IPC Eagle CT30 auto scrubber manual
Contents
1. e beet a eere dece pee e edet 12 6 2 MOUNTING AND ADJUSTING THE SQUEEGEE aoaoaootteseseoaooooooesesenonooooeoeoesenosooooooenn 12 6 3 MOVING THE MACHINE WHEN NOT IN OPERATION 13 6 4 MOUNTING AND CHANGING THE BRUSH DRIVE DISKS ene e ernst esses essei 13 6 5 DETERGENTS INSTRUCTIONS etototororouououooouououououououououououououououououououououououououououoovesosooooesesesesesese 13 6 6 PREPARING THE MACHINE FOR WORK ceceeetenene ene nnn nnn nnn nnn nnn nnns nsn nn n n nn nn a ases asas asa 14 6 7 WORKING is ene ende cs av te RE ese wee ice imitantes ee Usta eed 14 6 8 SOME USEFUL TIPS TO GET THE MOST FROM YOUR SCRUBBER DRIER eee 15 6 8 1 Prewashing with brushes or 15 0 6 2 e e He RR gaya vote ab ek RES EY n ERE ee iR Ete S Ce E een 63 15 6 9 DRAINING THE DIRTY WATER ene Ee dear iip DN NER RR yqa 15 6 10 DRAINING THE CLEAN WATER 16 7 PERIODS OF INACTIVITY J U neds deat 16 8 BATTERY MAINTENANCE AND CHARQ0INGQ J 16 8 1 CHARGING PROCEDURE ccccccccccececscecscscecscecscececsescscscecscscscscscsssescssscseussesssssesesesesesesssesesesessuessueds 16 9 MAINTENANCE INSTRUCTIONS J2. In addition to this manual containing all user information other publications are available providing specific information for maintenance personnel Constant respect for the instructions guarantees the safety of the operator and the machine low running costs and high quality results and extends the working life of the machine Failure to respect the instructions may lead to damage to the operator machine floor being washed and environment To find the topic that interests you more rapidly consult the list of contents at the beginning of the manual Parts of the text requiring special attention are highlighted in bold and preceded by the symbols illustrated and described here DANGER Indicates the need for attention in order to avoid a series of consequences which could cause death or damage to the health of the operator IMPORTANT Indicates the need for attention in order to avoid a series of consequences which could cause damage to the machine or work environment or financial loss i INFORMATION Particularly important instructions In line with the company s policy of constant product development and updating the Manufacturer reserves the right to make modifications without warning Although your machine may differ appreciably from the illustrations in this document safety and the information contained in this manual are guaranteed 1 The definition machine replaces the trade name covered by this manual
3. Validity Ref K Part N Customer Part N Description Qty From T To Price 0001 VTDD00522 NUT M5 6 00 0002 VTRS13750 WASHER D 5X14 INX 6 00 0003 LAFNO7908 BRACKET __ 1 00 0004 MPVRO5954 FLAP 1 00 0005 MPVR05831 CONNECTOR 1 00 0006 VTVT48694 SCREW TCB STC 5 X12 UNI 9707 TZ 2 00 0007 LAFNO8890 FLANGE 1 00 0008 MPVRO5914 FLOOR WIPER 1 00 0009 MPVRO5842 SMALL KNOB 2 00 0010 VTVT15515 SCREW TE M 6X 50 INOX A2 2 00 0011 MPVR05953 FLAP 1 00 0012 LAFNO7907 BRACKET 1 00 0013 VTVTO1690 SCREW M5x25 2 00 0014 VTVTO1691 SCREW M5x35 2 00 0015 VTVT01691 SCREW M5x35 2 00 0016 VTVT01693 SCREW M5x20 3 00 0017 MPVRO5832 WHEEL 2 00 0018 VTRS13750 WASHER D 5X14 INX 2 00 0019 VTVT48694 SCREW TCB TC 5 X12 UNI 9707 TZ 2 00 0020 MPVR05832 WHEEL 3 00 0021 LAFNO8913 BUSHING 3 00 0022 VTRS13750 WASHER D 5X14 INX 6 00 0023 VTRS15908 WASHER D 5INX GRW UNI 1751 3 00 0024 VTDDO1693 NUT M 5 INX 3 00 0025 LAFN07903 SUPPORT 1 00 0026 LAFNO7902 ARM 2 00 0027 VTVT13939 SCREW TE 6X20 UNI5739 INX 2 00 0028 VTRS00245 WASHER D 6 UNI 6592 INOX 2 00 0029 VTRS00245 WASHER __D 6 6592 2 00 0030 VTDD01694 NUT M 6 INX 2 00 0031 MPVR05916 COVER 1 00 0032 MPVRO5966 FLAP 1 00 0033 VTRS13750 WASHER D 5X14 INX 3 00 0034 VTRS15908 WASHER D 5INX GRW UNI 1751 3 00 0035 VTVTO1300 SCREW TE M5X12 INOX 3 00 0036 SPPV01313 BRUSH D 450 NYLON 0 8 1 00 0037 VTDD01694 NUT M 6 INX 1 00 0038 VTRS00245 WASHER ___0 6 6592 INOX 1 00 0039 VTRS00245 WASHER D 6
4. C fuse blown B the batteries are flat the reduction unit is faulty the motor is fault The brush motor has trouble in you are working with a dry brush starting cable models only on a very rough floor you are working with power cable extensions with an inadequate section the voltage is considerably lower than the rated value for the scrubber drier as shown on the rating plate 15 less the motor is fault The machine does not clean the brush or disk is worn evenl REMEDY B connect the batteries to the machine 8 charge the batteries B C replace the fuse B stop the machine leave to cool down for 45 B stop the machine leave to cool down for 45 C plug into the mains socket press the brush button press the brush lever B C release the brush lever press the brush button LED off leave the machine to cool down for at least 45 B stop the machine leave to cool down for 45 B stop the machine and check the motor reconnect the power supply or motor thermal cutout connectors B C replace fuse B charge the batteries have the reduction unit replaced have the motor replaced open the detergent tap avoid the use of inappropriate extensions Increase the section of the electric wires and locate sockets with a higher voltage have the motor replaced replace ENGLISH 19 No detergent is delivered The de
5. 6 7 Working After setting up the machine proceed as follows e Connect the machine as follows cable model plug the machine into the mains power socket lower the squeegee by means of the squeegee lever fig D ref 2 press the main switch fig C ref 3 LED on e press the brush button fig C ref 4 LED on the suction motor and detergent flow are also activated automatically e press the brush lever fig D ref 1 e check regularly that detergent is reaching the brushes and top up if necessary e while working check the quality of washing and adjust the flow of detergent to the brushes using the detergent tap fig G ref 2 d IMPORTANT Empty the dirty water tank each time you fill the detergent tank e The float switch in the dirty water tank turns suction off when the tank is full If the switch trips stop work and empty the tank e Battery models if the red LED fig C ref 2 starts flashing the batteries are nearly flat After a few seconds the brush and suction motor shut down to prevent draining the batteries excessively Charge the batteries ENGLISH At the end of work e release the brush lever fig D ref 1 e press the detergent button fig C ref 6 LED off e press the brush button fig C ref 4 LED off e lift the squeegee lever fig D ref 2 to raise the squeegee from the floor to prevent the continuous pressure from warping the blades e press the suction butt
6. aaa a sanum aa 17 9 1 MAINTENANCE GENERAL 17 9 2 ROUTINE MAINTENANCE Z decere n desee venue QS pde Ped cree rein dedere kay a 17 92 1 Floatswitch CLEANING ics ies sa nante det e Del te de tees eL eere 17 9 2 2 Squeegee blades replacing esses eene aO EE aTi a 17 9 2 3 Fuses replacement battery models Fig L enne 18 9 2 4 Fuses replacement cable models fig 18 9 3 ROUTINE MAINTENANCE ce b tie ri ao uapa haasi e even 18 9 3 1 Daiyopergtions us ua a ha pa l n da E CH a a dee 18 ENGLISH 9 3 2 Weekly Operations seo repete huu h loce ae ee uysha ay rete 1445 18 9 3 3 Six monthly operations esee eene nennen eren ay tnter trennen trennen 18 10 TROUBLESHOOTING aka ka ecce aka a Race cu u 19 10 1 HOW TO RESOLVE POSSIBLE PROBLEMS ccccccccecececececececececececececeseceeeeesecececeeseeeeeeseeseesusesesseseuess 19 ENGLISH 3 2 GENERAL INFORMATION Read this manual carefully before carrying out any work on the machine 2 1 Scope of the manual This manual has been written by the Manufacturer and is an integral part of the machine It defines the purpose for which the machine has been designed and constructed and contains all the information required by operators
7. e OY GSS WO SOS cr CR DOU ee SN W A ES ge T AO OO Vor Dieter DOO en P WAIT ADD am Wakin Doo MWN IE DPA Se D V OPERATIONS MANUAL CT30 2 1 gt dik PER k RUS eh ete tases RUM 2 2 GENERAL INFORMATIONN numum uada sanum RR u 4 2 1 SCOPE OF THE MANUAL 4 2 2 IDENTIFYING THE MACHINE eee e e e e e enne nnn nnn e se 5 2 3 DOCUMENTATION PROVIDED WITH THE MACHINE nennen eset esses eset etes essen 5 3 TECHNICAL INFORMATIOLN U u u 5 3 1 GENERALE DBSCRIPTIONZ Sau utu ee ttv eer ect arbe iet ie te ee ce cede EE e kep as esse RHET 5 3 2 LEGEN u abu ek SI ID teal tia spere tei EE edd ei aed 5 3 DANGER ZONES tier ree eet tec miae bee t Bats 5 3 4 ACCESSORIES 6 4 SAFETY INFORMATION sasa kob ede sanba U U uuu sand uu 6 4 1 SAFETY REGULATIONS L Luuqssamassaiscninaqisspaahisquqiqpaspikuwphkuntaaqasspan
8. Persons responsible for using the machine without performing any operations requiring precise technical skills 3 Persons with experience technical training and a knowledge of legislation and standards able to perform all the necessary operations and to recognise and avoid possible risks in handling installation use and maintenance of this machine 4 ENGLISH 2 2 Identifying the machine The rating plate provides the following information model power supply total nominal power serial number year of fabrication dry weight maximum slope barcode with serial number manufacturer s identification 2 3 Documentation provided with the machine e User manual e guarantee certificate e EC certificate of conformity 3 TECHNICAL INFORMATION 3 1 General description This machine is a scrubber drier for sweeping washing and drying flat horizontal smooth or moderately rough even and obstacle free floors in civil and industrial premises It is available in both battery and cable versions to meet all running time and weight requirements The scrubber drier spreads a solution of water and detergent in the correct concentration on the floor and then scrubs it to remove the dirt By carefully choosing the detergent and brushes or abrasive disks from the wide range of accessories available the machine can be adapted to a wide range of combinations of types of floor and dirt A suction system incorporated in the machin
9. has been charged beyond the limit suggested by the Manufacturer replace the elements if possible For 6 or 12 V single block batteries replace the entire battery damaged replace the battery replace the battery replace the battery 22 ENGLISH IPC Integrated Professional Cleaning IPC Gansow Spare Parts List Ref LPTB02500 Model CLEANTIME CT30 B CB BATT JP USA Table FRAME Progressive Number 1 Ref K Part N Customer Part N Description Qty From To Price 0001 VTVT01371 SCREW 4 8X18 4 00 0002 VTVT01372 SCREW 4 8X25 2 00 0003 VIVT01373 SCREW 4 8X38 1 00 0004 MPVRO5837 HANDLE 1 00 0005 MPVROS486 CRANKCASE 1 00 0006 MPVRO5490 LEVER 1 00 0007 1273 WIRING 1 00 0008 MERL00013 SWITCH 1 00 0009 MPVR05490 LEVER 1 00 0010 MPVRO5488 LEVER 1 00 0012 VTVTOO800 SCREW TC 4X12 ZN 3 00 0013 ETETO1667 LABEL 1 00 0014 VTVTO1377 SCREW TSP TC M 3X5 UNI7688 INX 4 00 0015 LAFNO8891 BRACKET 1 00 0016 VTVROO481 INSERT FILETTATO M6 4 00 0017 MECE00554 BOARD CT30 1 00 0018 VTRS00268 WASHER D 3 4 00 0019 VTDD21115 NUT M 3 INOX 4 00 0020 1288 CABLE FLAT CT30 1 00 0021 VIVT01375 SCREW 5X22 2 00 0022 MPVRO5925 HOSE COLLAR CT15 1 00 0023 MPVRO5925 HOSE COLLAR CT15 1 00 0024 MPVR49942 LEVER SHK PP 1 00 0025 VTRS00251 WASHER 4 16 INOX A2 1 00 0026 VTVTOO800 SCREW TC 4X12 ZN 1 00 0027 MPVRO5927 PIN CT15 1 00 0028 VIVT01374 SCREW 5X40 1 00 0029 MPVR05928 BUSHING CT15 1 00
10. of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety Never use the machine to transport people or things or to tow things Do not tow the machine Never rest objects of any weight on the machine for any reason Never obstruct ventilation and heat dispersion slits Never remove modify or circumvent safety devices Numerous unpleasant experiences have shown that a wide range of personal objects may cause serious accidents Before beginning work remove jewellery watches ties etc The operator must always use personal protection devices protective apron or overalls non slip waterproof shoes rubber gloves protective goggles and ear protectors and mask to protect the respiratory tract Keep the hands away from moving parts Never use detergents other than those specified Follow the instructions on the relative safety sheet We recommend keeping detergents out of reach of children In the event of contact with the eyes wash immediately with abundant water If ingested consult a doctor immediately Make sure the power sockets used for the models with cable or battery charger are connected to a suitable earth system and protected by differential thermal solenoid switches Make sure the electrical characteristics of the machine voltage frequency absorbed power given on the rating plate are the same as those of the mains electricity
11. 0030 VTVT17639 SCREW TCEI M 5X10 UNI 5931 2 00 0031 VTRS08013 WASHER X D 5 GRW 2 00 0032 VTDD00042 NUT AUT M10 UNI7474 1 00 0033 VTRS00505 WASHER D 10 TE UNI 6592 1 00 0034 LAFNO7476 COVER 1 00 0035 606000437 O RING 1 00 0036 MTIGOO125 GEAR 1 00 0037 LAFNO7475 SUPPORT 1 00 0038 GUGOO00437 O RING 1 00 0039 LAFNO7477 COVER 1 00 0040 LAFNO7478 SUPPORT 1 00 Date 19 11 2011 Selected Part LPTB02500 Page 1 Table FRAME Ref K Part N 0041 VTDD00124 0042 VTVT29810 0043 VTVT01205 0044 MTIG00126 0045 MLML00319 0046 LAFN07917 0047 LAEN08898 0048 LAFN07901 0049 LAFN09154 0050 RTRT00537 0051 VTRS00512 0052 VTVT01110 0053 LAFN09171 0054 VTVT15143 0055 VTDD01694 0056 LAFNO9172 0057 MPVRO5965 0058 VTDD00502 0059 VTRS15978 0060 RTRT00544 0061 MPVR05967 0062 CMCV00453 0063 VTRS00245 0064 MPVR05926 Date 19 11 2011 Customer Part N Description NUT M 8 BASSO SCREW TCEI M 8X20 UNI 5931 SCREW GEAR SPRING SUPPORT BRACKET FRAME BUSHING CT30 WHEEL WASHER SCREW BRACKET SCREW TE 6X16 UNI5739 NUT M6 INX BUSHING WHEEL NUT M12 WASHER D 12X24 UNI 6592 INX WHEEL D 80MXHC D 8 X24 ZC TE 8X16 UNI5739 CABLE WASHER D 6 UNI 6592 INOX SUPPORT CT15 Selected Part LPTB02500 Qty 4 00 4 00 1 00 1 00 1 00 1 00 1 00 1 00 2 00 2 00 2 00 2 00 1 00 2 00 2 00 1 00 1 00 1 00 2 00 1 00 1 00 1 00 2 00 1 00 Progressive Number 1 Page 2 Table SQUEEGEE Progressive Number 1
12. 3947 WASHER D 8 INXUNI 6592 4 00 0075 VIVT34115 SCREW TEM 5X 10 UNI 5739 3 00 0076 VTRS13750 WASHER D 5X14 INX 3 00 0077 MPVRO5957 PROTECTION 1 00 0078 VTRS13750 WASHER D 5X14 INX 1 00 0079 VTRS27296 WASHER GROWER 3 ZNT 2 00 Date 19 11 2011 Selected Part LPTB02500 Page 3 Table TANK Progressive Number 1 58 5 7 56 3 Validity Ref K Part N Customer Part N Description Qty From T To Price 0001 MPVR05825 COVER 1 00 0002 MPVR05826 COVER 1 00 0003 VTVT01694 SCREW TCB TC 5 X10 UNI 9707 TZ 8 00 0004 GUVR00288 GASKET ___ 052 51007 1 00 0005 GUVR00288 GASKET N0525S1007 1 00 0006 MPVRO5836 FLOATER 1 00 0007 VTRS00573 WASHER 30x6x3 1 00 0008 VTVT48694 SCREW TCB TC 5 X12 UNI 9707 TZ 1 00 0009 MPVR05912 TANK 1 00 0010 TBFX00351 TUBE 1 00 0011 TBFX00350 TUBE E 1 00 0012 MPVR46988 CLIP LAV SHK 1 00 0013 VTVT29884 SCREW TEM 4X 16 UNI 5739 2 00 0014 FSVROOOO2 CLAMP EKOFLEX 9 23 35 1 00 0015 VTDD04369 NUT M 4 TEF UNI 7473 2 00 0016 MPVR05188 1 00 0017 MPVRO5913 TANK 1 00 0019 GUGO00444 GASKET 1 00 0020 LAFN05830 NET FERMA FILTRO INOX 1 00 0021 VTDDO7727 NUT M 5 INOX 4 00 0022 VTRS15908 WASHER D 5 INX GRW UNI 1751 4 00 0023 MEVRO5200 CARBON MOTORE ASP AMET 116599 13 2 00 0023 MOCCO0397 MOTOR CT15 1 00 0024 LAFNO8894 PLATE 1 00 0025 VTVT48694 SCREW TB TC 5 X12 UNI 9707 TZ 0026 VTRS13750 WASHER __D 5X14 INX 0027 VTRS13750 WASHER __D 5X14 INX 0028 ABGOO00052 VIBRATION DAMP 0029 MEVR02048 FU
13. SE 40A 1 00 0030 1286 WIRING 1 00 0031 BACA00156 BATTERY CHARGER 1 00 0032 VTDD00001 NUT UNI 5588 M3 ZB 4 00 0033 MPVR05915 COVER E 1 00 0034 VTDD04368 NUT M 4 ZIN UNI 5588 4 00 0035 VTDD04368 NUT M 4 ZIN UNI 5588 4 00 0036 MECE00529 BOARD CT15 1 00 0037 VTRS00377 WASHER M4 4 00 0038 MECB00923 EXTENSION AWG18 SPINA USA 1 00 0039 MPVRO8003 CAP 1 00 Date 19 11 2011 Selected Part LPTB02500 Page 3 Table TANK Ref K Part 0040 RCGR00081 0041 RCVR00770 0042 TBBP00481 0043 RCVR00771 0044 FTAC00042 0045 RCVR00773 0051 TBBP00481 0052 KTRI01989 0053 VTVT00311 0054 FSVROO243 0055 VTRS05904 0056 VTDDOOOO1 0058 VTVT00035 Date 19 11 2011 Customer Part N 14 15 Description VALVE CONNECT TUBE CONNECTOR FILTER CONNECT 1 4 TUBE KIT RECOVERY LID SCREW TE M4X12 CLAMP 20 30 WASHER D 4 X16 2 083 NUT UNI 5588 M3 ZB SCREW M 3X 8 TS TC ZC Selected Part LPTB02500 Qty 1 00 1 00 0 32 1 00 1 00 1 00 0 48 1 00 1 00 1 00 2 00 2 00 2 00 Progressive Number 1 From Validity d T Page 4 Table ELECTRIC DIAGR an T BATTERY 24DC DISPLAY CARD mtpr285tst1 r1 BRUSH CONTROL SWITCH BATTERY CHARGER SAFETY SWITCH sws Ref K Part N Customer Part N EV1 MEEV00042 MEVR02048 MOCC00397 MOCC00406 CAVO ROUND FLAT L 1 6MT Description SOLENOID VALVE FUSE MOTOR MOTOR Progressive Numb
14. UNI 6592 INOX 1 00 Date 19 11 2011 Selected Part LPTBO2500 Page 2 Table SQUEEGEE Progressive Number 1 Validity Ref K Part N Customer Part N Description Qty From T To Price 0040 VTVTO1692 SCREW M6X125 1 00 0041 MPVR05829 SUPPORT 1 00 0042 MPVRO5830 BRACKET 1 00 0043 VTRS13945 WASHER D 6X18 INX UNI 6593 4 00 0044 VTRS15144 WASHER D 6INX GRW UNI 1751 4 00 0045 VTVT13939 SCREW TE 6X20 UNI5739 INX 4 00 0046 VTVR16617 6X 6X30 UNI 6604 1 00 0047 MFVR00212 DRE DISK 1 00 0048 VTRS13946 WASHER D 8 X24 INX UNI 6593 1 00 0049 VTRS15146 WASHER D 8 INX GRW UNI 1751 1 00 0050 VTVT13938 SCREW TE 8X20 UNI5739 INX 1 00 0051 VTDD01695 NUT M 8 INX 1 00 0052 VTDDO1695 NUT M 8 INX 1 00 0053 LAFN06391 BUSHING PARALLELOGRAMMA 3 00 0054 VTVT00410 SCREW TE M8x35 UNI5739 INOX 2 00 0055 VTDD01695 NUT M 8 INX 2 00 0056 LAFN51068 8479 90 9498 BUSHING LEVA POSTER 1 00 0057 LAFNO7910 BRACKET 1 00 0058 VTVT15907 SCREW TE 8X25 UNI5739 INX 2 00 0059 LAFNO7905 SUPPORT 1 00 0060 VTVT15906 SCREW TE 6X 12 A2 UNI 5739 4 00 0061 VTRS15144 WASHER D 6 INX GRW UNI 1751 4 00 0062 MOCCO0406 MOTOR 1 00 0063 MLML00065 SPRING LO 80 De 12 Df 1 7 1 00 0064 MECI00005 RELAY 24V 10 20A 1 00 0066 VTVT34115 SCREW TEM 5X 10 UNI 5739 1 00 0067 VTDD01693 NUT M 5 INX 1 00 0068 LAFNO7906 BRACKET 1 00 0069 VTDD00128 SELF LOCJ NUT M5 2 00 0070 VTDD21115 NUT M 3 INOX 2 00 0072 VTVT00743 SCREW TC M 3 8 2 00 0073 VTRS13947 WASHER D 8 INX UNI 6592 2 00 0074 VTRS1
15. amage or the risk of short circuit e do not use steam to avoid the heat warping plastic parts e do not use hydrocarbons or solvents as they could damage the cowling and rubber parts 9 2 Routine maintenance 9 2 1 Float switch cleaning e Remove the dirty water tank cap and clean the float switch fig l ref 1 Make sure it runs freely on the pin e clean the detergent tank filter CT30 ONLY fig N 9 2 2 Squeegee blades replacing The squeegee blades collect the film of water and detergent from the floor and prepare the way for perfect drying With time the constant rubbing makes the edge of the blade in contact with the floor rounded and cracked reducing the drying efficiency and requiring it to be replaced Turning or replacing the blades lower the squeegee by means of the squeegee lever fig D ref 2 tip the machine backwards and rest the handle on the floor remove the suction hose sleeve fig E ref 4 from the squeegee remove the squeegee fig E ref 1 from its mount by completely unscrewing the two knobs fig E ref 2 remove the blade retainers and blades by unscrewing the knobs fig E ref 5 reuse the same blade by reversing the edge in contact with the floor until both edges are worn out or replace with a new blade fitting it onto the screws on the body of the squeegee ENGLISH 17 18 e replace the two blade retainers and the blades and screw up the knobs unscrewed previously e Replace t
16. blic roads in the presence of dirt hazardous to health dust gas etc and in unsuitable environments The machine is designed for indoor use only The machine is designed for temperatures of between 4 and 35 C when in use and between 0 C and 50 C when not in use The machine is designed to work in a humidity of between 3096 and 95 Never use or pick up flammable liquids or explosives e g petrol fuel oil etc flammable gases dry dusts acids and solvents e g paint solvents acetone etc even if diluted Never pick up flaming or incandescent objects Never use the machine on slopes or ramps of more than 296 In the case of slight slopes do not use the machine transversally always manoeuvre with care and do not reverse When transporting the machine on steeper ramps or slopes take the utmost care to avoid tipping up and or uncontrolled acceleration Tackle ramps and or steps with the front of the machine raised only Never park the machine on a slope The machine must never be left unattended with the motor or engine on Before leaving it turn the motor or engine off make sure it cannot move accidentally ENGLISH Always pay attention to other people children in particular present in the place where you are working Children must be supervised to make sure they do not play with the appliance The appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack
17. body of the machine Handle with care to avoid knocking or overturning the machine 5 2 Checks on delivery When the carrier delivers the machine make sure the packaging and machine are both whole and undamaged If the machine is damaged make sure the carrier is aware of the damage and before accepting the goods reserve the right in writing to request compensation for the damage 5 3 Unpacking d IMPORTANT When unpacking the machine the operator must be provided with the necessary personal protection devices gloves goggles etc to limit the risk of accident Unpack the machine as follows cut and remove the plastic straps using scissors or nippers open the packaging remove the bags included in the packaging and check the contents guarantee slip use and maintenance manual battery bridges with terminals battery model only battery charger connector battery models only remove the machine from the packaging clean the outside of the machine in respect of safety regulations after unpacking the machine install the batteries battery models or connect the electrical connections cable models See relevant sections The packaging may be kept as it can be reused to protect the machine if it is moved to another site or to a repair workshop Otherwise it must be disposed off in compliance with current legislation 5 4 Electrical connections and earth cable models The electrical characteristics of t
18. connect the external battery charger connector to the battery wiring connector e if the machine has an on board battery charger connect the on board battery charger power cable fig H ref 1 ENGLISH d IMPORTANT In the case of gel batteries use a charger specific for gel batteries only e Charge the batteries as described in the battery charger manual e at the end of charging disconnect the connectors e reconnect the battery wiring connector to the machine connector machine with external battery charger 9 MAINTENANCE INSTRUCTIONS DANGER Never perform any maintenance operations without first unplugging the machine from the mains cable version or disconnecting the batteries In cable models the operator must be able to verify from any position that the machine remains unplugged from the mains socket while maintenance is being carried out Maintenance on the electrical circuit and all other operations not explicitly described in this manual must be performed by specialised personnel only in compliance with current safety legislation and as described in the maintenance manual 9 1 Maintenance General rules Performing regular maintenance according to the Manufacturer s instructions improves performance and extends the working life of the machine When cleaning the machine respect the following e avoid the use of high pressure washers Water could penetrate the electrical compartment or motors leading to d
19. disposed of according to current legislation in the country in which it is used the machine must be disconnected from the power supply emptied of liquids and cleaned the product is classified as WEEE type special waste and is covered by the requisites of the new environmental protection regulations 2002 96 EC WEEE It must be disposed of separately from ordinary waste in compliance with current legislation and standards Special waste Do not dispose of with ordinary waste Alternatively the machine must be returned to the Manufacturer for a complete overhaul If you decide to stop using the machine you are recommended to remove the batteries and dispose of them at an authorised collection centre You should also make sure that all parts of the appliance which could represent a hazard particularly to children are made safe ENGLISH 5 HANDLING AND INSTALLATION 5 1 Lifting and transporting the packaged machine d IMPORTANT During all lifting operations make sure the packaged machine is firmly anchored to avoid it tipping up or being accidentally dropped Always load unload lorries in adequately lit areas The machine packaged on a wooden pallet by the Manufacturer must be loaded using suitable equipment see EC Directive 2006 42 and subsequent amendments and or additions onto the transporting vehicle At destination it must be unloaded using similar means A fork lift truck must always be used to lift the packaged
20. e battery does not provide the correct voltage about 2 14 V per element without load and appears to be uniformly not charged when tested with a hydrometer only battery models the battery is new and does not deliver 10096 of its expected capacity the machine is being used at maximum capacity for continuous periods and the working time is not sufficient the electrolyte has evaporated and does not cover the plates completely the battery supplied filled with acid by the Manufacturer has been stored for too long before being charged and used for the first time The battery has not been connected to the battery charger for example because the low voltage connector of the battery charger has been erroneously connected to the machine connector the battery charger and power socket to which the battery is connected are not compatible the battery charger has not been installed correctly the battery charger is not working the battery must be run in by performing 20 30 charges and discharges to obtain maximum performance if possible use batteries with a higher capacity or replace the batteries with others charged previousl top up all elements with distilled water until the plates are covered then charge the batter if recharging with a normal battery charger is not effective you must use a double recharging cycle charge it slowly over a 10 hour period at a current
21. e batteries from the compartment using suitable lifting equipment 5 6 Battery charger battery models d IMPORTANT Never allow the batteries to become excessively flat as this could damage them irreparably i INFORMATION If the machine has an ON BOARD battery charger installed by the manufacturer no operations are required as it will already be ready for use 5 6 1 Choosing a battery charger machines without ON BOARD battery charger Make sure the battery charger is compatible with the batteries to be charged tubular lead batteries you are recommended to use a 24V 5A automatic battery charger However you should always consult the battery charger manufacturer and manual to confirm the choice gel batteries use a charger specific for this type of battery 5 6 2 Preparing the battery charger If you wish to use a battery charger not provided with the machine you must fit it with the connector supplied with the machine see paragraph Unpacking in this manual To install the connector proceed as follows e remove about 13 mm of protective sheath from the red and black wires of the battery charger e insert the wires into the connector contacts and squeeze them forcefully with suitable pliers e respect the polarity red wire black wire when inserting the wires into the connector ENGLISH 11 12 5 7 Lifting and transporting the machine d IMPORTANT All phases must be performed in an adeq
22. e dries the floor after washing by means of the low pressure generated in the dirty water tank by the suction motor The squeegee connected to the tank collects the dirty water 3 2 Legend The main parts of the machine are as follows fig A e the detergent tank fig A ref 1 contains and transports the mixture of clean water and detergent e the dirty water tank fig A ref 2 collects the dirty water picked up from the floor after washing e control panel fig A ref 3 e head assembly fig A ref 4 the main element is the brush which distributes the detergent solution on the floor and remove the dirt e squeegee assembly fig A ref 5 wipes and dries the floor by collecting the water 3 3 Danger zones A Tank assembly when using certain detergents danger of irritation for eyes skin mucous membranes and respiratory tract and of asphyxia Danger represented by the dirt collected from the environment germs and chemical substances Danger of crushing between the two tanks when the dirty water tank is replaced on top of the detergent tank Control panel danger of short circuit C Bottom of washing head danger due to brush rotation D Rear wheels danger of crushing between the wheel and chassis ENGLISH 5 6 E Battery compartment in the detergent tank danger of short circuit between the battery poles and presence of hydrogen during charging 3 4 Accessories Bristle brushes for washi
23. e suction hose is blocked the suction hose is not connected to the squeegee or is damaged there is no power to the suction motor or the motor is faulty the battery poles and charging terminals are dirty and oxidised the electrolyte level is low the battery charger does Work or is unsuitable there are not considerable differences in density between the various elements of batter the replace the rubber blade unblock and damage empty the dirty water tank or reset the float switch repair the unblock the hose connect or repair the hose see The suction motor does not start clean and grease the poles and terminals charge the batteries top up all the elements with distilled water as described in the instructions see battery instructions replace the damaged battery charger The battery discharges too fast during use even though it has been charged correctly and when tested with a hydrometer at the end of recharging it turned out to be uniformly charged battery models only The battery discharges too fast during use recharging with an electronic battery charger is too fast and after recharging the battery supplies the right voltage about 2 14V for each element without load but when tested with a hydrometer is found not to be uniformly charged battery models only At the end of charging with the electronic battery charger th
24. er 1 WATER VALVE EV1 BRUSH MOTOR THERMAL SENSOR CN2 POWER CARD mtpr285r1 R 3 3 Ohm 50W Corrazzata VACUUM MOTOR Rel 24v 40A CT15 Validity Qty From To Date 19 11 2011 Selected Part LPTB02500 Page 4
25. etergent tank is completely empty replace the cap fig G ref 1 i INFORMATION The water and detergent solution can also be used to wash the dirty water tank 7 PERIODS OF INACTIVITY If the machine is not used for some time remove the squeegee and brush or drive disk wash them and put them away in a dry place preferably in a bag or wrapped in plastic film away from dust Make sure the tanks are completely empty and perfectly clean Disconnect the machine from the power supply depending on the model unplug from the mains or disconnect the connector from the battery wiring Battery models charge the batteries completely before storing them During long periods of inactivity you should charge the batteries regularly at least once every two months to keep them constantly at maximum charge d IMPORTANT If you do not charge the batteries regularly they may be irrevocably damaged 8 BATTERY MAINTENANCE AND CHARGING DANGER Do not check the batteries by sparking The batteries give off flammable fumes Put out all fires and hot embers before checking or topping up the batteries Perform the operations described above in a ventilated room To avoid permanent damage to the batteries do not run them down completely Remember that when the corresponding red light fig C ref 2 flashes on the control panel you must charge the batteries 8 1 Charging procedure e if the machine does not have an on board charger
26. he machine are given on the rating plate Make sure the frequency and voltage correspond to those of the mains supply where the machine will be operated As far as voltage is concerned models where the rating plate specifies a voltage of 230 V can be used with voltages of between 220 V and 240 V Similarly models rated at 115 V can be used at between 110 V and 120 V The frequency on the plate must always correspond to the mains voltage ENGLISH 9 10 IMPORTANT Make sure the mains circuit is suitably earthed and that the sockets and any adaptors used ensure the continuity of the earth conductors DANGER Failure to observe these instructions could cause possibly serious damage to people and things and invalidates the guarantee 5 5 Power supply batteries battery models Two different types of battery may be installed on these machines e tubular leak proof batteries the electrolyte level must be checked regularly When necessary top up with distilled water until the plates are covered Do not over fill 5 mm max above the plates e gel batteries this type of battery requires no maintenance The technical characteristics must correspond to those indicated in the paragraph on the technical specification of the machine The use of heavier batteries could seriously jeopardise manoeuvrability and lead to the brush motor overheating Batteries with a lower capacity and weight will require charging more frequently They m
27. he squeegee in its support following the instructions in paragraph 6 2 9 2 3 Fuses replacement battery models Fig L The fuse protecting the electrical circuit is located on the battery bridge To replace it make sure the dirty water tank is empty and empty if necessary lift the dirty water tank to access the batteries lift the fuse holder lid and remove the fuse fit a new fuse and close the fuse holder cover lower the dirty water tank Fuse table for the complete fuse table see the spare parts catalogue 9 2 4 Fuses replacement cable models fig M The fuses protecting the electrical components are on the electrical components box To replace make sure the dirty water tank is empty and empty if necessary e lift the dirty water tank to access the electrical components compartment e open the cover of the fuse holder on the electrical components box and remove the fuse e fita new fuse and close the fuse holder cover lower the dirty water tank Fuse table for the complete fuse table see the spare parts catalogue d IMPORTANT Never use a fuse with a higher amperage than specified If a fuse continues to blow the fault in the wiring boards if present or motors must be identified and repaired Have the machine checked by qualified personnel 9 3 Routine maintenance 9 3 1 Daily operations After each day s work proceed as follows e disconnect the machine from the power supply e empty the di
28. i lsnsusppasapitayqusqhaypanytiopayqusykapaq hta 6 5 HANDLING AND INSTALLATION U 9 5 1 LIFTING AND TRANSPORTING THE PACKAGED MACHINE n 9 25 2 CHECKS ON DELIVER Y roate ei eet talea tei pet lee ee e q es a ab E e Ee Re 9 5 3 UNPACKING Ln n a Saa a an ea Bab se SOI E 9 5 4 ELECTRICAL CONNECTIONS AND EARTH CABLE MODELS n 9 5 5 POWER SUPPLY BATTERIES BATTERY MODELS 10 DDL Batteries PVCPAVAUON sac e eo aa hua ded Q de Pe huay 10 5 5 2 Batteries installation and connection a nanas 10 5 5 3 Batteries Femoyall ay luu GG Sar DD QI pus 11 5 6 BATTERY CHARGER BATTERY MODELS nn 11 5 6 1 Choosing a battery charger machines without ON BOARD battery charger 11 5 6 2 Preparing the battery charger eese eee nennen entente entente enne 11 5 7 LIFTING AND TRANSPORTING THE MACHINE 12 6 PRACTICAL GUIDE FOR THE OPERATOR 12 6 1 CONTROLS DESCRIPTION sana
29. ive mechanical action 6 8 2 Drying Lower the squeegee and with the suction motor on pass over the same area washed previously The result is equivalent to in depth washing and subsequent ordinary maintenance will take less time To wash and dry at the same time operate the brush detergent flow squeegee and suction motor simultaneously 6 9 Draining the dirty water DANGER Use suitable personal protection devices Drain the water with the machine disconnected from the power supply The dirty water tank drain hose is at the back of the machine on the right To empty the tank e move the machine near a drain e detach the drain hose fig A ref 7 from its seat by holding it near the fixing spring and pulling horizontally e keeping the end of the hose as high as possible and remove the cap lower the end of the hose gradually controlling the intensity of the flow of water by adjusting the height from the ground e check the amount of dirt left in the dirty water tank and if necessary wash it out ENGLISH 15 16 close the drain hose with the cap Check that it is tightly closed and replace the hose in its housing e You are then ready to wash and dry again 6 10 Draining the clean water DANGER Use suitable personal protection devices Drain the water with the machine disconnected from the power supply To empty the tank e move the machine near a drain e remove the cap fig G ref 1 e when the d
30. le again and repeat the centring and repeated operation of the brush lever Brush release turn the machine on by pressing the main switch fig C ref 3 LED on then press the brush button fig C ref 4 LED on Raise the front of the machine by levering on the handle then operate the brush lever fig D ref 1 repeatedly After a few pulses the brush or drive disk is released and falls to the ground 6 5 Detergents Instructions d IMPORTANT Always dilute the detergent according to the manufacturer s instructions Do not use sodium hypochlorite bleach or other oxidants particularly in strong concentrations Do not use solvents or hydrocarbons The temperature of the water and detergent must not exceed the maximum indicated in the technical specification They must be free of sand and or other impurities The machine has been designed for use with low foam biodegradable detergents made specifically for scrubber driers For a complete and up to date list of the detergents and chemicals available contact the Manufacturer Use products suitable for the floor and dirt to be removed only Follow the safety regulations on use of detergents given in the section Safety regulations ENGLISH 13 14 6 6 Preparing the machine for work d IMPORTANT Before starting work wear overalls ear protectors non slip waterproof shoes mask to protect the respiratory tract gloves and all other personal protection devices reco
31. mmended by the supplier of the detergent used or necessitated by the work environment Before starting work proceed as follows e Battery models check the battery charge charge if necessary e make sure the dirty water tank fig A ref 2 is empty If necessary empty it e via the opening at the front fill the detergent tank fig A ref 8 with a suitable concentration of clean water and low foam detergent Leave at least 5 cm between the surface of the liquid and the opening of the tank e mount the most suitable brushes or drive disks for the floor and work to be performed see paragraph 3 4 make sure the squeegee fig A ref 5 is firmly attached and connected to the suction hose fig E ref 4 Make sure the back blade is not worn i INFORMATION If you are using the machine for the first time we recommend trying it on a large obstacle free surface first to acquire the necessary familiarity Always empty the dirty water tank before filling the detergent tank again For effective cleaning and to extend the working life of the machine follow a few simple rules e prepare the work area by removing all possible obstacles begin working from the furthermost point to avoid walking on the area you have just cleaned e choose the straightest possible working routes e divide large floors into parallel rectangular sections If necessary finish off by passing a mop or rag rapidly over parts inaccessible to the scrubber drier
32. ng delicate floors and polishing Polypropylene brushes for normal floor washing Tynex brushes for removing accumulated stubborn dirt on resistant floors Drive disks enable the following disks to be used Yellow disks for washing and polishing marble and similar surfaces Green disks for washing resistant floors Black disks for thorough washing of resistant floors with stubborn dirt 4 SAFETY INFORMATION 4 1 Safety regulations Read the User Manual carefully before start up and use or before performing maintenance or any other work on the machine d IMPORTANT Rigorously respect all instructions in the Manual in particular those relating to danger and important information and on the safety plates fitted to the machine The Manufacturer declines all liability for damage to people or things resulting from failure to observe the instructions The appliance must be used exclusively by persons trained in its use and or who have demonstrated their ability and have been expressly instructed to use the appliance The machine must not be used by minors The machine must not be used for purposes other than those for which it was expressly designed Scrupulously respect all safety standards and conditions applicable to the type of building in which the machine is to be operated eg pharmaceutical companies hospitals chemicals etc Do not use the machine in places with inadequate lighting or explosive atmospheres on pu
33. of 1 10 the nominal capacity for 5 hours e g for a 100Ah 5 battery the current must be set at 10A using a manual battery charger rest for one hour charge it with the normal battery charger connect the battery charger to the battery connector check that the power supply characteristics indicated on the battery charger rating plate comply with those of the mains power suppl taking the actual voltage available at the socket into account make sure that the connections of the primary of the transformer inside the battery charger are correct consult the battery charger make sure there is voltage to the battery charger that the fuses are not blown and that the current reaches the battery try charging with another rectifier If the battery charger is not working contact the technical service centre and indicate the serial number of the battery charger ENGLISH 21 At the end of charging with the electronic battery charger the battery does not provide the correct voltage about 2 14 V per element without load and only one or a few elements are found to be discharged when tested with a hydrometer battery models only The electrolyte in the battery is turbid battery models only One or more elements are damaged the battery has reached the end of the charging discharging cycles declared by the manufacturer the battery has been charged with too high a current the battery
34. on fig C ref 5 LED on and brush lever fig D ref 1 to start suction Allow the suction to run for 2 minutes then release the brush lever and press the suction button fig C ref 5 LED off to turn the motor off Turn the machine off by pressing the button fig C ref 3 for at least 4 seconds remove the brush or drive disk to prevent it from warping permanently depending on the model unplug from the mains socket or disconnect the batteries empty and clean the dirty water tank 6 8 Some useful tips to get the most from your scrubber drier In the event of particularly stubborn dirt on the floor washing and drying can be performed in two separate operations 6 8 1 Prewashing with brushes or pads press the main switch fig C ref 3 LED on press the brush button fig C ref 4 LED on press the suction button fig C ref 5 LED off to turn suction off operate the brush lever fig D ref 1 to enable brush rotation make sure the suction motor is off and the squeegee is raised begin washing adjust the flow of detergent to the brush by means of the detergent tap fig G ref 2 Flow speed must be regulated according to the operators chosen advance speed The slower the machine moves forwards the less water is needed Persist when washing particularly dirty points to give the detergent time to perform its chemical action detaching and suspending the dirt and the brushes time to exert an effect
35. on with light fig C ref 4 enables LED on and disables LED off the brush function The brush does not start rotating until the brush lever is operated e Suction button with light fig C ref 5 turns the suction motor on LED on and off LED off to dry the floor being washed The light is on when there is power to the suction motor e Detergent button fig C ref 6 enables LED on and disables LED off detergent flow The detergent does not flow unless the brush is rotating e Brush lever fig D ref 1 enables brush rotation Squeegee lever fig D ref 2 raises if lowered or lowers if raised the squeegee e Handle regulation lever fig D ref 3 allows the angle of the handle to be adjusted 6 2 Mounting and adjusting the squeegee The squeegee fig A ref 5 is responsible for the first phase of drying To mount the squeegee on the machine proceed as follows 1 check that the squeegee mount fig E ref 1 is lowered otherwise lower it by means of the squeegee lever fig D ref 2 2 rotate the machine backwards and rest the handle on the floor 3 insert the two threaded pins on the squeegee into the slots on the support fig E ref 1 4 fix the squeegee by tightening the two knobs fig E ref 2 ENGLISH 5 insert the sleeve of the suction hose fig E ref 4 fully into the squeegee The squeegee blades scrape the film of water and detergent from the floor and prepare the wa
36. rty water tank and clean if necessary e clean the squeegee blades and check for wear If necessary replace e check that the suction hole in the squeegee is not blocked if necessary remove encrusted dirt e Battery model charge the batteries according to the procedure described 9 3 2 Weekly operations e clean the dirty water tank float switch and make sure it is working correctly e clean the suction hose e clean the dirty water tank and detergent tank e Battery model check the level of battery electrolyte and top up with distilled water if necessary 9 3 3 Six monthly operations Have the electrical circuit checked by qualified personnel ENGLISH 10 TROUBLESHOOTING 10 1 How to resolve possible problems B battery machines C cable machines Possible problems affecting the whole machine PROBLEM CAUSE The machine does not function B battery connector disconnected B the batteries are flat B C fuse blown B temperature power board gt 85T B MOSFET temperature gt 1506 machine is not plugged into the mains socket The brush doesn t rotate the brush button LED is off the brush lever has not been pressed B C the brush motor thermal cutout has tripped the motor has overheated B MOSFET temperature gt 1506 8 excessive motor absorption gt 30 A for 1 second the power supply or motor thermal cutout connectors are disconnected
37. supply The machine with cable has a three wire cable and a three pin earthed plug for use in an appropriate earthed socket The earth wire is yellow and green Never connect this wire to anything other than the earth contact of the socket It is indispensable to respect the battery manufacturer s instructions and current legislation The batteries should always be kept clean and dry to avoid surface leakage current Protect the batteries from impurities such as metal dust Never rest tools on the batteries as this could cause short circuit and explosion When using battery acid always follow the relative safety instructions scrupulously When using cable models take care not to crush or pull the power supply cable While using the machine make sure the rotating brush does not come in contact with the power cable cable powered version Check the power cable regularly If damaged do not under any circumstances use the machine Replace it with one of the same type or contact a specialised service centre cable powered version In the presence of particularly strong magnetic fields assess the possible effect on the control electronics Never wash the machine with water jets The fluids collected contain detergent disinfectant water and organic and inorganic material They must be disposed off in accordance with current legislation In the case of malfunction and or faulty operation turn the machine off immediately disconnecting it from
38. tergent flow does not stop the detergent button LED is off detergent tank empt the brush motor is off the hose detergent to blocked the tap is dirty or faulty delivering the brush the solenoid valve is fault ethe filter is dirty CT 30 ONLY the solenoid valve is faulty the is press the detergent button fill the detergent tank turn the motor on by operating the brush lever unblock and open the circuit have the tap cleaned or replaced replace the solenoid valve clean the filter replace the solenoid valve The suction motor does not start the suction button LED is off There is no power to the suction motor or the motor is faulty B MOSFET temperature gt 150 B excessive motor absorption gt 30 A for 2 second press the suction button check that the motor power connector is correctly connected to the main wiring if it is correctly connected have the motor replaced B stop the machine leave to cool down for 45 B stop the machine and check the motor The squeegee does not clean or suction is ineffective The batteries do not provide the normal work time battery models only 20 ENGLISH the edge of the rubber blades in contact with the floor is worn the squeegee or hose blocked or damaged is the float switch has tripped dirty water tank is clogged by dirt or broken th
39. the instructions given below as short circuiting the batteries could cause them to explode e Make sure the dirty water tank is empty and empty if necessary see relevant paragraph e Lift the dirty water tank fig B ref 1 off the detergent tank by pulling it upwards making sure you have previously removed the suction hose and dirty water tank drain hose from their housings e Place the batteries in the battery compartment ENGLISH d IMPORTANT Mount the batteries on the machine using lifting means suitable for their weight The positive and negative poles have different diameters e Connect the battery wiring and bridge terminals to the battery poles Tighten the terminals on the poles and cover with Vaseline e Put the dirty water tank back on the detergent tank e When using the machine follow the instructions below 5 5 3 Batteries removal DANGER When removing the batteries the operator must be equipped with suitable personal protection devices gloves goggles overalls safety shoes etc to reduce the risk of accidents Make sure the switches on the control panel are in the 0 position off and the machine is turned off Keep away from naked flames do not short circuit the battery poles do not cause sparks and do not smoke Proceed as follows e disconnect the battery wiring and bridge terminals from the battery poles if necessary remove the devices fixing the battery to the base of the machine e lift th
40. the mains power supply or batteries and do not tamper Contact a service centre authorised by the Manufacturer All maintenance operations must be performed in an adequately lit place and only after disconnecting the machine from the power supply in cable models by unplugging the machine from the socket in battery models by disconnecting the battery connector in cable models the operator must be able to verify from any position that the machine remains unplugged from the mains socket while maintenance is being carried out ENGLISH 7 8 In general in an emergency power to the machine can be quickly disconnected battery version by removing the fuse fig L All work on the electrical system and all maintenance and repair operations other than those explicitly described in this manual must be performed by specialised personnel expert in the sector only If the power cable plug or terminals require replacing make sure the electrical connections and cable grip are tightly fastened to guarantee the resistance of the cable if pulled Only original accessories and spare parts supplied by the Manufacturer may be used in order to guarantee safe problem free operation of the machine Never use parts removed from other machines or from other kits This machine has been designed and constructed to provide ten years service from the fabrication date shown on the rating plate After this time whether the machine has been used or not it should be
41. uately lit room and adopting the safety measures most appropriate to the situation The operator must always use personal protection devices To load the machine onto a means of transport proceed as follows e empty the dirty water and detergent tanks e place the machine in the packaging then rest the packaging on a pallet and fix it with plastic straps e lift the pallet with the machine using a fork lift truck and load it onto the means of transport e anchor the machine to the means of transport with cables connected to the pallet and machine itself 6 PRACTICAL GUIDE FOR THE OPERATOR 6 1 Controls Description With reference to fig C the machine has the following controls and indicator lights Power on light fig C ref 7 cable model only green indicates that the machine s power cable is connected to the mains e Battery charge light fig C ref 2 battery models only 3 LEDs red yellow and green which indicate the level of battery charge There may be a red yellow and green LEDs on battery voltage gt 24V b red and yellow LEDs on battery voltage 24V C red LEDs on battery voltage 23V d red LED flashing battery voltage 21 5V batteries completely flat after a few seconds the brush and suction motor shut down e Main Switch fig C ref 3 enables and disables electrical power to all machine functions to turn the machine off hold the button down for at least 4 seconds e Brush butt
42. ust be kept charged dry and clean and the connections must be tight 5 5 1 Batteries preparation DANGER During installation of the batteries or any type of battery maintenance the operator must be provided with the necessary personal protection devices gloves goggles overalls etc to limit the risk of accident Keep away from naked flames avoid short circuiting the battery poles avoid sparks and do not smoke The batteries are normally supplied filled with acid and ready for use If the batteries are dry before mounting them on the machine proceed as follows remove the caps and fill all elements with specific sulphuric acid solution until the plates are entirely covered this requires at least a couple of passes for each element leave for 4 5 hours to allow the air bubbles to come to the surface and the plates to absorb the electrolyte make sure the level of electrolyte is still above the plates and if necessary top up with sulphuric acid solution close the caps mount the batteries on the machine following the procedure described below Before starting up the machine for the first time charge the batteries as follows 5 5 2 Batteries installation and connection DANGER Check that all switches on the control panel are in the 0 off position Make sure you connect the terminals marked with a to the positive poles of the battery Do not check the battery charge by sparking Meticulously follow
43. y for perfect drying With time the constant rubbing makes the edge of the blade in contact with the floor rounded and cracked reducing the drying efficiency and requiring it to be replaced The state of wear should be checked frequently For perfect drying the squeegee must be adjusted in such a way that the edge of the rear blade bends during operation by about 45 with resp ect to the floor at every point Adjust the height of the blade during operation by regulating the height of the wheels positioned behind and alongside the squeegee fig E ref 3 6 3 Moving the machine when not in operation To move the machine proceed as follows e lift the squeegee using the squeegee lever fig D ref 2 e raise the front of the machine by levering on the handle and move it to the destination e on arrival lower the front of the machine 6 4 Mounting and changing the brush drive disks IMPORTANT Never work without the brushes and drive disks correctly installed Brush attachment turn the machine on by pressing the main switch fig C ref 3 LED on then press the brush button fig C ref 4 LED on Rest the brush on the floor in front of the machine Raise the front of the machine by levering on the handle then lower it onto the brush centring it with the brush cover Operate the brush lever fig D ref 1 repeatedly until the brush automatically engages on the flange hub If the manoeuvre is not successful press on the hand
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