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Toshiba Q7 Drives Installation & Operation Manual

1. 11 32 Screw Hole 4 h E qr pu _ OJ o A 38 4 60 EE 1 U Ol amp JO a S Sil 1 m E C Bezel Plate e Side View Back View Front View Figure 22 Screw Length Precaution CAUTION Failure to use the correct hardware may result in damage to the outer surface of the keypad panel and or improper seating of the panel to the bezel plate Use caution when mounting the keypad assembly to ZZ 7 4 4 ensure that the internal thread clearance is maintained il MN WW a ee R j JE Er Incorrect Correct 31 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net System Operation Operation Local Read and understand all safety warnings before operating this equipment To run the motor perform the following steps 1 Press the SPM key until the Output Frequency screen is displayed see Figure 23 2 Press the Speed CtrllLocal Remote key to enter the Local mode green Local LED illuminates 3 Press the Run ModelManual Auto key green Manual LED illuminates 4 Press and hold the Up Down arrow key until the displayed Frequency Command value is at the desired setting 5 Ensure that there are
2. Pe4 PI v me PS ST 4 7k 560 0 18k A 10k RES RR R is a 33k MEE pam E BR o Pet 01 uf DE n pF ZE d S m Y b npedance iL Configured Sink may be configured Source Figure 10 RX Input Figure 11 VI II Input PS 560 18k A 10k ik Voltage VI t RX Conversion 9 m input gt x Circuit Inpedonce tpe NS VEUR 69k Input 01 uf Impedance I V 5000 91 91 91 75 79 75 Y EU HAGA VI and Il inputs may not be used simultaneously Figure 12 P24 Output Figure 13 PP Output Pe4 P24 P24 Fuse pb 10 VDC Coutput gt Voltage 00 mA Transfer 24 VDC D gt je LS 10 VDC A ot yu WE T bom E Y T Mox V V V Fuse resets after high current is removed Figure 14 OUT1 OUT2 Output Figure 15 FP Output ab r Pea mr 5 froorannoble iae HC Be E pence ae es a j REOS l DUT1 DUT A A N zw FP l a Programmable wd E AE ESA E zia Als 1 A 1 bp e od J v Figure 16 AM FM Output Figure 17 Fault Relay active fault ERA Progronnoble 2A 250VAC FLA 47k a Pass FLB 3 ilter p ol MA Cir cuit m SO A Progrommoble 10 VDC 2A 250VAC FLC Input RS Max 0 4 uf E 1 mA P Max V T v Q7 ASD Installation and Operation Manual 25 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Typical Co
3. Primary Menu Program Press Up Arrow key to scroll menu items Press R W key to access menu items and the Up Down Arrow keys to change value Press SPM key Menu Item Fundamental 2 Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed Sub menu Items Base Frequency 2 Maximum Voltage 2 Torque Boost 2 Electronic Thermal Protection 2 Accel 2 Time Decel Time 2 Accel Decel 2 Pattern Accel Decel 1 Switching menu item Menu to returnto Frequency Primary Menu press SPM key to exit VI II Speed Reference 2 Panel Direction VIII Speed Frequency 2 Panel Stop Pattern Type Reset Panel V f Group V f Pattern Panel Acc Dec Select Switch on the Fly Panel Reset Select i Panel Electronic Therma Panel PID Control Protection 1 Control Program are Press R W key to access method Press Up Arrow search same as key to scroll Press Up Arrow Changed from Default FB uento Ramped PWM menu items key to go to next Parameters Press SPM key to press key to return to Primary access menu Menu deus aiid thig Up Maximum Output Down Arrow Frequenc P F Terminal keys to change Fundamental geo Input value 1 Base Frequency 1 T inal R Terminal Volt
4. Keypad Pa eyP Function Description Possible Causes Display CM1 Comm1 Error Internal communications error Improperly programmed ASD Improper communications settings CM2 Comm2 Error External communications error Improperly connected cables EMG Emergency Off Output signal from the ASD is StoplReset pressed twice at the keypad termi nated and a brake may be EOFF command received remotely applied if so configured ASD reset required MOFF Main Undervoltage condition at the Low 3 phase utility voltage Undervoltage 3 phase AC input to the ASD OC Over Current ASD output current greater than Defective IGBT U V or W the parameter BOO setting ASD output to the motor is connected incorrectly Disconnect the motor and retry ASD output phase to phase short The ASD is starting into a spinning motor Motor machine jammed Mechanical brake engaged while the ASD is starting or while running Accel Decel time is too short Voltage Boost setting is too high Load fluctuations ASD operating at an elevated temperature OH Overheat ASD ambient temperature ASD is operating at an elevated temperature Mn e ASD is too close to heat generating equipment Cooling fan vent is obstructed see Mounting the ASD on pg 16 Cooling fan is inoperative Internal thermistor is disconnected OJ Timer Run time counter exceeded Type Reset required select Clear run timer Reset ignored if active Q7 ASD Installation and Op
5. o L I RX2 Speed Refit 80 e Dutput Frequency gt so RX2 Speed Freq 1 RX2 Speed Freq 2 RX2 Speed Frequency 2 Program gt Freq Settings gt RX2 Speed Freq 2 This parameter is used to set the direction gain and bias of the RX2 input terminal when the RX2 terminal is used as the control input while operating in the Speed Control mode See RX2 Speed Frequency 1 for further information on this setting This parameter sets RX2 Speed Frequency 2 and is the frequency that is associated with the setting of RX2 Speed Reference 2 when operating in the Speed Control mode 108 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum Max Freq Maximum Max Freq Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RX2 Speed Reference 1 RX2 Speed Reference 2 RX2 Speed Reference 1 Program gt Freq Settings RX2 Speed Ref 1 Parameter Type Numerical This parameter is used to set the direction gain and bias of the RX2 input Factory Default 0 00 terminal when the RX2 terminal is used as the control input while operating in the Speed Control or the Torque Control mode Changeable During Run Yes See RX2 Speed Frequency 1 for further information on this setting when Minimum 100 0 used for Speed con
6. 7 95 202 8 47 215 7 28 185 Figure 25 Conduit Plate 55295 Also see the optional Conduit Box on pg 158 2 33 59 1 31 33 1 31 33 Ws 0 88 22 DIA HOLE W PLUG 3 f CY X3 D X Ne Conduit Plate Number 55295 Q7 ASD Installation and Operation Manual 153 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 15 VT130 Series Enclosure Size 2 Shippin Conduit Model AER Plate Number 9 vr13007u bs max 2110B 2160B ire dades Za 2220B o 028 77 P S l i 2330B UUUYUUUUUUUUUU 2270B 4220B UU 4270B 13 05 33 4330B 14 22 361 4400B a TIAE EE 60 55361 4500B JU UU DD UU UU 4600B j 15 38 E 25 63 57 P j 8 0 203 6270B a 123 2835 we Conduit Box 12 16 309 Used on 6330B 22708 m us Note Dimensions are in inches millimeters 6500B Note Enclosure has conduit e
7. Q7 ASD Installation and Operation Manual 155 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 17 VT130 Series Enclosure Size 4 Model Shipping Conduit Plate Weight Number Number Ibs VT130Q7U max 415KB 420KB 0 63 16 12 63 321 250 E i 612KB SS i 615KB See ff b f 36 35 923 i 37 15 959 38 63 981 gt c um Ic C 3 Cr3 u n Hl b e 13 78 350 B 175 445 Note Dimensions ore in inches nillineters Figure 28 Conduit Plates 49900 and 49648 5 00 187 2 25 57 5 00 187 2 50 64 3 25 83 1 37 35 4 00 10e 2 15 55 ar pees 175 45 X 2 00 51 5 10 50 267 Conduit K O 2 Conduit Plate Conduit Plate Number 49468 1 00 25 i Conduit KI 2 NDS es 156 Q7 ASD Installation and Operation Manual Pho
8. Ctrl EEPROM Err Internal EEPROM malfunction EEPROM Write Err EEPROM write malfunction E Off Emergency Off command received via keypad or remotely Encoder Loss Encoder signal missing while running during closed loop operation Flash Error Flash memory malfunction Gate Array Error Defective Gate Array or Gate Array malfunction In put Phase Loss e 3 phase input to the ASD is low or missing Load Drooping Load requirement is in excess of the capabilities of the motor Load End OC Improper wiring at the ASD output to the motor Under Curr ent Trip Improper Low Current detection level setting Main EEPROM Err Internal EEPROM malfunction Note The event that caused the Trip s must be corrected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized In the event of multiple active trips the trip displayed will remain until all faults are corrected and all trips are cleared 148 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Fault Screen Display Possible Causes Motor Overload Vif setting needs to be adjusted Motor is locked Continuous operation at low speed Load requirement exceeds ability of the motor Startup frequency setting adjustment required Option PCB Error Optional
9. Reserved No operation Reserved No operation Reserved No operation Reserved No operation Reserved No operation Jog Forward Forced This setting initiates a Forced Forward Jog when activated The Forced Forward Jog command provides a forward run signal for the duration of the activation the status of the F or R terminals is ignored The Jog Run Frequency and Stop Control may be set from the Program Freq Settings menu Jog Reverse Forced This setting initiates a Forced Reverse Jog when activated The Forced Reverse Jog command provides a reverse run signal for the duration of the activation the status of the F or R terminals is ignored The Jog Run Frequency and Stop Control may be set from the Program Freq Settings menu Binary Bit 0 Bit 0 7 may be set up as a speed torque control register Speed torque settings may be applied to this group of terminals in binary form The required number of input terminals should be set to the respective binary bit settings 0 MSB The Frequency Mode setting must be set to Use Binary BCD input The gain and bias of the binary input may be set from the following path Program Freq Settings see BIN Speed Frequency 1 for further information on this setting 130 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
10. Input Terminals Output Terminals Press SPM key to exit Monitor Run Time menu Post Compensation Frequency PID Feedback Motor Overload Ratio ASD Overload Ratio Motor Load ASD Load Input Power Output Power Kilowatt Hours Peak Current Direction RR Input VI II Input RX Input RX2 Input FM Output AM Output Trip Code Past Trip 1 Past Trip 2 Past Trip 3 Past trip 4 42 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 4 20 mA Loss Selection Abnormal Speed Time Q7 Parameter Descriptions This section lists the parameters of the Q7 ASD alphabetically The listing includes the access path and a description of each parameter Note Setup procedures included within this section may require a Reset before performing the procedure Application specific settings may then be performed The pre Reset conditions may be saved see Type Reset 4 20 mA Loss Selection Program Feedback Setting 4 20 mA Loss Sel Parameter Type Selection List Provides an alternative reference in the event of the loss of the 4 20 mA input Factory Default Disable signal Changeable During Run No Settings Setting Max Speed Min Speed Hold Last 0 Hz RS232 485 Control Common Serial Control Panel Control Fault Disable 4
11. 100 c D a p 5 a N Speed ox Ref 1 the binary input value of 2555 BIN Speed Ref 2 that represents BIN Torque Reference 2 This is accomplished by establishing an associated V f output pattern for a given BIN binary input This parameter sets BIN Torque Reference 1 and is the output torque value that is associated with the setting of BIN Speed Reference 1 when operating in the Torque control mode This value is entered as 250 to 250 of the output torque range 2504 Output BIN Torque Ref 1 Torque 250 BIN Torque Ref 2 BIN Torque Reference 2 Program gt Freq Settings gt BIN Torque Ref 2 This parameter is used to set the direction gain and bias of the discrete input terminals when using the discrete input terminals as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given BIN binary input See BIN Torque Reference 1 for further information on this setting This parameter sets BIN Torque Reference 2 and is the output torque value that is associated with the setting of BIN Speed Reference 2 when operating in the Torque control mode This value is entered as 250 to 250 of the output torque range Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 250 0 Maximu
12. If a secondary magnetic contactor MC is used between the output of the ASD and the motor it should be interlocked such that the ST CC connection is disconnected before the output contactor is opened Do Not open and then close a secondary magnetic contactor between the ASD and the motor unless the ASD is off and the motor is not rotating Note Re application of power via a secondary contact while the ASD is on or while the motor is still turning may cause ASD damage On some devices the ST to CC connection is further enhanced by the operation of the MS1 AUX relay circuit The MS1 AUX relay circuit is normally open and closes the ST to CC connection via STI only after normal system power is available The MS1 AUX relay circuit prohibits the ST to CC connection in the event that the MS1 contactor fails to close during start up or if MS1 opens while the ASD is running For the 230 volt ASD this feature is available on the 40 HP and above systems on the 460 volt ASD this feature is available on the 75 HP and above systems and on the 600 volt ASD it is available on the 60 HP and above systems Figure 2 Alternative ST activation using the MS1 AUX circuit configuration MS1 CNAUX AUX ST PCBe NO ee XX TBe mE cc Jst The ASD input voltage should remain within 10 of the specified input voltage range Input voltages approaching the upper or lower limit settings may require that the o
13. No RES Terminal Delay Program Terminal Delays RES Delay This parameter delays the response of the ASD to any change in the RES terminal input by the programmed value see waveforms at F Terminal Delay The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Ridethrough Mode Program gt Protection gt Ridethrough Mode Enables Disables the Ridethrough function In the event of a momentary power outage when enabled the Ridethrough function uses regenerative energy to maintain the control circuitry settings Regenerated energy is not used to drive the motor Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Ridethrough Time Program Protection gt Ridethrough This parameter determines the length of the Ridethrough time The Ridethrough will be maintained for the number of seconds set using this parameter Note The actual Ridethrough Time is load dependent Parameter Type Numerical Factory Default 2 00 Changeable During Run Yes Minimum 0 00 Maximum 320 0 Units Seconds R Terminal Program Input Terminals gt R Terminal This parameter selects the functionality of the R discrete input t
14. e Do not place any objects inside of the ASD e Ifthe ASD should emit smoke or an unusual odor or sound turn the power off immediately e The heat sink and other components may become extremely hot to the touch Allow the unit to cool before coming in contact with these items e Remove power from the ASD during extended periods of non use e The system should be inspected periodically for damaged or improperly functioning parts cleanliness and to ensure that the connectors are tightened securely Ensure that the Run functions F R Preset Speed etc of the ASD are off before performing a Reset The post reset settings may allow the ASD to start unexpectedly e Retry or Reset settings may allow the motor to start unexpectedly Warnings to this effect should be clearly posted near the ASD and motor e In the event of a power failure the motor may restart after power is restored e Follow all warnings and precautions and do not exceed equipment ratings DO NOT install operate perform maintenance or dispose of this equipment until you have read and understood all of the product warnings and user directions Failure to do so may result in equipment damage operator injury or loss of life 8 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Service Life Information Part Name Service Life Remarks Large
15. mA or Potentiometer p 1 to 10 k Ohm M W can FM Cor voltage from PP RR to CC 0 to 10 VDC FMG RR 26 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 ASD Keypad Q7 Keypad Features The Q7 Keypad is comprised of an LCD display three system status LEDs and eight keys These items are described below and their locations are provided in Figure 19 on pg 28 The keypad may be mounted remotely See pg 29 for information on remote mounting Speed CtrllLocal Remote Key Toggles the system to and from the Local and Remote modes The LED is on when the system is in the Local mode The Local mode allows the Frequency control functions to be carried out via the Q7 Keypad The Remote mode enables the Frequency control functions to be carried out via any one of the following methods Pulse Input Motorized Pot Communication Card RS232 485 Common TTL Binary BCD LED Keypad Option Card RX2 RX RR or VIAL The Remote Frequency control mode selection may be made via Program gt Utility Group gt Frequency Mode Up Down Arrow Key Increases decreases the value of the selected parameter or scrolls up down the menu listing continues during press and hold Run ModelManual Auto Key Allows the Q7 ASD to receive Run commands i e Stop Run Forward etc from either the Q7 keypad Manual or remotely Auto e g
16. See the Q7 Filter Selection below for the recommended input filters for a given typeform Table 1 Q7 Filter Selection Table 20V number 9 Number 99V Number VT130Q7U2010B FN258 7 VT130Q7U4015B FN258 7 VT130Q7U6015B FN258 7 VT130Q7U2015B FN258 7 VT130Q7U4025B FN258 7 VT130Q7U6025B FN258 7 VT130Q7U2025B FN258 16 VT130Q7U4035B FN258 7 VT130Q7U6035B FN258 7 VT130Q7U2035B FN258 16 VT130Q7U4055B FN258 16 VT130Q7U6055B FN258 16 VT130Q7U2055B FN258 30 VT130Q7U4080B FN258 16 VT130Q7U6080B FN258 16 VT130Q7U2080B FN258 30 VT130Q7UA110B FN258 30 VT130Q7U6110B FN258 16 VT130Q7U2110B FN258 42 VT130Q7U4160B FN258 30 VT130Q7U6160B FN258 30 VT130Q7U2160B FN258 75 VT130Q7U4220B FN258 42 VT130Q7U6220B FN258 42 VT130Q7U2220B FN258 100 VT130Q7U4270B FN258 55 VT130Q7U6270B FN258 42 VT130Q7U2270B FN258 100 VT130Q7U4330B FN258 55 VT130Q7U6330B FN258 55 VT130Q7U2330B FN258 130 VT130Q7U4400B FN258 75 VT130Q7U6400B FN258 55 VT130Q7U2400B FN258 180 VT130Q7U4500B FN258 100 VT130Q7U6500B FN258 75 VT130Q7U2500B FS5236 180 VT130Q7U4600B FN258 100 VT130Q7U6600B FN258 100 VT130Q7U2600B FS5236 300 VT130Q7U4750B FS5236 130 VT130Q7U6750B FN258 100 VT130Q7U2750B FS5236 300 VT130Q7U410KB FS5236 180 VT130Q7U610KB FN258 130 VT130Q7U210KB FS5236 500 VT130Q7U412KB FS5236 300 VT130Q7U612KB FS5236 180 VT130Q7U212KB FS5236 500 VT130Q7U415KB FS5236 300 VT130Q7U615KB FS5236 180
17. The ASD outputs a DC current that is applied to the stator windings of the motor to quickly brake the motor A D 1 2 Accel Decel 1 to 2 Switching Acceleration and Deceleration control may be switched between the 1 profile and the 2 profile if using a multiple accel decel profile configuration A D 3 4 Accel Decel 3 to 4 Switching Acceleration and Deceleration control may be switched between the 3 profile and the 4 profile if using a multiple accel decel profile configuration Motor 1 2 Motor 1 to 2 Switching Motor control may be switched between the Motor 1 profile and the Motor 2 profile if using a multiple motor profile configuration Motor 3 4 Motor 3 to 4 Switching Motor control may be switched between the Motor 3 profile and the Motor 4 profile if using a multiple motor profile configuration Torque Lim 1 2 Torque Limit 1 to 2 Switching Torque control may be switched between the Torque Limit 1 profile and the Torque Limit 2 profile if using a multiple profile configuration Torque Lim 3 4 Torque Limit 3 to 4 Switching Torque control may be switched between the Torque Limit 3 profile and the Torque Limit 4 profile if using a multiple profile configuration PID Control Off Activating this terminal turns off PID control Terminal activation overrides the settings of the Input Feedback Select parameter and the Panel PID Control parameter Reserved No operation
18. Freq Source 1 Freq Source 2 Freq 1 Priority Freq 2 Priority Freq Prty Switch The Freq Mode 1 or Freq Mode 2 setting specifies the source of the input i PE Sources frequency command signal Frequency Source 2 If Freq Source 1 is selected here the ASD will follow the speed command of Frequency the Freq Mode 1 selection If Freq Source 2 is selected here the ASD will IN D os Men follow the speed command of the Freq Mode 2 selection N bS The Freq 1 Priority and Freq 2 Priority selections are used in conjunction Time z with the Mode 1 2 SW Switching Freq parameter setting The Mode 1 Once the commanded frequency 2 SW Switching Freq parameter establishes a threshold frequency that will exceeds the F208 value the setting of parameter F200 determines if the be used as a reference when determining when to toggle the output control 1 or the 2 frequency command between the Frequency Mode 1 selection and the Frequency Mode 2 source controls the ASD output selection If Freq 1 Priority is selected here and the commanded frequency exceeds the Mode 1 2 SW Switching Freq setting then the Freq Mode 1 selection has priority over the Freq Mode 2 selection If Freq 2 Priority is selected here and the commanded frequency exceeds the Mode 1 2 SW Switching Freq setting then the Freq Mode 2 selection has priority over the Freq Mode 1 selection Frequency Prty Priority S
19. Note Some parameters use the unsaved changed value until the ASD is Reset or powered off e g Frequency Command Accel Decel etc Repeated R W key entries loop the menu through its full list of items of the active sub menu From any menu press the SPM key to return to the root menu Repeated SPM entries loop the system through the root menus as shown in Figure 24 on pg 34 For a complete listing of the Program menu and Setup menu items see the section titled Menu Navigation on pg 36 The menu items are mapped for convenience 32 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Search for default setting changes A listing of all parameters that have been changed from the default settings may be viewed sequentially by accessing the Search screen Program Search The Search feature allows the user to view or change the parameters that are different from the factory default settings From the Search screen press the R W key to start the Search function Once started the system automatically scrolls through all of the system parameters and halts once reaching a changed parameter After stopping at a changed parameter the Up or Down arrow keys may be pressed once to continue scrolling forward With each Up or Down arrow key pressed from a stop the system scrolls and stops at the next parameter that has been changed Press the R
20. PG Number of Pulses PG Speed Frequency 1 PG Number of Pulses Program Feedback Settings PG Num of Pulses This parameter is used to set the end of travel range when using an encoder on a motor driven positioning system e g hoist crane etc Parameter Type Numerical Factory Default 500 Changeable During Run No Minimum 1 Maximum 9999 Units Pulse Count PG Input Phases Program Feedback Settings gt PG Input Phases This setting determines if motor speed and direction will be conveyed by the encoder Settings Single Phase Two Phase Parameter Type Selection List Factory Default Two Phase Changeable During Run No PG Speed Frequency 1 Program gt Freq Settings PG Speed Freq 1 This parameter is used to set the direction gain and bias of the PG input when the PG input is used as the Speed Direction control input The PG input signal is a pulse train originating from a shaft mounted Encoder Note The PG input terminal is available with the ASD Multicom option board only PG Input Speed Direction Control Setup Perform the following setup to allow the system to receive Speed Direction control input at the PG input e Program gt Utility Group Frequency Mode gt Use Pulse Input e Program Utility Group Command Mode any setting e Provide a Run command F and or R Speed Direction Control Perform the following setup to allow the
21. RS232 485 Option Card RX2 etc Read Write Key R W Selects a menu item to be changed or accepts and records the changed data of the selected field LCD Display Displays configuration information performance data e g motor frequency bus voltage torque etc and diagnostic information StoplReset Key Issues the Off command decelerates to Stop at the programmed rate if pressed once while in the Manual mode or initiates an Emergency Off terminates the ASD output and applies the brake if so configured if pressed twice quickly from the Manual or Auto mode Run Key Issues the Run command while in the Manual mode Local Run Manual System Status LEDs On while active Setup Program Monitor Key SPM Provides a means to access the root menus Pressing the SPM key repeatedly loops the system through the active root menus see Figure 24 on pg 34 7 ASD Installation and Operation Manual 27 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Figure 19 The Q7 Keypad G TN B EE LCD Display RUN Mode LOCAL RUN Manual Auto key and MANUAL Status LEDs Ctrl SPEED CTRL RUN MODE jme Local Hemote LOCAL REMOTE MANUAL AUTO RUN Key LOCAL L Run Key SETUP Up Down PROGRAM Arrow Keys MONITOR L Stop Reset Key
22. esee eene ener renes 12 Power Factor Correction eee nA TIERE Xo nete renes eee o tage 12 Light Load Conditions eterne ene toner ene te ete dace ee eer akerit 12 Load produced Negative Torque esses nere enne 12 Motor Braking sss 13 ASD Characteristics 13 Oversc rrent PrOtectlon ceder eer ed ed a re er veri EE ers EUER B dev 13 ASD Capacity ee ecd e edi n ed det 13 Installation and Connections eee eee eee ee eese ee sense tn nennen tns sn netu nennen senses senses ann 14 Installation NOES re err ee rer aere ert tre re eee teer cie ete e n 14 Mounting the ASD tete p eR OE OO ed pert 16 Connecting the pp 16 System Grounding enne a Ep e D teer URP ERE ener TES 16 Power Connections cett teet ee Pe PEE arx R O ine eee vage 17 Lead Length SpecifiCations ste ter REP Seir EI eee eH ene 18 Q7 ASD Installation and Operation Manual i Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Start up and Test erone aeeoe eemper lop RR acess eases 18 T O and Control ce e erede ae et acd anes 19 VO Terminal Descriptions 5e tee ge diet ee RU ep te E edet 20 QT ASD Conttol eene pendet a SEE 23 CNU Land CNU2 Pinolt erbe c ra e ect hi test 24 CNUJ3 Pimout teure es eR eee 24 CN7 Pinolt 5 5 Boe pedet quite ice atento terit 24 VO Circuit C
23. 10 VDC input signal and controls the function assigned to this terminal This input terminal may be programmed to control the speed or torque of the motor It may also be used to regulate limit the speed or torque of the motor The gain and bias of this terminal may be adjusted for application specific suitability RX The RX terminal accepts a 10 VDC input signal and controls the function assigned to this terminal This input terminal may be programmed to control the speed torque or direction of the motor It may also be used to regulate limit the speed or torque of the motor The gain and bias of this terminal may be adjusted for application specific suitability II The function of the II input is to receive a 4 20 mA input signal that controls a 0 80 Hz output This input terminal may be programmed to control the speed or torque of the motor and may not be used when using the VI input Also the gain and bias of this terminal may be adjusted 20 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net VI The function of the VI input terminal is to receive a 0 10 VDC input signal that controls a 0 80 Hz output This input terminal may be programmed to control the speed or torque of the motor and may not be used when using the II input Also the gain and bias of this terminal may be adjusted P24 24 VDC Q 50 mA power sup
24. 148 G Gate Array Error 148 General Safety Information 1 GND Fault 148 H Handling and Storage 3 I O and Control 19 T O Circuit Configurations 25 ICCDESIGNS 23 II 19 20 Important Notice 2 In put Phase Loss 148 Input Power 35 166 Input Terminals 35 36 37 Inrush Current Time 68 Installation and Connections 14 Installation Notes 14 Installation Precautions 4 Introduction 2 Inverter ASD OL 147 K Keypad 27 Keypad ASD MTG KIT Dimensions mounting 31 Keypad Features 27 Keypad Installation Precautions 29 Keypad Operation 28 Keypad Remote Mounting 29 Keypad Remote Mounting using the ASD MTG KIT 30 Keypad Remote Mounting w o the ASD MTG KIT 30 Kilowatt Hours 35 L L1 R 17 L2 S 17 L3 T 17 LCD Display 27 Lead Length Specifications 18 Light Load Conditions 12 Linear 45 Load Drooping 148 Load End OC 148 Load produced Negative Torque 12 Local mode 27 Local Remote Key 27 Local Run Manual System Status LEDs 27 Lug Size 159 Main EEPROM Err 148 Main Undervolts 148 Maintenance Precautions 8 Manual s Purpose and Scope 1 Menu Items 36 menu mapping 34 Menu Options 34 Mode 1 2 Switching Frequency 75 MOFF 145 Monitor 42 Monitor Mode 35 Monitor Screen 42 Monitored Parameters 42 Q7 Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Motor Br
25. ADI Fwd Changeable During Run Yes PS Speed Mode 9 Program Preset Speeds PS Speed Mode 9 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 9 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mode 10 Program Preset Speeds PS Speed Mode 10 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 10 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mode 11 Program Preset Speeds PS Speed Mode 11 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 11 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mode 12 Program Preset Speeds PS Speed Mode 12 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 12 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mo
26. F274 Jump Frequency 3 F275 Jump 3 Bandwidth F287 Preset Speed 8 F288 Preset Speed 9 F289 Preset Speed 10 F290 Preset Speed 11 F291 Preset Speed 12 F292 Preset Speed 13 F293 Preset Speed 14 F294 Preset Speed 15 F300 PWM Carrier Frequency F301 Speed Search F302 Ridethrough Mode F303 Number of Retries F304 Dynamic Braking F305 Overvoltage Stall Level 1 F306 Maximum Voltage 1 F307 Voltage Compensation for Dead Time F308 DBR Resistance F309 DBR Capacity 138 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F310 Ridethrough Time F311 Disable Forward Run Disable Reverse Run F312 Scan Rate F313 Lock on Rate F314 Search Method F315 Search Inertia F354 Power Switching F355 Power Switching Frequency F357 Commercial Power Wait Time F358 Commercial Power Switching Freq Hold Time F360 Input Feedback Select F361 Delay Filter F362 Proportional P Gain F363 Integral I Gain F364 Upper Deviation Limit F365 Lower Deviation Limit F366 Differential D Gain F367 PG Number of Pulses F368 PG Input Phases F369 PG Detect Selection F380 Preset Speed Mode Control F381 Preset Speed 1 F382 Preset Speed 2 F383 Preset Speed 3 F384 Preset Speed 4 F385 Preset Speed 5 F386 Preset Speed 6 F387 Preset Speed 7
27. F388 Preset Speed 8 F389 Preset Speed 9 F390 Preset Speed 10 F391 Preset Speed 11 Q7 ASD Installation and Operation Manual 139 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F392 Preset Speed 12 F393 Preset Speed 13 F394 Preset Speed 14 F395 Preset Speed 15 F400 Autotune Control F401 Motor Slip Gain F402 Motor Constant 1 F403 Motor Constant 2 F404 Motor Constant 3 F405 Motor Constant 4 F410 Motor Constant 5 F411 Motor Poles F412 Motor Capacity F413 Motor Type F414 Autotune Enable F500 Accel 2 Time F501 Decel Time 2 F502 Accel Decel 1 Pattern F503 Accel Decel 2 Pattern F504 Panel Acc Dec Select F505 Accel Decel 1 Switching Frequency F506 S Pattern Lower Limit Adjustment F507 S Pattern Upper Limit Adjustment F600 Electronic Thermal Protection 1 F601 Overcurrent Stall Level F602 Trip Save F603 Emergency Off Mode F604 Emergency Off Time F605 Output Phase Loss Detection F606 Overload Reduction Frequency F607 Motor 150 Run Time F608 Inrush Current Time 140 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Paramet
28. Factory Default 100 0 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units 46 Communications Reference Select Program Comm Settings Comm Ref Sel This parameter Enable Disables speed control via communications Selecting a signal source enables this function Selecting Disable disables this function Settings Communications Card RS232 485 LCD Keypad Disabled Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Disabled Changeable During Run Yes 55 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Communications Speed 1 CPU Revision Communications Speed 1 Program Comm Settings 2 Comm Speed 1 This parameter is used to set the gain and bias of the Communications Reference speed control input See Communications Reference 1 for further information on this setting This parameter sets Communications Speed 1 Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum Max Freq Units Hz Communications Speed 2 Program Comm Settings 2 Comm Speed 2 This parameter is used to set the gain and bias of the Communications Reference speed control input See Communications Reference 1 for fur
29. If active Gf active While operating in the Local mode Local LED is illuminated on the LCD keypad the running frequency of the motor may be set from the Output Frequency screen Using the Up Down arrow keys enter the desired Frequency Command value and then press the Run key The motor will run at the Frequency Command speed and by using the Up Down arrow keys may be changed while running Setup Screen The Setup screen allows quick access to the following commonly used parameters e Accel Time 1 pg 44 e Switch on the Fly pg 121 e V f Pattern pg 126 e Type Reset pg 124 e VI II Speed Frequency 2 pg 126 e VI II Speed Reference 2 pg 127 VI II Speed Frequency 1 pg 126 e VI II Speed Reference 1 pg 127 e Lower Limit Frequency pg 72 e Upper Limit Frequency pg 125 and e Decel Time 1 pg 58 Program Menu The Program Menu allows the user access to parameters that setup the input and output specifications of the Q7 ASD These settings are usually application specific and will require setup The Setup screen provides easy access to the most common setup parameters See the section titled Menu Navigation on pg 36 for a complete listing of the Q7 parameters and menu navigation assistance 34 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 ASD Installation and Operation Manual Monitor Mode The Moni
30. S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 5 Program gt Preset Speeds gt Preset Speed 5 This parameter assigns an output frequency to binary number 0101 and is identified as Preset Speed 5 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 6 Program gt Preset Speeds gt Preset Speed 6 This parameter assigns an output frequency to binary number 0110 and is identified as Preset Speed 6 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 7 Program gt Preset Speeds gt Preset Speed 7 This parameter assigns an output frequency to binary number 0111 and is identified as Preset Speed 7 The binary number is applied to
31. VT130Q7U215KB FS5236 500 VT130Q7U420KB FS5236 300 VT130Q7U620KB FS5236 300 VT130Q7U425KB FS5236 500 VT130Q7U625KB FS5236 500 VT130Q7U430KB FS5236 500 VT130Q7U630KB FS5236 500 VT130Q7U435KB FS5236 500 VT130Q7U635KB FS5236 500 VT130Q7U440KB FS5236 500 Q7 ASD Installation and Operation Manual 11 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Motor Characteristics Listed below are some variable speed AC motor control concepts with which the user of the Q7 Adjustable Speed Drive should become familiar Pulse Width Modulation Operation The Q7 ASD uses a sinusoidal Pulse Width Modulation PWM control system The output current waveform generated by the ASD approaches that of a perfect sine wave however the output waveform is slightly distorted For this reason the motor may produce more heat noise and vibration when operated by an ASD rather than directly from commercial power Overload Protection Adjustment The Q7 ASD software monitors the output current of the system and determines when an overload condition occurs The overload current level is a percentage of the rating of the motor This function protects the motor from overload The default setting for the overload detection circuit is set to the maximum rated current of the ASD at the factory This setting will have to be adjusted to match the rating of the motor with which the ASD is to be used To change the overload referenc
32. When a trip occurs the resultant error information may be viewed either from the Trip History screen Program System Information and Setup Trip History or from the Monitor screen Trip History The Trip History screen records the system parameters for up to 24 trips RTC option required The recorded trips are numbered from zero to 23 Once the Trip History record reaches trip number 23 the oldest recorded trip will be deleted with each new record stored first in first out The Trip field may be selected and scrolled through to view the recorded trip information for a given trip number The monitored parameters are listed in Table 13 as At trip Recorded Parameters parameter readings at the time that the trip occurred Table 13 Trip History Record Parameters RTC option required At trip Recorded Parameters 1 Trip Number 9 Bus Voltage 17 Torque Reference 25 ASD Load 2 Trip Type 10 Discrete Input Status 18 Torque Current 26 DBR Load 3 Time and Date 11 OUTI OUT2 FL Status 19 Excitation Current 27 Input Power 4 Frequency at Trip 12 Timer 20 PID Value 28 Output Power 5 Output Current 13 Post Compensation Frequency 21 Motor Overload 29 Peak Current 6 Output Voltage 14 Feedback inst 22 ASD Overload 30 Peak Voltage 7 Direction 15 Feedback 1 sec 23 DBR Overload 31 PG Speed 8 Frequency Reference 16 Torque 24 Motor Load 32 PG Position Trip Record at
33. Yes Minimum 0 0 Maximum ASD dependent Units Volts Maximum Voltage 4 Program Motor Settings Max Voltage 4 This parameter sets the applied output voltage at the Base Frequency and is the maximum value of the output voltage of the ASD for the 4 Motor Set Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation parameter setting Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 0 Maximum ASD dependent Units Volts Mode 1 2 Switching Frequency Program gt Freq Settings Mode 1 2 SW Freq This parameter sets the threshold frequency that will be used in the Reference Priority Selection parameter to determine if Frequency Mode 1 or 2 will control the output of the ASD Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 1 Maximum Max Freq Units Hz 75 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Motor 15096 Run Time Motor Constant 3 Motor 150 Run Time Program Protection gt Motor 150 Time This parameter establishes a time that the motor may operate at 150 of its rated current before tripping Thi
34. as a percentage of the ASD rating The name plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement see Program gt Utility Group Units for V I to change the display unit Thermal Protection settings will be displayed in Amps if the keypad display units are set to V I rather than Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Emergency Off Mode Error Detect Time Emergency Off Mode Program Protection gt Emg Off Mode Sel This parameter determines the method used to stop the motor in the event that an Emergency Off command is received This setting may also be associated with the FL terminals to allow the FL relay to change states when an EOFF condition occurs by setting the FL terminal to Fault FL all Note A supplemental emergency stopping system should be used with the ASD Emergency stopping should not be a task of the ASD alone Settings Deceleration Stop DC Injection Braking Stop Coast Stop Parameter Type Selection List Factory Default Coast Stop Changeable During Run No Emergency Off Time Program Protection gt Emg Off Time When DC Injection is used as a function of receiving an Emergency Off comman
35. gain and bias of the RX2 input terminal when the RX2 terminal is used as the control input while operating in the Speed Control mode Note The RX2 input terminal is available with the ASD Multicom option board only RX2 Input Speed Direction Control Setup Perform the following setup to allow the system to receive Speed control input at the RX2 input terminal Program gt Utility Group Frequency Mode gt Rx e Program gt Utility Group gt Command Mode gt Terminal Block Provide a Run command F and or R Speed Direction Control Perform the following setup to allow the system to perform Speed control from the RX2 input terminal Set RX2 Speed Frequency 1 Set the RX2 input signal level RX2 Speed Ref 1 that represents RX2 Speed Frequency 1 Set RX2 Speed Frequency 2 and e Set the RX2 input signal level RX2 Speed Ref 2 that represents RX2 Speed Frequency 2 Once set as the RX2 input voltage changes the directional information and the output frequency of the ASD will vary in accordance with the above settings This parameter sets RX2 Speed Frequency 1 and is the frequency that is associated with the setting of RX2 Speed Reference 1 when operating in the Speed Control mode Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Max Freq Maximum Max Freq Units Hz Frequency Settings RX2 Speed Ref 2 I
36. i e E Off Overload Protection etc e The operating controls and system status indicators should be clearly readable and positioned where the operator can see them without obstruction e Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel e Follow all warnings and precautions and do not exceed equipment ratings Operational and Maintenance Precautions N WARNING A e Turn off lockout and tagout the main power the control power and instrumentation connections before inspecting or servicing the drive or opening the door of the enclosure e Turm off lockout and tagout the main power the control power and instrumentation connections before proceeding to disconnect or connect the power wiring to the equipment e The capacitors of the ASD maintain a residual charge for a period of time after turning the ASD off The required time for each ASD typeform is indicated with a cabinet label and a Charge LED Wait for at least the minimum time indicated on the enclosure mounted label and ensure that the Charge LED has gone out before opening the door of the ASD once the ASD power has been turned off e Tur the power on only after attaching or closing the front cover and Do Not remove the front cover of the ASD when the power is on e Do Not attempt to disassemble modify or repair the ASD Call your Toshiba sales representative for repair information
37. see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed Mode Control Program Preset Speeds PS Spd Mode Ctrl Enables Disables the use of the Preset Speed Mode control for Preset Speeds 1 15 The Preset Speed Mode control setting determines if the speed setting only is used disabled or if enabled stored combinations of the Torque Speed Accel Decel and Direction settings will be used while running a given Preset Speed Parameter Type Selection List Factory Default Disabled Changeable During Run No Proportional P Gain Program Feedback Settings Prop Gain This parameter determines the degree that the Proportional function affects the output signal when using PID feedback to control the ASD output The larger the value entered here the quicker the ASD responds to changes in feedback Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 01 Maximum 100 0 93 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net PS Speed Mode 1 PS Speed Mode 7 PS Speed Mode 1 Program Preset Speeds PS Speed Mode 1 This parameter is enabled by selecting Enable at the Preset Speed M
38. 0 3 7 17 5 A 19 3 A 2080 8 0 7 5 5 6 25 3 A 27 8 A 2110 11 0 10 0 7 5 32 2 A 35 4 A 2160 16 0 15 0 11 2 48 3 A 53 1 A 2220 22 0 20 0 14 9 200 240 VAC Input Voltage 62 1 A 68 3 A 2270 27 0 25 0 18 5 10 Level Max 78 2 A 86 0 A 2330 33 0 30 0 22 0 92 0A 101 2A 2400 40 0 40 0 30 0 130 0 A 143 0 A 2500 50 0 50 0 37 3 156 0 A 171 6 A 2600 60 0 60 0 44 7 192 0 A 211 0 A 2750 75 0 75 0 56 0 248 0 A 272 8 A 210K 100 100 0 74 6 312 0 A 343 2 A 212K 125 125 0 93 2 370 0 A 407 0 A 215K 150 150 0 112 0 415 0A 456 5 A 162 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 23 460 Volt NEMA Type 1 Chassis standard ratings table Input Voltage uut Output Overload cese ese ee M AEn 3 Ph 50 60 Cu IE Current 100 Current 110 2Hz Frequency Continuous for 60 Secs 4015 1 5 1 0 0 75 2 6A 2 9A 4025 2 5 2 0 1 5 34A 4 3 A 4035 3 5 3 0 2 2 4 8 A 53A 4055 5 5 5 0 3 7 7 6A 8 4 A 4080 8 0 7 5 5 6 11 0 A 12 1 A 4110 11 0 10 0 7 5 14 0 A 15 4 A 4160 16 0 15 0 11 2 21 0 A 23 1 A 4220 22 0 20 0 14 9 27 0 A 29 7 A 4270 27 0 25 0 18 5 34 0 A 37 4 A 4330 33 0 30 0 22 0 42 0A 46 2 A 4400 40 0 40 0 30 0 380 480 VAC Input Voltage 52 0 A 57 2 A 4500 50 0 50 0 37 0 10 Level Max 65 0 A 71 5 A 4600
39. 20 mA Speed Reference Program gt Feedback Setting 4 20 mA Speed Ref Parameter Type Numerical This setting provides a value to be used in the event that Setting is chosen for Factory Default 0 0 the 4 20 mA Loss selection Changeable During Run No Minimum 0 0 Maximum 80 0 Units Hz Abnormal Speed Time Program Protection gt Abnrml Spd Time Parameter Type Numerical This parameter sets the time that an overspeed condition must exist to cause a Factory Default 10 0 HE Changeable During Run No Minimum 0 01 Maximum 100 00 Units Seconds Q7 ASD Installation and Operation Manual 43 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Accel Time 1 Accel 2 Time Accel Time 1 Program Fundamental 1 Accel Time 1 This parameter specifies the programmed time in seconds for the output of the ASD to go from 0 0 Hz to the Maximum Frequency for the 1 Acceleration profile The accel decel pattern may be set using Accel Decel 1 Pattern The minimum and maximum accel decel time may be set using S Pattern Lower Limit Adjustment and the S Pattern Upper Limit Adjustment Note An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Stall settings may lengthen the acceleration time Acceleration The acceleration rate of a motor is determined by several factors a
40. 25 0 Maximum 299 0 Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Base Frequency 4 BIN Speed Frequency 1 Base Frequency 4 Program gt Motor Settings gt Base Frequency 4 The Motor 4 Base Frequency setting determines the frequency at which the output voltage of the ASD reaches its maximum setting The maximum voltage setting cannot be more that the input voltage see the Maximum Voltage 4 parameter There are four Base Frequency profile settings 1 4 This parameter is used only when the parameters for motor set 4 are configured and selected Motor set 4 may be activated via a properly configured discrete input terminal For proper motor operation the Base Frequency should be set for the name plated frequency of the motor Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz BIN Speed Frequency 1 Program gt Freq Settings gt BIN Speed Ref 1 This parameter is used to set the direction gain and bias of the discrete input terminals when using the discrete input terminals as the control input while operating in the Speed Control mode BIN Input Speed Direction Control Setup Perform the following setup to allow the system to receive Speed control input at the discrete input terminals e Program
41. 40 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 ASD Installation and Operation Manual Q7 ASD Menu Items Primary Menu Menu Item Sub menu Items Primary Menu Menu Item Sub menu Items Reference Priority Program Siocon Program PG Speed Reference 1 Frequency Mode 2 PG Speed Frequency 1 Press UD Aero Mode 1 2 Switching Press Up Arrow Frequency key to scroll Precusne key to scroll S PG Speed Reference 2 menu items J y menu items Settings VI II Speed Reference 1 PG Speed Frequency 2 Press R W key to VI II Speed Frequency 1 Press R W key to Jog Run Frequency access menu VIII Speed Reference 2 access menu Jog Stop Control items and the VI II Speed Frequency 2 items and the Input Feedback Select Up Down Arrow RR Speed Reference 1 Up Down Arrow Delay Filter keys to change keys to change RR Speed Frequency 1 Proportional P Gain value Frequenc value q y RR Speed Reference 2 Integral 1 Gain Press SPM key Settings RR Speed Frequency 42 Press SPM key Upper Deviation Limit fo return to RR Torque Reference 1 9 return to Lower Deviation Limit Primary Menu Press R W key to RRT R f E Primary Menu PID Setup Differential D Gai access displayed orque Reference ifferential D
42. 60 0 60 0 45 0 71 0 A 84 7 A 4750 75 0 75 0 55 0 96 0 A 105 6 A 410K 100 100 75 0 124 0 A 136 4 A 412K 125 125 90 0 156 0 A 171 6 A 415K 150 150 110 190 0 A 209 0 A 420K 200 200 150 240 0 A 264 0 A 425K 250 250 185 302 0 A 332 2 A 430K 300 300 220 370 0 A 407 0 A 435K 350 350 280 450 0 A 495 0 A 440K 400 400 298 492 0 A 541 2 A Q7 ASD Installation and Operation Manual 163 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 24 600 Volt NEMA Type 1 Chassis standard ratings table In Voltage IDE Output Overload Model No Rated Motor 25h sep Voltage Current 100 Current 110 2 Hz Frequency Continuous for 60 Secs 6015 1 5 1 0 0 75 21A 2 3A 6025 2 5 2 0 1 5 30A 33A 6035 3 5 3 0 2 2 4 0 A 5 6 A 6060 6 0 5 0 3 7 cr 6 1 A 6 7 A 6080 8 0 7 5 5 6 9 0A 9 9 A 6120 12 0 10 0 7 5 12 0 A 13 2 A 6160 16 0 15 0 11 2 17 0 A 18 7 A 6220 22 0 20 0 14 9 22 0 A 24 2 A 6270 27 0 25 0 18 5 27 0 A 29 7 A 6330 33 0 30 0 22 0 32 0 A 35 2 A 6400 40 0 40 0 30 0 e a 41 0 A 45 1 A 6500 50 0 50 0 37 0 52 0 A 57 2 A 6600 60 0 60 0 45 0 62 0 A 68 2 A 6750 75 0 75 0 55 0 495 600 VAC 77 0 A 84 7 A 610K 100 100 75 0 10 99 0 A 108 9 A 612K 125 125 90 0 125 0A 137 5 A 615K 150 150 110 150 0 A 165 0 A 620K 200 200 150 200 0 A 220 0 A
43. About This Manual This manual was written by the Toshiba Technical Publications Group This group is tasked with providing technical documentation for the Q7 Adjustable Speed Drive Every effort has been made to provide accurate and concise information to you our customer At Toshiba we re continuously searching for better ways to meet the constantly changing needs of our customers Email your comments questions or concerns about this publication to Toshiba Manual s Purpose and Scope This manual provides information on how to safely install operate maintain and dispose of your Q7Adjustable Speed Drive The information provided in this manual is applicable to the Q7 Adjustable Speed Drive only This operation manual provides information on the various features and functions of this powerful cost saving device including e Installation e System operation e Configuration and menu options and e Mechanical and electrical specifications Included is a section on general safety instructions that describe the warning labels and symbols that are used Read the manual completely before installing operating performing maintenance or disposing of this equipment This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review Dimensions shown in the manual are in metric and or the English equivalent Because of our commitment to continuous im
44. DC Injection Braking Current parameter into a stopped motor This feature is useful in preheating the motor or to keep a stopped motor from spinning freely Changeable During Run Yes Motor Shaft Stationary Control starts after the DC injection brake stops the motor and continues until ST to CC is opened power is turned off receiving an Emergency Off command or this parameter is changed To use this feature a non zero entry at the DC Injection Braking Start Frequency parameter is required Short Circuit Test Program Protection gt Short CKT Test Parameter Type Selection List This parameter determines when the system will perform an Output Short Factory Default Standard Circuit test Changeable During Run No Settings First Time each startup from off or reset Standard each startup Short Circuit Time Program Protection gt Short CKT Time Parameter Type Numerical This parameter sets the pulse width of the ASD output pulse that is applied to Factory Default ASD dependent the motor during an Output Short Circuit test Changeable During Run No Minimum 1 Maximum 100 Units uS 116 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Soft Stall Select S Pattern Upper Limit Adjustment Soft Stall Select Program Protection Soft Stall Sel This parame
45. Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 5 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mode 6 Program Preset Speeds PS Speed Mode 6 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 6 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mode 7 Program Preset Speeds PS Speed Mode 7 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 7 Same as Preset Speed 1 94 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Parameter Type Selection List Factory Default T1 V1 AD1 Fwd Changeable During Run Yes Q7 ASD Installation and Operation Manual PS Speed Mode 8 PS Speed Mode 14 PS Speed Mode 8 Program Preset Speeds PS Speed Mode 8 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 8 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1
46. Freq Setting Jog Settings This parameter sets the stopping method used while operating in the Jog mode Settings Deceleration Stop Coast Stop DC Injection Braking Stop Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Coast Stop Changeable During Run Yes 69 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Jump 1 Bandwidth Jump Frequency 1 Jump 1 Bandwidth Program Special Controls Jump 1 Bandwidth In conjunction with the Jump Frequency 1 setting this parameter establishes a user defined plus or minus frequency range for the Jump Frequency 1 setting During acceleration the output frequency of the ASD will hold at the frequency of the lower level of the Jump Frequency 1 2 or 3 range until the programmed acceleration ramp reaches the upper level of the Jump Frequency range Then the output frequency of the ASD will accelerate to the upper level of the Jump Frequency range and continue upward as programmed During deceleration the output frequency of the ASD will hold at the frequency of the upper level of the Jump Frequency range until the programmed deceleration ramp reaches the lower level of the Jump Frequency range Then the output frequency of the ASD will decelerate to the lower level of the Jump Frequency range and continue downward as programmed If overlapping Jump Frequency bandwidths are
47. Frequency Mode setting and assigns speed control to the Control Terminal Strip Editing Enabled LED The LED Keypad system is unavailable at the time of this release Torque Position Control Switch This function allows for a system change from speed control to torque or position control as a function of the V f setting when activated Deviation Counter Clear Activating this terminal clears the Deviation Counter when operating in the Position Control mode Forward Limit Position Control Activating this terminal will immediately stop the ASD and hold its position If the connection remains for an extended period the ASD will time out and trip This function is normally used for over travel conditions Reverse Limit Position Control Activating this terminal will immediately stop the ASD and hold its position If the connection remains for an extended period the ASD will time out and trip This function is normally used for over travel conditions Light Load High Speed Enable Activating this terminal sets the lower limit of an output frequency range in which the Light load High speed function may be used Snap Stop Control Enable TBD Pre excite Motor Activating this terminal applies an excitation current to the motor holds shaft stationary for the duration of the activation Brake Command TBD Brake Release Activating this terminal initiates the brake releas
48. Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 8 Discrete Output Terminal Assignment Selections Function Function Lower Limit LL POFF Alarm power supply out of specification Upper Limit UL Brake Release Low In Alarm Status Acc Dec Completion Forward Speed Limit torque control RCH Speed Reverse Speed Limit torque control Fault All INV ASD Healthy Output Fault 2 except EF or OCL Abnormal Communication Alarm 2 internal cause OC Over current Alarm Error Code Output 1 6 bit error output ASD OL Overload Alarm Error Code Output 2 6 bit error output Motor OL Overload Alarm Error Code Output 3 6 bit error output OH Overheat Alarm Error Code Output 4 6 bit error output OV Overvoltage Alarm Error Code Output 5 6 bit error output DCV DC Voltage Low Alarm Error Code Output 6 6 bit error output Low current Alarm Designated Data Output 1 7 bit transmission output OT Overtorque Alarm Designated Data Output 2 7 bit transmission output DBR OL Dynamic Braking Resistor Overload Alarm Designated Data Output 3 7 bit transmission output In E Off Emergency Off Designated Data Output 4 7 bit transmission output Retrying Designated Data Output 5 7 bit transmission output Damper Cm
49. Maximum Max Freq Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Jump Frequency 2 Lock on Rate Jump Frequency 2 Program Special Controls Jump Frequency 2 This parameter establishes the Jump Frequency 2 setting Once set up and enabled it is on in all control modes See the Jump 1 Bandwidth parameter for further information on this setting Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Jump Frequency 3 Program Special Controls 2 Jump Frequency 3 This parameter establishes the Jump Frequency 3 setting Once set up and enabled it is on in all control modes See the Jump 1 Bandwidth parameter for further information on this setting Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz LCD Contrast Program gt Special Controls LCD Contrast Press the Up Down Arrow keys to increase or decrease the contrast of the LCD screen Parameter Type Numerical Factory Default 4 Changeable During Run Yes Minimum 0 Maximum 7 LED Option Override Multiplication Gain Program Protection gt LED Opt Override This feature adjusts the gain of the external adjustment of the output freq
50. Monitor Screen The Monitor screen records and displays the trip name of up to four trips and catalogs each trip as Past Trip 1 Past Trip 2 Past Trip 3 and Past Trip 4 Once reset Clear Trip the trip records are erased If no trips have occurred since the last reset No Error is displayed for each trip record Note An improper ASD setup may cause some trips reset the ASD to the factory default settings before pursuing a systemic malfunction Program gt Utilities gt Type Resets gt Restore Factory Defaults The at trip frequency of the last incurred trip may be viewed at the Monitor screen see pg 45 The Monitor screen at trip record is erased when the ASD is reset and may be viewed without the use of the RTC option The current output frequency is displayed here when no trip is active Clearing a Trip Once the cause of the trip has been corrected performing a Reset re enables the ASD for normal operation clears the fault screen The fault screen may also be cleared using either of the following methods Cycling power trip info may be saved via parameter F602 if desired e Pressing the StoplReset key twice Remotely via the communications channel Momentarily connecting terminal RES to CC of the Control Terminal Strip or e Via Program gt Utilities gt Type Resets gt Clear Past Trips 7 ASD Installation and Operation Manual 151 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation n
51. Off Vout Limit On Vout Limit 7 ASD Installation and Operation Manual 129 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 7 Discrete Input Terminal Assignment Selections and Descriptions Unassigned No operation Forward Enables Forward operation commands Reverse Enables Reverse operation commands Standby Enables the Forward and Reverse operation commands maybe disabled at ST Selection Reset Resets the device and any incurred faults Set Speed 1 Is the LSB of the 4 bit nibble that is used to select a Preset Speed Set Speed 2 Is the second bit of the 4 bit nibble that is used to select a Preset Speed Set Speed 3 Is the third bit of the 4 bit nibble that is used to select a Preset Speed Set Speed 4 Is the MSB of the 4 bit nibble that is used to select a Preset Speed Jog Jog is the term used to describe turning on the motor for small increments of time and is used when precise positioning of motor driven equipment is required This terminal activates a Jog for the duration of activation The Jog Run Frequency and Stop Control may be set from the Program Freq Settings menu Emergency Off Terminates the output signal from the ASD and may apply a brake if so configured The braking method may be selected at the Program Protection gt Emg Off Mode Sel parameter DC Braking
52. Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Lead Length Specifications Adhere to the NEC and any local codes during the installation of ASD Motor systems Excessive lead lengths may adversely effect the performance of the motor Special cables are not required Lead lengths from the ASD to the motor in excess of those listed in Table 2 may require filters to be added to the output of the ASD Table 2 lists the suggested maximum lead lengths for the listed motor voltages Table 2 Suggested maximum lead lengths a PWM Carrier NEMA MG 1 1998 Section IV Part 31 Frequency Compliant Motors 230 Volt All 1000 feet lt 5 kHz 600 feet 460 Volt gt 5 kHz 300 feet lt 5 kHz 200 feet 600 Volt gt 5 kHz 100 feet Note Contact Toshiba for application assistance when using lead lengths in excess of those listed Exceeding the peak voltage rating or the allowable thermal rise time of the motor insulation will reduce the life expectancy of the motor For proper operation the carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque or Variable Torque modes Startup and Test Perform the following checks before turning on the unit L1 R L2 S and L3 T are connected to the 3 phase input power T1 U T2 V and T3 W are connected to the motor The 3 phase input voltage is within the specified tolerance There are no
53. READ STDP WRITE RESET Li I H I L Setup Program 4 Monitor SPM Key Read Write Key Keypad Operation The Q7 Keypad is the primary input output device for the user The Q7 Keypad may be used to monitor system functions input data into the system or perform diagnostics Press the SPM key to loop through the root menu selections Use the R W key and the Up and Down arrow keys to access and change the system parameters as described in the section titled Default Setting Changes on pg 32 From any menu press the SPM key to return to the root menu Panel Control Menu The Program gt Panel Control menu allows for quick access the ASD parameters listed below Changes to the listed parameters are effective for commands received via the Q7 Keypad only Direction Forward or Reverse Ramped PWM The PWM frequency ramps from 9 99 kHz to 5 kHz as the ASD output frequency increases PID Control This feature enables disables the PID feedback function Reset Selection Enables Disables the ability to reset the system from the panel Accel Decel Selection 1 of 4 Accel Decel profiles may be selected and run V f Group 1 of 4 V f profiles may be selected and run Stop Pattern The Decel Stop or Coast Stop settings determines the method used to stop the motor when using the StoplReset key of the keypad Note The Stop Pattern setting has no effect on the Emergency Off settings 28 Q7 ASD Installation and Operati
54. Ref 1 Parameter Type Numerical This parameter is used to set the direction gain and bias of the VI II input Factory Default 0 00 terminal when the VI II terminal is used as the control input while operating in the Torque Control mode Changeable During Run Yes VI II Input Torque Control Setup Minii gD Perform the following setup to allow the system to receive Torque control input Maximum 250 0 at the VI II input terminal Units Program gt Utility Group gt Frequency Mode gt VIII Program gt Utility Group gt Command Mode gt Terminal Block Provide a Run command F and or R Torque Control Torque Settings Perform the following setup to allow the system to perform Torque control aa scri CD T e from the VI II input terminal i Set VIMI Torque Reference 1 Set the VI II input signal level VI II Speed Ref 1 that represents the VIMI h Torque Reference 1 Set VI II Torque Reference 2 and i S Set the VI II input signal level VI II Speed Ref 2 that represents the VII 2 0977 ox Jutput Torque eso Torque Reference 22 VI II Torque Ref 1 VI II Torque Ref 2 This is accomplished by establishing an associated V f output pattern for a given VI II input level This parameter sets VI II Torque Reference 1 and is the output torque value that is associated with the setting of VI II Speed Reference 1 when operating in the Torque control mode Thi
55. S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz 91 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Preset Speed 8 Preset Speed 12 Preset Speed 8 Program gt Preset Speeds gt Preset Speed 8 This parameter assigns an output frequency to binary number 1000 and is identified as Preset Speed 8 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 9 Program gt Preset Speeds gt Preset Speed 9 This parameter assigns an output frequency to binary number 1001 and is identified as Preset Speed 9 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset
56. SPM key to exit Terminal Delays Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press SPM key to exit Sub menu Items S11 Terminal S12 Terminal ON Terminal ST Selection Direction Priority Input Priority OUTI Terminal OUT2 Terminal FL Terminal OUTA Terminal OUTS Terminal OUTS6 Terminal OUT7 Terminal Low Signal Frequency Reach Frequency Reach Detection FP Terminal Setting F Terminal Delay FP Terminal Adjustment R Terminal Delay ST Terminal Delay RES Terminal Delay S1 S4 Terminal Delay S5 S12 Terminal Delay OUTI On Delay Primary Menu Program Press Up Arrow key to scroll menu items Press R W key to access menu items and the Up Down Arrow keys to change value Press SPM key to return to Primary Menu Menu Item OUTA Off Delay OUTS On Delay OUTS Off Delay Terminal OUT6 On Delay Delays OUT6 Off Delay OUT7 On Delay OUT7 Off Delay Startup Frequency End Frequency Run Frequency Run Frequency Hysteresis Jump Frequency 1 Jump 1 Bandwidth Jump Frequency 2 Special Jump 2 Bandwidth Controls Jump Frequency 3 Press R W key to Jump 3 Bandwidth access displayed PWM Carrier menu item or press Frequency Up Arrow key to view subsequent LCD Con
57. Startup Frequency will not be output from the ASD during startup However once reaching the Startup Frequency speed values below the Startup Frequency may be output from the ASD Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 0 Maximum 10 0 Units Hz ST Terminal Delay Program gt Terminal Delays gt ST Delay This parameter delays the response of the ASD to any change in the ST terminal input by the programmed value see waveforms at FL Off Delay The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS ST Terminal Program Input Terminals gt ST This parameter selects the functionality of the ST discrete input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable ST terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Standby Changeable During Run No 119 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ST Selection ST Selection ST Selection Program gt I
58. Table 7 Cont Discrete Input Terminal Assignment Selections and Descriptions Binary Bit 1 See selection Binary Bit 0 above Binary Bit 2 See selection Binary Bit 0 above Binary Bit 3 See selection Binary Bit 0 above Binary Bit 4 See selection Binary Bit 0 above Binary Bit 5 See selection Binary Bit 0 above Binary Bit 6 See selection Binary Bit 0 above Binary Bit 7 See selection Binary Bit 0 above Forced Stop Activating this terminal terminates the Run command regardless of the Command Mode setting and initiates the programmed stopping method Reserved No operation Damper Feedback Activation of this terminal indicates an open damper and enables the system for normal operation Reserved No operation Reserved No operation Reserved No operation Reserved No operation Reserved No operation Binary Data Write This terminal serves two functions 1 While operating in the Use Binary BCD input mode each momentary activation of this terminal transfers the speed torque Binary Bit 0 MSB settings to the motor 2 When operating with the Frequency Mode set to Motorized Pot the status of the Motorized Pot frequency setting may be Stored or Erased after a power down or a system reset Select Stored or Erased at the Motorized Pot Frequency at Power Down parameter The Binary Data Write terminal must be a
59. WARNING A Rotating machinery and live conductors can be hazardous and shall not come into contact with humans Personnel should be protected from all rotating machinery and electrical hazards at all times Insulators machine guards and electrical safeguards may fail or be defeated by the purposeful or inadvertent actions of workers Insulators machine guards and electrical safeguards are to be inspected and tested where possible at installation and periodically after installation for potential hazardous conditions Do not allow personnel near rotating machinery Warning signs to this effect shall be posted at or near the machinery Do not allow personnel near electrical conductors Human contact with electrical conductors can be fatal Warning signs to this effect shall be posted at or near the hazard Personal protection equipment shall be provided and used to protect employees from any hazards inherent to system operation Follow all warnings and precautions and do not exceed equipment ratings System Setup Requirements When using the ASD as an integral part of a larger system it is the responsibility of the ASD installer or maintenance personnel to ensure that there is a fail safe in place i e an arrangement designed to switch the system to a safe condition if there is a fault or failure System safety features should be employed and designed into the integrated system in a manner such that system operation even in the eve
60. and S pattern 2 decreases the accel rate at the ramp start Parameter Type Numerical Factory Default 25 00 Changeable During Run Yes Minimum 0 00 Maximum 50 00 Units 46 S Pattern Upper Limit Adjustment Program Fundamental 1 gt S Pat UL Adj Sets the time added to the upper portion of S pattern 1 and S pattern 2 decreases the decel rate at the ramp end Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 25 00 Changeable During Run Yes Minimum 0 00 Maximum 50 00 Units 46 117 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Speed Drop Frequency Stall Period Speed Drop Frequency Program gt Protection gt Speed Drop Freq This parameter sets the lower level of the deviation limit that once exceeded will cause a Speed Drop Detected alert while operating using PG feedback Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Speed Reference Address Program Comm Settings S20 Settings The S20 system is Toshiba s high speed fiber optic communication system This function is unavailable at the time of this release Parameter Type Selection List Factory Default 0 Changeable During Run No Speed Reference Station Program Comm Settings S20 S
61. device malfunction Improper system settings at ASD or optional device Loose or improper connection Out put Phase Loss 3 phase output from the ASD is low or missing Overcurrent Acc Vif setting needs to be adjusted Restart from a momentary power outage The ASD is starting into a rotating motor e ASD Motor not properly matched Phase to phase short U V or W Accel time too short Voltage Boost setting is too high Motor machine jammed Mechanical brake engaged while the ASD is running e ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during acceleration On ASDs that are greater than 100 HP this fault occurs when the ASD current exceeds 320 of the rated FLA during acceleration Overcurrent Dec Phase to phase short U V or W Deceleration time is too short Motor machine jammed Mechanical brake engaged while the ASD is running e ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during deceleration On ASDs that are greater than 100 HP it occurs when the ASD current exceeds 320 of the rated FLA during deceleration Overcurrent Run Load fluctuations ASD is operating at an elevated temperature ASD current exceeds 340 of the rated FLA on ASDs that are 100 HP or less during a fixed speed run or if during a fixed speed run the ASD overheats On ASDs that are greater than 100 HP it occurs when the ASD current
62. enclosure that will protect personnel against electrical shock Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Opening and closing of enclosures or barriers should be possible only with the use of a key or a tool 3 Cabling The power filter and motor cables shall be of the appropriate current rating The cables shall be connected in accordance with the guidelines of the manufacturer and the applicable local and national agencies A 4 core screened cable such as RS 379 384 is to be used for the power and earth connections to minimize RF emissions Control cabling must be screened using P N RS 367 347 or a similar component 4 Grounding The mains input ground shall be connected at the ground terminal provided on the filter The filter and motor shall be grounded at the ground terminals provided in the ASD 5 Screening The mains input screen is to be connected to the metallic back plane at the filter remove any finish coating as required The screen over the filter output cables the motor cable screen and the control wire screens must be connected to the ASD case using glands or conduit connectors The motor cable screen shall be connected to the motor case When using a braking resistor the cabling between the resistor and ASD shall also be screened This screen shall connect to both the ASD enclosure and the resistor enclosure
63. exceeds 320 of the rated FLA on a fixed speed run Overheat Cooling fan inoperative Ventilation openings are obstructed nternal thermistor is disconnected Note The event that caused the Trip s must be corrected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized In the event of multiple active trips the trip displayed will remain until all faults are corrected and all trips are cleared 7 ASD Installation and Operation Manual 149 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Fault Screen Display Possible Causes Speed Error Result of a motor speed that is greater than the commanded speed when using an encoder for speed control Improper encoder connection or setup information Defective encoder Overtorque Atorque requirement by the load in excess of the setting of parameter F616 or F617 for a time longer than the setting of parameter F618 The ASD is improperly matched to the application The load is obstructed Overvolt Accel Motor running during restart Overvolt Decel Deceleration time is too short DBR value is too high DBR required DBR setup required Stall protection is disabled 3 phase input voltage is out of specification Input reactance required Overvolt Run Load fluctuations 3 Phase input voltage out of specif
64. no personnel around or near the motor or the motor driven equipment 6 Press the Run key and the motor runs at the Frequency Command value Note The speed of the motor may be changed while the motor is running by using the Up Down arrow keys to change the Frequency Command value To change the direction press and hold the R W key and momentarily press the Up or Down arrow key Up Forward Down Reverse 7 Press the StoplReset key to stop the motor Figure 23 Frequency Command screen Output Frequency 0 0 Hz Default Setting Changes To change a parameter setting from the keypad go to the Program menu or the Setup menu by pressing the SPM key until the desired menu is displayed From the Program menu press the Up Down arrow key until the desired parameter group is displayed Press the R W key to access the sub menu listing Press the Up Down arrow keys to access the parameter to be changed From the Setup menu press the R W key to access the sub menu items and then use the Up Down arrow key to access the parameter to be changed Once a parameter setting has been accessed press the R W key to enter the Edit mode screen title flashes Use the Up or Down arrow keys to change the parameter setting Press the R W key when done to accept and save the changed setting and remain in the active menu or press the SPM key to retain the changed setting in volatile memory lost when powered down or reset and return to the root menu
65. or the Q7 Flow both are truly Reliability in motion Important Notice The instructions contained in this manual are not intended to cover all details or variations in equipment types nor may it provide for every possible contingency concerning the installation operation or maintenance of this equipment Should additional information be required contact your Toshiba representative The contents of this manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation and any statements contained herein do not create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing or other safety certifications Unauthorized modifications may also result in a safety hazard or equipment damage Misuse of this equipment could result in injury and equipment damage In no event will Toshiba Corporation be responsible or liable for direct indirect special or consequential damage or injury that may result from the misuse of this equipment Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
66. output current level at which the output frequency is reduced in an attempt to prevent a trip The overcurrent level is entered as a percentage of the maximum rating of the ASD Note Soft Stall must be enabled to use this feature Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 00 Maximum 200 0 Units Overload Reduction Frequency Program Protection gt OL Reduct Freq This parameter is used to reduce the start frequency during very low speed motor operation During very low speed operation the cooling efficiency of the motor decreases Lowering the start frequency aides in minimizing the generated heat Parameter Type Numerical Factory Default 6 00 Changeable During Run Yes Minimum 0 00 Maximum 30 00 Units Hz Overspeed Frequency Program Protection gt Overspeed Freq This parameter sets the upper level of the Base Frequency range that once exceeded will cause an Overspeed Detected alert Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz Overtorque Detection Time Program Protection gt OT Detec Time This parameter sets the amount of time that the overtorque condition may exceed the tripping threshold level set at Overtorque Trip Alarm Level Positive Torque and Overtorque Trip Alarm Level Negative Torque befor
67. parameter sets the RX input level that is associated with RX Speed Frequency 1 when operating in the Speed control mode or is associated with the RX Torque Reference 1 when operating in the Torque control mode This value is entered as 100 to 100 of the 10 to 10 VDC RX input signal range Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units RX Speed Reference 2 Program gt Freq Settings RX Speed Ref 2 This parameter is used to set the direction gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Speed Control or the Torque Control mode See RX Speed Frequency 1 for further information on this setting when used for Speed control See RX Torque Reference 1 for further information on this setting when used for Torque control This parameter sets the RX input level that is associated with RX Speed Frequency 2 when operating in the Speed control mode or is associated with the RX Torque Reference 2 when operating in the Torque control mode This value is entered as 100 to 100 of the 10 to 10 VDC RX input signal range 106 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomat
68. pg 60 Note A supplemental emergency stopping system should be used with the ASD Emergency stopping should not be a task of the ASD alone e Follow all warnings and precautions and do not exceed equipment ratings System Integration Precautions The following precautions are provided as general guidelines for the setup of the ASD within the system e The Toshiba ASD is a general purpose product It is a system component only and the system design should take this into consideration Please contact your Toshiba sales representative for application specific information or for training support e The Toshiba ASD is part of a larger system and the safe operation of the ASD will depend on observing certain precautions and performing proper system integration A detailed system analysis and job safety analysis should be performed by the systems designer and or systems integrator before the installation of the ASD component Contact your Toshiba sales representative for options availability and for application specific system integration information if required 6 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Personnel Protection Installation operation and maintenance shall be performed by Qualified Personnel Only A thorough understanding of the ASD will be required before the installation operation or maintenance of the ASD N
69. sets the programmable S11 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Parameter Type Selection List Factory Default Unassigned Changeable During Run No 111 12 Terminal S3 Terminal S12 Terminal Program Input Terminals gt S12 Terminal This parameter selects the functionality of the S12 discrete input terminal Note The S12 input terminal may be used without the ASD Multicom option board Without the ASD Multicom option board the S12 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S12 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Unassigned Changeable During Run No 1 S4 Terminal Delay Program Terminal Delays S1 S4 Delay This parameter delays the response of the ASD to any change in the S1 S4 terminal input by the programmed value see waveforms at FL Off Delay The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to co
70. shield 2 core shield 16 3 2330B 150 2 10 1 0 2400B 200 2 0 12 4 0 2500B 250 3 0 2600B 300 250 1 0 6 250 2750B 400 3 0 210KB 500 250 212KB 600 350 1 0 500 215KB 700 400 Note Indicates that the item is one of a set of two parallel cables Q7 ASD Installation and Operation Manual 159 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 20 Q7 ASD 460 Volt Drive Cable Terminal Specifications Circuit Typical Wire Cable Size AWG or kcmil Lug Size Model No Breaker vT13007U Rating Input Output AM FM and dE Control Terminal ASD npiv Output Eower Power Wire Terminal Stri Lug Wire Capacity Amps size etas mp AWG or kemil 4015B 15 14 4025B 15 14 4035B 15 14 24 8 4055B 15 14 4080B 30 14 4110B 30 12 4160B 30 10 4220B 50 8 4270B 75 8 18 4 4330B 75 6 4400B 100 6 20 18 4500B 100 4 3 core shield 2 core shield 4600B 125 3 16 3 4750B 150 1 10 1 0 410KB 200 2 0 12 4 0 412KB 250 3 0 415KB 300 250 1 0 6 250 420KB 400 3 0 425KB 500 250 430KB 600 350 1 0 500 435KB 700 500 440KB 700 500 Note Indicates that the item is one of a set of two parallel cables 160 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomat
71. shorts and all grounds are secured 18 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I O and Control The Q7 ASD can be controlled by several input types and combinations thereof as well as operate within a wide range of output frequency and voltage levels This section describes the ASD control methods and supported I O functions The Control Terminal Strip PCB P N 48570 supports discrete and analog I O functions The Control Terminal Strip is shown in Figure 6 on pg 22 Table 3 and lists the names the default settings and the descriptions of the input and output terminals Figure 18 on pg 26 shows the basic connection diagram for the Q7 system Table 3 Control Terminal Strip default assignment terminal names and functions peers loput UIPUE CU uen Si e pire eourig Standby jumper to CC to operate the unit Multifunctional ST Discrete Input programmable discrete input see Installation Notes on pg 14 for further information on this terminal RES Discrete Input Reset Multifunctional programmable discrete input F Discrete Input Forward Multifunctional programmable discrete input R Discrete Input Reverse Multifunctional programmable discrete input Figure 8 on pg 25 S1 Discrete Input Fire Speed Multifunctional
72. should be at least 2 inches 5 cm on either side of adjacent units For the models below 50 HP the top and bottom clearance specifications may be reduced to 4 inches 10 cm This space ensures that adequate ventilation is provided see the section titled Enclosure Dimensions and Conduit Plate Information on pg 152 for additional information on mounting space requirements Note Ensure that the ventilation openings are not obstructed ASDs produce high frequency noise steps must be taken during installation to avoid the negative effects of noise Listed below are some examples of measures that will help to combat noise problems e Separate the input and output power conductors of the main circuit Do not install the input and output wires in the same duct or in parallel with each other and do not bind them together e Do not install the input or output power conductors of the main circuit and the wires of the control circuit in the same duct or in parallel with each other and do not bind them together e Use shielded wires or twisted wires for the control circuits e Ensure that the grounding terminals G E of the ASD are securely connected to ground e Connect a surge suppressor to every electromagnetic contactor and every relay installed near the ASD e Install noise filters as required Connecting the ASD N DANGER A Refer to the section titled Installation Precautions on pg 4 and the section titled Lead Length Specificatio
73. terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable F terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Forward Changeable During Run No F Terminal Delay Program gt Terminal Delays F Delay This parameter delays the response of the ASD to any change in the F terminal input by the programmed value The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Input Terminal Delay Time Input Terminal G7 Response Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS FL Off Delay Program Terminal Delays FL Off Delay This parameter delays the response of the FL output terminals by the programmed value The on and off delay times of the FL terminals may be adjusted to provide more response time to the device that is connected to the output terminals or Df f Delay Time ff Condition is Met _ Contacts Open 64 Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Q7 ASD Installation and Operation Manu
74. the S1 S4 settings will produce the programmed speed settings as indicated in the table to the right Preset Speed 2 Program Preset Speeds gt Preset Speed 2 Parameter Type Numerical This parameter assigns an output frequency to binary number 0010 and is Factory Default 0 0 identified as Preset Speed 2 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for Changeable During Run Yes further information on this parameter Minimum Lower Limit Maximum Upper Limit Units Hz 90 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Preset Speed 3 Preset Speed 7 Preset Speed 3 Program gt Preset Speeds gt Preset Speed 3 This parameter assigns an output frequency to binary number 0011 and is identified as Preset Speed 3 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 4 Program gt Preset Speeds gt Preset Speed 4 This parameter assigns an output frequency to binary number 0100 and is identified as Preset Speed 4 The binary number is applied to S1
75. two of the three ASD output power leads connected to the motor Figure 4 ASD Motor connection diagram ASD MCCB L1 R T1 U 3 Bis Seo oO 0 ase Power eo OHO EENS Main Circuit TEV 6 S Z C ource G L3 T T3 W G doeiasiaegd G E Control Terminal A Strip ED Connect the 3 phase input power to the input terminals of the ASD at L1 R L2 S and L3 T Connect the output of the ASD to the motor from terminals T1 U T2 V and T3 W The input and output conductors and terminal lugs used shall be in accordance with the specifications listed in the section titled Cable Terminal Specifications on pg 159 Install a molded case circuit breaker MCCB or fuse between the 3 phase power source and the ASD in accordance with the fault current setting of the ASD and 2005 NEC Article 430 CAUTION For 600 volt ASDs the 15 HP or less ASDs P N VT130Q7U6015 6160 require a class J fuse rated at 600 Volts 30 A On some Q7 devices 12 Pulse operation is available A phase shifting transformer must be supplied by the user when configured for 12 pulse operation External fuses may required on the ASDs that are configured for 12 pulse operation Use either the Ferraz Shawmut Semiconductor fuse P N A70QS200 and fuse block P234C or the Toshiba ASD FUSEKIT 12P The Toshiba kit includes the required fuses and the mounting hardware for the fuses 7 ASD Installation and Operation Manual 17 Q p
76. via a discrete input terminal this Minimum 0 00 setting sets the frequency at which discrete input terminal is enabled for activation Maximum Max Freq Units Hz Q7 ASD Installation and Operation Manual 89 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Preset Speed 1 Preset Speed 2 Preset Speed 1 Program gt Preset Speeds gt Preset Speed 1 Parameter Type Numerical Up to 15 output frequency values that fall within the Lower Limit and the Upper Limit range may be programmed into the ASD and output as a Preset Speed This parameter assigns an output frequency to binary number 0001 and Changeable During Run Yes is identified as Preset Speed 1 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed Minimum Lower Limit Factory Default 60 0 Perform the following setup to allow the system to receive Preset Speed Maximum Upper Limit control input at the S1 S4 terminals Units Hz 1 Program gt Utility Group Frequency Mode gt Use Binary BCD 2 Program Input Terminals gt S1 Terminal set to Set Speed 1 LSB of 4 Preset Speed Truth Table bit count Repeat for S2 S4 Terminals MSB of 4 bit count as Set SSES 8 Speed 2 4 respectively all Normally Open Speed Bales esa tt O P Note
77. 0 Typical Wire Cable Size 159 160 161 U U Phase OC 150 UC 146 Under Curr ent Trip 148 Up Down Arrow Key 27 User Notification codes 144 Utility Group 40 V V Phase OC 150 V f Group 28 VI 19 21 VI II Input 35 Viewing Trip Information 151 W W Phase OC 150 Warning Labels 2 Warranty Card 2 Q7 Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
78. 100 RX Speed Frequency 1 Program Freq Settings RX Speed Freq 1 This parameter is used to set the direction gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Speed Control mode RX Input Speed Direction Control Setup Perform the following setup to allow the system to receive Speed control input at the RX input terminal Program Utility Group Frequency Mode gt Rx Program gt Utility Group gt Command Mode gt Terminal Block Provide a Run command F and or R Speed Direction Control Perform the following setup to allow the system to perform Speed control from the RX input terminal Set RX Speed Frequency 1 Set the RX input signal level RX Speed Ref 1 that represents RX Speed Frequency 1 Set RX Speed Frequency 2 and Set the RX input signal level RX Speed Ref 2 that represents RX Speed Frequency 2 Once set as the RX input voltage changes the directional information and the output frequency of the ASD will vary in accordance with the above settings This parameter sets RX Speed Frequency 1 and is the frequency that is associated with the setting of RX Speed Reference 1 when operating in the Speed Control mode Q7 ASD Installation and Operation Manual RX Speed Ref 1 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum Max Freq Maximum Max Fre
79. 2 The Motor 2 Base Frequency setting determines the frequency at which the output voltage of the ASD reaches its maximum setting The maximum voltage setting cannot be more that the input voltage see the Maximum Voltage 2 parameter There are four Base Frequency profile settings 1 4 This parameter is used only when the parameters for motor set 2 are configured and selected Motor set 2 may be activated via a properly configured discrete input terminal For proper motor operation the Base Frequency should be set for the name plated frequency of the motor Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Base Frequency 3 Program Motor Settings Base Frequency 3 The Motor 3 Base Frequency setting determines the frequency at which the output voltage of the ASD reaches its maximum setting The maximum voltage setting cannot be more that the input voltage see the Maximum Voltage 3 parameter There are four Base Frequency profile settings 1 4 This parameter is used only when the parameters for motor set 3 are configured and selected Motor set 3 may be activated via a properly configured discrete input terminal For proper motor operation the Base Frequency should be set for the name plated frequency of the motor Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum
80. 35 LOD Boost Time F736 LOD Feedback Level F737 LOD Restart Delay Time F800 TTL Baud Rate F801 Parity F802 ASD Number F803 RS485 Comm Time Out Time F804 RS485 Comm Time Out Action F805 TTL Response Time F806 TTL Master Output F810 Communications Reference Select F811 Communications Reference 1 F812 Communications Speed 1 F813 Communications Reference 2 F814 Communications Speed 2 F820 RS485 Baud Rate F821 RS485 Wire Count F825 RS485 Response Time F826 RS485 Master Output F830 Communications Data Type F851 Error Detect Time 142 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F860 Receive Address F861 Transmit Address F862 Speed Reference Station F863 Speed Reference Address F865 Torque Reference Station F866 Torque Reference Address F868 Fault Detect Station F961 Switch on the Fly F962 4 20 mA Loss Selection F963 Ramped PWM F964 4 20 mA Speed Reference F965 User Unit 1 F966 F969 User Unit 42 5 Q7 ASD Installation and Operation Manual 143 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Alarms Trips and Troubleshooting Alarms and Trips This section lists the available user notification codes of the keypad display and provides information that assists the user in the event that a Fault i
81. 625K 250 250 185 250 0 A 275 0 A 630K 300 300 220 300 0 A 330 0 A 635K 350 350 261 336 0 A 369 6 A 164 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Index Numerics 12 pulse operation 17 A About This Manual 1 Accel Decel Display Resolution 46 Accel Decel Selection 28 Alarms 145 AM 19 21 AM Output 35 AM Terminal Assignment 47 AM FM FP and Analog 1 amp 2 settings 48 AM FM 40 ASD Capacity 13 ASD Control 23 ASD Load 35 ASD Overload Ratio 35 ASD FUSEKIT 12P 17 ASD NANOCOM 23 At trip Recorded Parameters 151 Autotuning Err 147 B Bezel Mounting Dimensions 31 Bezel Mounting Hardware 29 C Cable Terminal Specifications 159 CC 19 21 CE Compliance Requirements 10 change direction 32 Circuit breaker configuration 15 Circuit Breaker Rating 159 Clearing a Trip 151 CMI 145 CM2 145 CN7 Pinout 24 CNUI and CNU2 Pinout 24 CNU2 Pinout 24 CNU3 Pinout 24 Comm Error 148 Comm Settings 39 Commercial Power Wait Time 56 Common Serial TTL 23 Communications Numbers 134 Q7 Installation and Operation Manual concerns about this publication 1 Conductor Requirements 5 Conduit Box option 158 Conduit Box and Cover 158 Conduit Box Information 158 Conduit Plate 158 Conduit Plate 54086 157 Conduit Plate 55295 153 Conduit Plate 55361 154 Conduit Plate 55547 155 Co
82. A 0 1 mA 48 We 4 20 MA SWI1 and SW2 may be switched to change the full scale reading of the AM and FM output terminals See the AM Terminal Assignment and the FM Terminal Assignment descriptions for further information on SW1 and SW2 um II Terminals Shown below are the TB1 input and output terminals of the Control Terminal Strip PCB For further information on these terminals see pg 19 22 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 ASD Control The Control PCB P N 56000 serves as the primary control source for the Q7 ASD and receives input from the Control Terminal Strip PCB an Option Card RS232 485 Communications or the Q7 ASD Keypad The Control PCB has been enhanced to support two new functions Multiple Protocol Communications and the ability to communicate in either half or full duplex modes Using the optional multiple protocol communications interface the ASD NANOCOM the Control PCB may be configured for the type of communications protocol being received and respond appropriately to the sending device The ASD NANOCOM connects to the J4 and J5 connectors see Figure 7 A jumper PCB P N 55365 is required at the J4 connector if not using the ASD NANOCOM The ASD NANOCOM must be setup to support the desired communications protocol via Program Comm Settings Consult the ASD NANOCOM Us
83. ABEL READ THE INSTRUCTION MANUAL CAREFULLY BEFORE DO NOT REMOVE DESTROY OR COVER THIS LABEL INSTALLING OPERATING OR SERVICING THIS EQUIPMENT READ THE INSTRUCTION MANUAL CAREFULLY BEFORE HAZARDOUS VOLTAGE ENTERING THIS COMPARTMENT Oba ee HAZARDOUS VOLTAGE Behind These Panels Only Qualified Personnel Should Be Permitted Contact With Energized Main Bus Will Cause To Operarate or Service This Equipment Severe Injury Death Fire Explosion Or Disconnect And Lockout Primary And Control Property Damage Circuit Power Before Servicing Turn Off And Lockout Primary And Keep All Panels And Covers Securely In Place Control Circuit Power Before Opening wee Modify Or Bypass Safety nese Panels Foreign Voltage May Be Present At Interface Qualified Operators Only Terminals Isolate Before Performing Service Or Repairs Unauthorized Modifications To This Equipment Will Void The Warranty A CAUTION N DANGER DO NOT OPEN THIS DOOR WHILE THE UNIT IS RUNNING Excessive Loading of Operating Shaft THIS DOOR IS INTERLOCKED WITH ASD OPERATION Can Prevent Contactor From Closing Properly Resulting In Major Damage HAZARDOUS VOLTAGE MAY BE PRESENT Capacitors Are Charged Wait Do Not Use Contactor Shaft To Drive AL Least 9 Minutes Belore Entry Accessories Such As Mechanical Interlocks Check For Charged Voltage Which Require More Than 5 Kgf cm Of o Diss
84. Capacity Electrolytic When not used for long periods A 5 Years Capacitor charge semi annually Cooling Fan 26 000 Hours CN Connectors 100 Connects Disconnects On board Relays 500 000 Actuations Q7 ASD Installation and Operation Manual 9 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net CE Compliance Requirements In addition to the local and regional safety requirements this section describes additional criteria that must be met to qualify for European Conformity CE certification All relevant apparatus placed on the European market is required to comply to the European Community directive on electromagnetic compatibility EMC The following instructions provide a means of compliance for the Q7 ASD A Technical Construction File TFC indicates the rationale used to declare compliance and is on file at Toshiba International Corporation Houston Texas U S A EMC Installation Guidelines All systems placed on the European market are required to comply with the European Community directive regarding electromagnet compatibility EMC Toshiba ensures that all systems deployed in the European market have been screened and are in 10096 compliance with the following standards Radiated Interference EN 55011 Group 1 Class A Mains Interference EN 55011 Group 1 Class A Radiated Susceptibility IEC 801 3 1984 Conducted RFI Susceptibility prEN55101 4 prIEC801 6 Doc 90 30270 Electrostatic D
85. Communications Speed 2 Hz and e the communications input signal value that represents Communications Speed 2 Hz Once set as the input signal value changes the output frequency of the ASD will vary in accordance with the above settings This parameter sets the Communications Reference input value that represents Communications Speed 1 This value is entered as 0 to 100 of the Communications Reference input value range Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units 46 Frequency Settings FB 3 r HEE Cee ee E Setpoint 2 Col Setpoint 1 COl F811 0 0 Hz j F812 Setpoint 1 Hz Dutput Frequency F814 Setpoint 2 Hz gt Communications Reference 2 Program Comm Settings Comm Reference 2 This parameter is used to set the gain and bias of the Communications Reference speed control input See Communications Reference 1 for further information on this setting This parameter sets the Communications Reference input value that represents Communications Speed 2 Hz This value is entered as 0 to 100 of the Communications Reference input value range Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Parameter Type Numerical
86. During Run No Autotune Control Program Motor Settings Autotune Control When enabled via the Autotune Enable parameter this parameter sets the Autotune command status Settings Autotune Disabled Reset Motor Defaults Enable Autotune on Run Command Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Disabled Changeable During Run No 49 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Autotune Enable Base Frequency 3 Autotune Enable Program Motor Settings Autotune Enable This parameter Enables Disables the Autotune function Parameter Type Selection List Factory Default Enabled Changeable During Run No Base Frequency 1 Program Motor Settings gt Base Frequency 1 The Base Frequency setting determines the frequency at which the output voltage of the ASD reaches its maximum setting The maximum voltage setting cannot be more that the input voltage see the Maximum Voltage 1 parameter There are four Base Frequency profile settings 1 4 Note For proper motor operation the Base Frequency is normally set for the name plated frequency of the motor Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 25 0 Maximum 299 0 Units Hz Base Frequency 2 Program Motor Settings gt Base Frequency
87. Gain menu item or press RX Speed Reference 1 Press R W key to Upper Limit Frequency Up Arrow key to RX Speed Frequency 1 access displayed Lower Limit Frequency view subsequent RX Speed Reference 2 menu item or press Accel Time 1 menuaems RX Speed Frequency 2 Up Arrow key to Decel Time 1 view subsequent Press the Up Down RX Torque Reference 1 e ena LOD Input Selection Arrow key to change RX Torque Reference 2 LOD Start Level accessed menu item RX2 Speed Reference 1 Press the Up Down LOD Delay Time RX2 Speed Frequency 1 Arrow key to change LOD Boost Level s SPM key to RX2 Speed Reference 2 accessed menu item OT Boost Time exit RX2 Speed Frequency 2 Press SPM key to LOD Feedback Level RX2 Torque Reference 1 exit LOD Restart Delay Time RX2 Torque Reference 2 4 20 mA Loss Selection BIN Speed Reference 1 TUMA Spoed Reference Frequency Command BIN Speed Frequency 1 Panel BIN Speed Reference 2 PID Feedback BIN Speed Frequency 2 BIN Torque Reference 1 BIN Torque Reference 2 Q7 ASD Installation and Operation Manual 41 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 5 Monitor Screen Monitored Parameters Read Only Monitor Trip Hold Frequency Frequency Command Press R W key to display Output Current monitored items DC Voltage Output Voltage Press Up Arrow key to display subsequent monitored items
88. Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 ASD Menu Items Primary Menu Program Press Up Arrow key to scroll menu items Press R W key to access menu items and the Up Down Arrow keys to change value Press SPM key to return to Primary Menu Menu Item Protection Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press SPM key to exit Feedback Settings access method same as Protection Sub menu Items Low Current Setting Low Current Time Abnormal Speed Time Overspeed Frequency Speed Drop Frequency Short Circuit Test Short Circuit Time Overtorque Trip Overtorque Level Positive Overtorque Level Negative Overtorque Detection Time Brake Fault Time Release After Run Timer Inrush Current Time MS Relay status ANDED with ST Adding Input Selection Multiplying Input Selection Earth Fault Alarm Level Earth Fault Alarm Delay Earth Fault Trip Level Earth Fault Trip Delay LED Option Override Multiplication Gain Input Feedback Select Proportional P Gain Integral I Gain Differential D Gain Delay Filter Upper Deviation Limit Lo
89. Normally Closed This parameter sets the programmable 4 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Emergency Off Changeable During Run No S5 Terminal Program Input Terminals gt S5 Terminal This parameter selects the functionality of the S5 discrete input terminal Note The S5 input terminal may be used without the ASD Multicom option board Without the ASD Multicom option board the S5 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S5 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Unassigned Changeable During Run No 5 S12 Terminal Delay Program Terminal Delays S5 S12 Delay This parameter delays the response of the ASD to any change in the S5 S12 terminal input by the programmed value see waveforms at FL Off Delay The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Un
90. Output Current This output terminal produces an output current that is proportional to the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 6 on page 48 Changeable During Run Yes Note To read voltage at this terminal a 100 500 resistor is required and must be connected from AM to AM The voltage is read across the 100 500 resistor Current may be read by connecting an ammeter from AM to AM The AM analog output has a maximum resolution of 1 1024 The AM Terminal Adjustment parameter must be used to calibrate the output signal for a proper response SW 1 may be switched to allow for the full range output to be either 0 1 mA or 4 20 mA when providing an output current or either 0 10r1 7 5 volts when providing an output voltage at this terminal 7 ASD Installation and Operation Manual 47 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net The magnitude of the AM FM output signal at full scale is selection specific and may be adjusted to fit application specific requirements see the AM Terminal Adjustment and the FM Terminal Adjustment parameters Table 6 shows the default full scale output setting of the AM FM terminal for each selection The column on the right side of Table 6 shows the actual AM FM output for a keypad display of 100 default setting Table 6 Ou
91. P N 53355 of Figure 31 Figure 30 Remove Conduit Plate m CES f OOG Conduit Plate Number 55295 Conduit Box Cover P N 33355 Conduit Bo 2 x P N 53354 158 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Cable Terminal Specifications Note The following ratings are guidelines and shall not be the sole determining factor of the lug or wire size used with the Q7 ASD Application specific applicables wire insulation type conductor material and local and regional regulations are but a few of the considerations when selecting the actual lug and wire type to be used with the Q7 ASD Note Use only 75 C copper wire cable for motor and power connections Table 19 Q7 ASD 230 Volt Drive Cable Terminal Specifications Circuit Typical Wire Cable Size AWG or kcmil Lug Size Model No Breaker VT130Q7U Rating Input Output AM FM and II Control Terminal ASD Tnput Outpiit Rewer Lug Wire Capacity Amps Power Terminals Strip AWG or kcmib 2010B 15 14 2015B 15 14 2025B 15 14 24 8 2035B 20 14 2055B 30 10 2080B 50 8 2110B 75 8 2160B 75 6 18 4 2220B 100 4 20 18 2270B 125 3 3 core
92. RX2 Torque Reference 1 and is the output torque value that is associated with the setting of RX2 Speed Reference 1 when operating in the Torque control mode This value is entered as 250 to 250 of the rated torque RX2 Torque Reference 2 Program gt Freq Settings gt RX2 Torque Ref 2 Parameter Type Numerical This parameter is used to set the direction gain and bias of the RX2 input Factory Default 0 00 terminal when the RX2 terminal is used as the control input while operating in the Torque Control mode Changeable During Run Yes This is accomplished by establishing an associated V f output pattern for a Minimum 250 0 given RX2 input level Maximum 4250 0 See RX2 Torque Reference 1 for further information on this setting This parameter sets RX2 Torque Reference 2 and is the output torque value Units that is associated with setting of RX2 Speed Reference 2 when operating in the Torque control mode This value is entered as 250 to 250 of the rated torque 110 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S1 Terminal S11 Terminal S1 Terminal Program Input Terminals S1 Terminal This parameter selects the functionality of the S1 discrete input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programma
93. Speed 10 Program gt Preset Speeds gt Preset Speed 10 This parameter assigns an output frequency to binary number 1010 and is identified as Preset Speed 10 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 11 Program gt Preset Speeds gt Preset Speed 11 This parameter assigns an output frequency to binary number 1011 and is identified as Preset Speed 11 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz 92 Preset Speed 12 Program gt Preset Speeds gt Preset Speed 12 This parameter assigns an output frequency to binary number 1100 and is identified as Preset Speed 12 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Un
94. TOSHIBA Q7 Adjustable Speed Drive Installation and Operation Manual Document Number 57246 001 Date June 2005 wW Ww Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Introduction Congratulations on the purchase of the new Q7 Adjustable Speed Drive ASD The Q7 ASD is a solid state AC drive The Q7 ASD is ideally suited to drive the variable torque load of an HVAC system Toshiba s technology quality and reliability enables the motor to develop high torque and provide compensation for motor slip which results in smooth quick starts and highly efficient operation The Q7 ASD uses digitally controlled pulse width modulation The programmable functions may be accessed via the easy to use menu These features combined with Toshiba s high performance software delivers unparalleled motor control and reliability The Q7 ASD is a very powerful tool yet surprisingly simple to operate The Q7 ASD has an easy to read LCD screen that provides easy access to the many monitoring and programming features of the Q7 ASD The motor control software is menu driven which allows for easy access to the motor control parameters and quick changes when required To maximize the abilities of your new Q7 ASD a working familiarity with this manual will be required This manual has been prepared for the Q7 ASD installer operator and maintenance personnel Whether you are using the Q7 ASD Power Unit
95. The Low Output Disable Feedback Level sets a frequency level that until the output of the ASD drops below this setting the Restart Delay Timer does not start Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz LOD Input Selection Program PID Setup LOD Input Sel Enables Disables the LOD function and if enabled selects a stopping method Settings Disabled Enabled Decel Stop Enabled Coast Stop Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Disabled Changeable During Run Yes 73 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net LOD Restart Delay Time Maximum Output Frequency LOD Restart Delay Time Program PID Setup LOD Restrt Delay The Low Output Disable Restart Delay Time sets the time that once expired and all standard ASD requirements are met normal ASD operation resumes Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 3600 0 Units Seconds LOD Start Level Program PID Setup LOD Start Level The Low Output Disable Start Level sets the output frequency threshold that if exceeded will initiate the LOD function if properly configured Parameter Type Numerical Factory Default 0 0 Changeable Durin
96. The default setting of S4 is EOff but this terminal may be re 1 0 0 0 1 PS 1 assigned as the MSB 2 olo 1 0 PS 2 3 Program gt Preset Speeds gt Preset Speed 1 press the ReadIWrite key 3 0 0 1 1 PS 3 to set an output frequency for Preset Speed 1 repeat for Preset Speed 2 4 0 1 0 0 PS 4 15 as required 5 Oo 14 0 1 PS 5 4 Program gt Preset Speeds gt PS Spd Mode Ctrl gt Enable Disable 6 ol 4 1 0 PS 6 When Enabled the Torque Speed Accel Decel and Direction settings for the 7 Oo 1 1 1 PS 7 configured Preset Speed being run are used select preset speed configuration 8 1 0 0 0 PS 8 at Program gt Preset Speeds gt PS Speed Mode 1 2 etc 9 ilolo 1 PSE9 When Disabled only the speed setting of the Preset Speed being run is used 10 1 0 1 0 PS 10 5 Place the system in the Remote mode LocallRemote LED Off 11 1 0 1 1 P amp 11 6 Provide a Run command connect F and or R to CC 12 1 1 0 0 PS 12 13 1 1 0 1 PS 13 Connect S1 to CC to run Preset Speed 1 S1 to CC 0001 binary 4 1 1 1 0 PS 14 With S1 S4 configured to output Preset Speeds 0001p 1111p may be 15 1 1 1 1 PS 15 applied to S1 S4 of the Control Terminal Strip to run the associated Preset Note l connected to CC Speed If bidirectional operation is required F and R must be connected to CC and PS Spd Mode Ctrl must be Enabled for a given Preset Speed being run With S1 being the least significant bit of a binary count
97. Tx RXA 3 Rx Tx 4 Rx TXA 4 Gnd Gnd 5 Rx TXB 5 Tx Rx 6 Tx RXB 6 Gnd Gnd 7 RS232 485 CNU3 Pin 7 7 Open Open 8 Gnd Gnd 8 Gnd Gnd CNU3 Pinout CNU3 is used for RS232 485 serial communications DID HAmper TOS EE 1 RS232 485 Signal 2 RS232 485 Signal 3 RS232 485 Signal Gnd 4 Shield CN7 Pinout CN7 connects to CN7A of the Control Terminal Strip PCBA Table 4 CN7 pinout assignments Programmable terminals are listed as their default settings Pin Number Function Pin Number Function 1 PP 14 II 2 FL 15 S1 3 VI 16 R 4 RR 17 S3 5 FM 18 S2 6 RX 19 N15 7 FP 20 S4 8 AM 21 P15 9 OUTI 22 P24 10 OUT2 23 CC 11 ST 24 CC 12 RES 25 CC 13 F Note Open collector outputs 24 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net l O Circuit Configurations Figure 8 Discrete Input Figure 9 RR Input
98. Upon receipt of the equipment inspect the packaging and equipment for shipping damage Carefully unpack the equipment and check for parts that may have been damaged during shipping missing parts or concealed damage If any discrepancies are discovered it should be noted with the carrier prior to accepting the shipment if possible File a claim with the carrier if necessary and immediately notify your Toshiba sales representative DO NOT install or energize equipment that has been damaged Damaged equipment may fail during operation resulting in equipment damage or personal injury Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications Modification of this equipment is dangerous and must not be performed except by factory trained representatives When modifications are required contact your Toshiba sales representative Inspections may be required before and after moving installed equipment Keep the equipment in an upright position Contact your Toshiba sales representative to report discrepancies or for assistance if required Handling and Storage Use proper lifting techniques when moving the ASD including properly sizing up the load getting assistance and using a forklift if required Store in a well ventilated covered location and preferably in the original carton if the equipment will not be used upon receipt Store in a cool clean and dry location Avoid sto
99. W key while a changed parameter is displayed to access the settings of the changed parameter Use the Up or Down arrow keys to change the setting Press the R W key when done to accept and save the changed setting and remain in the active menu or press the SPM key to retain the changed setting in volatile memory lost when powered down or reset and return to the root menu Note Some parameters use the unsaved changed value until the ASD is Reset or powered off e g Frequency Command Accel Decel etc Pressing the SPM key when done searching or when halted at a changed parameter returns the system to the primary menu loop Q7 ASD Installation and Operation Manual 33 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net System Configuration and Menu Options Root Menus The SPM key accesses the active root menus of the Q7 the Output Frequency Setup Program Monitor and the Alarm and Fault screens if active From either mode press the SPM key to loop through to the other modes see Figure 24 Figure 24 Root menu mapping sus SPM Frequency Setup SPM Sem Arrow Ke pa frequency Frequency Command Change Local run Program m Monitor SPM UN FR SPM ES Output Frequency Screen Frequency Setting Alarm Fault
100. a Run command F and or R Torque Control Perform the following setup to allow the system to perform Torque control from the RR input terminal Set RR Torque Reference 1 Set the RR input signal level RR Speed Ref 1 that represents the RR Torque Reference 1 Set RR Torque Reference 2 and Set the RR input signal level RR Speed Ref 2 that represents the RR Torque Reference 2 This is accomplished by establishing an associated V f output pattern for a given RR input level This parameter sets RR Torque Reference 1 and is the output torque value that is associated with the setting of RR Speed Reference 1 when operating in the Torque control mode This value is entered as 0 0 to 25046 of the output torque range Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 250 0 Units 46 Torque Settings RR Speed 100 Ref 2 c c o p 5 a c RR Speed o J ec d 0 07 lutput Torque 2504 RR Torque Ref 1 RR Torque Ref 2 RR Torque Reference 2 Program gt Freq Settings RR Torque Ref 2 This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RR input level See RR Torque Reference 1 for further
101. age Compensation for erminals SERE Dead Time ST Terminal ress ey to return to Press R W key to Maximum Voltage 1 Press R W key to RES Terminal Primary Menu SCCCSS displayed Disable Forward Run acepes displayed i menu item or Press Disable Reverse Run menu item or press S1 Terminal Up Arrow key to Up Arrow key to Upper Limit Frequency S2 Terminal view subsequent view subsequent en deis Lower Limit Frequency mend ated S3 Terminal V f Pattern S4 Terminal Press the Up Down Torque Boost 1 Press the Up Down S5 Terminal Arrow key to Accel Time 1 Arrow key to S6 Terminal change accessed Decel Time 1 change accessed S7 Terminal menu item Accel Decel 1 Pattern menu item S8 Terminal S Pattern Lower Limit Press SPM key to Adjustment Press SPM key to S9 Terminal exit EE exit ee per kamit S10 Terminal 36 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 ASD Menu Items Primary Menu Program Press Up Arrow key to scroll menu items Press R W key to access menu items and the Up Down Arrow keys to change value Press SPM key to return to Primary Menu Menu Item Input Terminals Output Terminals Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press
102. agnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 6 on page 48 FM This output terminal produces an output current that is proportional to the output frequency of the ASD or of the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 6 on page 48 FLC FLC is the middle leg of a single pole double throw relay switch This FLC contact of the relay is switched between FLB and FLA This contact may be programmed to switch between FLB and FLA as a function of any 1 of the 60 conditions listed in Table 8 on page 133 FLB One of two contacts that under user defined conditions connect to FLC see Figure 5 FLA One of two contacts that under user defined conditions connect to FLC see Figure 5 Note The FLA and FLC contacts are rated at 24 250 VAC The FLB contact is rated at 14 250 VAC CC Control common Do Not connect to Earth Gnd Figure 5 FLA FLB and FLC switching contacts shown in the de energized state The relay is shown in the Faulted or de energized condition During normal system operation the relay connection is FLC to FLA 7 ASD Installation and Operation Manual 21 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Figure 6 Control Terminal Strip PCB na we E 4220 m
103. aking 13 Motor Characteristics 12 Motor connection diagram 17 Motor Load 35 Motor Overload 149 Motor Overload Ratio 35 Motor Settings 40 Mounting Requirements 5 Mounting the ASD 16 MS1 AUX 14 O OC 145 OH 145 OJ 145 OLI 146 OLM 146 OLR 146 OP 146 Operation Local 32 Operational and Maintenance Precautions 8 Option PCB Error 149 OT 146 Out put Phase Loss 149 OUTI 19 21 OUT2 19 21 Output Current 35 Output Frequency Screen 34 Output Power 35 Output Terminal Assignments 133 Output terminal selections 48 Output Terminals 35 37 Output Voltage 35 Overcurrent Acc 149 Overcurrent Dec 149 Over current Protection 13 Overcurrent Run 149 Overcurrent Stall 83 Overheat 149 Overload Protection 12 Overtorque 150 Overvolt Accel 150 Overvolt Decel 150 Overvolt Run 150 Overvoltage Stall Level 84 P P24 19 21 PA 17 Panel Control 36 Q7 Installation and Operation Manual Panel Menu 28 Part Numbering Convention 152 Past Trip 1 35 Past Trip 42 35 Past Trip 3 35 Past Trip 4 35 Peak Current 35 Personnel Protection 7 phase shifting transformer 17 PID Control 28 PID Feedback 35 PID Setup 41 PO 17 POFF 146 Positional Err 150 Post Compensation Frequency 35 Power Connections 5 17 Power Factor Correction 12 PP 19 21 Preset Speeds 38 Program Menu 34 Protection 6 38 PtSt 146 Pulse Width Modulation 12 Q Quali
104. al Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FL On Delay FM Terminal Adjustment FL On Delay Program Terminal Delays FL On Delay This parameter delays the response of the FL output terminals by the programmed value The delay may be increased to prevent relay chatter n Condition Un Delay Time is TONS po PS Contacts Close Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS FL Terminal Program Output Terminals gt FL Terminal This parameter sets the functionality of the FL output terminals to 1 of the 58 possible functions that are listed in Table 8 on page 133 The on and off delay times of the FL terminals may be adjusted to provide more response time to the device that is connected to the output terminals In addition the output terminals must be specified as Normally Open or Normally Closed FLB FLC j FLA De energized C to Bd Parameter Type Selection List Factory Default Fault All Changeable During Run No FM Terminal Adjustment Program AM FM gt FM Adjustment This function is used to calibrate the FM analog output terminal and is required for an accurate reading To calibrate the FM analog output connect a meter current or voltage as described below With the ASD running at a kno
105. al must be specified as Normally Open or Normally Closed This parameter sets the programmable 7 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 S8 Terminal Program Input Terminals S8 Terminal Parameter Type Selection List This parameter selects the functionality of the S8 discrete input terminal Factory Default Unassigned Note The S8 input terminal may be used without the ASD Changeable During Run No Multicom option board Without the ASD Multicom option board the S8 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S8 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 S9 Terminal Program Input Terminals S9 Terminal Parameter Type Selection List This parameter selects the functionality of the S9 discrete input terminal Factory Default Unassigned Note The S9 input terminal may be used without the ASD Changeable During Run No Multicom option board Without the ASD Multicom option board the S9 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specifi
106. ameter Type Selection List Factory Default Normal Changeable During Run Yes TTL Response Time Program Comm Settings gt TTL Res Time This parameter sets the TTL response delay time Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 2 00 Units Seconds 123 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Type Reset Undervoltage Trip Type Reset Program Utility Group Type Reset This feature assists the user when performing fault analysis or by allowing a quick system setup change when required Performing a Type Reset results in one of the following user selected post reset configurations Settings Auto Setup for 50 Hz Auto Setup for 60 Hz Restore Factory Defaults Clear Past Trips Clear Run Timer Typeform New Base Drive Board Save User Parameters Restore User Parameters Parameter Type Selection List Factory Default No Reset Changeable During Run No Undervoltage Stall Level Program Protection UV Stall Level This parameter sets the low end of the DC bus voltage threshold that once it drops below this setting will activate the Ridethrough feature if enabled Activation m
107. ary power input fuses HP dependent When connecting two or more drives that have no internal fuse to the same power line as shown in Figure 3 it will be necessary to select a circuit breaking configuration that will ensure that if a short circuit occurs in ASD 1 only MCCB2 trips not MCCB1 If it is not feasible to use this configuration insert a fuse between MCCB2 and ASD 1 repeat for successive ASDs Figure 3 Circuit breaker configuration Breaking Fused MCCB1 MCCBe 6 8 5 ASD 1 AC IN MCCB3 Sg oe 2 o 2 o o o o o MCCBn d as Q7 ASD Installation and Operation Manual 15 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Mounting the ASD CAUTION Install the unit securely in a well ventilated area that is out of direct sunlight using the mounting holes on the rear of the ASD The ambient temperature rating for the Q7 ASD is from 14 to 104 F 10 to 40 C The process of converting AC to DC and then back to AC produces heat During normal ASD operation up to 596 of the input energy to the ASD may be dissipated as heat If installing the ASD in a cabinet ensure that there is adequate ventilation Do Not operate the ASD with the enclosure door open or removed When installing multiple ASDs ensure that there is a clearance space of at least 8 inches 20 cm from the top and the bottom of adjacent units There
108. ation net Email info ctiautomation net Electronic Thermal Protection 1 Electronic Thermal Protection 4 Electronic Thermal Protection 1 Program Motor Settings gt Therm Prot 1 This parameter specifies the motor overload current level for motor set 1 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to Amps or it may be set as a percentage of the ASD rating The name plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement see Program gt Utility Group Units for V I to change the display unit Thermal Protection settings will be displayed in Amps if the keypad display units are set to V I rather than 96 Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units Electronic Thermal Protection 2 Program Motor Settings gt Therm Prot 2 This parameter specifies the motor overload current level for motor set 2 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to Amps or it may be set as a percentage of the ASD rating The name plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement see Program Utility Group U
109. ay be the result of a momentary power loss or an excessive load on the bus voltage Once activated the system will attempt to maintain the bus voltage level set here until the motor stops Note This feature may decrease deceleration times Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 50 00 Maximum 100 0 Units 46 Undervoltage Time Program Protection gt Undervoltage Ridethrough This parameter sets the time that the undervoltage condition must exist to cause an Undervoltage Trip when this function is enabled at the Undervoltage Trip parameter Parameter Type Numerical Factory Default 0 03 Changeable During Run No Minimum 0 00 Maximum 10 00 Units Seconds Undervoltage Trip Program Protection gt Undervolt Trip This parameter Enables Disables the Undervoltage Trip function With this parameter Enabled the ASD will trip if the undervoltage condition persists for a time greater than the Undervoltage Time setting A user selected contact may be actuated if so configured If Disabled the ASD will stop and not trip the FL contact is not active 124 Parameter Type Selection List Factory Default Disabled Changeable During Run No Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Units for Voltage and Curre
110. ba EQP III TEFC Changeable During Run No TI Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net MS Relay status ANDED with ST Number of Retries MS Relay status ANDED with ST Program Protection gt MS Relay with ST The MS1 AUX relay circuit is normally open and is in series with the ST to CC connection After normal system power is available the MS1 AUX relay circuit closes and completes the ST to CC connection Settings Disabled Enabled Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Multiplying Input Selection Program Protection Mult Input Sel This parameter Enables Disables the feature that allows for the external adjustment of the Output Frequency Selecting either of the input methods listed enables this feature The selected input is used as a multiplier of the programmed Output Frequency If operating using the LED Keypad Option and Setting is selected the value entered at LED Option Override Multiplication Gain is used as the multiplier Settings Disabled VIII RR RX RX2 option Setting LED Keypad Option Only Parameter Type Selection List Factory Default Disabled Changeable During Run No Number of Retries Program Protection gt Number Retries After a trip has occurred this parameter sets the number of times that an automatic system re
111. ble S1 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Fire Speed Changeable During Run No S10 Terminal Program Input Terminals gt S10 Terminal This parameter selects the functionality of the S10 discrete input terminal Note The S10 input terminal may be used without the ASD Multicom option board Without the ASD Multicom option board the S10 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S10 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Unassigned Changeable During Run No S11 Terminal Program Input Terminals gt S11 Terminal This parameter selects the functionality of the S11 discrete input terminal Note The S11 input terminal may be used without the ASD Multicom option board Without the ASD Multicom option board the S11 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter
112. cable follower ASDs Note Select Normal if TTL Master Out is configured as a Master Output controller Otherwise a keypad failure will result Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings Normal No Slave Frequency Reference Output Command Frequency Torque Command Output Torque Parameter Type Selection List Factory Default Normal No Slave Changeable During Run Yes RS485 Response Time Program Comm Settings gt RS485 Res Time This parameter sets the RS232 485 response delay time Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 2 00 Units Seconds RS485 Wire Count Program Comm Settings RS485 Wire Count This parameter sets the communications protocol to the 2 or 4 wire method Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings 2 wire 4 wire Parameter Type Selection List Factory Default 4 Wire Changeable During Run Yes Run Frequency Program Special Controls Run Frequency This parameter establishes a center frequency Run Frequency of a frequency band The Run Frequency Hysteresis parameter provides a plus or minus value for the Run F
113. connected to CC Analog Input terminals reference CC Q7 ASD Installation and Operation Manual 19 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net I O Terminal Descriptions Note The programmable terminal assignments may be accessed and changed from their default settings as mapped on pg 36 ST The default setting for this terminal is ST The function of this input as ST is a Standby mode controller system is in Standby when on As the default setting this terminal must be connected to CC for normal operation If not connected to CC Off is displayed on the LCD screen This input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 RES The default setting for this terminal is Reset A momentary connection to CC resets the ASD and any fault indications from the display Reset is effective when faulted only F The default setting for this terminal is Forward Run Forward Run runs the motor in the Forward direction when it is on This input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 R The default setting for this terminal is Reverse Run Reverse Run runs the motor in the Reverse direction when it is on This input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 S1 The default setting for this terminal is Fire Speed The funct
114. constants to tune the motor This setting motor tuning is required to use the Vector Control Automatic Torque Boost or Automatic Energy saving functions Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 00 Maximum Open Units Q Motor Constant 3 Program Motor Settings Motor Constant 3 This parameter is used to input the excitation inductance for the motor This value is used in conjunction with other constants to tune the motor This setting motor tuning is required to use the Vector Control Automatic Torque Boost or Automatic Energy saving functions Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 00 Maximum 6500 0 Units pH Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Motor Constant 4 Motor Type Motor Constant 4 Program Motor Settings gt Motor Constant 4 This parameter is used to compensate for the affects of load inertia during speed changes Acceleration and deceleration overshoot may be reduced by increasing this value This setting motor tuning is required to use the Vector Control Automatic Torque Boost or Automatic Energy saving functions Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 0 Maximu
115. cting the proper resistance value for a given application contact Toshiba s Marketing Department Parameter Type Selection List Factory Default Disabled Changeable During Run No DBR Resistance Program Protection gt DBR Resistance This parameter is used to input the resistive value of the Dynamic Braking Resistor Note Using a resistor value that is too low may result in system damage Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 1 0 Maximum 1000 0 Units Q DBR Capacity Program Protection gt DBR Capacity This parameter is used to input the wattage of the Dynamic Braking Resistor For additional information on selecting the proper resistor wattage value for a given application contact Toshiba s Marketing Department Note Using a resistor with a wattage rating that is too low may result in system damage 60 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 01 Maximum 600 0 Units kW Q7 ASD Installation and Operation Manual Earth Fault Alarm Delay Earth Fault Trip Level Earth Fault Alarm Delay Program Protection EF Alarm Delay In the event that the Earth Fault Alarm activation criteria is met a timer begins to count dow
116. ctivated before the initiation of the power down or reset Motorized Pot Up MOP Activating this terminal causes an increase in motor speed for the duration of the activation until the Upper Limit is reached The Frequency Mode setting must be set to Motorized Pot Simulation The MOP acceleration rate is determined by the Accel 2 Time setting Motorized Pot Down MOP Activating this terminal causes a decrease in motor speed for the duration of the connection until the Lower Limit is reached The Frequency Mode setting must be set to Motorized Pot Simulation The MOP deceleration rate is determined by the Decel 2 Time setting Motorized Pot Clear Activating this terminal will establish a frequency setpoint of 0 0 Hz after a power down or a system reset regardless of the Motorized Pot Frequency at Power Down setting The Motorized Pot Clear terminal must be activated before the initiation of the power down or reset Momentary Push Run When activated this terminal starts the motor Momentary Push Stop When activated this terminal stops the motor Forward Reverse This setting operates in conjunction with another discrete terminal being set to the Run Stop function When configured to Run Run Stop activated the activation deactivation of this terminal toggles the direction of the motor Run Stop This terminal enables the motor to run when connected to CC and disables the motor when the con
117. d Designated Data Output 6 7 bit transmission output PID Deviate Deviation Limit Designated Data Output 7 7 bit transmission output Start Stop Light Load Detection Signal Hard Fault OCA OCL EF Lost Phase Short Circuit or Abnormal Output Heavy Load Detection Signal Soft Fault OL OC1 2 3 OP Positive Torque Limit Bypass Output 1 Negative Torque Limit Bypass Output 2 Rush Suppression Relay Output Fan On Off Position Overtravel Jogging Position Reached M Mode Control Terminal Strip Operation Command EF Alarm Run time Alarm Total operation hours Alarm LOD Alarm Communication Alarm external cause Fire Alarm Forward Reverse Operation Damper Alarm Ready for operation including ST and RUN 4 20 mA Loss Ready for operation Auto bypass Q7 ASD Installation and Operation Manual 133 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 Communications Numbers This section lists the Communication Numbers for the parameters of the Q7 ASD The access path and a description of each parameter may be found in the section titled Q7 Parameter Descriptions on pg 43 Table 9 Communication Numbers for the listed parameters Comm Number Parameter Name F003 Command Mode F004 Freque
118. d this parameter determines the time that the DC Injection braking is applied to the motor Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 00 Maximum 10 00 Units Seconds End Frequency Program Special Controls End Frequency This parameter sets the lowest frequency that the ASD will recognize during deceleration before the ASD goes to 0 0 Hz Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 80 0 Units Hz Error Detect Time Program Comm Settings Error Det Time This setting determines the length of time that an ASD is monitored for an error Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 200 Changeable During Run Yes Minimum 0 Maximum 1000 Units Seconds 63 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Fault Detect Station FL Off Delay Fault Detect Station Program Comm Settings Fault Station In a multiple ASD configuration this setting determines the ASD responsible for fault notification Parameter Type Selection List Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 64 F Terminal Program Input Terminals gt F Terminal This parameter selects the functionality of the F discrete input
119. d Reference 1 F211 RR Speed Frequency 1 F212 RR Speed Reference 2 F213 RR Speed Frequency 2 F214 RR Torque Reference 1 F215 RR Torque Reference 2 F216 RX Speed Reference 1 F217 RX Speed Frequency 1 F218 RX Speed Reference 2 F219 RX Speed Frequency 2 F220 RX Torque Reference 1 F221 RX Torque Reference 2 F222 RX2 Speed Reference 1 F223 RX2 Speed Frequency 1 F224 RX2 Speed Reference 2 F225 RX2 Speed Frequency 2 F226 RX2 Torque Reference 1 F227 RX2 Torque Reference 2 F228 BIN Speed Reference 1 F229 BIN Speed Frequency 1 F230 BIN Speed Reference 2 F231 BIN Speed Frequency 2 F232 BIN Torque Reference 1 F233 BIN Torque Reference 2 F234 PG Speed Reference 1 F235 PG Speed Frequency 1 F236 PG Speed Reference 2 F237 PG Speed Frequency 2 F240 Startup Frequency F241 Run Frequency F242 Run Frequency Hysteresis Q7 ASD Installation and Operation Manual 137 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F243 End Frequency F250 DC Injection Braking Start Frequency F251 DC Injection Braking Current F252 DC Injection Braking Time F253 DC Injection on at Direction Change F254 Shaft Stationary Control F260 Jog Run Frequency F261 Jog Stop Control F270 Jump Frequency 1 F271 Jump 1 Bandwidth F272 Jump Frequency 2 F273 Jump 2 Bandwidth
120. d to the output terminals In addition the output contacts must be specified as Normally Open or Normally Closed Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Damper Cmd Changeable During Run No 79 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net OUT Off Delay OUTA On Delay OUT2 Off Delay Program Terminal Delays OUT2 Off Delay Once the condition is met to change the state of the OUT2 A amp C output contacts this parameter delays the response of the contacts by the programmed value see waveforms at FL Off Delay The on and off delay times of the OUT2 contacts may be adjusted to provide more response time to the device that is connected to the output terminals Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT2 On Delay Program gt Terminal Delays OUT2 On Delay This parameter delays the response of the OUT2 A amp C output contacts by the programmed value see waveforms at FL On Delay The delay may be increased to prevent relay chatter Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT Terminal Program Output Terminals OUT2 Terminal This parameter sets the functionality of the OUT2 A am
121. de or the Vector Control modes sensorless or feedback Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Upper Limit Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net LOD Boost Level LOD Input Selection LOD Boost Level Program PID Setup LOD Boost Level The Low Output Disable feature adds the user input frequency value to the commanded frequency Hz Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz LOD Boost Time Program PID Setup LOD Boost Time The Low Output Disable Boost Time sets the on time timer for the LOD Boost function Once expired the LOD Boost function ceases Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 3600 0 Units Seconds LOD Delay Time Program PID Setup LOD Delay Time The Low Output Disable Delay Time sets the amount of time that the LOD Start Level criteria must be met and maintained for the LOD function to be initiated Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 3600 0 Units Seconds LOD Feedback Level Program PID Setup LOD Feedback Lvl
122. de 13 Program Preset Speeds PS Speed Mode 13 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 13 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 AD1 Fwd Changeable During Run Yes PS Speed Mode 14 Program Preset Speeds PS Speed Mode 14 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 14 Same as Preset Speed 1 Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes 95 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net PS Speed Mode 15 Ramped PWM PS Speed Mode 15 Program Preset Speeds PS Speed Mode 15 Parameter Type Selection List Selecting Enable at the Preset Speed Mode Control parameter enables this Factory Default T1 V1 ADI Fwd parameter If disabled only the Speed setting is used for Preset Speed 15 Changeable During Run Yes Same as Preset Speed 1 PWM Carrier Frequency Program gt Special Controls PWM Carrier Freq Parameter Type Numerical This parameter sets the frequency of the pulse width modulation signal applied Factory Default 2 200 to the motor Changeable Durin
123. e programmed value see waveforms at FL On Delay The delay may be increased to prevent relay chatter Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT7 Terminal Program Output Terminals OUT7 Terminal This parameter sets the functionality of the OUT output contacts to 1 of the 58 possible functions that are listed in Table 8 on page 133 The on and off delay times of the OUT7 contacts may be adjusted to provide more response time to the device that is connected to the output terminals In addition the output contacts must be specified as Normally Open or Normally Closed Parameter Type Selection List Factory Default OC Alarm Changeable During Run No Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Output Phase Loss Detection Overtorque Detection Time Output Phase Loss Detection Program Protection gt Output Phase Los This parameter Enables Disables the monitoring of each phase of the 3 phase output signal U V or W of the ASD If either line is missing inactive or not of the specified level the ASD incurs a trip Parameter Type Selection List Factory Default Disabled Changeable During Run No Overcurrent Stall Level Program Protection gt OC Stall Level This parameter specifies the
124. e ASD in a location that would produce catastrophic results if it were to fall from its mounting location equipment damage or injury e Do Not mount the ASD in a location that would allow it to be exposed to flammable chemicals or gasses water solvents or other fluids e Avoid installation in areas where vibration heat humidity dust fibers metal particles explosive corrosive mists or gases or sources of electrical noise are present e The installation location shall not be exposed to direct sunlight e Allow proper clearance spaces for installation Do not obstruct the ventilation openings Refer to the section titled Installation and Connections on pg 14 for further information on ventilation requirements e The ambient operating temperature range of the Q7 ASD is 14 to 104 F 10 to 40 C e Seethe section titled Installation and Connections on pg 14 for additional information on installing the drive 4 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Mounting Requirements Only Qualified Personnel should install this equipment Install the unit in a secure and upright position in a well ventilated area A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system at the place where maintenance operations are to be performed As a minimum the installation of the e
125. e RR terminal is used as the control input while operating in the Speed Control or the Torque Control mode See RR Speed Frequency 1 for further information on this setting when used for Speed control See RR Torque Reference 1 for further information on this setting when used for Torque control This parameter sets the RR input level that is associated with RR Speed Frequency 2 when operating in the Speed control mode or is associated with the RR Torque Reference 2 when operating in the Torque control mode This value is entered as 0 0 to 100 of the 0 10 VDC RR input signal range Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units 101 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RR Torque Reference 1 RR Torque Reference 2 RR Torque Reference 1 Program gt Freq Settings RR Torque Ref 1 This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while operating in the Torque Control mode RR Input Torque Control Setup Perform the following setup to allow the system to receive Torque control input at the RR input terminal e Program gt Utility Group Frequency Mode gt RR Program gt Utility Group gt Command Mode gt Terminal Block Provide
126. e a trip occurs Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 50 Changeable During Run No Minimum 0 00 Maximum 100 0 Units Seconds 83 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overtorque Trip Overvoltage Stall Level 1 Overtorque Trip Program gt Protection gt Overtorque Trip This parameter Enables Disables the Over Torque Tripping function When enabled the ASD trips if an output torque larger than the setting of parameters Overtorque Trip Alarm Level Positive Torque or Overtorque Trip Alarm Level Positive Torque is detected for a time longer than the setting of the Overtorque Detection Time parameter When disabled the ASD does not trip due to overtorque conditions Parameter Type Selection List Factory Default Disabled Changeable During Run No Overtorque Level Negative Program Protection OT Level Neg This parameter sets the torque threshold level that is used as a setpoint for overtorque tripping during regeneration This setting is a percentage of the maximum rated torque of the ASD Parameter Type Numerical Factory Default 150 0 Changeable During Run No Minimum 0 00 Maximum 250 0 Units 96 Overtorque Level Positive Program Protection gt OT Level Pos This parameter sets the torque threshold level that is used as a s
127. e command This setting requires that another discrete input terminal be set to System Consistent Sequence BA braking answer to complete the brake release command and to convey the status of the braking system to the user or to a dependent subsystem Once the braking release function is initiated the Brake Fault Time begins to count down Should the count down timer expire before the brake releases or before the Braking Answer is returned fault E 11 will occur Otherwise the brake releases the motor and normal motor operations resume The Braking Release function is primarily used at startup but may be used when the brake is applied while the motor is running Brake Answer This setting is required when the Braking Release function is used The function of this input terminal is to receive the returned the status of the braking system The returned status is either Released or Not Released If Released is returned within the time setting of the Brake Fault Time parameter normal system function resumes If Not Released is returned or if the Brake Fault Time parameter setting times out before either signal is returned then fault E 11 occurs The returned signal may also be used to notify the user or to control a dependent subsystem Brake Test TBD Fire Speed When activated Preset Speed 1 is output from the ASD MUV Disable When activated the Main Undervoltage Detect function is disabled 132 Q7 ASD
128. e level see Electronic Thermal Protection 1 on pg 62 Power Factor Correction DO NOT connect a power factor correction capacitor or surge absorber to the output of the ASD If the ASD is used with a motor that is equipped with a capacitor for power factor correction remove the capacitor from the motor Connecting either of these devices to the output of the ASD may cause the ASD to malfunction and trip or the output device may cause an over current condition resulting in damage to the device or the ASD Light Load Conditions When a motor is operated under a continuous light load i e at a load of less than 50 of its rated capacity or it drives a load which produces a very small amount of inertia it may become unstable and produce abnormal vibration or trips because of an over current condition In such a case the carrier frequency may be lowered to compensate for this undesirable condition see Program Special Control Parameters gt PWM Carrier Frequency Note For proper operation the carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque or Variable Torque modes Load produced Negative Torque When the ASD is used with a load that produces negative torque an overhauling load the over voltage or over current protective functions of the ASD may cause nuisance tripping To minimize the undesirable effects of negative torque the dynamic braking system may be used The dynamic braking s
129. e parameters for motor set 4 are Minimum 0 0 configured and selected Motor set 4 may be selected by a properly configured input terminal Maximum 30 0 See parameter Motor 1 Torque Boost for more information on this setting Units 96 Torque Reference Address Program gt Comm Settings gt Trq Ref Address Parameter Type Selection List The S20 system is Toshiba s high speed fiber optic communication system Factory Default 0 This function is unavailable at the time of this release Torque Reference Station Program Comm Settings Trq Ref Station Parameter Type Selection List The S20 system is Toshiba s high speed fiber optic communication system Factory Default 0 This function is unavailable at the time of this release Transmit Address Program Comm Settings Transmit Address Parameter Type Selection List The S20 system is Toshiba s high speed fiber optic communication system Factory Default 0 This function is unavailable at the time of this release Trip Save Program Protection Trip Save Parameter Type Selection List This parameter Enables Disables the Trip Save at Power Down setting When Factory Default Disabled enabled this feature logs the trip event and retains the trip information when the system powers down The trip information may be viewed from the Monitor screen Changeable During Run No When disabled the trip information
130. ea e 10 Flat Washer P N 01924 4 ea Dust Cover P N ASD BPC Optional Extender Cable e ASD CAB9F Q7 Cable 9 ft Keypad Installation Precautions Install the unit securely in a well ventilated area that is out of direct sunlight using the four mounting holes of the keypad The ambient temperature rating for the keypad is 14 to 104 F 10 to 40 C e Select a mounting location that is easily accessible by the user e Avoid installation in areas where vibration heat humidity dust metal particles or high levels of electrical noise EMI are present e Do not install the keypad where it may be exposed to flammable chemicals or gases water solvents or other fluids e Turn the power on only after securing the front cover to the ASD 7 ASD Installation and Operation Manual 29 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Keypad Remote Mounting w o the ASD MTG KIT Note See Figure 20 for the dimensions and the item locations referenced in steps 1 through 5 1 Atthe keypad mounting location identify and mark the location of the 3 80 by 3 29 hole and the 7 32 screw holes 2 Cutthe 3 80 by 3 29 rectangular hole 3 Drill the four 7 32 screw holes 4 Attach and secure the keypad to the front side of the mounting location using the four 6 32 x 5 16 pan head screws the 6 split lock washers and the 6 flat washers 5 Connect the exten
131. ed as Normally Open or Normally Closed This parameter sets the programmable S9 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 114 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Scan Rate Search Method Scan Rate Program Protection Scan Rate Parameter Type Numerical In the event of a momentary power outage the output signal of the ASD will cease Upon restoration of power the ASD will output a low level signal that will be used to determine the rotation speed of the rotor Changeable During Run No Factory Default ASD dependent The low level signal will start scanning the motor at FH and decrease until it reaches 0 0 Hz or it matches the signal produced by the turning rotor Once the rate of rotation is determined the ASD will provide the normal output to Maximum 2 50 engage the motor from its present speed Minimum 0 50 This parameter determines the rate at which the scanning signal goes from FH Units Seconds to 0 0 Hz Search Changed From Default Parameters Program Search This function reads all of the parameters and halts at the parameters that have been changed from the factory default setting Search Inertia Program Protection Search Inertia Parameter Type Selection List After a momentary power loss or the momentary loss of
132. elect 1 of 4 V f profiles may be selected and run Each V f profile is comprised of 4 user settings Base Frequency Base Frequency Voltage Manual Torque Boost and Thermal Protection Parameter Type Selection List Factory Default 1 Changeable During Run Yes Parity Program Comm Settings Parity This parameter plays a role in the setup of the communications network by establishing the Parity setting of the communications link The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings No Parity Even Parity Odd Parity Parameter Type Selection List Factory Default Even Parity Changeable During Run Yes PG Detect Selection Program Feedback Settings PG Detect Sel This parameter Enables Disables the system s monitoring of the PG connection status when using encoders with line driver outputs Note The ASD Multicom J option board is required to use this feature Settings Disabled Enabled Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net
133. er Name F609 MS Relay status ANDED with ST F610 Low Current Trip F611 Low Current Setting F612 Low Current Time F613 Short Circuit Test F614 Short Circuit Time F615 Overtorque Trip F616 Overtorque Level Positive F617 Overtorque Level Negative F618 Overtorque Detection Time F620 Cooling Fan Control F621 Run Time Alarm Setting F622 Abnormal Speed Time F623 Overspeed Frequency F624 Speed Drop Frequency F627 Undervoltage Trip F628 Undervoltage Time F629 Undervoltage Stall Level F630 Brake Fault Time F640 Earth Fault Alarm Level F641 Earth Fault Alarm Delay F642 Earth Fault Trip Level F643 Earth Fault Trip Delay F660 Adding Input Selection F661 Multiplying Input Selection F670 AM Terminal Assignment F671 AM Terminal Adjustment F676 FP Terminal Setting F677 FP Terminal Adjustment F701 Units for Voltage and Current F702 Frequency Multiplier F703 Frequency Display Resolution Q7 ASD Installation and Operation Manual 141 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F704 Accel Decel Display Resolution F720 Panel V f Group F721 Panel Stop Pattern F722 Panel Reset Select F724 Panel PID Control F729 LED Option Override Multiplication Gain F730 Panel Lockout F731 LOD Input Selection F732 LOD Start Level F733 LOD Delay Time F734 LOD Boost Level F7
134. er Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units Power Switching Program Special Controls 2 Power Switching This parameter Enables Disables the Powerline Switching feature When enabled the system is instructed to discontinue using the output of the drive and to switch to the commercial power in the event of a trip or when reaching a user set frequency This feature may also be activated via a discrete input terminal see Table 7 on page 130 for further information on this feature Settings Disabled On Trip At Frequency Trip or At Frequency Parameter Type Selection List Factory Default Disabled Changeable During Run No Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net PID Feedback Power Switching Frequency PID Feedback Program PID Setup PID Feedback This parameter is read only and is provided as a quick reference for the user during PID setup Power Switching Frequency Program Special Controls Power Sw Freq Parameter Type Numerical With the Power Switching parameter enabled this parameter sets the frequency Factory Default 60 0 at which the At Frequency selection of the Power Switching parameter is Changeable During Run Yes activated If the Power Switching function is activated
135. er s Manual P N 10572 1 000 000 for a complete listing of the setup requirements Half or Full duplex communications is available when using RS232 485 communications The jumpers at the JP1 and the JP2 connectors may be moved from one position to the other to facilitate either half or full duplex operation If no jumpers are used the system will operate in the full duplex mode For more information on the Q7 ASD communication requirements please visit Toshiba website to acquire a copy of the 7 Series Communications User Manual and ICC DESIGNS website to acquire a copy of the ASD NANOCOM User Manual Contact your Toshiba representative if more information is required on the ASD NANOCOM Figure 7 Control Board of the Q7 ASD P N 56000 Common Serial TTL I O CNU2 RS232 RS485 signal I O CN3 Do RS232 RS485 signal I O CNU1 NU4 CNY AL 05 pin D type connector Connects to the Control Terminal Strip PCB CN7 JP1 jumpers Half Full Duplex selection ASD NANOCOM Q7 ASD Installation and Operation Manual 23 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net CNU1 and CNU2 Pinout CNUI and CNU2 pinout RJ 45 connectors Pin CNU1 Pinout TTL RS232 RS485 Pin CNU2 Pinout TTL RS232 RS485 Controller PCB Interface Controller PCB Interface 1 P24 P24 1 P24 P24 2 Gnd Gnd 2 Gnd Gnd 3
136. eration Manual 145 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Keypad E eyP Function Description Possible Causes Display OLI ASD Overload Load requirement in excess of The carrier frequency is too high the capability of the ASD Ag ect cece doa Acceleration time is too short DC damping rate is set too high The motor is starting into a spinning load after a momentary power failure The ASD is improperly matched to the application OLM Motor Overload Load requirement in excess of V f parameter improperly set the capability of the motor Motor is locked Continuous operation at low speed The load is in excess of what the motor can deliver OLR Resistor Excessive current at the Deceleration time is too short Overload Dynamic Braking Resistor DBR configuration improperly set OP Overvoltage DC bus voltage exceeds ASD attempting to start into a spinning motor after a specifications momentary power loss Incoming utility power is above the specified range Decel time is too short Voltage spikes at the 3 phase input install inductive filter DBR required DBR resistance value is too high DBR function is turned off Overvoltage Stall feature is turned off System is regenerating Load instability Disable the Ridethrough function F302 OT Overtorque Torque requirement in excess of ASD is not correctly matched to the application the sett
137. erminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable R terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Reverse Changeable During Run No 99 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net R Terminal Delay RR Speed Frequency 2 R Terminal Delay Program gt Terminal Delays gt R Delay This parameter delays the response of the ASD to any change in the R terminal input by the programmed value The delay may be increased to provide additional electrical noise immunity or to prevent the ASD from responding to contact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS RR Speed Frequency 1 Program gt Freq Settings gt RR Speed Freq 1 This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while operating in the Speed Control mode RR Input Speed Control Setup Perform the following setup to allow the system to receive Speed control input at the RR input terminal e Program gt Utility Group Frequency Mode gt RR Program gt Utility Group gt Command Mode gt Ter
138. ersonnel e Do not install the ASD if it is damaged or if it is missing any component s e Do Not connect resistors across terminals PA PC or PO PC This may cause a fire Ensure the correct phase sequence and the desired direction of motor rotation in the Bypass mode if applicable e Turn the power on only after attaching and or securing the front cover Protection Ensure that primary protection exists for the input wiring to the equipment This protection must be able to interrupt the available fault current from the power line The equipment may or may not be equipped with an input disconnect option e All cable entry openings must be sealed to reduce the risk of entry by vermin and to allow for maximum cooling efficiency e Follow all warnings and precautions and do not exceed equipment ratings e fusing multiple motors provide separate overload protection for each motor and use V f control e External dynamic braking resistors must be thermally protected e tis the responsibility of the person installing the ASD or the electrical maintenance personnel to setup the Emergency Off braking system of the ASD The function of the Emergency Off braking function is to remove output power from the drive in the event of an emergency A supplemental braking system may also be engaged in the event of an emergency For further information on braking systems see DC Injection Braking Current on pg 57 and Dynamic Braking Enable on
139. eseseseseseeeeeeneeee enne eee een en nenne entretenir tenen eene ener et 3 Handling and Storage oon eDUPPOOa REO RROUIIR UBI NHR EdO I OO RIO 3 Disposal tante o eerte ended e ute ote tetto ee uen 4 Installation Precautions Liedere a e a e a 4 Location and Ambient Requirements sess enne 4 Mount ng Requirements ise r r te iet te RERO RE 5 Conductor Requirements and Grounding eese 2 Power Connections Jersi nnd eder pde hetero ti at teintes 2 Protection eot eripe eere es entere UR eas ae deeds oe 6 System Integration Precautions eese tente tee tnet eter tenente inerte tente 6 Personnel Protection i c ner ere aider ep ee erede 7 System Setup Requirements 0 eee cece csesecseesseceeceseeeceseseeceeeeseesaeseeecseesaecsecsaeeeceseees 7 Operational and Maintenance Precautions sesessesseeeeeereneeeneen eee enne 8 Service Life Information esses eese enne ener en nnne enne AE 9 CE Compliance Requirements 4 eeee cesse ee eee esee e ee eene sesta sesenta aseo nosse tasse ee ea ee tnos esta 10 EMC Installation Guidelines o err HERI e a a 10 General EMC Guidelines for Consideration essen 10 CE Compliant Installation Guidelines seen 10 Motor Characteristics 12 Pulse Width Modulation Operation eese eene eene 12 Overload Protection Adjustment
140. eset Speed 7 change value Oyetyoltagestall g A reset Spee g Level 1 Press SPM key to Preset Speed 8 Press SPM key to Stall Period return to Primary Preset Speed 9 return to Primary Regen Stall Menu Menu DC Injection Braki Preset Speed 10 Te Ing DC Injection Braking Preset Speeds Preset Speed 11 Caen DC Injection Braking Press R W key to Preset Speed 12 Protection Time access displayed menu DC Injection on at item or press Up Preset speed 13 Press R W key to Direction Change Arrow key to view access displayed Shaft Stationary subsequent menu Preset Speed 14 menu item or press Control items Preset Speed 15 Up Arrow key to Emergency Off Mode view subsequent Press the Up Down Preset Speed Mode menu d Emergency Off Time Arrow key to change Control accessed menu item PS Speed Mode 1 Press the Up Number of Retries PS Speed Mode 2 Down Arrow key Speed Search Press SEM Keyrto ent PS Speed Mode 3 to change accessed Scan Rate PS Speed Mode 4 menu item Lock on Rate PS Speed Mode 5 Press SPM key to Search Method PS Speed Mode 6 exit Search Inertia PS Speed Mode 7 Ridethrough Mode PS Speed Mode 8 Ridethrough Time PS Speed Mode 9 ME PD Stall PS Speed Mode 10 Undervoltage Trip PS Speed Mode 11 Undervoltage Time PS Speed Mode 12 n LM PS Speed Mode 13 nag ee PS Speed Mode 14 Soft Stall Select PS Speed Mode 15 Trip Save Cooling Fan Control Run Time Alarm Setting Output Phase Loss Detection Low Current Trip 38 Q7 ASD
141. est Cleared Command Request Held Parameter Type Selection List Factory Default 0 Changeable During Run No 54 Commercial Power Switching Freq Hold Time Program Special Controls Comm Hold Time This parameter determines the amount of time that the connection to commercial power is maintained once the switch to drive output criteria has been met Parameter Type Selection List Factory Default 2 00 Changeable During Run No Minimum 0 10 Maximum 10 00 Units Seconds Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Communications Reference 1 Communications Reference Select Communications Reference 1 Program Comm Settings Comm Reference 1 When enabled via the Communications Reference Select parameter this parameter is used to allow the user to set the gain and bias of the speed control input to the ASD when the speed control signal is received via the source selected at the Communications Reference Select parameter Gain and Bias Settings When operating in the Speed Control mode and using one of the control sources from the Communications Reference Select parameter the settings that determine the gain and bias properties of the input signal are Communications Speed 1 Hz e the communications input signal value that represents Communications Speed 1 Hz
142. et Email info ctiautomation net Enclosure Dimensions and Conduit Plate Information Q7 ASD Part Numbering Convention V 1130 o7uJe 010 B XX Le Available Options Hous ton built B Includes design upgrade Designator Le A i Series Identifier KVA IUS If all characters are numbers Voltage Family then this value is divided by 10 2 230 Volt Class If the last character is K 4 460 Volt Class then the preceding two digits 6 600 Volt Class are multiplied by 10 Note The Type l enclosed versions of the Q7 ASD meet or exceed the specification UL 1995 the Standard for Heating and Cooling Equipment and complies with the applicable requirements for installation in a compartment handling conditioned air 152 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Enclosure Dimensions Weight Table 14 VT130 Series Enclosure Size 1 Model Number VT130Q7U nu Conduit Shipping Plate Weight Ibs max 2010B 2015B 2025B 2035B 2055B 2080B 4015B 4025B 4035B 4055B 4080B 4110B 4160B 6015B 6025B 6035B 6060B 6080B 6120B 6160B 20 55295 Note Dimensions ore in inches millimeters 0 23 6 H 3S1 i DAE 6 74 171 P
143. eter sets the bandwidth of the Speed Reach Frequency setting Factory Default 2 5 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Reach Frequency Program Output Terminals Reach Frequency Parameter Type Numerical This setting establishes a frequency threshold that when reached or is within Factory Default 2 5 the Reach Detection bandwidth will provide a signal at an output terminal that can close an appropriately configured output contact Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Receive Address Program Comm Settings S20 Settings Parameter Type Selection List This setting defines a memory location to be used for received data via a Factory Default 0 Multicom option board Q7 ASD Installation and Operation Manual 97 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Reference Priority Selection Release After Run Timer Reference Priority Selection Program gt Freq Settings Ref Priority Sel Parameter Type Selection List Either the Frequency Mode 1 or the Frequency Mode 2 setting may Factory Default Freq 1 Priority control the output frequency of the ASD This parameter determines which of the two will control the output frequency and the conditions in which control will be switched from one to the other Changeable During Run Yes Settings
144. etpoint for overtorque tripping This setting is a percentage of the maximum rated torque of the ASD Parameter Type Numerical Factory Default 150 0 Changeable During Run No Minimum 0 00 Maximum 250 0 Units 96 84 Overvoltage Stall Level 1 Program Protection gt Overvolt Stall This parameter Enables Disables the Overvoltage Stall function When enabled this function causes the ASD to extend the decel time when the DC bus voltage increases due to transient voltage spikes regeneration supply voltage out of specification etc in an attempt to reduce the bus voltage Settings Enabled Disabled Enabled Forced Shorted Deceleration Parameter Type Selection List Factory Default Disabled Changeable During Run Yes Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Overvoltage Stall Level 2 Panel PID Control Overvoltage Stall Level 2 Program gt Protection gt OvrVolt Level 2 This parameter sets the upper DC bus voltage threshold that once exceeded will cause an Overvoltage Stall An Overvoltage Stall increases the output frequency of the ASD during deceleration for a specified time in an attempt to prevent an Overvoltage Trip If the overvoltage condition persists for over 4 mS an Overvoltage Trip will be incurred Note This feature may increase decelerati
145. etting This parameter sets VI II Speed Frequency 2 and is the frequency that is associated with the setting of VI II Speed Reference 2 when operating in the Speed Control mode 126 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net VI II Speed Reference 1 VI II Speed Reference 2 VIAM Speed Reference 1 Program gt Freq Settings gt VI II Spd Ref 1 This parameter is used to set the gain and bias of the VI II input terminal when the VI II terminal is used as the control input while operating in the Speed Control or the Torque Control mode See VI II Speed Frequency 1 for further information on this setting when used for Speed control See VI II Torque Reference 1 for further information on this setting when used for Torque control This parameter sets the VI II input level that is associated with VI II Speed Frequency 1 when operating in the Speed control mode or is associated with the VI II Torque Reference 1 when operating in the Torque control mode This value is entered as 0 0 to 100 of the 0 0 to 10 VDC VIII input signal range The default value for this parameter is 20 The II input is commonly used for the 4 20 mA current loop signal where 4 mA equals 20 of a 20
146. etting of RR Speed Reference 2 when operating in the Speed Control mode 100 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 0 0 Maximum 80 0 Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RR Speed Reference 1 RR Speed Reference 2 RR Speed Reference 1 Program gt Freq Settings RR Speed Ref 1 This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while operating in the Speed Control or the Torque Control mode See RR Speed Frequency 1 for further information on this setting when used for Speed control See RR Torque Reference 1 for further information on this setting when used for Torque control This parameter sets the RR input level that is associated with RR Speed Frequency 1 when operating in the Speed control mode or is associated with the RR Torque Reference 1 when operating in the Torque control mode This value is entered as 0 0 to 100 of the 0 10 VDC RR input signal range Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units 46 RR Speed Reference 2 Program gt Freq Settings gt RR Speed Ref 2 This parameter is used to set the gain and bias of the RR input terminal when th
147. ettings The S20 system is Toshiba s high speed fiber optic communication system This function is unavailable at the time of this release Parameter Type Selection List Factory Default 0 Changeable During Run No Speed Search Program Protection Speed Search Sel Enables Disables the ability of the drive to start into a spinning motor when the ST to CC connection momentarily opens and is then closed Break Make ST or after a power interruption momentary power failure Settings Off Power Failure Make Break ST Both Parameter Type Selection List Factory Default Off Changeable During Run No Stall Period Program Protection Stall Period This setting allows the user to extend the Overvoltage Stall and the Overcurrent Stall time settings 118 Parameter Type Numerical Factory Default 0 00 Changeable During Run No Minimum 0 00 Maximum 1 00 Units Seconds Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Startup Frequency ST Terminal Startup Frequency Program Special Controls Startup Freq The output of the ASD will remain at 0 0 Hz until the programmed speed value exceeds this setting during startup Once exceeded during startup the output frequency of the ASD will accelerate to the programmed setting Output frequencies below the
148. fied Personnel 3 R R 19 20 RAM Err 150 Ramped PWM 28 Read Write Key 27 Remote Keypad Required Hardware 29 Remote mode 27 RES 19 20 Reset Selection 28 ROM Err 150 Root Menus 34 RR 19 20 RR Input 35 RS232 23 RS485 23 Run Key 27 Run ModelManual Auto Key 27 Run Time 35 RX 19 20 RX Input 35 RX2 Input 35 167 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S S1 19 20 S2 19 20 S3 19 20 S4 19 20 Search 36 Search Changed From Default Parameters 115 Search for default setting changes 33 Service Life Information 9 Setup 36 Setup Requirements 7 Setup Screen 34 Setup Program Monitor Key SPM 27 Shipping Weight 153 Shipping Weight Ibs 153 Sink Source Error 150 S pattern 1 45 S pattern 2 45 Special Controls 37 Special Symbols 2 Speed CtrllLocal Remote Key 27 Speed Error 150 ST 19 20 ST Signal Selection 120 130 STI 14 Startup and Test 18 Stop Pattern 28 StoplReset Key 27 SWI 22 SW2 22 System Configuration 34 System Grounding 16 System Integration Precautions 6 System Operation 32 T T1 U 17 168 T2 V 17 T3 W 17 Terminal Delays 37 Terminal Descriptions 20 Toshiba s products and services 2 Trip Code 35 Trip History 151 Trip Hold Frequency 35 Trip Record at Monitor Screen 151 Trips 144 Trouble Shooting 144 Type form Error 15
149. g Run No Note The carrier frequency must be 2 2 kHz or above except when operating in the Constant Torque or the Variable Torque Minim 9 909 modes Maximum ASD dependent Note The maximum Carrier Frequency setting allowed is 5 0 kHz Units kHz for the following ASDs 230 volt 75 HP 150 HP 460 volt 150 HP 350 HP 600 volt 150 HP 350 HP The maximum Carrier Frequency setting allowed for all other ASDs is 15 kHz Setting the Carrier Frequency above the Derate Threshold frequency as listed below for a given ASD will reduce the capability of the ASD Carrier Frequency Derate Threshold Frequency Derate Threshold Frequency 2 2 kHz 4 0 kHz 5 0 kHz 6 0 kHz 8 0 kHz VT130Q7U 2600B 215KB 4600B 2400B 2500B 6160B 2010B 2330B 420KB 440KB 4500B 4015B 4400B 4750B 410KB 6015B 6120B 6220B 6400B 6600B 610KB 615KB 635KB 412KB 415KB 6500B 612KB Ramped PWM Program gt Special Controls gt Ramped PWM Parameter Type Selection List Enables Disables the variable PWM frequency Factory Default Disabled Changeable During Run No 96 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Reach Detection Receive Address Reach Detection Program Output Terminals gt Reach Detection Parameter Type Numerical This param
150. g Run No Minimum 2 0 Maximum 200 0 Units mS OUT5 Terminal Program Output Terminals OUTS5 Terminal This parameter sets the functionality of the OUTS output contacts to 1 of the 58 possible functions that are listed in Table 8 on page 133 The on and off delay times of the OUTS contacts may be adjusted to provide more response time to the device that is connected to the output terminals In addition the output contacts must be specified as Normally Open or Normally Closed Parameter Type Selection List Factory Default Upper Limit Changeable During Run No OUT6 Off Delay Program Terminal Delays OUT6 Off Delay Once the condition is met to change the state of the OUT6 output contacts this parameter delays the response of the contacts by the programmed value see waveforms at FL Off Delay The on and off delay times of the OUT6 contacts may be adjusted to provide more response time to the device that is connected to the output terminals Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS 81 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net OUT6 On Delay OUT7 Terminal OUTS6 On Delay Program gt Terminal Delays OUT6 On Delay This parameter delays the response of the OUT6 output contacts by t
151. g Run Yes Minimum 0 0 Maximum Max Freq Units Hz Low Signal Frequency Program Output Terminals gt Low Signal Freq This parameter sets the low speed trip threshold Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Upper Limit Units Hz Main EEPROM Version Program gt Utility Group Main EEPROM VER This is a read only parameter that displays the Main EEPROM version Maximum Output Frequency Program gt Fundamental 1 Max Output Freq This setting determines the absolute maximum frequency that the ASD can output This setting is also referred to as FH Accel decel times are calculated based on the Maximum Frequency setting Note This setting may not be lower than the Upper Limit setting Parameter Type Numerical Factory Default 80 0 Changeable During Run No Minimum 30 0 Maximum 299 0 Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Maximum Voltage 1 Mode 1 2 Switching Frequency Maximum Voltage 1 Program Fundamental 1 gt Max Voltage 1 This parameter sets the applied output voltage at the Base Frequency and is the maximum value of the output voltage of the ASD for the 1 Motor Set Regardless of the programmed value the output voltage cannot be higher than the i
152. gnment FM Terminal Adjustment AM Terminal Assignment AM Terminal Adjustment Type Reset Command Mode Frequency Mode PWM Carrier Frequency Panel Lockout CPU Version CPU Revision Main EEPROM Version ASD Typeform Frequency Multiplier Frequency Display Resolution Accel Decel Display Resolution Units for Voltage and Current User Unit 1 Menu Item Sub menu Items User Unit 2 User Unit 3 Utility Group User Unit 4 User Unit 5 Base Frequency 1 Maximum Voltage 1 Torque Boost 1 Electronic Thermal Protection 1 Base Frequency 2 Maximum Voltage 2 Torque Boost 2 Electronic Thermal Protection 2 Base Frequency 3 Maximum Voltage 3 Motor Settings Torque Boost 3 Press R W key to access displayed menu Electronic Thermal Protection 3 item or press Up Arrow key to view subsequent menu Base Frequency 4 items Maximum Voltage 4 Torque Boost 4 Press the Up Down Arrow key to change Electronic Thermal Protection 4 accessed menu item Autotune Control Press SPM key to exit Motor Slip Gain Motor Constant 1 Motor Constant 2 Motor Constant 3 Motor Constant 4 Motor Constant 5 Motor Poles Motor Capacity Motor Type Autotune Enable
153. gt Utility Group Command Mode gt Terminal Block e Program gt Utility Group Frequency Mode gt Use Binary BCD Input e Program gt Input Terminals select and set the desired discrete input terminals to Bin Bit s 0 7 or 0 MSB see table Table 7 on page 130 for a listing of the available terminal settings The binary terminal input word will control the direction speed and torque of the motor e Provide a Run command F and or R Speed Direction Control Perform the following setup to allow the system to perform Speed control from the BIN input terminals e Set BIN Speed Frequency 1 e Setthe binary input value of 255p BIN Speed Ref 1 that represents BIN Speed Frequency 1 Set BIN Speed Frequency 2 and e Setthe binary input value of 255p BIN Speed Ref 2 that represents the BIN Speed Frequency 2 Note 255p is the decimal equivalent of the 8 bit BIN word with all input terminals set to one 255 decimal 11111111 binary Once set as the BIN input word changes the directional information and the output frequency of the ASD will vary in accordance with the above settings This parameter sets BIN Speed Frequency 1 and is the frequency that is associated with the setting of BIN Speed Reference 1 Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 80 0 Maximum 80 0 Units Hz Fre
154. he programmed value see waveforms at FL On Delay The delay may be increased to prevent relay chatter Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT6 Terminal Program Output Terminals OUT6 Terminal This parameter sets the functionality of the OUT6 output contacts to 1 of the 58 possible functions that are listed in Table 8 on page 133 The on and off delay times of the OUT6 contacts may be adjusted to provide more response time to the device that is connected to the output terminals In addition the output contacts must be specified as Normally Open or Normally Closed Parameter Type Selection List Factory Default Reach Speed Changeable During Run No OUT7 Off Delay Program Terminal Delays OUT7 Off Delay Once the condition is met to change the state of the OUT7 output contacts this parameter delays the response of the contacts by the programmed value see waveforms at FL Off Delay The on and off delay times of the OUT7 contacts may be adjusted to provide more response time to the device that is connected to the output terminals Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT7 On Delay Program gt Terminal Delays OUT7 On Delay This parameter delays the response of the OUT7 output contacts by th
155. ication Positional Err Operating in the Position Control mode and the resulting position exceeds the limits of the Position Control setting RAM Err Internal RAM malfunction ROM Err Internal ROM malfunction Sink Source Error Improperly positioned Sink Source jumper on the control board or on an option device Sink Source configuration of an option device is incorrect Type form Error Firmware information typeform loaded into the Gate Driver board is inconsistent with the device in which the firmware is being used The Gate Driver board has been replaced The Gate Driver board is defective U Phase OC Low impedance at the U lead of the ASD output V Phase OC Low impedance at the V lead of the ASD output W Phase OC Low impedance at the W lead of the ASD output Note The event that caused the Trip s must be corrected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized In the event of multiple active trips the trip displayed will remain until all faults are corrected and all trips are cleared 150 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Viewing Trip Information In the event that the condition causing an Alarm does not return to the normal operating level within a specified time a Trip is incurred
156. info ctiautomation net BIN Torque Reference 1 BIN Torque Reference 2 BIN Torque Reference 1 Program gt Freq Settings gt BIN Torque Ref 1 This parameter is used to set the direction gain and bias of the discrete input terminals when using the discrete input terminals as the control input while operating in the Torque Control mode BIN Input Torque Control Setup Perform the following setup to allow the system to receive Torque control input from the discrete input terminals Program gt Utility Group gt Command Mode Terminal Block Program Utility Group Frequency Mode gt Use Binary BCD Input Program gt Input Terminals select and set the desired discrete input terminals to Bin Bit s 0 7 or 0 MSB see Table 7 on page 130 fora listing of the available terminal settings The binary terminal input word will control the direction speed and torque of the motor Provide a Run command F or R Torque Control BIN When operating in the Torque Control mode scaling of the discrete input terminals is accomplished via the following parameters as described below BIN Torque Reference 1 the binary input value of 255p BIN Speed Ref 1 that represents BIN Torque Reference 1 BIN Torque Reference 2 and BI Ref 2 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 250 0 Maximum 250 0 Units Torque Settings Speed
157. information on this setting This parameter sets RR Torque Reference 2 and is the output torque value that is associated with setting of RR Speed Reference 2 when operating in the Torque control mode This value is entered as 0 0 to 250 of the output torque range 102 Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 0 0 Maximum 250 0 Units 46 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RS485 Baud Rate RS485 Comm Time Out Time RS485 Baud Rate Program gt Comm Settings gt RS485 Baud Rate This parameter sets the RS485 baud rate Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings 1200 2400 4800 9600 19200 38400 Parameter Type Selection List Factory Default 9600 Changeable During Run Yes RS485 Comm Time Out Action Program Comm Settings 485 Timeout Act This parameter plays a role in the setup of the communications network by determining the action to be taken in the event of a time out Time Out Action The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be c
158. ing Run Yes Minimum 0 00 Maximum 2 55 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Direction Priority Disable Forward Run Disable Reverse Run Direction Priority Program Input Terminals Dir Priority Parameter Type Selection List The Direction Priority selection determines the operation of the ASD if both Factory Default Reverse the R and F control terminals are activated simultaneously Changeable During Run No Settings Reverse Suspend The waveforms below depict the motor response for all combinations of the F and R terminal settings if the Reverse option is chosen Motor Direction The Suspend setting will decelerate the motor to a stop regardless of the rotation direction when both the F and R control terminals are activated Disable Forward Run Disable Reverse Run Program Fundamental 1 Disable F R Run Parameter Type Selection List This parameter Enables Disables the Forward Run or Reverse Run mode Factory Default Off If either direction is disabled commands received for the disabled direction will Changeable During Run No not be recognized If Command Priority or Off is selected the received direction command will determine the direction of the motor rotation Settings Off Disable Reverse Disable Forward Command Pr
159. ing Start Frequency CPU Version Program Utility Group CPU Version This is a read only parameter that displays the version level of the CPU DC Injection Braking Current Program Protection DC Inj Current This parameter sets the percentage of the rated current of the ASD that will be used for DC Injection braking A larger load will require a higher setting DC Injection Braking DC Injection Braking is a braking system used with three phase motors Unlike conventional brakes there is no physical contact between the rotating shaft and a stationary brake pad or drum When braking is required the ASD outputs a DC current that is applied to the windings of the motor to quickly brake the motor The braking current stops when the time entered in DC Injection Braking Time times out The intensity of the DC current used while braking determines how fast the motor will come to a stop and may be set at the DC Injection Braking Current parameter The intensity setting is entered as a percentage of the full load current of the ASD Note DC Injection Braking is also used to preheat the motor or to keep the rotor from spinning freely when no rotation is required by providing a pulsating DC current into the motor at the Carrier Frequency This feature may be enabled at the Motor Shaft Stationary Control parameter Parameter Type Numerical Factory Default 50 00 Changeable During Run Yes Minimum 0 00 Maxim
160. ing of parameter F616 or T P ter F616 or F617 sett too low F617 for a time longer than the sic S dE E E setting of parameter F618 Obstructed load POFF Control Undervoltage condition at the 5 Defective Control board Undervoltage 15 or the 24 VDC supply Excessive load on power supply Low input voltage PtSt Reference Point Two speed reference frequency Two speed reference frequency setpoints are too close to setpoint values are too close to each other increase the difference each other UC Undercurrent Output current of the ASD is below the level defined at parameter F611 and remains there for the time set at parameter F612 Reset ignored if active 146 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net User Notification Codes The User Notification codes appear on the Frequency Command screen while the associated function is active User Notification codes notify the user of active functions that are usually only momentary under normal conditions and are active for the duration of activation only User notification events are not error conditions and only convey active system functions to the user Table 11 Keypad Function Description Atn Autotune Active Atn indicates that the Autotune function is active If the initial Autotune fails for any reason an automatic retry is initiated if Other M
161. ion net Table 21 Q7 ASD 600 Volt Drive Cable Terminal Specifications Circuit Typical Wire Cable Size AWG or kcmil Lug Size Model No Breaker Input Output F ASD Input Output Power VT130Q7U Rating Power Wire AM FM and TI Control Terma Lug Wire Capacity Amps Size Tenn Strip AWG or kcmil 6015B 15 14 6025B 15 14 6035B 15 14 6060B 15 14 24 8 6080B 15 14 6120B 30 14 6160B 30 10 6220B 50 10 6270B 50 8 6330B 50 8 18 4 PE 75 a TOV TE Usus aoe 6500B 100 6 6600B 100 4 6750B 125 3 MUS 610KB 150 1 10 1 0 612KB 200 2 0 615KB 250 3 0 UNUM 620KB 300 250 2 0 625KB 400 3 0 6 250 630KB 500 250 635KB 500 300 1 0 500 Note Indicates that the item is one of a set of two parallel cables Q7 ASD Installation and Operation Manual 161 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Current Voltage Specifications Table 22 230 Volt NEMA Type 1 Chassis standard ratings table In Vol eu Output Overload PRAT poss ene te aya Paice Cu rrent 100 Current 110 2Hz Frequency Continuous for 60 Secs 2010 1 0 0 75 0 56 3 7A 41A 2015 1 5 1 0 0 75 4 8 A 5 3 A 2025 2 5 2 0 1 5 7 8 A 8 6 A 2035 3 5 3 0 2 2 11 0 A 12 1 A 2055 5 5 5
162. ion net Email info ctiautomation net RX Torque Reference 1 RX Torque Reference 2 RX Torque Reference 1 Program gt Freq Settings RX Torque Ref 1 This parameter is used to set the direction gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Torque Control mode RX Input Torque Control Setup Perform the following setup to allow the system to receive Torque control input at the RX input terminal Program gt Utility Group Frequency Mode gt Rx e Program gt Utility Group gt Command Mode gt Terminal Block Provide a Run command F and or R Torque Control Perform the following setup to allow the system to perform Torque control from the RX input terminal Set RX Torque Reference 1 Set the RX input signal level RX Speed Ref 1 that represents the RX Torque Reference 1 Set RX Torque Reference 2 and Set the RX input signal level RX Speed Ref 2 that represents the RX Torque Reference 2 This is accomplished by establishing an associated V f output pattern for a given RX input level This parameter sets RX Torque Reference 1 and is the output torque value that is associated with the setting of RX Speed Reference 1 when operating in the Torque control mode This value is entered as 250 to 250 of the rated torque Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minim
163. ion of this input as Fire Speed is to run the motor at the Preset Speed 1 setting when it is on see Preset Speed 1 on pg 90 This terminal may be activated by a fire alarm signal or fire sensing device This discrete input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 S2 The default setting for this terminal is SZ The function of this input as S2 is to run the motor at Preset Speed 2 see Preset Speed 2 on pg 90 when it is on This input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 S3 The default setting for this terminal is Damper Feedback The function of this input as Damper Feedback is to provide an indication that the damper is open Connecting Damper Feedback to CC is required for normal system operation This discrete input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 S4 The default setting for this terminal is Emergency Off normally closed The function of this input as Emergency Off is to remove power from the output of the ASD and may apply a supplemental braking system using the method selected at the Emg Off Mode selection parameter This input terminal may be programmed to any 1 of the 68 functions that are listed in Table 7 on page 130 RR The default function assigned to this terminal is to carry out the Frequency Mode 1 setting The RR terminal accepts a 0
164. iority Q7 ASD Installation and Operation Manual 59 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Dynamic Braking Enable DBR Capacity Dynamic Braking Enable Program Protection gt Dynamic Braking This parameter Enables Disables the Dynamic Braking system Settings Enabled Disabled Dynamic Braking Dynamic Braking uses the inertial energy of the load to produce a braking force or it may be used to reduce the bus voltage in an attempt to preclude an overvoltage trip during deceleration The inertial energy of the load drives the rotor and induces a current into the stator of the motor The induced stator current energy is dissipated through a resistive load The resistive load is connected across terminals PA and PB non polarized Using a low value high wattage resistance as a load for the generated current the resistive load dissipates the induced energy The dissipated energy is the energy that would otherwise have caused the rotor to continue to rotate Dynamic Braking helps to slow the load quickly it cannot act as a holding brake The Dynamic Braking function may be setup and enabled by connecting a braking resistor from terminal PA to PB of the ASD and providing the proper information at the DBR parameters Dynamic Braking Resistor DBR Capacity Dynamic Braking Resistance and DC Injection Braking Current For additional information on sele
165. ipate o A Sare Level Before Opening The Equipment Torque To Operate P Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Qualified Personnel Installation operation and maintenance shall be performed by Qualified Personnel Only A Qualified Person is one that has the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and has received safety training on the hazards involved Refer to the latest edition of NFPA 70E for additional safety requirements Qualified Personnel shall Have carefully read the entire operation manual Be familiar with the construction and function of the ASD the equipment being driven and the hazards involved Able to recognize and properly address hazards associated with the application of motor driven equipment Be trained and authorized to safely energize de energize ground lockout tagout circuits and equipment and clear faults in accordance with established safety practices Be trained in the proper care and use of protective equipment such as safety shoes rubber gloves hard hats safety glasses face shields flash clothing etc in accordance with established safety practices Be trained in rendering first aid For further information on workplace safety visit www osha gov Equipment Inspection
166. ischarge IEC801 2 1991 Electrical Fast Transient IEC 801 4 1988 Surge IEC1000 4 5 1995 2 KV line to line 4 KV line to earth Voltage Interruption IEC 1000 4 11 General EMC Guidelines for Consideration Input filters of the appropriate rating shall be used Proper grounding is a requirement Grounds shall be kept to the minimum length to accomplish the connection Grounds shall have low RF impedance A central ground shall employed in a complex system Paint or corrosion can hamper good grounding remove as required Keep control and power cabling separated Minimize exposed unscreened cable Use 360 shielded connections where possible CE Compliant Installation Guidelines ASDs should be installed in accordance with the following guidelines 1 10 Filtering An input filter shall be used with the ASD A Schaffner FN258 series input filter of the appropriate rating shall be used and mounted next to the ASD Mechanical The ASD and the associated equipment shall be mounted on a flat metallic backplane A minimum space of 5 cm 2 inches shall exist between the ASD and the filter to allow for ventilation The filter output cable is to be connected from the bottom of the filter to the ASD power input and is to be the minimum length required for a connection See Table on page 11 for filter selection assistance Units received as an Open Chassis shall not be placed into operation until being placed into an approved
167. its Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Preset Speed 13 Proportional P Gain Preset Speed 13 Program gt Preset Speeds gt Preset Speed 13 This parameter assigns an output frequency to binary number 1101 and is identified as Preset Speed 13 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 14 Program gt Preset Speeds gt Preset Speed 14 This parameter assigns an output frequency to binary number 1110 and is identified as Preset Speed 14 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed see Preset Speed 1 for further information on this parameter Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum Lower Limit Maximum Upper Limit Units Hz Preset Speed 15 Program gt Preset Speeds gt Preset Speed 15 This parameter assigns an output frequency to binary number 1111 and is identified as Preset Speed 15 The binary number is applied to S1 S4 of the Control Terminal Strip to output the Preset Speed
168. its mS S6 Terminal Program Input Terminals S6 Terminal This parameter selects the functionality of the S6 discrete input terminal Note The S6 input terminal may be used without the ASD Multicom option board Without the ASD Multicom option board the S6 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S6 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Unassigned Changeable During Run No 113 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S7 Terminal S9 Terminal S7 Terminal Program Input Terminals S7 Terminal Parameter Type Selection List This parameter selects the functionality of the S7 discrete input terminal Factory Default Unassigned Note The S7 input terminal may be used without the ASD Changeable During Run No Multicom option board Without the ASD Multicom option board the S7 terminal assignment information will be stored in volatile memory The terminal assignment information will be lost if the system is powered down or reset In addition the input termin
169. m 250 0 Units 53 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Brake Fault Time Commercial Power Switching Freq Hold Time Brake Fault Time Program Protection Brk Fault Time After a brake failure has occurred the user set Brake Fault Time clock setting will begin to count down Once this time has elapsed a signal will be provided to indicate that the brake has failed This signal may be used to halt a related system or to notify the user Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 10 00 Units Seconds Command Mode Program Utility Group 2 Command Mode The Command Mode Selection establishes the source of the command input for the ASD Command inputs include Run Stop Forward etc Settings Use Control Terminal Strip Terminal Block Use LED Keypad Use Common Serial TTL Use RS232 485 Use Communication Card Parameter Type Selection List Factory Default Terminal Block Changeable During Run No Communications Data Type Program gt Comm Settings Comm Data Type In the event of a communication error during a transmission the command that was transmitted may be cleared or held Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings 0 Command Requ
170. m 100 0 Motor Constant 5 Program Motor Settings Motor Constant 5 This parameter is used to compensate for the affects of leakage inductance Increases in this setting results in slight increases in the output voltage of the ASD at the high speed range This motor tuning setting is required to use the Vector Control Automatic Torque Boost or Automatic Energy saving functions Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 00 Maximum 650 0 Units uH Motor Poles Program Motor Settings gt Motor Poles This parameter identifies the number of motor poles Parameter Type Numerical Factory Default 4 Changeable During Run No Minimum 2 Maximum 16 Motor Slip Gain Program Motor Settings Motor Slip Gain This parameter provides a degree of slip compensation for a given load A higher setting here decreases the slip allowed for a given load ASD output ratio Parameter Type Numerical Factory Default 0 60 Changeable During Run Yes Minimum 0 00 Maximum 2 55 Motor Type Program gt Motor Settings Motor Type This parameter identifies the type of motor being used Settings Toshiba EQP III TEFC Toshiba EQP III ODP Toshiba EPACT TEFC Toshiba EPACT ODP Other Motor Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Toshi
171. m gt Utility Group gt Command Mode gt Terminal Block Provide a Run command F and or R Speed Control Perform the following setup to allow the system to perform Speed control from the VI II input terminal Set VI II Speed Frequency 1 Set the VI II input signal level VI II Speed Ref 1 that represents VI II Speed Frequency 1 Set VI II Speed Frequency 2 and Set the VI II input signal level VI II Speed Ref 2 that represents VI II Speed Frequency 2 Once set as the VI input voltage or the II current changes the output frequency of the ASD will vary in accordance with the above settings This parameter sets VI II Speed Frequency 1 and is the frequency that is associated with the setting of VI II Speed Reference 1 when operating in the Speed Control mode VI Re VI II Speed R Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Frequency Settings l Speed 100 f 2 g t Input Signal ef 1 0 0 Output m H 4 Frequency VI I Speed Freq 1 VI I Speed Freq 2 VI M Speed Frequency 2 Program gt Freq Settings gt VI I Freq 2 This parameter is used to set the gain and bias of the VI II input terminal when the VI II terminal is used as the control input while operating in the Speed Control mode See VI II Speed Frequency 1 for further information on this s
172. mA signal If the VI input is used 0 10 VDC input this parameter may be changed to 0 0 of the input signal Parameter Type Numerical Factory Default 20 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units 46 VIAM Speed Reference 2 Program gt Freq Settings gt VI II Spd Ref 2 This parameter is used to set the gain and bias of the VI II input terminal when the VI II terminal is used as the control input while operating in the Speed Control or the Torque Control mode See VI II Speed Frequency 1 for further information on this setting when used for Speed control See VI II Torque Reference 1 for further information on this setting when used for Torque control This parameter sets the VI II input level that is associated with VI II Speed Frequency 2 when operating in the Speed control mode or is associated with the VI II Torque Reference 2 when operating in the Torque control mode This value is entered as 0 0 to 100 of the 0 0 to 10 VDC VI II input signal range Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 0 Maximum 100 0 Units 127 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net VI II Torque Reference 1 VI II Torque Reference 2 VIAM Torque Reference 1 Program gt Freq Settings gt VI I Torque
173. mation net Email info ctiautomation net Frequency Display Resolution Frequency Mode 2 Frequency Display Resolution Program gt Utility Parameters Frequency Display Res The parameter sets the number of decimal places to be displayed during non Accel Decel functions Parameter Type Numerical Factory Default 0 1 Changeable During Run Yes Minimum 1 Maximum 0 01 Frequency Mode Program gt Utility Group Frequency Mode The Frequency Mode 1 setting establishes the source of the frequency control input for the ASD Settings se VI II se RR se RX se Option Card RX2 se LED Keypad Option se Binary BCD Input se Common Serial TTL se RS232 485 se Communication Card se Motorized Pot Simulation se Pulse Input Option GEG G GG COGG OGG Parameter Type Selection List Factory Default Use RR Changeable During Run No Frequency Mode 2 Program gt Utility Group Frequency Mode Parameter Type Selection List Factory Default Use RR This parameter selects the source of the frequency command signal to be used as Frequency Mode 2 in the event that Frequency Mode 1 is disabled or if Frequency Mode 2 is set up as the primary control parameter Changeable During Run No See the Reference Priority Selection parameter for additional information on this setting The Frequency Mode setting establishes the source of the frequency control inp
174. may cause nuisance tripping and mechanical stress to loads Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Decel Time 2 Program gt Fundamental 2 gt Decel 2 Time This parameter specifies the time in seconds for the ASD output to go from the Maximum Frequency to 0 0 Hz for the 2 Deceleration profile The accel decel pattern may be set using Accel Decel 2 Pattern This setting is also used to determine the deceleration rate of the Motorized Pot function Note A deceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Delay Filter Program gt Feedback Setting gt Delay Filter This parameter determines the delay in the ASD output response to the motor control feedback signal Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 Differential D Gain Program Feedback Setting Diff Gain This parameter determines the degree that the differential function affects the output signal The larger the value entered here the more pronounced the Differential Gain Parameter Type Numerical Factory Default 0 00 Changeable Dur
175. minal Block Provide a Run command F and or R Speed Control Perform the following setup to allow the system to perform Speed control from the RR input terminal Set RR Speed Frequency 1 Set the RR input signal level RR Speed Ref 1 that represents RR Speed Frequency 1 Set RR Speed Frequency 2 and Set the RR input signal level RR Speed Ref 2 that represents RR Speed Frequency 2 Once set as the RR input voltage changes the output frequency of the ASD will vary in accordance with the above settings This parameter sets RR Speed Frequency 1 and is the frequency that is associated with the setting of RR Speed Reference 1 when operating in the Speed Control mode Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 80 0 Units Hz Frequency Settings RR Speed 100 pp Ref 2 g Input Signol RR Speed Ref 1 ja Ll tput sru Frequency RR Speed Freq 2 RR Speed Freq 1 RR Speed Frequency 2 Program gt Freq Settings gt RR Speed Freq 2 This parameter is used to set the gain and bias of the RR input terminal when the RR terminal is used as the control input while operating in the Speed Control mode See RR Speed Frequency 1 for further information on this setting This parameter sets RR Speed Frequency 2 and is the frequency that is associated with the s
176. minals Input Priority This parameter is used to allow the Jog or the DC Injection Braking input signals to control the ASD when received via the Control Terminal Strip even though the system is in the Local mode With this parameter enabled a Jog command or a DC Injection Braking command received from the Control Terminal Strip will receive priority over commands from the keypad See Jog Run Frequency for further information on using the Jog function See DC Injection Braking Current for further information on this parameter Settings Enabled Disabled Parameter Type Selection List Factory Default Disabled Changeable During Run No 68 Inrush Current Time Program Protection Inrush Time The startup inrush current may be suppressed for up to 2 5 seconds This parameter determines the length of the inrush current suppression Parameter Type Numerical Factory Default 0 30 Changeable During Run No Minimum 0 30 Maximum 2 50 Units Seconds Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Integral I Gain Jog Stop Control Integral I Gain Program Feedback Settings Integral Gain This parameter determines the degree that the Integral function affects the output signal when using PID feedback to control the ASD output The smaller the value here the more pro
177. n and directions that are contained in this manual Safety Alert Symbol The Safety Alert Symbol indicates that a potential personal injury hazard exists The symbol is comprised of an equilateral triangle enclosing an exclamation mark A Signal Words Listed below are the signal words that are used throughout this manual followed by their descriptions and associated symbols When the words DANGER WARNING and CAUTION are used in this manual they will be followed by important safety information that must be carefully adhered to The word DANGER preceded by the safety alert symbol indicates that an imminently hazardous situation exists that if not avoided will result in death or serious injury to personnel N DANGER The word WARNING preceded by the safety alert symbol indicates that a potentially hazardous situation exists that if not avoided could result in death or serious injury to personnel N WARNING The word CAUTION preceded by the safety alert symbol indicates that a potentially hazardous situation exists which if not avoided may result in minor or moderate injury N CAUTION The word CAUTION without the safety alert symbol indicates a potentially hazardous situation exists which if not avoided may result in equipment and property damage CAUTION Q7 ASD Installation and Operation Manual 1 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Special Symbols T
178. n or Normally Closed Parameter Type Selection List Factory Default Unassigned Changeable During Run No OUT1 Off Delay Program Terminal Delays OUT1 Off Delay Once the condition is met to change the state of the OUT1 A amp C output contacts this parameter delays the response of the contacts by the programmed value see waveforms at FL Off Delay The on and off delay times of the OUT1 contacts may be adjusted to provide more response time to the device that is connected to the output terminals Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT1 On Delay Program gt Terminal Delays OUT1 On Delay Once the condition is met to change the state of the OUT1 A amp C output contacts this parameter delays the response of the contacts by the programmed value see waveforms at FL On Delay The delay may be increased to prevent relay chatter Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT1 Terminal Program Output Terminals OUT1 Terminal This parameter sets the functionality of the OUT1 A amp C output contacts to 1 of the 58 possible functions that are listed in Table 8 on page 133 The on and off delay times of the OUT1 contacts may be adjusted to provide more response time to the device that is connecte
179. n to zero Upon reaching zero the Earth Fault Alarm is activated This parameter sets the start time of the count down timer Parameter Type Numerical Factory Default 1 00 Changeable During Run Yes Minimum 0 00 Maximum 2 50 Units Seconds Earth Fault Alarm Level Program Protection EF Alarm Level This parameter sets the threshold level that must be exceeded to meet the Earth Fault Alarm activation criteria Parameter Type Numerical Factory Default 100 Changeable During Run Yes Minimum 0 Maximum 100 Units 46 Earth Fault Trip Delay Program Protection EF Trip Delay In the event that the Earth Fault Trip activation criteria is met a timer begins to count down to zero Upon reaching zero the Earth Fault Trip is activated This parameter sets the start time of the count down timer Parameter Type Numerical Factory Default 1 0 Changeable During Run Yes Minimum 0 00 Maximum 2 50 Units Seconds Earth Fault Trip Level Program Protection gt EF Trip Level This parameter sets the threshold level that must be exceeded to meet the Earth Fault Trip activation criteria Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 1 00 Changeable During Run Yes Minimum 0 00 Maximum 1 00 Units 61 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautom
180. ncy Mode F005 FM Terminal Assignment F006 FP Terminal Adjustment F007 Type Reset F008 Panel Direction F009 Accel Time 1 F010 Decel Time 1 F011 Maximum Output Frequency F012 Upper Limit Frequency F013 Lower Limit Frequency F014 Base Frequency 1 F015 V f Pattern F016 Torque Boost 1 F017 Soft Stall Select F018 Preset Speed 1 F019 Preset Speed 2 F020 Preset Speed 3 F021 Preset Speed 4 F022 Preset Speed 5 F023 Preset Speed 6 F024 Preset Speed 7 F100 Low Signal Frequency F101 Reach Frequency F102 Reach Detection F103 ST Selection F105 Direction Priority F106 Input Priority 134 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F110 ON Terminal F111 F Terminal F112 R Terminal F113 ST Terminal F114 RES Terminal F115 1 Terminal F116 S2 Terminal F117 S3 Terminal F118 S4 Terminal F119 S5 Terminal F120 S6 Terminal F121 S7 Terminal F122 S8 Terminal F123 S9 Terminal F124 10 Terminal F125 11 Terminal F126 12 Terminal F130 OUT1 Terminal F131 OUT2 Terminal F132 FL Terminal F133 OUT4 Terminal F134 OUT5 Terminal F135 OUT6 Terminal F136 OUT7 Terminal F140 F Terminal Delay F141 R Terminal Delay F142 ST Terminal Delay F143 RES Terminal Delay F144 1 84 Terminal Delay F145 S5 S12 Terminal Dela
181. nduit Plate Information 152 Conduit Plates 49900 and 49648 156 Connecting the ASD 16 Connection Diagram 26 contact Toshiba 2 Control Board 23 Control Terminal Strip 19 22 CPU Error 148 Ctrl EEPROM Err 148 Ctrl Undervolts 148 Current Voltage Specifications 162 Customer Support Center 2 D Damper Command 21 DBR Overcurrent 148 DBR Overload 148 DC Voltage 35 Default Setting Changes 32 default setting changes 33 Default Term Setting 19 Direction 35 Discrete Input 19 Discrete Output 19 Disposal 4 Drive Characteristics 13 E EEPROM Write Err 148 EMG 145 Enclosure Dimensions 152 Enclosure Dimensions Weight 153 Enclosure Size 1 153 Enclosure Size 2 154 Enclosure Size 3 155 Enclosure Size 4 156 Enclosure Size 5 157 165 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Encoder Loss 148 E Off 148 Equipment Inspection 3 Explosion Hazard Symbol 2 Extender Cables 29 F F 19 20 Fault 144 Faults 144 Feedback Settings 39 Ferraz Shawmut Semiconductor fuse 17 Filter Selection Table 11 Fire Speed 20 111 FLA 19 21 FLA B and C switching relationship 21 Flash Error 148 FLB 19 21 FLC 19 21 FM 19 21 FM Output 35 FM Terminal Assignment 66 FP 19 21 Frequency Command 35 Frequency Command screen 32 Frequency Setting 34 Frequency Settings 41 Fundamental 1 36 Fundamental 2 36 Fuse
182. ne 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 18 VT130 Series Enclosure Size 5 Model Shipping Conduit Plate Weight Number Number Ibs VT130Q7U max 425KB 430KB 00 305 me 0 69 18 DX 1 i 5KB 2 yl 620KB 550 625KB b 630KB 635KB 3 72 4850 1932 30 00 1270 N N p 20 00 508 9 24 15 613 Note Dimensions are in inches mm e4 00 6 Conduit Plate Number 54086 Not Prepunchecb DM 14 007356 7 ASD Installation and Operation Manual 157 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Conduit Box Information The conduit plate information provided below is for the VT130 Series Size 1 ASDs listed in Table 14 on page 153 The Conduit Box P N ASD Conduit 1 may be used when more room is required at the ASD conduit connection point for the stand alone devices This option makes adding and removing conduit easier and quicker Installation 1 Remove the conduit plate P N 55295 of Figure 30 2 Install the Conduit Box P N 53354 of Figure 31 using the 2 screws from the conduit plate 3 Complete the conduit and wiring connections 4 Install the Conduit Box cover
183. nection is broken Line Power Bypass Terminal activation of the Line Power Bypass function requires an enable at the Power Switching parameter and a user supplied switching frequency at the Power Switching Frequency parameter During acceleration once the Power Switching Frequency setting is reached activating this terminal switches off the ASD output and routes commercial power to the motor If At Frequency is selected at the Power Switching parameter Line Power Bypass will be carried out once reaching the user supplied switching frequency and activating this terminal will serve no function Frequency Priority Activating this terminal toggles the frequency control between the Frequency Mode 1 setting and the setting of Frequency Mode 2 This function is enabled by setting the Ref Priority Sel to Freq Prty Switch and is located at Program Freq Settings Ref Priority Sel VVII Prty VII Terminal Priority Activating this terminal assigns command control to the VI II Terminal and overrides all other Control Terminal Strip input so long as the Command Mode is set to Use Control Terminal Strip 7 ASD Installation and Operation Manual 131 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 7 Cont Discrete Input Terminal Assignment Selections and Descriptions Term Prty Terminal Strip Priority Activating this terminal overrides the
184. ng conditions at the time of the trip may be used to help determine the cause of the trip Listed below are operating conditions that may be used to assist the operator in correcting the problem or that the ASD operator should be prepared to discuss when contacting Toshiba s Customer Support for assistance What trip information is displayed Is this a new installation Has the system ever worked properly and what are the recent modifications if any What is the ASD Motor size What is the CPU version and revision level Does the ASD trip when accelerating running decelerating or when not running Does the ASD reach the commanded frequency Does the ASD trip without the motor attached Does ASD trip with an unloaded motor 144 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Alarms Table 10 lists the alarm codes that may be displayed during operation of the Q7 ASD Each alarm code listed is accompanied by a description and a possible cause In the event that the source of the malfunction cannot be determined contact your Toshiba Sales Representative for further information on the condition and for an appropriate course of action The active Alarm is displayed on the Frequency Command screen Multiple active alarms are displayed one at a time and are scrolled at one second intervals Table 10 Q7 ASD Alarms
185. ng to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn ASD Product Manager For further information on Toshiba s products and services please visit our website TOSHIBA INTERNATIONAL CORPORATION Q7 Adjustable Speed Drive Please complete the Warranty Card supplied with the ASD and return it to Toshiba by prepaid mail This will activate the 12 month warranty from the date of installation but shall not exceed 18 months from the shipping date Complete the following information and retain for your records Model Number Serial Number Project Number if applicable Date of Installation Inspected By Name of Application Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table of Contents General Safety Information 4 eee ee ee eese eee eee eese rennen esten etos eto ressors esso enses sena e sensa 1 Safety Alert Symbol eR pam eo de 1 Signal WOrds secca obs ce tek es ense Ges ace tuatansveden Boe ieee Causeh noes loans Gates sero oet 1 Special Symbols 2 pd tite recette ee reete m teee aoe 2 Electrical Hazard Symbol n tee Eee entere ecd 2 Explosion Hazard Symbol essere een enne 2 Equipment Warnmg Labels eee e Retire e Eten t oes 2 Qualified P rsonriel 5 25 2 ioter cite petes betur T aa a ETOD t ee 3 Equipment Inspection se
186. ngeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Accel Decel 1 Pattern Accel Decel 1 Pattern Accel Decel 1 Pattern Program gt Fundamental 1 Acc Dec 1 Pat Parameter Type Selection List This parameter enables a user selected preprogrammed output profile that Factory Default Linear controls the acceleration and deceleration pattern for the 1 Accel Decel parameter Changeable During Run No Settings Linear S Pattern 1 S Pattern 2 The figures below provide a profile of the available accel decel patterns Max Freq Fro Linear acceleration and deceleration is the l default pattern and is used on most A applications in Linear Acceleration Deceleration 4 Max Freq cH S pattern 1 is used for applications that Frea Setting require quick acceleration and deceleration This setting is also popular for applications that Frea require shock absorption at the start of acceleration or deceleration Time sec Effective Acceleration Tine S Pattern Acceleration Deceleration 1 I Mox Freq FH Freq Setting S pattern 2 acceleration and deceleration decreases the rate of change above the base ES frequency Freq ez Time e Effective Accelera
187. nits for V I to change the display unit Thermal Protection settings will be displayed in Amps if the keypad display units are set to V I rather than Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units Electronic Thermal Protection 3 Program Motor Settings gt Therm Prot 3 This parameter specifies the motor overload current level for motor set 3 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to Amps or it may be set as a percentage of the ASD rating The name plated FLA of the motor may be entered directly when Amps is selected as the unit of measurement see Program gt Utility Group gt Units for V I to change the display unit Thermal Protection settings will be displayed in Amps if the keypad display units are set to V I rather than Parameter Type Numerical Factory Default 100 0 Changeable During Run Yes Minimum 10 0 Maximum 100 0 Units Electronic Thermal Protection 4 Program Motor Settings Therm Prot 4 This parameter specifies the motor overload current level for motor set 4 This value is entered as either a percentage of the full load rating of the ASD or as the FLA of the motor The unit of measurement for this parameter may be set to Amps or it may be set
188. nnection Diagram Figure 18 Q7 ASD typical connection diagram Note When connecting multiple wires to the PA PB PC or PO terminals do not connect a solid wire and a stranded wire to the same terminal High Optional Voltage DC Reactor al Remove the jumper if installing a DC reactor DCL d DBR H DBR function is optional Q O O O po Pc Pa PB High E Voltage okt u T1 S gt AN P OSA o rh v Te o Motor High 3 T L3 Cc w T3 Vol fage i o o Q e J Control Circuitry Q PCB 56000 O E o cNui enue cN7 at es TOSHIBA CN7A enva c m b D o Forward CBe EIU P24 R ce Reverse N 48570 y g ST FLA e e Standby Su RES FLB ae Reset H o a si Fire Speed FLC se Preset Speed 2 s3 Preset Speed 3 A cA DSA Damper Command s4 g DSB Damper Command Emergency OFF a Em 7 es pf gute cC Factory L o Input Ho Instolled Signal _4 Jumpers 4 20 mA I II es VI Input Signal d 0 to 10 VDC cc F Input Signal g EM E a MNT 10 to 10 VDC alios ov External ch 0 1 AM O
189. nounced the effect of the integral function on the output signal Parameter Type Numerical Factory Default 0 10 Changeable During Run Yes Minimum 0 01 Maximum 100 0 Jog Run Frequency Program Freq Settings Jog Run Freq This parameter sets the output frequency of the ASD during a Jog Jogging is the term used to describe turning the motor on for small increments of time and is used when precise positioning of motor driven equipment is required The Jog function is initiated via the Control Terminal Strip or using Communications for further information on using Communications for Jogging see the Communications manual To perform a Jog first set this parameter to the desired Jog frequency Jog Using the Control Terminal Strip To initiate a Jog from the Control Terminal Strip perform the following l Assign a discrete input terminal to the Jog function see Table 7 on page 130 2 Assign a discrete input terminal to the F Forward function and Reverse if required see Table 7 on page 130 3 Provide a Forward and or Reverse command from the Control Ter minal Strip 4 Place the system in the Remote mode Local Remote LED is off 5 Connect the assigned Jog terminal from step 1 to CC for the desired Jog duration Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 20 00 Units Hz Jog Stop Control Program gt
190. nput Terminals gt ST Selection Parameter Type Selection List This parameter is used to set the operation of the Standby ST control terminal Factory Default ST CC Required or any terminal configured as the ST terminal Changeable During Run No Settings ST to CC Required ST to CC Not Required Interlock with F R Terminal The setting ST to CC Required enables the ASD for operation so long as the control terminal ST is connected to CC via a jumper contact or other means T i Output SI HPR ST TN gee NI p AST F The ST to CC Not Required setting allows the ASD to operate without the ST to CC connection The control terminal ST may be configured for other functions The Interlock with F R Terminal setting configures the F Forward and R Reverse control terminals for the secondary function of Standby Closing a set of contacts to either F or R will cause the ASD to accelerate the motor to the programmed setpoint of F or R Opening the F and R contact will disable the ASD and the motor will coast to a stop The control terminal ST may be configured for other functions llutput y _ 7 md ond R OFF For R TN 120 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Switch on the Fly Torque Boost 3 Switch on the Fly Program Special Controls Swi
191. nput voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation parameter setting Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 0 Maximum ASD dependent Units Volts Maximum Voltage 2 Program Fundamental 2 gt Max Voltage 2 This parameter sets the applied output voltage at the Base Frequency and is the maximum value of the output voltage of the ASD for the 2 Motor Set Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation parameter setting Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 0 Maximum ASD dependent Units Volts Maximum Voltage 3 Program Motor Settings Max Voltage 3 This parameter sets the applied output voltage at the Base Frequency and is the maximum value of the output voltage of the ASD for the 3 Motor Set Regardless of the programmed value the output voltage cannot be higher than the input voltage The actual output voltage will be influenced by the input voltage of the ASD and the Supply Voltage Compensation parameter setting Parameter Type Numerical Factory Default ASD dependent Changeable During Run
192. ns on pg 18 before attempting to connect the ASD and the motor to electrical power System Grounding Proper grounding helps to prevent electrical shock and to reduce electrical noise The ASD is designed to be grounded in accordance with Article 250 of the 2005 NEC or Section 10 Part One of the Canadian Electrical Code CEC The grounding conductor shall be sized in accordance with Article 250 122 of the NEC or Part One Table 6 of the CEC Note The metal of conduit is not an acceptable ground The input power output power and control lines of the system shall be run in separate metal conduits and each shall have its own ground conductor 16 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Power Connections N DANGER L1 R L2 S and L3 T are the 3 phase input supply terminals for the ASD The ASD may be operated from a single phase supply When operating using a single phase supply use the L1 and L3 terminals T1 U T2 V and T3 W are the output terminals of the ASD that connect to the motor An inductor may be connected across terminals PA and PO to provide additional filtering When not used a jumper is connected across these terminals see Figure 18 on pg 26 Connect the input and output power lines of the ASD as shown in Figure 4 Note In the event that the motor rotates in the wrong direction when powered up reverse any
193. nt User Unit 42 5 Units for Voltage and Current Program gt Utility Group gt Units for V I This parameter sets the unit of measurement for current and voltage values displayed on the keypad Settings V A Parameter Type Selection List Factory Default Changeable During Run Yes Upper Deviation Limit Program gt Feedback Settings gt Upper Dev Limits This parameter determines the maximum amount that the feedback may increase the output signal Parameter Type Numerical Factory Default 50 00 Changeable During Run Yes Minimum 0 00 Maximum 50 00 Units Upper Limit Frequency Program Fundamental 1 Upper Limit Freq This parameter sets the highest frequency that the ASD will accept as a frequency command or frequency setpoint The ASD may output frequencies higher than the Upper Limit Frequency but lower than the Maximum Frequency when operating in the PID Control mode Torque Control mode or the Vector Control modes sensorless or feedback Note This setting may not be higher than the Maximum Frequency setting Parameter Type Numerical Factory Default 60 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz User Unit 1 Program Utility Group User Unit 1 The displayed unit of measurement may be changed from the Hz default setting to any of the available characters for the frequenc
194. nt Time When the low current monitor is enabled this function sets the time that the low current condition must exist to cause a trip Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 Units Seconds Low Current Trip Program Protection Low Current Trip This parameter Enables Disables the low current trip feature When enabled the ASD will trip on a low current fault if the output current of the ASD falls below the level defined at the Low Current Setting parameter for a duration that exceeds the Low Current Time parameter setting Parameter Type Selection List Factory Default Disabled Changeable During Run No Lower Deviation Limit Program Feedback Settings Lower Dev Limit This parameter determines the maximum amount that the feedback may decrease the output signal Parameter Type Numerical Factory Default 50 00 Changeable During Run Yes Minimum 0 00 Maximum 50 00 Units Lower Limit Frequency Program gt Fundamental 1 Lower Limit Freq This parameter sets the lowest frequency that the ASD will accept as a frequency command or frequency setpoint The ASD will output frequencies lower than the Lower Limit Frequency when accelerating to the lower limit or decelerating to a stop Frequencies below the Lower Limit may also be output when operating in the PID Control mode Torque Control mo
195. nt of system failure will not cause harm or result in personnel injury or system damage i e E Off Auto Restart settings System Interlocks etc The programming setup and system configuration of the ASD may allow it to start the motor unexpectedly A familiarity with the Auto restart settings is a requirement to use this product Improperly designed or improperly installed system interlocks may render the motor unable to start or stop on command The failure of external or ancillary components may cause intermittent system operation i e the system may start the motor without warning There may be thermal or physical properties or ancillary devices integrated into the overall system that may allow for the ASD to start the motor without warning Signs at the equipment installation must be posted to this effect If a secondary magnetic contactor MC is used between the ASD and the load it should be interlocked to halt the ASD before the secondary contact opens If the output contactor is used for bypass operation it must be interlocked such that commercial power is never applied to the ASD output terminals U V W Power factor improvement capacitors or surge absorbers must not be installed on the output of the ASD Q7 ASD Installation and Operation Manual 7 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net e Use of the built in system protective features is highly recommended
196. ntact bounce or chatter Parameter Type Numerical Factory Default 8 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS S2 Terminal Program Input Terminals S2 Terminal This parameter selects the functionality of the S2 discrete input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable 2 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Preset Speed Cmd 2 Changeable During Run No S3 Terminal Program Input Terminals gt S3 Terminal This parameter selects the functionality of the S3 discrete input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable S3 terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 112 Parameter Type Selection List Factory Default Damper Fdbk Changeable During Run No Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net S4 Terminal S6 Terminal S4 Terminal Program Input Terminals gt S4 Terminal This parameter selects the functionality of the S4 discrete input terminal In addition the input terminal must be specified as Normally Open or
197. o identify special hazards other symbols may appear in conjunction with the DANGER WARNING and CAUTION signal words These symbols indicate areas that require special and or strict adherence to the procedures to prevent serious injury to personnel or death Electrical Hazard Symbol A symbol which indicates a hazard of injury from electrical AN shock or burn It is comprised of an equilateral triangle enclosing a lightning bolt Explosion Hazard Symbol A symbol which indicates a hazard of injury from exploding parts It is comprised of an equilateral triangle enclosing an explosion image Equipment Warning Labels DO NOT attempt to install operate perform maintenance or dispose of this equipment until you have read and understood all of the product labels and user directions that are contained in this manual Shown below are examples of safety labels that may be found attached to the equipment DO NOT remove or cover any of the labels If the labels are damaged or if additional labels are required contact your Toshiba sales representative for additional labels Labels attached to the equipment are there to provide useful information or to indicate an imminently hazardous situation that may result in serious injury severe property and equipment damage or death if the instructions are not followed Figure 1 Examples of labels that may be found on the equipment N DANGER N N DANGER DO NOT REMOVE DESTROY OR COVER THIS L
198. ode Control parameter Once enabled a user selected combination of Torque Limit V f Accel Decel and Direction settings are used when Preset Speed 1 is run If disabled only the Speed setting is used for Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mode 2 Program Preset Speeds PS Speed Mode 2 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 2 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 ADI Fwd Changeable During Run Yes PS Speed Mode 3 Program Preset Speeds PS Speed Mode 3 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 3 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 AD1 Fwd Changeable During Run Yes PS Speed Mode 4 Program gt Preset Speeds PS Speed Mode 4 Selecting Enable at the Preset Speed Mode Control parameter enables this parameter If disabled only the Speed setting is used for Preset Speed 4 Same as Preset Speed 1 Parameter Type Selection List Factory Default T1 V1 AD1 Fwd Changeable During Run Yes PS Speed Mode 5 Program Preset Speeds PS Speed Mode 5 Selecting
199. on Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Keypad Remote Mounting The Q7 ASD may be controlled from a remotely mounted keypad For safety and application specific reasons some ASD installations will warrant that the operator not be in the vicinity during operation or that the keypad not be attached to the ASD housing The keypad may be mounted either with or without the optional Remote Mounting Kit P N ASD MTG KIT The ease of installation is enhanced by the Remote Mounting Kit which allows for easier cable routing and keypad placement Remote mounting will also allow for multiple keypad mountings at one location if controlling and monitoring several ASDs from a central location is required The keypad can operate up to 9 feet away from the ASD A keypad extender cable is required for remote mounting The keypad extender cable is available in a 9 ft length and may be ordered through your sales representative The optional dust cover P N ASD BPC may be used to cover the front panel opening of the ASD housing after removing the keypad Remote Keypad Required Hardware Keypad Mounting Hardware e 6 32 x 5 16 Pan Head Screw P N 50595 4 ea e 6 Split Lock Washer P N 01884 4 ea 6 Flat Washer P N 01885 4 ea Bezel Plate Mounting Hardware e Bezel Plate P N 52291 e 10 32 Hex Nut P N 01922 4 ea e 10 Split Lock Washer P N 01923 4
200. on net Email info ctiautomation net OUT4 Terminal OUT Off Delay OUT4 Terminal Program Output Terminals OUT4 Terminal This parameter sets the functionality of the OUT4 output contacts to 1 of the 58 possible functions that are listed in Table 8 on page 133 The on and off delay times of the OUT4 contacts may be adjusted to provide more response time to the device that is connected to the output terminals In addition the output contacts must be specified as Normally Open or Normally Closed Parameter Type Selection List Factory Default Lower Limit Changeable During Run No OUT5 Off Delay Program Terminal Delays OUT5 Off Delay Once the condition is met to change the state of the OUTS output contacts this parameter delays the response of the contacts by the programmed value see waveforms at FL Off Delay The on and off delay times of the OUTS contacts may be adjusted to provide more response time to the device that is connected to the output terminals Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUT5 On Delay Program gt Terminal Delays OUT5 On Delay This parameter delays the response of the OUTS output contacts by the programmed value see waveforms at FL On Delay The delay may be increased to prevent relay chatter Parameter Type Numerical Factory Default 2 0 Changeable Durin
201. on times Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 50 0 Maximum 250 0 Units 46 Overvoltage Stall Level fast Program Protection OvrVolt Level 1 This parameter sets the upper DC bus voltage threshold that once exceeded will cause an Overvoltage Stall An Overvoltage Stall increases the output frequency of the ASD during deceleration for a specified time in an attempt to prevent an Overvoltage Trip If the overvoltage condition persists for over 250 uS an Overvoltage Trip will be incurred Note This feature may increase deceleration times Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 50 00 Maximum 250 0 Units 46 Panel Acc Dec Select Program Panel Control Pnl Acc Dec Sel This parameter is used to select 1 of 4 accel decel profiles that may be configured and run Each accel decel profile is comprised of 3 user settings Acceleration Deceleration and Pattern Parameter Type Selection List Factory Default Accel Decel 1 Changeable During Run Yes Panel Direction Program gt Panel Control gt Panel Direction This parameter sets the motor direction while operating from the keypad Parameter Type Selection List Factory Default Forward Changeable During Run Yes Panel Lockout Program gt Utility Group Panel Lock
202. onfigurations 2 3 e rt nte ee Pet ene eoe Rr Nee ambe ese 25 Typical Connection Diagram 4 eee eese eee ee eene eene rennen seen etna toas tease tosta se S eses 26 QT ASD Keypad n ie toto ters cese pese ese tb eate sponse Reeves enaa e DE EEE OETI E 27 OP Keypad Beatles er dedere rettet rere Yo te entes 27 Keypad Operation 3 2 tre eC RU e PRESE 28 Keypad Remote Mounting oo cece esses teren nete en nennen enne 29 Remote Keypad Required Hardware essere nere 29 Keypad Installation Precautions sessi 29 Keypad Remote Mounting w o the ASD MTG KIT eee 30 Keypad Remote Mounting using the ASD MTG KIT ooo eee 30 System Operation P 32 Operation Local etr RR RECREATION seeds eee ner 32 Default Setting Changes es bc epe aee ie ede ees 32 Search for default setting changes ssssseseeeneeeneen nere 33 System Configuration and Menu Options ccce eee eese eee ee eee eren eene tasso aseo sense 34 hiver M M 9 34 Output Frequency Screen idee ei ed ent ener perro 34 Set p SCTeeD e cenae oe ee HERE t NU an UNE UE 34 Program MENU TE 34 Monitor Mode sista E A es ek ect ie ee 35 Menu NA VISALION 2 szisscccscecasesesatscessedssedeesuansssnnceendsosspebccesasegesssesettundsaxedeoseloneSeaseoduateanseoasereadeasos 36 Q7 Parameter Descriptions sinana nnana a ia ia i e aa 43 Q7 Communications Numbe
203. otection gt Adding Input Sel This parameter Enables Disables the feature that allows for the external adjustment of the Output Frequency Selecting either of the input methods listed enables this feature The selected input is used as a modifier of the programmed Output Frequency Settings Pulse Input Motorized Pot Communication Card RS232 485 Common Serial TTL Binary BCD Input LED Keypad option RX2 option RX RR VIH Disabled Parameter Type Selection List Factory Default Disabled Changeable During Run No Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net AM Terminal Adjustment AM Terminal Assignment AM Terminal Adjustment Program AM FM gt AM Adjustment Parameter Type Numerical This function is used to calibrate the AM analog output terminal Factory Default 512 To calibrate the AM analog output connect a meter current or voltage as described at the AM Terminal Assignment parameter With the ASD running at a known frequency adjust this parameter until the running frequency Minimum 1 produces the desired DC level output at the AM terminal Changeable During Run Yes Maximum 1280 AM Terminal Assignment Program AM FM AM Assignment Parameter Type Selection List This setting determines the output function of the AM analog output terminal Factory Default
204. otor is selected at parameter F413 db or dbOn DC Braking Active This code conveys that the DC Injection function being carried out The display shows db when braking and dbOn when the Shaft Stationary function is active Trips Faults A Trip is an ASD response to a Fault though Fault and Trip are sometimes used interchangeably A Trip is a safety feature that disables the ASD system in the event that a subsystem of the ASD is malfunctioning Listed in Table 12 are the possible Faults that may cause a Trip and the possible causes When a Trip is incurred the system displays the Fault screen The Fault screen identifies the active Fault Table 12 Fault Screen Display Possible Causes Inverter ASD OL Acceleration time is too short DC Injection current is too high V f setting needs to be adjusted Motor running during restart e ASD or the motor is improperly matched to the application Autotuning Err Autotune readings that are significantly inconsistent with the configuration information Anon 3 phase motor is being used Incorrect settings at parameter F400 F413 or F414 Using a motor that has a significantly smaller rating than the ASD e ASD output cabling is too small too long or is being housed in a cable tray with other cables that are producing an interfering EMF Motor is running during the Autotune function Note The event that caused the Trip s must be cor
205. out This parameter disables the selected keypad function Settings Allow All Keys Allow Emergency Off Only Parameter Type Selection List Factory Default Allow All Keys Changeable During Run Yes Panel PID Control Program Panel Control Panel PID Ctrl Enables Disables PID control while operating from the keypad Q7 ASD Installation and Operation Manual Parameter Type Selection List Factory Default Enabled Changeable During Run Yes 85 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Panel Reset Select PG Detect Selection Panel Reset Select Program Panel Control Panel Reset Sel Enables Disables the ability to reset the system from the keypad Parameter Type Selection List Factory Default Enabled Changeable During Run Yes Panel Stop Pattern Program Panel Control Panel Stop Pat The Decel Stop or Coast Stop settings determine the method used to stop the motor when using the StoplReset key of the keypad The Decel Stop setting enables either the Dynamic Braking system or the DC Injection Braking system The Coast Stop setting allows the motor to stop at the rate allowed by the inertia of the load Parameter Type Selection List Factory Default Decel Stop Changeable During Run Yes Panel V f Group Program Panel Control Panel V f Group This parameter is used to s
206. p C output contacts to 1 of the 58 possible functions that are listed in Table 8 on page 133 The on and off delay times of the OUT2 contacts may be adjusted to provide more response time to the device that is connected to the output terminals In addition the output contacts must be specified as Normally Open or Normally Closed Parameter Type Selection List Factory Default Acc Dec Completion Changeable During Run No OUTA Off Delay Program Terminal Delays OUTA Off Delay Once the condition is met to change the state of the OUT4 output contacts this parameter delays the response of the contacts by the programmed value see waveforms at FL Off Delay The on and off delay times of the OUTA contacts may be adjusted to provide more response time to the device that is connected to the output terminals Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS OUTA On Delay Program gt Terminal Delays OUT4 On Delay This parameter delays the response of the OUTA output contacts by the programmed value see waveforms at FL On Delay The delay may be increased to prevent relay chatter Parameter Type Numerical Factory Default 2 0 Changeable During Run No Minimum 2 0 Maximum 200 0 Units mS Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomati
207. parameter plays a role in the setup of the communications network by assigning an identification ID number to each ASD in the communications network The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Note Valid address numbers for this parameter are 1 247 The default setting is 0 The default setting must be changed to a valid setting to use this parameter Otherwise an Invalid Address error is returned Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 255 ASD Switching Wait Time Program Utility Group ASD Typeform This parameter determines the amount of time that the drive will wait before outputting a signal to the motor once the switch to drive output criteria has been met OUT Q7 Commercial Power gt ey Switch to drive command e OUT2 Parameter Type Read Only Factory Default ASD dependent Changeable During Run No ASD Typeform Program gt Utility Group ASD Typeform This parameter is read only and displays the current typeform configuration of the ASD Parameter Type Read Only Factory Default ASD dependent Changeable
208. ply for customer use PP The function of output PP is to provide a 10 VDC output that may be divided using a potentiometer The tapped voltage is applied to the RR input to provide manual control of the RR programmed function OUTI The default setting for this output terminal is Damper Command This terminal may be used to switch the externally supplied On Off power to the damper motor The OUT1 contacts may be programmed to provide an indication that of 60 possible events has taken place This function may be used to signal external equipment or to activate the brake The OUTI contact is rated at 2A 250 VAC OUT2 The default setting for this output terminal is ACC DEC Complete This output terminal may be programmed to provide an indication that 1 of 60 possible events has taken place This function may be used to signal external equipment or to activate the brake The OUT2 contact is rated at 2A 250 VAC FP The default function of this output terminal is to output a series of pulses at a rate that is a function of the output frequency of the ASD As the output frequency of the ASD goes up so does the FP output pulse rate This terminal may be programmed to provide output pulses at a rate that is a function of the output frequency or the magnitude of any 1 of the 31 the functions listed in Table 6 on page 48 AM This output terminal produces an output current that is proportional to the output frequency of the ASD or of the m
209. pplied power applied load and the physical properties of the motor winding parameters motor size etc The ASD will control the first of these factors input power The settings of the ASD control the frequency and amplitude of the applied voltage to the motor Under most operating conditions as the output frequency of the ASD goes up so does the output voltage linear acceleration The ASD has the ability to modify the relationship between frequency and voltage automatically to produce smoother operation or increased starting torque Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 1 Maximum 6000 Units Seconds 44 Accel 2 Time Program Fundamental 2 gt Accel 2 Time This parameter specifies the programmed time in seconds for the output of the ASD to go from 0 0 Hz to the Maximum Frequency for the 2 Acceleration profile The accel decel pattern may be set using Accel Decel 2 Pattern The minimum and maximum accel decel time may be set using S Pattern Lower Limit Adjustment and the S Pattern Upper Limit Adjustment This setting is also used to determine the acceleration rate of the Motorized Pot function Note An acceleration time shorter than the load will allow may cause nuisance tripping and mechanical stress to loads Stall settings may lengthen the acceleration time Parameter Type Numerical Factory Default ASD dependent Cha
210. programmable discrete input S2 Discrete Input Preset Speed 2 Multifunctional programmable discrete input S3 Discrete Input oe UU programmable discrete input connect S4 Discrete Input Emergency Off Multifunctional programmable discrete input uc Im EIU uds Fure von pe 23 O a ea II Multifunctional programmable analog input 4 0 to 20 mADC II Analog Input input 0 to 80 Hz output see Figure 6 on pg 22 for the location of the II terminal Reference CC Figure 11 on pg 25 NIU a P24 DC Output 24 VDC Q 50 mA output Figure 12 on pg 25 PP DC Output PP 10 0 VDC voltage source for the external potentiometer Figure 13 on pg 25 Damper Command Damper Command Multifunctional OUTI1 Discrete Output programmable output that is used to open close the 120 VAC damper Figure 14 on pei motor power circuit when the motor is ASD driven OUT2 Discrete Output Reach Frequency Multifunctional programmable discrete output Frequen Ise an output pulse train that has a frequency which is Ep Output xe renum Pai A x the ASD 1 i PIE ET OE Rene AM Output Produces an output current that is proportional to the magnitude of the Figure 16 on pg 25 FM Output function assigned to this terminal see Table 6 on page 48 FLC Output Fault relay common FLB Output Fault relay N C Figure 17 on pg 25 FLA Output Fault relay N O CC Control common Do Not connect to Earth Gnd Discrete Input Terminals On
211. provement Toshiba International Corporation reserves the right without prior notice to update information make product changes or to discontinue any product or service identified in this publication Toshiba International Corporation TIC shall not be liable for direct indirect special or consequential damages resulting from the use of the information contained within this manual This manual is copyrighted No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation Copyright 2005 Toshiba International Corporation TOSHIBA is a registered trademark of the Toshiba Corporation All other product or trade references appearing in this manual are registered trademarks of their respective owners Reliability in motion M is a registered trademark of the Toshiba Corporation All rights reserved Printed in the U S A Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Contacting Toshiba s Customer Support Center Toshiba s Customer Support Center can be contacted to obtain help in resolving any Adjustable Speed Drive system problem that you may experience or to provide application information The center is open from 8 a m to 5 p m CST Monday through Friday The Support Center s toll free number is US 800 231 1412 Fax 713 466 8773 Canada 800 527 1204 You may also contact Toshiba by writi
212. q Units Hz Frequency Settings RX Speed Ref 2 ox 80 2 Jutput Frequency 80 RX Speed Freq 1 RX Speed Freq 2 105 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RX Speed Frequency 2 RX Speed Reference 2 RX Speed Frequency 2 Program Freq Settings gt RX Speed Freq 2 This parameter is used to set the direction gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Speed Control mode See RX Speed Frequency 1 for further information on this setting This parameter sets RX Speed Frequency 2 and is the frequency that is associated with the setting of RX Speed Reference 2 when operating in the Speed Control mode Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum Max Freq Maximum Max Freq Units Hz RX Speed Reference 1 Program gt Freq Settings RX Speed Ref 1 This parameter is used to set the direction gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Speed Control or the Torque Control mode See RX Speed Frequency 1 for further information on this setting when used for Speed control See RX Torque Reference 1 for further information on this setting when used for Torque control This
213. quency Settings BIN Speed Ref 2 ox I I BIN Speed Ref 1 FH Dutput Frequency FH BIN Speed Freq BIN Speed Freq 2 51 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net BIN Speed Frequency 2 BIN Speed Reference 2 BIN Speed Frequency 2 Program Freq Settings BIN Speed Ref 2 This parameter is used to set the direction gain and bias of the discrete input terminals when using the discrete input terminals as the control input while operating in the Speed Control mode See BIN Speed Frequency 1 for further information on this setting This parameter sets BIN Speed Frequency 2 and is the frequency that is associated with the setting of BIN Speed Reference 2 Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 80 0 Maximum 80 0 Units Hz BIN Speed Reference 1 Program Freq Settings BIN Speed Ref 1 This parameter is used to set the direction gain and bias of the discrete input terminals when using the discrete input terminals as the control input while operating in the Speed Control or the Torque Control mode See BIN Speed Frequency 1 for further information on this setting when used for Speed control See BIN Torque Reference 1 for further information on this setting when used for Torque control This paramete
214. quency or torque command source however the two cannot function simultaneously Throughout this manual they will be listed as VI H RR Input Displays the RR input as a percentage of its full range Direction Displays the Forward Reverse status Peak Current Shows the highest current level achieved since the last startup or reset This value is displayed as a percentage of the full rating of the ASD or as an amperage see Units for Voltage and Current on pg 125 Kilowatt Hours Displays accumulated Kilowatt hours Saved at 2 hour intervals Output Power Shows the instantaneous output power level of the ASD Input Power Shows the instantaneous input power level to the ASD ASD Load Shows the instantaneous load placed on the ASD Motor Load Shows the instantaneous motor load requirements ASD Overload Ratio Displays the relationship of time to the magnitude of the ASD overload as a ratio A higher overload means a shorter run time in this condition Motor Overload Ratio Displays the relationship of time to the magnitude of the motor overload as a ratio A higher overload means a shorter run time in this condition PID Feedback Displays the instantaneous PID feedback value Post Compensation Frequency Displays the output frequency of the ASD after the application of the waveform adjustment compensation for changes in the input voltage Run Time Displays the accumulated run time since the last reset or powe
215. quipment should conform to the NEC Article 110 Requirements For Electrical Installations OSHA as well as any other applicable national regional or industry codes and standards Installation practices should conform to the latest revision of NFPA 70E Electrical Safety Requirements for Employee Workplaces Itis the responsibility of the person installing the ASD or the electrical maintenance personnel to ensure that the unit is installed into an enclosure that will protect personnel against electric shock Conductor Requirements and Grounding N WARNING A Use separate metal conduits for routing the input power output power and control circuits and each shall have its own ground cable A separate ground cable should be run inside the conduit with the input power output power and and control circuits DO NOT connect control terminal strip return marked CC to earth ground Always ground the unit to prevent electrical shock and to help reduce electrical noise Itis the responsibility of the person installing the ASD or the electrical maintenance personnel to provide proper grounding and branch circuit protection in accordance with the 2005 NEC and any applicable local codes The Metal Of Conduit Is Not An Acceptable Ground Power Connections N DANGER Contact With Energized Wiring Will Cause Severe Injury Or Death Turn off lockout and tagout all power sources before proceeding to connect the power wiring to the equipmen
216. r or some other type of voltage reduction system 7 ASD Installation and Operation Manual 13 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Installation and Connections The Q7 Adjustable Speed Drive may be set up initially by performing a few simple configuration settings To operate properly the ASD must be securely mounted and connected to a power source 3 phase AC input at the L1 R L2 S and L3 T terminals The control terminals of the ASD may be used by connecting the terminals of the Control Terminal Strip to the proper sensors or signal input sources see the section titled I O and Control on pg 19 The output terminals of the ASD T1 U T2 V and T3 W must be connected to the motor that is to be controlled see Figure 18 on pg 26 As a minimum the installation of the ASD shall conform to Article 110 of the 2005 NEC the Occupational Safety and Health Administration requirements and to any other local and regional industry codes and standards Installation Notes When a brake equipped motor is connected to the ASD it is possible that the brake may not release at startup because of insufficient voltage To avoid this Do Not connect the brake or the brake contactor to the output of the ASD If an output contactor is used for bypass operation it must be interlocked such that commercial power is never applied to the output terminals of the ASD T1 U T2 V or T3 W
217. r sets the BIN input that is associated with BIN Speed Frequency 1 when operating in the Speed control mode or is associated with the BIN Torque Reference 1 when operating in the Torque control mode This value is entered as 0 to 100 of the binary input word 11111111 255p Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 100 00 Units BIN Speed Reference 2 Program gt Freq Settings gt BIN Speed Freq 2 This parameter is used to set the direction gain and bias of the discrete input terminals when using the discrete input terminals as the control input while operating in the Speed Control or the Torque Control mode See BIN Speed Frequency 1 for further information on this setting when used for Speed control See BIN Torque Reference 1 for further information on this setting when used for Torque control This parameter sets the BIN input that is associated with BIN Speed Frequency 2 when operating in the Speed control mode or is associated with the BIN Torque Reference 2 when operating in the Torque control mode This value is entered as 0 to 100 of the binary input word 11111111 255p Parameter Type Numerical Factory Default 100 00 Changeable During Run Yes Minimum 0 00 Maximum 100 0 Units Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email
218. r up of the ASD Output Terminals Shows the active discrete output terminals Input Terminals Shows the active discrete input terminals Output Voltage Shows the instantaneous output voltage as a percentage of the rating of the ASD or as a voltage see Units for Voltage and Current on pg 125 DC Voltage Shows the instantaneous DC bus voltage as a percentage of the rating of the ASD or as a voltage see Units for Voltage and Current on pg 125 Output Current Shows the instantaneous output current as a percentage of the rating of the ASD or as a current see Units for Voltage and Current on pg 125 Frequency Command Displays the current frequency command Q7 ASD Installation and Operation Manual 35 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Menu Navigation Listed below are the mapped menu items of the Q7 ASD Q7 ASD Menu Items Primary Menu utput Frequency Display Setup items value Menu Item Displays output frequency Sub menu Items Press Up Down Arrow key to change setting Press Up Arrow key to scroll menu Press R W key to access menu items and the Up Down Arrow keys to change Press SPM key to return to Primary Accel Time 1 Decel Time 1 Upper Limit Frequency Lower Limit Frequency VIII Speed Reference 1 VIII Speed Frequency 1
219. rage locations with extreme temperatures rapid temperature changes high humidity moisture dust corrosive gases or metal particles Q7 ASD Installation and Operation Manual 3 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net e The storage temperature range of the Q7 ASD is 14 to 104 F 10 to 40 C e Donotstore the unit in places that are exposed to outside weather conditions i e wind rain snow etc e Store in an upright position Disposal Never dispose of electrical components via incineration Contact your state environmental agency for details on disposal of electrical components and packaging in your area Installation Precautions Location and Ambient Requirements e The Toshiba ASD is intended for permanent installations only e Installation should conform to the 2005 National Electrical Code Article 110 NEC Requirements For Electrical Installations all regulations of the Occupational Safety and Health Administration and any other applicable national regional or industry codes and standards e Select a mounting location that is easily accessible has adequate personnel working space and adequate illumination for adjustment inspection and maintenance of the equipment refer to 2005 NEC Article 110 13 e A noncombustible insulating floor or mat should be provided in the area immediately surrounding the electrical system e Do Not mount th
220. rected or must decrease to less than the threshold value required to cause the trip to allow for a Reset to be recognized In the event of multiple active trips the trip displayed will remain until all faults are corrected and all trips are cleared Q7 ASD Installation and Operation Manual 147 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Fault Screen Display Possible Causes Comm Error Communication malfunction Improper or loose connection Improper system settings Ctrl Undervolts This fault is caused by an undervoltage condition at the 5 15 or the 24 VDC supply 3 phase input voltage low CPU Error CPU malfunction Main Undervolts 3 phase input voltage low Defective control board Excessive load on the power supply Undervoltage Ridethrough settings require adjustment Fuse Internal DC bus fuse is open DBR Overcurrent ASD inability to discharge the bus voltage during regeneration No dynamic braking resistor DBR installed Deceleration time is too short Improper DBR setup information Defective IGBT7 or IGBT7 ckt 3 phase input voltage is above specification DBR Overload Deceleration time is too short DBR setting adjustment required Overvoltage Stall setting adjustment required GND Fault Ground fault at the motor Ground fault at the output of the ASD Current leakage to Earth Ground
221. requency thus establishing a frequency band During acceleration the ASD will not output a signal to the motor until the lower level of the band is reached During deceleration the ASD will continue to output the programmed deceleration output signal to the motor until the lower level of the band is reached at which time the output will go to 0 0 Hz 104 Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Run Frequency Hysteresis RX Speed Frequency 1 Run Frequency Hysteresis Program Special Controls Run Freq Hyst This parameter provides a plus or minus value for the Run Frequency setting Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz Run Time Alarm Setting Program Protection gt Run Time Alm Set This parameter sets a run time value that once exceeded provides an output signal The output signal may be used to control external equipment or used to engage a brake Note The time displayed is I 10th of the actual time 0 1 hr 1 0 hr Parameter Type Numerical Factory Default 175 0 Changeable During Run Yes Minimum 0 1 Maximum 999 9 Units Hours X
222. rol input This parameter sets PG Speed Frequency 2 and is the frequency that is associated with the PG Speed Reference 2 setting See PG Speed Frequency 1 for further information on this setting Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 80 0 Maximum 80 0 Units Hz PG Speed Reference 1 Program gt Freq Settings gt PG Speed Ref 1 This parameter is used to set the direction gain and bias of the PG input terminal when it is used as the Speed Direction Control input This parameter sets the PG input pulse count that represents PG Speed Frequency 1 direction speed and is entered as a percentage of the full range The range of values for this parameter is 100 to 100 of the PG input pulse count range See PG Speed Frequency 1 for further information on this setting Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 0 Maximum 100 0 Units PG Speed Reference 2 Program gt Freq Settings gt PG Speed Freq 2 This parameter is used to set the direction gain and bias of the PG input terminal when it is used as the Speed Direction Control input This parameter sets the PG input pulse count that represents PG Speed Frequency 2 direction speed and is entered as a percentage of the full range See PG Speed Frequency 1 for further information on this setting Paramet
223. rs sessoseecssssoccecsoscoccceceescooccesscsoeceesscoececessoscecssssoeceesoscosssssocceese 134 Alarms Trips and Troubleshooting eessoessooesseoesoseesoosssoosssecesoecesoesesoessseceseeesooessoosssecsese 144 Alarmis and Trp S enoar ette tete eere etre par desee reete ree Uva e Peer see ERST 144 ATafms uso sime adeb totam iiis 145 User Notification Codes sheet Rei eei qiie 147 Trps Faults ueterem o eR ee EUR Re Rose ER pee eb eus 147 Viewing Trip Information seeseeeseeeeeeeeeeeen nere nnne nenne nette nen neni 151 Clearng a Tup oncigaaote RU NERONE OD eO QU EQ ep 151 Enclosure Dimensions and Conduit Plate Information c eeeeeeeeeeeeeeeeneee 152 Enclosure Dimensions Weight eeeeseseeseeeeeeeeeeeeee enne ener enne 153 Conduit Box Information 2 e d beenibuss eie e ec ei ec eoe e creado 158 Cable Terminal Specifications 1 ceres ecce eese eee ee eene ee eee ees en nose tn sesenta sotto aset tasse ena 159 Current Voltage Specifications eere eee eese eee ee eene eee eee sesto sese tasse enses e toas etta seen 162 ii Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net General Safety Information DO NOT attempt to install operate maintain or dispose of this equipment until you have read and understood all of the product safety informatio
224. s incurred The User Notification codes are displayed as an indication that a system function or system condition is active 1 e atn db and dbOn The code is displayed on the keypad for the duration of the activation If a user setting or an ASD parameter has been exceeded or if a data transfer function produces an unexpected result a condition that is referred to as a Fault is incurred An Alarm is an indication that a Fault is imminent if existing operating conditions continue unchanged An Alarm may be associated with an output terminal to notify the operator of the condition remotely close a contact or engage a brake At the least an Alarm will cause an alarm code to appear on the keypad display Table 10 on pg 145 lists the 15 possible Alarm codes that may be displayed during operation of the Q7 ASD In the event that the condition that caused the Alarm does not return to its normal operating level within a specified time the ASD Faults and a Trip is incurred Fault and Trip are sometimes used interchangeably A Trip is a safety feature and is the result of a Fault that disables the ASD system in the event that a subsystem of the ASD is malfunctioning or one or more of the variables listed below exceeds its normal range time and or magnitude Current Voltage Speed Temperature Torque or Load See Table 12 on pg 147 for a listing of the potential Trips and the associated probable causes The operati
225. s setting applies the time 150 reference to the individual settings of each motor e g this setting references 150 of the Thermal Protection setting for the 1 motor The unit will trip sooner than the time entered here if the overload is greater than 150 Parameter Type Numerical Factory Default 600 Changeable During Run Yes Minimum 10 Maximum 2400 Units Seconds Motor Capacity Program Motor Settings Motor Capacity This user input parameter identifies the wattage rating of the motor Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 10 Maximum ASD dependent Units kW Motor Constant 1 Program Motor Settings gt Motor Constant 1 This parameter is the measurement of the stator resistance and is considered a Motor Constant unchanging This value is used in conjunction with other constants to tune the motor To use Vector Control Automatic Torque Boost or Automatic Energy saving the Motor Constant setting motor tuning is required Parameter Type Numerical Factory Default ASD dependent Changeable During Run No Minimum 0 0 Maximum 100 000 MQ Units Q Motor Constant 2 Program Motor Settings gt Motor Constant 2 This parameter is the measurement of the rotor resistance and is considered a Motor Constant unchanging This value is used in conjunction with other
226. s value is entered as 0 to 250 of the rated torque VIA Torque Reference 2 Program gt Freq Settings VI II Torque Ref 2 Parameter Type Numerical This parameter is used to set the direction gain and bias of the VI II input Factory Default 0 00 terminal when the VI II terminal is used as the control input while operating in the Torque Control mode Changeable During Run Yes This is accomplished by establishing an associated V f output pattern for a Minimum 0 0 given VI II input level Maximum 250 0 See VI II Torque Reference 1 for further information on this setting This parameter sets VI II Torque Reference 2 and is the output torque value Units that is associated with setting of VI II Speed Reference 2 when operating in the Torque control mode This value is entered as 0 to 250 of the rated torque 128 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Voltage Compensation for Dead Time Voltage Compensation for Dead Time Voltage Compensation for Dead Time Program gt Freq Settings Voltage Comp Parameter Type Selection List This parameter adjusts the degree of voltage compensation during dead time by Factory Default On increasing or decreasing the on time of the programmed PWM just prior to the Sait ot thedead Gine Changeable During Run Yes Settings Disabled On
227. sed with the Q7 ASD are DC Injection Braking and Dynamic Braking For further information on braking systems see DC Injection Braking Current on pg 57 and Dynamic Braking Enable on pg 60 ASD Characteristics Over current Protection Each Q7 ASD model was designed for a specified operating power range The ASD will incur a trip if the design specifications are exceeded However the ASD may be operated at 10046 of the specified output current range continuously or at 110 for a limited time as indicated in the section titled Current Voltage Specifications on pg 162 Also the Overcurrent Stall Level setting may be adjusted to help with nuisance over current trips When using the ASD for an application that controls a motor which is rated significantly less than the maximum current rating of the ASD the over current limit Thermal Overload Protection setting will have to be changed to match the application For further information on this parameter see Electronic Thermal Protection 1 on pg 62 ASD Capacity The Q7 ASD must not be used with a motor that has a significantly larger capacity even if the motor is operated under a small load An ASD being used in this way will be susceptible to a high output peak current which may result in nuisance tripping Do not apply a level of input voltage to an ASD that is beyond that which the ASD is rated The input voltage may be stepped down if required with the use of a step down transforme
228. set up the system will respond with one bandwidth setting that includes the total range Once set up and enabled it is on in all control modes User selected frequencies may be jumped to avoid the negative effects of mechanical resonance Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 00 Units Hz Jump 2 Bandwidth Program Special Controls Jump 2 Bandwidth This parameter establishes a plus or minus value for Jump Frequency 2 See the Jump 1 Bandwidth parameter for further information on this setting Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz Jump 3 Bandwidth Program Special Controls Jump 3 Bandwidth This parameter establishes a plus or minus value for Jump Frequency 3 See the Jump 1 Bandwidth parameter for further information on this setting Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Hz Jump Frequency 1 Program gt Special Controls Jump Frequency 1 This parameter establishes the Jump Frequency 1 setting Once set up and enabled it is on in all control modes See the Jump 1 Bandwidth parameter for further information on this setting Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0
229. sion cable Keypad Dimensions mounting Figure 20 Keypad Mounting Dimensions 3 72 7 38 Ad NI 3 38 i 0 38 MD b Va i L Rear side Hole 3 80 l 3 34 356 3 29 3 00 SPEED CTRL RUN MODE l T ag LOCAL REMOTE MANUAL AUT LOCAL SETUP a PROGRAM Ue A MONITOR SM wu sm 1 TEE 1 OLE fo 394 Keypad Remote Mounting using the ASD MTG KIT Note See Figures 21 and 22 for the dimensions and the item locations referenced in steps 1 through 6 1 At the keypad mounting location identify and mark the locations of the 5 00 by 4 60 hole and the four 11 32 screw holes 2 Cutthe 5 00 by 4 60 rectangular hole 3 Drill the four 11 32 holes 4 Attach and secure the Bezel plate to the front side of the mounting location using the four 10 32 hex nuts 10 split lock washers and the 10 flat washers 5 Attach and secure the keypad to the front side of the Bezel plate using the four 6 32 x 5 16 pan head screws 6 split lock washers and the 6 flat washers 6 Connect the extension cable 30 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Keypad ASD MTG KIT Dimensions mounting Figure 21 Keypad Bezel Plate Mounting Dimensions Mounting Hole
230. smit Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net 39 Q7 ASD Menu Items Primary Menu Program Press Up Arrow key to scroll menu items Press R W key to access menu items and the Up Down Arrow keys to change value Press SPM key to return to Primary Menu Menu Item Comm Settings Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press SPM key to exit AM FM Same as Comm Settings Utility Group Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press SPM key to exit Sub menu Items 3 Scan Transmit Primary Menu 4 Scan Transmit Program 5 Scan Transmit Press Up Arrow 6 Scan Transmit Communications Data Type key to scroll menu items Ext Comm Cfg 1 Press R W key to Ext Comm Cfg 2 access menu items Ext Comm Cfg 3 and the Up Down Arrow keys to Ext Comm Cfg 4 change value Ext Comm Cfg 5 Press SPM key to Ext Comm Cfg 6 return to Primary Ext Comm Cfg 7 Menu Ext Comm Cfg 8 FM Terminal Assi
231. start is attempted for a qualified trip The trip conditions listed below will not initiate the Retry function OCAI 2 or 3 Arm Short Ckt EPHI Input Phase Failure EPHO Output Phase Failure OCL Startup Overcurrent EFI or 2 Ground Fault e EMG Emergency Off EEPI EEPROM Fault Err2 through Err9 Main RAM ROM Fault E 10 Sink Source Error 13 Speed Error or 17 Key Error See the section titled General Safety Information on pg 1 for further information on this setting 78 Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 00 Maximum 10 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ON Terminal OUTI Terminal ON Terminal Program Input Terminals gt On Terminal This parameter selects the functionality of the ON discrete input virtual terminal As a virtual terminal the ON control terminal exists only in memory and is considered to always be in its True or connected to CC state It is often practical to assign this terminal to a function that the user desires to be maintained regardless of external conditions or operations This parameter sets the programmable ON terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 In addition the input terminal must be specified as Normally Ope
232. stment Program Output Terminals FP Terminal Adj This parameter sets the full scale reading of the FP terminal The full scale reading of the monitored variable selected in FP Terminal Setting may be set here Parameter Type Numerical Factory Default 3 840 Changeable During Run Yes Minimum 1 000 Maximum 43 200 Units kHz FP Terminal Setting Program Output Terminals FP Terminal Set This parameter commands the multifunction programmable FP terminal to monitor the value of 1 of 31 possible system functions As the monitored function changes in magnitude or frequency the pulse count of the FP output pulse train changes in direct proportion to changes in the monitored function As the monitored value goes up so does the pulse count of the FP output Note The duty cycle of the output pulse train remains at 65 x5 0 uS Possible assignments for this output terminal are listed in Table 6 on page 48 Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes Frequency Command Panel Program gt PID Setup gt Freq Cmd Pnl While operating using PID control this parameter sets the reference frequency Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiauto
233. system to perform PG Speed Direction control Set PG Speed Frequency 1 e Setthe PG input pulse count that represents PG Speed Frequency 1 Set PG Speed Frequency 2 and e Set the PG input pulse count that represents PG Speed Frequency 2 Once set as the PG input pulse count changes the directional information or the output frequency of the ASD will vary in accordance with the above settings This parameter sets the PG input pulse count that represents PG Speed Frequency 1 direction speed The range of values for this parameter is 100 to 100 of the PG input pulse count range Note Further application specific PG settings may be performed from the following path Program Feedback Settings Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 80 0 Maximum 80 0 Units Hz Frequency Settings PG Speed Reference 2 PG Speed Reference FHI Dutput Frequency FH t PG Speed Freq 1 PG Speed Freq 2 87 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net PG Speed Frequency 2 Power Switching PG Speed Frequency 2 Program gt Freq Settings gt PG Speed Freq 2 This parameter is used to set the direction gain and bias of the PG input terminal when it is used as the Speed Direction Cont
234. t After ensuring that all power sources are turned off and isolated in accordance with established lockout tagout procedures connect three phase power source wiring of the correct voltage to the correct input terminals and connect the output terminals to a motor of the correct voltage and type for the application refer to NEC Article 300 Wiring Methods and Article 310 Conductors For General Wiring Size the branch circuit conductors in accordance with NEC Table 310 16 Adhere to the recommended conductor sizes listed in the section titled Cable Terminal Specifications on pg 159 If multiple conductors are used in parallel for the input or output power each branch of the parallel set shall have its own conduit and not share its conduit with other parallel sets i e place U1 V1 and W1 in one conduit and U2 V2 and W2 in another refer to NEC Article 300 20 and Article 310 4 National and local electrical codes should be referenced if Q7 ASD Installation and Operation Manual 5 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net three or more power conductors are run in the same conduit refer to 2005 NEC Article 310 adjustment factors Note National and local codes should be referenced when running more than three conductors in the same conduit e Ensure that the 3 phase input power is Not connected to the output of the ASD This will damage the ASD and may cause injury to p
235. tch on the Fly The ability to switch between the Manual and Auto modes while running Settings Disabled Enabled Maintain Motion Seamless Parameter Type Selection List Factory Default Disabled Changeable During Run No Torque Boost 1 Program gt Motor Settings Torque Boost 1 The Motor 1 Torque Boost function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below 1 2 of the 1 Base Frequency setting The value programmed as a boost percentage establishes an output voltage vs output frequency relationship to be used to start the motor or to provide smoother operation Base Frequency Valtage Base Frequency Output Voltage Percent Torque Boost Dutput Frequency Note Setting an excessive Torque Boost level may cause nuisance tripping and mechanical stress to loads Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 00 Maximum 30 0 Units Torque Boost 2 Program Motor Settings Torque Boost 2 The Motor 2 Torque Boost function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below 1 2 of the 2 Base Frequency setting This parameter is used only when the parameters for motor set 2 are configured and selected Motor set 2 may be selected by a properly configured inp
236. ter Enables Disables the Soft Stall and Overload Trip functions The Soft Stall function reduces the output frequency of the ASD when the current requirements of the motor exceed the Thermal Protection 1 setting thus reducing the output current If the current drops below the Thermal Protection 1 level setting within a specified time the output of the ASD will accelerate to the programmed frequency setpoint If the current does not drop below the Thermal Protection 1 level setting within the specified time a trip will be incurred if the Trip function is enabled at this parameter Soft Stall is highly effective in preventing motor overload trips when used on fans blowers pumps and other centrifugal loads which require less torque at lower frequencies This parameter may be configured for a V f motor or a standard motor Note The Soft Stall setting may affect acceleration times and patterns Settings V f Motor Soft Stall Only V f Motor Disable Trip Disable Stall V f Motor Enable Trip Enable Stall V f Motor Trip Only Standard Motor Soft Stall Only Standard Motor Disable Trip Disable Stall Standard Motor Enable Trip Enable Stall Standard Motor Trip Only Parameter Type Selection List Factory Default Trip Only Changeable During Run No S Pattern Lower Limit Adjustment Program Fundamental 1 gt S Pat LL Adj Sets the time added to the lower portion of S pattern 1
237. the ST to CC connection this parameter sets the time for the commanded torque to reach its programmed setting during the automatic restart Changeable During Run No Factory Default 1 0 The Speed Search parameter must be enabled to use this feature s Units Seconds Settings 0 5 Sec fast 1 0 Sec standard 1 5 Sec 2 0 Sec 2 5 Sec 3 0 Sec 3 5 Sec 4 0 Sec 4 5 Sec 5 0 Sec slow Search Method Program Protection gt Search Method Parameter Type Selection List In the event of a momentary power outage this parameter may be used to set the starting point frequency of the scanning signal that is used to determine the rotor speed or depending on the selection this parameter may be used to Changeable During Run No select the method used to search for the speed of the rotor Factory Default Normal See Scan Rate for additional information on this parameter Settings Normal Start from 0 0 Hz Start from Running Frequency Option Board ASD SS PG 7 ASD Installation and Operation Manual 115 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Shaft Stationary Control Short Circuit Time Shaft Stationary Control Program Protection gt Shaft Stationary Parameter Type Selection List This parameter Enables Disables a continuous DC injection at half of the Factory Default Disabled amperage setting of the
238. ther information on this setting This parameter sets the Communications Speed 2 Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Parameter Type Numerical Factory Default 80 0 Changeable During Run Yes Minimum 0 0 Maximum Max Freq Units Hz Commercial Power Wait Time Program gt Special Controls Comm Wait Time This parameter determines the amount of time that the drive will wait before allowing commercial power to be applied to the motor once the switch to commercial power criteria has been met OUT1 G7 Commercial Power gt s2 SEES nuTa Switch to commerciol power command Parameter Type Selection List Factory Default 0 62 Changeable During Run No Minimum 0 37 Maximum 10 00 Units Seconds Cooling Fan Control Program Protection Cooling Fan Ctrl This parameter sets the cooling fan run time command Settings Automatic Always On Parameter Type Selection List Factory Default Automatic Changeable During Run Yes CPU Revision Program gt Utility Group gt CPU Revision This is a read only parameter that displays the revision level of the CPU Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net CPU Version DC Injection Brak
239. tion Tine sec S Pottern Acceleration Deceleration 2 7 ASD Installation and Operation Manual 45 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Accel Decel 1 Switching Frequency Adding Input Selection Accel Decel 1 Switching Frequency Program Fundamental 2 Acc Dec 1 Pat This parameter sets the frequency at which the acceleration deceleration control is switched from the Acc Dec 1 profile to the Acc Dec 2 profile during a multiple profile configuration Parameter Type Numerical Factory Default 0 0 Changeable During Run No Minimum 0 0 Maximum 80 0 Units Hz Accel Decel 2 Pattern Program Fundamental 2 Acc Dec 2 Pat This parameter enables a user selected preprogrammed output profile that controls the acceleration and deceleration pattern for the 2 Accel Decel parameter See Accel Decel 1 Pattern for more information on this parameter Settings S Pattern 2 S Pattern 1 Linear Parameter Type Numerical Factory Default Linear Changeable During Run No Accel Decel Display Resolution Program Utility Group Acc Dec Res This parameter sets the number of decimal places to be displayed for Accel Decel functions Parameter Type Numerical Factory Default 0 1 Changeable During Run Yes Minimum 0 01 Maximum 1 46 Adding Input Selection Program Pr
240. tor mode allows for the monitoring of motor performance variables control settings and configuration data during motor operation There are 30 items that may be monitored from this mode The items are listed and described below Note The Monitor parameters are read only Trip Hold Frequency If tripped this field records the at trip frequency Otherwise the current output frequency is displayed Past Trip 4 This feature reads and stores trip records and is the first of four recorded trips Past Trip 3 This feature reads and stores trip records Past Trip 2 This feature reads and stores trip records Past Trip 1 This feature reads and stores trip records and is the last of four recorded trips Trip Code If tripped this field displays the trip code e g E Stop If not tripped No Error is displayed AM Output Displays the AM output as a percentage of its full range FM Output Displays the FM output as a percentage of its full range RX2 Input Displays the RX2 input as a percentage of its full range RX Input Displays the RX input as a percentage of its full range VI II Input Displays the VI II input as a percentage of the full range of the VI II value Note The VIII input represents two analog inputs and terminals The VI input terminal is used for a 0 10 VDC analog signal and the II input terminal is used for current loop applications such as with a 4 20 mA signal Either may be used as a fre
241. tput terminal selections for the AM FM FP and Analog 1 amp 2 terminals AM FM Output Value at 100 Displayed Output at the Keypad Function Output Frequenc a y Maximum Frequency Frequency Reference Output Current DC Bus Voltage 150 Output Voltage Post compensation Frequency Speed Feedback realtime Speed Feedback 1 sec filter Maximum Frequency Torque Torque Command Internal Torque Base 150 Torque Current Excitation Current PID Feedback Value Maximum Frequency Motor Overload Ratio Motor Overload Trip Point Setting ASD Overload Ratio ASD Overload Trip Point Setting DBR Overload Ratio DBR Overload Trip Point Setting DBR Load Ratio Maximum DBR Duty Cycle Input Power Output Power 1 73 input voltage ASD rated current Peak Output Current Peak DC Bus Voltage 150 PG Counter Position Pulse 32767 Encoder Pulses RR Input VIII Input RX Input RX2 Input FM Output used for factory testing only AM Output used for factory testing only Meter Adjust Value Analog Output 100 Load Torque 150 48 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net ASD Number Autotune Control ASD Number Program gt Comm Settings ASD Number This
242. trast menu items Switch on the Fly Press the Up Down 4 20 mA Loss Arrow key to Selection change accessed Ramped PWM item MM 4 20 mA Speed Press SPM key to Reference exit Power Switching Sub menu Items Power Switching Frequency OUTI Off Delay id Switching Wait OUT2 On Delay ROME UM Power Commercial Power OUT2 Off Delay Switching Freq Hold Time FL On Delay FL Off Delay OUTA On Delay Q7 ASD Installation and Operation Manual 37 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Q7 ASD Menu Items Primary Menu Menu Item Sub menu Items Primary Menu Menu Item Sub menu Items Preset Speed 1 Dynamic Braking Program Program ogra Preset Speed 2 ogra DBR Resistance Press Up Arrow Preset Speed 3 Press Up Arrow DBR Capacity key to scroll menu Preset Speed 4 key to scroll menu Overcurrent Stall items items Level Overvoltage Stall Press R W key to Preset Speed 5 Press R W key to Level fast access menu items access menu items Overvoltage Stall and the Up Down Preset Speed 6 and the Up Down Level 2 Arrow keys to Arrow keys to change value Pr
243. trol Maximum 100 0 See RX2 Torque Reference 1 for further information on this setting when used for Torque control Units This parameter sets the RX2 input level that is associated with RX2 Speed Frequency 1 when operating in the Speed control mode and is associated with the RX2 Torque Reference 1 when operating in the Torque control mode This value is entered as 100 to 100 of the 10 to 10 VDC RX2 input signal range RX2 Speed Reference 2 Program gt Freq Settings gt RX2 Speed Ref 2 Parameter Type Numerical This parameter is used to set the direction gain and bias of the RX2 input Factory Default 0 00 terminal when the RX2 terminal is used as the control input while operating in the Speed Control or the Torque Control mode Changeable During Run Yes See RX2 Speed Frequency 1 for further information on this setting when Minimum 100 0 used for Speed control Maximum 100 0 See RX2 Torque Reference 1 for further information on this setting when used for Torque control Units This parameter sets the RX2 input level that is associated with RX2 Speed Frequency 2 when operating in the Speed control mode and is associated with the RX2 Torque Reference 2 when operating in the Torque control mode This value is entered as 100 to 100 of the 10 to 10 VDC RX2 input signal range Q7 ASD Installation and Operation Manual 109 Phone 800 894 0412 Fax 888 723 4773 Web ww
244. uency using RR RX etc while using the LED keypad Note The LED Keypad is under development and is unavailable at the time of the release of this manual Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 100 00 Maximum 100 00 Lock on Rate Program Protection gt Lock on Rate After a momentary power outage the ASD may have to startup into a spinning motor The Lock on Rate is the difference between the time that the RPM of the motor is determined by the ASD and the time that the ASD outputs a drive signal to the motor The Speed Search parameter must be enabled to use this feature Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 1 00 Changeable During Run No Minimum 0 50 Maximum 2 50 Units Seconds 71 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Low Current Setting Lower Limit Frequency Low Current Setting Program Protection Low Current Set The Low current Trip parameter enables this function The Low Current Setting establishes the low current trip threshold The threshold value is entered as a percentage of the maximum rating of the ASD Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 0 00 Maximum 100 00 Units A Low Current Time Program Protection Low Curre
245. um 250 0 Maximum 250 0 Units Torque Settings RX Speed 9 4 ee Freq Ref 2 m I ox t I I pt Rx Input Signal RX Speed Freq Ref 1 250 4 Dutput Torque 2507 RX Torque Ref 1 RX Torque Ref 2 RX Torque Reference 2 Program Freq Settings gt RX Torque Ref 2 This parameter is used to set the direction gain and bias of the RX input terminal when the RX terminal is used as the control input while operating in the Torque Control mode This is accomplished by establishing an associated V f output pattern for a given RX input level See RX Torque Reference 1 for further information on this setting This parameter sets RX Torque Reference 2 and is the output torque value that is associated with setting of RX Speed Reference 2 when operating in the Torque control mode This value is entered as 250 to 250 of the rated torque Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 00 Changeable During Run Yes Minimum 250 0 Maximum 250 0 Units 107 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RX2 Speed Frequency 1 RX2 Speed Frequency 2 RX2 Speed Frequency 1 Program gt Freq Settings gt RX2 Speed Freq 1 This parameter is used to set the direction
246. um 100 00 Units 46 DC Injection on at Direction Change Program Protection gt DC on Dir Change This parameter determines if DC Injection braking is to be used during a change in the direction of the motor Parameter Type Selection List Factory Default Disabled Changeable During Run Yes DC Injection Braking Start Frequency Program Protection DC Inj Start During deceleration this is the frequency at which DC Injection braking will start Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 0 Changeable During Run Yes Minimum 0 0 Maximum 120 0 Units Hz 57 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net DC Injection Braking Time Differential D Gain DC Injection Braking Time Program Protection gt DC Braking This parameter is used to set the on time duration of the DC Injection braking Parameter Type Numerical Factory Default 1 00 Changeable During Run Yes Minimum 0 00 Maximum 10 00 Units Seconds Decel Time 1 Program gt Fundamental 1 gt Decel Time 1 This parameter specifies the time in seconds for the ASD output to go from the Maximum Frequency to 0 0 Hz for the 1 Deceleration profile The accel decel pattern may be set using Accel Decel 1 Pattern Note A deceleration time shorter than the load will allow
247. ut for the ASD Settings se VI II se RR se RX se Option Card RX2 se LED Keypad Option se Binary BCD Input se Common Serial TTL se RS232 485 se Communication Card se Motorized Pot Simulation se Pulse Input Option cdcdadadaaadc 7 ASD Installation and Operation Manual 67 Q p Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Frequency Multiplier Inrush Current Time Frequency Multiplier Program Utility Group Freq Multiplier This parameter setting is used as a multiplier of the programmed Output Frequency Parameter Type Selection List Factory Default 0 00 Changeable During Run No Minimum 0 00 Maximum 200 00 Input Feedback Select Program gt Feedback Setting Input Fdbk Sel This parameter Enables Disables PID feedback control Selecting a feedback source enables this feature Selecting PID Control Disabled disables this feature Settings PID Control Disabled VIAL RR RX RX2 option Proportional Integral Derivative PID A closed loop control technique that seeks error minimization by reacting to three values One that is proportional to the error one that is representative of the error and one that is representative of the rate of change of the error Parameter Type Selection List Factory Default PID Disabled Changeable During Run Yes Input Priority Program Input Ter
248. ut terminal See parameter Motor 1 Torque Boost for more information on this setting Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units Torque Boost 3 Program Motor Settings Torque Boost 3 The Motor 3 Torque Boost function is used to increase the low frequency torque for high inertia loads by increasing the output voltage at frequencies below 1 2 of the 3 Base Frequency setting This parameter is used only when the parameters for motor set 3 are configured and selected Motor set 3 may be selected by a properly configured input terminal See parameter Motor 1 Torque Boost for more information on this setting Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default ASD dependent Changeable During Run Yes Minimum 0 0 Maximum 30 0 Units 46 121 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Torque Boost 4 Trip Save Torque Boost 4 Program Motor Settings Torque Boost 4 Parameter Type Numerical The Motor 4 Torque Boost function is used to increase the low frequency Factory Default ASD dependent torque for high inertia loads by increasing the output voltage at frequencies below 1 2 of the 4 Base Frequency setting Changeable During Run Yes This parameter is used only when th
249. vervoltage and undervoltage stall protection level parameters be adjusted Voltages outside of the permissible tolerance should be avoided The frequency of the input power should be 2 Hz of the specified input frequency Do not use an ASD with a motor that has a power rating that is higher than the rated output of the ASD 14 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net The ASD is designed to operate NEMA B motors Consult with your sales representative before using the ASD for special applications such as with an explosion proof motor or applications with a piston load Do Not apply commercial power to the output terminals T1 U T2 V or T3 W Disconnect the ASD from the motor before megging or applying a bypass voltage to the motor Interface problems may occur when an ASD is used in conjunction with some types of process controllers Signal isolation may be required to prevent controller and or ASD malfunction contact your Toshiba sales representative or the process controller manufacturer for additional information about compatibility and signal isolation Use caution when setting the output frequency Over speeding a motor decreases its ability to deliver torque and may result in damage to the motor and or the driven equipment All Q7 ASDs are equipped with internal DC bus fuses However not all Q7 ASDs are equipped with internal prim
250. w ctiautomation net Email info ctiautomation net RX2 Torque Reference 1 RX2 Torque Reference 2 RX2 Torque Reference 1 Program gt Freq Settings RX2 Torque Ref 1 Parameter Type Numerical This parameter is used to set the direction gain and bias of the RX2 input Factory Default 0 00 terminal when the RX2 terminal is used as the control input while operating in the Torque Control mode Changeable During Run Yes RX2 Input Torque Control Setup Minimum M Perform the following setup to allow the system to receive Torque control input Maximum 4250 0 at the RX2 input terminal Units Program gt Utility Group Frequency Mode gt Rx e Program gt Utility Group gt Command Mode gt Terminal Block Provide a Run command F and or R Torque Control Torque Settings RXe Speed 9 Perform the following setup to allow the system to perform Torque control Freq Ref 2 from the RX2 input terminal Set RX2 Torque Reference 1 Set the RX2 input signal level RX2 Speed Ref 1 that represents the RX2 a Torque Reference 1 Set RX2 Torque Reference 2 and RXe Speed Set the RX2 input signal level RX2 Speed Ref 2 that represents the RX2 fes 5 777 250 X Dutput Torque 2504 Torque Reference 2 i i RXZ Torque Ref 1 RXe Torque Ref 2 This is accomplished by establishing an associated V f output pattern for a given RX2 input level This parameter sets
251. wer Deviation Limit 4 20 mA Loss Selection 4 20 mA Speed Reference PG Number of Pulses PG Input Phases PG Detect Selection Primary Menu Program Press Up Arrow key to scroll menu items Press R W key to access menu items and the Up Down Arrow keys to change value Press SPM key to return to Primary Menu Menu Item Comm Settings Press R W key to access displayed menu item or press Up Arrow key to view subsequent menu items Press the Up Down Arrow key to change accessed menu item Press SPM key to exit Sub menu Items ASD Number TTL Baud Rate RS485 Baud Rate Parity RS485 Comm Time Out Time RS485 Comm Time Out Action TTL Response Time RS485 Wire Count RS485 Response Time TTL Master Output RS485 Master Output Communications Reference Select Communications Reference 1 Communications Speed 1 Communications Reference 2 Communications Speed 2 Receive Address Transmit Address Speed Reference Station Speed Reference Address Torque Reference Station Torque Reference Address Fault Detect Station Station Mode S20 Reset S20 Error Mode Error Detect Time 1 Scan Receive 2 Scan Receive 3 Scan Receive 4 Scan Receive 5 Scan Receive 6 Scan Receive 1 Scan Transmit 2 Scan Tran
252. will be cleared when the system powers down 122 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net TTL Baud Rate TTL Response Time TTL Baud Rate Program gt Comm Settings TTL Baud Rate This parameter plays a role in the setup of the communications network by establishing the Baud Rate of the communications link The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings 1200 2400 4800 9600 19200 38400 Parameter Type Selection List Factory Default 9600 Changeable During Run Yes TTL Master Output Program Comm Settings TTL Master Out In a master follower configuration this setting determines the output parameter of the master ASD that will be used to control the applicable follower ASDs Note Select Normal if RS485 Master Output is configured as a Master Output controller Otherwise a keypad failure will result Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Settings Normal Frequency Reference Output Commanded Frequency Torque Command Output Torque Command Par
253. witch allows for the activation of a preconfigured discrete input terminal to toggle the frequency control between the selections of Freq Mode 1 and Freq Mode 2 Any unused programmable discrete input terminal may be programmed as the Frequency Prty Priority Switch terminal Regen Stall Program Protection gt Regen Stall Parameter Type Selection List Enables Disables the Overvoltage Stall and the Overcurrent Stall function Factory Default Disabled during regeneration only Ps Changeable During Run No Release After Run Timer Program Protection Rel After Run Parameter Type Numerical This parameter sets the time that the brake will hold after the Run command Factory Default 0 00 criteria has been met Changeable During Run No Minimum 0 00 Maximum 10 0 Units Seconds 98 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RES Terminal R Terminal RES Terminal Program Input Terminals gt RES Terminal This parameter selects the functionality of the RES discrete input terminal In addition the input terminal must be specified as Normally Open or Normally Closed This parameter sets the programmable RES terminal to 1 of the 69 possible functions that are listed in Table 7 on page 130 Parameter Type Selection List Factory Default Reset Changeable During Run
254. wn frequency adjust this parameter until the running frequency produces the desired DC level output at the FM terminal Note To read voltage at this terminal a 100 500Q resistor is required and it must be connected from FM to FM The voltage is read across the 100 500Q resistor Current may be read by connecting an ammeter from FM to FM Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 512 Changeable During Run Yes Minimum 1 Maximum 1280 65 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net FM Terminal Assignment Frequency Command Panel FM Terminal Assignment Program Meter Terminal Adjustment Parameters FM This setting determines the output function of the FM analog output terminal The FM output terminal produces an output current that is proportional to the magnitude of the function assigned to this terminal The available assignments for this output terminal are listed in Table 6 on page 48 The FM analog output has a maximum resolution of 1 1024 SW 2 may be switched to allow for the full range output to be either 0 1 mA or4 20 mA when providing an output current or either 0 1 or 1 7 5 volts when providing an output voltage at this terminal Parameter Type Selection List Factory Default Output Frequency Changeable During Run Yes FP Terminal Adju
255. xtender box Figure 26 Conduit Plate 55361 4 08 104 1 80 46 2 00 2 00 51 1 0 25 CONDUIT K o 3 0 5 13 CONDUIT K 0 Conduit Plate Number 55361 154 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Table 16 VT130 Series Enclosure Size 3 Model Shipping Conduit Plate Number Weight Number VT130Q7U Ibs max bottom 2400B 4750B n i 25 382 412KB 175 55547 SSS b 66008 6750B cop am co E e 035 603 610KB as 24 63 625 SS c c3 p moe Y sy Pu 7 EE AN Ld 788 12 81 325 m3 Conduit Box ru 17 5 445 Actual conduit box dimensions ore typeform specific Note Dimensions are in inches nillineters Note Enclosure has conduit extender box Figure 27 Conduit Plate 55547 3 25 83 2 50 64 3 25 a m at 0 5 18 7 29 32 Conduit K CONDUIT K OD lt 3 SSS ua d diras ub i Conduit Plate 9 357238 Number 353547 o o Y a 509 1349
256. y F150 OUT1 On Delay F151 OUT2 On Delay Q7 ASD Installation and Operation Manual 135 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F152 FL On Delay F153 OUTA On Delay F154 OUT5 On Delay F155 OUT6 On Delay F156 OUT7 On Delay F160 OUT1 Off Delay F161 OUT2 Off Delay F162 FL Off Delay F163 OUT4 Off Delay F164 OUT5 Off Delay F165 OUT6 Off Delay F166 OUT7 Off Delay F170 Base Frequency 2 F171 Maximum Voltage 2 F172 Torque Boost 2 F173 Electronic Thermal Protection 2 F174 Base Frequency 3 F175 Maximum Voltage 3 F176 Torque Boost 3 F177 Electronic Thermal Protection 3 F178 Base Frequency 4 F179 Maximum Voltage 4 F180 Torque Boost 4 F181 Electronic Thermal Protection 4 F200 Reference Priority Selection F201 VI II Speed Reference 1 F202 VI II Speed Frequency 1 F203 VI II Speed Reference 2 F204 VI II Speed Frequency 2 F205 VI II Torque Reference 1 F206 VI II Torque Reference 2 F207 Frequency Mode 2 136 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net Comm Number Parameter Name F208 Mode 1 2 Switching Frequency F210 RR Spee
257. y display screen User Unit 2 5 may be used to complete the unit of measurement display Note Program Utility Group Frequency Multiplier must be a non zero value to use this feature Parameter Type Alpha Numeric Factory Default None Changeable During Run Yes User Unit 2 5 Program gt Utility Group gt User Unit 2 5 See User Unit 1 for information on this parameter Q7 ASD Installation and Operation Manual 125 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net V f Pattern VI II Speed Frequency 2 V f Pattern Program Fundamental 1 gt V f Pattern This function establishes the relationship between the output frequency and the output voltage Settings Constant Torque Variable Torque Parameter Type Selection List Factory Default Variable Torque Changeable During Run No VIAM Speed Frequency 1 Program gt Freq Settings gt VI I Freq 1 This parameter is used to set the gain and bias of the VI II input terminal when the VI II terminal is used as the control input while operating in the Speed Control mode Note See note on pg 35 for further information on the VI II terminal VI II Input Speed Control Setup Perform the following setup to allow the system to receive Speed control input at the VI II input terminal Program gt Utility Group gt Frequency Mode gt VIII Progra
258. ycled Off then On for the changes to take effect Settings None 485 Alarm TTL None 485 Trip TTL None 485 None TTL Alarm 485 Alarm TTL Alarm 485 Trip TTL Alarm 485 None TTL Trip 485 Alarm TTL Trip 485 Trip TTL Trip Parameter Type Selection List Factory Default 485 Alarm TTL None Changeable During Run Yes RS485 Comm Time Out Time Program Comm Settings 485 Timeout Time This parameter plays a role in the setup of the communications network by setting the time that no activity may exist over the communications link before the link is severed Time Out The communications network includes other ASDs and Host Control computers that monitor the status of the ASD s transfers commands and loads or modifies the parameter settings of the ASD Changes made to this parameter require that the power be cycled Off then On for the changes to take effect Q7 ASD Installation and Operation Manual Parameter Type Numerical Factory Default 0 Changeable During Run Yes Minimum 0 Maximum 100 Units Seconds 103 Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net RS485 Master Output Run Frequency RS485 Master Output Program Comm Settings RS485 Master Out In a master follower configuration this setting determines the output parameter of the master ASD that will be used to control the appli
259. ystem converts the regenerated energy into heat that is dissipated using a braking 12 Q7 ASD Installation and Operation Manual Phone 800 894 0412 Fax 888 723 4773 Web www ctiautomation net Email info ctiautomation net resistor The braking resistor must be suitably matched to the load Dynamic braking is also effective in reducing the DC bus voltage during a momentary over voltage condition N CAUTION If under extreme conditions the dynamic braking system or a component of this system were to fail the dynamic braking resistor may experience an extended over current condition The DBR circuit was designed to dissipate excessive amounts of heat and if the extended over current condition were allowed to exceed the circuit parameters this condition could result in a fire hazard To combat this condition the 3 phase input may be connected using contactors that are configured to open in the event of an extended DBR over current condition or an internal circuit failure Using a thermal sensor and or overload protection as the 3 phase input contactor drive signal the contactors will open and remove the 3 phase input power in the event of an extended DBR over current or system over voltage condition Motor Braking The motor may continue to rotate and coast to a stop after being shut off due to the inertia of the load If an immediate stop is required a braking system should be used The two most common types of motor braking systems u

Toshiba Q7 Drives Installation & Operation Manual

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Toshiba Q7 Drives Installation & Operation Manual