MASSEY FERGUSON ZT Series Specifications
Contents
1. BATTERY MAINTENANCE Cleaning the Battery and Cables 1 Disconnect the cables from the battery negative cable first B Figure 18 2 Clean the battery terminals and cable ends with a wire brush until shiny 3 Reinstall the battery and reattach the battery cables positive cable first see A Figure 18 4 Coat the cable ends and battery terminals with petro leum jelly or non conducting grease STORAGE Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps e Disengage the PTO set the parking brake amp remove the key e Perform engine maintenance and storage measures listed in the engine owners manual This includes draining the fuel system or adding stabilizer to the fuel do not store a fueled unit in an enclosed struc ture see warning G AD gt A B B a Figure 18 Battery Compartment A Positive Cable amp Terminal B Negative Cable amp Terminal C Transmission Filter D Transmission Fill Level Mark A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool WARNING2. SHAPPER lt gt Simplicity SS MASSEY FERGUSON OPERATOR S MANUAL 18HP Zero Turn Riders Mfg No Description 1694454 Simplicity 18HP Consumer Zero Turn Rider 5091000 Snapper Fast Cut ZT18440KH 18HP Zero Turn Rider with 44 Mower 1694744 Massey Ferguson ZT 1844 20HP Zero Turn Riders Mfg No Description 1694455 Simplicity 20HP Consumer Zero Turn Rider 1694460 Simplicity 2OHP ZT 2050 CE 5091001 Snapper Fast Cut ZT20500BV 20HP Zero Turn Rider with 50 Mower 5091003 Snapper Fast Cut ZT20500BV 20HP Zero Turn Rider with 50 Mower CE 1694745 Massey Ferguson ZT 2050 1694781 Massey Ferguson ZT 2050 CE 44 Mower Decks Mfg No Description 1694456 44 Mower Deck 1694459 44 Mower Deck CE 1694754 44 Mower Deck 50 Mower Decks Mfg No Description 1694457 50 Mower Deck 1694461 50 Mower Deck CE Form No 1725764 1694755 50 Mower Deck 1694782 50 Mower Deck CE Revision 05 Rev Date 7 2004 TP 100 3885 05 CH SMN Safety Rules amp Information cccccccsssssseeseees 2 Identification NUMbEPS cccesseeeceeeeeeeeeeeeee 5 Safety Decals c dicckc Asatte ced eiscacesitveasdetasscenniadind 6 Safety ICONS sisi cacesiri cnetancecicczataieetandicisveiiancitsnadtes 7 Safety Interlock System ccccssssecseeeceseeeeeeneees 7 Features amp Controls ccccesseeeeeeseseeeseseeeeeeeeee 8 Control FUNCTIONS cccceccsceceeesseeeeeseseeeeeeeeaeeeeeses 8
3. Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an ignition source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals e Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If the battery is left in the unit disconnect the negative cable Before starting the unit after it has been stored e Check all fluid levels Check all maintenance items e Perform all recommended checks and procedures found in the engine owners manual e Allow the engine to warm up for several minutes before use 20 Troubleshooting Adjustments amp Service AWARNING To avoid serious injury perform maintenance on the rider or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key disconnect the spark plug wire and fasten it away from the plug before beginning the maintenance to prevent accidental starting of the engine While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for instruc tions on how to perform
4. Excessive oil consumption 1 Engine running too hot 1 Clean engine fins blower screen and air cleaner 2 Using wrong weight oil 2 See engine manual 3 Too much oil in crankcase 3 Drain excess oil Engine exhaust is black 1 Dirty air filter 1 Replace air filter See engine manual 2 Engine choke control 2 Open choke control is in closed position 21 Troubleshooting Adjustments amp Service Rider Troubleshooting Continued CAUSE PROBLEM Engine runs but rider will not drive 1 Hydraulic release valve s in open position Belt is broken Drive belt slips Brake is not fully released REMEDY 1 Turn valve s clockwise to close See Drive Belt Replacement See problem and cause below See authorized service dealer Rider drive belt slips Pulleys or belt greasy or oily Belt stretched or worn Clean as required Replace belt Brake will not hold Brake is incorrectly adjusted Brake caliper pads worn See Brake Adjustment See your dealer Rider steers or handles poorly NaN N gt RON Steering linkage is loose Improper tire inflation Na NS ys PON Check and tighten any loose connections See Regular Maintenance Section TROUBLESHOOTING THE MOWER CAUSE PROBLEM Mower will not raise f Lift linkage not properly attached or damaged REMEDY uk See authorized service dealer for repair Mower cut
5. at less than 1 3 from top of grass blade Cutting down to this area contributes to thatch problems Cut Here On First Pass Cut Here On Second Pass HEMI AWWA aA Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maxi mum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings TP 600 2136 03 UV SMA LC 1 Lawn Care amp Mowing Information WHEN AND HOW OFTEN TO MOW The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines Mow when the grass is between 3 4 7 5 10 cm high Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Note Always operate the engine at full throttle when mowing PROPER MOWING SPEED ENGINE SPEED amp GROUND SPEED Always operate the engine at full throttle when mowing If you hear the engin
6. filter C Figure 17 Remove hoses from filter Install new filter in proper flow direction in fuel line Secure with hose clamps oN OO Reconnect the negative battery cable when finished ENGINE MAINTENANCE Refer to engine owners manual for all engine mainte nance procedures and recommendations CHECK FILL TRANSMISSION OIL Oil Type Mobil 1 15W 50 synthetic oil Castrol Syntec 5W 50 oil or 20W 50 conventional detergent motor oil 1 Check the oil level when the unit is cold The inspec tion port is located on the inside of the right tank cover The oil level should be within 1 2 1 3 cm of the horizontal level mark D Figure 18 If the oil is below this level proceed to step 2 2 Before removing the reservoir cap make sure the area around the reservoir cap and fill neck of the reservoir is free of dust dirt or other debris Loosen the locking capscrew E Figure 17 securing the lock ing tab D slide the lock tab back and remove the cap B Regular Maintenance Tire Pressure Front 40 psi 2 76 bar Rear 15 psi 1 03 bar Figure 16 Checking Tire Pressure A WARNING Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills Do not remove fuel filter when engine is hot as spilled ga
7. Figure 2 Transmission Release Valves A Hydraulic Release Valve On Each Pump Operation ZERO TURN DRIVING PRACTICE The lever controls of the zero turn rider are responsive and learning to gain a smooth and efficient control of the riders forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit acceler ates travels and steers before you begin mowing is absolutely essential to getting the most out of the zero turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If neces sary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section near the back of this manual Forward Travel Figu
8. Op ration seas dcveeicats duvactercdeausseiduonrdusctievessalenoswiens 10 General Operating Safety cccceeeeeeeneeeees 10 Checks Before Starting cccccccccesseeeeeesseeeees 10 Starting the Engine ws eee 03500s aseeseneh cease edesteledeerse 41 Stopping the Rider amp Engine ssseeesseeeserrnn 11 Mowitguec 24 ce Naveen eae ac teal eae t 11 Pushing the Rider by Hand cececeeeeeereees 11 Zero Turn Driving Practice 12 Attaching a Trailer ccccccecceceeeeeceeeeeeeeeeeeeneeees 14 Mower Removal amp Installation eee 15 Regular Maintenance csssceseeesseeeeeseeeee 16 Schedule ies dots iee iian tie 16 LubricatioN irinna a a A eain 17 Servicing the Mower Blades cceereeeeee 18 Checking Tire Pressures s 19 Checking Adding Fuel c cccceecceccsseeeeeeeeeeees 19 Fuel Fite rics oie occfaceetar cers teudtiae ester R 19 Engine Maintenance ccccccceeeeeeeeeseeeeteeees 19 Check Fill Transmission Oil 00 ce eceeeeeeeeeeeeee 19 Transmission Oil Filter Change c eeeeee 20 Battery Maintenance c cececeeesseeeeeeeesteeeeeees 20 DLOMAGE A Avior cane ocd eat eat 20 AWARNING You must read understand and comply with all safety and operating instructions in this manual before attempting to set up and operate your machine Failure to comply with all safety and operating instructions can result in loss of machine control serious personal
9. and manufactured to pro vide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effec tively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit NORTH AMERICAN MODELS Decal Danger Operation Part No 5061106 y_ ADANGER A DANGER i if 2k gt gt r 2 E if j ROTATING CUTTING BLADE ROTATING CUTTING BLADE jw ut deflegtor or entire A Do notout tange ereat j atcher in f eine Clade is mtata Decal Danger Rotating Blades Part No 1704277 Decal Danger Rotating Blades Part No 1704276 ALL MODELS Decal Danger Hot Surface Part No 1704473 Decal Transmission Release Valve Part No 1725941 Decal Warning Main Part No 5061108 All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not followed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once Se
10. becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 While sitting in the operator s seat engage the park ing brake and make sure the PTO switch is disen gaged and the ground speed control handles are locked in the NEUTRAL position 2 Set the engine throttle control to FAST throttle posi tion Then fully close the choke NOTE A warm engine may not require choking 3 Insert the key into the ignition switch and turn it to START 4 After the engine starts gradually open the choke Warm up the engine by running it for at least a minute before engaging the PTO switch or driving the rider 5 After warming the engine ALWAYS operate the unit at FULL THROTTLE when mowing In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE RIDER STOPPING THE RIDER amp ENGINE 1 Returning the ground speed control levers to the mid dle position will stop rider movement Pivot the levers outward and lock them in NEUTRAL Disengage the PTO by pushing down on the PTO switch Engage the parking brake by pulling the handle back until it locks into position Move the throttle control to idle position and turn the ignition key to OFF Remove the key MOWING 1 Engage the parking brake Make sure the P
11. in 493 cc 12 Volt 15 amp Alternator Battery 340 CCA 2 qt 1 9L w Filter 20 HP Briggs amp Stratton Make Model Horsepower Displacement Electrical System Oil Capacity CHASSIS Fuel Tank Rear Wheels Front Wheels Briggs amp Stratton Vanguard 20 3400 rpm 34 75 Cu in 570 cc 12 Volt 16 amp Alternator Battery 340 CCA 56 Oz 1 7 L w Filter Capacity 6 5 Gallons 24 6 L Tire Size 20 x 8 00 10 Inflation Pressure 15 psi 1 03 bar Tire Size 11 x 4 00 5 Inflation Pressure 40 psi 2 76 bar 31 Type Hydraulic Fluid Speeds 3400 rpm Continuous Torque Output Maximum Weight on Axle Pump and Wheel Motor Mobil 1 15W 50 synthetic oil Castrol Syntec 5W 50 oil or 20W 50 conventional detergent motor oil Forward 0 7 MPH 0 11 27 km h Reverse 0 5 MPH 0 8 05 km h 266 ft Ibs 359 N m 2000 Ibs 907 Kg per Axle DIMENSIONS Overall Length Overall Width Height Weight apx With 50 Mower Deck With 44 Mower Deck 78 190 5 cm 41 5 105 cm 42 107 cm 723 Ibs 328 kg 712 Ibs 322 kg Parts amp Accessories REPLACEMENT PARTS Replacement parts are available from your authorized dealer Always use genuine Simplicity Snapper Service Parts MAINTENANCE ITEMS Many convenient and helpful service and maintenance items are available from you authorized dealer Some of these items include Tire Sealant Degrimer Degreaser
12. injury to you and or bystanders and risk of equipment and property damage The triangle in the text signifies important cautions or warnings which must be followed Table of Contents Troubleshooting Adjustments amp Service 21 Troubleshooting the Rider eienen 21 Troubleshooting the Mower cccccccceeeeeeeeeeees 22 Seat Adjustments 000 ccc c cc ccteeeeeeestteeeecccneeeeeeens 23 Ground Speed Control Lever Adjustment 23 Speed Balancing Adjustment 23 Cutting Height Adjustment cccceeeeeeeeeeeees 24 Roller Bar Adjustment ccccccccceeeeessteeeeeeenees 24 Neutral AGjUStMENTS cc cece cece cstteeeeeeesteeeeeeens 24 Parking Brake Adjustment 25 Front Suspension Adjustment cccccseceeeeees 25 PTO Clutch Adjustment 0 cccccsceeessteeeeeeenees 26 Blade Brake Check ccccccceceeseeceseeeeesteeeeenees 26 Mower Deck Leveling 0 0 2 ecceeceeeteeereeeeeeeeeeentees 27 Roller Bar Leveling 0 cccceeeeeesseeteeeeseeesseeeees 28 Hydraulic Pump Drive Belt Replacement 29 Battery Charging oiaren eine 29 Mower Belt Replacement neee 30 Mower Belt Tension Adjustment 30 Specifications ccc secs seecccecsctatceaviencedersteesaerdecceseues 31 Parts amp ACCOSSOMGS vas csicsin cciccaisetichcectneadcunein 32 Lawn Care amp Mowing Information LC 1 NOTE In this manual left and right are referred
13. its original position You will need to readjust the handle alignment as described above Troubleshooting Adjustments amp Service Figure 20 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever Figure 21 Top Speed Adjustment A Forward Top Speed Adjustment Bolt B Control Lever Base C Reverse Top Speed Adjustment Bolt SPEED BALANCING ADJUSTMENT AWARNING DO NOT adjust the rider for a faster overall speed forward or reverse than it was designed for If the rider veers to the right or left when the ground speed control levers are in the maximum forward or reverse position the top speed of each of these levers can be balanced by turning the adjustment bolt s A amp C Figure 21 Only adjust the speed of the wheel that is traveling faster TO REDUCE THE SPEED OF THE FASTER WHEEL 1 Loosen the jam nut securing the top speed adjust ment bolt A C 2 Turn the top speed adjustment bolt COUNTER CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is com plete 23 Troubleshooting Adjustments amp Service CUTTING HEIGHT ADJUSTMENT The cutting height adjustment pin A Figure 22 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 4 1 2 11 4cm Pulling the lever back fully locks the control in transport position To adjust cutting height 1 Pull the adj
14. most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer TROUBLESHOOTING THE RIDER PROBLEM CAUSE REMEDY Engine will not turnover or start 1 Parking brake not engaged 1 Engage parking brake 2 PTO electric clutch switch 2 Place in OFF position in ON position 3 Out of fuel 3 If engine is hot allow it to cool then refill the fuel tank 4 Engine flooded 4 Open the choke 5 Gas is old or stale 5 Drain fuel amp replace with fresh fuel 6 Battery terminals require 6 Clean the battery terminals cleaning 7 Battery discharged or dead 7 Recharge or replace 8 Wiring loose or broken 8 Visually check wiring amp replace broken or frayed wires Tighten loose connections 9 Solenoid or starter motor faulty 9 Repair or replace See authorized dealer 10 Safety interlock switch 10 Replace as needed See authorized faulty service dealer 11 Spark plug s faulty fouled 11 Clean and gap or replace or incorrectly gapped See engine manual 12 Water in fuel 12 Drain fuel amp refill with fresh fuel Engine starts hard or runs poorly 1 Fuel mixture too rich 1 Clean air filter Check the choke 2 Spark plug faulty fouled or 2 Clean and gap or replace incorrectly gapped See engine manual Engine knocks 1 Low oil level 1 Check add oil as required 2 Using wrong grade oil 2 See engine manual
15. mow down slopes Paa EQUIPMENT RIDE ON UNITS Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 2 Follow the manufacturers recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION Never allow children or others in or on towed equip ment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill an A Q Safety Rules and Information A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 Before and during reverse operation look b
16. the pivot point you turn on Executing Turning Turns In Place Figure 6 Turning Around a Corner ADVANCED DRIVING Executing an End Of Row Zero Turn Your zero turn rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a right end of row zero turn 1 Slow down at the end of the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider RIGHT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experi enced with operating the zero turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the bet ter your control of the rider will be Figure 8 Executing an End Of Row Turn 13 Operation ATTACHING A TRAILER The maximum weight of a towed trailer should be less than 200 Ibs 91kg Secure the trailer with an appropri ately sized clevis pin A Figure 9 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly imp
17. to as seen from the operating position AWARNING Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Safety Rules amp Information Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or death to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 4 in text signifies important cautions or warnings which must be followed GENERAL OPERATION 1 Read understand and follow all instructions in the manual and on the unit before starting 2 Do not put hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times 3 Only allow responsible adults who are familiar with the instructions to operate the unit local regulations can restrict operator age 4 Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade s 5 Be sure the area is clear of other people before mow ing Stop the unit if anyone enters the area 6 Never carry passengers 7 Do not mow in reverse unless absolutely necessary Always look down and behind before and while travel ling in reverse 8 Never direct discharge material toward anyone Avoid discharging material against a w
18. 8 It is a violation of California Public Resource Code Section 4442 to use or operate the engine on or near any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester meeting any applicable local or state ae Other states or federal areas may have similar aws 4 Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods 5 Always follow the engine manual instructions for proper start up procedures when returning the unit to service 6 Never store the unit or fuel container inside where there is an open flame or pilot light such as in a water heater Allow unit to cool before storing SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it do not operate on it Control of a walk behind or ride on machine sliding on a slope will not be regained by the application of the brake The main reasons for loss of control are insufficient tire grip on the ground speed too fast inadequate braking the type of machine is unsuitable for its task lack of awareness of the ground conditions incorrect hitching and load distri bution 1 Mow across the face of slopes not up and down 2 Watch for holes ruts or bumps Uneven
19. Gas Stabilizer Engine Oil Touch Up Paint Grease Gun Kit 8 oz Grease Tube 32 TECHNICAL MANUALS Additional copies of this manual are available as well as fully illustrated parts lists These manuals show all of the product s components in exploded views 3D illustrations which show the relationship of parts and how they go together as well as part numbers and quantities used Important assembly notes and and torque values are also included For applicable manuals currently available for your model contact our Customer Publications Department at 262 284 8519 Have the information listed in the box below available when phoning in your request Technical manuals can be downloaded from www simplicitymfg com or www snapper com Model Mfg No Your Name Address City State Zip Visa Mastercard No Card Expiration Date HOW AND WHEN TO WATER FERTILIZE amp AERATE Lawn Care amp Mowing Information HOW TO WATER YOUR LAWN The best method of watering a lawn is to imitate a slow soaking rain applying about 1 inch of water Most lawns are watered too often but with too little water However too much water can allow develop ment of diseases with your lawn It is best to water the lawn only when necessary and then to water it slowly evenly and deeply imitat HOW TO FERTILIZE YOUR LAWN Fertilizing with a slow release fertiliz er provides missing nutrients
20. Keep hands and feet away from blades Danger Dismemberment This machine can crush and cut Keep hands away from belts and pulleys Danger Carbon Monoxide Poisoning Do not operate the engine in an unventilated area Danger Fire Hazard Keep unit free of grass leaves and excess oil Do not add fuel while engine is hot or running Stop engine and allow to cool for 5 min utes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or other enclosed areas Clean up spilled fuel Do not smoke while operating this machine Safety icons amp Interlock System SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamp er with safety devices Check their operation regularly Operational SAFETY Checks TEST 1 ENGINE SHOULD NOT CRANK IF e PTO switch is engaged OR e Parking brake is not engaged OR e Motion control handles are not in their NEUTRAL positions TEST 2 ENGINE SHOULD CRANK IF e PTO switch is NOT engaged AND e Parking brake is engaged AND e Motion control handles are locked in their NEU TRAL positions TEST 3 ENGINE SHOULD SHUT OFF IF e Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disen gaged OR e Operator moves motion control handles out of their neutral positions before di
21. TO switch is disengaged the ground speed control han dies are locked in the NEUTRAL position and the operator is in the seat 2 Start the engine see STARTING THE ENGINE 3 Set the mower cutting height 4 Set the throttle to FULL 11 Operation 5 Engage the PTO by pulling up on the switch 6 Disengage the parking brake 7 Move the ground speed control levers from neutral 9 position to operating position in toward the operator Begin mowing See Lawn Care Section for tips on mowing patterns lawn care and trouble shooting information When finished shut off the PTO 10 Stop the engine see STOPPING THE RIDER AND ENGINE PUSHING THE RIDER BY HAND 1 Disengage the PTO engage the parking brake turn the ignition OFF remove the key and wait for all mov ing parts to stop Lift the seat plate to gain access to the battery com partment and transmission pumps To disengage the pumps free wheel position turn the hydraulic release valves A Figure 2 located on the pumps COUNTER CLOCKWISE a maximum of 2 full turns Disengage the parking brake The rider can now be pushed by hand After moving the rider re engage the pumps drive position by turning the release valves CLOCKWISE and tighten to 80 120 in Ibs DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit
22. a copy of the identification tag in the manual CE IDENTIFICATION TAG MARKINGS Manufacturers Identification Number Manufacturers Serial Number Power Rating in Kilowatts Maximum Engine Speed in Rotations per Minute Manufacturers Address Year of Manufacture CE Compliance Logo Mass of Unit in Kilograms Sound Power in Decibels Sound Pressure at Operator s Position in Decibels Vibration at the Steering Wheel Vibration at the Seat Combination Number Zrxae I0n mooo This unit complies with European Harmonized Lawn Mower Standard EN 836 European Machinery Directive 98 37 EC and European EMC Directive 89 336 EC Tested according to EN 836 1997 A2 2001 EN 1032 1996 EN 1033 1995 Tested according to EN836 1997 A2 2001 Tested according to 2000 14 EC identification Numbers Unit ID Tag Mower ID Tag PRODUCT REFERENCE DATA Model Description Name Number Unit MFG Number Unit SERIAL Number Mower Deck MFG Number Mower Deck SERIAL Number Dealer Name Date Purchased ENGINE REFERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number 169XXXX XXXXX XX XXXX LpA XXX dB A Vibration Wheel XXX m s Vibration Seat XXX m s Simplicity Mfg Inc Port Washington WI USA 53074 0997 CE Models Place copy of Identification Tag here Safety Decals SAFETY DECALS This unit has been designed
23. acts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operat ing the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information 3 4 1m 20 6m Figure 9 Trailer Weight Recommendations A Clevis Pin B Clip 14 Figure 10 Mower Belt Routing A Arbor Pulleys B Back Side Idlers C PTO Pulley D Belt Tension Release Lever MOWER REMOVAL AND INSTALLATION NOTE Perform mower installation and removal on a hard flat surface such as a concrete floor Removal 1 Disengage the PTO engage the parking brake turn off the ignition remove the key and wait for all mov ing parts to stop Remove the cutting height pin and lower the attach ment lift H Figure 11 to its lowest position Use the mower belt tension lever D Figure 10 to release belt tension and remove the mower belt from the PTO pulley C Remove the following pins Figure 11 A B C D E F and Retain the bushings and pins Pivot the front wheels out of the way and slide the mower deck out from under the unit Installation 1 Disengage the PTO engage the parking brake turn off the ignition remove the key and wait for all mov ing parts t
24. all or obstruction Material may ricochet back toward the operator Stop the blade s when crossing gravel surfaces 9 Do not operate the machine without the entire grass catcher discharge guard deflector or other safety devices in place and operational 10 Slow down before turning 11 Never leave a running unit unattended Always disen gage the blades PTO set parking brake stop engine and remove keys before dismounting 12 Disengage blades PTO when not mowing Shut off engine and wait for all parts to come to a complete stop before cleaning the machine removing the grass catcher or unclogging the discharge guard 13 Operate the machine only in daylight or good artificial light 14 Do not operate the unit while under the influence of alcohol or drugs 15 Watch for traffic when operating near or crossing roadways Lh ope AND STORAGE When transporting the unit on an open trailer make sure it is facing forward in the direction of travel If the unit is facing backwards wind lift could damage the unit 2 Always observe safe refueling and fuel handling prac tices when refueling the unit after transportation or storage 3 Never store the unit with fuel in an enclosed poorly ventilated structure Fuel vapors can travel to an igni tion source such as a furnace water heater etc and cause an explosion Fuel vapor is also toxic to humans and animals TP 600 4103 00 ZT UV 16 Use extra care when
25. ap should be 3 16 5 mm If not loosen the set collar screw and move the collar to the correct position FRONT SUSPENSION ADJUSTMENT SELECT MODELS The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the opera tor to customize the ride according to operator s weight and operating conditions LESS PRE LOAD e Light operator weight e Softer more cushioned ride e Best for relatively flat terrain MORE PRE LOAD e Heavy operator weight e Stiffer more rigid ride e Better handling and greater stability on hilly terrain TO ADJUST THE SPRING PRE LOAD 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 24 Turn the pre load adjustment collar A CLOCKWISE to increase the pre load turn COUNTER CLOCKWISE to decrease the pre load Make sure both shocks are set to the same amount of pre load Troubleshooting Adjustments amp Service 25 Figure 23 Parking Brake Adjustment A Brake Spring B Set Collar C Locknut INCREASE DECREASE 2 A e Pa SY KON oe 8 n ae Figure 24 Front Suspension Adjustment A Pre Load Adjustment Collar Troubleshooting Adjustments amp Service Figure 26 Adjust PTO Clutch A Window B Adjustment Nut C 016 018 0 40 0 45mm Feeler Gauge Fig
26. battery charger manufacturer as well as all warnings included in the safety rules sections of this book Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte tem perature is at least 60 F Do not charge at a rate higher than 10 amps 29 Figure 32 Hydraulic Pump Drive Belt Replacement Shown from Below Pump Drive Belt Crankshaft Pulley Pump Pulley Idler Pulley stationary Idler Pulley Idler Arm Spring Spring Anchor Hook LOMMOOWPY A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Troubleshooting Adjustments amp Service Figure 33 Mower Belt Routing A Arbor Pulleys B Back Side Idler Pulleys C PTO Pulley D Belt Tension Release Lever MOWER BELT REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS O 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO engage the park ing brake turn off the engine and remove the ignition key 2 Remove the capscrews securing the left and right belt covers A B Figure 34 and remove the covers 3 Raise the mower deck to transport position Use the lever D Figure 33 to release tension on the mower belt and remove the belt from the PTO pulley C 4 Remove the old d
27. condition before applying pressure to the system If leaks occur have the unit serviced imme diately by your authorized dealer 25 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized techni cian 26 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until it is cool Even then use extreme care when removing the cap identification Numbers Cb Wii ity Manufacturing Inc Was ian WI 53074 0997 ie MF SERIAL 169XXXX XXXX North American Models vo Mfg N Q 169XXXX Serial nO XXXXX C La kW AEN XXXX Engine RPMS amp XXX LpA A Vibration Whee Vibration Seat lt a Simplicity Mfg Inc 2 ses XXX kg Port Washington WI USA 5 4S XXXXXXX CE Models When contacting your authorized dealer for replace ment parts service or information you MUST have these numbers Record your model name number manufacturer s identi fication numbers and engine serial numbers in the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual CE Models Place the extr
28. e slowing down you are mowing too fast maintaining a slower ground speed will improve the cutting efficiency of the blades and prevents many com mon cutting problems Select an appropriate ground speed for the thickness and height of the grass you are cutting 8rd gear or slow er for manual gear models or mid range or slower for hydro models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF Mow when the grass is 3 4 inches 7 5 10cm long Do not cut off more that 1 2 5cm of grass in a single pass LC 2 SUAPPER PRODUCTS INC McDonough GA 30253 WWww snapper com Simplicity MANUFACTURING INC 500 N Spring Street PO Box 997 Port Washington WI 53074 0997 www simplicitymfg com Copyright 2004 Simplicity Manufacturing Inc All Rights Reserved Printed in USA
29. e your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation A DANGER Decal Danger Fire Carbon Monoxide Part No 5049658 6 Decal Ignition Switch Part No 5048970 Decal Cutting Height Adjustment Part No 1725703 Decal Warning Mower Deck Part No 1720389 o Decal Warning Mower Deck Part No 5061042 Decal Danger Fire Carbon Monoxide Part No 5061217 SAFETY ICONS Warning Read Operator s Manual Read and understand the Operator s Manual before using this machine Danger Thrown Objects This machine is capable of throwing objects and debris Keep bystanders away Warning Remove Key Before Servicing Remove the key and consult techni cal literature before performing repairs or maintenance Danger Machine Rollover Operating on steep slopes can cause sliding and loss of steering control and rollover Do not use this machine on slopes greater than 10 Danger Machine Rollover Do not operate on any slopes when L A wet or slippery Do not operate near S drop offs or near water Danger Dismemberment This machine can amputate limbs Keep bystanders and children away when engine is running Danger Dismemberment This mower deck can amputate limbs
30. eat step 4 if necessary Figure 31 Roller Bar Leveling A Eccentric and Locknut 28 Troubleshooting Adjustments amp Service HYDRAULIC PUMP DRIVE BELT REPLACEMENT 1 Park the rider on a smooth level surface such as a concrete floor Disengage the PTO engage the park ing brake turn off the engine and remove the ignition key 2 Remove the PTO drive belt see MOWER BELT REPLACEMENT for removal instructions 3 Loosen the nut towards the front of the machine on the spring anchor hook H Figure 32 to release the majority of the belt tension Use caution and remove the nut to completely release the tension 4 Remove the old belt and replace it with the new one Make sure the V side of the belt runs in the grooves of the crankshaft pulley and pump pulleys B amp C 5 Reinstall the anchor hook H into the anchor tab and loosely fasten the nut Adjust the spring until a meas urement of 7 3 4 19 7cm is achieved from the out side of the spring hooks Tighten nut 6 Reinstall the PTO drive belt BATTERY CHARGING A dead battery or one too weak to start the engine may be the result of a defect in the charging system or other electrical component If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery amp Cables in the Regular Maintenance Section To charge the battery follow the instructions provided by the
31. eeded or fails to drive properly attached 2 Mower drive belt broken 2 Replace drive belt 22 Figure 19 Seat Adjustment A Adjustment Knobs B Seat Springs SEAT ADJUSTMENTS The seat and ground speed control levers should be adjusted so that operator s elbows are supported by the arm rests when his her hands are on the controls and the ground speed control levers can be moved through their full range of motion without contacting the opera tor s legs Seat Position Adjustment See Figure 19 The seat can be adjusted forward and back Remove the knobs A move the seat to the desired position then reinstall and tighten the knobs Seat Spring Adjustment Move the seat springs B Figure 19 into the front of the adjustment slot for lighter operators and to the rear for heavier operator s GROUND SPEED CONTROL LEVER ADJUSTMENT The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted To Adjust the Handle Alignment Loosen the mount bolts A Figure 20 and pivot the lever s C to align with each other To Adjust the Handle Placement Loosen the jam nuts and adjust the placement bolt B Figure 20 in or out to properly adjust the lever end spacing To Adjust the Handle Height Remove the mounting hardware and reposition the handle either up or down from
32. ehind and down for small children 4 Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for ne ride and be run over or backed over by the machine ever allow children to operate the unit 6 Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm 2 Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM 1 This spark ignition system coplies with Canadian ICES 002 Safety Rules and Information SERVICE AND MAINTENANCE Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance 6 Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before f
33. gages attachments that use the PTO To engage the PTO pull UP on the switch Push DOWN to disengage Note that the operator must be seated firmly in the rider seat for the PTO to function O Transmission Oil Fill Transmission oil is added through the transmission oil expansion chamber It also serves as extra holding capacity for oil as the transmission heats up and the oil expands See CHECK TRANSMISSION OIL LEVEL for oil level check and fill procedures Transmission Release Valves The transmission release valves deactivate the transmis sions so that the unit can be pushed by hand See PUSHING THE UNIT BY HAND for operational informa tion Seat Adjustment Knobs The seat can be adjusted forward and backward Tip the seat forward loosen the adjustment knobs slide the seat to the desired position and tighten the knobs Features amp Controls Ey Fuel Tank amp Gauge To remove the cap turn counterclockwise The fuel gauge is mounted in the fuel tank and indicates the amount of fuel in the tank 4 Mower Height of Cut Adjustment amp ea Attachment Lift Control Lever To adjust cutting height pull the large lever back fully to lock the control in the attachment raised transport posi tion Position the cutting height selector pin on the appropriate hole to achieve the desired cutting height Pull back on the small lift latch lever and large lever simultaneously and lower the mower into cutting posi tion For attac
34. h other parts Keep oil and grease off Use grease fittings when present Disassemble parts to belts and pulleys Remember to wipe fittings and sur apply grease to moving parts when grease fittings are faces clean both before and after lubrication not installed Not all greases are compatible Use automotive type lithium grease Lube Idler Arm Pivot Figure 12 Lubrication 17 Regular Maintenance A WARNING For your personal safety do not handle the sharp mower blades with bare hands Careless or improper handling of blades may result in serious injury A WARNING For your personal safety blade mounting capscrews must each be installed with a hex spline washer and spring washer then securely tightened Torque blade mounting capscrew to 45 55 ft Ibs 61 75 N m Figure 13 Blade Removal SERVICING THE MOWER BLADES Service Interval Every 10 Hours or As Required Workbench es 1 Remove mower deck see Mower Deck Removal Sa 2 See Figure 13 To remove blade for sharpening use a block of wood to prevent blade rotation while loos ening the capscrew 3 Remove the capscrew D Figure 15 spring washer C hex washer B and blade 4 Use a file to sharpen blade to a fine edge If blade is damaged it must be replaced 5 Balance the blade as shown in Figure 14 Center the blade s hole on a nail
35. heck Rider Brakes e e Check Mower Blade Stopping Time e RIDER MAINTENANCE ITEMS Before Every 5 Every 25 Every Every Spring amp Each Hours Hours 100 250 Fall Use Hours Hours Check Rider Mower for loose hardware e Check Clean Engine Cooling Fins e Check Adjust PTO Clutch AES e Lubricate Rider amp Mower e Clean Battery amp Cables e Check Tire Pressure e Clean Deck amp Check Replace Mower Blades e Check Transmission Oil e e Change Transmission Oil Filter ENGINE MAINTENANCE ITEMS Before Every 5 Every 25 Every Each Hours Hours 100 Use Hours Check Engine Oil Level e Check Change Engine Air Filter Change Engine Oil amp Filter Inspect Spark Plug s Check Replace Fuel Filter Refer to engine owners manual Change original engine oil after initial break in period More often in hot over 85 F 30 C weather or dusty operating conditions Service after the first 25 hours of operation then every 250 hours of operation 16 Every Spring amp 250 Fall Hours Regular Maintenance LUBRICATION Lubricate the unit at the following lubrication points as well as those shown in Figure 12 Grease Oil e front caster wheel axles e control handle pivots e discharge chute hinge s roller straps deck lift pivots e mower deck idler arm Generally all moving metal parts should be oiled where mower deck arbors i contact is made wit
36. hment transport lift pull the large lift lever back fully to lock the control in the attachment raised transport position Parking Brake DISENGAGE ENGAGE Pull the parking brake lever back to engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged Releases the parking brake Locks the parking brake Operation GENERAL OPERATING SAFETY CHECKS BEFORE STARTING Before first time operation e Check that the crankcase is filled to full mark on dip stick See the engine owners manual for instructions and oil recommendations Be sure to read all information in the Safety and Operation sections before attempting to operate this rider and mower e Make sure all nuts bolts screws and pins are in place and secure Become familiar with all of the controls and how to stop the unit e Adjust the seat position and make certain you can reach all controls from the operator s position Drive in an open area without mowing to become accustomed to driving the unit using the parking e Fill the fuel tank with fresh fuel Refer to the engine brake owner s manual for fuel recommendations A WARNING Never operate on slopes greater than 17 6 percent 10 which is a rise of 3 1 2 feet 106 cm vertically in 20 feet 607 cm horizontally Select slow ground speed before driving onto a slope Use extra caution when operating on slope
37. illing 7 Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possi ble then refuel such equipment on a trailer with a portable container rather than from a gasoline dis penser nozzle 8 Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is com plete Do not use a nozzle lock open device 9 If es is spilled on clothing change clothing immedi ately 10 Never over fill the fuel tank Replace gas cap and tighten securely 11 Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive 12 If fuel is spilled do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated 13 Replace all fuel tank caps and fuel container caps securely ak Wh Service amp Maintenance 1 Never run the unit in an enclosed area where carbon monoxide fumes may collect 2 Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition 3 Never tamper with safety devices Check their proper operation regularly and make necessary repairs if they are not functioning properly 4 Keep unit free of grass leaves or other debris build up Clean up oil or fuel spillage and remove any fuel soaked debris Allow machine to cool before storage 5 If you strike an object stop and in
38. is uneven Mower not leveled properly mo See Mower Adjustment 2 Rider tires not inflated See Regular Maintenance Section equally or properly Mower cut is rough looking 1 Engine speed too slow 1 Set throttle to full 2 Ground speed too fast 2 Decrease Ground Speed 3 Blades are dull 3 Sharpen or replace blades See Mower Blade Service 4 Mower drive belt slipping 4 Clean or replace belt as necessary because it is oily or worn 5 Blades not properly fastened 5 See Servicing the Mower Blades to arbors Engine stalls easily with 1 Engine speed too slow 1 Set to full throttle mower engaged 2 Ground speed too fast 2 Decrease Ground Speed 3 Cutting height set too low 3 Cut tall grass at maximum cutting height during first pass 4 Discharge chute jamming 4 Cut grass with discharge pointing toward with cut grass previously cut area Excessive mower vibration 1 Blade mounting bolts are loose 1 Tighten to 45 55 ft lbs 61 75 N m 2 Mower blades arbors 2 Check and replace as necessary or pulleys are bent 3 Mower blades are out 3 Remove sharpen and balance blades of balance See Maintenance Section 4 Belt installed incorrectly 4 Reinstall Correctly Excessive belt wear or breakage 1 Bent or rough pulleys 1 Repair or replace 2 Using incorrect belt 2 Replace with correct belt Mower drive belt slips 1 Idler pulley spring broken or not 1 Repair or replace as n
39. loading or unloading the unit into a trailer or truck 17 Always wear eye protection when operating this unit 18 Data indicates that operators age 60 years and above are involved in a large percentage of power equipment related injuries These operators should evaluate their ability to operate the equipment safely enough to protect themselves and others from injury 19 Follow the manufacturers recommendations for wheel weights or counterweights 20 Keep in mind the operator is responsible for accidents occurring to other people or property 21 All drivers should seek and obtain professional and practical instruction 22 Always wear substantial footwear and trousers Never operate when barefoot or wearing sandals 23 Before using always visually check that the blades and blade hardware are present intact and secure Replace worn or damaged parts 24 Disengage attachments before refueling removing an attachment making adjustments unless the Saag can be made from the operator s posi tion 25 When the machine is parked stored or left unattend ed lower the cutting means unless a positive mechanical lock is used 26 Before leaving the T position for any reason engage the parking brake if equipped disengage the blades PTO stop the engine and remove the key 27 TE fire hazard keep the unit free of grass leaves amp excess oil Do not stop or park over dry leaves grass or combustible materials 2
40. lubricated with a drop of oil A balanced blade will remain level 6 Reinstall the blade Figure 15 with the tabs pointing up toward the mower deck as shown 7 Reinstall the hex washer B Figure 15 spring wash er C and capscrew D Use a wooden block A to prevent blade rotation while tightening the capscrew D to 61 75 N m 45 55 ft Ibs Figure 15 Blade Installation A 4x4 Wood Block B Hex Washer C Spring Washer D Blade Capscrew 18 CHECK TIRE PRESSURES Tire pressure should be checked periodically and main tained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap see A Figure 17 2 Fill the tank to the bottom of the filler neck This will allow for fuel expansion NOTE Do not overfill Refer to your engine manual for specific fuel recommendations 3 Install and hand tighten the fuel cap FUEL FILTER The fuel filter is located in the fuel line between fuel tank and fuel pump If the filter is dirty or clogged replace as follows 1 Shut off the fuel valve or drain the fuel tank 2 Disconnect the negative battery cable 3 Place a container below the filter to catch spilled fuel 4 Using a pliers open and slide hose clamps from fuel
41. m gute 22 time it takes for the mower drive belt to stop until the rotor face and armature face just contacts the gauge 3 If the mower drive belt does not stop within five sec onds perform the PTO Clutch Adjustment If the belt 5 Check the windows for an equal amount of tension ent still does not stop within 5 seconds see your dealer when the gauge is inserted and removed and make any necessary adjustments by tightening or loosen ing the adjustment nuts NOTE The actual air gap between the rotor and arma ture may vary even after performing the adjustment pro cedure This is due to dimensional variations on compo nent parts and is an acceptable condition 6 Check the mower blade stopping time The mower blades and mower drive belt should come to a com plete stop within five seconds after the electric PTO switch is turned off 26 Troubleshooting Adjustments amp Service Figure 27 Orient Blades Side to Side Figure 28 Measure Blade Tips to Ground MOWER DECK LEVELING A Mower Deck C Level Ground B Blade Tip Perform these adjustments on a flat level surface Note Do not adjust the mower lift height rod H Figure B 29 as it will effect the mower deck lift height A SIDE TO SIDE LEVELING G 1 With the mower installed place the rider ona smooth level surface such as a concrete floor Turn the front wheels so they are straight 2 Check for bent blade
42. o stop Remove the cutting height pin and lower the attach ment lift H Figure 11 to its lowest position Pivot the front wheels out of the way and slide the mower under the unit Install the clevis pins clips and bushings in the fol lowing locations Figure 11 A B C D E F and I You may need to lift the back of the mower to install the rods 15 Operation Figure 11 Mower Installation amp Removal Front Right Clevis Pin Front Left Clevis Pin Right Lift Link Clevis Pin Left Lift Link Clevis Pin A B Cc D E F G H l Right Stabilizer Rod Clevis Pin Left Stabilizer Rod Clevis Pin Belt Tension Lever Attachment Lift Lever Roller Control Clevis Pin Champion Models Release tension from the tensioning idler pulley using the belt tension lever D Figure 10 and install the belt as shown in Figure 10 Regular Maintenance MAINTENANCE SCHEDULE amp PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the elapsed time recorded by the hour meter SAFETY ITEMS Before Every 5 Every 25 Every Every Spring amp Each Hours Hours 100 250 Fall Use Hours Hours Check Safety Interlock System e e C
43. re 4 Forward Travel Smooth Travel The lever controls of the zero turn rider are responsive The BEST method of handling the ground speed control levers is in three steps as shown in Figure 3 FIRST place your hands onto the levers as shown SECOND to go forward gradually push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neu tral Figure 3 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns as sharply in reverse as when going forward and backing up straight takes practice Reverse Travel Figure 5 Reverse Travel 12 Operation Practice Turning Around a Corner Practice Turning In Place While traveling forward allow one handle to gradually To turn in place zero turn gradually move one ground return back toward neutral Repeat several times speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward NOTE Changing the amount each lever is pulled for ward or back changes
44. rive belt and install the new one as shown in Figure 33 Note that the back of the drive belt must ride against the back side idler pulleys B Use the belt tension lever D to release tension on the idler pulley for installation MOWER BELT TENSION ADJUSTMENT If the mower drive belt stretches over time the idler pul ley bracket can be adjusted to provide more belt tension The initial setting of the bracket is shown in Figure 35 1 Place the mower cutting height control in the 4 1 2 position C Figure 29 2 Measure the extended length of the belt tensioning spring B Figure 35 The spring length from inside end of the hook to inside end of hook should be greater than 7 17 8 cm If not adjust the bracket accordingly Figure 34 Belt Covers A Right Side Belt Cover B Left Side Belt Cover fp O R C 6 a Ng AS pos N EAINNT rN Came se ON Be erred Figure 35 Mower Drive Belt Tension Adjustment A Idler Bracket B Tensioning Spring 30 Specifications NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors TRANSMISSIONS HydroGear BDP 10A HGM 12P ENGINE 18 HP Kohler Make Model Horsepower Displacement Electrical System Oil Capacity Kohler Command PRO 18 18 3400 rpm 30 08 Cu
45. s and replace if necessary Q 3 Place the mower cutting height pin in the 4th hole from the bottom C Figure 29 Arrange the outside mower blades so that they are pointing from sS ES side to side Figure 27 4 Measure the distance between the outside tips of each blade and the ground Figures 27 amp 28 If there is more than 1 8 8mm difference between the measurements on each side proceed to step 5 If the difference is 1 8 8mm or less proceed to step 6 Figure 29 Mower Leveling A Front Leveling Jam Nuts E Front Hanger Rods B Rear Leveling Rods F Set Collars 5 Use the rear leveling rods B Figure 29 to adjustthe C 4th Cutting Height Hole G Stabilizer side to side leveling of the deck Repeat step 4 if D Rear Hanger Rods H Mower Height Rod necessary FRONT TO BACK LEVELING 6 Arrange the blades so they face front to back Figure 30 7 Measure the distance from the ground to the front tip of the center blade and from the ground to rear tips of left hand and right hand blades Figures 28 amp 30 The front tip of the center blade should be 1 4 6mm higher than rear tips of left hand and right hand blades If not proceed with steps 8 11 8 Check the length of the hanging rods the rear D Figure 30 Orient Blades Front to Back Figure 29 should be 15 38 1cm and is not adjust ed The front rods E should be initially adjusted to 14 3 4 37 5cm To adjust
46. s with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE Figure 1 Pre Start Check A Fuel Tank Cap B Crankcase Oil Fill C Seat Adjustment Knobs A WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a zero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders A WARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine rider and mower free of grass leaves and excess grease Do not stop or park rider over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills 10 44 WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the rider without first
47. sengaging parking brake TEST 4 BLADE BRAKE CHECK The mower blades and mower drive belt should come to a complete stop within five seconds after the electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within five seconds see your dealer NOTE Once the engine has stopped the PTO switch must be turned off parking brake must be engaged and the ground speed control handles must be locked in their NEUTRAL positions in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Features amp Controls AS cea CONTROL FUNCTIONS The information below briefly describes the function of individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section A H Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed The further a lever is moved away from the neutral posi tion the fas
48. soline may ignite DO NOT spread hose clamps further than necessary Ensure clamps grip hoses firmly over filter after installation Do not use gasoline containing METHANOL gasoho containing more than 10 ethanol gasoline additives premium gasoline or white gas because engine fuel system damage could result Figure 17 Maintenance A Fuel Tank Cap Transmission Oil Cap Fuel Filter D Locking Tab E Locking Screw w Regular Maintenance 3 Add oil up to the full mark D Figure 18 4 Reinstall the reservoir cap move the locking tab between two notches and tighten the locking cap screw TRANSMISSION OIL FILTER CHANGE Change Interval Every 250 Hours Filter Part Number 1719168 1 Locate the transmission oil filter C Figure 18 at the rear of the battery compartment under the seat 2 Clean the area around the filter base and remove the filter Do NOT drain the hydraulic system oil 3 Lubricate the new filter base with a few drops of transmission oil Fill the filter half full of oil 4 Thread the new filter onto the filter base until the gas ket makes contact then tighten 3 4 of a turn more 5 Run the unit for several minutes and check the trans mission oil level see previous page IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the control levers Repeat step 5 until the air is out of the system
49. spect the machine Repair if necessary before restarting 6 Never make adjustments or repairs with the engine running 7 Check grass catcher components and the discharge guard frequently and replace with manufacturer s rec ommended parts when necessary 8 Mower blades are sharp Wrap the blade or wear gloves and use extra caution when servicing them 9 Check brake operation frequently Adjust and service as required 10 Maintain or replace safety and instructions labels as necessary Do not remove the fuel filter when the engine is hot as spilled gasoline may ignite Do not spread fuel line clamps further than necessary Ensure clamps grip hoses firmly over the filter after installation 12 Do not use gasoline containing METHANOL gasohol containing more than 10 ETHANOL gasoline addi tives or white gas because engine fuel system dam age could result 1 as 13 If the fuel tank must be drained it should be drained outdoors 14 Replace faulty silencers mufflers 15 Maintain or replace safety and instruction labels as necessary 16 Use only factory authorized replacement parts when making repairs 17 Always comply with factory specifications on all set tings and adjustments 18 Only authorized service locations should be utilized for major service and repair requirements 19 Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can resul
50. t in hazardous operation equipment damage and voiding of manufacturer s warranty 20 On multiple blade mowers take care as rotating one blade can cause other blades to rotate 21 Do not change engine governor settings or over speed the engine Operating the engine at excessive speed can increase the hazard of personal injury 22 Disengage drive attachments stop the engine remove the key and disconnect the spark plug wire s before clearing attachment blockages and chutes performing service work striking an object or if the unit vibrates abnormally After striking an object inspect the machine for damage and make repairs before restarting and operating the equipment 23 Never place hands near the moving parts such as a hydro pump cooling fan when the tractor is running Hydro pump cooling fans are typically located on top of the transaxle 24 Units with hydraulic pumps hoses or motors WARN ING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause seri ous injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid con nections are tight and all hydraulic hoses and lines are in good
51. ter the drive wheel will turn See the OPERATION section for steering instructions ele Throttle Control The throttle controls engine speed Move the throttle for ward to increase engine speed and back to decrease engine speed Always operate at FULL throttle Choke Close the choke for cold starting Open the choke once the engine starts A warm engine may not require chok ing Move the lever forward to close the choke Move the lever back to open the choke Ignition Switch The ignition switch starts and stops the engine it has three positions E o E aun START Cranks the engine for starting NOTE Never leave the ignition switch in the RUN posi tion with the engine stopped this drains the battery Stops the engine and shuts off the electrical system Allows the engine to run and powers the electrical system Hd Hour Meter Maintenance Reminder The hour meter measures the number of hours the key has been in the RUN position The hour meter will flash an initial oil change indicator at 5 hours and a lubrication reminder every 50 hours These reminders display for approximately two hours and will automatically reset themselves Note The hour meter will register the passage of time when the key is in the RUN position even if the engine is not running The hour meter has a self contained power source so the total hours are always visible wal PTO Switch The PTO Power Take Off switch engages and disen
52. terrain could overturn the unit Tall grass can hide obstacles 3 Choose a slow speed so that you will not have to stop or change speeds while on the slope 4 Do not mow on wet grass Tires may loose traction 5 Never mow down slopes 6 Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope 7 Keep all movement on slopes slow and gradual Do not make sudden changes in speed or direction which could cause the machine to rollover 8 Use extra care while operating machines with grass catchers or other attachments they can affect the stability of the unit Do not use on steeps slopes 9 Do not try to stabilize the machine by putting your foot on the ground ride on units 10 Do not mow near drop offs ditches or embank ments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in 11 Do not use grass catchers on steep slopes 12 Do not mow slopes if you cannot back up them 13 See your authorized dealer retailer for recommenda tions of wheel weights or counterweights to improve stability 14 Remove obstacles such as rocks tree limbs etc 15 Use slow speed Tires may lose traction on slopes even through the brakes are functioning properly 16 Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never
53. the pitch of the mower deck adjust the front pitch rods only 10 Re check the blade measurement then repeat steps 7 11 as necessary 9 To lower the front of mower deck loosen the set col lars F Figure 29 and slide towards the mower deck loosen the jam nuts A and adjust the clevises out Reverse this to raise the front of the mower Be sure to raise or lower both clevis the same amount 11 Reposition the deck stabilizers G against the jam nuts A and push the set collars F up to meet the stabilizer and tighten 27 Troubleshooting Adjustments amp Service ROLLER BAR LEVELING If Equipped 1 First level the mower deck using the procedure found ox in MOWER DECK LEVELING Rea ne Ge 2 With the mower installed place the rider ona smooth level surface such as a concrete floor Turn SNe o ep the front wheels so they are straight 3 Place the mower cutting height pin in the 4th hole A from the bottom C Figure 29 4 Measure the distance between the outside ends of ae the roller bar and the ground If there is more than JA 1 8 3mm difference between the measurements on each side proceed to step 5 x 5 Locate the roller bar leveling eccentric and locknuts A Figure 31 Loosen the locknut and turn the eccentric to raise or lower a side When the correct level is achieved hold the eccentric with a wrench and tighten the locknut Rep
54. ure 25 PTO Clutch Adjustment A Adjustment Window Qty 3 one shown B Adjustment Nut PTO CLUTCH ADJUSTMENT AWARNING Check the PTO clutch adjustment after the initial 25 hour break in period and then after every 250 hours of opera tion Also perform the following procedure if the clutch is slipping or will not engage or if a new clutch has been installed 1 Remove key from ignition switch and disconnect BLADE BRAKE CHECK spark plug wires to prevent the possibility of acciden tal starting while the PTO is being adjusted Mower blades and mower drive belt should come to a complete stop within five seconds after electric PTO switch is turned off To avoid serious injury perform adjustments only with engine stopped key removed and rider on level ground 2 See Figure 25 Note the position of the 3 adjustment windows A in the side of the brake plate and the nylock adjustment nuts B 1 With parking brake engaged PTO disengaged and 3 Insert a 016 018 0 40 0 45mm feeler gauge C an operator in the seat start the engine engine through each window positioning the gauge between 2 Have an assistant observe the mower drive belt the rotor face and the armature face as shown in through the opening between the frame and top of Figure 26 mower deck Engage the PTO and wait several sec onds Disengage the PTO and check the amount of 4 Alt tely tighten the adjust t nuts B Fi 25 le j EASy UNENE ROJSIMEnE BE A
55. ustment lever B Figure 22 back fully until it locks in transport position 2 Remove the cutting height adjustment pin A and insert it into the desired hole 3 Pull back on the adjustment lever B squeeze the smaller transport release lever C and allow the lever to move forward until it is supported by the cut ting height adjustment pin A ROLLER BAR ADJUSTMENT The rollers on this Zero Turn unit are not intended to ride on the ground DO NOT adjust rollers to ride on the ground Rollers riding on the ground will damage turf and or unit NEUTRAL ADJUSTMENT If the unit creeps forward or backward with the control levers in their neutral positions see your dealer 24 Figure 22 Cutting Height Adjustment A Cutting Height Adjustment Pin B Deck Lift Cutting Height Lever C Transport Release Lever PARKING BRAKE ADJUSTMENT Brake Adjustment 1 Disengage the PTO stop the engine block the front wheels remove the ignition key and engage the parking brake Elevate the rear end of the unit and remove the rear wheels Check the brake spring A Figure 23 length both wheels With the brake engaged the compressed spring length should be 2 5 cm If not adjust the locknut C Figure 23 to achieve the compressed spring length of 2 5 cm After achieving the correct spring compression check the set collar gap B Figure 23 With the parking brake engaged the set collar g
56. which help create slow even growth Remember that over fertilizing can cause harm and that most fertilizing should be applied in the spring so ing a slow soaking rain WHEN TO WATER YOUR LAWN When the lawn begins to wilt the grass s color dulls or footprints stay compressed for more than a few seconds the lawn is beginning to dry out and needs additional moisture The best time to water is early morning to allow the water to soak deeply into the lawn and reduce the amount that evaporates in the hot afternoon sun HOW HIGH TO MOW THE GRASS Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time that it will release into the lawn through the summer AERATING YOUR LAWN Consider aerating your lawn in spring Using an aerator to remove cores of soil from the lawn increases the speed of clipping decomposition and encourages deeper root growth by opening up the soil and permitting greater movement of water fertilizer and air Cut less than Optimal cutting point
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