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Pinnacle™ 10x6 kW (300–700 Vdc) and (400–1000 Vdc)

1. Command Description Number Number of Host of Data Response Bytes Data Bytes 162 Requests a report on process status 0 4 request 1st status byte process 0 Unassigned status 1 Ramp active 2 Run active 3 Output power 0 off 1 on 4 Illegal regulation mode 5 Cable interlock 6 End of target life event 7 Setpoint status 0 within tolerance 1 out of tolerance 2nd status byte 0 User port auxiliary interlock 1 User port vacuum interlock 2 User water interlock 3 Control circuit fault 4 Heat sink overtemperature event 5 User interlock open 6 User port reset active 7 Main contactor interlock open 3rd status byte 0 Non maskable interrupt 1 Unassigned 2 Stuck push button 3 Front panel communication fault 4 Unit A inverter low 5 Unit B inverter low 6 Unassigned interrupt event 7 PROFIBUS error 4th status byte 0 Bus fault 1 Process voltage low 2 Unassigned 3 Unassigned 4 Out of setpoint timer expired 5 Ground fault detected 6 and 7 Unassigned 5702184 C l O Communication and Control 4 75 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 163 Requests the system configuration status the 0 2 returning packet contains 2 data bytes request config status 1st status byte 0 Host program
2. 66 72 1652 5 25 B a 3 75 Power in kW wo ji Impedance in Ohms Figure 3 4 Side B 6 kW 400 1000 V Impedance range 426 B co 3 8 Specifications 5702184 C Pinnacle 10x6 kW ENVIRONMENTAL SPECIFICATIONS The following table lists the environmental specifications Table 3 4 Climatic Specifications Temperature Relative Humidity Air Pressure Operating Class 3K3 Class 3K3 Class 3K3 5 C to 40 C 5 to 85 Note 1 80 kPa to 106 kPa 41 F to 104 F 1 g m to 25 g m 800 mbar to 1060 mbar approximately 2000 m above sea level Storage Class 1K4 Class 3K3 Class 3K3 25 C to 55 C 5 to 85 80 kPa to 106 kPa 13 F to 131 F 1 g m to 25 g m 800 mbar to 1060 mbar approximately 2000 m above sea level Transportation Class 2K3 Class 2K3 Class 2K3 25 C to 70 C 95 Note 2 66 kPa to 106 kPa 13 F to 158 F 60 g m Note 3 660 mbar to 1060 mbar approximately 3265 m above sea level Note 1 Non condensing Note Maximum relative humidity when the unit temperature slowly increases or when the unit temperature directly increases from 25 C to 30 C Note 3 Maximum absolute humidity when the unit temperature directly decreases from 70 C to 15 C 5702184 C Specifications 3 9 Advanced Energy COO
3. kk kk eet 4 17 Output Power Switches kk kk kk kk kk KK KK KK KK KK KK KK KK KK ERE RE 4 18 Control Switch kk kk kk kk kK KK KK KK KK KK KK KI KK KK KK KK KK KK KK ANYA 4 18 Regulation Switches 2534444 iS kk KK kK KK KK KK KK KK KK KK KK KK K KK KK KK 4 18 Two Line Output Display Screen KK KK KK KK eee 4 18 DON NCS R wN oo__eeeenmm PLE Ed PE Pat 4 19 Modity ine PPP 4 19 Control Panel Controls 2 he e RR KK KK KK KK KK KK KNA RR RR RE 4 19 Understanding the Menu Options KK KK KK KK KK eee 4 20 Using the Service Functions KK KK KK eee eee 4 22 Checking Service type Statistics 0 a 4 22 Checking the Total Energy Output KK RR KK KK RR KK 4 23 Checking the Amount of Idle Time KK KK RR KK 4 23 Checking the Number of Faults KK KK RR KRA eee 4 23 Checking the Number of Cycles 00000 KK KS RR KK 4 24 Debugging Your Unit uasa c A kk kk kK KK KK KK KK genes SESS KK KK KOK KK 4 24 Checking Your Hardware Configuration llli 4 24 viii 5702184 C Pinnacle 10x6 kW Checking Your Communications Card 0000e RR KK KK 4 24 Checking Your Software Logic kK KK KK KK KK KK eee 4 24 Checking Your ROM nc 06sec kk a esas KK KK KK KK KK KK KK KK KK KK ke 4 25 Checking Your Software Versions WWW kK KK KK KE KK RR KK KK KK 4 25 Using the Supply Functions kk kk KK KK KK KK KK KK KK KK KK KK
4. PC Detect Time us PC Shutdown Time us Target Type Detect Time us TCC Shutdown Time us TCC Metal 50 20 30 Non metal 500 20 500 Note 10 kW and 20 kW Pinnacle units with a 208 VAC input configurations have a minimum arc shutdown time of 50 us Read back this value with command 174 31 out of setpoint timer Enables or disables an out of setpoint timer and specifies how long you want the power supply to tolerate an out of setpoint condition before shutting off output Toenable the timer send a value 2 bytes between 1 and 600 0 s To disable the timer send a value of 0 Read back this value with command 187 CSR only 4 62 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 32 Sets the ramp start point as a percentage of 1 CSR only setpoint when output is turned on The range is ramp start 0 to 95 point i percentage Send 1 byte with a value of 0 to 95 of setpoint Read back this value with command 152 37 Enables or disables global on off If global on 1 CSR off is enabled sending an on or off command to global on off either side of the supply will turn both sides on or off Send 1 data byte e 0
5. POS stands for Power On Status 1 output on 0 output off SPS stands for Setpoint Status 1 setpoint reached 0 setpoint not reached TS stands for Temperature Status 1 good 0 over temperature condition ARCD stands for Arc Detected 1 on 0 off INTS stands for Interlock Status 1 satisfied 0 open 4 8 l O Communication and Control 5702184 C Pinnacle 10x6 kW Scaling Parts of the Message structure are based on binary representation of analog voltages Thus they have analog scaling associated with them The scaling for power output is 0 to 10 V where 10 V the full rated output power capability of the Pinnacle power system master and slave units The read back is limited to 10 V OFFF even in those cases where output may temporarily exceed the maximum output capability of the power system The scaling for voltage output is 0 to 10 V with 10 V 1 000 V The read back is limited to 10 V OFFF even in those cases where output may temporarily exceed 1 000 V The scaling for current output is 0 to 10 V with 10 V the maximum output current capability of the unit The read back is limited to 10 V OFFF even in those cases where output may temporarily exceed the maximum output current capability EXPLICIT MESSAGING The Pinnacle DeviceNet interface supports explicit messaging so that you can receive information about two power system parameters maximum power and maximum curren
6. Accuracy is 0 3 of the full rated output user current current for the supply unn Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output current for the supply Assume 2 decimals that is 500 z 5 00 A Read back this value with command 143 52 Sets a maximum strike voltage 2 CSR only user strike Send 2 data bytes 16 bit value voltage limit 0 Low e 1 Medium e 2 High Note High voltage output units 750 1500 VDC and 1500 3000 VDC do not have strike voltage capability Read back this value with command 144 5702184 C O Communication and Control 4 65 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 61 Enables or disables arc handling features 1 CSR only arc handling Send 1 data byte 8 bit value enable e 0 Disable disable Non zero Enable Note Cycling power to the unit resets arc handling mode to enabled Note Please see the warning on page 1 26 Read back this value with command 163 77 Lets you set a code 5 ASCII digits for locking 5 CSR only the front panel all zeros unlocks the panel lock unlock non zero values lock the panel and set the front panel locking code Send 5 data bytes Note Cycling power to the unit sets the lock status to unlocked Read back this value with command 1
7. 23 recipe run time Specifies the length of time the unit will run at setpoint for a recipe step Send 3 data bytes arranged as follows First byte Recipe step value must be greater than 0 but no greater than 8 Second and third bytes Value between 0 and 60 000 or between 0 and 600 s two decimal places implied Note If you assign 0 run time for the final recipe step the unit will switch to continuous output when it reaches setpoint for this step In this situation to turn off output you must send an off command using the OFF button or the appropriate User port signal or serial port command or you must have already enabled joule mode and programmed a joule setpoint Read back these values with command 183 CSR only 4 60 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 24 calculate logic crc Tells the Pinnacle supply to calculate its logic CRC Note During the approximately 2 seconds it takes to calculate the CRC the Pinnacle unit will not respond to any other commands Read this value back with command 230 CSR only 25 calculate front panel crc Tells the Pinnacle supply to calculate the front panel software CRC Note During the approximately 2 seconds it tak
8. 3 Press ENTER to accept and exit 4 Wait several seconds for verification of switch before using the other control panel 4 26 O Communication and Control 5702184 C Pinnacle 10x6 kW SELECTING A LOCK CODE SUPPLY PANEL LOCK To enter a lock code for locking the active control panel 1 Press SUPPLY gt PANEL gt LOCK SET CODE and LOCK UNIT options appear 2 To set a lock code press the SET CODE soft key If a code is already entered press LOCK UNIT gt Any further menu accesses will require entry of the code Note Cycling power on the supply resets the lock status to UNLOCKED SELECTING THE NUMBER OF CLICKS SUPPLY PANEL CLICKS The clicks feature specifies the number of high speed counts per click for the MODIFY knob The value you enter is a multiplier for each click of the knob when you turn the knob quickly When you turn the knob slowly the multiplier does not take effect You can enter any number from one to 40 If you want a displayed value to change slowly as you turn the knob set the number of counts per click to 1 If you want the value to change quickly set the number of counts to 40 To change the number of counts per click 1 Press SUPPLY PANEL CLICKS 2 Rotate the MODIFY knob to set the number of counts per click 3 Press ENTER to accept and exit Setting the Program Source SUPPLY PGM_SRC The program source PGM_SRC feature specifies for each control mode
9. 7 3 Help Code Troubleshooting Table 000 e KK KK RR KK KK KK KK 7 3 Passive Display Panel Codes 0 0 cee eects 7 7 LED Troubleshooting Table 0 KK KK KK KK KK ee 7 8 Clearing the Error Code kk ss Pee KK KK KK KK KK KK KK KK KK KK KK KK K 7 9 Error Code Troubleshooting Table c eee KK KK 7 10 AE Global SUDDOIt 22455539 Tdi drea tides eed did dor odd 7 21 Returning Units for Repair 0 0 0 e 7 22 curi Me CP r r r raa h HH RR E e O a a 7 22 Authorized Returns kk kk kk kK KK KK KK KK KK KK KK KK KK KK KK KK kK k 7 23 Warranty Statement i c202s 264 kk kK KK KK KK KK KK KK K KK KK KK KK K KK KK KK 7 23 5702184 C xi Advanced Energy xii 5702184 C Pinnacle 10x6 kW List of Figures Pinnacle functional block diagram eee ee 2 3 Side A 10 kW 300 700 V operating range eee 3 6 Side B 6 kW 400 1000 V Operating range kk kK KK KK KK RR ee 3 7 Side A 10 kW impedance range kk kK KK KK KK eee 3 8 Side B 6 kW 400 1000 V Impedance range KK KK RR KK KK 3 8 T5spin User pon sse eru eign ka Bad 3 Cu BEES GUN We qu NANANA 4 1 DeviceNet port with pin designations kk kk cee 4 5 DeviceNet rotary switches and LEDs KK KK KK KK KI KK KK ees 4 6 Remote active panel connector kk kK KK KK ee 4 14 Control Balle 32 2 lt ue ados eid pi Sia a S RECEN bd V k ay
10. Disable Non zero Enable Read back this value with command 137 40 Specifies the amount of time the Pinnacle 2 CSR only supply waits between bytes from the host serial Host port time out Send 2 data bytes 16 bit value The value value represents increments of 10 ms it must be at least 2 but no greater than 500 20 ms to 5 s Two decimal places are implied enter 500 for 5 00 Read back this value with command 140 44 This feature allows you write up to 40 0 to 40 CSR only characters of text to line one top line of an panel text active control panel line 1 45 This feature allows you to write up to 40 0 to 40 CSR only characters of text to line two bottom line of an panel text active control panel line 2 46 Erases text displayed with commands 45 and 46 0 CSR only and refreshes the display clear panel text 5702184 C l O Communication and Control 4 63 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued off the output or until the voltage falls below the established limit If the voltage falls below the limit output will turn off and error message E010 or E013 will appear on the display With this command send 2 data bytes 16 bit value Read back this value with command 177 Command Description Number Number of Host of Data Response Bytes Data Bytes 47 Enables or disables a voltage lower limit value 1 CSR only for the process 8 bit value proce
11. If the LED is the state indicated is which means that Off No power the unit is not receiving power Green steady Operational the unit is operating normally Standby the unit needs maintenance because the configuration is missing incomplete or incorrect Flashing Green Unrecoverable Fault the unit has experienced a fault from which it Amher cannot recover you may need to replace the unit Flashing Amber Device Self Testing the unit is running self Green diagnostics For information on LED flash rates refer to section 8 2 8 of the DeviceNet Specification revision 2 0 For information about Module Status LED indications during power up refer to Section 8 2 4 of the DeviceNet Specification revision 2 0 4 10 O Communication and Control 5702184 C Pinnacle 10x6 kW NETWORK STATUS LED The NET bi color amber green LED indicates the status of the communication link The following table shows the LED s various states and their meanings Table 4 6 Network Status LED If the LED is the state indicated is which means that Off No power the unit is not on line because 1 it has not completed the Dup MAC ID test yet or 2 it is not receiving power check the MOD LED Green steady Link Okay the unit is on line and allocated to the master Flashing Green On line Not Connected the unit is on line but has no connections in its exist
12. Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 131 This command displays most recent entry 40 0 40 characters to scratch pad memory request scratch pad memory 136 Requests the output power level that needs to 0 2 be met before the joule output energy request joule calculation begins threshold This level is set with command 26 137 Requests the global on off status set with 0 1 command 37 request global on off The returning packet contains 1 data byte status 0 Global on off disabled Non zero Global on off enabled 140 Requests the serial Host port time out value 0 2 that has been set in command 40 request host f i time out The returning packet contains 2 data bytes 16 value bit value indicating the time in ms that is a value of 2 indicates 20 ms 141 Requests the output power limit you set with 0 2 command 49 Accuracy is 0 3 of the full request user rated output power for the supply power limit The returning packet contains 2 data bytes 16 bit value indicating the limit in kilowatts Assume 3 decimals that is 10000 100 00 kW 142 Requests the output voltage limit you set with 0 2 command 50 Accuracy is 0 3 of the full request user rated output voltage for the supply voltage limit i The returning packet contains 2 data bytes 16
13. Pinnacle unit turns off and fails safe Pinnacle unit and send a master reset to clear the Pinnacle unit s display Error Codes E070 through E079 are internal errors in the unit s logic card microprocessor E070 Processor Divide by zero Internal software error Call AE Global Support E071 Processor Single Step Internal software error Call AE Global Support E072 Processor Breakpoint Internal software error Call AE Global Support E073 Processor Overflow Internal software error Call AE Global Support E074 Processor Array Bound Internal software error Call AE Global Support E075 Processor Unknown op code Internal software error Call AE Global Support 5702184 C Troubleshooting and Customer Support 7 17 Advanced Energy Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E076 Internal software error Call AE Global Support Processor Escape op code E077 Internal software error Call AE Global Support Processor Co processor E078 Internal software error On Call AE Global Support Processor Pre older Pinnacle units this defined Interrupt error code displays instead of error codes E070 through E077 as described above E079 The Pinnacle unit s Call AE Global Support Processor software has experienced Unassi
14. Ramp run time remaining in seconds Two decimal places are implied For example a value of 5 would indicate 0 05s or 50 ms 180 Requests the number of recipe steps that you 0 1 have set with command 19 the returning packet request contains data byte 8 bit value indicating the recipe steps number of steps Note A value of 0 sent with command 19 disables the ramping recipe feature 181 Requests the amount of ramping time you have 1 2 set for a specific ramping recipe step set with request command 21 recipe step BRE ramp time Send 1 data byte 8 bit value indicating the recipe step The returning packet contains 2 data bytes 16 bit value indicating the time in seconds Two decimal places are implied For example a value of 5 would indicate 0 05 s 4 80 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 182 Requests the setpoint level you have set for a 1 3 specific ramping recipe step set with request command 22 recipe step TM setpoint and Send 1 data byte 8 bit value indicating the regulation recipe step mode The returning packet contains 3 data bytes First and second bytes Value of setpoint in the mode indicated Third byte Regulation mode e 6 Power e 7 Voltage e 8 Current 183 R
15. are filtered in the software we recommend you do not use this feature for process runs that are less than 1 0 s 1 Press PROCESS MONITOR SETPT 2 Rotate the MODIFY knob to adjust the value for Side A 3 Press ENTER 4 Rotate the MODIFY knob to adjust the value for Side B 5 Press ENTER to accept and exit CHANGING THE TARGET FUNCTIONS PROCESS MONITOR TARGET The target functions let you enable or disable the target life counter ENABLE change the active target SELECT and set the target life LIFE in 0 01 kWh increments PROCESS MONITOR TARGET ENABLE To enable or disable the target life counter for the selected target 1 Press PROCESS MONITOR TARGET ENABLE 2 Rotate the MODIFY knob to select Yes or No for side A 3 Press ENTER 4 Rotate the MODIFY knob to select Yes or No for side B 5 Press ENTER to accept and exit PROCESS MONITOR TARGET SELECT To change the active target life counter 1 Press PROCESS MONITOR TARGET SELECT 2 Rotate the MODIFY knob to select the active target number for side A 3 Press ENTER 4 Rotate the MODIFY knob to select the active target number for side B 5 Press ENTER to accept and exit Note The User port has priority in selecting targets Thus if your unit has a user card installed you must set the target to 1 at the User port if you want to select targets from the serial port active front panel or Pinnacle Remote 4 30 l O Communicat
16. can not be configured for master slave operation 4 52 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Command Description Number Number of Host of Data Response Bytes Data Bytes 0 Null command No action taken 0 CSR only null 1 Sets DC output off this request is always 0 CSR only honored regardless of which interface has DC off control 2 Sets DC output on host control must be 0 CSR only selected see command 14 DC on Read back this value with command 161 3 Sets the method of output regulation power 1 CSR only current or voltage regulation method Send 1 data byte 8 bit value e 6 Power 7 Voltage e 8 Current Read back this value with command 154 4 Specifies the number of joules to be delivered 4 CSR only Send a 4 byte 32 bit value the value must be joule setpoint between 0 and 9 999 999 Read back this value with command 173 5 Enables or disables joule mode 1 CSR only joule mode Send 1 data byte 8 bit value enable e 0 Disable Non zero value Enable Read back this value with command 153 5702184 C I O Communication and Control 4 53 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 6 setpoint Specifies the output
17. value Selecting custom displays another menu to select a specific arc detect delay time and arc shutdown time see the following section To select the pre defined type of arc handling 1 Press PROCESS ARC gt TIMES PREDEFINED 2 Use the MODIFY knob to select Metal or Non Metal for Side A 3 Press ENTER 4 Use the MODIFY knob to select Metal or Non Metal for Side B 5 Press ENTER to accept and exit SELECTING CUSTOM ARC SHUTDOWN AND DETECT TIMES PROCESS ARC gt TIMES gt CUSTOM Use this option to select a custom user defined arc shutdown time and an arc detect time Shutdown is the amount of time the Pinnacle supply s output shuts off after an arc is detected The voltage level for detection is determined by the trip level function Detect time is the amount of time that an arc must last to be considered a long arc A detect time of O us to 2 us is standard To select a custom arc shutdown time 1 Press PROCESS ARC TIMES CUSTOM gt SHUTDOWN 4 36 O Communication and Control 5702184 C Pinnacle 10x6 kW 2 Use the MODIFY knob to select a time in micro seconds 10 20 30 40 50 100 200 500 1 000 or 2 500 for Side A Note If your unit is configured with the slow arc feature the following custom arc shutdown time settings will be available to you 160 320 480 640 800 1600 3200 8000 16000 and 40000 us 3 Press ENTER 4 Use the MODIF
18. 00 am 5 30 pm MST 970 407 5981 Email technical support aei com We will respond to email by the next business day Note For customers outside the US please contact your local AE office AE Voorhees NJ 1007 Laurel Oak Road Voorhees NJ 08043 USA Phone 800 275 6971 or 856 627 6100 Fax 856 627 6159 AE GmbH Raiffeisenstrasse 32 Phone 49 711 77927 0 Fax 49 711 7778700 70794 Filderstadt Bonlanden Germany AE Japan KK Phone 81 3 32351511 TOWA Edogawabashi Fax 81 3 32353580 Bldg 347 Yamabuki cho Shinjuku ku Tokyo Japan AE Korea Ltd Gongduk Building 4th floor 272 6 Seohyun Dong Bundang Gu Sungam Si Kyunggi 463 050 Korea Phone 82 342 705 2100 Fax 82 342 705 2766 AE United Kingdom Unit 5 Minton Place Market Court Victoria Road Bicester Oxon OX26 6QB UK Phone 44 1869 320022 Fax 44 1869 325004 5702184 C Troubleshooting and Customer Support 7 21 Advanced Energy Table 7 5 AE Global Support Locations Continued Office Contact AE Taiwan Ltd Phone 886 2 82215599 10F 6 No 110 Chung Shan Rd Fax 886 2 82215050 Sec 3 Chungho City Taipei Hsien Taiwan 235 AE China Phone 86 755 3867986 Rm 910 Anhui Building Fax 86 755 3867984 No 6007 Shennan Road Shenzhen China 518040 RETURNING UNITS FOR REPAIR Before returning any product for repair and or adjustment first follow all trouble
19. 03 or 25 PROFIBUS Host card 04 Host Protocol Translator card 05 or 21 Single User port card gt 27 Single User port card 18 or 28 AE Bus Host card 197 Requests the version level of the unit s flash 0 32 memory returning packet contains 32 data request flash bytes configuration 198 Requests the revision level of the mainframe 0 12 software the returning packet contains 12 request s w ASCII characters rev level mainframe 5702184 C l O Communication and Control 4 83 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 220 request customer service statistics Allows AE Global Support to access unit statistics Send 1 data byte 8 bit value 0 Total output in kilowatt hours 1 Total idle time 2 Total run time 3 Total unit on events 4 Total output on events 5 Total over temperature events 6 Total control circuit faults 7 Total out of setpoint events 8 Total bus fault events 9 Total power fluctuation events 10 Total process voltage low events 11 Total unit A inverter low events 12 Total unit B inverter low events 13 Total user interlock open events 14 Total cable interlock open events 15 Total contactor interlock open events 18 Total PROFIBUS fault events 19 Total pre defined interrupt events 20 Total unass
20. 13 Optimal Output Connection lille 5 14 Back Panel lllustration uma cR kk KK KK KK KK KK KK KK KK BAGUNG Ka ANG 5 18 Chapter 6 Operation Operating Overview iore kk kk kk KK KK KK KK KK KK KK KK KK KK KK KK d as KK kk 6 1 Understanding Pinnacle Arc Handling kk kk KK KK KK KK K KI KIR eee 6 3 Voltage Are Trip Level iua LA kk kk KK KK KK KK KK KK KK K K K K KI KI KK KI KK KK Ke 6 3 TCC Algorithm Enable aa BANAAG KK KK KK KK KK KK KK KK K KK KK KK KK 6 4 Target Type Metal 222i nda RAE LEUR EXC WAG AIRA K K K e e KK KI KK 6 4 Target Type Non Metal kK kK KK KK KK KK KK K ees 6 4 Target Type CUSIOM e sis coy sey bkn k en ere sortiti wd h RE dee 6 4 Arc Detect Delay Time 0 00 kK KK KK KK KK K K es 6 5 Arc Shutdown Time aa soe dee teed yt See KK KIR KK KK NE e KK KK KK eek Se 6 5 Arc Recovery Test i kk kk kk kK KK KK KI KK KK KK Eos KK IK KK KK KK KK kk 6 5 Atc Recovery TIME ca a eda IEEE KG nal kd Wede Ses l KNB ER RAS 6 6 Chapter 7 Troubleshooting and Customer Support Before Calling AE Global Support kk KK KK KK KK KK KK KK KK KK KI KK 7 1 x 5702184 C Pinnacle 10x6 kW First Check 2456n544 6nde502560 Q ibique eee Y D jand Aa canes 7 1 Checks with the Power Off kk kk kK KK KK KK KK KI KK KK KK KK KK KK KK KK 7 1 Checks with the Power On W K kk kk kK KK KK KK KK eee 7 2 Checks if the Output Does Not Turn On GA
21. CONTROL display if you press the PROCESS soft key SERVICE SUPPLY PROCESS Figure 4 6 Control panel main menu functions As you press soft keys and move through the menu levels the top line of the output display screen displays the path of the menu in the upper left hand corner of the display screen A parameter flashes if it can be modified make such modifications with the MODIFY knob Pressing the ENTER soft key enters the modification into nonvolatile memory You can press the MODIFY knob at any time to cancel what you are doing leave the parameter s unchanged and return to the output display screen 5702184 C O Communication and Control 4 19 Advanced Energy If a fault exists or the panel is locked the soft keys are locked out until you clear the fault See Chapter 7 Troubleshooting And Customer Support for a list of fault messages UNDERSTANDING THE MENU OPTIONS Pressing any soft key will bring up the main menu tree When at the top level you have three menu options Service e Supply Process From the Service menu you can access diagnostic information From the Supply menu you can modify supply specific parameters and from the Process menu you can access options that affect your process or monitor your process To select a menu option press the soft key below the menu option See the menu maps for a graphical representation of the menu options 4 20 O Communication and
22. KK KK KK 4 25 Setting the AE Bus Timeout M K kK kk kK KK KK KK KK PE KK KK KK KK RE 4 26 Setting the Supply Parameters KK KK KK KK KK KK KK KK 4 26 Setting the Panel Mode paaa a KAR MAKA kK KK KK KK KK KK KK KK KK KK KK NG ES 4 26 Selecting Remote or Local Mode KK KK KRI eee eens 4 26 Selecting a Lock Code Leod sse KK KK KK KK KK KK KK KK KK KK KK KK 4 27 Selecting the Number of Clicks leslie 4 27 Setting the Program Source kk kK KK KK KK KK KK KE KK KK KK KK KK 4 27 Selecting the Supply to Enable W WR KK KK KK RR RR KAK 4 28 Using Process Functions J A kk kk KK kK KK KK KK KK KK KK KANG Pee KK KK Ke 4 28 Monitoring Your Process 02 aa kk bes KK KK KK KK KI KK KI KK KOK KK AREE 4 28 Establishing a Minimum Process Voltage eee eee 4 28 Setting an Out of Setpoint Timer 0 0000 c cee eee 4 29 Changing the Target Functions lille eee 4 30 Setting Process Limits Ak kk kk kk kK eed te KK K oy tee Hee KK KK KK 4 31 setting a strike voltage limit AK KK KK KK KK ee 4 31 Setting a Maximum Limit for Output Voltage 4 32 Setting the Maximum Limit for Output Current 4 33 Setting the Maximum Limit for Output Power 4 33 Setting Arc Handling iius naam kK kk kK KK Re KK KK KK KK KK KK KK KK KK en xe 4 33 Setting the Voltage Arc Trip Level a 4 34 Setting the Arc Count Limit 4 34 View
23. KK KK KK ee 5 12 Rear view of UHF connector housing with interlock back plate removed 5 12 Recommended mating connector and cable for UHF output 5 13 Three terminal multi contact pluggable connector for 6 kW 5 14 Three terminal multi contact pluggable connector for 10 KW 5 14 Optimal output connection for 6 kW using triax cable 5 15 Optimal output connection for 10 kW using triax cable 5 16 Two styles of cables for optimal output connection 22 200055 5 17 Passive and active front panel rear view eee eee 5 18 5702184 C xiii Advanced Energy xiv 5702184 C Pinnacle 10x6 kW List of Tables Electromagnetic Compatibility EMC Directives llli 1 4 Electromagnetic Compatibility EMC Standards KK KK KK KI 1 4 Safety Directives 262 eshte ewe NG KA x RE Ra RE KK KK KK KK KK KK te KK kk k 1 5 Safety Standards e eros priera enia peus CEYINUE SAY Coe hee o Kee n los 1 5 Semiconductor Industry Guidelines KK KK KK KK KK KK KK KK 1 5 Functional Specifications uuu dd e EE kk kk kk kk kK KK KK KK KK KI KK KIR KK KI KOK KK KK KK P 3 1 Physical Specifications 2 2 4 cre ceeds Re kK KK KK KK KK KK KK KK RR KK KK EE KK kK kk 3 3 El ctriGal Sp GIllCallOlS i siss su dn mha A K l HK APK ANA Dees ee dees wees 3 4 Climatic Specifications AAP
24. OV 0 00 A 0 00 A 0 00 W 0 00 W A SETPT B SETPT OW OW 4 18 O Communication and Control Pinnacle 10x6 kW Soft Keys Use the soft keys to select whichever menu functions are shown immediately above them on the two line display Passive Display Panel on page 4 12 explains how to perform these operations from the Pinnacle control panel Note If you re at the top level you can press any soft key to make the menus appear Modify Knob Use the MODIFY knob with the soft keys to make selections and modify values that appear on the two line display CONTROL PANEL CONTROLS Use the MODIFY knob and the five unlabeled soft keys that are directly below the display to select parameters and modify values To changes parameters using the menu the Pinnacle unit must be in local control mode the LOCAL LED will be lit Note When the Pinnacle unit is in User or Host serial mode you can view all the menu items but you cannot modify any of the items or lock the unit If you switch the Pinnacle unit to User mode while you are viewing an item in the menu you are returned to the output display screen immediately When the output display is showing you can press any of the soft keys to display the main menu The main menu contains three menu selections which are shown in Figure Generally pressing a soft key causes another level of menu choices to display for example MONITOR LIMITS ARC and
25. Pinnacle supply reapplies output power to the load and examines the output voltage level The output voltage must rise above your selected V arc trip level within an internally fixed time of 20 us If the output voltage rises above the V arc trip level before the 20 us period has ended the Pinnacle power supply will resume normal output If the output voltage does not rise above the 5702184 C Operation 6 5 Advanced Energy V arc trip level by the end of the 20 us time limit then the Pinnacle unit initiates another arc shutdown Metal flakes and unusually dirty target conditions may be responsible for multiple arc shutdowns Connecting large capacitors gt 047uF on the Pinnacle output can hinder the Pinnacle from achieving proper output voltage within 20 us Arc Recovery Time Recovery to the pre arc output level usually occurs in less than 25 us from the end of your selected arc shutdown time This recovery time is typical when you have selected a metal target or an arc shutdown time between 10 us and 2500 us However it may be too rapid for some processes Some target materials respond better to a slow or soft recovery period A soft recovery allows for greater plasma stability at the time of recovery or prevents any possibility of overshooting the operating point If you select an arc shutdown time of 500 us or greater the unit automatically selects a 1 ms soft recovery time period 6 6 Operation 57021
26. Use this option to access parameters that control limit or monitor your process The menu options are MONITOR monitor your process LIMITS set limits e ARC set arc parameters CONTROL set process control parameters Monitoring Your Process PROCESS MONITOR This menu allows you to monitor elements of your process such as the life of your target how long the process is running out of setpoint or whether the process voltage drops below its threshold ESTABLISHING A MINIMUM PROCESS VOLTAGE PROCESS MONITOR PRC VOL 4 28 O Communication and Control 5702184 C Pinnacle 10x6 kW This menu lets you establish a minimum process voltage To use this feature you must first enable it and then establish a desired threshold limit With the process voltage limit feature enabled the Pinnacle unit waits for the output voltage to first exceed the limit Once the limit is exceeded output will remain on until you turn the output off or until the voltage falls below the established limit If the voltage falls below the limit output will turn off and error message E010 for Side A or E013 for Side B will appear on the display To enable and set the process voltage level for Side A 1 Press PROCESS MONITOR PRC VOL ENABLE Rotate the MODIFY knob to select Yes or No for Side A Press ENTER twice Press the LEVEL soft key Rotate the MODIFY knob to select a process voltage level Nn A W N Press ENTE
27. a reasonable voltage arc trip level might be 50 V Note however that some target types experience hard arcs at 100 V so do not assume that 50 V is right for all processes To set the V arc trip level use the ARC menu on the Pinnacle Remote Panel or AE Bus PROFIBUS Command 10 see Chapter 4 5702184 C Operation 6 3 Advanced Energy TCC Algorithm Enable When the Target Condition Cycle TCC algorithm is enabled and the unit receives an on command the Pinnacle microprocessor sets the arc detect time to 20 us and initiates a series of trials or steps to reach your desired setpoint the final setpoint To begin the microprocessor sets an initial setpoint equal to 50 of the final setpoint After 10 ms the microprocessor checks the output level and sets a new interim setpoint equal to 125 of the output level The microprocessor continues to check the output level and to set a new interim setpoint always 125 of the averaged output level every 10 ms until the output level is equal to 80 of the final setpoint When 80 of the final setpoint is reached the interim setpoint is set equal to the final setpoint and the TCC algorithm ends You can enable TCC mode through the ARC menu on the Pinnacle Remote Panel or through AE Bus PROFIBUS Command 79 see Chapter 4 for more information Note You cannot enable the TCC algorithm if you have already set up ramping recipes Target Type Metal Use the metal setting only f
28. and On Off Buttons amp LEDs on page 4 17 for more feature information STANDARD SERIAL FLASH PORT Your Pinnacle supply contains a modified AE Bus serial Host communications interface accessible through the standard serial port This allows the Pinnacle unit to interface with a host computer You can do everything from the host computer interfaced with the Pinnacle supply that you can do from the active front panel or the Pinnacle Remote Panel For a complete list of available functions see the list of AE Bus Host commands later in this chapter To obtain a diskette containing sample software as well as an executable version of the AE Bus Host software please call AE Customer Support Note The flash port is not available for serial communications on Pinnacle supplies equipped with either an AE Bus standard or master slaveable or DeviceNet card installed Note AE Bus commands are not available if your Pinnacle supply has a DeviceNet card Standard Serial Port Description The standard serial port or flash port lets AE personnel program the internal flash function of the Pinnacle unit If your Pinnacle power supply does not have an AE Bus DeviceNet or master slaveable AE Bus Host card it also lets you use the AE Bus protocol to communicate with the Pinnacle unit see the following section Transmission Parameters Located on the rear panel the standard serial port is a shielded modular jack illustrated in th
29. bit value indicating the limit in volts 5702184 C O Communication and Control 4 71 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 143 Requests the output current limit you set with 0 2 command 51 Accuracy is 0 3 of the full request user rated output current for the supply current limit The returning packet contains 2 data bytes 16 bit value indicating the limit in amperes Assume 2 decimals that is 400 4 00 A 144 Requests the strike voltage limit as set by 0 1 command 52 request user strike voltage The returning packet contains 1 data byte 8 bit limit value e 0 Low e Medium 2 High Note High voltage output units 750 1500 VDC and 1500 3000 VDC do not have strike voltage capability 150 Requests recipe ramp status that is recipe on 0 1 hold or recipe enabled set with command 100 request j recipe ramp e 0 Recipe not on hold hold status Recipe on hold 152 Requests the ramp start setpoint percentage set 0 1 with command 32 request ramp start setpoint Returning packet contains 1 data byte 8 bit percentage between 0 and 95 96 153 Requests joule mode status set with 0 1 command 5 the returning packet contains 1 request joule byte mode status e 0 Inactive Non zero value Active 4 72 I O Communication an
30. data bytes which contain the value for the command In this case the value is in seconds with two decimal places implied Since you want a value of 4 32 seconds the data bytes should contain a value of 432 Data bytes are sent least significant byte first most significant byte last The value of 432 has a hex value of 01BOh The upload packet from the PC host to the Pinnacle unit Byte 1 82h address and of data bytes Byte2 2 28h command 40 e Byte 3 BOh least significant e Byte4 2 01h most significant e Byte 5 1Bh checksum The Pinnacle unit responds to the request by sending a download packet that contains an acknowledgement the address and number of data bytes the command a command status response CSR code and a checksum The reply packet from the Pinnacle unit to the PC host 5702184 C l O Communication and Control 4 85 Advanced Energy e Byte 1 2 06h ACK e Byte2 81h address 16 and 1 data byte binary 10000001 e Byte 3 BOh command Byte 4 00h CSR code e Byte 5 A9h checksum The PC host should then respond to the unit with an acknowledgement Byte1 2 06h ACK EXAMPLE 2 SETTING TARGET LIFE This example shows how to use command 12 to set the target life in Target 1 to 7500 00 kWh The example assumes that the Pinnacle unit address is 16 For command 12 the upload packet sent from the PC host to the Pinnacle unit requires the following informatio
31. display However output will turn on and the output will step directly to the requested setpoint Note In current regulation mode two decimal places are implied that is 1000 10 00 A To enable ramp mode 1 Press PROCESS CONTROL RAMP ENABLE 2 Rotate the MODIFY knob to select Yes or No to enable or disable ramp mode for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select Yes or No to enable or disable ramp mode for Side B 5 Press ENTER to accept and exit To select the ramp starting point a percentage of the setpoint 1 Press PROCESS CONTROL RAMP START PT 2 Rotate the MODIFY knob to select a percent for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select a percent for Side B 5 Press ENTER to accept and exit To select the ramp time 1 Press PROCESS CONTROL RAMP gt TIME 2 Rotate the MODIFY knob to select a time for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select a time for Side B 4 40 l O Communication and Control 5702184 C Pinnacle 10x6 kW 5 Press ENTER to accept and exit Note Under Host control mode with ramp enabled one can generate multiple ramps between setpoints by sending new setpoints while the output is on Setting Joule Mode PROCESS CONTROL JOULES This option lets you use joule mode a method of automatically delivering a specified number of joules to the target Choose THRESHOLD to specif
32. is typically initialized during unit manufacturing at an AE facility 5702184 C Troubleshooting and Customer Support Advanced Energy Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E008 The out of setpoint timer Increase the setpoint timer B Out of Setpoint has expired on Side B value or disable the timer by Timer Expired setting it equal to 0 If the problem persists check your process parameters for limiting factors That is ensure that your load impedance matches the impedance of the Pinnacle unit E009 Output positive terminal is Connect output positive Ground Fault not Protective Earth PE terminal to PE ground Detected grounded E010 The voltage at output on Re program or disengage the Side A Process Side A has dropped below Pinnacle unit s process Voltage Low the process voltage value voltage check feature For you have set more information see Chapter 4 E011 Side A s power inverter Using all applicable safety Side A Inverter cannot produce power precautions inspect your AC Fault Occurred input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit Check the input power line voltage on all phases to ensure that it meets specifications see the Specifications chapter Run the power supply to a dummy load to det
33. joule mode for Side B 5 Press ENTER to accept and exit Setting the Target Conditioning Cycle TCC TIMER PROCESS CONTROL gt TCC When TCC is enabled the TCC algorithm executes automatically the first time the output is turned on The TCC timer feature lets you set an acceptable idle time for subsequent runs If the output is off for less than the idle time the TCC algorithm does not re initiate upon the next on command If the output is off for longer than the idle time the TCC algorithm executes with the next on command Note If the timer is set to 0 and the TCC algorithm has been enabled the unit will initiate the TCC algorithm every time output is turned on To enable the TCC timer 1 Press PROCESS gt CONTROL gt TCC gt TIMER 2 Rotate the MODIFY knob to select the timer value for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select the timer value for Side B 5 Press ENTER to accept and exit SETTING THE SETPOINT PROCESS CONTROL gt SETPT To set the setpoint 1 Press PROCESS CONTROL gt SETPT SIDE_B and SIDE_A options appear 2 Press the soft key for the side that you want to set 5702184 C O Communication and Control 4 43 Advanced Energy The following two line display screen appears Side Setpoint Source Readbacks C J Status Featur Warning Field Clock D 1410 The following information appears in the top line of the display le
34. lowercase letters Icons Symbols This symbol represents important notes concerning potential harm to people this unit or associated equipment Advanced Energy includes this symbol in Danger w Warning and Caution boxes to identify specific levels of hazard seriousness 5702184 C Introduction 1 1 Advanced Energy AN DANGER This box identifies hazards that could result in severe personal injury or death WARNING This box identifies hazards or unsafe practices that could result in personal injury A CAUTION This box identifies hazards or unsafe practices that could result in product or property damage The following labels may appear on your unit Hazardous Voltage HAZARDOUS VOLTAGE Risk of death or bodily injury Disconnect all sources of input power before working on this 1332 Short circuit protected High voltage Protective earth ground 5 i r 3 N e S o S Y R 1 2 Introduction 5702184 C Pinnacle 10x6 kW Earth ground Warning refer to manual e CE label Non ionizing radiation Hot surface NRTL C label SAFETY 1069 2 3 Do not attempt to install or operate this equipment without proper training Ensure that this unit is properly grounded Ensure that all cables are properly connected Verify that input line voltage and current capacity are within specifications before turnin
35. maximum output voltage current and or power Note Before entering a maximum output limit consider your system s output impedance and consider how your selected power limits will interact The unit will limit output when output reaches the first applicable limit Note You cannot set a setpoint greater than the corresponding limit in that regulation mode SETTING A STRIKE VOLTAGE LIMIT PROCESS gt LIMITS STRIKE 5702184 C O Communication and Control 4 31 Advanced Energy This function lets you set the strike voltage limit to high medium or low Refer to Table 1 3 for more information Note The strike limit controls the level of the strike ignition voltage but also impacts the initial power overshoot experienced when requesting low setpoints For example with a strike voltage limit setting of high you may observe a significant overshoot when requesting a low power If ignition is not difficult the user can select medium or low to reduce the effects of overshoot Note strike voltage capability To set the strike voltage limit 1 Press PROCESS LIMITS STRIKE High voltage output units 750 1500 VDC and 1500 3000 VDC do not have 2 Rotate the MODIFY knob to select HIGH MEDUIM or LOW for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select HIGH MEDIUM or LOW for Side B 5 Press ENTER to accept and exit Table 4 10 Strike Voltage Limit Settings Strike L
36. of the output power level 0 2 at that instant the returning packet contains 2 request data bytes 16 bit value indicating power level actual power in kilowatts Three decimal places are implied For example a value of 6000 would indicate 6 000 kW Note Please refer to the Specifications chapter of this manual for your unit s capabilities 166 Requests a snapshot of the output voltage level 0 2 at that instant the returning packet contains 2 request data bytes 16 bit value indicating the voltage actual level For example a value of 800 would voltage indicate 800 V no implied decimal 167 Requests a snapshot of the output current level 0 2 at that instant the returning packet contains 2 request data bytes 16 bit value Two decimal places actual are implied For example a value of 1500 current indicates 15 00 A 5702184 C I O Communication and Control 4 77 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 168 Requests a snapshot of the output power 0 6 voltage and current at that instant request actual power The returning packet contains 6 data bytes voltage First second byte Power level current Third fourth byte Voltage level e Fifth sixth byte Current level Note Refer to commands 165 166 and 167 for the format of the reported output value
37. off Note At the SETPT menu only a single side turns on At all other menu levels both sides turn on Pressing the OFF switch turns off both sides regardless of the menu level ARC LED After the output has been turned off this LED lights green for a predetermined time normally 100 ms if the hard arc count limit was reached during the previous run You define this limit through a control panel or with command 9 If your unit has been configured for signaling on every hard arc this LED will blip for a predetermined time normally 100 ms for every hard arc detected by the unit If another hard arc is detected before the last blip is complete the blip pulse width will be refreshed to the full width CONTROL PANEL INTERFACE Your Pinnacle unit may have either an active front panel which is an integrated part of the unit or an active remote panel which is connected to the DISPLAY port on the rear panel of the unit Note This manual uses the term control panel to refer to either of these panels since they function identically An active control panel has three main sections ON and OFF switches at the far left of the panel CONTROL and REGULATION switches at the far right of the panel Atwo line display five soft keys and a MODIFY knob Two line Display Fi Control Modify 2 O Local nanag Ole fe ipinnAcle ron ofa jJ Joem p EJ LJ Five Soft Keys 1395 Figure 4 5 Control
38. on the following pages when connecting your remote controller to the User port Use shielded cabling to avoid EMI problems If you have a Pinnacle Active Remote Panel and you want to operate the Pinnacle supply from the User port you must set the control mode for USER on the control panel 5702184 C l O Communication and Control 4 1 Advanced Energy Signals The User port is primarily an analog interface Signal descriptions appear in the following table Note that a A suffix appended to a pin name indicates an analog signal a D suffix appended to a pin name indicates a digital signal An overline on a signal name for example OUTPUT ENABLE D indicates that the signal is true when low A DANGER Power down the Pinnacle unit and take proper ESD precautions before removing the unit s top cover to position jumpers Failing to power down the unit in this case could result in death or severe personal injury Failing to take proper ESD precautions in this case could result in damage to the unit Pin description Table The User port has priority for selecting targets even when the unit is in local or host control Thus to select targets from the active front panel the Pinnacle Active Remote Panel or a host computer connected to the host port you must set the target to 1 at the User port Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port
39. operating overview 6 1 operation conditions of use 1 6 environmental specifications 3 9 pollution standard 1 6 3 10 range 3 7 turning the unit on 6 1 verifying LEDs 6 1 see also theory of operation output accuracy 3 4 cable for 3 terminal output 5 17 cable for UHF 5 11 connecting 5 10 connection 3 terminal connector 5 14 control panel display 4 18 grounding with UHF 5 13 impedance range 2 1 installation safety warning 5 10 interlock with UHF connector 5 12 negative configuration 5 13 ON OFF switches 4 17 4 18 polarities 3 5 power range graph 3 7 range standard 3 5 regulation 2 1 3 1 ripple voltage 3 4 safety warning 5 11 setting control parameters 4 38 three terminal connector 5 13 UHF connector 5 11 UHF military spec number 5 12 output display 4 16 overview operating 6 1 P panel mode setting 4 26 passive display panel 4 12 codes 4 13 DISPLAY buttons 4 12 LEDs 4 13 troubleshooting codes 7 7 physical specifications 3 3 pin descriptions DeviceNet 4 5 Remote Active Panel 4 14 standard serial flash port 4 46 User port 4 2 Pinnacle Remote Panel see Remote Active Panel polarities output 3 5 poll command message 4 7 pollution compliance 1 6 3 10 power accuracy of user defined limit 3 5 connecting input 5 8 connecting output 5 10 output range 3 7 power factor 3 5 POWER switch 4 18 process limits setting 4 31 process menu 4 20 4 28 4 39 arc handling 4 33 monitoring your process 4 28 setting contro
40. or later The following table represents the structure of the poll command message Table 4 3 Structure of the poll command message Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit 0 0 Power Output Setpoint AO LSB 0 0 0 0 Power Output Setpoint AO MSB 2 Ramp Rate Setpoint AO LSB 3 0 0 0 0 Ramp Rate Setpoint AO MSB 4 PO Note In Bit 0 of Byte 4 PO refers to Power On In this bit 1 turns on the unit s output 0 turns off the units output Note The 16 bit Power Output value AI AO is shifted right four bits and the remaining four bits are filled with Os This changes the 16 bit AO to a 12 bit AO with a value of 10 V OFFF Scaling Parts of the message structure are based on binary representations of analog voltages Thus they have analog scaling associated with them The scaling for Power Output is 0 to 10 V where 10 V the full rated output power capability of the Pinnacle 300 power system master and slave units Do not reset a value higher than the power system s maximum output power capability Such requests are always limited to the maximum output power capability of the power system For information about determining your power system s maximum output capability see Explicit Messaging on page 4 9 The scaling for the Ramp Rate Setpoint ramping to setpoint rate is also 0 to 10 V as follows e 10 V 1 x power out
41. power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit See the Specifications chapter for AC input power specifications OUTPUT X Normal OUTPUT X The Pinnacle unit is not producing output See Checks if the Output Does Not Turn On on page 7 3 SETPOINT X Normal SETPOINT X The Pinnacle unit is not operating within setpoint Note the error code on the display and see Error Code Troubleshooting Table on page 7 10 INTERLOCK X Normal INTERLOCK X An interlock fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 7 10 BUS FAULT X A bus fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 7 10 BUS FAULT X Normal OVERTEMP X An over temperature fault condition exists Note the error code on the display and see Error Code Troubleshooting Table on page 7 10 OVERTEMP X Normal ARC X After the output shuts off this LED lights momentarily to indicate that the hard arc count limit was reached during the previous run ARC X During an on cycle this LED normally remains unlit After the output shuts off if this LED remains unlit the hard arc limit was not reached during the previous run 7 8 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW If you cannot
42. program the number of joules you want to be delivered joule setpoint 1 2 Press PROCESS gt CONTROL gt JOULES gt SETPT Press the soft key for Side A 5702184 C l O Communication and Control 4 41 Advanced Energy 3 Rotate the MODIFY knob select a value between 0 and 9 999 999 joules in 1 joule increments for side A If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x 1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect 4 Press ENTER to accept the setting and exit 5 Press the soft key for Side B 6 Rotate the MODIFY knob select a value between 0 and 9 999 999 joules in 1 0 joule increments for side B If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x 1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect 7 Press ENTER to accept the setting and exit USING THE TARGET CONDITIONING CYCLE TCC PROCESS CONTROL gt TCC The TCC menu lets you enable the TCC Target Conditioning Cycle algorithm and set the TCC idle timer Enabling the TCC algorithm places setpoint and arc handling under microprocessor control letting you achieve fast automated target conditioning Before enabling
43. s output connector to terminate the output cable shield only Neither the terminal nor the outer shield of the output cable should carry load current Do not use the unit s ground terminal as a system ground Do not connect a current carrying conductor to the terminal even if the conductor is a shield element of the cable To make this connection strip approximately 1 cm of insulation from the end of the cable to expose the three wires Feed one wire into each opening according to the labels on the output connector Tighten the two small screws on each compression terminal 5702184 C Installation 5 13 Advanced Energy OPTIMAL OUTPUT CONNECTION We recommend using shielded output cable between the Pinnacle supply and your chamber and connecting that cable in the manner described here see Figure on page 5 10 and Figure 5 11 on page 5 16 The shielded cable minimizes system noise from chamber arcs and takes full advantage of the Pinnacle unit s improved process rate The following paragraphs describe recommended connections and cable types Ground 1346 Figure 5 8 Three terminal multi contact pluggable connector for 6 kW Ground Figure 5 9 Three terminal multi contact pluggable connector for 10 kW 5 14 Installation 5702184 C Pinnacle 10x6 kW To Chamber Wall Outer Shield Unterminated To Chamber TIN Figure 5 10 Optima
44. the TCC algorithm ensure that you have first entered a setpoint and set values for the arc handling parameters When TCC algorithm is enabled and the unit receives an on command the microprocessor sets the arc detect time to 20 us 320 us for units configured with the slow arc feature and initiates a series of trials or steps to reach your desired setpoint the final setpoint To begin the microprocessor sets an initial setpoint equal to 50 of the final setpoint After 10 ms the microprocessor checks the output level and sets a new interim setpoint equal to 125 of the output level The microprocessor continues to check the output level and to set a new interim setpoint always 125 of the output level every 10 ms until the output level is equal to 80 of the final setpoint When 80 of the final setpoint is reached the interim setpoint is set equal to the final setpoint the TCC algorithm ends and arc handling is returned to the parameters you set up previously Enabling Target Conditioning Cycle TCC PROCESS gt CONTROL gt TCC This function enables or disables the TCC algorithm 4 42 l O Communication and Control 5702184 C Pinnacle 10x6 kW To enable TCC mode 1 Press PROCESS CONTROL TCC ENABLE 2 Rotate the MODIFY knob to select Yes or No to enable or disable joule mode for Side A 3 Press the ENTER soft key 4 Rotate the MODIFY knob to select Yes or No to enable or disable
45. the logic press LOGIC USING THE SUPPLY FUNCTIONS This option lets you modify specific components and parameters of your supply The menu options are AEBUS DEFAULTS PANEL e PGM SRC ENABLE 5702184 C O Communication and Control 4 25 Advanced Energy Setting the AE Bus Timeout SUPPLY AE BUS To set your AE Bus timeout time Note We recommend you keep this value as small as possible to speed up error recovery due to noise 1 Press SUPPLY AEBUS 2 Rotate the MODIFY knob to adjust the AE Bus time out value in 10 ms increments 3 Press ENTER to accept and exit Setting the Supply Parameters SUPPLY DEFAULTS To set all your supply parameters to the defaults and then store them in non volatile memory 1 Press SUPPLY DEFAULTS 2 Rotate the MODIFY knob to select Yes or No 3 Press ENTER to accept and exit 4 Cycle power on the supply for the defaults to take effect Setting the Panel Mode SUPPLY PANEL Use this option to select between a remote and local control panel lock the control panel set the lock code or set the encoder rate for the knob clicks SELECTING REMOTE OR LOCAL MODE SUPPLY 5 PANEL gt SELECT To switch between the remote active panel and the local active panel 1 Press SUPPLY gt PANEL gt SELECT 2 Rotate the MODIFY knob to display Yes or No depending on whether or not you want to switch to a remote local active panel
46. the program source for regulation mode and setpoint information For each control mode if the program source is set to internal INT the Pinnacle supply uses the information for output regulation mode and setpoint that has been established through either the Pinnacle Remote Active panel or the standard serial port If the program source is set to external EXT the Pinnacle supply uses the setpoint and output regulation mode that has been established through the pins on the User port To select the desired source and type 1 Press SUPPLY PGM_SRC SIDE_B and SIDE_A options appear 2 Press the soft key for the desired side 5702184 C O Communication and Control 4 27 Advanced Energy HOST LOCAL and USER options appear Press one of these buttons to toggle between internal and external for that type 3 Press EXIT Note A User card must be installed in order to alter these settings Selecting the Supply to Enable SUPPLY ENABLE In dual supplies this feature assists in turning on only one side from an active panel since there s only one On button See PROCESS CONTROL SETPT for other methods of turning on the output for a single side To select the supply to enable 1 Press SUPPLY ENABLE 2 Rotate the MODIFY knob to select Yes or No for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select Yes or No for Side B 5 Press ENTER to accept and exit USING PROCESS FUNCTIONS
47. to default to 1 Table 4 1 User Port Pin Descriptions Signal Return Pin Name Signal Description Pin Pin Type 1 10 13 24V Input This pin is the collector side 14 15 of the opto couplers for status LEDs 2 6 VOUT A Output This pin provides a fully buffered 0 to 10 V signal representing output voltage 10 V 2 1000 VDC When the open circuit output voltage is 1500 VDC the voltage on pin 2 is 12 VDC It will sink and source to 10 mA its impedance is 100 Q 4 2 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 1 User Port Pin Descriptions Continued Signal Pin Return Pin Pin Name Signal Type Description 3 6 POUT A Output This pin provides a fully buffered 0 to 10 V signal representing output power 10 V 1 20 000 W ina single unit system that is without any slaves connected It will sink and source to 10 mA its impedance is 100 Q OUTPUT ENABLE D Input This signal is used to turn on output power from the 15 pin User port Closure between OUTPUT ENABLE D and OUT ENABLE COM D pin 9 will turn on output power XPROG A Input This signal is the 0 to 10 V analog setpoint input which is sent through the custom CMR buffer 1 to 10 V 0 to full scale for each regulation mode n a COM A n a This signal is used as a remote ground VOUT A pin 2 POUT A pin 3 and XPROGA pin 5 should be ref
48. was never set a new target life value Or Target Life set for the active target disengage the target feature This error occurs only if For more information about the target life timer for Side these features see Chapter 4 B has been enabled E030 Flash memory was not Call AE Global Support Processor Flash Not initialized properly Initialized E031 Flash memory not Call AE Global Support Extended Flash Not initialized properly Initialized E032 The MODIFY knob on the Push the MODIFY knob to AFP Encoder Knob Pinnacle Remote Panel is clear the error Power the is Stuck stuck unit off and on E040 The supply on Side A is not On dual units outputs from Side A Unit Not enabled either A or B can be Enabled programmed not to turn on that is can temporarily be disabled See Chapter 4 for more information E041 The supply on Side B is not On dual units outputs from Side B Unit Not enabled either A or B can be Enabled programmed note to turn on that is can temporarily disabled See Chapter 4 for more information E042 The output is not enabled See E040 and E041 Neither Unit from either side of a dual Enabled unit E050 PROFIBUS commands are Slow down the PROFIBUS PROFIBUS RX Queue Overrun being sent faster than they can be processed communication rate or the rate at which commands are sent Make sure data consistency module consistency is enabled in the PROFIBUS master 5702184 C Troub
49. 02184 C Introduction 1 5 Advanced Energy WARNING Operating and maintenance personnel must receive proper training before installing troubleshooting or maintaining high energy electrical equipment Potentially lethal voltages could cause death serious personal injury or damage to the equipment Ensure that all appropriate safety precautions are taken AN WARNING RISK OF DEATH OR BODILY INJURY Disconnect and lockout tagout all sources of input power before working on this unit or anything connected to it Conditions of Use To comply with the stated directives and standards you must meet the following conditions of use This device must be used in an overvoltage category II installation only Before making any other connection connect the auxiliary protective earth ground conductor on the rear panel Use only a shielded cable on the input power connector Use only a shielded power cable on the output power connector Install and operate this device only in a pollution degree 1 environment which means an indoor location such as a computer room office or factory floor where either no pollution or only dry non conductive pollution occurs The pollution has no effect on operation Non standard connectors for input and or output power must be inaccessible to the user If your unit does not have a circuit breaker install and operate it with an AE approved circuit breaker on the AC input to provide the re
50. 184 C O Communication and Control 4 67 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 80 Sets an acceptable idle time during TCC When 0 CSR only TCC is enabled the TCC algorithm executes TCC timer automatically the first time output is turned on If the output then is turned off for less than the requested idle time the TCC algorithm does not execute on the next output on cycle If the output is off for longer than the requested idle time the TCC algorithm executes on the next output on cycle With this command send 1 data byte an 8 bit value the value must be between 0 and 60 and represents seconds Read back this value with command 185 81 Resets the display on the front panel 0 CSR only front panel Send the command only no data status refresh 100 While a recipe or ramp is executing this 1 CSR only command provides a means to stop or restart recipe ramp the recipe or ramp hold or resume e 0 Resume e 1 Hold 4 68 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 101 runtime recipe setpoint Send this command to specify a new setpoint level that is applied
51. 4 previous second arc density per second The returning packet contains 4 data bytes e First second byte Micro arcs 16 bit value third fourth bytes Hard arcs 16 bit value 189 Requests how many micro arcs occurred in the 0 4 previous run request micro arc density The returning packet contains 4 data bytes 32 bit value indicating the number of micro arcs 190 Requests how many hard arcs occurred in the 0 4 previous run request hard arc density The returning packet contains 4 data bytes 32 bit value indicating the number of hard arcs 194 Requests the number of high speed clicks per 0 1 count of the MODIFY knob on an active request high control panel speed knob click The returning packet contains data byte 8 bit value indicates a count between 1 and 40 4 82 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 195 Requests the identity of the unit s personality 0 2 cards request personality The returning packet contains 2 data bytes card First byte Identity of card in slot 1 gt 0 Card not present gt 01 or 17 Dual User port card 03 or 25 PROFIBUS Host card 05 or 21 Single User port card gt 27 Single User port card Second byte Identity of card in slot 2 gt 0 Card not present
52. 4 C Installation 5 3 Advanced Energy Table 5 2 Approximate Cooling Requirements for Three Pinnacle Units Mounted in a Cabinet Type of CFM for 3 Total Power Dif in Pinnacle Supplies Dissipation Temp Supply Between Coolant amp Exhaust Air 6 kW 300 CFM 1800 W 20 C 100 100 100 300 600 600 600 1800 6x6 kW 360 CFM 3600 W 20 C 120 120 120 360 1200 1200 1200 3600 12kW 480 CFM 3600 W 20 C 120 120 120 360 1200 1200 1200 3600 10kW 360 CFM 3000 W 20 C 120 120 120 360 1000 1000 1000 3000 10x10 kW 600 CFM 6000 W 20 C 200 200 200 600 2000 2000 2000 6000 10x6 kW 480 CFM 4800 W 20 C 160 160 160 480 1600 1600 1600 4800 20 kW 600 CFM 6000 W 20 C 200 200 200 600 2000 2000 2000 6000 5 4 Installation 5702184 C Pinnacle 10x6 kW 4 102 mm minimum clearance between rear of rack and rear of enclosure 1 25 mm minimum clearance between unit and top of rack 0 0 mm minimum clearance between units Input Air Through Front Panel ho LI Exhaust Air j IL 3 76 mm minimum clearance from enclosure to rack each side 1345 Figure 5 2 Top side and inter unit clearance for Pinnacle units stacked in a cabinet 5702184 C Installation 5 5 Advanced Energy MAKING REAR PANEL CONNECTIONS DANGER RISK OF DEATH OR BODILY INJURY Disconnect all sources of inp
53. 84 C Pinnacle 10x6 kW Chapter 7 Troubleshooting and Customer Support BEFORE CALLING AE GLOBAL SUPPORT DANGER RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it A WARNING Operating and maintenance personnel must have the correct training before setting up maintaining or troubleshooting high energy electrical equipment Potentially lethal voltages may cause serious personal injury or damage to equipment Ensure that proper safety precautions are taken This chapter contains a general checklist of potential problem areas as well as lists of error codes and suggested responses Please consult the appropriate section s if you believe you are experiencing trouble with your Pinnacle power supply If the problem continues or if you cannot find an adequate solution in these pages please call AE and ask to speak with a Global Support representative First Check If you believe you are experiencing problems with a Pinnacle supply check for obvious signs of damage to the unit itself cables and connectors If damage has occurred turn off the unit and call AE Global Support If there are no obvious signs of damage proceed with the checks on the following lists Checks with the Power Off 1 Ensure the power to the unit is off 2 Check for visible damage to the unit cables and connectors 3 Ensure all unit connectors are installed correct
54. 93 4 66 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 79 Enables or disables TCC Enabling the TCC 1 CSR only places setpoint and arc handling under TCC enable microprocessor control letting you achieve fast automated target conditioning Before enabling TCC ensure that you have first entered a setpoint and set a target type with command 30 When TCC is enabled and the unit receives an on command the microprocessor sets the arc detect time to 20 ms and initiates a series of trials the TCC algorithm to reach your desired setpoint the final setpoint To begin the microprocessor sets an initial setpoint equal to 50 of the final setpoint After 100 ms the microprocessor checks the output level and sets a new interim setpoint equal to 125 of the output level The microprocessor continues to check the output level and to set a new interim setpoint always 125 of the output level every 100 ms until the output is equal to 80 of the final setpoint When 80 of the final setpoint is reached the interim setpoint is set equal to the final setpoint and the TCC algorithm ends Send 1 data byte an 8 bit value e 0 Disable Non zero value Enable Read back this value with command 163 5702
55. ACKING Unpack and inspect your Pinnacle power supply carefully Check for obvious physical damage If no damage is apparent proceed with the unit connections If you do see signs of shipping damage contact Advanced Energy Industries Inc and the carrier immediately Save the shipping container for submitting necessary claims to the carrier MEETING SPACING REQUIREMENTS See Figure 5 1 on page 5 2 for a graphical representation of the spacing requirements e The clearance between either side of the Pinnacle supply and the enclosure must be 76 mm 3 in The clearance between the top of the Pinnacle supply and the top of the enclosure must be 25 mm 1 in No clearance is required between power supplies The clearance between the rear of the Pinnacle supply and the enclosure must be 102 mm 4 in with adequate ventilation 5702184 C Installation 5 1 Advanced Energy Figure 5 1 Dimensional drawing 5 2 Installation 5702184 C Pinnacle 10x6 kW COOLING REQUIREMENTS For the Pinnacle supply to be sufficiently cooled the cabinet must be set up to Bring in coolant air of the correct temperature 40 C maximum Distribute coolant air to the power supplies Prevent air exhausted from the cabinet from circulating back and becoming input air Exhaust the hot air from the cabinet with minimal airflow restriction See Figure 5 2 on page 5 5 for more detail Cabinet Design The following is
56. BLE 2 Rotate the MODIFY knob to select Yes or No for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select Yes or No for Side B 5 Press ENTER to accept and exit Note If your unit is configured to default to arc handling enabled and you disable arc handing cycling power to the unit resets arc handling mode to enabled Setting Control Parameters PROCESS CONTROL Use this menu option to set up Pinnacle parameters that directly control the output of your process The menu options are RECIPE RAMP JOULES e TCC SETPT Setting Recipes Use the RECIPE menu to implement a ramping recipe This function lets you program the Pinnacle unit to ramp up in incremental steps 1 to 8 steps are possible For each step you must set a ramp time a setpoint and a run timer Ramp time is the amount of time in seconds that the Pinnacle unit takes to ramp up to the setpoint for the specified step Run timer is the amount of time in seconds for which the Pinnacle unit runs at setpoint for the specified step To enable this function set the number of steps to 1 2 3 4 5 6 7 or 8 To disable this function set the number of steps to 0 To set the number of recipe steps 1 Press PROCESS CONTROL RECIPE 2 Select Side A or Side B by pressing the soft key below Side_A or Side_B 3 Rotate the MODIFY knob to select a value from 1 through 8 4 Press ENTER the display progresses through a series of screens in wh
57. Control 5702184 C Pinnacle 10x6 kW SERVICE STATS ENERGY Hl TIME P IDLE RUN L EVENTS D FAULTS gt MORE CH PROF1 POWER OVRTMP BUS INVRTR gt INTRLOCK IRQS MONITOR I SETPT PROC VOL P DSP D gt CYCLES HP OUTPUT UNIT HW_CONFIG CARD PCKT_CNT LOGIC QUEUE BUFFER SIDE_B SIDE_A Hl MEMORY HP ROM HP CARD PANEL DSP LOGIC L gt SW REV i CONFIG CARD 1399 PANEL DSP LOGIC Figure 4 7 Service menu map SUPPLY AE BUS DEFAULTS PANEL SELECT LOCK SET CODE L CLICKS PGM_SRC SIDE_B SIDE_A ENABLE Figure 4 8 Supply menu map 5702184 C O Communication and Control 4 21 Advanced Energy PROCESS gt MONITOR gt PRC_VOL J ENABLE SETPT LEVEL T gt TARGET gt ENABLE SELECT LIMITS F gt STRIKE LIFE __ SIDE_A VOLTAGE SIDE_B CURRENT POWER F gt ARC gt LEVEL COUNT DENSITY F gt SECOND RUN P TIMES Hp CUSTOM ig SHUTDOWN ENABLE PREDEFINED DETECT CONTROL RAMP EP ENABLE START PT TIME RECIPE gt SIDE_A SIDE_B gt JOULES P THRESHOLD ENABLE SETPT SIDE_A SIDE_B TGC gt ENABLE TIMER P SETPT gt SIDE_A SIDE_B 1397 F
58. E Bus PROFIBUS Command 8 see Chapter 4 for more information Note The Pinnacle power supply design greatly reduces the power supply s stored energy But we recognize that there are occasions when your Pinnacle power supply can enhance your process by delivering more energy during arc events You can achieve this effect by selecting a long arc detect delay time Avoid long arc detect delay times except when you want this effect Arc Shutdown Time Arc shutdown time is the length of time that the Pinnacle supply interrupts power flow in response to an arc Selecting a target type of metal or non metal will pre select arc shutdown times for you However if you want a custom arc shutdown time select one based on system conditions To extinguish an arc properly the power supply must interrupt power until the output arc current decays to a value near 0 The decay of output current largely depends on system cable inductance and the impedance of the arc If you select an arc shutdown time that is shorter than the actual decay time of the arc current then the Pinnacle automatically extends its arc control circuitry You can set a custom arc shutdown time through the ARC menu on the Pinnacle Active Remote Panel or through AE Bus PROFIBUS Command 8 see Chapter 4 Note Units with a 10 kW inverter and a 208 V input configuration have a minimum arc shutdown time of 50 us Arc Recovery Test After the arc shutdown time has expired the
59. EATH OR BODILY INJURY Disconnect and Lockout Tagout all sources of input power before disconnecting output cables Disconnect all sources of input power before working on this unit or anything connected to it DANGER This unit must be installed so that the input and output connections are inaccessible to the user Lethal voltages are potentially present once the input connections are complete Be sure connectors are terminated and follow normal safety precautions when the system is operating A CAUTION Improper connection to the output connector could hamper operation of the Pinnacle unit If you are unsure how to connect your output cable between the Pinnacle unit and your chamber please contact AE Customer Support A CAUTION To comply with EMI EMC standards you must use a shielded output cable and connect the shield to the ground terminal on the Pinnacle The standard output connector is either a female UHF type connector or a three terminal multi contact pluggable connector The cables for the output connection are not included with the Pinnacle supply Use connecting wire consistent with your application and applicable requirements For connecting instructions read the following pages 5 10 Installation 5702184 C Pinnacle 10x6 kW A WARNING To meet SELV Safe Extra Low Voltage requirements you must tie the shield of the UHF connector positive to the chamber ground or tie the positive terminal of th
60. H017 The requested action could TCC Ramp and Recipe A Ramp Mode not be performed because features are mutually Enabled the ramp feature is enabled exclusive Disable the on Side A Ramp feature on Side A and repeat the action H018 The requested action could TCC Ramp and Recipe B Ramp Mode not be performed because features are mutually Enabled the ramp feature is enabled exclusive Disable the on Side B Ramp feature on Side B and repeat the action H019 The idle d line on the User Review User port User port idle dis port has been asserted functionality and assert de active assert idle d as needed H020 The standby d line on the Review User port User port standby d User port has been asserted functionality and assert de is active assert standby d as needed 7 6 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW Table 7 1 Active Display Panel Help Codes Continued Help Code Problem Indicated Suggested Action Number and Message H021 The start and endpoints are Re adjust the ramp start Side A Ramp the same or so close point by setting a smaller Parameters Out of together that the accuracy of percentage Ramp must be Range the ramp increment is at least 100 units in length exceeded See the Setting the Ramp section in Chapter 4 for a description of the ramp option H022 The start and endpoints are Re adjust the ramp start Side B Ramp the same
61. KK KK KK KK KK KK KK KK k 3 9 Coolant Specifications Rada kK kK KK KK KK KK KK KK NG KK KK KK KK KK es ES 3 10 User Port Pin Descriptions kk kk kk kk kK KK KK KK KK KK Ie 4 2 DeviceNet Pin Descriptions kk kk kK KK KK KK KK KK KK KK KK KIR KK KK KK KK 4 5 Structure of the poll command message kK KK KK KK KK KK KK KK KK 4 7 Structure of the poll command message 0 00 KK KK KK KK KK KK KK KK 4 8 MOD Siatib LED sex ie Seated one kn kik WA ERE ne eh kal b kin 4 10 Network Status LED Jk kk kk kk kK KK kK KK kK KK KK KK KI KK KK KK KK KK kK KK kK E KK KA 4 11 Passive Display Panel Codes kk kk kK e KK KK KK KK KK KK KK KK E RES 4 13 Display Panel LEDS kk kk kk kk kk kk kk KK KK KK KK KK KI KK KK kk kk kk kk kk RR kK kk 4 13 Remote Active Panel Pin Descriptions kk kK KK KK KK KK KK KIR KK KK KK 4 14 Strike Voltage Limit Settings a KA RR KK KK KK KK KK KK PARK RR 4 32 Target Type Settings oed ae Kama d2 sa Pha ASHA 10 S i m3h NORA DALAS 4 36 Standard Serial Port Pin Descriptions KK KK KK KK KK KK eee 4 46 Command Status Response CSR Codes WWW KK KK KK KK KK KK KK KK KK KK 4 51 Host Port Commands not available with DeviceNet aa 4 53 Minimum CFM Required for a Pinnacle Supply KK KK RR RR KAK 5 3 Approximate Cooling Requirements for Three Pinnacle Units Mounted in a Cabinet 5 4 Active Display Panel Help C
62. LANT SPECIFICATIONS Table 3 5 Coolant Specifications Coolant Temperature Air gas minimum 0 C maximum 35 C Pollution Degree Install and operate this device only in a pollution degree 1 environment which means an indoor location such as a computer room office or factory floor where either no pollution or only dry non conductive pollution occurs The pollution has no effect on operation EMI EMC Tested for electromagnetic compatibility See the Safety Compliance section of the Introduction chapter and the declaring letter for specific standards Noise Noise generated by this unit is 71 5 dB A atal m distance 3 10 Specifications 5702184 C Pinnacle 10x6 kW Chapter 4 O Communication and Control USER PORT The User port allows you to control the Pinnacle unit through a remote controller The connector is a 15 pin subminiature D female connector see the following illustration Pin 8 Pin 1 OOOOOOO QOOOOO0Q 1061 Figure 4 1 15 pin User port You may operate the Pinnacle unit solely through the 15 pin User port User port operation does not require connection to a DeviceNet network Installation Note Signals at the User port can be sensitive to environmental noise We recommend that you take standard preventative measures against electro magnetic interference EMI including using shielded cabling on the User port Refer to the pin descriptions
63. MANUAL Pinnacle 10x6 kW 300 700 Vdc and 400 1000 Vdc DeviceNet MDXL User UHF Output 5 02184 C April 2002 Advanced Energy Industries Inc 1625 Sharp Point Drive Fort Collins CO 80525 USA 800 446 9167 CU technical support aei com User Manual Pinnacle 10x6 kW 5702184 C a ADVANCED ENERGY Advanced Energy iv 5702184 C Pinnacle 10x6 kW COPYRIGHT This manual and the information contained herein is the proprietary property of Advanced Energy Industries Inc No part of this manual may be reproduced or copied without the express written permission of Advanced Energy Industries Inc Any unauthorized use of this manual or its contents is strictly prohibited Copyright 9 4 2 02 Advanced Energy Industries Inc All Rights Reserved DISCLAIMER AND LIMITATION OF LIABILITY The information contained in this manual is subject to change by Advanced Energy Industries Inc without prior notice Advanced Energy Industries Inc makes not warranty of any kind whatsoever either expressed or implied with respect to the information contained herein Advanced Energy Industries Inc shall not be liable in damages of whatever kind as a result of the reliance on or use of the information contained herein PRODUCT USAGE STATEMENT A WARNING Read this entire manual and all other publications pertaining to the work to be performed before you install operate or maintain this equipment Pra
64. Pinnacle supply to shut off output or prevent output from being turned on These conditions include open interlock loops input power failure and over temperature Specifications 5702184 C Pinnacle 10x6 kW PHYSICAL SPECIFICATIONS Table 3 2 Physical Specifications Size Power Supply 133 mm H x 483 mm W x 639 mm D including connectors 5 22 H x 19 W x 25 18 D Pinnacle Remote Active Panel 89 mm H x 483 mm W x 107 mm D 3 5 H x 19 W x 4 2 D Weight Power Supply 30 kg 66 Ib Pinnacle Remote 6 3 kg 13 9 Ib Active Panel Output Connector Standard is a three terminal multi contact pluggable connector An alternate configuration is two female UHF connectors Amphenol Type 83 822 50 239 or equivalent strain relief box provided For more information on the output connection see Connecting Output Power on page 5 10 Input Power Five terminal DIN compression terminal block Connector User Port Please reference the I O Communication and Control Connector chapter Serial Host Port Please reference the I O Communication and Control Connector chapter Remote Active Panel Connector 9 pin male subminiature D Contactor Interlock Connector 9 pin male subminiature D DeviceNet Connector If DeviceNet was ordered with your unit Round 5 pin male connector please reference the I O Communic
65. R twice to accept and exit To enable and set the process voltage level for Side B 1 Press PROCESS MONITOR PRC VOL ENABLE Press the ENTER soft key Rotate the MODIFY knob to select Yes or No for Side B Press ENTER Press the LEVEL soft key Press ENTER Rotate the MODIFY knob to select a process voltage level o NN QN tA A U N Press ENTER to accept and exit SETTING AN OUT OF SETPOINT TIMER PROCESS MONITOR SETPT Use this option to enable and set an out of setpoint timer This function lets you indicate how long you want the power supply to tolerate an out of setpoint condition before it shuts off output An out of setpoint condition occurs whenever output moves out of a range determined by your selected setpoint see Setting the Setpoint on page 4 43 Out of Setpoint Tolerance Range Setpoint 0 4 of full scale or 2 of setpoint whichever is greater When an out of setpoint condition occurs the unit shuts off output and displays error code E001 for Side A and E008 for Side B See the Error Codes section of the Troubleshooting chapter for more information about error codes 5702184 C O Communication and Control 4 29 Advanced Energy To enable the out of setpoint timer follow these steps to select a value in 0 1 s increments To disable the timer follow these steps and select a value of 0 Note Because the readbacks which are compared to the setpoint
66. Retrieve this information with command 131 Command Description Number Number of Host of Data Response Bytes Data Bytes 119 Send this command to clear the fault indication 0 0 when the Pinnacle supply has experienced a master reset non recoverable explicit clear fault This request is always honored regardless of which interface has control 126 Resets all user defined values to their defaults 1 CSR only and stores them in non volatile memory reset default settings Send one data byte 0 8 bit value of 0 127 Lets you write up to 40 ASCII characters to a 0 to 40 CSR only scratch pad memory non volatile write to Commands 128 through 255 request a value to be read from the Pinnacle unit 128 Requests the power supply type the returning 0 4 packet contains 4 ASCII characters PNCL request supply type 129 Requests the output capacity of the power 0 6 supply the returning packet contains 6 request characters indicating capacity in kilowatts The supply size data string implies 3 decimal places that is 10000 10 000 kW Note For example the string 10000 in ASCII would indicate a dual 10 kW supply 130 Requests maximum unit limits 0 6 request Returns 6 bytes in response maximum Bytes 1 and 2 Power setpoint limit unit limits Mr Bytes 2 and 3 Voltage setpoint limit Bytes 4 and 5 Current setpoint limit 4 70 O Communication and Control 5702184 C
67. UR COMMUNICATIONS CARD SERVICE gt DEBUG gt CARD Use this option to find out specific communications debug information 1 Press SERVICE gt DEBUG gt CARD Note Not all cards support this feature CHECKING YOUR SOFTWARE LOGIC SERVICE DEBUG gt LOGIC Use this option to find out what software logic options are installed 4 24 O Communication and Control 5702184 C Pinnacle 10x6 kW 1 Press SERVICE gt DEBUG gt LOGIC A two byte hex representation of the software options appears Checking Your ROM SERVICE MEMORY To perform ROM cyclic redundancy check CRC checking Note There is a momentary delay before the CRC will display 1 Press SERVICE MEMORY gt ROM gt CARD Note Not all cards support this option 2 To calculate and display the active panel local or remote CRC press PANEL 3 To calculate and display the DSP CRC press DSP 4 To calculate and display the logic board CRC press LOGIC Checking Your Software Versions SERVICE SW REV To find out the software number and version of your system software components 1 To display the software version of the configuration press CONFIG 2 To display the software version of the cards installed in your unit press CARD 3 To display the software version of the active panel software press PANEL 4 To display the software version of the DSP software press DSP 5 To display the software version of
68. W n de4 4 5 Pin Descriptions uos Spe kk kk KK qae awe KK KK KK KK KI KK KK 4 5 Rotary Switches Baud Rate and Addressing 4 5 Opelfatloh cx inca cers nd gale ae Kok Ree died ore SaaS NMA eee 4 6 Poll Command Message 00 KK KK KK KK KK KK KK KK tes 4 7 Response Message 2 200 KK KK KK KK KK KK KK KK KK KK KK KK 4 8 Explicit Messaging see x e E E KK KK KG E REOS ER e IK IK KH 4 9 Hear Panel LEDS PEAK KAN UHAW DT ROPERS WHOS Hur PES RES 4 10 Module Status LED sages cece em der pees been KK KI KK KK KK KK Ra 4 10 Network Status LED vis couse a maa diners e pee bee erm dg 4 11 Passive Display Panel i RE RE x pu KK KK KK KK KK KI KIR KK KK ERR REGE 4 12 Display AA 4 12 LEDS ARA PP PP AA 4 13 Active Front Panel Pinnacle Remote Panel RR RR KK 4 14 Connecting to the Remote Active Panel aa 4 14 Understanding the Panel 2 KK KK KK KK ee 4 15 Control Key AP KK KK KK KK KK KK KK kK lk 4 15 Output Display Screen oisi naaa kk kK KK KK KK KK KK KK KK KK KK KK K 4 16 SO BUS conos dana edad ira ds emos darem d air ed iln xcd doe eU a dos 4 16 Modify Knob ias as ER RR E KK KK KK ER KK KK KK K KK Ra E EA 4 16 Regulation Switch cxa sa kk kk whee ee KK KK KK KK KK KK KK KK KK KK IK 4 16 On Off Buttons amp LEDS WW kk kk KK KK KK KK KK ot KK KK AC ERROR Ke 4 17 Are LED vissuto siue ERE pepe ed tes ME eRe eee es 4 17 Control Panel Interface
69. Y knob to select a time in micro seconds 10 20 30 40 50 100 200 500 1 000 or 2 500 for Side B Note If your unit is configured with the slow arc feature the following custom arc shutdown time settings will be available to you 160 320 480 640 800 1600 3200 8000 16000 and 40000 us 5 Press ENTER to accept and exit To select a custom arc detect delay time 1 Press PROCESS ARC TIMES CUSTOM gt DETECT 2 Use the MODIFY knob to select a time in micro seconds 0 1 2 5 10 20 50 100 200 or 500 for Side A Note If your unit is configured with the slow arc feature the following custom arc detect delay time settings will be available to you 0 16 32 80 160 320 800 1600 3200 and 8000 us 3 Press ENTER 4 Use the MODIFY knob to select a time in micro seconds 0 1 2 5 10 20 50 100 200 or 500 for Side B Note If your unit is configured with the slow arc feature the following custom arc detect delay time settings will be available to you 0 16 32 80 160 320 800 1600 3200 and 8000 us 5 Press ENTER to accept and exit ENABLING ARC HANDLING PROCESS ARC ENABLE This function enables or disables the arc handling functions of the Pinnacle unit A WARNING In most configurations default at power up is arc handling enabled If 5702184 C O Communication and Control 4 37 Advanced Energy To disable the arc handling 1 Press PROCESS ARC ENA
70. a neta eee 4 17 Control panel main menu functions ssassn KK KK KK eee 4 19 Service menu map OPEP m 4 21 Supply menu map 6 kk kk kk kk KK kK KK KK KK KK KK KK kK kK KK kK KK kK kK KK KK KK kk 4 21 PROCESS MENU Map 4 4 2 ad ala Mak x UREE HE CU ER NGA LENTEN HAN eu qd 4 22 Standard serial POM sus kk kk kk kk kK KK kK KK KK KI KIR KI KK KI KK KK KK K KK KK KK KK KK SO 4 46 Graphic representation of a message packet 00 0c KK KK KK KK KK 4 47 Communications transaction eu he raa REP ES RES BELEN ten KK KK KK KK KK 4 49 Communications transaction example 000 eee ee eee 4 52 Passive front panel front view kk kk kK KK KK KK KK eee 4 88 Active front panel front view kk kk kk kk kk KK KK KK KK KI KIR KI KK KK KK KK KK KK ke 4 89 Remote panel front view kk kk kk kk KK KK KK KK KK KI KK KK KK KI KK KK KK KK 4 90 Remote panel rear view kk kk kk kK KK KK KK KK KK KK KK KI KK KK KK KI KK KK 4 91 Remote panel dimensions kk kk kk kk kK KK KK KK KK KK KI KK KK KK KK KK KK IK kk 4 92 Dimensional drawing kk kk kk kk kK kK kK KK KK KK K KK KK KI KK KK KK he 5 2 Top side and inter unit clearance for Pinnacle units stacked in a cabinet 5 5 CONTACTOR INTERLOCK connector KK kK KK KK KK KK KK KK eee 5 8 Rear view of UHF output connector kk kk kk KK KK KK KK KK KIR KIR KK KI KIR KK Ke 5 11 UHF connector and sleeve assembly kk KK KK
71. a synopsis of the principles to follow when designing a cabinet containing a stack of Pinnacle power supplies Coolant air must be drawn easily into the cabinet exhaust air must be able to pass unrestricted out of the cabinet If some physical constraint restricts the flow of exhaust air out of the cabinet we recommend that fans or blowers be mounted so that the hot air is removed from the cabinet as quickly as possible Each Pinnacle power supply dissipates up to 10 of its maximum power at full rated output The minimum air flows in CFM cubic feet per minute required by individual Pinnacle supplies are shown in Table 5 1 on page 5 3 The static pressure inches of water of the empty cabinet should not exceed 0 1 inches of water at the CFM level obtained by adding together the minimum CFM values for all the power supplies that will be placed in the cabinet For example if three Pinnacle supplies are mounted in a cabinet the minimum CFM requirement would be three times the CFM of cabinet air volume compared to an individual supply Approximations of this figure the total power dissipation and the temperature difference between coolant air and exhaust air are shown as an example in Table 5 2 on page 5 4 Table 5 1 Minimum CFM Required for a Pinnacle Supply Pinnacle Supply CFM Required 6 kW 100 CFM 6x6 kW 120 CFM 12kW 120 CFM 10 kW 120 CFM 10x10 kW 200 CFM 10x6 kW 160 CFM 20 kW 200 CFM 570218
72. acket with the requested information or appropriate CSR code which it then transmits to the host The host determines by means of the checksum if the message is complete If the host detects an error in the transmission by using the Checksum it can request the packet be sent again by transmitting a NAK If the Pinnacle unit receives an ACK it returns to the normal waiting state If the Pinnacle unit receives a NAK it re transmits the message packet The Pinnacle unit continues to re transmit in response to NAK transmissions until the host stops the cycle If the Pinnacle unit receives no response it assumes an ACK and returns to the waiting state Understanding Command Status Response CSR Codes When the Pinnacle unit sends a Command Status Response CSR code in response to a command interpret the CSR a one byte response code in the following way 4 50 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 13 Command Status Response CSR Codes Code Meaning 0 Command accepted The following CSR codes are returned when a command is not accepted and provide some indication of why 1 Control mode is incorrect 2 Output is on 3 Output is off 4 Data is out of range 5 Invalid parameter 6 Program source is incorrect 7 Active fault s exist 8 Ramping is active 9 Data byte count is incorrect 10 User port has priority 11 Bus is not read
73. als remain time remaining 5702184 C I O Communication and Control 4 73 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 160 request status Requests the status of the logic board The information in the returning packet is used by AE Global Support 6 161 request output on status Requests the status of most recent output on sequence The returning packet contains 1 data byte 8 bit value 0 Output on sequence OK 1 Control mode invalid 2 Unit is already on 4 Limit exceeded 6 Invalid setpoint source 7 Active fault exists 8 Ramp active 9 Data byte count incorrect 10 User port has priority 11 Bus is not ready 15 Invalid ramp parameters 16 End of target life reached 20 Unit not enabled dual output units only 17 On off race condition 28 Setpoint is greater than the user limit 30 TCC is active 31 The User port reset is active you must de assert the reset line on the User port 32 The contactor is open you must clear all active faults 40 Standby d is active 44 The Pinnacle unit has not received a request to turn output on 4 74 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued
74. and that are found to be functional will not be covered under the warranty see warranty statement below That is you will have to pay a retest and calibration fee and all shipping charges Warranty Statement The seller makes no express or implied warranty that the goods are merchantable or fit for any particular purpose except as specifically stated in printed AE specifications The sole responsibility of the Seller shall be that it will manufacture the goods in accordance with its published specifications and that the goods will be free from defects in material and workmanship The seller s liability for breach of an expressed warranty shall exist only if the goods are installed started in operation and tested in conformity with the seller s published instructions The seller expressly excludes any warranty whatsoever concerning goods that have been subject to misuse negligence or accident or that have been altered or repaired by anyone other than the seller or the seller s duly authorized agent This warranty is expressly made in lieu of any and all other warranties express or implied unless otherwise agreed to in writing The warranty period is 12 months after the date the goods are shipped from AE In all cases the seller has sole responsibility for determining the cause and nature of the failure and the seller s determination with regard thereto shall be final 5702184 C Troubleshooting and Customer Support 7 23 Advanced Ener
75. anel the active front panel and the serial port Note The User port has priority when selecting targets 5702184 C Specifications 3 1 Advanced Energy Table 3 1 Functional Specifications Continued Arc Control Use an active front panel Pinnacle Remote Active Panel or a serial Host port to enable arc handling functions then choose between preprogrammed arc controls or custom arc controls By selecting a target type metal or nonmetal you preprogram your Pinnacle unit to use target specific arc shutdown times and arc detect delay times during your normal process cycle and your target conditioning cycle TCC By selecting the custom arc handling option you can program the arc shutdown time and arc detect delay time for your process Please refer to the I O Communication and Control chapter for defaults and additional information Arc Density Monitoring Using an active front panel a Pinnacle Active Front Panel or a serial Host port you can monitor arc density the number of hard arcs and micro arcs during the previous run In addition you can set a window of time for arc density monitoring so that the unit counts the number of arcs that occur during this window Arc Energy lt 10 mJ standard Cooling Air cooled only Ramping Recipes Not available with this configuration Fault Conditions Several fault conditions will either cause the
76. ard arc counter counts one arc every time output is shut off due to an arc condition The micro arc counter counts one arc every time an arc is extinguished Both counters return to O when the output is cycled off and then back on To set the hard arc count limit 1 Press PROCESS ARC 5 COUNT 2 Rotate the MODIFY knob to select a hard arc count limit for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select a hard arc count limit for Side B 4 34 O Communication and Control 5702184 C Pinnacle 10x6 kW 5 Press ENTER to accept and exit VIEWING THE ARC DENSITY PROCESS ARC gt DENSITY The hard arc counter counts one arc every time the output is shut off due to an arc condition See Selecting Custom Arc Shutdown and Detect Times on page 4 36 The micro arc counter counts one arc every time an arc is extinguished Both counters return to O when the output is cycled off and then back on To view the arc density of your process 1 Press PROCESS ARC DENSITY p SECOND and RUN options appear 2 To view arcs per second press SECOND 3 To view arcs per run press RUN 4 This display is not zeroed until you turn the output on again 5 Press the MODIFY knob to exit SELECTING THE ARC HANDLING TIMES PROCESS ARC gt TIMES This function lets you indicate the type of arc handling in your process You can select pre defined or custom settings The pre defined setting is use
77. ation and Control chapter 5702184 C Specifications 3 3 Advanced Energy ELECTRICAL SPECIFICATIONS Table 3 3 Electrical Specifications 208 VAC Pinnacle Input Voltage Not available for this configuration 208 VAC Pinnacle Input Current Not available for this configuration 400 VAC Pinnacle Input Voltage Not available for this configuration 400 VAC Pinnacle Input Current Not available for this configuration 480 VAC Pinnacle Input Voltage 432 to 528 VAC 3 phase 4 wire 50 to 60 Hz no neutral required leakage current less than 3 5 mA 480 VAC Pinnacle Input Current 31 A nominal per phase at least 90 EFF 50 A circuit breaker Output Accuracy Accuracy of actual output to readback value at 25 C is 1 of the setpoint value V kW or A or 0 2 of the full rated output whichever is greater for the full input voltage range and output impedance range Line Regulation No accuracy derating for line voltages within the specified input voltage range Load Regulation No accuracy derating for impedances within the specified output impedance range Repeatability Output power repeatability from run to run at a constant setpoint is 0 1 from 10 to 100 of rated power Temperature Coefficient lt 0 005 C x50ppm C variation in the regulated output parameter over a 20 C to 40 C ambient temperature range Output Ripple V
78. bove them For example you are instructed to press the ARC soft key when ARC is the menu choice directly above that particular key See Figure on page 4 12 MODIFY KNOB Use the MODIFY knob to change values and move through the menus When the display screen shows a flashing value you can change it by rotating the MODIFY knob In addition you can use the MODIFY knob to move quickly through the menus Pressing the MODIFY knob once moves you up one level in the menu Pressing it twice quickly moves you all the way out of the menu to the output display screen REGULATION SWITCH At the SETPT menu choose one of three methods of output regulation power current or voltage by pressing the REGULATION switch until the relevant LED lights If you switch from one method to another while output is on the setpoint in the new regulation method will correspond in value to the output level selected at the time you switched For example if the Pinnacle supply is regulating power and the setpoint level is 5 000 W voltage level is 500 V and current level is 10 A and you select voltage regulation the new setpoint will be 500 V Note At the top level menu the regulation LEDs are not lit because this is a dual supply 4 16 O Communication and Control 5702184 C Pinnacle 10x6 kW ON OFF BUTTONS amp LEDS The ON and OFF switches on the remote panel turn on and off the output power The relevant LED lights to indicate output is on or
79. ccurred If custom arc handling has been selected the user can also select an arc detect time the length of time an arc persists before the arc shutdown time is implemented In addition the PROCESS menu lets you view arc density statistics Enabling the TCC algorithm places setpoint and arc handling under microprocessor control letting you achieve fast automated target conditioning Before enabling the TCC algorithm ensure that you have first entered a setpoint and set values for the PROCESS menu parameters Note Units with a 10 kW inverter and a 208 V input configuration have a minimum arc shutdown time of 50 us SETTING THE VOLTAGE ARC TRIP LEVEL PROCESS ARC gt LEVEL This function lets you set the voltage arc trip level i e the output voltage level at which the unit determines an arc is occurring for both process mode and the TCC algorithm If the voltage level stays below the specified trip level for the amount of time you set in the DETECT function the Pinnacle supply reacts by shutting down To set the arc trip level 1 Press PROCESS ARC 5 LEVEL 2 Rotate the MODIFY knob to select an arc trip level for side A 3 Press ENTER 4 Rotate the MODIFY knob to select an arc trip level for side B 5 Press ENTER to accept and exit SETTING THE ARC COUNT LIMIT PROCESS ARC COUNT This function provides a count of hard arcs and of micro arcs that have occurred while the DC output has been on density The h
80. ceNet port host control mode To operate your Pinnacle unit through the DeviceNet port you also must have a connection to the 15 pin User port DeviceNet operation entails the use of User port pins 11 and 12 For best results during DeviceNet operation do not create a connection between pins 4 and 9 on the 15 pin User port Closing and opening a connection between these two pins overrides output on and off signals from DeviceNet When the Pinnacle unit powers up it defaults to user control mode and power regulation mode Engaging DeviceNet places the unit in host control mode and power regulation mode Before operating your Pinnacle unit through the DeviceNet port ensure that your network connects with User port pins 11 and 12 as well as with the DeviceNet port But ensure that no connection exists between pins 4 and 9 on the User port Also 4 6 O Communication and Control 5702184 C Pinnacle 10x6 kW ensure that you have selected an appropriate MAC ID and baud rate Finally ensure that you have read the following information about command and respond messages and the DeviceNet LEDs POLL COMMAND MESSAGE The Pinnacle DeviceNet interface uses DeviceNet s Group 2 I O Poll Command message and the associated Group 1 I O Poll Response message to transfer low level I O data between the device slave and the master For more information about this message refer to section 7 6 of the DeviceNet specification revision 2 0
81. cket originates with the host computer master the address specifies the packet s destination to a Pinnacle unit for example If the packet is going to the host the address specifies the packet s origin from the Pinnacle unit The address section of the Header field is five bits long which allows a total of 32 distinct addresses Address 0 zero is reserved for the network broadcast address when this address is used in a host originated packet all units receive the packet but will not respond The remaining three bits tell the receiving unit how long the Data field is so that the unit can determine when the entire message has been received Note The value in these bits should refer only to the number of actual data bytes Do not include the checksum byte when calculating the value for these bits The Header field address and length must be at the beginning of the message packet so that the receiving unit can compute the length of the packet after receiving the first byte COMMAND This field contains a one byte value 00h to FFh O to 255 If the message packet originates with the host computer this value specifies the purpose of the message packet If the message originates with the Pinnacle unit the value specifies the command to which it is responding See 4 48 O Communication and Control 5702184 C Pinnacle 10x6 kW CHECKSUM This one byte field is the last one in the packet The content depends on the
82. cteristics of industrial scientific medical ISM radio frequency equipment Class A Group 2 CISPR 11 1 4 Introduction 5702184 C Pinnacle 10x6 kW Table 1 3 Safety Directives Directive Description 73 23 EEC EC Council directive on the harmonization of the laws of the Member States relating to electrical equipment designed for use within certain voltage limits LVD Low Voltage Directive Table 1 4 Safety Standards Standards Description UL 1950 CSA C22 2 Safety of information technology equipment including No 950 electrical business equipment EN 50178 Electronic equipment for use in power installations Table 1 5 Semiconductor Industry Guidelines Standards Description SEMI 82 0200 Safety Guidelines for Semiconductor Manufacturing Equipment This device must be installed and used only in compliance with the standards listed in addition to VDE 0113 EN 60204 IEC 60204 and applicable requirements Certification Certain options of this product are certified by Canadian Standards Association CSA NRTL C CEmarking self addressed by AE Compliance Engineering EMC measurements verified by T V Product Services For more information refer to the letter of conformance US or declaration of conformity EU accompanying the product Installation Requirements Install this unit according to the following requirements 57
83. ctice all plant and product safety instructions and precautions Failure to follow instructions can cause personal injury and or property damage All personnel who work with or who are exposed to this equipment must take precautions to protect themselves against serious or possibly fatal bodily injury Advanced Energy Industries Inc AE provides information on its products and associated hazards but it assumes no responsibility for the after sale operation of the equipment or the safety practices of the owner or user This equipment produces or uses potentially lethal high voltage high current radio frequency RF energy NEVER DEFEAT INTERLOCKS OR GROUNDS TRADEMARKS mm ADVANCED is a registered trademark of Advanced Energy Industries ENERGY Inc Advanced Energy is a registered trademark of Advanced Energy Industries Inc AE is a registered trademark of Advanced Energy Industries Inc 5702184 C V Advanced Energy AEDirect is a trademark of Advanced Energy Industries Inc DeviceNet is a trademark of Open DeviceNet Vendor Association Inc Boca Raton FL Pinnacle is a trademark of Advanced Energy Industries Inc Windows is a registered trademark of Microsoft Corporation CUSTOMER FEEDBACK Advanced Energy s technical writing staff has carefully developed this manual using research based document design principles However improvement is ongoing and the writing staff welcomes and a
84. d Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 154 Requests the output regulation mode set by 0 1 command 3 the returning packet contains 1 request data byte 8 bit value regulation mode e 6 Power e 7 Voltage e 8 Current 155 Requests control mode set by command 14 0 1 request The reenn packet contains 1 data byte 8 bit control mode Value 2 Serial Host port e 3 An active control panel e 4 User port 156 Requests an indication of the active target set 0 1 by command 11 the returning packet contains request 1 data byte indicating target 1 2 3 4 5 6 7 or active target 8 number 157 Requests the amount of target life time set by 1 4 command 12 remaining for the target you request specify target life Send 1 data byte indicating which target the returning packet contains 4 data bytes 32 bit value indicating the time remaining in kilowatt hours Two decimal places are implied For example a value of 100 indicates 1 kWh 158 Requests ramp time set with command 16 0 2 request ramp Returns a 2 byte value 16 bits indicating a time ramp time of 5 50ms to 60 000 600 00 s 159 Requests how much ramp time is remaining 0 2 Returns a 2 byte value 16 bits indicating how request ramp many 10ms interv
85. d Pinnacle Remote Panel provide access to all operating parameters and control functions The User port provides limited access to operating parameters and control functions 5702184 C Theory of Operation 2 1 Advanced Energy Microprocessor Advantages The internal microprocessor checks for proper circuit operation while supervising all operating parameters System diagnostics run when the unit is initially powered up The most recent power settings and conditions such as output production are retained in non volatile memory Displays The displays on the passive panels as well as the control panels show power current or voltage levels The displays show levels for unit A and unit B if this is a dual unit They also display information about output setpoint interlock bus fault overtemperature arcs and error codes Arc Suppression Feature The Pinnacle supply s arc handling feature ensures the shortest arc recovery time in the industry With the arc suppression feature enabled the Pinnacle supply s hard arc detection time is less than 1 us and delivered arc energy is less than 10 mJ for a 10 kW inverter Depending on your unit s output configuration the energy could be significantly less than 10 mJ Additionally the arc suppression feature enables you to implement preprogrammed arc handling functions during your normal process cycle and your target conditioning cycle TCC In this mode the arc detect time and arc
86. during the execution of a recipe or ramp The setpoint takes effect immediately upon receipt by the power supply and applies to the step currently executing for which ever method of regulation is currently active Note See command 6 for the format of the 2 data byte setpoint value If command 101 is issued during a ramp or the ramp portion of a recipe step the power supply output will ramp to the new setpoint linearly in the ramp time remaining The new setpoint will remain in place for the subsequent run following the ramp If the recipe is not finished the next ramp will begin at the new setpoint and ramp to the preprogrammed setpoint value for the recipe step If command 101 is issued during the run portion of the ramp or recipe step the power supply output will immediately step to the new setpoint Command 101 can be issued as many times as necessary during the execution of a recipe with different setpoint values as needed The originally programmed recipe values will not be affected by runtime changes of the setpoint value with command 101 and will be available for the next recipe execution Note The user should send command 164 to check the setpoint not command 182 after adjusting the setpoint with command 101 CSR only 5702184 C O Communication and Control 4 69 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued scratch pad
87. e if the serial Host port is active Second byte Program source if a control panel is the active interface Third byte Program source if the User port is active For each mode send an 8 bit value as follows e 0 Program source is internal Non zero value Program source is external that is an analog value from the User port Read back these values with command 163 18 Enables or disables one power supply in a two 1 CSR only power supply unit side enable BID Note If a supply is disabled it cannot be turned on Requires 1 byte 0 Disable Non zero value Enable Read back this value with command 163 4 58 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 19 recipe steps Specifies the number of recipe steps in your recipe Send 1 data byte 8 bit value the value must be at least 0 but no greater than 8 A value of 0 disables the recipe feature Note For each recipe step you must also set the regulation mode setpoint ramping time and run time commands 20 21 22 and 23 Read back this value with command 180 CSR only 20 recipe regulation mode Specifies the regulation mode for a recipe step Send two data bytes as follows First byte R
88. e DeviceNet port is a round five pin male micro connector which is electrically isolated from the power supply see Figure 4 2 Note Dual Pinnacle units units containing two seperate inverters share the common DeviceNet network micro connector but each side is controlled and operated independently through this port The following discussion describes the operation of one side of the unit The other side operates the same way The following paragraphs describe the interface and the associated rotary switches and LEDs 4 4 O Communication and Control 5702184 C Pinnacle 10x6 kW Figure 4 2 DeviceNet port with pin designations Installation Refer to the following pin descriptions when connecting to the DeviceNet port Use the appropriate female micro connector and cable See the DeviceNet Specification revision 2 0 from the Open DeviceNet Vendor Association Inc for specifics on the mating connector and cable Use the rotary switches to select a baud rate and set the unit address MAC ID PIN DESCRIPTIONS This table lists the pin numbers and DeviceNet pin names See the DeviceNet Specification revision 2 0 for definitions of these pin names ROTARY SWITCHES BAUD RATE AND ADDRESSING The DeviceNet interface features three rotary switches located on the rear of the Pinnacle unit which are read each time the DeviceNet interface powers up see Figure 4 3 5702184 C O Communication and Cont
89. e User port signal or Host serial port command or you must have already programmed a joules setpoint Note The setpoint source must be set to internal to run a recipe See Setting the Program Source on page 4 27 for more information Setting the Ramp PROCESS CONTROL RAMP Use this option to ramp the output to a process setpoint This option allows you to enable the feature set a ramp start setpoint percentage and set a ramp time The ramp time is set in 10 ms increments The minimum ramp time is 0 05 s the maximum ramp time is 600 00 s Note If your unit has 100 ms ramp feature enabled the range is 0 5 s to 6000 0 s Ramping is not allowed when TCC mode is enabled and vice versa The out of setpoint timer is disabled while output is ramping 5702184 C O Communication and Control 4 39 Advanced Energy The following equation is used to determine if the ramp is achievable by the processor setpoint start setpoint ramp steps in 10ms increments delta setpoint The start_setpoint is equal to truncation setpoint ramp start setpoint percentage 100 Note Because this calculation does not allow a fractional portion the ramp will be more accurate with a greater separation between start and end setpoints In order to allow the ramp the following must be true delta setpoint 65535 gt 100 If the ramp is not achievable by the processor error messages will flash on the
90. e WATER pin interlock is properly connected Ensure the interlock at the User card pin WATER is satisfied Power the unit back on E 420 Single user card on Side B Power off the Pinnacle unit User Interlock has an open interlock on Ensure that the User Open Aux the AUX pin interlock is properly connected Ensure the interlock at the User card pin AUX is satisfied Power the unit back on E520 Single user card on Side B Power off the Pinnacle unit User Interlock has an open interlock on Ensure that the User Open VAC the VAC pin interlock is properly connected Ensure the interlock at the user card pin VAC is satisfied Power the unit back on E620 Single user card on Side B Power off the Pinnacle unit User Interlock has an open interlock on Ensure that the User Open Water the WATER pin interlock is properly connected Ensure the interlock at the user card pin WATER is satisfied Power the unit back on 7 20 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW AE GLOBAL SUPPORT Please contact one of the following offices if you have questions Table 7 5 AE Global Support Locations Office AE World Headquarters 1625 Sharp Point Drive Fort Collins CO 80525 USA Note For returns and repairs please call Global Support to get the correct shipping address Contact Phone 24 hrs day 7 days week 800 446 9167 or 970 221 0108 Fax M F 7
91. e counter Send 1 data byte 8 bit value e 0 Inactive Non zero value Target life is active Read back this value with command 163 CSR only 14 control mode Chooses the mode of control for the Pinnacle supply Note This request is always honored if output is off regardless of which interface has control Send 1 data byte e 2 Serial Host port e 4 User port e 6 An active control panel Read back this value with command 155 CSR only 15 ramp enable Enables or disables the ramp feature Send 1 data byte 8 bit value 0 Disable Non zero Enable Read back this value with command 163 CSR only 5702184 C O Communication and Control 4 57 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 16 Sets the ramp time from 50 ms to 600 00 s in 2 CSR only 10 ms increments ramp time P Send a 2 byte value between 5 and 60 000 Two decimal places are implied that is to set 1 0 s send a value of 100 Read back this value with command 158 17 Tells the Pinnacle supply whether the source of 3 CSR only information for regulation mode and setpoints program is internal or external the source can be set source independently for each of the three control modes Send 3 data bytes First byte Program sourc
92. e following figure See also the rear panel illustration at the end of the Installation chapter 5702184 C O Communication and Control 4 45 Advanced Energy T vv Connector is 2X actual size 1355 Figure 4 10 Standard serial port The pin descriptions for this port are as follows Table 4 12 Standard Serial Port Pin Descriptions Pin Description 1 Do not connect 2 Power supply transmit 3 Power supply receive 4 Ground For optimal performance we recommend that you use only shielded modular cable between the Pinnacle unit s standard serial port and your host computer Transmission Parameters The communications capability of the standard serial port is limited to the following parameters Note These transmission parameters do not apply for units with AE Bus DeviceNet or master slaveable AE Bus cards installed For more information see either the DeviceNet or AE Bus section in this chapter e RS 232 protocol Baud rate of 19 2 kbps Pinnacle unit address of 1 Odd parity e 1 start bit 8 data bits one stop bit Low order bytes are transmitted before high order bytes 4 46 l O Communication and Control 5702184 C Pinnacle 10x6 kW Please note that the time out period for the Pinnacle unit is factory set at 0 02 s that is no more than 20 ms can elapse between bytes or the unit will reset and begin looking
93. e three terminal output connector to chassis ground at the output connector Do not allow either positive to exceed 40 V with respect to ground UHF CONNECTOR A DANGER RISK OF DEATH OR BODILY INJURY All units with UHF connectors must be installed so that the output connections are inaccessible to the operator The output connector for your Pinnacle supply may be a female UHF connector A strain relief box is provided with the connector but the mating connector and the output cable are not provided With this connector we recommend using RG 393U silver plated double shielded cable with a Teflon center insulator We recommend an Amphenol 83 822 mating connector that accepts a 5 mm diameter wire 9 5 O 9779 0770 1591 Figure 5 4 Hear view of UHF output connector 5702184 C Installation 5 11 Advanced Energy Plastic Sleeve Amphenol 83 822 Sleeve Assembly not provided UHF Female provided 1421 Figure 5 5 UHF connector and sleeve assembly Military Specification Number The military specification number for the Pinnacle unit s female UHF output connector is SO 239 When working with this connector use tools appropriate for military specification SO 239 and assemble connecting materials according to specifications UHF Connection With Interlock The UHF connector provides interlock The interlock is closed when the housing s back plate with i
94. ecipe step must be a value greater than 0 but no greater than 8 Second byte Regulation mode gt 6 Power gt 7 Voltage gt 8 Current Read back these values with command 182 CSR only 21 recipe ramp time Specifies the length of ramping time for a recipe step that is how long the unit will take to reach the setpoint you have defined for the selected recipe step Send three data bytes arranged as follows First byte Recipe step must be a value greater than 0 but no greater than 8 Second and third bytes Value between 5 and 60 000 or between 0 05s and 600 s two decimal places implied Read back these values with command 181 CSR only 5702184 C O Communication and Control 4 59 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 22 recipe setpoint Specifies the setpoint for a recipe step Send three data bytes arranged as follows First byte Recipe step must be a value greater than 0 but no greater than 8 Second and third bytes Value between 0 and the full rated output of the supply for the regulation mode set with command 20 Note See the Specifications chapter for your unit s capabilities and command 6 for the format of the value Read back these values with command 182 CSR only
95. ect to the serial port 5702184 C Installation 5 7 Advanced Energy Contactor Interlock The CONTACTOR INTERLOCK port located on the rear panel is a 9 pin male subminiature D connector see Figure 5 3 on page 5 8 Before turning on output ensure that the interlock loop is closed To enable the Pinnacle supply s main contactor short together pins 3 and 4 on the CONTACTOR INTERLOCK port through a cheater plug external switch or relay Pin 4 supplies the interlock system string with 18 V It can source 60 mA Pin 3 can sink 60 mA and the voltage on pin 4 should not exceed 20 V On the 400 V Pinnacle supply pins 1 and 2 on this port are feedback connections from a set of normally open auxiliary connectors on the main contactor Pin 1 Pin 5 Pin 6 Pin 9 1370 Figure 5 3 CONTACTOR INTERLOCK connector Note The mating connector connector shell and post screws are included in the hardware kit that accompanied your Pinnacle unit Connecting for DeviceNet Control If you have a DeviceNet interface please reference the DeviceNet section in chapter 4 of this manual for instructions on connecting it Note To reduce EMI interference we recommend using shielded cable to connect to the serial port Connecting Input Power Your Pinnacle supply s input voltage is 208 VAC 400 VAC or 480 VAC three phase 50 60 Hz All power supplies leave the factory with their input voltages identified on the rear panel and o
96. el LEDs Continued OVERTEMP Illuminates green if the Pinnacle supply has exceeded the maximum operating temperature ARC After the output has been turned off this LED illuminates green for a predetermined time normally 100 ms if the hard arc count limit was reached or exceeded during the previous run If your unit has been configured for signaling on every hard arc this LED will blip for a predetermined time for every hard arc detected by the unit If another hard arc is detected before the last blip is complete the blip pulse width will be refreshed to the full width ACTIVE FRONT PANEL PINNACLE REMOTE PANEL The Pinnacle supply presents a broad array of features and settings that you can easily control through the Pinnacle Remote Active Panel If you are using the Pinnacle Remote Active Panel first ensure that it has been properly connected to the Pinnacle supply installation information appears in the following section Connecting to the Remote Active Panel The 9 pin male subminiature D connector labeled REMOTE ACTIVE PANEL on the rear of the Pinnacle power supply lets you connect the supply to the Pinnacle Remote Active Panel Pin 1 Pin 5 We Pin 6 Pin 9 1370 Figure 4 4 Remote active panel connector The pin descriptions for this connector appear in the following table Please see the installation instructions that follow the table for further information Table 4 9 Remote Active Panel Pin Descri
97. equests the run time you have set for a 1 2 specific recipe step set with command 23 request a recipe step Send 1 data byte 8 bit value indicating the run time recipe step The returning packet contains 2 data bytes indicating the run time in seconds Two decimal places are implied For example a value of 5 would indicate 0 05 s 184 Requests the amount of time remaining on the 0 2 out of setpoint timer before an error condition request out occurs the returning packet contains 2 data of setpoint bytes 16 bit value indicating the interval interval value in seconds One decimal place is implied For example a value of 999 would indicate an interval of 99 9 s 185 Requests the acceptable idle time set with 0 1 command 80 request TCC timer The returning packet contains 1 data byte 8 bit value indicating the idle time in seconds 5702184 C l O Communication and Control 4 81 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 187 Requests the out of setpoint timer value set 0 2 with command 31 request out of setpoint The returning packet contains 2 data bytes 16 timer bit value indicating the timer value in seconds One decimal place is implied For example a value of 999 would indicate a timer value of 99 9 s 188 Requests the arc density that occurred in the 0
98. er Support 5702184 C Pinnacle 10x6 kW Table 7 1 Active Display Panel Help Codes Continued Help Code Problem Indicated Suggested Action Number and Message H006 The number of data bytes Check the command s AE Bus Data Byte Count Incorrect sent does not match the number of data bytes required by the AE Bus command requirements and resend the command See the For more information see the I O Communication and Control chapter for more information H007 After selecting a target other Use the User port to select User Port has than 1 from the User port the target Or to select the Priority you have attempted to select target through another another target through interface select target 1 another interface that is from the User port through either a serial Host port or a panel Note When you have selected a target greater than 1 through the User port the User port s target setting has priority H008 The Target Condition Cycle Disable the TCC mode TargetConditioning TCC mode is active and before attempting to initiate is Active the requested command this function again For cannot execute during the more information see the TCC I O Communication and Control chapter H009 The User port reset is De assert the User port reset User Port Resetis asserted function See the I O Active Communication and Control chapter for more information H010 Host
99. erenced to this pin PWRON D digital output When output power is enabled a contact closure between pin 7 and pin 8 occurs Use 0 5 A maximum for this readback n a PWRON COM D n a This signal is the return for pin 7 n a OUT ENABLE COM D n a This signal is the return reference for SETPOINT D OUTPUT ENABLE D and OUTPUT D pins 1 4 and 13 5702184 C O Communication and Control 4 3 Advanced Energy Table 4 1 User Port Pin Descriptions Continued Signal Pin Return Pin Pin Name Signal Type Description 10 n a MOD GREEN Output This pin is the emitter side of an opto coupler for MOD LED 11 12 INTERLOCK D Input This digital signal provides a safety interlock Closure between pins 11 and 12 enables the AC input power contactor 12 n a INTLK COM D n a This signal is the return reference for the interlock signal on pin 11 13 n a NET GREEN Output This pin is the emitter side of an opto coupler for NET LED 14 n a MOD AMBER Output This pin is the emitter side of an opto coupler for the MOD LED 15 n a NET AMBER Output This pin is the emitter side of an opto coupler for the NET LED DEVICENET PORT The rear panel of your Pinnacle unit features DeviceNet port for interfacing with a DeviceNet network Th
100. ermine if it will indeed produce voltage or current 7 12 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E012 Side B s power inverter Using all applicable safety Side B Inverter Fault Occurred cannot produce power precautions inspect your AC input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit Check the input power line voltage on all phases to ensure that it meets specifications see the Specifications chapter Run the power supply to a dummy load to determine if it will indeed produce voltage or current E013 The voltage at output on Re program or disengage the Side B Process Side B has dropped below Pinnacle unit s process Voltage Low the process voltage value voltage limit check feature you have set For more information see Chapter 4 E014 You have attempted to seta Set a valid value for the Side A ramp parameter to a value parameter See Chapter 4 Ramp Parameters outside its allowable range for more information Out of Range E015 You have attempted to seta Set a valid value for the Side B ramp parameter to a value parameter See Chapter 4 Ramp Parameters outside its allowable range for more information Out of Ra
101. es to calculate the CRC the Pinnacle unit will not respond to any other commands Read this value back with command 230 CSR only 26 joule threshold Specifies the output power level that needs to be met before the joule output energy calculation begins To set the threshold in watts send 2 bytes 16 bit value between 10 W and maximum unit power divided by 8 Note The Joule energy calculation begins after n ms regardless of the output power level The time value n ms is set in the configuration and cannot be changed If the output power level meets the joule energy threshold prior to the time expiration the joule energy calculation will begin Read back this value with command 136 5702184 C O Communication and Control 4 61 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 30 pre defined arc handling type Specifies the type of target metal or non metal for the pre defined arc handling mode PC normal process cycle and if enabled TCC target conditioning cycle Send 1 data byte 8 bit value 0 Metal Non zero Non metal The target type determines the values for arc detect time and arc shutdown time during both cycles PC and if enabled TCC The following table shows those values CSR only
102. etting the ramp 4 39 shipping damage 5 1 signals User port 4 2 size of Pinnacle supply 3 3 soft keys 4 16 4 19 software checking versions 4 25 host Pinnacle commands 4 52 spacing requirements 5 1 specifications coolant 3 10 electrical 3 4 environmental 3 9 functional 3 1 input current 3 4 input voltage 3 4 physical 3 3 standard serial flash port 4 45 connecting 5 7 description 4 45 pin descriptions 4 46 transmission parameters 4 46 statistics service menu 4 22 storage environmental specification 3 9 strain relief with UHF connector 5 11 supply menu 4 20 4 25 setting AE Bus timeout 4 26 setting panel mode 4 26 setting supply parameters 4 26 setting the program source 4 27 turning on one inverter 4 28 supply parameters setting 4 26 switches rotary DeviceNet 4 5 symbols in user manual 1 1 on unit 1 2 T target conditioning cycle TCC 4 42 enable 6 4 targets arc handling for custom 6 4 arc handling for metal 6 4 arc handling for non metal 6 4 selection 4 2 supervision overview 3 1 TCC see target conditioning cycle temperature coefficient 3 4 theory of operation 2 2 functional diagram 2 3 housekeeping supply 2 3 input 2 3 inverter 2 3 logic control 2 4 output 2 3 output measurement 2 4 remote interfaces 2 4 three terminal output connector 5702184 C Index v Advanced Energy cable recommendations 5 17 optimal connection 5 14 timeout setting for AE Bus 4 26 transmiss
103. fety warning 1 6 installing contactor interlock 5 8 DeviceNet 4 5 5 8 grounding the unit 5 6 in a cabinet 5 3 input power 5 8 multiple units in a cabinet 5 5 output 5 10 Remote Active Panel 4 14 5 7 remote passive panel 5 7 safety requirements 1 5 safety warning 1 4 5 6 5 9 5 10 5 11 serial Host port 5 7 spacing requirements 5 1 standard serial port 5 7 unpacking the supply 5 1 User port 4 1 5 7 see also connecting interfaces analog scaling 3 5 control panel 4 17 different kinds of 3 1 overview 2 1 standard serial flash port 4 45 interlock UHF output connector 5 12 interlock contactor connecting 5 8 J joule mode enabling 6 2 setting 4 41 K keys on control panel 4 16 4 19 L LEDs DeviceNet 4 10 passive display panel 4 13 troubleshooting 7 2 7 8 verifying 6 1 limits setting for process 4 31 line regulation 3 4 load regulation 3 4 local mode 4 15 4 18 locking control panel 4 27 M marking CE 1 5 memory checking ROM 4 25 menu control panel 4 19 message packet 4 47 metal targets arc handling 6 4 method control selecting 6 2 military spec number UHF connector 5 12 mode panel 4 26 mode regulation 6 2 MODIFY knob 4 16 4 19 setting click rate 4 27 monitoring arc density 3 2 process 4 28 N negative output configuration 5 13 5702184 C Index iii Advanced Energy noise generated by the unit 3 10 non metal target arc handling 6 4 O ON OFF switches 4 17 4 18
104. for a new message packet This can be changed using command 40 HOST PINNACLE COMMUNICATIONS The following sections describe AE Bus Host port to Pinnacle communications Communications Protocol The AE Bus Host port Pinnacle communications protocol uses pure binary data nothing is coded into ASCII for example and is designed to facilitate direct communications between a host computer and the Pinnacle power supply The AE Bus message packet combines chunks of information in such a way that much information can be sent over communication lines at one time Five types of information fields make up communications message packets see Figure 4 5 e Header address and length of data field Command see list later in this chapter Optional supplements the header field Data optional field Checksum error checking Command Data 0 255 bytes 0 FFh o 1 o 7je s 4 a 2 1 0 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 e e e e e Header Optional Checksum 5 bit address 3 bit length 1138 Figure 4 11 Graphic representation of a message packet 5702184 C l O Communication and Control 4 47 Advanced Energy HEADER This field contains two pieces of information the first five bits contain the address and the last three bits contain the length of the Data field If the message pa
105. ft to right gt Voltage readback gt Current readback in amps p Power readback in watts p Side Aor B Setpoint Source i internal e external gt Setpoint Regulation Mode The following information appears in the bottom line of the display left to right gt Status Features a combination of the following letters appears in the status features area of the display depending on which is enabled If the feature is disabled the display is blank e E side enabled e J Joule mode enabled e L Target life enabled S Setpoint timer enabled e V Process voltage enabled e H Hard arc counting enabled e T TCC enabled or R Ramping enabled e C Custom arc handling or P Predefined arc handling enabled Warning Field flashes EOTL when end of target life or ARCLIM when the arc limit is reached v Note ARCLIM is only active when the Hard Arc Counting feature is enabled gt Clock ID what the supply is doing e RMP output is on and ramping RUN output is on and the clock shows the elapsed time 4 44 O Communication and Control 5702184 C Pinnacle 10x6 kW TCC output is off and the TCC mode timer is active OFF output is off and the clock shows the last run time 3 Turn the MODIFY knob to select the setpoint 4 Press the MODIFY knob to exit this menu or press any soft key to go to the other side s setpoint menu Note See Regulation Switch on page 4 16
106. ful in situations where the arcing characteristics of a process are unknown and hence it is difficult to set custom arc times If you are an advanced user you can select custom settings Pre defined has two types of settings based on the type of target you have metal or non metal Selecting metal or non metal initiates pre programmed arc detect times and arc shutdown times for the normal process cycle PC and for the target conditioning cycle TCC if TCC is enabled see Passive Display Panel on page 4 12 for more information about enabling TCC The following table shows those values Note The target type determines the values for arc detect delay time and arc shutdown time Note 10 kW and 20 kW Pinnacle units with a 208 VAC input configuration have a minimum arc shutdown time of 50 us 5702184 C l O Communication and Control 4 35 Advanced Energy Table 4 11 Target Type Settings Target PC Detect Time PC Shutdown TCC Detect TCC Shutdown Type Hs Time us Time ps Time ps Metal 0 30 20 30 480 slow arc 320 slow arc 480 slow arc Non 0 500 20 500 Metal 8000 slow are 320 slow arc 8000 slow arc Custom Set by user Set by user 20 20 10 values to 10 values to choose from choose from Note If your unit has been configured with the slow arc feature the Shutdown and Detect times for your unit listed in the proceeding table will be the larger
107. g on the power supply 5702184 C Introduction 1 3 Advanced Energy Use proper electrostatic discharge ESD precautions e BE CAREFUL AROUND THIS EQUIPMENT DANGER RISK OF DEATH OR BODILY INJURY Disconnect all sources of input power before working on this unit or anything connected to it PRODUCT COMPLIANCE AND CONDITIONS OF USE The following sections include information about unit compliance and certification including the conditions of use and installation required to be in compliance with the standards and directives Safety and Compliance Directives and Standards Certain options of this unit have been tested for and comply with the following safety and electromagnetic compatibility EMC directives and standards and semiconductor industry guidelines Table 1 1 Electromagnetic Compatibility EMC Directives Directive Description 89 336 EEC EC Council directive on the approximation of the laws of the Member States relating to electromagnetic compatibility EMC Directive Table 1 2 Electromagnetic Compatibility EMC Standards Standards Description 47 CFR Part 18 Code of Federal Regulations Limits and methods of measurement of radio interference characteristics of industrial scientific and medical equipment EN 61000 6 2 Electromagnetic Compatibility generic immunity standard industrial EN 55011 Limits and methods of measurement of radio disturbance chara
108. gned an interruption and Interrupt vectored to an unknown interrupt service routine E085 The setpoint you have Re set the setpoint to a value Side A Setpoint requested exceeds an lower than the existing Exceeds User Limit output limit that you output limit Or re program previously programmed the relevant output limit power current or voltage to accommodate the setpoint For more information see Chapter 4 E086 The setpoint you have Reset the setpoint to a value Side B Setpoint requested exceeds an lower than the existing Exceeds User Limit output limit that you output limit Or re program previously programmed the relevant output limit power current or voltage to accommodate the setpoint For more information see Chapter 4 E117 System interlock string is Power off the Pinnacle unit User card A not satisfied Ensure that the User Protect 1 Asserted interlock is properly connected Ensure the interlock at the User card pin VAC is satisfied Power the unit back on 7 18 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E118 System interlock string is Power off the Pinnacle unit User card A not satisfied Ensure that the User Protect 2 Asserted interlock is properly connected Ensure the interlock at the User card pin VAC is sat
109. gy 7 24 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW A accuracy analog signals 3 5 output 3 4 readback 3 5 user defined limits 3 5 active front panel see control panel addressing DeviceNet 4 5 standard serial port 4 48 AE Bus Host setting timeout 4 26 air cooling requirements 5 3 flow required in a cabinet 5 3 analog accuracy of signals 3 5 interface scaling 3 5 arc control see arc handling arc density monitoring 3 2 arc detect delay time 6 5 arc handling arc detect delay time 6 5 arc recovery test 6 5 arc recovery time 6 6 arc shutdown time 6 5 custom target 6 4 defaults 6 3 enabling at power up 6 2 metal targets 6 4 non metal targets 6 4 overview 2 2 3 2 6 3 setting 4 33 TCC enable 6 4 using 6 3 ARC LED 4 17 arc recovery test 6 5 arc shutdown time 6 5 B back panel illustration 5 18 baud rate setting DeviceNet 4 5 Index C cabinet design 5 3 CE marking 1 5 checksum 4 47 clearance for units in a cabinet 5 5 installation 5 1 command status response codes 4 50 commands host Pinnacle 4 52 communications addresses 4 48 DeviceNet 4 7 protocol 4 47 with a host computer 4 47 see also host Pinnacle communications compliance pollution degree 1 6 3 10 conditions of use 1 6 connecting contactor interlock 5 8 DeviceNet 4 5 5 8 grounding connections 5 6 input power 5 8 output 5 10 Remote Active Panel 4 14 5 7 remote passive panel 5 7 safety warning 5 6 serial H
110. ich you enter ramp time setpoint and run timer for each step 4 38 l O Communication and Control 5702184 C Pinnacle 10x6 kW To set the ramp time setpoint and run timer value for each step 1 8 After you have entered a value from 1 through 8 at the OF STEPS screen see steps 1 through 2 above you should be looking at a screen that requests a RAMP TIMER value Rotate the MODIFY knob to select a value between 0 05 s to 600 s in 0 01 s increments Press ENTER the display progresses to a screen requesting a SETPOINT value Use the REGULATION key to toggle between power current and voltage Use the MODIFY knob to select a value between 0 and the full rated output of the supply Press ENTER the display progresses to a screen requesting a RUN TIMER value Rotate the MODIFY knob to select a value between 0 00 s to 600 s in 0 01 s increments Note If you turn the MODIFY knob quickly the counts per click setting takes effect Press ENTER if you have indicated that your recipe contains more than one step the display returns to the RAMP TIMER screen so that you can enter recipe values for the next step Repeat Steps 2 through 7 as needed Note If you assign 0 run time for the final recipe step the unit will switch to continuous output when it reaches setpoint for this step In this situation to turn off output you must send an off command using the OFF button or the appropriat
111. identify the problem by following this checklist please call AE Global Support If the unit s front panel or Pinnacle Remote Active Panel displays an error code see Error Code Troubleshooting Table on page 7 10 To reset the unit s user selectable parameters to the factory defaults read about the default function in Chapter 4 Clearing the Error Code Error codes are typically generated by two types of faults self clearing or explicit clear When the unit experiences a self clearing fault condition the unit turns off output and displays an error code on the panel When the fault condition is no longer present in the system the panel ceases to display the error code You then can turn on the output When the unit experiences an explicit clear fault condition the unit turns off output and displays an error code Once the fault condition is no longer in the system you must acknowledge the condition from your controlling interface before turning on output To reset the Pinnacle unit do one of the following From the front panel press the OFF button to acknowledge the condition Then press the ON button to turn on output Through the DeviceNet interface send the Poll Command message twice once to turn off output and once to turn on output see the description of Byte 4 Through the AE Bus interface serial port or PROFIBUS interface send the OFF command then send the ON command to turn on output Through the User
112. igned interrupt events 22 Total DSP watchdog faults 4 230 request logic panel CRC or DSP Requests the CRC of the logic front panel or DSP To receive the logic CRC first send command 24 which calculates the value To receive the front panel CRC first send command 25 With command 230 send one data byte 0 Logic 1 Front panel 2 DSP 4 84 O Communication and Control 5702184 C Pinnacle 10x6 kW Host Port Command Sequence Examples The following two examples illustrate how you may communicate with the Pinnacle unit using the AE Bus command protocol EXAMPLE 1 SETTING THE TIMEOUT VALUE This example shows how to use command 40 to set the Host port timeout value to 4 32 seconds The example assumes that the Pinnacle unit address is 16 For command 40 the upload packet sent from the PC host to the Pinnacle unit requires the following information Address of Pinnacle unit Number of data bytes in the upload packet Data bytes e Checksum The first byte of the upload packet contains the unit address and the number of data bytes The first five bits contain the address 16 binary 10000 The last three bits contain the number of data bytes required for command 40 which is two 2 binary 010 The whole byte has a hex value of 82h binary 10000010 The second byte of the packet contains the command number The third and fourth bytes of the packet are the
113. igure 4 9 Process menu map USING THE SERVICE FUNCTIONS Use this option to view diagnostics and software versions of your supply The menu options are e STATS supply statistics e DEBUG debug screens e MEMORY ROM CRC checksums e SW REV software revision numbers Checking Service type Statistics SERVICE STATS 4 22 O Communication and Control 5702184 C Pinnacle 10x6 kW Use this option to check the service type statistics CHECKING THE TOTAL ENERGY OUTPUT SERVICE 5 STATS 5 ENERGY To check the total energy output to source A or source B 1 Press SERVICE gt STATS ENERGY The total energy output for source A and source B appears CHECKING THE AMOUNT OF IDLE TIME SERVICE STATS TIME To check the amount of time for side A and side B idle and the amount of time running 1 Press SERVICE gt STATS TIME 2 To display the amount of time idle press the IDLE soft key The amount of time idle for source A and source B appears 3 To display the amount of time running press the RUN soft key The amount of time running for source A and source B appears CHECKING THE NUMBER OF FAULTS SERVICE gt STATS gt EVENTS To check the number of faults 1 Press SERVICE STATS EVENTS FAULTS and CYCLES options appear 2 Press the FAULTS soft key 3 MORE INTRLOCK IRQS MONITOR and DSP options appear 4 If you press MORE you can check the following fault
114. ina an dees W koar k das 2 2 Arc Suppressior Feature ceca re a RE RR ad KR aed 2 2 Theory of Operation isses sew kk kk KK X KK KK KK KI KK KK KK KK KK IK KK RYE 2 2 ni m PEE T HE ee heh ee SURES EOE eee E ER eee KAWAL 2 3 Housekeeping Supply Jk kk kk kk kk KK KK KK KK KK eee 2 3 Iu x gt gt o gt obeboeb b77 77 r_ rpPr r m mmmmmmm 2 3 HD aT err 2 3 Output Measurement 23536 See OR bed een tenes KK A ERG A S 2 4 Logic Control M PPP 2 4 Remote Interfaces na kk kk BAG et BAG KI KIR KK KI KIR IK KK L ANGAS 2 4 Chapter 3 Specifications Functional Specifications kk kk kK KK KK KK KK KK KK KK KK KK KK KK KK 3 1 Physical Specifications kk kk kK KK KK KK KK KK KK KK KK KK KK KK IK KK 3 3 Electrical Specifications 7 Kaka kee ws kk kk kK KK KK KK KK Ses KK KK KK KK KK KK KK 3 4 Environmental Specifications kk kK KK KK KK KK KK KK KK KK KK KK 3 9 Coolant Specifications 2 06 acoso kk kk kK KK AA 3 10 5702184 C vii Advanced Energy Chapter 4 I O Communication and Control User POL 223 32 ce00505584 0552 PRO RALIMR Y eS RP THEN GRAD dad 4 1 inccr TP oh BNG KA Mee See NI NEW Ma G10 Mae EERE ties 4 1 Signals ax RR ae see ete NOCERE OUR She ease AA 4 2 Pin description Table 0 0 00 4 2 DeviceNet Port s ks ss s a sa dk ayi NBA ala dk Erda ite oh beatae anders 4 4 Installation sa 3s m n Dav Anay a Poke BKA XW N r
115. ing state because 1 the unit has no established connections to other nodes or 2 the unit is not allocated to the master 5702184 C O Communication and Control Advanced Energy Table 4 6 Network Status LED Continued If the LED is the state indicated is which means that Connection Time out one or more I O Flashing Amber Critical Link Failure connections are in the timed out state Critical Link Failure communication has failed that is the unit has detected an error that has made it incapable of communicating on the network Note If you have a dual Pinnacle unit the Amber causes of this failure may be 1 the two DeviceNet cards are not set to the same Data Rate as the network or 2 the two DeviceNet cards have the same Node Address For information about Module Status LED indications during power up refer to Section 8 2 4 of the DeviceNet Specification revision 2 0 PASSIVE DISPLAY PANEL The passive front panel and remote passive panel let you monitor power current or voltage receive error codes and review several other conditions shown by the LEDs Note The master slave functions listed in this section apply only to Pinnacle supplies with a master slave Host card installed Additionally dual output Pinnacle units can not be configured for master slave operation Display At any time while the Pinnacle supply is operating you can press the DISPLAY b
116. ing the Arc Density WWW kk kk kk kK kK KK KK KI K K K K eere 4 35 Selecting the Arc Handling Times 2 e eee RR KAK 4 35 Selecting Custom Arc Shutdown and Detect Times 4 36 Enabling Arc Handling kk kk KK KK KK KK KI KK eee 4 37 Setting Control Parameters kk kK KK KK KK KK KK KK KK KK KK KK 4 38 Seting RECIPES paaa oy dun cow _ e_rpp HHHH BB a 4 38 Setting the Ramp is eae Lk AG kK kK KK KK KK KK KK KK KK A KK KI KK K KK KK IK sae 4 39 Setting Joule Mode ius c3 x E Ah kK KK KK KK KK KK KK KK KK KK KK KK KK KK 4 41 Using the Target Conditioning Cycle TCC 4 42 Setting the Setpoint 45 Sk kk KK KK KK KK KK KK KK KK RR KK KK KK 4 43 Standard Serial Flash Port kk KK KK KK KK KK KK KK KK KK KI KK KI KIR 4 45 Standard Serial Port Description KK KK KK RR RR eee 4 45 Transmission Parameters i kk kk kk kK KK KK KK eee 4 46 Host Pinnacle Communications 00 kK KK KK KK KK KK KK KK KK KK KK 4 47 Communications Protocol ua maaga kk kk KK KK KK KK RR KK KK KK KK k 4 47 Header sss kbd hus kl kala hens Sonn BK E E aka ERE Rd d ees E 4 48 Command M MERCED 4 48 Optional uy aca eener E ERE AE e EE E E 4 48 Data Data Bytes kk kk kk kk kK kK KK KK 6684545484 KIRI KI KK ALALA 4 48 Checksum aaa Pcr 4 49 Creating an Ideal Communications Transaction 4 49 5702184 C ix Advanced Energy Understanding Command Stat
117. ion and Control 5702184 C Pinnacle 10x6 kW Active Panel that is when the Pinnacle unit is in host or local control mode Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 PROCESS MONITOR TARGET gt LIFE To set the target life in 0 01 kWh increments 1 Press PROCESS gt MONITOR TARGET gt LIFE SIDE_B and SIDE_A options appear 2 Press the soft key that corresponds to the desired side 3 Rotate the MODIFY knob to select a target life between 0 and 15000 00 kWh The default is 0 If you are rotating the MODIFY knob slowly press the appropriate soft key to indicate how quickly you want the display to increment the value x1000 x100 x10 or x1 Note If you turn the MODIFY knob quickly the counts per click setting takes effect 4 Press ENTER to accept the setting and exit This function will also display how much target life is left as the counter decreases When the end of target life is reached the output display screen flashes EOTL and the Pinnacle unit continues running until a normal off command is received Note The Pinnacle unit cannot turn back on until the target life is reset or until the target status is disabled or a new active target is selected Setting Process Limits PROCESS gt LIMITS This menu lets you control user selectable operating limits for the Pinnacle unit strike voltage and
118. ion parameters standard serial flash port 4 46 transportation environmental specifications 3 9 triax cable 5 17 troubleshooting checks if the output does not turn on 7 3 checks with the power off 7 1 checks with the power on 7 2 clearing error codes 7 9 debugging your unit 4 24 error messages 7 10 first check 7 1 help codes 7 3 LEDs 7 2 7 8 passive display panel codes 7 7 twinax cable 5 17 two line display 4 18 type conventions in user manual 1 1 U UHF output connector 5 11 cable recommendations 5 11 drawing of 5 11 grounding 5 13 interlock 5 12 military spec number 5 12 strain relief 5 11 unpacking 5 1 user manual icons used 1 1 symbols used 1 2 type conventions 1 1 user mode 4 15 4 18 User port 4 1 analog interface scaling 3 5 connecting 5 7 EMI 4 1 installation 4 1 pin descriptions 4 2 signals 4 2 target selection 4 2 see also DeviceNet V voltage accuracy of user defined limit 3 5 specifications of input 3 4 voltage arc trip level 6 3 VOLTAGE switch 4 18 Ww warranty authorized returns 7 23 filing a claim 7 22 returning units 7 23 statement 7 23 weight of Pinnacle supply 3 3 Index vi 5702184 C
119. isfied Power the unit back on E120 Single user card on Side A Power off the Pinnacle unit User Interlock has an open interlock on Ensure that the User Open Aux the AUX pin interlock is properly connected Ensure the interlock at the User card pin AUX is satisfied Power the unit back on E217 System interlock string is Power off the Pinnacle unit User card B not satisfied Ensure that the User Protect 1 Asserted interlock is properly connected Ensure the interlock at the User card pin VAC is satisfied Power the unit back on E218 User card B Protect 2 Asserted System interlock string is not satisfied Power off the Pinnacle unit Ensure that the User interlock is properly connected Ensure the interlock at the User card pin VAC is satisfied Power the unit back on E220 User Interlock Open VAC Single user card on Side A has an open interlock on the VAC pin Power off the Pinnacle unit Ensure that the User interlock is properly connected Ensure the interlock at the User card pin VAC is satisfied Power the unit back on 5702184 C Troubleshooting and Customer Support 7 19 Advanced Energy Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E320 Single user card on Side A Power off the Pinnacle unit User Interlock has an open interlock on Ensure that the User Open Water th
120. ithin the applicable warranty period 7 22 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW Include the product serial number and a full description of the circumstances giving rise to the claim Have been assigned a return material authorization number see below by AE Global Support All warranty work will be performed at an authorized AE service center see list of contacts at the beginning of this chapter You are responsible for obtaining authorization see details below to return any defective units prepaying the freight costs and ensuring that the units are returned to an authorized AE service center AE will return the repaired unit freight prepaid to you by second day air shipment or ground carrier for local returns repair parts and labor will be provided free of charge Whoever ships the unit either you or AE is responsible for properly packaging and adequately insuring the unit Authorized Returns Before returning any product for repair and or adjustment call AE Global Support and discuss the problem with them Be prepared to give them the model number and serial number of the unit as well as the reason for the proposed return This consultation call will allow Global Support to determine if the unit must actually be returned for the problem to be corrected Such technical consultation is always available at no charge Units that are returned without authorization from AE Global Support
121. knob to select a value between O and the maximum rated output current for the supply for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select a value between 0 and the maximum rated output current for the supply for Side B 5 Press ENTER to accept and exit SETTING THE MAXIMUM LIMIT FOR OUTPUT POWER PROCESS LIMITS POWER This function lets you set a maximum limit for output power The default and maximum allowable value is the maximum rated output for the supply Accuracy is 0 3 of full rated output power for the supply To set the user power limit 1 Press PROCESS LIMITS POWER 2 Rotate the MODIFY knob to select a value between O and the maximum rated output power for side A 3 Press ENTER 4 Rotate the Modify knob to select a value between 0 and the maximum rated output power for side B 5 Press ENTER to accept and exit Setting Arc Handling PROCESS ARC Use the ARC menu to implement arc handling during your normal process cycle or during both your process cycle and your target conditioning cycle TCC Selections in the ARC menu let you establish arc handling parameters for normal process runs target type hard arc count limit and voltage trip level The target type selection 5702184 C O Communication and Control 4 33 Advanced Energy predefined metal non metal or custom determines arc shutdown time the length of time the supply s output is off after an arc has o
122. l output connection for 6 kW using triax cable 5702184 C Installation 5 15 Advanced Energy To Chamber Wall Outer Shield Unterminated To Chamber Anode N Figure 5 11 Optimal output connection for 10 kW using triax cable The most effective output connection has the following qualities 1 The outer shield should be terminated at one end only If the shield is terminated both at the Pinnacle unit and at the load the outer shield could carry some of the load current causing the cable to radiate noise Terminate the outer shield at the ground connection provided at the Pinnacle output connector only leaving the shield unterminated at the load 2 The current carrying elements of the output cable should be in close proximity to each other to minimize magnetic noise fields Note that the conducting elements are those parts of the cable connected to the positive and negative terminals on the Pinnacle output connector Magnetic noise fields occur in a size proportional to the loop area between the conducting elements If you minimize the loop area you can minimize the magnetic noise 5 16 Installation 5702184 C Pinnacle 10x6 kW Triax Cable Twinax Cable 1348 Figure 5 12 Two styles of cables for optimal output connection Two styles of output cabling satisfy both of the described conditions triax cabling and twinax cabling see Figure 5 12 on page 5 17 Triax cab
123. l parameters 4 38 setting joule mode 4 41 setting limits 4 31 setting recipes 4 38 setting setpoint 4 43 target conditioning cycle 4 42 program source setting 4 27 protocol communications 4 47 R ramp setting 4 39 ramping DeviceNet 4 8 ramping recipes setting 4 38 range impedance 3 8 operating 3 7 read this section 1 1 readback accuracy 3 5 rear panel making connections 5 6 recipes setting 4 38 regulation mode 6 2 definition of 3 1 regulation of output 3 1 REGULATION switch 4 16 4 18 Remote Active Panel connecting 4 14 5 7 installation warning 4 15 pin descriptions 4 14 see also control panel Index iv 5702184 C Pinnacle 10x6 kW remote passive panel connecting 5 7 see also passive display panel repair returning units for 7 22 repeatability 3 4 replacing Host cards 5 7 returning units for repair 7 22 ripple output overview 3 4 ROM checking 4 25 S safety checks 7 1 directives 1 4 installing 1 5 precautions 1 3 safety warnings grounding 5 6 input connection 5 9 installation 1 4 5 6 output connection 5 10 output installation 5 11 scaling analog interface 3 5 DeviceNet poll command 4 7 DeviceNet response message 4 9 SELV requirements 5 11 serial Host port connecting 5 7 service menu 4 20 checking software versions 4 25 checking your ROM 4 25 debugging your unit 4 24 functions 4 22 statistics 4 22 setpoint overview 3 1 selecting with control panel 4 16 setting 4 43 6 2 s
124. le is much like coax cable except that triax contains an additional shield that surrounds an inner shield and center conductor Twinax cable consists of a twisted pair of wires that are surrounded by an outer shield Regardless of which style output cable you use do not allow the outer shield to carry load current 5702184 C Installation 5 17 Advanced Energy BACK PANEL ILLUSTRATION 1376 Figure 5 13 Passive and active front panel rear view 5 18 Installation 5702184 C Pinnacle 10x6 kW 5702184 C Installation 5 19 Advanced Energy 5 20 Installation 5702184 C Pinnacle 10x6 kW Chapter 6 Operation OPERATING OVERVIEW The following list represents a general description of how to operate a Pinnacle unit You will want to adapt this list to your Pinnacle configuration and your application environment and requirements Note If an error code that is an E xx code appears on the front panel or on the Pinnacle Remote Active Panel refer to the Troubleshooting chapter for an explanation and troubleshooting suggestions 1 Turn on the Pinnacle unit Verify your unit s LEDs If you are using a passive panel verify that the POWER ON and INTERLOCK LEDs light If the INTERLOCK LED does not light an error code should appear see the Troubleshooting chapter for more information If you are using an active front panel or a Pinnacle Remote Panel verif
125. leshooting and Customer Support 7 15 Advanced Energy Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E051 The PROFIBUS master Have the master re establish PROFIBUS A stopped talking to the Side communications and send a Watch Dog Timer A Pinnacle supply after master reset to clear the Expired establishing Pinnacle unit s display communications E054 Side A s SPC has taken Cycle the Pinnacle unit s PROFIBUS A itself off line probably power off and on and re MAC Reset Offline in response to another establish communications error between the master and slave If the error code reappears call AE Global Support E055 A PROFIBUS command Slow down the PROFIBUS PROFIBUS A for Side A arrived before communication rate or the Mem Buffer the last sent command was rate at which commands are Overflow executed and cleared from sent Make sure data memory consistency module consistency is enabled in the PROFIBUS master E059 The PROFIBUS master has To recover from the off PROFIBUS A stopped communicating state have a PROFIBUS Master Released with the Unit A Pinnacle master establish Unit unit using the proper communication with the protocol This slave is Pinnacle unit and send a now available to be master reset to clear the owned by another Pinnacle unit s display master If output is
126. ling enabled You should disable arc handling only if your system includes special post process equipment that provides arc interruption A CAUTION Disabling the Pinnacle unit s arc handling ability without providing external arc interruption could cause severe target damage In addition to shipping with arc handling enabled the Pinnacle unit ships with these arc handling defaults metal target 50 V trip level These settings provide the highest through put with minimal arc damage to metal targets You can change these and other arc handling settings through the Pinnacle Remote Active Panel or the serial Host port But before changing any arc handling settings first take some time to understand them Voltage arc trip level TCC algorithm enable Target type Metal Non metal Custom e Arc detect delay time e Arc shutdown time The following paragraphs describe what the arc handling settings are and how they might interact with each other with your system and with your process Voltage Arc Trip Level By setting the voltage arc V arc trip level you are indicating the voltage threshold at which the Pinnacle recognizes an arc The best value for a voltage arc trip level is somewhere between your process s normal operating voltage and the typical low voltage that occurs when your system experiences a hard arc The latter depends on your target type but typical low voltages for hard arcs are between 10 and 25 V Thus
127. ll scale for voltage 0 to 1000 V Current readback is 0 to 10 V full scale for current 0 to 40 A Side B Analog input and output signals are 0 to 10 V full scale for power 0 to 6 kW Voltage readback is 0 to 10 V full scale for voltage 0 to 1000 V Current readback is 0 to 10 V full scale for 0 to 20 A Output Polarities Negative output only You must ground the positive output lead to the chamber ground If a positive output connection is attempted the power supply will indicate a ground fault at approximately 40 V 5702184 C Specifications 3 5 Advanced Energy Pinnacle 10 kW 300 700 V Output Power Range 800 Voltage Vdc 20 30 33 5 10 14 3 Current Adc 1651 Figure 3 1 Side A 10 kW 300 700 V operating range 3 6 Specifications 5702184 C Pinnacle 10x6 kW Pinnacle 6 kW 400 1000 V Output Power Range 1600 1500 4 1400 1200 1000 800 600 400 Voltage Vdc 200 143 Figure 0 3 6 9 12 15 309 Current Adc 1417 3 2 Side B 6 kW 400 1000 V Operating range 5702184 C Specifications 3 7 Advanced Energy Pinnacle 10 kW 300 700 V Output 12500 10000 7500 5000 Power in Watts 2500 4 12 18 24 30 36 42 48 54 60 Impedance in Ohms Figure 3 3 Side A 10 KW impedance range Pinnacle 6 kW 400 1000 V 6 75
128. lus 2 2us 3 5 js 4 10 us 5 20 us gt 6 50 us gt 7 100 us gt 8 200 us 9 500 us Second byte Arc shutdown time index Note y 0 10 us gt 1 20us gt 2 30 us gt 3 40 us gt 4 50 us gt 5 100 us gt 6 200 us 7 500 us 8 1000 us gt 9 2500 us 10 kW and 20 kW Pinnacle units with a 208 VAC input configurations have a minimum arc shutdown time of 50 us Read back these values with command 170 CSR only 5702184 C O Communication and Control 4 55 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 9 hard arc count limit Sets the number of hard arcs required for the power supply to provide an arc indication If the limit is reached during a process cycle then after output shuts off the ARC LED lights and if applicable a pulse is sent to the User port ARC D output signal Send 4 data bytes a 32 bit value indicating the number of arcs the value must be at least 0 but no greater than the maximum for your unit Note A value of 0 disables the hard arc count limit feature so that the ARC LED does not light and no signal is sent to the User port Read back this value with command 178 CSR only 10 voltage arc trip level Specifies the voltage level at which the
129. ly and are fastened tightly 4 Check to determine whether any system related circuit breakers have been tripped 5 Ensure there is input power to both the unit and the remote 5702184 C Troubleshooting and Customer Support 7 1 Advanced Energy Ensure that input power meets specifications See the Specifications chapter for specifics Ensure ground connections are adequate and secure Check the position of the switches on the DIP for the serial Host port if your unit has a Host port against the addressing information in the I O Communication and Control chapter Ensure that the interlock loop is closed both at the contactor interlock and at the User port See the description of the contactor interlock in the Installation chapter for m 6iuurur7 O r SBO e 1INu 8R034 1 Tf0 Sr 9 has95 Omsdi1C 2 1 c 50 5r 9 b r a 9 meet 7 2 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW 9 Determine whether the cooling fans are functioning and ensure your cabinet allows for adequate ventilation for all the units in the cabinet To determine the correct volumes see the Installation chapter If the fans are not functioning properly call AE Global Support Checks if the Output Does Not Turn On 1 Verify that the joules mode is disabled or has a valid setpoint value For more information read about the Energy function in the I O Communication and Con
130. m to verify that the message was received correctly If the address is incorrect that is if the message was not intended for the Pinnacle unit that received it the Pinnacle unit does not respond to the host the Pinnacle unit resets and resumes waiting for a message addressed to it If the address is correct but the sum of the bytes in the packet including the checksum is not zero the Pinnacle unit sends a negative acknowledgment NAK with a hex code of 15h to the host If the address is correct and the message is intact the Pinnacle unit sends an acknowledgment ACK with a hex code of 06h to the host If the Pinnacle unit receives a request for data or status information it gathers and sends the requested information Otherwise it evaluates the incoming command and sends a message packet that contains a 1 byte data value CSR code to the host see Host Pinnacle Communications on page 4 47 CSR code 0 is sent when the command has been accepted If the host receives a NAK from the Pinnacle unit the host either re transmits the packet or does whatever else it has been programmed to do in this situation If the host receives an ACK it waits for the requested data or status information or for the CSR code telling it whether or not the new parameter was accepted If the host receives no response within a reasonable period it takes whatever action it has been programmed to take Meanwhile the Pinnacle unit has prepared a message p
131. n Address of Pinnacle unit Number of data bytes in the upload packet Data bytes Checksum The first byte of the upload packet contains the unit address and the number of data bytes The first five bits contain the address 16 binary 10000 The last three bits of byte 1 contain the number of data bytes required for command 12 which is five 5 binary 101 The whole byte has a hex value of 85h binary 10000101 The second byte of the packet contains the command number The third byte of the packet contains the first data byte target number The fourth through seventh bytes of the packet are the last four data bytes and contain the value for the target life In this case the value is in kW hours with two decimal places implied Since you want a value of 7 500 kWh the data bytes should contain a value of 750000 Data bytes are sent least significant byte first most significant byte last The value of 750000 has a hex value of B71BOh Packet sent to unit from PC host 4 86 O Communication and Control 5702184 C Pinnacle 10x6 kW e Byte 1 85h address and of data bytes e Byte 2 0Ch command 12 e Byte 3 Olh target 1 e Byte 4 BOh least significant e Byte 5 71h e Byte6 OBh Byte7 2 00h most significant e Byte 8 42h checksum Reply returned from unit e Byte 1 2 06h ACK e Byte2 81h address 16 and 1 data byte binary 1000001 e Byte 3 0Ch command Byte 4 00h CSR code e By
132. n an enclosed test checklist The AC line input connection is provided by means of a five terminal DIN terminal block on the rear panel Labels on the input terminal shield and below each terminal position on the rear panel show line L3 L2 L1 neutral N and protective earth ground connections GND Note that no neutral connection is required However if neutral is present connect it to the N terminal 5 8 Installation 5702184 C Pinnacle 10x6 kW DANGER This equipment must be wired using a fixed connection N Note To connect your system to the power supply you need stranded wire of a gauge consistent with your application and applicable requirements To connect to the power supply s input power connector 1 2 Strip approximately 60 to 70 mm of the insulation from the end of the power cord Separate the five wires and strip approximately 10 mm of the insulation from each wire Ensure that the ground wire the yellow and green wire is approximately 7 mm longer than the other wires Remove the cover from the strain relief Slip the cable through the cord grip Connect each wire to the proper input terminal block according to the labels Tighten the cable clamp on the line cord and replace the cover Note Use only a shielded input cable on the input power connector 5702184 C Installation 5 9 Advanced Energy Connecting Output Power DANGER RISK OF D
133. n of Chapter 4 for details If the display screen shows an error code and message note the error code number and refer to the Troubleshooting chapter 5702184 C Operation 6 1 Advanced Energy QN Mm A W 10 11 12 Select a method of control Host serial port User port or local panel control Select a regulation mode power current or voltage Enter a setpoint value If necessary enable joule mode and select a setpoint in joules available only through the serial port the active front panel or the Pinnacle Remote Panel If necessary enable target life counters and select a target life for each applicable target available only through the serial port the active front panel or the Pinnacle Remote Panel If necessary enter appropriate arc handling parameters for your normal process cycle and if needed for your target conditioning cycle available only through the serial port active front panel or the Pinnacle Remote Panel Note If you enable the TCC algorithm you cannot use ramping recipes If necessary create a ramping recipe available only through the serial port active front panel or Pinnacle Remote Panel Note You cannot use ramping recipes if you have enabled the TCC algorithm If necessary set the out of setpoint timer to a value other than 0 available only through the serial port active front panel or Pinnacle Remote Panel If necessary set limi
134. nge E016 You have attempted to See Chapter 4 for more Invalid Request change Joule Mode Enable information about setting the While Output is On while output is on Joule Mode E20 The system interlock on the Power off the Pinnacle unit Interlock Open unit s analog User port has Ensure that the interlock pin User not been satisfied on the User port connector has been properly connected see Chapter 4 Ensure that all system interlocks have been satisfied Power the unit back on 5702184 C Troubleshooting and Customer Support 7 13 Advanced Energy Table 7 4 Active Panel Display Error Codes Continued User Port Interlock unit s analog User port has Error Code Problem Indicated Suggested Action Number and Message E021 The cable between the Call AE Global Support Interlock Open logic card and the inverter Cable output board has come loose E022 The unit s Contactor Power off the Pinnacle unit Interlock Open Interlock has not been Ensure that the Contactor Contactor satisfied Interlock is properly connected Ensure that all system interlocks have been satisfied Power the unit back on For more information about Contactor Interlock connector see the Installation chapter E023 The system interlock on the Power off the Pinnacle unit Ensure that the interlock pin Side A Incorrect Target Selected currently supported Open not been satisfied This on
135. nt level in joules joules setpoint 174 Requests the target type you selected with 0 1 command 30 request target type The returning packet contains 1 data byte 8 bit value e 0 Metal target Non zero value Non metal target 175 Requests how much time has elapsed since 0 3 output power was turned on request time output on The returning packet contains 3 data bytes First byte Number of hours Second byte Number of minutes Third byte Number of seconds 177 Requests the process voltage lower limit set 0 2 with command 48 request process The returning packet contains 2 data bytes 16 voltage limit bit value indicating the limit 178 Requests the hard arc count limit set with 0 4 command 9 request hard arc count The returning packet contains 4 data bytes a limit 32 bit value indicating the limit 5702184 C l O Communication and Control 4 79 Advanced Energy Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 179 Requests the active recipe step number the 0 4 ramp run status and the ramp run time request remaining active recipe step ramp The returning packet contains 4 data bytes 32 run status bit value indicating the following and ims run First byte Active recipe step number remaining Second byte Ramp run status gt 1 ramp 2 run Third and fourth bytes
136. odes kk KK KK KK KK KK KK KK KK KK KK kk 7 3 Passive Display Panel Help Codes kk kk kk kK KK KK KK KK KK KK KK KIR KK KK KK 7 7 Troubleshooting LEDS 12 cubre b x KK kK KK KK KK KK KK KK KK KK KK KK KK KK KK kk 7 8 Active Panel Display Error Codes 0 KK cece cee eee 7 10 AE Global Support Locations 0 0 0 0 KK KK KK KK KK KK KK KK KK KK KK KK 7 21 5702184 C XV Advanced Energy xvi 5702184 C Pinnacle 10x6 kW Chapter 1 Introduction READ THIS SECTION We know that some of you want to operate your Pinnacle supply now and that you don t feel you have time to read the entire manual Below is a list of manual subsections you must read before getting started Theory of Operation on page 2 2 Electrical Specifications on page 3 4 Operating Overview on page 6 1 e Installation on page 5 1 Conditions of Use on page 1 6 INTERPRETING THE MANUAL The following sections explain the type conventions icons and symbols that appear in this manual Type Conventions Please note the following type conventions e Pin and signal names appear in capitalized italics DUTY CYCLE New terms appear in italicized text Unit labels switches indicators and other controls appear in capital letters MODIFY Exceptions are port names which simply begin with a capital letter User port Commands 162 and command names setpoint appear in boldface
137. oltage The component of output voltage ripple as related to input line frequency is less than 2 pws Specifications 5702184 C Pinnacle 10x6 kW Table 3 3 Electrical Specifications Continued Accuracy of All Analog Signals 1 of the actual value V kW or A or 0 2 of the full scale value whichever is greater Power Factor gt 0 9 for loads greater than 2 kW Standard Output Range full power Side A 10 kW over the 300 to 700 VDC range with a maximum current of 33 A Side B 6 kW over the 400 to 1000 VDC range with a maximum current of 15 A Usable Output Range See Figure 3 1 on page 3 6 and Figure 3 2 on page 3 7 Impedance Range See Figure 3 3 on page 3 8 andFigure 3 4 on page 3 8 Accuracy of User Defined Limits Current 0 to 596 over the limit from 10 to 10046 of full rated output Voltage 0 to 596 over the limit from 10 to 10046 of full rated output Power 0 to 596 over the limit from 10 to 10046 of full rated output Readback Power is displayed as a simple multiplication of PZV I Accuracy With supplies operated in low impedance loads high current a simple 1 V change could induce up to a 50 W change in power Therefore the readback accuracy may be greater than 146 in low impedance situations Scaling Analog Interface Side A Analog input and output signals are 0 to 10 V full scale for power 0 to 10 kW Voltage readback is 0 to 10 V fu
138. on the Pinnacle unit turns off and fails safe E061 The PROFIBUS master Have the master re establish PROFIBUS B stopped talking to the communications and send a Watch Dog Expired Pinnacle supply Side B master reset to clear the after establishing Pinnacle unit s display communications E064 Side B s SPC has taken Cycle the Pinnacle unit s PROFIBUS B itself off line probably power off and on and re MAC Resent in response to another establish communications Offline error between the master and slave If the error code reappears call AE Global Support 7 16 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E065 A PROFIBUS command Slow down the PROFIBUS PROFIBUS B for Side B arrived before communication rate or the Mem Buffer the last sent command was rate at which commands are Overflow executed and cleared from sent Make sure data memory consistency module consistency is enabled in the PROFIBUS master E069 The PROFIBUS master has To recover from the off PROFIBUS B stopped communicating state have a PROFIBUS Master Released with the Side B Pinnacle master establish Unit unit using the proper communication with the protocol This slave is now available to be owned by another master If output is on the
139. onnecting a Remote Passive Panel Connections for a remote passive front panel are made through the female 15 pin subminiature D connector labeled REMOTE PASSIVE PANEL on the rear panel The rear of the remote passive panel features a male 15 pin subminiature D connector Use the cable provided with the remote passive panel to connect the panel to your Pinnacle unit Connecting for User Port Control Please reference the I O Communication and Control chapter for instructions on connecting your analog digital interface Note To reduce EMI interference we recommend using shielded cable to connect to the User port Connecting to the Standard Serial Port This interface lets you use most parameters of the AE Bus communications protocol during serial communications with a host computer Please reference the I O Communication and Control chapter for details on making this connection Connecting for Serial Host Port Control Please reference the I O Communication and Control chapter for instructions on connecting your serial communications Host port Note Any time you remove one Host card and replace it with another you must restore all system defaults Restoring defaults will reset User port limits and the front panel display additionally restoring defaults will ensure the Pinnacle unit recognizes the new Host card or lack of Host card Note To reduce EMI interference we recommend using shielded cable to conn
140. or metal targets Indicating a metal target pre selects an arc detect delay time of O us during a normal process cycle and 20 us during the TCC It sets an arc shutdown time of 30 usduring both a normal cycle and the TCC You can select target type through the ARC menu on the Pinnacle Remote Active Panel or through AE Bus PROFIBUS Command 30 see Chapter 4 for more information Note Units with a 10 kW inverter and a 208 V input configuration have a minimum arc shutdown time of 50 us Target Type Non Metal Use the non metal setting if your target is for example silicon or carbon Indicating a 6 4 Operation 5702184 C Pinnacle 10x6 kW Arc Detect Delay Time Arc detect delay time is the length of time from when the supply senses an arc to when it interrupts output power Selecting a target type of metal or non metal will pre select arc detect delay times for you However if you want a custom arc detect delay time select one based on target conditions For target conditions that require a power interruption at every arc event select a detect delay time of 0 For target conditions that experience self extinguishing arcs micro arcs select a detect time of 2 to 5u For times when you want to deliver more energy to the arc nucleation site select one of the longer detect times 10 to 500 us You can set a custom arc detect delay time through the ARC menu on the Pinnacle Remote Panel or through A
141. or so close point by setting a smaller Parameter Out of together that the accuracy of percentage Ramp must be Range the ramp increment is at least 100 units in length exceeded See the Setting the Ramp section in Chapter 4 for a description of the ramp option H099 The Pinnacle unit does not Review the list of AEBus Command support the command most commands see Chapter 4 Not Implemented recently sent by the for a complete list of computer host commands Passive Display Panel Codes When only a Passive Front Panel PFP is available the Pinnacle unit will display 4 character strings on start up to identify personality cards installed in the unit A code will flash once for each card installed The following table describes the strings Table 7 2 Passive Display Panel Help Codes PFP Display String Personality Card H No cards H 01 Dual User card H 03 PROFIBUS card H 04 Host Protocol Translator card H 05 Single User card H 18 AE Bus card H 22 Master Slave card H 30 DeviceNet 5702184 C Troubleshooting and Customer Support 7 7 Advanced Energy LED Troubleshooting Table Refer to this table before you call AE Global Support Table 7 3 Troubleshooting LEDs LED On Off Status POWER X Normal POWER X The Pinnacle unit is not receiving AC input power Power the unit off Using all applicable safety precautions inspect your AC input
142. ost port 5 7 standard serial port 5 7 User port 5 7 see also installing contactor interlock connecting 5 8 control modes 4 26 overview 3 1 REGULATION switch 4 18 selecting 6 2 switch 4 18 control panel 4 14 ARC LED 4 17 connecting 5 7 CONTROL switch 4 15 4 18 illustration 4 17 interface overview 4 17 local host and user modes 4 15 4 18 5702184 C Index i Advanced Energy locked up 4 20 locking 4 27 main menu 4 19 menu overview 4 20 menu selections 4 19 MODIFY knob 4 16 4 19 ON OFF switches 4 17 4 18 output display 4 16 process menu 4 20 4 28 see also process menu REGULATION switch 4 16 4 18 selecting from menu 4 19 service menu 4 20 4 22 see also service menu setting setpoint 4 43 soft keys 4 16 4 19 supply menu 4 20 4 25 see also supply menu two line display 4 18 understanding the panel 4 15 control parameters setting 4 38 CONTROL switch 4 15 4 18 coolant specifications 3 10 cooling requirements 5 3 CSR Codes see command status response codes current accuracy of user defined limit 3 5 specification of input 3 4 CURRENT switch 4 18 custom arc handling 6 4 customer support before calling 7 1 contact information 7 21 D debugging your unit 4 24 DeviceNet addressing 4 5 baud rate setting 4 5 communication 4 7 connecting 5 8 explicit messaging 4 9 installation 4 5 LEDs 4 10 operation 4 6 pin descriptions 4 5 poll command message 4 7 port 4 4 ramping 4 8 response message 4 8 rota
143. ow Z Standard Z High Z High Voltage Voltage 200 400 VDC 400 800 VDC 400 1000 VDC 750 1500 VDC Setting 500 1000 VDC 1500 3000 VDC Low 400 V 100 V 800 V 100 V 1 000 V x 100 V Medium 650 V 100 V 1 100 V 100 V 1 200 V 100V Strike voltage not High 900 V 100 V 1 450 V 150 V L450V 150 V available SETTING A MAXIMUM LIMIT FOR OUTPUT VOLTAGE PROCESS gt LIMITS 5 VOLTAGE This function lets you set a maximum limit for output voltage The default and maximum allowable value is the maximum rated output for the supply Accuracy is 0 3 of the full rated output voltage for the supply To set the user voltage limit 1 Press PROCESS LIMITS VOLTAGE 2 Rotate the MODIFY knob to select a value between 0 and the maximum rated output voltage for the supply for Side A 3 Press ENTER 4 Rotate the MODIFY knob to select a value between 0 and the maximum rated voltage for the supply for Side B 4 32 I O Communication and Control 5702184 C Pinnacle 10x6 kW 5 Press ENTER to accept and exit SETTING THE MAXIMUM LIMIT FOR OUTPUT CURRENT PROCESS LIMITS CURRENT This function lets you set a maximum limit for output current The default and maximum allowable value is the maximum rated output for the supply Accuracy is 0 3 of the full rated output current for the supply To set the user current limit 1 Press PROCESS LIMITS CURRENT 2 Rotate the MODIFY
144. p Code Problem Indicated Suggested Action Number and Message H002 The main contactor has not A fault may exist in your Contactor is Open closed system Power off the Pinnacle unit Ensure that the interlock pin on the User port connector has been properly connected see the I O Communication and Control chapter Ensure that all system interlocks have been satisfied Power the unit back on If the unit features PROFIBUS clear the faults by sending Command 119 H003 You have attempted to set Set a valid value for the Parameter Limit an operating parametertoa parameter See the I O Exceeded value outside its allowable Communication and range Control chapter for more information H004 You have attempted to send Use the proper interface to Invalid Setpoint a setpoint value from an set the Pinnacle unit s Source interface that has not been setpoint Or reset the unit s identified as the program program source parameters source for setpoint For more information see the I O Communication and Control chapter H005 You have attempted to Delay initiating the desired Ramping is Active initiate a unit function that is not allowed during ramping function until ramping is complete Or turn off output and disable ramping before attempting to initiate the desired function again For more information see the I O Communication and Control chapter Troubleshooting and Custom
145. panel 5702184 C O Communication and Control 4 17 Advanced Energy Output Power Switches Use the following switches to turn output power on and off ON Turns on output power if the control panel has control of the on off function and all interlock conditions are satisfied OFF Turns off output power no matter which interface is currently controlling the unit Control Switch Use the following switches to select the controlling interface LOCAL Takes back control from the serial port or User port and gives it to the control panel HOST Gives control to the host computer through the serial port USER Gives control to the controller through the User port Note A User card must be installed for this switch to be active Regulation Switches Use these switches to select the method of output regulation when the control panel has control POWER Specifies that the method of output regulation is power CURRENT Specifies that the method of output regulation is current VOLTAGE Specifies that the method of output regulation is voltage Two Line Output Display Screen The display screen displays two lines of information When you first power up the display shows the top level line 1 which displays the actual output level of Side A in volts amperes and watts The setpoint and program source are also shown The second line shows Side B information OV
146. port command reset This is not a fault only an Host Port Reset asserted indication Asserted H011 You attempted to change Enable arc handling in A Arc Handling arc handling parameters Side A Disabled when the arc handling feature was disabled on Side A 5702184 C Troubleshooting and Customer Support 7 5 Advanced Energy Table 7 1 Active Display Panel Help Codes Continued Help Code Problem Indicated Suggested Action Number and Message H012 You attempted to change Enable arc handling in B Arc Handling arc handling parameters Side B Disabled when the arc handling feature was disabled on Side B H013 The requested action could Enable the ramp feature on A Ramp Feature not be performed because Side A Disabled the ramp feature is disabled on Side A H014 The requested action could Enable the ramp feature on B Ramp Feature not be performed because Side B Disabled the ramp feature is disabled on Side B H015 The requested action could TCC Ramp and Recipe A TCC Mode not be performed because features are mutually Enabled the TCC feature is enabled exclusive Disable the TCC on Side A feature on Side A and repeat the action H016 The requested action could TCC Ramp and Recipe B TCC Mode not be performed because features are mutually Enabled the TCC feature is enabled exclusive Disable the TCC on Side B feature on Side B and repeat the action
147. port interface release and reestablish closure between pins 4 and 9 to turn off and on the output 5702184 C Troubleshooting and Customer Support 7 9 Advanced Energy Error Code Troubleshooting Table Use the following table to trouble shoot error codes Table 7 4 Active Panel Display Error Codes Error Code Problem Indicated Suggested Action Number and Message E000 The DSP failed to respond Power the unit off and then DSP INIT Control to the processor back on If the error code Fault reappears contact AE Global Support E001 The out of setpoint timer Increase the setpoint timer A Out of Setpoint has expired on Side A value or disable the timer by timer expired setting it equal to 0 If the problem persists check your process parameters for limiting factors That is ensure that your load impedance matches the impedance of the Pinnacle unit E002 The buses have failed Using all applicable safety Bus Fault probably due to an AC precautions inspect your AC input power problem input power source to ensure that it is properly connected and that the specified voltage is being applied to the Pinnacle unit See the Specifications chapter for AC input power specifications E003 The bus failed to power up Using all applicable safety Bus Not Ready when the contactor closed precautions inspect your AC probably due to an AC input power source to ensure input power problem that i
148. ppreciates customer feedback Please send any comments on the content organization or format of this user manual to e tech writing aei com To order a manual please contact Technical Support e technical support aei com vi 5702184 C Pinnacle 10x6 kW Table of Contents Chapter 1 Introduction Read This Seclin acce ed bs e ERE gt k lan d a Wa KENYA eee n 1 1 Interpreting the Manual xx waa x RR kk kK KK KK KK KK eee KK K KI KI K EYE KK NAL 1 1 Type Conventions ssassn kk kK KK KK KK RE KK KK KK KK KK KK KK KK kk k 1 1 eel ulo rm 1 1 aaaz_ _w_a_a_ TTD 1 3 Product Compliance And Conditions of Use 0a 1 4 Safety and Compliance Directives and Standards 1 4 ar eu 5 225 3 52 044 4245 40 ax 23 2424 tah rrr 1 5 Installation Requirements kk kk kK kk KK KK KK KI KK KK KK KK K KI KK eere 1 5 Conditions of USE 2 ee eas n ek l K NATAN ar ka a LG RNC 1 6 Chapter 2 Theory of Operation General Description uus ace iR oo dee ce KK KK KK KK K KK RO KK KK RR NGA 2 1 Output Impedance Range WWW kk kk kk kk KK KK KK KK KK KK eee 2 1 Output Regulation em enmt kk kk kK KK KK KK KK KK KK KK KK Rom KK KK KK kK 2 1 Interfaces ep p k kla a l aha a Alk ki eet a kak Alk Rate eee kk J onde la li 2 1 Microprocessor Advantages kk kK KK KK KK KK eee 2 2 DISDIAYS gt lt 44 ab ar SP aids k dl k AV nEn duh ah d
149. ptions Pin Description 1 Do not connect 2 Do not connect 4 14 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 9 Remote Active Panel Pin Descriptions Continued Pin Description Do not connect Do not connect Ground TR 3 4 5 6 TR 7 8 9 AN CAUTION When installing the Pinnacle Remote Active Panel do not connect to or disconnect from a Pinnacle unit that is receiving AC input power Damage to equipment could result Before connecting or disconnecting the Pinnacle Remote Active Panel first turn off the AC input power To connect your Pinnacle power supply to the Pinnacle Remote Active Panel 1 Turn off AC input power to the Pinnacle unit 2 Connect the cable between the REMOTE ACTIVE PANEL connector on the Pinnacle supply and the Pinnacle Remote Active Panel 3 Turn on AC input power to the Pinnacle unit Understanding the Panel CONTROL KEY To control your Pinnacle supply from the panel select local mode by pressing the CONTROL key on the panel until the LOCAL LED lights Placing the unit in local mode gives you full access to the front panel menu see the figure in Control Panel Interface on page 4 17 To control the Pinnacle supply from the Serial interfaces or the DeviceNet port press the CONTROL key until the HOST LED lights To control the Pinnacle supply from the User port press the CONTROL key un
150. put setpoint per second e 8 V 0 8 x power output setpoint per second e 5 V 0 5 x power output setpoint per second 5702184 C l O Communication and Control 4 7 Advanced Energy e 2 5 V 0 25 x power output setpoint per second e 0 V No ramping rate specified the Pinnacle unit ramps as fast as it can If you request a ramping to setpoint value that exceeds 10 V the setpoint will be limited to the equivalent of 10 V Ramping The Pinnacle unit examines the ramping to setpoint rate only if the output power setpoint has been set to a new value Ramping will begin again at 0 after an off on sequence has occurred RESPONSE MESSAGE The following table represents the structure of the response message Table 4 4 Structure of the poll command message Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit 1 Bit 0 0 Power Output AI LSB 0 0 0 0 Power Output AI MSB 2 Voltage Output AI LSB 3 0 0 0 0 Voltage Output AI MSB 4 Current Output AI LSB 5 0 0 0 0 Current Output AI MSB 6 Ramp Rate Setpoint AI LSB 7 0 0 0 0 Ramp Rate Setpoint AI MSB 8 INTS ARC TS SPS POS D Note The 16 bit Power Output value AI is shifted right four bits and the remaining four bits are filled with Os This changes the 16 bit AI to a 12 bit AI with a value of 10 V OFFF Note For Byte 8 the abbreviations have the following meanings
151. quired over current protection Introduction 5702184 C Pinnacle 10x6 kW Chapter 2 Theory of Operation GENERAL DESCRIPTION The Advanced Energy Pinnacle series of DC power supplies provide the ultimate advantages in DC power They Are light and compact Are highly efficient low internal heat dissipation Provide excellent regulation and stability e Have a highly reliable solid state design Store very little energy in the output filter Quickly extinguish and recover from arcs Deliver full power over a 4 1 impedance range with no taps Output Impedance Range No taps mechanical or electrical exist in the Pinnacle supply The unit delivers full power over a 4 1 impedance range without the need for tap changes You never need to open the unit or generate signals to control taps Output Regulation The Pinnacle supply can be used as a power current or voltage source depending on the method of output regulation selected Since setpoint levels are stored in nonvolatile memory you can use them to recover from input power interruptions and to ensure repeatability from run to run Interfaces Pinnacle power supplies can be configured with a variety of interfaces Your Pinnacle supply can be controlled from an active front panel a Pinnacle Remote Active Panel an analog digital connector User port or a serial communications Host port The serial communications port active front panel an
152. rol 4 5 Advanced Energy Use the DATA RATE switch to select a baud rate 125 250 or 500 kbaud 0 125 1 250 2 500 kbaud The default is 500 kbaud A switch setting in the PGM region lets you configure the baud rate via DeviceNet Note If your dual Pinnacle unit has two DeviceNet cards one for each side it is important that you set the DATA RATE for both sides to the same setting as the DeviceNet network setting Any card not set to the network setting will fault when the network is brought up 500Kb PGM NET N WI NS M STATUS NODE ADDRESS DATA RATE CUSTOM USER PORT 1170 Figure 4 3 DeviceNet rotary switches and LEDs Use the NODE ADDRESS rotary switches MSD and LSD to select the unit s address MAC ID MAC IDs 0 through 63 are valid Use the MSD switch to select the MAC ID s most significant digit use the LSD switch to select the MAC ID s least significant digit Switch settings greater than 63 or in the PGM region of the MSD switch let you configure the MAC ID via DeviceNet Note If your dual Pinnacle unit has two DeviceNet cards one for each side it is important that you set the combined NODE ADDRESS of the first card to a different setting than the combined NODE ADDRESS of the second card If you do not one side will fault when the network is brought up Operation You may operate your Pinnacle unit either through the 15 pin User port user control mode or through the Devi
153. ry switches 4 5 scaling poll command 4 7 scaling response message 4 9 dimensions 3 3 diagram of 5 2 DISPLAY buttons 4 12 display output 4 16 displays overview 2 2 see also passive display panel E electrical specifications 3 4 input current 3 4 input voltage 3 4 EMC output connection 5 10 EMI connecting Remote Active Panel 5 7 connecting serial Host port 5 7 connecting User port 5 7 DeviceNet connection 5 8 output connection 5 10 User port 4 1 enabling a single inverter 4 28 environmental specifications 3 9 error codes clearing 7 9 troubleshooting table 7 10 F faults explicit clear 7 9 self clearing 7 9 see also error codes flash port 4 45 description 4 45 pin descriptions 4 46 transmission parameters 4 46 functional specifications 3 1 G general description 2 1 grounding 5 6 UHF connector 5 13 H help codes troubleshooting 7 3 host mode 4 15 4 18 Index ii 5702184 C Pinnacle 10x6 kW Host port connecting 5 7 see also DeviceNet host Pinnacle communications 4 47 addresses 4 48 command status response CSR codes 4 commands 4 52 communications protocol 4 47 ideal communication 4 49 message fields 4 48 message packet 4 47 icons in user manual 1 1 on unit 1 2 illustrations back panel 5 18 impedance output range description 2 1 range graph 3 8 input connecting 5 8 current specifications 3 4 installation safety warnings 5 9 voltage specifications 3 4 installation sa
154. s PROFI displays the number of PROFIBUS faults POWER displays the number of line power faults OVRTMP displays the number of over temperature faults BUS displays the number of bus faults INVRTR displays the number of inverter faults for each side 5 If you press INTRLOCK the number of contactor user and cable faults appears 6 If you press IRQ the number of predefined and unassigned IRQs appears 5702184 C l O Communication and Control 4 23 Advanced Energy 7 If you press MONITOR you can check the number of setpoint timer faults and process voltage faults for each side 8 If you press DSP the number of DSP control and DSP watch dog faults appears CHECKING THE NUMBER OF CYCLES To check the cycles 1 Press SERVICE STATS EVENTS FAULTS and CYCLES options appear 2 Press the CYCLES soft key OUTPUT and UNIT options appear 3 To get a report of the number of output on events press the OUTPUT soft key 4 To get a report of the number of power ups press UNIT Debugging Your Unit SERVICE DEBUG Use this option to check the hardware configuration installed cards and logic software options CHECKING YOUR HARDWARE CONFIGURATION SERVICE DEBUG HW CONFIG To find out whether or not a card is installed in slot 1 or 2 1 Press SERVICE gt DEBUG HW CONFIG A report of the personality cards installed in the supply in slot 1 and slot 2 appears CHECKING YO
155. s 169 Requests the setpoint levels for power voltage 0 6 and current request Prr ebe The returning packet contains 6 data bytes power three 16 bit values voltage and _ current Bytes 1 and 2 Power setpoint level e Bytes 3 and 4 Voltage setpoint level e Bytes 5 and 6 Current setpoint level Note Refer to commands 165 166 and 167 for the format of the reported setpoint values 170 Requests the arc delay and shutdown indices set 0 2 by command 8 request custom arc Returning packet contains 2 data bytes settings First byte Arc detect time index 8 bit value Second byte Arc shutdown time index 8 bit value 171 Requests the voltage level at which the unit 0 2 indicates an arc is occurring set with request command 10 voltage arc trip level The returning packet contains 2 data bytes 16 bit value indicating the trip level in voltage 4 78 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 172 Requests how many joules remain during a run 0 4 the returning packet contains 4 data bytes 32 request bit value indicating the number of joules joules remaining 173 Requests the joules setpoint set with command 0 4 4 the returning packet contains 4 data bytes request 32 bit value indicating the setpoi
156. setpoint level for whichever method of regulation mode has been selected Send 2 data bytes 16 bit value an output power value should imply 3 decimal places an output current value should imply 2 decimal places and an output voltage value should imply 0 decimal places For example for a 6 kW standard Z supply send a value between 0 and 6000 6 000 kW decimal is implied or 0 and 1500 15 00 A decimal is implied or 0 and 800 maximum output voltage Note Please refer to the Specifications chapter of this manual for your unit s capabilities Note If the ramp feature is enabled commands 15 and 16 sending this command while the output is on will force the unit to ramp from the existing setpoint to the new requested setpoint over the time specified in command 16 Thus by use of this command and commands 15 and 16 one can generate an output waveform during a process Read back this value with command 164 CSR only 4 54 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 8 arc shutdown detect times Specifies the amount of time that constitutes an arc and the amount of time the power supply shuts down after an arc Send 2 data bytes First byte Arc delay time index gt 0 0 us 1
157. shooting procedures If after following these procedures you still have a problem or if the procedure instructs you to call AE Global Support and discuss the problem with a representative Be prepared to give the model number and serial number of the unit as well as the reason for the proposed return This consultation call allows AE Global Support to determine whether the problem can be corrected in the field or if the unit needs to be returned Such technical consultation is always available at no charge If you return a unit without first getting authorization from AE Global Support and that unit is found to be functional you will be charged a retest and calibration fee plus shipping charges To ensure years of dependable service Advanced Energy products are thoroughly tested and designed to be among the most reliable and highest quality systems available worldwide WARRANTY Advanced Energy AE products are warranted to be free from failures due to defects in material and workmanship for 12 months after they are shipped from the factory please see warranty statement below for details In order to claim shipping or handling damage you must inspect the delivered goods and report such damage to AE within 30 days of your receipt of the goods Please note that failing to report any damage within this period is the same as acknowledging that the goods were received undamaged For a warranty claim to be valid it must Be made w
158. shutdown time are fixed by target type metal or nonmetal But you may also customize your arc shutdown and arc detect delay times by selecting the custom mode Other parameters including long arc count limit and voltage trip level are selectable through the Pinnacle Remote Active Panel or a serial communications Host port Theory of Operation The Pinnacle power supply is a sophisticated and intelligent DC power supply designed exclusively for use in vacuum environments Figure 2 1 on page 2 3 and the following paragraphs outline the theory of operation 2 2 Theory of Operation 5702184 C Pinnacle 10x6 kW Inverter AC In Input DC Se hun Output Output DC Out Section Section Measurement e Unit A Unit A Housekeeping Control Panel Logic Remote Section Display Control Interfaces Inverter Output Output DC Out 1 Section Secti Measurement Unit B ection Unit B Figure 2 1 Pinnacle functional block diagram INPUT In the input section AC line voltage is applied through the circuit breaker to a three phase contactor The contactor when closed delivers the line voltage to a rectifier bridge where it is converted to DC The DC voltage is applied to bus capacitors through soft start circuitry This bus provides DC voltage to the inverter section The input section also provides po
159. source 0 internal 1 external 1 Local program source 0 internal 1 external 2 Analog program source 0 internal 1 external 3 Arc mode 0 custom 1 pre defined 4 Arc handling 0 disabled 1 enabled 5 Unit enabled 6 Program source 0 internal 1 external 7 Target life status 0 inactive 1 active 2nd status byte 0 Front panel status 0 present 1 not present 1 Front panel access 0 unlocked 1 locked 2 Joule mode 0 disabled 1 enabled 3 Contactor status 0 open 1 closed 4 Process voltage limit 0 disabled 1 enabled 5 Ramp mode 0 disabled 1 enabled 6 TCC status 0 disabled 1 enabled 7 Unassigned 4 76 I O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 164 Requests the setpoint level set by command 6 0 3 by whichever method of output regulation has request been selected set by command 3 setpoint regulation The returning packet contains 3 data bytes mede First second byte Setpoint level 16 bit value Third data byte Regulation mode 8 bit value gt 6 Power gt 7 Voltage gt 8 Current Note Please refer to command 3 for the format of the setpoint level value 165 Requests a snapshot
160. ss voltage limit e 0 Disable on off Non zero value Enable Read back this value with command 163 48 Sets a minimum process voltage With this limit 2 CSR only in place the Pinnacle unit waits for the output process voltage to first exceed the limit Once that ae gt lower happens output will remain on until you turn imit You may set values for all three user output limits commands 49 50 and 51 however the Pinnacle unit responds to the first limit value that impacts output 49 user power limit Sets a maximum limit for output power in kilowatts Accuracy is 0 3 of the full rated output power for the supply Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output power for the supply Assume 3 decimals 10000 10 000 kW Read back this value with command 141 CSR only 4 64 O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number Number of Host of Data Response Bytes Data Bytes 50 Sets a maximum limit for output voltage 2 CSR only Accuracy is 0 3 of the full rated output user voltage voltage for the supply limit Send 2 data bytes 16 bit value value must be between 0 and the maximum rated output voltage for the supply Read back this value with command 142 51 Sets a maximum limit for output current 2 CSR only
161. t Use the following Class Code 64 40 Instance 1 attributes to retrieve this information Attribute Access Name Type Value 6 Get Max Power UINT 1 7 Get Max Current UINT 2 Note The Max Power attribute returns a value in Watts if the unit is operating stand alone For example a value of 20 000 equates to 20 000 W The Max Power attribute scaling is Watts x 10 if the unit is operating as a master slave set In this case a value of 2 000 equates to 20 000 W Note The Max Current attribute returns a value in Amperes with 2 decimal places implied For example a value of 8 000 equates to 80 A For more information about this type of messaging refer to section 4 2 of the DeviceNet Specification version 2 0 or later The following Common Services specifications apply Service Code Class Instance Service Name 14 OE x Yes Yes Get Attribute Single 5702184 C l O Communication and Control 4 9 Advanced Energy Rear Panel LEDs The rear panel of the Pinnacle unit features two bi color LEDs see Figure 4 3 One is labeled MOD and indicates module status The other is labeled NET and indicates network status MODULE STATUS LED The MOD bi color amber green LED provides device status It indicates whether the device has power and is operating properly The following table shows the LED s various states and their meanings Table 4 5 MOD Status LED
162. t is properly connected and that specified voltage is being applied to the Pinnacle unit See the Specifications chapter for AC input power specifications 7 10 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E004 The unit is overheating Inspect the unit s cooling Heat Sink Over system and review cooling Temperature specifications ensure that the input air temperature is correct that the Pinnacle unit s fans are functioning properly and that your cabinet allows for adequate ventilation for all the units in the cabinet For more information see the Installation chapter E005 The AC input power line Using all applicable safety Momentary Power dipped below required precautions inspect your AC Fluctuation operating conditions This input power source to ensure condition may be due to an that it is properly connected AC power black out or and that the specified voltage brown out is being applied to the Pinnacle unit See the Specifications chapter for AC input power specifications E006 The DSP has failed Call AE Global Support DSP Watchdog Failure E007 The NVRAM is not Call AE Global Support NOVRAM is not initialized Occurring Initialized rarely this error code indicates a problem with the unit s NVRAM which
163. te5 8D checksum The PC host should then respond to the unit with an acknowledgement e Byte 1 2 06h ACK 5702184 C O Communication and Control 4 87 UNIT ILLUSTRATIONS Advanced Energy GLEL 5702184 C QO w Q dueyero O m ejovuuid e s ADMHJN3 av Q3ONVAOV O Communication and Control Figure 4 14 Passive front panel front view 4 88 Pinnacle 10x6 kW Figure 4 15 Active front panel front view 4 89 l O Communication and Control 5702184 C Advanced Energy Modify On Off Off Arc Figure 4 16 Remote panel front view 4 90 O Communication and Control 5702184 C Pinnacle 10x6 kW QO O ens 1 ot Remote Display Connector O O Figure 4 17 Remote panel rear view 5702184 C O Communication and Control 4 91 Advanced Energy O O i ur 1 E dug iHi 823 283 000 000 ES 5 u E gly d jj eU E E E RE NO no o 0 N 9 3 NT lt NG 2 9 lt S 2 EN Se o 2 IL qd s efs 1 i O O E e bE e o9 o d 5 s o Figure 4 18 Remote panel dimensions 4 92 O Communication and Control 5702184 C Pinnacle 10x6 kW Chapter 5 Installation UNP
164. the User port connector condition may be to due to has been properly connected improper seating of the see Chapter 4 Ensure that User port personality card all system interlocks have been satisfied Power the unit back on If the error reappears call AE Global Support E024 The User port regulations Set the User port regulation Side A Invalid mode for Side A has been mode to a valid value See Regulation Mode set to an invalid request Chapter 4 for additional information E025 The end of target life timer Select the active target and Side A Reset has expired or was never set a new target life value Or Target Life set for the active target disable the target feature For This error occurs only if more information about these the target life timer for Side features see Chapter 4 A has been enabled E026 This error code is not Call AE Global Support E027 Side B Invalid Regulation Mode The User port regulations mode for Side B has been set to an invalid request Set the User port regulation mode to a valid value See the Chapter 4 for additional information 7 14 Troubleshooting and Customer Support 5702184 C Pinnacle 10x6 kW Table 7 4 Active Panel Display Error Codes Continued Error Code Problem Indicated Suggested Action Number and Message E028 The end of target life timer Select the active target and Side B Reset has expired or
165. til the USER LED lights When the Pinnacle unit is in host or user control mode you can view all the menu items but you cannot modify parameters or lock the display 5702184 C O Communication and Control 4 15 Advanced Energy OUTPUT DISPLAY SCREEN The first screen that appears on the panel s vacuum fluorescent display when you power up is the output display screen See Two Line Output Display Screen on page 4 18 for more information Viewing Output Information The output display screen shows the actual output level in volts amps and watts See the front panel drawings at the end of the Installation chapter The output display screen also displays the setpoint Selecting Setpoint To program the setpoint level from an active control panel use the panel s CONTROL key to select local control mode the LOCAL LED will light See Setting the Setpoint on page 4 43 Display the setpoint menu by pressing the right most soft key until Side A setpoint displays Then rotate the MODIFY knob until the setpoint you want is displayed See below for more information about the MODIFY knob SOFT KEYS The five unlabeled soft keys directly below the vacuum fluorescent display let you select menu choices Menu choices appear on the second line of the display Since different selections different menu levels are displayed at different times this manual refers to the soft keys by whichever terms are displayed a
166. trol chapter 2 Verify that the target life counter is disabled or has a valid value For more information read about the Target function in the I O Communication and Control chapter 3 Verify that the user definable power voltage and current limits are set to values reasonable for the process application 4 Check for interlock bus fault or over temperature faults 5 Verify that you have established a valid setpoint 6 For dual Pinnacle supplies verify that both inverters are enabled For more information consult the descriptions of error codes E040 E041 and E042 in the Error Code table in this chapter Help Code Troubleshooting Table In certain cases your unit may display one of the following help codes Table 7 1 Active Display Panel Help Codes Help Code Problem Indicated Suggested Action Number and Message H000 You requested output On Clear fault and try again Faults are Active while fault was active H001 You have selected a control Set the control mode to a Invalid Control mode not supported by your valid value See the I O Mode Pinnacle unit s Communication and configuration Or you have Control chapter for more tried to turn on output from information an interface not currently selected for control mode 5702184 C Troubleshooting and Customer Support 7 3 Advanced Energy Table 7 1 Active Display Panel Help Codes Continued Hel
167. ts for output power output voltage output current strike voltage and or process voltage available only through the serial port active front panel or Pinnacle Remote Panel Note The strike limit controls the level of the strike ignition voltage but also impacts the initial power overshoot experienced when requesting low setpoints For example with a strike voltage limit setting of high you may observe a significant overshoot when requesting a low power If ignition is not difficult the user can select medium or low to reduce the effects of overshoot Verify all output power load conditions and connections and when the system is ready enable the output The output information on the output display screen should equal your requested setpoint gt Verify your unit s LEDs If you are using a passive front panel verify that the OUTPUT and SETPOINT LEDs light If these LEDs do not light see the Troubleshooting chapter for more information v If you are using an active front panel or the Pinnacle Remote Panel verify that the ON LED lights Also verify that the display screen shows values for output information If the display screen shows an error code and message see the Troubleshooting chapter for error code explanations and troubleshooting suggestions 6 2 Operation 5702184 C Pinnacle 10x6 kW UNDERSTANDING PINNACLE ARC HANDLING Your Pinnacle unit has been shipped with arc hand
168. ts three interlock pins is properly attached When you remove the back plate the interlock is open and output from your Pinnacle supply is turned off KA TI Aa 1420 Figure 5 6 Rear view of UHF connector housing with interlock back plate removed 5 12 Installation 5702184 C Pinnacle 10x6 kW OT lg 393U Silver plated Grounding the UHF Output The strain relief provides 14 mm to 16 5 mm grounding When connecting the Pinnacle unit s output to the system ensure that the cable shield also the positive connects with the chamber ground and that the negative wire cable core connects to the target S Negative conductor to target Amphenol 83 822 Not provided 7 L 3 Pinnacle double shielded cable with a Teflon center insulator 15 Positive shield to chamber ground Not provided Figure 5 7 Recommended mating connector and cable for UHF output NEGATIVE OUTPUT WITH THREE TERMINAL MULTI CONTACT CONNECTOR The most common output configuration for sputtering applications is negative output negative voltage with respect to ground To achieve negative output connect the Pinnacle unit s negative terminal on the output connector to the chamber s cathode Connect the positive terminal on the unit s output connector to the chamber s common or ground Use the ground terminal on the Pinnacle unit
169. unit indicates an arc is occurring Send 2 data bytes 16 bit value Read back this value with command 171 CSR only 11 active target Specifies which target will be active Send 1 data byte 8 bit value the value must be at least 1 but no greater than 8 Note The User port has priority for target selection Thus to select targets from the active front panel or from the Pinnacle Remote Panel that is when the Pinnacle unit is in local or host control mode you must set the target to 1 at the User port Leaving the target bits open or leaving the User port pins unconnected causes the target selection at the User port to default to 1 Read back this value with command 156 CSR only 4 56 l O Communication and Control 5702184 C Pinnacle 10x6 kW Table 4 14 Host Port Commands not available with DeviceNet Continued Command Description Number of Host Data Bytes Number of Response Data Bytes 12 target life Sets the life in kilowatt hours of the target you specify Send 1 data byte 8 bit value plus 4 data bytes 32 bit value arranged as follows First byte Target number e Second third fourth fifth bytes Target life in kilowatt hours Note Two decimal places are implied that is to get 1 kW send a value of 100 Read back this value with command 157 CSR only 13 target enable Enables or disables the target lif
170. us Response CSR Codes 4 50 Host Pinnacle Software Commands eee eee eee 4 52 Host Port Command Sequence Examples eee KK 4 85 Example 1 Setting the Timeout Value aa 4 85 Example 2 Setting Target Life a 4 86 Unit lg C NEW UNAG He eH ON hae l WE A 4 W0 3 0 4 4 88 Chapter 5 Installation Brig c TTC ak Sad an UIT 5 1 Meeting Spacing Requirements 0 00 cece ee eee 5 1 Cooling Requirements 0 0 0 KK KK KK KK KK nh 5 3 Cabinet D S Q 45s a3a ie ee Aman Gode a Pos Seca o radeon fe dedil d dodo 5 3 Making Rear Panel Connections 0 0 0 0 KK KEK KEK KK ee 5 6 cog PT EET 5 6 Connecting a Pinnacle Remote Active Panel aa 5 7 Connecting a Remote Passive Panel 000 cece eee RR RR KI KK 5 7 Connecting for User Port Control 0 0 000 eee 5 7 Connecting to the Standard Serial Port KK KRA 5 7 Connecting for Serial Host Port Control n saasaa KRA 5 7 Contactor Interlock isses bos Re nee RR EROR KK KK KK KK RE RR gn 5 8 Connecting for DeviceNet Control 0 02 KEK KERR eee 5 8 Connecting Input Power KK KK KK KK KK KK KK KK KK KK KK KK KK KK 5 8 Connecting Output Power naa mO mGA kK kK KK KK KK KK KK KK KK KK KK KK KG 5 10 UHF ConeCctol lt sik xa eee ined She dne dee ieee went 5 11 Negative Output with three terminal Multi contact Connector 5
171. ut power before working on this unit or anything connected to it A WARNING Operating and maintenance personnel must have the correct training before setting up and maintaining high energy electrical equipment This equipment must be installed according to applicable requirements A CAUTION Do not apply RF power directly to the output of the Pinnacle unit Damage to the Pinnacle unit could result If you are using both an RF power supply and a Pinnacle supply in the same system include an RF filter in the system Grounding For your convenience the rear panel of the Pinnacle supply features three equi potential ground studs two M5 studs and a 10 32 stud These are indicated on the rear panel by a ground symbol Connect one of these studs to protective earth ground WARNING Before making any other connection connect one of the equi potential ground studs to earth ground Note For optimal performance ground an equi potential ground stud to the system ground 5 6 Installation 5702184 C Pinnacle 10x6 kW Connecting a Pinnacle Remote Active Panel Connections for an Advanced Energy Pinnacle Remote Active Panel are made through a 9 pin male subminiature D connector labeled REMOTE ACTIVE PANEL on the rear panel See Pinnacle Active Front Panel in chapter 4 for further information Note To reduce EMI interference we recommend using shielded cable to connect to the Remote Active Panel port C
172. uttons to left of the four digit display to find the number of kilowatts volts or amps being delivered 4 12 O Communication and Control 5702184 C Pinnacle 10x6 kW LEDs This display also shows error codes when a fault or software error has occurred For a detailed explanation of these codes and other troubleshooting materials see the Troubleshooting chapter When only a Passive Front Panel PFP is available the Pinnacle unit will display 4 character strings on start up to identify personality cards installed in the unit A code will flash once for each card installed The following table describes the strings Table 4 7 Passive Display Panel Codes PFP Display String Personality Card Haass No cards H 01 Dual User card H 03 PROFIBUS card H 04 Host Protocol Translator card H 05 Single User card H 18 AE Bus card H 30 DeviceNet card Table 4 8 Display Panel LEDs POWER ON Illuminates green when input power is on OUTPUT Illuminates green if output power is on SETPOINT Illuminates green if the Pinnacle supply is operating within setpoint accuracy is within 0 4 of full scale or 246 of setpoint whichever is greater INTERLOCK Illuminates green if all interlock conditions have been met BUS FAULT Illuminates green when a bus fault occurs 5702184 C O Communication and Control 4 13 Advanced Energy Table 4 8 Display Pan
173. value of each of the preceding fields The transmitting unit determines this value by accumulating the XOR exclusive or of all bytes of the packet up to but not including the checksum value The receiving unit accumulates the XOR of all bytes of the packet including the checksum If the result is zero the packet has likely been received intact Only after the checksum of a message packet is validated will the Pinnacle unit act on the message which consists of the contents of the command and if appropriate the data fields Creating an Ideal Communications Transaction The following figure is a simplified graphic showing the steps in an ideal communications transaction between a host computer and a Pinnacle unit Transmits message 1 packet Ug Z Waits Receives packet N Sends ACK SS Assembles N S 2 N N K N N N N Waits NS J Waits Wy MU Y 7 Figure 4 12 Communications transaction First the host computer sends a message packet to the Pinnacle unit The packet contains one of the following e A command that requests data or status information 5702184 C O Communication and Control 4 49 Advanced Energy Acommand and data that change a parameter setting An executable command Once the Pinnacle unit receives the message packet the Pinnacle unit verifies that the message is intended for it and not for another unit in the network At this time the Pinnacle unit also analyzes the checksu
174. wer to the housekeeping section HOUSEKEEPING SUPPLY The housekeeping supply section provides low voltage to power the electronic circuits within the Pinnacle unit INVERTER The inverter section converts DC to high frequency voltage by alternating the current through switching transistors OUTPUT In the output section an isolation transformer steps up the high frequency voltage from the inverter section and sends it to a full wave rectifier bridge The rectified DC power is then passed through a measurement section to the output connector 5702184 C Theory of Operation 2 3 Advanced Energy OUTPUT MEASUREMENT The output measurement section measures current voltage and power These signals are typically scaled 0 to 10 VDC and sent to logic control and interfaces LOGIC CONTROL The microprocessor in the logic control section uses operator supplied parameters and setpoints to control the output This section is also responsible for controlling the input section and providing status information to the operator through all interfaces REMOTE INTERFACES The Pinnacle supply supports four types of interfaces a User port analog digital a serial Host port RS 232 422 485 an active front panel and a Pinnacle Remote Panel All four interfaces communicate operator supplied inputs to the logic control section and provide the operator with status information 2 4 Theory of Operation 5702184 C Pinnacle 10
175. x6 kW Chapter 3 Specifications FUNCTIONAL SPECIFICATIONS Table 3 1 Functional Specifications Modes of Control Serial communications Host port User port analog digital interface active front panel and or Pinnacle Remote Active Panel Passive Panel Options Your unit also may feature either a passive front panel or a remote passive panel Method of Output The regulation mode is the parameter that remains Regulation constant when the Pinnacle is producing output it can be power current or voltage Select one of these regulation modes from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Programmable You can program an output level from low values Setpoints up to the unit s maximum rates of output for power current or voltage Select this value from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Output Limits You may set maximum output limits for power voltage and current You also may select a maximum strike voltage range Select these values from the optional Pinnacle Remote Active Panel the active front panel the User port or the serial Host port Target Supervision You can select one of eight target life counters from the active front panel Pinnacle Remote Active Panel User port or serial Host port Target life can be monitored from the Pinnacle Remote Active P
176. y 12 This feature is not available on your unit 13 A front panel is active 14 Regulation mode is invalid 15 Ramp invalid reset ramp start setpoint parameter to valid setting 16 Target life has been consumed 19 Recipe active 20 Unit is disabled 21 Joule setpoint has not been reached 22 A process voltage fault has occurred 23 Inverter low fault active 24 A bus fault has occurred 5702184 C O Communication and Control 4 51 Advanced Energy Table 4 13 Command Status Response CSR Codes Continued 27 Off timer active 28 Setpoint exceeds user limit 30 TCC is active 31 The User port reset is active you must de assert the reset line on the User port 32 The contactor is open you must clear all active faults 37 Ramp Recipe inactive 38 Ramp Recipe hold active 39 Ramp Recipe hold inactive 40 The User port standby line is active de assert 99 Command not accepted there is no such command 40 13 Figure 4 13 Communications transaction example Host Pinnacle Software Commands To operate the power supply from a host computer you must first set the control mode to host command 14 Commands 1 through 127 change the value of a parameter or direct the power supply to perform a specific function Note The master slave functions listed in this section apply only to Pinnacle supplies with a master slave Host card installed Additionally dual output Pinnacle units
177. y a watt level to begin calculation thereby enhancing the accuracy of the calculation by disabling the calculation during ignition Choose ENABLE to enable or disable joule mode Choose SETPT to program the number of joules you want to be delivered Note The Joule energy calculation begins after n ms regardless of the output power level The time value n ms is set in the configuration and can not be changed If the output power level meets the joule energy threshold prior to the time expiration the joule energy calculation will begin To set the threshold at which to engage joule mode Press PROCESS CONTROL JOULES THRESHOLD Rotate the MODIFY knob to specify a watt level ranging between 10 W to 1 8 maximum output of supply at which to begin calculation for Side A When this level is exceeded the joule calculation will begin 3 Press ENTER 5 Rotate the MODIFY knob to specify a watt level ranging between 10 W to 1 8 maximum output of supply at which to begin calculation for Side B When this level is exceeded the joule calculation will begin Press ENTER to accept and exit To enable joule mode 1 2 3 Press PROCESS CONTROL JOULES ENABLE Rotate the MODIFY knob to select Yes or No to enable or disable joule mode for Side A Press ENTER Rotate the MODIFY knob to select Yes or No to enable or disable joule mode for Side B Press ENTER to accept and exit To
178. y that the display screen displays two messages in sequence Advanced Energy Fort Collins Colorado and then Power Up Sequence Please Wait In addition verify that an LED lights to show the control setting and another lights to show the regulation setting Finally verify that the OFF LED lights Note The unit defaults to the previously selected control and regulation settings If the unit had been in LOCAL mode with a Pinnacle Remote Panel but the Remote Panel is removed the unit will boot up in Host control mode If there is no Host card the unit will boot up in User control mode An active DeviceNet card will act as a Host card but if the DeviceNet card is not active the unit will boot up in User control mode Note If the display screen shows no message and or if no control or regulation LEDs light ensure that the unit is properly installed and is receiving AC input power 2 Check non lighted LEDs and the display panel If you are using the passive panel verify that the BUS FAULT and OVERTEMP LEDs are not lit If either or both is lit power down the Pinnacle unit clear the fault and return to Step 1 Refer to the Troubleshooting chapter for error code explanations and troubleshooting suggestions If you are using an active front panel or the Pinnacle Remote Panel verify that the output display screen information shows on the display screen see the Active Front Panel Pinnacle Remote Panel sectio

Pinnacle™ 10x6 kW (300–700 Vdc) and (400–1000 Vdc)

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Pinnacle&trade; 10x6 kW (300&ndash;700 Vdc) and (400&ndash;1000 Vdc)

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Pinnacle™ 10x6 kW (300–700 Vdc) and (400–1000 Vdc)