Wybron Nexera LX Specifications
Contents
1. cccccccccciicciciiciiciiiiiiiiciiciicciiicii ciii 15 Controls arid Indicators asaan AA NG maa NA S cerae BRAND NAAN 15 Menu Tree and Navigation 2 2 55229262 609202 raia uaaa di Cn aa Aaaa aaa 16 Display Massages ski EE 17 SONG aa E 18 E iela Ele Tu 18 Cleaning the Reflector or Eikas Sai ia va siais Aa Lipa ai AGANG 18 Cleaning the Color Module sscsicserona ira ciar peccare AE A AARE 19 Cleaning he Lenses aaa aaa TCC nial ip Ana 19 Replacing FUSeS e 20 Error Messages Troubleshooting a naannnawwwwanannnnanawanaasananaaanasasssasananaaaanan 20 Reprogramming via AVR ISP port essssssssssssseeene eene menn 21 Appendix 1 Color Table ssssssssssssseeeneeenememrmennnenennnnns 25 Warranty ALICE 27 SAVE THESE INSTRUCTIONS READ AND FOLLOW ALL INSTRUCTIONS This manual gives step by step instructions for preparation setup and operation of the Nexera Luminaire There is a potential risk of fire electric shock or injury to persons if the product is not used as instructed The Nexera Luminaire is to be used in an indoor environment only and is not intended for residential use Product Modification Warning Wybron Inc products are designed and manufactured to meet the requirements of United States and International safety standards Modifications to the products could affect safety and render the product non comp2. gt To change Nexera s start channel press the Select button until the display shows cXX where XX is a number between 01 and 46 gt Use the button to increment the channel Channel number loops from 46 to 1 when incremented gt Use the button to decrement the channel Channel number loops from 1 to 46 when decremented gt Press Select to save setting or allow Nexera to automatically save the setting after 10 seconds Nexera offers high and low speed settings High speed color changes are complete in two seconds or less Low speed movements are inaudible and complete in four seconds or less gt Press Select until the display shows SXX where XX is either hi or lo gt Use the or buttons to toggle between high and low speed gt Press Select to save setting or allow Nexera to automatically save the setting after 10 seconds 16 Er 3 LO OC Un OFF EEP Err Ger Ere Blank Display Messages Displayed for 2 seconds after power up indicates the version F and revision 9 of software installed in the unit Indicates that the unit is initializing the dichroic filter positions Indicates the starting channel Nexera will operate on Channel number flashes when changed Indicates Nexera is in high speed mode Speed setting flashes when changed Indicates Nexera is in low speed mode Speed setting flashes when changed Flashing Indicates that the unit is waiting for a roll call r
3. NE CRA Color Mixing Luminaire ADVANCING HEARTOFLIGHTING TABLE OF CONTENTS Product Modification Warning ccccccccciiiiciiiiiiiiiiiiiiiiiiiiiiiii iieis 3 Important Safety Instructions cciiiiiiiiiiiiiiiiiiiiiiiiiiiiiii nne 3 Quick Start oon oo sheets et iii hatian a Bien n Ie eed dee 5 Nexera Fixture Specifications o ee edere ER a Medea reet 6 Model 2560 Wash Tungsten iiec ttp tec etes teet e e Lee nop edges 6 Model 2570 Profile Tungsten iii ie tit eee Eee tx S LE ee Heer eius 7 Model 2580 Wash CDM 2 iet ee Ed cete secet Leo e S ca gie Eb tege 8 Model 2600 Profile CDM samin 6 eee pee netos Le io eet das eec Ebert 9 Fixture Setup and Configuration iccccciiiiiiiiiiiiiii ieii ieii 10 Installing the Lamp irr ELE cere e ER Ce Ere Ps 10 Lamp Optimization eis kaskas aa aa detti eter ho da nte eee ERU CURE NA 11 Mounting and Adjusting the Fixtures sessmm ee 11 Attaching Accessories to the Front Accessory Holder sseseeeees 12 Connecting AG POWOLF sre akan ah ee st RR d Aila 12 Adjusting Field Angle tendente TEKA AA 12 Nexera and the RAM system sssssssssssseeeeeee eene eene nnne nennen 13 Head Feet Restrictions ES 14 Head Feet Example 2 2222224020022222 eon a AA kna 14 DMX Setup and Operation
4. Objects 1 meter 3 28 ft Model 2570 Nexera Profile Tungsten ta 20 687 r 19 058 12 362 J 8 276 13 964 14 538 9 363 y V Dimensions Height with yoke attached 551 82 mm 21 73 inches Width with yoke attached 301 88 mm 11 86 inches Length with yoke attached 484 18 mm 19 06 inches Weight 9 6 kg 21 18 pounds Electrical Specifications Lamp Power Consumption 600W max Lamp Power Input Ratings 115V 50 60Hz 7A 230V 50 60Hz 2 5A Environmental Specifications Maximum Ambient Temperature 40 C 104 F Maximum External Surface Temperature 177 C 350 F Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated Objects 1 meter 3 28 ft Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction Zoom adjust detents at 30 and 36 for quick setup No fans for silent operation Integral Color Module provides a nearly infinite color palette via 3 channel DMX control Philips 575W compact tungsten high CRI source GLA GLA Standard 6 25 inch accessory holders Utilizes RAM Power Supplies Legendary Wybron reliability Made in the USA Model 2580 Nexera Wash CDM Bai 20 644 I 19 092 Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction 6 borosilicate
5. directly into the light Never look at an exposed lamp while it is illuminated Replace the lamp if it becomes damaged or thermally deformed A hot lamp may be an explosion hazard Do not open the fixture for 5 minutes after power has been disconnected Wear eye and hand protection when re lamping Do not use any lamps other than those approved for use by Wybron and listed in this manual Use of any other lamp may be hazardous and may void the warranty Keep all combustible materials fabric wood paper etc at least 1 meter 39 inches away from the fixture Keep flammable materials well away from the fixture Do not illuminate surfaces within 1 meter 39 inches of the fixture Nexera fixtures are convection cooled Provide a minimum clearance of 0 1 meter 4 inches around all air vents The exterior of the fixture can reach temperatures up to 177 C 350 F Allow the fixture to cool before handling Do not modify the fixture or install any parts other than genuine Wybron replacement parts Do not operate the fixture if the ambient temperature exceeds 40 C 104 F To protect yourself and others from injury due to falls When suspending the fixture above ground level verify that the structure can hold at least 10 times the weight of all installed devices Use a secondary safety cable when mounting this fixture Verify that all external accessories and rigging hardware are securely fastened and use an approved means of secondary a
6. position and tightening the pan screw to hold position ED Pipe bolt my Yoke Adjusting the yoke The Nexera yoke provides two height Yoke positions and allows pitch adjustment of the fixture Optional yoke height gt To adjust yoke height remove both yoke holes adjustment knobs and spacers Set desired yoke height and install spacers and adjustment knobs gt Set desired tilt position and secure by tightening the yoke adjustment knobs Yoke adjustment knob and spacer 11 Yoke bolt amp washer Attaching Accessories to the Front Holder Nexera can accept up to two standard accessories 7 5 for the wash 6 25 for the profile Accessories are safely held in place with a standard spring loaded latch gt From the front of the fixture push the accessory retaining latch to the right gt After the latch locking pin clears move the latch Retaining latch up gt Load the accessory then push the latch to the right and down to hold the accessory in place The spring will engage the locking pin in the fixture Connecting AC Power Be sure the fixture is properly A DANGER grounded Don t touch the sparky parts Accessory holder Use a good source of AC power that complies with local building and electrical codes and has both overload and ground fault protection If the Nexera fixture was received without an AC lamp cord plug attached attach the appropriate lamp cord
7. 0 full saturation DMX channel 2 controls Magenta 0 no color 100 full saturation DMX channel 3 controls Yellow 0 no color 100 full saturation DMX channel 4 controls Dimming CDM only 0 off 100 full on 5 Qo UY Nexera Fixture Specifications Model 2560 Nexera Wash Tungsten Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction 6 borosilicate fresnel lens No fans for silent operation Integral Color Module provides a nearly infinite color palette via 3 channel DMX i control Philips amp 575W compact tungsten high CRI source GLA GLA Standard 7 5 inch accessory holders Utilizes RAM Power Supplies Legendary Wybron reliability Made in the USA 20 644 19 092 12 375 8 703 14 538 e o e e 9 350 Dimensions Height with yoke attached 551 82 mm 21 73 inches Width with yoke attached 270 64 mm 10 65 inches Length with yoke attached 482 35 mm 19 092 inches Weight 8 79 kg 19 38 pounds Electrical Specifications Lamp Power Consumption 600W max Lamp Power Input Ratings 115V 50 60Hz 7A 230V 50 60Hz 2 5A Environmental Specifications Maximum Ambient Temperature 40 C 104 F Maximum External Surface Temperature 177 C 350 F Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated
8. BLUE 16 0 L203 1 4 CT BLUE 16 0 L204 FULL CT ORANGE 35 58 R02 BASTARD AMBER 27 3396 R09 PALE AMBER GOLD 28 45 R14 MEDIUM STRAW 30 72 R15 DEEP STRAW 36 88 R21 GOLDEN AMBER 51 90 R22 DEEP AMBER 64 100 R23 ORANGE 65 82 R26 LIGHT RED 86 80 R312 CANARY 0 84 R318 MAYAN SUN 56 60 R32 MEDIUM SALMON PINK 66 5696 R33 NO COLOR PINK 32 9 R344 FOLIES PINK 709 0 R358 ROSE INDIGO 87 0 R36 MEDIUM PINK H 53 23 R383 SAPPHIRE BLUE 75 0 R39 EXOTIC SANGRIA 100 27 R44 MIDDLE ROSE 66 0 R48 ROSE PURPLE 72 0 R52 LIGHT LAVENDER 56 0 R54 SPECIAL LAVENDER 33 0 R57 LAVENDER 57 0 R60 NO COLOR BLUE 16 0 R64 LIGHT STEEL BLUE 40 0 R65 DAYLIGHT BLUE 0 096 R68 SKY BLUE 5396 096 R69 BRILLIANT BLUE 14 0 R83 MEDIUM BLUE 66 0 R89 MOSS GREEN 0 78 R90 DARK YELLOW GREEN 0 92 26 Warranty Information WYBRON INC warrants to the original owner or retail customer that for a period of one year from date of delivery of a portable system or energization of a permanently installed system up to a maximum of 18 months from delivery its products will be free from defects in materials and workmanship under normal use and service Warranty does not cover any product or part of a product subject to accident negligence alteration abuse misuse or any accessories or parts not supplied by WYBRON IN
9. C Warranty does not cover consumable parts such as fuses lamps or color media WYBRON INC s warranty does not extend to items not manufactured by us Freight terms on warranty repairs are FOB WYBRON INC factory or designated repair facility Collect shipments or freight allowances will not be accepted WYBRON INC s sole responsibility under this warranty shall be to repair or replace at WYBRON INC s option such parts as shall be determined to be defected on WYBRON INC s inspection WYBRON INC will not assume any responsibility for any labor expended or materials used to repair any equipment without WYBRON INC s prior written authorization WYBRON INC shall not be responsible for any incidental general or consequential damages to property damages for loss of use time profits or income or any other charges The owner s obligations during the warranty period under this warranty are to notify WYBRON INC at WYBRON INC s address within one week of any suspected defect and return the goods prepaid to WYBRON INC at their factory or authorized service center This warranty is contingent on the customer s full and timely compliance with the terms of payment set forth in said purchase order This warranty is expressly in lieu of any and all other warranties expressed or implied including the warranties of merchantability and fitness for a particular purpose and of other obligations and liabilities on our part The owner acknowl
10. Temperature 177 C 350 F Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated Objects 1 meter 3 28 ft Features Precise tool free lamp optimization Integral safety cable mount on fixture Precision milled aluminum construction Zoom adjust detents at 30 and 36 for quick setup No fans for silent operation Integral Color Module provides a nearly infinite color palette plus mechanical dimming via 4 channel DMX control 150W compact CDM light source Standard 6 25 inch accessory holders Utilizes RAM Power Supplies Legendary Wybron reliability Made in the USA Fixture Setup and Configuration Installing the Lamp A DANGER Disconnect fixture from line voltage before replacing lamp A WARNING Lamp and lamp mounting surfaces are hot Allow lamp to cool before replacing Lamp Specifications Note Wybron supplies and approves only Philips amp Broadway P3 Series tungsten halogen lamps for use in Nexera tungsten luminaires Lamp socket base G9 5 Part ANSI Watts Volts Lumen Output Life h Color Temp 287391 GLC 575 115 15 500 400 3200 K 294322 GLA 575 115 13 500 1500 3100 K 363721 GKV 600 230 15 000 400 3200 K 363739 GLB 600 230 13 000 1500 3100 K Nexera CDM Units Part CDM150T6830 Lamp CDM 150W with UV Fade Block gt Disconnect fixture from AC power gt Remove lamp cap by unscrewing both thumbscrews and pulling the lamp assembly straight back out of the fixtur
11. ct 2003 04 51 43 IV Show this dialog on open Help Back Next Finish Cancel 21 v Click Tools STK500 AVRISP JTAGICE STK500 AVRISP JTAG ICE as shown below AYRStudio aa PAM gt F ELI 8 48 ONS d ICESO Upgrade mE Ai BO ICES5O Selftest Plugin Manager Customize Options Show Key assignments M Write Flas M3 Write EEPROM N Read EEPROM MUTO Start Auto Loaded plugin STK500 4 gt y Build Messages Find in Files 14 e CAP NUM SCRL v After the AVRISP window opens check that the ISP programmer was detected at the bottom of the AVRISP window as shown below AYRISP S0 x Program Fuses LockBits Advanced Board Auto Device AT mega32 Erase Device Programming mode ISP IV Erase Device Before Programming Parallel High Voltage Serial IV Verify Device After Programming Flash Use Current Simulator Emulator FLASH Memory Input HEX File C Products Nexera Nexera SWANexera man Program Verify Read EEPROM Use Current Simulator Emulator EEPROM Memory Input HEX File C Documents and Settings4Patrick Richart D Program Verify Read Detecting AYRISP found on COM1 Getting revisions HW 0x01 SW Major 0x01 SW Minor DxDe OK 22 v Click on the Fuses tab of the AVRISP window Verify that the fourth option on the list Preserve EEPROM memor
12. e gt Grasp lamp by the base and remove from heat sink lamp holder Touching the lamp glass can reduce lamp life Handle A CAUTION new lamps with a clean cloth Fingerprints can be cleaned off lamp glass with alcohol and a clean cloth gt Install a new lamp by firmly inserting the lamp into the lamp socket gt Verify lamp is fully seated by looking through the hole in the side of the lamp socket Lamp Optimization The Nexera lamp position system consists XY axis knobs of four knobs This system allows changes made to the Z axis to occur without disturbing the X Y Y axis settings Turn on Nexera and aim at a flat Thumb screws surface gt Use the three X VY axis adjustment knobs to center the lamp in the Z axis knob reflector gt Rotating one of the X1Y knobs clockwise will draw the lamp closer to Aiming handle the knob Using two knobs together moves the lamp along a vector between the knobs gt Use the center knob to adjust the lamp Z axis for a maximally flat field Mounting and Adjusting Fixture Adjusting the C clamp The C clamp provides a means for installing Nexera on a mounting pipe It also allows eub the user to rotate the position of the fixture omn gt Connect C clamp to the yoke with the yoke bolt and washer Pan screw gt Hang C clamp on mounting pipe and secure with the C clamp pipe bolt gt Nexera can be rotated to the desired position by loosening the pan screw setting
13. edges that no other representations were made to him or relied upon him with respect to the quality and function of the goods sold This written warranty is intended as a complete and exclusive statement of the terms thereof Prior dealings or trade usage shall not be relevant to modify explain or vary this warranty Acceptance of or acquiescing in a course of performance under this warranty shall not modify the meaning of this agreement even though either party has knowledge of the performance and a chance to object p WYBRON ADVANCING HEARTOF LIGHTING 27
14. en in channel mode or toggle between high and low speed in speed mode Changes are recorded in non volatile memory immediately and display flashes for 10 seconds to indicate that a change has been made The button allows you to decrement Nexera s RAM channel when in channel mode or toggle between high and low speed in speed mode Changes are recorded in non volatile memory immediately and display flashes for 10 seconds to indicate that a change has been made The Enter button stops the display from flashing after changing the channel or speed The red power indicator LED remains lit as long as there is power at the PC board The green LED flashes when a signal is present It turns off 60 seconds after the last button press The ISP programming port allows the user to reprogram the unit as new software revisions become available without having to disassemble the unit See Reprogramming Via the ISP port in the Service section of the manual for instructions on upgrading Nexera software 15 Menu Tree and Navigation MENU moa m as Pied 4 4 001 509 los his Nexera s operating channel is set like other RAM compatible products DMX channel Nexera start channel Power supply start channel 1 Please see the RAM Power Supply user manual for instructions on setting the power supply start channel A copy of the manual in pdf format is available at www wybron com
15. equest from the power supply Flashing Indicates that motor 1 has encountered an error and has stopped moving Flashing Indicates that motor 2 has encountered an error and has stopped moving Flashing Indicates that motor 3 has encountered an error and has stopped moving Flashing Indicates the unit reads a voltage of lower than 17 volts The unit will stop operating at 16 volts Flashing Indicates the unit has shut down as commanded by the power supply Flashing Indicates that the unit attempted to write a value to EEPROM and was unable to do so The unit will continue to function Flashing Indicates that the serial number in the unit has been erased The unit will create a random serial number and continue to function normally Unit is running no error conditions exist and it has been longer than 60 seconds since last button press 17 Service Lamp Replacement A DANGER Disconnect fixture from line voltage before replacing lamp A WARNING Lamp and lamp mounting surfaces are hot Allow lamp to cool before replacing Refer to the table on page 10 for recommended replacement lamps V V Disconnect fixture from AC power Remove lamp cap by unscrewing both thumbscrews and pulling the lamp assembly straight back out of the fixture Grasp lamp by the base and remove from heat sink lamp holder A caution Touching the lamp glass can reduce lamp life Handle new lamps with a clean cloth F
16. equipped with software version 3 11 or higher and set to CR2 mode The most recent power supply software version can be downloaded from www wybron com A CAUTION The RAM system is not compatible with the Forerunner system DO NOT connect Nexera to Forerunner Power Supplies or Forerunner Color Changers to RAM Power Supplies The Forerunner and the RAM System warranties will not cover damage from such action Nexera Nexera Nexera Nexera DMX512 JILI 118 E d LAMA MUL DMX control a lll a console 13 Head Feet Restrictions Head Feet is defined as the sum of cable lengths from each Nexera color module to a single power supply output The Head Feet parameter is a method of accounting for the voltage drop in the power signal cable caused by the current drawn by each color module To help understand this issue think of it as water pressure voltage in a hose cable where you have multiple water sprinkler heads Nexera color modules If the hose cable is too long or you have too many sprinkler heads color modules the water pressure voltage will be too low Use the following equation to determine total head feet Head Feet A A B A B C where A Cable length from power supply to first color module B Cable length between first and second color module C Cable length between second and third color module and so on The maximum Head Feet for each of the Nex
17. era fixtures is as follows Model 2560 Nexera Wash Tungsten 1500 Head Feet max Model 2570 Nexera Profile Tungsten 1500 Head Feet max Model 2580 Nexera Wash CDM 1500 Head Feet max Model 2600 Nexera Profile CDM 1500 Head Feet max Head Feet Example 100 feet 25 feet 20 feet 25 feet In the figure above four Nexera fixtures are daisy chained off of the same power supply output Using the equation given above total head feet can be calculated as follows Head Feet A A B A B C A B C D 100 100 25 100 25 20 100 25 20 25 100 125 145 170 540 Head Feet Since total Head Feet 540 is less than the maximum 1500 this is a valid configuration 14 DMX Setup and Operation Controls and Indicators Nexera has controls and indicators as follows Signal indicator Display E 1 m H NG indicator A Pd Enter Menu gt Athree character seven segment display gt 4 push buttons Menu and Enter gt Power red and signal green indicator LED s The seven segment display shows the channel number c01 c46 and the speed mode hi S lo S It also displays any error messages which will be covered in a later section The Menu button allows you to switch between channel and mode select Pressing the Select button saves the current channel or mode setting before switching The button allows you to increment Nexera s RAM channel wh
18. erify Read Setting device parameters serial programming mode OK Entering programming mode OK Reading fuses 0x814F OK Leaving programming mode OK v Click on the Program tab of the AVRISP window CI A3 Program Fuses LockBits Advanced Board Auto r Device ATmega32 x Erase Device r Programming mode ISP IV Erase Device Before Programming Parallel Hiah Voltage Serial IV Verify Device After Programming r Flash Use Current Simulator Emulator FLASH Memory Input HEX File era manual example4Nexera SW example hex e Program Verify Read m EEPROM Use Curent Simulator Emulator EEPROM Memory Input HEX File C Documents and Settings4Patrick Richart D gt Program Verify Read Setting device parameters serial programming mode OK Entering programming mode OK Reading fuses Dx81AF OK Leaving programming mode OK ka 23 Y Y Y In the middle section of the AVRISP window marked Flash click on the button to browse to the hex file previously downloaded from www wybron com Browse to the file and click Open The path in the Flash section of the AVRISP window now points to the hex file to be programmed into Nexera In the AVRISP window Flash section click on the Program button Do not use the Program button in the EEPROM section Tn 0X Program Fuse
19. filter higher to expose more of the filter and clean with alcohol After the entire magenta filter has been cleaned command it back to 0 and repeat for the remaining color filters Install the color module in the front barrel with the XLR connectors facing the rear of the unit Replace the four mounting screws Color Module Screws Cleaning the Lenses gt Remove the color module from the front barrel by removing four screws indicated in the figure in the Cleaning the Color Module section above Set the color module aside Barrel separation screws Separate the front and rear barrel halves by removing the four screws from the front barrel as indicated in the picture Set the rear barrel aside Remove the Fresnel lens screw and washers Back the Fresnel knob 90 out then using the knob tilt the Fresnel lens out toward the front of the fixture Grasp the edge of the Fresnel lens and back the knob the rest of the way out Tilt the Fresnel lens between the accessory brackets and remove the lens The accessory brackets can be removed to ease extraction of the Fresnel lens Condenser lens Use clean pressurized air to remove dust from the lenses Clean the condenser and Fresnel lens with a soft cloth and an ammonia based cleaner Reinstall the Fresnel lens by tilting lens back into position in the barrel Start the Fresnel lens washers and screw while holding the lens in alignment with the range slot Start the Fresnel
20. fresnel lens No fans for silent operation Integral Color Module provides a nearly infinite color palette plus mechanical dimming via 4 channel DMX control 150W compact CDM light source Standard 7 5 inch accessory holders Utilizes RAM Power Supplies Legendary Wybron reliability Made in the USA 12 375 pa 9 350 Dimensions Height with yoke attached 551 82 mm 21 73 inches Width with yoke attached 270 64 mm 10 65 inches Length with yoke attached 482 35 mm 19 092 inches Weight 10 31 kg 22 74 pounds Electrical Specifications Lamp Watts nominal 150W max Ballast Voltage 120 227VAC Environmental Specifications Maximum Ambient Temperature 40 C 104 F Maximum External Surface Temperature 177 C 350 F Minimum Distance to Flammable Objects 1 meter 3 28 ft Minimum Distance to Illuminated Objects 1 meter 3 28 ft Model 2600 Nexera Profile CDM 20 687 19 058 12 362 9 363 Dimensions 964 14 538 a e Height with yoke attached 551 82 mm 21 73 inches Width with yoke attached 301 88 mm 11 88 inches Length with yoke attached 484 18 mm 19 06 inches Weight 11 13 kg 24 54 pounds Electrical Specifications Lamp Watts nominal 150W max Ballast Voltage 120 227VAC Environmental Specifications Maximum Ambient Temperature 40 C 104 F Maximum External Surface
21. ingerprints can be cleaned off lamp glass with alcohol and a clean cloth gt Install a new lamp by firmly inserting the lamp into the lamp socket gt Verify lamp is fully seated by looking through the hole in the side of the lamp socket Cleaning the Reflector A WARNING To avoid burns or damage to the fixture allow fixture V VY to cool before cleaning Remove the lamp cap by unscrewing both thumbscrews and pulling the lamp assembly straight back out of the fixture Separate the front and rear barrel halves by removing the four screws from the front barrel as indicated in the picture Leaving the reflector installed in the rear barrel use clean pressurized air to clean dust from the reflector surface If necessary use a soft cloth and alcohol to clean the reflector surface Mate the front and rear barrels and secure in place with four screws Replace lamp cap A CAUTION Harsh chemicals and rough cloth can damage the coating on the reflector Replace damaged reflectors 18 Cleaning the Color Module gt gt Remove the color module from the front barrel by removing four screws indicated in the figure Use a DMX source and a RAM Power Supply to command all color filters to 0 DMX Using the DMX source command the magenta filter up into the color module aperture so the top of the filter is at the top of the aperture Clean the exposed filter surfaces with a clean cloth and alcohol Command the magenta
22. knob then tighten the Fresnel screw and finally tighten the knob Mate the front and back barrels and secure with four screws Fresnel lens 19 Replacing the Fuse The fuse is located on the same panel as the XLR connectors Check the fuse if the unit does not operate and the red power indicator LED does not light when connected to a power supply Use a 1 5A slow blow fuse only Damage caused to the unit with the incorrect fuse installed is not covered under the warranty Error Messages Troubleshooting ErX lo dc Uni Off SEr Err EEP Err Where X is 1 2 or 3 The indicated motor has encountered a problem that prevents it from completing the commanded move Y Check for broken motor or encoder wires Y Check for any foreign objects in the color module that might impede motion of the color filter Y Check condition of the motor lead screw belt Y Check condition of the lead screw and lead screw nut The processor is reading low board voltage Y Check that head feet restrictions are not exceeded Y Check for damaged cable between the power supply and fixture The unit was commanded to shut down at the power supply Y Cycle power at the unit The serial number was erased Y Most likely occurred during reprogramming call Wybron technical support Nexera is unable to store channel and mode information in non volatile memory Unit will operate but will not remember settings after cycling power v Call Wyb
23. liant to relevant safety standards Important Safety Instructions A CAUTION This product is for professional use only It is not for residential use Read this manual before powering or installing the fixture Follow the safety precautions and observe all warnings in this manual and on the fixture If you have questions about how to operate the fixture safely please contact your Wybron dealer or call Wybron directly at 1 800 624 0146 To protect yourself and others from electric shock If the Nexera fixture was received without an AC cord plug attached attach the appropriate lamp cord plug according to the following code gt green ground earth gt gray neutral gt gray line Disconnect the fixture from AC power before removing or installing the lamp fuses or any electronic parts Always ground earth the fixture electrically Use a good source of AC power that complies with local building and electrical codes and has both overload and ground fault protection Nexera fixtures and RAM Power Supplies are suitable for dry locations only Do not expose the fixture or power supply to rain or moisture Refer all service to a Wybron certified service technician To protect yourself and others from burns and fire Do not operate the fixture with missing or damaged lenses or reflector When replacing the lamp allow the fixture to cool for at least 5 minutes before removing the lamp holder from the fixture Do not stare
24. n 3 Chan 1 Chan 2 Chan 3 NO COLOR 096 096 G110 DARK ROSE 7196 096 G120 BRIGHT PINK 7596 26 G130 ROSE 61 8 G155 LIGHT PINK 31 0 G160 CHORUS PINK 43 20 G180 CHERRY 71 49 G315 AUTUMN GLORY 64 83 G325 BASTARD AMBER 31 34 G330 SEPIA 33 41 G335 CORAL 57 74 G343 HONEY 39 62 G450 SAFFRON 0 69 G540 PALE GREEN 0 61 G650 GRASS GREEN 0 80 G660 MED GREEN 0 76 G680 KELLY GREEN 0 60 G685 PISTACHIO 0 60 G690 BLUEGRASS 0 56 G710 BLUE GREEN 0 39 G725 PRINCESS BLUE 0 46 G740 OFF BLUE 0 24 G760 AQUA BLUE 0 25 G790 ELECTRIC BLUE 0 12 G810 MOON BLUE 50 0 G815 MOODY BLUE 33 0 G835 AZTEC BLUE 63 0 G847 CITY BLUE 51 0 G905 DARK BLUE 75 0 G915 TWILIGHT 73 0 G940 LIGHT PURPLE 58 0 G945 ROYAL PURPLE 90 0 G950 PURPLE 71 0 G960 MEDIUM LAVENDER 54 0 G990 DARK LAVENDER 67 0 G995 ORCHID 0 L101 YELLOW 83 L104 DEEP AMBER 79 L105 ORANGE 100 L106 PRIMARY RED 89 L110 MIDDLE ROSE 18 L111 DARK PINK 26 L115 PEACOCK BLUE 54 L116 MEDIUM BLUE GREEN 54 L117 STEEL BLUE 151 0 89 59 0 35 L118 LIGHT BLUE 207 0 77 381 0 30 L124 DARK GREEN 216 0 203 85 0 80 L126 MAUVE 0 100 0 L128 BRIGHT PINK 80 17 L132 MEDIUM BLUE 47 0 L161 SLATE BLUE 35 0 L179 CHROME ORANGE 41 100 L180 DARK LAVENDER 75 0 L181 CONGO BLUE 86 0 L201 FULL CT
25. o the next The Wybron CMY dichroic color mixing module also allows designers to make color choices and changes in real time All Nexera fixtures share a common lamp housing borosilicate cold mirror reflector and Wybron CMY dichroic color mixing module for ease of service and flexibility The Wybron CMY module offers a menu display for DMX addressing and operational info The Nexera has a front accessory frame allowing for standard sized accessories like gel frames snoots barn doors and donuts to be fitted to the fixtures The profiles accept standard M size patterns and accessories Quick Start 1 Connect the Equipment a Install the C clamp onto the yoke using the yoke bolt b Mount luminaire on mounting pipe using the C clamp and safety cable c Connect Nexera to the RAM Power Supply by using the 4 pin Power Data cable d Connect the RAM Power Supply to a DMX source with a 5 pin cable e Connect the RAM Power Supply to a 115 230V AC power f Connect the Nexera to AC power 115V or 230V depending upon lamp installed A WARNING Metal parts of the lamp and reflector housing get hot 2 Setup Nexera and Power Supply a Setthe power supply starting channel to 1 see power supply manual for questions b Setthe power supply mode to CR2 c Set Nexera channel to 1 Factory default d Set Nexera to low speed color change mode Factory default 3 Control Nexera with DMX DMX channel 1 controls Cyan 0 no color 10
26. plug according to the following code o green ground earth gray neutral Q gray line Be sure that the AC power source is appropriate for the lamp being used Adjusting Field Angle Fresnel adjustment knob Field angle can be adjusted on the Nexera wash light gt Loosen the Fresnel adjustment knob gt Move the Fresnel back to increase field angle or forward to reduce the field angle gt Tighten the Fresnel adjustment knob to secure desired field angle 12 Ho AC Power Nexera and The RAM System The Nexera gets power from the RAM Power Supply making it a RAM System compatible device The system consists of one or more Nexera Luminaires and or one or more other RAM compatible products and a RAM Power Supply The DMX512 control signal from the lighting board is connected to the Power Supply and can continue on to more RAM Power Supplies or other DMX controlled devices The RAM Power Supply sends both power and control signal to the Nexera and any other devices on a single cable A RAM Power Supply can power the following number of Nexeras PS 600 600 watts up to sixteen 16 tungsten or twelve 12 CDM fixtures PS 300 300 watts up to eight 8 tungsten or six 6 CDM fixtures PS 150 150 watts up to four 4 tungsten or three 3 CDM fixtures See Head Feet Restrictions for maximum number of units and distances for a single link Note Nexera is compatible with all RAM Power Supplies
27. ron technical support 20 Reprogramming via the ISP Port Nexera s software can be upgraded using the Atmel ISP Programmer These are available from DigiKey www digikey com for approximately 30 US The Atmel ISP programmer requires a PC with a free 9 pin serial port running Windows 98 SE ME 2000 or XP operating systems Please follow the reprogramming instructions carefully to avoid damaging the Nexera PC board or ISP programmer Y A v v Following the instructions provided with the Atmel ISP programmer swap the 10 pin cable with the optional 6 pin cable on the programmer Connect the ISP programmer to the computer s serial port and install AVR Studio Download the most recent software revision for Nexera from www wybron com With the Nexera fixture and color module powered down connect ISP programmer to Nexera via the 6 pin ISP cable The programming port and programming cable are keyed to indicate correct orientation Signal indicator amm L m E od indicator Menu Enter ISP programming EJ rt m perm header Power up Nexera s color module The LED on the programmer should blink red yellow green off steady green Open AVR Studio In the Welcome to AVR Studio window uncheck the Show this dialog on open box then click Cancel Welcome to AVR Studio 4 Create New Project Recent projects C Program Files SAVRA ToolsvrStudiod temp aps 8 d Open Modified 31 O
28. s LockBits Advanced Board Auto ega32 Erase Device r Programming mode ISP IV Erase Device Before Programming ParallelYHioh Voltage Serial IV Verify Device After Programming r Flash Use Current Simulator Emulator FLASH Memory G Input HEX File era manual example Mexera SW example hex vey fe r EEPROM Use Curent Simulator Emulator EEPROM Memory G Input HEX File CAD ocuments and Settings4Patrick RicharD 7 Program Verify Read Erasing device OK Programming FLASH using block mode OK Reading FLASH using block mode OK 4 m FLASH contents is equal to file OK Leaving programming mode OK A status bar in the lower left hand corner of AVR Studio will indicate progress as Nexera s flash memory is programmed and verified Messages in the lower section of the AVRISP window describe what action is being taken and if the action was successful as shown in the figure above At the end of the programming cycle Nexera will automatically restart The new software version number will be shown for two seconds on Nexera s display To avoid damaging the ISP programmer disconnect power from Nexera s color module before unplugging the ISP port 24 Appendix 1 Color Table DMX decimal DMX Cyan Magenta Yellow Cyan Magenta Yellow Color Color Name Chan 1 Chan 2 Cha
29. ttachment such as a safety cable Always hang the Nexera fixture with the front accessory retaining clip in the locked position Block access below the work area whenever installing or removing the fixture Introduction Nexera is Wybron s family of affordable dichroic CMY color mixing luminaires expressly designed to complement your current equipment Nexera wash lights and profile spots operate just like the conventional theatrical fixtures you re using already but with the addition of Wybron CMY dichroic color mixing Nexera fixtures are offered with the Philips GLC GLA 575W compact tungsten sources the preferred source for theater and television or CDM lamps and provide superb light output and beam uniformity All Nexera fixtures are convection cooled and servo driven utilizing no fans for silent operation The patent pending Wybron CMY color mixing module produces a wide color palette featuring an exceptional range of control over the most subtle theatrical colors like bastard amber light pink and no color blue all with seamless transitions between colors Color consistency over time is assured because the glass filters will not fade with heat or age Each unit requires 3 DMX channels thus they are easy to use and patch even on the simplest of control consoles The chosen color is easily selected using any two of the three DMX control channels Color fades are gracefully accomplished with your choice of color path from one color t
30. y through the Chip Erase cycle fuse is checked Check mark the box if it is not Do not change any other fuse settings A CAUTION If the Preserve EEPROWM fuse is not check marked Nexera s serial number will be erased during reprogramming and the display will flash SER Err when run Contact Wybron technical support to restore erased serial numbers Ci x Program Fuses LockBits Advanced Board Auto On Chip Debug Enabled OCDEN 0 Iv JTAG Interface Enabled JTAGEN 0 IG Serial program downloading SPI enabled SPIEN IV Preserve EEPROM memory through the Chip Erase cycle EESAVE 0 Boot Flash section size 256 words Boot start address 3F00 BOOT Sz Boot Flash section size 512 words Boot start address 3E 00 BOOTS Boot Flash section size 1024 words Boot start address 3C00 BOOTS Iv Boot Flash section size 2048 words Boot start address 3800 BOOTS Boot Reset vector Enabled default address 0000 DBOOTRST 0 Brown out detection level at VCC 4 0 V BODLEVEL 0 Iv Brown out detection level at VCC 2 7 V BODLEVEL 1 4 Brown out detection enabled BODEN Iv CKOPT fuse operation dependent of CKSEL fuses CKOPT 0 Ext Clock Start up time 6 CK O ms CKSEL 0000 SUT 00 I Ext Clock Start up time 6 CK 4 ms CKSEL 0000 SUT 01 I Ext Clock Start up time 6 CK 64 ms CKSEL 0000 SUT 10 hd b IV Auto Verity B u ras Program V
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