Vulcan-Hart 2XG45CF Specifications
Contents
1. 8 GAS PRESSUBRE rh ere teda le el eects 8 TEST GAS SUPPLY niuiorc ka ie iniedi ina RR dE SC ERR ERR 8 FRYERS WITH CASTERS nn nn nenne 8 LEVELING THE FRVER inaianei 10 ADAE ETA 10 OVER TEMPERATURE 2 10 BEFORE FIRST USE iii a 10 Cleanini TEC 10 FILLING TANK WITH 4 2 4 11 BASIC FRYING INSTRUCTIONS nn nn 11 Fry Basket 12 EXTENDED SHORTENING 12 PROGRAMMING THE SOLID STATE CONTRQOL 13 PROGRAMMING THE COMPUTER CONTROL 14 FILTERING THE OIL L sss 15 DRAINING THE TANK eese 16 BOIL OUT PROCEDURE e emere 16 CLEANING nn 17 Em 17 KLEENSCREEN PLUS INSTALLATION amp OPERATION MANUAL 16 GAS KLEENSCREEN PLUS 8 2 16 FILTERING INSTRUCTIONS FOR KLEENSCREEN PLUS FRYERS 18 GENERAL i ag die eie E nett 19 ASSEMBLY dg a e 19 eqs 20 FILTERING PROCEDURE 22 FILTERING SOLID STATE CONTROLS 2 23 FILTERING COMPUTER 24 FILTERING eet Deeds d Ep l ma iae uas 25 REMOVING EXCESS DEBRIS FROM THE FILTER 25 FLUSH AND2. 2 22 25 BOIL OUT 0 26 THERMAL OVERLOAD PROTECTION RESET BUTTON 25 MAINTENANCE indere heben ee kaw 27 FLUE VENT INSPECTION sss 27 Service in the US and 27 Er mm 27 Alarms and Error 27 5 28 Troubleshooting 0 28 VULCAN HART F 32933 Rev G Mav 2009 E GRDF GRCF SERIES GAS FRVERS INTRODUCTION GENERAL Vulcan Frvers are produced with qualitv workmanship and material Proper installation usage and maintenance will result in vears of satisfactorv performance Before installing the fryer thoroughly read this manual and carefully follow all instruction This manual is applicable to model listed on the cover page Procedures in this manual will apply to all models unless specified Pictures and illustrations can be of any model unless the picture or illustration needs to be model specific ORDERING PARTS Customers may order parts directly from their local authorized service center If not known call Vulcan Customer Service at 800 814 7028 To speed up your order provide the model number serial number gas type part needed item part number if known and quantity needed UNPACKING This fryer was carefull
3. Fryer Tank MIN and MAX Fill Level Lines Heat Pipes Cold Zone Drain Pipe moou s Close the drain valve Fill the frver tank with liquid shortening Shortening level should be between the and max lines in the frver tank Shortening will expand when heated Do not fill the frver tank past the MAX line Add fresh shortening as needed to maintain oil level VULCAN HART F 32933 Rev G May 2009 10 GRDF GRCF SERIES GAS FRVERS BASIC FRVING INSTRUCTION Set the desired temperature and allow shortening to heat up to that temperature Fry items that are the same size to ensure equal doneness Drain or wipe div raw or wet foods to minimize splatter when lowering into hot shortening Add fresh shortening as needed Frv Basket Guidelines Do not overfill baskets See table for recommended basket capacities below Carefully lower basket into oil When frying doughnuts and fritters turn product only once during frying When cooking French fries or onion rings shake the basket several times Batter covered foods should be dropped carefully one by one into shortening or basket If you use the basket first dip the basket into the shortening to reduce batter build up on basket surfaces When frying is completed remove basket or product Hang basket on rear hanger Fry Basket Capacity 1GR45D C Recommended pounds per basket are 2 5 Ibs 1 1 kg 1GR65D C Rec
4. amount stop the flow by pushing the FILTER button to turn the NOTE WHEN USING SOLID SHORTENING motor pump off Empty the container and resume discard operation by pushing the FILTER button and holding it for approximately 3 seconds THE SHORTENING MUST BE LIQUIFIED THESE INSTRUCTIONS ARE FOR FRYERS WITHOUT REAR OIL RECLAMATION CONNECTIONS BEFORE FILTERING F 32914 January 2007 www VulcanHart com 7 Fryer Technical Support 1 800 814 2028 VULCAN HART F 32933 Rev G May 2009 22 GRDF GRCF SERIES GAS FRVERS Filtering Instructions for KleenScreen PLUS Fryers with Computer Controls VULCAN FRYERS VULCAN COMPUTER CONTROLS GUIDE ONE ca Ae Fi LTE RI N G in 6 Easy Steps for revisions V3 00 or higher 221 E 3 TIP Use provided crumb scoop to remove and suspend crumbs on the bottom mad of tank before l 5 TUBE SUCTION CONNECTOR RECEPTACLE BLOCK proceeding to Step 1 TOGGLE BUTTON PRODUCT KEYS LEFT amp RIGHTARROWKEYS DISPLAY _BOIL FILTER BUTTON Make sure that the Power Switch is in the ON position Fryer must have Open the fryer doors and ensure that the filter drawer is pushed power to operate the motor pump Fryer Temperature should be between back into place under the fryer with the S Tube Suction 300 350 Degrees Fahrenheit RECOMMENDED ADD OIL TREATMENT MEDIA Connector and Receptacle Block engaged Tum the drain valve to allow the oil to drain into the filter pan below The burners will automatic
5. E SMELL OF GAS IS DETECTED THIS INFORMATION CAN BE OBTAINED FROM THE LOCAL GAS SUPPLIER IMPORTANT IN THE EVENT A GAS ODOR IS DETECTED SHUT DOWN UNITS AT THE MAIN SHUTOFF VALVE AND CONTACT THE LOCAL GAS COMPANY OR GAS SUPPLIER FOR SERVICE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE A WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment VULCAN HART F 32933 Rev G May 2009 2 GRDF GRCF SERIES GAS FRYERS TABLE OF CONTENTS IMPORTANT FOR YOUR 2 INTRODUGCTIGON 4 eee e ebony petens hr kung wea ka en ekuxi pn 4 GENERAL 1rd er irte det ii B 4 ORDERING PARTS nn nn nn nnne 4 FRYER CAPACITIES atur ib 4 Bh e com e a Ti vi 5 5 22 0 6 Location 6 CODES AND 6 ASSEMBLY d pdea Apt d bena b e 7 FLUE emere 7 GAS 8 Quick Disconnect for Units on Casters
6. ML 136433 3GR45DF ML 136427 3GR45CF ML 136434 3GR65DF ML 136428 3GR65CF ML 136435 3GR85DF ML 136429 3GR85CF ML 136436 4GR45DF ML 136430 4GR45CF ML 136437 4GR65DF ML 136662 4GR65CF ML 136663 4GR85DF ML 136665 4GR85CF ML 136666 2XG45DF ML 136562 2XG45CF ML 136563 2XG65DF ML 136638 2XG65CF ML 136639 2XG85DF ML 136565 2XG85CF ML 136566 VULCAN HART F 32933 Rev G Mav 2009 17 GRDF GRCF SERIES GAS FRVERS Filtering Instructions for KleenScreen PLUS Fryers General The KleenScreen PLUS filtration system filters the oil as it is pumped back into its respective tank s Only one tank can be drained and filtered at a time Under no circumstances should both tanks be drained at the same time Assembly e After unpacking wash the filter pan crumb basket and filter screen assembly Make sure you remove the insert located inside the filter screen Use dishwashing detergent and warm water parts are dishwasher safe Rinse the filter pan crumb basket and filter screen components completely and wipe all parts dry with a clean cloth e Pull out the filter drawer all the wav leaving the filter pan opening exposed e Place the filter tank into the filter drawer making sure that the pins on the bottom of the filter pan line up with the holes in the filter drawer Position the filter screen assembly into the suction tube clip in the filter pan positioning the filter screen assembly flat on the bottom of the filter pan Place the prim
7. MPERATURE If the temperature is greater than or equal to 415 F 212 C the heat demand is disabled and any running cooking cycles are cancelled All operator buttons are disabled The control displays the following message D Solid State HIGH TEMP C Computer HIGH TMP HIGH TMP Troubleshooting Chart No Heat Power switch not turned on Gas supply not turned on Wire connections loose call service Wires connections need cleaning High Limit call service Insufficient or too much heat Temperature not set to desired temperature High limit tripped call service Temperature probe call service Tank will not drain Shortening too cold Drain pipe clogged with debris Motor pump will not pump oil Suction tube not seated correctly in receptacle block Filter screen is clogged and needs cleaning Shortening is too thick cold Heat oil up to min 300 F Discard valve lever not fully engaged either for filtering or discarding VULCAN HART F 32933 Rev G Mav 2009 DHA
8. RCF SERIES GAS FRVERS Programming the Solid State Control Programming in 7 Easy Steps for revisions v3 00 or higher Fill fry tank with oil and then turn power on 2 mA PROGRAMMING MODES To make changes to Vour program 1 If display is locked it must be unlocked using the unlock code 2 After unlocking go to steps Press 47 program button to enter the program mode LEFT TIMER displavs Press to increase time Press to decrease time Press f to go to Step 3 UNLULKED 6 UNLOCK displays Press to LOCK Press e to UNLOCK Press to go to Step 7 Nate VULCAN recommends keeping the controls LOCKED after programming to prevent altering RIGHT TIMER displays Press to increase time Press to decrease time Press f to go to Step 4 Press amp f button and HOLD FOR 3 5 seconds to save and exit program mode Note Programming modes can be initiated while the fryer is ON by pressing the button If LOCKED appears refer to UNLOCK code MELT CVCLE displavs TEMPERATURE SETTING e Press to change to displays kiln Solic id w Press to increase temp Press amp to change to NO METT Press sz to decrease temp e Dad Press to change to Press W to go to Step 5 L Liquid Press Af to go to Step 6 OPTIONAL DISPLAY MODES After the program mode is completed one of the following screens will be di
9. VULCAN ONE POWERFUL PACKAGE INSTALLATION amp OPERATIONAL MANUAL GRD amp GRC SERIES GAS FRYERS With KleenScreen PLUS Filtration Systems MODELS 1GR45D ML 13641 1 1GR45C ML 136414 1GR65D ML 136412 1GR65C ML 136415 1GR85D ML 136413 1GR85C ML 136416 1GR45DF ML 136778 1GR45CF ML 136791 1GR65DF ML 136789 1GR65CF ML 136792 1GR85DF ML 136790 1GR85CF ML 136793 2GR45DF ML 136424 2GR45CF ML 136431 3GR45DF ML 136427 3GR45CF ML 136434 4GR45DF ML 136430 4GR45CF ML 136437 2GR65DF ML 136425 2GR65CF ML 136432 3GR65DF ML 136428 3GR65CF ML 136435 4GR65DF ML 136662 4GR65CF ML 136663 2GR85DF ML 136426 2GR85CF ML 136433 3GR85DF ML 136429 3GR85CF ML 136436 4GR85DF ML 136665 4GR85CF ML 136666 2XG45DF ML 136562 2XG45CF ML 136563 2XG65DF ML 136638 1GR45D Shown 2XG65CF ML 136639 2XG85DF ML 136565 2XG85CF ML 136566 For additional information on Vulcan Hart or to locate an authorized parts and service provider in your area visit our website at www vulcanhart com VULCAN HART 3600 NORTH POINT BLVD DIVISION OF ITW FOOD EQUIPMENT GROUP LLC BALTIMORE MD 21222 WWW VULCANHART COM F 32933 REV G May 2009 GRDF GRCF SERIES GAS FRVERS IMPORTANT FOR VOUR SAFETV THIS MANUAL HAS BEEN PREPARED FOR PERSONNEL QUALIFIED TO INSTALL GAS EQUIPMENT WHO SHOULD PERFORM THE INITIAL FIELD START UP AND ADJUSTMENTS OF THE EQUIPMENT COVERED BY THIS MANUAL POST IN A PROMINENT LOCATION THE INSTRUCTIONS TO BE FOLLOWED IN THE EVENT TH
10. age 19 Clean all parts thoroughly as mentioned in the Assembly section on page 19 4 Reassemble all filter components after being dried thoroughly as in the Assembly section on page 19 FLUSH AND DISCARD 1 Follow filtering instructions 1 3 however do not put oil treatment media into the fryer Drain the fryer oil into the filter pan 2 Attach the quick disconnect hose to the discard male quick disconnect fitting hose not supplied with fryer Accessory Option 3 Place other end of the discard hose into a container that is large enough to retain the discarded shortening 4 With the power switch still ON pull the Yellow Discard Handle Lever Rod towards you Use the control that is directly above the discard connection when flushing or discarding shortening Press and hold the filter button for at least 3 seconds and the Motor Pump will begin to operate NOTE Oil will come out immediately out of the nozzle end of the hose 5 Once the oil has been discarded completely and the filter pan is empty press the filter button to turn off the Motor Pump Then push the Discard Lever back in 6 Disconnect the discard hose The hose connection will be hot due to the temperature of the oil that was discarded Be careful to let the hose drain before putting away Close the drain valve and fill the fry tank with new oil VULCAN HART F 32933 Rev G May 2009 E GRDF GRCF SERIES GAS FRVERS BOIL OUT PROCEDURE Use the Boil Out B
11. al quick disconnect flex hose 34 19 mm iron pipe for single units and 1 1 4 31 75 cm iron pipe for batteries Make sure the pipes are clean and free of obstructions dirt and piping compound A battery requires one or two connections of appropriate size for the gas requirement A WARNING Prior to lighting check all joints in the gas supply line for leaks Use soap and water solution Do not use an open flame VULCAN HART F 32933 Rev G Mav 2009 Fe GRDF GRCF SERIES GAS FRVERS After piping has been checked for leaks fullv purge gas pipes to remove air GAS PRESSURES ALL MODELS The gas pressure should be set at 4 W C Water Column 0 8 kPa for natural gas and 10 W C 2 75 kPa for propane gas If incoming pressure exceeds 12 PSI 3 45 kPa additional pressure regulator must be installed TESTING THE GAS SUPPLY PIPING SYSTEM When test pressures exceed 7 PSI 3 45 kPa the fryer and its individual shutoff valve must be disconnected from the gas supply piping system When test pressures are PSI 3 45 kPa or less the fryer must be isolated from the gas supply piping system by closing its individual shutoff valve Fryers with Casters Separate instructions for installing casters are included with the casters The installation shall be made with a connector that with the Standard for Connectors for Movable Gas Appliances ANSI Z21 69 or Connectors for Moveable Gas Appliance
12. ally turn off While draining the tank use the provided crumb scoop to move the residue at the bottom and sides of the x tank down into drain tube AAR ABA 2 ARA AAA To turn on the filter motor pump push the FILTER button located on the control panel holding it for approximately 3 seconds Allow the oil to cycle through the filtering operation for about 3 minutes or until satisfied that the oil and fry tank are clean DRAINING OIL displays TIPS Use provided tank brush to clean and remove food particles on the fry tank Use provided ciean out rod to clear drain if clogging occurs 7 gt 7 VULCANICI 12 VLILCAI META BIG 79 RARRAR KULU When filtering is finished close the red drain When the filter pan is empty push the valve by turning the red drain handle FILL VAT FILTER button to tum off the motor pump the oil level has been checked and displays verified press the TEMP button The burners of the oll to fow back into the yer irom Should be b malt SU ENTE es ee Ihe yar the filter pan It is normal to see air bubbles inthe es onthe tank back VAT FULL HT TEMP will resume heating HEATING displays if tank toward the end of filtering displays Display is asking if the tank is full temperature is below set temperature DRAINING AND DISCARDING OIL FROM THE FRYER WARNING HOT FRYING COMPOUND AND PARTS CAN A Follow filter
13. ary crumb basket onto the left handle of the filter pan Carefully line up the suction tube nozzle so that it mates with the oil receptacle block mounted on the frame of the fryer battery Close the drawer See Figures 1 2 3 and 4 Suction Tube gt Filter Screen Filter Insert 4 Knurled Bottom e Fitting Fig 1 VULCAN HART F 32933 Rev G Mav 2009 18 GRDF GRCF SERIES GAS FRVERS Fully assembled filter screen assembly Secure Tube with Suction Tube Clip Filter Screen Lays Flat On Bottom of Filter Pan Fig 3 Micro Filtration Fabric Envelope Assembly Same Suction Tube Fabric Envelope Insert Different from Screen Assembly Fabric Envelope gt 4 Closing Clip Same Knurled Knob gt Fig 4 VULCAN HART F 32933 Rev G Mav 2009 19 GRDF GRCF SERIES GAS FRVERS INSTRUCTIONS TO REMOVE amp REPLACE KLEENSCREEN PLUSG FILTER ENVELOPE FOR ABSOLUTE FILTRATION amp MAXIMUM FLOW RATE WE RECOMMEND YOU CHANGE YOUR FILTER ENVELOPES AT EVERY OIL CHANGE 10 14 DAYS DEPENDING ON OIL USAGE Step 1 Discard all oil from the filter vessel see pages 23 or 24 When the filter pan is empty use a spatula and scrape off all debris left on the filter envelope and in the filter pan Step 2 Unscrew S Tube from filter by turning the Bottom Knurled fitting counter clockwise Step 3 Remove SST Closure Clip by lifting off one side Step 4 Remove SST Filter Scre
14. automatically set the correct temperature There is NO need to change the set temperature from the last set operating temperature Allow solution to simmer for about 15 to 20 minutes Use a tank brush to clean the sides back front and heat exchanger tubes 5 With the drain extension tightened into the drain valve drain and discard the cleaning solution from the tank 6 Close the drain valve and refill the tank with water Add 1 cup 1 4 L of vinegar to neutralize alkaline left by the cleaner Solution level must be between the MIN and MAX level on the fryer tank Press the TEMP button to confirm the vinegar level is correct VULCAN HART F 32933 Rev G Mav 2009 15 GRDF GRCF SERIES GAS FRVERS 7 Press the TEMP button again and the gas burners will heat the solution Bring the solution to a simmer oniv Allow to stand for a few minutes 8 Turn OFF the power to the fryer Drain the tank according to DRAINING THE TANK Rinse thoroughly with clear hot water All traces of cleaner must be removed Dry the tank thoroughly 9 Close the drain valve and add shortening Follow the FILLING TANK WITH SHORTENING procedure in this manual The fryer is now ready for use CLEANING A WARNING Hot oil and hot parts can cause burns Use care when operating cleaning and servicing the fryer Daily Clean your fryer regularly with the tank brush along with a damp cloth and polish with a soft dry cloth If regular cleaning i
15. ck engaged RECOMMENDED ADD OIL TREATMENT MEDIA e Tum the drain valve to allow the oil to drain into the filter pan below The bumers will automatically turn off While draining the tank use the provided tank brush to move the residue at the bottom and sides of the tank down into drain tube e To tum on the filter motor pump push the FILTER button located on the control panel holding it for approximately 3 seconds Allow the oil to cycle through the filtering operation for about 3 minutes or until satisfied that the oll and fry tank are clean DRAINING displays TIP Use provided tank brush to clean and remove food particles on the fry tank Once the oil level has been checked and verified press the TEMP button The bumers will automatically tum back on and the fryer will resume heating HIT TEMP displays When filtering is finished close Allow all of the oil to flow back ei y into the fryer from the filter lp pan It is normal to see air After pressing the TEMP button bubbles in the tank towards the fryer resumes heating the end of filtering HEATING displays When the filter pan is empty DRAINING AND DISCARDING OIL push the FILTER button fa tum FROM THE FRVER off the motor pump a WARNING A Follow filtering instructions steps 2841 however DO NOT put Min Max lines on the tank back x oil treatment media into fryer Drain the fryer oil into the filter pan VAT FULL
16. d Canada Contact you local Vulcan Hart Service office or address on the front of this manual In Australia Contact Hobart Food Equipment PTY LTD 16 Hilly Street Morlake N S W 2137 Australia P O Box 100 Concord N S W 2137 Tel 02 9736 1200 Fax 02 9736 1555 www hobartfood com au ALARMS AND ERROR MESSAGES PILOT OUT If the pilot is out the digital control displays the following message D Solid State NO PLIOT C Computer PILOT OUT If no action is taken after 90 seconds an alarm sounds continuously the heat demand is disabled and any running cooking cycles are cancelled The digital display the following message D Solid State IGNITION LOCKOUT C Computer IGNITION LOCKOUT The fryer must be turned off then back on before the pilot can be re initialized and normal functions resumed VULCAN HART F 32933 Rev G May 2009 26 GRDF GRCF SERIES GAS FRVERS OPEN PROBE If an open probe is detected the heat demand is disabled and any running cooking cycles are cancelled All operator buttons are disabled The digital control displays the following message D Solid State OPEN PROBE C Computer PROBE OPEN SHORTED PROBE If a shorted probe is detected the heat demand is disabled and any running cooking cycles are cancelled All operator buttons are disabled The digital control displays the following message D Solid State SHORTED PROBE C Computer PROBE SHORT Hi TE
17. displays Display HOT FRYING COMPOUND AND PARTS CAN is asking if the tank is full CAUSE BURNS USE CARE WHEN OPERATING B Attach the quick disconnect hose to the discard male quick CLEANING OR SERVICING THE FRYER USE CARE disconnect fitting hose not supplied with fryer Accessory option WHEN FILTERING DO NOT LEAVE UNATTENDED C Place other end of the discard hose into a container that is large enough to retain the discarded shortening SPILLING HOT FRYING COMPOUND D To start the discard operation pull the yellow DISCARD handle lever rod towards you RE lj LE ATTENTION USE THIS FILTER BUTTON WHEN DISCARD FLUSHING FRY TANK COMPOUND FROM TANK YOU MUST USE THIS FILTER BUTTON TO DISCARD THE OIL IMPORTANT IF POWER IS MISTAKENLY TURNED OFF DURING THE FILTERING OPERATION THE Press the FILTER button and hold for approximatelv 3 seconds to activate the motor pump Oil will begin to CORRECTIVE ACTION IS AS FOLLOWS flow through the hose and into the container PLEASE NOTE that the display will not change for this operation 1 CLOSE DRAIN VALVE F To tum off the motor pump simply push the FILTER button again and then push the yellow DISCARD lever rod back in Disconnect e E the discard hose Be careful to let the hose drain before putting away Close the drain valve and refill the fry tank with new oil 4 CONTINUE FILTERING OPERATION PER STEPS 1 7 NOTE it discard vessel is not large enough to hold the entire shortening
18. en Insert and wash insert with hot water and dry thoroughly The Filter Screen Insert is dishwasher safe Place the insert into a new KleenScreen PLUS Filter envelope DO NOT WASH FABRIC ENVELOPE Step 5 Place Filter Screen Insert into the fabric envelope making sure that the holes line up Fold over the other end of the envelope and place SST Closure Clip on hinge over and firmly press clip all the way down to secure and seal filter assembly Making sure that the folded end is face down screw S Tube Assembly onto the Filter Assembly Tighten the Bottom Knurled fitting When tightened the S Tube assembly should be perpendicular to the long side of the filter assembly Step 6 Reposition the filter tube into the provided clip Align filter tube so that the end of the S Tube engages the Oil Receptacle fitting each time the drawer is opened and closed VULCAN HART F 32933 Rev G Mav 2009 290 GRDF GRCF SERIES GAS FRVERS Operation A WARNINGI Hotoil and parts can cause burns Use care when operating cleaning and servicing the frver A WARNING Spilling hot frying compound can cause severe burns Do not move fryer without draining all frying compound from the tank NOTICEJ Never run water or boil out solution through filter and motor pump Doing so Will void your fryer warranty FILTERING PROCEDURE Oil Temperature should be 300 350 F Use the provided crumb scoop to remove and suspend cru
19. est edition available from the National Fire Protection Association Batterymarch Park Quincy MA 02269 Locate the frver under a hood with adequate connection to an exhaust duct The hood must extend 6 15 cm bevond frver both sides Clearance above the frver should be adequate for combustion bvproducts to be removed efficientiv 18 46 cm minimum clearance should be maintained between the flue vent and the filters of the hood venting svstem Never make flue connections directiv to the frver Do obstruct the flow of the gases from the appliance Proper air balance should be maintained in the room ELECTRICAL A WARNING Electrical Grounding Instructions This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Electrical diagram located on inside of door GAS CONNECTION NOTICE All gas supply connections and any pipe joint compound must be resistant to the action of propane gases The gas inlet is located on the lower rear of the fryer Codes require that a gas shutoff valve be installed in the gas line ahead of the fryer The gas supply line must be at least the equivalent of gt 12 7 mm iron pipe for single units and 1 1 4 31 75 mm for batteries If using the option
20. filtering device that you want to use A cold fryer will not drain properly Always filter shortening between 250 F and 350 F The shortening in the cold zone area will remain hard if the heat is only on for a few minutes If necessary use the clean out rod to carefully move the hard shortening to an area above the cold zone where it will melt Use the provided crumb scoop to remove the heavy debris lying on the bottom of the tank Slowly open the drain valve to allow oil to flow from the fry tank to the filter pan Then open the drain valve all the wav Please note the gas burners will automaticallv turn off at this point and DRAINING will appear on the digital displav for solid state models and DRAINING will displav on computer models When fiv tank is emptv use the tank brush to remove anv additional debris Close the drain valve The displav will change to FILL TANK for solid state models and FILL TANK for computer models Fill tank with new shortening Fill to a minimum of the MIN level but no high that halfway between MIN and MAX Oil will expand as it is heated Press the Temp button on the display The display will ask if the tank is full TANK FULL Press the TEMP button on the display a second time to confirm that the oil level is correct in the fry tank Once pressed the gas burners will ignite and begin heating the oil to desired temperature VULCAN HART F 32933 Rev G Mav 2009 EPA GRDF G
21. ght 3 Direct the drain spout into the container that you want to drain the shortening into 4 Open the drain valve The oil will drain into the container When the container is full or the fryer tank is empty close the drain valve Repeat this step until the fryer is empty Remove the drain extension and place it back into the provided holder 5 ltis recommended to now Boil Out your fry tank Follow the Boil Out procedure Then perform the weekly clean out as described under CLEANING 6 Once tank is completely empty boiled out and cleaned add new shortening Turn on the power switch to begin heating the oil to desired temperature BOIL OUT PROCEDURE Weekly or when oil is replaced 1 Drain the tank as described under FILTERING THE OIL and instead of replacing the shortening with new oil fill with water 2 Close the drain valve and fill tank with water Use recommended Vulcan s Boil Out solid degreaser low foaming cleaner tablets part number 956812 1 which can be ordered from your local dealer Follow the instructions on the side of the package NOTICE Do not use chlorine or sulfate sulfide cleaners 3 Solution level must be between the MIN and MAX levels on the fryer tank 4 After pressing the TEMP button for the second time confirming that the boil out solution level is correct the gas burners will begin to heat the water solution The fryer controls will be able to sense that there is a water mix solution vs oil and will
22. ing instructions stes 2 a 4 however DO NOT put oil treatment media into fryer Drain the fryer oil into the filter pan CAUSE BURNS USE CARE WHEN OPERATING CLEANING OR SERVICING THE FRYER USE CARE WHEN FILTERING DO NOT LEAVE UNATTENDED SPILLING HOT FRYING COMPOUND CAN B Attach the quick disconnect hose to the discard male quick disconnect fitting hose not supplied with fryer accessory option C Place other end of the discard hose into a container that is large enough to retain the discarded shortening D start the discard operation pull the yellow DISCARD handle lever rod toward you CAUSE SEVERE BURNS DO NOT MOVE THE FRYER SUE NB e ATTENTION USE THIS FILTER BUTTON WHEN DISCARD FLUSHING FRY TANK FROM EN CE EUN YOU MUST USE THIS FILTER BUTTON TO DISCARD THE OIL Press the FILTER button and hold for approximately 3 seconds to IMPORTANT activate the motor pump will begin to flow through the hose and into the container PLEASE NOTE that the display will not IF POWER IS MISTAKENLY TURNED OFF DURING change for this operation THE FILTERING OPERATION THE CORRECTIVE 2 tees ACTION IS AS FOLLOWS F To turn off ihe motor pump simply push the FILTER button again and then push the yellow DISCARD lever rod back in Disconnect 1 CLOSE DRAIN VALVE the discard hose Be careful to let the hose drain before putting away Close the drain valve and refill the fry tank with new oil 2 TURN POWER SWITCH ON WARNING H
23. mbs on the bottom of the tank before proceeding to Step 1 1 Do not turn off the Fryer The power must be on throughout the entire filtering process po NOT heat the fryer during the filtering procedure Permanent damage to your fry tank may occur and warranty may be voided 2 Vulcan recommends adding an oil treatment media to the oil prior to filtering 3 Make sure that the filter drawer is closed completely and that the suction tube and receptacle block are in the correct position Fig 5 Correct Aliqnment S TUBE SUCTION MI RECEPTACLE BLOCK Fig 5 F 32933 Rev G May 2009 VULCAN HART 2212 GRDF GRCF SERIES GAS FRVERS Filtering Instructions for KleenScreen PLUS Fryers with Solid State Controls VULCAN FRYERS VULCAN SOLID STATE CONTROLS GUIDE ONE POWERFUL PACKAGE FI LTE R l NG in 7 Easy Ste PSS for revisions V3 00 or higher FILTER BUTTON DISPLAY sers 1 43 INTER m v FILTER TIP Use provided crumb scoop to remove and suspend r E s TUBE SUCTION crumbs on the bottom CONNECTOR of tank before 2 proceeding to Step 1 Make sure that the Power Switch is in the ON position Open the fryer doors and ensure that the filter drawer is pushed RECEPTACLE BLOCK Fryer must have power to operate the motor pump back into place under the fryer with the S Tube Suction Fryer Temperature should be between 300 350 Degrees Farenheit Connector and Receptacle Blo
24. nd side to side in the final installed position If using casters lock the wheels after unit is level OPERATION A WARNING Hot oil and parts can cause burns Use care when operating cleaning and servicing the fryer A WARNING Spilling hot frying compound can cause severe burns Do not move fryer without draining all frying compound from the tank OVER TEMPERATURE SHUTDOWN If the shortening becomes overheated a high temperature shutoff device will turn the gas valve off and extinguish the pilot If the fryer shuts down due to overheating DO NOT power up the pilot until the shortening temperature is below 300 F 149 C If an overheating situation persists contact your local Vulcan Hart authorized service office VULCAN HART F 32933 Rev G May 2009 9 GRDF GRCF SERIES GAS FRVERS BEFORE FIRST USE Cleaning New units are wiped down at the factorv to remove anv visible signs of dirt oil grease etc remaining from the manufacturing process Before anv food preparation thoroughiv wash the protective oil from all surface parts and the tank interior with hot soapv water to remove anv film residue and dust or debris Do not use chlorine or sulfate sulfide cleaners Wash accessories shipped with unit Rinse fryer and accessories thoroughly and drain the fryer Wipe tank completely dry with soft clean cloth FILLING TANK WITH SHORTENING E VH1052
25. ommended pounds per basket are 3 0 Ibs 1 4 kg 1GR85D C Recommended pounds per basket are 3 5 Ibs 1 6 kg EXTENDING SHORTENING LIFE Shortening life can be extended by the following guidelines Do not salt foods over the fryer Use good quality shortening Filter shortening daily at a minimum Replace shortening if it becomes poorly flavored Keep equipment and surrounding clean Use tank covers when not in use accessory Set thermostat correctly Remove excess moisture and particles from food products before placing on fryer VULCAN HART F 32933 Rev G May 2009 ZEE GRDF GRCF SERIES GAS FRVERS TURNING ON THE FRYER Open the door to the fryer Turn the power switch to the on position Set temperature by turning the knob to the desired temperatures The burners will light automatically The burners will cycle on and off maintaining the set temperature EXTENDED SHUTDOWN 1 Thoroughly drain the fryer Refer to DRAINING THE FRYER 2 Clean the fryer according to CLEANING 3 Turn off the main gas shutoff valve FILTERING THE OIL A WARNING Hot oil and hot parts can cause burns Use care when operating cleaning and servicing the fryer Filter shortening at least once a day 1 10 11 Do NOT turn off the power to the fryer Leave power on Insert the drain extension into the drain valve Tighten only hand tight 2 3 4 Direct the drain extension into the mobile
26. ose connection will be HOT Use protective heat resistant gloves when handling 3 IMMEDIATELY OPEN DRAIN VALVE 4 CONTINUE FILTERING OPERATION PER STEPS 1 7 NOTE it discard vessel is not large enough to hold the entire shortening amount stop the flow by pushing the FILTER button to turn NOTE WHEN USING SOLID SHORTENING THE the motor pump off Empty the container and resume discard operation by pushing the FILTER button and holding it for approximately 3 SHORTENING MUST BE LIQUEFIED BEFORE seconds THESE INSTRUCTIONS ARE FOR FRYERS WITHOUT REAR OIL RECLAMATION CONNECTIONS FILTERING F 32922 July 2007 www VulcanHart com Fryer Technical Support 1 800 814 2028 VULCAN HART F 32933 Rev G Mav 2009 ELS GRDF GRCF SERIES GAS FRVERS FILTERING TIP Open the filtering drawer approximatelv 1 to allow anv oil in the return line to run back into the filter pan This will take about 30 seconds to complete Then open the drawer completelv to clean filter components REMOVING EXCESS DEBRIS FROM THE SCREEN FILTER 1 Pull the filter drawer out and remove the crumb basket and empty any debris into the trash 2 Remove the filter screen assembly Scrape debris from the filter screen Then remove the insert by unlatching the latch Clean all parts thoroughly as mentioned in the Assembly section on page 19 3 Scrape debris from the bottom of the filter pan and discard in the trash Clean all parts thoroughly as mentioned in the Assembly section on p
27. ryer model device and serial numbers for future reference in the space provided below This information can be found on the fryer data plate Fryer Model No Device Serial No Clearances Minimum clearance from combustible construction 6 15 cm from the sides of the frver 6 15 cm from the back of the frver The frver mav be installed on combustible floors Minimum clearance from noncombustible construction 0 from the sides of the frver 0 from the back of the frver Between the frver open top flame units 16 41 cm Allow space for servicing and operation Location Install frver in an area with sufficient air supplv for gas combustion at frver burners Do not obstruct the flow of combustion and ventilation air Provide adequate clearance for air openings into the combustion chamber Do not permit fans to blow directiv onto frver Avoid wall tvpe fans which create cross currents within room Avoid open windows next to sides or back VULCAN HART F 32933 Rev G Mav 2009 5 GRDF GRCF SERIES GAS FRVERS CODES AND STANDARDS The frver must be installed in accordance with In the United States State and local codes or in the absence of local codes with National Fuel Gas Code ANSI Z223 1 NFPA 454 latest edition Copies be obtained from The American Gas Association Accredited Standards Committee 2223 400 Capital St NW Wa
28. s and NO MELT Type in cook time Press Type deste temperature Press f to go to step 4 Press set 2nd cook cycle Press f Press S to go to step 3 Repeat setting cook times for Press f TWICE to go to step 5 VULCAN VULCAN VULCAN 7 0 9 RAR RE AAA AAR AAR AAR o AARARA Circ ees M ENGLISH LANGUAGE Quo To Lock and Unlock the control press set Beeper Volume press To set Language press Press Cu Fu beween LOCK and liz T EP gala iD T Press B to go to step 6 Press f to go to step 7 Press B when done 2 AAR AAN Note VULCAN recommends keeping the controls LOCKED after programming to prevent altering Press B to exit programming mode PROG Sb 5 DONE displays VULCAN VULCAN Gp IVULCAN VULCAN 5 Middle y 986889 di MAINE o AARARA 86069 LL AAR AAA GA Display wil soo EZ ADVANCED To enter Advanced Mode press f then the set SHAKE TIME for each cook cycle press set HOLD TIME for each cook cycle press Q PROGRAMMING MODES Lok and Fight arrow keys ono at a ima i i orrowLvorrequnen m cicer cee rising miae PEDE Press through A to set hold time for When done press 8 to go to step 10 remaining cook cycles aD TIPS To activate cycle timer press a button First push the de
29. s CAN CGA 6 16 and a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI z21 41 or Quick Disconnect Devices for Use with Gas Fuel CANI 6 9 When installing a quick disconnect vou must also install a means for limiting the movement of the frver This device will prevent the gas line or quick disconnect from being strained The restraining device should be attached to the cutout on the back panel See illustration for location VH10049 A Rear of Fryer B Strain Relief Chain Connection VULCAN HART Chain supplied by others 38 Rev G May 2009 8 GRDF GRCF SERIES GAS FRVERS In Australia use only the caster supplied by the manufacturer for the fryer device The fryer must be installed using a hose assembly restraining device to limit the movement of the appliance in accordance with AS1869 frver must be installed with a connector Vulcan complying with the above codes The frver must be installed with restraining means to guard against transmission of strain to the connector See illustration The fryer must be installed with the casters provided If the restraint is ever to be disconnected first turn the gas supply off LEVELING THE FRYER Check the level of the fryer by placing a level on top of the fryer after gas connections have been made Ensure that the fryer is level front to back a
30. s neglected grease will be burned on and discolorations may form Fingerprints are sometimes a problem on highly polished surfaces of stainless steel They can be minimized by applying a cleaner that will leave a thin oily or waxy film Clean all exterior surfaces of vour frver at least once dailv Use a damp cloth with warm water and a mild soap or detergent NOTICE Do not use chlorine or sulfate sulfide cleaners Rinse thoroughiv and then polish with soft cloth Keep the frver exterior clean and free of accumulated grease to prevent stubborn stains from forming If regular cleaning is neglected grease will be burned on and discolorations may form Remove discolorations by washing with any detergent soap and water Use self soaping non metallic scouring pad for particularly stubborn discolorations Always rub with the grain of the stainless steel Do use a metallic scoring pad or harsh cleaners VULCAN HART F 32933 Rev G Mav 2009 163 GRDF GRCF SERIES GAS FRVERS KleenScreen Plus Filtration System Installation and Operational Manual for and Models GRD CF and 2XGD CF Models 2GR45DF Shown 2XG45DF Shown GAS KleenScreen PLUS Models 1GR45DF ML 136778 1GR45CF ML 136791 1GR65DF ML 136789 1GR65CF ML 136792 1GR85DF ML 136790 1GR85CF ML 136793 2GR45DF ML 136424 2GR45CF ML 136431 2GR65DF ML 136425 2GR65CF ML 136432 2GR85DF ML 136426 2GR85CF
31. shington DC 20001 or the Secretary Standards Council NFPA 1 Batterymarch Park Quincy MA 02169 7471 NFPA Standard 96 Vapor Removal from Cooking Equipment latest edition available from the National Fire Protection Association Park Quincv MA 02169 7471 National Electrical Code ANSI NFPA 70 latest edition be obtained from The National Fire Protection Association Battervmarch Park Quincv MA 02169 7471 In the commonwealth of Massachusetts all gas appliances vented through ventilation hood or exhaust svstem with a damper or with a power means of exhaust shall complv with 248 CMR In Canada Local codes CAN CSA B149 1 Natural Gas Installation latest edition CAN CSA B149 2 Propane Installation Code latest edition available from the Canadian Gas Association 178 Rexdale Blvd Etobicoke Ontario Canada M9W 1R3 CSA 22 1 Canadian Electric Code LAW 5 6 ASSEMBLV The frver must be restrained to prevent tipping and the splashing of hot liquid The means of restraint mav be the manner of installation such as connection to a batterv of appliances installing the frver in an alcove or bv separate means such as adequate ties VULCAN HART F 32933 Rev G Mav 2009 ra GRDF GRCF SERIES GAS FRVERS FLUE Make the flue connection as follows Comply with Vapor Removal from Cooking Equipment ANSI NFPA Standard 96 lat
32. sired IVULCANMMET 7 1 A cook timer button and then press or f corresponding to which basket is inne ann 58 AREAS VULCANII i 7 being used Example 2 5 NOTE You can use the same button for both AAA AAA c AAA AAN and f baskets For example 4 4 8 9e 1218 tae To cancel a cook timer press and release the 2 or button and the To set COMPENSATED or ACTUAL TIME for To set IDLE SETBACK time press corresponding number button The timer will stop and reset each cook cycle press duel With single basket it fryers only press timer buttons to activate the Press timer f and then toggle between or00 to disable Idle Setback mode s basket lift There is no need to use the and fi buttons To cancel the timer Compensated and Actual cook time E VULCAN i 2 press the same button again and the basket will raise up Press B through to set hold time for OPTIONS displays AAA AAR AAA AAA Product keys blink when activated and are solid when programming remaining cook cycles sl SE cor silence alarm when timer is complete press lit product key PROG DONE displays F 32023 July 2007 www VulcanHart com Fryer Technical Support 1 800 814 2028 VULCAN HART F 32933 Rev G May 2009 GTa GRDF GRCF SERIES GAS FRVERS DRAINING THE TANK 1 Turn off fryer 2 Insert the drain extension into the drain valve Tighten only hand ti
33. splayed TEMPERATURE SETTING RESULTS MELT CYCLE RESULTS Results of programming for oil temperature is at set temperatui Display says MELT L Display shows ACTUAL TEMPERATURE TO STOP A TIMER ONCE THE COUNTDOWN SEQUENCE HAS STARTED Display says MELT S 7 LIGHTS Press and hold the timer Results of programming NO MELT button until timer is reset and LEFT TIMER B RIGHT TIMER 2 flashing light goes OFF fe Ns LEFT RIGHT Display says HEATING if oil temperature is below 135 F F 32933 Rev G May 2009 VULCAN HART 13 GRDF GRCF SERIES GAS FRVERS Programming the Computer Control VULCAN FRYERS VULCAN COMPUTER CONTROLS GUIDE ONE POWERFUL PACKAGE PROGRAM M ING in7 Easy Steps for revisions V3 00 or higher DISPLAY PANEL CONTROL GUIDE IVULCANMMIET 7 T 7 7 VULCAN c 2 1 RARARA c HARADA AAR AMA ANNO SEEN STEP NL ceo ce Fill fry tank with oil and then turn power on Display will scroll through VULCAN FRYERS Rev No MELT CYCLE LIQUID 5 IVULCANIIET D PET MAP o AAAAAA DILE AMAM ARAAAA STEP ET asor PROGRAMMING MODES Press program button to enter the program To set Melt Cycle press To set Cook Time press Tode PROGLOETIONS dant Press Pto toggle between LIQUID SOLID Press to set time for 1st cook cycle z Toset Temperature pres
34. v Pass M drain extension allowing the boil out solution to exit the frv tank without using the filtering svstem Do not allow water to run through the motor pump Drain the boil out solution into a bucket or place a hose on the end of the drain extension allowing the other end to flow into a floor drain In Fig 6 the arrow is pointing to the drain extension It is threaded into the top coupling of the oil drain tube Drain extension needs to be oniv hand tightened THERMAL OVERLOAD PROTECTION BUTTON The motor pump supplied with the filtering system has a thermal overload protection circuit that senses when excess heat occurs due to filtering for long periods of time or under heavy load prior to discarding debris buildup If the thermal overload protection is tripped wait 5 minutes and then reset the motor by pushing in the red button The arrow in Figure 7 shows the location of the reset button located on the front off the motor pump facing towards you VULCAN HART F 32933 Rev G Mav 2009 25 GRDF GRCF SERIES GAS FRVERS MAINTENANCE A WARNING Hot oil and hot parts can cause burns Use care when operating cleaning and servicing the frver A WARNING Spilling hot fryer compound can cause severe burns Do not move fryer without draining all frying compound from the tank FLUE VENT INSPECTION When the fryer is cool inspect annually Check the flue and clear any obstructions Service in the US an
35. y inspected before leaving the factory Upon acceptance of the shipment the transportation company assumes full responsibility for safe delivery Immediately after unpacking the fryer check for possible shipping damage If the fryer is damaged save the packaging material and contact the carrier within 15 days of delivery Check that the following have been included Crumb Basket Hanger s Adjustable Casters 4 two locking two non locking for freestanding fryers Fryer Batteries with the KleenScreen PLUS Filtration System have casters installed from the factory Drain Pipe Extension for freestanding frvers Twin Fry Baskets 2 per fry tank Cleanout Rod Crumb Fryer Batteries with the KleenScreen PLUS Filtration System e Filter Pan e Suction Tube e Screen Assembly e Complimentary Pack of Micro Filtration Envelopes e Crumb Basket 6 hightemperature discard hose Manual Quick Start Guide s Warrantv Keep in safe place for future reference VULCAN HART F 32933 Rev G Mav 2009 4 GRDF GRCF SERIES GAS FRVERS INSTALLATION Do not use the door or its handle to lift the fryer Before installing the fryer verify that the type of gas natural or propane agrees with the specifications on the fryer data plate which is located on the inside of the door panel Make sure the fryer is configured for the proper elevation Record your f
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