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user`s manual - Shanghai Qirod Electric Science & Technology Co
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1. j pore amp amp G amp 9 amp eee em mm Cel v ra ra x EEEEBEEH GE of of o a the main circuit terminals 11kW and below Fee ee epe n n PB Ru St TU UE Vy W b the main circuit terminals 15kW and 18 5kW GOO OOO Rijs UT et UHVEHW c the main circuit terminals 20kW and 30kW CC fol fo fol fol o foli fol fo R S T P U VW d the main circuit terminals 37 55kW MCN NIMM foll oll oll fo o ol fol o R S T O UVW e the main circuit terminals 75 110kW
2. o E a ENT ca U V W f the main circuit terminals 132 500kW Figure 3 7 Diagram of the main circuit terminals of the inverter Table 3 2 Description of main circuit terminals Code of terminal Terminal Function R L1 S L2 Power input for main circuit 3 phase AC power input terminal 380V 50Hz 60Hz T L3 U V Output of frequency inverter Terminal for connection to motor W DC bus terminal connect to braking unit etc DC bus terminal is the positive terminal of DC bus is the negative terminal PA Connection of braking resistor Terminal for connection to braking resistor PB PA DC power input PA is the positive terminal of DC power input PC is the negative terminal Grounding Terminal for grounding 400V level grounding resistance is 4O or below 3 3 3 Wiring of the control circuit of o og
3. model Inclination characteristic Oa Negative 1559 of anal utput 1 s Pg OUI 1 Positive f351 Bias of analog output 0 100 0 Oo output frequency when 5 f352 AO OV 0 Hz f007 0 0 o output frequency when i 353 AO 10V 0 Hz f007 0 0 o f354 AO1 bias 0 255 128 o f355 Input terminal function 504 304 15kW and above 0 for LI5 4356 Input terminal function 534 4304 15kW and above 0 r for LIG f357 Input terminal function 304 f304 145kW and above 0 for LI7 f358 Input terminal function 5394 4304 15kW and above 0 for LI8 Output terminal function f359 A of T2 f315 15kW and above 0 e Output terminal function f360 B of T2 f315 15kW and above 0 e Output terminal logic 0 And Logic 15kW and above 161 selection of T2 si 1 Or Logic f362 T2 output delay 0 60 0s 15kW and above 0 0 e 0 Input terminal function active when input terminal is OFF 363 nput terminal active D l mode 1 Input terminal function inactive when input terminal is ON f364 Input terminal filter time 0 200 0 Output terminal function _ f365 B of T4 0 69 0 f366 Output terminal logic 0 4 0 selection of T1 Termianl run detection 0 disable 367 0 selection at power on 1 enable f4 User NO Parameter Name Setting Range default WRT setting 0 disabled 400 Retry selection 0 e 1 710 times
4. a the control circuit terminals 11kW and below do b the control circuit terminals 15kW and above Figure 3 8 Diagram of the control circuit terminals of the inverter Table 3 3 Description of Control terminals function Symbol Item Function ov public terminal of the control circuit Commonly used as working voltage of the external potentiometer m Sv ouput volage Maximum current 10mA accuracy 5 Commonly used as working voltage of the logic input 24V 24V output voltage terminal P 9 Maximum current 100MA accuracy 20 Multifunction programmable analog input AM accuracy 10 bit Analog voltage input 0 5 V or O 10 V Voltage Current Analog input Analog current inputt 20 mA Or changing parameter setting the AL1 can also be programmable logic input used as a programmable logic input terminal If that a resistor 43 kQ should be added between 24v AL1 And move the VIA dip switch to the 10V position Showed as Figure3 8 Analog voltage input Al2 accuracy 10 bit Maximum range 0 10 V ae Analog input changing parameter setting the AL2 can also be Lenses eee ee used as a p
5. NO Parameter Name Setting Range Default 426 Resistor value for PTC detection 100 9999 Q 3000 NO Parameter Name Setting Range Default 428 Cumulative operation time alarm setting 0 0 999 9 610 0 This parameter allows you to set the inverter so that it will put out an alarm signal Output terminal function 50 after a lapse of the cumulative operation time set with f428 Note 0 1 10h NO Parameter Name Setting Range Default 429 Inverter trip retention selection 0 1 0 0 Clearing The fault occurs and after the inverter is turned off and on If the fault cause has been eliminated the inveter will be reset and can be started The information of just eliminated fault will be transmitted to the fault history record If the fault cause has not been eliminated yet the fault will be displayed again and the running information related to the fault will be transmitted to the fault history record The information of the 4th from last fault will be eliminated from the fault history record 1 Maintaining The fault occurs and after the inverter is turned off and on If the fault cause has been eliminated the inveter will be reset and can be started The information of just eliminated fault will be transmitted to the fault history record If the fault cause has not been eliminated yet original fault codes and all running data can be inquired as current fault
6. NO Parameter Name Setting Range Default f112 Factory reserved f113 Factory reserved f114 Factory reserved f115 Factory reserved NO Parameter Name Setting Range Default f120 Default setting 0 9 0 Standard default setting Initialization Save user defined parameters Call user defined parameters Trip record clear Cumulative operation time clear Cumulative fan operation time record clear Initialization of type information P type rating Nomal duty for variable torque load characteristic like pumps and fans G type rating Heavy duty for constant torque load characteristic Note1 This function will be displayed as 0 during reading on the right This previous setting is displayed on the left Example 1 0 120 cannot be set during the inverter operating Always stop the inverter first and then program Note 2 Even set f120 1 f300 f333 f334 335 1336 f348 f349 will not be reset to their factory default settings Note 3 G type and P type G type refers to applications requiring constant torque output while P type applications with variable torque needs The drive allows the user to select G type or P type ratings for the inverter depending on the application Fans pumps and blowers should use P type f120 8 and other applications generally use G type f120 9 Differences between G type ratings and P type ratings for the drive include rated input and output current
7. Braking Resistor Frequency inverter type Braking Resistor description value power quantity 0 75KW 380V 7500 80W 1 1 5KW 380V 4000 260W 1 2 2KW 380V 2500 260W 1 4KW 380V Aluminum Power 1500 390W 1 5 5KW 380V Resistors 1000 520W 1 7 5KW 380V 750 780W 1 11KW 380V 500 1040W 1 15KW 380V 400 1560W 1 18 5KW 380V 22KW 380V 200 6000W 1 30KW 380V 37KW 380V 45KW 380V RXHG 13 60 9600W 1 55KW 380V 75KW 380V 90KW 380V 13 60 9600W 2 110KW 380V 132KW 380V AQ 30KW 1 160KW 380V 185KW 380V 200KW 380V 30 40KW 1 220KW 380V 250KW 380V 280KW 380V RXHG 40 30KW 2 315KW 380V 350KW 380V 30 40KW 2 400KW 380V 500KW 380V 560KW 380V 20 60KW 2 630KW 380V ma GIBT QIROD TECHNOLOGY Shanghai QIROD Electric Science amp Technology Co Ltd No 339 Songchun Road Qingpu District Shanghai 201703 P R China Telephone 86 21 6975 1370 Fax 86 21 6975 8387 Website www QIROD com www acdrivemaker com 2013 Version A
8. Code Parameter Setvalue f002 Selection of run command 0 301 L1 logic input function 2 302 L2 logic input function 3 303 L3 logic input function 4 306 Logic input type selection 1 309 Forced effective Logic input function selection 1 310 Forced effective Logic input function selection 2 0 1522 Prohibit motor reverse 0 f701 Jog frequency Set by yourself f702 Jogging stop mode Set by yourself 5 DETAILED PARAMETER DESCRIPTION 5 1 Basic parameter group NO Parameter Name Setting Range Default f000 Operation frequency of keypad f009 f008 0 0 When power on the inverter displays the operation frequency when operation stopped 0 0 is displayed see f610 Then press the A key or the V key to change the operation frequency even during operation Press A move the frequency up Press W move the frequency down Press the ENT key to save the operation frequency f000 and the set frequency are displayed alternately m 00 ml 360 m 369 if000 00 standard monitor v Set the operation F000 and the set frequency Display OLO When display frequency flash on and off alternately operation stopped Figure 5 1 Procedure of setting f000 Note1 when set f003 3 f000 is effective as the frequency command Note2 Pressing the A key or the V key will change the operation frequency even during operation NO Parameter Name Setting
9. Output voltage 10V f353 Frequency settig Operation frequency Frequency settig after PID f35a Output voltage 352 f353 Frequency settig Operation frequency Frequency settig after PID Figure 5 19 Description of f352andf353setting Note When f348 is set to 0 or 2 3 if 352 or f353 are not set to 0 at same time f350 1 351 will not be effective NO Parameter Name Setting Range Default 354 AO1 bias 0 255 128 This parameter is factory reserved do not adjust it vis f 354 gt 128 10V 20mA 2 10096 Figure 5 20 Description of f354 NO Parameter Name Setting Range Default f355 Input terminal function for LI5 0 69 0 f356 Input terminal function for LI6 0 69 0 f357 Input terminal function for LI7 0 69 0 f358 Input terminal function for LI8 0 69 0 The set method is same as f301 f304 Note1 Only valid when capacity rating is at 15kw or above NO Parameter Name Setting Range Default f359 Output terminal function A of T2 0 255 0 f360 Output terminal function B of T2 0 255 0 f361 Output terminal logic selection of T2 0 1 0 f362 T2 output delay 0 60 0s 0 0 The set method is same as f315 Note1 Only valid when capacity rating is at 15kw or above NO Parameter Name Setting Range Default f363 Input terminal active mode 0 71 0 0 Input terminal function active wh
10. Bit Description of function Lower limit Upper limit Default Analog output data of communicatioin setting in 0 1023 0 15 0 correspondence with analog output function 10 0000H 03FFH 2 Monitoring parameter Read monitoring parameter through serial communication in order to view the running state of the inverter The following table provides part of monitoring parameters See 5 11 Monitoring function parameter group for other parts Table A 13 Communication running frequency setting No Gomm unicelon Description of function Unit Note address 1 fd06 Real time running state ee falar AI for details 2 fd05 Real time running frequency 0 01 Hz 3 fe10 Actual output frequency 0 01 Hz 4 fe50 DC bus input voltage 0 01 96 5 fe51 Output voltage 0 01 96 6 fe49 Output current 0 01 96 7 fe12 Output torque 0 01 96 8 fe21 Output power 0 01 kW 9 fe45 Motor speed estimated 1 rpm 10 fe03 Logic input See A 18 for details 11 fe04 Logic output See A 19 for details 12 fe22 Logic input Al1 10 bit accuracy Range 0 1023 13 fe23 Logic input AI2 10 bit accuracy Range 0 1023 14 fc59 Fault monitoring See A 20 for details Table A 14 Real time running state monitoring Communication Description of function address FD03 Real time running state monitoring Bit Description 0 1 0 Reserved
11. Model V3G209 11RG T4 Max Appli Matar 1112 Input AGAPH 280 4867 S08 0Hz 36 65 Guiput AGCIPUH q 484V 2 409120 G Gpsrsting Temp erature 19C 39C IP Protection IP20 Mess ce A X 131 105 Arib ea zoriplex Hear Alembic nagar Gorna Refinary read Vadodara 380015 India Company name Type of frequency inverter Maximum applicable motor Input specifications Output specifications Ambient temperature Protection level Serial number Customer service hotline company address Figure 2 1 Sample of frequency inverter s nameplate 2 2 Type description of inverter 2 kti L Input voltage level 4 400 2 220 Input voltage speciflcation T three plase S single plase G ver loaded Adapter motor power Inverter series Figure 2 2 Type description of frequency inverter 2 3 Type of frequency inverter Table 2 1 Type of QD200 series frequency inverters Single phase 200V class Motor power Maximum Type line current A output current A transient current kW HP for 60s A QD200 0R4G S2 0 37 0 5 5 9 2 4 3 6 QD200 0R75G S2 0 75 1 10 2 4 2 6 3 QD200 1R5G S2 1 5 2 17 7 7 5 11 3 QD200 2R2G S2 2 2 3 23 9 10 15 Table 2 2 Type of QD200 series frequency inverters Three phase 400V class G type overloaded
12. Type Motor power Line current Rated output reese UU kW A current A for 60s A QD200 0R75G T4 0 75 3 6 2 3 3 5 QD200 1R5G T4 1 5 6 4 4 1 6 2 QD200 2R2G T4 2 2 8 7 5 5 8 3 QD200 4RG T4 4 14 9 4 14 1 QD200 5R5G T4 5 5 20 7 12 6 18 9 QD200 7R5G T4 7 5 26 5 17 25 5 QD200 11RG T4 11 36 6 24 6 37 QD200 15RG T4 15 40 32 48 QD200 18R5G T4 18 5 47 38 57 QD200 22RG T4 22 56 45 68 QD200 30RG T4 30 70 60 90 QD200 37RG T4 37 80 75 113 QD200 45RG T4 45 94 92 138 QD200 55RG T4 55 128 115 173 QD200 75RG T4 75 160 150 225 QD200 90RG T4 90 190 180 270 QD200 110RG T4 110 225 215 323 QD200 132RG T4 132 265 260 390 QD200 160RG T4 160 310 305 458 QD200 185RG T4 185 355 350 525 QD200 200RG T4 200 385 380 570 QD200 220RG T4 220 430 425 638 QD200 250RGP T4 250 485 480 720 QD200 280RG T4 280 545 530 795 QD200 315RG T4 315 610 600 900 QD200 350RG T4 350 665 650 975 QD200 400RG T4 400 785 725 1088 QD200 500RG T4 500 885 860 1290 2 4 Technical specifications Table 2 3 Technical Parameters of QD200 Series Frequency Inverters ITEM SPECIFICATIONS Single phase 200V class 200V 240V 50Hz 60Hz Main Rated voltage and frequency i 3 phase 400V class 380V 480V 50Hz 60Hz npu Allowable value of change Voltage 380V 15 480V 10 Frequency 15 Output voltage Maximum output voltage equals to input voltage Main output Output fre
13. o H AI2 e i Shielded wire RJ45 TX 9 f i Shielded double standed wire a Basic wiring diagram of 11kW and below Braking resistor lt 2 gt O PB a Circuit breaker U w lt lt O O RIL1 IB Output v Tat reactor 3 Phase AC power HH supply PLA oC nput reactor S L2 w 6 ott 4 QD PE A 24V Multifunctional input 1 od e REED ultifunctional inpu Di E P 9 5 m LI T4B gy n Relay output 1 Multifunctional input 2 i i i LI Tic Multifunctional input 3 id E ot i LI3 Multifunctional input 4 E ri T2A WE ys Multifunctional inputS i T2B o o Relay output 2 3 39 4 ue 126 b o o Multifunctional input 6 bd E ultifunctional input 6 E L nie Multifunctional input 7 it E i ri E LI7 Multifunctional input 8 i BE s oL H T LO n H 9 Bassi Pulse output e CLO speed settin TEE A GP g H E 5V if AH A91 n n Analog output Analog input i ov ov o DESI uu A QD Shielded wire T RJ45 ME f Shielded double standed wire MODBUS RX Tm b Basic wiring diagram of 15kW and 18 5kW Connector S a 8 S PO PB 3 Circuit breaker Uu n 6 OO RIL1 5 i iF Output v O reactor 3 Phase AC power od
14. NO Parameter Name Setting Range Default 347 Maximum numbers of pulse train 500 1600 800 Note The ON pulse width is maintained constant The ON pulse width is fixed at a width that causes the duty to reach 50 at the maximum pulse number set with f347 Therefore the duty is variable For example the ON pulse width is approximately 0 6 ms when f347 800 approximately 0 5ms when f347 1000 or approximately 0 3 ms when f347 1600 NO Parameter Name Setting Range Default 348 AO1 selection 0 16 0 The signal of internal calculated value can output from the AO1 terminal Analog voltage output signal is default Switching to 0 20mAdc 4 20mAdc output current can be made by setting f307 to 0 Table 5 5 AO selection parameters f348 description maximum value 0 Output frequency Maximum frequency f007 1 Output current 150 of invter rated current 2 Set frequency betore PID Maximum frequency f007 3 Frequency setting value after PID Maximum frequency f007 4 DC voltage 150 of inverter rated voltage 5 Output voltage command value 150 of inverter rated voltage 6 Input power 18596 of inverter rated voltage 7 Output power 18596 of inverter rated voltage 8 AI1 input 1023 9 AI2 input 1023 10 Torque 250 of inverter rated torque 11 Torque current 250 of inver
15. 1 Fault No fault Tripping 2 8 Reserved 9 Forward reverse rotation Forward rotation Reverse rotation 10 Running stop Stop Running 11 15 Reserved Table A 15 Logic input state monitoring Communication Description of function address FE11 Logic input state monitoring Bit Description 0 1 0 Terminal L1 OFF ON 1 Terminal L2 OFF ON 2 Terminal L3 OFF ON 3 Terminal L4 OFF ON 4 Terminal L5 OFF ON 5 Terminal L6 OFF ON 6 Terminal L7 or As Al1 during logic input OFF ON 7 Terminal L8 or As Al1 during logic input OFF ON 8 15 Reserved Table A 16 Logic Output state monitoring Communication Description of function address FE11 Logic output state monitoring Bit Description 0 1 0 Terminal LO CLO OFF ON 1 Relay T2 OFF ON 2 Relay T1 OFF ON 3 15 Reserve Table A 17 Fault monitoring Omni avon Description of function address FC39 Fault monitoring Value Corresponding fault Panel display 0000H No fault nerr 0001H Acceleration overcurrent e 01 0002H Deceleration overcurrent e 01 0003H Constant speed overcurrent e 01 0008H Input phase failure e 41 0009H Output phase failure e 42 000AH Acceleration overvoltage e 11 000BH Deceleration overvoltage e 11 000CH Constant speed overvoltage e 11 000DH Inverter overload e 21 000EH Motor overload e 22 0010H Overheat tripping e 24 0011H Emergency t
16. Electronic thermal 0 Trip enable stall disable standard motor 1 Trip enable stall enable standard motor 2 Trip disable stall disable standard motor 3 Trip disable stall enable standard motor 401 protection characteristic 2 selection 5 Trip enable stall disable forced cooling motor 6 Trip enable stall enable forced cooling motor 7 Trip disable stall disable forced cooling motor 8 Trip disable stall enable forced cooling motor Y fipa Motor tse eoverioad gt lioz 300 time limit 0 Coast stop f403 Emergency stop 1 Slowdown stop 0 selection 2 Emergency DC braking 404 emergency braking time 0 0 20 0 s 1 0 Tm Input phase failure 0 Disabled No tripping detection 1 Enabled 0 Disabled 1 At start up Only one time after power is turned on Output phase failure 2 At start up each time 406 detection mode 0 selection 3 During operation 4 At start up during operation 5 Detection of cutoff on output side 0 Alarm 407 Small current trip alarm 0 selection LA 1 trip 408 Small current detection 0 100 0 00 current f409 Small current detection 1 20 40 current hysteresis 410 Small current detection 0 255 s 0 time Over torque trip alarm 0 Alarm 411 0 selection 1 trip 412 Over torque detection 0 250 130 level Over torque detection 4 ED level hyste
17. l I I l l A B 6 D B Figure 5 34 Description of braking mode sequency NO Parameter Name Setting Range Default f714 Droop gain 0 100956 0 f715 Droop insensitive torque band 0 100 10 The droop control function refers to the function of operating the power running motor at operating frequency f1 Hz that is lower than command frequency f0 Hz by droop frequency Af Hz when the torque current is T1 The droop frequency Af can be calculated using the following expression Droop frequency Af Hz F101 x f714x Torque current T1 f715 When the torque current is above the specified droop insensitive torque band f715 the frequency is reduced during power running or increased during regenerative braking The above figure shows an example of the operating frequency during power running During regenerative braking control is performed in such a way as to increase the frequency The droop function is activated above the torque current set with f715 The amount of droop frequency Af varies depending on the amount of torque current T1 Note If the base frequency exceeds 100Hz count it as 100Hz Control is exercised between the starting frequency f503 and the maximum frequency f007 An example of calculation Parameter setting Base frequency f101 60 Hz droop gain f714 10 96 Droop insensitive torque band f715 30 96 Droop frequency Af Hz and operating frequency f1 when co
18. ccccceeesecccecececeesseseeeeeeeceaueesseceeeeeeaeaaaeeseceeeeceauaasseseeeeeneaaees 105 APPENDIX A SERIAL COMMUNICATION eere 106 Ale R9 485 DUS inire equ e pt utt ut esu m rfe LU tutes 106 A2 I ModblsiprotoCol eoi URINE See at a E DEM ede coca tee ee 107 A2 1 Description of Modbus RTU message format ssssssssssssseeeee eene nennen enne 107 A2 2 Detailed message description of different commanxds sse enne 108 A2 3 Cyclic redundancy check CRO eese EERE nenne eren tenter EEN tnn ten A nnne nnn EE 111 A2 4 EMO COE o netter te PEE e e rette dedi tert cipere te Pte t debe desee Dune Eran 112 A2 5 Communication parameter sssssssssssssessesesseeeennere nennen nrere nennen nnenenrtr sn sin en nennnr trs n einn nnne 112 APPENDIX B CONCISE PARAMETER LIST een 1 16 1 PRELUDE Thank you for using QD200 series frequency inverter manufactured by Shanghai QIROD Electric Science amp Technology Co Ltd QD200 series inverter independently developed by our company is a universal vector control one that owns high quality multiple functions and low noise This Users Manual offers complete introduction of installation and use of the frequency inverter setting of function parameters fault treatment and maintenance etc for QD200 series inverters Please carefully read this manual before use in order to guarantee correc
19. and set f015 0 Setting acceleration deceleration time f010 and f011 in conformance with mean load allows optimum setting that conforms to further changes in load Use this parameter after actually connecting the motor When the inverter is used with a load that fluctuates considerably it may fail to adjust the acceleration or deceleration time in time and therefore may be tripped Note Manual acceleration and deceleration time may still be restrained by motor current amplitude limit See 107 and overvoltage fault protection See f415 and overvoltage fault operation level function See 416 NO Parameter Name Setting Range Default f016 Factory reserved NO Parameter Name Setting Range Default f017 Parameter setting mVSCo function 0 3 0 0 Disabled Even if set to O f017 will not return the setting you made to its factory default 1 2 wire control sink mode slowdown stop 2 3 wire control sink mode slowdown stop 3 External input UP DOWN setting sink mode slowdown stop Note 1 Automatically programs all parameters parameters described below related to the functions by selecting the inverter s operating method The major functions can be programmed simply Note 2 When this parameter is invoked after it has been set 0 is always displayed on the right side The number on the left side refers to the number specified previously E g 1 O Note 2 Negative logic means the
20. control mode Example 1 Two wire control running AC Drive forward reverse fault reset Figure 4 7 Example of wiring for two wire control running Table 4 3 Parameter configuration of two wire control running Code Parameter Setpoint Setpoint f002 Selection of run command 0 0 f003 Selection of frequency command selection 1 1 300 Alt input function analog or logic 0 0 selection f301 L1 logic input function 2 62 f302 L2 logic input function 3 63 f303 L3 logic input function 30 10 f305 Logic input mode setting 0 0 f306 Logic input type selection 1 1 309 SA Logic input function 1 0 310 or Logic input function 0 0 522 Prohibit motor reverse 0 0 Note When two wire control is applied logic input function 30 must be disabled Example 2 Three wire control running Negative logic decelerates to stop AC Drive forward reverse Figure 4 8 Example of wiring for three wire control running Table 4 4 Parameter configuration of 3 wire control running Code Parameter Setvalue f002 Selection of run command 0 f003 Selection of frequency command selection 1 300 Al1 input function analog or logic selection 0 f301 L1 logic input function 2 f302 L2 logic input function 3 f303 L3 logic input function 30 f305 Logic input mode setting 0 f306 Logic input
21. 1 enable JOG key f701 jog run frequency 0 0 20 0 Hz 5 0 e 0 Slow down stop f702 Jog stopping pattern 0 e 1 coast stop 2 DC braking 703 Jump frequency 1 0 0 Hz f007 0 0 704 Jumping width 1 0 0 30 0 Hz 0 0 705 Jump frequency 2 0 0 Hz f007 0 0 706 Jumping width 2 0 0 30 0 Hz 0 0 707 Jump frequency 3 0 0 Hz f007 0 0 708 Jumping width 3 0 0 30 0 Hz 0 0 709 Braking mode selection 0 3 0 710 Release frequency f503 20 0Hz 3 0 f711 Release time 0 25 0s 0 5 f712 Creeping frequency f503 20 0Hz 3 0 f713 Creeping time 0 25 0s 1 0 714 Droop gain 0 100 0 715 oe insensitive torque 0 100 40 716 Preset speed 1 f009 f008 3 0 717 Preset speed 2 f009 f008 6 0 718 Preset speed 3 f009 f008 9 0 719 Preset speed 4 f009 f008 12 0 720 Preset speed 5 f009 f008 15 0 f721 Preset speed 6 f009 f008 18 0 f722 Preset speed 7 f009 f008 21 0 723 Preset speed 8 f009 f008 24 0 724 Preset speed 9 f009 f008 27 0 725 Preset speed 10 f009 f008 30 0 726 Preset speed 11 f009 f008 33 0 f727 Preset speed 12 f009 f008 36 0 f728 Preset speed 13 f009 f008 39 0 f729 Preset speed 14 f009 f008 45 0 f730 Preset speed 15 f009 f008 50 0 f731 factory reserved f732 factory reserved f733 factory reserved f734 factory reserved f735 factory reserved f736 factory reserved 737 factory reserved 73
22. 96 amp A ampere V volt Note1 f603 converts the following parameter settings Motor electronic thermal protection level 1 and 2 f106 f110 DC braking current f507 Stall prevention level 1 and 2 f107 f111 Small current detection current f408 Note2 Base frequency voltage 1 and 2 f102 f109 always displayed in the unit of V NO Parameter Name Setting Range Default f604 Frequency free unit magnification 0 00 200 0 0 00 0 00 Free unit display disabled display of frequency 0 01 200 0 Value displayed actual frequency x f604 e g output frequency 50Hz if f604 30 0 Value displayed on the panel is 1500 Note This parameter displays the inverter output frequency as the value obtained by multiplying it by a positive number This does not mean that the actual motor speed or line speed is indicated with accuracy NO Parameter Name Setting Range Default f605 Factory reserved 0 1 0 NO Parameter Name Setting Range Default f606 Inclination characteristic of free unit display 0 1 1 0 Negative inclination downward slope 1 Positive inclination upward slope NO Parameter Name Setting Range Default f607 Bias of free unit display 0 00Hz f007 0 00 Value displayed f 606 1 70 0 f 607 20 0 ZOO re A 0 50 Hz Operation 0 50 Hz Operation frequency frequency Figure 5 32
23. Displays the counter numbers of communication through the network u022 Normal state Displays the counter numbers of communication only at normal state in the communication counter all communication through network u023 Cpu2 version v 10 u024 pane Peplacement ann cumulated min FoS nd T ON Needs to be replaced information runaing me capacitor u025 Cpu revision u026 PID setting Displayed in term u027 PID feedback Displayed in term u1 Past trip 1 Enter into the display of detailed information on past trip 1 u2 Past trip 2 Enter into the display of detailed information on past trip 2 u3 Past trip 3 Enter into the display of detailed information on past trip 3 u4 Past trip 4 Enter into the display of detailed information on past trip 4 APPENDIX C Peripheral Devices and Options Reactor T3 nm 4 AXB Picture A 9 fh o a p a y i D p o iw o aa i D1 LLWN l Picture B Figure C 1 DC Reactor dimensions Table C 1 DC Reactor Three Phase 400 V Class of Input 50 60Hz Figure External and Type numb Power Rated Inductance Insulation _ mounting er kW current A mH Class dimensions m
24. Figure 4 2 Structure of Inverter Mode switch 1 when F618 1 show parameter setting mode 4 2 2 Powering on default mode The display data is the current output frenquncy under Powering on default mode so directly use Aor Y key to modify the digital frequency setting then press the ENT key to save the modified data and return Powering on default mode or press the ESC key to give up the modification and return the Powering on default mode As showed as Figure 4 3 v 0 0 Q 0 5 Abort setting Poweron default model v Eigliency tin v l Save setting EMT gt Figure 4 3 Powering on default mode Navigation Here the display data type can be set freely under the Powering on default mode showed in the parameter F610 4 2 3 Parameter Setting Mode There are 10 groups function parameters fromFO group to F9 group each group includes different numbers function parameter The Parameter setting value can be modified by AorWkey and ENT key or give up the modification by ESC key as showed as Figure 4 4 Abort setting 0 f000 Parameter A setting mode A v p e a v c f t 10 0 SEE f1 Abort setting y S Q f9 Save setting Figure 4 4 Parameter Setting Mode navigation 4 2 4 Status monitoring mode The status monitoring mo
25. Parameter Name Setting Range Default 423 Activation of the inverter during 4 20mA signal loss 0 4 0 0 No measures 1 Coast stop 2 switch to Fallback speed To switch to fallback speed f424 The duration is as long as the fault life time and the running command is still valid 3 Speed maintaining To maintain the speed at the time when fault occurs in the inverter The duration is as long as the fault life time and the running command is still valid 4 Slowdown stop NO Parameter Name Setting Range Default fA24 Fallback speed 0 0 Hz f004 0 0 See f423 2 NO Parameter Name Setting Range Default f425 PTC thermal selection 0 2 0 0 Disabled 1 Enabled trip mode If the PTC probe triggers the signal of fault the inverter enters into fault state and displays e 25 2 Enabled alarm mode if the PTC probe triggers the signal of fault the inverter will trigger fault signal and continues running This function is used to protect motor from overheating using the signal of PTC built in motor Setting f425 to 1 or 2 can convert control terminal AI2 to a PTC motor thermal probe input The wiring is shown in the following figure Inverter 3 3k 1M w PTC Figure 5 24 PTC wiring example Note PTC resistance must be connected in from AI2 terminal One 3 3k 1 4 W resistance must be externally connected between 5 V and AI2
26. exceeds 4 digits number by 1 digit If the alarm code is momentarily displayed In the process of Inverter is performing self eun1 and then disappears the inverter comes self setting setting back to normal Table 6 3 Display of early warning code Code Type Description Inverter is in current amplitude limiting state See C Overcurrent early warning parameters F107 and F111 Inverter approaches overvoltage fault See parameters U Overvoltage early warning F415 and F416 This code is displayed when the motor or inverter i Overload early warning overload counter exceeds 50 h Overheat early warning Inverter approaches overheat fault Note Early warning types can occur simultaneously E g when overheat early warning and overcurrent early warning happen in the same time the corresponding code is h c 6 3 Restart of the inverter after fault occurs After failure occurs in the inverter it can be restarted only when the cause of the failure has been eliminated Please follow the undermentioned operations to realize fault reset of the inverter 1 When the command source of the inverter is keyboard panel under local control mode or under remote mode and F002 1 press STOP key on the keyboard panel after the fault is eliminated The keyboard will display a 00 Press the STOP key again and the inverter realizes fault reset At this moment it is allowable toto re supply power to the motor 2 When the inv
27. f 7 decrease default 0 o4 100 2 l Bv CAM AI2 Input PRA HMA 20mAdd Figure 5 12 Calibration of analog input Note 1 If you want to reduce the leeway set f470 or f472 to a larger value Note that specifying a too large value may cause an output frequency to be output even though the operation frequency is O zero Hz Note 2 If you want to adjust the inverter so that it will output the maximum frequency at the maximum voltage and current input set f471 or f473 to a smaller value Note that specifying a too small value may cause the operation frequency not to reach the maximum frequency even though the maximum voltage and current input are applied NO Parameter Name Setting Range Default 337 Low speed signal output frequency 0 0 Hz f007 0 0 When the output frequency exceeds the setting of 1337 an ON signal will be generated This signal can be used as an electromagnetic brake excitation release signal This signal can also be used as an operation signal when f337 is set to 0 0Hz because an ON signal is put out if the output frequency exceeds 0 0Hz If the inverter is so set the signal will be put out through the open collector OUT LO CLO and RELAY output terminals Operationt function Hz 1337 q time 9 CT ON Output function 4 OFFI Figure 5 13 Description of Low speed signal output frequency
28. gt seis QD200 Series Frequency Inverter USER S MANUAL QD200 Series Frequency Inverter USER S MANUAL English Version Shanghai QIROD Electric Science amp Technology Co Ltd TABLE OF CONTENT Mu iuis 5 1 1 Labels concerned with safety eene een nn nn en nemen nnne n nnne nennen nnne 5 1 2 Notice for package opening and check sssssssssssseseseeeeeeen nennen nennen nne en nnn nnns 5 2 TYPE AND SPECIFICATIONS scsi uio conus s ae naxs etu c ca eu nn ah ann as Coa ap Pn ERES nux caa rar Un ae pH SR Ria nya eaa CR Atm PEE 6 2 4 Plate of frequency Inverter e Debe dta bete 6 2 2 Type desctiption of Inverter cd eet cut t Ld d e Ese dise ad gerere 6 2 3 Type of frequency inverter 2 cccceeiccccenescdeceeesecedenecetecenecaddesnscteceueaddcenenecacenescadsenesedecenesacedenecatecenensadenenses 6 2 4 Technical specifications niini a n a a a aa nennen nme nemen e aaa adar nnne a eaaa raaa aert 8 2 5 External dimensions and other parameters 0 ccccccceceeceeceeeeeeeeecaaeeeceeeeeseaeaaeeeeeeeeesecseaeeeeeeeeesenseaeees 10 2 6 DAILY INSPECTION AND MAINTENANCE enhn ener err nnn n nn nennen rn nnn nnne nennen 13 2 61 Dally InspectlOni io ret tct cba Rd aut dee dnte tet ed zi d 14 2 6 2 Daily InSpectlort 5 1 ert t a ed e ai dea Ted ent is tert te ete 15 2 6 3 Periodic instectlorn eret ert e e t e Lo tea ru HR te ret bere de 16 2 6 4 Malnt
29. narice iiie pdt ER Eee no ERU E sh ESERU RR ERR SERERE RR OA TER RE APER A RIEPAR 18 3 INSTALLATION AND WIRING ueeeeeeeeeeeen nennt nnn nnn nennen nnn nnmnnn nnn nnn nnn nnn nennen 20 3 1 Installatiorizof Inverter ues peas ances ee oco tut nier Sevanddagu esa oio eu E eaaa eed tie paa aeaa REESE ea Eaa e dno 20 3 2 Installation EnvioronMent c ccccceceeeeeeeee cece eee eeeceeeanaeceeeee eene enne nnne AA aa aAA n nn nn nerrnr sese n nnne Rena TREs 21 3 2 1 Instruction of inverter installaiton position ssssssssssseesenenee nennen 22 3 2 2 Installation method of inverter e nennen nene enne nnns 23 3 2 3 Disassembly installation of the cover nennen nnnm nennen nnns 24 9 3 Wiring Of tlie IDVerter oret oder ente t ca Ea Ere eee opea ute Ro is ERR Te Rae Rue e Pie a ERE reap 24 3 3 1 Basic operation wiring diagram sssssssessseeee eene eene nnnm nennen enne 25 3 9 2 Wiring ofthe Main creuit ee do aee dta e pe EE 28 3 3 3 Wiring of the control circuit 2 2 2 0 oaa erd aaa aaa eeir EaR A SEa aT TTEA reine AAE ian 29 4 BASIC OPERATION AND TRIAL RUNNING assssssnsnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnne 32 4 1 Appearance of Keyboard panel sssssssssssssssssssene eene eene nn nennen eniin EE EEEE ESSEE nenne 32 4 2 Basic operation of panel 2 neret o Reden eter ote denen 33 4 2 1 Running model selectlon ri
30. preset speed commands are 0 0 0 0 invalid Preset speed 1 0 0 0 1 Preset speed 2 1 0 Preset speed 3 0 0 1 1 Preset speed 4 0 1 0 0 Preset speed 5 0 1 0 1 Preset speed 6 0 1 1 0 Preset speed 7 0 1 1 1 Preset speed 8 1 0 0 0 Preset speed 9 1 0 0 1 Preset speed 10 1 0 1 0 Preset speed 11 1 0 1 1 Preset speed 12 1 1 0 0 Preset speed 13 1 1 0 1 Preset speed 14 1 1 1 0 Preset speed 15 1 1 1 1 NO Parameter Name Setting Range Default 731 Factory reserved 732 Factory reserved 733 Factory reserved 734 Factory reserved 735 Factory reserved 736 Factory reserved 737 Factory reserved 738 Factory reserved 5 9 Communication function parameter group NO Parameter Name Setting Range Default 800 Modbus baud rate 0 1 1 0 9600 bps 1 19200 bps 2 4800 bps 3 2400 bps 4 1200 bps NO Parameter Name Setting Range Default f801 Modbus parity 0 2 1 0 NONE datum format lt 8 N 2 gt EVEN datum format lt 8 E 2 gt ODD datum format lt 8 O 2 gt NO Parameter Name Setting Range Default f802 Modbus address 0 247 1 NO Parameter Name Setting Range Default f803 Modbus timeout 0 100 0 0 ti
31. 0 4SC 5 1 105 89 135 2 2 VSC 0007 1M00 0 4SC 7 196 105 89 135 3 7 VSC 0010 0M70 0 4SC 10 196 105 89 135 5 5 VSC 0015 0M47 0 4SC 15 1 105 89 135 7 5 VSC 0020 0M35 0 4SC 20 196 105 89 135 11 VSC 0030 0M23 0 4SC 30 196 148 115 125 15 VSC 0040 0M18 0 4SC 40 196 150 115 135 18 5 VSC 0050 0M14 0 4SC 50 196 150 130 135 22 VSC 0060 0M12 0 4SC 60 196 189 125 170 30 VSC 0080 087U 0 4SC 80 196 189 130 155 37 VSC 0090 078U 0 4SC 90 196 189 130 160 45 VSC 0120 058U 0 4SA 120 1 220 147 310 55 VSC 0150 047U 0 4SA 150 196 220 152 210 75 VSC 0200 035U 0 4SA 200 1 250 175 230 90 VSC 0250 028U 0 4SA 250 1 240 168 220 110 VSC 0250 028U 0 4SA 250 1 240 168 220 132 VSC 0290 024U 0 4SA 290 1 285 175 240 160 VSC 0330 021U 0 4SA 330 196 285 175 240 185 VSC 0390 018U 0 4SA 390 1 285 175 240 220 VSC 0490 014U 0 4SA 490 1 315 215 310 280 VSC 0600 012U 0 4SA 600 1 315 235 310 300 VSC 0660 011U 0 4SA 660 1 315 235 310 400 VSC 0800 08U7 0 4SA 800 1 315 230 310 450 VSC 1000 07U0 0 4SA 1000 1 365 280 380 500 VSC 1200 05U8 0 4SA 1250 1 395 325 390 Braking Unit Sequence Voltage Type Description 1 220V Class VSC CBU2015 15KW and below 2 VSC CBU2022 22KW and below 3 VSC CBU2030 30KW and below 4 VSC CBU4030 30KW and below 5 VSC CBU4045 45KW and below 6 VSC CBU4055 55KW and below 7 440V Class VSC CBU4075 75KW and below 8 VSC CBU4110 110KW and below 9 VSC CBU4160 160KW and below 10 VSC CBU4220 220KW and below 11 660V Class VSC CBU6220 220KW and below
32. 1 0 0 Disabled 1 Enabled Note PID regulator negation is performed in two ways Make f905 1 or define logic input function as 38 and the corresponding terminal is closed NO Parameter Name Setting Range Default Sleep mode awakening hysteresis f906 0 0 Hz f007 0 2 bandwidth Under the sleeping mode the inverter will re accelerate the motor to the given frequency once it detects frequency command gt f009 f906 See f501 NO Parameter Name Setting Range Default f907 Sleeping mode awakening threshold based on PI 0 0 Hz f007 0 0 deviation Under the sleeping mode the inverter will re accelerate the motor to the given frequency once it detects the error between PID setting and PID feedback gt f907 NO Parameter Name Setting Range Default Sleeping mode awakening threshold based on PI f908 feedback 0 0 Hz f007 0 0 Under the sleeping mode the inverter will re accelerate the motor to the given frequency once it detects the PID feedback gt f908 when f905 0 0 Motor slowdown to a stop 1 Motor keep running at the speed setting by f009 NO Parameter Name Setting Range Default f910 wake up delay 0 600 0s 0 0 Frequency command Operation frequency time s Run command Figure 5 38 description of wake up from sleep mode NO Parameter Name Setting Range Defau
33. 2 0 20mA 4 20m4A current signal input 0 Source Positive logic terminal 306 sink soruce mode mode 1 selection 1 Sink Negative logic terminal mode a AO voltage current 0 Current signal output output selection 1 Voltage signal output 308 Input terminal function f301 f304 0 of AI1 309 Always active terminal f301 f304 4 selection 1 f310 Always active terminal 1301 1304 0 selection 2 Output terminal function f311 A of LO CLO f315 4 Output terminal function f312 B of LO CLO f315 255 0 AI2 analog input f313 0 selection 2 Al2 contact input Source Input terminal function E f314 of AI2 f301 f304 0 f315 Output terminal function 0 Frequency lower limit 40 A of T1 T1A T1B T1C 2 Frequency upper limit 4 Low speed 6 ACC DEC complete 8 Speed reach F338 10 Speed reach2 F338 12 FB AI1 equal frequency command 14 FB AI2 equal frequency command 16 Al1 reach F340 18 Al1 reach F342 20 Al2 is final selected FC 22 Inverter run 24 echo back signal ready without ST RUN command 26 Forward reverse runing 28 ON Local OFF Remote 30 Fault latch Off at rtry 32 Over torque latch at fault 34 Under current latch at fault 36 Heavy fault 38 Light fault 40 Fault latch With on rtry 42 All of are alarm Output terminal function A of T1 44 Over load1or 2 pre alarm 46 PBr OH pre alarm 48 OT pre alarm 50 alarm of cumulative time 52 alarm of li
34. 50 60Hz nod T Rated Voltage External and kW ype current A drop anounend 96 dimensions mm 1 5 VSC 0005 2M80 0 4SC 5 2 105 89 135 2 2 VSC 0007 2M00 0 4SC 7 2 105 89 135 3 7 VSC 0010 1M40 0 4SC 10 2 105 89 135 5 5 VSC 0015 0M94 0 4SC 15 2 105 89 135 7 5 VSC 0020 0M70 0 4SC 20 2 105 89 135 11 VSC 0030 0M47 0 4SC 30 2 148 110 135 15 VSC 0040 0M36 0 4SC 40 2 148 125 135 18 5 VSC 0050 0M28 0 4SC 50 2 149 130 133 22 VSC 0060 0M24 0 4SC 60 2 190 130 158 30 VSC 0080 0M18 0 4SC 80 2 190 145 158 37 VSC 0090 0M16 0 4SC 90 2 190 150 155 45 VSC 0120 0M12 0 4SA 120 2 220 155 210 55 VSC 0150 094U 0 4SA 150 2 230 170 220 75 VSC 0200 070U 0 4SA 200 2 250 175 230 90 VSC 0250 056U 0 4SA 250 2 240 170 221 110 VSC 0250 056U 0 4SA 250 2 240 170 221 132 VSC 0290 048U 0 4SA 290 2 280 170 245 160 VSC 0330 042U 0 4SA 330 2 285 175 240 185 VSC 0390 036U 0 4SA 390 2 280 180 240 220 VSC 0490 028U 0 4SA 490 2 315 217 305 280 VSC 0600 024U 0 4SA 600 2 315 230 300 300 VSC 0660 022U 0 4SA 660 2 315 230 300 400 VSC 0800 17U5 0 4SA 800 2 365 280 390 450 VSC 1000 014U 0 4SA 1000 2 365 280 390 500 VSC 1200 11U7 0 4SA 1250 2 395 340 390 AC Reactor Three Phase 400 V Class of Output 50 60Hz Motor Capacity Type Rated perna Founda kW guirent A dimensions mm 1 5 VSC 0005 1M40
35. AI input point 2 frequency 0 0 400 0 Hz 50 0 f329 Al2 input point 1 setting 0 100 0 330 Al2 input point 1 frequency 0 0 400 0 Hz 0 0 331 Al2 input point 2 setting 0 100 100 332 Al2 input point 2 frequency 0 0 400 0 Hz 50 0 These parameters adjust the output frequency according to the externally applied analog signal 0 5Vdc voltage 0 10Vdc voltage 4 20mAdc current and the entered command for setting an external contact frequency see figure 5 11 Note 1 Do not set the same value to f325 and f327 or f329 and f331 otherwise a 05 will alarmed Note 2 when adjust 4 20mAdc current input set 20 to f325 f327 Hz Alx input point 2 frequency Alx input point 1 frequency Alx input point 1 Alx input point 2 96 setting setting Figre 5 11 Relation between analog input and frequency setting NO Parameter Name Setting Range Default 333 AI input bias 0 255 varies by model f334 AI input gain 0 255 varies by model f335 Al2 input bias 0 255 varies by model f336 Al2 input gain 0 255 varies by model To fine adjust the frequency command characteristics for Al1 Al2 input use the Parameters f333 to f336 Ha Frequency command increase defaulti F007 p decrease f333 orf 335 q 0 100 Al2 Input am CAI Ald Inpu ia MMMA 20mAdc f 334 Cor 338 increase Frequency command F007
36. Acceleration time 1 0 0 3200 s varies by o model f011 Deceleration time 1 0 0 3200 s varies by o model f012 PWM carrier frequency 1 5k 12 0 kHz valies by o model i 0 not reduced automatically f013 Carrier frequency control 4 mode selection 1 reduced automatically 0 Disable f014 Random PWM mode 0 o 1 Enable 0 Disabled manual Automatic 1 Automatic at acceleration amp fos acceleration deceleration geceleration Q i 2 Automatic only at acceleration f016 Factory reserved 0 Disabled 1 2 wi trol Parameter setting PR f017 VSCo functi 0 e m al 2 3 wire control 3 External input UP DOWN setting f018 Factory reserved f020 Factory reserved f1 NO Parameter Name Setting Range default WRT no 9 9 setting 0 Auto tuning disabled 1 Application of individual settings of f100 Auto tuning 1203 0 e 2 Auto tuning enabled f101 Base frequency 1 25 0 400 0 Hz 50 0 e f102 Base frequency voltage1 50 660 V vanes by e model f103 Motor rated current 0 1 200 0A varias Sy model f104 Motor rated speed 100 15000 rpm varies by e model 105 Motor no load current 10 0 100 0 vanes by model f106 Motor electronic thermal varies by model varies by A protection level 1 model f107 stall prevention level 1 varies by model varies by e model f108 Base frequency 2 25 0 400 0 Hz 50 0 e 1109 Base frequency voltage 50
37. NO Parameter Name Setting Range Default 338 Speed reach detection output frequency 0 0 Hz f007 0 0 339 Speed reach detection band 0 0 Hz f007 2 5 Operation frequency H2 f3384fi339 fi338 f338 f 339 0 time s oi 1 ON Output function 8 OFA Figure 5 14 Description of Speed reach detection output frequency NO Parameter Name Setting Range Default 340 Al1 input reach detection level 0 100 0 f341 AI input reach detection band 0 20 3 Operation frequency Hz f 34041 341 f 340 f 340 ft 341 0 time s i ON Output function 16 OFF Figure 5 15 Description of Al1 input reach output NO Parameter Name Setting Range Default 342 Al2 input reach detection level 0 100 0 343 Al2 input reach detection band 0 20 3 Operation frequency Hz f 34241 343 f342 f 342 1 343 time s 0 i ON Output function 18 OFF Figure 5 16 Description of AI2 input reach output NO Parameter Name Setting Range Default Frequency command agreement 0 0 Hz f007 2 5 943 detection range Operation frequency dHz gt AIVAI2 FOH 344 time ON Output function12 14 OFH Figure 5 17 Description Frequency command agreement detection output If the frequency command value specified using f003 or f005 almost agrees with the frequency command value from the VA and VIB terminal with an accuracy of 344 an ON or OFF signal will be sen
38. Range Default f001 V F control mode selection 0 3 0 0 V F constant When one single inverter is required to drive more than one motor please select V f control mode if motor automatic tuning can not be correctly performed or there is no other access to acquire parameters of controlled motor To increase the torque further increase the setting value of the manual torque boost 1 Variable torque This is appropriate for load characteristics of such things as fans pumps and blowers in which the torque in relation to load rotation speed is proportional to its square 2 Sensor less vector control Using sensor less vector control with a standard motor will provide the highest torque at the low speed ranges 1 Provides large starting torque 2 Effective when stable operation is required to move smoothly up from the low speeds 3 Effective in elimination of load fluctuations caused by motor slippage 3 Energy saving Energy can be saved in all speed areas by detecting load current and flowing the optimum current that fits the load Note To use vector control and automatic energy saving motor constant setting motor tuning is required NO Parameter Name Setting Range Default f002 Command mode selection 1 0 2 1 0 Terminal board ON and OFF of an external signal Runs and stops operation 1 Keypad Press the RUN and STOP keys on the keypad to start and stop 2 Serial commun
39. This is effective in suppressing oscillation Precautions on auto tuning 1 Conduct auto tuning only after the motor has been connected and operation completely stopped If auto tuning is conducted immediately after operation stops the presence of a residual voltage may result in abnormal tuning 2 Voltage is applied to the motor during tuning even though it barely rotates During tuning tun1 is displayed on the keypad 3 Tuning is performed when the motor starts for the first time after f100 is set to 2 Tuning is usually completed within three seconds If it is aborted the motor will trip with the display of e 46 and no constants will be set for that motor 4 High speed motors high slip motors or other special motors cannot be auto tuned 5 Provide cranes and hoists with sufficient circuit protection such as mechanical braking Without sufficient circuit protection the resulting insufficient motor torque during tuning could create a risk of machine stalling falling 6 If auto tuning is impossible or an e 46 auto tuning error is displayed 7 If the inverter is tripped during auto tuning because of an output phase failure e 42 check if the inverter is connected to the correctly A check for output phase failures is made during auto tuning regardless of the setting of the output phase failure detection mode selection parameter f406 NO Parameter Name Setting Range Default f101 Base
40. command 14 PID control disabling f304 auum furighion 15 Permission of parameter editing 10 16 Combination of standby and reset commands 17 Frequency source switching to Al1 18 Combination of forward run and jog run 19 Combination of reverse run and jog run 20 Frequency setting source switching 21 No 2 Switching of V F setting 22 No 2 motor switching 23 Frequency UP signal input from external contacts 24 Frequency DOWN signal input from external contacts 25 Frequency UP DOWN Input t funct f304 npu ermina funcion cancellation signal input from external 10 for LI4 contacts 26 inversion of trip stop command from external device 27 Thermal trip stop signal input from external device 28 inversion of thermal trip stop signal input from external device 29 Forced switching from remote to local control 30 Operation holding stop of 3 wire operation 31 Forced switching of command mode and terminal board command 32 Display cancellation of the cumulative power amount kWh 33 Fire speed control 34 Coast stop gate off 35 Inversion of Reset 36 Forced switching of stall prevention level 2 37 PID control integral value clear PID control integral value clear 38 inversion of PID error signal 39 69 Not used Al1 voltage current input 0 0 5V voltage signal input f305 selection 1 0 10V voltage signal input 0
41. e V f parameter is wrongly set e Correctly set V f parameter e Set parameter f501 2 e When the inverter starts the load is still in rotation e The load is too large e Use an inverter with higher rated power e V f parameter is wrongly set e The motor is blocked e Correctly set V f parameter eem Motor overload e The motor continues to e Check the load run at low speed e The load applied to the motor is too large e 23 e e e Inverter s cooling fan dose TOPON e Reset the inverter s fault after cooling e Environment and restart the inverter e 24 Inverter overheat temperature is too high e Expand the free space around the fault e Certain ventilation inverter Remove all heat sources near opening is blocked the inverter to lower the environment e There is heat source Temperature near the inverter e External PTC embedded in the motor e Correct motor overheating Motor PTC e 25 winding indicates e Check whether PTC is working properly overheating fault i SEXSTen ol GEMOL e Check logic input functions 27 and 28 overheating e Data writing and read e Power on the inverter to eliminate the errors occur A EEPROM Ta fault If the fault can not be eliminated e au e The Inverter fias power contact Qirod or its distributor for failure during parameter maintenance or repair of the inverter reset e Control board cannot e 32 Control board fault e Connect manufa
42. f623 Factory reserved 5 8 Additional function parameter group NO Parameter Name Setting Range Default f700 Panel JOG mode selection 0 1 0 0 disable JOG key 1 enable JOG key This mode allows you to jog the motor by controlling the operation from the keypad This mode is hidden by default When under the standard monitor mode pressing the key JOG will move the inverter to jog mode and displays jogor jog Press A or W to change jog direction NO Parameter Name Setting Range Default 701 jog run frequency 0 0 20 0 5 0 NO Parameter Name Setting Range Default 702 Jog stopping pattern 0 2 0 0 Slow down stop 1 coast stop 2 DC braking Use the jog run parameters to operate the motor in jog mode Input of a jog run signal fenerates a jog run frequency output at once irrespective of the designated acceleration time NO Parameter Name Setting Range Default f703 Jump frequency 1 0 0 Hz f007 0 0 f704 Jumping width 1 0 0 30 0 Hz 0 0 f705 Jump frequency 2 0 0 Hz f007 0 0 f706 Jumping width 2 0 0 30 0 Hz 0 0 f707 Jump frequency 3 0 0 Hz f007 0 0 f708 Jumping width 3 0 0 30 0 Hz 0 0 Resonance due to the natural frequency of the mechanical system can be avoided by jumping the resonant frequency during operation During jumping hysteresis characteristics with respect to the jump frequency are given to the motor Do
43. fans and main circuit filter capacitor used for energy storage and exchange For normal continuous application make the replacement according to the following table Please also consider the concrete situation such as application environment load situation and inverter status etc Table 2 8 Service life reference of main components of the inverter Name of component Service time Fan 30 000 40 000 hours Electrolytic capacitor 40 000 50 000 hours Relays RA RB RC Approx 100 000 times 2 6 4 2 Storage and safekeeping After purchase of the inverter if it is not put into use immediately and has to be kept for a short time or stored for a long time follow the following instructions e Store the inverter at places with temperature range specified by the standard with no moisture dust and metal powder but with good ventilation e If the inverter has not been used more than 1 year perform charging experiment to it so as to restore the characteristics of main circuit filter capacitor inside the inverter During charging slowly raise the input voltage with a voltage regulator until to the rated input voltage The switching on time should be more than 1 2 hours The above experiment should be done at least one time a year e Do not perform voltage withstanding test at will Otherwise it will reduce the service time of the inverter For the insulation test it is suggested to make measureme
44. function for equipment such as fans pumps and blowers with variable torque characteristics that the load current decreases as the operating speed decreases When the inverter detects an overload this function automatically lowers the output frequency before the motor overload trip e 21 is activated This function operates a motor at frequencies that allow the load current to keep its balance so that the inverter can continue operation without being tripped Note Do not use the overload stall function with loads having constant torque characteristics such as conveyor belts in which load current is fixed with no relation to speed NO Parameter Name Setting Range Default f402 Motor 150 overload time limit 10 2400s 300 Parameter f403 is used to set the time elapsed before the motor trips under a load of 150 overload trip e 22 within a range of 10 to 2400 seconds NO Parameter Name Setting Range Default 403 Emergency stop selection 0 2 0 f404 emergency braking time 0 20 0 s 1 0 0 Coast stop 1 Slowdown stop 2 Emergency DC braking These parameters allow you to specify how to stop operation using an external control device when an external trip occurs When operation stopped the trip e 43 displayed When setting f403 22 emergency DC braking set also f507 DC braking rate and f404 emergency braking time Assigning the trip stop function input termin
45. installation Figure 3 1 Inverter installation direction When installing an individual inverter be sure to follow the installation instruction shown in Figure 3 2 in order to insure ventication and wiring space necessary for the inverter Please keep the back of the inverter close to the wall and mount the inverter In this way the cooling air around the radiation fins moves freely to ensure cooling effect Installation space of the frequency inverter individual inverter Horizontal left to right space Vertical up to down space A Distance over 30mm B Ventilation direction C Distance over 100mm Figure 3 2 Installation interval and distance for individual frequency inverter For installation of more than one frequency inverter inside the control cabinet side by side installation is normally adopted The cabinet is equipped with air inliet air outlet and special cooling fan See Figure 3 3 For vertical installation airflow guidance separators should be installed among the inverters to achieve better heat dissipation effect Installation space of the frequency inverter side by side Horizontal left to right space Vertical up to down space 2mm A AARAA a Ap E En TELEN 1 DAS EA POE CEDE E PERT cone NS SEI DA 7 fe z mr A Distance over 30mm B Distance over 100mm C Ventilation direction Figure 3 3 Installation interval and distance of mult
46. is set high selecting Carrier frequency not reduced automatically may causes the inverter to be tripped overheat more easily than selecting Carrier frequency reduced automatically Switching frequency level will be automatically controlled in case of overheat trip in the inverter If the inverter detects upcoming overheat fault it will lower the switching frequency to reduce the heat dissipation from the drive With the temperature tending to normal the switching frequency will return to the level selected by f012 NO Parameter Name Setting Range Default f014 Random PWM mode 0 1 0 0 Disable 1 Enable The random mode reduces motor electromagnetic noise by changing the PWM pattern NO Parameter Name Setting Range Default f015 Automatic acceleration deceleration 0 2 0 0 Disabled manual 1 Automatic at acceleration amp deceleration 2 Automatic only at acceleration Adjusts the acceleration deceleration time automatically within the range of 1 8 to 8 times as long as the time set with the f010 or f011 depending on the current rating of the inverter When automatically setting acceleration deceleration time always change the acceleration deceleration time so that it conforms to the load The acceleration deceleration time changes constantly with load fluctuations For inverters that requires a fixed acceleration deceleration time use the manual settings f010 and f011
47. logic input function 2 302 L2 logic input function 3 303 L3 logic input function 23 304 L4 logic input function 24 306 Logic input type selection 1 309 Forced effective Logic input function selection 1 310 Forced effective Logic input function selection 2 0 522 Prohibit motor reverse 0 Example 5 Multistep speed control running Negative logic AC Drive forward reverse _Multistep speed Multistep speed Figure 4 11 Example of wiring for multistep speed control running Table 4 7 Parameter configuration of multistep speed control running Code Parameter Setvalue f002 Selection of run command 0 f003 Selection of frequency command selection 5 301 L1 logic input function 2 302 L2 logic input function 3 303 L3 logic input function 23 304 L4 logic input function 24 306 Logic input type selection 1 f309 Forced effective Logic input function selection 1 f310 Forced effective Logic input function selection 2 0 f522 Prohibit motor reverse 0 f000 Inverter frequency digital setting Equal to multistep speed 0 716 Multistep speed 1 Multistep speed 1 717 Multistep speed 2 Multistep speed 2 718 Multistep speed 3 Multistep speed 3 Example 6 JOG control AC Drive forward reverse jog Figure 4 12 Example of wiring for JOG control Table 4 8 Parameter configuration of JOG control Negative logic
48. low e Check whether F407 F410 are correctly e 06 Underload fault current detection set threshold e The motor estimates that the torque has e Adjust the settings of F411 F414 e 07 Overtorque fault reached the level set by e Confirm the load status F412 e Abnormal fluctuation of e Install input reactor or use braking input voltage Power network capacity higher rasisiance than 200 kVA There is e Adopt forward reverse speed tracking switchable capacitor to and restart function STR function F500 improve power factor 1 on the power network e Set F418 2 Machine that SCRs is e 11 Undervoltage fault connected to the power e Determine the cause of output phase WebNDHE failure such as poor connection open circuit of output or open circuit of motor e Inverter starts the load T winding and correct it already in rotation e Increase the deceleration time F011 or e There is possible phase F519 failure e Enable overvoltage fault protection e The deceleration time is F415 too short e Check input voltage e Set F417 to select alarm or tripping DC bus e Adopt forward reverse speed tracking e 12 e Input voltage is too low undervoltage fault and restart function STR function F500 1 e Set F418 2 e e S EGBISTAUDHPHND S tee e Increase acceleration parameter f007 or short 1617 e 21 Inverter overload DS Draking current e Reduce the setting of f606 and f607 level is too high
49. overload capacity carrier frequency and current limit Duty types Stall prevention level overload tolerance First digit of u000 display G type heavy duty 150 150 rated output current for 60 s g e g g100 P type Normal duty 120 120 rated output current for 60 s p e g p100 Note 4 when set f120 1 the default setting is for G type rating 5 3 Motor control parameter group NO Parameter Name Setting Range Default Supply voltage correction 204 pply g ud limitation of output voltage 0 Supply voltage uncorrected output voltage limited 1 Supply voltage corrected output voltage limited 2 Supply voltage uncorrected output voltage unlimited 3 Supply voltage corrected output voltage unlimited If 201 is set to 0 or 2 the output voltage will change in proportion to the input voltage Even if the base frequency voltage f102 is set above the input voltage the output voltage will not exceed the input voltage The rate of voltage to frequency can be adjusted according to the rated motor capacity For example setting f201 to 0 or 1 prevents the output voltage from increasing even if the input voltage changes when operation frequency exceeds the base frequency When the V F control mode selection parameter f001 is set to any number between 2 and 3 the supply voltage is corrected regardless of the setting of f201 F201 0 Su
50. power has been restored following detection of an undervoltage by the main circuits and control power Setting f500 2 3 This function operates after the standby terminal input terminal function 21 connection has been opened first and then connected again Setting f500 4 a motor speed search is performed each time operation is started This function is useful especially when the motor is not operated by the inverter but it is running because of external force Setting f500 0 Disabled and disabling the retry function 400 0 when apply the inverter to crane or hoist Such machines may have its load moved downward during the above waiting time from input of the operation starting command to the restart of the motor NO Parameter Name Setting Range Default auto stop time limit for lower limit frequency f501 operation 0 0 600 0s 0 1 0 disabled 0 0 None 1 Enabled 0 1 600 0s If operation is carried out continuously at a frequency below the lower limit frequency f009 for the period of time set with f501 the inverter will enter into sleep mod and automatically slow down the motor to a stop At that time a 10 is displayed alternately on the keypad This function will be canceled if a frequency command above the lower limit frequency f009 0 2Hz Operation frequency Hz f009 f 906 f009 0 time s Run command Figure 5 25 Description of sleep mo
51. shorter acceleration deceleration time is setted there may be an overcurrent trip or overvoltage trip for inverter protection Note See f518 f520 f519 and f521 NO Parameter Name Setting Range Default f012 PWM carrier frequency 1 5 12 0 kHz varies by model Increase of the switching frequency may reduce the magnetic noise of the motor However enhancement of switching frequency will increase heat dissipation In the event of increase of switching frequency the capacity of the inverter may require corresponding derating PWM carrier motor s magnetic Leakage Inverter heat frequency noise Current dissipation 2kHz increase decrease decrease 4kHz 12kHz decrease increase increase Figure 5 4 Impact on inverter performace by changing carrier frequency Table 5 1 default carrier frequency value of different model capacity Model Max of F300 kHz Min of F300 kHz default of F300 kHz 0 4 11 kW 12 0 1 5 8 0 15 30 kW 8 0 1 5 4 0 37 500 kW 4 0 1 5 2 0 Note Although the electromagnetic noise level is reduced the motor acoustic noise may be increased NO Parameter Name Setting Range Default f013 Carrier frequency control mode selection 0 1 1 0 Carrier frequency not reduced automatically 1 Carrier frequency reduced automatically Reduction of rated current will be required if the PWM carrier frequency is set high When the PWM carrier frequency
52. the above adjustments if necessary make fine adjustments as described below To increase reduce the response speed Increase reduce the setting of f207 If overshooting or hunting occurs Increase the setting of f208 If reduction gears or the like squeak Increase the setting of f208 If an over voltage trip occurs on completion of acceleration Increase the setting of f208 Note 1 When making the above adjustments increase or decrease settings in steps of 1096 or so while checking how things change Note 2 Depending on the settings of f207 and f208 the frequency may exceed the upper limit frequency if the inverter is set so as to accelerate the load in the shortest possible time Hz 1207 too small Ha f 207 appropriate Hz f207 too big Ha Ha f 208 too small f 208 appropriate Ha f 208 too big i ts 0 ts 0 is Figure 5 6 Relations of speed response and f207 f208 NO Parameter Name Setting Range Default f209 Stall prevention control coefficient 1 10 250 100 Use this parameter along with f210 adjusts characteristics in a region in which the frequency is above the base frequency region where the field is weak If a heavy load is applied instantaneously or transiently the motor may stall before the load current reaches the current set with the stall prevention level 1 parameter f107 In many cases this kind of stall can be avoided by gradually reducing the setting of f
53. 04 u004 load current The inverter output current A is displayed 00 odiis Thei ter input volt 96 N is displayed u005 AC RMS e inverter input voltage V is displayed output voltage TUNE Nips u00 AC RMS e inverter output voltage command V is displayed 11kW or below nae Tone a i AI1 AI2 L14 LIS LI2 LI1 u007 Input terminal status indicated R55 du T ON 15kW or above MER LIB LIS LI2 LI1 dona utpabtemingl stats i so 1 Without T2 at 11kW or below indicated Ta Aca Tt uoog Cumulative operation 9 94 1 hour 1 00 100 hours u010 Output speed Displays the motor speed min 1 by calculating with output frequency and pole numbers u011 Rated current The rated current of the inverter A is displayed u012 Torque current The torque current 96 A is displayed u013 Load current The inverter output current load current A is displayed u014 Torque The torque is displayed u015 Input power The inverter input power kW is displayed u016 Output power The inverter output power kW is displayed u017 PID feedback The PID feedback value is displayed Hz free unit Frequency command uo18 value The PID computed frequency command value is displayed Hz free unit PID computed The integrated amount of power KWh supplied to u019 Integral input power the inverter is displayed The integrated amount of power KWh supplied u020 Integral output power from the inverter is displayed u021 Communication counter
54. 1 VO VO f 202 3 fb Figure 5 7 Multipoint profile V F patter f217 2 5 4 Process PID parameter group NO Parameter Name Setting Range Default 300 Al1 terminal function selection 0 2 0 0 AI1 analog input 1 AI contact input Sink mode 2 Al1 contact input Source mode This parameter allows you to choose between analog signal input and contact signal input for the Al1 terminal When using the Al1 terminal as analog input be sure f305 is configured right 0 5VDC 0 10 VDC or 0 20mA When using the Al1 terminal as contact input terminals in sink logic connection be sure to insert a resistor between the 24V terminal and the VIA terminal Recommended resistance 4 7kOQ 1 2W Note1 Not valid when capacity rating is at 15kw or above NO Parameter Name Setting Range Default f301 Input terminal function for L11 0 69 2 f302 Input terminal function for LI2 0 69 3 f303 Input terminal function for LI3 0 69 0 f304 Input terminal function for L14 0 69 10 Use the above parameters to send signals from an external programmable controller to various control input terminals to operate and or set the inverter The desired contact input terminal functions can be selected from table 5 2 Tabel 5 2 Description of input terminal function Input terminal Function name Description function NO 0 No function is
55. 1 Positive inclination upward slope f607 Bias of free unit display 0 00 Hz f007 0 00 o Free step 1 pressing a pisabled 0 08 1608 and s E 258 P y Enabled 0 01 Hz f007 0 disabled f609 Thera 2 panel 0 o pay 1 255 enabled 0 Output frequency Hz free 1 Frequency command Hz free 2 Output current A f610 Standard monitor 3 Inverter rated current A 0 P display selection 4 Inverter load 5 Output power kW 6 Stator frequency Hz free T communication data display 8 Output speed 9 Communication counter 10 Normal communication counter 611 panel running order d 4 clear selection 1 keep 0 Permitted f612 Panel operation 0 M prohibition F000 1 Prohibited Prohibition of panel 0 Permitted f613 operation RUN STOP 1 Prohibition 0 e keys Prohibition of panel 0 Permitted fol emergency stop 1 Prohibition z 9 operation 0 clear f616 Integral output power 1 retention selection 1 memory 0 1kWh f617 Integral output power 1 10kWh varies by display unit selection 2 100kWh model 3 1000kWh Search and resetting of 0 disable f618 changed parameters 0 e selection 1 enable f619 factory reserved f620 factory reserved f621 factory reserved f622 factory reserved f623 factory reserved f7 NO Parameter Name Setting Range default WRT Soer setting 0 disable JOG key A oo o
56. 209 NO Parameter Name Setting Range Default f210 Stall prevention control coefficient 2 50 150 100 Using this parameter along with f209 adjusts characteristics in a region in which the frequency is above the base frequency region where the field is weak How to make adjustments in a region region where magnetic field is weak above the base frequency A drop in supply voltage may cause fluctuations of the load current or vibration of the motor In some cases such phenomena can be eliminated by changing the setting of f210 to between 80 and 90 However this may cause an increase in load current so that it is also necessary to adjust the setting of the electronic thermal protective level 1 parameter f106 properly according to the motor capacity NO Parameter Name Setting Range Default f211 Maximam voltage adjustment coefficient 90 120 104 Specify a larger value for f211 to secure as high an output voltage as possible in a region region where magnetic field is weak above the base frequency Setting f211 to a larger value may cause the motor to vibrate or gears to squeak If such a phenomenon occurs do not adjust this parameter NO Parameter Name Setting Range Default f212 Waveform switching adjustment coefficient 0 1 14 0kHz 14 0 Specify a larger value for f212 if switching from a waveform to another resulting in a considerable incr
57. 3 Acc Dec 3 516 S pattern lower limit 0 50 10 adjustment amount 517 S pattern upper limit 0 50 10 adjustment amount 518 Acceleration time 2 0 0 3200 s 20 0 f519 Deceleration time 2 0 0 3200 s 20 0 f520 Acceleration time 3 0 0 3200 s 20 0 f521 Deceleration time 3 0 0 3200 s 20 0 0 Forward reverse run permitted 1 Reverse run prohibited f522 Reverse run prohibition 0 2 Forward run prohibited 0 Panel slowdown stop 523 stop pattern 1 Panel coast stop 0 2 Terminal coast stop 0 Disabled 1 Enabled with resistor overload 527 regenerative braking protection 2 selection 2 Enabled without resistor overload protection f52g egeneratve braking 40 1999 9o 20 0 resistance regenerative braking 529 0 01 30 0 kW 0 12 e resistor capacity f6 NO Parameter Name Setting Range default WRT Pee setting I 0 Permitted f600 Prohibition of panel 0 x reset operation 4 Prohibited Switching between 0 Local control mode f601 remote control and 1 o Local control 1 remote control mode 0 Permitted Prohibition of change of TOBE parameter setting 1 Prohibited P i 0 f603 eee display o 4 M 1 A ampere V volt Frequency free unit Qc unibls ble 1909 cohesion 9 09 E g 0 01 200 0 free unit f605 Factory reserved 0 e 0 Negative inclination downward f606 Inclination characteristic slope 1 of free unit display
58. 355 475 QD200 350RG T4 400 536 QD200 400RG T4 1955 1200 502 500 670 QD200 500RG T4 2 6 DAILY INSPECTION AND MAINTENANCE Electronic equipment can not be used permanently Even in the normal working environment characteristic change or abnormal action will occur if it exceeds service life In order to prevent the fault problem and safety problem resulted from component aging due to environmental factors such as temperature oil mist dust vibration and moisture etc it is necessary to carry out such preventive maintenance as daily inspection periodic check and component replacement etc The inverter consists of IGBT IC and other semiconductor components capacitor resistor and other electronic components plus fan relay and many other components If all of these components can not work properly it is impossible to bring the functions of the product into full play Note Only qualified electric professional personnel can perform installation wiring disassembly and maintenance A DANGER e Designated personnel should mantain according to specified method e Before starting inspection and maintenance of the inverter switch off power supply of all devices and begin to maintain after waiting 10 minitures e Except designated personnel no other person can perform maintenance inspection or component replacement Otherwise there is risk of electric shock e Perform all plug devices onl
59. 408 f409 e ON The output current is equal to or less than f408 for f410 set time 36 OFF When inverter is not significant trip ON When inverter is significant trip ka OFF When inverter is not insignificant trip ON When inverter is insignificant trip OFF When inverter does not trip or retry 2 ON When inverter trips or retries 2 OFF alarm off ON alarm on OFF calculated value of motor overload level 50 2 ON calculated value of motor overload level 2 5076 OFF calculated value of brake resister overload level 5076 x ON calculated value of brake resister overload level 2 50 ds OFF Torque curren lt f412 70 f413 ON Torque curren 2 f412 70 2 OFF Cumulative operation time f428 setting ON Cumulative operation time 2f428 setting OFF Calculation for parts replacement time is shorter than the preset time internally preset ee ON Calculation for parts replacement time is equal to or longer than the preset time internally preset T OFF Nomal condition ON PTC detected value 2 60 of protection level D OFF Other than undervoltage detected ON Undervoltage detected OFF Mechnical brake release i ON Mechnical brake not release OFF Motor is not in acceleration state i ON Motor is in acceleration state OFF Motor is not in deceleration state a ON Motor is in deceleration state l OFF Motor is not in acceleration or deceleration state ON Motor is in acceleration or deceleration sta
60. 50 100 e coefficient 2 Bir amam voltage 90 120 104 adjustment coefficient pig Wavelomswitching Ig Cordus 14 0 o adjustment coefficient f213 factory reserved f214 factory reserved f215 factory reserved f216 factory reserved 0 factory reserved f217 mullipelnt profile wh 1 factory reserved 0 patter 2 Enable multipoint profile V F patter oint 1 output frequenc f218 p R 4 0 f220 10 0 e f1 oint 1 output frequenc f219 i j 3 j 0 100 20 0 e voltage V1 oint 2 output frequenc f220 Z d 7 f218 f220 20 0 e f2 oint 2 output frequenc f221 3 d 0 100 40 0 o voltage V2 oint 3 output frequenc 1222 j p 7 f220 f101 30 0 e f3 oint 3 output frequenc f223 j 1 0 100 60 0 e voltage V3 f3 NO Parameter Name Setting Range default WRT User setting AI1 terminal function 0 AI1 analog input f300 1 AI contact input Sink mode 0 selection 2 Al1 contact input Source mode Input terminal function 0 No function is assigned f901 for Lit 1 Standby terminal 302 Input tenninar TUnpuon 2 Forward run command 3 for LI2 l 3 Reverse run command 303 Input terminal function 0 for LI3 4 Jog run mode 5 Acceleration deceleration 2 pattern selection 6 Preset speed command 1 T Preset speed command 2 8 Preset speed command 3 9 Preset speed command 4 10 Reset command 11 Trip stop command from external input device 13 DC braking
61. 660V varies by T 2 model f110 Motor electronic thermal varies by model varies by 5 protection level 2 model f111 Stall prevention level 2 varies by model varies by o model f112 factory reserved f113 factory reserved f114 factory reserved f115 factory reserved 0 1 Standard default setting Initialization 2 Save user defined parameters 3 Call user defined parameters 120 Default setting 4 TR record Cleat 0 5 Cumulative operation time clear 6 Cumulative fan operation time record clear T Initialization of type information 8 P type rating 9 G type rating f2 User NO Parameter Name Setting Range default WRT setting 0 Supply voltage uncorrected output voltage limited 1 Supply voltage corrected output ao SUpplyveliage voltage limited 3 i correction 2 Supply voltage uncorrected output voltage unlimited 3 Supply voltage corrected output voltage unlimited 202 Voltage boost 1 0 0 30 0 bes MN model f203 Torque boost 0 0 30 0 wanes Dy O model f204 Slip frequency gain 0 150 50 e Exciting current f205 coefficient 100 130 100 e varies by f206 Voltage boost 2 0 30 model o 207 Speed control response 1 150 40 coefficient 208 Speed control stability 1 100 20 coefficient 209 Stall prevention control 10 250 100 E coefficient 1 210 Stall prevention control 50 1
62. 8 factory reserved f8 NO Parameter Name Setting Range default WRT VIT setting 0 9600 bps 1 19200 bps 800 Modbus baud rate 2 4800 bps 1 O 3 2400 bps 4 1200 bps 0 NONE f801 Modbus parity 1 EVEN 1 o 2 ODD f802 Modbus address 0 247 1 o 0 timeout check disabled 803 Modbus timeout 0 o 1 100s 804 Modbus transger waiting 0 2 00 s 0 00 o time 0 Inverter stop communication command frequency mode open by F002 F003 1 None continued operation Modbus behaviour on 1808 communication fault 2 Deceleration stop 4 3 Coast stop 4 Communication error e 33 trip or Network error e 35 trip f806 Number of motor poles 1 8 2 P for communication f821 factory reserved f822 factory reserved f823 factory reserved f824 factory reserved f825 factory reserved f826 factory reserved f827 factory reserved f828 factory reserved f829 factory reserved f830 PID setting of keypad 0 100 0 0 o f9 NO Parameter Name Setting Range default WRT HERD setting 0 Disabled 1 Enabled Feedback Al1 f900 PID control 0 o 2 Enabled Feedback Al2 f901 Proportional gain 0 01 100 0 vangs Dy o model f902 Integral gain 0 01 100 0 vortas by o model f903 Differential gain 0 00 2 55 0 00 o f904 PID control waiting time 0 2400 s 0 e vehe EE 0 disable f905 PID regulator diviatio
63. C code Its length varies with the change of the command code The message of Modbus RTU is classified into three types and two formats 1 Request Interrogation message Command request message transmitted by master to slave 2 Normal response message The slave s feedback message when the master s command is correct 3 Error response messsage The slave s feedback message when the master s command is false invalid 1 and 2 have the same format while 3 adopts other format 1 Format of request message and normal response message Table A 2 Format of request message and normal response message Configured from 0 to 247 All slaves execute command but provide no feedback information If slave 4 slave address is set to 1 247 the dialog is point to point mode All address matching address slaves execute command and provide feedback information Under the point to point mode when the matching slave responses it sends back the slave address of itself e QD200 series frequency inverter supports part of command codes of Modbus protocol e All slaves execute command code and the matching slave responses code Command include i oode 1 O3H Read one word 2 bytes 2 06H Write one word 2 bytes e During error response the feedback command code of the slave the request command code of the master 80H e This part is the main content of communication and the core of data exchange 3 Data Its content a
64. Description of freeunit If 604 is not set as 0 00 value displayed is obtained as follows When f606 0 value displayed f604x f607 actual frequency value When f606 1 value displayed f604x f607 actual frequency value NO Parameter Name Setting Range Default f608 Free step 1 pressing a panel key once 0 00 Hz f007 0 00 0 00 disabled 0 01 f007 enabled Under normal conditions the frequency command value from the keypad increases in steps of 0 1 Hz each time you press the A key If 608 is not 0 00 the frequency command value will increase by the value with f608 each time you press the A key Similarly it will decrease by the value set with f608 each time you press the W key In this case the output frequency displayed in standard monitor mode changes in steps of 0 1 Hz as usual The frequency F000 set on the keypad changes in steps of 10 0 Hz 0 0 20 0 50 0 Hz each time you press the A key This function comes in very handy when operating the load at limited frequencies that change in steps of 1Hz 5Hz 10Hz and so on NO Parameter Name Setting Range Default f609 Free step 2 panel display 0 255 0 0 disabled 1 255 enabled When f608 is not 0 00 and f609 is not 0 disabled Output frequency displayed in standard monitor mode Internal output frequency x f609 f608 Example When f608 1 00 Hz and f609 21 Each time you press the A key the frequency setting changes i
65. F327 too closely of frequency point and point 2 are set too Do not set F329 and F331 too closely closely Free stop action f501 is set to 2 and transient Input running signal to the inverter again or a 06 during transient power failure occurs reset the inverter power failure DC braking function is If the code disappears in several seconds 8 07 In DC braking activated the inverter comes back to normal The inverter is in the process of restart The alarm code is momentarily displayed a 08 In running retrial Forward reverse speed tracking and restart function then disappears and the inverter restarts STR function is activated Disabled This function or raise the frequency a 10 In low speed sleep See parameter F501 instrution to FOO6 F906 Certain key on the keyboard If all keys are released but the alarm does Key fault on the panel is continously pressed a 11 not disappear the inverter has to be keyboad more than 20 s or the panel repaired is damaged In the process of If the alarm code is momentarily displayed a 12 parameter See parameter F120 and then disappears the inverter comes initialization back to normal Analog input terminal Loss of analog a 13 ie detection level is lower than Check analog input terminal signa 3 the setting level of F422 Exceeding Displayed digit number e1 displayed digit ie Try to reduce the setpoint of F422
66. a AC Drive gt LT WN 2 gJ HI dL a Positive Logic source b Negitive Logic sink 4 BASIC OPERATION AND TRIAL RUNNING 4 1 Appearance of Keyboard panel User of this series frequency inverter can perform different operations through keyboard panel including run stop display of different data parameter value setting fault display and reset etc The following is description of the keyboard panel Figure 4 1 Each part of the keyboard panel OO 59 5 2 Table 4 1 Description and function of each part of the keyboard panel No Item Symbol Function 1 Numeric display To display frequency or parameter etc using LED Charging On there is residual voltage in the inverter DC bus gt ae CHARGE indication lamp Off there is no residual voltage in the inverter DC bus On frequency inverters operation demands and frequency instructions are all effective RUN Flashing frequency inverters operation demands are effective but frequency instructions are ineffective Off there are no operation demands in frequency inverter Mode indication On parameter setting mode E lamp SET Flashing parameter setting mode or shortcut menu Off parameter setting mode or other modes except parameter verifica
67. al function 11 or 27 to the contact input terminal Note 1 Emergency stopping via the specified terminal is possible even during panel operation Note 2 If DC braking is not needed to bring the motor to a stop under normal conditions although f403 is set to 2 emergency DC braking set the DC braking starting frequency f506 at 0 0 Hz NO Parameter Name Setting Range Default f405 Input phase failure detection 0 71 0 0 Disabled No tripping 1 Enabled Phase failure detection is enabled during operation This parameter detects inverter input Phase failure If the abnormal voltage status of main circuit capacitor persists for few minutes or more the tripping function will be activated Therefore input phase failures cannot always be detected A trip information e 41 will be displayed If the power capacity is larger than the inverter capacity more than 200kVA or more than 10 times detection errors may occur If this actually happens install an AC or DC reactor Note1 Setting f405 O input phase failure detection disabled may result in a breakage of the capacitor in the inverter main circuit if operation is continued under a heavy load in spite of the occurrence of an input phase failure Note2 Parameter f405 is invalid for single phase input model NO Parameter Name Setting Range Default f406 Output phase failure detection mode selection 0 5 0 0 Disabled 1 At start up On
68. alid 3 Acc Dec 3 f520 521 and f012 are valid Output frequency Hz 0017 0 f515 1 fo1d0 f011 Time s f515 a 518 515 3 520 521 Figure 5 30 Acc Dec parameters description f516 S pattern lower limit adjustment amount 0 50 96 f517 S pattern upper limit adjustment amount 0 50 f516 and f517 are used to adjust the relative proportion of the upper arc and lower arc of the S curve against the complete acceleration deceleration time NO Parameter Name Setting Range Default f518 Acceleration time 2 0 0 3200s 20 0 519 Deceleration time 2 0 0 3200s 20 0 520 Acceleration time 3 0 0 3200s 20 0 f521 Deceleration time 3 0 0 3200s 20 0 Three acceleration times and three deceleration times can be specified individually A method of selection or switching can be selected from among the following 1 Selection by means of parameters see f515 2 Switching by changing frequencies see f513 f514 3 Switching by means of terminals see input terminal function 5 64 Operation frequency Hz Frequency command e D E F Time s Input terminal function 5 Input terminal function 64 Figure 5 31 Using input contact terminal select Acc Dec Tabel 5 8 Using input contact terminal select Acc Dec input terminal function 64 input terminal function 5 Ac
69. assigned Disabled ON Ready for operation 1 Standby terminal OFF Coast stop gate off 2 wire operation ON Forward run 2 Forward run command OFF Slowdown stop 3 wire operation OFF 0ON forward run 2 wire operation ON Reverse run 3 Reverse run command OFF Slowdown stop 3 wire operation OFF ON Reverse run ON Jog run 4 Jog run mode OFF Jog run canceled 5 Acceleration deceleration 2 pattern ON Acceleration deceleration 2 selection OFF Acceleration deceleration 1 or 3 6 Preset speed command 1 Selection of 15 speed with LI1 to LIA 4 bits 7 Preset speed command 2 8 Preset speed command 3 9 Preset speed command 4 ON Acceptance of reset command 10 Reset command ON OFF Trip reset 11 Trip stop command from external OFF No Trip input device ON e 43 Trip stop according to the stop mode set by f403 OFF No DC braking command 13 DC braking command ON DC braking started DC braking current level and DC braking time is set by f507 and f508 respectively OFF PID control enabled ON PID control disabled n PiDreontiordisabling The input terminal function of PID control disabling is used for switching between PID control and open loop control Clearance of PID integral value function can also be used ON Parameter editing permitted 15 Permission of parameter editing OFF Parameter editing prohibited If f700 1 16 Combination el standby ang Tesgt ON Simu
70. ation Operation frequency Hz S pattern Linear pattern S pattern e gt q f 007 Frequency command i Donne cae 15161010 1517x010 Time s 1010 Actual Acc time K Figure 5 28 S pattern acceleration deceleration 1 Operation frequency Hz COO ee es Oe EN ciat ate Frequency command Flux weakening range Base frequency f 010 Actual Acc time s Figure 5 29 S pattern acceleration deceleration 2 NO Parameter Name Setting Range Default f511 Acceleration deceleration 2 pattern 0 2 0 f512 Acceleration deceleration 3 pattern 0 2 0 NS Parameter Name Setting Range Default Acceleration deceleration 1 and 2 f513 0 0 Hz f008 0 0 switching frequency Acceleration deceleration 2 and 3 f514 0 0 Hz f008 0 0 switching frequency Operation frequency Hz Frequency command f514 f513 A B D E F Time s Figere 5 30 Acc Dec parameters switching automatically When set f51340 and the inverter output frequency increases above or decreases below f513 setting f518 or f519 is effective Note A and F according to Acc Dec 1 B and E according to Acc Dec 2 C and D according to Acc Dec 3 NO Parameter Name Setting Range Default Selecting an acceleration deceleration f515 1 3 1 pattern 1 Acc Dec 1 f010 f011 and f510 are valid 2 Acc Dec 2 f518 f519 and f511 are v
71. ation address is 0702 2 Communication control word Communication address fa05 Table A 10 Detailed description of communication control word Bit Description of function 0 1 Default value 0 JOG NO JOG Jog frequency 0 1 Forward reverse rotation Forward rotation Reverse rotation 0 2 Running stop Stop Running 0 3 Free stop No action Free stop 0 4 Emergency stop No action Emergency stop 0 5 Fault reset No action Reset 0 6 Given feguency by Disable Enable 0 communication 7 Given code by communication Disable Enable 0 8 Multi speed 1 OFF ON 0 9 Multi speed 2 OFF ON 0 10 Multi speed 3 OFF ON 0 11 Multi speed 4 OFF ON 0 12 Motor parameter switch 1nd Motor Parameter 2nd Motor Parameter 0 13 PID control Disabling Enabling PID control Disabling PID control 0 44 Acceleration deceleration Acceleration Acceleration 0 curve switch deceleration curve 1 deceleration curve 2 15 DC braking No DC braking DC braking start 0 3 Communication running frequency setting Communicaiton address fa08 Table A 11 Communication running frequency setting Bit Description of function Default Running frequency data of communication setting Hexadecimal setting 50Hz 50Hz x100 500051388Hz 0 0 It is if setting 50Hz write 1388H in the FAO8 address 4 Communication analog output setting Communicaiton address fa16 Table A 12 Communication analog output setting
72. ations will not make the inverter or motor stop disabling function 33 press STOP key or light trip occurs NO Parameter Name Setting Range Default Detection of output short circuit during f420 0 3 0 start up 0 Each time standard pulse 1 Only one time after power is turned on standard pulse 2 Each time short time pulse 3 Only one time after power is turned on short time pulse Note 1 when the phase resistor of the motor is small motor capacity is large short time pulse is recommended NO Parameter Name Setting Range Default 421 Motor electric thermal protection retention selection 0 71 0 0 disabled If the inverter is turned on and off its motor thermal state memory used for overload computation will be cleared 1 Enabled Even if the inverter is turned off the motor thermal state memory of the inverter is still retained If motor overload fault e 22 occurs in the inverter the motor can be restarted only after a period of cooling time computed by the inverter NO Parameter Name Setting Range Default f422 AI input loss 0 100 0 0 Disabled The inverter will not monitor the signal state on the analog input terminal AI1 1 100 Fault detection level If signal on Al1 drops below the selected fault detection level and this low signal level lasts 300 ms or more fault occurs in the inverer The keyboard panel will display fault code e 38 NO
73. aximum values are not always recorded and displayed for reasons of detecting time Table 5 11 Display of detailed information on past trip n n 1 2 3 4 NO Parameter Name Description Cause of trip E g e 01 unoO Continuous trips The number of time the same trip occurred in succession is displayed Unit times un01 CPU1 Version E g v 100 G type v g P type v p un02 Operation frequency Value is displayed in Hz free unit See f604 un03 Direction of rotation 0 Forward run 1 Reverse run un04 regen ey a ane Value is displayed in Hz free unit See f604 un05 load current The inverter output current A is displayed input voltage E dee un06 AC RMS e inverter input voltage V is displayed output voltage Nes See ae un07 AC RMS e inverter output voltage command V is displayed 11kW or below der e EORR I UNI Input terminal status ANSA SES DIZEN un08 e indicated 2 2 orr i ON 15kW or above i ni LIB LISLI2 LI1 un09 Output terminal status OFF fa ON without T2 at 11kW or below indicated Ta LOCLO T1 Note 1 If no trip occurred in the past the message nerr will be displayed Detailed information for past trip is not accessed Note 2 Details on a past trip can be displayed even after the inverter is turned off or reset 6 FAULT DIAGNOSIS AND MEASURES 6 1 Fault
74. c Dec selection 0 0 Acc Dec1 0 1 Acc Dec 2 1 0 Acc Dec 3 1 1 Acc Dec 3 Tabel 5 9 Using input contact terminal and switching frequency select Acc Dec Frequency command Bib Baia Acc Dec selection 0 0 ACC1 1 0 ACC2 Fc f513 0 1 ACC1 1 1 ACC2 0 0 ACC2 1 0 ACC1 f513 Fc lt f514 0 1 ACC2 1 1 ACC1 0 0 ACC3 1 0 ACC3 f514 Fc 0 1 ACC3 1 1 ACC3 Note A and F according to Acc Dec 1 B and E according to Acc Dec 2 C and D according to Acc Dec 3 NO Parameter Name Setting Range Default f522 Reverse run prohibition 0 2 0 0 Forward reverse run permitted 1 Reverse run prohibited 2 Forward run prohibited NO Parameter Name Setting Range Default f523 stop pattern 0 71 0 0 Panel slowdown stop when stop command is from panel 1 Panel coast stop when stop command is from panel 2 Terminal coast stop when stop command is from iput terminal NO Parameter Name Setting Range Default f527 regenerative braking selection 0 2 2 0 Disabled 1 Enabled with resistor overload protection 2 Enabled without resistor overload protection Connect an external braking resistor in the following cases to enable dynamic braking function 1 When decelerating the motor abruptly or if overvoltage tripping e 11 occurs during deceleration stop 2 When a continuous regenerative status occurs during downward movement of a lift or th
75. can prohibited permitted set panel operation frequency f000 by key Aand V NO Parameter Name Setting Range Default f613 Prohibition of panel operation RUN STOP keys 0 1 0 0 Permitted 1 Prohibition NO Parameter Name Setting Range Default f614 Prohibition of panel emergency stop operation 0 71 0 0 Permitted 1 Prohibition NO Parameter Name Setting Range Default f616 Integral output power retention selection 0 71 1 0 clear with the main power off not retention of integral output power values 1 memory with the main power off retention of integral output power values NO Parameter Name Setting Range Default f617 Integral output power display unit selection 0 3 varies by model 0 1kWh 1 10kWh 2 100kWh 3 1000kWh NO Parameter Name Setting Range Default 618 Search and resetting of changed parameters 0 4 0 selection 0 Disable Not display uf parameter group 1 Enable Display uf parameter group Users can automatically searches for those parameters that are programmed with values different from the standard default setting and displays them in the uf parameter group Parameter setting can also be changed within this group NO Parameter Name Setting Range Default f619 Factory reserved f620 Factory reserved f621 Factory reserved f622 Factory reserved
76. code cause and measures When fault failure occurs the inverter takes the following actions The keyboard panel blinks to display the fault code the inverter stops output and the motor freely stops Table 6 1 Fault display and measures Code of Type of fault Possible cause Measures troubleshooting fault e Acceleration time is too short e Vif parameter is e Increase acceleration parameter F010 wrongly set or F618 and the deceleration time F011 or F519 e When the inverter starts hierload is stillin e Select the correct setpoint for V f Overcurrent rotation e Adopt forward reverse speed tracking e 01 protection e Inverter is supplying and restart function STR function power to low e Tune the switching frequency impedance motor e Check wiring to see if there is Interphase e Interphase short circuit short circuit or earthing failure OF parthing allure e Reduce fluctuation of the load e Abrupt fluctuation of the load e Interphase output is Interphase short short circuit e 02 PX e Confirm the wiring and insulation status circuit e Motor impedance is too low e Confirm whether the wiring and device Starting e earthing failure e 03 are earthing overcurrent e IGBT unit damage e Connect with factory e Confirm whether the wiring and device e earthing failure e 04 Earthing fault are earthing e IGBT unit damage e Connect with factory e Inverter s output current is lower than
77. common point of all input terminal is connected to OV terminal on inverter while positive logic mode connected to 24V terminal see f306 NO Parameter Name Setting Range Default f018 Factory reserved f020 Factory reserved 5 2 Motor and its protection parameter group NO Parameter Name Setting Range Default 100 Auto tuning 0 2 0 0 Auto tuning disabled use of internal parameters 1 Application of individual settings of f203 after execution 0 2 Auto tuning enabled after execution 0 When auto tuing set the following parameters at least as specified on the nameplate of the motor f101 f104 Set f100 to 2 before the start of operation Tuning is performed at the start of the motor then Check to be sure that the setting of the parameter f101 and that of the parameter f102 agree with the base frequency rated rotational speed and base frequency voltage rated voltage of the motor to be operated respectively If not set the parameters correctly When using the inverter to control the operation of a motor smaller in capacity by one grade or more be sure to set the motor rated current setting parameter f103 properly Vector control may not operate properly if the motor capacity differs from the applicable rated capacity of the inverter by more than two grades If current waveforms oscillate during operation increase the speed control stability factor 208
78. contactor and relay Whether there is abnomal noise when it works Confirm the coil voltage repectively under two situations the voltage exceeds or does not exceed the reference value Whether there is aging or crack on the wire sheath of the coil due to overheat Replace damaged electromagnetic contactor relay or PCB Braking resistor Whether the insulator is decolored due to Slight decoloring is not abnormal When decoloring is detected confirm whether optional overheat there is bad wiring Whether there is liquid leak decoloring or crack Electrolytic If there is damaged place impossible to be Whether the safety valve is exposed and capacitor repaired or replaced replace the whole inverter whether the capacitor swells or cracks or there is liquid leak Diode and IGBT Whether there is rubbish or dust Clean with dry air Pressure 39 2 x 10 58 8 x 10 Pa Motor Action Whether vibration and operation noise is Stop the motor and contact specialized service inspection acutely abnormal personnel Control circuit Whether there is fray damage or improper If screw or terminal is damaged when fastened connection at the connecting terminals replace it Whole body If it is impossible to repair or replace the terminals Whether the screw is loose of the PCB replace the inverter Re install connectors If the PCB can not be cleaned with anti
79. control setting of cmod f002 f003 0 f005 local control OFF Remote control EG Operation holding stop of 3 wire ON forward reverse run held 3 wire operation operation OFF Slowdown stop 31 Forced switching of command mode ON Terminal board operation and terminal board command OFF Setting of f002 32 Display cancellation of the ON Monitor display cancellation of the cumulative power cumulative power amount KWh amount KWh ON Fire speed operation preset speed operation 33 Fire speed control seef419 frequency f730 OFF Normal operation 34 Coast stop gate off ON Coast stop gate off ON Acceptance of reset command 35 Inversion of Reset OFF ON Trip reset 36 Forced switching of stall prevention ON Enabled at the value of f111 level 2 OFF Enabled at the value of f107 37 PID control integral value clear PID ON PID control integral value always zero control integral value clear OFF PID control permitted ON PI error input feedback setting 38 inversion of PID error signal OFF PI error input 7 setting feedback 39 69 Not used Note1 Al1 and Al2 could be used as contact input terminals see f300 f308 f313 and f314 Note 2 The difference between 2 wire control and 3 wire operation configration lies in whether logic input function 30 3 wire control shutdown input is used NO Parameter Name Setting Range Default f305 Al1 voltage current input selection 0 2 0 0 0 5V vo
80. cturer to maintain wor e Check network control devices and Re Communication e Network communication cables e fault error e Check the setting of communication overtime parameter F803 e Check remote keyboard panel cable Current sensor The current sensor is in e 34 e Replace the inverter fault abnormal status e Check network control devices and e 35 Network fault e Network error cables e F 120 7 e 36 Inverter type error e Inverter hardware fault e If error is still connect manufacturer to maintain oo onalea Signal evel e Check signal on AI1 to eliminate the is lower than the level e 38 AI1 signal Loss cause of signal loss set by the parameter F422 e Confirm whether F422 is correctly set Inverter inside e communication error e 39 communication between keyboard and e Connect manufacturer to maintain error control board CPU e The input side of the main circuit is phase e Determine the cause of input phase failure e 41 Input phase failure failure and correct it e The inside component e Set F405 0 of the inverter is in abnormal state e Determine the cause of input phase e The output side of the failure such as poor connection open Output phase e 42 e main circuit is phase circuit of output or open circuit of motor ailure failure winding and correct it e Set F406 0 e Use the keyboard panel to perform stop Emergency stop e 43 ma operation when the
81. d lower limit frequency that determines motor rotation speed range Output frequency Hz 007 On Running speed range 009 Frequency instruction Figure 5 2 Relation of f007 f008 f009and running speed Note1 Set f007 f008 f009 carefully The motor output frequency is affected not only by these three parameters but also by start frequency DC braking initial frequency and skip frequency Note 2 The following condition must be true when setting up these parameters f009 lt f008 s f007 NO Parameter Name Setting Range Default f010 Acceleration time 1 0 0 3200 s varies by model f011 Deceleration time 1 0 0 3200 s varies by model f010 sets the time that it takes for the inverter output frequency to go from OHz to maximum frequency f007 f011 programs the time that it takes for the inverter output frequency to got from maximum frequency f007 to OHz operation frequency Setting frequency Actual Acc time Actual Dec time time s f 010 fi 011 Figure 5 3 Definition of acceleration deceleration time When the acceleration deceleration time is set at 0 0 seconds the inverter speed increases or reduces within 0 1 seconds If the programmed value is shorter than the optimum acceleration deceleration time determined by load conditions overcurrent stall or overvoltage stall function may make the acceleration deceleration time longer than the programmed time If an even
82. de Note This function is enabled even at the start of operation and during switching between forward and reverse run NO Parameter Name Setting Range Default f502 Bumpless operation selection 0 71 1 0 disabled 1 enabled When switching from remote mode to local mode using f601 the status of start and stop and operating frequency at remote mode are moved to local mode By contraries when switching from local mode to remote mode they are not moved to remote mode Table 5 7 f502 desctiption f502 switching between remote mode setting and local mode BESOIN Remote Local motor stops 0 run immediately with run command and frequency setting Local Remote under remote control motor runs continuesly with original run command and Remote ce E9cal frequency setting under remote control run immediately with run command and frequency setting Local Remote under remote control E g when f601 1 the inverter runs at 20 Hz of frequency setting under remote control mode If switched to local mode make f713 0 the inverter continues to run at 20 Hz under local control mode NO Parameter Name Setting Range Default f503 Starting frequency setting 0 5 10 0Hz 0 5 The frequency set with f503 is put out as soon as operation is started Use the f503 parameter when a delay in response of starting torque according to the acceleration deceleration ti
83. de can be used to monitor the current running status of inverter or check the fault record the operation shows as the Figure 4 5 u000 4 V100 State monitoring mode u001 Current state monitoring a y u023 Current state monitoring eO u409 u1 History fault monitoring A a v u400 gt 0 0 u4 M e 01 m tl io tul ono mn Figure 4 5 State monitoring mode navigation Here Monitoring parameter only can be used to check cannot be modified or set 4 2 5 Parameter verifying mode When F618 1 Abort setting uf 7 f000 Parametercheck modo 1 a A p E fnnn t 4 10 0 NL m a Abort tting y eem 20 0 Save setting Figure 4 6 Parameter verifying mode navigation 4 2 6 JOG Under the powering on mode when F700 1 press the Jog key then enter the Jog state Jog represents forward jog and jog represents reverse jog Switch between forward reverse jog can be realized through UP DOWN keys on the keyboard panel 4 3 Switching on and confirmation of display status Before switching on the inverter please do confirm the following items Table 4 2 Items to be confirmed prior to switching on the inverter Item Description Please confirm if the powe
84. de with label upward e For the inverter with 2 cooling fans be sure to replace them together in order to extend the service life of the product to the maximum extent e Never disassemble or install the motor when the inverter outputs voltage Otherwise the inverter may be damaged e When wiring the control circuit do not use cables other than shielded wire Otherwise it may result in abnormal action of the inverter Please use shielded and double stranded wire and connect its shielded layer to the grounding terminal PE of the inverter e Nonprofessional shall not perform wiring in case damaging the inverter e Please do not attempt to change the circuit of the loop Otherwise it may damage the inverter The required repair herefrom does not belong to the guarantee scope of our company e Qirod bears no responsibility if Your company or the user of Your company makes reconstruction to the product e After the wiring of the inverter with other machine is finished make sure that all wiring is correctly performed Otherwise it may damage the inverter e Please make the wiring according to correct phase sequence Inconsistency of the phase sequence may result in reverse rotation of the motor e Connect the output terminals U V and W of the inverter to the input terminals U V and W of the motor respectively At this time make sure that the phase sequencies of the motor terminals and inverter teminals are in consistency e n consideration of t
85. displayed as e 07 NO Parameter Name Setting Range Default 412 Over torque detection level 0 250 130 413 Over torque detection level hysteresis 0 100 10 414 Over torque detection time 0 0 10 0s 0 5 Use the f411 parameter to trip the inverter or to output the alarm if a torque currrent exceeding the f412 specified level flows for more than the f414 specified time Trip information is displayed as e 07 Torque current f 41207 f412x07 f413 Overtorque alarm ON OFF a Over torque detection alarm output Torque current tl lt f 414 221414 fi412 1412 8413 Overtorque trip output i t1 t2 ON mer OFFI b Over torque detection trip output Figure 5 22 Description of Over torque detection Note 1 Output over torque detection alarm by assigning the output terminal function 48 to T1 T2 or LO CLO Output over torque detection trip by assigning the output terminal function 32 to T1 T2 or LO CLO Note 2 The 100 standard value of f412 and f413 is the rated output current indicated on the motor nameplate NO Parameter Name Setting Range Default 415 Overvoltage limit operation 0 3 2 0 Enabled When the inverter detects the upcoming overvoltage fault it takes one of the following measures to avoid overvoltage to increase deceleration time to keep motor speed or raise motor speed 1 Disabled 2 Enabled Quick dece
86. e Perform fault reset au motor works under remote mode e Setting of torque boost parameter F203 is too Torque boost is e Repeat self tuning of the inverter and e 45 high too large downward tune parameter F203 e Motor impedance is too low e 46 Self setting error e Confirm whether motor e Correctly set motor rated parameters rated parameter settings are correct e The motor capacity is far smaller than that of the inverter e Cable of the motor is too thin e Motor is still in rotation when the self setting starts e Use inverter with larger capacity e Apply thicker cable of the motor e Confirm the motor has stopped before the self setting begins 6 2 Description of alarm and indication code Table 6 2 Alarm display and measures Code Description Cause Measures Under fault code display Fault reset is Press the STOP key again and the fault is a 00 state press STOP key and A acceptable eliminated a 00 is displayed Check the 3 phase input power supply If the Undervoltage 5 i a 01 Insufficient input voltage power supply is normal the inverter has to indication be repaired Under remote control mode 0 0 Running ready is the corresponding terminal Configure one logic input function as 1 and flash invalid to the logic input function 1 close this terminal is not closed ae Abnormal setting Frequency points at point 1 Do not set F325 and
87. e winding out operation of a tension control machine 3 When the load fluctuates and a continuous regenerative status results even during constant speed operation of a machine such as a press Note 1 To connect a dynamic braking resistor set the overvoltage limit operation parameter f415 1 Disabled NO Parameter Name Setting Range Default 528 regenerative braking resistance 1 0 1000 0 Q 20 0 f529 regenerative braking resistor capacity 0 01 30 0 kw 0 12 5 7Keyboard panel parameter group NO Parameter Name Setting Range Default f600 Prohibition of panel reset operation 0 71 0 0 Permitted 1 Prohibited This parameter can prohibited permitted the reset operation by STOP key NO Parameter Name Setting Range Default f601 Switching between remote control and Local control 0 1 1 0 Local control mode Start and stop and frequency setting are effective only by keypad keys f002 f005 is invalid 1 remote control mode Start and stop and frequency setting follow the selection of f002 f003 NO Parameter Name Setting Range Default f602 Prohibition of change of parameter setting 0 1 0 0 Permitted 1 Prohibited 0 96 display in percentage terms 1 A ampere V volt display in amperes volts These parameters are used to change the unit of monitor display Like current monitor and Voltage monitor display
88. ease in vibration and noise in middle speed range region between the start frequency and the base frequency If no improvement can be made by specifying a larger value do not adjust this parameter NO Parameter Name Setting Range Default f213 factory reserved f214 factory reserved f215 factory reserved f216 factory reserved NO Parameter Name Setting Range Default f217 multipoint profile V F patter 0 2 0 0 factory reserved 1 factory reserved 2 Enable multipoint profile V F patter The drive utilizes a set V f pattern 1217 2 to determine the appropriate output voltage level for each relative to the frequency reference NO Parameter Name Setting Range Default f218 point 1 output frequency f1 0 f220 10 0 f219 point 1 output frequency voltage V1 0 100956 20 0 f220 point 2 output frequency f2 f218 1220 20 0 f221 point 2 output frequency voltage V2 0 100906 40 0 f222 point 3 output frequency f3 1220 1101 30 0 f223 point 3 output frequency voltage V3 0 100956 60 0 Set up the V f pattern with 218 1223 as shown in according to the load characteristic Note 1 The following condition must be true when setting up the V f pattern V1 V2 V3 f1 f2 f3 Note Too high voltage output at low speed will cause a serious motor heat dissipation problem or stall prevetion alarm or over current trip 100 Vb V3 V2 V
89. ed See Figure 5 8 NO Parameter Name Setting Range Default f311 Output terminal function A of LO CLO 0 255 4 f312 Output terminal function B of LO CLO 0 255 255 The set method is same as f315 Inverter 24vDC 7 Bypass T relay A diode y3 cLa 24VD0 0 50mA External controller Figure 5 9 Output of LO CLO wiring example NO Parameter Name Setting Range Default 313 Al1 terminal function selection 0 0 0 Al2 analog input 1 Al2 contact input Sink 2 Al2 contact input Source NO Parameter Name Setting Range Default 314 Input terminal function of Al2 0 68 0 The set method is same as f301 f304 NO Parameter Name Setting Range Default 315 Output terminal function A of T1 0 255 40 Inverter Inverter a Relay in OFF status b Relay in ON status Figure 5 10 Description of relay status Table 5 3 Description of output terminal function Pp us Output Status Description OFF Output frequency s lower limit frequency setting of f009 ON Output frequency gt lower limit frequency setting of f009 OFF Output frequency lt upper limit frequency setting of f008 ON Output frequency upper limit frequency setting of f008 j OFF Output frequency lt
90. en input terminal is OFF 1 Input terminal function inactive when input terminal is ON NO Parameter Name Setting Range Default f364 Input terminal filter time 0 200 0 1 is equelance about 2ms NO Parameter Name Setting Range Default f365 Output terminal function B of T1 0 69 0 The set method is same as f315 NO Parameter Name Setting Range Default f366 Output terminal logic selection of T1 0 1 0 The set method is same as f316 NO Parameter Name Setting Range Default f367 Termianl run detection selection at power on 0 71 0 0 Disable when power on Inverter will not supply to the motor even if the input terminal to which forward reverse run function is assigned is ON Only open the input terminal and re close it will start the motor 1 Enable when power on Inverter will supply to the motor on the detection of the forward reverse run terminal is ON 5 5 Fault protection parameter group NO Parameter Name Setting Range Default f400 Retry selection Selecting the number of times 0 10 0 0 disabled 1 10 times This parameter resets the inverter automatically when the inverter gives an alarm During the retry mode the motor speed search function operated automatically as required and thus allows smooth motor restarting Protective operation detection relay signals T1A T1B T1C or T2A T2B T2C terminal signals are not sent du
91. erminal When switching the terminal operation mode to panel operation mode If 502 1 the motor will keep the running status befor switch operation If 502 0 the motor stops regardless the running status befor the switch operation NO Parameter Name Setting Range Default f005 Frequency setting mode selection 2 0 7 2 Setting method is the same as f003 Note About switching between f003 and fO05operation see f006 NO Parameter Name Setting Range Default f006 Frequency priority selection 0 1 0 0 f003 is switchable to f005by the input terminal Input terminal function 20 1 f003 Switching between the frequency commands specified with 1003 and f005 can be made by entering a command from a input contact terminal To do so however the frequency command forced switching function input terminal function 20 needs to be set beforehand to an input contact terminal If OFF The frequency command specified with f003 will be selected If ON The frequency command specified with f005 will be selected NO Parameter Name Setting Range Default f007 Maximum frequency 30 0 400 0 Hz 50 0 f008 Upper limit frequency 0 5 Hz f007 50 0 f009 Lower limit frequency 0 0 Hz f008 0 0 f007 sets the range of frequencies output by the inverter maximum output values This frequency is used as the reference for acceleration deceleration time f008 and f009 set the upper an
92. erter is under remote control mode and F002 0 set the input function configuration of any logic input terminal to 10 Then the inverter can use this terminal to perform fault reset 3 When the inverter is under remote control mode and F002 2 fault reset is realized through remote communication devices See Appendix A Serial communication 4 Switch off the inverter and power it on again Note When the fault is motor or frequency overload e 21 or e 22 inverter reset function can not be performed if computed cooling time is not up The computed cooling time is specified as e 21 30 seconds after the fault occurs e 22 120 seconds after the the fault occurs APPENDIX A SERIAL COMMUNICATION Serial communication is the information exchange channel of the inverter with upper computer Through serial communication users can use personal computer or industrial control equipment such as PLC etc as host to set inverter slave s running frequency or command modify or read data read working state and fault information etc and realize remote or centralized control of the inverter QD200 series inverters adopt RS 485 bus and Modbus protocol for serial communication A1 RS 485 bus The hardware circuit of serial communication for QD200 series frequency inverter follows RS 485 standard and a RJ45 interface is provided Here RS 485 two wire wiring method is adopted The array sequence of the corresponding pins of RJ45 interface is
93. f007 0 0 f339 Speed reach detection 0 0 Hz f007 2 5 Al1 input reach AC o 950 detection level Usus Al1 input reach Be detection band 020 3 Al2 input reach 342 0 100 0 detection level Al2 input reach INO et detection band OER x j944 Frequency command Cagipz 507 2 5 agreement detection range Logic output pulse train 0 Logic output Taag UD velgetiona er 1 Pulse train output 0 Output frequency 1 Output current 2 Set frequency Before PID 3 Frequency setting value After PID 4 DC voltage 5 Output voltage command value Pulse train output 6 input power 346 function selection LO 7 Output power 0 oy 8 Al1 Input value 9 AI2 Input value 10 Torque 11 Torque current 12 Motor cumulative load factor 13 Inverter cumulative load factor 14 PBR braking reactor cumulative load factor 4T e et 600 1600 800 0 Output frequency 1 Output current 2 Set frequency betore PID 3 Frequency setting value after PID 4 DC voltage 5 Output voltage command value 6 Input power T Output power 8 AI input f348 AO1 selection 9 AI2 input 0 10 Torque 11 Torque current 12 Motor cumulative load factor 13 Inverter cumulative load factor 14 brake resistor cumulative load factor 15 Serial communication data 16 For adjustments f349 set value is displayed 349 AO gain adjustment 0 1280 varies by
94. f902 Integral gain 0 01 100 0 varies by model f903 Differential gain 0 00 2 55 0 00 The control effect of 901 The greater the setpoint is the smaller the deviation between target value and feedback value after stability is However excessively large setpoint may arouse vibration in the controlled object and make it unstable Furthermore if the setpoint is small the deviation between target value and feedback value after stability becomes greater The control effect of f902 Any residual deviation after proportional gain tuning can be cleared with time through integral gain function Higher integral gain can realize rapid response to process deviation but may result in unstability such as oscillation The control effect of f903 Differential gain will tune the response time of the inverter according to the rapid change during the process Unnecessary raise of of differential gain value may result in greater fluctuation of the motor speed and make the system unstable NO Parameter Name Setting Range Default f904 PID control waiting time 0 2400s 0 When f904 is set to value gt 0 s the inverter will not enter into PID control immediately after started During the time set by f904 the inverter will ignore the feedback signal and accelerate the motor to the speed set by the input setting NO Parameter Name Setting Range Default f905 PID regulator diviation input signal negation 0
95. fe time 54 Alarm of PTC thermistor f315 56 status of MOFF signal 40 T1A T1B T1C 58 status of brake 60 253 Not used 254 Always OFF 255 Always ON Output terminal logic Pe And logie 1316 selection of LO CLO 9 1 Or logic f317 LO CLO output delay 0 0 60 0 s 0 0 f318 T1 output delay 0 0 60 0 s 0 0 319 External contact input 0 0 10 0 s 04 UP response time External contact input 320 UP frequency steps 0 0 Hz f007 0 1 External contact input S et DOWN response time DOOR S 93 External contact input f322 DOWN frequency steps 0 0 Hz f007 0 1 poe na updown 0 0 Hz f007 0 0 frequency 324 Change of the initial P ASARIS 4 up down frequency 1 enabled f325 AI input point 1 setting 0 100 0 fao JR PUOI 0 0 400 0 Hz 0 0 frequency f327 AI input point 2 setting 0 100 100 jaza Aliinputpoint g 0 0 400 0 Hz 50 0 frequency f329 Al2 input point 1 setting 0 100 0 Bag enpu ppn 0 0 400 0 Hz 0 0 frequency f331 AI2 input point 2 setting 0 100 100 Al2 input point 2 f332 frequency 0 0 400 0 Hz 50 0 333 AI input bias 0 255 vanes py model D varies by f334 AI input gain 0 255 model f335 AI2 input bias 0 255 yan y model f varies by f336 Al2 input gain 0 255 mod l Low speed signal output zt f337 frequency 0 0 Hz f007 0 0 Speed reach detection zi f338 output frequency 0 0 Hz
96. frequency 1 25 0 400 0 Hz 50 0 102 Base frequency voltage 50 660V varies by model 103 Motor rated current varies by model varies by model f104 Motor rated speed 100 15000 rpm varies by model Set f101 f104 as specified on the nameplate of the motor To use vector control and automatic energy saving motor constant setting motor tuning is required NO Parameter Name Setting Range Default f105 Motor no load current 10 0 100 0 varies by model Set the ratio of the no load current of the motor to the rated current Enter the value in that is obtained by dividing the no load current by the rated current NO Parameter Name Setting Range Default 106 Motor electronic thermal protection level 1 varies by model varies by model Set the motor rated current specified on the namelate of the motor to f106 This parameter allows selection of the appropriate electronic thermal protection characteristics according to the particular rating and characteristics of the motor Note If 603 1 f106 displays in amperes volts If 603 0 f106 displays in term The 100 standard value is the rated output current indicated on the nameplate NO Parameter Name Setting Range Default f107 stall prevention level 1 varies by model varies by model This parameter adjusts the output frequency by activating a current stall prevention function against a current exceeding the f107 s
97. gister corresponding to the communication address does not permit performance of the action demanded by the currrent command code Data setting error 03 e Written data exceeds the allowable range of the register e Improper setting of certain parameter in the request message Unable to continue implementing the master s request 04 e Error occurs during the process of writing data e Currently the register corresponding to the communication address does not permit performance of the action demanded by the command code A2 5 Communication parameter 1 Control parameter Control parameters are edited through serial communication in order to realize inverter s function setting running frequency setting start stop control and logic analog output setting 1 Basic parameters Basic parameters consist of 10 groups f0 f9 They are used to control the function setting of the inverter Their detailed description communication addresses and value ranges are shown in 5 Detailed description of parameters Note The communication address of the basic parameter corresponds to its display code However it is required to change F at the highest bit to 0 Example The display code of parameter Running command selection is f001 so the corresponding communication address is 0001 Another example The display code of parameter Default keyboard panel display value is f702 so the corresponding communic
98. he service life of internal relay contact and the electrolytic capacitor make sure that the maximum frequency for powering on and off does not exceed once every 30 minutes e Try best to perform running and stop of the motor according to the running stop operation of the inverter e Do nottry to operate damaged machine in case of acceleration of the damage If the inverter has obvious damge or some component is lost do not connect it or operate it 2 6 1 1 Routine inspection Content of routine inspection e Whether screws of the control terminals are loose Use screwdriver of proper size to fasten them e Whether there is poor contact at the main circuit terminals and whether there is overheat trace at connection of cables or the copper bar and at the screws e Whether there is damage on the power cables and the control cables especially if there is trace of crack and cut on the external insulation layers e Whether the joint of power cable and cold compression terminals is loose and whether the insulation binder tape at the joint is aging or falling e Thoroughly clean the dust at the PCBs and the wind duct Make sure to take antistatic measures when perform cleaning e Before conducting insulation test to the inverter be sure to firstly disassemble all connection wires between the inverter and the power supply and between the inverter and the motor reliably short connect all input and output terminals of main circuit with c
99. ication Run and stop through serial communication Note When under local control f601 0 f002 setting is ignored Keypad is always effective NO Parameter Name Setting Range Default f003 Frequency setting mode selection 1 0 7 3 0 Built in potention meter 1 AI input Frequency command is set by means of a signal from an external input device Al1 terminal 0 5V 0 10Vdc or 4 20mAdc 2 AI2 input An external signal Al2 terminal 0 10Vdc is used to specify a frequency command 3 Keypad f000 Press the lt A gt key or the lt V key on either the keypad or the expansion panel optional to set frequency 4 Serial communication Frequency command is set by commands from an external control unit 5 UP DOWN setting from external contact Terminals are used to specify an up down frequency command 6 AI1 AI2 7 PID setting of keypad Note 1 When under local control f601 0 f003 setting is ignored and f000 is always effective Note 2 In the case when there is no valid frequency command e g frequency command is under starting frequency setting f503 the motor does not run even if the inverter receives the run command At this time the RUN led on the keypad blinks Note 3 When f003 7 use f830 as the PID setting Setting method is the same as f002 Note Switching operation between f002and f004 can be set input terminal function 67 or 68 beforehand to an input contact t
100. inals with hand and never allow the output wire to contact the enclosure of the inverter Otherwise there is risk of electric shock Do not connect power supply to the output terminals U V and W in case of damage to the inverter A CAUTION e Please confirm the voltage of the AC main circuit power suppy is in comformity with the rated voltage of the inverter Otherwise there is risk of fire and personal injury Please correctly connect the braking resistances according to the diagram Otherwise there is risk of fire 3 3 1 Basic operation wiring diagram Please refer to Figure 3 6 for wiring of the inverter Make only wiring of the main circuit to start the motor when the frequency inverter is operated with keyboard panel Braking resistor Circuit breaker U Cumin gt o O O R L1 Output V Dr reactor 3 Phase AC power H supply t Qginput reactor S L2 w 6 Wot o 6 lt O O TIL3 7i A 24V Multifunctional input 1 i mus ultifunctional inpu 4 Ld S ii Li LM mere T Relay output Multifunctional input 2 d i LI2 T1C EE 9 1 I 1 Multifunctional input 3 E d LI3 Multifunctional input 4 N if LO eH E L14 b K Pulse output e Q CLO H 5V speed setting E a m AI1 AQI i n Analog output Analog input NE ov ov
101. ine please use the inveter at the place where there is no drastic change of temperature VAL e When the inveter is employed in such enclosed space as control cabinet etc please use fan or air conditioner for cooling in case the inside temperature surpasses the ambient temperature e Avoid freezing in the inveter hd Below 95 RH Humidity Avoid dew in the inverter Storage 25 C 70 C temperature Environment The inverter should be mounted at the following sites where e There is no oil mist corrosive gas flammable gas or dust e Itis not easy for metal powder oil water or other foreign substance to get inside the inverter DO NOT mount the inverter on wood or other flammable body e There is no redioactive material and flammable object There is no harmful gas and liquid e There is little salt corrosion e There is no direct exposure to sunshine Altitude 1000m or below Vibration resistance lt 5 9m s Installation direction BE SURE TO install the inverter in vertical direction so as not to reduce the cooling effect of the inverter 3 2 1 Instruction of inverter installaiton position BE SURE TO install the inverter in vertical direction as shown in the following Figure 3 1 so as not to reduce the cooling effect of the inverter A D C A Vertical installation B Horizontal installation C Transverse installation Correct installation Wrong installation Wrong
102. iple frequency inverters 3 2 2 Installation method of inverter e Refer to Figure 3 4 for confirmation of mounting holes on the inverter e Fix the upper screws of the inverters Take care not to fasten them firmly but to leave a space of several millimeters for the convenience of fixing the lower screws e Fix the lower screws and secure all the screws Figure 3 4 Installation method of inverter 3 2 3 Disassembly installation of the cover Disassembly of the inverter cover Loosen screws of the cover to disassemble it Take off the outlet board and install the input power supply and motor wire bundle as showen in Figure 3 5 a Disassembly of the cover b Disassembly of the outlet board Figure 3 5 Disassembly of the inverter cover Installation of the inverter cover After finishing the wiring and confirming correct connection of all wires put the outlet board back to its original position close the cover and fasten the screws 3 3 Wiring of the inverter A WARNING Before wiring the inverter please confirm that input power supply is completely disconnected Otherwise there is risk of electric shock Only professional engineering personnel can perform the wiring in case of the risk of electric shock The earthing terminal PE must be properly grounded in case of the risk of electric shock Do not touch directly the wiring term
103. it frequency is 49 Hz Normal response message 01 06 00 08 13 24 05 23 Error response message 01 86 04 43 A3 Suppose current writing operation can not be performed A2 3 Cyclic redundancy check CRC Modbus RTU s communication message uses cyclic redundancy check CRC for transmission error check During each communication the sender computes CRC code of transmitted data according to CRC rules then sends the data by attaching the CRC code to them After receiving the data the receiver re computes the CRC code according to the same rules The computed content does not include the received CRC code The reciever compares the re calculated CRC code with the received code If they are not the same the transmitted data are determined to be false QD200 series frequency inverter adopts CRC16 rule for message check of serial communication Every CRC code consists of 2 bytes including 16 bit binary value The calculation is as follows 1 Initialize CRC register 16 bit to OxFFFF 2 Perform XOR to the first byte slave address and the low 8 bits of the register and then put the computed result back to CRC register 3 Make a right shift by 1 bit to the content of CRC register and fill in the highest bit with 0 4 Check the shift out bit after right shift e If the shift out bit is 0 repeat 3 namely make another right shift e _ If the shift out bit is 1 make XOR to CRC register and 0xA001 and put the computed result back to
104. leration The inverter will increase the voltage to the motor over excitation control to increase the amount of energy consumed by the motor when the voltage reaches the overvoltage protection level and therefore the motor can be decelerated more quickly than normal deceleration 3 Enabled Dynamic quick deceleration the inverter will increase the voltage to the motor over excitation control to increase the amount of energy consumed by the motor as soon as the motor begins to slow down and therefore the motor can be decelerated still more quickly than quick deceleration Note When motor speed falls the inverter absorbs regenerative energy from the load and the motor This often brings DC bus overvoltage fault If f415 is set to 3 this portion of engery will not be fed back to the inverter but converted to heat dissipation into the motor In this case the motor intensely gives out heat NO Parameter Name Setting Range Default 416 Overvoltage limit operation level 100 150 130 416 specifies the Overvoltage limit operation level DCHlink voltag 416 operation frequency Hz Decelerarion Figure5 23 Description of overvoltage limit operation level NO Parameter Name Setting Range Default fA17 Undervoltage trip alarm selection 0 2 0 0 Alarm only detection level below 6096 The inverter is stopped However it is not tripped 1 Tripping detection level below 6096 I
105. lt f911 Auto wake up level 0 100 0 0 0 When feedback detected value is smaller than f911 setting inverter wake up from sleep mode NO Parameter Name Setting Range Default f912 Auto sleep level 0 100 0 0 When feedback detected value is bigger than f912 setting inverter enter into sleep mode and stop the motor NO Parameter Name Setting Range Default f913 Upper limit of PID setting 0 100906 100 f914 Lower limit of PID setting 0 100956 0 f913 and f914 set the upper and lower limit frequency that determines PID setting NO Parameter Name Setting Range Default f915 auto stop time limit for lower limit frequency 0 600 0 04 operation See f501 Note f915 and f501 are the same parameter internally NO Parameter Name Setting Range Default f916 PID setting of keypad 0 100956 0 See f830 Note f916 and f830 are the same parameter internally 5 11 Monitoring function parameter group Table 5 10 Status monitor mode NO Parameter Name Description u000 CPU1 Version E g v 100 G type v g P type v p u001 Operation frequency Value is displayed in Hz free unit See f604 u002 Direction of rotation 0 Forward run 1 Reverse run u003 eee Value is displayed in Hz free unit See f604 u004 load current The inverter outp
106. ltage signal input 1 0 10V voltage signal input 2 0 20mA 4 20m4A current signal input Note AI2 only accept 0 10VDC voltage signal input setting value of f305 will not change the characteristic of Al2 NO Parameter Name Setting Range Default f306 sink soruce mode selection 0 1 1 0 Source Positive logic terminal mode 1 Sink Negative logic terminal mode NO Parameter Name Setting Range Default 307 AO voltage current output selection 0 1 1 0 Current signal output 1 Voltage signal output NO Parameter Name Setting Range Default f308 Input terminal function of Al1 0 69 0 When f300 disabled the set value of f308 cannot be read out When f300 set at 1or 2 Al1 is enabled and can be used as a contact input terminal NO Parameter Name Setting Range Default f309 Always active terminal selection 1 0 69 1 f310 Always active terminal selection 2 0 69 0 f309 and f310 specifies an input terminal function that is always to be kept active ON 24V OM Running Stopl un Fault Reset M oM Lia Inverter Alwaysractive terminal selection 1 F309 ae Always active terminal selection 2 F310 Figure 5 8 Always active terminal function Note 1 Use f309 and f310 to assign input terminal function to LI9 LI10 LI9 and LI10 are virtual input contact terminal which are always activat
107. ltaneous input from standby and reset commands commands ON Frequency source switched to Al1 17 Frequency source switching to Al1 OFF Frequency source as per f003 18 Combination of a run and jog ON Forward jog operation 19 Combination of dd run and jog ON Reverse jog operation ON The inverter follows the speed setting set by F005 20 Frequency setting source switching when F011 1 OFF The inverter follows the speed setting set by f003 ON No 2 V F setting 001 0 f108 f109 f110 1206 21 No 2 Switching of V F setting OFF No 1 V F setting f001 f101 f102 f106 1202 ON No 2 motor f001 0 f108 f109 f110 f111 f206 f518 f519 f511 22 No 2 motor switching OFF No 1 motor f001 f010 f011 f101 f102 f106 f107 f202 f510 Frequency UP signal input from 23 axternalicontacts ON Increase in frequency 24 Frequency DOWN signal input from ON Reduction in frequency external contacts 25 Frequency UP DOWN cancellation OFF ON Resetting of UP DOWN frequency by means of signal input from external contacts external contacts 26 inversion ok Mp Stop command trem OFF e 43 Trip stop according to the stop mode set by f403 external device 27 Thermal trip stop signal input from ON e 25 Trip stop external device inversion of thermal trip stop signal e input from external device OET SS Tp stop Enabled when remote control is exercised 29 Forces switching Iromrentote 4o ON Local
108. ly one time after power is turned on 2 At start up each time 3 During operation 4 At start up and during operation 5 Detection of cutoff on output side f406 0 No tripping f406 1 With the power on the phase failure detection is enabled only at the start of the first operation The inverter will trip if the Phase failure status persists for one second or more f406 2 The inverter checks for output phase failures each time it starts operation The inverter will trip if the Phase failure status persists for one second or more f406 3 The inverter checks for output phase failures during operation The inverter will trip if the Phase failure status persists for one second or more f406 4 The inverter checks for output phase failures at the start of and during operation The inverter will trip if the Phase failure status persists for one second or more f406 5 If it detects an all phase failure it will restart on completion of reconnection The inverter does not check for output phase failures when restarting after a momentary power failure Note1 Acheck for output phase failures is made during auto tuning regardless of the setting of this parameter Note2 Set f406 5 to open the motor inverter connection by switching commercial power operation to inverter operation Detection errors may occur for special motors such as high speed motors NO Parameter Name Setting Range Default fA07 Small c
109. m L D WwW W1 DCR 0010 6M30 0 4DC 4 10 6 3 F H 100 80 100 70 DCR 0015 3M60 0 4DC 5 5 15 3 6 F H 110 87 120 70 DCR 0020 3M60 0 4DC 7 5 20 3 6 F H 110 87 120 70 DCR 0030 2M00 0 4DC 11 30 2 F H 110 87 120 70 DCR 0040 2M00 0 4DC 15 40 2 F H 110 87 120 70 DCR 0040 1M30 0 4DC A 18 5 40 1 3 F H 110 87 120 70 DCR 0050 1M08 0 4DC 22 50 1 08 F H 120 95 135 85 DCR 0065 0M80 0 4DC 30 65 0 8 F H 138 111 150 85 DCR 0080 0M70 0 4DC 37 80 0 7 F H 138 111 150 85 DCR 0100 0M54 0 4DA 45 100 0 54 F H 138 111 150 85 DCR 0120 0M45 0 4DA 55 120 0 45 F H 155 125 160 90 Figure External and Type numb Power Rated Inductance Insulation mounting er kW current A mH Class dimensions mm L D WwW W1 DCR 0160 0M36 0 4DA 75 160 0 36 F H 165 100 130 98 DCR 0200 0M33 0 4DA 90 200 0 33 F H 165 100 130 98 DCR 0250 0M26 0 4DA 110 250 0 26 F H 210 176 150 115 DCR 0300 0M26 0 4DA B 132 300 0 26 F H 210 176 150 115 DCR 0350 0M17 0 4DA 160 350 0 17 F H 210 176 150 115 DCR 0450 0M09 0 4DA 185 450 0 09 F H 220 191 150 115 DCR 0500 0M06 0 4DA 220 500 0 06 F H 220 191 150 115 DCR 0650 0M05 0 4DA 300 650 0 05 F H 230 208 160 125 AC Reactor Three Phase 400 V Class of Input
110. mand code 06H 1 Master request message Table A 6 Format of master request message 2 bytes 2 bytes 2 bytes 1 byte 1 byte High byte Low byte High byte Low byte Low byte High byte 06H 1 Slave address and CRC code See Table A 2 2 Command code 06H Request to write 1 word 2 bytes of the slave 3 Communication address The address of read data This is not the real physical address for data storage but a number corresponding to the data Every control state or monitoring parameter of QD200 series frequency inverter corresponds to a communication address See A2 5 Communication parameter 4 Write data Request data written by the slave 2 Slave normal response message Table A 7 Slave normal response message 2 bytes 2 bytes 2 bytes 1 byte 1 byte High byte Low byte High byte Low byte Low byte High byte 06H Slave s normal response message is the same as the master s request message 3 Slave error response message Table A 8 Format of slave error response message 2 bytes 1 byte 1 byte 1 byte yt Low byte High byte 86H 1 Slave address and CRC code See Table A2 2 2 Command code 86H It is O6H 80H 3 Error code For detail see A2 4 Error code 4 Example To write upper limit frequency Master request message 01 06 00 08 13 24 05 23 Suppose that the set upper lim
111. me is probably affecting operation Setting the starting frequency to a value from 0 5 to 3Hz is recommended f503 is usually set to the motor rated slip frequency The occurrence of an overcurrent can be suppressed by setting this frequency below the rated slippage of the motor Rated slip frequency can be calculated with the parameters written on the nameplate of the motor Ew p f 7 So 60 P pole pairs n motor rated speed rpm f ase frequency Hz f nmotor rated slip frequency Hz f504 Operation starting frequency 0 0 Hz f007 a007 f505 Operation starting frequency hysteresis 0 0 Hz f007 00 The Run stop of operation can be controlled simply with these two parameters The inverter begins accelerating after the frequency setting signal has reached point B Deceleration ends when the frequency setting signal decreases below point A Operation frequency H2 toT Pressey fb04 f505 04 f504 505 100 Frequency setting A B Figure 5 26 Description of Operation starting frequency NO Parameter Name Setting Range Default f506 DC braking starting frequency 0 0 Hz f007 0 0 f507 DC braking current varies by model varies by model f508 DC braking time 0 0 20 0 s 1 0 A large braking torque can be obtained by applying a direct current to the motor These parameters set the direct current to be a
112. meout check disabled 1 100 1 1s NO Parameter Name Setting Range Default f804 Modbus transger waiting time 0 2 00s 0 00 NO Parameter Name Setting Range Default 805 Modbus behaviour on communication fault 0 4 4 0 Inverter stop communication command frequency mode open by F002 F003 1 None continued operation 2 Deceleration stop 3 Coast stop 4 Communication error e 33 trip or Network error e 35 trip NO Parameter Name Setting Range Default f806 Number of motor poles for communication 1 8 2 NO Parameter Name Setting Range Default f821 Factory reserved f822 Factory reserved f823 Factory reserved f824 Factory reserved f825 Factory reserved f826 Factory reserved f827 Factory reserved f828 Factory reserved f829 Factory reserved NO Parameter Name Setting Range Default f830 PID setting of keypad 0 100956 0 0 f830 100 can make the sensor output the maximum value The 100 standard value of f830 is the measurement range of sensor If the measurement range of pressure sensor is 0 0 1 6Mpa for example set f830 210096 means that pressure setting is 1 6Mpa Note 1 When f900 0 f830 is not effective 5 10Process PID parameter group PID control is a common used method in process control such as flow pressure and temperature control Frequency tion peratio frequenc Feedback Figure 5 35 Block diagram of PID process control f900 f916 define built in process PID control func
113. meter group ccccccceseeeeeeeeeeeeeseeseeaeeeeeee ees ceanaececeeecescaaeaeceeeeseaeeeaeaeeseeeeseeensaeeeneeess 54 5 5 Fault protection parameter Qroup cccceceececceceeeceeeeeeeaeceeeeeeeeecaaeaeeeeeeeceeaaeaeeeeeeesecencaeeeeeeeeesensanieeeeeeeees 68 5 6 Fault protection parameter group ssssssssssssssessseseeeeeeeeerenee nennen nsn en nn nennt nes r sinn nnne rr nee EEEa 76 5 7Keyboard panel parameter group ccceeeeeeeceeeeeeeeeeeeeaeceeeeeeeecaaeaeeeeeeeceeecaaeeeeeeeeesecceaeeeeeeeeesenciseeseeeeess 83 5 8 Additional function parameter group cceccceeeeeeeeeeeneeeeeeeeeececsaaaeceeeeeeesecaeaeceeeeeeesencaeaeeeeeeesesennaaeeeeeess 87 5 9 Communication function parameter group sss ene eren nennt erret nnn n nennen nnns 91 5 10Process PID parameter group siiis a iiaae e aiaa aaee ead aeaaea iadaaa iaiia EEEE 93 5 11 Monitoring function parameter group rese graer arni rE REELE EREE EEEIEE AAIE A N EERE EAR 96 6 FAULT DIAGNOSIS AND MEASURES 0 ccc ccc eee tec eee cee cence eee eee ene neeeeeeeeeeeaeeaneneeeeeeeeeeaeeaes 99 6 1 Fault code cause and MEASUFES ceececccccccessesseeecececeeceaseseeeeeeeeeaueseneeeeeeeeauensasseceeeeaeauaaseeeeeeeeanaaaeeeees 99 6 2 Description of alarm and indication code ccccceececececcececeeeeeceeeaeceeeeeeesececaeceeeeeeesencacaeeeeeeeeteeeseaeess 102 6 3 Restart of the inverter after fault OCCUIS
114. mmand frequency f0 is 50 Hz and torque current T1 is 100 95 are as follows Droop frequency Af Hz vl x f714 x T1 715 60 Hz x 10 x 100 96 30 4 2 Hz Operation frequency f1 Hz f0 Af 50 Hz 4 2 Hz 45 8 Hz NO Parameter Name Setting Range Default f716 Preset speed 1 f009 f008 3 0 f717 Preset speed 2 f009 f008 6 0 f718 Preset speed 3 f009 f008 9 0 f719 Preset speed 4 f009 f008 12 0 f720 Preset speed 5 f009 f008 15 0 f721 Preset speed 6 f009 f008 18 0 f722 Preset speed 7 f009 f008 21 0 f723 Preset speed 8 f009 f008 24 0 f724 Preset speed 9 f009 f008 27 0 f725 Preset speed 10 f009 f008 30 0 f726 Preset speed 11 f009 f008 33 0 f727 Preset speed 12 f009 f008 36 0 f728 Preset speed 13 f009 f008 39 0 f729 Preset speed 14 f009 f008 45 0 f730 Preset speed 15 f009 f008 50 0 A maximum of 15 speed steps can be selected just by switching an external contact signal Multi speed frequencies can be programmed anywhere from the lower limit frequency f009 to the upper limit frequency f008 Use the input terminal function selection to allocate Preset speed command 1 to Preset speed command 4 terminal For more information see table 5 8 Table 5 8 Relation between Preset speed command and Preset speed Setting Frequency Preset speed Preset speed Preset speed Preset speed command 4 command 3 command 2 command 1
115. n input 0 z signal negation 1i enable Sleep mode awakening x diis hysteresis bandwidth Lf is 3 Sleeping mode awakening B dud threshold based on PI deviation DECIMUM no Sleeping mode awakening E 1908 threshold based on PI feedback G OHZ ADUE as 0 Motor slowdown to a stop f909 sleeping mode action 1 Motor keep running at lower 0 e limit frequency f910 wake up delay 0 600 0s 0 0 e f911 Auto wake up level 0 100 0 0 0 O f912 Auto sleep level Auto sleep level 0 100 0 0 f913 Upper limit of PID setting 0 100 100 f914 Lower limit of PID setting 0 100 0 auto stop time limit for lower x f915 limit frequency operation 0 608 0 0 1 f916 PID setting of keypad 0 100 Note 1 in the volume of WRT o means writable at stop or running status e means unwritable at stop or running status Note 2 we can obtained modbus parameter address by replacing F of 0 E g f908 s address is 0x0908 NO Parameter Name Description u000 CPU1 Version E g v 100 G type v g P type v p u001 Operation frequency Value is displayed in Hz free unit See f604 u002 Direction of rotation o Reverse run Forward run frequency command u003 valie Value is displayed in Hz free unit See f6
116. n steps of 1Hz 05 1 2 50 Hz and also the value displayed on the keypad changes in steps of 1 Use these settings to hide decimal fractions and also the value displayed on the keypad changes in steps of 1 Use these settings to hide decimal fractions The settings of f609 and f608 have no effect when the free unit selection f604 is enabled NO Parameter Name Setting Range Default f610 Standard monitor display selection 0 10 0 0 Output frequency Hz free 1 Frequency command Hz free 2 Output current A 3 Inverter rated current A 4 Inverter load 96 5 Output power KW 6 Stator frequency Hz free T communication data display 8 Output speed 9 Communication counter 10 Normal communication counter Note When the power is on the standard monitor mode displays the operation frequency default setting in the format of 0 0 This format can be changed to any other monitor display format by setting f610 NO Parameter Name Setting Range Default f611 Panel running order clear selection 0 1 1 0 Clear when standby terminal OFF 1 Keep when standby terminal OFF Note 1 When f611 0 Put OFF the standby terminal see input function 1 will stop the motor NO Parameter Name Setting Range Default f612 Panel operation prohibition F000 0 1 0 0 Permitted 1 Prohibited This parameter
117. n the master and slaves 1 Point to point Master sends command individually to a certain slave which executes action or and sends feedback information When the master command is correct the slave executes corresponding actions and transmits feedback of result information to the master When the master command is false the slave transmits feedback of error information to the master but executes no actions 2 Broadcast mode The master sends command to all slaves which execute action but send no feedback informatioin Modbus protocol has two kinds of transmission patterns Modbus RTU and Modbus ASCII VSC series frequency inverter supports Modbus RTU A2 1 Description of Modbus RTU message format When the Modbus RTU mode is used for communication the communication information message is represented directly with hexadecimal code 1 9 A F Two hexadecimal codes form one byte The message format is shown as below Start Time interval of End Time interval of Slave address Command code Data CRC check code at least 3 5 characters at least 3 5 characters Modbus Telegram gt Figure A 2 Modbus Message Format As shown in Figure A 2 during the communicaiton process the master and slave determine the start and end of Modbus message according to time interval of at least 3 5 characters The message includes the complete data information to be transmitted in the sequence of slave address command code data and CR
118. ncy in combination with application condition of the inverter and working environment Periodic inspecition helps to prevent deterioration of performance and damange of the product Table 2 7 Table of items of periodic inspection Inspection Content of inspection Measures to fault items Main circuit Make inspection with megameter between the main circuit terminals and the Take proper measures fastening etc grounding terminals Whether there is component decolored due Replace the damaged component to overheat or aging Whether there is damage or deformation to If there is damaged place impossible to be Whole body component repaired or replaced replace the whole inverter Whether there is dirt rubbish or dust Confirm the door of the control cabinet containg the inverter is firmly closed If it is difficult to make cleaning please replace the seriously dirtied part Clean with dry air Pressure 39 2 x 10 58 8 x 10 Pa Conductor and wire overheat Whether wires and connection are decolored damaged or aged due to Whether there is breakage crack or decoloring on the wire sheath Replace damaged wire Inspection items Content of inspection Measures to fault Terminal block Whether there is fray damage or loosening in the connecting terminals If screw or terminal is damaged when fastened replace it Electromagnetic
119. nd length vary with the variation of the command codes See the following concrete decriptions of every command code e Cyclical redundancy check CRC code is used for error detection of received data done by the receiving equipment and for judging whether the received data are correct Please refer to A2 3 Cyclical redundancy check CRC for 4 CRC code generation of CRC code Note CRC code first sends low bytes then high bytes Except this all messages of Modbus RTU adopt the transmission sequence of high bytes first then low bytes A2 2 Detailed message description of different commands A2 2 1 Read one word 2 bytes command code 03H 1 Master request message Table A 3 Format of master request message 1 byte 1 byte 2 bytes High byte 2 bytes High byte Low byte 2 bytes High byte Low byte Low byte 03H 00H 01H 1 Slave address and CRC code See Table A 2 2 Command code 03H Request to read 1 word 2 bytes of the slave 3 Communication address The address of read data This is not the real physical address for data storage but a number corresponding to the data Every control state or monitoring parameter of QD200 series frequency inverter corresponds to a communication address See A2 5 Communication parameter 4 Read word number The length of the read data with the word 2 bytes as the count unit When current request asks f
120. not set the jump parameters if multiple jump frequency setting width overlapped During acceleration or deceleration the jumping function is disabled for the operation frequency Operation frequency E REI ERREUR VE f 707 f 708 LRQ s poeedetesu ge eee eg pp ee p posnasemnencenencenchcedenucnessenedeenena c Jen Eos Te f707 708 uu EI M A UU f 705 f 706 f 705 Lum SSS525855255552 985535584 oe c Penenateeoieado f 705 4 706 EXCEL oo ROGER A CE f70341704 f703 MLMWMMM 9 e i rr DET f703 4704 Frequency command Figure 5 33 Description of jump frequency NO Parameter Name Setting Range Default 709 Braking mode selection 0 3 0 0 OFF 1 Forward direction 2 Reverse direction 3 Same direction of run NO Parameter Name Setting Range Default 710 Release frequency 0 0 20 0 Hz 3 0 711 Release time 0 0 25 0s 0 5 712 Creeping frequency 0 0 20 0 Hz 3 0 713 Creeping time 0 0 25 0s 1 0 Run command LL L n Braking command A l Relay A I outpu Release time ed OFF i l gt Operation i I frequency 4 I I i ie Release frequency L l i Creep frequenc 4 t T Exitation K Ky current Brake release Brake engage Pretexitation level Nomal exitation es 4 Torque 4 i i current 1
121. nt with 500 V megameter before the test The insulation resistance should not be lower than 4MO Table 2 9 Storage environment Environment Note AR Requirement characteristics Avoid dewing and freezing The temperature is lt 30 C for i environment resulted from Ambient temperature 25 C 70 C long time storage in case of Ps drastic change of deterioration of the capacitor temperature 5 95 without condensation or Relative humidity aM e dripping water There is no direct sunshine dust i Adopt plastic film for sealing and desiccant etc corrosive gas flammable gas oil Storage environment UNA vapor gas dripping water and vibration and there is less salt 2 6 4 3 Measurement and judgement When using ordinary current clamp meter to measure current there is imbalance of current at the input side Discrepancy within 50 is normal If the discrepancy is 70 notify the manufacturer for replacing the rectifier bridge or check if the descripancy of 3 phase voltage exceeds 5 V Normally avometer is used to measure 3 phase voltage Due to the interference of carrier frequency the readings are not accurate and can be used only for reference The output voltage should not be higher than the valid value of voltage at the input side If the voltage exceeds the value it shows that the avometer is interfered and the output is not abnormal 3 INSTALLATION AND WIRING 3 1 Ins
122. nting dimensions mm kW HP W H D H1 W1 0 37 0 5 QD200 0R4G S2 0 75 1 QD200 0R75G S2 0 37 0 5 QD200 0R4G T4 145 107 144 135 95 0 75 1 QD200 0R75G T4 1 5 2 QD200 1R5G T4 2 2 3 QD200 2R2G T4 1 5 2 QD200 1R5G S2 2 2 3 QD200 2R2G S2 200 138 134 188 124 4 5 5 QD200 4RG T4 5 5 7 5 QD200 5R5G T4 7 5 10 QD200 7R5G T4 232 153 164 220 139 11 15 QD200 11RG T4 H1 H oo fj f O w1 D W Figure 2 6 External and mounting dimensions three phase 15kW and above Table 2 5 External and mounting dimensions three phase 15kW and above Motor power Frequency inverter type External and mounting dimensions mm kW HP W H D H1 W1 15 20 QD200 15RG T4 399 249 188 176 150 18 5 25 QD200 18R5G T4 22 30 QD200 22RG T4 449 277 212 426 170 30 40 QD200 30RG T4 37 50 QD200 37RG T4 45 60 QD200 45RG T4 580 318 268 557 180 55 75 QD200 55RG T4 75 100 QD200 75RG T4 90 125 QD200 90RG T4 700 378 295 676 180 110 150 QD200 110RG T4 132 175 QD200 132RG T4 160 215 QD200 160RG T4 1060 580 390 997 350 185 250 QD200 185RG T4 200 270 QD200 200RG T4 220 300 QD200 220RG T4 250 340 QD200 250RG T4 1150 820 390 1087 350 280 375 QD200 280RG T4 315 425 QD200 315RG T4
123. nverter is stopped It is also tripped 2 Alarm only detection level below 50 input reactor needed NO Parameter Name Setting Range Default fA18 Instantaneous power failure coast stop selection 0 2 0 0 disabled 1 factory reserved 2 Coast stop Coast stop in the event of momentary power failure If a momentary power failure occurs during operation the inverter coast stops forcibly When operation is stopped the message a 06 is displayed alternately on the keypad After the forced coast stop the inverter remains static until you put off the operation command momentarily NO Parameter Name Setting Range Default fA19 Forced fire speed control function 0 71 0 0 Disabled 1 Enabled To enable forced speed mode set f419 to 1 and allocate input terminal function 33 to a input contact terminal If fA19 is set to 1 and intput terminal function 33 is ON the inverter will run at the frequency set by f730 At this time Put OFF the input terminal function 33 will not stop the inverter The following inverter trip will not make it stop but automatic restart is performed e 01 e 04 e 11 e 21 e 22 e 23 e 24 When the inverter is under local running mode the inverter can only be stopped by powering off Note 1 The motor running direction is forward and the inverter runs according to the frequency command of the setpoint of f730 Note 2 The following oper
124. nvironment Dust vapor and time ae Observation No dust trace of water leakage or dewdrop dripping leak Observation and Gas No abnormal color or smell sniffing n Synthetical TE vibration Smooth operation without vibration observation Point Heat radiation Any Fan operates normally with nomal wind speed Inverter thermometer and and heat time i and air volume and without abnormal heat synthetical generation generation observation Noise Listening No abnormal noise Synthetical Vibration observation and No abnormal vibration and noise An listenin Motor d 2 time Point Heat generation No abnormal heat generation thermometer Noise Listening No abnormal noise Main points of inspection Inspection Content of Inspection Judgement standard object Period inspection means Power supply In accordance with requirement of the Voltmeter input voltage specifications EE Inverter output Rectifier type In accordance with requirement of the unnin 3 voltage Any voltmeter specifications status poo Inverter output time In accordance with requirement of the parameter Amperemeter current specifications Internal Point Temperature rise lt 40 C temperature themometer 2 6 3 Periodic instection The periodic inspection items of Qirod s inverter are shown in table 2 7 Normally it is better to make a periodic inspection every 3 or 6 months In practice please determine actual inspection freque
125. on at 10 40 C without derating Storage 25 70 C Humidity No condensed water or drip at 5 95 In accordance with IEC60068 2 3 Impact strength 15gn for continuous 11ms In accordance with IEC EN60068 2 27 Maximum antipollution capacity Class 2 in accordance with IEC EN6 1800 5 1 Structure Protection level Top IP41 without removing the protective top cover Other parts IP20 Cooling Method Forced Air cooling Installation method Wall mounted 2 5 External dimensions and other parameters Description of components in the frequency inverter communication interface Fastening screw Main circuit terninal Grounding terminal Protective sticker Cooling fan Metal base plate Momting hole Keyboard panel specifications nameplate Control circuit terminal communication interface Upper cover 2 Qutlet plate Figure 2 3 Components of the frequency inverter three phase11kW and below Metal upper cover Control circuit terminal Main circuit terminal Mounting hole Figure 2 4 Components of the frequency inverter three phase 15kW and above Figure 2 5 External and mounting dimensions Singal phase three phase11kW and below Table 2 4 External and mounting dimensions Singal phase three phase11kW and below Motor power Frequency inverter type External and mou
126. onducting wire then conduct earth test e Use qualified 500 V megger or corresponding voltage shift position of insulation test instrument to perform insulation test Do not use faulty instrument It is strictly prohibited to perform earth insulation test by connecting only one single main circuit terminal otherwise there is risk of damaging the inverter e Never perform insulation test to control terminals Otherwise it may damage the inverter After the test BE SURE TO disassemble all the conducting wires that short connect all main circuit terminals e Before conducting insulation test to the motor be sure to disconnect all conducting wires between the motor and the inverter then individually perform test to the motor Otherwise there is risk of damaging the inverter 2 6 2 Daily inspection The routine inspection items of Qirod s inverter are shown in table 2 6 To avoid deterioration of the inverter s function and damage to the product please make the confirmation of the following items every day Table 2 6 Table of items of daily inspection Main points of inspection Inspection Content of Y Inspection Judgement standard object Period inspection means Seer The environment temperature is lower than 55 C oin Temperature and Otherwise the inverter should be derated thermometer and humidity Humidity complies with requirement of the hygrometer Operation Any environment e
127. or reading one word it is set to 0001H 2 Message of slave normal response Table A 4 Slave normal response message 2 bytes 2 bytes 1 byte 1 byte 2 bytes High byte Low byte Low byte High byte 03H 02H 1 Slave address and CRC code See A22 2 Command code 03H The same as the master request command code 3 Read word number The length of the read data with byte as the count unit When current master requests to read one word set read byte number transmitted from the slave to 02H Note The count unit of the length of the read data is different from that of request message 4 Read data Data corresponding to the communication address in the request message Note Read data firstly sends high byte then low byte in an opposite direcition to CRC code 3 Slave error response message Table A 5 Slave error response message of Command code 03H 2 bytes 1 byte 1 byte 1 byte Low byte High byte 83H 1 Slave address and CRC code See A2 2 2 Command code 83H It is 03H 80H 3 Error code For detail see A2 4 Error code 4 Example Read upper limit frequency Master request message 01 03 00 08 00 01 05 C8 Normal response message 01 03 02 13 88 B5 12 Suppose that current upper limit frequency is 50 Hz Error response message 01 83 03 01 31 Suppose that read word number is altered from 0001 to 0002 A2 2 2 Write one word 2 bytes Com
128. output power from the inverter is displayed u021 Msi cl Displays the counter numbers of communication through the network Normal state Displays the counter numbers of communication only at normal state in u022 MY pu communication counter the all communication through network u023 Cpu2 version v 10 u024 Parts Teplacement omae Ws us ON Needs to be replaced alarm information raining ime capacitor u025 Cpu1 revision u026 PID setting Displayed in term u027 PID feedback Displayed in term u1 Past trip 1 Enter into the display of detailed information on past trip 1 u2 Past trip 2 Enter into the display of detailed information on past trip 2 u3 Past trip 3 Enter into the display of detailed information on past trip 3 u4 Past trip 4 Enter into the display of detailed information on past trip 4 Note 1 Items displayed can be changed by pressing A or V key in the monitor mode Note 2 You can switch between and A ampere V volt using the parameter f604 current voltage unit selection Note 3 The input output voltage displayed is as large as the AC root mean squre input Note 4 The integrated amounts of input and output power will be reset to zero if you press and hold down the ENT key for 3 seconds or more when power is off or when the input terminal function 32 is turned on or displayed Note 5 The cumulative operation time increments only when the machine is in operation Note 6 At the occurrence of a trip m
129. pecified level Note 1 Do not set f107 under the rated motor no load current Otherwise the inverter will determine that it is performing motor braking and increase the frequency applied to the motor Note 2 If 603 1 f107 displays in amperes volts If 603 0 f107 displays in term The 100 standard value is the rated output current indicated on the nameplate Note 3 When inverter current is exceeding the f107 specified level Output frequency is adjusted current exceeding the f107 specified level During an OC alarm status that is when there is a current flow in excess of the stall prevention level the output frequency changes At the same time c is displayed flashing on and off NO Parameter Name Setting Range Default f108 Base frequency 2 25 0 400 0 Hz 50 0 f109 Base frequency voltage 2 50 660 V varies by model f110 Motor electronic thermal protection level 2 varies by model varies by model f111 Stall prevention level 2 varies by model varies by model Setting method is the same as f101 f102 f106 f107 Use the above parameters to switch the operation of two motors with a single inverter and to select motor V F characteristics two types according to the particular needs or operation mode The f001 V F control mode selection parameter is enabled only for motor1 If motor 2 is selected V F control will be given constant torque characteristics
130. pplied to the motor the application time and the starting frequency During DC braking a 07 displays DC braking can be activated by two methods as follows Auto matically DC braking when operation frequency decreases below f506 DC braking is activated Input terminal signal when the input terminal function 13 is ON DC braking is activated Run command gt DC breaking command CInput function 13 gt Frequency command f506 DC breaking 1508 1505 508 J gt Figure 5 27 DC braking sequence Note1 During DC braking the overload protection sensitivity of the inverter increases The DC braking current may be adjusted automatically to prevent tripping Note 2 During DC braking the carrier frequency is 6 kHz or less irrespective of the setting of parameter f012 PWM carrier frequency NO Parameter Name Setting Range Default 510 Acceleration deceleration 1 pattern 0 2 0 0 Linear This pattern can usually be used 1 S pattern 1 Select this pattern to accelerate decelerate the motor rapidly to a high speed region with an output frequency of 50Hz or more or to minimize the shocks applied during acceleration deceleration This pattern is suitable for pneumatic transport machines 2 S pattern 2 Select this pattern to obtain slow acceleration in a demagnetizing region with a small motor acceleration torque This pattern is suitable for high speed spindle oper
131. pply voltage uncorrected output voltage limited Fb Operation frequency FRO1 4 Supply voltage uncorrected output voliage unlimited Ub e Es alg F201 1 Supply voltage corrected output voltage limited Uk 5 2 E Ols q Fb Operation frequency F201 3 Supply voltage corrected output voltage unlimited Ub e Bs alg Fb Operation Fb Operation frequency frequency Figure 5 5 Description of voltage correct and voltage limit NO Parameter Name Setting Range Default f202 Voltage boost 1 0 0 30 0 varies by model f203 Torque boost 0 0 30 0 varies by model If torque is inadequate at low speeds increase torque by raising the torque boost rate with these two parameters Perform adjustments according to the actual operation f202 is effective when f001 is set to 0 V F constant or 1 square reduction f203 is effective when f001 is set to 2 SVC mode Note Be careful not to increase the voltage boost or torque boost rate too much because it could cause an overcurrent trip or e 45 at startup NO Parameter Name Setting Range Default f204 Slip frequency gain 0 150 50 Set the compensation gain for the slipping of the motor A higher slip frequency gain reduces motor slipping correspondingly Note1 After setting 104 set f204 to adjust in detail NO Parameter Name Setting Range Default f205 Exciting cu
132. quency 0 5 Hz to 400 Hz Overload capacit 150 of rated output current for 60s 200 of rated output pacity current for 2s Modulation mode 3 phase PWM 2 phase PWM Corntrolimod e V f control for constant torque V f control for quadratic load vector control without PG open loop control Energy saving Setting method of run command Outer terminal keyboard panel or serial communication Setting method of speed Analog setting keyboard serial communication UP DOWN command speed setting from external terminal Keyboard 0 1 Hz Speed setting resolution Analog setting 0 05 50Hz 10bit Control performance V f control 2 Speed control precision vector control without PG open loop control 0 2 V f control 1 40 Speed control range vector control without PG open loop control 1 200 Acceleration and Deceleration 0 3200 0s Time switching fregiene 1 5 kHz 12 kHz according to junction temperature g treq y automatically reduce the switching frequency Number 2 ways Al1 Al2 Type DC voltage or DC current Analog input Al1 0 to 5VDC 0 to 10VDC 0 4 to 20mA DC receivable Maximum input range AI2 0 to 10VDC or PTC probe input receivable Number 1 way AO1 Analog output Type DC voltage or DC current Maximum input range Voltage output 0 to 10V Current output 0 4 to 20mA 0 75kw 11kW L11 LI2 L13 L14 Al1 Al2 15kW S500kW LI LI2 L13 L14 L15 L16 LI7 L18 Al1 Al2 Number 2 note 2 virtual logic input capable of configuring Al1 and AI2 logic inp
133. r suppy is correctly connected 3 phase 380VAC 480VAC 50 60 Hz Confirmation of input power supply Please confirm if the power supply input terminals R L1 S L2 and T L3 voltage are properly connected Please confirm whether the inverter and the motor are correctly grounded Confirmation of connection of inverter Please confirm the output terminals of the inverter U V and W are main circuit output terminals with motor reliably connected with the 3 phase input terminals of the motor Confirmation of the connection of the Please confirm the control circuit terminals of the inverter are reliably inverter control circuit terminals connected with other control devices Confirmation of the state of the inverter Please confirm that all control circuit terminals are in the state OFF control terminals The inverter does not run when powered on Please confirm the condition of the motor load namely the status of Confirmation of the state of the load connection with mechanical system After the inverter is switched on the keyboard panel enters into Powering on mode The displayed value type at Powering on mode is determined by the setting value of parameter F610 4 3 1 Local control mode QD200 series frequency inverters provide two control modes local and remote The mode is set with parameter F601 At local control mode both the command source and frequency setting source of the inverter are se
134. resis 07100 oe 414 Over torque detection 0 0 10 0s 05 time 0 Enabled speed 1 Disabled jas er olase limit 2 Enabled Quick deceleration 2 operation 3 Enabled Dynamic quick deceleration fie vervolg mit 100 150 130 operation level 0 Alarm only detection level below 60 ee Undervoltage trip alarm 1 Tripping detection level below 0 selection 60 2 Alarm only detection level below 50 0 disabled Instantaneous power 418 failure coast stop 1 factory reserved 0 selection 2 Coast stop 0 Disabled Forced fire speed mg control function 1 Enabled 2 0 Each time standard pulse 1 Only one time after power is turned Detection of output on standard pulse f420 UT during start 2 Each time short time pulse 0 3 Only one time after power is turned on short time pulse Motor electric thermal 0 disabled fA21 protection retention 0 selection 1 Enabled f422 AI1 input loss 1 100956 0 0 No measures 1 Coast stop Activation of the inverter f423 during 4 20mA signal 2 switch to Fallback speed 0 loss 3 Speed maintaining 4 Slowdown stop 424 Fallback speed 0 0 Hz f007 0 0 O 0 Disabled f425 PTC thermal selection 1 Enabled trip mode 0 o 2 Enabled alarm mode 426 Resistor value for PTC 400 99990 3000 F detection 428 Cumulative operation 9 9 999 9 h 0 1 10 Js 610 0 time alarm se
135. ring use of the retry function To allow a signal to be sent to the protective action detection relay TxA B and C terminals even during the retry process assign the output terminal function 36 or 37 to f315 A virtual cooling time is provided for overload tripping e 21 e 22 In this case the retry function will operate after the virtual cooling time and retry time In the event of tripping caused by an overvoltage e 11 the retry function will not be activated until the voltage in the DC section comes down to a normal level In the event of tripping caused by overheating e 24 the retry function will not be activated until the temperature in the inverter comes down low enough for it to restart operation Keep in mind that when f429 is set to 1 trip retained the retry function will not be performed regardless of the setting of f400 During retrying the blinking display will alternate between a 08 and the monitor display specified by status monitor display mode selection parameter f610 The number of retries will be cleared if the inverter is not tripped for the specified period of time after a successful retry A successful retry means that the inverter output frequency reaches the command frequency without causing the inverter to re trip Retry available fault including overcurrent e 01 e 04 overvoltage e 11 overheat e 24 over load e 21 e 22 and momentary power failure The retry function will be canceled at once if
136. ripping e 43 0012H EEPROM error 1 write error e 31 0013H EEPROM error 2 Read error e 31 0014H EEPROM error 3 Internal error e 31 0018H External communication error e 33 001AH Current detection fault e 34 001EH Undervoltage e 12 APPENDIX B CONCISE PARAMETER LIST f0 User NO Parameter Name Setting Range default WRT setting f000 Sind frequency of f009 f008 0 0 T eypad 0 V F constant 1 Variable torque V F control mode f001 0 e selection 2 Sensor less vector control 3 Energy saving 0 Terminal board Command mode f002 selection 1 Keypad 1 e 2 Serial communication 0 Built in potention meter 1 AI1 input 2 AI2 input 3 Keypad f003 Frequency setting mode 3 e selection 1 XS 4 Serial communication 5 UP DOWN setting 6 AI1 AI2 7 PID setting of keypad 0 Terminal board Command mode y f004 selection 2 1 Keypad 0 o 2 Serial communication 0 Built in potention meter 1 AI input 2 Al2 input Frequency setting mode f005 3 Keypad 2 O selection 2 4 Serial communication UP DOWN setting AI1 Al2 7 PID setting of keypad Frequency priority 0 f003 switchable to f005 mus selection 1 003 9 f007 Maximum frequency 30 0 400 0 Hz 50 0 e f008 Upper limit frequency 0 5 Hz f007 50 0 O f009 Lower limit frequency 0 0 Hz f008 0 0 o f010
137. rogrammable logic input terminal If that prog qe a resistor 43 kQ should be added between 24v AL2 And move the VIA dip switch to the 10V position connection method refers to AL 1 LI1 LI8 24 V Power supply Positive Logic source port voltage 5 V input invalid OFF programmable logic input port voltage gt 11 V input invalid ON Negitive Logic sink port voltage gt 16 V input invalid OFF port voltage 10 V input invalid ON Logic input connection diagram refers to Figure 3 9 AO1 Voltage Current Analog Analog voltage output 0 10 V Output Analog voltage output x 20 mA LO Pulse output collector Maximum current 1 O0mA Maximum voltage 30V CLO Pulse output emitter Relay 1 Largest switching capacity T1A T1A T1C 5A 250VAC 5A 30VDC Normally ORenNO contact T1B T1C 3A 250VAC 3A 30VDC T1B Relay 1 Normally closed NC contact Relay 1 me Public contacts Relay 2 Largest switching capacity T2A od open NO contact T2A T2C 5A 250VAC 5A 30VDC yop T2B T2C 3A 250VAC 3A 30VDC Relay 2 TaB Normally closed NC contact Relay 2 120 Public contacts T5 RS485 communication port 4nd feet is positive port of RS485 differential signa 5nd feet is the negative port of RS difference signal AC Drive AC Drive gt Em zi x gt N z lt a 43K 43K a Positive Logic source b Negitive Logic sink Figure 3 8 Wiring diagram when Al1is logic input terminal AC Driv
138. rrent coefficient 100 130 100 f205 is used to fine adjust the magnetic field increase rate in low speed range To increase the torque in low speed range specify a larger value for F205 Note This parameter should be adjusted only when enough torque cannot be obtained even though auto tuning f100 2 was made after the setting of the parameters f204 and f203 Note also that adjusting this parameter may cause an increase in the no load current in low speed range If the no load current exceeds the rated current do not adjust this parameter NO Parameter Name Setting Range Default f206 Voltage boost 2 0 30 varies by model Setting method is the same as f202 NO Parameter Name Setting Range Default f207 Speed control response coefficient 1 150 40 f208 Speed control stability coefficient 1 100 20 Use these two parameters to adjust the speed of response and stability to the frequency command How to make adjustments according to the moment of inertia of the load The moment of inertia of the load including that of the motor shaft was set at the factory on the assumption that it would be three times as large as that of the motor shaft If this assumption does not hold calculate the values to be entered in f207 and f208 using the following equations f207 40xVa 3 20g 220x 4 3 Where a is the times by which the moment of inertia of the load is larger than that of the motor After
139. setting of f337 ON Output frequency 2setting of f337 OFF Output frequency gt set frequency f339 or set frequency f339 a ON frequency 339 lt output frequency lt set frequency f339 OFF Output frequency gt f338 f339 or lt f338 f339 i ON f338 f339 lt Output frequency lt 338 1339 OFF Output frequency lt f338 f339 ON Output frequency 2133841339 i OFF Frequency commanded by f003or f005 ZAI1 value ON Frequency commanded by f003or f005 AI1 value a OFF Frequency commanded by f003or f005 ZAI2 value ON Frequency commanded by f003or f005 AI2 value if OFF AI1 valuesf340 f341 ON AI1 value 21340 41341 18 OFF AI2 value f342 f343 ON Al2 value 2f342 f343 bo OFF Terminal other than AI2 selected as frequency command ON Al2 selected as frequency command 35 OFF Operation stopped ON When operation frequency is output or during A 07 on OFF Not for ready for operation ON Ready for operation Input function of standby and run are not ON 9d OFF forward run ON reverse run as OFF remote control mode ON local control mode OFF When inverter is not tripped in ON When inverter is tripped or retries OFF Torque current is equal to or less than f412 f413 32 Torque current is equal to or larger than f412 set value and longer than s f414 set time OFF The output current is equal to or larger than f
140. shown as below 8 1 Figure A 1 RJ45 front view Table A 1 Pin output signal allocation JU 5 Signal description Reserved Common port signal ground amp power ground Reserved A RS 485 B RS 485 Reserved 24 V c O O1 RI w rn Common port signal ground amp power ground RS 485 two wire wiring method is half duplex serial communicaition At the same moment the host and slave can not simultaneously transmit or receive data Only one transmits data and another receives them RS 485 two wire wiring method supports bus type topological structure At most 32 nodes can be connected to the same bus Normally master slave communication method is adopted in the RS 485 communication network namely one master commands as many as 31 slaves Under the circumstance of multi computer communication or long distance communication it is suggested to connect the signal ground of the master station with the common port of the inverter to raise the ant inteference ability of communicaiton A2 Modbus protocol Modbus is a master slave communication protocol The master governs the whole communication process Only when the master sends command to the slave the slave executes the actions or and send feedback information to the master Otherwise the slave performs no operation and the slave can not communicate with each other directly There are two kinds of dialogs betwee
141. static Whether there is abnormal smell cloth or dust cleaner replace it PCB decoloring severe rust whether the Do not apply solvent to the PCB connectors are correctly installed and whether there is dust and oil mist Clean rubbish and dust with dry air Pressure 39 2 x 10 58 8 x 10 Pa If there is damaged place impossible to be repaired or replaced replace the whole inverter Inspection Content of inspection Measures to fault items Cooling system Whether there is abnormal noise and vibration in the motor of the cooling fan Coolling fan Sweep or replace the cooling fan Whether there is damaged or missing blade Cooling fin Clean rubbish and dust with dry air Whether there is rubbish and dust or dirt Pressure 39 2 x 10 58 8 x 10 Pa Ventilation vent Whether air inlet and outlet are blocked or there is foreign body attached Clear obstacle and dust Indicator Keyboard panel Whether LED indication is correct If there is bad situation in LED or the operation keys contact Qirod s distributors or sales offices Whether the operation part is polluted 2 6 4 Maintenance 2 6 4 1 Standard for replacement of component To ensure reliable running of the inverter besides periodic maintenance replace the following internal components peoriodically components withstanding long term mechanical wear all cooling
142. supply n o nput reactor AO S L2 W ud gt o O O T L3 Ci 24V Multifunctional input 1 ii i LM ig o Relay output 1 E ri Y Multifunctional input 2 a i ultifunctional inpu f L T Tic Multifunctional input 3 1 u oH i LI3 Multifunctional input 4 i T2A O o o Ll4 T2B i Relay output 2 Multifunctional input 5 1 i EE E i E Multifunctional input 6 LI6 Multifunctional input7 1 E o i j i LI7 Multifunctional input 8 E i i ET H LI8 Ho di LO E els Pulse output yo _ speed settin Hl f Speed seing P Hh 5v H 7f H 9 An i E 1 Analog output Analog input i 0v ov PS 3 d l Al2 D e RJ45 i TX am Shielded double standed wire MODBUS RX E c Basic wiring diagram of 22kW and above Figure 3 6 Basic wiring diagram of the inverter 1 Input voltage signal or current signal can be selected with Al1 The type of input signal can be set by the dial switch S3 on the control board 2 Correct connection must be followed when external braking resistor is required 3 Inthe diagram means main circuit terminal and O means control terminal 3 3 2 Wiring of the main circuit The arrangement of the main circuit terminals is shown in Figure 3 7
143. t installation and use of the inverter This manual is an accessory along with the machine Please keep it properly for the future use for repair and maintenance 1 1 Labels concerned with safety The following symbols are applied with regard to the content related to safety in this manual The description with safety symbol is of great importance and should be complied with A DANGER e Wrong operation may result in death or severe injury AN WARNING e Wrong operation may result in death or severe injury A CAUTION e Wrong operation may result in slight injury or damage to equipment 1 2 Notice for package opening and check A CAUTION DO NOT try to install inverter damaged or lacking components otherwise there is risk of fire or casualty When opening the packing box please carefully check and confirm e Whether there is damage to the product e Whether the product model conforms to the requirement of your order Please refer to the MODEL column in the nameplate at the side of the inverter for the model If you find there is problem in the product or the product does comply with your order please instantly contact Qidian s distributor or sales departments of Qidian for solution 2 TYPE AND SPECIFICATIONS 2 1 Plate of frequency Inverter The nameplate shows the type model specification batch number and protection level etc Tangent Tech palais
144. t out Note This function can be used for example to send out a signal indicating whether the amount of processing and the amount of feedback agree with each other when the PID function is in use For an explanation of the PID function NO Parameter Name Setting Range Default f345 Logic output pulse train output selection LO CLO 0 1 0 0 Logic output 1 Pulse train output NO Parameter Name Setting Range Default f346 Pulse train output function selection LO CLO 0 14 0 Table5 4 Pulse train output function selection f346 Description Reference of max value 0 Output frequency f007 1 Output current 150 of inverter rated current 2 Set frequency Before PID f007 3 Frequency setting value After PID f007 4 DC voltage 150 of inverter rated voltage 5 Output voltage command value 150 of inverter rated voltage 6 Input power 185 of inverter capacity 7 Output power 18596 of inverter capacity 8 Al1 Input value 5V 10V 20mA 9 Al2 Input value 10V 10 Torque 25096 of motor rated torque 11 Torque current 250 of motor rated torque current 12 Motor cumulative load factor 100 13 Inverter cumulative load factor 100 14 PBR braking reactor cumulative load factor 100 Note When item of f346 reachs Reference of max value the number of pulse train set by f346 are sent to output terminals LO CLO
145. t through the keyboard panel 1 Command source is given through RUN and STOP keys in order to run or stop the motor 2 Frequency is given by UP and DOWN keys Under Powering on mode directly press UP key to increase given frequency or DOWN key to reduce given frequency Motor rotation direction Press down the ENT key then press UP key to set the motor rotation direction as FORWARD Press down the ENT key then press DOWN key to set the motor rotation direction as REVERSE Paremeter F522 is used to limit the ablilty of the motor to rotate only in a single direction Fault reset When fault occurs in the inverter the keyboard panel displays the fault code under Powering on mode At this time press the STOP key and the keyboard panel displays a 00 Then press the STOP key again to finish fault reset function Please see parameter F600 Note 1 During the reverse rotation of the motor or when there is instruction of reverse rotation the function indication lamp REV on the keyboard panel is on Note 2 Under local control mode the function indication lamp LOC on the keyboard panel is on 4 3 2 Remote control mode Under remote control mode the command source and frequency setting source of the inverter are set through parameters F002 and F003 respectively The command source and frequency setting source can be combined in any way For example when F002 1 F003 3 the control effect of the inveter is the same as under the local
146. t when f003 or f005 is set to 5 Two input contact terminals are required to adjust the frequency command one is used to increase the frequency command see input terminal function 23 and the other is used to reduce the frequency command see input terminal function 24 Use an input contact terminal to clear the frequency setting that accumulated by the UP DOWN operation see input terminal function 25 Use f319 1322 set the frequency incremental decremental gradient Frequency command incremental gradient f320 f319 setting time Frequency command decremental gradient f322 f321 setting time NO Parameter Name Setting Range Default 323 Initial up down frequency 0 0 Hz f007 0 0 To adjust the frequency starting at a specified frequency other than 0 0 Hz default initial frequency after turning on the inverter specify the desired frequency using f323 initial up down frequency NO Parameter Name Setting Range Default 324 Change of the initial up down frequency 0 1 1 0 Disabled Frequency reference is not memorizied at power off reset and trip f323 not changed 1 Enabled Frequency reference is memoriziedat power off reset and trip f323 changed NO Parameter Name Setting Range Default f325 Al input point 1 setting 0 100906 0 f326 AI input point 1 frequency 0 0 400 0 Hz 0 0 f327 Al input point 2 setting 0 100906 100 f328
147. tallation of inverter A DANGER e Please install the inverter on metal or other incombustible Otherwise there is danger of fire e Do not place combustible nearby in case of danger of fire e Do not install the inverter in the envioronment with explosive gas Otherwise there is danger of explosion A CAUTION e Please hold the bottom of the inverter during transportation Otherwise there is danger of personal injury or damage to the inverter if the main body falls e The load carrying capacity of the platform should be taken into consideration during installation Otherwise there is danger of injury or damage to the inverter if the main body falls e Do not install the inverter in places where there is flash from a forcet Otherwise there is danger of damage to the inverter e Do not allow foreign body such as screw washer or metal rod to fall inside the inverter Otherwise there is risk of fire and damage of the inverter 3 2 Installation Envioronment The installation environment is very important for bringing the performance of the inverters into full play and maintaining its functions for a long time Pleaase install the inverter in the environment shown in the following table Table 3 1 Installation environment of the inverter ENVIRONMENT CONDITION Installaiton site Indoors 11kW and below 10 C 50 C 15kW and above 10 C 40 C e To raise the reliability of the mach
148. te TM OFF Not used ON Not used 254 OFF Output always OFF 255 ON Output always ON Note 1 Inversion logic can be obtained by add 1 to the output terminal function mumber Example f315 3 is the invertion logic action of 315 2 Note 2 Output terminal function is available for LO CLO f311 312 0 T1 T2 f315 f359 f360 Note 3 Significant trip including follows e 02 e 03 e 05 e 06 e 07 e 12 e 25 e 31 e 32 e 33 e 36 e 41 e 42 e 43 e 46 Insignificant trip including follows e 01 e 11 e 21 e 22 e 24 NO Parameter Name Setting Range Default f316 Output terminal logic selection of LO CLO 0 1 0 0 f311 AND f312 The logical product AND of f311 and f312 will be output to LO CLO 1 f311 OR f312 The logical sum OR of f311 and f312 will be output to LO CLO NO Parameter Name Setting Range Default f317 LO CLO output delay 0 60 0 s 0 0 f317 specified the time of LO CLO output delay NO Parameter Name Setting Range Default f318 T1 output delay 0 60 0 s 0 0 f318 specified the time of T1 output delay NO Parameter Name Setting Range Default f319 External contact input UP response time 0 0 10 0s 0 1 320 External contact input UP frequency steps 0 0 Hz f007 0 1 321 External contact input DOWN response time 0 0 10 0s 0 1 322 External contact input DOWN frequency steps 0 0 Hz f007 0 1 These functions take effec
149. tenere see net EHE REED RR RAS LIRE DR TERRE ESAE tonne ta LER ERR ESTE Red eR 33 4 2 2 Powering on default mode eese esent nennen nnne a neant nnn einen N 34 4 2 3 Parameter Setting MOde etre t tesi ete Hag et casted E Sera ae nee ee dua ee Enea R2 eng 34 4 2 4 Status MONONA Tode eCard e E EDGE D REDE TREE D ARR e INE sea te 35 4 2 5 Parameter verifying MOCGC ccccccceceesccceeeeeceeeeeeceeceneacaneesuaaeeneeaaeseseeaaesesseaceaessuaceseeseaneeesneaaeeeneaes 35 7 DEG J0 G cue retenues direct EE c antl brates n LM tires sn E DLP E T EL 36 4 3 Switching on and confirmation of display status emen nnns 36 4 3 1 Local control MOdEC cccccecceeceeeecccceeeeeeececeaeaeceeeeeeedeaaanaeceeeeeeaaaaaaeeeceeeeeeescaeaeeeeeeeeeeesaiaeeeeeeeeseeees 36 4 3 2 Remote control MOde cccccceeceeeecceceeeeeeeeeeeaeceeeeeeeeeeeaaaeeeeeeeeecageaaaeeeeeeeeesaqnaeeeeeeeeeseeeaaeeeeeeeeseeees 37 5 DETAILED PARAMETER DESCRIPTION eeeeseeeeeeeee eee enn nennen nnn nnmnnn nenna 42 5 1 Basic parameter group reete ee apt ene ret he pend ER EL e Rn sual Ure o edu panne E A FCR p asado ee he dign 42 5 2 Motor and its protection parameter group ssssssssssssssseneneee nenne eene nennt eren EEES Ennn E nns 47 5 3 Motor control parameter group ccccceeeeeeeeceeeeeeeeeeneaaeeeeeeeeeseaaaaaeceeeeeeesecqcaeceeeeeseseccasaeeeeeeeseeennieeeeeees 50 5 4 Process PID para
150. ter rated torque current 12 Motor cumulative load factor 100 13 Inverter cumulative load factor 100 14 brake resistor cumulative load factor 100 15 Serial communication data mE 16 For adjustments f349 set value is displayed NO Parameter Name Setting Range Default f349 AO gain adjustment 1 1280 varies by model 350 Inclination characteristic of analog output 0 1 1 f351 Bias of analog output 0 100956 0 The analog output charicteristic can be adjusted by using the parameter f349 f350 and f351 see figure 5 18 VimA 10V 20mA f350 71 VimA 10V 20mA f349 0 Figure 5 18 Description of f349 f350 and f351 Defaulet output signals from AO1 terminals are analog voltage signals Their standard setting range is from 0 to 10Vdc Using these parameters you can calibrate the output to 4 20mAdc or 20 4mAdc Note 1 To switch to 0 20mAdc 4 20mAdc output set f307 0 Note 2 Only when f348 16 set value of f349 displays Note 3 When enters f349 operation frequency is displayed f348 0 then press the A key or the V key to adust f349 If a meter is connected to AO1 the meter reading will change at this time f349 will change too but be careful because there will be no change in the inverter s digital LED monitor indication NO Parameter Name Setting Range Default f352 output frequency when AO1 OV 0 Hz f007 0 0 f353 output frequency when AO1 10V 0 Hz f007 0 0
151. the CRC register 5 Repeat steps 3 and 4 until 8 right shifts are made Implement the same procedure to all the 8 bit data Repeat steps 2 5 to implement the processing of the next byte in the message 7 After all the bytes in the message are computed according to the above procedures the content in the CRC register is the CRC code After the CRC code is acquired through the above mentioned method attach it to the transmitted data and send them It is necessary to exchange the high and low bytes of the CRC code namely to send the low byte firstly and then the high byte There are two methods to compute CRC code with software table look up and on line computation Computation speed of the table look up is fast but its table data occupy considerable space On line computation method requires no table data It saves space but needs much time Suitable computation method is selected according to concrete circumstance during application A2 4 Error code When the slave is not able to implement master s request the slave gives feedback of corresponding error code to indicate cause of the current error Refer to the following table for the concrete meaning of error code Table A 9 Description of error code Error code Description Command code error 01 e Command code other than 03H and O6H is set in the request message Communication address error 02 e Visited communication address does not exist e The re
152. tion mode On state monitoring mode MON Flashing in the process of fault record retrieving Off non state monitoring mode 4 MODE key MODE To select keyboard display mode or return to MODE from submenu 5 UP key A To increase parameter number or parameter set value 6 ESCAPE key ESC To return to the previous state before the pressing of the ENT key 7 DOWN key v To reduce parameter number or parameter set value Press the key to display or confirm different modes parameters or set 8 ENTER key ENT values Press the key to stop the frequency inverter The key becomes a 9 STOP key STOP s RESET key when fault is discovered Press this key to enter into jog inching function under the invert s 10 JOG key JOG start model 11 RUN key RUN To run the inverter o Speed control To adjust speed knob UNIT indication On Unit of the displayed number is percentage 13 lamp Hz On unit of the displayed number is Hz 4 2 1 Running model selection 4 2 Basic operation of panel QD200 inverter include four running models Powering on dafault mode Parameter setting mode Status monitoring mode and Parameter verifying mode Any mode can be realized by the MODE Key showed as Figure 4 2 Power on default mode 0 0 _ ____ f0 Parametersetting mode uf e u000 Parametercheck mode State monitoring mode
153. tion parameters of the inverter The block diagram of process PID control function is shown as below output limit Feedback Figure 5 36 Block diagram of built in PID controller NO Parameter Name Setting Range Default f900 PID control 0 2 0 0 Disabled 1 Enabled Feedback AI1 2 Enabled Feedback Al2 Note Do not set the same value to f003 and f900 PA PB 5 breaker U oo 2 R LA V oz r AC input 4 si2 Ww 5 gt _ lt peewee ron Renee TIL3 Q re 6 OV Fwd Run ul An A Fault Reset LIA ov j Pressure NC sensoe o T1B T1C Figure 5 37 PID wiring example Process quantity input data frequency or percentage term and feedback input data can be combined as follows for the PID control See table 5 9 Table 5 9 PID setting and PID feedback Process quantity input data Feedback input data f003 f005 setting setting method f900 setting 0 built in potentionmeter 1 AI1 2 AI2 3 Keypad frequency f900 1 4 Serial communication Al1 0 SVDC or 0 10V DC or 4 20mA DC 7 UP DOWN from external contact f900 2 6 E Al2 0 10V DC 7 Keypad percentage term see f830 when under remote control Multistep speed setting f002 0 NO Parameter Name Setting Range Default f901 Proportional gain 0 01 100 0 varies by model
154. tripping is caused by an unusual event other than the retry available fault This function will also be canceled if retrying is not successful within the specified number of times Function be canceled means inverter will be tripped and stop supply to motor The interval time is proportional relation with retry times The first retry is 1sec the second retry is 2 sec and the 10 retry is 10sec retry time 1 2 3 4 5 6 7 8 9 10 success time 1s 2s 3s 4s 5s 6s 7S 8s 9s 10s Before all fault reset attempts are finished The output terminal to which output terminal function 40 or 41 is assigned will not indicate the fault The output terminal to which output terminal function 38 or 39 is assigned can be used to indicate the appearance of automatically retry available fault The output terminal to which output terminal function 30 or 31 is assigned can be used to indicate any type of the fault in the inverter even if during the the period of retry NO Parameter Name Setting Range Default 401 Electronic thermal protection characteristic 0 7 2 selection Table 5 6 Description of f401 f401 motor type overload tripped enable overload stall 0 YES NO 1 YES YES Standard motor 2 NO NO 3 NO YES 4 YES NO 5 Special motor YES YES 6 forced cooling NO NO 7 NO YES Overload stall This is an optimum
155. tting 0 clearing 429 Inverter trip retention 0 A selection TEES 1 maintaining f5 User NO Parameter Name Setting Range default WRT setting 0 Disabled 1 At auto restart after momentary stop 2 When turning standby input terminal function 71 on or off f500 Auto restart control 3 At auto restart or when turning 0 e selection standby input terminal function 21 on or off 4 At start up auto stop time limit for 0 0 disable f501 lower limit frequency 0 1 o i 0 disabled 502 Bumpless operation 4 5 selection 1 enabled Starting frequency L f503 setting 0 5 10 0 Hz 0 5 o mda REDIMI staring 0 0 Hz f007 0 0 o frequency jos peraton Staing 0 0 Hz f007 0 0 o frequency hysteresis fage 27 braking staring 0 0 Hz f007 0 0 o frequency f507 DC braking current varies by model varies by e model f508 DC braking time 0 0 20 0 s 1 0 o 510 Acceleration deceleration 0 gt Lin ar 0 4 1 pattern 1 S pattern 1 2 S pattern 2 Acceleration deceleration 0 Linear f511 2 pattern 1 S pattern 1 0 2 S pattern 2 0 Linear 512 Acceleration deceleration 1 S pattern 1 0 3 pattern 2 S pattern 2 Acceleration deceleration f513 1 and 2 switching 0 0 Hz f008 0 0 frequency Acceleration deceleration f514 2 and 3 switching 0 0 Hz f008 0 0 frequency 1 Acc Dec 1 Selecting an f515 acceleration deceleration 2 Acc Dec 2 1 pattern
156. type selection 1 f309 Forced effective Logic input function selection 1 f310 Forced effective Logic input function selection 2 0 1522 Prohibit motor reverse 0 Example 3 Three wire control running Negative logic motor stops freely AC Drive forward reverse free stop Figure 4 9 Example of wiring for 4 20mA control running Table 4 5 Parameter configuration of Three wire control running Negative logic Free stop Code Parameter Setvalue f002 Selection of run command 0 f003 Selection of frequency command selection 1 300 Al1 input function analog or logic selection 0 f301 L1 logic input function 2 f302 L2 logic input function 3 f303 L3 logic input function 34 f305 Logic input mode setting 0 f306 Logic input type selection 1 f309 Forced effective Logic input function selection 1 f310 Forced effective Logic input function selection 2 30 1522 Prohibit motor reverse 0 Example 4 UP DOWN acceleration and deceleration Negative logic AC Drive forward reverse UP acceleration DOWN decleration Figure 4 10 Example of wiring for three wire control running Table 4 6 Parameter configuration of UP DOWN acceleration and deceleration Negative logic Code Parameter Setvalue f002 Selection of run command 0 f003 Selection of frequency command selection 5 301 L1
157. under monitoring mode The information of the 4th from last fault will be reserved in the fault history record Automatic fault reset will be disabled 5 6 Fault protection parameter group NO Parameter Name Setting Range Default f500 Auto restart control selection 0 4 0 0 Disabled 1 At auto restart after momentary stop 2 When turning standby input terminal function 71 on or off 3 At auto restart or when turning standby input terminal function 21 on or off 4 At start up The f500 parameter detects the rotating speed and rotational direction of the motor during coasting ing the event of momentary power failure and then after power has been restored restarts the motor smoothly motor speed search function This parameter also allows commercial power operation to be switched to inverter operation without stopping the motor During operation a 08 is displayed During the retry mode see f400 the motor speed search function operated automatically as required and thus allows smooth motor restarting At restart it takes about 300 ms for the inverter to check to see the number of revolutions of the motor For this reason the start up takes more time than usual Use this function when operating a system with one motor connected to one inverter This function may not operate properly in a system configuration with multiple motors connected to one inverter Setting f500 1 3 This function operates after
158. urrent trip alarm selection 0 71 0 0 Alarm only A small current alarm can be put out by setting the output terminal function selection parameter 1 Tripping The inverter will trip if a current below the current set with f408 flows for the period of time specified with f410 Trip information is displayed as e 06 NO Parameter Name Setting Range Default f408 Small current detection current 0 100956 0 00 f409 Small current detection current hysteresis 1 20 10 f410 Small current detection time 0 255s 0 If a current smaller than the f408 specified value flows for more than the f410 specified time When tripping is selected see f407 enter the detection time to tripping Trip information is displayed as e 12 See figure 5 21 Output current 96 t1 f410 t2 f 410 408 A AnA Ne gt ee f408 f409 Small current signal output A ON t te OFH Figure 5 21 Description of small current Note The 10096 standard value of f408 and f409 is the rated output current indicated on the motor nameplate NO Parameter Name Setting Range Default 411 Over torque trip alarm selection 0 71 0 0 Alarm only Aovertorque alarm can be put out by setting the output terminal function selection parameter 1 Tripping The inverter will trip if a torque currrent exceeding the f412 specified level flows for the period of time specified with f414 Trip information is
159. ut ee a into logic input port positive logic or negative logic Type Source or Sink Maximum input range 0 24VDC ITEM SPECIFICATIONS logic output Number 0 75kW 11kW pulse signal output LO CLO relay output 1 T1A T1B T1C 15kW 500kW pulse signal output LO CLO relay output 1 2 T1A T1B T1C T2A T2B T2C pulse signal output OC output frequency current output ect other function relay output RA RB RC including a NO contact and a NC contact Maximum switch capacity T1A T1B 3A at 250VAC or 4A at 30VDC T2A T2B 2A at 250VAC or 30VDC Serial communication interface RS485 interface supports Modbus protocol Display 4 digit LED digital display For display of frequency setting output frequency fault code and parameter setting etc Environment Standard Altitude Development of QD200 series frequency inverters follows strict international standards and relevant recommended IEC and EN standards for control devices especially IEC EN61800 5 1 and IEC EN61800 3 Derating unnecessary when altitude is 1000m or below Derating necessary at altitude higher than 1000m Ambient environment 0 75kW 11kW Reliable operation at 10 50 C without derating When top protective cover is taken off the environment temperature can be as high as 50 C Above 50 C the current drops by 2 2 for each rise of 1 C in temperature 15kW 500kW Reliable operati
160. ut current A is displayed input voltage fies sonde dei u005 AC RMS e inverter input voltage V is displayed bi output voltage oer PEPE u0 AC RMS e inverter output voltage command V is displayed 11kW or below m oi al E i AI1 AI2 L14 LI3 LI2 LI1 u007 Input terminal status indicated pq ori ON 15kW or above i iiie LIB LIZ LI2 LI1 dope SSMIpUEIe Ina Stats oF O without T2 at 11kW or below indicated 1 amp a n u009 cumulative operation 0 01 1 hour 1 00 100 hours time Displays the motor speed min 1 by calculating with output frequency and u010 Output speed pole numbers u011 Rated current The rated current of the inverter A is displayed u012 Torque current The torque current A is displayed u013 Load current The inverter output current load current A is displayed NO Parameter Name Description u014 Torque The torque is displayed u015 Input power The inverter input power kW is displayed u016 Output power The inverter output power kW is displayed u017 PID feedback The PID feedback value is displayed Hz free unit Frequency command u018 value The PID computed frequency command value is displayed Hz free unit PID computed The integrated amount of power KWh supplied to u019 Integral input power the inverter is displayed The integrated amount of power KWh supplied u020 Integral
161. y when the power supply is completely switched off Otherwise there is risk of electric shock e Take off watch ring or other metal articles before performing check maintenance and component replacement etc Try not to wear loose clothing but to wear eye protection glasses e Only designated personnel familiar with installation commissioning and repair can perform installation wiring repair check and component replacement A CAUTION e Please fasten the terminal screw with specified torque If the connection of the main circuit wires becomes loose fire may occur due to the overheat at the connection of the wire e Do not apply wrong voltage to the main circuit power supply Otherwise there is risk of electric shock e Do not make combustible in close contact with the inverter or attach combustible to the inverter Otherwise there is risk of fire Please install the inverter on metal or other flame retardant objects 2 6 1 Daily inspection A WARNING e When using PCB be sure to follow processes specified by the electrostatic protection measures ESD Otherwise internal circuit may be damaged due to static electricity e Please follow the instruction of this manual to corretly replace the cooling fan If the installation direction is wrong the cooling function can not be brought into play and it may result in damage of the inverter When installing the cooling fan to the inverter be sure to make the si
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