8. Engines
Contents
1. General Dimensions Weight Systems Performances Cont Graph PCA2000 Fuel system Fuel type x Fuel pressure Fuel pressure measure location Fuel pressure range min max bar Fuel pressure for idle bar M Main fuel pump Type Model Manufacturer Auxiliary fuel pump Type Model Manufacturer Figure 8 9 Data related to the fuel system 8 3 2 8 Oil system Engine Rotax 914 UL Performances Cont Graph PCAZO00 Oil system Oil type x Oil capacity Manimum oil temperature Oil pressure Oil pressure range min mas Oil pressure on startup Notes Figure 8 10 Data related to the oil system PCA2000 V2 5 9 22 User s manual pi Engines 8 3 2 9 Cooling system Give at least the cooling system used Engine Rotax 914 UL PCA2000 Cooling system Aircooled Liquid cooled Air amp Liquid cooled Liquid type 50 BASF Glysantin 4nticorosion 502 eau Liquid capacity O 0 il Maximum cylinder head temperature Oo C Hotes Figure 8 11 Data related to the cooling system 8 3 2 10 Manifold system Engine Rotax 914 UL PCA2000 Induction system Type Figure 8 12 Data related to the manifold system PCA2000 V2 5 10 22 User s manual EET Engines 8 3 2 11 Ignition system Engine Rotax 914 UL PCAZOO0 Ignition system Type Manufacturer Firing order2. S Ounces Operator s Manual r Engine type p Strokes Configuration Horizontally opposed cylinders Figure 8 3 Generalities PCA2000 V2 5 4 22 User s manual 8 3 2 2 Specifications The second tab displays the geometric characteristics of the selected engine as well as its 8 3 2 3 Weight PCA2000 V2 5 Engine Rotax 914 UL PCAZOO0 Dimensions Length Height Width Geometry Propeller flange vertical position Max cross section position Cylinders Number of cylinders Bore Stroke Compression ratio 1 0 x Weight Systems Performances Cont Graph BEE mm FeO mm 450 mm mm J mm Figure 8 4 Specifications PCA2000 Weight Dry weight Equiped weight Centre of gravity Cox Chy CGz Moment of inertia The third tab displays the weight characteristics of the selected engine as well as its centre of gravity position and its moment of inertia 15 x r kg kg mm J mm mm kone kg kone Figure 8 5 Weight 9 22 User s manual Engines 8 3 2 4 Systems The fourth tab displays the data related to the various systems that are part of the selected engine Click on one of the option buttons to display the information about the corresponding system Once the mouse pointer leaves the drawer the drawer closes itself To reopen it move again the mou
3. User s manual Engines 8 3 3 6 Performances curves Introduce the information in relation with the power and specific fuel consumption curves f Engine New Engine PCAZOO0 ad Maximum continuous power Figure 8 27 Performances Click with the left button of the mouse on the column title or on the line number to select the entire column or the entire line Click with the right button of the mouse once it is on the table to activate the functions Cut Copy Paste Use those 2 functionalities to fill in the table with the values copied from other PCA2000 ta bles or spreadsheets such as Excel for example While proceeding in that way you speed up considerably the introduction of data and you avoid transcription errors PCA2000 V2 5 21 22 User s manual Engines 8 3 4 To save the data file related to the new engine In order to save in a file the information related to a new engine click on File then Save as in the menu bar in the main window You can also do it by clicking on ld in the toolbar The dialogue box Save as is displayed on the screen The name of the file will be NameOfTheEngine eng The file will be saved automatically in a specific folder according to the type of the engine 2 Strokes PCA2000 Data Engines 2 Strokes NameOfTheEngine 2 Strokes Diesel PCA2000 Data Engines 2 Strokes Diesel NameOfTheEngine 4 Strokes PCA2000 Data Engines 4 Strokes NameOfTheEngine 4 Strokes Diesel
4. oe Engines Any W Ed ay a oe 8 Engines 8 1 Introduction The Engines module is used to display or introduce the characteristics of a given engine i e its geometrical characteristics its weight characteristics the characteristics of the various systems that are part of it reduction gear turbocharger its performances the 3 view drawings The data can be downloaded from the PCA2000 website or inserted by the user via the PCA2000 interface Thereafter in the PCA2000 analysis and design modules mentioning merely the name of the engine will imply the knowledge of all its technical characteristics Engine Rotax 914 UL E MEE Dimensions Weight Systems Performances Cont Graph PC42000 Model Rotax 914 UL Manufacturer Rotax B ombardier Sources Operator s Manual Engine type E Strokes Configuration Horizontally opposed cylinders Figure 8 1 Generalities PCA2000 V2 5 1 22 User s manual Engines 8 2 Table of content 8 ENGINE acca oe E oe eee wee eng eee se E eee cence eee EEA 1 8 1 TOOU 2 een ee nh ee ee ne E ee ne ere AE nee 1 8 2 TFA O CONE Meese E E E wetness sue sdsesecousesendsgseceeteads 2 8 3 A E e e E A E E EE Gen T EE E E EEE E EE EE E E 3 8 3 1 PESCADO erora E A A AA E E E 3 8 3 2 To visualize the characteristics of a given engine cccceccceecceeeeeeeeeeeeeeeeeaeeesaees 4 6 3 3 Introduce th
5. PCA2000 Data Engines 4 Strokes Diesel NameOfTheEngine Rotary PCA2000 Data Engines Rotary NameOfTheEngine Turboprop PCA2000 Data Engines Turbopropeller NameOfTheEngine Save As Enregistrer dans Continental 10 360 GB a Continental 10 360 H Continental 10 240 6 Continental 10 360 HB E Continental 10 360 C Continental 10 550 M Lycoming I0 360 414 Continental LTSIO 360 RB L_ Lycoming 360 416 Continental 0 200 _ Lycoming 10 360 4166 Continental 0 200 6 _ J Lycoming 10 360 4166D _ Continental TS1O 360 RB LJ Lycoming 10 360 41C _ Continental TSIO 550 E LJ Lycoming 10 360 410 ments ail ui vs Poste de travail AJ om de fichier ew Engine w Type Engines eng Annuler Favors re seau Zi Figure 8 28 Save the data file PCA2000 V2 5 22 22 User s manual
6. jpg Top view NameOfTheDataFile TP jpg 15 x General Dimensions weight Systems Performances Cont Graph Pcs 2000 Front Yiew Figure 8 20 3 view drawings PCA2000 V2 5 16 22 User s manual pi Engines 8 3 3 Introduce the characteristics of a new engine To introduce in the database the characteristics of a new engine 1 Click on File then New of the menu bar of the main window The Engines module is initialized 2 Introduce the name of the new engine 3 Click o Hert gt Figure 8 21 Definition of the model PCA2000 V2 5 17 22 User s manual Engines 8 3 3 1 Definition of the general information Introduce the general information in relation with the new engine f Engine New Engine Dimensions Weight Systems Performances Cont Graph PC42000 Model New Engine Manufacturer G Ounces Engine type 4 Strokes Configuration JIn line arranged cylinders Figure 8 22 Generalities 8 3 3 2 Definition of the geometrical information Introduce the information in relation with the engine geometry Engine New Engine PCAZOO0 Dimensions Length Height Width Geometry Propeller flange vertical position Max cross section position Cylinders Number of cylinders Bore Stroke Compression ratio Figure 8 23 Specifications PCA2000 V2 5 18 22 User s manual 8 3 3 3 Definitio
7. Notes DUCATI double CEI Figure 8 13 Data related to the ignition system 8 3 2 12 Exhaust system Engine Rotax 914 UL Performances Cont Graph PCAZO00 Exhaust system Manufacturer Weight Notes Figure 8 14 Data related to the exhaust system PCA2000 V2 5 11 22 User s manual doe Engines Any 8 3 2 13 Lubrication system Engine Rotax 914 UL General Dimensions Weight Systems PCAZOO0 Lubrication system Figure 8 15 Data related to the lubrication system 8 3 2 14 Starter Engine Rotax 914 UL PC42000 Starter Type Battery voltage 1 Pinion gear pitch E Weight kg Hotes Figure 8 16 Data related to the starter PCA2000 V2 5 12 22 User s manual Engines 8 3 2 15 Performances The fifth tab gathers the data related to the performances of the selected engine PCAZOO0 Engine TBO ih Propeller direction of rotation looking at p t o side of engine Masimum rpm FeO t min Fuel consumption Fuel consumption 0 250 kgikw h Maximum continuous power Engine power 73 500 kw at M Operation allowed in overspeed Engine power a4 500 kw at during Performance curves available IY Power IY Fuel consumption Figure 8 17 Performances d Engine Rotax 914 UL loi x General Dimensions Weight Systems Performances Cont Graph a500 t min a00 t m
8. e characteristics of a NEW engine ccccecccseecceeeceeeeeeeeaeeeseeeeaneeees 17 8 3 4 To save the data file related to the new ENGING ccccccseecceseeceeeceeeeseeeseeeeaeees 22 PCA2000 V2 5 2 22 User s manual Engines 8 3 Engines 8 3 1 Description To access the Engines module click on Analysis then Engines of the menu bar of the main window You can also reach it directly by clicking on Hin the vertical toolbar TT 8 sinixl General PCA2000 Model Hert gt Figure 8 2 Engines a w You can press on the F1 key at any time to reach the contextual help k Ca To navigate within the controls of a window use the tab key PCA2000 V2 5 3 22 User s manual S Ed a _ jo Engines Ay 8 3 2 To visualize the characteristics of a given engine Once you open the Engine module all the references related to data files of engines stored in the Engines directory of PCA2000 Data are automatically downloaded in the application To visualize the characteristics of a given engine click on the engine reference that appears in the drop down list under Model All the tabs in the Engine window are now accessible 8 3 2 1 Generalities The first tab gathers general data related to the selected engine Engine Rotax 914 UL Dimensions Weight Sustem Performances Cont Graph PCAZ000 Model Rotax 914 UL Manufacturer Rotax B ombardier r
9. in F min If the engine can run in overspeed during a given period of time 1 Check the check box Operation allowed in overspeed 2 Specify the engine power the corresponding engine rating as well as the maximum pe riod of time allowed If the power curves are available check the check box Power If the specific fuel consumption curves are available check the check box Fuel consump tion PCA2000 V2 5 13 22 User s manual Engines 8 3 2 16 Performances curves The sixth tab contains all the information related to the performance curves of the selected engine Maximum continuous power Maximum power at take off Specific fuel consumption The different curves are presented as points included in the table Engine Rotax 914 UL General Dimensions weight Systems Performances Cont Graph PCAZOO0 ad Maximum continuous power Engine rpm t min Figure 8 18 Performances To visualize the table information in a graphic click directly on the Graphic tab or click on the button amp 4 located in the upper left part in the table Click with the left button of the mouse on the column title or on the line number to select the entire column or the entire line Click with the right button of the mouse once it is on the table to activate the functions Cut Copy Paste Use those 2 functionalities to fill in the table with the values copied from other PCA2000
10. n of the geometrical and weight information Introduce the information in relation with the engine weights f Engine New Engine General Dimensions _ Weight Systems Performances Eont Graph PLA2000 Weight Dry weight Equiped weight Centre of gravity Cos Chy Chez Moment of inertia Figure 8 24 Weight 8 3 3 4 Definition of the information in relation with the various systems Introduce the information in relation with the various systems that equip the engine f Engine New Engine PCA2000 V2 5 eI ES Performances Cont Graph PCAZ000 Starter Type Manufacturer Battery voltage Y Pinion gear pitch Weight kg Hotes Figure 8 25 Systems 19 22 User s manual Engines 8 3 3 5 Definition of the performances Introduce the information in relation with the general performances PCA2000 V2 5 f Engine New Engine General Dimensions Weight Systems Performances Cont Graph Pes 200 Engine TBO K Propeller direction of rotation looking at p to side of engine Clockwise Masimum rom t min Fuel consumption Fuel consumption koe hh Maximum continuous power Engine power kw at t min Operation allowed in overspeed Engine power kw at t min during min Performance curves available Power Fuel consumption Figure 8 26 Performances 20 22 x Z
11. se pointer on it Engine Rotax 914 UL Performances Cont Graph PCAZOO0 Systems wn Ce sa T a Lil Gearbox Turbocharger Fuel system Oil system Cooling systern Induction system Ignition system Electrical system Exhaust system Lubrication system Starter eevee eeeneeee Figure 8 6 Systems PCA2000 V2 5 6 22 User s manual Engines 8 3 2 5 Gearbox Engine Rotax 914 UL lolx i Performances Cont Graph PCAZOO0 Gearbox I Gearbox Type Manufacturer Reduction ratio 2430 Weight kg Hotes Figure 8 7 Data related to the gearbox If the engine is equipped with a gearbox 1 Check the check box Gearbox 2 Insert its various characteristics from which at least the gearbox ratio PCA2000 V2 5 7 22 vee ak y a ee User s manual bi Ed Fa AED Engines any 8 3 2 6 Turbocharger Engine Rotax 914 UL lolx Performances Cont Graph Pesz00g Turbocharger W Turbocharger Type Manufacturer Critical altitude 2400 m Weight ka Notes Figure 8 8 Data related to the turbocharger If the engine is equipped with a turbocharger 1 Check the check box Turbocharger 2 Insert its various characteristics from which at least the critical altitude PCA2000 V2 5 8 22 User s manual AED Engines any 8 3 2 7 Fuel system Give at least the fuel used Engine Rotax 914 UL o x
12. ta bles or spreadsheets such as Excel for example While proceeding in that way you speed up considerably the introduction of data and you avoid transcription errors PCA2000 V2 5 14 22 User s manual ie ee ay a doe Engines ay Engine Rotax 914 UL i ioj x General Dimensione weight Systems Performances Cont Graph PCAZOO0 Maximum continuous power Maximum continuous power m ac oo n t min X coordinates Y coordinates Figure 8 19 Performances curves To display other information 1 Open the drawer by moving the pointer of the mouse on it 2 Chose the information that you wish to visualize The display is done automatically The drawer closes itself automatically once you move the mouse pointer away from it Once you move the mouse pointer on the graphic the coordinates of the mouse pointer are dis played in the 2 areas located under the graphic Use the arrows gt 4 of the keyboard to move precisely the mouse pointer PCA2000 V2 5 15 22 User s manual Engines It is also possible to display the 3 views drawings of the engine Front view Side view Top view In order to do that 1 Move the mouse pointer on the drawer to open it 2 Select then the view that you wish to see displayed g The files associated with the data file have to be named in the following way Front view NameOfTheDataFile FR jpg Side view NameOfTheDataFile SD
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