Braceless Oval Instructions
Contents
1. 10 1 8 2 3 8 16x12 7319mm 618mm 2 3 8 24 1 8 o a i a Z 1236mmy 1236mm 7 7 45 8 ANB 3708mm X 1 12 2 Z S g 2 SE VA RO 4572mm 15 9170mm 30 1 765mm 2 6 1 8 30x15 33 3 4 2650mm 8 8 3 8 5487mm 18 33x18 765mm 2 6 1 8 1530mm 5 1 4 6mm i 2 2 8 1530mm 4626mm 15 1530mm 5 1 4 51 4 2 1 8 12520mm xe N E N G o Ea i 75 X Lo JA 2 es V On x S E bS uy g N IN 765mm 1530mm 4530mm 2 6 1 8 5 1 4 51AN A i Z 6120mm z 2 1 41x21 fee 41 1 Sig S 5 CONNECTING TENSION STRAPS Use 0106 PACK Strap Bolt Package Use 0105 PACK Strap Bolt Package 1 P No 0923 P No 0623 M8 x 20 Hex Head Bolt M8 Nut Connect Middle strap s to already assembled End straps Using five sets of M8x20 hex head bolt and M8 nut End starp 7528 This should be used for the end Middle strap 7254 7244 7264 or 7285 Those should be used for the middle Combination of Strap Set Quantity per set Number of sets per pool 12 Width Oval Pools 7528 2pieces 7254 1pieces 16x12 1straps 20x12 2straps 24x12 3straps 15 Wid2. UNIVERSAL INSTRUCTIONS BRACELESS OVAL POOLS PLEASE READ THESE INSTRUCTIONS CAREFULLY AND THOROUGHLY BEFORE STARTING GROUND PREPARATION AND POOL ASSEMBLY DOING SO WILL PREVENT PROBLEMS Page Oval Pool General informaition 1 1 Selection of pool Se ri 1 2 Ground leper ation sssescseesesteseseseeteceeserceteneee ees 2 3 Assembling side structual component 3 4 Drawing pool shape 2 n0nnn ence nen enna 5 5 Connecting tension straps 7 6 Positioning assembled oval parts 7 7 Assempling DOOM all se die 8 S Installing Wall r one aden ieaecieePenscnate 8 9 Build an earth mound Cove 9 10 Through the wall skimmer 9 TILNECINStalahom iee e E 9 Please refer to Assemble TopSeat Vertical and Cover of an attached sheet 12 filing hepodie e eiei A TS Helpiukntormation r rsa 14 SAFETY RULES eia she BRACELESS OVAL Parts List 11 GENERAL INFORMATION Before attempting to set up the pool read the entire instructions There are certain areas in the instructions that are extremely important to follow exactly as written and or pictured Any deviation from these instructions voids warranty of the pool and could cause bodily harm or damage to your property Open the cartons and remove all parts except
3. 1 Y m 10112mm gt 33 2 1 8 5216mm 17 1 3 8 3 ASSEMBLING BRACELESS OVAL STRUCTUAL COMPONENT Use 0109PACK Braceless Oval frame bolt package Use 0105 0106 PACK Strap bolt package NOTE Side vertical skin was attached to side vertical at the factory open end is inside pool P No 5673 STEP1 Insert Side Vertical into Horizontal Support Insert M14 x 30 Hex Head Bolt from inside of side vertical put M14 Nut from outside do the same six Bolt on right and left side of side vertical STEP2 Insert M10x100 Hex Head Bolt and put three M10 Nuts for each bolt Do the same for three Bolts as shown picture P No 5724 STEPS Make sure all Parts attached corrctly Tighten up all bolt Pull Side Vertical toward outside of Pool P No 5675 M10 Nut P No 5673 j M14x30 Hex Head Bolt P No 5672 M14 Nut S P No 5726 Horizontal Support P No 5674 M10x100 Hex Head Bolt _ Horizontal Support P No 5712 Side Vertical for 52in P No 5713 Side Vertical for 54in Pa P No 5617 Side Vertical Skin for 52 54in M14x30 Hex Head Bolt P No 5672 CSa M14 Nut P No 5674 M10x100 Hex Head Bolt P No 5675 M10 Nut S S P No 5674 M10x100 Hex Head Bolt P No 5673 M14x30 Hex Head Bolt P No 5672 M14 Nut STEP4 Refer page 7 5 Conn
4. 53 8 2 8 14 2412 18 873 61 11 16 2515 20 625 67 8 14 3015 23 756 77 11 2 8 16 3318 26 586 87 2 6 8 18 4121 32 549 106 9 4 8 22 Friends 2x4 Center Stake y Sifted Earth ey A I 4 nail Rake String Capenter s Level Masking 0 2 e pw 4 Da Tape Shovel 3 f Chalk or Flour 5 i Marking Pencil Roller Hammer g ry p a i 75 i WE e DS Pr N KA Seep Ce Sy E A G A E _ F z E p NE e E g ee fee 25x15 Hi gt 30x15 a j A z eg og N N AN Se S KA aS aA im Ee LO d ANS N l eas gt St l 4 LA vJ Y 7656mm m 25 1 3 8 9198mm 2 30 2 1 8 2 GROUND PREPARATION The preparation of the ground is the most important step in the installation of the pool a Mark off your pool area by driving stakes Have a helper hold a tape measure or a string and mark off the pool perimeter using flour or chalk Remove sod inside the pool area to a distance of 1 feet beyond dimensions shown in the plot layout around entire perimeter of pool b Remove all grass from within the entire pool area It is not enough to just cut the grass The sod must be removed 6401mm 21 41x21 12570mm 41 2 7 8 8022mm 26 3 7 8 c Two or three in
5. achieve levelness D AN EARTH MOUND cove Build a mound 6 high and extending 8 to 10 on the ground around the firmly inside of the pool wall Pack the earth gently but IMPORTAN Ne The earth mound must be built right you must rebuild the earth mound each Water pressure can force the liner out under the If this is not done This could cause damage to the liner and void time you set up the pool bottom rail warranty The earth mound will prevent this from happening 10 THROUGH THE WALL SKIMMER Step 1 For untirusting All edges of cut out have to be covered by vinyl tape or rusting paint Begin the installation of the through the wall skimmer separate skimmer installations Follow At one point during the installation of the skimmer you have to install the liner The skimmer installation will tell you when Complete the installation of the liner as described next finish the skimmer installation Then 11 LINER INSTALLATION CAUTION Step 1 Step 2 Step 3 Step 4 Remove your shoes The liner should never be forcefully pulled or dragged especially when it holds water even only 1 2 When you enter the pool during installation use a ladder other than a pool ladder Make sure the legs rest on a strong flat board Open the liner carton carefully by removing the tape Do not cut open carton Unfold the liner inside the metal wall Carefully spread it out on the ground The
6. over Should the wall be either too short or too long Adjust bottom rails The circumference of bottom rails can be adjusted slightly by equally tapping outward or inward at the each lower joint until the wall ends meet Step 4 Bring the two open ends of the wall together as shown above This is one of the most important steps in assembling the pool Pay close attention to the following points P N 0411 1 4in Reinforcing Washer REINFORCING WASHER 1 41 1 4i 1 41 1 41 x INSIDE OF POOL in Reinforcing Washer n Reinforcing Washer in Reinforcing Washer N a 4 n Reinforcing Washer Z J 3 DO NOT FASTEN THE WALL WITHOUT USING THE REINFORCING WASHERS FAILURE TO USE REINFORCING WASHERS AS INSTRUCTED WILL CAUSE WALL TO SPLIT WHEN POOL IS FILLED THIS CAN CAUSE SERIOUS PROPERTY DAMAGE AND OR BODILY INJURY INSERT THE SCREWS FROM INSIDE OF WALL NUT MUST BE FASTENED FROM OUTSIDE OF WALL Reinforcing Washers must be on INSIDE and OUTSIDE of wall Insert the screws from INSIDE of the wall Insert and fasten screws from hole to hole down to the bottom of the wall Do not fasten tightly before insert all screws Fasten all screws tightly Do not leave any open holes Cover al Rework 9 BUIL the screw heads with strip of fabric tape Check the level of the top of the wall if more than 2 off level the ground to
7. steel wall and liner Before pool assembly you must identify count and check all parts for assembly by parts list Familiarize yourself with all of the parts Refer to the parts list CAUTION Do not start the installation of your pool unless you have an entire day to finish the work Do not try to set up your pool on a windy day The wall will be difficult or even impossible to handle An average pool needs 2 or 3 people for installation The following tools and materials are needed Screwdriver Earth Roller Shovel Tamping Tool String Marking Pegs and Hammer amp Pencil Stakes Nails Masking Carpenter s Sand Tape Level 2 x4 Board Rake Measuring Tape Chalk or Patio Block Flour Plastic Tape FAILURE TO OBSERVE ANY OF THE ABOVE INSTRUCTIONS WILL VOID WARRANTY SIFTED EARTH OR SAND NEEDED PER EACH SIZE POOL AS FOLLOWS 16 x 12 26 cubic feet 0 79cubicM 20 x 12 34 cubic feet 0 96cubicM 24 x 12 42 cubic feet 1 19cubicM 25 x 15 54 cubic feet 1 53cubicM 30 x 15 66 cubic feet 1 87cubicM 33 x 18 87 cubic feet 2 46cubicM 41 x 21 127 cubic feet 3 59cubicM TOOLS amp MATERIALS Screwdriver A Tape i gt lt a pith oS ar amping Tool a 1 SELECTION OF POOL SITE Before starting the installation the following points are important a The site must be large enough to accommodate the pool with plenty of area around it for pool accessar
8. ace a patio block under each lower joint around curved area Make sure top of patio block is flush with ground surface and top of horizontal support 8 INSTALLING WALL r VER Use Wall Joint Bolt Package packed in a Wall Carton a san K Pgs i WT M P N 0513 CAT L 1 4 x 1 2in Truss Head Screw Eann ae Due to the weight of wall some bending will occur in the top and bottom corrugation because the wall is built to flex Simply bend those sections back before inserting wall in top or bottom rail STEP 1 It is practical if two people work together one inside and one outside of the pool STEP 2 Place coiled wall near bottom rail one section open Note There is an up and down side on steel wall Locate the skimmer cutouts which are near the outside end of the wall These cutouts must be at the TOP even if you will not be using these cutouts STEP 3 Bring the wall close to the bottom rail Make sure there is nothing in the bottom rail before inserting the wall If there is earth or something is in the bottom rail take out it accordingly Begin to insert end of wall into bottom rail One person unwinding wall wall should be on a plywood base for ease of rotating while the other person is feeding wall into slot of bottom rail around entire pool As you unwind the wall and insert it into the assembled bottom rails temporarily place top rail sections on top of the wall This will help to prevent the wall form bending or falling
9. ches of sand is the best for your liner Using sand eliminates the necessity to level inside of frame area except where exceptionally high or low areas exist These areas should either be dug or filled in This does not mean the perimeter or frame area That area must be firm and level by digging only d Do not fill low spots in the area where pool wall will rest as setting may cause your pool to become out of level Making sure pool bottom is flat This is a must e If your site is not on firm soil use 2 patio blocks for the base of the wall Care should be taken to center a patio block under each bottom plate The top of the patio blocks should be flush with the prepared ground surface LR K SA Ts i Eb Ve Ee co 4 B 53 fed A Da NA comes me S SE 16x12 An 8b 24x12 j QN 4s N LS WY en de y NT of 4847mm 7319mm 15 107 gt a 24 1 8 G i Loe RAS AX a ae SSS X ge a af l 1 ii o PE 73 r Et al ele ae 8 33x18 A J 8R S A A J a Be 7 o y I V4 6083mm a f e Paias
10. ecting tension staraps to determine kind of straps Attach End strap to Horizontal support Put M8x20 hex head bolt from top and put M8 Nut from bottom Put all bolt and tighten up STEP5 Attach Side Lower Rail Joint to Holizontal support using two sets of 12x3 4 Sheet Metal Screw STEP6 Attach Side Upper Joint to top of side vertical using two 5mmx40 Sheet Metal Screw P No 0341 12x3 4 Sheet Metal Screw P No 3233 5 8 Side Lower Rail Joint For 1 amp 6 Frame P No 3222 1 Side Lower Rail Joint For All other Frame E P No 0923 M8x20 Hex Head Bolt Sa P No 7528 End strap i _P No 0623 M8 Nut P No 5675 M10 Nut __ P No 3177 Resin Side Upper Joint hey P No 0345 5mmx40 Sheet Metal Screw P No 0345 5mmx40 Sheet Metal Screw 40mm P No 0341 12x3 4 Sheet Metal Screw 4 DRAWING POOL SHAPE Please Draw a line with seeing the picture of each pool size Side Vertical 6083mm 19 11 4 8 361 1mm 11 10 1 8 618mm 9 3 8 i S En Yy 20x12 2472mm ES 8 1 3 8 8 5 Ix 7638mm 25 3 4 _ 2174mm 7 1 5 8 25x15 BS S amp j 5 na e a 765mm 1530mm 765mm 2 6 1 8 5 uel 2 6 1 8 bosamm 10 1 3 8 10076mm 361 1mm 4847mm 15 10 7 8 1717mm 3611mm 11
11. ght check each vertical To see that they stand straight Be sure each vertical stands perfectly straight 2 Measure all around the pool from the TOP RAIL down to WATER LEVEL This level SHOULD NOT VARY MORE THEN ONE INCH An unleveled condition will cause overstress of the pool wall and frame Remove excess soil as required to establish a level frame and bottom rail condition See ASSEMBLY OF BOTTOM RAILS 3 Set as many hoses as you want to help speed up filling time The pool holds a considerable amount of water ie 18 round pool holds 7650 gallons 4 To keep the water clean and protect your liner from being damaged it is best to cover hose end s with several layers of rags 5 When desired water level is reached turn on your filter Follow separate instructions provided with your filter CAUTION Do not attempt to straighten liner after you begin to fill with water Severe damage could be caused and You will void warranty 13 HELPFUL INFORMATION 14 SAFETY RULES 1 Proper filtering and chemical treatments should not make it necessary 1 Read your instructions and safety rules carefully If you do not follow to change the pool water the safety rules someone could be injured or damage could occur Your pool dealer will advise you of the proper procedure To estimate the amount of chemicals needed here is the approximate water content of the pool based on full capacity 2 Plan carefully where you are go
12. ies chairs tables etc b Determine where your filtration and skimmer will be located It must be connected to a grounded 110 volt electrical outlet with a G F I Ground Fault Interrupter c The pool must be in reach of your water supply Although the water should not be drained but kept clean through filtration and chemicals there should be drainage facilities near in case of need d Perimeter area of ground must be absolutely level and firm All grass and sod under entire pool area must be dug out to avoid unpleasant odors from decomposition under the pool due to lack of air Remove sharp objects stones twigs pebbles roots etc They may damage the liner If the ground has been treated with chemicals or weed killer allow two weeks before setting up the pool Do not set up the pool on concrete asphalt tar paper peatmoss sand gravel or where nut grass has been planted Poorly prepared ground could allow certain weeds or grass to grow through the liner Liner is not warranted against this If ground is uneven in perimeter area dig out the high spots Do not build up the low side by padding it with earth The weight and movement of the water will pack down the fill causing the pool to sink Inside perimeter of pool the area inside of the frame and wall can be leveled with 1 or 2 of sand raked and rolled smooth POOL SIZE Wall Length Top Sheet mm ft in Q ty 1612 13 855 45 5 4 8 12 2012 16 364
13. iliarize yourself with all pool parts and accessories before pool assembly Damage may be done if all instructions are not carefully followed and in such cases will void manufacturer s warranty When assembling pool read through what you must do for each step then proceed WARNING THIS POOL IS DESIGNED FOR SWIMMING ONLY IT IS NOT INTENDED FOR DIVING OR JUMPING FOR A MAXIMUM OF SWIMMING FUN BE SURE TO FOLLOW ALL SAFETY RULES WHEN USING ANY SWIMMING POOL Printed in JAPAN Oct 2006 10 BRACELESS OVAL PARTS LIST BLO8 A CARTON Horizontal Support Pressure plate L 680mm 26 3 4 0109 PACK Braceless Oval Frame Bolt Package 0105 PACK Strap Bolt Package 0106 PACK Strap Bolt Package BRACELESS OVAL POOLS INSTRUCTION Contents of each Bolt Package 0109 PACK Braceless Oval Frame Bolt Package M14 x 30 Hex Head Bolt M14 Nut M10 x 100 Hex Head Bolt M10 Nut 0341 12 x 3 4 Sheet Metal Screw 0105 PACK Strap Bolt Package 0623 M8 Nut 0923 M8 x 20 Hex Head Bolt 0106 PACK Strap Bolt Package 0623 M8 Nut 0923 M8 x 20 Hex Head Bolt End strap L 1400mm 55 1 8 Middle strap L 835mm 32 7 8 Middle strap L 929mm 36 5 8 Middle strap L 1405mm 55 3 8 Middle strap L 1287mm 50 5 8 Ea Vertical for BLE 54 5617 Side Vertical Skin for 52 or 54 End strap L 1400mm 55 1 8 Middle strap L 835mm 32 7 8 Middle strap L 929mm 36 5 8 Middle strap L 1405mm 55 3 8 Middle stra
14. ing to put your pool It must be close to a water source for filling Also think about draining your pool Pool Size Capacity Pool Size Capacity gallons gallons 3 Never let anyone swim alone Children must be carefully watched For 16x12x48 4661 16x12x52 5 050 added safety install a convex type mirror above pool to give full view of interior Sener te a Here Available at most mirror dealers 25x15x48 9 675 25x15x52 10 481 30x15x48 11 910 30x15x52 12 902 4 Do not let anyone rough house in or around your pool The pool area 33x18x48 15 541 33x18x52 16 836 and decks can be slippery Someone could be badly injured You can 41x21x48 22 721 41x21x52 24 614 prevent this type problem by enforcing the safety rules 5 Always keep the water clean and sanitary Dirty water can be dangerous Use your filter system Follow instructions included with 2 To help keep the pool clean and child proof a pool cover should be on your filter Also use water purifying chemicals as needed the pool whenever it is not in use This also reduces loss of water and chemicals l i 7 6 DO NOT DIVE OR JUMP INTO YOUR POOL THE POOL IS NOT To keep the pool in working condition check the following operation DESIGNED FOR DIVING OR JUMPING a Leaks in skimmer and filter connections must be stopped A constant drip of chlorinated water on metal will corrode the metal 7 Remove ladders when there is no adult to watch the pool Remove anything else that can be used get
15. into the pool b The pool should be left up and filled year round properly winterized and Use a cover if the pool is not in use for a long period of time covered with a good cover The water level must be lowered to about 6 below the lowest skimmer opening if your area is subjected to be below freezing temperature All pool leaks must be repaired before winter SAFETY DECALS CAN BE AFFIXED TO ACLEAN DRY SMOOTH SURFACE SUCH AS THE VINYL LINER TOP c Do not empty your pool in spring Filtration and chlorination will SEAT THAT HAS SMOOTH FINISH THEY MUST BE remove all impurities Leaves and other matter should be skimmed or PLACED THAT THEY ARE EASILY SEEN vacuumed out of the pool DO NOT JUMP DO NOT DIVE PERMANET INJURY OR DEATH CAN RESULT Jumping and diving into a ASAHI CHEMICAL s Pool is STRICTLY FORBIDDEN It is your responsibility as the owner of the pool to do the following Do not locate pool near objects that would entice diving i e garages tree porches etc Do not let anyone use your pool unless they are fully aware of the DO NOT DIVE OR JUMP notice Do not promote horse play or other activities that would cause injuries Do not allow people to sit or walk on the top seat of the pool IT IS YOUR RESPONSIBILITY AS A POOL OWNER TO INSURE THE SAFETY OF WHOMEVER USES THE POOL NOT THE MANUFACTURER READ ALL INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING YOUR POOL Read through all instructions completely and fam
16. p L 1287mm 50 5 8 11 16x12x52 2 gt 20x12x52 24x12x52 gt 25x15x52 30x15x52 33x18x52 Nov 2007 co 41x21x52
17. seam around the bottom of the liner should be well up the earth mound Do this evenly all around pool Remove top rail temporarily placed Lift the side of the liner over the top of the wall Form a collar approximately 3 down the outside of the wall and temporarily tape it to the outside of the wall using masking tape at intervals of 3 Take the plastic edging and clip it over the liner and the top of the wall The ends of each section of edging should touch each other The edging forms a full circle all around Cut off excess plastic edging If the liner does not fit evenly around the pool Remove the masking tape gently from the collar of the liner and wall Smooth out all wrinkles on the bottom of the liner There may be extra material around the side Spread it evenly all around the side of the pool There may be extra material in height Please refer to Assemble TopSeat Vertical and Cover of an attached sheet 12 FILLING THE POOL The hard work is all behind Now the fun begins When pool is completely assembled and ready for water run water into the pool Wrinkles in pool liner should be smoothed out as water is added for easier maintenance IMPORTANT STOP FILLING POOL AT 1 FOOT DEPTH 1 INSPECT BOTTOM RAILS make sure they are not scalloped see detail at right If rails scallop pull outward at the bottom of the verticals to allow wall and rails to assume natural shape By using a string and small wei
18. tance between horizontal support Put Top seat on top of side upper joint temporaly as shown figure Then check a b c d is straight and lebel If not adjust accordingly Cinder Block Top seat temporally placed should be removed before proceeding to next step List of A Length Pool Size A Length in A Length mm 16x12 4 5 8 1236 20x12 4 5 8 1236 24x12 4 5 8 1236 25x15 5 1 4 1530 30x15 5 1 4 1530 33x18 5 1 4 1530 41x21 5 1 4 1530 P No 0341 12x3 4 Sheet Metal Screw Put Pressure plate by Using 12x3 4 Temmi SheetMetal Screw after Positioning Assembled oval parts P No 6254 Pressure Plate 7 ASSEMBLING BOTTOM RAIL STEP 5 carton inside pool area TEP Before proceeding remove the steel wall from carton and stand on a 3 x3 board inside pool area as shown at down Put the liner leaving it in the Bottom rails between the horizontal supports are set up by inserting each end of bottom rail into side lower joint Insert the bottom rails around the entire perimeter using lower joints on the circular portion of the pool Leave one section open that will be nearest to where you will locate your filter Before proceeding to the next step place a large amount to sifted earth in the middle of the circle see chart for the amount on the first page Sifted earth should not contain any pebbles Pl
19. th Oval Pools 7528 2pieces 7244 2pieces 25x15 2straps 30x15 3straps 18 Width Oval Pools 7528 2pieces 7264 2pieces 33x18 3straps 21 Width Oval Pools 7528 2pieces 7285 3pieces 41x21 4straps Note All Bolts to be inserted from the top side Nuts to be inserted from undernerath Tension straps 1530mm p 5 1 4 Length of Tension Straps This end should be connected to horizontal support Pa P No 0623 M8 Nut Parts No Type Length in Length mm 7528 End 55 1 8 1400 7254 Middle 32 7 8 835 7244 Middle 36 5 8 929 7264 Middle 55 3 8 1405 7285 Middle 50 5 8 1286 P No 0923 _ M8 x 20 Hex Head Bolt IMPORTANT Digging holes for assembled braceless oval structural components Use Building block to hold assembled braceless oval structural component Stamp ground under building block well to bellow than needed level Put some sand to the ground and pour some water to make sand tight Then put building block on top of sand Adjust building block accordingly 1369mm 53 7 8 X Point 753mm 29 5 8 138mm 5 3 8 Depth a_i E 0 0 Cinder Block Do not use wood to adjust height Cinder Block Cinder Block 6 POSITIONING ASSEMBLED OVAL PARTS Set all oval parts on the right position Check A length dis
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