ISO 9001/UL/CUL/EU/RoHS
Contents
1. Indoor Temporary entry of water limited submersion formation of ice outdoor Water tight dust tight on enclosure Indoor Water tight dust tight OUtdooE Same as previous plus prolonged submersion Explosion proof Class Group D Indoor Hazardous Locations Hazardous chemicals and gases Explosion proof Class Il Hazardous Locations Hazardous dust Indoor Drip proof corrosion Resistant Indoor Oil immersion corrosive effects of liquids and gases Fibers lint dust and splashing and dripping condensation of non cor Indoor AL rosive liquids Drip tight dust tight Oil tight dust tight Indoor Dust spraying of water oil and non corrosive coolant Book 1 14 1 eAX 6 Book 1 Appendix 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices How to interpret IP Ratings The first number defines the degree of protection against The second number defines the degree of protection against penetration of solid objects into the housing penetration of liquid into the housing ra IP 67 sample IP rating Second Number Level of Protection Level of Protection Not evaluated No protection against contact or entry of solids Protection against accidental contact by hand but not deliberate contact Protection against large foreign objects 1 gt 50mm 2 gt 12 5mm 3 gt 2 5mm 4 gt 1 0mm Protection against contact b2. ty of 100 000 000 ohm centimeter conditions or Locations where mechanical failure or abnormal operation of machinery or equipment might cause explosive or ignitable mixtures to be produced or Locations in which combustible electrically conductive dust is present DIVISION 2 Locations where combustible dust deposits exist but are not likely to be thrown into suspension in the air but where the dust deposits may be heavy enough to interfere with safe heat dissipation from electric equipment or Locations where combustible dust deposits may be ignited by arcs sparks or burning ateri al from electrical equipment www ul com hazloc Class II Locations in which there are explosive mixtures of air and combustible dust National Electrical Manufacturers Association NEMA NEMA publishes many different docu ments that discuss standards for industrial control equipment Please note that these standards are under going harmonization with the IEC end es and European standards and may or flyings but where the fibers or flyings be replaced Global Engineering fare not likely to be in suspension in the Documents handles the sale of NEMA air in quantities great te IEC and CE documents For more Jignitable mixtures information please contact Global Information at ignitable mixtures 1 800 854 7179 within the U S 303 397 7956 international 303 397 2740 fax 15 Inverness Way East Englewood
3. CO 80112 5776 www global ihs com Class III Locations in which DIVISION 1 Locations in which easily ignit able fibers or materials producing flyings are handled manufactured or used DIVISION 2 Locations in which easily ignit able fibers are stored or handled except in a manufacturing process NOT GROUPED Manufacturers include textile mills clothing plants and fiber processing plants Easily ignitable fibers include Cotton rayon sisal hemp and jute NEMA Electrical Enclosure Environmental Protection Ratings Protection Location Description General purpose Indoor Accidental contact Drip proof Indoor Falling non corrosive liquids and falling dirt dripping and light splashes Dust tight rain tight Outdoor Windblown dust water and sleet ice resistant Same as above plus melting of sleet ice will not damage external Outdoor i enclosure or mechanisms Dust tight rain tight ICS 1 General Standards for Industrial Control and Systems Indoor Water tight dust tight GUtdooE Splashing water outdoor seepage of water falling or hose directed water Indoor Water tight dust tight Gutdoor ICS2 Controllers Contactors and Same as above plus corrosion resistant Overload Relays Rated no more than 2000 Volts AC or 750 Volts DC ICS 3 Factory Built Assemblies ICS 6 Enclosures for Industrial Control Systems Dust tight Indoor Dust and falling dirt
4. automationdirect com compliance html Finally check your user manual for EU information Are there any other sources of informa tion Although the EMC Directive gets the most attention other basic Directives such as the Machinery Directive and the Low Voltage Directive also place restrictions on the control panel builder Because of these additional require ments it is recommended that the following publications be purchased and used as guidelines BSI publication TH42073 February 1996 Covers the safety and electrical aspects of the Machinery Directive EN60204 1 1992 General electrical requirements for machinery including Low Voltage and EMC considerations IEC 1000 5 2 EMC earthing and cabling requirements IEC 1000 5 1 EMC general considerations It may be possible for you to obtain this information locally However the offi cial source of applicable Directives and related standards is The Office for Official Publications of the European Communities at www europa eu int Another source is Global Engineering Documents 15 Inverness Way East Englewood CO 80112 5776 1 800 854 7179 within the U S 303 397 7956 international 303 397 2740 fax www global ihs com www automationdirect com The information contained in this section is intended as a guideline and is based on our interpretation of the various standards and requirements Since the actual standards are issued by
5. Prices as of April 16 2014 Check Web site for most current prices ISO 9001 UL CUL EU RoHS Throughout the world there is a wide variety of regulatory codes agency approvals and other types of certification that may be required in order to install an automation system These requirements vary and depend on your exact location and situation For example there may be national codes state and local govern ment codes and even wide ranging requirements such as the European Union EU Directives The following are some of these codes and requirements and explanations of how they may affect you as a PLC and industrial controls user ISO 9001 Some companies require their suppliers to use products that are built by compa nies that adhere to a documented set of quality related procedures ISO 9001 is one of the standards in the ISO 9000 family of standards for quality manage ment systems Koyo Electronics Industries Company Ltd the manufacturer of most of our PLC products is an ISO 9001 certified company as are many of our other Federation members Underwriters Laboratories UL CUL Underwriters Laboratories is one of the world s premier safety testing and certifi cation sources Many applications require UL approval for insurance and or other compliance purposes There are several areas of interest but the most applicable are UL508 the standard for Industrial Control Equipment and UL1604 the standard covering Ha
6. bout this harmonization is the Instrument Society of America ISA Contact the ISA at 67 Alexander Drive RTP NC 27709 Phone 919 549 8411 www isa org Another resource is Prices as of April 16 2014 Check Web site for most current prices Division Group Class I Locations in which flammable gases or vapors are or may be present in the air in quantities great enough to produce explosive or ignitable mixtures DIVISION 1 Locations in which hazardous concentrations of flammable gases or vapors exist continuously intermittently or periodical ly under normal conditions or Locations in which hazardous concentra tions of flammable gases or vapors may exist frequently because of repair or maintenance operations or because of leakage or Locations in which breakdown or faulty operation of equipment or processes might release hazardous concentrations of flammable gases or vapors DIVISION 2 Locations in which volatile flam mable liquids or flammable gases are handled processed or used but are normally kept in closed containers and can only escape due to accidental rupture or Locations in which hazardous concentra tions of gases or vapors are normally prevented by mechanical ventilation and might become hazardous due to failure of the ventilating equipment or Locations that are adjacent to Class I Division 1 locations GROUP A Atmospheres containing acetylene GROUP B Atmosphere
7. ces ui Wiring Devices NEMA Wiring Diagrams 3 Pole 3 Wire Continued 3g 600V AC 600V AC 600V AC L13 30R 3 Pole 4 Wire Grounding 125 250V AC Ww GR ill NAA AJEN E MO E 14 15R 14 20R 14 30R 14 50R 14 60R L14 20R L14 30R 34 250V AC 15 15R 15 20R 15 30R 15 50R 15 60R L15 20R L15 30R 3g 480V AC 480V AC 480V AC 480V AC m 9 ho L16 20R L16 30R BOOK 1 14 1 www automationdirect com Book 1 Appendix eAX 11 omation rect Prices as of April 16 2014 Check Web site for most current prices Wiring Devices NEMA Wiring Diagrams 3 Pole 4 Wire Grounding Continued 3g 600V AC 600V AC 600V AC 600V AC si EQUIP 98 io L17 30R 4 Pole 4 Wire 3 Y 120 208V AC TIME ee TT I pr eee e TY TITT TIE GH 18 15R 18 20R 18 30R 18 50R 18 60R L18 20R L18 30R 3 Y 277 480V AC w 480V AC ygdy ac 277V AC FE TT L19 20R L19 30R 600V AC 600V AC 347V AC and z 347V AC 347V AC TT L20 20R L20 30R Book 1 eAX 12 Book 1 Appendix 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Eon Wiring Devices NEMA Wiring Diagrams 4 Pole 5 Wire Grounding 39Y 120 208V AC w 208V AC 08 AC 120V AC S t 120v AC 120V AC L SYS GR Hn L21 20R L21 30R L23 20R L23 30R Book 1 14 1 www automationdirect com Book 1 Appendix AX 13
8. ments and tests This standard replaces the above generic stan dards for immunity and safety However the generic emissions standards must still be used in conjunction with the following standards EN 61000 3 2 Harmonics EN 61000 3 2 Fluctuations We are currently in the process of changing our testing procedures from the generic stan dards to the product specific standards We do have separate Declarations of Conformity that cover the specific prod ucts and part numbers approved Not all of the products have been labeled for CE as of this writing so you should check the tables on the following pages to be sure Please also check our Web site for the most up to date information on CE approvals or to obtain copies of our Declarations of Conformity Are there any special requirements neces sary when using controller equipment Yes the installation requirements to comply with the requirements of the Machinery Directive EMC Directive and Low Voltage Directive are slightly more complex than the normal installation requirements found in the United States First check the Declaration for specific application conditions required Then refer to the following manual DA EU M EU Installation Manual that covers special installation requirements to meet the EU Directive requirements You should download the manual from our Web site to obtain the most current information The manual is available for download at support
9. or electrical goods and is part of a legis lative initiative to solve the problem of large amounts of toxic e waste Each EU member state will adopt its own enforcement and implementation policies using the directive as a guide Therefore there could be as many different versions of the directive as there are states in the EU RoHS is often referred to as the lead free directive however it restricts the use of the following six substances Lead Mercury Cadmium Hexavalent chromium chromium VI or Cr 6 Polybrominated biphenyls PBB Polybrominated diphenyl ether PBDE For a listing of all products and their compliance status see hHp support automationdirect com compliance html rohs 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices EU European Union EMC Directive Standards Relevant to PLCs EN50081 1 Generic emission standard for residential commercial and light industry EN50081 2 Generic emission standard for industrial environment EN50082 1 Generic immunity standard for residential commercial and light industry EN50082 2 Generic immunity standard for industrial environment Low Voltage Directive Standards Applicable to PLCs EN61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Product Specific Standard for PLCs EN61131 2 Programmable controllers equipment require
10. other parties and in some cases Governmental agencies the require ments can change over time without advance warning or notice Changes or additions to the standards can possibly invalidate any part of the infor mation provided in this section Books Following is a list of books that may be helpful to you Title EMC For Systems and Installations Authors Tim Williams and Keith Armstrong Publisher Newnes Woburn MA Title CE From AtoZ Authors Mette Winther Pedersen amp Gert Bukkjaer Publisher Levison amp Johnson amp Johnson a s Denmark EU Directive Handbook Understanding the European Union Compliance Process and What it Means to You Authors Allen R Bailey amp Melinda C Bailey Publisher St Lucie Press Boca Raton FL Title Title Practical Guide to the Low Voltage Directive Authors Gregg Kervill Publisher Newnes Woburn MA Title CE Marking Handbook A Practical Approach to Global Safety Certification Authors David Lohbeck Publisher Newnes Woburn MA Book 1 14 1 eAX 5 Book 1 Appendix Appendix Book 1 NEC and NEMA National Electric Code NEC Article 500 Hazardous Location Classification The National Electrical Code NEC NEC provides regulations concerning the installation and use of various types of electrical equipment These classifications are being harmonized with the IEC and European Hazardous Location Ratings A source of information a
11. s containing acrolein inhibited butadiene ethylene oxide hydrogen ases containing more than 30 hydrogen by vol ume propylene oxide GROUP C Atmospheres containing allyl alcohol carbon monoxide cyclopropane det si eher ethylene hydrogen sulfide methyl ether n propyl ether or gases or vapors of equivalent hazard GROUP D Atmospheres containing acetone ammonia benzene butane butyl alcohol ethane ethyl alcohol asoline eptanes hexanes methane natural gas methyl alcohol methyl ethyl ketone MEK naphta octanes pentanes propane styrene toluene xylenes or gases or vapors of equivalent hazard DIVISION 1 Locations in which explosive or ignitable amounts of combustible dust are or may be in suspension of continuously intermit tently or periodically under normal operating GROUP E Atmospheres containing combustible metal dusts regardless of resistivity or dusts of similarly hazard ous characteristics having resistivity of less than 100 000 ohm centimeter GROUP F Atmospheres containing combustible carbon black charcoal or coke dusts which have more than 8 total volatile material or carbon black charcoal or coke dusts sensitized by other materials so that they present an explosion hazard and having a resistivity greater than 100 ohm centimeter but equal to or less than 100 000 000 ohm centimeter GROUP G Atmospheres containing dusts having resistivi
12. t do not generate electromagnetic disturbances that would affect other apparatus includ ing radio and or telecommunications equipment Machinery Safety Directive Covers the safety aspects of the equipment installa tion etc There are several areas involved including testing standards covering both electrical noise immunity and noise generation Low Voltage Directive Is also safety related and covers electrical equipment that has voltage ranges of 50 1 000 VAC and or 75 1 500 VDC e Battery Directive Covers the produc tion recycling and disposal of batteries Who is responsible for ensuring compli ance with these Directives Ultimately we are all responsible for our various pieces of the puzzle Manufacturers must test their products and document any test results and or installation procedures necessary to comply with the Directives As a machine builder you are responsible for installing the products in a manner that will ensure compliance is maintained You are also responsible for testing any combinations of products that may or may not comply with the Directives when used together The end user of the prod ucts must comply with any Directives that may cover maintenance disposal etc of equipment or various components Although we strive to provide the best assistance available it is impossible for us to test all possible configurations of the products we carry with respect to any specific Direc
13. t indefinite immersion in water under a specified pressure Protection against indefinite immersion in water under a specified X 0 1 2 3 4 5 6 7 8 8K 9 E Additional information on IP ratings can be found in the 1976 IEC Publication Classification of Degrees of Protection Provided by Enclosures or at www iec ch Example What is IP 672 Complete protection of live parts protection against the penetration of dust Additionally protection while immersed in water www automationdirect com Book 1 Appendix AX 7 Appendix Book 1 IEC Current Prices as of April 16 2014 Check Web site for most current prices Utilization Categories IEC Utilization Categories for Low Voltage Switchgear and Control Gear Category Typical Applications Relevant IEC Product Standard AC 1 Non inductive or slightly inductive loads resistance furnaces heaters AC 2 Slip ring motors switching off AC 3 Squirrel cage motors starting switching off motors during running most typical indus trial application AC 4 Squirrel cage motors starting plugging 1 inching 2 AC 5a Switching of electric discharge lamps AC 5b Switching of incandescent lamps AC 6a Switching of transformers C C C C AC 6b Switching of capacitor banks AC 7a htly inductive load in household appliances mixers blenders AC 7b Mo
14. tive Because of this it is ultimately your responsibility to ensure that your machinery as a whole complies with these Directives and to keep up with applicable Directives and or practices that are required for compliance Which programmable controller prod ucts carry the CE label See Tables on pp 35 11 through 35 14 for controller systems manufactured by Koyo Electronics Industries Host Engineering or FACTS Engineering When properly installed and used the approved components conform to the Electromagnetic Compatibility EMC Low Voltage Directive and Machinery Directive requirements of the standards on the next page EC 61000 3 2 Power Factor Correction The IEC 61000 3 2 standard is intended to reduce the amount of disturbance a device feeds back into its power source AutomationDirect power supplies all carry the CE mark Normally 61000 3 2 is met or does not apply Only our PS24 150D and PS24 300D could potentially be used in a manner not compliant with the 61000 3 2 standard RoHS The Restriction of Hazardous Substances RoHS Directive 2002 95 EC 1 was adopted in February 2003 by the EU The RoHS directive which took effect July 1 2006 restricts the use of six hazardous materials in the manufacture of various types of electrical and electronic equip ment RoHS is linked with the Waste Electrical and Electronic Equipment Directive WEEE 2002 96 EC which sets collection recycling and recovery targets f
15. tor loads for household applications fans central vacuum AC 8a Hermetic refrigerant compressor motor control with manual resetting overloads AC 8b Hermetic refrigerant compressor motor control with automatic resetting overloads 60947 4 AC 12 Control of resistive loads and solid state loads with opto coupler isolation AC 13 Control of solid state loads with transformer isolation AC 14 Control of small electromagnetic loads 60947 5 AC 15 Control of AC electromagnetic loads AC 20 Connecting and disconnecting under no load conditions AC 21 itching of resistive loads including moderate loads AC 22 Switching of mixed resistive and inductive loads including moderate overloads AC 23 Switching of motor loads or other highly inductive loads 60947 3 AC and DC A Protection of circuits with no rated short time withstand current B Protection of circuits with a rated short time withstand current 60947 2 Book 1 14 1 eAX 8 Non Inductive or slightly inductive loads resistance furnaces heaters Shunt motors starting plugging 1 inching 2 dynamic breaking of motors Series motors starting plugging 1 inching 2 dynamic breaking of motors Switching of incandescent lamps Control of resistive loads and solid state loads with opto coupler isolation 60947 4 Control of DC electromagnetics Con
16. trol of DC electromagnetic loads having economy resistors in the circuit Connecting and disconnecting under no load conditions 60947 5 itching of resistive loads including moderate overloads Switching of mixed resistive and inductive loads including moderate overloads i e nt motors Switching of highly inductive loads i e series motors Book 1 Appendix 60947 3 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current prices Wiring Devices NEMA Wiring Diagrams Reference material only Please see Wiring Section in the catalog for product part number 2 Pole 2 Wire 125V Automation Direct 125V 5 15R 5 20R 5 30R 5 50R L5 15R L5 20R L5 30R ML2 R 208V or 250V Appendix Book 1 6 15R 6 20R 6 30R 6 50R L6 15R L6 20R L6 30R 7 15R 7 20R 7 30R 7 50R L7 15R L7 20R Book 1 14 1 www automationdirect com Book 1 Appendix eAX 9 Wiring Devices NEMA Wiring Diagrams 2 Pole 3 Wire Grounding 480V AC L8 20R L8 30R 600V AC L9 20R L9 30R 3 Pole 3 Wire 125V 250V AC 250V AC 125V AC 10 20R 10 30R 10 50R L10 20R L10 30R ML3 R 3g 250V AC 250V AC 250V AC 11 15R 11 20R 11 30R 11 50R L11 15R L11 20R L11 30R 3g 480V AC 480V AC 480V AC L12 20R L12 30R Book 1 14 1 eAX 10 Book 1 Appendix 1 800 633 0405 Prices as of April 16 2014 Check Web site for most current pri
17. y fingers Protection against medi um size foreign objects 1 gt 50mm 2 gt 12 5mm 3 gt 2 5mm 4 gt 10mm Protection against contact by tools wires etc Protection against small foreign objects 1 gt 50mm 2 gt 12 5mm pressure 3 gt 2 5mm Protection against indefinite immersion in water under a specified 4 gt 1 0mm pressure Protection against contact by small tools and wires Protection Protection against high pressure steam jet cleaning against small foreign objects 1 gt 50mm 2 gt 12 5mm 3 gt 2 5mm 4 gt 1 0mm Complete protection against contact with live or moving parts Protection against harmful deposits of dust Complete protection from live or moving parts Protection against penetration of dust Not evaluated No Protection Protection against drops of condensed water Condensed water falling on housing Shall have no effect Protection against drops of liquid Drops of falling liquid shall have no effect when housing is tilted to 15 from vertical Protection against rain No harmful effect from rain at angles less than 60 from vertical Protection against splashing from any direction Protection against water jets from any direction Protection against conditions on ships and decks Water from heavy seas will not enter Protection against immersion in water Water will not enter under stat ed conditions of pressure and length of time Protection agains
18. zardous Locations For more information on the Underwriters Laboratories check their Web site at www ul com There are several tables in this section that show which of our prod ucts have a UL listing They also indicate the cUL approval which is required in many applications in Canada Please check our Web site for the most current information European Union EU Directives This area of certification and approval is absolutely vital to anyone who wants to do business in Europe One of the key tasks that faced the EU member countries and the European Economic Area EEA was the requirement to bring several similar yet distinct standards together Book 1 14 1 eAX 4 Book 1 Appendix into one common standard for all members The primary purpose of a single standard was to make it easier to sell and transport goods between the various countries and to maintain a safe working and living environment The Directives that resulted from this harmonization of standards are now legal requirements for doing business in Europe Products that meet these Directives are required to have a CE mark to signify compliance A few key questions are always asked when the subject of CE is discussed Which Directives apply to me Several Directives apply to our products and Directives may be amended or added as required Electromagnetic Compatibility Directive EMC Provides a means to ensure that products placed on the marke
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