Home
Fassi F330Se.24 - Fallsway Equipment Company
Contents
1. F 330SE ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATOHIO METTEHE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR DER INBETRIEBNAHME DES KRANS M SSEN DIE ABST TZUN GEN AUSGEFAHREN WERDEN ATENCI N ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEHICULO ATEN O ANTES DE UTILIZAR A GRUA OBRIGAT RIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES 22 CONTROLS TO OPERATE THE CRANE F 33OSE Manoeuvres to unfold the crane into a working condition Engage the power take off Stabilize the vehicle as described on Chapter IX Before lifting the inner boom be sure that the outer ram is completely open Lift the inner boom over the horizontal line close the outer boom and even tually extend the booms of the crane on the crane rotation to position the pallet fork on the vertical line above the load operate on the pallet fork rotation control rotator for the correct orientation of the fork Manoeuvres to fold the crane into the rest condition Open the outer boom to its stroke end Re enter the extension boom sections Operate the rotation control of the crane and fold the inner boom paying attention to the crane boom position on the It is necesssary d
2. Exemple To select the support E2 or the outrigger ram S2 Position the lever CD corresponding to outrigger support E2 and to outrigger ram S2 on E2 or S2 and keep it in position To carry out the operation Operate lever C to activate the exit re entry of outrigger support E2 or the descent ift of outrigger ram S2 Special base plates detachable The outrigger rams of the crane and of the supplementary outriggers they are sup plied with base plates which can be fastened to the ram stems through jaw securing devices Fastening of the base plate Place the base plate underneath the ram remove the check pin and open the anchor jaws fig 10 10a Operate the corresponding lever S to control the descent of the ram until the ball joint touches the seat cut in the base plate close the jaws and secure them in their seat with the check pin fig 10b 10c Removal of the base plate fig 10a Release the check pin and open the anchor jaws Operate the corresponding lever S to control the re entry of the ram Close the jaws secure them with the check pin and remove the base plate For the safety and for the encumbrances we recommend to remove the plates before putting the rams to the rest position special handles are featured for the plates handling and the opening and closing of the securing device jaws fig 10b fig 10c 1 WARNING Keep clean the ball joint heads of the outrigger rams and the seat
3. FASSI CRANE 330SE 24 use and maintenance FROM SERIAL NUMBER 5151 Chapter Edition 24 04 2008 VII VIII XIV XV INDEX INTRODUCTION SAFETY NORMS INSTRUCTIONS FOR CRANE USE IDENTIFICATION OF THE CRANE MODEL TECHNICAL DATA CRANE NOMENCLATURE SAFETY AND PROTECTION DEVICES LIFTING MOMENT LIMITING DEVICE CONTROLS TO STABILIZE THE VEHICLE CONTROLS TO OPERATE THE CRANE USE OF IMPLEMENTS MAINTENANCE INSTRUCTIONS POSSIBLE FAULTS HYDRAULIC AND ELECTRIC SCHEMATICS OIL AND LUBRICANT CHARACTERISTICS INSTRUCTION AND WARNING PLATES CAPACITY PLATES page page page page page page page page page page page page page page page page page N 12 14 16 18 21 24 25 30 31 33 34 37 E FASSI CRANE 330SE 24 use and maintenance This instruction manual describes the FASSI CRANE F330SE 24 G C The fitment must be carried out in accordance with the instructions given by the Manufacturer in the manual for hydraulic crane fitting The Manufacturer declines all responsibility and guarantee if the fitting is entrusted to workshops without sufficient technical capability to carry out the work in conformity As well as the principal safety norms this manual contains a description of the crane and the instructions for use and maintenance The crane must only be operated by responsible persons previously instructed and authorized THANK
4. EU mtm CODE DESCRIPTION DV011 DEVIATOR VA185 SELECTOR VALVE DI756 DISTRIBUTOR VA194 DOUBLE EFFECT BLOCK VALVE FI776 FILTER VA209 SIMPLE EFFECT BLOCK VALVE 854 FILTER VA215 OIL FLOW CHECK VALVE 1 GAUGE QUICK CONNECTION VA224 LIFTING MOMENT LIMITING DEVICE VALVE RU971 FAUCET VA225 LEVEL SENSOR VALVE RU976 FAUCET VA227 SEQUENCE VALVE SC001 OIL COOLER HEAT EXCHANGER VA239 SIMPLE EFFECT BLOCK VALVE VA102 DOUBLE EFFECT BLOCK VALVE VA249 UNIDIRECTIONAL VALVE VA177 ANTIBURST VALVE FOR LIFTING RAMS 31 32 ELECTRIC SCHEMATICS F Electric schematic for crane two Danfoss distributors free rotation CODE DESCRIPTION ALIM FEED MAIN CONTROL PANEL C1 CONDENSATOR FOR BLOCK DELAY D3 POLARITY PROTECTION DIODE D4 DIODE FOR LIFTING MOMENT LIMITING DEVICE D5 DIODE FOR LIFTING MOMENT LIMITING DEVICE EV2 ELECTROVALVE FOR CRANE LIFTING BLOCK EV3 ELECTROVALVE FOR CRANE DESCENT BLOCK F1 PROTECTION FUSE 5A IPB SENSOR VALVE PROXIMITY MS MERCURY SLOPE SENSOR ON OUTER BOOM R1 BLOCK LATE RELAY RB OVERLOAD SIGNAL RELAY LUBRICANTS CHARACTERISTICS CHARACTERISTIC OSE HYDRAULIC OIL WITH HIGH VISCOSITY ISO L HV Minimal external maximal oil Gradation temperature temperature 35 C 45 C ISO VG 32 20 C 75 C ISO VG 46 HYDRAULIC OIL WEAR RESISTANT ISO L HM Minimal
5. completely re entered before moving the vehicle CONTROLS TO OPERATE THE CRANE WARNING Before operating the crane it is compulsory to set the outriggers This coincides with that indicated on the plate DE6723 placed on the outriggers Fig 13 Operate the levers smoothly and gradually Hydraulic implements and crane controls The control stations are on base plate the crane and the hydraulic implemen ts controls are bilateral manual and sequential type The crane adoptes Danfoss distributors manual control with electric modulars for remote controls and emergency electro valve manual block WARNING In the absence of electric power all crane functions will be desactivated Distributor side The left distributor respect to the operator control three functions left to right a dt EN EN Outer boom Extension booms Pallet fork The right distributor respect to the operator control three functions left to right EN EN Fork Inner Crane rotator boom rotation Double control side The levers control left to right respect to the operator 1 ES 2 booms boom rotator Inner rotation za fork The symbols placed over each lever define their function in relation to their movement First read the instructions given in the User s Manual supplied by the Manufacturer before using the remote control to avoid improper use CONTROLS TO OPERATE
6. external maximal oil Gradation temperature temperature 10 C 60 C ISO VG 32 09 75 ISO VG 46 5 85 ISO VG 68 10 90 C ISO VG 100 GREASE for centralized system Use only GREASE NILEX EP1 of the firm NILS NOTE Do not ABSOLUTELY mix different types of grease TABLE OF HYDRAULIC OIL AND TABLE OF HYDRAULIC d GREASE for slew ring extension booms outrigger supports 30 C up to 130 EP1 Gradation cold climate EP2 Gradation warm climate All grease used must be free from acid and resin not hygroscopic and long life such as BP GREASE LTX EP1 EP2 or ELF EPEXA 1 2 ESSO BEACON 2 or TEXACO EP1 EP2 MOBIL EP1 EP2 or SIMILAR HYDRAULIC OIL FOR MOTOREDUCER Classification ISO L CC Gradation EP ISO VG 150 LUBRICATING OIL for winch cable The most suitable here is a general purpose lubricating oil with about SAE 30 viscosity A lubricating oil containing non stick additives is recommended if the cables are expected to move quickly through the pulleys BRILUBE 50 BRITISH ROPES BRINDON WARNING Don t use greases with solid particles as Bisulphide of Molybdenum not compatible with eventual teflon bushes 33 34 INSTRUCTION AND M WARNING PLATES FASSI GRU IDRAULICHE SpA 24021 ALBINO BG ITALY Via dei Carmelitani 2 GRU IDRAULICHE Tel 39 35 77 64 00 Fax 39 35 75 50 20 1 Only authorized persons are permitted to operate the cra
7. of the crane Hydraulic connections between implements and hoses fitted on the extension boom section of the crane case of hoses connection to implements through coupling unions it is necessary to verify that there is no trace of soil curt etc on the unions and inside the seats so as to avoid the oil contamination and consequen tly wear the tightening surface of unions 1 WARNING To ensure that the control corresponds to the implement movement hydraulic connections are symmetrically fitted with coupling unions Never invert such positions movements inversion as well as operating difficulties could occur INSTRUCTIONS MAINTENANCE INSTRUCTIONS 1 F 330SE To assure a long life to the crane it is necessary to meticulously follow the instructions General lubrication and small repairs can be carried out by the user repairs of a more complicated nature must be carried out by authorized service personnel Spare parts must be original At least once a year you must take the crane to a Fassi Service Center for a check Good maintenance and proper use are imperative to maintain efficient use and guarantee the safety of the crane 1 Before disconnecting any hydraulic hoses ensure that there is no pressure in the hydraulic circuit After removing hoses always mark them and their respective ports on the crane Faulty replacement can cause damage to the rams and to the hydraulic circuit Hespect the inform
8. operation make sure that the crane is used progressively avoiding sudden load movements no one is within the working area of the crane swinging or dragging of the load is avoided the safety devices are in place and operative the load is lifted before rotating the minimum safe working distances from power lines are observed 7 When using implements protect the working area with a barrier the load is correctly slung and hooked 8 The vehicle dq tke off i 5 Stabilize the vehicle with the outriggers making sure that Ted Me mec the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not 9 Before driving the vehicle ensure that the outriggers are fully retracted and re entered and the crane is in the folded position completely unloaded THESE INSTRUCTIONS FOR THE USE OF THE CRANE COINCIDE WITH THOSE OF THE PLATE DE2676 FIG 1 PLACED NEXT TO THE CRANE 21 IDENTIFICATION OF THE CRANE MODEL F 3305 The exact crane model serial number and description of implements will enable FASSI Service Department to give a rapid and efficient response Identification data of the crane are marked on the plate DE2141 and fixed on the base 1 Crane model 2 Serial Number 3 Year of manufacturing MATRICOLA N SERIAL NUMBER ANNO DI COSTRUZIONE MANUF YEAR S UNDER NO CIRCUMSTANCES SHOULD THE DATA MARKED ON THE PLAT
9. the bolts tightening torque with average friction value 0 15 and average good tightening accuracy C Bolt Class 8 8 Diameter D Torque Nm 3 1 06 4 2 44 5 4 83 0 6 830 Class 10 9 Class 12 9 Torque Nm Torque Nm 1 56 3 58 7 10 12 30 NO co NO 1594 2342 2740 2046 3006 3517 2658 3905 4570 From ELEMENTS DE FIXATION ASSEMBLAGES VISSES E 25 030 AGOSTO 1984 Check the guide shoe wear as it affects the sliding section tolerances if the clearan ces are considerable damage to the rams and the structure may occur 20 40 1 ok NO co 1 018 266 18 239 352 412 Clean the air filter placed the top of the oil tank filter cap Completely replace the hydraulic oil The waste oil must be disposed of by authorized persons Contiene mercurio smaltire secondo 1 CAUTION DANGER le leggi in vigore On the outer boom there is a mercury capsule mercury level switch duly Es nat quecksilber bitte protected and provided with the following warning stickers beseitingen so wie gesetzlich Mercury inside scrap following laws in force MERCURY IS EXTREMELY TOXIC IN CASE OF REPLACEMENT OR SCRAPPING DISPOSE OF OR RECYCLE THE CAPSULE CONTAI NING MERCURY WITH MAXIMUM CARE AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS IN FORCE Contient du mercure recycler selon les lois en vigueuer MAINTENANCE INSTRUCTIONS F 28 Af
10. 10 582 ST 331 TECHNICAL DATA 65 21290 69 10 Min 12100 39 8 4045 13 3 1180 3711 10 LE TECHNICAL DATA cB 7210 2318 3570 11 9 e250 7 5 LI 1000 3797 MASSIMA ALTEZZA SOTTOGANCIO HAUTEUR MAXIMUM SOUS CROCHET MAXIMUM HOOKING POSITION MAXIMALHOEHE BIS KRANHAKEN ST 331 12 CRANE c VI NOMENCLATURE F CRANE NOMENCLATURE fig 2 Pos Description Outrigger rams Outrigger supports Base Rotation cylinders Column Inner ram Inner boom Outer ram Outer boom Booms extension rams Extension boom sections Deviator crane outriggers Distributor for outriggers Dual control for deviator crane outriggers Outrigger multifunctions transmission Supplementary hoses hydraulic implements Oil tank Distributors for crane Double control for crane distributors NOMENCLATURE F 14 15 Ft I3 4 m Bi 1 13 fig 2 14 SAFETY AND MIB PROTECTION DEVICES F SAFETY AND PROTECTION DEVICES fig 3 Pos Description Check valves for outrigger rams Check valve for rotation control Check valve for inner ram Check valve for outer ram C
11. 1679 DE1680 LIFTING MOMENT LIMITING DEVICE MILI F fig 6 17 18 CONTROLS TO STABILIZE THE VEHICLE F 330SE CONTROLS TO STABILIZE THE VEHICLE The outriggers rams prevent harmful stresses both to the frame and to the vehicle suspensions on which the crane is mounted and assure the stability of the unit during load handling Be very careful during vehicle stabilization operation make sure that no one is or tran sits in close proximity of the working area of the outriggers specially in the case that the outrigger controls is executed from the opposite side of the vehicle it is not possible visually check the operation ATTENTION The crane stability is maintained by the maximum extension of the outrigger sup ports by the solidity of the base underneath the plates of the outrigger rams and by the observance of the capacity plates To check the maximum working pressure see Paragraph DO 1 Technical data Check that the outrigger rams are applied on a solid base if necessary use larger outrigger base plates available on request to avoid sinking When stabilization is complete the wheels of the vehicle must still be in contact with the ground and the suspensions must not be fully unloaded Stabilize the crane so as to operate on a horizontal plane with a maximum tolerance of 1 5 degrees While loading it may be necessary to vertically adjust the outrigger rams to prevent an overload on the ou
12. 25 Fist In conformity with EN 349 Standard the minimum safe working distances to avoid cru shing parts of the body NOTE Failure to respect the minimum safe distances may result in a deadly risk for the operator and his assistants Maintain safe clearances from electrical lines and apparatus You must allow for boom sway rock or sag and electrical line and loadline swaying This lifting device does not provide protection from contact with or proximity to an electrically charged conductor You must main tain a clearance of at least 10 feet between any part of the crane loadline or load and any electrical line or apparatus carrying up to 50 000 volts One foot additional clearance is required for every additional 30 000 volts or less NOTE Failure to respect the minimum safe distances may result in electrical hazards for the operator and his assistants Do not utilize the crane with stormy weather or with wind speed exceeding 12 5 mss value 6 of the Beaufort scale Indications about wind speed Force of the Wind speed Classification Characteristics wind Beaufort scale 0 0 0 0 2 Calm Calm wind smoke goes up quite vertically 1 0 3 1 5 Light breeze omoke reveals the 2 1 6 3 3 direction of the wind one can feel the wind blowing leaves start fluttering 3 3 4 5 4 Moderate breeze Leaves and branches 4 5 5 7 9 are in constant motion small branches start fluttering Dust and papers dan
13. E BE ALTERED TECHNICAL DATA TECHNICAL DATA F 330SE 24 The design of this crane has been carried out in respect of DIN 15018 norms fatigue test classification H1B3 The crane can operate intermittently with lifting devices other than the hook The dimensions and the capacity of the implements must be proportioned with crane performances Lifting Standard Hydraulic Rotation capacity reach extension arc 18 6 tm 17 9 m 9 54 400 182 5 kNm 134605 Ibf ft 589 314 400 Rotation torque 4 69 tm 33927 Ibf ft Sanu t 17805 58 9 L 2355 7 9 230 0 9 345 173 re 560 1710 1555 51 3435 1173 Oil tank Crane Max working capacity capacity weight pressure on the outrigger b 500 1 7 60460 l min 1801 4800 kg 120 psi kNm 16 16 48 gals 10582 Ibs 8 3 daN cm al min 2200 7 3 e 1750 5794 5700 1875 CON TUBAZIONI SUPPLEMENTAR MIT ZUSAFT L_ICHEN LEITUNGEN WITH SUPPLEMENTARY HOSES AVEC TOUYAUTERIE SUPPLEMENTA RE CON TUBERIAS SUPLEMENTARIAS PESO GRU CON SERBATOIO NON RIFORNITO STABILIZZATORI STANDARD WEIGHT OF THE CRANE WITH EMPTY TANK STANDARD STABILIZATION kg 4 800 POIDS DE LA GRUE AVEC RESERVOIR VIDE STABILISATION STANDARD KRANGEWICHT MIT LEEREM TANK UND STANDARDABSTUETZUNG 330SE 24 lbs
14. Grease the guide shoes Check the fuse the bat tery and electric circuit Check the level and top up if necessary Clean or replace the filter cartridge Clean or replace the filter cartridge Operations to be carried out by a service center Faults The crane does not lift the loads indicated on the capacity plate A boom of the crane does not hold up the load and visually lowers The crane does not rotate properly The extension booms do not completely extend or work jerkily Vibrations in crane operations Noteable decrease in movement speed Cause Non efficiency of the pump main pressure or auxiliary valves not properly adjusted or worn seals are not properly fitted The safety check valve of the ram is open Oil leaks inside the ram Valves controlling the rotation not adjusted Wear of the seals of the rotation cylinder Wear of guide shoes Non efficient pump Non efficient pump Remedies Replace the pump Check the pressure adjust the valves Replace the seals Replace the valve Defective seals replace them Adjust the valves Replace the seals Check the guide shoes wear replace if necessary Check the pump Check the pump HYDRAULIC AND ELECTRIC SCHEMATICS HYDRAULIC AND Hydraulic schematic for crane two Danfoss distributors lifting moment limiting device intelligent type ELECTRIC SCHEMATICS F
15. NTI NON SALDARE FIXING ROD DO NOT WELD DE 1574 TIRANTS NE PAS SOUDER ZUGSCHRAUBEN NICHT SCHWEISSEN Do not weld the fixing rods 36 CAPACITY PLATES CAPACITY PLATES F 330SE 24 For cranes and manual extensions The represented plates refer to the nominal design capacities WARNING If the capacities are downgraded or partially reduced e g sector in front of vehicle cab capacity plates must be applied in line with the final test figures CRANE TYPE CAPACITY CHART WITH LIFTING MOMENT LIMITING DEVICE P3 30S E 94 SD SS 77 S o 1 Fa Ag 2 274 N LAF 4145 240511985 y 14 DO NOT STAY UNDER SUSPENDED LOADS THE WEIGHT OF WALLBOARD FORK AND ROTATOR MUST BE DEDUCTED FROM LIFTING CHART a 5572222 NS
16. YOU FOR SELECTING ONE OF OUR CRANES SAFETY NORMS SAFETY NORMS 13805 1 This symbol draws your attention on the points concerning safety It means WARNING BE CAREFUL IT CONCERNS YOUR SAFETY ATTENTION READ THIS MANUAL CAREFULLY prior to use of the crane or any maintenance A few minutes spent now could save time and labour later Be sure that the unit has been installed inspected and tested in accordance with the local legal requirements To operate the crane it is necessary to fully understand its working safety and warranty norms Check that protections are in their place and that all safety devices are fitted and active Warning plates as well as instruction and operation plates must be replaced when no longer readable or missing See chapters A B Do not run the engine in a indoor area without first making sure there is adequate ventilation Fit a suitable extension tube to the vehicle exhaust pipe to take the fumes away from the working area Stabilize the vehicle checking that they rest on a solid base if necessary use larger outrigger base plates available on request to avoid sinking If you adopt other means make sure that they are suitably sized for the load they must bear Stabilize the vehicle on a horizontal plane with a maximum tolerance of 1 5 degrees Never operate the outriggers when the crane is loaded Hemember that the stability of the unit crane vehicle is only guaranteed by th
17. ation supplied for maintenance and technical assistance Any maintenance operation must be carried out with the crane power source turned off in case of fixed mounting with hydraulic power pack the electric motor has to be turned off fig 15 Do not place limbs fingers or any other parts of anatomy TIRANTI NON SALDARE into areas of the crane which present possibilities of i shearing without having blocked such parts of the crane FIXING ROD DO NOT WELD TIRANTS NE PAS SOUDER the Manufacturer s authorisation 4 ZUGSCHRAUBEN NICHT SCHWEISSEN Do not weld drill or grind any part of the crane without Do not weld the fixing rods of the crane DE1574 fig 17 When repairs to or checks of the hydraulic circuit and of the rams are carried out it is very important not to use or be in the proximity of materials which can damage the circuit or contaminate the hydraulic oil eg metal shavings sand or dust Do not use high pressure washers on the controls deviators distributors dou ble controls hand cable controls on the electronic components boxes control panels on the oil cooler if fitted on the tank Never use detergents petrolsol or inflammable liquids always use non flammable or non toxic liquids When cleaning the exchanger if fitted direct the jet of water or air parallely to the fins in order not to damage them protect the electric motor adequately Where needed use a cleaning product which do
18. ce on the ground 5 8 0 10 7 Fresh breeze omall green branches bend the surface of waterways and lakes are 10 8 13 8 Near gale Big branches bend wind whistles through high tension cables it s difficult to walk keeping the umbrella open 7 13 9 17 1 Moderate gale Trees sway it s hard to walk 8 17 2 20 7 Storm wind Branches get broken it s hard to walk 9 20 8 24 4 Storm It damages houses antennas and roof tiles fall down SAFETY NORMS F SAFETY NORMS For cranes with top seat controls it is necessary to use a ladder and a cat cl F 330SE walk to reach the control station When operating from the top seat stay within its side safety guards Do not rotate the crane before the load is lifted do not operate with sudden movements activate the controls with slow and progressive movements Rotate slowly and with care paying attention to the stability of the vehicle With vertical lift on hydraulic and mechanical extension rotate slowly in order to avoid side skidding Do not utilize the crane for pushpull lateral or sideways operations Do not move the vehicle if a load is suspended on the crane Under no circumstances interfere with the safety and protection devices The vehicle rane must not be left unless the load is on the ground the booms of the crane are folded and laid on a solid base and the power take off is disengaged At the end of
19. d out do not use compressed air Check if the cartridge has collapsed if so replace it Remove the filter body 3 and clean it Re assemble the filter body and the cartridge check the sealing of the ring 4 5 6 in case replace it NOTE Take care that no contaminated material passes into the tank Replacement of the filter on the delivery line before the distributor fig 20 When the visual indicator becomes red replace the cartridge Unscrew with a suitable spanner the filter body 1 from the head 2 Remove the cartridge 3 and clean inside the filter body 1 Insert a new cartridge and re assemble the filter body into the head check the sealing 4 Check the oil level in the tank with the crane in the folded position and with the outriggers crane and supplementary fully re entered The oil level must not exceed the maximum or be lower than the mini mum fig 21 Top up using hydraulic oil with the same characteri stics as those indicated in the table at page 33 Note The following lubricators have been centralized and gathered in a case positioned on the base crane distributor side rack guide shoe rotation upper and lower bush of the column column support rack group column gear column support group pendulum beam WARNING At low temperatures the grease shall not crystallize or to be more precise shall not change its characteristics At the
20. e fully lateral extension of the outriggers Should visibility be insufficient make sure that control stations are properly lighted so as to ensure safety while operating control functions and allow rea ding of the plates Before manoeuvering a load check that the working area is adequate and properly lighted for your crane Make sure that the hook is always free to rotate on its pin and that nothing obstructs its vertical positioning Check the efficiency of the hook safety catch SAFETY NORMS F DE 1686 DE 1683 Carefully inspect the load rigging and the con dition of ropes or chains Make sure that the lifted load is balanced Hook up the load checking that it does not exceed the capacity indicated on the lifting diagram specific to each load configuration It is absolutely prohibited to walk or stop under a suspended load and for unau thorized persons to be within the working area Avoid swinging the load above the control station any hidden danger situation must be audibly alarmed Avoid all those situations which may result in crushing during crane stabilization movement and load handling The table reports the minimum safe working distances to avoid crushing parts of the body Parts Minimum safe Figure Parts Minimum safe Figure of the working of the working Body distance mm Body distance mm Body 500 Head 300 Leg 180 Foot 120 Toes 50 Arm 120 Hand Wrist 100 Finger
21. eached i e When one of the limits indicated hereunder is reached 10 000 working hours i e 10 years 50 weeks a year 20 hours a week or 5 years 50 weeks a year 40 hours a week Or 10 years life of the crane a complete overhaul with in depth structural inspection of the crane must be carried out by the Manufacturer or by an authorised service centre 29 c ATII 30 POSSIBLE FAULTS F 330SE POSSIBLE FAULTS Many years experience of our product has allowed us to identify and classify the most common faults which occur In most cases it requires accurate hydraulic and electric troubleshooting and simple rectification In the following table we report the most frequent inconveniences and our suggested remedies Checking and adjustment of oil pressures of valve settings must be carried out by an authorized service agent under penalty of warranty forfeiture Operations which can be carried out by the user Faults The crane does not rotate properly The extension booms do not completely extend or work jerkily Crane controls are not active with the operator at the control station Vibrations in crane operations Noteable decrease in movement speed Cause Vehicle non in level position Lack of lubrication Lack of lubrication of the guide shoes Lack of electric energy Shortage of oil Obstructed fillers Obstructed fillers Remedies Stabilize the vehicle Grease the bushes
22. eep it in position Operate the lever C to descent the outrigger ram ATTENTION The complete extension of the outrigger supports is visually indicated by the yellow triangles which are found at the end of the beam and of the support if it s supplied with extra double extension beams The stabilization has to be carried out with care and gradually keeping the vehicle in horizontal levelled condition to prevent springs overloads and chassis torsions 1 ATTENTION During the stabilising operations for each outrigger ram it is recommended to DESCENT the outrigger as the last manoeuvre To operate the crane controls after having completed the descent and stabilisation manoeuvres Position lever D of oil diverter 2 E S on 2 Manoeuvres for re entry of the crane outriggers and supplementary outriggers within the overall vehicle width after crane use Position lever D of oil diverter 2 E S E S See Paragraph Special base plates for details of the removal of the base plates from the outrigger rams How to lift the outrigger ram S Operate the corresponding lever CD towards left S and keep it in position Operate the lever C towards left to lift the outrigger ram How to re enter the outrigger support E Operate the corresponding lever CD towards right E and keep it in position Operate the lever C towards left to re enter the support 1 WARNING Assure that the outrigger supports and rams are
23. effective operative temperature the grease we recommend shall have a flui dity at least equal to rating NLGI 0 or max 1 WARNING Centralized lubrication shall not be used when room temperature is below 10 C 20 C For the sliding sections of the outrigger supports and of the extension booms guide shoes MAINTENANCE made from a special material have been fitted to ease their movement it is recommended INSTRUCTIONS to smear a light film of grease on them taking care that the surfaces of the outrigger sup ports and inner extension booms are free from impurities such as sand etc For the sliding sections of the carter of the outer ram and ease their movement it is recommended to smear a light film of grease on the guide shoes Use a grease with the same characteristics indicated in the table at page 33 After every 500 working hours Check the tightening torque ofthe fixing rods of the crane consult the following table in order to find it s value according to the bolt diameter Table of the tightening torques of the fixing rods of the crane on the vehicle From C0404 Kit for crane fixing D Fixing Tightening rods torque Nm M22x1 5 24 2 0 of the securing bolts for the ram pins and of all the other bolts and screws where the tightening torque is not expressly indicated consult the following table in order to find it s value according to the bolt diameter and class Table of
24. es not eat into the alluminium of the radiant group To avoid down time it is recommended to periodically carry out the following checks After every 8 working hours the every working Check that all safety devices are efficient Check the level of the hydraulic oil in the tank Check the hoses fittings and all the components of the hydraulic circuit for possible leaks Check that the oil diverter 2 E S lever be moved easily Check that the crane controls levers and foot and the outrigger controls levers can be moved easily and return freely to neutral position Check the condition of shackles hooks wire ropes and every eventually used equipment 25 MAINTENANCE INSTRUCTIONS F After every 40 working hours or after every working week 26 Check the tightening torque of the fixing rods of the crane fig 18 Tightening torque for the rods M33x2 1200 Nm fig 16 Clean the oil filter placed in the oil tank of the crane and if any on the pump sec tion and pressure hoses NOTE The filters of fibre or paper can not be cleaned they must be replaced Cleaning of the wire mesh filter on the tank oil return to the oil tank fig 19 Unscrew the security bolts of the filter cover 1 and remove it Extract the cartridge clean by flushing with a non flammable non corrosive and non toxic solvent gas oil or other Thoroughly dry the filter inside an
25. he moment reduction before the reset can occur in order to safeguard the stability of the device The crane configurations fig 4 5 indicate the manoeuvres which are allowed and not allowed by the device in connection with the horizontal position of the crane and extension outer booms When the moment is reduced it resets automatically the manoeuvres blocked by the device are released CAUTION DANGER On the outer boom there is a mercury capsule mercury level switch duly protected and provided with the following warning stickers MERCURY IS EXTREMELY TOXIC IN CASE OF REPLACE MENT AND OR SCRAPPING DISPOSE OF OR RECYCLE THE CAPSULE CONTAINING MERCURY WITH MAXIMUM CARE Contient du mercure recycler selon les lois en vigueuer AND IN ACCORDANCE WITH THE NATIONAL REGULATIONS IN FORCE In the absence of electric power all crane functions will be desactivated EMERGENCY tap lever fig 6 Each device is fitted with an emergency tap lever to be used in the event of a black out electrical or hydraulic malfunctions or whenever the lifting moment limiting device makes it impossible to use any controls when handling a load this may occur when the extension booms are fully folded and the load is particularly heavy and bulky Only In these situations it is permitted to remo ve the lead seal placed on the tap lever and place it in the closed position ATTENTION Activation of the exclusion device or of the emergency
26. heck valve for booms extension rams Lifting moment limiting device assembly Parachute valves lifting moment limiting device Main pressure valve outrigger distributor Main pressure and auxiliary valves crane distributors Carter for outer ram Carter for hose protection devices Carter for booms extensions ram check valve Levers guard Emergency tap lifting moment limiting device Heat exchanger Before crane use check that safety and protection devices are fitted and active 1 Under no circumstances interfere with the safety and protection devices 1 Interference with the check valves and removal of the lead seals remove the Manufacturer and invalidate the warranty gt lt SAFETY AND F PROTECTION DEVICES fig 3 15 16 LIFTING MOMENT 1 LIMITING DEVICE F Contiene mercurio smaltire second le leggi in vigore Es hat quecksilber bitte beseitingen so wie gesetzlich Mercury inside scrap following laws in force LIFTING MOMENT LIMITING DEVICE A characteristic which permits the classification of cranes is their lifting capa city or maximum lifting moment The moment is defined by the value obtained from the product of the load to be lifted in Ibs by its distance in ft from the centerline of the crane rotation The device called lifting moment limiting device preserves the crane structure from overloads as it prevents any movement which i
27. ncreases the value of the moment up to the maximum established value Lifting moment limiting device INTELLIGENT TYPE This device utilises an electrohydraulic technology preventing any movement which causes an increase in the pressure induced by the load in the inner and outer rams of the crane up to the critical values These values which are non exceedable determine the intervention levels and provide the data for setting the device The lifting moment limiting device concernes the fol lowing manoeuvres Inner boom descent the inner boom lift is controlled by the general main pressure valve of the distributor Outer boom lift Outer boom descent Extension of extension boom sections The system uses the specific functions of the distributor by utilising an electro hydraulic technology it does not allow you exceed the set value by disactivating the controls levers in neutral position commanded by the limiting devi ce The condition of intervention is operated by the posi tion of the outer boom or if hydraulic extension is fitted the position of the extension outer boom on which the electronic signal position mercury level switch is read by a special electrovalve This determines controls which are locking or unlocking resetting of the controls concerned When the moment is reduced it resets automatically the manoeuvres blocked by the device are released N B There is a delay of four 4 seconds after t
28. ne 2 The crane must be used on firm level ground 3 Check that the vehicle hand brake is on and that the wheels are chocked 4 Before operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctly slung and hooked 5 Stabilize the vehicle with the outriggers making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded ATTENZIONE PRIMA DI AZIONARE LA GRU E OBBLIGATORIO METTERE IN OPERA GLI STABILIZZATORI WARNING BEFORE OPERATING THE CRANE IT IS COMPULSORY TO EXTEND THE OUTRIGGERS ATTENTION AVANT D UTILISER LA GRUE IL EST OBLIGATOIRE DE METTRE EN FONCTION LES STABILISATEURS ACHTUNG VOR DER INBETRIEBNAHME DES KRANS M SSEN DIE ABST TZUN GEN AUSGEFAHREN WERDEN ATENCI N ANTES DE ACCIONAR LA GRUA ES OBLIGATORIO ESTABILIZAR EL VEHICULO ATENC O ANTES DE UTILIZAR GRUA E OBRIGATORIO COLOCAR EM FUNCIO NAMENTO OS ESTABILIZADORES DE6723 DE 4485 DE 4497 INSTRUCTION AND WARNING PLATES INSTRUCTIONS FOR SAFE USE OF THE CRANE 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden l
29. oad movements swinging or dragging of the load is avoided the load is lifted before rotating 7 When using implements protect the working area with a barrier 8 The vehicle crane are not left unless the power take off is disengaged and the load is on the ground 9 Before driving the vehicle ensure that the outriggers are fully retracted and re entered and the crane is in the folded position DE 2676 Instruction plate and safety norms DE 6723 Warning plate to stabilize the vehicle before using the crane Instruction plates to stabilize the vehicle DE 4491 Do not operate from the frontal position to extend the outrigger supports INSTRUCTION AND F WARNING PLATES DF2497 249 2497 DE 2498 Warning plates to make sure that no one is or transits in close proximity of the outriggers DE 1067 Do not walk or stay under a suspended load and for unauthorized persons to be within the working area DE 1686 Do not walk or stop under a suspended DE 1686 load DE 1683 Do not operate in proximity of electric high tension lines DE 1683 DE 2361 Do not operate in proximity of electric high tension lines 35 INSTRUCTION AND y M WARNING PLATES 330SE DE 2100 Danger plate for crushing of lower limbs DE 1679 Do not walk on DE 1680 Do not use water to estinguish fire DE 1681 Greasing points with brush DE 1682 Greasing points at pressure TIRA
30. or the load indicated on the above mentioned charts If the limits are exceeded the lifting moment limiting device allowing all manoeuvres which redu ce the lifted load within the permitted reach limits and forbid all other manoeuvres will be immediately activated The presence of the lifting moment limiting device does not release the user from the observance of the capacity chart CONTROLS TO OPERATE THE CRANE F 23 24 USE OF IMPLEMENTS F USE OF IMPLEMENTS OIL COOLER HEAT EXCHANGER The crane can be equipped with an oil cooler air oil heat exchanger to prevent damage caused by an excessive increase of the oil temperature NOTE When working in a low temperature climate we recommend to bring the hydraulic oil up to working temperature prior to starting work This is best done by operating the crane thru all its functions ram stroke end WARNING The heat exchanger openings must be clear and clean At time should it be covered HYDRAULIC ACCESSORIES The crane can be provided with implements such as Fork rotator Pallet fork When using an implement it is always necessary to check that its weight dimension and capacity is matched to the crane performances Warning and norms for crane use also apply for hydraulic implement use Always remember that when operating with implements their tare weight must be deducted from the capacity
31. ormation inspection of hoses Lubrication wear and any deformation actions Oil leaks chromium plating strains inspection of hoses Lubrication wear and any deformation actions Oil leaks chromium plating any deformation inspection of hoses Lubrication wear and any deformation actions Oil leaks chromium plating any deformation inspection of hoses Lubrication wear and any deformation actions Distributors deviators valves Checking of the pressure oil leaks INSTRUCTIONS MAINTENANCE XII Control levers forks joints wear and any deformation actions F 3305 fixing screws lead seals Lifting moment limiting device Checking of the pressure oil leaks Valves pressure switches electrovalves Power take off pump oil tank Pump capacity checking of the pressure Filters hoses oil change replacement of filters inspection of hoses Oil pressure system Checking of the pressure oil leaks Hoses hose protection devices inspection of hoses Implements for lifting Safety check wear and any deformation Hooks chains cables slings actions Implements Oil leaks wear and any deformation Wallboard forks buckets rotators actions inspection of hoses Seat third control station Access inspection Frame fixing screws wear and any deformation strains Tele radio remote control Test Complete overhaul of the crane is required when 10 000 working hours or 10 years life are r
32. port E2 crane Operate the corresponding lever CD towards right E2 and keep it in position Operate the lever C towards right to exit the outrigger support How to descent the outrigger ram S2 crane Operate the corresponding lever CD towards left 62 and keep it in position Operate the lever C towards right to descent the outrigger ram How to exit the outrigger support E3 supplementary outriggers Operate the corresponding lever CD towards right and keep it in position Operate the lever C towards right to exit the outrigger support How to descent the outrigger ram S3 supplementary outriggers Operate the corresponding lever CD towards left S3 and keep it in position Operate the lever C to descent the outrigger ram How to exit the outrigger support E1 crane Operate the corresponding lever CD towards right E1 and keep it in position Operate the lever C towards right to exit the outrigger support How to descent the outrigger ram S1 crane Operate the corresponding lever CD towards left 51 and keep it in position Operate the lever C towards right to lift the outrigger ram How to exit the outrigger support E4 supplementary outriggers Operate the corresponding lever CD towards right E4 and keep it in position Operate the lever C to exit the outrigger support How to descent the outrigger ram S4 supplementary outriggers Operate the corresponding lever CD towards left S4 and k
33. s cut in the base plates to avoid their deterioration Controls to stabilize the vehicle Controls for positioning the outriggers of the crane and the supplementary beam WARNING Due to the special construction of the hydraulic circuit double circuit with two pumps the distributor placed on the right of the operator rotator control outer ram and crane rotation is alimented by one pump also with the lever D of oil diverter crane outriggers 7 E S on E S The controls are activated on both sides on crane distributors side DE4485 fig 12 or on crane double controls side DE4497 fig 13 1 ATTENTION When controlling the outriggers from the opposite side of the vehicle it is not possible visually check the operation make sure that no one is or transits in close proximity of the working area of the outriggers Fig 11 plate DE2497 and fig 12 plate DE2498 r CONTROLS TO STABILIZE THE VEHICLE F DE4489 20 E S DE4488 ATTENTION Operation of the crane outrigger supports must be from the control station on that side it is not allowed to operate outriggers on the opposite side of the vehicle due to unseen dangers DE4491 See Paragraph Special base plates for details of the fastening of the base plates on the outrigger rams Position lever D of oil diverter 22 E S on E S DE4488 How to exit the outrigger sup
34. tap lever When the operator uses this device it means that he wishes to over ride the lifting moment limiting device in order to make some manoeu vres which would be impossible with the device active that bring the moment to within the level but involve an overload condition In such an emergency condition where the lifting moment limiting device has been disabled the operator must be carefully consider the manoeuvres required to return to normal working conditions calmly and carefully assess the type and scale of the hazards arising from these manoeuvres and the possible reaction of the crane tipping over frame overload uncontrolled fall of the load due to a hydraulic system overload etc all movements as slowly as possible to reduce the dynamic overload to the minimum After such emergency operations and prior to re use of the crane you must immediately go to FASSI authorised Center for testing the structure and re sealing of the device Interferences with the valves or removal of the lead seal release the FASSI GRU IDRAULICHE from any responsibility and invalidate the warranty 1 ATTENTION The presence of the lifting moment limiting device does not release the user from the obligation to respect what is indicated on capacity plates and lifting curves 1 ATTENTION Do not walk the electric control panels Plate 1679 Do not use water to estinguish fire Plate DE1680 DE
35. ter every 1000 working hours or after every working year Perform Washing Function Te capacity plates Check Checklist accordance with ISO Subframe Structure and fixing rods Base Rack group compensator Outriggers Supports rams base plates safety catches hoses sting Testing according to the Identification plates Capacity plates 9927 1 Checks to be carried out Tightening torque of the fixing rods wear and any deformation actions Lubrication tightening torque of the rods wear and any deformation actions Greasing of extension supports oil leaks wear actions inspection of hoses Rotation cylinders Cylinders pistons seals Column Inner boom connection outrigger connection pins bushes Inner boom Pins outrigger connections Inner ram Cylinder rod piston seals hoses Outer boom Pins outrigger connections Outer ram Cylinder rod piston seals hoses Extension booms Guide shoes pins outrigger connections Extension rams Cylinder rod piston seals hoses Hydraulic jib Booms pins outrigger connections Rams hydraulic jib Cylinder rod piston seals hoses Winch Torque limiter brake rope slide guide cable stroke end pulleis Oil leaks chromium plating any deformation inspection of hoses Lubrication wear and any deformation actions Lubrication wear and any deformation actions Oil leaks chromium plating any def
36. the job and prior to driving the vehicle the crane must be folded If the booms are to be laid on the body or on the load they must be blocked to prevent possible sideways movements NOTE Implements can be left mounted on the booms of the crane only if the overall dimensions are respected THE FORK MUST BE TIED DOWN AT ALL TIMES DURING TRANSPORT Make sure that the outrigger rams are lifted and the supports re entered within the overall width of the truck Disengage the power take off To avoid hitting bridges or tunnels check and record the overall height of your crane in the folded position or in laid position in the body or on the load Always respect and pay proper attention to road signs placed in proximity of such obstacles INSTRUCTIONS INSTRUCTIONS FOR CRANE USE The use of the crane is reserved to authorized personnel instructed F 330SE advance who has to strictly conform to the safety norms and instruc tions contained in the instruction manual supplied with the crane 1 Only authorized persons are allowed to operate the crane 2 The crane must be used on firm level ground 3 Check that the vehicle hand brake is on and that the wheels are chocked 4 Before every operation make sure that no one is within the working area of the crane the safety devices are in place and operative the minimum safe working distances from power lines are observed the load is correctl
37. triggers then stabilize again While unloading the outrigger rams may not be perfectly in contact with the ground because of a rise in the suspension it is therefore recommended to stabilize the vehi cle during operation to avoid an overturn Functions of control levers for stabilization The controls to stabilize the vehicle are activated only from ground level and on both sides of the crane base NOTE The graphic symbols illustrated hereunder are marked on the plates DE4486 DE4487 DE4485 DE4497 DE4488 DE4489 affixed next to the control stations and indicate with the following symbolism They indicate the position of the operator in T 14 relation to the vehicle and the crane 3 13 44 51 Lever CD for selecting outrigger ram Levers D or 52 E2 Deviator 2 E S outrigger support rm E S 9 DE4489 e Lever C to control outrigger support or outrigger ram E S DE4488 See Paragraph RO Instruction and warning plates Lever function D CD C Levers D Control for deviator crane outriggers 2 E S Levers CD Control for selecting the supports or the outrigger rams Levers Control for the support or the outrigger ram selected The multifunction control group adopted allows to select and manoeuvre the outrig CONTROLS ger support or the ram through simultaneous operation of the selecting lever CD and TO STABILIZE 9 the control lever C THE VEHICLE JR 33OSE
38. uring this operation to orientate the pallet fork position to avoid obstacles on the body or the load Lift and re enter the outriggers as described Disengage the power take off In case of implements on the load or the truck body it is necessary to check they are locked to assure the impossibility of accidental movements 1 THE FORK MUST BE TIED DOWN AT ALL TIMES DURING TRANSPORT Emergency restoration buttons of the distributors functions with power failure Fig 14 WARNING Operating the locking device of the electro valve connected in every distributors allowes the operator to manoeuvre only and exclusively in case of power failure The locking device of the electro valve is instable and allowes to restore the distributor functions operating with two hands you must keep pressed the device and at the same time operate on the distributor lever in order to effect the stability manoeuvre These buttons must only be used in an emergency and only to bring the crane to its rest position Load manoeuvres Before manoeuvering the load verify that the working area is suitable for your crane The lifting curves of the capacity chart indicate the maximum load that the crane can lift at a certain radius and at a certain height Always remember that when operating with implements their tare weight must be deducted from the capacity of the crane During load handling do not exceed the reach limits given
39. y slung and hooked 5 Stabilize the vehicle by the outrigger rams making sure that the lateral supports are fully extended the wheels are in contact with the ground and the suspension is not completely unloaded 6 Use the crane in accordance with the use and maintenance manual making sure that the load and radius are within the maximum limits shown on the crane capacity plate the crane is used progressively avoiding sudden load movements swinging or dragging of the load is avoided the load is lifted before rotating 7 When using implements protect the crane working area with a barrier 8 The vehicle crane are not left unless the power take off is disengaged and the load is on the ground 9 Before driving the vehicle make sure that the outriggers are fully retracted and re entered and the crane is in folded position fig 1 FASSI GRU IDRAULICHE SpA 24021 ALBINO dei 2 INSTRUCTIONS FOR SAFE USE OF THE CRANE IORALILICHE Tel 39 35 77 64 00 Fax 39 35 75 50 20 1 Only authorized persons are permitted to operate the crane 6 Use the crane in accordance with the use and maintenance manual making 2 The crane must be used on firm level ground the load and radius are within the maximum limits shown on 3 Check that the vehicle hand brake is on and that the wheels are chocked the crane capacity plate 4 Before
Download Pdf Manuals
Related Search
Related Contents
montage_topvex_tr-09-15-ger. Manual de usuario del sistema INFOMEX Viewsonic CDX5550-L Polaris PR130-34-2NV User's Manual manual de servicio_lavadora de impulsor hoover_koblenz Bedienungsanleitung für Tischgeräte mit funk-alarmanlagenset a wireless alarm system a systeme 平成2 2年ー 0月 ー 8日 Smeg SI3950B hob Oparation Manual Copyright © All rights reserved.