dtc1000 dtc4000 dtc4500 card printer service manual
Contents
1. gly 8 a a S ti k He IL s D M AAAMOOO AAA z RELEASED os PRODUCTO VALID WO STA TN HE o o E m 4 GEE EARS RES son 2930030 assem SSY DWG X001B00 D930039 fe 1 3 x 5 AAA CARLE ASSEMBLIES NOT SHOWN FOR CLARITY a aE g FEREC essarar ASY DWG 5 7 E s 3 RELEASED Dr PRODUCTION VALID W70 STAMP ABOVE I z m D iD HG tt EE TEA a ASSY DWG 1 ASY FLIPPER SHORT 1010 i I 2 L 3 I z RELEASED NOT PRODUCTION VALID W O STAMP ABOVE2. as eer yyy o BEE FARGO Bara K mame A LI ILA LE O pcr d 9 500 8 ASY FRONT SIDEPLATE L2 a proa co tesni ASSY DWG NEO p93044 02 D930414 02 SS LC 02 1OCE OI RELEASED si z PRODUCTION VALID W75 STAMP ABOVE a a o i m i PEREGO A EOS a AU moa A essarar p ozo a ASY INPUT OUTPUT PAEZ seer nici ASSY bite xoosoo EJ AD WY Re NE Ee actors FARGO paringa A 9 500 EJ bark ASY REAR SIDEPLATE La p ASSY DWG 15 02 posoals o2 z FJ T 3 Ta 5 6 T T EJ T EJ T T T SANI AAA RELEASED NOT PRODUCTION VALID W70 STAMP ABOVE a AS i FERGO EE ona a A essarar ASSY DWG EJ T EJ T D930400 01 J 7
3. 11 Fine Mount behind te tab on he printers side plate tame This los the mou in place 12 Secure e stopper drive assembi wih 2 screws 000171 wih 2 washers 140040 ani ane screw 000178 atthe spec locations shown NOTE Lightly tighten al screws fest then tighten he F000171 serews last 140040 2 45 DTC1000 4000 4500 Service Manual L001410 Rev 1 1 va Pla motor cable back in Replace the printhead cable 4 it was removed in step 4 1a Procedure is compite DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Clos Corporation Aight reserved Remove Replace the Mag Roller D930122 Tools needed Smal fat axewarver T10 Torx p cer Estimated Repar Time 20 min Preparation Remove te Covers aS Important This procedure can oniy be performed by authorized senice personnel Step Procedure 2 Remove he Stepper Motor Assembly 0930028 Remove the 3 screws that hold he Motor Mount to the printer rama Make note of vinare the 2 sereniwachers go and he one machine serew Remove te printhead cable Jor more clearance son Tum OFF the Printer and urpug the power cord irom the Printer The motor is attached to a plastic mounting tramo DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Ag reserved 3 Remove he Mag Roler Gear 0980124 by puling out Gear D930124 Goar D03012
4. DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gb Corporation Allahs reserved 3 sie he Supply Spindle DOWN To rek NOTE You do not need o remove the gears or the Stepper Motor for this procedure ce Side the Motor UP to tal a Remove me RFID cabe 0980603 rom re Supply Spinde Remove the Encoder Sensor cable harness 830600 from the encoder sensor NOTE The routing of these wires under the lp DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Goba Corporation Al ge reserved 5 _ Replace tne complete assembly Motor Reconnect wires Procedure is complet DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 22011 HD Gta Corporation Al sgh reserved IMPORTANT NOTE ON THE INITIAL RELEASE OF THE DTC1000 OR DTC4000 CARD PRINTERS Remove Replace Supply Spindle RFID Motor D930015 DTC1000 4000 NOTE The Spindle must be removed first hen the motor can be removed Tools needed T10 Tors server Smal fat serewcriver needle nose pers Estimated Repar Time 20 min Preparation Remove te Covers pari Important This procedure can ony be aii porormed by auhorzed service personnel Step Procedure Remove the Damper FO00511 Use a smal atheadscrewatver to osen a DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al green 3 Remove he Retina Ring F0000
5. DTC1000 4000 4500 Service Manual L001410 Rev 1 1 u 22011 HI Gba Corporation Al sg reserved 3 Remove tne Damper Cap F000487 Use a tin fathead screwdriver to loosen one side Tre cap will pop of lt A tan screweiver under tab edge to loosen Note Replace he Damper Cap by ining up the sha rst then snap the Damper Cap back on Verity ne gray shaft is pushed up to hold the encoder wheel in place an Shah as nov DTC1000 4000 4500 Service Manual L001410 Rev 1 1 15 22011 HO Gba Corporation Al sgh reserved a Remove the supply cover 0330116 by puling up ram the open end Ths wil unlatch the tabs holding the cover to the trame Tris slow for acces to the sensor DTC1000 4000 4500 Service Manual L001410 Rev 1 1 16 22011 HD Cba Corporation Aight reserved 5 Remove the sensor Use atin flat blade screwdriver to urlateh the tabs holding the sensor to the fame Press he new sensor into the assembly Make sure the encoder wheel is in between the sensor 7 Pepca win new Sensor A000126 and or Gable 0950605 Reconnect cable o 18 a Une up the sensar with he siot and anap back ir a Procedure is compiere DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 m 22011 HD Gta Corporation Al green Remove Replace the PCB board A000365 01 1 Remove Supply Spins RFID assembly See proce
6. Removo Replace the Lamination Module Rollers Roler Feed High Col 0920119 01 Roler Input Fipside 0220218 Roler Input 0920015 Tools needed T10 Torr server Estimated Repair Time 30 min Preparation Remove the Laminaton Module Covers Important This procedure can ony be performed by authorized senice personnal Step Procedure A To replace D920216 Input Flipside Roller Remove the 3 screws F000463 from the Stepper Motor Assembly Note Wire Routing 108 DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Goba Corporation Al sg reserved AS Remove the retaining ring 140048 gear 810266 white spacer FO0D156 and gear 810268 eae 0355 hub Gear 510258 ub rend down rented up 4 rock the shat bushing 0900046 by ising I counter clock wise TIP Lit UP on the tab to unlock the pin undemesth he lb A Replace wan he new oler 0920218 Insert and secure into the brass bushing on the frame Use the E CLIP from the old roller Make note ot how this is placed on the roder A Reverse assembjy io compis ts role replacement 109 DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al green Replacing the Rollers continued B To replace D920119 01 High COF Feed Roller Right Roller 82 Remove the 3 screws FO0046S rom the Stepper Motor Assembly In ord
7. A on Tum OFF the Printer and unplug the power cord from the Printer 2 Remove me Govers Remove the Bushing Serew Twist Twist o unlock and Ift of Verity the twist lock is s DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al green 4 Remove te Lead Screw Assembly by pushing UP and puling OUT rom he bottom atan ange Short Lead Screw D930155 Tall Lead Screw D930175 so DTC1000 4000 4500 Service Manual L01410 Rev 1 1 22011 HD Gob Corporation Al green 5 Renova tne one screw tnat holds he Fipper Table 1 ne Bracket Table Mount 5 Remove me Fipper Table 7 Reverse assem lo instal new Flipper Tabie Verity Lead Screw and Lead Pin is set correct Push down on the top af the lead screw to set into the gear placa the mst lock DTC1000 4000 4500 Service Manual L001410 Rev 1 1 s 22011 HO Gba Corperaon Al green Remove Replace the Flipper Feed Roller D930149 Remove Replace Pinch Roller D920013 amp F000338 Remove Replace Pinch Roller Gears D30165 amp D930166 o DTC1000 4000 4500 Service Manual L001410 Rev 1 1 Tools needed T10 Tor acewarver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can oniy be performed by authorized senice personnel poti 920013 F000338 0930165 Sused D930166 Step Proc
8. b Connect the spring to the rac Verify the spring is interiocked with the bracket ab Bracket Spring 0930136 930266 DTC1000 4000 4500 Service Manual L001410 Rev 1 1 s 22011 HD Gba Corporation Al green insert the Bracket tabs into the holes provided in the sideplate frame Ta Bracket tabs fit imo these Z holes Tithe spring upward and fitin to the slot provided Some force is needed to Shap he spring ad tabs In place Ol te Bracket ito the frame DTC1000 4000 4500 Service Manual L01410 Rev 1 1 s 22011 HD Gob Corporation Al green rare Snap the Roller Bracket tabs to the Lit Bracket A Procedure is complete DTC1000 4000 4500 Service Manual 001410 Rev 1 1 so 22011 HI Goba Corporation Al ghs reserved DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 co 22011 HD Goba Corporation Aight reserved Remove Replace the Cleaning Roller D930121 on Remove Replace Input Feed Lever 0830132 on Remove Replace Input Lever Gear 0930164 S D30121 Toole needed T10 Tor screwdriver Estimated Repar Time 30 min Preparation Remove the Covers Important This procedure can ony be povormed by auihonzad service personnel 2 Remove te r on supply assem a Remove tne mainboard 0930500 a remove me Gearing Roler Gear 0930124 DTC1000 4000 4500 Service Manual
9. 22011 HD Gba Carson Al sgh reserved 5 Remove 1e Dua Sided Printing Module ribbon cable om the board contact Tum tne printer over and un snap the TABS thal bold the Dual Sided Printing Module 1o the Primar Your printer may or may not have ese screws depending on e senal DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Globe Corporation Al sgh reserved 7 Remove the Dua Sided Pining Module Tit back o release he module E IMPORTANT NOTE ON THE INTIAL RELEASE OF THE PRINTER DUAL SIDED PRINTING MODULE FOR DTC1000 OR DTC4000 CARD PRINTERS 9 wen replacing ine Dual Sed Printing Module check to soothe Printer as is FLAP dreci above the Stale Brash NN DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al green V your printer has ha FLAP then extra care must be takan when attaching the Dua Sided Printing Module back othe Printer To reattach he Dual Sided Printing Mode to the Printer start from the bottom then tt upto connect the Ribbon Cable o tno POS k Very tat ne FLAP is pointed UP and tis not ode down Into the card path Doing so wi cause a card traveling issue between the Mo Printer is shown tipped back and ght shone in o show FLAP poston DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Goba Corporation Al ghs reserved DTC1000 4000 4500 Service Manual 10014
10. Procedure Prine A Caution Tum OFF the Printer and unplug the power cord from he Remove the screw 0990113 fom he motor assembly Tia is done rom the front of the peter DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 22011 HD Gba Corporation Al green 3 Side me Take Up Motor DOWN to release Side the Motor UP to instal NOTE You do no need to remove the gears or he Stepper Motor fr is procedure Remove me wie connection 0830600 harness from 1e top of he Tako Up Motor 5 Replace te complete assembly Motor Reconnect wres 7 Procedures complete DTC1000 4000 4500 Service Manual LOO1410 Rev 1 1 m 22011 HD Gb Corporation AL gts reserved Remove Replace Encoder Sensor A000126 tor RFID Supply Spindle Cable 0230605 on Remove Replace PCB board A000365 01 NOTE For any other pars motor encoder whee REPLACE COMPLETE ASSEMBLY 0930015 Tools needed Tor screwdriver and fat head seewarver Estimated Repair Time 30 min Preparation Remove the Covers Important This procedure can ony be performed by authorized senice personnal RFID Cable 0990603 Encoder Sensor Cable 0990605 Step Procedure IN cist ro 2 Remove Supply Spinde RFID assembly Refer ta Remove Replace Supply Spindle RFID Motor 020015 DTC4500 or emova Replace Supply Spindle RFID Motor 0930015 DTC1000 4000
11. Remove the Fipper Covers 3 baconneci he ble 0830610 tom JS onthe POB 1 replacing this cable make note of how the wire is routed a Remove me 2 screws F000178 tha hald he mator t the rame 5 Replace wan new motor Procedures compite DTC1000 4000 4500 Service Manual L01410 Rev 1 1 22011 HD Gb Corporation Al green Removo Replace the Headlitt Sensor Cable D900113 Tools needed T10 Torxacewarver Estimated Repair Time 20 min Preparation Remove the Covers Important This procedure can oniy be performed by authorized senice personnel Procedure 7 Remove me Fipper Cover a Pul ine Hest Sensor OUT towards he stepper malo gear to release rom he rame Sensor dose not come aut wi breaking 1e Sensor or iab m a Replace sensor by snapping IN ne st provided 5 reverse assembly Procedure complete 9 DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Goba Corporation Al green DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 m 22011 HD Gt Corporation Al green Remove Replace the IR Sensors D930609 short D930614 tal Tools nesae Estimated Repair Time 20 min Preparation Remove te Covers Important This procedure can only be performed by authorized senice personnel 10 Tors scene Step Procedure ZN nji ti rr tii 2 Remove he Fipper Covers a Push the sensor out using
12. location connection Procedure s complete DTC1000 4000 4500 Service Manual L001410 Rev 1 1 EJ 22011 HO Gb Corporation Al sg reserved Removo Replace the LCD Display Assembly D930507 The same procedure is used or ether orientation of the LCD Display Tools neede Estimated Repar Time 15 min Preparation Remove Tap Cover Important This procedure can only be potomec by authanzea senice personnel TiO Tonrecrewarver Step Procedure Remove the top cover fhe printer 3 Pi oruard on tne display to un snap rom the boom of the display LA ut o 4 Remove tne rboon cable 0980607 rom the LCD PCB 5 nal completed assembly Do nat pinch he cable when replacing Pul able aught wen replacing E Procedure 1s complete DTC1000 4000 4500 Service Manual L001410 Rev 1 1 4 22011 HD Gba Corporation Al green Remove Replace the Stepper Motor D930027 oR Removo Replaco Stepper Belt FO00424 2 used oR Remove Replace Pulley 900430 Tools needed T10 Ton serewarver ECUP tol Estimated Repair Time 30 min Preparation Remove the Covers Important This procedure can ony be performed by auhorzed service personnel Part Number Complete assembly 930028 Step Procedure 2 Remove Covers 3 Lay primer on ts Font Remove he cable harness D890600 from the Stepper Motor DTC1000 4000 4500 Ser
13. one 1 serew F000178 hols he Laminabon Module to the Panter TP Use a ashight and magnetized screen lose up of screw location Serine printer upright and move tothe edge of the ab Unol he tabs om below and move the mode outward This wil release the PCS connection hn e door Note When replacing the module cart ine up the PCB connection push the modile nto the printer base lo connect he POB Do not oroe or bend pins DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al green all a Procedure is complete Reverse assembly to rental ne Lamination Mode DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gs Corporation Aight reserved Parts Replacement Printer Remove Replace the Mainboard D930500 Toole needed T10 Tor screwdriver Estimated Repar Time 20 min Preparation Remove ie Covers Important This procedure can oniy be performed by auhorzed service personnel Dreo D830500 03 Dreso D830500 02 do DTCABOO D930500 01 Step Procedure 2 Remove the covers to access the mainboard Remove althe wire connections from the Mainboard 3 Remove me 2 screws FO0O178 shown The center open hale is for ne rame peg DTC1000 4000 4500 Service Manual L01410 Rev 1 1 E 22011 HD Clos Corporation Mana reserved Side aa o ata new board and reconnect an wras We are labeled for
14. t static siectricity discharges Information that raises potential electrostatic safety issues is indicated by a warning symbol as shown to ine ief To prevent equipment or media damage refer to the owing safety messages before performing an operation preceded by ns symbol To prevent equipment or media damage observe al established Elecrostaie Discharge ESO procedures e handing cables in or near Ine Circuit Board and Printhead Aesemoles To prevent equipment or media damage always wear an appropriate personal grounding device 2 9 a high ali west sira grounded to avoid potenia damage To prevent equipment or media damage always remove ie Ribbon and Cards from e ner bore making any regala unless otherwise spected To prevent equipment or media damage ako jewelry it Ingera and hands as well ac throughly clean hands to remove ol and dates betore working onthe Printer DTC1000 4000 4500 Service Manual 001410 Rev 1 1 The purpose of this section is to provide the User with soci replacement procedures for the Card Printer Please review standard precautons lo take de periorming ho replacement 22011 HD Goba Corporation Al green Tools need for DTC1000 4000 4500 Card Printer repai procedures replacement T10 Tork screwdriver E Cip tol Smali fathead screwdriver Needle Nose Piers NOTE D Global offers a kit that contains all of the tools needed 1o repair he printer Part Number 085627 D
15. 0 Rev 1 1 Ga Remove he Shah Bushing 0300048 Ulo the shatt bushing D900046 by turing it counter clock ws TIP Lit UP on the tab to unlock the pin undameath he lb ca Remove the roter 092011001 210 Replace wan ine new roller 09201 19 01 Use the E CLIP rom the old roller Make note of how tis is placed on the roder cm Reverse assembly to complete e roller replacement Anew belt 220082 may be replaced if necessary C12 mp Orient he fat side ofthe shat facing RIGHT on both roters when replacing the pao DTCI000 4000 4500 Service Manual 1001410 Rev 1 1 HD Cl Corporation Al reserved Loop Darse Tensioner ln Cas Shows order af pas when replacing us DT 000 DTC4000 DTCASOO Card Printer Senice Manual LOO1A1O Rev 1 1 22011 HD Gob Corporation Al green Replacing the Rollers continued To replace 0920015 Input Feed Roller Remove the Rewind Motor to access the roller Remove Repiace the Rewind Motor Assembly Da Remova the retalning ring 140048 Da Remove the pulley 0850190 Pull up with the bel attached Remove the Belt Tensioner 0920168 TIP When replacing the roller also replace the pusy 0850190 for best rasu Remove the Shaft Bushing 0800046 16 DT 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HO Gb Corporation Al sg rese
16. 001410 Rev 1 1 22011 HD Gba Corporation Al sg reserved 3 The Rewind Mount is attached at the bottom then snapped at he top Unsnap the top ofthe assembly then pivot the assembly to the LEFT to release the encoder sensor from the encoder wheel This releases the assembly trom the frame TIP When reassembling use your finger to guide the encoder sensor from ndemesth tothe proper postion Slide i rom te left at an angle then um to match the snap tabs CAUTION Take care not to bend the assembly straight up as the encoder wheel may be damaged The encoder sensor A000128 can be removed first so the encoder wheel does not gel damaged Caretuly use a small flat serewcrver lo pry the sensor from the frame Follow direction above When replacing the sensor ine up the sensor tom undemeath then snap in place 120 TO000 oT C4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Gob Corporation Al green Vary ine Encoder Wheel is pslioned propan between the Encoder Senso Replace the RFID POS A000365 1 Remove the Rewind Assembly as described Remove the Retaining Ring 140048 Gear 0820170 Remove the Encoder Wheel 810482 2 serene hold the POB A000365 01 A v Side he RFID PCB to the right Tre POB is held by tab on the left af the ram Replace with new POB A000365 01 Reverse Assembse m TCI000 DTC4000 DTCASOO Card Printer Service Ma
17. 1 22011 HD Gba Corporation Al green Lower Module 5 sh the Mainboard loosened and ted back tha wire connections are now accessible Locate the Lamination Head Assembly wire connections Remove these wires from the mainboard Location f Upper Lam Head Cables Lit Sensor 0920156 connect to JA Heater Cartridge D920113 connects to JU RTD Cable 0920151 connects to 418 Location ot Lower Lam Head Cables Lit Sensor 0920186 connects to J21 FTD Sensor Cable D920151 connects to J17 Heater Cartridge Cable 920113 connects to JS 5 Remove tne Lamination Module sesenby Replace with new Lamination Module assembly using reverse assembly procedure DTC1000 4000 4500 Service Manual L001410 Rev 1 1 Maka noe of how the wires are outed UPPER ASSEMBLY Note Wire routing for heater cable Note Ensure here is cable sack between the lam head and the upper wire cip DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Gba oro Alig reserved OS Make note of how e wires are routed LOWER ASSEMBLY Note Wire routing Torr heating cable Note Ensure there is cable sach between th lam head and hs lower wire clip DTC1000 4000 4500 Service Manual LOD14J0Rev1J1 22011 HI Goba Corporation Al green TN DN 107 DTC1000 4000 4500 Service Manual LOO1410 Rev 1 1 22011 HD Gba Crporaion_Alighis reserved
18. 10 Rev 1 1 22011 HD Gba Corporation Al sgh reserved DTC1000 DUAL DTC4000 Printer Cover Removal NOTE Use tis procedure for removing the covers ofthe DTC1000 DUAL amp DTC4000 printer Cover AFTER the Dual Sid Priming Nodo has been removed DTCHO00 DUAL Tools needed T10 Tor screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can oniy be performed by authorized servic personnel DTC1000 DUAL DTC4MO Top Cover D930181 02 Desoren 1 Front Door DAs018301 O93o1e392 DTCAOOO shown in the example below r NT ospucover NA Do30281 01 Display Cover DOSO189 02 D9so18941 Display CoverPCB 0930017 Daoa Opus Bin 0930333 Step Procedure ANA Sl DTC1000 4000 4500 Service Manual L01410 Rev 1 1 22011 HD Gb Corporation Al green 2 From he back of he printer locate and remove the 2 screws F000178 a to the top cover rom the front rt hen he back Remove and set aside i y ma a ursnap ine play by voting Wom ne top DOWN o release he bo labo Remove the ribbon cat trom the mainboard a DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Crpralon Al green 5 Remove the tont door but pushing ne canter down o release the side tabs 66 Remove the screw holding the car input hopper ta ha ama z 7 Remove me input hopper by titing back and away rom tne frame There are tabs
19. 1001410 Rev 1 1 si 22011 HD Cb Corporation Aight reserved 5 Remove the stepper motor assembly and bat 0980028 Remove the pay ep and washers 7 Remove platen sam raraton Locking bushing E Remove he Lever Be careu oto lose the sping NOTE How tne springs Seti he pegs Tre gear wil pull straight out 9 From the front ot fre printer release the cleaning roller rom 1e peg by pushing AF the way back and ropping the ole To Replace win new roler 11 insert the Spring into me upper and lover pegs Instali the Lever hen the Gear Tum the black platen gear o verify the gears tum simultaneously 12 poleta cam locking bushing stepper morar bon supply assembly 13 Procedure i compiere DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Globa Corporation Al green DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 22011 HD Gb Corporation Al green Remove Replace Supply Spindle RFID Motor D930015 DTC4500 Tools needed T10 Tor server Estimated Repar Time 20 min Preparation Remove the Covers Important This procedure can ony be m pa ommea by aahorsed senice personnel Step Procedure Remove the screw 0030113 from tne motor assembly This 1s done rom tne front ate pre NOTE DTC 100074000 wil have 2 srews holding the Supply OTCASOO has ony one screw holding the supply
20. 15970 Barranca Parkway Inine CA 92618 2215 USA DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 22011 HD Cs Corporation Aight reserved Trademarks and Disclaimers HO tal o tat ps cota HD Gt Coaten no Th normar coran aa prvi wth y tr HD Gi rey di waar and cnn wit rog oi cede ing li vare ro areas lr a pa eui Ps zr Po m zr k o r anaiena Contacts En cerraron DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Globa Corporation Mana reserved Introduction s Messages review carefully ee od nee ta DE 1000140004500 LA PTET RSE REST OORT Cover Removal Procedures Renova glace Pres Caro DTCTODO SE Sr DYMO DUAL Bodo Per Ge Ramos CCT Dreano Late Mode Gor Pam R opel ai Mod Homo a Parts Replacement Printer Remove Replace he Marc 1000000 Remove Replace the LCD Display ss SS Remove Replace te Sleppar Mol DES0027 Remove Replace Sloper Belt F000424 UES Remove Replace Pulj 500400 Remove place ine Mag Pe 0830723 Remove pios the Cu Pate 09901237 Remove Replace Pinen ter spring 09000 FOOTE z Remove Replace tne Ple Rafer 0830120 amp Paley Gear DROBI 2 Remove Replace te LIN Pinch Rater os 0800137 s Remove place Pinen Lit Brat 00159 E Remove pics e Charing Roter 0200421 si Remove Replace ra Fed ever 0900132 El Remove Replace Iput Laver Gas 0930164 El Remove Replace Supt Spr RFID Motor DEJGDTST DICASOO a Remove Replace Supt Spi
21. 4 S Opa Roler 920129 Remove the Ribon Decir Piste 0950129 o access the Mag Roler Release the tabs that hold the plato In place DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Gb Corporation Aight reserved 5 Pun e Mag oler out from te font side ha printer Replace wih the naw role Instali the Mag Gear from the back to hold the ose in place Make sure roler sts in front tb hd in tront siepite Make sure tabs line up and snap into place Wiggle in place 7 instali the Ribbon Detector Pate Insert tabs ofthe ribbon deflector into the L shaped slot Resnstal stepper motor assembly retar 1o Stopper Motor D930028 procedure 9 Procedure s compiere 9 DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Gta Corporation Al gh reserved Removo Replace the Output Roller D930123 oR Removo Replace Pinch Roller spring D900013 F000338 Tools needed T10 Tor screwdriver q Estimated Repair Time 20 min cal Preparation Remove te Covers Important This procedure can oniy be performed by authored senice personnel Step Procedure TAN sin nolo basi A a 2 Remove the Output Roler Gear 930124 by puling straight out No need 10 remove the Stepper Motor Assembly so DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al sgh reserved 3 Ai p
22. 410 Rev 1 1 22011 HD Gb Corporation Aight reserved Feed amp Lower Sensing Cables mn esto s Stepper cable USD ws TO000 DTC4000 DTCASOO Card Printer Service Manual LOO1410 Rev 1 1 22011 HD Gb Corporation AL gs reserved Upper Lam Head Cables TR cenaor fim 10520186 to Ja DT 000 DTC4000 DTCASOO Card Printer Senice Manual LOO1410 Rev 1 1 22011 HD Goba Corporation Aight reserved Lower Lam Head Cables TR LED cae 0220156 10421 RETA 0620151 pij w TO1000 DTCAOO0 DTCASOO Card Printer Service Manua LOO1410 Rev 1 1 22011 HD Goba Corporation Aight reserved Lower Motor Cables TO000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Cs Corporation Aight reserved Upper RFID and Ribbon Cable Upper RFID cat 0830618 to 120 on main board 0820221 169 DT 000 DTC4000 DTCASOO Card Printer Senice Manual L00 0 Rev 1 1 22011 HO Goba Corporation Al green Appendix F Engineering Drawings no T 000 DTCAODO DTCASOO Card Printer Senice Manual L001410 Rev 1 1 O ies fons aa Sa p ix zr moro em A ovir Q O Va e i oes pat ace aro oc z oran Peer A si OOL A o c k e a ee ee ee
23. 50 Use a needle nose pliere or in fat Savec Cara may spring out The new assembly wii contain a new rng 4 Pun me spine out rom the fon Push the center of the Damper area ta help move the spindle out DTC1000 4000 4500 Service Manual L001410 Rev 1 1 s 22011 HD Gb Corporation Al green 5 Remove the 2 screws 090113 hat hola the motar assemby Ts is done from the ont ofthe printer f US Side he Supply Spindle DOWN To ek NOTE You do net need to remove the gears or he Stepper Motor for this procedure ce Side the Motor UP nta DTC1000 4000 4500 Service Manual L001410 Rev 1 1 o 22011 HD Got Corporation AL green DTC1000 4000 4500 Service Manual L001410 Rev 1 1 w 22011 HD Gba Corporation Al green 7 Remove the RFID cabe 0930603 rom re Supply Spindle Remove the Encoder Sensor cable harness 090600 rom the encoder sensor NOTE The routing of these wires under the lp 8 Replace te complete assombiy Motor Reconnect wires 9 Procedure s complete DTC1000 4000 4500 Service Manual L001410 Rev 1 1 m 22011 HD Gob Corporation Al green Remove Replace Ribbon Tak Up Motor 0900568 0900568 Tools needed T10 Tor server Estimated Repar Time 20 min Preparation Remove the Covers Important This procedure can ony be periormed by aahorsed service personnel Step
24. Printhead removal procedure DTC1000 DTC4000 DTC4500 Printhead procedure DTC1000 4000 4500 Service Manual L01410 Rev 1 1 22011 HD Cba Corporation Aight reserved 7 Mave he laver up to clear fre Plan Rater 093012 8 _ Replace wih new ole a _ Reverse assemby 1o resta pars 10 Procedures compite DTC1000 4000 4500 Service Manual LODTA10 Rev 1 1 22011 HD Gta oro Al green Remove Ropa ie Lit Pinch Roller Assembly 830137 a Novo plc Pinen i reke 0001565 ITI INK AF Estate ap ie 3 en emer perl Important This procedure can ony be poiormed by auhorzed service personnel 9930135 f Procedure jn olio aka dka Remove tne mainboard 0930500 3 puso tbs apart onthe Bracket 0990136 to release Lit up and out Pulltabs outward to engage with the iit bracket DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Glos Corporaton Al green tata the L Bracket 0330156 wi the spring 09026 upwards to lt dsengage he hinge Loa he Pinch oler Bracket 0930137 NOTE Verity venation when re instating Replace wih new Platen Roller Lock platen with cam et int the front sideplate DTC1000 4000 4500 Service Manual L01410 Rev 1 1 se 22011 HD Cba Corporation Aight reserved 7 ro rensat te Pinch Poler Assembly a Very oriemtation o ine Pinch Roller Assembly ve pova
25. TC1000 4000 4500 Service Manual L01410 Rev 1 1 22011 HD Gb Corporation Al green Cover Removal Procedures Remove Replace Printer Covers DTC1000 Single Side Tools needed T10 Torx screwdriver Estimated Repair Time 15 minutes Preparation Important This procedure can aniy be performed by authorized service personnel Top Cover POB Assy D990034 01 Front Door 90302654 Lett Cover 830263 01 si Fight Cover em Output Bin D930258 01 Step Procedure 2 Open me tront door Locate and remove the 2 screws F000178 3 Ln up tne op cover and disconnect tne display cable 0990607 ram the mainboard Remove the top cover by flexing the center to disengage the insert tabs DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HO Gba Corporation Al sgh reserved DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al sgh reserved 4 Remove the 2 screws F000178 that hol the side cover 1o the frame Remove bol ade covers The np and output Poppers are arrachd othe de Remove the outer back cover by releasing the tabs on te right and le sde Tat cover down to release the bottom tabs 7 Ramave the 2 screws on the bonam ight and le sde o remove the ner back cover DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al sg reserved GE CELI 8 Ln UP ie borto
26. URRENT box and sick OK to Save OF proceed io he TOF EOF or LOF adusiments below vv sol Re Cm Pins Aca ENI 0 O pori TO kO LC prejemu m3 TO 000 DTC4000 DTCASOO Card Printer Service Manual LO01410 Rev 1 1 22011 HD Gba oro Al green 3 Adjust the image Darkness Print Top of Form TOF Print End ol Form EOF Pent Leto Form LOF as needed by increasing or decreasing the CURRENT seting NOTE Refer tothe Advances Settings section in the User Guide e 1 Print the ALIGNMENT test card tom the Printer pay TOOLS ME me te the mage placement Peter to the User Guide for using TOOLS Do 000 DTCAD00 DTCASOO Card Printer Service Manual LOO1410 Rev 1 1 22011 HI Goba Corporation Al green 5 Fo adjust MAGE DARKNESS ingresae the number lo darken e mage densiy or decease the number to ighten the mage densi orig Clas Lamas Cata bal Ces Arce Ses TI a a Ga Fr m 6 Procedure is nov complete BT01000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Gt Coral Al green Appendix B Lamination Module Field Upgrade Installation Guide DTC4500 Single and Dual Side Printer Parts included Lamination Module Top Cover Input Bump Latch Input Lam Cover Output Bin screws F000178 3 Tools needed Tone Wrench included in kit or T10 Torx screwdriver smal fathead Screwdriver use a magnetize
27. at the botom a hold the hopper ote fame 20 DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HO Gba Corporation Al green Remove the screw that hoda the output cover place 9 Tin dom and remeve the output side cover 10 Remove the display cover by ig rom 1e labs holding itt the rame Top DOWN This vil unsnap the Bohom DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al green back cover by releasing the tabs on Ie right and le sido Tit cover down to release the bottom tabs 12 Remove me 2 screws on the bonom right and iett sde o remova ha Inner back cover DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gta Corporation Al green Fight Sae Lat Side DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 22011 HD Gba Corperaon Ag reserved 13 LR UP ne bottom of tis cover o release the upper abs hat hold the cover io he frame 14 Procedure compite DTC4000 Printer with covers removed 15 Reverse assemby instucions tor replacing th covers DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gb Coral Al green DTC4500 Single Side Printer Cover Removal Tools needed T10 Tor server Estimated Repair Time 15 minutes Preparation Important This procedure can oniy be performed by authorized service
28. ation Aight reserved 25 Tone 1 sre F000178 holds he Lamination module fo e Printer MP Use a fashight and magnetized screwdriver Close up ol screw locaton TC1000 DTC4000 DTCASOO Card Printer Senice Manual L001410 Rev 1 1 22011 HD Gba Corporation Allahs reserved 25 Tum the printer on ts side and snap together he batom tabs Instali th wo 2 screws F000178 as shown below 27 Replace the covers inthe order gwen below 28 stl the back cover Hook the top tabs fvat hen it down o lek in the boom po nas TO 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Goba Crpraon Al green 28 instal the to screw to hol tme back cover o the Front cover 30 instal the Fipper Door by tieng the ride to ft the pis irto the frame t Te 000 DTC4000 DTCASOO Card Printer Senice Manual LOO1410 Rev 1 1 w 31 _ Renata the input Lam Panel Insert the bottom of the Input Lam Panel in between the input hopper and the ponte Have the rant door apen during this step PP NOTE The panel latch ft no the frame hole provided This oc the pieces together TCI000 DTC4000 DTCASOO Card Printer Service Manua 1001410 Rev 1 1 150 32 Tit me panel up toward the printer 38 This Won side ab snaps irto the printer rame TC1000 DTC4000 DTCASOO Card Print
29. d screwdriver for te hard ta reach screws Estimated Repair Time 30 minutes Step Procedure for a DTC4500 Single Side Printer f you are upgrading a Dual Sided printer please skip ahead to the procedure for this configuration DTCA500 Single Side Printer shown in this picture Remove the card output hopper Squeeze in at the top to unlate the tabs trom the printer trame NOTE Tris part wil not be used with ie Lamination Module Upgrade y TCI000 DTC4000 DTCASOO Card Printer Service Manual LO01410 Rev 1 1 22011 HD Gba Corperalon Al green 3 Remove the top cover From the back o the printer locate and remove the 2 screws F000171 within the handle Lift up the top cover from the front frst then the back Remove and set aside NOTE This part wil not be used with the Lamination Module upgrade FE 136 DT 000 DTC4000 DTCASOO Card Printer Senice Manua 1001410 Rev 1 1 2011 HD Gba Corperalon Al sgh reserved 5 Remove the plate om the ouput side ofthe pr r There 1s one screw that holds is plate in place Once me Single Side eter is prepared o is point please proceed to INSTALLING THE LAMINATION MODULE for he Lamination Mode nta TO1000 oT C4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Gb Corporation Al sg reserved Step Procedure DTGAS00 Dual Side Printer DTC4500 Dual Side Printer
30. dure above 0330015 Ur snap the POB from the frame The POB with the HOLES are set under the comer tabs Lit up this end frst See picture below 2 Replace wah new POB and or Gabi a insert one end fest hn snap into he corer tabs Replace cable o JO Pj 10 Reverse assembly o ansia parts 11 Procedure compite DTC1000 4000 4500 Service Manual L001410 Rev 1 1 n 22011 HD Gb Corperaon Al green Removo Replace Ribbon Sensor D930016 Tools needed T10 Tor screwdriver Estimated Repair Time 30 min Preparation Remove te Covers Important This procedure can ony be porarmed by auhorzed service personnal Ribbon Sensor Cable D880608 Printer 2 Remove he stepper motor assembly trst 3 remove the Platen Roler Gears to access the Fubbon Sensor Remove the retaining ring and put off the gear Sensor a Remova he input Feed Lever 0930182 Spring and Gear to access the Ribbon DTC1000 4000 4500 Service Manual L001410 Rev 1 1 19 22011 HD Gba Corperalon Al green 5 From he INSIDE othe printer Pinch tna taba on the other Se to ep remove the Sensor rom he fra PUSH te Ribbon Sensor back o release the tabs and remove the sensor 5 Replace wth he naw sensar Push he sensor back m using he tabs o snap the sensor in place Ths dona rom te rear sideplate ol he printer near he gears Nete The wire routing t
31. e Manual LOO1410 Rev 1 1 22011 HD Goba Corporation Aight reserved Installing the Laminates Step Procedure 1 Open he tamination door a Loss mina rote nto tne cartridge unt hearing a eek 155 TO1000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Gb Corporation Al sg reserved 4 Ten ne laminar ol Ore neat te laminate caras umi minga cick Remove 2 laminae carriage 156 TO000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Cb Corporation Aight reserved a inseri 1e laminate carriage unti hearing a cick TO1000 DTC4000 DTCASOO Card Printer Service Manual wo O Rev 1 1 157 22011 HD Gb Corporation AL gs reserved 0 ose the tamination door TO1000 DTCAD00 DTCASOO Card Printer Service Manual 1001410 Rav 1 1 158 Adjusting the Lamination Placement on the Card Tha Card Lamination Module provides an adjustable Lamination Placement knob that allows you o ne tne where the larinabon ls being placed on ha card Step Procedure 1 The Lamination Placement Adjustment Knab is the Nght gray knab to tne ight ot 1e Lamination Cartridges The printer wil have one or two fim carridges loaded depending on helper this is a Single or Dual Sida Lamination Modul Remove the cartridge for his adjustmen
32. edure Si wih the nation for replacing the Flpper Table DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Goba Corporation Al green 3 Remove the Fipper Table trom he Base Bracket by pinching the Z s tabs ward o rolo te lab kom ne base a cara Feed nal 0930149 Replace wih the new Roller Line up Be oler and th tab le and push together Very the roler spina real and tume ho gears a DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gb Corporation Al green 5 Pine Roler 0920013 Insert spring into the roller and ns up one end ar a ime Gear 0930165 D830166 placement shown below o pvt bracket Vety the assembly is tuly snapped together if these are replaced 7 Wren e assembing the abi veri the LEAD Screw and gears move rely up and down And can rotate te tae 8 Replace te Bushing Sore Twist Lock secure tne Lead Screw a Procedure is complete DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corperaon Al sg reserved Remove Replace the Flipper Assembly Stepper Motor E001135 Tools needed 110 Tors scene Estimated Repar Time 20 min Preparation Remove the Covers Important This procedure can oniy be performed a by authorized senice personnel Stepper Motor Cable 0220610 Step Procedure Dir a inter and unplug the power cord from the Printer 2
33. er Service Mana 1001410 Rev 1 1 22011 HD Gb Corporation Al sg reserved 34 Use a smal tathead screwdriver to open up a space in the back cover in order a srap in side tab ni place 35 tal me Top Cover Start at he back and snap into place at the tront Make nte at the tab connection Push down on al sides for a sola fit Verity no wires are pinched DT 000 DTC4000 DTCASOO Card Printer Service Manual LOO1410 Rev 1 1 22011 HD Gb Corporation Al green 36 Insert the Input Cap string rom the bonom 37 va me Input Cap upward unl he op tabs snap Int place aa ital the Oupa Hopper Ba Start at the top and ine up the tabs Push down 1o snap into place br01000 DTC4000 DTC4500 Card Printer Service Manual 1001410 Rev 1 1 22011 HD Gota Corperalon Al green E Laminaren Module Instalaten procedure a complet Fral check for instalen 1 Fipper Table must be level table is not evel move it by hand to level it fut Fe to do this wil cause card jama 1 Vey the GEAR is engaged Check this by hand and If it spins rely the modile no Intl corel Relnstal the Mode 1 Very no wires are pinched under the Top Cover and the Dual Side Lama wre harness NOTE Upon power up when 1e printer is inthe READY made use he buttons as Shown below overt that the Lamination Module has been suscesstuly installed TO 000 DTCAOO0 DTCASOO Card Printer Servic
34. er lo remove the roller on he right BS RIGHT ROLLER Remove the retaining ring 140048 and Gear 8180256 54 Remove the Shaf Bushing 900045 no DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Gba Corporation Al sg reserved Ulo the shatt bushing 0900046 by turning t countar clock wise TIP Lit UP on the tab to unlock the pin under he tab Bs Pullout tne roler D920119 01 Be Replace withthe new roler 092071903 Use the E CLIP from the old roller Make note of how this is placed on the roder 57 Reverse assembly ta comple tne role replacement Replacing the Rollers continued C To replace 0920119 01 High COF Feed Roller Lett Roller G2 Remove the Lower Rewind Assembly lo access the Left roller DSTO119 01 emovalReolace the Rewind Motor Assembly DTC1000 4000 4500 Service Manual 001410 Rev 1 1 2011 HD Gba Corperalon Al green ca LEFT ROLLER Remove the retaining ria 140048 Ga Remove ne putey 0850190 TIP When replacing the roler also replace the putey 0850100 for best rasu 25 Remove me next retaining rng 140048 DTC1000 4000 4500 Service Manual LOD1430ReviJ 22011 HD Gba Corporation Al sg reserved Ga Remove gear 810258 77 NOTE Orientation of wave washer concave side down when replacing DTC1000 4000 4500 Service Manual L00141
35. eron rom remove Role 0900125 Pull svaigh up and out Replace with neu oler and replace the gear onto the oler Procedure completed 5 Remove the ouput roler trt and hen remove the Pinch Ro er 0880013 Replace with new oler Use a smal ahead screwdriver o release the spring F000338 and he Pinch oler Revere assembly tensa pants 7 Procedure is compete DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Gb Corporation Al sgh reserved Removo Replace the Platen Roller D930120 amp Pulley Gear 0900428 Tools needed T10 Tor server Estimated Repar Time 45 min Preparation Remove te Covers Important This procedure can on be performed by authored senice personnel Step Procedure IA tion Tum OFF the Printer and urpug the power cord rom the Printer 2 Remove he Stepper Motor Assembly E000062 3 Remove he E Gip 140048 and he puleyigear D900429 Remove washers trom anat Replace the gear if necessary DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Cba Corporation Aight reserved a rum the wis lock Busing Twist Lock 0930178 counterclockwise o unlock an Ift up Ira not necessary to remove the surrounding gears 5 Remove me Platen Cam 0090135 Rotate cam sole lo remove Pula othe Platen Roler Shaft 8 Remove the print head assembly i better access is needed Sas
36. eserved Use a Mates sorodne lo e cover rom th rama a VERY IMPORTANT STEP Tum the gear lacie until the Push Rod is in the DOWN position in relation to the printer base peria correct postion wrong positon U DT 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 za 22011 HI Gba Carporalon_Alighs reserved Puhe 2 abs IN and pul UP to loosen the Prthead assembly Hold UP unl you can push the white rod ta the right Do not pil up uni he push rod has been moved See step 6 below PullNthe two tabs to unid the Printhead Assembly 125 DT 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HO Gb Crpralon Al sg reserved lok the pushed by moving rom the left o the ight side af the a TO000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 126 22011 HI Gba Corporation Al green 7 The printhead assembly can now be pulled up and out from the frame DT 000 oT C4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Cb Corporation Aight reserved Grasp the printhead mount and rotate to release the printhead rom the mal nesemo 128 TO 000 DTEAOOO DTCASOO Card Printer Service Manual LO01410 Rev 1 1 22011 HD Cb Corporation Aight reserved 10 Remove the cabe 0930602 Be care not lo damage the pins Rem
37. ipper assembly 0930019 Tal Module used tor Printer Fisper Lamination assembly ORTANT NOTE The Fippor Table shouldbe level when the Printer is powered up Trine Flipper Tables at an angle open the access door and manualy level t Then yee ine Printer Power to reset Remove all covers to access the Flipper Parts Replacements DTC1000 4000 4500 Service Manual 001410 Rev 1 1 sa 22011 HD Gt Corporation Al sg reserved Removo Replace the Flipper Cove Tools needed 110 Tor scene Estimated Repair Time 15 min Preparation Remove the top cover othe Printer and Dual Sided Printing Module fra the Panter Important This procedure can oni be performed by authorized service personnel Shor Tal use common parts Top cover 09301820 DTC40004500 Top Cover D830182 02 DTC1000 CardBin D830183 0 DTC4000 4500 Shor Dual Sided Prining card 93019302 DTC1000 Mode sho Fipper Door D830184 01 DTC 1090 4000 4500 The Tall Dual Sed Printing Module uses the Laminaton Cover Step Procedure A ie ome BK didas ban 2 Remove the Top Gover af the pite Remove the Dua Sid Printing Module from the printer DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al green 3 Remove the Dust Sided Printing Module Top Cover Grasp the cover rom the open end and tit forward to rito Wont tabs a Remove the Fipper Base Cover Tum 1e module
38. m af ma cover 1a release the upper tabs hal had tha cover 1o he tame a Procedure is complete DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gta Corperalon Al sgh reserved DTC4000 DTC1000 Dual Sided Printing Module Removal Drca000 DTC1000 Dual the Dust Sided Printing Module needs to be removed for any Printer Replacement procedures forte remave ta covers low Ina procedure DTC4000 shown inthe example below Toole needed T10 Tor scewarver Estimated Repair Time 15 minutes Preparation Important This procedure can oniy be performed by authorized serves personnel Top Cover 093019201 used in BTC4000 DTC4500 Black Top Cover D930182 02 used in DTC1000 Siver Flipper Front Door D030194 01 used in DTC 00014000 4500 Gray Gard Bin Cover D930193 01 use in DTC4000 4500 amp Fipper TALL Back card Bin Cover D930193 02 used in DTC1000 Siver DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 22011 HD Ca Corporation Aight reserved Step Procedure DN a AN 2 Remove the Top Cover fist in order to get to the Dua idad Printing Modul screw tachment Remove the two srews that old the TOP Cover in place 3 UR up te top cover rom te tront fest hen he back Remove and set aside 4 Remove the one 1 screw that atachas the Du Sid Printing Module o ne Peter DTC1000 4000 4500 Service Manual L001410 Rev 1 1
39. m the module before the Lamination base le et on the printer frame This procedure is the same for both the singi upgrade Important note Do not tarce any parts of the covers during assembly They are made to snap together ind dual printer tamination 12 Remove the Input Cap Tit forward to una the top and then bottom tabs 15 Remove the Tap Cover Lit up trom the tront 1o unlatch in back tabs l Open the Laminator trant door to alow tor ciearance Tit out to release the pane Remove the mpat Panel m TO1000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HO Gba Corporation Al green 15 Release tre front and back side TABS Use a smal flathead prevrne lo open a space onthe BACK side to release he back ab Lt the panel up and vt Make note of how the inner latch td the frame when reassembling 16 Remove he Fipper Acces Door Flex the Fipper Door to release ne pins trom the trame gij Te 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Gob Corporation Al green Remove the back caver Remove the twa sera F000178 that hold the back and front cover together 18 Lit up tom the back Unite he tap hooks The tabs fit into the slot then book in place when lowered po DT 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Gba Corporati
40. ndle RFID Motor 0830015 DTC 10004007 ti Remove pics in Take Up Moor 0800568 z Remove Replace Encoder Sensor A000128 lr RIO SOBI Spr CASE DIOS 74 Remove Replace POB bors AD00095 01 Ta Remove Replace ie PCB bors 40000867 za Remove Replace bos Sensor 090001 id Remove pis Card Pain Cover Sensor 330573 2 Parts Replacement DualSided Printing Module m Remove Replace Ie For Covet ri Remove place the Flgpr Tab 000017 sa Remove Replace te Fipper Feed Roller 0890449 El Remove Replace Pinen oer 0520013 amp F000338 Al Remove place Pinen Rater Gear 030168 BROTE El Remove Replace fe Fipper Asser Seppe aa ESOTTSS s Remove Replace the ai Sensor Cable 6900173 k FemoveRepiace Ie IR Sensors 0840609 short DOBE Ta sa move place the POB O Cer 090503 ti Parts Replacement Lamination Module 100 move pios te Lian Mode Mia TA TT E OZ 1 co Remove Replace e Lama Hood Asem ie Upper Assen 0320022 a Lowe Asari 0920025 ie Remove ogle the Lama Mode let ie Remove Replace the Reina Matar Asser ne DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Goba Corporation Al green Appendix A 12 pin he DTOTODE DTCADOD DTC Prina a 12 End prose orcs Pines pre i Appendix B 135 Tarr o Pa Up aa e ot he Lannion Mode TOTO Polj he Laminates is Asin he Laminin Pan ona HH Appendix C 160 ir Ro apa a Dua Sea Prag Mase ti Appendix D Appendix E Upper Sening Canes Feed Lower Sensing Gabi Up
41. nual LOO1410 Rev 1 1 22011 HD Goba Corporation Al gs reserved Appendix A Replacing the DTC1000 DTC4000 DTC4500 Printhead Te guide serves to instruct the user about replacing the Printhead This procedure can oniy be performed by authorized service personnel VASO EEA ETA ZA i tel eo vln Reverse ne disassembly steps to reassemble the Card Printer ESD precautions are necessary when handing electronics assembles m DT 000 DTCAODO DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Goba Corporation Al green DTC1000 DTC4000 DTC4500 Printhead procedure Te guide serves to instruct the user about replacing he Printhead This procedure can oniy be pertama by authorized service personnel DN sen sn tne i saan Reverse the dsassembl steps to reassemble the Card Printer ESD precautions are necessary when handing electronics assemblies Tools needed Flathead trener Too Wrench included ink Estimated Repair Time 20 minutes Preparation Remove Printhead mount Important This procedure can ony be porormed by auhorzed service personnel Make note of the resistance value on the Dew printhead veri his valu In th Advanced Settings driver option Refer to hs User Guide for more Information Step Procedure 2 Tam the printer over tw access the Headcover TO1000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 2011 HD Gba Crperalon Al sgh r
42. o Insert assembly int the rear 7 Reverse assembly to enstal parts Very wave washer 1s In place 2 Procedure is compite DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Globa Corporation Al green DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 92011 HD Cb Corporstion Sensor 0930613 Remove Replace Card Path Cove Tools needed T10 Tor screwdriver Estimated Repair Time 30 min Preparation Remove the Covers Important This procedure can ony be performed by auhorsed service personnel Step Procedure Printer 2 Remove the manboard Remove the J11 and 17 connects rom the mainboard Use a smal ahead screwdriver to GENTLY pry the sensor up The sensor must be released fram the smal tab holding the sensor See ne RED arrow The cable is shown on THIS se of the frame for cla DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Cs Corporation Aight reserved 4 Replace wih he new sensor Line up the sensor and push down to snap itin place UNDER the smal tab Rode the cable on the right side ol he rame as shown in the picture below Connect to ne mainboara Reverse assem to complete he procedure DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Goba Corporation Al gs reserved Parts Replacement Dual Sided Printing Module 0930010 Short Module used for Printer Fl
43. on Al green 18 The i what he module vil look ike after ese paris are removed The printer is now ready to upgrade EA 20 rine PCE has moved UP during shipping push the PCE DOWN in piace in order for the module to fil correctiy See Display 1 and 2 for location of POB Display 1 Looking at the POB inside the Flipper Door Display 2 Laminator on its side showing PCB locaton mi TO 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 25 une up the Lamination Module wih the printer base Start with he module ined up to the printer then slid in to allow the botom latch tabs lo connect The printer may be placed cose 1o re edge ofthe table 22 Vey the electrical connection is s c connected othe POB Puh on the black plastic cable end to secure he connection Petre shown looking inside the Flipper Acce Te 000 DT C4000 DTCASOO Card Printer Senice Manua LOO1410 Rev 1 1 22011 HD Gba Corperaon Al green 23 Check thar the Laminator and he Printer are sol connected by long ae ont saam No large or inconsistent gaps should be present 24 Very me gear inside the Fipper Modul is engaged and nat Wee spinning ifthe gear moves the Laminator and Printer are not u seated See Display 1 and 2 for gear location Display Display 2 146 DT 000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Gb Corpor
44. ove the Tor sera 5000171 and release the ground cab Lave the wires inthe main assembly 17 Before instaling the new Printhead make note of the ooo value This number wil be used after Me Printhead Is sind and ready to make e fal duster Ses Advanced Adjustments below 12 Replace wih me new prninead Instali the printhead assemby holes into the tabs anat to snap the printhead Assembly ine pace Veri the printhead is secure in the mount 129 TO 000 DTC4000 DTCASOO Card Printer Service Manual LOO1410 Rev 1 1 22011 HD Gb Corporation Aight reserved Reconnect the cable and ground cab CI VERY IMPORTANT STEP FRenstal the printnead mount assembly mo the printer Line up the Printhead assembiy IMPORTANT NOTE Very the white Push Rod sto the right of the assembly before reinserting 130 TO000 DTC4000 DTCASOO Card Printer Service Manua 1001410 Rev 1 1 22011 HI Gba Corporation Al green 15 CAREFULLY re insert ne completed printhead assembly Do not scratch the printhead surface 16 Replace the Heat cover by snapping back no place 17 Procedure is complete TO1000 DTC4000 DTCASOO Card Printer Service Manual LOO1410 Rev 1 1 22011 HD Gota Corporston Al green Advanced Adjustment Open the Toobar to access Advanced Stinga tab rom th printer dver Use he Rn number from sep 11 Add is number othe C
45. over and use a 110 Tor screwdriver to remove the 2 sera of he otom plate 5 Grasp he module with Z hands and ti back and up TIP Use your hand from underneath to push the inner wall OUT for easier release af the se DTC1000 4000 4500 Service Manual L001410 Rev 1 1 2011 HD Gota Corperaon Al sg reserved ew O Tre module a now ready o replace any ofthe olowing parts Fipper Table with gear and oler 0930511 Stepper Motor E0011 wth Gear connects o JS Stopper Motor E001 135 Cable 0990610 POB Output Contale sin Board 0930803 Lead Screw Assembly 980155 used for SHORT Module Lead Screw Assembly 0930176 used for TALL Module Lead Screw Assembly Gear used for both Short and Tal 0050106 Healt Sensor amp cable D900113 connects to JS HOME IR Sensor Pair include Detector Upper amp Lower sensor with cable Connect 1o 34 CARD Both IR sensors connect to ONE cabe and are replaced at the same ime 0930600 used for SHORT Module D990614 used for TALL Mode Ribbon Cable 0930611 connects Flipper to printer sz DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Cs Corporation Aight reserved Remove Replace the Flipper Table 0930011 Tools needed T10 Tor soewdrver Estimated Repair Time 20 min Preparation Remove te Covers Important This procedure can oniy be perormed by authorized senice personnel Step Procedure
46. p FRRS atone CR er SPI ZE ove esera A crol el BE ASY CENTERPLATE EXIT L2 4 omoa ce su ASSY DWG D 3041 02 D9ZO4I O2 1 T 108 EME ERE 5 7 1210511 CC 0 7 T TE e 1 I 2 L 3 RELEASED OF PRODUCTION VALID W O STAMP ABOVE E y TESORO Ecos DATE il SN o SEE FEREC Paro Ga NEED hacer a O ASY PRINTER ED ET ee assy owe tira EE ATAN E 5 SE T GA El z z edo ECT o RELEASED Dr PRODUCTION VALID w 0 STAMP ABOVE NA OVO cl ROO ENE meli A Ler 1 I 2 i 3 4 5 6 I EA I a 3 i 10 i Ul 12 FARGO RELEASED i ACT PRODUCTION VALID W O STAMP ABOVE r E o cu c 2ug 0 SY o MASO namas la S premeri aso afer a e 3330003 455M ASSY DWG 17 3 1 a 5 5 T T EJ T EJ T
47. per Lam Head Canes Upper RFID and con Ca Appendix F Engineer Dre DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HO Goba Corporation Al ghs reserved Introduction The service manual serves o inform the technician about he DTC 1000 4000 4800 Card Printer A Buai Sided Printing Modue amp Lamination Module parts replacement procedures Important These procedures can only be performed by authorized service personnel Estimated repair time may vary according to technicians experience ZA Zo a ah ESD precautions ae necessary when handing electronics assemblies HN PER MNENJEM A DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HO Goba Corporation Al green Safety Messages review carefully procedures Symbol Critical Instructions for Safety purposes Danger Failure to follow these instalation guidelines can resultin A death or serious injury Information that rise potential safety issues is indicated by a warning sobo as shown ta el To prevent personal injury reter to he folowing safety messages betore performing an operation preceded by the symbol To prevent personal injury always remove the power ord prior to perormng epai procedures unless otherwise specife To prevent personal injury make sure oniy authorized senice personnel perform these procedures Caution Tri device is elecrostaialy sensitive can be damaged it exposed
48. personnel Top Cover D980181 01 Display GoverPOB 0930018 Display Cover Blank DosO18891 Output Cover D930281 01 Carvidgs Hande 9930020 DTC4500 Step Procedure 2 Remove the card output hopper Squeeze in rom the tp to unit ne tabs DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Cba Corporation Aight reserved 2 From he back ofthe panter locate and remove the 2 screws F000178 3 tupo top cover rom he front then ne back Remove and set aside 4 NOTE In some cases you may need to remove the Display Unanap the display by pivoting fom the tap DOWN to release the bottom abs Remove the ribbon cats trom the malnboara DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corporation Al sg reserved 5 open me ron door Remove me screw hol ng the card input hopper to tha frame z 7 Remove me input hopper by titing back and away trom ine frame There are tabs at fhe botom a hold the hopper ote fame VK Remove the screw that holds the output cover in place DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gb oro Al green rio ana remove tre output side cover v a 10 Remove me display cover by Bing rom ne top DOWN Tris wil unsnap the bonon tabs holding it the rame 11 Remove te outer back cover by relasing tne tabe onthe ight and ft side Tit co
49. rved Ulo the shatt bushing 0900046 by tuning it counter clock ws MP Ltt UP on the tab to unlock the pin undameath the tab DS Remove he Rater 920015 D Replace wan ne new oler 0920015 Use the E CLIP rom the old roller Make note of how this is placed on the roder 07 Reverse assembly lo complete tne role replacement A pev bel 220082 may be replaced if necessary Da mp Orient he fat side ofthe shat facing RIGHT on bath roters when replacing the pulley m TO1000 DTC4000 DTCASOO Card Printer Service Manual LO0 410 Rev 1 1 22011 HD Gba Corporation Alah reserved TEKU lone pine Ir poly 0650190 pb to pu sao Da Shows order of pars when replacing ns DT 000 DTC4000 DTCASOO Card Printer Service Manual L001410 Rev 1 1 22011 HD Gta Corporston Ag reserved Removo Replace the Rewind Motor Assembly on RFID Board A000365 01 on Encoder Sensor A000126 Tools needed T10 Tor screwdriver Estimated Repar Time 30 min Preparation Remove ie Laminaton Module Covers Important This procedure can oniy be porormed by adhorzad samice personnal NOTE The Dual Side Lamination Modul uses 2 Rewind Motor Assembies Picture shown below is ne LOWER Remind Assembly Step Procedure 2 Uncip the Wire bundle tor better access 19 Te 000 DTC4000 DTCASOO Card Printer Service Manual 1
50. shown in this picture Remove the Poper Module from the DTG4500 Dual Side printer before ma na he Lamination Mode Petar 1o steps 4 10 below for this procedure NOTE Tre Fipper Module wil not be used wi the Lamination Module upgrade a Remove the op cover From the back of the printer lacate and remove the 2 screws F000171 within the handle 138 DT 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Gta Corporston Al sgh reserved 5 T Urup the op cover rom the tront frat then e back Remove and set aside NOTE This part wil ot be used with the Lamination Module Upgrade Te 000 DTC4000 DTCASOO Card Printer Service Manua LOO1410 Rev 1 1 22011 HD Glos Crpralon Al green Turn the printer over and un anap the abs hol oper Mode to he printer Remove the Fipper Module rom ie printer Side oft release the electrical connector Careful not to bend or damage the Remove and set aside NOTE This par Fipper Module wil nat be used with the Lamination Module Upgrade The printer is now prepared o have tne Lamination Module attached 140 Te 000 DTCAD00 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Gb Corporation Al green 11 installing the Lamination Module The Lamination Module will come with the covers attached to the module that vall need to be removed tro
51. some pressure This sensor snaps In and out Do not use a metal oo or f may damage the sensor 4 Replace both upper and lower sensor al be same ime 5 Connect 1a J4 onthe POB Make note of wire rug og DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gta Corperaon Al green Removo Replace the PCB Output Controller D930503 Tools needed T10 Tor senat Estimated Repair Time 20 min Preparation Remove te Covers Important This procedure can only be performed by authored senice personnel DA 2 Remove me Fipper Covers 3 Disconnect al cae connections a Ho the tab BACK to dh board rom te holding tab 5 Replace wah nav board E Procedure s comple m DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gba Corperaon Al sgh reserved Parts Replacement Lamination Module Remove Replace the Lamination Module Mainboard A920221 11 amp 2021 12 Tools needed T10 Tor server Estimated Repar Time 20 min Preparation Remove the Laminaton Module Covers Important This procedure can on be perormed by authorized senice personnel DTCAS00 single sida A920221 11 DTCAS00 dual silo A920221 12 Step Procedure A Caton Tun OFF the Printer and unplug the power cord from the Printer 2 Remove me Lamination Modul rom ne printer base o access the mainboard a Turn the module
52. t 2 pret a test cardio ses he Lamination placement needs lo be adjusted Remove the cartridge for his adjustment Tum the knob t the right to move the patch toward the tront edge of the Lamination Modde Turn tne ko to the lett o move The pateh Toward fhe back edge ot ie lamination module TO1000 DTC4000 DTCASOO Card Printer Service Manual LO01410 Rev 1 1 22011 HD Gt Corporation Al green Appendix C Wire Routing Display of Dual Sided Printing Module 160 TO000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Goba Corporation Aight reserved Appendix D Printer Mainboard connections 23447412 Printhead Harness Cable 0930616 Printhead Lit Stepper amp Sensor Fan 161 DT 000 DTC4000 DTCASOO Card Printer Senice Manual 1001410 Rev 1 1 22011 HD Gt oro Al gh reserved Motor Harness Cable 0980600 Stopper Motor Ribbon Supply Ribbon Take up RFID Cable 0930503 J13 Encoder Cable 0930605 s pi w TO1000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Gta Corporation Adi reserved RIBBON SENSOR yo JM 0830613 Card Path Cable w TO1000 DTC4000 DTCASOO Card Printer Service Manual 1001410 Rev 1 1 22011 HD Clos Corporation Aight reserved Appendix E Lamination Module Mainboard connections TO000 DTC4000 DTCASOO Card Printer Service Manual 1001
53. tion Aight reserved DTC1000 4000 4500 Service Manual 1001410 Rev 1 1 22011 HI Gba Corporation Al green 4 Lut up he Top Cover 0930284 to unsnap it rm the module Unenan ta oosen the 2 side tabs located on either id of the Lam Input Cover 0930290 tis not necessary to remove the Lam Input assembly to remove this tront plate 6 Titine Lam input Gover outward and side UP to remove DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Glos Corperalon Al green 7 Unenan the Lam Back Cover 0930293 sde panel hom ne boto and Iit up ta remove y m 8 Garetuly unsnap the Lam Back Cover pane trom the top frame Make note ofthe latches ina hase together when replacing 1 a Remove ne Front Lam Door Cover 0830281 by Heung the door IN is releases the top and bottom pins hang the door to the trame DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Gt Corporation Al sgh reserved Remove the 4 screws that hola the Fant Lam Gaver 930284 1o the frame Proceaure compete DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Gba Corporation Al sg reserved Complete Lamination Module Removal 1 fe Lamination odide sd to be removed rm Is printer completely ten tum the panter over and unsere 2 screws Pat atach tha Lamination Modul t the printer 2
54. up side down to access the 4 serevs F00017 that hold ne matado the ama Remove the 4 screws Use caution when removing the mainboard o he power connector does not get damaged Side the board away and out from the trame 100 DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Goba Corporation Al green 4 Remove athe wire connections Ta the mainboard up o acess the wees Wires are ab with the number location for easy replacement Rater to Appendix E for ireboar locations Replace wih e new mainboard using reverse assembly Note Use caution not t damage the power connector DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Gb Corperaon Al green Remove Replace the Lamination Head Assembly Upper Assembly 0920022 amp Lower Assembly D920023 EH FT pr To or sonar Estimated Repar Time 35 min Preparation Remove ie Laminaton Module Covers Remove the mainboard o access the wie removal procedure Important This procedure can oniy be perormed by authorized senice personnel Th ries r r cs Pele 820012 Ape Step Procedur 2 Upper and Lower Lamination Assembiesfolow the same procedure 102 DTC1000 4000 4500 Service Manual L001410 Rev 1 1 3 Remove the Retaining Ring 140048 and Pizten Drive Gear 810265 Upper Module DTC1000 4000 4500 Service Manual L001410 Rev 1
55. ver down to rele the bottom tabs DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HI Goba Corporation Al green 12 Remove me 2 screws on the otom ight and lett sd o remove ha Inner back cover Fight Side Lett Sde 13 LIR UP he boom ali cover o release the upper abs at hold the cover io the tame 14 Procedure compete DTCASOO Printer with covers removed EU DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HI Goba Corporation Al nights reserved 15 Reverse assembly instructions for replacing he cover DTC1000 4000 4500 Service Manual L001410 Rev 1 1 22011 HD Goba Corporation Al green DTCA500 Lamination Module Cover Removal NOTE Remove the Lamination Module prior to removing the printer covers if repairing the PRINTER The Lamination Module does not need to be removed in order to repair tne Lamination Module unless replacing the Lamination Mainboard Toole needed T10 Tors servra Estimated Repar Time 15 minutes Preparation Important This procedure can only be performed by authorized senice personnel Step Procedure A auton Tum OFF the Printer and urpug the power cord ram the Printer 2 Remove te card output 0930206 3 Ut up trom the bonam to release and remove the Input Bump Cover 930292 DTC1000 4000 4500 Service Manual L01410 Rev 1 1 22011 HD Gb Corpora
56. vice Manual 1001410 Rev 1 1 a 22011 HD Gta Corporation Al green Remove tn 3 screws tna ol me Motorni ns printer trame Ma not of 2 screwivashers go and tne one machine screw Remove the prniheaa able for more serne Tre mator is attached to a plastic mounting frame 5 Remove the 4 screws that ol tne stapper motar to the mount rame One belt EOODA24 wa come off of the platen rollar pulley gear 0900428 Cautin Spring may pop ovt Safsty glasses required DTC1000 4000 4500 Service Manual L01410 Rev 1 1 22011 HD Gt Carson Al green ltreplaciog th Puley 0900830 remove fre E CLIP 140063 Replace wih new Putey Re instal the El 7 Replace me new Motor to the mount ame Maka sure Spring F000332 get put back into proper place natal the bet FOOD Fae be FON owe a DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Globe Carporalon_Alighis reserved Tris Stepper Motor Mount provides a sef tensioning feature Keep the tour 4 sores loose te holding the Mount Frame Allow the spring osel enslon then tighten the four 4 screws instal bet on stepper motor ass and then lop the be w stepper drive assembly around is platon roller shat gear Place the Stepper Mount over te pivot peg Teepe bet pota DTC1000 4000 4500 Service Manual 001410 Rev 1 1 22011 HD Got Corpralon Al green
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