EMA manual
Contents
1. Signal Color in Signal Color 1AWG i 13 RS Brown 18 1 38VDC Orange 18 113 3 3VDC Orange 18 7 13 2 3 3VDC Orange 18 14 12VDC Blue 18 COM i Black 18 3 COM Black 18 15 Rs Black 18 4 5VDC Red 18 16 PS ON Green 18 5 COM Black 18 17 COM Black 18 mals COM Black 18 ee Pi Te A DE SN ER 7 COM Black i 18 19 COM Black i 18 8 PWR OK Gray i 18 20 5VDC White 18 9 5VSB Purple 18 21 5VDC Red 18 ma 4g 5p AN D r Red 18 10 12VDC Yellow 18 22 van Red 18 JO 11 12VDC Yellow 18 23 5VDC Red I 18 H H LI l F i I I I 12 3 3VDC Orange 18 24 COM Black 18 12 24 i H I H I 1 2 8P 4 4P Processor Power Connector Connector Molex 0039012080 or equivalent Color AWG Pin Color AWG 2 COM 2VDC Yellow COM l 412VDC_ Yellow COM Black 412VDC Yellow 4 com Black 18 12VDC Yellow Pin Signal Color 1 COM Black 12VDC Yellow 2 COM Black 12VDC Yellow i 3 i COM Black 12VDC Yellow 4 COM Black 412VDC Yellow 6 608 ENER M A X EMA Redundant Power System manual gres 1 3 Peripheral Connector on modular cables Connector Molex 0015244048 or equivalent pinl A 12VDC IO CO2. DC Rail DC OCP Trigger Range 3 3V 26 4 38 4A DC 5V 33 0 48 0A EMA2V4550 45 1 65 6A Over Current Protection yon EMA2V4500 39 6 57 6A EMA2V4460 33 0 48 0A EMA2V4400 33 0 48 0A DC Rail DC OVP Trigger Range DC 3 3V GEN i 5V K i Over Voltage Protection 12V 13 3 14 5V 5Vsb 5 7 6 5V Over Power Protection 130 270 all power modules enabled 110 160 only one power module enabled AC Under Voltage Protection Activated if input power lt 75 80VAC gt 75 of the rated load Surge Protection Line to Neutral 1KV max Line to Ground or Neutral to Ground 2KV max Others OPERATING 0 40 C for 100 load Temperate STORAGE 40 70 C Humidit OPERATING 20 90 relative humidity non condensing at 25 C y STORAGE 5 95 relative humidity non condensing at 40 C Hold Up Time gt 18ms at 75 of maximum load Cooling 2 x 4020 DC Fans per power module Power Sharing Each active power modules share the loading with 20 tolerance Safety amp EMI UL TUV CB CCC FCC CLASS B CISPR22 CLASS B Power Factor PF gt 0 98 at full load Efficiency gt 70 at full load 115VAC 60Hz Power System MTBE 100K hours at 100 load 120VAC 60Hz 25 C MIL HDBK 217F standard 4 608 E NER M A X EMA Redundant Power System manual VI 1 Sept 2011 PROTECTION SAFETY 8 SECURITY This redundant power system features multiple prot
3. o 2 ENERMAX 12 EMA Redundant Power System manual VI 1 Sept 2011
4. 0 5A z 12V 0 1A 0 1A 0 1A 0 1A 5Vsb 0 1 2A 0 1 2A 0 1 2A 0 1 2A Total Output 550W 1 1 500W 1 1 460W 1 1 400W 1 1 EMA Redundant Power Module Power Module Model EMA550 EMA500 EMA460 EMA400 100 240VAC 47 63Hz Active PFC auto switching input Power Maximum range 90 264VAC Input Current 10 5A 8 4A 8 4A 6 3A Inrush Current 25A 115VAC 25A 115VAC 25A 115VAC 25A 115VAC max at cold start 50A 230VAC 50A 230VAC 50A 230VAC 45A 230VAC Rail Rated Combined Rated Combined Rated Combined Rated Combined 3 3V 0 24A 0 24A 0 22A 0 24A 180W 180W 220W 150W te 5V 0 30A 0 30A 0 35A 0 24A 2 12V 0 41A 492W 0 36A 432W 0 30A 360W 0 30A 360W 5V 0 0 5A 0 0 5A 0 0 5A 0 0 5A a 12V 0 1A 0 1A 0 1A 0 1A 5Vsb 0 1 2A 0 1 2A 0 1 2A 0 1 2A Total Output 550W 500W 460W 400W DC Output Quality Output Voltage Regulation 1 Ripple and Noise 2 3 3V 5 5 lt 50mVp p 5V 5 5 50mVp p 12V 5 5 lt 120mVp p 5V 10 10 lt 100mVp p 12V 5 5 lt 120mVp p 5Vsb 5 5 lt 50mVp p 1 All DC output cable shall connect to load when testing regulation 2 A 10uF tantalum capacitor in parallel with a 0 1uF ceramic capacitor are placed at the point of measurement 3 EMA Redundant Power System manual 609 ENERMAX V1 1 Sept 2011 Protection Circuit
5. 2 ENERMAX EMA Redundant Power System Manual 4U mini redundant 1 1 EMA2V4550 EMA2V4550F EMA2V4500 EMA2V4500F EMA2V4460 EMA2V4460F EMA2V4400 EMA2V4400F Precaution Notice Only a technician authorized by ENERMAX is allowed to perform maintenance service Warranty is subject to void under unauthorized attempt to open the power case or modification of any kinds even attempted only of the power supply or its components ENERMAX will not be responsible for damages caused by following situations Opening of the PSU case and or modification of any component or cable without ENERMAX s written authorization Ignoring connector s wrong insertion prevention design by attaching a connector to a device in wrong orientation Connecting too many devices to one cable unit by using additional adaptor Usage of non genuine ENERMAX modular cables The serial number label or warranty seal is defaced modified or removed Damage caused by natural phenomena or uncontrollable forces such as lightning flooding fire earthquake etc This ENERMAX Technology Corporation product is warranted to be free from defects in material and workmanship for a period of three 3 years from the date of purchase ENERMAX Technology Corporation agrees to repair or replace the product at its own option and at no charge if during the warranty period it is returned to nearest ENERMAX Technology Corporation subsidiary agent with all shipping charg
6. M COM 5V DC pint C 1 4 Floppy Drive Connector on modular cables Connector AMP 171822 4 or equivalent 5VDC com Black COM Black 12VDC Yellow 1 5 Serial ATA Power Connector on modular cables Connector Molex 0675820000 or equivalent 12V DC Yellow COM Black 5VDC COM 3 3VDC Orange 7 EMA Redundant Power System manual V1 1 Sept 2011 609 ENERMAX 2 Cable setting 2 1 EMA2V4xxx models Power supply Length 500mm 24P MB Length 500mm ER e e e e e e 8P Processor 4 4P Processor Length 500mm 4x SATA 100mm Length 500mm Peripheral Length 500mm 2 x4P FH E Peripheral 1 x Floppy EE Length 500mm 2x4P oi reer T E Peripheral SSS onn Tolerance 20mm 8 608 E NERM AX EMA Redundant Power System manual V1 1 Sept 2011 2 2 EMA2V4xxxF models Power supply Length 500mm e Length 500mm MAN K 8P Processor 4 4P Processor Length 500mm 4 x SATA Length 500mm 4 x 4P Peripheral Length 500mm 2 x 4P Peripheral 1 x Floppy Length 500mm 2 x 4P Peripheral Length 600mm AC input socket Length 600mm AC input socket Tolerance 20mm 9 608 ENER M A X EMA Redundant Power System manual danfans 3 Airflow diagram 3 1 EMA2V4xxx m
7. acity UPS Ex Suggested UPS capacity for cold start event in battery mode EMA2V4550 F 700W 1400W F Suggested minimum ES EEN UPS capacity EMA2V4500 F 700W 1300W EMA2V4460 F 700W 1200W EMA2V4400 F 600W 1000W If you intend to add other appliance powered by the same UPS such as monitor or printer please use higher capacity UPS according to all connected devices rated power draw x Most UPS use VA capacity on model name and its actual Wattage capacity is lower than VA value Please do not mistake VA capacity as Watts or use insufficient power UPS This would result in less UPS battery runtime or the inability to power the system in battery mode 2 608 ENER M A X EMA Redundant Power System manual grann EMA Redundant Power System Specification EMA Redundant Power System EMA2V4550 EMA2V4500 EMA2V4460 EMA2V4400 Power System Model EMA2V4550F EMA2V4500F EMA2V4460F EMA2V4400F Power Module Inside EMA550 x 2 EMA500 x 2 EMA460 x 2 EMA400 x 2 100 240VAC 47 63Hz Active PFC auto switching laput Power Maximum range 90 264VAC Input Current 10 5A 8 4A 8 4A 6 3A Rail Rated Combined Rated Combined Rated Combined Rated Combined 3 3V 0 24A 0 24A 0 22A 0 24A 180W 180W 220W 150W D 5V 0 30A 0 30A 0 35A 0 24A 2 12V 0 41A 492W 0 36A 432W 0 30A 360W 0 30A 360W S 5V 0 0 5A 0 0 5A 0 0 5A 0
8. dundant Power System manual gentan User s Manual Dear customer Thank you for choosing ENERMAX EMA redundant power supply system The EMA series is a 1 1 hot swappable hot pluggable redundant power supply system It consists of 1 Housing with backplane to accommodate EMA redundant power module 2 2x EMA redundant power modules The power system has warming design with LED and buzzer When any power module or power module s fan is abnormal the LED will turn red and buzzer will be activated to indicate the failed unit and guide the operator to replace it Please read this manual carefully and follow its instructions before installation To avoid failures and to increase lifetime of the system we suggest that The system is NOT located near a radiator or any other heat producing device The system is NOT located near a magnetic device The system is NOT located in a moist and or dusty and or vibrating environment The system is NOT exposed to direct sunshine The system is sufficiently cooled by additional fans If you use AC extension cables please make sure it can support all connected appliances peak power draw or redistribute high power consumption equipment such as laser printers to other AC wall outlets Exceeding the extension cable s loading capacity could trigger its circuit breaker and cut off the power e f you want to add the UPS Uninterruptible Power Supply for your system please choose adequate Watts VA cap
9. ections In case of most abnormal situations the power supply will automatically turn off to avoid potential danger e PSU STATUS INDICATION AND BUZZER FUNCTION Power Module Power System AC PSU Fan LED LED Buzzer 3 Information Status Status OFF OFF OFF No Light No light Silent No AC Input All modules Standby mode or ON SEE ki Orange Red ki RER SEN System abnormal 1 ON ON ON Green Green Silent PSU on 8 normal ON ON OFF ANY module Red Buzzing 2 PSU fan abnormal ON OFF OFF ANY module Red Buzzing 2 Power module fail 1 If you turn on the system and it shoot off right away with all LED lights turn to orange or red color and buzzer starts alarming this means there is short circuiting issue or abnormal contact in your system Please check if all system power connectors are correctly connected and no foreign objects shorting any terminals 2 Make sure the power source is well connected and supplied and the power module is firmly inserted into the power housing If this cannot deactivate the buzzer or let LED turn green This means the power module might be failed Please check next session and swap the power module 3 Pressing the reset button or replace a new redundant power module will deactivate the buzzer SWAPPING THE POWER MODULE If buzzer keeps alarming or LED indicates the power module failure please locate which power module is defec
10. es prepaid and bearing a return merchandize authorization RMA number and if inspection reveals that the product is defective Charges for removing or installing the product are excluded under the terms of this warranty agreement This warranty shall not apply to any product which has been subject to connection to a faulty power source alteration negligence or accident or to any product which has been installed other than in accordance with these instructions In no event shall ENERMAX Technology Corporation or its subsidiaries or agents be liable for damages for a breach of warranty in an amount exceeding the purchase price of this product If you are uncertain whether or not your ENERMAX PSU is defective please contact your dealer reseller for support Web Site http www enermax com E mail enermax enermax com tw Forum forum enermax com ENERMAX Technology Corporation 15F 2 No 888 Jing Guo Road Taoyuan City 330 Taiwan R O C Tel 886 3 316 1675 Fax 886 3 346 6640 2011 ENERMAX Technology Corporation All rights reserved Specifications are subject to change without prior notice Actual product and accessories may differ from illustrations Omissions and printing errors excepted Content of delivery might differ in different countries or areas Some trademarks may be claimed as the property of others Reproduction in any manner without the written permission of ENERMAX is strictly forbidden 1 608 ENER M A X EMA Re
11. odels 3 2 EMA2V4xxxF models AC input via additional output cable socket SE e ai 10 608 ENERM AX EMA Redundant Power System manual V1 1 Sept 2011 4 Mechanical diagram 4 1 EMA2V4xxx models AA ii EE DOC EEE I 608 ENER M A X EMA Redundant Power System manual danfans 4 2 Mechanical diagram for EMA2V4xxxF models Opening for AC input cable socket CO o 6o aou lt LW Cok E oo 6 A2 A220 PERE eee LE EE LEE Cle SCH Lo OO E 85 fa YO Q oo SE i OK fe 2a tate Es Ge Do SO
12. tive and perform hot swap process 1 If the power module has I O switch turn the I O switch to O position and remove the AC cord Press the latch to release the safety lock and extract the module from the power system 2 Examine the new modules connector and terminal to be inserted If they are intact replace another module If the power module has the I O switch make sure it is in O position The new module s wattage module should be the same as original module Higher wattage power module is also accepted for temporary alternative solution 3 Fully insert the new module into the power system and fimly plug in the AC cord into the AC socket If the power module has I O switch turn it to I position The power system will automatically turn on the new inserted module If you have any question or need support please contact your reseller or nearest ENERMAX subsidiary agent or ENERMAX headquarter service center 5 608 ENERM AX EMA Redundant Power System manual V1 1 Sept 2011 CABLE AND CONNECTOR The standard version s cables and connectors setting are described below Cabling customization service is available for SI SB Please contact your nearest ENERMAX sales representative for more detail or mail to enermax enermax com tw 1 DC Connector 1 1 24P Main Power Connector Connector Molex 0039012240 or equivalent
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