Diagnosis Hardware/Software
Contents
1. directly to test device length 6 m 3 446 300 361 0 Diagnostic cable CAN between Diagnostic Interface USB 446 301 022 0 an con nection adapter CAN 4 446 300 329 2 Trailer diagnostic cable 5 446 300 360 0 Connection adapter ISO 7638 CAN 6 446 300 470 0 CAN Converter Connection be tween Diagnostic Interface serial 446 301 021 0 and connection adapter CAN Required for diag nosis via ISO 7638 connection only for electronic control units with ISO supply For Premium versions 400 500 081 082 084 0 and Stan dard version 400 500 070 0 Electronic units with mixed supply can only be diagnosed with a separate diagnostic socket 22 WABCO Cable for diagnosis Diagnosis 4 4 4 CAN Viewer fig 4 13 Accessory for CAN Viewer 1 446 300 470 0 CAN Converter Connection be tween Diagnostic Interface serial 446 301 021 0 and connection adapter CAN Required for diag nosis via ISO 7638 connection 2 446 300 360 0 Connection adapter CAN 7 pin ISO 7638 3 446 300 458 0 Connection cable CAN Viewer 7 pin ISO 7638 4 446 300 459 0 Connection adapter CAN 15 pin ISO 12098 Set up of cable connection to vehicle via ISO 7638 7 pin Diagnostic Interface USB 446 301 022 0 030 0 or Diagnostic Interface serial 446 301 021 0 with CAN Converter 446 300 470 0 Connection adapter 446 300 360 0 with Connection cable 446 300 458 0 Set up of cable connection to vehicle via2. 1 446 300 327 0 Connection adapter 35 pin ABS ECAS EPS Reserve 446 300 317 0 connection adapter 25 pin ECAS 2 446 300 311 0 Measuring adapter 25 pin ECAS ATC only ECAS 4x2 A 446 300 314 0 measuring adapter 35 pin ECAS ABS 894 604 303 2 Diagnostic cable ISO 9141 446 300 456 0 Connection adapter ECAS CAN II Selector switch to ECAS Ignition ON OFF 03 0 Pr o 4 62 ECAS ESAC Mercedes for ECAS ESAC ENR ESR CAN Mercedes Benz ACTROS ECAS Mercedes Benz EvoBus fig 4 18 Accessories ECAS ESAC Mercedes 1 446 300 340 0 Diagnostic cable 24 WABCO Cable for diagnosis Diagnosis 4 4 6 3 ECAS ESAC MAN Iveco fig 4 19 Accessories ECAS ESAC 1 446 300 345 0 Diagnostic cable for MAN 2 446 300 349 0 Diagnostic cable for IVECO 4 6 4 ECAS trailer fig 4 20 Accessories ECAS 446 300 329 2 Trailer diagnostic cable for external diagnostic connection 47 EPS Towing vehicle fig 4 21 1 U Accessories EPS 446 300 327 0 Connection adapter 35 pin ABS ECAS EPS Reserve 446 300 314 0 Measuring adapter 35 pin Switch to position EPS Ignition ON OFF 4 8 ETS Bus fig 4 22 1 2 Accessories ETS 446 301 200 0 Connection adapter 25 pin 446 300 311 0 Measuring adapter 25 pin WABCO 25 4 Diagnosis Cable for diagnosis 49 IVTM 4 10 MTS Bus fig
3. 4 23 Accessories IVTM 1 446 300 348 0 Diagnostic cable between Diag nostic Interface USB 446 301 022 0 030 0 and ECU 2 446 300 360 0 Connection adapter CAN ISO 7638 3 446 300 361 0 Diagnostic cable CAN Connection between Diagnostic Interface USB 446 301 022 0 030 0 and connection adapter CAN 4 446 300 470 0 CAN Converter Connection be tween Diagnostic Interface serial 446 301 021 0 and connection adapter CAN Required for diag nosis via ISO 7638 connection required only for trailers fig 4 24 1 2 Accessories MTS 446 300 340 0 Diagnostic cable for 14 pin junction box for Mercedes Benz EvoBus 446 300 347 0 Diagnostic cable for 14 pin junction box in the footwell for KK NF315 SETRA 26 WABCO Cable for diagnosis Diagnosis 4 4 11 TCE Trailer 4 12 ZBR CVC Central Board Com puter fig 4 26 Accessories ZBR 446 300 345 0 Diagnostic cable for MAN fig 4 25 Accessories TCE 1 2 3 446 300 329 2 Diagnostic cable 446 300 360 0 Connection adapter CAN ISO 7638 446 300 361 0 Diagnostic cable CAN Connection between Diagnostic Interface USB 446 301 022 0 030 0 and connection adapter CAN 446 300 470 0 CAN Converter Connection be tween Diagnostic Interface serial 446 301 021 0 and connection adapter CAN Required for diag nosis via ISO 7638 connection WABCO 27 5 Diagnosis Testing devices and an
4. Current measured values WABCO 3 Diagnosis SD System Diagnostics Calibration fig 3 2 Calibration menu of the Diagnostic Software Trailer EBSE Activate levels Current calibration values of distance sensor and pressure sensor Perform calibration 3 1 1 Ordering the WABCO Diagnostic Software Start your browser and enter the following Internet address http www wabco auto com mywabco If you have already have a myWABCO account log into your myWABCO account with your user name and password If you do not have a myWABCO account you will have to set one up Click on the New registration link and fill out the necessary fields Since you do not yet have the access data for a WABCO SD subscription please leave the re spective fields empty in step 3 a UNI DL irte d LL You will receive an e mail within a short time to con firm your e mail address Click on the link in this e mail message to activate your account Log into your myWABCO account with your user name and password Left click in the quick access menu on Order Diagnostic Software If you receive a safety notice from your Internet browser now choose the option to display the hidden objects that are unsafe i oT WABCU Trait Barrio Lihi ESIS 10 WABCO SD System Diagnostics Diagnosis 3 Your personal data is shown on the fo
5. Diagnostic cable EBS Euro for Ne oplan 7 _ fig 4 3 Content of the accessory case for buses 446 301 026 0 WABCO 19 4 Diagnosis Cable for diagnosis Product num Name ber 446 300 3400 Diagnostics cable for Mercedes EvoBus 446 300 3440 Diagnostic cable EBS Euro for Ne oplan 446 300 3450 Diagnostic cable for MAN 446 300 347 0 Diagnostic cable for Setra NF 315 MTS 446 300 4540 OBD Diagnostics cable for Mer cedes EvoBus 446 300 4600 OBD Diagnostic cable 15 pin for DAF Scania MAN 446 301 019 0 Case 446 301 0300 Diagnostic Interface Set USB 42 ABS ASR 4 2 1 ABS B 4 channel towing vehicle fig 4 4 Accessories ABS B 4 channel 1 446 300 327 0 Connection adapter 35 pin ABS ECAS EPS Reserve 2 446 300 314 0 Measuring adapter 35 pin B Selector switch to position ABS B Ignition ON OFF 4 2 2 ABS ASR C 4 channel towing vehicle fig 4 5 Accessory ABS ASR C 4 channel _ 446 300 327 0 Connection adapter 35 pin ABS ECAS EPS Reserve 894 604 303 2 Diagnostic cable ISO 9141 446 300 314 0 Measuring adapter 35 pin Switching to position ABS Ignition ON OFF 4 2 3 ABS ASR C 6 channel towing vehicle fig 4 6 Accessory ABS ASR C 6 channel 1 446 300 319 0 Connecting cable 54 pin ABS C 6
6. channel 2 894 604 303 2 Diagnostic cable ISO 9141 20 WABCO Cable for diagnosis Diagnosis 4 4 2 4 ABS ASR DIE towing vehicle 4 2 6 ABS VCS trailer fig 4 7 Accessory for ABS D E 1 446 300 404 0 Connection adapter ISO 9141 2 894 604 303 2 Diagnostic cable ISO9141 446 300 408 0 Connection adapter Basic ISO 9141 4 2 5 ABS Vario C trailer fig 4 8 Accessory for Vario C 1 446 300 318 0 Connection cable ABS Vario 2 446 300 329 2 Trailer diagnostic cable for external diagnostic connection fig 4 9 Accessory for VCS I 1 449612010 0 Diagnostic cable with socket length 1 m 2 446 300 401 0 Diagnostic cable directly to test device length 6 m 3 446 300 329 2 Trailer diagnostic cable only for electronic control units with ISO supply Electronics with a mixed supply can be tested only by using a separate diagnostic socket WABCO 21 4 Diagnosis Cable for diagnosis 4 2 7 ABS VCS Il trailer 4 3 ATC bus fig 4 11 Accessory for ATC 1 446 300 326 2 Diagnostic cable ATC ATR 2 446 300 317 0 Connection adapter 25 pin ATC ITC 4 3 1 ATC HVAC bus for Mercedes EvoBus fig 4 12 Accessory for ATC HVAC 1 446 300 340 0 Diagnostic cable fig 4 10 Accessory for VCS II 1 449615 010 0 Diagnostic cable with socket length 1 m 2 446 300 455 0 Diagnostic
7. is a software update If there is a change in the version compared with the version that you have the Diagnostic Software must be reactivated 15 WABCO 3 Diagnosis SD System Diagnostics 3 1 9 Extended authorisation PIN The diagnosis with the Diagnostic Software can be performed by any user If parameters are to be changed however authorisation is required PIN You can obtain this PIN through the respective train ing at the WABCO University More information on WABCO University training courses can be found on the Internet under www wabco university com After participating in a respective training course at the WABCO University they can request a Personal Identification Number PIN for their WABCO Diag nostic Software from WABCO This PIN is used to enable extended functions of the Diagnostic Software and change the settings in the electronic control units You can obtain this PIN directly from the Internet provided you have received a license letter having completed a corresponding training program Login with License Certificate Start your browser and enter the following Internet address www wabco info pin Login with your license number and the confirma tion number of your license letter as password WABCO User declaration for WABCO Diagnosis Systems PIN Licence number 00000 Declaration for the acquisition of Diagnosis Systems PIN PIN acquisition e
8. the Internet to the desired PC You can now execute the program from this computer and install the Diagnostic Software 14 WABCO SD System Diagnostics Diagnosis 3 3 1 7 Activating the WABCO Diagnostic Soft ware All WABCO diagnostic programs need to be activated After installation the program can be used without restrictions for 10 days After this period operation will no longer be possible without activation Every time the program is started you are informed of how long the program remains operational without activa tion After activation the Diagnostic Software is tied to the PC This means the license is used up Therefore only activate the Diagnostic Software on the PC on which it is meant to be used and not for instance on the office PC To activate the software click Request activation codes Ion ce Dno er resur ike ee cede OF Des oe om oy reese axchanga ure Acie Aes enfin citer angela Puri amp cached Hue rires 1 nrn 3 ANAMI 5 THI E You now have two options to request an activation code Online For online activation the computer must be con nected to the Internet Via WABCO Activation Web Online For online activation click Start Activation via Internet Once you have established an Internet connection click Activate now The message Activation in progres
9. BCO systems in buses Towing vehicles 246 301 904 0 The most common programs for diagnosis of WABCO systems in towing vehicles The software that is included in the individual pack ages is shown in the right hand column of the follow ing table WABCO always endeavour to provide further diag nostic programs and more language versions The following table is therefore only an overview For an up to date overview of all versions of the Diagnostic Software visit www wabco auto com sd then click Overview Product Numbers The program overview provides a list of currently available programs at a glance Product numbers have the format 246 301 XXX 0 When ordering USB flash drive versions simply use the value 446 301 XXX 0 instead of 246 301 XXX 0 Please use the following table to determine the XXX value WABCO T Diagnosis SD System Diagnostics in package 3 E 550 3 Software cs da de el es fi fr hr it ko nl pl ru sv tr 2 5 ABS C 621 622 620 623 631 630 085 627 086 X X X ABS D Hydraulic 650 651416 414 415 X X ABS D 604 625 628 633 635 634 417 640 637 X 571 572 X X X ABS SAE 629 624 653 632 X X X ATC CAN Standard 564 565 603 614 Coach 864 865 618 KWP Citaro Travego 560 566 616 617 CAN Viewer 585 599 X X
10. Diag nosis Hardware Software WABCO Diagnosis Hardware Software User Manual Edition 6 This publication is not subject to any update service You will find the latest version in INFORM www wabco auto com 2010 WABCO The right of amendment is reserved Version 2 07 2010 en 815 010 037 3 Diagnosis Abbreviations ABS Anti Lock Braking System ASR Anti Slip Regulation ATC Automatic Temperature Control CAN Controller Area Network asynchronous serial bus system for networking control devices in vehicles EBS Electronic Braking System ECAS Electronically Controlled Air Suspension ECU Electronic Control Unit ENR German Elektronische Niveauregelung Electronic Levelling Control EPB Electro Pneumatic Brake EPS Electronic Power Shift electro pneumatic shift control ESAC Electronic Shock Absorber Control ETS German Elektronische T rsteuerung Electronic Door Control System HPB Hydraulic Power Brake HVAC Engl HVAC Heating Ventilation and Air Conditioning IVTM Integrated Vehicle Tire Pressure Monitoring System for commercial vehicles LSV Automatic load dependent brake force control load sensing valve MTS German Modulare T r Steuerung Modular door control for buses ODR Operating Data Recorder PC Personal Computer SAE Society of Automotive Engineers TCE Trailer Central Electronics TEBS Electronic Braking System for Trailers TECAS Electronically Controlled Air Suspension for Tra
11. ISO 12098 15 pin Diagnostic Interface USB 446 301 022 0 030 0 or Diagnostic Interface serial 446 301 021 0 with CAN Converter 446 300 470 0 Connection adapter 446 300 459 0 4 5 EBS 4 51 EBS EPB Mercedes fig 4 14 Accessories CDC 1 446 300 340 0 Diagnostic cable 2 446 300 454 0 diagnostics cable for Mercedes 4 52 EBS Euro towing vehicle fig 4 15 Accessories EBS Euro 1 446 300 344 0 Connection adapter 2 446 300 349 0 Diagnostic cable for IVECO Stralis 3 446 300 453 0 Diagnostic cable for DAF 4 446 300 460 0 OBD Diagnostic cable 15 pin for DAF Scania MAN WABCO 23 4 Diagnosis Cable for diagnosis 4 5 3 TEBS trailer fig 4 16 Accessories TEBS 1 446 300 329 2 Diagnostic cable in combination with an external diagnostic socket otherwise 449 672 030 0 is required in addition 2 446 300 360 0 Connection adapter CAN ISO 7638 3 446 300 361 0 Diagnostic cable CAN Connection between Diagnostic Interface USB 446 301 022 0 030 0 and connection adapter CAN 4 446 300 470 0 CAN Converter Connection be tween Diagnostic Interface serial 446 301 021 0 and connection adapter CAN Required for diag nosis via ISO 7638 connection 5 449 672 030 0 Diagnostic cable with connection socket should no external diagnostic socket be installed 4 6 ECAS 4 6 1 ECAS ESAC towing vehicle 4 fig 4 17 Accessories ECAS
12. O and other manufacturers Special test devices for measurements complete the diagnostics program 8 WABCO SD System Diagnostics Diagnosis 3 3 SD System Diagnostics System Diagnostic Software designates the system diagnostics developed exclusively for WABCO sys tems SD are special programs with extensive func tions The WABCO System Diagnostics allows you to per form a diagnosis on all electronic WABCO systems For the diagnosis you require astandard PC or laptop the WABCO System Diagnostic Software Diagnostic Interface and cables to match the vehicle type 3 4 Diagnostic Software The speed at which vehicle technology advances with a growing functional range and intricate safety engineering also produces the need for correspond ing diagnostic software WABCO provides diagnostic software for all electronic WABCO systems in a vari ety of vehicles There are three ways to obtain the Diagnostic Soft ware e as a USB flash drive version product number 446 301 XXX 0 online as a Single Download product number 246 301 XXX 0 The XXX value in the order number stands for the currently available language version of the Diag nostic Software see table 3 1 Program overview of the Diagnostic Software 07 2010 page 12 as part of a WABCO System Diagnostics Sub scription For the diagnosis of multiple WABCO systems WABCO offers you four different packages with Di agnost
13. X CDC 583 656 063 064 065 066 EBS 1C Asia 898 X X EBS BUS Standard 577 578 947 005 006 948 007 EBS CBU MAN 880 882 X EBS EPB Bus 558 4101413 412 X X EBS EPB MB Truck 517 547 519 518 X X EBS Euro 548 545 894 554 555 009 010 X X ECAS 4x2 52000 860 863 842 841 840 135 106 X X ECAS Bus A 059 851 861 875 876 877 014 070 015016869 X X ECAS Bus Citaro 523 539 575 574 576 017 018 027 X X ECAS CAN2 866 867 586 868 925 605 906 X X X ECAS ENR MB Truck 521 874 873 871 872 074 075 ECAS Truck JED 538 529 858 856 855 857 062 537 069 568 X ECAS Truck KWP 524 850 854 852 853 052 033 034 X EPS 896 897 035 037 036 038 039 040 X X HBS AddOn E 690 691 X X IVTM 730 732 733 731 734 601 041 X Modular AMT 952 953 MTS 580 581 579 569 701 140 148 X X ODR Tracker 536 692 693 655 878 X X SmartBoard 609 610917 916 X X TCE 680 682 683 684 685 686 687 689 044 X X TEBS D 546 550 540 996542 544 606 541 6081543 905 551 552 549 694 X X TEBS E 597 956 588 589 590 591 915 592 593 594 595 596 598 X X TECAS 527 520 528 531 525 611 530 532 534 533 X X Trailer CAN Router Repeater 923 924 XIX TrailerGUARD Telematics 918 XIX VCS 501 502 503 504 506 052 926 507 X X VCS Il 783 508 510 513 5111612512 654638 582 7815141780 X X ZBR2 700 657 X X X Table 3 1 Program overview of the Diagnostic Software 07 2010 12 WABCO SD System Diagnostics Di
14. agnosis 3 Abbreviation Language cs Czech da Danish de German el Greek en English es Spanish fi Finnish fr French hr Croatian it Italian ja Japanese ko Korean nl Dutch pl Polish ru Russian sv Swedish tr Turkish zh Chinese Table 3 2 Abbreviations for the language version 3 1 4 Installation of the WABCO Diagnostic Software Start your browser and enter the following Internet address http www wabco auto com mywabco Log into your myWABCO account with your user name and password Left click in the quick access menu on Download Diagnostic Software Select the required Diagnostic Software package and your language TUWABCO Click on the Display button The download table is shown Select the required Diagnostic Software from the download table by clicking the corresponding pro gram The download starts automatically You are prompted to select whether you want to save the program onto your PC or run it directly from the Internet Select the option Run the program from this loca tion gt Once download of the desired program is com plete the program file is unzipped to a folder of your choice or the default folder C wabco download The installation starts auto matically after unpacking WABCO 13 3 Diagnosis SD System Diagnostics 3 1 5 WABCO Diagnostics New
15. al connection 446 301 021 0 and with USB con nection 446 301 022 0 can still be used The con necting cable of the Diagnostic Interface with serial connection is connected to the 9 pin COM interface on the PC WABCO 17 4 Diagnosis Cable for diagnosis 4 Cable for diagnosis 41 Diagnostic accessory case WABCO offers accessory cases matching the Diag nostic Software packages These cases include the cables that are most commonly used Not all cables that WABCO offers are contained in the accessory case however Having these accessory cases means you will always have the most important connecting elements be tween ECU and your PC on hand Once the vehicle has been diagnosed all cables can be stored in a manner where they are protected as well as easily identified If you already own the individual compo nents you may also order the case without alone without content The following combinations of WABCO accessory case and Diagnostic Software packages make good sense Diagnostic Software package Full 246 301 900 0 Accessory case for trailer 446 301 023 0 Accessory case for towing vehicles 446 301 025 0 n addition to any bus diagnostic cables that may be required Diagnostic Software package Trailer 246 301 901 0 Accessory case for trailer 446 301 023 0 Diagnostic Software package Towing vehicle 246 301 904 0 Accessory case for towing vehicles 446 301 025 0 n a
16. ble for any third party claims filed in connection with the resulting faults You are entitled fo receive the PIN if you have the serial number indicated below Please note that any third party who has access to this number can use it with your name to receive the PIN in your responsibility Please keep thls document in a safe place for future software updates confirm and accept the above declaration with the use of this number 0000000 To receive your PIN please go to www wabco infofpin fig 3 3 License letter B License letter number B Confirmation number Confirm that your personal data are correct or request a change You receive a PIN for all programs and versions for which you have obtained a training certificate 3 1 10 PIN version You are provided with the PIN version in the download area as well as in the WABCO Diagnostic Newsletter if there is a software update If there is a difference in the new version compared with the version that you are using you will require a new PIN You can obtain it through the respective training at the WABCO University 3 2 Hardware 3 2 4 PC laptop WABCO offers you a workshop suitable impact and contamination resistant laptop On request it can also be delivered with preinstalled diagnostic soft ware product number 446 301 999 0 fig 3 4 Laptop Toughbook The Diagnostic Software will run on all standard PCs with an operating system Micr
17. cillary equipment 5 Testing devices and ancillary equipment 5 1 Test kit case for compressed air 5 2 Compressed air test kit Agricul braking systems 435 002 007 0 ture 435 002 011 0 fig 5 1 Test box fig 5 2 Compressed air test kit Agriculture Due to its comprehensive contents the WABCO Test Case permits quick and accurate testing of com pressed air braking systems complying with the ap plicable guidelines For further information please refer to document 815 970 035 3 Arbeitsanleitung Instructions 435 002 007 0 de en This test kit can be used for testing compressed air systems in tractors and compressed air brake sys tems in agricultural and forestry towing vehicles More information can be found in the brochure Compressed air braking systems in vehicles for agri culture and forestry Troubleshooting This is avail able in English 815 010 083 3 German 815 020 083 3 28 WABCO Testing devices and ancillary equipment Diagnosis 5 5 3 Pressure gauge Pressure gauges are used for measuring the air pressure in compressed air braking systems De pending on the vehicle size and the respective equipment multiple pressure gauges can be used for measuring 1 453002 000 0 pressure gauge for instrument panel max 10 bar 60 mm illuminated 453 004 005 0 pressure gauge calibrated max 10 bar 100 mm 2 453 004 007 0 pressure gauge calibrated
18. ddition Diagnostic Interface Set 446 301 030 0 not included in case Diagnostic Software package Bus 246 301 902 0 Accessory case Bus 446 301 026 0 4 1 1 Accessory case for trailer 446 301 023 0 The accessory case provides accessories and cables for the diagnosis of systems in trailers accessory without content Product number 446 301 024 0 fig 4 1 Product num ber Accessory case Trailer 446 301 023 0 Name 446 301 030 0 Diagnostic Interface Set USB 446 301 024 0 Case 446 300 3600 CAN Diagnostic Adapter 446 300 3610 CAN cable adapter 446 300 3292 Diagnostic cable for trailer 449 612 0100 VCS diagnostic cable with socket OE 449 615 0100 VCS II diagnostic cable with socket OE 449 672 030 0 Trailer EBS diagnostic cable with OE junction box 815 037 3 Brochure Diagnostics 18 WABCO Cable for diagnosis Diagnosis 4 4 1 2 Accessory case for towing vehicles 446 301 025 0 The accessory case for towing vehicles perfectly supplements the Diagnostic Software package of the same name to cover diagnosis of the towing vehicles This case was deliberately designed without Diagnos tic Interface It is therefore a perfect supplement for everyone who already owns the accessory case for trailers 446 301 023 0 and do not require a second Diagnostic Interface Customers who purchase such a case for the first
19. er www wabco auto com cial vehicles For over 140 years WABCO has pio neered breakthrough electronic me chanical and mechatronic technologies for braking stability and transmission automation systems supplied to the world s leading commercial truck trailer and bus manufacturers 2010 WABCO All rights reserved 815 010 037 3 07 2010
20. ic Software via the Internet These contain numerous diagnostic programs at one very low price The most recent version of the programs can be downloaded from the internet at any time ready for immediate use WABCO SD Software has the advantage that you are quickly informed of new versions and you can obtain all newly developed Diagnostic Software at no extra cost The means of graphic representation provided by the PC make diagnosis clear and structured Thanks to detailed repair information and circuit diagrams with measured values successful diagnosis and repair is made easy and fast The diagnosis with the Diagnostic Software can be performed by any user If parameters need to be changed or a calibration needs to be carried out authorisation PIN is required see chapter 3 1 9 Extended authorisation PIN page 16 You can obtain this PIN through the respective train ing at the WABCO University More information on WABCO University training courses can be found on the Internet under www wabco university com Below you will see excerpts from the software for the Trailer EBS E system to illustrate the Diagnostic Software Main menu jamm quatum Sema pem cit aem emo Q mem m 48079287 E m 01 fig 3 1 Main menu of the Diagnostic Software Trailer EBS E e ECU Data Display of the current diagnostic memory e System configuration
21. icle 24 4 6 2 ECAS ESAC Mercedes 24 4 63 MAN Iveco 25 4 64 ECAS trailer 25 4 7 EPS Towing vehicle 25 Diagnosis Table of Contents 4 8 4 9 4 10 4 11 4 12 ETS Bus IVTM MTS Bus TCE Trailer ZBR Central Board Computer 5 Testing devices and ancillary equipment 5 1 5 2 5 3 5 4 5 5 5 6 5 7 5 8 Test kit case for compressed air braking systems 435 002 007 0 Compressed air test kit Agriculture 435 002 011 0 Pressure gauge LSV Testing equipment 435 008 000 0 LSV Adjuster 899 709 1XX 2 Test connector 446 007 316 0 Flashing code connector 446 300 334 0 WABCO Compact Tester 446 300 400 0 430 0 6 W EASY Complete Premium 7 XD Expert Diagnostics 7 1 7 1 1 7 2 7 2 1 7 3 7 4 7 5 7 6 Compact package 446 302 001 0 Accessory case Generic XD 446 302 020 0 Advanced Package 446 302 102 0 Diagnostic accessory case 446 301 020 0 Advanced Package 446 302 104 0 Advanced Package 446 302 106 0 Premium package 446 302 103 0 Premium package 446 302 105 0 25 26 26 27 27 28 28 28 29 29 29 30 30 30 31 32 32 32 33 33 34 34 34 34 WABCO Safety instructions Diagnosis 1 Safety instructions Read this document carefully All instructions notes and safety instructions must be adhered to in order to avoid personal injury and or material loss WABCO will only guarantee the safety reli ability and performance of its
22. ilers USB Universal Serial Bus serial bus system for connecting a computer to external devices VCS Vario Compact System ZBR German Zentraler Bordrechner Central board computer 4 WABCO Table of Contents Diagnosis 1 Safety instructions 7 2 Introduction 8 3 SD System Diagnostics 9 3 1 Diagnostic Software 9 3 11 Ordering the WABCO Diagnostic Software 10 3 1 2 Where do find the WABCO Diagnostic Software 11 3 1 3 Package overview 11 3 1 4 Installation of the WABCO Diagnostic Software 13 3 1 5 WABCO Diagnostics Newsletter 14 3 1 6 License agreement 14 3 1 7 Activating the WABCO Diagnostic Software 15 3 1 8 License version 15 3 1 9 Extended authorisation PIN 16 3 1 10 PIN version 16 3 2 Hardware 16 3 2 1 PC laptop 16 3 2 2 Diagnostic Interface 17 4 Cable for diagnosis 18 4 1 Diagnostic accessory case 18 4 1 1 Accessory case for trailer 446 301 023 0 18 4 12 Accessory case for towing vehicles 446 301 0250 19 4 1 3 Accessory case Bus 446 301 026 0 19 4 2 ABS ASR 20 4 2 1 ABS B 4 channel towing vehicle 20 4 22 ABS ASR C 4 channel towing vehicle 20 4 2 3 ABS ASR C 6 channel towing vehicle 20 4 2 4 ABS ASR D E towing vehicle 21 4 2 5 ABS Vario C trailer 21 426 ABS VCS trailer 21 4 2 7 ABS VCS II trailer 22 4 3 ATC bus 22 4 3 1 HVAC bus 22 4 4 CAN Viewer 23 4 5 EBS 23 4 51 EBS EPB Mercedes 23 4 52 EBS Euro towing vehicle 23 4 5 3 TEBS trailer 24 4 6 ECAS 24 4 6 1 ECAS ESAC towing veh
23. llowing screen Click the New order button Tg IT WABCO cmm Choose the respective Diagnostic Software pack age see chapter 3 1 3 Package overview page 11 3 1 2 Where do I find the WABCO Diagnostic Software Start your browser and enter the following Internet address http www wabco auto com mywabco Log into your myWABCO account with your user name and password Left click in the quick access menu on Download Diagnostic Software Her you find an overview of the most important diag nostic programs in your own language You can filter these according to criteria such as package content for instance You can download any of the programs you see provided they are included in your WABCO Diagnostic Software subscription Not all programs are offered in all languages In order to obtain a complete overview of the Diagnostic Soft ware switch the language selection box to English me Rod b UE NE NE NER 3 1 3 Package overview You can choose from 4 software packages Full 246 301 900 0 Almost all available programs for the PC diagnosis in trucks buses and trailers includes 264 301 901 0 246 301 902 0 and 246 301 904 0 Trailer 246 301 901 0 The most common programs for diagnosis of WABCO systems in trailers Bus 246 301 902 0 The most common programs for diagnosis of WA
24. max 16 bar 100 mm 453 004 009 0 pressure gauge calibrated max 25 bar 100 mm 453 004 012 0 pressure gauge calibrated max 16 bar 100 mm 4 453 197 000 0 double pressure gauge for instru ment panel max 10 bar 60 mm illuminated 2 5 4 LSV Testing equipment 435 008 000 0 fig 5 3 LSV testing exquipment For testing and adjusting the load sensing valves on vehicles with air suspension systems For further information please refer to document 815 020 032 3 Arbeitsanleitung Instructions 435 008 000 0 de en 5 5 LSV Adjuster 899 709 1XX 2 N ks i 899 709 109 2 8989 709 114 2 fig 5 4 Load Sensing Valve Adjuster Two variants of the LSV adjuster are available for adjusting the pneumatic LSV controller e 899 709 109 2 for the series 475 714 and 475 715 899 709 114 2 for the series 475 721 and 475 723 WABCO 29 5 Diagnosis Testing devices and ancillary equipment 5 6 Test connector 446 007 316 0 fig 5 5 Test connector For testing the function of the ISO 7638 interface on the towing vehicle 24 V Only vehicles with hitching mechanism 57 Flashing code connector 446 300 334 0 fig 5 6 Flashing code connector For VARIO Compact ABS with external diagnostic socket flashing code read out without diagnostic controller 5 8 WABCO Compact Tester 446 300 400 0 430 0 You can read the e
25. nables the user not only to peform diagnosis but also to carry out exhaustive settirgs modifications which have considerable functional impacts on WABCO vehicle systems Therefore the vehicle s driving and functional safety may be hampered if the PIN is used by an untramed user As a result before issuing out the PIN WABCO as the system and diagnosis program manufacturer requires that the user participate system training programme The PIN is issued to a specific user the said user has no right to transfer the PIN to any person who has received system lrairing The user acknowlccgos and accepts the fact that his name be stored in a database together with the personal user declaration Traceability is possible together with the user declaration submitted during each modification in the electronic control unit WABCO has informed the user in particular tat the settings may only be modified in accordance with the vehicle manufacturer s predefmed parameters WABCO has also informed the user that before modifying the settings he must ensure thal the vehicle type is in conform ly with each manufacturer s predefined parameters While usirg the diagnosis programs the user shall heed the warnings given by WABCO during Ihe training sessions concerning the dangers of wrong use thereof He shall also respect the instructions for correct use of the diagnosis ims Where the user fails to comply with this obligation WABCO shell not be lia
26. osoft Windows 2000 or higher however There are no other special requirements of the hard ware The PC must have a free USB port for the Di agnostic Interface however 16 WABCO SD System Diagnostics Diagnosis 3 2 2 Diagnostic Interface To set up the diagnosis the WABCO Diagnostic In terface Set with product number 446 301 030 0 USB is required The set contains the Diagnostic Interface and a USB connecting cable to the PC or laptop The vehicle connection on the Diagnostic Interface matches the connection for the Diagnostic Controller and earlier versions of the diagnostics interface per mitting the continued use of connecting cables used in the past Depending on the WABCO electronic system you wish to diagnose you will require corresponding con necting cables see chapter 4 Cable for diagnosis page 78 Diagnostic Interface Set USB 446 301 030 0 fig 3 5 Diagnostic Interface Set USB The set includes Diagnostic Interface USB connecting cable to PC Notebook The USB driver required for installing the Diagnostic Interface USB is installed during the installation of the WABCO SD Software The USB driver and an installation manual can also be downloaded via the Internet It can be obtained via www wabco auto com sd on the Internet You will find the required links in the WABCO System Diagnos tics window The earlier versions of the Diagnostic Interfaces with seri
27. products and sys tems if all information provided in this document is observed Any deviating procedure may lead to incorrect results on the vehicle Only trained and qualified technicians are permit ted to perform work on the vehicle Always follow specifications and instructions of vehicle manufacturer Always comply with the company s regulations for the prevention of accidents and national regula tions Wear any necessary protective clothing The workplace has to be dry well lit and suffi ciently ventilated Do not drive on public roads while a safety system of the vehicle is in diagnostic mode Before you perform any further activities on this System you must query the current fault status again after you have eliminated the fault or have cleared the diagnostic memory This is the only way to ensure that the fault has been eliminated If you have performed a Service Reset reset of the date or the odometer reading you must query the current service status before you perform any other activities on the control unit Risk of suffocation Perform diagnosis on vehicles with the engine running only in spaces equipped with an exhaust extraction system or outdoors Breathing in carbon monoxide can cause serious damage to health and even death in enclosed spaces without an exhaust extraction system Danger of bodily injury Pedal actions can cause serious injuries if per sons are near the vehicle Ensure tha
28. re via e mail newsletter ApS C p ae late 5 3 veplacied by ATG CAN Ik T MATE Citar Trina po Click individual fields to activate the newsletter for individual programs or activate complete columns or rows by clicking the language in the column header or name of the system A second click on the same field will deactivate your selection Note the other option fields for di agnostic devices and adapters as well You can revise your personal newsletter settings by the same procedure any time you wish f you no longer wish to receive the newsletter select the function unsubscribe in the login mask The newsletter is then completely deactivated 3 1 6 License agreement During the installation of a WABCO Diagnostic Pro gram the license agreement is automatically dis played You must accept the license agreement if you want to install the program You can also call up the license agreement on the WABCO homepage http www wabco auto com A Diagnostic Subscription lasts for one year After the expiration of the year we remind you of the extension of the contract If you intend to install the Diagnostic Software on several computers you need to purchase additional licenses To install the software on an additional computer copy the exe file of the Diagnostic Soft ware downloaded from
29. rror memory of the WABCO elec tronics system with the WABCO Compact Tester The connecting cable for the vehicle is the same as for the Diagnostic Interface For operating the WABCO Compact Tester three push buttons are used The display is alphanumeric The meaning of the symbols is explained in the pictograph on the unit s front and rear panels of the device With the WABCO Compact Tester you can Read error memory Clear the fault memory Display system Special functions depending on the system e g System commissioning Functional test Read total kilometre counter Display ISS limit speed Resetservice interval Extended error display Depending on the WABCO system you wish to diag nose you will require corresponding connecting ca bles see chapter 4 Cable for diagnosis page 78 WABCO Compact Tester 446 300 400 0 for trailer ABS 181229 TT 8 ima oan Paras uj C3 t 5 cz X mi He Waria G h 2H d Eiin c iT BS 3 E D Fhin SRG Pig aL a WABCO Compact Tester 11 446 300 430 0 for towing vehicle trailer and hydraulic ABS also VCS II 12 Air ABA 30 WABCO WABCO Vehicle Control Systems WABCO is headquartered in Brussels NYSE is a leading supplier of Belgium For more information visit safety and control systems for comm
30. s appears and after activation has been successfully com pleted the message Activation was successful appears After successful activation the program is started In the event that a connection could not be estab lished a message will appear listing the possible causes If you are unable to correct the cause you can acti vate the software only via Activation Web Activation Web Activation Web is a continually available Internet portal that can generate activation codes at any time of day or night To use it you only need a PC and an Internet connection it is not necessary to use the PC on which the software is to be activated for this purpose Start your browser and enter the following Internet address http abo wabco info software_activation php Diagemmlis ik Peg 2 8 T BE ment Enter the required data in the window You can enter the data manually or use the ser vice Activation Web via USB described there This sends the data via a USB stick You will immediately receive the activation code for your Diagnostic Software Once the activation code has been successfully en tered the program is started 3 1 8 License version You are provided with the license version LIC in the download area as well as in the WABCO Diagnostic Newsletter if there
31. sletter Is the Diagnostic Software installed on your workshop computer up to date It is easy to lose track when subscribing to the Diagnostic Software package which comprises almost 40 programs The WABCO Diagnostic newsletter provides specific information on updates for selected programs or new language versions Use of this service is anonymous and the newsletter only includes information pertain ing to diagnostics you will not receive any mails with advertisements Changes to and updates for exiting diagnostic programs Information on new programs in a specific lan guage The WABCO Diagnostic Newsletter is cost free and can be used multiple times per company Registering for the WABCO Diagnostic newsletter Start your browser and enter the following Internet address http www wabco auto com sd Click on line WABCO Diagnostic Newsletter Enter your e mail address and select the action subscribe to activate the initial subscription of the newsletter mem di mnn m Within a short period of time you will receive an e mail with a link With a click on this link you con firm that your e mail address has not been mis used Enter your e mail address a second time in the login mask and then select the action Edit set tings The link that you now receive by e mail will take you to a website where you can define in detail the topics you want to be informed about in futu
32. t pedal action is prevented by means of the following measures Switch the gearbox to neutral and actuate the hand brake Use brake wedges to secure the vehicle against rolling away Attach a clearly marked note on the steering wheel saying that work is being performed on the vehicle and that the pedal must not be ap plied Do not actuate system components when there is a possibility of persons being in the danger zone of the component to be actuated Do not wear a tie wide clothing open hair brace lets or watches etc when working on the vehicle especially if the engine is running Keep your hands and hair away from moving parts Fire hazard Only use lamps with a ground connection Keep flammable material cloth paper etc away from the exhaust system Do not smoke at your workplace Check the electrical lines to make sure they are properly insulated and fastened WABCO 2 Diagnosis Introduction 2 Introduction While previously a separate test device was required for the diagnosis of each system on the commercial vehicle a PC or a laptop with the corresponding Di agnostic Software is now sufficient for diagnosis PC Diagnosis comprises multiple types of diagnostics SD WABCO System Diagnostics for WABCO systems and components e WABCOWO rth W EASYG Complete Premium for systems by WABCO and other manufacturers Expert Diagnostics for systems by WABC
33. time and therefore do not have a Diagnostic Interface yet can order the interface sepa rately Space for the interface is provided in the case so that all required components can be stored to gether accessory without content Product number 446 301 019 0 P 884 303 2 Product ber Name 446 300 3450 Diagnostic cable for MAN 446 300 3490 Diagnostics cable EBS for IVECO 446 300 4040 Diagnostic cable ABS D 446 300 4530 Diagnostic cable EBS for DAF 446 300 4540 OBD Diagnostics cable for Mer cedes 446 300 456 0 Connecting cable ECAS 446 300 460 0 OBD Diagnostic cable 15 pin for DAF Scania MAN 446 3010190 Case 894 604 303 2 Diagnostic cable ABS D E ISO 9141 4 1 3 Accessory case Bus 446 301 026 0 This accessory case contains all important cables to perform diagnosis of WABCO components in buses This case also includes a Diagnostic Interface It is designed to match the contents of the Diagnostic Software package Bus accessory without content Product number 446 301 019 0 446 300 460 117 ISS 446 SO 347 446 300 4 8 300 345 0 445 300 340 07 T 301 030 0 fig 4 2 Content of the accessory case for towing vehicles 446 301 0250 Product num Name ber 446 300 327 0 Connection adapter EPS 35 pin 446 300 340 0 Diagnostics cable for Mercedes 446 300 3440
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