Home

Model UP550 Program Controller User`s Manual for

1. CONF UPMD gt TEST ES INIT DE A A Note MEE SET CSET DISP CSET DISP M E EOM TRUE S E E E REUS pue eomm E E N INI OO a SO a CSEL k gt DO gt DI T MD I IN e OUT gt R485 gt VALV lt nd Pp hes SN IMMINET TN eee JOE oe m c SET SET SET SET SET SET SET SET Y Y C OR Y Y E Y Y Y C S1 DO1 PROG UPM IN1 OT1 PSL1 V AT C S2 DO2 RST SMP UNH OT2 BPS1 V RS C S3 DO3 LOC SMEC RH1 CT PRH V L C S4 DO4 HOLD RL1 CTc1 STP1 V H C S5 DO5 ADV SDP1 AO1 DLN1 TR T DO6 AM1 SH1 AO2 ADR1 V MOD DO7 A M2 SL1 O3 RP L C BSL1 A1H PTN O RJC1 AIL PTN 1 IN3 A2H PTN 2 UNI3 A2L PTN 3 RH3 A3H PTN 4 RL3 A3L MG1 SDP3 MG2 SH3 MG3 SL3 MG4 BSL3 P UN1 P DP1 P RH1 P RL1 Note The parameter items shown on the TEST submenu of the setup parameter setting display are to be used by Yokogawa service personnel to check the controller functions User cannot set or change these parameters 1 Submenu R485 is displayed only for the controller with communication functions 2 Submenu VALV is displayed only for the position proportional controller IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6
2. 37 Press the key once to register the setpoint MENU PROG PRG 30 time event 1 ON time ON1 0h00 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 9 38 Press the key once to display the Off Time of Time Event parameter OFF1 MENU PROG PRG 31 time event 1 OFF time OFF1 OFF 39 Press the or 7 key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 31 time event 1 OFF time changing OFF1 1h20 40 Press the key once to register the setpoint MENU PROG PRG 31 time event 1 OFF time OFF1 1h20 41 Press the key once to display the Event Number parameter EV2 MENU PROG PRG 32 event 2 no select EV2 0 X Ea Mon DISP via wea Jf Run freser
3. 13 Press the key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 80 0 C ose WPT RUN RESET 14 Press the key once to display the Segment Time parameter TIME for segment 1 MENU PROG PRG 26 segment time TIME MODE ese via RUN VPT 15 Press the A or key to display the required setpoint The figure below shows an example of the parameter set to 20 min 0h20 MENU PROG PRG 26 segment time changing TIME 0h20 Ca mone pise sz lf Ad RUN WPT Node 16 Press the key once to register the setpoint MENU PROG PRG 26 segment time TIME 0h20 17 Press the key once to display the Event Number parameter EV1 MENU PROG PRG 29 event 1 no select EV1 0 oo resa mone DSP f s II a WPT
4. IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 6 Parameters 6 1 0 Ten segment Linearizer 1 Parameters Located in Main menu PYS1 Ten segment linearizer biasing factory set default Correction Actual input Ten segment linearizer biasing Actual input Ten segment oe linearizer biasing Ten segment linearizer output Ten segment linearizer input 66 7 to 105 0 of PV input range span 1 a1 1 a2 1 83 1 a4 1 85 a 1 a 66 7 to 105 0 of PV input range 1 a8 Pi Ten segment linearizer approximation Ten segment 4 The parameters 1 b5 to linearizer output 1 b11 are equalized to zd di le 9 parameter 190 1 PV input range after ten segment 4 linearizer approximation 1 b3 1 b2 1 b1 The parameters 1 a5 to 1 811 are equalized to the parameter 1 a4 66 7 to 105 0 of PV input range 1 31 1 a2 1 83 1 a4 1 811 d Ten segment Actual PV input range linearizer input 66 7 to 105 0 of PV input range IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 11 Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM 1 a1 Ten segment linearizer 1 input 1 66 7 to 105 0 of PV input range 0 0 of PV input range 1 b1
5. MENU PROG PRG 3 start set point 1 SSP1 25 0 C qd move f ise J S A WPT Node RUN 10 Press the key once to display the Start Code parameter STC MENU PROG PRG 5 start code select STC 0 move oisP J S A WPT Node RUN 11 Press the 77 key once to display the Target Setpoint parameter TSP1 for segment 1 At this point the PV display shows 01 01 the first two digits denote the pattern number and the last two digits the segment number xv M 011 PV Display LI ILI I MENU PROG PRG 24 target set point 1 TSP1 25 0 C Fe move DISP via WPT Nod RUN RESET IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 6 12 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 80 0 C MENU PROG PRG 24 target set point 1 changing TSP1 80 0 C _ move oise JZ WPT RUN RESET
6. 42 Press the key once to display the Junction Code parameter JC for segment 2 The setpoint of this parameter is not changed in this example MENU PROG PRG 53 junction code select JC 0 43 Press the key once to display the Target Setpoint parameter for segment 3 At this point the PV display shows 01 03 the first two digits denote the pattern number and the last two digits the segment number PV Display vt MENU PROG PRG 24 target set point 1 TSP1 80 0 C 44 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 0 C MENU PROG PRG 24 target set point 1 changing TSP1 0 0 C js mone pise sz l ex wena ron feser 45 Press the 77 key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 0 0 C poise WPT oA RUN Jess 46 P
7. Press the key once to display the Event Number parameter EV1 MENU PROG PRG 29 event 1 no select Evi 0 5s C WPT RUN RESET Press the A or key to display the required setpoint The figure below shows an example of the parameter set to time event 1 setpoint 1 MENU PROG PRG 29 event 1 no select changing EVi 1 oo mese P move ell tla WPT RUN IRESET 34 Press the key once to register the setpoint MENU PROG PRG 29 event 1 no select EV1 1 oo resa mone DSP s J A were run f 35 Press the key once to display the On Time of Time Event parameter ON1 MENU PROG PRG 30 time event 1 ON time ON1 OFF 36 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 0 min setpoint 0h00 MENU PROG PRG 30 time event 1 ON time changing ON1 0h00
8. SP 0 0 C PTNO 0 SEGNO 0 0 TM o RCY 0 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 2 Initial Settings E Instrument Input Range Codes Instrument Input Instrument Input Type Range Code Input Range Measurement Accuracy Unspecified OFF 0 nu Hee item PV Input Type IN1 to the OFF option to leave the PV input ype undefined 270 0 to 1370 0 C tygelet un 450 0 to 2500 0 F 270 0 to 1000 0 C ee 450 0 to 2300 07F 0 196 of instrument range 1 digit at 0 C or more typeK3 3 200 0 to 500 0 C 0 2 1 digit for temperatures below 0 C yp 200 0 to 1000 0 F where the accuracy is 2 of instrument range 1 J typed 4 200 0 to 1200 0 C digit for temperatures below 200 0 C for a type K thermo yp 300 0 to 2300 0 F couple or 1 of instrument range 1 digit for 270 0 to 400 0 C temperatures below 200 0 C for a type T thermocouple T WpeT 5 450 0 to 750 0 F 0 0 to 400 0 C typeT2 6 55991 750 0 F B eB 7 0 0 to 1800 0 C 0 15 of instrument range 1 digit at 400 C or more typ 32 to 3300 F 5 of instrument range 1 digit at less than 400 C 0 0 to 1700 0 C 3 ESSA 32 to 3100 F PA 0 15 of instrument range 1 digit 0 0 to 1700 0 C frost 32 to 3100 F Thermocouple 0 1 of instrument range 1 digit
9. Indicates the controller is running on segment 2 SP 80 08C PTNO 1 SEGNO 2 3 TM 1h20 RCY 0 0 IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 4 Operations 4 16 4 11 Switching to Local mode LOCAL Operation The controller can be switched to local mode operation when it is in program operation or in a RESET mode The following operating procedure switches the controller to local mode operation during program operation 1 Bring the current display for program operation into view Indicates the controller is PRG or RST running on segment 1 lamp ON C PTNO 1 SEGNO 1 3 TM 0h14 RCY 0 0 Eu ms oo Teal Fa mone os JE SP 40 0 PPT RUN 2 Press the key several times to display the LOC ON mode parameter Blinks during change _ MODE DISPLAY 3 local drive switch changing LOC ON 3 Press the key once The controller begins running with a local setpoint L SP a The symbol L represents a local setpoint 50 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0
10. Contact rating 12 V DC 10 mA or more You can change the settings of the parameter OT1 to change the control output type See 2 Initial Settings TO ET 15 20 set the PV input type to 1 5 V DC setpoint 41 Note Connecting a 250 Q resistor to the terminals is current signals M3 5 crimp on terminal Factory set to PV retransmission Retransmission output 1 is not available if a 15 V DC loop power supply is used Correspondence between parameter OT1 and heating side output types cooling side output types OT1 4 factory set default OT1 5 OT1 6 OT1 7 OT1 8 OT1 9 OT1 10 OTi 11 OT1 12 Heating side Relay output terminals 1 2 and Cooling side Relay output terminals and Heating side Voltage pulse output terminals and D Cooling side Relay output terminals and 6 Heating side Current output terminals and 12 Cooling side Relay output terminals and Heating side Relay output terminals 1 and Cooling side Voltage pulse output terminals and amp 7 Heating side Voltage pulse output terminals f and 17 Cooling side Voltage pulse output terminals and Heating side Current output terminals 16 and 7 Cooling side Voltage pulse output terminals and amp 7 Heating side Relay output termi
11. 5 Press the key once to display the Pattern Number parameter PTN At this point the PV display shows 01 00 the first two digits denote the pattern number and the last two digits the segment num ber olay fd mar PV Display LI Ii MENU PROG PRG ud PTno input PIN 1 bse LC WPT Noda RUN REsET 6 Pressthe key once to display the Segment Number parameter SEG MENU PROG PRG 2 SEGno input SEG 0 ose x WPT Node IE RESET 7 Press the key once to display the Starting Target Setpoint parameter SSP1 MENU PROG PRG 3 start set point 1 SSP1 0 0 C vobe prse EA WPT Nod RUN RESET 3 Programming 3 5 8 Press the Z or Y key to display the required setpoint The figure below shows an example of the parameter set to 25 0 C MENU PROG PRG 3 start set point 1 changing SSP1 25 0 C n eee m mone DISP J sz ISLE Werno run reser F 9 Press the 77 key once to register the setpoint fe
12. IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 17 4 12 Changing Setpoints during Local mode Operation The following operating procedure changes setpoints during local mode operation 1 Change the controller to local mode operation To do this see 4 11 Switching to Local mode LOCAL Operation The symbol L represents a local setpoint 50 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0 Blinks during change EN i SP 60 0 PTNO 1 SEGNO 0 3 TM RCY 0 0 FO J voosj vise were run Reser 2 Press the 4 or v key to change the local setpoint 3 Press the key once to register the setpoint l Pk LOP 60 0 C PTNO 1 SEGNO 0 3 TM RCY 0 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Blank Page Toc lt 5 Troubleshooting and Maintenance 5 1 5 Troubleshooting and Maintenance 5 1 Troubleshooting B Troubleshooting Flow If the operating display does not appear after turning on the controller s power follow the measures in the procedure below If a problem appears complicated
13. Toc 6 Parameters 6 15 Control Action related Parameters Located in Main menu PARA Submenu CTL Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM O P R 1 Output velocity OFF 0 OFF 0 limiter 0 1 to 100 0 sec Can limit control output velocity MOD1 PID control mode 0 Standard PID control with output bump at SP change 0 1 Fixed Point control without output bump at SP change Ref 2 1 2 Choose Fixed Point Control when controlling pressure or flow rate A R 1 Anti reset windup AUTO 0 50 0 to 200 0 AUTO 0 Excess integration The larger Setting the sooner PID computation integral computation stops prevention Used when the control output travels up to 100 or down to 0 and Here stays at this point ZON Zone PID selection 0 Segment PID 1 1 Zone PID If set to Segment PID allows PID constants to be selected for each Ref 5 1 2 segment If set to Zone PID automatically selects PID constants according to the temperature range set in the given Reference Point parameter R M D Restart mode CONT 0 Continues action set before power failure CONT 0 MAN 1 Starts from manual operation status u RESET 2 Continues action set before power failure and starts computation from the preset output value R TM Restart timer 0 to 10 sec 0 sec Sets time between power on and the instant where controller sta
14. at power on Displays a process variable PV value SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu e J veogj pise wea Pun J peser Press the key once to display the submenu LOC local mode set sub menu RUN Press the AJ key once to display the submenu PRG PRG programming sub menu oo aes C MODE oie 7 JL A WPT RUN IREsET Press the key once to display the Pattern Number parameter PTN MENU PROG PRG 1 PTno input PIN 1 aJ wops ese via WPT Nod RUN 6 Pressthe key once to display the Segment Number parameter SEG MENU PROG PRG 2
15. i i i TC input RTD input i i A 12 I cl 12 b 13 I 13 B T i mV input i 1 i i When receiving 4 20 mA DC 250 Q 4 20mA optional Model X010 250 2 resistor with lugs ing si Note Select this option from the OT1 parameter Heating side Retransmission output 2 is available only when control output relay is selected as the type of control output 14 Retransmission output 1 Current voltage pulse output Retransmission output 2 0 20mADC 4 20mADC 17 58 Default Unspecified K Jozomanc tel 4 20mADC I gt Woltage pulse 12 V Default 4 20 mA DC 9 4 20 or S 0 20 mA DC Default 4 20 mA DC Load resistance 600 Q or less 15 V DC loop power supply the setting of the contact output registration parameter The functions of a contact input can be varied by changing the setting of the contact input registration parameter Y External contact outputs External
16. MODE DISP via WPT Nom RUN Reser 23 Press the key once to display the PV Event Setpoint parameter PE1 MENU PROG PRG 31 PV event 1 set point PE1 0 0 C 24 Press the 4 or v key to display the required setpoint The figure below shows an example of the parameter set to 5 0 C MENU PROG PRG 31 PV event 1 set point changing PE1 5 0 C oo mone pise tv Ad WPT Noda RUN REsET 25 Press the key once to register the setpoint MENU PROG PRG 31 PV event 1 set point PE1 5 0 C 26 Press the key once to display the Event Number parameter EV2 MENU PROG PRG 32 event 2 no select EV2 0 n oo MODE DISP J via WPT RUN Jess 27 Press the key once to display the Junction Code parameter JC for segment 1 The setpoint of this parameter is not changed in this example MENU PROG
17. How to Change the Target Setpoint in the Segment being in Operation 1 Set the program operation in the hold mode 2 Change the target setpoint of the corresponding segment of operation program on the program parameter setting display 3 When the hold mode of program operation is disabled the controller resumes the control toward the changed target setpoint Note To perform the above specify programming by setting segment times for segment setting method SEG T setup parameter and do not change the hold SP and hold time on the operating display in HOLD mode IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 15 4 10 Executing Advance Function The following operating procedure advances the controller from segment 1 to segment 2 If you execute the advance function during hold mode operation the hold mode is disabled 1 Bring the current operating display for program operation into view Indicates the controller is PRG lamp running on segment 1 ON um i z lSP 30 04C ice tile PTNO 1 SEGNO 1 3 ea En s TM 0hi7 RCY 0 0 2 Press the key twice to display the ADV ON mode parameter MODE DISPLAY PROG advance switch changing ADV ON 3 Press the key once The controller resumes operation from the target setpoint of segment 1
18. configured at factory 25 RoB before shipment I 23 sDB SDA gt Wiring can only be carried out for controllers with communication functions Maximum baud rate 9600 bps Wiring can only be carried out for controllers with auxiliary analog input This input is not used in single loop control however Auxiliary analog input lt M 26 RDA lt Contact rating 250 V AC 3A ji 30 V DC 3 A resistance load 27 sa 21 SP h a range of pi ge of 30 T Contact rating 250 V AC 3A Power supply V DC 3 A resistance load CAUTION L Power supply 8 N I 9 I LE 410 lt to the controller and check that cables to be connected are not alive with a tester or the like G because there is a po ity of electric shock Before carrying out wiring turn off the power Allowable range The functions of a contact output can be varied by changing Y T 100 240 V AC 10 free voltage 50 60 Hz shared amp 5 9 22 O or 0 10 VDC PV input Not configured at factory before shipment See 2 Initial Settings E Receiving 4 20 mA DC Current Signals with the Controller 1 5 V DC 0 2 V DC Default 1 5 V DC
19. eeeeseceeeeeeee einen nnns 3 21 3 8 Explanation of Program Functions eere 3 24 4 OP FANON aves scat 4 1 4 1 Monitoring purpose Operating Displays Available during Operation 4 1 4 2 Performing Canceling Auto tuning eee esee 4 4 4 3 Setting PID Manually 26er r eor e cenar nate ctn ana er nne tane neca ca di aaen 4 5 4 4 Selecting Program Pattern Number PT No eene 4 7 4 5 Switching between RUN and RESET Modes eee 4 8 4 6 Switching between AUTO and MAN ceeeeeeeeneeenneeen nennen nnns 4 9 4 7 Manipulating Control Output during Manual Operation 4 10 4 8 Enabling Disabling Hold Mode of Program Operation 4 13 4 9 Changing Program Setpoints when in Hold Mode 4 14 IM 05E01C02 41E 4th Edition May 31 2006 00 Int Rev Toc ii 4 10 Executing Advance Function eere nennen 4 15 4 11 Switching to Local mode LOCAL Operation 4 16 4 12 Changing Setpoints during Local mode Operation 4 17 5 Troubleshooting and Maintenance eren 5 1 5 1 Troubleshooting 1e eeeeee eee eene eeee eene enn
20. Ref 3 4 6 TYn PV event type OFF 0 1 to 10 28 to 31 OFF 0 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Deviation high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action See the next page for details on other alarm types Ref 3 4 5 PEn PV event setpoint PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm 100 0 of range PV input range Deviation alarm 100 0 to 100 0 of PV Deviation alarm input range span range span 0 0 of PV input Output value alarm 5 0 to 105 0 Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 0 Program Parameters Junction Code Parameter Located in Main menu PROG Submenu PRG Parameter Symbol JC Name of Parameter Junction code Setting Range and Description 0 Switching for continuation 1 Hold on switching the controller holds the end of segment setpoint when the segment is comp
21. TIME Time set 1 1 segmenttime 1 1 1 1 1 TIME Time set segment time Ramp set Ramp set TR RT segment time TR RT segment time PID PID group number PID PID group number prm Peer Cee ree errr EVn Event number EVn Event number On time of On time of ONn time event ONn time event Off time of Off time of OFFn time event OFFn time event Pressing the ois key once during programming returns to the display marked e TYn PV event type TYn PV event type PEn PV event setpoint PEn PV event setpoint n 1 i 1 1 i JC Junction code 1 JIG Junction code H ERE EP dna deine IR MDC ah nR d key IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 16 3 6 Lists of Program Parameters Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table below is provided for the customer to record setpoints The column Target Item in CD ROM in the table below provides references from User s Manual Reference CD ROM version which describes items in more detail and items that are not contained in
22. 2b2 Mee ae ane HD ms 5 153 1 2b3 Tosetp 1 a4 2a4 i parameter E setting display 1 b4 d 1 main menu 1 85 2 85 PARA Same gt 1 65 i 2 b5 i if onthe Setup as LP1 1a6 i 26 Parameter Map 1 6 2 b6 1 a7 i 2a7 1b7 i 2 b7 1 88 2a8 1b8 2b8 5s 1 39 i 2 a9 Pressing the DISP key once when a parameter setting display is shown 1 b9 2b9 retrieves the menu of that parameter setting display 1 810 2 810 Example Pressing the DISP key once when the PAR submenu is displayed 1 b10 2 b10 will display the LP1 main menu Conversely the PAR submenu 1 11 2af1 will reappear by pressing the pisP key once when the PAR TT 1 b11 2 b11 submenu s FL parameter display is shown 1 PMD 2 PMD a SELECT displays 1 to 5 are shown only when they are registered 5 Main menu LP2 is displayed when UP mode is Cascade control 6 Main menu USR is displayed when UP mode is Loop control with PV switching or Loop control with PV auto selector 7 Main menu PYS2 is displayed when UP mode is Cascade control Loop control with PV switching IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 4 uPsso Setup Parameter Map To operating parameter setting display main menu PROG on the previous page OK
23. WPT Nod nux ese 4 Press the key once to display the main menu PARA setup parameter SETUP main menu MODE 5 Press the key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu g J ms S WPT RUN RESE 6 Pressthe key once to display the submenu MD MD UP mode set SETUP sub menu Fe J vops ise RUN WPT Node 7 Press the v key three times to display the submenu VALV VALV valve control SETUP sub menu oo ure Ea Jms ose S WPT RUN RESE IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 2 14 2 Initial Settings 8 9 Press the key once to display the parameter V AT MENU UPMD VALV valve auto tuning V AT A Press the MENU UPMD VALV valve auto tuning V AT mone
24. Blinks during change 10 Press the key once to register the IN1 setpoint MENU UPMD IN 1 input 1 type select SETUP IN1 E Pt2 11 Press the key once to display the parameter UNI1 MENU UPMD IN 2 input 1 unit select UNM a D Mone pise EA A wer Ron J neser 12 Press the key once to display the parameter RH1 maximum value of PV input range MENU UPMD IN 3 input 1 range high SETUP RH1 500 0 BIN ooo ume MODE DISP J via were Aun Rese 13 Press the 4 or key to display the required setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C MENU UPMD IN 3 input 1 range high changing RH1 200 0 Blinks during change 14 Press the key once to register the oo i mone pis sz WPT od RUN RES setpoin
25. Hysteresis Closed lit Open unlit unlit gt Output value Alarm setpoint Hysteresis Closed lit lt gt Open unlit Aa P Alarm setpoint Output value Program Parameters Parameters for Editing Programs Located in Main menu PROG Submenu EDIT Symbol on Name of Parameter Setting Range and Description Initial Value User Target Item PV Display Setting in CD ROM mer Number of remaining Read only AL 5 d unused segments Ref 5 3 1 ALL S Fi C Number of segments F LEru1 within a pattern Ref 5 3 2 PTN S FEa x Number of remaining rib Le unused events Ref 5 3 3 ALL E rV rm r Program pattern copying Specify the numbers of the source of copying Lora program pattern and target of copying program Ref 5 3 4 COPY pattern 1 to 30 iIi CU Program pattern clearance Specify the number of the program pattern to be LI LIU cleared Ref 5 3 5 CLEAR 1 to 30 IM 05E01C02 41E Ath Edition May 31 2006 00 Toc 3 Programming 3 21 3 7 Program Pattern Setup Charts For details on how to use the program pattern setup chart see 3 1 Overview of Program Patterns and 3 2 Example of Program Pattern Setup Charts You can register as many as 30 program patterns with the UP550 controller Create as many copies of the chart as necessary First fill in the fields with bold face borders in the order from number 1 to
26. Local event 27 type Same as the E21A parameter E27B Local event 27 setpoint Same as the E21B parameter E28A Local event 28 type Same as the E21A parameter E28B Local event 28 setpoint Same as the E21B parameter Program Parameters Parameters for Setting the Conditions of Program Parameter Symbol PTN Operation Startup Use the program pattern setup chart discussed in 3 2 Example of Program Pattern Setup Charts of this chapter to record your setpoints of program parameters Located in Main menu PROG Submenu PRG User Setting Name of Parameter Setting Range and Description Initial Value Target Item in CD ROM Pattern number 1 Program pattern 1 3 Program pattern 3 4 to 30 Likewise specifying these numbers sets their corresponding program pattern numbers 2 Program pattern 2 SEG Segment number 0 Shows parameters for setting the starting target setpoint 0 start code etc 1 to 99 Specify the corresponding segment numbers Specify 0 when creating a program for the first time SSP1 0 0 of PV input range Starting target setpoint 0 0 to 100 0 of PV input range STC Start code 1 Shows parameters for setting the wait and repeat actions 0 0 Program operation begins with the starting target setpoint 1 Ramp prioritized PV start program operation begins with the PV value by giving priority to the ramp of s
27. Ten segment linearizer 1 output 1 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a2 Ten segment linearizer 1 input 2 66 7 to 105 0 of PV input range 0 0 of PV input range 1 62 Ten segment linearizer 1 output 2 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a3 Ten segment linearizer 1 input 3 66 7 to 105 0 of PV input range 0 0 of PV input range 1 63 Ten segment linearizer 1 output 3 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a4 Ten segment linearizer 1 input 4 66 7 to 105 0 of PV input range 0 0 of PV input range 1 b4 Ten segment linearizer 1 output 4 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 85 Ten segment linearizer 1 input 5 66 7 to 105 0 of
28. A Segment SegmentSegmentiSegmenti Segment Time i 2 i S p 4 5 Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 1 E PID Switching Zone PID The UP550 offers two methods of PID switching One of the methods is to automatically switch between groups of PID constants according to the temperature zone The other method is to automatically switch between groups of PID constants on a segment by segment basis This paragraph explains the method of switching between groups of PID constants according to the temperature zone You can set a maximum of seven tempera ture zones When shipped from the factory the UP550 is configured so that it operates in zone 1 only and uses only one group of PID constants When One Group of PID Constants is Used factory set default As shown in the figure below the controller uses one group of PID constants over the range from the minimum value to the maximum value of the PV input range Program setpoint Maximum value of ee PV input range RH1 D E gt 1st group of PV input value PID constants Minimum value of E PV input range RL1 Segment 1 Segment 2 Controller Settings Configure the 1st group of PID constants 1 P 1 1 and 1 D operating parameters IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 28 Selection of PID Constants when the Control Ra
29. Define the ramp grade as the amount of change in the Final target setpoint set for setpoint per hour or per minute segment immediately preceding or the starting target setpoint if this is the point of starting program operation 5 Time IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 25 Controller Settings Setpoint of TMU Program Time Unit Setup Parameter When changing the setpoint linearly over an hour hh mm factory set default When changing the setpoint linearly over a minute mm ss Note The Program Time Unit TMU parameter is the time unit you use when creating programs When creating a soak segment during programming set a time hour and minute or minute and second rather than a ramp grade A Setpoint Final target setpoint set for Final target segment immediately preceding ean a setpoint or the starting target setpoint i if this is the point of d program operation Segment time Define as i hour and minute or minute and second Time For example configure segment 1 so the temperature rises in increments of 5 C per minute from 50 C to 100 C as shown in the figure below A Setpoint Final target setpoint 100 C pow eeeeeene ene eeeeeeeenees i Ramp upgrade of 5 C per minute 50 C gt Segment 1 Time To change the temperature linearly over a minute set the TMU parameter
30. Runaway due to 7 A does not reset start 1 lights defective power Undefined h itC i or noise 5 0 or the unit ontact us for e 0 or less or OFF OFF less Stopped repair No display All indications off Power off None m for abnormal Note 1 PV display 2 Setpoint display 3 Display showing the PV of the corresponding loop The operation status and remedies after a power failure differ with the length of power failure time Instantaneous Power Failure of 20 ms or less A power failure is not detected Normal operation continues Power Failure of about 2 seconds or less The following show effects caused in settings and operation status Alarm action Settig parameter Continues Alarm with standby function will enter standby status Set contents of each parameter are retained Auto tuning Cancelled Control action Action before power failure continues IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 5 Troubleshooting and Maintenance 5 4 Power Failure of more than about 2 seconds The following show effects caused in settings and operation status Alarm action Setting parameter Continues Alarm with standby function will enter standby status Set contents of each parameter are retained Auto tuning Cancelled Control action Differs with setting of setup parameter R MD restart mode R MD set
31. This parameter is factory set so as not to appear 1to8 Note The controller uses the 1st group of PID for operation when segment PID group number PID is larger than the PID group number setup parameter GRP 1 Ref 5 1 2 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 19 Program Prameters Parameters for Setting the Event Action You can set a maximum of eight units each for the parameters listed below for each indi vidual segment Located in Main menu PROG Submenu PRG Parameter Symbol Name of Parameter Setting Range and Description Initial Value User Setting Target Item in CD ROM EVn Event number 0 Unregistered 0 1 Time event 1 terminal numbers 2 65 2 Time event 2 terminal numbers 3 65 3 Time event 3 terminal numbers 62 G5 4 Time event 4 terminal numbers 7 65 5 to 16 Time events 5 to 16 see the CD ROM ver Sion user s manual for details on the terminal number 21 PV event 1 terminal numbers 6 7 22 PV event 2 terminal numbers O O 23 to 28 PV events 3 to 8 see the CD ROM version user s manual for details on the terminal number Ref 3 4 5 Ref 3 4 6 ONn On time of time event OFF 0 Unused OFF 0 0 00 to 99 59 hour minute or minute second OFFn Off time of time event OFF 0 Unused OFF 0 0 00 to 99 59 hour minute or minute second
32. User s NEW Manual Model UP550 REEN Program Controller User s Manual for Single loop Control IM 05E01C02 41E YOKOGAWA IM 05E01C02 41E Yokogawa Electric Corporation 4th Edition Blank Page Toc Rev Introduction Thank you for purchasing the UP550 program controller E How to Use the Manuals Purpose Title Description Setup 1 Installation Describes the tasks installation wiring and others required to make the controller ready for operations Basic operation 2 Initial Settings Describes examples of setting PV input types and control output types Making settings described herein and program creation in 3 Programming allows you to carry out basic control Program creation 3 Programming Describes examples of creating basic programs The use of the program pattern setup charts included in the 8 7 Program Pattern Setup Charts is recommended General understand 3 5 Program Parameter Map Contains a parameter map that serves as a guide to ing of programming 3 6 Lists of Program Parameters creating programs Also includes a brief explanation operations of the functions of program parameters Operating 4 Operations Describes key operation sequences For operation procedures control through external contact inputs see and troubleshooting 1 5 Terminal Wiring Diagrams Brief operation 6 1 Parameter Map Contains the parameter map used as a guideline for setting p
33. OFF control DI2 OFF ON ON OFF OFF ON ON OFF PTN 0 Bit 0 of program pattern DI3 OFF OFF OFF ON ON ON ON OFF 5161 number Di4 OFF OFF OFF OFF OFF OFF OFF ON PTN 1 Bit 1 of program pattern 5162 number 9 10 t1 2 13 14 15 PTN 2 en pattern pit ON OFF ON OFF ON OFF ON 5163 DI2 OFF ON ON OFF OFF ON ON Bit 3 of program pattern 5164 PTN 3 n mb DI3 OFF OFF OFF ON ON ON ON PTN 4 Bit 4 of program pattern Di4 ON ON ON ON ON ON ON 5168 number See External contact input in 1 5 Terminal Wiring M G 1 Interruptive message Diagrams 0 display 1 M G2 Interruptive message 0 display 2 M G 3 Interruptive message 0 display 3 MG4 Interruptive message 0 display 4 IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 6 Parameters UP Mode Parameters Located in Main menu UPMD Submenu MD 6 20 Parameter Symbol UPM Name of Parameter Controller mode UP mode Setting Range and Description 1 Single loop control For another Controller mode see User s Manual Reference CD ROM version Initial Value User Setting Target Item in CD ROM S M P PV sampling period 100 200 and 500 ms 200 ms setting The controller restarts if any change is made to the PV sampling Ref 1 1 4 period this does not affect other p
34. OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8 off time of time event OFF8 Junction code JC ia L y ejdurexe siu ui pesn JON Note This parameter is shown for segment PID parameter when the setup parameter ZON is set to 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 3 Creating Program Patterns The following operating procedure describes an example of creating the program dis cussed in 3 1 Overview of Program Patterns 1 2 A NOTE Before creating the program reverify the Maximum Value of PV Input Range RH1 Mini mum Value of PV Input Range RL1 Program Time Unit TMU and Segment Setting Method SEG T parameters If the setting of the setup parameter SEG T is changed the program patterns created and stored so far will be all cleared initialized Be careful The programming example given in this section includes the following steps e Step 5 selects the program pattern number PTN Steps 7 to 9 configure the parameter Starting Target Setpoint SSP1 so that the program starts from 25 C e Steps 11 to 13 configure the Final Target Setpoint TSP1 parameter for segment 1 Steps 14 to 16 configure the Segment Time TIME parameter for segment 1 e Steps 17 to 25 configure the PV Event parameters EV1 TY1 and PE1 e Step 28 configures the Final Targe
35. PROG PROG programming main menu 3 Press the key once to display the main menu STUP STUP password input main menu oo uus ro MoDE oie I 7 WPT Noda RUN Res 4 Press the 77 key once to display the main menu PARA PARA setup parameter SETUP main menu x wrPTNoaA RUN REsET j woos pise Press the J key once to display the main menu UPMD UPMD UP550 configuration SETUP main menu e oo ures eJ vops oise xz WPT RUN RESI 6 Pressthe key once to display the submenu MD MD UP mode set SETUP sub menu 7 Press the 4 key twice to display the submenu OUT OUT output set SETUP sub menu oo FS J vevs ose WPTNode RUN 8 Pressthe key once to display the parameter OT1 control output type MENU UPMD O
36. PV input range when in ten segment linearizer approximation 0 0 of PV input range 1 b9 Ten segment linearizer 1 output 9 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a10 Ten segment linearizer 1 input 10 66 7 to 105 0 of PV input range 0 0 of PV input range 1 010 Ten segment linearizer 1 output 10 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a11 Ten segment linearizer 1 input 11 66 7 to 105 0 of PV input range 0 0 of PV input range 1 611 Ten segment 66 7 to 105 0 of PV input range span 0 0 of PV input range span 0 0 of 1 PMD linearizer 1 66 7 to 105 0 of PV input range when in PV input range when in ten segment output 11 ten segment linearizer approximation linearizer approximation Ten segment 0 Ten segment linearizer biasing 0 linearizer 1 mode 1 Ten segment linearizer approximation Ref 1 1 2 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 12 E Setup Parameters Program Setpoint related Parameters Located in Main menu PARA
37. Parameters 6 6 6 2 Lists of Parameters This section describes the functions of parameters briefly In addition each parameter table has a User Setting column where you can record your setpoints when setting them in the controller Parameters relating to PV or program setpoints should all be set in real numbers For example use temperature values to define program setpoints and PV event setpoints for temperature input The User Setting column in the table is provided for the customer to record setpoints The column Target Item in CD ROM in the table provides references from User s Manual Reference CD ROM version which describes items in more detail and items that are not contained in this manual Numbers in are the parameter setpoints that apply when the communication func tion is used ex AUTO1 0 MAN1 1 E Operation Mode Parameters Located in MODE key f key on the instrument s front panel Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM HOLD Pause of program Set as HOLD ON to enable the hold mode of program operation Ref 5 2 5 operation TU ADV Advance of segment Set as ADV ON to advance from the current segment to the next segment Ref 5 2 7 LOC Local mode Set as LOC ON to switch from program operation or RESET mode to local mode operation Ref 5 2 9 operation d AM 1 AUTO MAN To switch betw
38. SEGno input SEG 0 7 Press the Z7 key twice to display the Start Code parameter STC MENU PROG PRG 5 start code select STC 0 8 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to time prioritized PV start setpoint 2 MENU PROG PRG 5 start code select changing STC 2 nanan SS oo umes CS moeli ose Jf se Y A WPT Node 5s IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc 9 Press the setpoint key once to register the MENU PROG PRG 5 start code select SIC 2 ose x WPT Node e RESET 10 Press the key once to display the Target Setpoint parameter TSP1 for segment 1 MENU PROG PRG 24 target set point 1 TSP1 80 0 C Move ose J WPT Nod RUN RESET 11 Press the 77 key seven times to display the Target Setpoint parameter TSP1 for segment 2 At this point the PV display shows 01 02 the first two digits denote the pattern number and the last two digits the segment number m exu M Id PV Display LIE LLI MENU PROG PRG 24
39. SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 1 3 Programming This chapter explains how to create programs by citing specific examples Create user programs by referring to the given programming examples Use the parameter map included in 3 5 Program Parameter Map in order to further familiarize your self with the required operations Be sure to carry out the settings instructed in 2 Initial Settings before beginning any of the tasks discussed in this chapter 3 1 Overview of Program Patterns E Programming Overview The programming example given here demonstrates how to do the tasks outlined below 1 Program the controller to start program operation at 25 C and raise the temperature up to 80 C in 20 minutes When the temperature reaches 80 C keep it at this level for 80 minutes Finally lower the temperature to 0 C in 10 minutes Event output e Seta deviation of 5 C on both the positive and negative sides of a program setpoint to allow the controller to output an event signal if the temperature goes beyond the deviation range e Let the controller output an event signal when the temperature stabilizes to 80 C Example of Creating Program Pattern 1 A Target setpoint Temperature TSP1 to be reached b
40. Submenu SP Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM S PT SP tracking selection OFF 0 ON 1 OFF 0 Tracking is performed when the mode changes from program to Ref 5 2 3 Local The local setpoint keeps track of the program setpoint TM U Program time unit Sets the time unit of a program hh mm 0 hh mm 0 hour minute mm ss 1 minute second S EG T Segment setting Defines the method of programming Note that changing the 0 Ref 5 1 1 method setpoint of this parameter deletes the program in question 0 Programming by setting segment times 1 Programming by setting segment ramps PT2 G Program pattern 2 The controller can serve as a program pattern generator OFF 0 retransmission Thus another program pattern can be created in addition to the control purpose program pattern Note that the segment time setpoints of the created program pattern are the same as those Ref 2 2 2 of the control purpose program pattern OFF 0 Not used ON 1 Used PNC Program pattern The controller resets clears the program pattern number on OFF 0 number clearance the operating display to 0 at the end of program operation u OFF 0 Not cleared ON 1 Cleared S PH 1 Program setpoint 1 Place limits on the program setpoints when the controller is in 100 0 of PV m limiter upper limit program operation input range S P L
41. b Begins to run from point b according to the time setting defined for segment 1 C Begins to run from point c according to the time setting defined for segment 1 d Begins to run from point d according to the time setting defined for segment 1 e Begins to run from point e according to the time setting defined for segment 1 Setpoint Final target setpoint _ Program o 3 setpoint i i i o A Segment jSegmentSegmentiSegmenti Segment Time i 2 TOS Y 4 1 5 Start of i program operation lt Controller Settings gt Set the STC Start Code program parameter to 2 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 27 3 Letting the controller start from the current setpoint and run according to ramp settings defined for segment 1 Starting Point of Operation Controller Behavior a Begins to run from point C1 ignores the time setting defined for segment 1 b Begins to run from point C1 ignores the time setting defined for segment 1 c Begins to run from point C1 ignores the time setting defined for segment 1 d Begins to run from point D1 according to the preset ramp setting the time setting defined for segment 1 is reduced e Begins to run from point E1 according to the preset ramp setting Setpoint a Al b Program c setpoint d E1 8
42. bps 9600 4 PRI1 Parity NONE 0 None EVEN 1 Even ODD 2 Odd EVEN 1 STP1 Stop bit 1 2 1 DLN1 Data length 7 8 8 7 is fixed for MODBUS ASCII 8 is fixed for MODBUS RTU Ladder ADR1 Address 1 to 99 1 However the maximum number of stations connectable is 31 HP T1 Minimum response time O to 10 x 10 ms 0 Target Item in CD ROM Communication Function Motor driven Valve Calibration related Parameters Displayed for Position Proportional Controllers Located in Main menu UPMD Submenu VALV Parameter Symbol V AT Name of Parameter Automatic valve adjustment Setting Range and Description Automatically adjusts the fully closed and fully opened positions of a valve When this function is used there is no need for adjustment using the parameters V RS V L and V H OFF 0 ON 1 Start automatic adjustment Initial Value OFF 0 User Setting Target Item in CD ROM V RS Valve position setting reset The parameters V RS V L and V H are designed for manual adjustment of valve positions Setting V RS to 1 resets the valve adjustment settings and causes the indication V RS to blink V L Fully closed valve position setting Pressing the SET ENT key with valve position set to the fully closed position causes the adjusted value to be stored Undefined V H Fully opened valve p
43. contact our sales representative Is the instrument defective Is communication link faulty Is key operation faulty Is O signal faulty Is display Totally faulty inoperable Yes Yes Yes Yes Yes v v v Y v Check wiring on the Check the key lock Turn off power and Check the Check the power supply setting then turn it on instrument s I O instrument s suffix terminals again specifications code v v N Check the supply Check the specifications 9 voltage of I O counterpart for include a communication wrong polarity A v No a Check the lo communication Normal communication related No s parameters f 3 key lock enabled Y v Correct the Yes Check error s communication wiring 4 v No Check the specifications Correct of communication counterpart v Xes Yes Disable key lock v v Ask the vendor for repair Find the cause e A IMPORTANT Take note of the parameter settings when asking the vendor for repair IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 5 Troubleshooting and Maintenance 5 2 B Errors at Power on The following table shows errors that may be detected by the fault diagnosis function when the power is turned
44. ose v WPT Node e RESET 9 Press the key once to display the parameter RL1 minimum value of PV input range MENU UPMD IN 4 input 1 range low SETUP RLI 200 0 Move oisP J WPT Nod RUN RESET 10 11 Press the 4 or v key to display the required setpoint The figure below shows an example of setting the minimum value of the PV input range to 0 0 C MENU UPMD IN 4 input 1 range low RL1 i Blinks during change Ca J wovsjpise RUN PPT Press the key once to register the setpoint MENU UPMD IN 4 input 1 range low SETUP RL1 0 0 If the type of input is voltage also config ure the PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 parameters that follow this step 12 Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON
45. to 50 Cooling side output 50 to 100 Heating side output RTH2 Maximum value RET2 1 2 RTL2 1 digit to 100 0 of PV input range of retransmission output 2 scale T EU m Ref 2 2 1 RTL2 Minimum value RET2 1 2 0 0 of PV input range to RTH2 1 digit of retransmission output 2 scale Deviation Trend Parameters Located in Main menu CMLP Submenu TRND Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM TSC1 Deviation trend scale Allows the deviation axis of the Deviation Trend operating 0 5 of PV display to be rescaled input range 0 1 to 100 0 of PV input range span span Deviation trend time Allows the time axis of the Deviation Trend operating display 5 sec TTM to be rescaled 1 to 600 sec Ref 6 1 2 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 18 9 Security related Parameters Located in Main menu CMLP Submenu LOCK Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM WA Locking of front panel OFF 0 Unlock OFF 0 up down keys Aand ON 1 Lock PT N Locking of front panel OFF 0 Unlock OFF 0 INO PT No key ON 1 Lock RU N Locking of front panel OFF 0 Unlock OFF 0 RUN key ON 1 Lock MO D E Locking of front pan
46. vL zz PTNO 1 SEGNO 2 3 TM 1h20 RCY 0 0 2 To enable the hold mode of program operation Press the key once to display the HOLD ON mode parameter To disable the hold mode of program operation Press the key once to display the HOLD OFF mode parameter The figure below is an example of enabling the hold mode of program operation Blinks during change oe MODE DISPLAY 1 A PROG hold switch changing HOLD ON 3 REENT HLD lamp is ON in Hold HLD lamp is OFF in non Hold SS SP 80 0 C PTNO 1 SEGNO 2 3 TM 0h20 RCY 0 0 Other operating procedures for disabling the hold mode 1 Press the key for two seconds during hold mode operation In this case the controller resumes program operation 2 Execute the advance function during hold mode operation In this case the segment is advanced IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 14 4 9 Changing Program Setpoints when in Hold Mode The following operating procedure changes program setpoints when program operation in soak segment is put in the hold mode When you have finished changing the setpoints disable the hold mode of program o
47. 1 11 Installation position Up to 30 upward facing not designed for facing downward Wiring M3 5 screw terminals for signal wiring and power ground wiring as well Power Supply Specifications Power supply Rated voltage of 100 to 240 V AC 71096 50 60 Hz Power consumption Max 20 VA 8 0 W max Internal fuse rating 250 V AC 1 6A time lug fuse Data backup Lithium battery with life expectancy of 10 years Withstanding voltage Between primary terminals and secondary terminals At least 1500 V AC for 1 minute Between primary terminals and grounding terminal At least 1500 V AC for 1 minute Between grounding terminal and secondary terminals At least 1500 V AC for 1 minute Between secondary terminals At least 500 V AC for 1 minute Primary terminals indicate power terminals and relay output terminals Secondary terminals indicate analog I O signal voltage pulse output and contact input terminals Insulation resistance 20 MQ or more at 500 V DC between power terminals and grounding terminal Grounding Class D grounding grounding resistance of 100 Q or less Signal Isolations PV input terminals Isolated from other input output terminals Not isolated from the internal circuit Auxiliary analog input terminals Isolated from other input output terminals and the internal circuit 15 V DC loop power supply terminals Not isolated from analog current output and voltage pulse control output Is
48. 10 V whichever is larger Onanalog output 0 05 of F S 10 V or less IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 13 1 5 Terminal Wiring Diagrams A NOTE Do not use unassigned terminals as relay terminals Terminal wiring diagrams are shown on and after the next page IM 05E01C02 41E 4th Edition May 31 2006 00 3H 209L03S0 WI 00 9002 Le Aew uonip3 uii E UP550 Standard Type Model UP550 0L Single loop Control Time event 5 is output when relay is not 2 selected as the type of control output Note Select this option from the OT1 parameter Time proportional PID relay T contact output is configured at factory before shipment Control output Relay contact output perm NC lt 1 1 mum NO 2 o epe COM 3 P RS 485 communication Wiring can only be carried ou for controllers with communication functions 23 SDB 34 24 sb Maximum baud rate 9600 bps t Wiring can only be carried out for controllers with auxiliary analog input This input is not used in single loop PV input Not configured at factory before shipment See 2 Initial Settings a RDB 4 I 26 RDA 4 27 SG T Contact rating 250 V AC 3A Power supply Power supply 8 Qs 30
49. 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is negative IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 12 B Manipulating the Control Output during Position Proportional Control The controller continues to provide control output as long as the YJ or 4 key is being pressed v key Closes the valve 4 key Opens the valve 0a oho o osr Js JL Wna Pon Ines MAN lamp ON SP 30 0 C PID 1 PTNO 1 SEGNO 1 3 OUT 35 0 OUT display Displays the valve opening 0 to 100 Note The output high limit OH and output low limit OL do not restrict the manual output of position proportional control IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 13 4 8 Enabling Disabling Hold Mode of Program Operation Enabling disabling the hold mode of program operation should be done when the controller is in operation The following operating procedure is an example of setting program operation in the hold mode 1 Bring the operating display into view appears at power on po PV Jr rn Displays the s uu E UR LILI current setpoint EE SP zB cR ois JP A SP 80 0 C
50. 2 C 55 10 RH power frequency of 50 60 Hz e Voltage pulse output Standard type terminals 46 4 heating side output terminals 4 4 cooling side output terminals 46 62 Number of 1 or 2 two for heating cooling type outputs Switched between a voltage pulse output and current output Output signal On voltage 12 V or more load resistance 600 or more Off voltage 0 1 V DC or less Resolution 10 ms or 0 196 of output whichever is larger IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 9 Relay contact output Standard type terminals 1 2 8 heating side output terminals 2 S cooling side output terminals 48 49 69 position proportional type terminals 49 49 60 Number of outputs 1 or 2 two for heating cooling type Output signal Three terminals NC NO and common Contact rating 250 V AC or 30 V DC 3 A resistance load Resolution 10 ms or 0 1 of output whichever is larger Contact Inputs Purpose Program pattern no selection and run reset switching e Number of inputs Differs with model and suffix codes as shown in the table below Model and Suffix Codes Number of Inputs UP550 L10 T 8 UP550 e Input type Non voltage contact or transistor open collector input Input contact rating 12 V DC 10 mA or more e On off determination For non voltage conta
51. 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 Setpoints 5 to 7 are not available for single loop control Retransmission output 1 is always provided via terminals 14 and 15 Ref 2 2 1 In position proportional control a valve opening signal 0 Ref 2 2 3 to 100 is transmitted if setpoint 3 is selected T In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0 to 50 Cooling side output 50 to 100 Heating side output RTH1 Maximum value RET1 1 2 RTL1 1 digit to 100 0 of PV input range 100 0 of PV of retransmission input range Suipurzt scale _ Ref 2 2 1 RTL1 Minimum value RET1 1 2 0 0 of PV input range to RTH1 1 digit 0 0 of PV of retransmission input range output 1 scale R ET2 Retransmission Retransmission output 2 is available when the type of control OFF 0 output 2 type output is not current or voltage pulse The output is provided via terminals 16 and 17 OFF 0 Disable 1 PV1 2 SP1 3 OUT1 4 LPS loop power supply 15 V 5 PV2 6 SP2 7 OUT2 Setpoints 5 to 7 are not available for single loop control Ref 2 2 1 In position proportional control a valve opening signal 0 Ref 2 2 3 to 100 is transmitted if setpoint 3 is selected In heating cooling control an output value before allocation to heating cooling control is transmitted if setpoint 3 is selected 0
52. A Password check display me NOTAE NT RC SORTE VENIR INR SERE S SET SET SET SET SET SET MED eas ym tw b Y cd Xu vc urs PEH1 OPR1 A BS1 RET1 TSC1 V A PEH2 OPR2 A FL1 RTH1 TSC2 PTNo PEH3 MOD1 A SR1 RTL1 TTM RUN PEH4 MOD2 A LC1 RET2 MODE PEH5 AR1 A BS3 RTH2 PROG PEH6 AR2 A FL3 RTL2 LP1 PEH7 ZON A SR3 LP2 PEH8 R MD A LC3 PID AL1 R TM USR AL2 GRP PYS1 AL3 1 RP1 PYS2 ALA 2 RP1 PWD HY1 3 RP1 HY2 4 amp RP1 a I Ie HY3 5 RP1 HY4 6 RP1 AMD RHY1 RDV1 1 RP2 2 RP2 3 RP2 4 RP2 5 RP2 6 RP2 RHY2 RDV2 Pressing the DISP Key once when a parameter setting display is shown retrieves the submenu of that parameter setting display IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 5 SET Press the 3 key once Press the DISP key once Press the A jor CV jkey once
53. AIN Operating Parameters Function Parameter Main menu Submenu Ten segment linearizer mode 1 PMD PYS1 None Ten segment linearizer approximation biasing 1 a1 to 1 a11 1 b1 to 1 b11 PYS1 None PV input bias BS LP1 PAR PV input filter FL LP1 PAR Note PV input bias BS and PV input filter FL among the operating parameters are used as bias and filter when normal operation Analog input bias A BS1 and analog input filter A FL1 among the setup parameters are used when PV correction value is decided in advance IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 7 Function Block Diagram and Descriptions 7 6 E Selecting Program Pattern Using Contact Input It is possible to select the program pattern by turning the four contact input signals ON or OFF This function is assigned to DI1 contact input 1 to DI4 contact input 4 Note that the program pattern can be selected during RESET mode can not during operation Contact Program pattern number to be selected PT No input ON OFF ON OFF ON OFF ON OFF ON DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI4 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON Note If DI8 is set to ON the program pattern of the number added 16 to the one selected by ON OFF using DI1 to D14 is selected For example set contact inp
54. Analog Output 3 100 Segmental Point ASH parameter to 75 6 Setthe Analog Output 3 0 Segmental Point A3L parameter to 096 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 20 to 0 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using the following three parameters Analog output 1 Analog output 1 type AO1 Analog output 2 Analog output 2 type AO2 Analog output 3 Analog output 3 type AO3 Analog output 3 100 segmental Analog output 1 point ASH 100 segmental mA A point A1H 0 100 S Graiog output 3 8 2 5 75 E 8 output 1 E p E o 3 10 50 c gt 5 g 3 o 15 25 Analog output 3 0 segmental point A3L Analog output 1 0 segmental point A1L 0 25 50 75 100 Output value before split computation 20 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 25 Communication Parameters Located in Main menu UPMD Submenu R485 Parameter Symbol PSL1 Name of Parameter Protocol selection Setting Range and Description 0 PC link communication 0 1 PC link communication with sum check 2 Ladder communication 3 Coordinated master station 7 MODBUS ASCII 8 MODBUS RTU Initial Value User Setting BPS1 Baud rate 600 0 1200 1 2400 2 4800 3 9600 4
55. DC 1 A resistance load Transistor contact rating 24 V DC 50 mA Correspondence between parameter OT1 and control output types OT1 1 OT1 2 OT1 3 Switch between the ON and OFF states of the DI1 to DI4 UP Contact 5V_ j Transistor contact contact inputs to select from program pattern numbers 1 to 15 i DH Select a number during a RESET state DH 49 oo 45V 19 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 I ipe Y D11 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DI2 18 5V 18 DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON I T i DI3 OFF OFF OFF ON ON ON ON OFF OFF OFF OFF ON ON ON ON DI3 40 5V DI3 40 D14 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON I ipa H DI4 39 90 5V 39 Start of program operation when i DIS DI5 changes from OFF to ON DIS ay ne ES 5 DI6 Stop of program operation when 37 o 37 DI6 changes from OFF to ON Di6 5V i Start of local mode operation when DI7 36 o Dir 36 fe I OT1 is a setup parameter DI7 changes from OFF to ON T rm p P Common com 20 1 20 See 2 Initial Settings E ON when using 16 or more of program patterns pie 28 DI8 28 OT1 0 factory set default COM b Time proportional control Common COM 30 1 3o Relay output T T terminals and 3 Time proportional control Voltage pulse output terminals 16 and On off control
56. PRG 53 junction code select JC 0 28 Press the key once to display the Target Setpoint parameter TSP1 for segment 2 The setpoint of this parameter is not changed in this example Atthis point the PV display shows 01 02 the first two digits denote the pattern number and the last two digits the segment number suyo PP O12 PV Display LI tlie MENU PROG PRG 24 target set point 1 TSP1 80 0 C 29 Press the key once to display the Segment Time parameter TIME for segment 2 MENU PROG PRG 26 segment time TIME IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 8 30 31 32 33 Press the 4 or v key to display the required setpoint The figure below shows an example of the parameter set to 1 hr and 20 min setpoint 1h20 MENU PROG PRG 26 segment time changing TIME 1h20 Press the key once to register the setpoint MENU PROG PRG 26 segment time TIME 1h20
57. PV input range 0 0 of PV input range 1 b5 Ten segment linearizer 1 output 5 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a6 Ten segment linearizer 1 input 6 66 7 to 105 0 of PV input range 0 0 of PV input range 1 66 Ten segment linearizer 1 output 6 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a7 Ten segment linearizer 1 input 7 66 7 to 105 0 of PV input range 0 0 of PV input range 1 67 Ten segment linearizer 1 output 7 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 0 0 of PV input range span 0 0 of PV input range when in ten segment linearizer approximation 1 a8 Ten segment linearizer 1 input 8 66 7 to 105 0 of PV input range 0 0 of PV input range 1 68 1 a9 Ten segment linearizer 1 output 8 Ten segment linearizer 1 input 9 66 7 to 105 0 of PV input range span 66 7 to 105 0 of PV input range when in ten segment linearizer approximation 66 7 to 105 0 of PV input range 0 0 of PV input range span 0 0 of
58. RET Retransmission output 1 scale RTH1 RTL1 CMLP RET Retransmission output 2 type RET2 CMLP RET Retransmission output 2 scale RTH2 RTL2 CMLP RET E 15 V DC Loop Power Supply The 15 V DC loop power supply OUTPUTS uses the same terminal of retransmission output 1 or 2 The 15 V DC loop power supply can not be used when retransmission output 1 or 2 is used To use the 15 V DC loop power supply set 4 in retransmission output type 1 RET1 or 2 RET2 selection parameter Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Retransmission output 1 type RET1 CMLP RET Retransmission output 2 type RET2 CMLP RET IM 05E01CO2 41E 4th Edition May 31 2006 00 Int Toc l Revision Information e Title Model UP550 Program Controller User s Manual for Single loop Control Manual No IM 05E01C02 41E May 2000 1st Edition Newly published May 2004 2nd Edition Product transfer to Yokogawa Electric Corporation Jul 2004 3rd Edition Error correction May 2006 4th Edition Revision by the change of safety standard description Written by Yokogawa Electric Corporation Published by Yokogawa Electric Corporation 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN IM 05E01C02 41E 4th Edition May 31 2006 00 Blank Page YOKOGAWA 4 Yokogawa Electric Corporation YOKOGAWA ELECTRIC CORPORATION Network So
59. Relay output Current output terminals 18 and 2 terminals D 2 and 3 Contact rating 12 V DC 10 mA or more lt 301 gt uonejeisu 4 gt YL 3H 209L03S0 WI 00 9002 Le Aew uonip3 uii E UP550 Heating Cooling Type Model UP550 2 Single loop Heating Cooling Control When relay contact output is selected as the type of cooling side control output current output terminal 4 and 4 can be used for retransmission output 2 Retransmission output value is same as fand 7 terminals Cooling side control Cooling side control Time event 6 is output when relay output output Currentivoltage pulse output Relay contact output is not selected as NC 148 the type of cooling a 146 I side control output 4 20 mA DC NO Not available when OT1 7 to 12 Time event 5 is output when relay is not selected as the type of heating side control output voltage pulse 12 V s QU P 74 T COM lt Heating side control output Relay contact output NC Note Select this option from the T OT1 parameter Time proportional PID relay contact output is configured at factory before shipment CoM 3 1 I NO 2 o I mi RS 485 communication Note Select this option from the OT1 parameter Time proportional PID 24 relay contact output is
60. SETUP IN1 ypeK3 uy MODE DISP Je were Aun J eeser Displays submenu IN input set SETUP sub menu parameter UNI1 PV input unit MENU UPMD IN 2 input 1 unit select UNI mone pise Jf S J A WPT Node 6 Press the key once to display the parameter RH1 maximum value of PV input range MENU UPMD IN 3 input 1 range high SETUP RHI 500 0 a mone vise 7 e were AUN feser 7 Press the 4 or Y key to display the required setpoint The figure below shows an example of setting the maximum value of the PV input range to 200 0 C MENU UPMD IN 3 input 1 range high Blinks during change Fa move DISP vie Ta pan IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 5 8 Press the key once to register the setpoint MENU UPMD IN 3 input 1 range high SETUP RHI 200 0
61. Troubleshooting and Maintenance 5 7 5 2 3 Attaching Terminal Cover When a terminal cover is necessary purchase the following part Target Model Part No Sales Unit UP550 T9115YD 1 E Attaching Terminal Cover The procedure for attaching the terminal cover is as follows Do not touch the terminals on the rear panel when power is being supplied to the controller Doing so may result in electric shock CAUTION Before attaching the terminal cover turn off the source circuit breaker and use a tester to check that the power cable is not conducting any electricity 1 Before attaching the terminal cover fold it once or twice so that the side which has the Handle With Care symbol A is on the outside MP Fold over Fold over Alert symbol on the back Folding Direction of Terminal Cover A NOTE Do not fold the terminal cover the wrong way doing so not only reduces the cover s strength but may also cause the hinge to crack thereby disabling attachment IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 5 Troubleshooting and Maintenance 5 8 2 With the cover properly folded fit its top and bottom holes to the protrusions of the mounting brackets Fit the hole of the terminal cover to the protrusion on the mounting bracket Attaching Terminal Cover 5 2 4 Replacing Parts with a Limited Service Life The following UP550 parts have a limited service life The service
62. and solenoid valves causes malfunction or relay failure always insert a CR filter for use with alternating current or a diode for use with direct current as a spark removal surge suppression circuit into the line in parallel with the load 5 When there is a possibility of being struck by external lightning surge use the arrester to protect the instrument E For DC Relay Wiring E For AC Relay Wiring UP550 External DC power supply UP550 pom AC power supply O C Relay A 4 J M 79 Mount it directly UP s contact 1 1 1 1 1 D UP s contact Relay to the relay coil Relay CR filter Use one with a relay coil terminal socket Use one with a relay coil Mount it directly rating less than the UP s rating less than the UP s to the relay coil contact rating contact rating terminal socket IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 1 Installation Cable Specifications and Recommended Cables Purpose Name and Manufacturer Power supply grounding relay contact outputs 600 V PVC insulated wires JIS C 3307 0 9 to 2 0 mm Thermocouple Shielded compensating lead wires JIS C 1610 L X L See Yokogawa Electric s GS 6B1U1 E RTD Shielded wires three conductors UL2482 Hitachi Cable Other signals Shielded wires Recommended Terminal Lugs Applicable wire size Tight
63. contact inputs UP _ Switch between the ON and OFF states of the DI1 to DIA OP Contact 5V Transistor contact PV event 1 output DO1 6 k o contact inputs to select from program pattern numbers 1 to 15 i DH Select a number during a RESET state DH 49 o 45V 19 1 e s 4 s e z s 9 10 11 12 15 14 15 I 2 I H 2 PV event 2 output DO2 5 Dit ON JOFF ON OFF ON OFF ON OFF ON joFF oN oFF oN oFF oN pi2 18l o 5V m 18 S i2 OFF ON ON OFF OFF ON ON oFF OFF ON ON OFF oFF ON ON I m I amp Instrument alarm 4 o DI3 1 out DO3 is OFF OFF OFF ON ON ON ON OFF OFFIOFFIOFF ON ON ON oN 40 put I DI3 40 o 45V 7 D14 orF rr orrjorr orr oFr orr oN ON ON oN oN ON ON o I ipa I Common COM DI4 399 9 45V I Time event 1 i DI5 DO4 34 Start of program operation when le i output DIS changes from OFF to ON DIS 7 9 ur sa A DI6 Time event 2 33 Stop of program operation when ho 37 d output DOS DI6 changes from OFF to ON ble ud 5V 8 DI7 a Time event 3 DO6 32 Start of local mode operation when DI7 36 o 36 E output DI7 changes from OFF to ON I coma A o Time event 4 DO7 31 Common COM 20 1 20 output 35 ux ON wh ing 16 f tte Common COM when using 16 or more of program patterns pia 28 oS DI8 28 Relay contact rating 240 V AC 1 A COM 30 V DC 1 A resistance load Common COM 30 30 Transistor contact rating 24 V DC 50 mA T T r OT1 is a setup parameter
64. number 9 Then input the data into the controller IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 3 22 3 Programming OMNOATRWON Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information Time setting TIME when the Segment Setting Method SEG T parameter is set as SEG T 0 ramp setting TM RT when the parameter is set as SEG T 1 Factory set to Time setting TIME Shown for segment PID parameters when the setup parameter ZON is set to 0 Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range RH1 setup parameter Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range RL1 setup parameter PV input unit Setpoint of the PV Input Unit UNI1 setup parameter Program time unit Setpoint of the Program Time Unit TMU setup parameter Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter Final target setpoint segment time Events PV event and Time event and Junction code Setpoint of each program parameter Draw the program pattern System name Program No Program time unit TMU Segment setting meth
65. o pia Fr OFF OFF ON on on on ore orF ore orr ow ow oN oN pjg 49 5 45V 40 1 output I D14 OFF OFF OFF OFF OFF OFF OFF ON ON ON ON ON ON ON ON ipa Common COM 7 Di4 39 o 45V 39 i Time event 1 Start of program operation when L o i DIS output DO4 34 DI5 changes from OFF to ON DIS 38 C 38 DI6 Stop of program operation when 37 o 37 4 reru DO5 33 DI6 changes from OFF to ON Dig 5V bis p S 2 Start of local mode operation when DI7 36 o 6 Time event 3 32 DI7 changes from OFF to ON S output bo6 9 2 COM 2d Timeevent4 D0o7 31 Common COM i output 15V 35 ON when using 16 or more of program patterns i Common COM 3S 9 biu Dis 28 o o DIB 55 Relay contact rating 240 V AC 1 A COM A 30 V DC 1 A resistance load Common COM 30 1 30 Transistor contact rating 24 V DC 50 mA Contact rating 12 V DC 10 mA or more 7 W 15 V DC Power Supply Wired to Sensor in Two wire System Configuration 12 External PV input resistor 3000 0 4 2 0 V DC Note nml signal 2 Two wire transmitter 4a Loop power 20mADC supply 14 5 f 18 0 V DC Note Connecting a 100 Q resistor to the terminals is optional Model X010 100 2 resistor with M3 5 crimp on terminal lugs lt 301 gt uonejeisu 4 gt 9L Toc lt 2 Initial Settings 2 1 2 Initial Settings This chapter describes examples of s
66. off time of time event OFF8 Junction code JC IM 05E01C02 41E Ath Edition May 31 2006 00 Toc Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC 1st group of wait zones 1 WZ1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait times 3 WTM Ath group of wait zones 4 WZ1 Ath group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY Start of repetition segment number RST End of repetition segment number REN 9 A lt 3 Programming gt 3 23 Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information See User s Manual Reference CD ROM version for more information IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 24 3 8 Explanation of Program Functions E Programming You can create programs using either method 1 or 2 described below The controller is factory set to method 1 To create programs using method 2 change the setpoint of the SEG T Segment Setting Method setup parameter to 1 Before you begin programming determine whether your programs are created u
67. range to be controlled IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 4 The following operating procedure describes an example of setting a K type thermocouple 200 0 to 500 0 C and a measurement range of 0 0 to 200 0 C 1 Display view at power on The PV display in the figure below shows the error code for input burnout hott if PV input wiring is not yet complete The error code disappears when you wire the PV input terminals cor rectly IN T EE zal su JfReser 2 Press the key once to display the parameter IN1 PV input type MENU UPMD IN input 1 type select SETUP IN1 OFF A mone pise KAEN Werno ron J reser 3 Press the 4 or key to display the required setpoint The figure below shows an example of setting a K type thermocouple 200 0 C to 500 0 C See Instrument Input Range Codes MENU UPMD IN 1 input 1 type select changing IN1 ypeK3 Blinks during 4 Press the key once to register the setpoint MENU UPMD IN 1 input 1 type select
68. run f 18 Press the 4 or J key to display the required setpoint The figure below shows an example of the parameter set to PV event 1 setpoint 21 MENU PROG PRG 29 event 1 no select changing Ev1 21 oo WPT RUN IREser E onej as 7 Lg 19 Press the key once to register the setpoint MENU PROG PRG 29 event 1 no select EVA 21 Mone pise v j REsET NEPTNoMA RUN 20 Press the 77 key once to display the PV Event Type parameter TY1 MENU PROG PRG 30 PV event 1 type TY1 OFF IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 7 21 Press the Z or Y key to display the required setpoint The figure below shows an example of the parameter set to Deviation high and low limits Alarm setpoint 7 MENU PROG PRG 30 PV event 1 type changing WA e 22 Press the key once to register the setpoint MENU PROG PRG 30 PV event 1 type TY1 7
69. target set point 1 TSP1 80 0 C lt 3 Programming gt 3 13 12 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 90 0 C MENU PROG PRG 24 target set point 1 changing TSP1 90 0 C 13 Press the 77 key once to register the setpoint MENU PROG PRG 24 target set point 1 TSP1 90 0 C J vobe ose J S A WPTNod RUN 14 Changing the program is now complete Press the key for more than 3 seconds This returns you to the display shown at power on figure below pve PV RST lamp ON ro move DISP Ir A WPTNod RUN RESET mN SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 14 3 5 Program Parameter Map Operating display Press this key for more than 3 seconds PROG programming for more than 3 seconds to switch to an operating disp
70. type code Alarm action Alarm action Contact Contact Contact Contact Open close shows status of relay contact closes sopons Open close shows status of relay contact closes Opens ifalarm if alarm if alarm if alarm and lit and unlit shows status of lamp occurs occurs and lit and unlit shows status of lamp occurs occurs lt gt Hysteresis i De energized Open lit Closed gt on deviation low mM i unlit PV high limit Open unlit Closed lit limit alarm Deviation po _ PV PV Alarm setpoint setpoint Target SP Alarm type Alarm type Hysteresis Hysteresis Hysteresis gt Closed Open i Closed PV low limit Closed lit Open unlit ORT p Deviation high lit unlit d low limit ROMA Deviation setpoint PV Alarm setpoint PV gt Target SP it Hysteresis Hysteresis Cigggg Hysteresis lt gt li lt gt iati i Deviation within Open Open Deviation high Open unlit Closed lit high and low unlit unity limit kp ah A r ey A limits m a PV PV Deviation setpoint Deviation setpoint Target SP Target SP Hysteresis E am Hysteresis Deviation low Closed EE open cnt De energized on Closed o igh limi i pen li Deviation setpoint pm PV high limit unlit EN lt gt i PV PV Alarm setpoint Target SP Hysteresis i Hysteresis i P E Close
71. 0 V i t 0to2V Oto 2V 50 0 000 to 2 000 V 20 16 of instrument range 1 digit Display range is scalable in a range of 19999 to 30000 DC voltage 0 to LA BESS 0000 eo Display span is 30000 or less 99 40to20mV mv1 55 10 00 to 20 00 mV y 0to 100 mV mv 2 56 0 0 to 100 0 mV t Numbers in are the setting value that apply when the communication is used A Performance in the standard operating conditions at 23 2 C 55 10 RH and 50 60 Hz power frequency Note 1 The accuracy is 0 3 C of instrument range 1 digit for a temperature range from 0 C to 100 C Note 2 The accuracy is 0 5 C of instrument range 1 digit for a temperature range from 100 C to 200 C t To receive a 4 20 mA DC signal select a standard signal of 1 to 5 V DC and connect it to a 250 Q resistor This resistor is optional Model X010 250 2 resistor with M3 5 crimp on terminal lugs IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 7 A NOTE The controller may automatically initialize the registered operating parameter setpoints if any change is made to the data item PV Input Type IN1 Maximum Value of PV Input Range RH1 Minimum Value of PV Input Range RL1 PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 or Minimum Value of PV Input Scale SL1 After a change has been made to any of these data items be sure to verify the registered operating parameter setpoints to ensure th
72. 0 seg linearizer approx bias setpoint 1 PV input bias Program Local ee x PV input filter operation operation i e EEEN EEA Manual operation Control computation MAN AUTO Preset output Output limiter STOPS RUN E STOP RUN switching 15 V loop Retransmission OT power supply output Oe Control w output C RET C RETI Current or pulse Relay Current Current terminals terminals terminals terminals Vand and Band Aand 9 1 Unavailable when control output is current or pulse 2 Unavailable when control NO 01 440 wou sebDueuo Iq mO uolyesado weboud jo dois uomnejedo epoui e20 JO URIS EIS TT PV event output Time event output Instrument alam output output is relay i 3 Only available for UP550 2 Y i Qum 6066666 Instrument Time Time Time Time Relay Relay 3 ac Mim alarm 1 eventi event2 event3 event4 terminals terminals and and Time Time event 5 event 6 C Terminal C Parameter Function Legend Analog signal gt Contact signal IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 7 Function Block Diagram and Descriptions E Function Block Diagram for Single loop Heating Cooling Control PV input terminals and INPUT1 Contact input Input selection I Unit selection I Analog input range conversion I Analog input bias I Square root extrac
73. 1 Program setpoint 1 0 0 6 to 100 096 of PV input range 0 096 of PV u limiter lower limit Note that SPL1 SPH1 input range S P H2 Program setpoint 2 Place limits on the program setpoints when the controller is in 100 0 of PV m limiter upper limit program pattern 2 retransmission input range S PL Program setpoint 2 0 0 6 to 100 096 of PV input range 0 095 of PV m limiter lower limit Note that SPL2 SPH2 input range IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 13 Alarm related Parameters Located in Main menu PARA Submenu ALM Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM P E H 1 PV event 1 hysteresis Allows margins to be set for a PV event setpoint 0 5 of PV With the hysteresis settings it is possible to prevent relays from chattering input range PV event 2 hysteresis span P E H2 Hysteresis for PV high limit alarm PV event 3 hysteresis Point of ON OFF action P E H 3 Output PV event setpoint Y PV event 4 hysteresis PV event 5 hysteresis PEH 5 Off Hysteresis Ref 3 4 5 PV event 6 hysteresis PEH6 PV value 0 0 to 100 0 of PV input range span P E H7 PV event 7 hysteresis jj impu gesp P E H 8 PV event 8 hysteresis AL1 Instrument alarm 1 OFF 0 1 to 20 25 to 31 type 1 PV high limit energized no stand by action Instrument alarm 2 2 PV low li
74. 2 Initial Settings Signals with the Controller pales ud siad for controllers with auxiliary TC input RTD input When receiving 4 20 mA DC current signals 4 laximum baud rate analog input set the PV input type to 1 5 V DC setpoint 41 9600 bps This input is not used in MN 1 24 SDA single loop control however 2l H ia m 1 T lq Auxiliary analog input 12 b 25 RDB 4 y g inp 13C I i 250 Q 4 20mA 1 4 13 B ne 26 RDA 1 2 9 Specify in a range of i 1 1 5 V DC 0 2 V DC mV V input Position proportional control output ensa pal exetevne 1 Note Connecting a 250 resistor to the terminals is optional Relay contact output Feedback input Default 1 5 V DC 12 Om 1 Model X010 250 2 resistor with M3 5 crimp on terminal A n lt I lugs H a 48L o 0 47 pr Direct 13 uds 61 65 9 lt 49 o 46 Reverse 623 2 ibs Be 69 69 PV retransmission is configured at facto Contact rating 250 V AC 3A Resistance 100 0 to 2 5 KO Retransmission output 1 F 9 y 30 V DC 3 A resistance load 5 before shipment Power supply 65 69 14 _ RAN 4 20 mA DC Power supply NCAUTION 66 0 20 mA DC L 1 Before carrying out wiring turn off the power Retransmission 15 8 to the controller and check that cables to be 6 D output 2 connected are not alive with a tester or the like Da a sooiied Default 4 20 m
75. 200 0 to 1300 0 C QUART m N typeN 10 300 0 to 2400 0 F 0 25 ior instrument range 1 digit for temperatures below 0 C 270 0 to 1000 0 C a typeE 11 450 0 to 1800 0 F 200 0 to 900 0 C 0 1 of instrument range 1 digit at 0 C or more L DIN pert 300 0 to 1600 0 F 0 2 1 digit for temperatures below 0 C where the typeU1 13 200 0 to 400 0 C accuracy is 1 5 of instrument range 1 digit for U DIN ype 300 0 to 750 0 F _ temperatures below 200 0 C for a type E thermocouple typeU2 14 0 0 to 400 0 C yp 200 0 to 1000 0 F Ww typeW 15 p i5 pn S 0 2 of instrument range 1 digit Platinel 2 Plati2 16 o 5 deis 0 1 of instrument range 1 digit 0 0 to 1900 0 C 0 5 of instrument range 1 digit at 800 C or more RR20 40 RAUNT 32 to 3400 F No accuracy is guaranteed at less than 800 C W97Re3 0 0 to 2000 0 C z T W75Re25 W97Re3 18 32 to 3600 F X 0 296 of instrument range 1 digit JPt1 30 200 0 to 500 0 0 1 of instrument range 1 digit Note 1 Note 2 JPt100 300 0 to 1000 0 F 150 00 to 150 00 C P JPt2 31 200 0 to 300 0 F 0 2 of instrument range 1 digit Note 1 200 0 to 850 0 C is Bn 300 0 to 1560 0 F o 0 1 of instrument range 1 digit Note 1 Note 2 200 0 to 500 0 C VOD RES 300 0 to 1000 0 F 150 00 to 150 00 C e Pt3 37 200 0 to 300 0 F 0 2 of instrument range 1 digit Note 1 Standard 0 4t02V 0 4 to 2 V 40 0 400 to 2 000 V signal 1to5V 1 to 5 V 41 1 000 to 5 00
76. 2006 00 Toc 6 Parameters 6 22 Output related Parameters Located in Main menu UPMD Submenu OUT Parameter Name of Parameter Setting Range and Description Initial User Target Item Symbol Value Setting in CD ROM OT1 Control output Time proportional PID relay contact output terminals 1 0 type 1 Time proportional PID voltage pulse output terminals 49 Heating 2 Current output terminals 7 d 3 ON OFF control relay contact output terminals 1 2 3 ype The following 4 to 12 are displayed only for heating cooling type controllers 4 Heating side relay output terminals 1 2 cooling side relay output terminals 49 60 5 Heating side pulse output terminals 7 cooling side relay output terminals 60 6 Heating side current output terminals 6 7 cooling side relay output terminals 4 60 7 Heating side relay output terminals 1 cooling side pulse output terminals 8 Heating side pulse output terminals 6 7 cooling side pulse output terminals 67 9 Heating side current output terminals 6 cooling side pulse output terminals amp 10 Heating side relay output terminals 1 cooling side current
77. 2H Analog output 2 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 2 Analog output 2 0 terminals and See lil Performing Split Computations below 0 0 A2L segmental point 5 0 to 105 0 A3H Analog output 3 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 3 Analog output 3 0 terminals 4 and 5 See lil Performing Split Computations below 0 0 A3L segmental point 5 0 to 105 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 23 E Performing Split Computations V mode Output The following explains an example of letting Analog OUTPUT 1 terminals 46 and 07 and Analog OUTPUT 3 terminals 2 and 45 present the V mode characteristics of split computations 1 Setthe Control Output Type OT1 parameter to 2 This sets the control output to current output 2 Setthe Retransmission Output 1 RET1 parameter to 3 This sets the retransmission output to control output retransmission 3 Set the Analog Output 1 100 Segmental Point A1H parameter to 100 4 Setthe Analog Output 1 0 Segmental Point A1L parameter to 25 5 Set the Analog Output 3 100 Segmental Point ASH parameter to 0 6 Set the Analog Output 3 0 Segmental Point
78. A ARARA f 2g 3 om o clr s Doc o oO T oo Ue ES eee oe 4 PTO RUN reser j gt lias Y Small bracket 1 to 10 mm Panel thickness General installation Side by side close installation 117 min N 1 x96 92 0 _ gt re gt o eoo N 8 53 145 min N stands for the number of controllers to be installed 9208 H d However the measured value applies if N 5 y 92 08 25 IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 1 Installation 1 4 B How to Install Turn off the power to the controller before installing it on the panel because there is a possibility of electric shock CAUTION After opening the mounting hole on the panel follow the procedures below to install the controller 1 Insert the controller into the opening from the front of the panel so that the terminal board on the rear is at the far side 2 Setthe brackets in place on the top and bottom of the controller as shown in the figure below then tighten the screws of the brackets Take care not to overtighten them Direction to insert the controller Insert the controller into the opening at the front of the panel Recommended Small bracket ue tightening torque bottom mounting hardware 0 4N m IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 5 1 3 How to Connect Wires 1 Before carrying out wiring turn off the power to the controller and check that the
79. A DC Load resistance 600 Q or less N 9 because there is a possibility of electric shock retransmission type 15 V DC loop power supply If 15 V DC loop power supply is used T cai 69 9 16 0 20mADC retransmission output 1 cannot be used 10 o 4 20mADC 9 I Whe Du 14 5 18 0VDC Allowable range 100 240 V AC 10 21 mA DC max free voltage 15 O 50 60 Hz shared The functions of a contact input can be varied by changing the setting of the contact output registration parameter External contact outputs the setting of the contact input registration parameter External contact inputs Switch between the ON and OFF states of the DI1 to Di4 UP Contact 5V Transistor contact PV t1 output DO1 rH contact inputs to select from program pattern numbers 1 to 15 i DH Sven output 6 o Select a number during a RESET state DH 19 o 5v 19 I 172 3 4 5 6 7 8 9 10 11 12 13 1415 ipe m PV event 2 output DO2 5 o D11 ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON OFF ON DI2 18 o 5V 18 o I DI2 OFF ON ON OFF OFF ON ON OFF OFF ON ON OFF OFF ON ON i Dia I D lt Instumentalam pog 4
80. A3L parameter to 7596 The figure below shows an example where both analog outputs 1 and 3 are set to the current signal of 4 to 20 mA DC The type of output signal can be determined separately for each of the analog outputs listed above using the following three parameters Analog output 1 Analog output 1 type AO1 Analog output 2 Analog output 2 type AO2 Analog output 3 Analog output 3 type AO3 Analog output 3 100 segmental point A3H Analog output 1 100 segmental point A1H output 1 Output value after computation Analog output 3 0 segmental point A3L 8 25 Analog output 1 0 segmental 7 point A1L 4 0 0 25 50 75 100 Output value before split computation IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 24 Parallel mode Output The following explains an example of letting Analog OUTPUT 1 terminals 6 and 2 and Analog OUTPUT 3 terminals 2 and 45 present the parallel mode characteristics of split computations 1 Setthe Control Output Type OT1 parameter to 2 This sets the control output to current output 2 Setthe Retransmission Output 1 RET1 parameter to 3 This sets the retransmission output to control output retransmission 3 Setthe Analog Output 1 100 Segmental Point A1H parameter to 100 4 Setthe Analog Output 1 0 Segmental Point A1L parameter to 25 5 Setthe
81. C02 41E CD 4th Edition May 2006 YK IM 05E01C02 41E All Rights Reserved Copyright 2000 Yokogawa Electric Corporation 4th Edition May 31 2006 00 Toc Rev E Safety Precautions The following symbol is indicated on the controller to ensure safe use user s manual in order to avoid the risk of injury or death of personnel or damage to the 1 This symbol on the controller indicates that the operator must refer to an explanation in the instrument The manual describes how the operator should exercise special care to avoid CAUTION electric shock or other dangers that may result in injury or loss of life The following symbols are used in the hardcopy user s manuals and in the user s manual supplied on the CD ROM A NOTE Indicates that operating the hardware or software in a particular manner may damage it or result in a system failure A IMPORTANT Draws attention to information that is essential for understanding the operation and or features of the controller Bi Force Majeure Yokogawa assumes no liability to any party for any loss or damage direct or indirect caused by the use or any unpredictable defect of the product No portion of the software supplied by Yokogawa may be transferred exchanged leased or sublet for use by any third party without the prior permission of Yokogawa Be sure to use the spare parts approved by Yokogawa when replacing parts or consumables Use this software with one s
82. EAT and cooling side COOL control output values Deviation Trend Display On the Setpoint display LCD the controller displays the deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern Event Display On the Setpoint display LCD the controller displays the event number for which an event has occurred x SP 25 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 DisP key SP 25 0 80 0 C PTNO 1 SEGNO 1 3 SP 25 0 C PID 1 C 40 096 H 0 0 CooL pisP key DV trend scan 20sec I pisP key TME 1 PVE 21 ALM 3 Loo oise key SP display For monitoring only However allows the setpoint and segment time to be changed during hold mode operation soak segment Target SP display For monitoring only Heating Cooling OUT Allows the control output value to be changed display during manual operation Deviation Trend display For monitoring only Pattern display For monitoring only Event display For monitoring only IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 2 Performing Canceling Auto tuning Perform auto tuning when you have finished creating program patterns Make sure the controller is in program RUN mode and in automatic AUTO mode before carrying out a
83. LECT display 4 for operating display 4 registration Instrument alarm 1 setpoint 231 Instrument alarm 2 setpoint 232 C S5 SELECT display 5 Instrument alarm 3 setpoint 233 registration Instrument alarm 4 setpoint 234 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 19 Contact Output Registration Parameters Located in Main menu CONF Submenu DO Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM DO1 Relay output flag The following setpoints are registration numbers for single loop 5705 registration for DO1 control only DO2 Relay output flag 5705 PV event 1 output 0 No function 5706 registration for DO2 5706 PV event 2 output Relay output flag 5689 Instrument alarm 1 output 5689 DO3 registration for DO3 5129 Time event 1 output DO4 Open collector transistor des ai ud E nne 5129 output flag registration EE p for DO4 5133 Time event 4 output Ref 3 2 2 DO5 Open collactartransistor See External contact output in 1 5 Terminal Wiring 3199 output flag registration Diagrams for DO5 DOG Open collector transistor 5131 output flag registration for DO6 DO7 Open collector transi
84. Method 2 As shown in the figure below the controller selects an appropriate group of PID constants for each zone and if the PV input value goes beyond the given deviation from the program setpoint selects the PID constants of the group number set in PID group number GRP 1 The controller uses the 1st group of PID constants if the PV input value is both within the zone set off by the minimum value of the PV input range and reference point 1 and within the given reference deviation bandwidth 2 The controller uses the 2nd group of PID constants if the PV input value is both within the zone set off by reference points 1 and the maximum value of the PV input range and within the given reference deviation bandwidth 3 The controller uses the PID constants of the group number set in PID group number GRP PV input value Maximum value of PV input range RH1 3 mom wht NB oe Lu uc decns i EE are ee Reference ft UE MM deviation RDV1 Oe 21 t Reference eo at yeh ec ea cere oe are ee ee te ee _deviation RDV1 Reference point 1 1 RP1 Program setpoint Minimum value of 4 PV input range RL1 Segment 1 Segment 2 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 30 E Retaining the End of Program State Hold mode End This function keeps the controller in the same state as when program operation was completed When in hold operation the controller retains its s
85. P1 LP1 loop 1 parameter main menu oo 9 Jms sz JL 2 wewa Je A 4 Press the key to display the submenu PAR parameter sub menu ois WPT RUN RESET D Press the key once again to display the parameter AT MENU LP1 PAR 1 auto tuning switch ai mone pis 7 A WPT Node IM 05E01C02 41E Ath Edition May 31 2006 00 Toc 6 8 A Bd Press the or key to display the required setpoint Tuning for 1st group of PID is AT 1 MENU LP1 PAR 1 auto tuning switch changing AT 2 1 Blinks during change A mone pise x AJ wena Fon RESET umm MODE Dise feeit a ul wena Run RESET lt 4 Operations gt i key once to register the setpoint This starts auto tuning If the key is pressed when AT OFF auto tuning will be cancelled In this case PID contains the value existing before auto tuning MENU LP1 PAR 1 auto tuning swit
86. Setpoint of the Program Time Unit TMU setup parameter 5 Segment setting method Setpoint of the Segment Setting Method SEG T setup parameter 6 Starting target setpoint Setpoint of the Starting Target Setpoint SSP1 program parameter Start code Setpoint of the Start Code STC program parameter 8 Finaltarget setpoint Segment time Events PV event and Time event and Junction code Setpoint of each program parameter 9 Draw the program pattern Program time unit TMU Segment setting method SEG T Starting target setpoint 1 SSP1 Starting target setpoint 2 SSP2 Start code STC 1st group of wait zones 1 WZ1 1st group of wait times 1 WTM 2nd group of wait zones 2 WZ1 2nd group of wait times 2 WTM 3rd group of wait zones 3 WZ1 3rd group of wait times 3 WTM 4th group of wait zones 4 WZ1 4th group of wait times 4 WTM 5th group of wait zones 5 WZ1 5th group of wait times 5 WTM Number of repetitions RCY Start of repetition segment number RST End of repetition segment number REN E ME E Hn E inii E ES NI imi NE p E IM 05E01C02 41E Define this parameter when using the controller as a program pattern generator See User s Manual Reference CD ROM version for more information See User s Manual Reference CD ROM version for more information 4th E
87. This brings you to the display operating display that appears at power on 4 1 Monitoring purpose Operating Displays Available during Operation The monitoring purpose operating displays available during operation include those for controllers of single loop and single loop position proportional control and those for control lers of single loop heating cooling control The Process Variable PV display always shows the value of PV input E Operating Displays for Single loop and Single loop Position Propor tional Control SP Display On the Setpoint display LCD the controller displays the current setpoint SP the pro gram pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment for which operation is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display On the Setpoint display LCD the controller displays the current setpoint SP and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 OUT Display On the Setpoint display LCD th
88. Troubleshooting and Maintenance 5 1 1 7 Insert the internal unit into the housing Apply power to the controller and confirm that the initial operating display is shown If the operating display is not shown properly turn off the controller and pull out the internal unit Then insert it into the housing again This completes replacement of the control output relay IM 05E01CO2 A1E 4th Edition May 31 2006 00 Blank Page Toc 6 Parameters 6 1 6 Parameters 6 1 Parameter Map This section contains Operating Parameter Map and Setup Parameter Map for UP550 as a guideline for setting parameters These maps are helpful in finding the positions of the displays when setting the param eters and should be used as a quick reference for the entire range of parameter displays IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 6 Parameters uPsso Operating Parameter Map Operating Display DISP y DISP L Operating Operating Operating gt Operating display 1 display 2 display 3 display n eere yv qpeeeememmpeme SETIS MODE ns SET3S or SELECT display 1 SELECT display 2 SELECT display 5 See 3 5 Program Parameter Map To program parameter setting disp
89. UT 1 output 1 select SETUP On 0 n oo MODE DISP J via RESET WPT Nod RUN 9 Press the 4 or key to display the required setpoint The figure below shows an example of setting to current output 4 to 20 mA DC MENU UPMD OUT 1 output 1 select ort 2 Blinks during change Ca mone oise WPT RUN IRESET 10 Press the key once to register the setpoint MENU UPMD OUT 1 output 1 select SETUP OT 2 See oo MODE DISP via RESET WPT Nod RUN IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 2 Initial Settings 2 12 11 Press the figure below RST lamp ON SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 List of Control Output Types key for more than 3 seconds This returns you to the display shown at power on OT1 Control output type Parameter Name of Parameter Setpoint Control Output Types Symbol 0 Time prop
90. V DC 3 A resistance load L NCAUTION Before carrying out wiring turn off the power to the controller and check that cables to be connected are not alive with a tester or the like I because there is a possibility of electric shock amp 8 8 amp 8 10 lt free voltage 50 60 Hz shared The functions of a contact output can be varied by changing Y the setting of the contact output registration parameter T Allowable range 100 240 V AC 10 G9 amp amp amp amp amp amp amp amp amp Default 1 5 V DC control however TC input RTD input Auxiliary analog input 1T1 A 12 I 12 b 21 9 Specify in a range of 13 I ENGEY safe 22 eore tovibe mV V input amp 9G Note Select this option from the OT1 parameter Control output Retransmission output 2 is available only when relay is selected as the type of control output Retransmission output 2 Default Unspecified retransmission type Current voltage pulse output 16 16 AD 0 20mADC 17 Wottage puse 12V 47 t 20mADC Default 4 20 mA DC The functions of a contact input can be varied by changing the setting of the contact input registration parameter E
91. al event 25 H 1 The parameter PID is shown for H H 1 1 1 1 type 1 PID group number s ires PID parameters when the J PID PID group number Local event 25 x TE setup parameter ZON is set to 0 DENEN NECNETACEPENENS A setpoint Local event 26 i H 1 1 i 1 type 1 1 1 1 Local event 26 1st group of 1 H A H setpoint 1 WZ1 wan zones I EVn Event number n 1to8 EVn Event number 7 1 IfEVn 1 to 16 then this parameter H Local event 27 1st group of H On time of refers to time events 1 to 16 T On time of type 1 WTM wait times ONn time event 1 If EVn 21 to 28 then this parameter ONn time event 1 1 1 Local event 27 2 NZ1 2nd group of 7 OFF Off time of M refors to FViovenis To 8 A OFF Off time of A setpoint wait zones n time event x i n time event H i 1 1 1 Local event 28 2nd group of x E E type 2 WTM wait times TYn PVeventtype TYn PVeventtype 1 H 1 1 Local event 28 3rd group of setpoint 3 WZ1 xn bail PEn Pvevent setpoint PEn j PVeventsetpoint 1 1 T 3rd group of X z 3 WTM pre wait times 4 WZ1 4th group of wait zones The parameter PID is shown for segment 4 WTM 4th group ef JC Junction code JC Jun
92. and Cooling side ON OFF control applies when 0 0 1 Ic Cooling side integral OFF 1 to 6000 sec 240 sec m time 1 Dc Cooling side derivative OFF 1 to 6000 sec 60 sec time 1 Hc Cooling side ON OFF 0 0 to 100 0 0 5 a control hysteresis 1 D B Dead band In heating cooling control 100 0 to 50 0 3 0 In position proportional PID control 1 0 to 10 0 In heating cooling control When setting any positive value there is a region where none of the heating and cooling side output is presented when setting any negative value there is a E region where both of the heating and cooling side outputs are presented When setting a value of zero either the heating or cooling side output is provided n position proportional control set the range so none of the outputs turn on 1 PO Preset output Heating 5 0 to 105 0 0 0 side preset output In RESET mode fixed control output can be generated in heating cooling control In heating cooling control Heating side 0 0 to 105 0 Ref 2 1 8 1 Oc Cooling side preset 0 0 to 105 0 0 0 output In RESET mode cooling side fixed control output can be generated IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 9 If you are using two or more groups of PID parameters use the following table to record their values Parameter n 2 n 3 n 4 n 5 n 6 n 7 n 8 n P n l n D n OH n OL n MR n H n DR n Pc n lc n Dc n Hc n DB n PO n Oc
93. anual operation Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Control output type selection OT1 UPMD OUT Control output cycle time CT1 UPMD OUT Cooling side control output cycle time CTc1 UPMD OUT Analog output 1 type AO1 UPMD OUT Analog output 2 type cooling side AO2 UPMD OUT Operating Parameters Function Parameter Main menu Submenu Preset output n PO LP1 n PID Cooling side preset output n Oc LP1 n PID Output limiter n OL n OH LP1 n PID E Contact Output PV event 1 is outputted via DO1 contact output 1 PV event 2 is outputted via DO2 contact output 2 Instrument alarm 1 is outputted via DO3 contact output 3 Time event 1 is outputted via DO4 contact output 4 Time event 2 is outputted via DO5 Time event 3 is outputted via DO6 contact output 6 Time event 4 is outputted via DO7 contact output 7 contact output 5 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 7 Function Block Diagram and Descriptions 7 8 E Retransmission Output PV program setpoint or control output can be output to retransmission output 1 OUT PUTS Retransmission output 2 OUTPUT1 can be used when the control output is relay Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Retransmission output 1 type RET1 CMLP
94. arameter settings at all however S M EC Sampling period 0 to 30000 Shows 0 at error counter power on Ref 1 1 5 reading only Input related Parameters Located in Main menu UPMD Submenu IN Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM N 1 PV input type Specify the type of PV input as a range code OFF 0 INPUT 1 terminals See Instrument Input Range Codes in 2 Initial Settings Em Terminals 5 12 and d3 U N 1 PV input unit Select the unit of PV input Depends on 0 Percent 2 No unit the PV m C 1 Degree Celsius F 5 Fahrenheit input type RH 1 Max value of PV Set the PV input range RL1 RH1 Depends on n input range the PV Min value of PV For temperature input input type HL1 input range Set the range of temperature that is actually controlled For voltage input Set the range of a voltage signal that is applied The scale across which the voltage signal is actually controlled should be set using the parameters Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 S D P 1 PV input decimal Set the position of the decimal point of voltage mode PV input Depends on point position 0to4 the PV m shown when in 0 No decimal place input type voltage input mode 1 One decimal place 2 to 4 Two three four decimal places SH 1 Max value of PV Set the read out scale of voltage mode PV input Depen
95. arameters and setpoint each parameter table has a User Setting column where recording you can record your setpoints when setting them in the controller Function description 6 2 Lists of Parameters Briefly describes the functions of parameters In addition E Controllers Applicable to Single loop Control The specification codes of the UP550 applicable to single loop control are given in the table below UP550 00 UP550 10 UP550 20 UP550 01 UP550 11 UP550 21 Bi Regarding This User s Manual 1 This manual should be provided to the end user Keep an extra copy or copies of the manual in a safe place 2 Read this manual carefully to gain a thorough understanding of how to operate this product before starting operation 3 This manual describes the functions of this product Yokogawa Electric Corporation hereinafter simply referred to as Yokogawa does not guarantee the application of these functions for any particular purpose 4 Under absolutely no circumstances may the contents of this manual in part or in whole be transcribed or copied without permission b The contents of this manual are subject to change without prior notice 6 Every effort has been made to ensure that the details of this manual are accurate However should any errors be found or important information be omitted please contact your nearest Yokogawa representative or our sales office Media No IM 05E01
96. at they are correct If any data item has been changed to its default set it to a required value How to return to a menu Press the pe keys once during parameter setting This lets you return to the param eter menu IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 8 2 3 Changing PV Input Type The following operating procedure describes an example of changing the setting of K type thermocouple 200 0 to 500 0 C to RTD Pt100 200 0 to 500 0 C and a measurement range of 0 0 to 200 0 C PV input terminal Thermocouple mVN input 2 43 1 RST lamp ON DT gcas SP 0 0 C xa Je JE PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the p
97. back Direct reverse terminals terminals input signal Gand 2and 9 Motor driven valve PV event output Valve position 3 Time event output sliding resistor Instrument alarm Suput gt 7 666666 Instrument Time Time Time Time NT Mr alarm 1 event1 event2 event3 event4 O Terminal C Parameter Function Analog signal gt Contact signal Legend IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 7 Function Block Diagram and Descriptions 7 5 Functions and Parameters for Single loop Control in Initial State Fac tory set default Functions and parameters in initial state are given in the tables below For details on each parameter refer to 6 2 Lists of Parameters B PV Input PV input INPUT1 is a universal input which can receive signals from thermocouple RTD or DC voltage signals The controller is capable of biasing square root extraction first order lag computation filtering ten segment linearizer approximation and ten segment linearizer biasing on input signals Each function can be set by the following parameters Setup Parameters Function Parameter Main menu Submenu Input selection IN 1 UPMD IN Unit selection UNI UPMD IN Analog input range conversion RH1 RL1 SDP1 SH1 SL1 UPMD IN Analog input bias A BS1 CMLP AIN Square root extraction A SR1 A LC1 CMLP AIN Analog input filter A FL1 CMLP
98. cables to be connected are not alive with a tester or the like because there is a possi bility of electric shock CAUTION 5 For the protection and safe use of the controller be sure to place a circuit breaker conforms with IEC60947 5A 100V or 220V AC near the controller where the breaker can easily be operated In addition be sure to indicated that it is the instrument to cut the power supply of the controller 3 Wiring must be carried out by personnel who have basic electrical knowledge and practical experience A note 1 Provide power from a single phase instrument power supply If there is a lot of noise in the power line insert an insulating transformer into the primary side of the line and use a line filter recommended part ZAC2205 00U from TDK on the secondary side As a countermeasures against noise do not place the primary and secondary power cables close to each other 2 Forthermocouple input use shielded compensating lead wires for wiring For RTD input use shielded wires that have low conductor resistance and cause no significant differences in resistance between the three wires The cables to be used for wiring terminal specifications and recommended parts are as shown below 3 Control output relays may be replaced However because they have a life of 100 000 times that of the resistance load use auxiliary relays to turn on off a load 4 Theuse ofinductance L loads such as auxiliary relays motors
99. ce Centrecourt D1 25 27 Paul Street North North Ryde N S W 2113 AUSTRALIA Phone 61 2 9805 0699 Facsimile 61 2 9888 1844 YOKOGAWA INDIA LTD Head office 40 4 Lavelle Road Bangalore 560 001 INDIA Phone 91 80 227 1513 Facsimile 91 80 227 4270 LTD YOKOGAWA ELECTRIC Grokholskiy per 13 Build 2 4th Floor 129010 Moscow RUSSIA FEDERATION Phone 7 095 737 7868 Facsimile 7 095 737 7869
100. ch AT 1 g J vobe oisP J S A VPT RUN 4 3 Setting PID Manually If you know the values to be set or if suitable PID constants cannot be obtained by auto tuning follow the procedure below to set values 1 PRG lamp ON Ds Doc m M joan Wi neas oo T o Ca Pols CAS SP 1 0 0 C wena Js feeser PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 Eee L sP 100C PID 1 PTNO 1 SEGNO 1 3 OUT 100 0 Auto tuning is complete when the MAN lamp goes off Bring the operating display into view display appears at power on Displays the current setpoint SP In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01C02 41E 4th Edition May 31 2006 00 4 5 Toc 4 Operations 4 6 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu oo rema Ia mone DISP sz a WPT RUN REsET 3 Press the 4 key twice to display the main menu LP1 LP1 loop 1 parameter main menu oo uram i mone DISP sz A WPTNod J RUN
101. control output value is linked with a display value changed using the v or 4 key Note that the control output changes as displayed without requiring the key 1 Bring manual operating display into view For switching to manual operation see 4 6 Switching between AUTO and MAN SP 30 0 C PID 1 PTNO 1 SEGNO 1 3 OUT 30 0 2 Press the 4 or key to change a control output value You don t need to press the key u SP 30 0 C PID 1 AUN PTNO 1 SEGNO 1 3 eis POUT 4009 B Manipulating the Control Output during Heating Cooling Control Showing the Heating Cooling OUT display MAN lamp cel ON Cooling side Heating side output Heating Cooling OUT output display IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 11 Controller Behavior and Control Output Manipulation when the Dead Band is Positive The following is an example when the DB parameter is set at 12 4 If you hold down the J key with the heating side output under manipulation i e cooling side output C 0 0 the heating side output H decr
102. ct input contact resistance of 1 kQ or less is determined as on and contact resistance of 20 KQ or more as off For transistor open collector input input voltage of 2 V or less is determined as on and leakage current must not exceed 100 pA when off e Minimum status detection hold time PV input s sampling period x3 Contact Outputs e Purpose Event output FAIL output and others e Number of outputs 7 points e Relay contact rating 240 V AC 1A or30 V DC 1A e Transistor contact rating 24 V DC 50 mA Display Specifications PV display 5 digit 7 segment red LEDs character height of 20 mm e Setpoint display 32128 dot LCD with back lighting e Status indicating lamps LEDs IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 10 Safety and EMC Standards Safety Complies with IEC EN61010 1 CE approved by C22 2 No 61010 1 ap proved by UL508 Installation category CAT II Pollution degree 2 IEC EN61010 1 C22 2 No 61010 1 Measurement category CAT IEC EN61010 1 Rated measurement input voltage 10V DC max across terminals 300V AC max across ground Rated transient overvoltage 1500V Note Note It is a value on the safety standard which is assumed by IEC EN61010 1 in Measurement category and is not the value which guarantees an apparatus perfor mance measurements within Measurement categories Il III and IV This equipment has Measurement cat
103. ction code PID parameters when the setup parameter wait times ZON is set to 0 5th group of 5 W21 wait zones 5 NTM 5th group of wait times RCY Number of repetitions Start of repetition RST segment number End of repetition REN segment number key Parameters of program pattern 1 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 15 1 EDIT 1 program edit i sub menu 1 D S key ose key ETE eee eer Program patterns 2 to 30 i M Shows the number of jailed s ALL S remaining unused D segments 1 PTN S Shows the number of segments within Aly ud Segment 99 AJ 2 Sa patior 1 Shows the number of MENU PROG PRG A 7 key 7 key MENuPROG PRG 2 MENU PROG PRG 2 T key ALL E remaining unused SeGno input e e nn v SEGno input SEGno input e p F events SEG SEG 90 SEG o 1 Program pattern COPY copying 1 1 H Program pattern Eg Rt SA EEA A CELL alicia ci UE LL CLE tcp a CE LEE A R d 1 CLEAR clearance key A pen c usuram cee xmas ccs These parameter symbols appear on the PV display TSP1 Final target setpoint TSP1 Final target setpoint
104. d Open lit De energized on Closed viation 9 unlit i PV low limit Open lit unlit limit alarm Deviation i PV setpoint Alarm setpoint PV Target SP Hysteresis Hysteresis Closed lit Closed lit Output high limit Open unlit Open unlit SP Alarm setpoint Output value Alarm setpoint Hysteresis Hysteresis Closed lit Closed lit lt gt Open unlit Output low limit PY q Alarm setpoint SP Alarm setpoint Output value Open unlit The following alarm types are used only for Instrument Alarm 25 Sensor grounding alarm 26 Fault diagnosis output Note 1 27 FAIL output Note 2 Note 1 The fault diagnosis output turns on in case of input burnout A D converter failure or reference junction compensation RJC failure For input burnout or A D converter failure the control output is set to the setpoint of the Preset Output Value operating parameter PO Note 2 The FAIL output is on during normal operation and turns off in case of failure Stand by Action Normal Abnormal Treated z as normal The alarm output turns on eae Low limit of alarm setpoint The alarm output does not turn on in this region even if the PV value is below the low limit of the alarm setpoint Power on Time IM 05E01CO2 A41E 4th Edition May 31 2006 00
105. d display For monitoring only nisp key Pattern display For monitoring only DisP key PVE 21 Event display For monitoring only ALM 3 Ld DisP key TME 1 E Operating Displays for Single loop Heating Cooling Control SP Display On the Setpoint display LCD the controller displays the current setpoint SP the pro gram pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the remaining time of the segment TM for which operation is in progress the current number of repetitions RCY and the total sum of repetitions Target SP Display On the setpoint display LCD the controller displays the current setpoint SP and final target setpoint TSP the program pattern number PTNO selected the segment number SEGNO for which operation is in progress the number of segments included in the selected program pattern the program pattern name only displayed when setting the program pattern name using an optional parameter setting tool model LL100 E10 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 3 Heating Cooling OUT Display On the Setpoint display LCD the controller displays the current setpoint SP the PID number PID being used and the heating side H
106. decimal point position Although not used in single loop control it is shown on the display SH3 Max value of auxiliary analog input scale Although not used in single loop control it is shown on the display SL3 Min value of auxiliary analog input scale Although not used in single loop control it is shown on the display BSL3 Auxiliary analog input burnout action selection Although not used in single loop control it is shown on the display P UN1 PV unit Set the unit of PV 0 Percent C 1 Degree Celsius 2 No unit F 5 Fahrenheit Same as the PV input unit P DP1 PV decimal point position Under normal operation set the same value as in the PV Input Decimal Point Position SDP1 parameter To shift the decimal point for temperature input use this parameter For example set as P DP1 0 to change a temperature reading of one decimal place to that of no decimal places This involves reconfiguring the P RH1 and P RL1 parameters 0to4 P RH1 P RL1 Maximum value of PV range Minimum value of PV range Under normal operation keep the values of these parameters between the maximum and minimum values of the PV input range 19999 to 30000 P RL1 lt PRH1 where P RH1 P RL1 30000 Maximum value of PV input range or scale Minimum value of PV input range or scale Ref 1 1 8 IM 05E01C02 41E 4th Edition May 31
107. dition May 31 2006 00 Toc Unit r Maximum value of PV input range RH1 1 100 100 80 C j Define when using the controller as a program pattern generator m See User s Manual Reference CD ROM version for more information Minimum value of PV input range RL1 0 3 3 lt 3 Programming gt 9 A 25 C Segment No Final target setpoint 1 TSP1 Final target setpoint 2 TSP2 Segment time TIME TM RT PID number PID Note Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 I OX x PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ON3 PV event setpoint PE3 off time of time event OFF3 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event
108. ds on input scale 19999 to 30000 where SL1 SH1 SH1 SL1 30000 the PV E shown when in input type voltage input mode SI 1 Min value of PV input scale HA shown when in voltage input mode BSL1 Selection of PV Allows the PV input value to be determined as shown below in Depends on input burnout action case of PV input burnout the PV 105 of PV input range if set to Upscale input type e 5 0 of PV input range if set to Downscale OFF 0 Disable UP 1 Upscale DOWN 2 Downscale RJ C1 Presence absence Allows input compensation to be applied to thermocouple input ON 1 of PV input OFF 0 Absent reference junction ON 1 Present compensation IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 21 Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM IN3 Auxiliary analog input type TT d m INPUT 3 terminals Although not used in single loop control it is shown on the display Terminals 2 and U N I3 ag Although not used in single loop control it is shown on the display RH3 Maximum value of auxiliary analog input range Although not used in single loop control it is shown on the display RL3 Minimum value of auxiliary analog input range Although not used in single loop control it is shown on the display SDP3 Auxiliary analog input
109. e PV input value input range span Ref 1 1 1 FL PV input filter OFF 0 1 to 120 sec OFF 0 Used when the PV input value fluctuates ORB ON OFF rate 0 0 to 100 0 of PV input range span 1 096 of PV detection band input range span ORH ON OFF rate ORL 1 digit to 105 0 100 0 Ref 3 4 4 high limit ORL ON OFF rate 5 0 to ORH 1 digit 0 0 low limit S TM Starting time of 0 00 to 99 59 hour minute or minute second 0 00 program pattern The controller begins control when the specified time has Ref 5 2 2 operation passed after power on M05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters PID related Parameters Located in Main menu LP1 Submenu 1 PID Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting jin CD ROM 1 P Proportional band Heating 0 1 to 999 9 of PV input range 5 0 side proportional band In heating cooling control 0 0 to 999 9 ES in heating cooling control heating side on off control applies when 0 0 1 Integral time OFF 0 1 to 6000 sec 240 sec Heating side integral time in heating cooling control 1 D Derivative time OFF 0 1 to 6000 sec 60 sec Heating side derivative time in heating cooling control 1 O H Output high limit 5 0 to 105 0 100 Heating side output high limit Heating side limite
110. e controller displays the current setpoint SP the PID number PID being used the program pattern number PTNO the segment number SEGNO for which operation is in progress and the number of segments included in the selected program pattern and the control output value OUT however the valve opening 0 to 10096 in position proportional control Deviation Trend Display On the Setpoint display LCD the controller displays the deviation trend Pattern Display On the Setpoint display LCD the controller displays the selected program pattern IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 2 Event Display On the Setpoint display LCD the controller displays the event number for which an event has occurred x SP 25 0 C Y prno 1 sEGNo a SP display For monitoring only TM 0h20 RCY 0 0 However allows the setpoint and segment time to be changed during hold mode operation iji meP key soak segment SP 25 0 80 0 C i A i niea EGNOS Target SP display For monitoring only DisP key SP 25 0 C PID 1 PTNO 1 SEGNO 1 3 OUT display Allows the control output value to be changed OUT 35 096 during manual operation Displays the value opening 0 to 100 in position proportional control I DisP key DV trend scan 20sec Deviation Tren
111. e nnne nennen annnm nnmnnn nnna 5 1 5 2 MaintOMane E 5 6 5 2 1 CIS ANIING 23 D ticks 5 6 5 2 2 Replacing Brackets ntt e ih e s 5 6 5 2 3 Attaching Terminal Cover esessssseeeseeeeenen nnns 5 7 5 2 4 Replacing Parts with a Limited Service Life 5 8 5 2 5 Replacing Control Output Relays sesseseseeeeeee 5 9 6 Parameters m s 6 1 6 1 Parameter Map eeeeeeeeee seien eene eiie ener nnne hann nnne r annnm r annnm 6 1 6 2 Lists of Parameters eseeeeeeeeeeeeeeeeeee eene nnne nnn nnne neni nennt 6 6 7 Function Block Diagram and Descriptions eeesss 7 1 Revision Information i IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 1 1 Installation This chapter describes installation wiring and other tasks required to make the controller ready for operation 1 4 Model and Suffix Codes Before using the controller check that the model and suffix codes match your order Optional functions 1 Model Suffix Code Description UP550 Program controller provided with retransmission output and 15 V DC loop power supply as standard 0 Standard type Type 1 Position proportional type 2 Heating cooling ty
112. e this procedure to four openings 1 2 3 and 4 see the figure below on the upper and lower parts of the bezel in order The bezel slightly moves forward from the housing 2 Push up the center of the bottom gasket of bezel by a finger to release the latch jbatch invisible in the panel Center of the bottom gasket Panel View from the bottom 3 Insert the flat blade screwdriver into the four openings and flip the tip forward to move the bezel more forward IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 6 5 Troubleshooting and Maintenance 5 10 Hold the bezel and pull it along with the internal unit out of the housing Note Be careful not to damage the RJC sensor E The location and number of the relays differ depending on the model code of the UP550 Confirm the location of the control output relay to be replaced before pulling out the relay Upper E Relay UP550 0 Lower Two relays for direct and reverse action UP550 1 Pull out the relay to be replaced The control output relays are easy to remove and mount since they are connected via a socket onto the print boards TR Insert the new relay in the socket Use the following relay Manufacturer OMRON Model G6B 2114P FD US P6B Power supply 12 V DC IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc lt 5
113. eT Node run Reser The same steps can be used for integral time 1 1 and derivative time 1 D that are displayed after this Press the key for more than 3 seconds This returns you to the display shown at power on SP 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 7 4 Operations 4 4 Selecting Program Pattern Number PT No The following operating procedure selects program pattern 1 A program pattern number can only be selected when the controller is in a RESET mode Ay NOTE If contact input which is used to select between program pattern numbers is on any program pattern number cannot be selected by key operation 1 Bring the operating display into view appears at power on RST lamp ON RST lamp ON DISP RUN epe SS iB 0 0 C SEGNO 0 0 RCY 0 0 Select the program pattern number of the controller being operated 25 0 C SEGNO 0 3 RCY 0 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 8 4 5 Switching between RUN and RESET Modes The f
114. eases Consequently both the heating side and cooling side outputs change to 0 0 If you keep the Ly key held down longer you enter the state of manipulating the cooling side output and its value begins to increase Inversely if you hold down the AJ key with the cooling side output under manipulation i e heating side output H 0 0 the cooling side output C decreases Conse quently both the heating side and cooling side outputs go to 0 0 If you keep the 4 key held down longer you enter the state of manipulating the heating side output and its value begins to increase Output Dead band Operating parameter DB 12 4 0 12 4 Cooling side Heating side manipulated output manipulated output DB 12 4 Change in manipulated output when the dead band is positive Controller Behavior and Control Output Manipulation when the Dead Band is Negative The following is an example when the DB parameter is set at 12 4 If you hold down the 7 key with the heating side output under manipulation i e cooling side output C 0 0 the heating side output H decreases If the output H falls below 24 8 the cooling side output C begins to increase from 0 0 If you keep the Ly key held down longer and the output C rises above 24 8 the output H goes to 0 0 and you enter the state of manipulating the cooling side output Output 96
115. ed Setpoint display unit IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 5 Troubleshooting and Maintenance E Possible Errors during Operation The following shows possible errors occurring during operations E Remedies if Power Failure Occurs during Operations Display position Error indication Description py Control output Alarm Retransmis Commu Remedy Note of error output sion output nication Displays RJC and Measured PV alternately halal with RUCEORF Normal action Faulty Contact us for repair E300 ADC error 105 In AUTO Dependent on the Preset value output BSL parameter In MAN Check wires and 3 BO ane UR Up scale 105 Normal action Normal sensor Down scale 5 action OVER or OVER Beanery 5 or 105 Normal action Check process Out of 5 to 105 s i process N N Auto tuning Action with PID eb sue Check process Press E200 failure existing before any key to erase error Time out auto tuning indication Feedback resistor Check the feedback ES mme im burnout Normal stopped Stopped resistor action 2 Check wires and Left end of Setpoint Faulty mem i Normal communication a communication Normal action parameters and make display unit blinks action s line resetting Recovery at normal receipt i Faulty if power off on Decimal point at right end
116. een AUTO and MAN switching To switch to AUTO mode display MODE AUTO 0 then press the 2T key ES To switch to MAN mode display MODE MAN1 1 then press the i key S ST Start of program 1to 99 1 segment number Program operation begins with the segment whose number is specified by this parameter SST is automatically set to the initial value 1 when the controller is in RESET or LOCAL mode IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 7 E Operating Parameters Instrument Alarm Setting Parameters Located in Main menu AL Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM A1 Instrument alarm 1 Allows alarm action to be set irrespective of the PV high limit SP high setpoint program limit alarm 100 0 of PV input range A2 Instrument alarm 2 PV alarm SP alarm 100 0 to 100 0 of Deviation alarm 0 0 of setpoint PV input range PV input range span Deviation alarm 100 0 to 100 0 of PV Other PV SP low limit Ref 3 4 1 A3 Instrumen alarm 3 input range span alarm 0 0 of PV input range setpoint Output alarm 5 0 to 105 0 Output high limit A4 Instrument alarm 4 Fed A setpoint Upu Ow IMI alarm 0 0 Operation related Parameters Located in Main menu LP1 Submenu PAR Parameter Name of Parameter Setting Range and Description Init
117. egment 1 2 Time prioritized PV start program operation begins with the PV value by giving priority to the time of segment 1 TIP The option 1 is not a setpoint Ref 5 2 1 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 18 Program Parameters Parameters for Setting the Wait and Repeat Actions The parameters listed below are shown when the Start Code STC parameter is set to 1 Located in Main menu PROG Submenu PRG Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM WZ1 1st group of wait OFF 0 No function OFF 0 1 zones 0 0 to 10 0 of PV input range span WTM 1st group of wait OFF 0 No function OFF 0 1 times 0 01 to 99 59 hour minute or minute second Use the TMU setup parameter to set the time unit 5 WZ1 2nd group of wait Same as the 1st group of wait zones zones 2 WTM 2nd group of wait Same as the 1st group of wait times times 3 WZ1 3rd group of wait Same as the 1st group of wait zones zones Ref 5 2 4 WTM 3rd group of wait Same as the 1st group of wait times 3 times 4 WZ1 4th group of wait Same as the 1st group of wait zones zones 4 WTM 4th group of wait Same as the 1st group of wait times times 5 WZ1 5th group of wait Same as the 1st group of wait zones zones 5 WTM 5th group of wait Sa
118. egory therefore do not use the equipment for CAUTION Measurement category Description Remarks CAT I For measurements performed on circuits not directly connected to MAINS CAT I For measurements performed on circuits directly connected to the low voltage installation Appliances portable equipments etc CAT I For measurements performed in the building installation Distribution board circuit breaker etc V CAT IV For measurements performed at the source of the low voltage installation Overhead wire cable systems etc Cable T T i 1 I e A Outlet d M T EMC standards Complies with EN61326 EN61000 3 2 EN61000 3 3 and EN55011 CE AS NZS 2064 compliant C Tick Class A Group 1 The instrument continues to operate at a measuring accuracy of within 20 of the range during tests Construction Installation and Wiring Construction Dust proof and drip proof pront panel conforming to IP55 For side by side close installation the controller loses its dust proof and drip proof protection Material ABS resin and polycarbonate Case color Black Weight About 1 kg or less Dimensions 96 W x 96 H x 100 depth from panel face mm Installation Panel mounting type With top and bottom mounting hardware 1 each Panel cutout dimensions 9279 W x 92 95 H mm IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation
119. el OFF 0 Unlock OFF 0 MODE key ON 1 Lock P ROG Locking of operating OFF 0 Unlock OFF 0 parameter main menu ON 1 Lock PROG display LP1 Operating parameter OFF 0 Unlock OFF 0 Ref 7 1 2 main menu LP1 lock ON 1 Lock E LP2 Although not used in single loop control it is shown on the display PI D Operating parameter OFF 0 Unlock OFF 0 submenu PID lock ON 1 Lock US H Although not used in single loop control it is shown on the display PYS1 Operating parameter OFF 0 Unlock OFF 0 main menu PYS1 lock ON 1 Lock PYS2 Although not used in single loop control it is shown on the display PWD Password setting 0 Password not set 0 1 to 30000 Note If a password is set the setup parameters cannot be Feet Nt displayed without entering the correct password SELECT Display Parameters Located in Main menu CONF Submenu CSEL Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM C S1 SELECT display 1 OFF 0 101 to 1023 OFF 0 registration Select the desired parameter from among the operating SELECT display 2 and setup parameters then register the number C S2 registration D register No accompanying that parameter For example registering 231 for C S1 allows you C S3 SELECT display 3 to change instrument alarm 1 setpoint in operating display Ref 6 1 1 j registration Numbers for registering instrument alarm SP parameter US C S SE
120. elow shows a schematic representation of a loop configured for position pro portional control Controller Control computation input Direct action L 9 Comp 9 gt arator Valve position Reverse Y i Control Feedback output 4 signal action M Slide wire 2 Motor driven valve IM 05E01C02 41E 4th Edition May 31 2006 00 Blank Page Toc 7 Function Block Diagram and Descriptions 7 1 7 Function Block Diagram and Descriptions This chapter contains the function block diagrams for Single loop control Single loop heating cooling control and Single loop position proportional con trol For details on these function block diagrams refer to the descriptions men tioned later IM 05E01CO2 A1E 4th Edition May 31 2006 00 Toc 7 Function Block Diagram and Descriptions 7 2 E Function Block Diagram for Single loop Control PV input terminals 3 12 and 3 Contact input Input selection I Unit selection I Analog input range conversion I Analog input bias I Square root extraction I Analog input filter Program pattem s selection Program operation uomnejedo weibosd jo yes rer a oe Local 1
121. emperature Input Example of Voltage Input 270 0 C 1370 0 C E 7 Seta range PV input range tobe controlled Minimum value of Maximum value of PV input range RL1 Parameters to be set for temperature input 1 PV input type IN1 Set according to a sensor 4V 5V input signal Instrument input range Instrument input range RLT PV input range H gt RH1 Set a range to PV input scale Lune be controlled 0 0m h 50 0m h Minimum value of Maximum value of PV input scale SL1 PV input scale SH1 Parameters to be set for voltage input 1 PV input type IN1 Set according to an input signal 2 Maximum value of PV input range RH1 Set the maximum value of an input signal 3 Minimum value of PV input range RL1 Set the minimum value of an input signal 4 Position of PV input decimal point SDP1 Set the position of the decimal point for PV input display 5 Maximum value of PV input scale SH1 Set the maximum value of the scale to be controlled Set a reading for the maximum value of the input signal 6 Minimum value of PV input scale SL1 Set the minimum value of the scale to be controlled Set a reading for the minimum value of the input signal 0 0 C 800 0 C PV input range RH1 Maximum value of PV input range RH1 Set the maximum value of the range to be controlled Minimum value of PV input range RL1 Set the minimum value of the
122. ening torque 0 3 to 1 65 mm 0 8 N m or less 7 mm or less 3 7mmo 3 7mmeo or Terminal Covers 7 mm or less Target Model Part Number Sales Unit For UP550 T9115YD IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 7 1 4 Hardware Specifications PV Input Signals Number of inputs 1 terminals 12 12 13 Input type Universal input system The input type can be selected with the software Sampling period Can be selected from 100 200 and 500 ms Initial value 200 ms Burnout detection Function at TC RTD standard signal 0 4 to 2 V or 1 to 5 V Upscale downscale and off can be specified For standard signal burnout is determined to have occurred if it is 0 1 V or less Input bias current 0 05 uA for TC or RTD b terminal Measurement current RTD About 0 13 mA Input resistance 1 MO or more for thermocouple or mV input About 1 MQ for DC voltage input Allowable signal source resistance 250 Q or less for thermocouple or mV input Effects of signal source resistance 0 1 uV Q or less 2 KQ or less for DC voltage input Effects of signal source resistance About 0 01 100 Q Allowable wiring resistance for RTD input Maximum 150 Q wire Conductor resistance between three wires should be equal However 10 O wire for a maximum range of 150 0 to 150 0 C Wire resistance effect 0 1 C 10 Q Allowable input voltage 10 V DC fo
123. ent2 alarm 1 eventi event2 event3 event4 terminals terminals O and and amp Time Time event 5 event 6 C Terminal C 2 Parameter Function ease gt Contact signal IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 7 Function Block Diagram and Descriptions 7 4 E Function Block Diagram for Single loop Position Proportional Control PV input terminals 2 and 4 Contact input INPUT1 br 319 J Input selection i Program i Unit selection i pattern selection MC AE Analog input range conversion Y Analog input bias fF Square root extraction Program operation uolyesado urej80Jd jo yels uolyesado uej80Jd jo dois uoie1edo epour e20 Jo eS E 059 ups dE Analog input filter T Local 10 seg linearizer approx bias setpoint 1 PV input bias Program Local PV input filter operation operation XM M E A yen ete eal In MAN operation relay is ON while x7 J or A key is held down Manual operation Control computation Output limiter MAN AUTO Preset output STOP RUN STOP RUN switching Signal comparison L relay i H relay OUTPUT terminals and FEEDBACK terminals and Relay output Current Current Feed
124. etting PV input types control output types Carrying out settings described herein allows you to perform basic control Refer to examples of various settings to understand how to set parameters required Refer to 6 1 Parameter Map for an easy to understand explanation of setting various parameters If you cannot remember how to carry out an operation during setting press the Pse key no more than four times This brings you to the display operating display that appears at power on After carrying out the settings described here create programs in 3 Programming Setup Procedure Power on v Set PV input Factory set to Unspecified See 2 2 Setting PV Input Type Setting First at Power on or 2 3 Changing PV Input Type Position proportional No Denotes a step that must always be followed C Denotes a step that should be followed as necessary controller Yes v v Calibrate valve Set the control position output See 2 4 Setting Control Output Type See 2 5 Calibrating Valve Position sa SORS SUR HUS lt 4 v Initialize parameters v Set setup parameters v Set operating parameters v Set program patterns v Controller operation See 2 6 Initializing Parameters See 3 Programming Be sure to follow this step whenever a change of setting is made to the PV input type NOTE When init
125. g a feedback signal from a control valve to calibrate the full closed and full open positions of the valve automatically To cali brate the valve position you need to carry out wire connections and bring the controller into manual mode For connections see 1 5 Terminal Wiring Diagrams and for entering the manual mode see 4 6 Switching between AUTO and MAN If the controller is in RESET mode you need to bring the controller into program operation RUN or local operation LOCAL For entering the program operation see 4 5 Switching between RUN and RESET Modes and entering the local operation see 4 11 Switching to Local mode LOCAL Operation 1 Bring the operating display into view display appears at power on op 0 0 C PTNO 0 SEGNO 0 0 TMs RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu 3 Press the key once to display the main menu STUP STUP password input main menu MoDe f oise lt 7
126. gas is minimal temperature can be maintained at about 23 C and the fluctuation is minimal no direct radiant heat is present no magnetic disturbances are caused 1 Installation no wind blows against the terminal board reference junction compensation element no water is splashed no flammable materials are around Never place the controller directly on flammable items or equipment If the controller has to be installed close to flammable items or equipment be sure to provide shielding panels all around the controller at least 150 mm away from every side the panels should be made of either 1 43 mm thick metal plated steel plates or 1 6 mm thick uncoated steel plates Installation Position Install the controller at an angle within 30 from horizontal with the front panel facing up ward Do not install it facing downward The position of right and left sides should be hori zontal Front panel _ Tf of controller Must not exceed 30 FAAA Rear of controller IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation B External Dimensions and Panel Cutout Dimensions UP550 Unit mm 96 y Me 100 Large bracket K 3 5 y x
127. green when a program setpoint is decreasing Show the statuses of PV events time events and instrument alarms in orange sali PVE1 and PVE2 lamps Come on when PV event 1 and PV event 2 turn on 9 Event ingicatorlamps TME1 to TME4 lamps Come on when time event 1 to time event 4 turn on AL1 lamp Comes on when instrument alarm 1 turns on Is lit in green to indicate the status of operation or control PRG Is lit when in program mode x RST Is lit when in reset mode 4 Status indicator pase lamps HLD lIs lit when in hold mode LOC Is lit when in local mode MAN Is lit when in manual mode CAS Not used in single loop control 5 Light loader interface Interface for an adapter cable used when setting and storing parameters from a PC This requires an optional parameter setting tool Process variable PV Displays PV 6 n display Displays an error code in red if an error occurs Displays the name and value of a program setpoint SP output OUT deviation trend valve 7 Setpoint display LCD opening or a parameter Displays an error code if an error occurs 8 Instrument alarm The AL1 lamp comes on in orange if instrument alarm 1 occurs indicator lamp 9 SET ENT ke SETEN Used to switch or register a parameter Pressing the key for more than 3 seconds allows you to switch y e between the operating display and the main menu for operating parameter setting display alternately 10 MODE key MODE Presents a display for switching bet
128. he control range into three zones define reference points 1 and 2 i e the 1 RP1 and 2 RP1 setup parameters Define the 1st 2nd and 3rd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group the 2 P 2 1 and 2 D operating parameters for the 2nd group and the 3 P 3 and 3 D operating parameters for the 3rd group IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 29 Selecting PID Constants According to the Deviation PID constants can be selected according to the deviation in two ways One method is to select a group of PID constants only by a deviation from a program setpoint The other method is to use a reference point as discussed earlier as well as a deviation from a program setpoint to switch between groups of PID constants Method 1 As shown in the figure below the controller selects the PID constants of the group number set in PID group number GRP if the PV input value goes beyond the given deviation from the program setpoint 1 Thecontroller uses the 1st group of PID constants 2 Thecontroller uses the PID constants of the group number set in PID group number GRP PV input value Maximum value of PV input range RH1 2 DEUM mec pp ce US E 3 t TERES Reference F4 TUM deviation RDV1 1 Reference B ONERE MEME deviation RDV1 Program setpoint Minimum value of PV input range RL1 Segment 1 Segment 2
129. ial Value User Target Item Symbol Setting in CD ROM AT Auto tuning OFF 0 No auto tuning OFF 0 1 Auto tuning for 1st group of PID 2 Auto tuning for 2nd group of PID 3 Auto tuning for 3rd group of PID 4 Auto tuning for 4th group of PID 5 to 8 Perform auto tuning on a group basis in the same way as 1 to 4 9 Performs auto tuning to all groups 1 to 8 SC SUPER function OFF 0 Disable OFF 0 1 Overshoot suppressing function Suppresses overshoots generated by abrupt changes in the target setpoint or by disturbances 2 Hunting suppressing function Stable mode Suitable to stabilize the state of control when the load varies greatly or the target setpoint is changed Enables to answer the wider characteristic changes compared with Response mode 3 Hunting suppressing function Response mode Ref 2 1 5 Enables quick follow up and short converging time of PV for the changed target setpoint Ref 2 1 6 Note Use SUPER function SC 2 or 3 in PID control or PI control SUPER function 2 or 3 is not available in the following controls 1 ON OFF control 2 P control control for proportional band only 3 PD control control for proportional band and derivative item only 4 Heating cooling control Do not use hunting suppressing function when control processes with response such as flow or pressure control BS PV input bias 100 0 to 100 0 of PV input range span 0 0 of PV Used to correct th
130. ializing parameters is excuted the controller initializes the operating parameter and setup parameters Therefore check that the appropriate value are set for the parameters after initializing parameters If changed to initial values set them to the appropriate values again IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 2 2 1 Names and Functions of Front Panel Parts 1 Indicator lamp for PV2 display 2 P i e merely natis PV display Program monitor we lamps Z f f f We 7 7 Setpoint 3 Event indicator newe ia Ut Le i l display lamps mi x 10 MODE key 01 0PRe 8 Instrument alarm Ga pner indicator lamp Md ded 11 DISP key 4 Status indicator gt i lamps oo x xy wg 12 V and A keys 5 Light loader PS J woes ove 7 interface ZPT NA RUN peser 9 SET ENT key Z M 13 PT No key 15 RESET key 14 RUN key Name of Part Function 1 Indicator lamp for Is lit when secondary PV is displayed on PV display PV2 display Not used in single loop control lt ls lit in green when a program setpoint is increasing 2 Program monitor lamps lt gt Is lit in green when a program setpoint is constant amp Is lit in
131. ializing the above parameter setpoints may initialize the registered operating setup paraemters Check that they are correct If any of them has been changed to its initial 1 Bring the operating display into view display appears at power on RST lamp oes ON it En m SP 0 0 C e IVA A PTNO 0 SEGNO 0 0 TM RCY 0 0 In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds D Press the X key once to display the main to call up the main menu PROG menu UPMD PROG UPMD programming UP550 configuration main menu SETUP main menu a ea ale eso Ea sz n TN RUN Reser wrod nun Rese 3 Press the key once to display the main 6 Press the key once to display the menu STUP submenu MD STUP MD password input UP mode set main menu SETUP sub menu ac mone vise s EN osr 4 Press the key once to display the main 7 Press the key twice to display the menu PARA sub
132. lay submenu LOC f the Program Parameter Mapj ORB 1 0L 7 0L 8 0L ORH 1 MR 7 MR 8 MR ORL 1 H 7 H 8 H S TM 1 DR 2 7 DR 8 DR 1 Pc 7 Pc 8 Pc 1 Ic 3 7 Ic 8 lc 1 Dc 7 Dc 8 Dc 1 Hc 7 Hc 8 Hc 1 DB Y 4 7 DB 8 DB 1 PO 7 PO 8 PO 1 0c 3 7 0c 8 0c 1 Not displayed for ON OFF control 2 Not displayed for heating cooling control or position proportional control 8 Displayed for heating cooling control 4 Displayed for heating cooling control or position proportional control IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 3 SET Press the 3 Jkey once MODE Press the Vo55 key once DISP Press the DISPj key once Press the I Jkey for 1 second Press the amp key for 3 seconds Press the A or x7 key once lt gt STUP lt SET i ij Password T E 7 a check display u3 ii ta2 i 2a2 F 152
133. lay main menu Program Parameter Setting Display PRG programming local mode set sub menu sub menu Setpoint for local mode operation MENU PROG PRG Les key or 7 key PTno input PID group number for local mode operation Local event 21 type Local event 21 setpoint MENU PROG PRG SEGno input MENU PROG PRG 2 SEGno input MENU PROG PRG 2 SEGno input SEG o SEG 1 SEG 2 Local event 22 type Local event 22 setpoint Local event 23 H type H x s a TIME is shown when the Segment H Local event 23 i 1 1 setpoint Sang Arant Final target setpoint Setting Method SEG T parameter TSP1 Final target setpoint 1 sepon 1 _ is set using a time setpoint TM RT Local event 24 s Time set 1 is shown when the Segment Setting H Time set H type segment time Method SEG T parameter is set TIME segment time 1 pUsing a ramp grade setpoint a Local event 24 Ramp set 1 The controller is factory set to TRRT Ramp set setpoint 1 segmenttime show TIME i segment time Loc
134. leted to perform control 2 Local mode end the controller switches to a local setpoint when the segment is completed 11 to 15 Wait during switching between segments see the CD ROM version user s manual 21 to 25 Wait within a segment interval see the CD ROM version user s manual INSERT Allows a segment to be added to the end of a specified segment DELETE Allows a specified segment to be deleted 101 to 130 Linked to patterns 1 to 30 For example registering 102 for the end of segment JC allows the controller to start the pattern 2 operation after the end of pattern 1 operation lt Notes at pattern link gt Parameter STC is available PV event and time event are reset Parameter SST is not available Initial Value User Setting Target Item in CD ROM Ref 5 2 3 Ref 5 2 4 Ref 5 3 6 M05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 20 List of PV Event and Local Event Types The table below shows the types and actions of PV event and Local event Alarm type code Alarm action Contact Contact Open close shows status of relay contact closes opens ifalarm if alarm and lit and unlit shows status of lamp occurs occurs E eam CI 9 Hysteresis PV high limit Open unlit Jf eeses lit Alarm setpoint Alarm type Alarm type De energized on deviation low limit alarm Alarm action Open close
135. life given in the table assume that the controller is used under normal operating conditions Part Service life Aluminum electrolytic condenser About 10 years rated Lithium battery for backup About 10 years rated Alarm output relays About 100 000 more ON OFF operations or with resistance load Control output relays About 100 000 more ON OFF operations or with resistance load If any of these parts except control output relays cause a controller failure due to deterio ration contact your dealer for replacement at your cost SEE ALSO 5 2 5 Replacing Control Output Relays for how to replace the control output relays IM05E01C02 41E 4th Edition May 31 2006 00 Toc lt 5 Troubleshooting and Maintenance 5 9 5 2 5 Replacing Control Output Relays This subsection describes how to replace the control output relays Since inspection is needed in case parts are replacement will be carried out by a YOKOGAWA engineer or an engineer certified by YOKOGAWA When replacement is required contact your nearest YOKOGAWA dealer Always turn off the power before starting the work in order to avoid electric shock Do not pull out the internal unit for any other purpose other than to replace the control CAUTION output relays 1 Inserta flat blade screwdriver tip width of 6 mm is recommended into the opening with the tip in parallel with the front panel and then turn the screwdriver gently Tak
136. lso check the restrictions on these parameters The control output can only be changed when the controller is in the MAN mode If the MAN lamp is off i e the controller is in the AUTO mode you cannot change the control output using key operation The Control Output does not Change soon after the Target Setpoint SP has been Changed If this happens check the setpoint of the parameter MOD1 In cases where fixed point control is selected as the PID control mode MOD1 1 tracking based on the l term works to prevent the control output from changing suddenly even if the target setpoint SP is varied The control output therefore may appear to be working incorrectly at first however it gradually adapts itself to the new target setpoint IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 5 Troubleshooting and Maintenance 5 6 5 2 Maintenance This section describes the cleaning and maintenance of the UP550 5 2 1 Cleaning The front panel and operation keys should be gently wiped with a dry cloth A NOTE Do not use alcohol benzine or any other solvents 5 2 2 Replacing Brackets When the brackets are broken or lost purchase the following brackets for replacement Target Model Part No Sales Unit UP550 T9115NL A large bracket and small bracket in pair SEE ALSO 1 2 How to Install for how to replace brackets IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 5
137. lutions Business Division 2 9 32 Nakacho Musashino shi Tokyo 180 8750 JAPAN Phone 81 422 52 7179 Facsimile 81 422 52 6793 Sales Branch Offices Tokyo Nagoya Osaka Hiroshima Fukuoka YOKOGAWA CORPORATION OF AMERICA Headquaters 2 Dart Road Newnan GA 30265 1094 U S A Phone 1 770 253 7000 Facsimile 1 770 251 0928 Sales Branch Offices Texas Chicago Detroit San Jose YOKOGAWA EUROPE B V Headquaters Databankweg 20 3821 AL Amersfoort THE NETHERLANDS Phone 31 334 64 1611 Facsimile 31 334 64 1610 Sales Branch Offices Houten The Netherlands Wien Austria Zaventem Belgium Ratingen Germany Madrid Spain Bratislava Slovakia Runcorn United Kingdom Milano Italy Velizy villacoublay France Johannesburg Republic of South Africa YOKOGAWA AMERICA DO SUL S A Headquarters amp Plant Praca Acapulco 31 Santo Amaro Sao Paulo SP BRAZIL CEP 04675 190 Phone 55 11 5681 2400 Facsimile 55 11 5681 4434 YOKOGAWA ENGINEERING ASIA PTE LTD Head office 5 Bedok South Road Singapore 469270 SINGAPORE Phone 65 6241 9933 Facsimile 65 6241 2606 YOKOGAWA ELECTRIC KOREA CO LTD Seoul Sales office 395 70 Shindaebang dong Dongjak gu Seoul 156 010 KOREA Phone 82 2 3284 3000 Facsimile 82 2 3284 3019 YOKOGAWA TAIWAN CORPORATION Head office 17F No 39 Sec 1 Chung Hwa Road Taipei 100 TAIWAN Phone 886 2 2314 9166 Facsimile 886 2 2314 9918 YOKOGAWA AUSTRALIA PTY LTD Head offi
138. me as the 1st group of wait times times RCY Number of repetitions 0 to 999 The controller repeats the segment specified by the RST 0 and REN parameters as many times as defined by this parameter CONT The controller indefinitely repeats the segment specified by the RST and REN parameters RST Start of repetition 1 RST REN 99 1 met s 2 6 segment number R E N End of repetition 1 segment number Program Parameters Parameters for Setting the Final Target Setpoints and Segment Times Located in Main menu PROG Submenu PRG Parameter Symbol TSP1 Name of Parameter Final target setpoint Setting Range and Description The final target setpoint of each segment Initial Value User Setting Target Item in CD ROM TIME Time set segment time Time setpoint unregistered 0 00 to 99 59 hour minute or minute second Without a time setpoint it is not possible to create programs Ref 5 1 1 TM RT Ramp set segment time For ramp segments ramp setpoint unregistered 0 0 to 100 0 of PV input range span per hour or minute For soak segments time setpoint 0 00 to 99 59 hour minute or Without a time setpoint or a ramp grade setpoint it is not possible to create programs minute second PID Segment PID group number This parameter is shown for segment PID parameters when the setup parameter ZON is set to 0
139. menu INIT INIT setup parameter SETUP main menu MODE zZ far parameter initialize SETUP sub menu 9 MODE esr VPT RUN IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 2 16 2 Initial Settings 8 Pressthe key once to display the parameter INI MENU UPMD INIT 1 parameter initialize INI OFF 9 Press the 4 key to display ON MENU UPMD INIT 1 parameter initialize changing INI ON 10 Press the 77 key once The display mo mentarily becomes blank which is normal indicating the parameters have been initial ized MENU UPMD INIT 1 parameter initialize SETUP INI B ON j fwope f bise J sz Jy A were jf run feeser 11 Press the key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON
140. mit energized no stand by action AL2 type 3 Deviation high limit energized no stand by action 4 Deviation low limit energized no stand by action Ref 3 4 1 AL3 Instrument alarm 3 5 Deviation high limit de energized no stand by action type 6 Deviation low limit de energized no stand by action AL4 Instrument alarm 4 For other alarm types see the next page type HY1 Instrument alarm 1 0 0 to 100 0 of PV input range span 0 5 of PV hysteresis Output alarm 0 0 to 100 0 input range span Allows margins to be set for an alarm setpoint Output Instrument alarm 2 With the hysteresis settings it is possible to prevent relays from chattering alarm 0 5 HY2 hysteresis Hysteresis for PV high limit alarm Point of ON OFF action HY3 IFSIFUITGHERIATTES Output Alarm setpoint Ref 3 4 3 hysteresis T HY4 Instrument alarm 4 N Hysteresis hysteresis gt PV value AM D Alarm mode Allows the instrument alarm function to be enabled or disabled 0 according to the operating condition 0 Always active Ref 3 4 2 1 Not active when in RESET mode 2 Not active when in RESET mode or manual operation IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 1 4 List of Instrument Alarm Types The table below shows the types and actions of instrument alarm In the table codes 1 to 10 are not provided with stand by actions while codes 11 to 20 are provided with stand by actions Alarm type code Alarm
141. nals 1 and Cooling side Current output terminals and Heating side Voltage pulse output terminals and f Cooling side Current output terminals and Heating side Current output terminals and Cooling side Current output terminals and The types of control output relay output and voltage pulse output shown in the table above refer to those of time proportional control To change to a relay output for on off control select Relay Terminals and change the setpoint of the proportional band to 0 lt 301 gt uonejeisu L SL L 3H 209L03S0 WI 00 9002 Le Aen uonip3 uii RS 485 communication Wiring can only be carried PV input Not configured at factory before shipment The functions of a contact output can be varied by changing E UP550 Position Proportional Type Model UP550 1 Single loop Position Proportional Control li Receiving 4 20 mA DC Current out for controllers with Wiring can only be carried out See
142. ng Program Patterns The following operating procedure describes an example of changing the program pattern created in 3 3 Creating Program Patterns to the program pattern shown in the figure below Example of Changing Program Pattern 1 A The Target Temperature Setpoint TSP1 parameter for 000 Eeee m segment 2 is changed from INT 80 0 C to 90 0 C 80 C L pr MM ee eeeeeMeMel e4 m 4 Starting target setpoint SSP1 25 C 0 C L JL JL Ti A 20min 80 min 10 min Ime Start of program operation W Details of the Change Before change Program operation begins with the starting target setpoint SSP1 Change the setpoint of the After change Program operation begins with the current PV value mem Start Code STO program The time setpoints of segment 1 precede others parameter to 2 Before change The Target Setpoint TSP1 program parameter for Change the setpoint of the segment 2 was set to 80 0 C Target Setpoint TSP1 After change The Target Setpoint TSP1 program parameter for program parameter for segment 2 is set to 90 0 C segment 2 to 90 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 12 3 Programming 1 2 3 4 5 Bring the operating display into view appears RST lamp ON a oo Ca move oise Ire A v JE Jes
143. nge is Split into Three Zones As shown in the figure below three zones are set for the controller to automatically switch from one group of PID constants to another Two zones can also be set for the controller to switch between two groups of PID constants 1 Thecontroller uses the 1st group of PID constants if the PV input value is within the zone set off by the minimum value of the PV input range and reference point 1 2 Thecontroller uses the 2nd group of PID constants if the PV input value is within the zone set off by reference point 1 and reference point 2 3 Thecontroller uses the 3rd group of PID constants if the PV input value is within the zone set off by reference point 2 and the maximum value of the PV input range Maximum value of PV input range RH1 Reference point 2 Reference point 1 Minimum value of F3 8rd group of PID constants 2 RP1 P2 2nd group of PID constants 1 RP1 4 1st group of PID constants PV input range RL1 Segment 1 Segment 2 Segment 3 Controller Settings e Splitting the control range into two zones To split the control range into two zones define reference point 1 i e the 1 RP1 setup parameter Define the 1st and 2nd groups of PID constants i e the 1 P 1 1 and 1 D operating parameters for the 1st group and the 2 P 2 1 and 2 D operating parameters for the 2nd group e Splitting the control range into three zones To split t
144. nnnnn nenn n na 1 5 1 4 Hardware Specifications cccsccccesecesseeeeseeeeeeeeeseeeeeseeeenseeeeeeeeeseeseseenenseeeees 1 7 1 5 Terminal Wiring Diagrams cccsseccseseeeeeseeeeeseseeeeeseseeeenseseeneeseeeneneeseenenens 1 13 2 Mittal Settings ieee ea l aaae lea ea eaa eA ES aE EEs 2 1 2 1 Names and Functions of Front Panel Parts eene 2 2 2 2 Setting PV Input Type Setting First at Power On s 2 3 2 3 Changing PV Input Type ssseeeeeeeeeeeeeneeene nennen nnn nn anna nennen nnne nana 2 8 2 4 Setting Control Output Type except for a Position Proportional Controller 2 10 2 5 Calibrating Valve Position for a Position Proportional Controller Only 2 13 2 6 Initializing Parameters eeeeseeeeee eene 2 15 3 Programming incidente Cue ipM SI dA D I UU ENEU ME DU DU a aaa 3 1 3 1 Overview of Program Patterns eeseseeeeeeeeeeeeeeee enne 3 1 3 2 Example of Program Pattern Setup Charts sese 3 2 3 3 Creating Program Patterns 4 eeeeeseseseeseee nennen entente nnn nennt nnn 3 4 3 4 Changing Program Patterns esses eeeeeeeeen eee 3 11 3 5 Program Parameter Map eese eene nnne nnn nnne nnn 3 14 3 6 Lists of Program Parameters eere nennt 3 16 3 7 Program Pattern Setup Charts
145. oc 6 Parameters 6 16 Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM RHY1 Zone switching 0 0 to10 0 of PV input range span 0 5 of PV hysteresis Allows hysteresis to be set for switching at a reference point input range span R DV1 Reference deviation Used to select a group of PID parameters according to a deviation from OFF 0 the given program setpoint The controller uses the PID parameters of the number selected in PID group number GRP if the PV input falls outside the given deviation range The following example shows a case when only the reference deviation is set without setting any reference point The selected group of PID parameters is as follows Since region 1 is within the deviation range the controller uses the 1st group of PID parameters Since region 2 is outside the deviation range the controller uses the PID parameters of the number selected in PID group number GRP PV input value m Maximum value of PV input range RHI Reference deviation RDV1 Aslopeissettovay AY N 1m E Reference deviation RDV1 the program setpoint i Target setpoint Minimum value of i PV pur range Segment 1 Segment 2 OFF 0 Disable 0 0 to 100 0 of PV input range span Analog Input Computation Parameters Located in Main menu CMLP Submenu AIN Parame
146. od SEG T Program name Model Serial No Unit Maximum value of PV input range RH1 100 Minimum value of PV input range RL1 0 Segment No gt 1 2 3 4 5 6 Final target setpoint 1 TSP1 Final target setpoint 2 TSP2 Segment time TIME TM RT PID number PID Event number EV1 PV event type TY1 on time of time event ON1 PV event setpoint PE1 off time of time event OFF1 Event number EV2 PV event type TY2 on time of time event ON2 PV event setpoint PE2 off time of time event OFF2 Event number EV3 PV event type TY3 on time of time event ON3 PV event setpoint PE3 off time of time event OFF3 b bo b 4 Event number EV4 PV event type TY4 on time of time event ON4 PV event setpoint PE4 off time of time event OFF4 bp bo b 4 Event number EV5 PV event type TY5 on time of time event ON5 PV event setpoint PE5 off time of time event OFF5 mn Event number EV6 PV event type TY6 on time of time event ON6 PV event setpoint PE6 off time of time event OFF6 Event number EV7 PV event type TY7 on time of time event ON7 PV event setpoint PE7 off time of time event OFF7 Event number EV8 PV event type TY8 on time of time event ON8 PV event setpoint PE8
147. olated from other input output terminals and internal circuit Analog current output terminals for control output and retransmission Not isolated between current outputs and from 15 V DC loop power supply and voltage pulse control output Isolated from other input output terminals and internal circuit Voltage pulse control output terminals Not isolated from current outputs and 15 V DC loop power supply Isolated from other input output terminals and internal circuit Relay contact control output terminals Isolated between contact output terminals and from other input output terminals and internal circuit Contact input terminals Not isolated between contact input terminals and from com munication terminals Isolated from other input output terminals and internal circuit Relay contact output terminals Not isolated between relay contact outputs Isolated from other input output terminals and internal circuit Transistor contact output terminals Not isolated between transistor contact outputs Isolated from other input output terminals and internal circuit IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 12 RS 485 communication terminals Not isolated from contact input terminals Isolated from other input output terminals and internal circuit Feedback slide resistance input terminals Not isolated from analog current output terminals control retransmission 15 V DC loop power supply and voltage
148. ollowing operating procedure switches the RUN mode and the RESET mode 1 Brings the operating display into view appears at power on Select the program 3r 4r ri pattern number of the RST lamp oe E D controller being operated ON euro 25 0 C SEGNO 0 3 TM RCY 0 0 2 Pressthe key for 2 seconds The selected program pattern starts PRG lamp E nuu of segment 1 ON go Lr E ee SP 25 0 C Cope oe PTNO 1 SEGNO 1 3 3 TM 0h20 RCY 0 0 3 Press the key for 2 seconds The running program stops Stop of operation RST lamp ON The time reading changes to SEGNO 0 3 EE RCY 0 0 When in the RESET mode the controller provides the following input output values PV input Value of process variable Control output Preset output value factory set to 096 Event output OFF if there is any event IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 9 4 6 Switching between AUTO and MAN A note If AUTO and MAN have been switched using contact input when the contact input is ON switching between AUTO and MAN cannot be achie
149. on Display position M Description Control Alarm Retransmission er Note Error indication at error PV output output output Communication Remedy E000 Faulty RAM None 0 orless OFF 0 or less E001 Faulty ROM Stopped or OFF pp Faulty 1 E002 System data error Undefined Undefined Undefined Contact us PV decimal point blinks E Normal action Normal action Normal action Normal action for repair Faulty calibration value out of out of out of out of e accuracy accuracy accuracy accuracy Normal action Check and 2 EON code Parameter error Normal action Normal action Normal action Normal action ne See description below initialized parameters Note 1 PV display 2 Setpoint display An error code is displayed in the event of an error according to its type An error code is a two digit figure in which a combination of 6 bits of on and off is converted into a decimal number The following shows the relationship between each bit and parameter to be checked for abnormality Bit No 6 5 4 3 2 1 0 Parameter to be checked Operation mode output Operating parameters Setup parameters Range data UP mode Calibration data For example if an error occurs with the operating parameter and calibration data the error code will be as follows Bit No Error Code deal je Error code 21 is display
150. ortional PID relay contact output terminals 1 2 1 Time proportional PID voltage pulse output terminals 6 2 Current output terminals 6 7 3 On off control relay contact output terminals 1 2 The following 4 to 12 are disp ayed only for heating cooling type controllers 4 Heating side relay output terminals cooling side relay output terminals amp 9 60 5 Heating side pulse output terminals 7 cooling side relay output terminals 60 6 Heating side current output terminals 6 7 cooling side relay output terminals 60 7 Heating side relay output terminals cooling side pulse output terminals 8 Heating side pulse output terminals 46 cooling side pulse output terminals 9 Heating side current output terminals 7 cooling side pulse output terminals amp 10 Heating side relay output terminals 1 cooling side current output terminals 7 11 Heating side pulse output terminals 6 cooling side current output terminals 4 12 Heating side current output terminals 6 7 cooling side current output terminals IM 05E01C02 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 13 2 5 Calibrating Valve Position tora Position Proportional Controller Only The following operation describes a procedure of inputtin
151. osition setting Pressing the SET ENT key with valve position set to the fully opened position causes the adjusted value to be stored When V H adjustment is complete V H stops blinking Undefined Th Valve traveling time 5 to 300 sec Used to operate a valve according to the estimated valve position Set the time required for the valve to open fully from a state of being fully closed Confirm the valve traveling time by consulting the datasheet of the valve s specifications The valve traveling time is only effective when Valve Adjustment Mode V MD is set to 1 or 2 60 sec V MOD Valve adjusting mode 0 Valve position feedback type 1 Valve position feedback type moves to the estimating type if a feedback input error or burnout occurs 2 Valve position estimating type IM 05E01C02 41E 4th Edition May 31 2006 00 6 Parameters 6 26 Toc 9 Parameter initializing Parameters Located in Main menu UPMD Submenu INIT Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM INI Parameter initialization OFF 0 OFF 0 ON 1 Initialize parameters E Tips about Heating Cooling Control for heating cooling controllers only In heating cooling control the controller outputs the result of computation after splitting it into heating purpose and cooling purpose signals In addition
152. output terminals 46 11 Heating side pulse output terminals 6 7 cooling side current output terminals 46 7 12 Heating side current output terminals 6 7 cooling side current output terminals 46 CT1 Control output cycle 1 to 1000 sec 30 sec time Heating side control E output cycle time On On in heating cooling off Off control ae M Cycle time Cycle time Relay s Behavior when Cycle Time 10 sec mS For 20 of Control Output For 50 of Control Output For 80 of Control Output h 10 sec 10 sec 10 sec On state duration 2 sec On state duration 5 sec On state xd 8 I Off state duration 8 sec Off state duration 5 sec Off state duration 2 sec CTc1 Cooling side control 1 to 1000 sec 30 sec output cycle time AO1 Analog output 1 type Allows control output or retransmission output to be presented 0 OUTPUT 1 as one of the following current signals Terminals 4 and M 0 4 to 20 mA Analog output 2 type 1 0 to 20 mA 0 AO2 OUTPUT 2 2 20 to 4 mA Terminals amp and amp 3 20 to 0 mA AO3 Analog output 3 type 0 OUTPUT 3 Terminals 4 and A1 H Analog output 1 100 Set the values of segmental points for the 0 and 100 output 100 0 segmental point levels at which the values are presented via OUTPUT 1 Ref 2 1 7 Analog output 1 0 terminals d6 and 2 See lil Performing Split Computations below 0 095 A1 L segmental point 5 0 to 105 0 A
153. pe O0 None With communication auxiliary analog input Note and 1 additional DI Note Not used in single loop control Check that the following items are provided Program controller of ordered model 1 e Brackets mounting hardware sesssesssssss 1 pair Unit label iiie a eoe eee de aae one 1 e User s Manuals for Single loop Control 7 A2 size e User s Manual Reference CD ROM version 1 E Correspondence between the Model and Suffix Codes and the Contact Input Output Terminals Provided Check the model ordered and the presence absence of contact inputs and outputs in the following table y indicate that the contacts are available Model and Suffix Contact input terminals Contact output terminals Codes DI1 DI2 DI3 DI4 DI5 DI6 DI7 DI8 DO1 DO2 DO3 DO4 DOS DOG DO7 UP550 10 v v v v v V V V 4 V V V v 4 UP550 1 1 V 4 4 v v V V V y V V V 4 4 v Note For details on the functions of contact inputs outputs see 1 5 Terminal Wiring Diagrams IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 2 Howto Install A NOTE To install the controller select a location where 1 AUN o0 x0 90 no one may accidentally touch the terminals mechanical vibrations are minimal corrosive
154. pecified computer only You must purchase another copy of the software for use on each additional computer Copying this software for purposes other than backup is strictly prohibited Store the floppy disk s original medium or media containing this software in a secure place IM 05E01C02 41E 4th Edition May 31 2006 00 Toc Rev Ii E Regarding Protection Safety and Prohibition Against Unauthorized Modification 1 In order to protect the product and the system controlled by it against damage and ensure its safe use make certain that all of the instructions and precautions relating to safety contained in this document are strictly adhered to Yokogawa does not guaran tee safety if products are not handled according to these instructions N Modification of the product is strictly prohibited 3 Reverse engineering such as the disassembly or decompilation of software is strictly prohibited IM 05E01C02 41E 4th Edition May 31 2006 00 Blank Page Int Rev Toc i Model UP550 Program Controller User s Manual for Single loop Control IM 05E01C02 41E 4th Edition CONTENTS NEMEC CS CLO Mis c M i 1 Instalatie o tette EE qu RR TER EROUROE DNO 1 1 1 1 Model and Suffix Codes eese eee enen enean nnn nnne 1 1 1 2 Howto install serinin a 1 2 1 3 How to Connect Wires sssssssusssunseunruuunnuunnuunnunnnunnnnnnnnunnnunnnunnnnnnnnnnnnn
155. pera tion as instructed in 4 8 Enabling Disabling Hold Mode of Program Operation The controller resumes program operation when the hold mode is disabled 1 Set program operation in the hold mode To do this see 4 8 Enabling Disabling Hold Mode of Program Operation Tt This symbol appears for E ru soak segments only HLD lamp ON L Wap J vopg os Jes JL SP 80 0 C wea Jon reser PTNO 1 SEGNO 2 3 gt TM 0h20 RCY 0 0 2 Press the 77 key once to display the symbol gt gt ve PV J us N Make sure the gt gt Ta symbol is shown ED S T gr MODE SENA SP 80 0 C were run reser PTNO 1 SEGNO 2 3 PTM 0h20 RCY 0 0 3 Press the 4 or key to change the setpoint pa PV A34rFn Blinks during a hange rn change SRSP 850 3 vopz oise EX s B eoa f sux V fneser PTNO 1 SEGNO 2 3 gt TM 0h20 RCY 0 0 4 Press the key once to register the setpoint The question mark 1 NO changes to C x MODE DISP A SP 85 0 C wer noa Fon eser PTNO 1 SEGNO 2 3 PTM 0h20 RCY 0 0
156. peser 4 Press the key once to display the submenu PAR PAR parameter sub menu ese WPT rod RUN Reser D Press the 4 key once to display the submenu 1 PID 1 PID PID parameter SPno 1 sub menu figure below PRG lamp ON E 6 Pressthe key once to display the parameter 1 P MENU LP1 1 PID 1 proportional band TP 5 0 oo esa mone DSP s J a wer run f 7 Press the 4 or key to display the required setpoint MENU LP1 1 PID 1 proportional band changing 1 P 18 0 Blinks during j change 8 Pressthe key once to register the setpoint oo pi mone foise sz A WPT run f MENU LP1 1 PID 1 proportional band Tp 18 0 n u oo nz yi mone DISP sz A W
157. pise WPT RUN 10 Press the key once The controller automatically calibrates the valve position fully open or closed MENU UPMD VALV valve auto tuning VAT mone pise WPT Node RUN 11 12 Calibration has ended successfully when the indication changes from ON to OFF MENU UPMD VALV valve auto tuning 1 SETUP OFF VAT Go to step 13 Calibration has ended unsuccessfully if the indication changes from ON to ERR Check the feedback input wiring and carry out automatic calibration again MENU UPMD VALV valve auto tuning 1 SETUP ERR VAT 13 Press the key for more than 3 seconds This returns you to the display shown at power on figure below PRG lamp or JC pr E DISP A 1 es Joe Or 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 2 6 2 15 2 Initial Settings Initializing Parameters Be sure to follow the steps below after a change of setting has been made to the data item PV Input Type PV Input Range or PV Input Scale AN CAUTION value set it to a required value Init
158. pulse control outputs Isolated from other input output terminals and internal circuit Power terminals Isolated from other input output terminals and internal circuit Grounding terminals Isolated from other input output terminals and internal circuit Environmental Conditions Normal operating conditions Ambient temperature 0 to 50 C 40 C or less for side by side close installation Temperature change rate 10 C h or less Ambient humidity 20 to 90 RH no condensation allowed Magnetic field 400 A m or less Continuous vibration at 5 to 14 Hz Full amplitude of 1 2 mm or less Continuous vibration at 14 to 150 Hz 4 9 m s or less Short period vibration 14 7 m s 15 seconds or less Shock 147 m s or less 11 ms Installation height Height above sea level of 2000 m or less Warm up time 30 minutes or more after power on Transportation and storage conditions Temperature 25 to 70 C Temperature change rate 20 C h or less Humidity 5 to 95 RH no condensation allowed Effects of changes in operating conditions Effects from changes in ambient temperature Onvoltage or thermocouple input 1 V C or 0 01 of F S C whichever is larger Onauxiliary analog input 0 02 of F S C On RTD input 0 05 C C ambient temperature or less Onanalog output 0 05 of F S C or less Effects from power supply fluctuation within rated voltage range On analog input 1 ui V 10 V or 0 01 of F S
159. r in heating cooling control Heating cooling in heating cooling control 0 0 to 105 0 1 OL 1 0H control 100 0 1 O L Output low limit 5 0 to 105 0 0 0 Ref 2 1 3 Cooling side output high Cooling side limiter in heating cooling control Heating cooling limit in heating cooling 0 0 to 105 0 1 0L lt 1 0H control 100 0 control SD shutdown Set in manual operation in 4 20 mA control output Output is 0 mA 1 M R Manual reset 5 0 to 105 0 50 0 enabled when integral time 1 1 is OFF The manual reset value equals the output value when PV SP is true For example if the manual reset value is 50 the output value is 50 when PV SP becomes true 1 H ON OFF control hysteresis In ON OFF control 0 0 to 100 0 of PV input range span ON OFF control 0 5 Heating side ON OFF In position proportional PID control or heating cooling of PV input range span control hysteresis control 0 0 to 100 0 Position proportional in heating cooling control Hysteresis can be set in the program setpoint when PID control and the controller is performing ON OFF control heating cooling control Point of 0 3 A ON OFF action Output Program setpoint T On Hysteresis Off gt PV value 1 D R Direct reverse action REVERSE 0 reverse action DIRECT 1 direct action REVERSE 0 switching Control output Ref 2 1 1 Deviation PV SP 1 Pc Cooling side 0 0 to 999 9 of PV input range 5 0 a proportional b
160. r thermocouple mV or RTD input 20 V DC for DC voltage input Noise rejection ratio 40 dB 50 60 Hz or more in normal mode 120 dB 50 60 Hz or more in common mode Reference junction compensation error 1 0 C 15 to 35 C 1 5 C 0 to 15 C 35 to 50 C Applicable standards JIS IEC DIN ITS 90 for thermocouples and RTD Auxiliary Analog Input Signals Available only for controllers with auxiliary analog input terminals These signals are not used in single loop control however Number of inputs 1 terminals 7 62 Input type Settable in a range of 0 2 0 10 0 4 2 0 or 1 5 V DC Sampling period 100 200 and 500 ms The sampling period of an auxiliary analog input signal is associated with the PV input s sampling period Input resistance About 1 MO Input accuracy 0 3 1 digit of input span for 0 to 2 V DC 0 2 1 digit of input span for 0 to 10 V DC 0 375 1 digit of input span for 0 4 to 2 0 V DC 0 3 1 digit of input span for 1 to 5 V DC Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 1 Installation 1 8 Feedback Resistance Input Provided for position proportional type only terminals 49 46 47 e Slide resistance value 100 Q to 2 5 KQ of overall resistance burnout detection for sliding wire provided Measuring resolution 0 1 of overall resistance Loop Power Supply Power is supplied to a t
161. re displayed after this 18 Press the key for more than 3 seconds This returns you to the display shown at power on figure below JC ur LL poe ues o Move os PLA SP 0 0 C wea Jos peser PTNO 0 SEGNO 0 0 TM RCY 0 0 2 4 Setting Control Output Type except for a Position Proportional Controller The following operating procedure describes an example of changing time proportional PID relay output 0 factory set default to current output 2 Time proportional PID relay 0 on off 3 output Q Q G Current 2 time proportional PID voltage pulse 1 output B D For details on the output terminals for heating cooling control see 1 5 Terminal Wiring Diagrams men output terminal Values in parentheses are setpoints 1 Bring the operating display into view display appears at power on RST lamp ON preme SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 unes E Mone ose A p In steps 2 and later illustrations of the LCD are cited to explain the procedure IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 2 11 2 Initial Settings 2 Press the key for more than 3 seconds to call up the main menu
162. recautions in Heating Cooling Control e Keep the ratio of the heating side proportional band P to the cooling side propor tional band Pc equal to or below 5 f neither the heating side nor the cooling side is performing ON OFF control setting the integral time I or Ic of one side to 0 results in the Integral Time parameters of both sides being set to OFF irrespective of the integral time setting of the other side E Tips about Position Proportional Control for position proportional con trollers only Position proportional control can be of either feedback type or estimating type In feedback type position proportional control the controller obtains a valve position signal from a feedback slide wire resistor attached to a valve In estimating type position proportional control you set the operating time required for a valve to change from the fully closed position to the fully open position beforehand With the preset operating time the controller controls the valve by estimating its position In the case of estimating type position proportional control there is no need for feedback input wiring Feedback type position proportional control is superior to the estimating type in terms of control performance When in manual operation you can directly manipulate the controller s output terminals Pressing the LA key sends the valve into opening motion while pressing the key sends it into closing motion The figure b
163. ress the key once to display the Segment Time parameter TIME for segment 3 MENU PROG PRG 26 segment time TIME MODE l DISP via WPT Node RUN IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 10 47 Press the 4 or key to display the required setpoint The figure below shows an example of the parameter set to 10 min setpoint 0h10 MENU PROG PRG 26 segment time changing TIME 0h10 3 J woosj orse JL WPT RUN RESET 48 Press the key once to register the setpoint MENU PROG PRG 26 segment time TIME 0h10 pa oo De mone DISP al a Wet Node RUN Reser 49 Programming is now complete Press the 77 key for more than 3 seconds This returns you to the display shown at power on figure below RST lamp ON SP 0 0 C PTNO 0 SEGNO 0 0 RCY 0 0 IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 11 3 4 Changi
164. rocedure 2 Press the key for more than 3 seconds D Press the key once to display the main to call up the main menu PROG menu UPMD PROG UPMD programming UP550 configuration main menu SETUP main menu MoDE oise Sz EN WPT Nome l RUN fresi 3 Press the V key once to display the main 6 Press the key once to display the menu STUP submenu MD STUP MD password input UP mode set main menu SETUP sub menu FS MODE l DISP If sz EN MODE T sz A WPT run Res WPT nod aun Reser 4 Press the key once to display the main T Press the 4 key once to display the menu PARA submenu IN IN setup parameter input set SETUP main menu SETUP sub menu z 5 mone DISP sz A TN Cs bise IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 9 8 Pressthe key once to display the parameter IN1 PV input type MENU UPMD IN 1 input 1 type selec SETUP IN1 ypeK3 9 Press the 4 or 7 key to display the required setpoint The figure below shows an example of setting the PV input type to a Pt100 resistance temperature detector 200 0 C to 500 0 C MENU UPMD IN 1 input 1 type select changing 2
165. roller wiring before concluding the controller to be defective The following show some examples of troubleshooting you should refer to in order to avoid the possibility of other problems The Controller does not Show the Correct Process Variable PV The UP550 controllers have a universal input The type of PV input can be set changed using the parameter IN1 At this point the controller must be wired correctly according to the selected type of PV input Check the wiring first if the controller fails to show the correct PV value To do this refer to 2 Initial Settings With the parameters RH1 RL1 SDP1 SH1 and SL1 itis possible to scale the input signal and change its number of decimal places Also check that these param eters are configured correctly The Controller does not Provide any Control Output or the Control Output does not Change at all The UP550 controllers have a universal output The type of control output can be set changed using the parameter OT1 Atthis point the controller must be wired correctly according to the selected type of control output Check the wiring first if the controller provides no control output To do this refer to 1 5 Terminal Wiring Diagrams With the parameters OH and OL it is possible to set change the high and low limits of control output The control output may not change at all however because of restrictions on these parameters A
166. rts computation G RP PID group number Allows you to determine how many groups of setpoint alarm and 8 PID parameters the controller should show 1 Show one set 2 Show two sets 3 Show three sets 4 Show four sets 5 to 8 Show as many groups of parameters as have been set 1 RP1 Zone PID reference 0 0 to 100 0 of PV input range 100 0 of point 1 Note that 1 RP1 2 RP1 x 3 RP1 4 RP1 5 RP1 x 6 RP1 PV input Sets reference points at which switching is carried out between groups range of PID constants according to the given temperature zone You can set 5 R P 1 Zone PID reference a maximum of six reference points and therefore a maximum of seven point 2 temperature zones Zone PID reference The example below sets reference points 1 and 2 to provide 3 zones to 3 H P 1 point 3 switch PID constants automatically Ref 5 1 2 4 RP1 Zone PID reference point 4 Sue Zone PID reference point 5 6 RP1 Zone PID reference point 6 Maximum value of PV input range RH1 Zone 3 The controller is operated with the 3rd group of PID constants Reference point 2 2 RP1 the 2nd group of PID constants H Zone2 5 The controller is operated with Reference point 1 1 RP1 PV input value Zone 1 The controller is operated with Minimum value of us the 1st group of PID constants PV input range RL1 Time IM 05E01C02 41E 4th Edition May 31 2006 00 T
167. shows status of relay contact and lit and unlit shows status of lamp Hysteresis lt gt Open lit A Deviation 4 PV setpoint Target SP Closed unlit Alarm type code Contact Contact closes if alarm if alarm OCCUIS occurs opens Hysteresis PV low limit Closed lit Open unlit m Alarm setpoint PV Deviation high and low limits Hysteresis Hysteresis gt wp um Py a Closed lit Deviation setpoint paea gt Target SP PV Hysteresis lt gt Deviation high Open unlit Closed lit limit PV gt Deviation setpoint Target SP Deviation within high and low limits Hysteresis Cigggg Hysteresis li lt gt Open Open unlit unlit A A Deviation setpoint PV Ta rget SP Hysteresis lt Deviation low Closed lit Open unlit Deviation setpoint T a PV Target SP Hysteresis De energized on deviation high Ci EN imi Deviation limit alarm IM setpoint Target SP Hysteresis Closed lit Open unlit SP Alarm setpoint Hysteresis Closed lit Open unlit Alarm setpoint SP De energized on PV high limit De energized on PV low limit Output high limit Output low limit Hysteresis gt Closed unlit t Open lit PV Alarm setpoint Hysteresis gt Open i 1 i ry Wer Alarm setpoint PV
168. sing the time unit of hour and minute or minute and second The controller is factory set to the hour and minute time unit To create programs using the minute and second time unit change the setpoint of the TMU Program Time Unit setup parameter to mm ss Controller Settings Setpoint of SEG T Segment Setting Method Setup Parameter Time setting method 1 0 factory set default Ramp setting method 2 1 Choose the desired method and unit from the two programming methods and time unit options discussed above Then create programs according to the chosen options 1 Creating programs by setting final target setpoint and segment time unit As shown in the figure below this method creates programs by setting a segment time and a final target setpoint on a segment by segment basis This single definite line is referred to as a segment Setpoint Final target setpoint Final target setpoint set for segment immediately preceding i the starting target setpoint Segment time if this is the point of starting program operation i Time 2 Creating programs by setting final target setpoint and ramp As shown in the figure below this method creates programs by setting a final target setpoint and a ramp grade on a segment by segment basis Define the ramp grade as the amount of change in the setpoint per hour or per minute A Setpoint Final target setpoint
169. stor 5133 output flag registration for DO7 Contact Input Registration Parameters Located in Main menu CONF Submenu DI Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM PROG Start of program operation These parameters determine which contact input to use to 5165 When DIn changes from make selections switches listed on the left OFF to ON DIT 5161 No function 0 RST Stop of program operation DI2 5162 5166 When DIn changes from DI3 5163 OFF to ON DI4 5164 LOC Start of local mode operation Dist 5165 5167 When DIn changes from DI6 5166 OFF to ON DI7 5167 HOLD Start of hold mode operation ik 5168 f h bel 0 When Din changes from e contact inputs are factory set as shown below OFF to ON Contact inputs 1 to 4 DI1 to D14 Program pattern number Advanss GE seainienl selection see below 0 ADV ENT 9 Contact input 5 DI5 Start of program operation When Din changes from Contact input 6 put 6 DI6 Stop of program operation OFE toON Contact input 7 DI7 Start of local mode operation A M1 Loop 1 AUTO MAN switching _ Contact input 8 DI8 ON when using 16 or more of program 0 AUTO when contact input is ON patterns MAN when contact input is OFF A M2 Loop 2 AUTO MAN switching Program pattern number selection 0 LOCAL CASCADE switching 1 2 3 4 T S 0 Ref 3 1 7 L C Not used for single loop DM ON OFF ON OFF ON OFF ON
170. t MENU UPMD IN 3 input 1 range high SETUP RH1 200 0 J move l DISP via WPT RUN IRESET 15 Press the key once to display the parameter RL1 minimum value of PV input range MENU UPMD IN 4 input 1 range low SETUP RLi 200 0 oo remo yi mone bise sz WPT RUN RESET IM 05E01CO2 A1E 4th Edition May 31 2006 00 lt 2 Initial Settings 2 10 Toc 16 Press the 4 or key to display the 17 Press the f key once to register the required setpoint The figure below shows setpoint an example of setting the minimum value of the PV input range to 0 0 C ee SETUP MENU UPMD IN 4 RL1 0 0 input 1 range low changing RL1 0 0 oo ures ya mone DSP s J A wet Nod run f Blinks during If the type of Input is voltage also config ure the PV Input Decimal Point Position SDP1 Maximum Value of PV Input Scale SH1 and Minimum Value of PV Input Scale SL1 parameters that a
171. t Setpoint TSP1 parameter for segment 2 not changed in this example e Steps 29 to 31 configure the Segment Time TIME parameter for segment 2 e Steps 32 to 40 configure the Time Event parameters EV1 ON1 and OFF1 e Steps 43 to 45 configure the Final Target Setpoint TSP1 parameter for segment 3 e Steps 46 to 48 configure the Segment Time TIME parameter for segment 3 Bring the operating display into view appears at power on RST lamp ON uem DISP JE A ET WPT ro RUN Jes e 4 process variable Displays a PV value SP 0 0 C PTNO 0 SEGNO 0 0 TM RCY 0 0 For steps 2 and later illustrations of the LCD are cited to explain the procedure to call up the main menu PROG PROG programming main menu se 3 Press the key once to display the submenu LOC local mode set sub menu pisP IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Press the 4 key once to display the submenu PRG PRG programming sub menu oo es Fo Move os lf 7 ILA wrt Noms Fon reser
172. tates of control output and event output To cancel hold operation use either key operation or external contact input When the hold operation is cancelled the control output is set to 096 or OFF and the event output is set to OFF To retain the end of program state set the Junction Code program parameter of the seg ment in question to 1 Setpoint Time ll Suspending the Progress of a Program Wait Function When a running program moves from one segment to another the wait function places the program in a wait stand by state by using a wait zone and a wait time until any deviation is cancelled A wait zone is a deviation bandwidth from which the degree of PV input tracking is judged A wait time is the length of time that elapses until the PV input enters the wait zone The program progresses if the PV input fails to re enter the wait zone within the wait time When the program is in wait state the time setpoints of Segment Time and Time Event parameters temporarily cease to be passed At this point the output based on the Time Event parameter is retained IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 1 4 Operations This chapter describes key entries for operating the controller For operations using external contact inputs see 1 5 Terminal Wiring Diagrams If you cannot remem ber how to carry out an operation during setting press the ps key no more than four times
173. ter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM A BS1 Analog input 1 bias Used to correct the PV input value beforehand 0 0 of PV When in normal operation use the PV Input Bias BS operating input range parameter span 100 0 to 100 0 of PV input range span Ronis A FL 1 Analog input 1 filter OFF 0 Disable OFF 0 a 1 to 120 sec A S R1 Analog input 1 Performs square root computation for the PV input value OFF 0 g square root OFF 0 Do not compute the square root computation ON 1 Compute the square root Ref 1 1 3 A LC1 Analog input 1 low 0 0 to 5 0 1 0 signal cutoff The slope equals 1 at levels below the low signal cutoff point A BS3 Although not used in single loop control it is shown on the display Ref 1 1 6 A FL3 Although not used in single loop control it is shown on the display A S H3 Although not used in single loop control it is shown on the display Ref 1 1 3 A LC3 Although not used in single loop control it is shown on the display IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 17 Retransmission Output Parameters Located in Main menu CMLP Submenu RET Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM RET1 Retransmission OFF 0 Disable 1 output 1 type 1 PV1
174. the controller can perform PID control or ON OFF control on the heating and cooling sides separately When perform ing ON OFF control set the proportional band to 0 The controller splits the result of computation 0 to 100 into heating side and cooling side signals as described below e 0 to 50 of the computation result is presented as a 0 to 100 cooling side output e 50 to 100 of the computation result is presented as a 0 to 100 heating side output PV SP Communication PID computation Manual MV output 0 to 100 t Heating cooling computation 0 to 50 50 to 100 output limiter output limiter i i Cooling side MV Heating side MV output output 0 to 100 0 to 100 Cooling side Heating side Heating cooling control provides two methods in which either none of the heating and cooling side outputs are presented or both of the heating and cooling side outputs are presented as shown in the following figures Output Output 100 A 100 A Cooling side Heating side Cooling side Heating side output A output output l i J I P EN I v I ELEM 0 50 100 0 50 100 96 Dead band Dead band Value of control output before split into Value of control output before split into heating and cooling side outputs heating and cooling side outputs IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 6 Parameters 6 27 P
175. this manual Number in are the parameter setpoint that applies when the communication func tion is used ex OFF 0 Local Setpoint Parameters Located in Main menu PROG Submenu LOC Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM LS P 1 Setpoint for local mode 0 0 to 100 0 of PV input range 0 0 of PV input range operation P D PID group number for Shown for segment PID parameters when the 1 local mode operation setup parameter ZON is set to 0 This parameter is factory set so as not to appear 1 Uses the 1st group of PID parameters 2 Uses the 2nd group of PID parameters 3 Uses the 3rd group of PID parameters 4 Uses the 4th group of PID parameters 5 to 8 Likewise selecting these numbers uses the 5th to 8th groups of PID parameters Note For segment PID the controller uses the 1st group of PID for operation when PID group number for local mode operation PID is larger than the PID group number setup parameter GRP E 21 A Local event 21type OFF 0 1 to 10 28 to 31 OFF 0 1 PV high limit energized no stand by action 2 PV low limit energized no stand by action 3 Deviation high limit energized no stand by action Ref 5 2 9 4 Deviation low limit energized no stand by action 5 Deviation high limit de energized no stand by action 6 Deviation low limit de energized no stand by action 7 Devia
176. ting Control action after recovery from power failure CONT Continues action before power failure Factory set default For position proportional type when V MOD Valve position estimating type starts action from 0 MAN Outputs preset output value PO as control output and continues action set before power failure in MAN mode For position proportional type when V MOD Valve position feedback type starts action from feedback input condition at recovery from power failure When V MOD Valve position estimating type starts action from 0 For heating cooling control starts action from heating side output value and cooling side output value of 50 of control computation output AUTO Outputs preset output value PO as control output and continues action set before power failure in AUTO mode For position proportional type when V MOD Valve position feedback type starts action from feedback input condition at recovery from power failure When V MOD Valve position estimating type starts action from 0 For heating cooling control starts action from heating side output value and cooling side output value of 50 of control computation output IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc lt 5 Troubleshooting and Maintenance 5 5 E Troubleshooting when the Controller Fails to Operate Correctly If your control tasks are not successful check the preset parameters and cont
177. ting of Main Parameters at the Factory before Shipment Factory set defaults Factory set defaults Factory set defaults for Item for standard type for heating cooling type controllers position proportional type controllers controllers Control output Time proportional PID Heating side Time proportional PID relay output variable Relay output fixed relay output variable Cooling side Time proportional PID relay output variable Control action Reverse action variable Not specified PID parameter P 5 0 240 seconds D 60 seconds 2 2 Setting PV Input Type Setting First at Power on A NOTE 2 3 The controller displays an operating display when the power is turned on The submenu IN appears at this point if the type of PV input has not been defined yet In this case first press the key once to display the parameter IN1 for the PV input type and use the 4 key to display the input range code to use then press the key to register it Then set the maximum value RH1 and minimum value RL1 of the PV input range for voltage input set the maximum value SH1 and minimum value SL1 of the PV input scale See the operating procedure below for more details The controller is configured to the default of each parameter at the factory before shipment First check these defaults listed in 6 2 Lists of Parameters and change their values if necessary Example of T
178. tion I Program poem selection i uomejedo uei80Jd jo yes uonejedo urej80Jd jo dois uonesiedo epour e20 Jo yes Ee rr eer cup M ER NO 0 440 Wow seDueuo er i Program operation Analog input filter ES Local 10 seg lingarizer approx bias setpoint 1 PV input bias Program Local PV input filter operation j operation o M Manual operation Control computation MAN AUTO Heating cooling computation 4 Y Heating side Cooling side output limiter output limiter Heating side Cooling side reset output preset output uc 2 STOP RUN switching 15 V loop Retransmission On power supply output KB Heating side i Cooling side i output output Current or pulse Relay Current or pulse Relay Current Current terminals terminals terminals terminals terminals terminals ad and 9 1 Unavailable when heating side output is current or pulse Unavailable when heating side output is relay Unavailable when cooling side output is relay 2 3 19 and 3 and 9 and and PV event output Time event output Instrument alarm output oO OO Oe Legend Analog signal Instrument Time Time Time Time Relay Relay 3 eventi ev
179. tion high low limits energized no stand by action 8 Deviation within high low limits energized no stand by action 9 PV high limit de energized no stand by action 10 PV low limit de energized no stand by action E 1 B Local event 21 PV SP alarm 100 0 to 100 0 of PV input PV SP high limit alarm setpoint range 100 0 of PV input range Deviation alarm 100 0 to 100 0 of PV Deviation alarm input range span 0 0 of PV input range span Output value alarm 5 0 to 105 096 Other PV SP low limit alarms 0 0 of PV input range Output high limit alarm 100 0 Output low limit alarm 0 096 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 17 Parameter Name of Parameter Setting Range and Description Initial Value User Target Item Symbol Setting in CD ROM E22A Local event 22 type Same as the E21A parameter E22B Local event 22 Same as the E21B parameter Setpoint E23A Local event 23 type Same as the E21A parameter E23B Local event 23 Same as the E21B parameter setpoint E24A Local event 24 type Same as the E21A parameter E24B Local event 24 Same as the E21B parameter Setpoint E25A Local event 25 type Same as the E21A parameter Ref 5 2 9 E25B Local event 25 setpoint Same as the E21B parameter E26A E26B Local event 26 type Local event 26 setpoint Same as the E21A parameter Same as the E21B parameter E27A
180. to mm ss minute and second before you begin programming When programming the controller set the Segment Time TM RT parameter for segment 1 to 5 C This allows the controller to raise the setpoint in increments of 5 C per minute during the interval of segment 1 IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 26 E Controller Behavior at the Start of Program Operation You can determine how the controller should behave at the start of program operation 1 Letting the controller run from a starting target setpoint A starting target setpoint refers to a setpoint from which program operation begins The controller operates in such a manner that the setpoint changes to the final target setpoint over the segment time set for segment 1 irrespective of what the PV value is Setpoint Segment 1 Segment 2 Final target setpoint Starting target setpoint Program setpoint Time A Segment time Start of program operation lt Controller Settings gt Set the STC Start Code program parameter to 0 2 Letting the controller start from the current setpoint and run according to time settings defined for segment 1 This method is not available if the SEG T Segment Setting Method parameter is set to ramp setting Starting Point of Operation Controller Behavior a Begins to run from point a according to the time setting defined for segment 1
181. ut 2 DI2 only to ON to change the program pattern 1 to the program pattern 2 Set contact input 1 DI1 and contact input 2 DI2 to ON to select the program pattern 3 DI ON OFF ON OFF ON OFF ll Switching Operation Mode Using Contact Input Program operation for the selected program pattern starts when DI5 contact input 5 changes from OFF to ON Program operation stops when DI6 contact input 6 changes from OFF to ON Preset output value is outputted when the operation stops Local mode operation starts when DI7 contact input 7 changes from OFF to ON B PID It is possible to use a maximum of eight groups of PID parameters Operating Parameters Function Parameter Main menu Submenu Proportional band P n P LP1 n PID Integral time I n l LP1 n PID Derivative time D n D LP1 n PID Cooling side proportional band Pc n Pc LP1 n PID Cooling side integral time Ic n Ic LP1 n PID Cooling side derivative time Dc n Dc LP1 n PID IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 7 Function Block Diagram and Descriptions 7 7 E Control Output Control output OUTPUTI1 selects the output type among the current output voltage pulse output and relay contact output signal Preset output value is output when the operation is stopped by key operation or contact input which takes priority over the m
182. uto tuning See 4 5 Switching between RUN and RESET Modes to change to RUN or 4 6 Switching between AUTO and MAN to change to AUTO PID constants are obtained by using the current program setpoint value at the start of auto tuning A NOTE When on off control is being used auto tuning cannot be carried out Moreover do not perform auto tuning when controlling any of the following processes e Control processes with quick response such as flow control or pressure control e Processes where even temporary output on off results in inconvenience e Processes where a large output change at control element results in inconvenience e Processes where variations in PV may exceed an allowable range adversely affect ing product quality 1 Bring the operating display into view display appears at power on PRG lamp ON fe SP 10 0 C PTNO 1 SEGNO 1 3 TM 0h20 RCY 0 O Displays the current setpoint SP In steps 2 and later illustrations of the LCD are cited to explain the procedure 2 Press the key for more than 3 seconds to call up the main menu PROG PROG programming main menu ES pee va WPT od RUN RESET 3 Press the 4 key twice to display the main menu L
183. ved by keystroke 1 Brings the operating display into view appears at power on PRG or LOC lamp ON Displays the current setpoint SP _ m Ca fM oie J A SP 30 0 C Pra PTNO 1 SEGNO 1 3 TM 0h18 RCY 0 0 2 To change from AUTO to MAN mode Press the key several times to display the MODE MAN1 mode parameter To change from MAN to AUTO mode Press the key several times to display the MODE AUTO1 mode parameter The figure below is an example of changing the AUTO mode to the MAN mode MODE DISPLAY 4 AUTO MAN1 select changing MODE MAN1 3 Press the key once The controller switches to either MAN mode or AUTO mode operation The figure below is an example of the display after a change from the AUTO mode to the MAN mode MAN lamp is ON in MAN mJ SP 300 C PID 1 PTNO 1 SEGNO 1 3 OUT 40 0 MAN lamp is OFF in AUTO IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 4 Operations 4 10 4 7 Manipulating Control Output during Manual Operation A NOTE Control output cannot be changed if the controller is in the RESET mode In this case the preset output value operating parameter PO will be output A
184. ween the hold advance local AUTO and MAN modes Used to switch between displays Pressing this key while any operating display is shown lets you switch to another prearranged operating display Pressing this key while any 11 DISP key DISP display other than an operating display is shown lets you go one display back One to four presses maximum of this key lets you return to the current operating display though the number of presses depends on the operating status m Used to change numerical values On setting displays for various parameters you can change target PAN setpoints parameters and output values in manual operation Pressing the VV key decreases a 12 Vand A keys numerical value while pressing the A key causes it to increase You can hold down a key to gradually WW increase the speed of change These keys also switch between menu displays when a main menu or submenu of parameter setting display is shown 13 PT No key SPT NA Use this key when the controller is at a reset to select a program pattern number on an operating display ressing this key for more than 2 seconds while an operating display is shown starts the 14 RUN ke RUN P ing this key f than 2 ds whil ting display is sh tarts th y controller 15 RESET key RESET Pat d key for more than 2 seconds while an operating display is shown stops the IM 05E01CO2 41E 4th Edition May 31 2006 00 Toc lt 2 Initial Settings 2 3 E Set
185. wo wire transmitter 15 V DC terminals 49 45 A resistor 10 to 250 Q connected between the controller and transmitter converts a current signal into a voltage signal which is then read via the PV input terminal Supply voltage 14 5 to 18 0 V DC max 21 mA provided with a protection circuit against a field short circuit Retransmission Output Either PV program setpoint or control output is output Either the retransmission output or the loop power supply can be used with terminals e Number of outputs 1 or 2 terminals 49 45 terminals 46 47 Output signal 4 20 0 20 20 4 or 20 0 mA DC where outputting signal levels of less than 0 mA is not feasible e Load resistance 600 Q or less Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23 2 C 55 10 RH power frequency of 50 60 Hz Control Output Universal output system The output type can be selected with the software Relay contact output s for the position proportional type e Current output Standard type terminals 6 17 heating side output terminals 4 4 cooling side output terminals 46 67 Number of outputs 1 or 2 two for heating cooling type Switched between a voltage pulse output and current output Output signal 4 20 0 20 20 4 or 20 0 mA DC Load resistance 600 Q or less Output accuracy 0 1 of span 5 of span for 1 mA or less Under standard operating conditions 23
186. xternal contact inputs External contact outputs PV event 1 output DO1 6 o I z PV event 2 output DO2 5 o o I 2 Instrument alarm 4 o lt 1 output bos I Common COM 7 Time event 1 output DO4 kai Time event 2 33 3 output DOS 5 5 D Time event 3 32 a output Do6 S Time event 4 31 output DO7 Common com s5 Retransmission output 1 4 20 or 20 mA DC Default 4 20 mA DC 15 V DC loop power supply 14 5 18 0 V DC 21 mA DC max r E Receiving 4 20 mA DC Current Signals with the Controller When receiving 4 20 mA DC current signals set the PV input type to 1 5 V DC setpoint 41 250 Q 4 20mA Note Connecting a 250 Q resistor to the terminals is optional Model X010 250 2 resistor with M3 5 crimp on terminal I ee ee Try Factory set to PV retransmission Load resistance 600 Q or less Retransmission output 1 is not available if a 15 V DC loop power supply is used You can change the settings of the parameter OT1 to change the control output type Relay contact rating 240 V AC 1 A 30 V
187. y segment 2 2 809C L s Target setpoint TSP1 to be reached by segment 3 Target setpoint TSP1 to be reached by segment 1 Starting target setpoint SSP1 25 C orc A Jk J Segment time for segment 1 Segment time for segment 2 Segment time for segment 3 20 min 80 min 10 min gt Time i Start of program operation PV event 1 Outputs an alarm if ithe temperature goes beyond the range program setpoint 5 C ON OFF Time event 1 The output turns on after 20 minutes have elapsed since the start of program operation Then it turns off after 100 minutes have elapsed from the start of program operation IM 05E01C02 41E 4th Edition May 31 2006 00 Toc 3 Programming 3 2 3 2 Example of Program Pattern Setup Charts Complete the following setup chart before setting programs in the controller Filling in the chart makes it easier for you to input program data into the controller See 3 7 Program Pattern Setup Charts In the following chart fill in the fields with bold face borders 1 Maximum value of PV input range Setpoint of the Maximum Value of PV Input Range RH1 setup parameter Minimum value of PV input range Setpoint of the Minimum Value of PV Input Range RL1 setup parameter 3 PVinputunit Setpoint of the PV Input Unit UNI1 setup parameter Program time unit

Model UP550 Program Controller User`s Manual for

Contents

Download Pdf Manuals

Related Search

Related Contents