have a Yamaha dealer check the system as soon as possible See page 3 14 If the ABS warning light comes on or flashes while riding the brake sys tem reverts to conventional braking Therefore be careful not to cause the wheels to lock during emergen cy braking If the warning light comes on or flashes while riding have a Yamaha dealer check the brake system as soon as possible EWA10081 8 4 The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on or remains on have a Yamaha dealer check the electrical circuit NOTE This warning light will come on when the key is turned to ON and the start Switch s is pushed but this does not indicate a malfunction EAU11601 Speedometer 1 Tachometer 2 Speedometer 3 Multi function display The speedometer shows the riding speed When the key is turned to ON the speedometer needle will sweep once across the speed range and then return to zero in order to test the electrical cir cuit INSTRUMENT AND CONTROL FUNCTIONS EAU11872 Tachometer EAU40850 Multi function display 1 Tachometer 2 Tachometer red zone The electric tachometer allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turne
72. ing or YCC S clutch performance Recommended brake and YCC S clutch fluid DOT 4 brake fluid e Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking or YCC S clutch performance e The brake and YCC S clutch fluid reservoir diaphragms will lose their shape from the negative pressure if the fluid level goes down too far Be sure to return the diaphragms to their original shape before rein stalling them Be careful that water or dust does not enter the brake and YCC S clutch fluid reservoirs when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock and dirt may clog the ABS hydraulic unit valves Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ualy go down However if the brake fluid level goes down sud denly have a Yamaha dealer check the cause PERIODIC MAINTENANCE AND MINOR REPAIR EAU40600 Changing the brake and YCC S clutch fluids Have a Yamaha dealer change the brake and YCC S clutch fluids at the in tervals specified in the NOTE after the periodic maintenance and lubrication chart In addition have the oil seals of the brake and YCC S clutch master cyl inders and calipers as well as the brake and YCC S clutch hoses replaced at the intervals lis
73. ion chart 1 Maximum level mark 1 Place the vehicle on the center 2 Minimum level mark stand 3 If the coolant is at or below the NOTE minimum level mark remove the The coolant level must be checked reservoir cap on a cold engine since the level varies with engine temperature Make sure that the vehicle is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant reservoir 6 15 1 Coolant reservoir cap 4 Add coolant or distilled water to raise the coolant to the maximum level mark install the coolant res ervoir cap Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt ECA10470 CAUTION If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other PERIODIC MAINTENANCE AND MINOR REPAIR wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion e If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced Never attempt to remove the radiator cap when the engine is hot
74. it run for any length of time in a closed area The exhaust fumes are poi sonous and may cause loss of consciousness and death within a short time Always operate your motorcycle in an area that has ad equate ventilation leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorcycle in a place where pe destrians or children are not like ly to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a flammable source e g a ker osene heater or near an open flame otherwise it could catch fire When transporting the motorcycle in another vehicle make sure that it is kept upright If the motorcycle should lean over gasoline may leak out of the fuel tank If you should swallow any gaso line inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin 1 4 or clothing immediately wash the affected area with soap and water and change your clothes A SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 1 2 3 4 5 6 7 e ee Ti aR A SAFETY INFORMATION E 1 California only 3 California only HOW TO LAYOUT
75. ity INP 151 4 Spark plug s Manufacturer model NGK CR8E Manufacturer model DENSO U24ESR N Spark plug gap 0 7 0 8 mm 0 028 0 031 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 75 48 1 563 Secondary reduction system Shaft drive Secondary reduction ratio 35 37 x 21 27 x 33 9 2 698 Transmission type Constant mesh 5 speed Operation Left foot and left hand Gear ratio 1st 43 17 2 529 2nd 39 22 1 773 3rd 31 23 1 348 4th 28 26 1 077 SPECIFICATIONS 5th 26 28 0 929 Chassis Frame type Diamond Caster angle 26 00 Trail 109 0 mm 4 29 in Front tire Type Tubeless Size 120 70 ZR17M C 58W Manufacturer model METZELER Roadtec Z6G Manufacturer model BRIDGESTONE BTO20F Rear tire Type Tubeless Size 180 55 ZR17M C 73W Manufacturer model METZELER Roadtec Z6C Manufacturer model BRIDGESTONE BTO20R Loading Maximum load 207 kg 456 Ib CAL 208 kg 459 Ib U49 Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 Ib Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm Loading condition 90 207 kg 198 456 Ib CAL 90 208 kg 198 459 Ib U49 Front 270 kPa 39 psi 2 70 kgf cm Rear 290 kPa 42 psi 2 90 kgf cm High speed riding
76. ke pads as a set EAU22500 Rear brake pads 1 Lining thickness Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a set PERIODIC MAINTENANCE AND MINOR REPAIR Checking the brake and YCC S clutch fluid levels Front brake EAU40591 1 Minimum level mark 6 Rear brake 1 Minimum level mark YCC S clutch To LOwER 1 Minimum level mark Insufficient brake fluid may allow air to enter the brake or YCC S clutch sys tems possibly causing them to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage NOTE e The rear brake fluid reservoir is lo cated behind panel C See page 6 8 e The YCC S clutch fluid reservoir is located behind panel B See page 6 8 Observe these precautions e When checking the fluid level make sure that the top of the brake and YCC S clutch fluid reservoirs are level e Useonly the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor brak
77. l 6 o1 1 Shift pedal This vehicle is equipped with a con stant mesh 5 speed transmission The shift pedal is located on the left side of the engine Neutral is at the bottom po sition NOTE It is impossible to shift gears unless the main switch is in the ON position The shift pedal can be adjusted to three positions to suit the rider s preference To adjust the shift pedal position 1 Remove the shift pedal by remov ing the bolt 3 12 1 Shift pedal 2 Bolt 3 Standard position 2 Move the shift pedal to the desired position 3 Install the bolt and then tighten it to the specified torque Tightening torque Shift pedal bolt 6 5 Nm 0 7 m kgf 5 0 ft Ibf EAU40481 Hand shift lever 1 Hand shift lever 2 Hand shift lever 3 Hand shift control switch The hand shift lever must be enabled by pressing the hand shift control switch prior to shifting gears Pull the side of the lever with your index finger to shift up and push the side of the lever with your thumb to shift down INSTRUMENT AND CONTROL FUNCTIONS EAU26822 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip 1 Brake lever 2 A mark 3 Brake lever position adjusting dial 4 Distance between brake lever and handleb
78. l kit 1 Owner s tool kit The owner s tool kit is located under the rider seat See page 3 16 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly NOTE If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes PERIODIC MAINTENANCE AND MINOR REPAIR 6 2 PERIODIC MAINTENANCE AND MINOR REPAIR Periodic maintenance chart for the emission control system EAU17600 INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Check fuel hoses for cracks or 1 Fuel line damage Y Replace if necessary Check condition Adjust gap and clean 2 Spark plugs gt Replace every 8000 mi 13000 Replace Replace V km or 12 months
79. low WARNING instructions could result in severe injury or death to the A WARNING motorcycle operator a bystander or a person inspecting or repairing the motor cycle A CAUTION indicates special precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer CAUTION NOTE This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold e Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTOR CYCLE UNTIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES EWA10010 IMPORTANT MANUAL INFORMATION AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications are subject to change without notice
80. n into first gear when the motorcycle reaches 25 km h 15 5 mish If the engine is about to stall or runs very roughly use the brakes to stop the motor cycle Shift the transmission into the neu tral position when the motorcycle is almost completely stopped The neutral indicator light should come on 5 3 NOTE To avoid damaging the YCC S clutch the display flashes when it is necessary to downshift If this occurs downshift until the display stops flashing Recommended shift points EAU16720 The recommended shift points during acceleration and deceleration shown in the table below Shift up points 1st 2nd 20 km h 12 5 mi h 2nd 3rd 30 km h 19 mi h 3rd 4th 40 km h 25 mi h 4th gt 5th 50 km h 31 mi h Shift down points 5th gt 4th 25 km h 15 5 mi h 4th gt 3rd 25 km h 15 5 mi h 2nd 25 km h 15 5 mi h 2nd 1st 25 km h 15 5 mi h are OPERATION AND IMPORTANT RIDING POINTS EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition th
81. n the compression damping turn the adjusting screw on each fork leg in direction b Compression damping setting Minimum soft 21 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b With the adjusting screw fully turned in direction a ECA10100 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings NOTE Although the total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 3 24 EAU14911 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing lever and a rebound damping force adjusting knob ECA10100 CAUTION Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Spring preload 1 Spring preload adjusting lever For riding solo move the spring preload adjusting lever in direction b For riding with a passenger move the spring preload adjusting lever in direc tion a Rebound damping force 1 Rebound damping force adjusting knob To increase the reb
82. n the key on a warmed up engine 4 Shift the transmission into the neutral position T 5 Keep the front or rear brake applied 6 Push the start switch Does the engine start The neutral the brake switch or the YCC S system may be defective The vehicle should not be ridden until With the engine still running checked by a Yamaha dealer 7 Move the sidestand up 8 Keep the front or rear brake applied 9 Shift the transmission into gear 10 Move the sidestand down Does the engine stall The sidestand switch may be defective The vehicle should not be ridden until checked by a Yamaha dealer After the engine has stalled 11 Move the sidestand up 12 Release the brake 13 Push the start switch Does the engine start A brake switch may be defective The vehicle should not be ridden until checked by a Yamaha dealer The system is OK The vehicle can be ridden 3 28 INSTRUMENT AND CONTROL FUNCTIONS EAU39651 Auxiliary DC jack This vehicle is equipped with an auxilia ry DC jack in the accessory box A 12 V accessory connected to the auxiliary jack can be used when the key is in the ON position and should only be used when the engine is running ECA15430 CAUTION The accessory connected to the auxiliary DC jack should not be used with the engine turned off and the load must never exceed 30 W 2 5 A otherwise the battery may dis charge To use the auxiliary DC jack 1
83. nd and sidestand Lubricating the swingarm piv ots The operation of the brake lever should be checked before each ride and the lever pivots should be lubricated if nec essary Recommended lubricant Lithium soap based grease all pur pose grease The operation of the centerstand and sidestand should be checked before each ride and the pivots and metal to metal contact surfaces should be lubri cated if necessary If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it EWA10740 Recommended lubricant Lithium soap based grease all pur pose grease 6 26 The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant Lithium soap based grease PERIODIC MAINTENANCE AND MINOR REPAIR EAU23250 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricant Lithium soap based grease EAU23271 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Securely support the vehicle so that there is no danger of it falling over EWA10750 Check the inner tubes for scratches
84. ng the rider seat height 3 18 Storage compartment 3 20 Accessory 3 20 Adjusting the headlight beams 3 21 Handlebar position 3 21 Opening and closing the COWIINGS ene 3 21 Rear view mirrors 3 22 Adjusting the front fork 3 23 Adjusting the shock absorber assembly 3 24 Grip warmer adjusting knob 3 26 Sidestand 3 26 Ignition circuit cut off system 3 27 Auxiliary DC jack 3 29 PRE OPERATION CHECKS 4 1 Pre operation check list 4 2 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Shifting onim 5 2 Engine break in 5 4 5 4 PERIODIC MAINTENANCE AND MINOR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plugs 6 10 Canister for California only 6 11 Engine oil and oil filter cartridge 6 11 Fin
85. nges which have been in contact with strong or abrasive cleaning products solvent or 7 1 thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switches and lights breather hoses and vents For motorcycles equipped with a windshield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning com pounds for plastic may leave scratches on the windshield Test the product on a small hid den part of the windshield to make sure that it does not leave any marks If the windshield is scratched use a quality plastic polishing compound _ after washing MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the following steps after
86. ngs The cowlings can be tilted back 30 mm 1 18 in for added ventilation to suit the riding conditions 2 99 1 1 Closed position 2 Open position 3 Cowling 3 Bs To open a cowling 1 Remove the Screws quick fastener INSTRUMENT AND CONTROL FUNCTIONS ne EAU39671 Rear view mirrors The rear view mirrors of this vehicle can be folded forward or backward for park 1 ing in narrow spaces Fold the mirrors back to their original position before riding 1 Quick fastener screw 1 Quick fastener screw 2 Pull the cowling to the open posi 2 Push the cowling to the closed po tion and then install the quick fas sition and then install the quick tener screws fastener screws 1 Riding position 2 Parking position Be sure to fold the rear view mirrors A 0 T 14371 re 1 backto their original position before riding 1 Open position 1 Closed position To close a cowling NOTE 1 Remove the quick fastener sure that the cowling is properly screws installed before riding 3 22 EAU14731 Adjusting the front fork This front fork is equipped with spring preload adjusting bolts rebound damp ing force adjusting knobs and compres sion damping force adjusting screws EWA10180 A WARNING Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Spring preload 1 Spring p
87. oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 10 Tum the engine off and then check the oil level and correct it if necessary EAU20011 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil must be changed as follows at the intervals specified in the periodic maintenance and lubrica tion chart e Make sure that no foreign mate rial enters the final gear case e Make sure that no oil gets on the tire or wheel EWA10370 To check the final gear oil level 1 Place the vehicle on the center stand NOTE e The final gear oil level must be checked on a cold engine e Make sure that the vehicle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading PERIODIC MAINTENANCE AND MINOR REPAIR 2 Remove the oil filler bolt and then check the oil level in the final gear case NOTE The oil level should be at the brim of the filler hole 1 Final gear oil filler bolt 2 Final gear oil drain bolt 3 Correct oil level 3 If the oil is below the brim of the fill er hole add sufficient oil of the rec ommended type to raise it to the correct level 4 Install the oil filler bolt and then tighten it to the specified torque 6
88. on 2 Seat holder 3 17 2 Install the passenger seat NOTE Make sure that the seats are prop erly secured before riding The rider seat height can be ad justed to change the riding posi tion See page 3 18 INSTRUMENT AND CONTROL FUNCTIONS EAU39632 Adjusting the rider seat height The rider seat height can be adjusted to one of two positions to suit the riders preference The rider seat height was adjusted to the lower position at delivery 1 Rider seat height position adjuster 1 Rider seat height position adjuster E 2 H mark 3 Move the rider seat holder cover to 3 Match mark the lower position as shown 5 Insert the projection on the front of the rider seat into seat holder B as shown 1 Low position 2 High position To change the rider seat height to the high position 1 Remove the rider seat See page 3 16 1 Rider seat holder cover 2 Remove the rider seat height posi tion adjuster by pulling it upward 4 Install the rider seat height position adjuster so that the mark is Projection aligned with the match mark 2 Seat holder B for high position 3 Rider seat holder cover 3 18 6 Align the projection on the bottom of the rider seat with the H posi tion slot and then push the rear of the seat down to lock it in place as shown INSTRUMENT AND CONTROL FUNCTIONS 6 Align the projection on the bottom of the rider seat
89. on and the engine can be start ed The key cannot be removed NOTE The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls INSTRUMENT AND CONTROL FUNCTIONS EAU10660 OFF All electrical systems are off The key can be removed EAU10690 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Push 2 Turn 1 Turn the handlebars all the way to the left or right 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering 1 1 Push 2 Turn Push the key into the main switch and then turn it to OFF while still pushing it Never turn the key to OFF or LOCK while the vehicle is moving otherwise the electrical systems will be switched off which may result in loss of control or an accident Make sure that the vehicle is stopped be fore turning the key to OFF or LOCK EWA10060 3 2 EAU11003 Indicator and warning lights Left turn signal indicator light lt a Right turn signal indicator light 5 gt Engine trouble i YCC S SHIFT indi cators and warning light Anti lock Brake System ABS warning light Neutral indicator light 6 High beam indicator l
90. ound damping force and thereby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting knob in di rection b INSTRUMENT AND CONTROL FUNCTIONS Rebound damping setting Minimum soft 20 click s in direction b Standard 12 click s in direction b Maximum hard 3 click s in direction b With the adjusting knob fully turned in direction a EWA10220 This shock absorber contains highly pressurized nitrogen gas For prop er handling read and understand the following information before handling the shock absorber The manufacturer cannot be held re sponsible for property damage or personal injury that may result from improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure 3 25 Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber INSTRUMENT AND CONTROL FUNCTIONS EAU40501 Grip warmer adjusting knob This vehicle is equipped with grip warmers which can only be used when the engine is running Use the grip warmer adjusting knob lo cated near the accessory box to adjust the grip warmer temperature 7T
91. ration Apply lithium soap based grease all purpose grease lightly Sidestand switch Check operation and replace if necessary Front fork Check operation and for oil leak age Replace if necessary Shock absorber as sembly Check operation and for oil leak age Replace if necessary PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi No ITEM ROUTINE 1000 km 7000 km 13000 km 19000 km 25000 km 31000 km or or or or or or 1 month 6 months 12 months 18 months 24 months 30 months Rear suspension Apply lithium soap based grease 18 3 NI link pivots lightly E Change warm engine before 19 Engine oil draining Engine oil filter car 20 tridge Replace Check hoses for cracks or dam age 21 Cooling system Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change Check oil level and for leakage Change at initial 600 mi 1000 22 Final gear oil km or 1 month and thereafter Change Change every 16000 mi 25000 km or 24 months Front and rear brake 23 switches Check operation Y Apply Yamaha chain and cable 24 Control cables lube or engine oil SAE 10W 30 thoroughly Check operation and
92. reload adjusting bolt To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre INSTRUMENT AND CONTROL FUNCTIONS load thereby soften the suspension turn the adjusting bolt on each fork leg in direction b NOTE Align the appropriate groove on the ad justing mechanism with the top of the front fork cap bolt 1 Current setting 2 Front fork cap bolt Spring preload setting Minimum soft 6 Standard 4 Maximum hard 1 3 23 Rebound damping force 1 Rebound damping force adjusting knob To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting knob on each fork leg in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting knob on each fork leg in direc tion b Rebound damping setting Minimum soft 17 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b With the adjusting knob fully turned in direction a INSTRUMENT AND CONTROL FUNCTIONS Compression damping force 1 ee damping force adjusting screw To increase the compression damping force and thereby harden the compres sion damping turn the adjusting screw on each fork leg in direction a To de crease the compression damping force and thereby softe
93. ront fork rebound damping force adjusting knob page 3 23 Owner s tool kit page 6 1 Rider seat page 3 16 Passenger seat page 3 16 Final gear oil filler bolt page 6 14 Final gear oil drain bolt page 6 14 9 YCC S clutch fluid reservoir page 6 23 10 Shock absorber assembly spring preload adjusting lever page 3 24 11 Air filter element page 6 17 12 Shift pedal page 3 12 13 Engine oil filler cap page 6 11 14 Engine oil filter cartridge page 6 11 15 Engine oil level check window page 6 11 DESCRIPTION EAU10420 Right view 1 3 SS ucc 1 Storage compartment page 3 20 9 Shock absorber assembly rebound damping force adjusting knob 2 Fuel tank cap page 3 14 page 3 24 3 Fuse box page 6 30 10 Rear brake fluid reservoir page 6 23 4 Windshield page 3 10 5 Battery page 6 29 6 Main fuse page 6 30 7 Front fork compression damping force adjusting screw page 3 23 8 Brake pedal page 3 13 DESCRIPTION Controls and instruments ANoOaRKRWD Rear view mirror page 3 22 9 Throttle grip page 6 17 Left handlebar switches page 3 10 10 Main switch steering lock page 3 1 Tachometer page 3 5 11 Headlight beam adjusting knob page 3 21 Speedometer page 3 5 12 Grip warmer adjusting knob page 3 26 Multi function display page 3 5 13 Hand shift lever page 3 13 Front brake fluid reservoir page 6 23
94. s etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Never touch the engine or exhaust System during or after operation They become very hot and can 1 2 cause burns Always wear protec tive clothing that covers your legs ankles and feet A passenger should also observe the above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your motorcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adversely affect stabili ty and handling if the weight distribution of the motorcycle is changed To avoid the possibility of an accident use ex treme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here are some general guidelines to follow if loading cargo or adding acces sories to your motorcycle Loading The total weight of the operator pas senger accessories and cargo must not exceed the maximum load limit Maximum load 207 kg 456 Ib CAL 208 kg 459 Ib U49 When loading within this weight limit keep the following in
95. t s right for you 12 months 24 months 36 months or on certain models even 48 months beyond your warranty period e Y E S is designed and administered by the same Yamaha people who handle your warranty and it shows in the comprehensive coverage benefits There are no mileage limitations Coverage isn t limited to moving parts or the drive train like many other plans And Y E S covers manufacturing defects just like the warranty See the sample contract at your Yamaha dealer to see how comforting uninterrupted factory backed protection can be e You don t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs 9 9 e In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide e Y E S coverage is transferable to a new owner if you sell or trade in That can make your Y
96. ted below or whenever they are damaged or leaking Oil seals Replace every two years Brake and YCC S clutch hoses Replace every four years 6 24 EAU23090 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it Recommended lubricant Yamaha Chain and Cable Lube or engine oil SAE 10W 30 API SE EWA10710 Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions PERIODIC MAINTENANCE AND MINOR REPAIR EAU23111 EAU23131 Checking and lubricating the Checking and lubricating the n T fissile throttle grip and cable brake and shift pedals gd ir i The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary 6 25 EOE MAINTENANCE AND MINOR EAU23152 Checking and lubricating the brake lever EAU23211 Checking and lubricating the centersta
97. tenance are not covered by this warranty YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ENGINE DISPLACEMENT PERIOD under 50cc 6 000 km 3 750 miles or five years whichever occurs first 50cc to 169cc 12 000 km 7 465 miles or five years whichever occurs first 170cc to 279cc 18 000 km 11 185 miles or five years whichever occurs first 280cc or over 30 000 km 18 641 miles or five years whichever occurs first YAMAHA MOTOR CORPORATION U S A MAKES NO OTHER WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ALL IMPLIED WARRANTIES OF MER CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS AND TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY DISCLAIMED BY YAMAHA MOTOR COR PORATION U S A AND EXCLUDED FROM THIS WARRANTY SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ALSO EXCLUDED FROM THIS WARRANTY ARE ANY IN CIDENTAL OR CONSEQUENTIAL DAMAGES INCLUD ING LOSS OF USE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE YAMAHA MOTOR CORPORATION U S A P O Box 6555 Cypress California 90630 EAU26662 PP po gt WARRANTY QUESTIONS AND ANSWERS What costs are my responsibility
98. tener screws ANT K GESTOS 1 Panel C 3 Quick fastener screw To install the panel 1 Place the panel in the original posi tion and then install the bolt and the quick fastener screws 2 Install the seats EAU19642 Checking the spark plugs The spark plugs are important engine components which should be checked periodically preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced PERIODIC MAINTENANCE AND MINOR REPAIR Specified spark plug NGK CR8E DENSO U24ESR N Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification 1 Spark plug gap Spark pl
99. th 2230 mm 87 8 in Overall width 750 mm 29 5 in Overall height 1450 mm 57 1 in Seat height 800 mm 31 5 in Wheelbase 1545 mm 60 8 in Ground clearance 130 mm 5 12 in Minimum turning radius 3100 mm 122 0 in Weight With oil and fuel 295 0 kg 650 Ib U49 296 0 kg 653 Ib CAL Engine Engine type Liquid cooled 4 stroke DOHC Cylinder arrangement Forward inclined parallel 4 cylinder Displacement 1298 0 cm 79 20 cu in Bore x stroke 79 0 x 66 2 mm 3 11 x 2 61 in Compression ratio 10 80 1 Starting system Electric starter Lubrication system Wet sump Engine oil Type YAMALUBE 4 20W40 or SAE20W40 Recommended engine oil grade API service SE SF SG type or higher Engine oil quantity Without oil filter cartridge replacement 3 80 L 4 02 US qt 3 34 Imp qt With oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Final gear oil Type Shaft drive gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 60 L 2 75 US qt 2 29 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 25 0 L 6 61 US gal 5 50 Imp gal Fuel reserve amount 5 5 L 1 45 US gal 1 21 Imp gal Fuel injector Manufacturer NIPPON INJECTOR 8 1 SPECIFICATIONS Model quant
100. the op erator is veering wide on a turn A SAFETY INFORMATION due to EXCESSIVE SPEED or un dercornering insufficient lean an gle for the speed Always obey the speed limit and never travel faster than warrant ed by road and traffic conditions Always signal before turning or changing lanes Make sure that other motorists can see you e The posture of the operator and passenger is important for proper control The operator should keep both hands on the handlebar and both feet on the operator foot rests during operation to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests e Never ride under the influence of alcohol or other drugs e This motorcycle is designed for on road use only It is not suitable for off road use Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries e Always wear an approved helmet e Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers glove
101. ug gap 0 7 0 8 mm 0 028 0 031 in Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 6 10 Tightening torque Spark plug 12 5 Nm 1 25 m kgf 9 0 ft Ibf NOTE If atorque wrench is not available when installing a spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible PERIODIC MAINTENANCE AND MINOR REPAIR EAU19681 Canister for California only FUEL TANK ATMOSPHERE This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure that the canister breath er is not blocked and if necessary clean it EAU19881 Engine oil and oil filter car tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading
102. with the L posi tion slot and then push the rear of the seat down to lock it in place as shown 1 Rider seat height position adjuster 2 L mark 3 Match mark S 5 Insert the projection on the front of P the rider seat into seat holder A as 1 position slot shown 1 L position slot 7 Install the passenger seat NOTE Make sure that the seats are properly secured before riding 7 Install the passenger seat To change the rider seat height to the low position 1 Remove the rider seat See page 3 3 16 p 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Move the rider seat holder cover to the upper position 4 Install the rider seat height position adjuster so that the L mark is aligned with the match mark 1 Projection 2 Seat holder A for low position 3 Rider seat holder cover 3 19 INSTRUMENT AND CONTROL FUNCTIONS EAU14461 Storage compartment 1 Storage compartment The storage compartment is located under the passenger seat See page 3 16 Do not exceed the load limit of 3 kg 7 Ib for the storage com partment e Do not exceed the maximum load of 207 kg 456 Ib CAL 208 kg 459 Ib U49 for the ve hicle EWA10961 EAU39480 Accessory box The accessory box is located beside the meter panel To open the accessory box 1 Insert the key into the main switch and then turn it to ON 2
103. years Replace the brake and YCC S clutch hoses every four years or if cracked or damaged 6 7 EAU18771 Removing and installing pan els The panels shown need to be removed to perform some of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed mn J m e NOV Og K 1 Panel A PERIODIC MAINTENANCE AND MINOR REPAIR oy 2 LW 1 Panel 1 ME 2 S SN 5 A eu SS CI VOTE 1 Panel C Panel A ae To remove the panel Remove the bolts and the quick fasten er and then take the panel off 6 8 1 PanelA 2 Bolt 3 Quick fastener To install the panel Place the panel in the original position and then install the bolts and the quick fastener EAU39591 Panel B To remove the panel 1 Remove the seats See page 3 16 2 Remove the bolts and the quick fastener screws and then take the panel off PERIODIC MAINTENANCE AND MINOR REPAIR EAU39601 Panel C To remove the panel 1 Remove the seats See page 3 16 2 Remove the bolt and the quick fas tener screws and then take the panel off 1 Panel B 1 3 2 Install the seats 2 Bol olt Meu y a 3 3 Quick fastener screw To install the panel 1 Place the panel in the original posi N EX tion and then install the bolts and SS the quick fas

Yamaha FJR13AEV(C) Owner`s manual

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