"user manual"
Contents
1. O DC Power Input AC Line Optional DC DC GND DC Power _ Line Auxiliary DC Power 2 D Chassis DC GND Input Neutral DC Input DC Output R DC GND DC IN gt NPU Neutral p DC P H O i i amp ODC GND L DC GND Extra terminals Chassis GND Chassis GND 2 D DC OUT H DC GND 2 for 4 20 loops 19 20 21 2223 17 18 24 25 26278 D DC OUT H DC GND Y fields devices 20000 20 ooo O DC GND and more Opt Auxiliary HH HDCGND z 2 Power Input DC GND O 2 D DC GND DC GND 0 7 Remote 1 0 Power Supply gt D DC IN DC GND O 4 20 ES DC OUT co Input DC OUT x Field EUNET AC Power Input DC OUT Do Device F Suppl SIXNET vos D Line LT HDC OUTI 1 S line DC OUT 7 Discrete ie y a Neutral DC OUT Q o Ds OMS nloccoccocceccoecceee amp INeutral DC OUT a O TDiscrete 21123455867 8 9 1011 1213 14151617 18 7 Chassis DC OUT D pe _ Input ad DC Power for controllers ace cy Wiring Base O RTUs I O and user loops RM PS 024 01F Power Connections FLEXIBLE RELIABLE POWERFUL T 1 518 877 5173 F 1 518 877 8346 Red Lion Controls 20 Willow Springs Circle York PA 17406 red lon www redlion net O 2014 Red Lion All Rights Reserved 12 RM PS 024 01F Redundant Power The RM PS 024 01F allows you to connect auxiliary2. Program memory Flash 16 Megabytes for Linux OS program storage and file system Datalogging memory RAM Battery backed Rechargeable Lithium for datalogging and retained variables 512K bytes Battery backup time life 1 year 10 years Real time clock resolution 10 mS Real time clock accuracy 15 seconds per month VO expansion EtherTRAK RemoteTRAK Maximum distributed I O 256 physical I O Maximum virtual I O registers 256 per I O type more available contact Red Lion for details Datalogging support Yes Red Lion Sixlog Datalogging modes Trending alarm logging sequence of events event initiated client transfers and others LINUX capabilities Practically unlimited Programming High level C and others Number of applications allowed As many as there is memory for Available FREE source code Practically unlimited IEC 61131 PLCopen programming Yes Sixnet ISaGRAF Languages supported Ladder logic function chart function block instruction list structured text and flow chart Cycle time 10 mS minimum user settable Communication capabilities Master slave peer to peer report on exception store and forward and more Communication media supported Ethernet telemetry telephone dialup and leased line radio dumb and smart other wireless fiber optic short haul and more Watchdogs and Monitors For
3. SLOW or PERODIC This indicates that the internal watchdog has detected a problem Try clearing BLINK the memory and reloading the project from the I O Tool Kit 7 3 Controller or RTU Memory The Micro IPm has nonvolatile battery free memory for storing configuration data from the I O Tool Kit utility It also has battery backed memory for storage of program variables and logged data The battery is a rechargeable lithium cell that is kept fresh by the power circuitry in the Micro IPm The memory retention period for an unpowered Micro IPm is at least 6 months at room temperature The retention time will be shorter at higher temperatures The life expectancy of the lithium battery is approximately 10 years or more red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net 2014 Red Lion All Rights Reserved 24 8 Service Information We sincerely hope that you never experience a problem with any Red Lion product If you do need service call Red Lion at 1 877 432 9908 for Technical Support A trained specialist will help you to quickly determine the source of the problem Many problems are easily resolved with a single phone call If it is necessary to return a unit to us an RO Repair Order can be obtained on the Red Lion website Red Lion tracks the flow of returned material with our RO system to ensure speedy service You must include this R
4. Dimensions red lon www redlion net for reference only i 30 0 76 E 06 2 7 oe Micro IPm Mechanical Dimensions Red Lion Controls 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 2014 Red Lion All Rights Reserved FLEXIBLE RELIABLE POWERFUL 11 3 Power Supply Wiring The Micro IPm accepts 10 to 30 VDC power from a Red Lion power supply or from a user DC power source The Red Lion ST PS 024 02N provides 24VDC 2A The Red Lion RM PS 024 01F provides 24VDC 1A ST PS 024 02N 24VDC 2A The ST PS 024 02N supply operates on 90 to 260VAC 47 to 63 Hz Refer to Figure 3 1 for connections Tighten these screw terminals to a maximum of 3 48 in lbs 90 260 VAC AND Line Power for controllers Neutral RTUs I O expanders ie E or user loops 1 DOD DODDO ST PS 024 02N Power Connections RM PS 024 01F 24VDC O 1A The RM PS 024 01F supply operates on 85 264 VAC 47 63 Hz or 120 370 VDC Refer to Figure 3 2 for connections Tighten the screw terminals to a maximum of 3 48 in lbs Optional Auxiliary
5. Red Lion d cline toute responsabilit pour les dommages directs ou indirects r sultant de l utilisation de cet quipement dans n importe quelle application Tout courant c blage entr e et sortie I O doit tre conforme aux m thodes de c blage la Classe Division 2 et conform ment l autorit comp tente AVERTISSEMENT RISQUE D EXPLOSION LA SUBSTITUTION DE TOUT COMPOSANT PEUT NUIRE LA CONFORMIT DE CLASSE I DIVISION 2 AVERTISSEMENT RISQUE D EXPLOSION LORSQUE DANS DES ENDROITS DANGEREUX D BRANCHEZ LE CORDON D ALIMENTATION AVANT DE REMPLACER O DE BRANCHER LES MODULES AVERTISSEMENT RISQUE D EXPLOSION NE D BRANCHEZ PAS L QUIPEMENT MOINS QUE L ALIMENTATION AIT T COUPEE OU QUE L ENVIRONNEMENT EST CONNU POUR ETRE NON DANGEREUX Ces produits sont des unit s d interface op rateur qui doivent tre utilis s l int rieur des panneaux de commande Ces appareils sont destin s a une utilisation en Classe Division 2 Zones Dangereuses applications de contr le industriel L enclos doit tre adapt a l environnement Un bo tier IP54 minimum est n cessaire pour ATEX moins qu un degr quivalent de protection est fourni par l emplacement Ces produits doivent tre utilis s dans des panneaux de contr le lorsque dans des endroits dangereux L enclos doit tre adapt l environnement Pas de remplacement chaud des modules dans les zones dangereuses Note All informatio
6. support redlion net Email customer service redlion net Website www redlion net Website www redlion net Our address Red Lion Controls 20 Willow Springs Circle York PA 17406 red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net 2014 Red Lion All Rights Reserved 25
7. 18 DI and DO wiring same as above E EE il RS232 Ground 100 ohms 4 20 mA or 80K ohms 0 5 V VT UIPM 441 with 8 DI 4 et 1 en 3RS232 4 redi Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 www redlion net 2014 Red Lion All Rights Reserved 16 5 Communications 5 1 Communication Ports The Micro IPm has two available port combinations depending on the model number See the chart below Product RS485 RS232 RS232 RS232 Ethernet PortA Port B Port C Port D Port VT UIPM 431 y y y VT UIPM 441 y y y y y 5 1 1 RS232 Port B An RJ45 female connector is provided for this port The pin outs follow the ElA TIA 561standard See Figure 5 3 A pre wired DB9F to RJ45F adapter is included with these units Use this adapter along with a RJ45 male to RJ45 male straight thru wired patch cable not included to make a connection between a com port on your PC DB9 male and Port B RJ45 female Refer to the Sixnet I O Tool Kit help for more wiring information When connecting a modem insert the colored wires of the RJ45 to DB9 male adapter into the appropriate sockets of the DB9 male connector according to the table below Then plug the adapter s DB9 male connector directly onto the DB9 RS232 port of a VT MODEM xxx Connect a straight through Ethernet cable between the Red Lio
8. 24 VDC power from another RM PS 024 01F or other source to terminals 17 and 18 When auxiliary power is connected the RM PS 024 01F will source most of the power under normal operating conditions If the primary power fails then the auxiliary power will immediately take over 3 1 Current Requirements To calculate the current requirements add the wattage required for all the units to be powered Then divide this by the DC power source voltage typically 24 VDC to get the steady state current requirement To allow for startup surge we recommend that you size your power source so that it rated for at least twice what you need for a steady state current DC Power Wiring All Red Lion units and user instrumentation loops may be powered from a single DC source Refer to Figure 4 1 for DC power connections to the Micro IPm The user DC power source must be in the range of 10 to 30 volts red Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 13 4 1 0 Wiring 4 1 On board l O Overview The Micro IPm comes with integrated discrete and or analog I O built in Wiring for the available on board I O should be made based on the wiring diagram shown in Figure 4 1 A hardware summary for each of the available I O is described below Further details on the features available when using the on board I O can be found in th
9. 3 RS485 Port A There is one RS485 port available on the unit See Figure 5 3 for the location of the port The RS485 port establishes a 2 wire half duplex only connection to Red Lion s RemoteTRAK I O modules or other equipment Four terminals for signal GND 485 485 amp termination are provided for each available RS485 interface Generally you connect to and to between units However since there is no standard for RS485 terminal designations you may need to connect to and to in some cases No damage will result if you connect incorrectly It is highly recommended that you tie the signal ground to an appropriate ground if available between all RS485 units Make sure to use a good quality communication cable with three conductors twisted is preferred plus a shield To prevent ground loops the shield should be connected to chassis ground on only one end of any cable run Note If you have existing wiring that has only two conductors and a shield you can use the shield to connect the signal grounds between stations This is not optimal especially for long cable runs but should work in most situations RS485 Termination The Micro IPm has RS485 termination components 150 ohm resistor and a 0 01 uF capacitor connected in series already inside for each RS485 port To terminate your RS485 network just tie the T terminal to the RS485 terminal Make sure to use the same type and size conductor as used alrea
10. memory in the unit Then Sixlog uploads the data files and saves them into ASCII format files that are easy to import into databases spreadsheets and other Windows applications Access the Sixlog functions red i Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net 2014 Red Lion All Rights Reserved 7 from within the Sixnet I O Tool Kit Sie The ISaGRAF Workbench allows you to write an IEC 61131 control program 1434 ISaGRAF for a Red Lion controller or RTU All six of the IEC 61131 languages are supported including Ladder Logic and Function Blocks 1 4 Using Red Lion Windows Software Below is a quick overview of using the Sixnet l O Tool Kit It is supplied on the Red Lion CD Registration for Level 1 basic features is free of charge Optional feature sets may be purchased through your local Red Lion reseller or on line at http www redlion net Note An expanded version of this page has been provided as electronic help To access it click on the Getting Started icon in the I O Tool Kit electronic help Basic Configuration Run the Sixnet l O Tool Kit program and create your panel layouts Then configure the operating parameters for each Red Lion component including channel tag names Assign virtual I O modules and I O transfers for any EtherT RAK or RemoteTRAK modules you wish to have the RTU poll Once you are satisfied
11. must also be configured in the I O Tool Kit by selecting the appropriate range for the corresponding input Additional factory modifications to the base can be made to allow for 0 2V and 0 10V ranges Contact Red Lion red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 15 Micro IPm diagram for power communication and on board I O wiring r RS 5 1 10 30 VDC Aaa al Porta User Supplied S232 Ethernet Equivalent DI Circuits RJ45 RJ45 Port B 10 100 Input Switch L Emp Al Range Jumper Select 4 20 mA DI Return Jumper default or0 5V l EE DC for i sourcing default Lt or DC for sinking Sinking Input Switch A DOLDOOOODOOOOOOOOOE 23 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 inputs connect 1 4 to 10 30 VDC and set the Return Jumper for DC For sinking inputs connect VT UIPM 431 with 8 DI 4 DO 2 AI 1 RS485 amp 2 RS232 o for DC J Equivalent DO Circuit 10 30 sourcing only loop or self powered Al sourcing DO sourcing or sinking DI RS232 RS232 DI DO Port D gt Port C 20090900000000VVVADA 1 23 4 5 6 7 8 9 10 11 12 13 14 15 16 17
12. pass current and maintain loop integrity even if the plug in logic module is removed Each analog channel has built in current protection circuitry such that each channel open circuits before any circuit damage will occur Self resetting Analog Input Protection Each 4 20 mA input channel has a 100 ohm high precision 0 1 percent shunt across its input to develop a 2 volt signal when a full scale 20 mA input is applied These shunts are located in the module s base giving you the advantage of maintaining a continuous circuit even if the logic module is removed from the base If excessive voltage is applied to an input a self resetting fuse will open to prevent the shunt from overheating Open Loop Detection on Analog Inputs The Micro IPm can detect and report an open instrumentation loop on its analog inputs By allowing the module to report a negative value if the current falls below 4 mA low limit logic in your DCS PLC RTU or computer can signal the loss of current To enable this feature select the Go Negative Below 4 mA software setting for each channel Reading Voltage Analog Inputs For each analog input jumpers may be moved to convert the channel from 4 20 mA to 0 5 V For example in the diagram below we see that both jumpers for the Al1 channel are in the down position for 4 20 mA If we want Al1 to be 0 5 V both jumpers for that channel must be placed in the up position instead In addition voltage operation
13. run time diagnostics CPU watchdog CPU automatically resets if error is detected status LED flashes error code Communications watchdog Settable timeout and output action force off or freeze Heartbeat watchdog Settable timeout amp output action force off or freeze Ethernet Port s 10 100BaseTx auto detecting Connection RJ45 auto crossover Isolation 1500 Volts RMS 1 minute 60 Hz Message response time typical 5 mS Diagnostic LEDs Indicates speed and activity Protocols supported TCP IP ARP UDP ICMP DHCP Modbus TCP Modbus UDP Red Lion and more Network port 1 shielded RJ45 connector FLEXIBLE RELIABLE POWERFUL T 1 518 877 5173 F 1 518 877 8346 Red Lion Controls 20 Willow Springs Circle York PA 17406 red lon www redlion net 2014 Red Lion All Rights Reserved 21 Serial Ports 300 to 115 200 baud RS485 Port A Screws GND 485 485 termination 2 wire half duplex RS485 network Up to 32 full load stations RS485 distance Up to 0 5 miles 1 km RS232 Port B RJ45 TD RD CTS RTS CD DTR DSR RI GND RS232 Port RJ45 TD RD RTS GND RS232 Port D RJ45 TD RD GND Protocols master amp slave Red Lion amp Modbus RTU and ASCII Many others available in LINUX Diagnostic LEDs on each port Yes Flow Control Hardware software RTS party for radios and RS485 Discre
14. with your configuration load your configuration to the RTU Save this information to a project file Using the Test I O function verify that you can read and write all your I O Note Set tag name restrictions in the Sixnet I O Tool Kit program before creating tag names to ensure compatibility when exporting them for usage in other Windows applications Your Red Lion components are now ready to exchange I O data with your Windows applications via DDE OPC Modbus or direct DLL calls Refer to the How to Access Red Lion I O From a Windows Application topic in the Sixnet I O Tool Kit help system If you will be running a Windows application then continue with the following steps Exporting I O Definitions optional requires the SCS feature set Some Windows applications such as ISaGRAF Citect and Intellution FIX can import Red Lion tag names If your Windows application supports this feature run the Sixnet I O Tool Kit and open your project file Export your tag names to a file using the appropriate format Note If you are exporting tag names for ISaGRAF Citect or Intellution you must create or already have a project to export tag data into red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 8 Datalogging optional requires the Datalogging feature set Eo If you will be loggi
15. 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 3 Protected Technology Policy Red Lion protects your investment in Red Lion systems with long term planned technology and our unique Protected Technology Policy We will continue to support the specified capabilities of standard Red Lion products for at least five years We plan each product improvement and new feature to be upward compatible with existing designs and installations Our goals are to make each new software release bring new power to your Red Lion systems and have every existing feature applications program and data file continue to work We protect your investment even further with a liberal five year trade in policy Exchange standard products for upgraded versions of the same product to take advantage of new features and performance improvements at any time for five years A prorated trade in allowance will be given for your existing equipment Red Lion protects your long term productivity with state of the art planned technology and continued support Statement of Limited Warranty Red Lion manufacturer of SixTRAK VersaTRAK RemoteTRAK and EtherTRAK products warrants to Buyer that products manufactured by Red Lion will be free from defects in material and workmanship Red Lion s obligation under this warranty will be limited to repairing or replacing at Red Lion s option the defective parts within 1 year of the date of installation or within 18 months o
16. O number on the outside of the box so that your return can be processed immediately Be sure to have your original purchase order number and date purchased available We suggest that you give us a repair purchase order number in case the repair is not covered under our warranty You will not be billed if the repair is covered under warranty Please supply us with as many details about the problem as you can The information you supply will be written on the RO form and supplied to the repair department before your unit arrives This helps us to provide you with the best service in the fastest manner Repairs are completed as soon as possible in two days If you need a quicker turnaround ship the unit to us by air freight We give priority service to equipment that arrives by overnight delivery We apologize for any inconvenience that the need for repair may cause you We hope that our rapid service meets your needs If you have any suggestions to help us improve our service please give us a call We appreciate your ideas and will respond to them For Your Convenience Please fill in the following and keep this manual with your Red Lion system for future reference P O Date Purchased Purchased From 8 1 Product Support Technical Support Customer Service Phone 1 877 432 9908 Phone 1 717 767 6511 Fax 1 518 877 8346 Fax 1 518 877 8346 Hours 8 00 am 5 30 pm EST Hours 8 00 am 5 00 pm EST E mail
17. ady for installation on any flat surface If you purchased individual components refer to the following sections of this manual or other appropriate user manuals for information on installing them into an enclosure See Section 2 for details 2 Install Communication Wiring to 1 0 Modules Make the necessary communication connections to any EtherTRAK I O RemoteTRAK O or 3 party devices If you have a TrakPak packaged system many of these connections have already been done for you Otherwise refer to the I O module manuals as needed to establish the correct physical connections with the Micro IPm 3 Connect Power and I O Wiring to On board I O and I O Modules Connect AC power to the Red Lion or user supplied power supply Make DC power connections from the power supply to the Red Lion components Make field wiring connections to the Red Lion I O modules and any peripheral equipment Refer to the Micro IPm power and wiring diagram for making the appropriate power and on board I O connections 4 Install Communication Cabling The units covered by this manual come with communication accessories Snap the pre wired RJ45 to DB9 adapter to the RJ45 patch cord not supplied Connect this cable between one of the serial RS232 ports RJ45 connector on your RTU and a serial RS232 port DB9 connector on your PC More details about Ethernet RS232 and RS485 wiring are provided in later sections Fabricate and install RS232 and RS485 cables as needed
18. ant mn nt nn RM nn ne ntm Re tn dune 14 4 2 Discrete Input cacas ARR den m anse n mere it MR de date nadas 14 4 3 Discrete OuUtpUtS ernia D CU 14 4 4 Analog INpuUtS cane E a E E A E O in rra dadas idee nine 15 5 COMMUNICATIONS ssssssasssssoissssisssds avs stsD Vss kuas sES scene stone des ons os sols n ass neo ss SESEK on esse ss ass en o AAE NSSR Naaa 17 5 1 NO 17 5 1 1 SA ONL RT de Ce nie io ANN 17 y SPEAR tte a de die ne 18 0100 5409 PO Pease ce lent ini iii lt al O di ii tn a ie 19 5 1 4 Gthernel POI EE a aeea T a a a aae a aaa a lt 20 6 Technical SpeCificatiONs ss2sssssersrtredess trte es sn onda tetes nn do d den es een nn ends een t ee sa Rod nibanan siada ai eco Ti era dd eds ann ss 21 A E ARS ietiennsterenensdateen ESOR een en dd een Aaii sd etes attente net REREN 24 7 1 Local DidenostilS 22 nu sine een rom en ART se dise iildars dada etienne ta 24 7 2 Power anad Status LED ccc sdsecacssecndscatecoseevadenhevssueceeeaacnda entices svnaicnd eva aA A aia AAE ERR a ES 24 7 3 Controller or RTU M MOSy c ccccsssssccesssneecesseeeceeseaeceeseaaecesseeaecesseeaeceseeeaeceseeeaeeeeeeaaeeeceeaaeeeeseaaeceeseaaeeeseeaaeeeeeaas 24 8 AA iaaiiai dasanan paparikan daid dasni naaa aaa adha rates eme daus aA AAA dabara i ons s sens ent ten inii daaa aaRS 25 8 1 Product Suppor ossen aa a E E A E iia nettes aida dadas tada 25 red lon Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518877 5173 F 1
19. at 50 60 Hz Fastest poll time all channels 50 mS settable integration time for more noise filtering VO Tool Kit Windows Software Level provided free with all systems Operating systems XP SP2 and later red lon Red Lion Controls 20 Willow Springs Circle York PA 17406 www redlion net FLEXIBLE RELIABLE POWERFUL T 1518 877 5173 F 1 518 877 8346 O 2014 Red Lion All Rights Reserved 22 Minimum system requirements Pentium or equivalent 32 Mb RAM 100 Mb hard disk space Level 1 Basic FREE Configuration calibration diagnostics limited exporting of I O definitions and quick load feature Load All SCS option group Full importing and exporting of I O definitions and peer to peer I O transfers Datalogging option group Datalogging capability and datalog server Linux Advanced Development option LINUX functionality and support group Available Pm add on software HART PPP IP Tables DNP3 AGA and more Environmental DIN rail or flat panel mount Input voltage 10 30 VDC integrated switching supply External AC DC or DC DC supplies optional Input power 24 VDC unless otherwise noted VT UIPM 2 4 W 100mA typical no communications 10 Temperature 40 to 70 C 40 to 85 C storage Humidity 5 to 95 RH non condensing optional conformal coating Flammability UL 94V 0 materials Elect
20. channel is a high speed counter and can count up to 10 KHz Available counter modes are pulse rate and run time 4 3 Discrete Outputs The discrete output channels each provide up to 1 Amp DC to power motor contactors valves and other loads A single terminal is provided for each output channel All outputs are powered from the 10 30 VDC power terminals All channels are referenced to a common return which is connected to the negative side ground of the DC power source Refer to figure 4 1 Sourcing Discrete Outputs All four discrete outputs are sourcing positive voltage outputed when ON with the standard 10 30V range red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net 2014 Red Lion All Rights Reserved 14 Watchdog Output The first discrete output can be configured to be a watchdog output This system performance monitor will be ON if the output circuitry CPU operation and internal communications are functioning normally 4 4 Analog Inputs There are optionally two analog inputs on your Micro IPm These inputs provide 16 bits of resolution for precision analog measurements A single input terminal is provided for each measurement channel Care must be taken to externally provide a suitable instrumentation ground for these single ended input circuits Precision 100 ohm current shunts beneath the hinged access door in the wiring base
21. dy used for your RS485 connection It is recommended that both end stations of your RS485 network be terminated Avoid terminating more than two stations Refer to the RemoteTRAK I O User Manual on how to terminate a RemoteTRAK I O Module For 3 party devices please refer to their user manual for termination instructions Bias Resistors On a RS485 2 wire network a pair of bias resistors 1K ohm typically acting upon the transmit receive wires may be required If bias resistors are not present the receive inputs on some RS485 devices may react to noise on the floating wires The bias resistors will force the transmit receive wires to a known non floating state when none of the RS485 devices are transmitting data Some RS485 devices have bias resistors built in and are enabled through DIP switch or jumper settings Make sure there is only one pair of bias resistors acting upon the network Note If your RS485 network is made up exclusively of Red Lion devices then these bias resistors are not necessary red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 19 5 1 4 Ethernet Port This port is a 10 100BaseTx auto detecting and auto crossover Ethernet port see Figure 5 3 for RJ45 pin locations This means it will auto detect the speed and work with either a straight thru or cross wired Ethernet cabl
22. e A standard shielded RJ45 connector is provided See the figures below for the pin outs This port has a fixed unique MAC address The IP address can be set with the Sixnet I O Tool Kit software Refer to the electronic help for details PDAZA Ethernet RJ45 10 100 eeece RS232 Port B RJ45 RS485 Port A 2 RS232 PORT D RS232 Port C RS232 Port B Ethernet RJ45 1 TX RS232 Port C 1 RI DSR in 2 TX SCW 15 TXD 2 DCD in 3 RX SCW 16 RXD 3 DTR out peas SCW 17 RTS 4 GND SCW 18 i GND ON RS485 Port A 7 CTS out SCW 19 GND RS232 Port D 8 RTS out SCW 20 SCW 13 TXD EIA TIA 561 SCW 21 SCW 14 RXD SCW 22 T SCW 18 FLEXIBLE RELIABLE POWERFUL T 1 518 877 5173 F 1 518 877 8346 Red Lion Controls 20 Willow Springs Circle York PA 17406 red lon www redlion net 2014 Red Lion All Rights Reserved 20 6 Technical Specifications Here are the technical specifications for the VersaTRAK ulPm RTU Controller General Industrial PowerPC 32 bit data bus Compatibility with legacy Mini VersaTRAK RTU Fully compatible with an assortment of on board I O Local VO on board Up to 14 Operating system Embedded LINUX Unique station addresses unit Ids 16 000 Red Lion or 247 Modbus Dynamic memory RAM for program execution dynamic variables dynamic file system etc 16 Megabytes
23. e electronic help system in the Sixnet I O Tool Kit VT UIPM 431 8D1 4D0 2A VT UIPM 441 8D 4DO oa 4 2 Discrete Inputs There are eight discrete inputs that accept signals in the range of 10 30 VDC Refer to figure 4 1 for exact terminal locations A single terminal is provided for each input channel Sinking or Sourcing All eight discrete inputs can be sourcing ON when positive voltage is applied All eight discrete inputs may also be configured as sinking inputs switch closures to ground There is a selection jumper in the module s base that is easily accessed by unplugging the logic module and opening the hinged door Refer to figure 4 1 You must also make a similar selection in the I O Tool Kit software The module performs a check to verify that the hardware and software selections match Adjustable Threshold Voltage All eight discrete inputs may be modified to transition at a threshold voltage lower than the factory setting This is accomplished by simply soldering an extra resistor into the base Contact Red Lion for details High Speed and Special Counter Inputs All eight discrete inputs can be configured in the Sixnet I O Tool Kit as counters with a flexible choice of modes These counters report their values in corresponding 16 bit analog input registers Options for fast 5 mS or slow 25 mS for contact bounce filtering response provide a maximum count rate of 100 Hz or 20 Hz counting respectively The 1
24. f the date of shipment from the point of manufacture whichever is sooner Products may be returned by Buyer only after permission has been obtained from Red Lion Buyer will prepay all freight charges to return any products to the repair facility designated by Red Lion This limited warranty does not cover losses or damages that occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications This limited warranty is in lieu of all other warranties whether oral or written expressed or implied Red Lion s liability shall not exceed the price of the individual unit which is the basis of the claim In no event shall Red Lion be liable for any loss of profits loss of use of facilities or equipment or other indirect incidental or consequential damages red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net 2014 Red Lion All Rights Reserved 4 INSTALLATION AND HAZARDOUS AREA WARNINGS These products should not be used to replace proper safety interlocking No software based device or any other solid state device should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety In particular Red Lion disclaims any responsibility for damages either direct or consequential that result from the use of this e
25. igure 2 2 shows the physical dimensions of the Micro IPm Red Lion components can be installed in any orientation and order on your panel Sample Layout for a 36 x 30 Enclosure O O es j 8 0 Wire Duct 20 3 cm 8 A 8 0 Wire Duct 2 20 3 cm 9 gt e 33 0 83 8 cm 8 0 Wire Duct 20 3 cm 6 5 Wire Duct 16 5 cm o hs 1 1 27 0 68 6 cm red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 10 0 28 y p L 4 25 0 71 cm 10 80 cm PAU 151 7 1407 1317 12 11 10 ES 0 28 w A 3 23 8 20 cm 2 95 748 em FRONT VIEW C h SIDE VIEW a o CIS de eu eu DIN FT 1 234 56 708 11 12 13 14 15 16 17 18 EN Micro IPm Y Dia 0 17 4 47 50022 1 80 0 43 cm clear 4 75 11 35 cm 4 13 4 57 cm for 8 screw 12 07 cm m 40 48cm m 1 38 3 5 cm DIN EN50022 Typical not included with units DIN Rail not shownto oun Fm
26. n RJ45 port and the RJ45 to DB9 male modem adapter The RJ45 serial port connector bodies on Red Lion products are metallic and are connected to the Chassis GND terminal Therefore shielded cables may be used to provide further protection To prevent ground loops the cable shield should be tied to the metal connector body at one end of the cable only Typical Modem Adapter Wiring Sixnet RJ45F to DB9M Sixnet RJ45F Pin Adapter DB9 Male Connector Signal Name wire color Pin 4 Signal Name 1 RI DSR in Blue 9 RI out 2 DCD in Orange 1 DCD out 3 DTR out Black 4 DTRin 4 GND Red 5 GND 5 RXD in Green 2 RXD out 6 TXD out Yellow 3 TXD in 7 CTS in Brown 8 CTS out 8 RTS out White 7 RTS in red lon Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 www redlion net 2014 Red Lion All Rights Reserved 17 Typical PC Adapter Wiring Sixnet RJ45F to DB9F RJ45F Pin Adapter DB9 Female Connector Signal Name wire color Pin Signal Name 1 RI DSR in Blue 4 DTR out 2 DCD in Orange N C 3 DTR out Black 6 DSR in 4 GND Red 5 GND 5 RXDin Green 3 TXD out 6 TXD out Yellow 2 RXDin 7 CTSin Brown 7 RTS out 8 RTS out White 8 CTS in 5 1 2 RS232 Ports C amp D Port C is a four wire RS232 port with TXD RXD RTS and GND Port Dis a three wire RS232 port with TXD RXD and GND The CTS signal is not supported on these ports Use Port B if you need CTS Depending
27. n in this document applies to the Micro VersaTRAK ulPm RTU except where otherwise noted Refer to the electronic help system in the Sixnet I O Tool Kit software for detailed product specifications and configuration settings red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 5 Overview 1 1 Introduction The products covered by this manual are designed for use in industrial control and data acquisition systems Refer to the Red Lion Electronic catalog and the individual data sheets for complete features and benefits This user manual covers the aspects of hardware installation and maintenance for the Micro IPm For software features and capabilities please refer to the electronic help system in the Sixnet I O Tool Kit software A typical Red Lion station consists of an AC to DC power supply a Red Lion controller or RTU such as the models covered by this manual and I O modules The Micro IPm can interface with I O modules via Ethernet EtherTRAK I O or RS485 RemoteTRAK or EtherTRAK I O Just about any combination of these components along with third party hardware and software can be used to make a system 1 2 Quick Getting Started Guide Following these steps will make installation and start up easier 1 Mount the Hardware If you purchased a TrakPak packaged system the complete enclosure is re
28. ng data in the Red Lion RTU then create the appropriate datalog configuration s and load them into the unit Refer to the Sixlog topics in the Sixnet I O Tool Kit help system for details IEC 61131 Programming optional requires the SCS feature set If you are using the ISaGRAF IEC1131 programming software refer to the Red Lion ISaGRAF help system for detailed instructions LINUX capabilities optional requires the IPm Advanced feature set A If you are using the advanced LINUX IPm capabilities refer to the Sixnet I O Tool Kit help for detailed instructions Pm Advanced documentation and compilers are available for download from www redlion net red Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 9 2 Assembly and Installation 2 1 Panel Assembly Most Red Lion components snap onto DIN rail strips fastened to a subpanel Figure 2 1 shows a sample panel with DIN rail strips and wire duct attached Recommended DIN rail spacing is 8 inches This spacing allows room for wire duct to be installed without obstructing field wiring installation The Red Lion components are typically installed against one another but space may be left between modules to accommodate other DIN rail mounted components such as terminal blocks and fuse holders End clamps are recommended to restrict side to side movement F
29. on your application you may wish to wire the interface see Figure 5 3 with a DB9 male or DB9 female connector Figure 5 1 shows the pin outs of male and female DB9 connectors Note Terminal 18 is a common ground and is shared by both ports and the I O There are two ways to connect Port C to a PC Make connections from the ulPm screw terminals to a DB9F female connector and plug the female connector directly onto your PC Make connections from the ulPm screw terminals to a DB9M male connector and plug the male connector onto one end of a Plant Floor RS232 cable part number ST CABLE PF Then plug the other end of the ST CABLE PF onto your PC This wiring method allows you to plug the DB9M directly onto a VT MODEM xxx as well Make connections from the screw terminals of the Micro IPm xxx to a DB9 male or DB9 female connector according to table 5 1 below Micro IPm xxx D DB9M to ST CABLE PF DB9F to Port C D or VT MODEM xxx PC Com Port Terminal Pin Signal Name Pin Signal Name 18 GND 5 GND 5 GND 16 RXD in 2 RXD 3 TXD 15 TXD out 3 TXD 2 RXD N A 8 CTS 7 RTS 17 RTS out port C only 7 RTS 8 CTS red lon Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 18 Pin Insertion side of the DBIM Pin Insertion side of the DB9F 54321 12345 gt 00 00 yo 9876 67839 RJ45 Connectors 5 1
30. on supplies the mission oriented tools you need for every step of your project from the initial specification through startup and years of trouble free operation Configuration information flows between Red Lion Windows saving you time you don t have to enter data multiple times and dramatically reducing data entry errors Refer to the electronic help in the Sixnet I O Tool Kit for complete details Sixnet The Sixnet I O Tool Kit is a configuration calibration and maintenance tool for j pa Red Lion hardware Use the I O Tool Kit to configure I O features perform channel by channel calibrations in meaningful engineering units and perform live diagnostics at each station Refer to the electronic help for details Here are some of the optional feature sets for the Sixnet I O Tool Kit SCS Scalable Control System features Includes importing tag exporting I O transfers and advanced load options The SCS option is required to develop ISaGRAF programs using the ISaGRAF Workbench Datalogging Sixlog Includes Sixlog datalogging see below with host transfer and client transfer capability Open LINUX features Gain access to LINUX visible features in IPm controllers including file loading and advanced diagnostics A library of functions to access the IPm I O registers and other services is supplied with this enhanced license 5 Sixlog is datalogging software for Red Lion controllers and RTUs Data is Sixlog logged into protected
31. quipment in any application All power input and output I O wiring must be in accordance with Class Division 2 wiring methods and in accordance with the authority having jurisdiction WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS 1 DIVISION 2 WARNING EXPLOSION HAZARD WHEN IN HAZARDOUS LOCATIONS DISCONNECT POWER BEFORE REPLACING OR WIRING MODULES WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS These products are operator interface units to be used within control panels These devices are intended for use in Class Division 2 Hazardous Locations industrial control applications The enclosure shall be suitable for the location A minimum IP54 rated enclosure is needed for ATEX unless an equivalent degree of protection is supplied by the location These products are to be used within control panels in hazardous locations The enclosure shall be suitable for this location Hot swapping is not for use in hazardous locations AVERTISSEMENTS POUR INSTALLATION ET ENDROITS DANGEREUX Ces produits ne doivent pas tre utilis s pour remplacer le verrouillage de s curit appropri Aucun dispositif bas sur un logiciel ou tout autre dispositif l tat solide devraient jamais tre con us pour tre responsable de l entretien de l quipement cons cutifs ou la s curit du personnel En particulier
32. red lpn Micro VersaTRAK ulPm RTU and Datalogger Installation and Maintenance User Manual This manual applies to the following Sixnet products VT UIPM XXX H Micro VersaTRAK ulPm RTU Note In this manual this unit is also referred to as the Micro IPm or ulPm CHANGE HISTORY Version Date Description 01 10 2014 Added French translations for Installation and Hazardous Area Warnings 02 25 2014 Changes to the Environmental Specifications 04 17 2014 Updated operating systems requirements red lon www redlion net Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1 518 877 5173 F 1 518 877 8346 2014 Red Lion All Rights Reserved 2 TABLE OF CONTENTS De O NOA 6 1 1 TOA UC idas 6 1 2 Quick Getting Started GUIDE iii dio 6 1 3 Red Lion Software Tool Serete A E AIR 7 1 4 Using RediLion Windows SoftWare cia a 8 2 Assembly and Installation cisssissssssssi esssstesesetesccssesstesesonsc esenitesesnt ice nsona nee encod EErEE Onr e sio 10 2 1 Panel As Ol iii dant A ne nine 10 3 Power Supply WINE wiciccsisccstssscccsceseves adessedeecsavecetecescdevooasedensoesedsvessvesssoo dcdevooaacd ensued ge seen le EENS An a eaS 12 3 1 Current R quirements essence A anne een nn needed anne AK EREA RAUKE 13 NS se nes nan nnne contes EO ns ec etes nn nne dote Les desde Rte tes e nd vesoaudeseed E 14 4 1 On board VO A n
33. rical Safety UL 508 CSA C22 2 142 EN61010 1 CE EMI emissions FCC part 15 ICES 003 Class A EN55022 IEC61000 6 4 CE EMC immunity IEC61000 6 2 EN61000 4 2 3 4 5 6 and 8 CE Vibration IEC60068 2 6 Hazardous locations Class 1 Div 2 Groups A B C D ISA12 12 01 CSA C22 2 213 EN60079 0 15 Zone 2 ATEX Marine amp Offshore ABS Packaging IP20 Lexan Packaging Mounting DIN rail EN50022 or direct to panel Size 4 75 L x 3 25 W x 4 13 H 12 07cm L x 8 26cm W x 10 48cm H red lon Red Lion Controls 20 Willow Springs Circle York PA 17406 www redlion net FLEXIBLE RELIABLE POWERFUL T 1 518 877 5173 F 1 518 877 8346 2014 Red Lion All Rights Reserved 23 7 Maintenance Information 7 1 Local Diagnostics Local diagnostics can be performed through any available port while the Micro IPm is responding to messages from the other port Diagnostic software such as the Sixnet I O Tool Kit can be used to display the status of the 1 O registers Refer to the software s help system for details 7 2 Power and Status LED The PWR LED on the Micro IPm indicates its operational and power status ON The Micro IPm is operating properly OFF There is no power to the Micro IPm or service is required Contact Red Lion technical support FAST BLINK This may occur when the Micro IPm is being reset or firmware is to be downloaded from the l O Tool Kit software
34. te Inputs 8 Channels sourcing or sinking selectable Guaranteed ON Voltage 9 VDC this threshold is factory adjustable to turn on at a lower voltage Contact Red Lion for details Maximum Voltage 30 VDC Guaranteed OFF 5 0 VDC amp 1 5mA DC Input Resistance 10K Ohms Input Current 24V 3mA Filtered ON OFF delay 25ms 20Hz max counting for contact bounce filtering Fast ON OFF delay 4 ms 100Hz max counting Count Rate 10khz on channel 1 see above for other rates Count modes Pulse rate and run time Poll time all channels 5 mS to 20 mS configuration dependent Discrete Outputs 4 channels sourcing only Operating voltage 10 30 VDC Maximum Output per channel 1 Amp Maximum Output per module 8 Amps Max OFF state leakage 0 05 mA Minimum Load 1 mA Inrush current 5 Amps 100 ms surge Typical ON resistance 0 3 ohms Typical ON voltage 1A 0 3 VDC Watchdog output Configurable on channel 1 Poll time all channels 5 mS to 20 mS configuration dependent Analog Inputs 2 channels 4 20 mA by default Range 4 20 mA or 0 5 V optionally 0 2 V or 0 10 V A D resolution 16 bits 0 003 Full scale accuracy 0 1 20 C Span and offset temp coef 50 ppm per degree C Input impedance 100 Ohm Current protection Self resetting fuses DMRR differential mode rejection 66 dB
35. to connect to other devices If you are using Ethernet units install the correct cabling and peripherals Refer to the documentation for your Ethernet devices for details 5 Apply Power Power up the Red Lion components and related peripherals Observe the PWR LED on the RTU A solid ON indicates proper operation The Status LED on EtherTRAK and RemoteTRAK I O modules should be ON solid or blinking depending on whether 1 0 Transfers have been configured in the RTU Refer to the appropriate Red Lion user manual for PWR Status LED details red I Red Lion Controls FLEXIBLE RELIABLE POWERFUL 20 Willow Springs Circle York PA 17406 T 1518 877 5173 F 1 518 877 8346 www redlion net O 2014 Red Lion All Rights Reserved 6 Configure Using the Sixnet I O Tool Kit Use the Sixnet I O Tool Kit to create a hardware configuration for each Red Lion station Refer to the electronic help in the I O Tool Kit for details 7 Test the Hardware Use the Test I O window in the I O Tool Kit program to verify proper I O operation of all Red Lion stations Refer to the l O Tool Kit help system 8 Configure Your Software to Communicate with Red Lion station s Refer to the documentation for your software 9 If You Have Difficulty If you experience startup trouble refer to Section 7 in this document for some troubleshooting tips or go to www redlion net If you still need assistance then please contact Red Lion 1 3 Red Lion Software Tools Red Li
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