DV Manual - Dean Dental Systems
Contents
1. Your Authorized Distributor Service Center Dean Dental Systems 888 665 8607 www deandentalsystems com info deandentalsystems com 9 DEAN DENTAL SYSTEMS DV Dry Vacuum System Instruction manual rev 02 Page 5 of 9 C System Description The Dry Vacuum System is a variable speed vacuum pump with integral separator tank and control panel allowing fully automated operation while reducing electrical consumption Operation is free from water or oil SEPARATOR ACCESS VACUUM GAUGE RUNNING HOURS ON OFF REMOTE SWITCH CONTROL PANEL DRAIN CHECK VALVE CLEAR FOR INSPECTION SEPARATOR SUCTION INLET CLEAR INSPECTION PORT DRAIN DISCHARGE HIGH TEMP ADJUSTABLE FEET 4 MOTOR Dean Dental Systems 888 665 8607 www deandentalsystems com info deandentalsystems com DEAN DENTAL SYSTEMS D C 1 How it Works The Vacuum Motor is controlled by a vacuum sensor in the separator tank The speed of the Motor will increase decrease to maintain the pre set vacuum level Liquid is removed from the air stream and collected in the separator tank until a drain cycle Operating Range for DV Suction Units C 2 Sizing Guidelines upi PEB l l HVE and SVE Choosing the correct size DV to meet practice depends on the number of air users and the anticipated air demand To assure optimum operation the demands should not exceed the number of air handpiece users shown below Each chart lists the2. Serial Number Date of Installation Installed by Phone Number Dean Dental Systems 888 665 8607 www deandentalsystems com info deandentalsystems com DEAN DENTAL SYSTEMS DV Dry Vacuum System Instruction manual rev 02 Page 3 of A PRACTICE SAFETY Remember Safety First This cannot be over emphasised practice good safety habits at all pm times and follow your company safety policies when installing operating or servicing any equipment To avoid injury to yourself others or damage to the equipment adhere to your company s and industry safety practices Keep hands tools loose clothing neckties jewelry long hair or other items that could get caught away from all moving or rotating parts Read all equipment installation instructions prior to initiating installation and or operation Employ qualified technicians contractors and or licensed electrician s for installation maintenance and servicing of all Dean Dental System DV blowers and associated equipment Provisions should be made to have the owners manual readily available to the operator and maintenance personnel If for any reason any part of the manual becomes illegible or the manual is lost have it replaced immediately The owners manual should be read periodically to refresh one s memory It may prevent a serious or fatal accident Never use a flammable or toxic solvent for cleaning the air filter or any parts Make a general overall inspection
3. number of simultaneous High Volume Evacuators HVEs and Saliva Ejectors SEs that can be used in specific DV systems Minimum Maximum D Installation Users and the anticipated demand To assure optimum operation the demands should not exceed the number of Suction users shown All ratings at Hg Operation This dry vacuum unit should only be installed by qualified personnel Should any questions arise during the installation call Dean Dental Technical Support between the hours of 8 00 a m to 5 00 p m Eastern Standard Time Place the dry vacuum in a clean dry well ventilated area on a solid level surface Be sure that adequate ventilation is available and install an exhaust fan Ambient temperature in the equipment room should be within the temperature range of 40 degrees Fahrenheit minimum to 100 degrees Fahrenheit maximum 1 Check the shipping carton for damage This could detect damage to the unit which might otherwise be overlooked Remove cardboard shipping carton 2 Remove the Vacuum from its shipping carton Inspect the unit for damage Dry vacuums are shipped banded to a pallet This pallet is intended for shipping only and should be discarded 3 Inventory your hook up kit Check its contents against the inventory sheet included These items will be used in the remaining steps 4 Make the necessary exhaust vent connections WARNING Exhaust must be vented with a metallic pipe for the first 10 feet 5 Connect the main vacuum line
4. of the unit daily and correct any unsafe conditions Never play with the Vacuum System Reckless behavior of any kind involving suction can cause serious personal injury Periodically check for proper operation Any alterations to the Vacuum System must have prior factory approval HAZARD SYMBOLS Throughout this manual we have identified key safety hazards The following symbols identify the level of hazard seriousness A s d Ma immediate hazard which will result in severe personal injury or death A WARNING Hazards or unsafe practices that could result in severe personal injury or death Hazards or unsafe practices that could result in minor personal injury or product or property CAUTION damage Dean Dental Systems 888 665 8607 www deandentalsystems com info deandentalsystems com 9 DEAN DENTAL SYSTEMS DV Dry Vacuum System Instruction manual rev 02 Page 4 of B Introduction B 1 B 2 B 3 Congratulations Congratulations on the purchase of your new DV Dual Stage Dry Vacuum System The DV is a dry vacuum pump that produces high volume air flow with multiple users online The DV is a dry vacuum pump which is designed for use in a dental facility The integrated Separator tank will ensure that no liquids or foams enter the vacuum pump The Variable Speed Driven vacuum with a highly reliable industrial motor can be depended upon to start every time Your DV vacuum system with integral separator tank is
5. Connect flexible 2 5 hose to the side of seperator tank 6 Connect remote control 18 2 jacketed cable to the remote terminals 7 Connect line voltage via safety switch if required by local code Refer to the wiring diagram 8 Turn on the Vacuum Check the pump s for leaks and the vacuum level Dean Dental Systems 888 665 8607 www deandentalsystems com info deandentalsystems com V_ Dry Vacuum System Instruction manual rev 02 Page 6 of 9 DEAN DENTAL SYSTEMS DV Dry Vacuum System Instruction manual rev 02 Page 7 of 9 D 1 Site Requirements and Specifications Site Requirements ELECTRICAL DV5 DV7 DV10 Minimum Circuit Breaker Rating 20A 30A 30A Wire Size AWG Minimum Gauge 12 10 12 PLUMBING Multiple Configura 2 Metal first 10 2 PVC after 2 Metal first 10 2 PVC after Exhaust Vent increase diameter for every 10 of run Suction Line Connection at DRV Drain Connection 1 1 2 NPT F 1 1 2 NPT F DRV Wash Line optional 1 4 Tubing 1 4 Tubing Equipment Specifications ELECTRICAL DV5 DV7 Voltage minimum maximum 200 240 200 240 Phase 1 1 Frequency 60hz 60hz Full Load Amperage 14 1 Amps 20 6 Amps Average Operating Amperage 6 Amps 6 Amps Maximum Vacuum 15 Hg 15 Hg Preset Vacuum Level Maximum Exhaust Airflow 45 CFM 65 CFM BTU per Hour 5700 6800 Horsepower kW 2 5hp 1 8kW 2 75hp 2 0kW ENVIRONMENTAL CONDITIONS Exhaust Fan Requirements 425 CFM 500 CFM Ambient Temperature Specifi
6. DEAN DENTAL SYSTEMS Dry Vacuum System DV5 DV7 DV10 Operation Manual Revision 02 02 Dean Dental Systems LLC 888 665 8607 DEAN DENTAL SYSTEMS DEAN DENTAL SYSTEMS D V Dry Vacuum System Instruction manual rev 02 Page 2 of 9 TABLE OF CONTENTS A Safety Statement get oncedwesiweccnatnneSiovesieciecbtnnisurerdseeteetinesnenelaeeresieects pg 3 B MAMOGUCHON M pg 4 1 CongratulallOfiS 5 u U u uuu xn pets o Bassus cote aene eene sir sumi pg 4 MEI uu uuu E una uuu uuu amp pg 4 OMNE V e pg 4 C System DESCMPUON pg 5 1 Key Component Identification 1 pg 5 2 oW L WOKS uuu uuu uuu uuu O Ee Eso aiaa pg 6 3 Product Specifications ccccccsecceecsseceeeeeeteeceeceeecseeeeeeeeeseeeees pg 6 ByECI u m o pg 6 1 Site REQUIFEMENTS cccccsssssccersurecscnsususecersauseessasensrsesecursass pg T 2 Equipment Specifications pg 7 F DCU AMOIN ERR pg 8 PI IVAN i SS pacers npa r UU E A ce pg 8 GS OUI oo m napazs pg 9 Appendix 1 Dimensional Drawing pg 10 2 Installation Details pg 11 2 Vide B re rzino MEME pg 12 RECORD INFORMATION HERE Model
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8. ONCE per hour The integrated separation tank has been designed to collect the fluids evacuated during a normal operating day If an excessive amount of fluids are collected the float switch in the separator will stop the vacuum in order for the tank to automatically drain This process takes approximately 30 seconds Vacuum will automatically re start after the drain cycle Perform the daily maintenance procedures to Clean Vacuum Lines and Washout Tank Turn the power OFF at the end of the day This will drain collected liquids in the CAS separation tank F Maintenance 1 Weekly Service Flush the main vacuum lines with a NON FOAMING dental C vacuum cleanser Follow the cleanser manufacturers scs instructions Flush the entire vacuum piping system all operatories weekly Use a NON FOAMING cleanser It is extremely important that the cleaner used cannot and will not foam Foam will get sucked into the vacuum producer and will cause damage over time If the Vacuum can not induce adequate air flow because of a blockage in the vacuum piping system liquids and solids will not evacuate Contact Technical Support for further details on maintaining your vacuum piping system Open Separator top and rinse the inside with water Visually inspect Vacuum for leakage Ensure that all hoses and connections are tight FILTER ELEMENT Annual Service Replace filter element inside separator tank every year or as needed Dean Den
9. cations subject to change Please contact Dean Dental Systems for the latest information Exhaust fan requirements are based on 80 F Ambient Conditions Dean Dental Systems www deandentalsystems com 2 1 2 Hose incl 2 1 2 Hose incl tions available for larger facilities 2 Metal first 10 3 PVC after 2 1 2 Hose incl 1 1 2 NPT F 1 4 Tubing DV10 200 240 1 60hz 22Amps 6 Amps 15 Hg 7 10 Hg per site requirement 85 CFM 8 700 3 5hp 2 5kW 650 CFM 40 104 F 888 665 8607 info deandentalsystems com DEAN DENTAL SYSTEMS DV Dry Vacuum System Instruction manual rev 02 Page 8 of E Operation SEM The DV may be turned ON OFF from the switch or a single convenient location within the dental office using a Remote Control Panel Remote wiring must be done by a licensed electrician in accordance with local codes The vacuum level is factory preset at 8 in Hg inches of mercury This is the reading on the gauge when all HVE s and SE s are CLOSED If this setting needs to be adjusted contact your dealer to readjust the setting The unit is capable of running continuously To conserve electricity the system may be turned off when not in use Do NOT run stop the DV_ Dry Vacuum System by turning the main power ON OFF Run stop via remote switch or Local On Off Switch If you still need to run stop the DV_ Dry Vacuum System by turning power ON OFF it is recommended to do so only
10. easily installed and maintained This manual provides operation installation and maintenance instructions for the support ofthe DV Dry Vacuum System without a heat exchanger Review and follow the guidelines included in this User Manual to ensure that the system provides the highest level of service Warranty The DV is warranted to be free from defects in material and workmanship from the date of installation for a period as follows See warranty Form for details Standard Warranty 2 years 24 months on all components Extended Warranty 3 years 36 months on all pumps motors and housings Any item returned to our factory through an authorized distributor will be repaired or replaced at our option at no charge provided that our inspection shall indicate it to have been defective Dealer labor shipping and handling charges are not covered by this warranty This warranty does not apply to damage due to shipping misuse careless handling or repairs by other than authorized service personnel Warranty is void if equipment is installed or serviced by other than dealer service personnel authorized by Dean Dental Systems Dean Dental Systems is not liable for indirect or consequential damages or loss of any nature in connection with this equipment This warranty is in lieu of all other warranties expressed or implied No representative or person is authorized to assume for us any liability in connection with the sale of our equipment Service
11. tal Systems 888 665 8607 www deandentalsystems com info deandentalsystems com 9 DEAN DENTAL SYSTEMS DV Dry Vacuum System Instruction manual rev 02 Page 9 of 9 G Troubleshooting Problem Possible Cause Possible Solution Motor Running No Suction Leak Kinked Suction Hose Stuck Drain Valve Open Piping Leak Check Check Replace if Necessary Check Clean as necessary Contact Plumber Motor Not Running Hourmeter On Check LCD Display for Error See Error code in attached VFD Manual Motor Not Running Hourmeter Off Check Power Check LCD display for Error Circuit Breaker Fuse Reset Replace Contact Electrician To Access the LCD Display on the VFD remove the control panel by grasping the handle and pull towards you and up The panel is held in place by 2 screws at the top OCs Emm ij Dean Dental Systems www deandentalsystems com Z DENTAL SYSTEMS Z YASKAWA N V1000 888 665 8607 info deandentalsystems com SHEET 1 of 1 SY ANOSH a RX S Stainless Steel Adjustable Feet 4 17 Z ZD PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRAWING w SV IS THE SOLE PROPERTY OF DEAN DENTAL SYSTEMS ANY REPRODUCTION IN PART OR AS A ZZ
12. zzzz2Z ZZ 77 WHOLE WITHOUT THE WRITTEN PERMISSION OF DV6 Dental DRY Vacuum Package 3 8 Users DENTAL SYSTEMS DEAN DENTAL SYSTEMS IS PROHIBITED www deandentalsystems com SHEET 1 of 1 Installation Details DV6 DV9 PVC from Operatories 1 5 Minimum 2 Recommended Consult Vacuum Piping Guidelines 4 x 2 5 ID Hose with ends Provided Fused Disconnect or Other per local code By Electrician EXC SS X 6 Electrical Cord Provided 1 5 PVC Drain SLoped Away L7 k f Z Sas X Ria Tes mu uum A EN a Fem OAM n RSS as ae 2 Exhaust u Metal Pipe If over 1O increase to 3 Must be vented outside Per NFPA99 and Local Code Friday October 14 2011 12 26 20 PM Lr T lt LY YG PROPRIETARY AND CONFIDENTIAL WH YL A WG THE INFORMATION CONTAINED IN THIS DRAWING A 7 Z Y 2 2 7 IS THE SOLE PROPERTY OF DEAN DENTAL 7 U YW Z 7 Z SYSTEMS ANY REPRODUCTION IN PART OR AS A Wor 1 ZA 1 A WH N DEMIALSYStEws SRC Installation Details 2 DENTAL SYSTEMS www deandentalsystems com uo2 suiajs s eyuepueap MMA SIN31SAS J VINdG JOLOW IePow OMD SO oAuq AouenbaeJJ 9 QDUDA Bl iu YaisiHOsd SI SWALSAS TVLNAG NY3O JO NOISSIWAAd NALLIYM AHL LAOHLIM 3IOHM V SV JO 18 vd NI NOWONGOddsa ANY SW3ISAS TVIN3Q NY4Q HO ALI3dOsld 31OS 3HL SI ONIMVAG SIHL NI GANIVINOD NOILVW3OdNI 3HL TVILN3GIHNOO ANY A3 V13laldOeld WVADV
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