MIPICK general User Manual
Contents
1. Power connection via squeeze connectors Connector for the RS485 connection light sensor via flat ribbon depending on cable display type Page 18 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 4 4 Bus Termination Board The last pick display of a line is equipped with a bus termination board This board is plugged at its free RS485 connection 10 pole flat ribbon connector 4 5 Light Sensor optional The power is taken from the continuous strand via squeeze connectors like the pick displays The signal line of the sensor is connected to the related pick display Page 19 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 5 Ethernet 5 1 Configuration of the Ethernet Interface The distribution unit is preset with the following network settings IP address 192 168 4 200 Net mask 255 255 255 0 Port 10001 To change these parameters proceed as follows Advice for Windows 7 users The Telnet client must be activated Start gt Control Panel gt Programs gt Turn Windows features on or off gt Telnet Client e Switch on the supply power and connect the distribution unit to the network hub with an RJ45 cable2. Page 10 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System Switch S3 Options DIP ON OFF Test mode All displays show their own RS485 ad dress or the LED is switched on if no displays available There should not be Profibus communication at the same time Normal mode Use 128 RS485 addresses 0 127 for the RS485 cycle enable the bus message C2 Use 64 RS485 addresses 0 63 for the RS485 cycle bus message C2 locked Transmit every status message immedia tely separately to the DP master gt ea sier handling but slower Accumulate status messages until DP IN buffer is full or the current polling cycle is finished Send bus member messages C1 C2 automatically at a change and after power up and every restart of DP commu nication Send bus member messages C1 C2 only at a query CO C1 or C2 CO N Q on Standard setting DIP2 4 ON remaining switches OFF microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de Page 11 microSYST mipick Pick Display System 2 3 Pick Displays Technical Data Display type Character height Digits Display colour Operating voltage Current consumpti
3. Broadcast H Command confirmation 1 2 3 4 Address Length Command Digit 1 ASCII code or 0 to 127 X 05H real value then from MSB to LSB if valuation gt 255 Note The number of display and the visualisation ASCII or binary can vary depending dis play type 7 3 6 Query Software Version Command 1 2 3 Address Length Command 0 to 127 4 06 255 Broadcast H Command confirmation 1 2 Data Address Length Command 0 127 13 064 H T ASCII code Data ASCII code ASCII code ASCII code 5 Vv ASCII code Data ASCII code ASCII code Page 35 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 7 4 Device Specific Frames The device specific frames can be found in the separately enclosed frame description Example mipick R225 Command 1 2 3 4 5 Address Length Command Digit 1 Digit 2 0 to 127 6 49 Bit 0 to 6 ASCII code 30 to 394 i 255 Broadcast H Bit 7 1 Decimal point ON 6 7 Options 1 Options 2 Bit 0 0 LED on 1 LED off Bit 1 1 LED blinks slow Bit 0 1 Disable LED automatically if confirmation button is pressed Bit 2 1 LED blinks fast Bit 1 1 Disable display automatically if confirmation button is pressed Bit 2 1
4. Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 6 2 1 Transmit Commands The commands specify what shall be shown at the displays or how they shall behave The transmission of the commands happens from the DP master to the Profibus inter face DP slave and from here via the RS485 bus to the respective displays Procedure 1 Inthe DP OUT area commands you must enter the command or even several commands without gap Every command consists of address length and data 2 The length of all command bytes must be entered at LBK 3 Finally TBK is increased by one value 4 Now the DP slave starts to evaluate the commands and forward it to the corre sponding displays After this procedure is finished the QBK is set to the value of the previous changed TBK 5 If there are further commands you can continue with point 1 Example The value 12 shall be shown at display 4 mipick R324 1 Input the command DP OUT hex 00 XX 00 04 05 33 31 32 00 00 2 Set LBK DP OUT hex 00 XX 07 04 05 33 31 32 00 00 3 Increase TBK DP OUT hex 01 XX 07 04 05 33 31 32 00 00 4 Wait for QBK DP IN hex 00 XX XX XX gt DP IN hex 01 XX XX XX Page 28 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166
5. 1 1 cable or directly to a PC crosslink cable e Start the MS DOS entry prompt at your Windows PC With Windows 7 you must have extended rights Start gt All Programs gt Accessories gt double click at Command Promp gt Run as Administrator e Enter the desired IP address for the device to the ARP table ARP S XXX XXX XXX XXX XX XX XX XX XX XX lt CR gt XXX XXX XXX XXX desired IP address XX XX XX XX XX XX Ethernet MAC address of the interface see label at the housing Page 20 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System e Establish a Telnet connection to port 1 TELNET XXX XXX XXX XXX 1 lt CR gt This connection will fail disconnect within 3 seconds However the IP address of the interface is temporarily changed Close the Telnet window after acknowledging the error message e Establish a Telnet connection to port 9999 TELNET XXX XXX XXX XXX 9999 lt CR gt After the connection has been established immediately press the enter key within 5 seconds in order to enter the setup mode e Please do never select 7 Defaults Those settings do not match for the system e Enter 0 Server e Enter the desired IP address and press the enter key e Repeatedly press the enter key until Netmask Number of Bits for Host Part appears
6. 10 www microsyst de info microsyst de microSYST mipick Pick Display System 6 2 2 Receive Status Messages There are three types of status messages 4 Command confirmations command response 5 Event messages for example button has been pressed 6 Bus member messages device has been removed added The status messages must be fetched from the DP master as fast as possible other wise the RS485 communication with the displays can slow down or even stop until the status messages are fetched Procedure 1 Ifthe TBS changes there are status messages available for pickup 2 Now the status messages to be fetched are available in the DP IN area status messages without gap overall LBS bytes Every status message consists of address length and data 3 After the status messages have been read out the DP master must set the QBS to the value of TBS This should happen as fast as possible in order not to slow down the RS485 communication 4 Continue with point 1 Examples a Command confirmations to the command above 1 TBS changes DP IN hex XX 00 XX XX XX gt DP IN hex XX 01 03 04 01 33 2 Read out the status message LBS 3 Address 4 Length 1 Data 334 command confirmation 3 Set QBS to the value of TBS DP OUT hex XX 01 XX XX XX Page 29 microSYST Sys
7. 6 6 6 2 DP Communication 6 2 1 Transmit Commands 6 2 2 Receive Status Messages 7 FRAME STRUCTURE 7 1 Structure of Commands 7 2 Structure of Status Messages 7 2 1 Command Confirmation 7 2 2 Event Message 7 2 3 Bus Member Message 7 3 General Frames 7 3 1 Show Address 7 3 2 Delete Display 7 3 3 Query Device Type 7 3 4 Lamp Test 7 3 5 Query Display Content 7 3 6 Query Software Version 7 4 Device Specific Frames 8 VERSIONS OVERVIEW microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST 25 25 25 26 26 27 29 Page 3 microSYST mipick Pick Display System 1 System Overview c il The system basically consists of a distribution ontroller unit an the pick displays The distribution unit serves as a converter be tween the system interface Ethernet TCP IP or Profibus DP and RS485 and provides the 12 Ethernet VDC supply power for the displays Profibus DP 230 VAC There are two internal connections that can op erate up to 100 displays each Distribution Unit Line 2 Clamp Module Pick Display O Clamp Module Pick Display O Pick Display i Pick DisplayjO Page 4 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mi
8. Disable LED automatically if button is pressed Bit 3 reserved 0 Bit 3 1 Disable display automatically if button O is pressed Bit 4 1 Disable LED automatically if button INV is pressed Bit 4 1 Display blinks slow Bit 5 1 Disable display automatically if button INV is pressed Bit 5 1 Display blinks fast Bit 6 0 Suppress leading zeros Bit 7 6 Brightness 1 Enable leading zeros 00 bright 01 Bit 7 reserved 0 10 11 dark 8 Optionen 3 Bit O 1 buttons locked Bit 1 1 buttons count unlimited 0 99 0 buttons count from 0 to preset value Bit 2 to 7 _ reserved 0 Page 36 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de mipick Pick Display System Command Confirmation microSYST 1 2 3 Address Length Command 0 to 127 1 494 Event Message 1 2 3 4 5 Event Address Length Message Status byte Value Bit 0 1 Confirmation button was pressed Bit 1 1 Confirmation button was pressed 2 seconds at least Only if any button has Bit 2 1 Button was pressed been pressed at Bit 3 1 Button was pressed 2 seconds least one of the bits 0 0 to 127 2 3 004 at least to 5 of the status byte Bit 4 1 button INV was pressed 1 Bit 5 1 button INV was pre
9. Enter here the number of free bits for the IP address f e 8 for the netmask 255 255 255 0 11111111 11111111 11111111 00000000 or 11 for the netmask 255 255 248 0 11111111 11111111 11111000 00000000 and press the enter key e Repeatedly press the enter key until Your choice appears e Press 9 to save all settings gt the Telnet connection is interrupted Configuration of the Ethernet interface is now complete Now the control frame can be transmitted via the selected IP address TCP IP con nection via port 10001 Page 21 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 5 2 Ethernet Communication The Ethernet interface of the distribution unit serves for the communication between a controller for example PC or PLC and the mipick devices Commands are sent from the controller to the interface via Ethernet and then for warded to the particular mipick devices Status messages are sent from the mipick devices to the interface via RS485 and then forwarded to the controller via Ethernet The Ethernet interface acts as bus master at RS485 side As long as no commands are available the bus sharing units mipick devices are polled cyclically order address 0 to 63 0 to 63 or O to 127 0 to 127 If there happens an event at thi
10. FAULT no RS485 response within the last 500 ms or RS485 blinking communication stopped because a new status message is existent and the former status message has not been con firmed DP OUT QBS must be set to DP IN TBS off Controller is not working hardware error green RUN on Controller is working short off Profibus DP toggle byte was changed flickering command or status message transmitted Page 9 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System Positions marked with a are fixed and must not be changed Switch S1 RS485 Bus Termination DIP ON OFF 1 u 2 3 4 u 5 Bus termination is set No bus termination 6 Bus termination is set No bus termination Standard settings DIP1 OFF remaining switches ON gt RS485 bus termination is set Switch S2 DP Address DP Bus Termination DP address Bit 2 ON 1 DP address Bit2 ON 2 DP address Bit 2 ON 4 DP address Bit 2 ON 8 DP address Bit 2 ON 16 DP address Bit 2 ON 32 DP address Bit 2 ON 64 reserved OFF m both ON Profibus bus termination set both OFF no Profibus bus termination 10 Only DP addresses 0 126 are allowed Standard settings DIP1 2 ON remaining switches OFF gt Profibus address 3 no Profibus bus termination
11. displays 7 3 1 Show Address Command 1 2 3 Address Length Command 0 to 127 1 01 255 Broadcast Command confirmation 1 2 3 Address Length Command 0 to 127 1 014 7 3 2 Delete Display Command 1 2 3 Address Length Command 0 to 127 255 Broadcast 1 024 Command confirmation 1 2 3 Address Length Command 0 to 127 1 024 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de Page 33 mipick Pick Display System 7 3 3 Query Device Type Command 1 2 3 Address Length Command 0 to 127 1 03 255 Broadcast a Command confirmation 1 2 3 4 Address Length Command Device type 0 to 127 2 03H command byte 7 3 4 Lamp Test Command 1 2 3 4 Address Length Command Lamp text 0 to 127 i ba 01 start 255 Broadcast 004 stop Command confirmation 1 2 3 Address Length Command 0 to 127 1 044 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST Page 34 microSYST mipick Pick Display System 7 3 5 Query Display Content Command 1 2 3 Address Length Command 0 to 127 1 05 255
12. length data A new command must only then be sent to a certain address if the last command has been answered or at least approximately 1 second has elapsed Then the bus member has not answered or not answered correctly After a broadcast command you have to wait for the command confirmations first one per existing bus member before you send a new command 1 second is enough Please note If you wait for several command confirmations they must not necessarily arrive in the same order like the corresponding commands have been sent It s possible that an event message or bus member message intervenes between the single command confirmation frames Example The value 12 shall be shown at display mipick R324 with address 4 Send command via TCP IP in hexadecimal presentation 04 05 33 31 32 00 00 address 4 length 5 bytes data 33 31 32 00 00 Page 23 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 5 2 2 Receive Status Messages There are three types of status messages 1 Command confirmation command response 2 Event messages for example button was pressed 3 Bus member message device removed or added Status messages are sent to the controller with a TCP IP frame Every TCP IP frame can contain one or more status
13. messages without gap Every status message has the structure address length data Examples a Command confirmation to the command above Receive the status message command confirmation via TCP IP in HEX representation 04 01 33 address 4 length 1 data 33 b Button of display 4 was pressed short Receive the status message event message via TCP IP in HEX representation 04 03 00 01 0C address 4 length 3 data 00 01 OC Note Only one status message is transferred in the examples above but if there are sev eral status messages they are received simultaneously Page 24 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 6 Profibus DP 6 1 Configuration of the Profibus Interface 6 1 1 GSD File The device database file micr05D0 which is part of the delivery is used for the in tegration of the Profibus DP interface DP slave to the Profibus Among other things it contains the necessary identifiers for the configuration of the input output data widths see next chapters 6 1 2 Configuration Data With the configuration the user has the possibility to set an individual data width of the cyclic data exchange Therefore the following identifiers max 30 must be se lected in any desired order The DP master transmi
14. C2 locked 3 Send bus member messages C1 C2 Send bus member messages 4 automatically at a change and after the C1 C2 only at a query CO C1 Ethernet connection has been estab or C2 lished 5 6 7 8 Standard setting DIP2 4 ON remaining switches OFF Switch S2 RS485 Bus Termination DIP ON OFF 1 u 2 3 4 5 Bus termination is set No bus termination 6 Bus termination is set No bus termination Standard setting DIP1 OFF remaining switches ON The bus termination must be set if the interface is connected at the first po sition within the RS485 bus Page 7 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 2 2 1 Distribution Unit for Profibus DP Circuit Breaker eiii B ssejjes Interface Profibus mipick mipick Displays mipick Displays Line 2 Line 1 Profibus OUT 230 VAC Page 8 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System Interface Profibus mipick iface DP mipick HLO267 V1 02 cif Ln Kite Status Meaning Profibus DP connection established Fon no cyclical Profibus DP communication or RAM error if green LED is off red
15. Pick Display System 3 Assembly 3 1 Shaft Machining The following machining must be done before the mounting of the shaft 3 1 1 Light Sensor optional Machining 216 18 shaft cover slot shaft bottom Mounting The holder is mounted with two screws or rivets if possible Page 14 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 3 1 2 Shaft Termination Clamp Module Every shaft is terminated For this covers with and without cable entries are available Covers with cable entry have four screw sockets for the mounting of the clamp module The clamp module splits the incoming cable to a flat ribbon cable and single conduc tors Depending on the locality it can be necessary to insert a second clamp module at the shaft end which bundles the conductors again in order to get to the next shaft Hole pattern 15 shaft hottom 3 2 Mounting the Shaft The mounting of the display shaft happens with holes in the shaft bottom Please use enough fixing points for adequate stability 3 3 Mounting the Distribution Unit The distribution unit is mounted with 4 screws M8 via holes in the housing bottom Page 15 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst d
16. T Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 6 2 DP Communication The DP master handles the Profibus interface DP slave as a standard I O device This means there are DP output data which are cyclically transmitted to the slave and DP input data which are cyclically received from the slave The structure of those I O data is like follows DP OUT TBK QBS LBK AL D ALD ALD DP IN QBK TBS LBS ALD ALD ALD TBK Toggle byte for the commands QBK Confirmation byte for the commands TBK after data adoption LBK Length byte for the commands TBS Toggle byte for the status messages QBS Confirmation byte for the status messages TBS after data adoption LBS Length byte for the status messages A Address of the RS485 bus sharing unit pick display L Length of the data D Data max 20 bytes Notes After the new start of the Profibus DP communication all DP OUT bytes and all DP IN bytes have the value 0 With the help of the configuration the number of DP IN bytes and DP OUT bytes must be chosen leastwise as large that the largest possible command or the largest possible status message has enough space The maximum I O width must not be exceeded see chapter configuration data Page 27 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden
17. a Address Length Bus Member BTNO BTN BTN7 Message 255 9 C1H Bus member states of Bus member states of the comes bus addresses 0 the addresses 0 to 7 or addresses 56 to 63 or 120 directly to 63 64 to 71 to 127 from the interface C24 bit 0 to 7 bit O to 7 bus addresses 1 device available 1 device available 64 to 127 0 device not available 0 device not available only if 128 ad dresses are set with DIP switch The bus member messages commands can be requested by transmitting the following interface Data COH Address Length Interface Command 255 1 Ctx directly Request bus member message C14 to the interface C24 Request bus member message C24 if 128 addresses Request bus member messages C14 and C24 if 128 addresses If the corresponding DIP switch is in position ON the bus member messages are sent automatically e after every change new bus member identified or not available anymore e every restart of the communication establishing the Profibus connection after completion of the currently running polling cycle microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de Page 32 microSYST mipick Pick Display System 7 3 General Frames The following frames proceed basic functions and are supported by most
18. e microSYST mipick Pick Display System 4 Wiring Ethernet 4 gt Profibus 230 VAC Due Display Shaft 1 Clamp Module Single strands 1 5 2 5 mm RS485 bus 10 pole flat ribbon cable Cable Power 2 4x 1 5 2 5 mm depending on the number of displays Bus 2x approx 0 25 mm Cable Display Shaft n Bus Termination Clamp Module Page 16 microSYST Systemelectronic GmbH Albert Einstein StraRe 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 4 1 Distribution Unit Supply Power 230 VAC System Interface Ethernet Profibus DP 2 4 F8 20 10 Display Interface Supply power and RS485 bus for both display lines to the clamp module s Page 17 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 4 2 Clamp Module The connections V and GND of the distribution unit are connected to the VIN and GND terminals of the clamp module RX TX and RX TX of the distribution unit are connected to the RX TX und RX TX ter minals of the clamp module From here we continue with a 10 pole flat ribbon cable for the RS485 and single conduc tors for the supply power of the displays from distribution unit to the displays 4 3 Pick Displays
19. is command is sent to all possible bus addresses 0 63 or 0 127 Only the really existing MIPICKS of the bus which are supported by the command evaluate it and re spond with a command confirmation 7 2 Structure of Status Messages 7 2 1 Command Confirmation Data Address Length Command confirmation Possible response data 0 to 127 gt 1 for example 334 Every command is receipted with a command confirmation With this the complete communication cycle from the controller to the MIPICKS and back again is guaranteed If necessary response data from the MIPICK is forwarded 7 2 2 Event Message Data Address Length Event Status byte 1 Parameter Parameter n Parameter message Oto 127 Number of 004 Contains bit Additional event information following coded information if the status byte is not enough bytes to the event that happened All existing MIPICKs of the RS485 bus addresses 0 to 63 or 0 to 127 are always polled If the status byte in unequal to 0 OR at least an additional parameter byte is received an event is available It is forwarded from the interface to the controller then Page 31 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de mipick Pick Display System 7 2 3 Bus Member Message microSYST Dat
20. microSYST metrix electronics mipick Pick by Light System User Manual microSYST Systemelectronic GmbH Exclusive UK and Ireland Agent Metrix Electronics Ltd tel 0845 034 3234 www metrix electronics com microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de mipick Pick Display System Index 1 SYSTEM OVERVIEW 2 COMPONENTS 2 1 Distribution Unit 2 2 Distribution Unit for Ethernet TCP IP 2 2 1 Distribution Unit for Profibus DP 2 3 Pick Displays 3 ASSEMBLY 3 1 Shaft Machining 3 1 1 Light Sensor optional 3 1 2 Shaft Termination Clamp Module 3 2 Mounting the Shaft 3 3 Mounting the Distribution Unit 4 WIRING 4 1 Distribution Unit 4 2 Clamp Module 4 3 Pick Displays 4 4 Bus Termination Board 4 5 Light Sensor optional 5 ETHERNET 5 1 Configuration of the Ethernet Interface 5 2 Ethernet Communication 5 2 1 Transmit Commands 5 2 2 Receive Status Messages microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST 12 14 14 15 15 15 16 17 18 18 19 19 20 20 22 24 Page 2 mipick Pick Display System 6 PROFIBUS DP 6 1 Configuration of the Profibus Interface 1 GSD File 2 Configuration Data 3 User Parameter Data 1 1 1 1 4 Diagnosis Data 6 6
21. on Display Addresses Safety push button Signal lamp Housing Shaft depth Housing colour Mounting Protection Operating temp Storage temp Example 7 segment LED 29 mm on request red green and on request 10 to 12 VDC depending on variant up to max 360 mA depending on variant LED 0 to 9 ASCII character set special characters 0 to 99 metal design mechanical service life 1 000 000 cycles diameter 12 mm individually replaceable LED red green LED diameter 10 mm Metal mount Individually replaceable aluminium anodized 30 mm natural or coloured anodized snap on mounting front panel up to IP54 0 to 50 25 to 70 Page 12 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System Address Setting All pick displays of a line must have an explicit address For this a DIP switch at the backside is used Switch Address OFF ON DIP 1 27 0 1p DIP 2 a 0 2 DIP 3 27 0 4p DIP 4 2 0 8p DIP 5 2 0 160 DIP 6 2 0 32p DIP 7 5 0 645 DIP 8 Please see labeling of the DIP switch for the ON OFF position Page 13 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick
22. pick Pick Display System 2 Components 2 1 Distribution Unit 2 2 Distribution Unit for Ethernet TCP IP Pa igs Ny NL jl Interface Ethernet mipick ay nm Oe eee Ethernet TCP IP mipick Displays mipick Displays Line 2 Line 1 Page 5 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System Inteface Ethernet mipick 0000 Ici F NN 3 4 CAU is 0 SUR 11 11 wre Ey EY DEEE MO Q HNN a 2 a a eee ACT Red Noactive TCP IP connection Off i Full Duplex Off _ Active TCP IP connection RUN No data traffic at the serial interface Data traffic at the serial interface Page 6 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System Positions marked with a are fixed and must not be changed Switch S1 Options DIP ON OFF Test mode All displays show their own RS485 ad 1 dress or the LED is switched on if no Normal mode displays available There should not be Ethernet communication at the same time Use 128 RS485 addresses 0 127 for Use 64 RS485 addresses 2 the RS485 cycle 0 63 for the RS485 cycle enable the bus message C2 bus message
23. s for example button was pressed the mipick replies with a corresponding frame and then a related status message is sent via Ethernet If there is a command available for a certain RS485 address it is sent to the bus sharing unit instead of the polling frame The response of the mipick device is acknowl edged via the Ethernet If there is identified that a new bus sharing unit was added or a former existing bus shar ing unit does not respond correctly a special frame is received via the Ethernet The controller can explicitly request this bus member message in order to get the current bus status Commands and status messages are described generally and in combination with the relating display in the following chapters They have the following structure A L D Address of RS485 device Length of the data Data 1 Byte 1 Byte 1 20 Bytes Page 22 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 5 2 1 Transmit Commands The transmission of the commands happens from the controller to the Ethernet inter face and then via a RS485 bus to the concerning mipick devices With every TCP IP frame one ore several commands without gap are transmitted to the Ethernet interface Every command has the structure address
24. ssed 2 seconds at least 0 to 99 Bit 6 1 LED error Bit 7 1 Display error Response after Query the Display Content 1 2 3 4 Address Length Command Value 0 to 127 2 05H 0 to 99 Page 37 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 8 Versions Overview Remarks Descriptions 03 08 09 Document created German language 17 01 11 Document translated 08 02 11 Chapter Device Specific Frames changed R225 31 03 14 Interface Ethernet Profibus changed 04 08 14 Metrix links added Certified per DIN EN ISO 9001 microSYST Systemelectronic GmbH Exclusive UK and Ireland Agent Metrix Electronics Ltd tel 0845 034 3234 www metrix electronics com Page 38 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de
25. temelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System b Button of display 4 was pressed short 1 TBS changes DP IN hex XX 01 XX XX XX gt DP IN hex XX 02 05 04 03 00 01 0C 2 Read out the status message LBS 5 Address 4 Length 3 Data 004 01 OC event message button pressed short display value 12 3 Set QBS to the value of TBS DP OUT hex XX 02 XX XX XX Note In the examples above only one status message is transmitted at once If there are more status messages available they are transmitted at the same time in order to utilize the available DP IN bytes as far as possible and accelerate the commu nication If DIP switch S3 3 is in ON position every status message is reported separately to simplify the evaluation at the DP master side Page 30 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 7 Frame Structure 7 1 Structure of Commands Data Address Length Command 1 Parameter Parameter n Parameter 0 to 127 Number of for example 33H 255 following bytes control display Address 255 broadcast command Th
26. ts the identifier to the DP slave before it starts the cyclic data exchange Byte no Data identifier Number of bytes Function Description Input Data Input Data BEE Se ae Pa Sanne Input Data 0x20 Output Data er a Output Data C a eee Output Data 0x30 1 1 Input Output Data 1 byte each I os n Input Output Data 2 bytes each ea asa eee 16 16 Input Output Data 16 bytes each The minimum number of input or output bytes is 6 bytes each The maximum number of input or output bytes is 200 bytes each but an overall length of 300 bytes input output must not be exceeded gt Standard configuration Ox3F 16 input output bytes Page 25 microSYST Systemelectronic GmbH Albert Einstein Stra e 7 92637 Weiden Tel 49 961 39166 0 Fax 49 961 39166 10 www microsyst de info microsyst de microSYST mipick Pick Display System 6 1 3 User Parameter Data User parameter data are not utilized by the interface However a test is run to de termine whether or not the Profibus master transfers user parameter data If user parameter data are transferred Profibus initialization is disabled and the slave s pa rameters must be reconfigured Note Standard parameters configuration is required and is normally installed by the util ized DP configurators 6 1 4 Diagnosis Data The interface does not support any extended diagnosis data Default diagnosis is utilized Page 26 microSYS
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