User Guide for 4 axis TB6560 driver board * Important Notes:
Contents
1. JA i j RA E gt File iNo File Loaded EA 45 Toolpath kog Follow HAIE Re Edit G Code some owes I joo 100 ve PLEASE TA QD roadrunner TFH T tap Y Rik VIRIEBSELITFA QOO RPM 0 Remember Return ngj S ov 0 mmu Elapsed 00 00 00 PUN 0 Off pol sh ne em p s Reset Emergen Z inhibit Jog OWOFF cians UnitsiMin 0 00 Spindle Speed G Codes M Codes 0 000 Units Rev 0 00 15 3 ReConfiguration Estop Mach3Mill History Clear St So Macrome FELA LEE j IEEE iw Dente tay TAS SH Mach3 CNC Controller File Config Function Cfa s View Wizards Operator Plugin Control Help Program Run Alt 1 MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt Diagnostics Alt 7 Mil gt G15 G80 G17 G40 G20 G90 GJA G54 G49 G99 G64 G97 Scale NENNEN 1 0000 Tool 0 Scale NE Scale NN F60 000000 GO x0 000000 Y0 000000 20 200000 M3 560 000000 G43H5 GO x0 000000 Y0 000000 20 200000 GO X1 179950 Y4 004260 20 200000 G1 1 179950 Y4 004260 Z 0 100000 mi w1 170087 via N0A920 7 n 1n0nmnn File D Mach3 GCodelroadrunner tap Rewind trl W 19 Single BLK AN Bi Load Wizards Last Wizard Conversational Edit G Code Recent File OverRidden FRO Change Close G Code Reverse Run2. had L mu 3 a E T e LF ru pa E ti i P E t IT TA PH iw Pi Spo 455 Limit setting FOR REFERENCE ONLY Note you can also have other settings for other applications Engine Configuration Forts amp Fins Encoder MEG Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Output Signals Signal Enabled Fort Fin Humber Active Low Emulated HotKey al x Ti 1 10 Ti td D ef 1 10 ef x D X Home uf 1 10 elf x D Y H Ti 1 11 if a D m uf 1 11 f x 0 Y Home nf 1 11 ef x D ZH j i 12 elf ar D t ef 1 12 elf ar D Z Home uf i 12 ef a D AH ar 1 D af ar O ej A in in n Pins 10 13 and 15 are inputs Only these 5 pin numbers may be Automated Setup of Inputs Engine Configuration Forts amp Fins Encoder MPG Spindle Setup Mill Options Fort Setup and Axis Selection Motor Outputs Input Signals Output Signals Signal Enabled Port Fin Humber Active Low Emulated HotKey a Input 4 ar 1 O af ar 0 Probe af 1 D ar ar Index af 1 ar x Limit Ovrd S 1 D ar ar o EStop uf u 13 f ar o THC On Ww 1 n wf M 0 THC Up ar 1 O ar ar o THC Down ar 1 af ar 0 DEM Trig ti S 1 D af ar 0 DEM Trig W 1 D ar ar 0 ml rs ax tun bun Fins 10 13 and 15 are inputs Only these 5 pin numbers may be Automated Setup of Inputs The definition of EE Interface Ca Instructions of MACH3 FlashFXP exe HIED IL 1
3. Exit f Scale mmm J UUUU 1 0000 fI Mile Scale mmm ALIA A AA Scale HEN GO x0 000000 Y0 000000 20 200000 per caj Simei GO X1 179950 Y4 004260 Z0 200000 cmm Load _ Load Wizards Last Wizard Regen isp Follow G1 1 179950 Y4 004260 7 0 100000 Change Tool 0 AE F60 000000 GO x0 000000 Y0 000000 20 200000 M 560 000000 G43H5 mi V1 170046N VA nNAGEN 7 naannnnn File lt Alt R gt D Mach3 GCodelroadrunner tap Edit G Code Rewind Ctrl W Recent File Single BLK Alt N m SRO 96 Close G Code Reverse Run m T 100 Load G Code m Dia 40 0000 DC t x uas Set Next Line Y nani H 10 0000 M1 Optional Stop m FRO 6 00 Line 0 Flood Ctri F NH Auto Tool Zero a RPM _Run From Here Remember Return 00 S ov 0 Elapsed 00 00 01 sinn quof Units Min 0 00 Spindle Speed I Jog ON OFF Ctri Alt J I pr Codes M Codes 0 000 Units Rev 0 00 Mach3Mill E KETA FA machs c wa Jii w TABES Macrome Fig 7 After all have been set up open the G CODE that needs to run as shown in Fig 7 bd 0 0000 Scale Musa 1 0000 Scale un ics es zr D O GCode tf ball tap 2 E balld tap RIAU E Cross tap e NestCircle tap roadrunner tap EU Ifi Shapes tap ex E8 A L
4. KB LCDSmartie exe iid tel 99 SE PRIEST 1 KB SLISP ra djew arriar for ARM E tuta URE Create Profile 1 KB Delete Profile Se ET ur 1 KB Pofzled Works exe talea 1 KB Keil uvision FREE 1 KB Mach3Turn tes aa HEDE 1 KB EJ EB Fig 1 Open MACHS software select mach3MILL and then click OK Please refer to Fig 1 PA Mach3 CNC Controller File Config Function Cfg s View Wizards Operator Plugin Control Help MDI Alt2 ToolPath Alt4 Offsets Alt5 Settings Alt6 Diagnostics Alt 7 Mill G15 G80 G17 G40 G20 G90 G94 G54 G43 G99 G64 G97 Program Run Alt 1 ach Load Wizards Load Wizards Last Wizard ege Conversational CH E FRO File iNo File Loaded Edit G Code Rewind Ctrl W ycle Sta i 5 Alt R Recent File Single BLK AIEN Wil Close G Code Reverse Run m spnaecwsssil o spinare cwrs 100 100 d Load G Code i Block Delete m 9 fi te ss 9 t Set Next Line M1 Optional Sto YUU Mt Optional Stop IN FRO 6 00 Line 0 Flood Cul F NN Auto Tool Zero RPM 0 Run From Here an Mode Remember Return Feedrate S ov 0 gm Off MM Emergency Mode 7 inhibit G Codes M Codes 0 000 Spindle Speed Histo Clear Ste G PERE so FET The interface of MACH8 is displayed as Fig 2 The frequently used action buttons are listed on the interface We c
5. User Guide for 4 axis TB6560 driver board Product Features Toshiba TB6560AHQ chip High power maximum 3 5A drive current chipset e 1 1 16 microstep setting Higher accuracy and smoother operation than standard 1 1 2 step e Adjustable 1 5A 3A drive current settings for each axis 25 50 75 100 of full current can be set for different stepper motors e Overload over current and over temperature safety Full protection for your computer and peripheral equipment e On board current switching Power output can be set according to specific user requirement e Full closed type optical isolation to protect the user s computer and equipment e Relay spindle interface Outputs Max 36V 7 5A for spindle motors or coolant pump only one device can be powered by this output e 4channel inputs interface Can be used for XYZ limit and emergency stop e Professional design Two stage signal processing with super anti jamming e Bipolar constant current chopper drive with non resonant region Controls motors smoothly through range without creep effect e Four control inputs divided into pairs of knives Allows setting of limit and emergency stop e Universal architecture Supports most parallel software MACH3 KCAM4 etc Dip settings Current Setting ala Decay Mode Settings ala MicroStep Settings sje Important Notes e Power supply DC 12 36V not included Voltage Selection 12 16V DC power supply for Nema 17 st
6. an configure MACH software at first fed Mach3 CNC Controller File config Function CFg s wiew Wizards Operator Plugin Control Help lt A Pry e enims ja li ToolPath Alt4 Offsets Alt5 Settings Alt Motor Tuning M General Config T 2 g t _ Scale mmm Diagnostics Alt 7 Mill 515 G80 G17 G40 G20 G90 G94 God 649 699 G64 G97 System Hotkeys 1 4 000G Homing Limits ni ToolPath Scale HN Slave Axis I 1 DOO Backlash 3 Fixtures ai Scale Emm ToolTable MV 410000 Config Plugins Spindle Pulleys Safe z Setup Save Settings m Last Wizard Edit G Cod G Code mi Rewind Ctrl AN Jj lox Recent File Single BLK AI N Ig m Close G Code Reverse Run m Load G Code pc Block Delete i i __Set Next Line Next ina M1 Optional Stop JE Stop f Line 0 Flood CLE NH OverRidden FRO 56 SRO 100 spinae cwrs 100 di di D FRO D mm een Tool Dia 0 0000 H 10 0000 Auto Tool Zero RPM 0 Alt S _ Run From Here lt Alt S gt d Run From Here CV Mode Remember Return Feedrate ui On Off aci LInits Min UnitsiRey ess Reset Emerg Z inhibit G Codes M Codes 0 000 Spindle Speed Profile Fig 3 Click PORT amp PIN sub menu of config menu Please refer to Fig 3 Please refer to Fi
7. epper motors 16 24V DC power supply for Nema 23 stepper motors 24 36V DC power supply for Nema 34 stepper motors High voltage will burn up the chips or stepper motors Ampertage Selection Output current of the power supply can be calculated by the following expressions Output current Rated current of your stepper motors quantity 2A For example if you want to drive 3 3A Nema 23 stepper motors theoretically 24V 11A DC power supply is recommended but higher power such as 24V 154A also will be good If you are not sure about the selection of power supply please feel free to contact us for help e he power output of 12V shall be applied to the radiator fan of 12V e Driver output compatible with 2 or 4 phase 4 6 or 8 lead stepper motors 3A max e Suitable for unipolar or bipolar stepper motors e Voltage regulated spindle speed controlled by parallel interface as function of supply voltage Gt 6 Losd High Forquo Be NG amp SLaad High Spend Ee E NC 30 RQ 8 Landa Gaias wound Far Tora E 8 Lamia fihunt wami Fr Spee 6 xS mh Ne es EC b k L pari J Pi ns QE esili al Goh E Gy Gl E dA a Bi is t 2 55 i S a s T CN motor interface B Corresponding P10 Corresponding P11 Corresponding P12 Corresponding P13 DEDE Connection Diagram T EEE l E ee a pee ant hk sani A P p inme E mu E ng e T a Hine EDGE TE ULL s
8. g 4 8 zi o 2 Program Run Alti MDI Alt2 ToolPath aita Offsets ANS Settings ate Diagnostics AIt7 Mil gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 GEA G97 i i G54 Gat Zera Scale 40 0000 soo firme R E Engine Configuration Ports amp Pins Mill Options Encoder MPG Spindle Setup Port Setup and Axis Selection Input Signals Output Signals Port 2 Fort Enable Ox2Td Fort Entry in Hex 0 9 Pins 2 9 as inp MaxHC Mode Max CL Mode enabled Fort 1 lf Port Enable Ox378 Fort Entry in Hex 0 9 Max HC 10 Wave Drive Program restart Restart if changed Sherline 1 2 Pulse moi pik t 1 I ModBus Input utput Suppo t 25000 t AA5 00Hz G0000hr ModBus Flugin Supported File iNo File Loads BED O Dhz edh C 100khz TCP Modbus support Event Driven Serial Co Hote ee and motors re er eal ES Se ends Tra pa er i Lh reg H wl REPE TE RH Remember Return 00 Soy 0 m Flarsed 00 00 00 eee On Off bela e ke rgency Mode Active 7 inhibit Units Min 0 00 spindle Speed G Codes M Codes 0 000 UnitsiRev 0 00 0 Profile iMach3Mill SESE sl fe FETA a EE Fa mache cnc co M Fig 4 To set up the basic frequency within the above Circle 1 This parameter will affect the rotationa
9. l speed of the motor After the setup of basic frequency select Circle 2 where Configuration Scripting will be defined please refer to Fig 5 Engine Configuration Ports amp Pins Encoder MPG Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Step Fin Dir Fin Dir Low Step Lo Step Port Dir Port a 1 l 16 l 14 T l Fig 5 To modify the software settings according to the definition of Parallel Interface which is detailed in the above circle Engine Configuration Ports amp Pins Encoder MPG Spindle Setup Mill Options Port Setup and Axis Selection Motor Outputs Input Signals Output Signals Active Low Enabled Fin Humber Digit Trig a 1 D a nf l 4 a Enable elf 1 17 ar Enable3 Ti i 5 ar Enabled elf 1 5 ar a i 0 a Enabl s ar i D ar utput 1 elf 1 2 ar Output t a l o 1 1 1 a Output 3 ar 1 n ar utput 4 ar i D ar Pins 9 1 14 16 and 1T are output pins Ho other pin TRE ROB Tena Ro Fig 6 Then select the output signals column as shown in Fig 6 and set up the corresponding items per the setup described in the circle A Mach3 CNC Controller File Config Function Cfg s View Wizards Operator Plugin Control Help Load G Code DI Alt2 ToolPath Alt4 Offsets AIt5 Settings AIt6 Diagnostics Alt 7 Mill gt G15 G80 G17 G40 G20 G90 G94 G54 G49 G99 G64 G97 Close File s
10. m Tool d 0 deem gm amem 100 spinae cwrs T von Load G Code Dia 0 0000 Reset e Block Delete B 40 0000 9 amp 9 t _Set Next Line M1 Optional Stop m FRO 6 00 Line 0 Flood Ctrl F NN Auto Tool Zero dd RPM 0 Run From Here Remember Return Feedrate S ov 0 SST tensed 00 00 01 __ jency Mode EE inhibit Jog ON OFF Curb ARCA Units Min 0 00 Spindle Speed M Codes 0 000 Units Rev 0 00 0 Histo Clear Status rOTteziMach3Mill FZI Heec wi W 8 BE fe Shab w TAJ Sh Macrome Fig 9 After G CODE has been opened you may see the red button RESET flashing Click RESET to stop the flashing and then press CYCLESTART at the location of Circle 2 Simple solutions if the driver does not work properly e Please double check the software settings according to the Fig 5 and Fig 6 e Please conform the parallel cable has been pluged tightly e Please turn off the power supply before changing dip settings e Please use stable high quality DC power supply for this driver e Problems in Mach3 using Please refer to the Mach 3 User Manual e f problem persist please feel free to contact us
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