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User Manual - GS Global Resources

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4. 1 UUM 85 JON 519 p sosdde yim Ajuo 85 ayeudoidde UIIM Ul 59981183 pasn jo asodsip s emjy 5 9 89 o0E 0Z HEYUSIYeY 8 0 UBEMjeq 5 310 JoBseyo y Ul 5 5 JOU OG aounos Hue y e o 95019 JO 1 5 199 UI 1 9 zou oq suoljesedo Bulbseyo 5 5 89 o0t 0 HEYUSIYCY oHOL OG UBEMjeq JUSWUOIIAUS 94 d y asn JOOpINO 10 papusjul 1 s yun 1 01 9 y AJUO BSN 104 Asoyvweg pebewep e abieyod o ydw ye zou oq 5 1118 JOBIEUO 1 yno uoys 100 OG JUBLUUOJIAUS 5 e ul 196180 y 8196 JO 59181180 BHseyd zou oq Aantul jeuos4 d 5 5 BSNned pue uoisojdx Ue o pe j 09 os 8 4 1 JO 1891 S 119 zeq sodx zou jqe Iey 1 uou 19470 JO 85 98189 o zdw ye zou oq 1 181 ajqeobieyoou dM0 pue 0 ZL LA 0 8 b SLLLG O SLLLG L YLLLE 0 Y LLLE 40 AINO PepusjUl S 599 9 959 Jo SN sn 0 Buldwaye 910190 SUOIJONAJSU 9591 YYM JJ SINO 9 8 9 SL jd NOILNVD PulseStar MBT Technical Specifications MAGNETEK E N R A N Transmitter Specification Temperature Range e 40 F to 185 F 40 C to 85 C Environmental Pr
5. COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 6 63 164 29 a ee ie Po i Se Al MAGNETEK eee i i 4 i if Pa m kas Fa _ 4 4 I ri a ra is s85 Y Run SWI Sa Ne af JFF oat FRONTS A REAR ii PEZ li SELECT I E KC TRACKS fry 4 SB 1 26 49 ee FAT Wes Lif FaN E STOP ni Fa w i r ig F z Wa j h i K a j H ra ae F ra a a af f SW i eat see T kS H F 7 r DOAN DOWA gt LEFT LEG FIGHT LEG iN i f i Ly aN fi i Ma On EF A Fi w eO ie ed OO Fi Figure 1 Typical MBT Configuration Enrange MBT Transmitter Instruction Manual March 2013 Page 11 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad gt O 0 2 OF 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 1 INSTALLING THE BATTERY PACK Prior to utilizing the MBT transmitter the battery pack must be installed unless the unit is being utilized with the optional tether feature then the battery pack is optional 3 1 1 Alkaline Battery Pack BT127 The MBT comes standard with a battery pack BT127 that holds thr
6. Feedback System This option allows the user to view various parameters that may be important to the operation of the equipment on the graphic user interface display screen Parameters such as engine RPM the torque or speed of a drive temperature current or any other useful values can be sent from the receiver and displayed on the transmitter NOTE Systems utilizing the 433 MHz frequency band do NOT have Two Way feedback available 3 8 JOYSTICKS AND PADDLES LEVERS To activate the desired motor functions operate the Joystick or Paddle Lever that corresponds to the desired motion To activate higher speed functions for those transmitter models so equipped operate the Joystick or Paddle Lever further to activate the desired speed Enrange MBT Transmitter Instruction Manual March 2013 Page 18 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 9 ROTARY SELECTOR SWITCH The rotary selector switch can be used to select various modes of operation A rotary switch can have 2 to 12 positions to select from 3 10 AUXILIARY SWITCHES These switches activate special function relays that control items such as grab attachments magnets lights etc The auxiliary switches can be momentary or latched Enrange MBT Transmitter Instruction Manual March 2013 Pag
7. Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED e leave power on the radio controlled equipment when the equipment is not in operation e operate any material handling equipment using a damaged controller because the unit may be unsafe e operate manual motions with other than manual power e operate radio controlled equipment when low battery indicator is on WARNING THE OPERATOR SHOULD NOT ATTEMPT TO REPAIR ANY RADIO CONTROLLER IF ANY PRODUCT PERFORMANCE OR SAFETY CONCERNS ARE OBSERVED THE EQUIPMENT SHOULD IMMEDIATELY BE TAKEN OUT OF SERVICE AND BE REPORTED TO THE SUPERVISOR DAMAGED AND INOPERABLE RADIO CONTROLLER EQUIPMENT SHOULD BE RETURNED TO MAGNETEK FOR EVALUATION AND REPAIR FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT 2 4 TRANSMITTER UNIT Transmitter switches should never be mechanically blocked ON or OFF When not in use the operator should turn the transmitter OFF A secure storage space should be provided for the transmitter unit and the transmitter unit should always be placed there when not in use This precaution will help prevent unauthorized people from operating the material handling equipment Spare transmitters should be stored in a secure storage space and only removed from the storage space after the c
8. New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 2 TURNING THE TRANSMITTER ON AND OFF The MBT uses both a three position toggle switch labeled OFF ON START and a Machine Stop switch to turn the transmitter on or off MACHINE STOP DOWN DOWN LEFT LEG RIGHT LEG Figure 9 Machine Stop Switch and OFF ON START toggle 3 2 1 Turning On the Transmitter with Standard Status LED Indicator First the Machine Stop switch must be in the raised position pulled out Next push the OFF ON START toggle switch to the START position and release it once the Status LED lights up as a solid green color Following the Status LED turning on and illuminating green the unit will perform a routine initialization During initialization the MBT scans for any switches or motions that may be on during power up If any switches or motions are on the failure will be displayed as a solid red Status LED and then the MBT will power itself down After a successful initialization the MBT will enter normal operation mode and display the normal operating status LED indications See Section 3 6 for more information on the normal operation mode with standard status LED 3 2 2 Turning On the Transmitter with Optional Graphic User Interface Screen First the Machine Stop switch must be in the raised position pulled out Next push the OFF ON START toggle switch to the START position
9. SEPARATE POWER CONSIDERATIONS MUST BE PROVIDED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH OR DAMAGE TO EQUIPMENT 2 1 GENERAL Radio controlled equipment operates in several directions Quite frequently the equipment is operated in areas where people are working in close proximity to the material handling equipment The operator must exercise extreme caution at all times Workers must constantly be alert to avoid accidents The following recommendations have been included to indicate how careful and thoughtful actions may prevent injuries damage to equipment or even save a life 2 2 PERSONS AUTHORIZED TO OPERATE RADIO CONTROLLED MACHINERIES Only properly trained persons designated by management should be permitted to operate radio controlled equipment Radio controlled equipment should not be operated by any person who cannot read or understand signs notices and operating instructions that pertain to the equipment Radio controlled equipment should not be operated by any person with insufficient eyesight or hearing or by any person who may be suffering from a disorder or illness is taking any medication that may cause loss of equipment control or is under the influence of alcohol or drugs Enrange MBT Transmitter Instruction Manual March 2013 Page 7 of 45 GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost i
10. position after the unit is powered up then push to the START position a second time to pull in the Machine Stop relay in the receiver 9 2 4 Turning Off the Transmitter The transmitter can be turned off by pressing the OFF ON START toggle switch down to the OFF position Once turned off the MLC relay in the receiver is immediately opened NOTE If the unit has a standard status LED it will illuminate solid red during the transmitter s power down process Once the power down process is complete the transmitter will turn off and the status LED will not be on NOTE Depressing the Machine Stop switch will also turn the transmitter off and open the Machine Stop relay in the receiver See Section 3 3 for more information on the Machine Stop switch 3 3 MACHINE STOP SWITCH For Emergency Stopping Only When the Machine Stop switch is depressed the Machine Stop relay in the receiver is immediately opened Under normal operating conditions the Machine Stop switch must be in the raised position or the transmitter and system will not operate NOTE The Machine Stop Switch is to be used for emergency stopping only not for normal system shut down 3 4 STATUS LED The standard MBT transmitter includes a status LED to let the operator know that the unit is functioning and if the battery level is low 3 5 OPTIONAL GRAPHIC USER INTERFACE The optional LCD screen located at the center of the device provides visual information during the op
11. respond with the receiver in tether The tether cable or connectors Inspect the tether cable and connectors for are damaged damage l Verify that CAN settings match project specific CAN settings are incorrect CAN bus document Transmitter will not Make sure that the startup procedure is respond with the a initiated with the tether cable detached f f System not in wireless mode maa receiver in wireless Ensure that the startup procedure is initiated mode within 300 feet from the receiver location System not in tether mode mode 8 2 ASSEMBLY AND REPLACEMENT PARTS If your transmitter ever needs repair we always recommend that you have Magnetek perform the repair If you need to refer to a parts list refer to your transmitter s drawing that was included in the shipment of your transmitter Please contact Magnetek s service department at 1 800 MAG SERV for information regarding parts and service Enrange MBT Transmitter Instruction Manual March 2013 Page 45 of 45 GS Global Resources 1 800 261 8735 gsglobalresources com ee 9 RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 1 2 WARNINGS AND CAUTIONS Throughout this document WARNING and CAUTION statements have been deliberately placed to highlight items critical to the protection of personnel and equipment WARNING A warning highlights an essent
12. to avoid pinch points e continuously watch and monitor status of lifted loads e know and follow cable and hook inspection procedures e know and follow the local lockout and tagout procedures when servicing radio controlled equipment e know and follow all applicable operating and maintenance manuals safety procedures regulatory requirements and industry standards and codes The operator shall not _ lift or move more than the rated load e operate the material handling equipment if the direction of travel or function engaged does not agree with what is indicated on the controller e use the crane hoist or lifting device to lift support or transport people lift or carry any loads over people e operate the crane hoist or lifting device unless all persons including the operator are and remain clear of the supported load and any potential pinch points e operate a crane hoist or lifting device when the device is not centered over the load e operate a crane hoist or lifting device if the chain or wire rope is not seated properly in the sprockets drum or sheave e operate any damaged or malfunctioning crane hoist lifting device or other material handling equipment e change any settings or controls without authorization and proper training e remove or obscure any warning or safety labels or tags Enrange MBT Transmitter Instruction Manual ee March 201 e leave any load unattended while lifted Page 8 yes GLOBAL GS
13. Blinking Red Status LED The status LED will turn red when the battery level drops below 10 The status LED will continue blinking for the watch dog indicator and switch change indicator status NOTE If using an optional battery pack that is different than what the unit was shipped from the factory with the low battery level indicator will be inaccurate unless the dip switch settings are set to the correct battery type being used See Section 3 1 3 for details to properly set the dip Switches 3 7 NORMAL OPERATING MODE WITH OPTIONAL GRAPHIC USER INTERFACE In normal operating mode the MBT displays real time information relating to the operation of the transmitter on the graphic user interface Information may include Command Confirmation Battery Life Signal Strength Two Way Feedback etc KY MAGNETEK ee Bii j Figure 10 Normal operating screen on graphic user interface Enrange MBT Transmitter Instruction Manual March 2013 Page 17 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad gt O 0 2 OF 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 7 1 Watch Dog Indicator Spinning Arrow The spinning arrow represents the watch dog timer within the CPU of the unit NOTE The arrow should be continuously spinning at all times If the arrow is not spinning the transmitter needs to be rebooted to o
14. Contacts Gold Plated Battery Chargers Maximum 3 chargers per power supply Note Charger will only work with rechargeable pack Battery Charge Time Fast Charge approx 2 3 hours Charger Power 120 Vac 60 Hz 12 24 Vdc P O Box 13615 N49 W13650 Campbell Drive Enrange Facility Canada Facility www magnetekmh com Milwaukee WI 53213 Menomonee Falls WI 53051 5 Four Coins Drive 2610 Dunwin Drive GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED MAGNETEK PulseStar MBT E N R A NG E Technical Specifications TYPICAL APPLICATION LAYOUTS 6 63 188 37rnm f 4 75 120 76mm S 4 98 126 49mm MBT Side View R POOFLR UP autoser C UPUT stap ub OC COE KC fe 9 ZN we Po E STOP ue A MBT with 16 Toggles USE and IR Forts IR and USB Port Location MBT with Assorted Components P O Box 13615 N49 W13650 Campbell Drive Enrange Facility www magnetekmn com Milwaukee WI 53213 Menomonee Falls WI 53051 5 Four Coins Drive GLO BAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOU RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED
15. Enrange MBT Transmitter Remote Equipment Controls Ky MAGNETEK MAGNETEK E A N G E March 2013 Part Number 178 01636 0100 R3 2013 Magnetek Material Handling GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Foremost in Machine Performance for Life Your New Radio Remote Thank you for your purchase of Magnetek s Enrange brand MBT Radio Remote Equipment Control Magnetek has set a whole new standard in radio remote performance dependability and value with this unique line of handheld transmitters If your product ever needs modification or service please contact one of our representatives at the following locations U S Service Information For questions regarding service or technical information contact 1 866 MAG SERV 1 866 624 7378 World Headquarters Magnetek Inc N49 W13650 Campbell Drive Menomonee Falls WI 53051 Telephone 1 800 288 8178 Website www magnetekmobilehydraulic com e mail info magnetekmh com Fax Numbers Main 1 800 298 3503 Sales 1 262 783 3510 Service 1 262 783 3508 Magnetek Inc has additional satellite locations for Canada and the United States For more information please visit http www magnetekmobilehydraulic com 2013 MAGNETEK All rights reserved This notice applies to all copyrighted materials included with this p
16. GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad gt O 0 2 OF 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 1 3 SETTING BATTERY TYPE DIP SWITCHES For proper indication of the battery level on the MBT transmitters the battery type dip switch settings need to be set for the battery pack being used in the transmitter NOTE The dip switch settings are set at the factory for the battery type ordered with the system These settings will need to be changed only if the battery type changes The dip switches are accessed through the USB IR cover on the bottom of the MBT transmitter see Figure 7 oe 1X 4 J gt l G SSS Figure 7 USB IR Cover Location and Cover Removal Use the following table to properly set the dip switches for the correct battery type see Figure 8 for dip switch view Battery P N Battery Type Dip switch 1 Dip switch 2 BT127 0 4 5V Alkaline BT 126 0 3 6V NiMH Figure 8 Dip switch block as viewed through USB IR port NOTE The dip switch block switches are oriented so that the OFF position is next to the number designator and the ON position is up or away from the number designator Enrange MBT Transmitter Instruction Manual March 2013 Page 14 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad gt O 0 2 OF 5050 S Towne Drive
17. ING OF THE CONTENTS OF THIS MANUAL AND THE OPERATION MANUAL OF THE EQUIPMENT OR DEVICE TO WHICH THIS EQUIPMENT WILL BE INTERFACED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT ALL EQUIPMENT MUST HAVE A MAINLINE CONTACTOR INSTALLED AND ALL TRACKED CRANES HOISTS LIFTING DEVICES AND SIMILAR EQUIPMENT MUST HAVE A BRAKE INSTALLED FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT AN AUDIBLE AND OR VISUAL WARNING MEANS MUST BE PROVIDED ON ALL REMOTE CONTROLLED EQUIPMENT AS REQUIRED BY CODE REGULATION OR INDUSTRY STANDARD THESE AUDIBLE AND OR VISUAL WARNING DEVICES MUST MEET ALL GOVERNMENTAL REQUIREMENTS FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT FOLLOW YOUR LOCAL LOCKOUT TAGOUT PROCEDURE BEFORE MAINTAINING ANY REMOTE CONTROLLED EQUIPMENT ALWAYS REMOVE ALL ELECTRICAL POWER FROM THE CRANE HOIST LIFTING DEVICE OR SIMILAR EQUIPMENT BEFORE ATTEMPTING ANY INSTALLATION PROCEDURES DE ENERGIZE AND TAGOUT ALL SOURCES OF ELECTRICAL POWER BEFORE TOUCH TESTING ANY EQUIPMENT FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT THE DIRECT OUTPUTS OF THIS PRODUCT ARE NOT DESIGNED TO INTERFACE DIRECTLY TO TWO STATE SAFETY CRITICAL MAINTAINED FUNCTIONS MAGNETS VACUUM LIFTS PUMPS EMERGENCY EQUIPMENT ETC A MECHANICALLY LOCKING INTERMEDIATE RELAY SYSTEM WITH
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19. LLG Pue 0 L L9 404 Ajquiasse 1961619 56 00 82 Ajquiasse Jajdepy JaMOd OV 8 4 Ajquiasse Jajdepy J8MOd OC 0 00 89 0 8 9 929 18 0600 8 Asayeg 48 8 09 Z AIG L 55 L GLLLG 0900 98 0 81 Asayeg 48 8 09 Z AIG L 55 8 0 00 98 0 8 Aiayeg 9 18861 99 0100 19 0 8 c 9084 Sued yuowasejd y G Ajayeg 9 1896 99 0 6 8 O 00 G0800 8Z1 ebed B6uljoousejqnol y aqeabseyoey 0 ZZLLg 0Z00 G0800 82 1 9583 suoljonijsu Jabseyo 9qeabseyoor 0 GLL1 0600 981 10 82 ats ee ee ee l 9 9684 suonen pue 56 4 aqeabseyoey 0 7 LLL 0Z00 984L0 824 seg 49 G U9 JUOD 10 48 SLHOTY TIY INI SADYNOAY 1VEO19 S9 OfI 40 BOUCUUIOLIAG BUIYIE Ul 1501118101 LSLES IM Ull49g MAN BALA S OSOS 25951 059 10 353 SE 8 L9Z 008 L 5921 059 10 9 S9 SSAU0UdNOSAY IWaEO 1D Cl LLOZ 1 UONONYsuU dMOL D007 01 0 UJIM P9sn SI 029043 S jJUePUdd 2 JOU s op ey Ue o 61 9 8600 00 61 9 8 1 0 Aew 19619109 Sul y se oul peuo Sueddey p yolje ul SIU J
20. and release it once the Magnetek logo appears on the LCD screen Following the logo screen the unit will perform a routine initialization During initialization the MBT scans for any switches or motions that may be on during power up If any switches or motions are on the failure will be displayed on the screen and then the MBT will power itself down After a successful initialization the MBT will enter the Normal Operation Mode and display the normal operating screen See Section 3 7 for more information on the Normal Operation Mode with Optional Graphic User Interface NOTE Holding the OFF ON START toggle in the START position for more than 5 seconds will put the device into Setup Mode For normal use release the START toggle once the Magnetek logo appears See Section 4 2 for more information on the Setup Mode Enrange MBT Transmitter Instruction Manual March 2013 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad gt O 0 2 OF 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 2 3 Pulling In the Machine Stop Relay Once the MBT has been turned on as described in Sections 3 2 1 or 3 2 2 and in the Normal Operating Mode the Machine Stop relay in the receiver can be pulled in by pushing the OFF ON START toggle switch to the START position and then releasing NOTE You must release the OFF ON START switch to the ON
21. e 19 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com ad gt O 0 2 OF 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED MAGNETEK TROUBLESHOOTING OPTIONAL TETHER OPERATION Problems Possible Reasons Suggestions Inspect the tether cable and confirm that it is installed and secured correctly Inspect all connectors connector contacts and cable jacket for damage Connecting tether cable is not installed installed improperly or is damaged Transmitter will not turn on Transmitter is failing switch scan Be sure all switches and motions are in the off position on startup See Section 3 2 for more info Transmitter Meena stop Be sure the Machine Stop switch is pulled up switch is down or pressed Make sure that the startup procedure is initiated with the tether cable attached Ensure that all tether cable connections are secure Transmitter will not prior to startup respond with the receiver in tether The tether cable or connectors Inspect the tether cable and connectors for are damaged damage l Verify that CAN settings match project specific CAN settings are incorrect CAN bus document Transmitter will not Make sure that the startup procedure is respond with the a initiated with the tether cable detached f f System not in wireless mode maa receiver in wireless Ensure that the startup p
22. ee disposable AA alkaline batteries Figure 2 BT127 Battery Pack To change the alkaline batteries in the battery pack separate the inner tray from the outer housing see Figure 2 and replace all the batteries with new ones Figure 3 Separated Alkaline Battery Pack When reinserting the tray into the outer housing make sure the grooves in the inner tray align with the slides in the outer housing When placing the battery pack into the MBT battery pocket orient the battery pack so that the sticker is facing out 566 Figure 4 Figure 4 Installation of Battery Pack into MBT transmitter After installing the battery pack install the battery cover over the battery and secure by tightening the thumbscrew at the end of the battery cover see Figure 5 Enrange MBT Transmitter Instruction Manual March 2013 Page 12 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOU RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED Figure 5 Installation of Battery Cover NOTE For the battery level indicator on the MBTs equipped with the standard status LED or the optional graphic user interface the battery type dip switch settings need to be set for the battery pack being used in order to display the correct low battery level indication See Section 3 1 3 for details on setting the battery type dip switches 3 1 2 Op
23. eg 0 AovOl OG wo snw 1183 y 5 5 Wwalqold Buizooys jqnoul p 43 3538 SLHOIY TIY INI SIDYNOJY 801 9599 OI 0 9ULUIOJA d BUIYIEW UI 15011910 LSLES IM Ul 49g M N BNIA 9 S OSOS s4 O AIONE la 025921 059 10 353 SEL8 L9Z 008 L 5921 059 0 9 SH IWaEO 1D 9 LLOZ 1 uononsuj y 1 pajeja psezey jou jng 5 Jey uONeuUUOJUI 01 9 1 JO Buluuwesbosd uoneiado uo e eJSUI JO SIBSN 95 s JUBWAJe S BJOUY 5 ajyesun ysulebe aye o pasn 80 osje Aew 1 Aunful zes pow JO JOUIW Ul 58 9 JOU JI YDIUM uogenys SNOpsezey e 5 2 yoed 80 e JO y y m dn 11 8 Ajuo sabseyo y uo 5 24L ILON Ainful 5 JO 189 ul 1158 9 JOU 4 yorym UOHeN Is 5 e 5916 1 NNINYVM 0 8 uonoauuos 89580 861819 y OUI 389 9 8184 y JO pu 10 OU Bnd 8818 1 0 1 BU Ul LNO seq 01 9 zey Ul 90 00 82 389 8184 y Bnid 48 8 Ajddn
24. eration of the MBT transmitter It is used to change configuration settings confirm commands being operated provide two way feedback and display transmitter diagnostic information such as battery life and signal strength The optional graphic user interface replaces the standard status LED when ordered Enrange MBT Transmitter Instruction Manual March 2013 Page 16 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 6 NORMAL OPERATING MODE WITH STANDARD STATUS LED In normal operating mode the MBT utilizes the status LED to communicate the watch dog timer within the CPU of the transmitter and when the battery level is low 3 6 1 Watch Dog Indicator Steady Blinking Status LED The blinking LED represents the watch dog timer within the CPU of the unit NOTE The LED should be continuously blinking at all times If the LED is not blinking the transmitter will need to be rebooted to operate properly 3 6 2 Switch Change Indicator Rapidly Blinking Status LED When a switch is actuated or a switch status changes the status LED will blink rapidly during the change NOTE If a joystick rotary switch or auxiliary switch is held in position or latched the status LED will return to the steady watch dog indicator blinking state 3 6 3 Low Battery Level Indicator
25. ial operating or maintenance procedure practice etc which if not strictly observed could result in injury or death of personnel or long term physical hazards Warnings are highlighted as shown below CAUTION A caution highlights an essential operating or maintenance procedure practice etc which if not strictly observed could result in damage to or destruction of equipment or loss of functional effectiveness Cautions are highlighted as shown below WARNINGS AND CAUTIONS SHOULD NEVER BE DISREGARDED The safety rules in this section are not intended to replace any rules or regulations of any applicable local state or federal governing organizations Always follow your local lockout and tagout procedure when maintaining any radio equipment The following information is intended to be used in conjunction with other rules or regulations already in existence It is important to read all of the safety information contained in this section before installing or operating the Radio Control System Enrange MBT Transmitter Instruction Manual March 2013 Page 6 of 45 GS Global Resources 1 800 261 8735 gsglobalresources com RESOURCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 0 CRITICAL INSTALLATION CONSIDERATIONS WARNING PRIOR TO INSTALLATION AND OPERATION OF THIS EQUIPMENT READ AND DEVELOP AN UNDERSTAND
26. itch Key Switch 3 position maintained momentary Response Time 2 position maintained Approximately 50 ms USB Test amp Certifications Torang penal FCC Approved Part 15 Part 90 s EC 68 2 34 Random Vibration 68 2 27 Shock Testing IEC 68 2 31 Drop amp Topple infrared Port Programming Port Optional Labeling SAE 1211 Dust Testi ee Custom labels per application Graphic Display Backlit display 2 x 1 22 51 x 31 mm e Multilingual with standard ACSII characters Note Other components joysticks switches potentiometers etc may be available upon request Consult the factory for Weight compatibility e Approximately 1 5 Ibs 1 13 kg Dimensions e Approximately 6 5 x 4 9 x 4 6 165 x 125 x 117 mm P O Box 13615 Milwaukee WI 53213 N49 W13650 Campbell Drive Menomonee Falls 53051 Enrange Facility 5 Four Coins Drive Canada Facility 2610 Dunwin Drive www magnetekmh com GS Global Resources 1 800 261 8735 gsglobalresources com 5050 S Towne Drive New Berlin WI 53151 RESOURCES Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED MAGNETEK PulseStar MBT E N R A N Technical Specifications Battery and Charger Battery Type Rechargeable 3 6 V NiMH 3Cell Pack 2100 mAh Disposable Three AA Alkaline Pack 2300 mAh Service Life Rechargeable 500 cycles Battery
27. l users with the instructions of the charger before attempting to use Do not attempt to charge non rechargeable battery packs Avoid charging partially discharged rechargeable batteries to help prolong battery cycle life Do not charge batteries in a hazardous environment Keep the battery pack environment cool during charging i e not in direct sunlight or close to a heating source Do not short the charger Do not attempt to charge a damaged battery Use only Magnetek Enrange approved chargers for the appropriate battery pack Do not attempt to use a battery that is leaking swollen or corroded Charger units are not intended for outdoor use Use only indoors 2 8 BATTERY DISPOSAL Before disposing of batteries consult local and governmental regulatory requirements for proper disposal procedure Enrange MBT Transmitter Instruction Manual March 2013 Page 10 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 3 0 MBT TRANSMITTER STANDARD CONFIGURATION AND OPERATION WARNING BEFORE OPERATING THE TRANSMITTER FAMILIARIZE YOURSELF WITH ALL SAFETY INFORMATION THIS MANUAL THE CORRESPONDING RECEIVER SYSTEM MANUAL APPROPRIATE MANUAL SUPPLEMENTS AND ANY OTHER LOCAL STATE OR FEDERAL RULES OR REGULATIONS ALREADY IN EXISTENCE FAILURE TO FOLLOW THIS WARNING
28. n Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 3 SAFETY INFORMATION AND RECOMMENDED TRAINING FOR RADIO CONTROLLED EQUIPMENT OPERATORS Anyone being trained to operate radio controlled equipment should possess as a minimum the following knowledge and skills before using the radio controlled equipment The operator should e have knowledge of hazards pertaining to equipment opera tion e have knowledge of safety rules for radio controlled equipment e have the ability to judge distance of moving objects e know how to properly test prior to operation e _ be trained in the safe operation of the radio transmitter as it pertains to the crane hoist lifting device or other material handling equipment being operated e have knowledge of the use of equipment warning lights and alarms e have knowledge of the proper storage space for a radio control transmitter when not in use e __ be trained in transferring a radio control transmitter to another person trained how and when to report unsafe or unusual operating condi tions e test the transmitter emergency stop and all warning devices prior to operation testing should be done on each shift without a load e be thoroughly trained and knowledgeable in proper and safe operation of the crane hoist lifting device or other material handling equipment that utilizes the radio control e know how to keep the operator and other people clear of lifted loads and
29. otection s IP66 and NEMA 4 Transmitter Operation Range Transmitter Component Specifications A total of 8 inputs are available for analog components Joystick eDual Axis stepless proportional up to 4 per transmitter e Optional stepless proportional third Axis 2 per transmitter IP65 Square Gate standard Pius Gate optional Non Licensed Part 15 Up to 300 feet 91 44 m Potentiometers Non Licensed FHSS Up to 3000 feet 914 4 m e Single turn Frequency Range A total of 15 Toggle Switches or 30 inputs are available for digital eNon Licensed Part 15 430 439 8 MHz 902 928 MHz components Non Licensed FHSS 902 928 MHz 2 4 2 5 GHz Government Band 405 430 MHz Toggle Switch 2 position momentary 2 position maintained 3 position momentary 3 position maintained Output Power eNon Licensed Part 15 Non Licensed FHSS Less than 1mW 10 mW 100 mW 200 mW Government Band 3 position maintained momentary RF Channels Push Button Non Licensed Part 15 32 channels Momentary Non Licensed FHSS 32 channels eRed Green Blue Black Yellow Government Band Up to 1000 frequencies E STOP Antenna Military Grade Push Pull Int elnterna LED External Optional p Red Yellow Green up to 4 per transmitter RF Type TMS Time Multiplexed Signaling eFHSS Frequency Hopping Spread Spectrum Microprocessor Controlled PLL synthesizer Transceiver Rotary Switch eUp to 12 positions per sw
30. perate properly 3 7 2 Command Confirmation Each time the user operates a control on the transmitter a message will be displayed on the graphic user interface screen confirming what is being operated For example if the second paddle is moved to its 4th position in the UP direction the display will show MTN2 D1 SP 4 This translates to Motion 2 Direction 1 Speed 4 3 7 3 Battery Life Indicator Remaining battery life is displayed in the bottom left hand corner of the graphic user interface screen Battery life is displayed in 5 increments NOTE If using an optional battery pack that is different than what the unit was shipped from the factory with the battery life indicator will be inaccurate unless the dip switch settings are set to the correct battery type being used See Section 3 1 3 for details to properly set the dip switches 3 7 4 Signal Strength Indicator The Signal Strength Indicator is only available in systems equipped for Two Way feedback systems utilizing the 433 MHz frequency band do not have Two Way feedback available For such systems Signal Strength is displayed at the bottom right hand corner of the graphic user interface screen Signal Strength is displayed in 5 increments NOTE On 433 MHz systems the signal strength indicator will show minimum signal strength regardless of the actual signal strength systems utilizing the 433 MHz frequency band do not have Two Way feedback 3 7 5 Two Way
31. rocedure is initiated mode within 300 feet from the receiver location System not in tether mode mode 8 2 ASSEMBLY AND REPLACEMENT PARTS If your transmitter ever needs repair we always recommend that you have Magnetek perform the repair If you need to refer to a parts list refer to your transmitter s drawing that was included in the shipment of your transmitter Please contact Magnetek s service department at 1 800 MAG SERV for information regarding parts and service Enrange MBT Transmitter Instruction Manual March 2013 Page 45 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 43 3538 SLHOTY TIV INI 5333 3 1VEO19 S9 40 DOUCEWIOLIAG BUIYIE UI 15011910 LSLES IM 198 M N BAA S OSOS 25951 059 10 353 SE 8 L9Z 008 L 5921 059 jeqo y S9 SSAU0UdNOSAY Cx IWaEO 1D L LOZ 1 uononsuj yayoubew Loz 1 0 46090 00 0001 70Z00 8Z1 Hed L LOZ 1 AALANDVW KY s ljqu ssy 190180 69013 pue 2 92043 029044 ul SN JOJ jenuew uonon su 90 80 pews 190180 M yeg 190 189 64 juepudd pue XL1S 19 43 353 SLHOTY T1V INI S3DYNO
32. roduct including but not limited to this manual and software embodied within the product This manual is intended for the sole use of the person s to whom it was provided and any unauthorized distribution of the manual or dispersal of its contents is strictly forbidden This manual may not be reproduced in whole or in part by any means whatsoever without the expressed written permission of MAGNETEK Enrange MBT Transmitter Instruction Manual March 2013 Page 2 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com 0 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED TROUBLESHOOTING OPTIONAL TETHER OPERATION Problems Possible Reasons Suggestions Inspect the tether cable and confirm that it is installed and secured correctly Inspect all connectors connector contacts and cable jacket for damage Connecting tether cable is not installed installed improperly or is damaged Transmitter will not turn on Transmitter is failing switch scan Be sure all switches and motions are in the off position on startup See Section 3 2 for more info Transmitter Meena stop Be sure the Machine Stop switch is pulled up switch is down or pressed Make sure that the startup procedure is initiated with the tether cable attached Ensure that all tether cable connections are secure Transmitter will not prior to startup
33. s y sey 181 1961810 Sul Ul GNI UOlOBUUOD seq 61 9 y ul yoef 1 48 6 y a0unos 2109 OVA 07h CIUPICE DR Pid 6 MO 8q p u y p 918 5 oy ebeweP yOnpod AJUeMEM OU PIOA OSIE Siy pue Ajayes osnsua djey 5 8 5 9569 peo JsNW Jamod Jo pue Jabieyo ou abewep aow 5 Ajddns UONEWJOJUI pue eziseudwe jenuew siy JaMOd uo SJBHIeYD 9914 dn asn ued noA jnoyBnoiuyy pesn oye 1 1 pUR ONINYY e SYHSOYVHO 3 11 INN suoljned pue spuluseM 4 43 3538 SLHOTY TIV INI 5333 3 1VEO19 S9 40 DOUCEWIOLIAG BUIYIE UI 15011910 LSLES IM 194 ANAG 9 S OSOS s4 O AONE ha 102 5921 059 1 86640 959 SEL8 L9Z 008 L 592 1 05 9 64 9 SH OL LLOZ 1 uononsuj 198181 5 9 abueyosip abseypo 819 5 Jaye 9 10 59 aq Ayloedeo Asayjeg ewou si siy 5 Buoy np 58 9 9 9 m 151 81 Bunp Ayioedeo jqesn mo e aoualedxe Aew yoed ajqeebieyoos Mou y buluolIpuoy abesn a1ojoq ajqeorjdde jje yim souepsoo0e pebeyo aq jsn
34. tional NIMH Rechargeable Battery Pack BT126 NOTE If using the optional rechargeable battery pack BT126 review and become familiar with the rechargeable battery charger manual prior to use The rechargeable battery pack BT126 is a sealed battery pack that has no user serviceable components within the battery pack Figure 6 BT126 Battery Pack The rechargeable battery pack BT126 is shipped from the factory with a minimal charge and will need to be charged prior to use for the first time with the specified charger NOTE When utilizing the optional tether mode on the MBT transmitter the battery packs will not be recharged from the tether power feed The rechargeable battery pack only can be recharged using the specified charger When placing the battery pack into the MBT battery pocket orient the battery pack so that the sticker is facing out See Figure 4 After installing the battery pack install the battery cover over the battery and secure by tightening the thumbscrew at the end of the battery cover see Figure 5 NOTE For the battery level indicator on the MBTs equipped with the standard status LED or the optional graphic user interface the battery type dip switch settings need to be set for the battery pack being used in order to display the correct low battery level indication See Section 3 1 3 for details on setting the battery type dip switches Enrange MBT Transmitter Instruction Manual March 2013 Page 13 of 45
35. ui syoed Auayjegq ajqeabseyoas m u ILON Ul 1 10 sods p pue yoed 8 y Jo sn 95999 8 Aem Aue ul pebewep useq sey yoed y 584 85 ou sulejuod pue 19 9 865 Apu uew d u q sey yoed y yoed Asayeg jqe beyo e u do o 14119118 zou oq E E E E E s ulee Au pue 01 9 y Wow y 3AOW Y psyeuUILUN 8q M GAY 84 pue zzo UN m q31 880 au 55 0 4 8 y YIM sey JOO UE J AJUCLIEM 5 31N eznuew BU jdwo 1 8 yun 0 9 y suoeayipow JO saHueyo Aue yew zou oq 5 Jounjoejnuew y SOIUOJ O9JO JEUJO U OU YM Buedwe Jo Buiuado Sued 5 JOWO SNO OU Ule UOD 5198180 AJeyeq s yL UIUJIM 961 9 aq jm y oq IM G37 89 eu Ajuo pebseyo si ay u ayM 3 pueBbeusip yons pesnoul Aunful 10 sisoo sebewep Jo Ayyjiqisuodses Buluunsse ase 8581 asoUub noA y suabseyo 1 81 Jo Saas 69 0 3 1410 3 0190 3 au 1 ajes y Suononssul 5 Jenuew siy 31 18915 4341 Pea ONINYYM BulBseyo si 6 y Bunesipul N33H9 pue
36. urrent transmitter in use has been turned OFF taken out of the service area and secured 2 5 PRE OPERATION TEST At the start of each work shift or when a new operator takes control of the equipment operators should do as a minimum the following steps before operation of equipment Test all warning devices Test all direction and speed controls Test all functions Test the transmitter emergency stop Enrange MBT Transmitter Instruction Manual March 2013 Page 9 of 45 GLOBAL GS Global Resources 1 800 261 8735 gsglobalresources com RESOUS RCES 5050 S Towne Drive New Berlin WI 53151 Foremost in Machine Performance for Life GS GLOBAL REOURCES INC ALL RIGHTS RESERVED 2 6 HANDLING BATTERIES WARNING KNOW AND FOLLOW PROPER BATTERY HANDLING CHARGING AND DISPOSAL PROCEDURES IMPROPER BATTERY PROCEDURES CAN CAUSE BATTERIES TO EXPLODE OR DO OTHER SERIOUS DAMAGE FAILURE TO FOLLOW THIS WARNING COULD RESULT IN SERIOUS INJURY OR DEATH AND DAMAGE TO EQUIPMENT Use only batteries approved by Magnetek for the specific product Do not dispose of a battery pack in fire it may explode Do not attempt to open the battery pack Do not short circuit the battery Keep the battery pack environment cool during charging operation and storage i e not in direct sunlight or close to a heating source 2 7 OPTIONAL RECHARGEABLE BATTERY CHARGING For those transmitters equipped with battery chargers please familiarize al

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