GFK2891B IC695GCG001-AA QSG
Contents
1. Green ON steady The Genius Bus is configured and operating properly O Green blinking A Genius Bus error has been detected The Genius Bus has failed or no Genius Bus O oF a configuration has been received BUS B indicates activity on the Genius B port O Green blinking Genius B port activity not expected O OFF No Genius B port activity 2 Hardware Installation 2 1 Initial Checks Upon receiving your RX3i equipment carefully inspect all shipping containers for damage If any part of the system is damaged notify the carrier immediately The damaged shipping container should be saved as evidence for inspection by the carrier As the consignee it is your responsibility to register a claim with the carrier for damage incurred during shipment GE Intelligent Platforms will fully cooperate with you however should such action be necessary After unpacking the RX3i equipment record all serial numbers Serial numbers are required if you should need to contact Customer Care during the warranty period All shipping containers and all packing material should be saved should it be necessary to transport or ship any part of the system Verify that all components of the system have been received and that they agree with your order If the system received does not agree with your order contact Customer Care 6 PACSystems RX3i Genius Communication Gateway Quick Start Guide GFK 2891B 2 2 Installation Locat2. 0 094in Leave a minimum of 75 mm 3 in open above and below the module to allow for ventilation and connector access 1 Drill two mounting holes using the spacing shown Ez et in the following drawing and tap for M3 5 screws T S 3 3 5 x 0 6 mm a A 2 Align the module s two mounting screws with the mounting holes in the panel 5 3 Using a Philips screwdriver tighten the two screws 1 10 in to a maximum torque of 0 5 Nm 4 4 in lbs gt Eg Grounding 28 The GCG001 module provides a grounding connection on ES tt the power plug The panel in which the GCGO01 module or r 3 Sm f Y 0 15 in RX3i Universal Backplane is mounted to must have a safety ground connection to protective earth This ground wire must be at least 1 5 mm 16 AWG e Connect the frame ground connection on the power plug to protective earth e Terminate all ground wires at the same grounding point e Make all ground wires as short as possible GFK 2891B August 2014 Where the grounding terminal contacts a painted enclosure panel scrape the paint away down to clean bare metal to ensure a good contact 3 Configuration 3 1 You Will Need PACSystems RX3i CPU Firmware 8 15 or later Proficy Machine Edition configuration and programming software version 8 0 or later Serial or Ethernet cable for connecting the Proficy Machine Edition programmer computer to the RX3i CPU PACSystems RX3i PROFINET Controller PNC module wi
3. operating system blinking O Amber ON steady Module loading bootloader operating system O OFF Power supply is off or not good OK indicates module readiness to perform normal operations O Green ON steady Module able to perform normal operations O OFF Module has an unrecoverable fault or power is not applied 4 PACSystems RX3i Genius Communication Gateway Quick Start Guide GFK 2891B FAULT indicates the detection of faults by the module O OFF No faults present a DCP Device Identification signal received on 0 Red blinking PROFINET O Red ON A fault or other PROFINET diagnostic data exists on the Gateway CONNECT indicates a connection to a PROFINET controller One or more connections with GE Intelligent Platforms O OFF PROFINET Controllers have been established to this device Device trying to connect to a controller Red blinking Continuous if device has not been assigned a valid station name Red ON No PROFINET Controller connection PORT 1 PORT 2 LINK indicates connection status on Ethernet ports Green ON steady Ethernet connection established O OFF No Ethernet connection PORT 1 PORT 2 ACT indicates acti vity on PROFINET ports Amber blinking Communications occurring on port OFF O No communication GFK 2891B August 2014 COM indicates the status of Genius Bus communications
4. 012 ly Slot 0 IC695PSA040 Slot 1 Used With Slot 0 Bl Slot 2 C695CPU320 Slot 3 Used With Slot 2 Bl Slot 4 IC69SETMOO1 Bl Slot 5 IC69SPNCOO1 B geniusgateway 1 GENIUS COMMUNICATIONS GATEWAY 1C695GCG001 8 Slot 0 GENIUS COMMUNICATIONS GATEWAY 1C695GCG001 a Interface 1 PN IO Bl Port 1 Port1 Bl Port 2 Port 2 Bl Slot 31 GENIUS Gateway Module O Satan Note geniusgateway is the default PROFINET Device Name that Machine Edition gives to the first GCG001 in the Hardware Configuration under a PNCOO1 This Device Name must match that given to the module itself using the PROFINET DCP Discovery and Configuration Protocol tool see below If there are multiple GCGO01s on a PROFINET bus each of the modules Device Names must be unique You can change them by selecting each device in the Navigator then typing in a new name in the Inspector 6 Add Genius I O devices to the Genius Bus by right clicking geniusgateway and selecting Change Module List If the application is a retrofit of an existing Genius solution be sure to set all I O reference addresses to match those of the Genius configuration being replaced GFK 2891B August 2014 11 7 Store the Hardware Configuration to the RX3i CPU which also stores the configuration data to the PNCOO1 8 Use Machine Edition s PROFINET DCP tool to assign a name to the GCG001 so that the PROFIN
5. CSystems RX3i Genius Communication Gateway Quick Start Guide GFK 2891B GE Intelligent Platforms Contact Information Americas 1 800 433 2682 or 1 434 978 5100 Global regional phone numbers are available on our web site www ge ip com Copyright 2014 General Electric Company All Rights Reserved Trademark of General Electric Company and or its subsidiaries All other trademarks are property of their respective holders GFK 2891B
6. ET Controller can connect to it and send its configuration right click the PNCOO1 then select Launch Discovery Tool The tool will appear in a new InfoViewer tab entitled PROFINET DCP Direct Connection Note This tool can also be activated from the Utilities tab in the Navigation pane by selecting Profinet DCP Be sure to match the name assigned in step 5 above 9 With the GCG001 connected to the PNCOO1 with Ethernet cables and both the RX3i rack and the GCG001 powered up select Refresh Device List Find the GCG001 in the list If its Device Name does not match the one with which the PNCOO1 is configured select it then select Edit Device change the Device Name then Exit 10 Edit any existing ladder logic to accommodate the GCG001 Specifically any COMREQ instructions targeted at a Genius Bus Controller must be modified to work with the GCGO01 4 Additional Information PACSystems RX3i and RX7i CPU Reference Manual GFK 2222 PACSystems RX3i System Manual GFK 2314 PACSystems RX3i PROFINET O Controller Manual GFK 2571 PACSystems RX3i Genius Communications Gateway Module User Manual GFK 2892 PACSystems RX3i Genius Communications Gateway Module Important Product Information GFK 2900 Genius I O System and Communications User s Manual GEK 90486F 1 User manuals product updates and other information sources are available on the Support website http www ge ip com support under Controllers and IO RX3i Controllers 12 PA
7. Instructions to printer DO NOT PRINT THIS PAGE This document is intended to be printed in color as a 5 9 x 5 9 inch 150 mm square booklet with saddle stitched stapled binding Use high quality glossy 20 lb 75 g m paper Intelligent Platforms PACSystems RX3i Genius Communications Gateway IC695GCG001 Quick Start Guide GFK 2891B August 2014 Contents 1 User FEQ UTES iio cai 1 A A eaten ee ee a eee ee 1 1 2 Genius Serial Bus Connectors 1 3 Power Connector ccccccee 1 4 Rear of Module Features 00 1 5 Light Emitting Diode Indicators LEDs Hardware Installation ccccsesssssssscsssssssessssscsssssscessssecessessessesssessesecessesscessesscessesseeseesseees 6 2A A erenn a A 2 2 Installation Location 2 3 Installation in Hazardous Areas 2 4 Module Installations n A te ae eects Rn ees CONPIGQUTOTION ici as 10 3 1 You WIllN66d 0 02 A A E E a 10 3 2 Basic Configuration Steps muii actes 10 Additional Information ccccccssesecsssssecsssssscessssscsssssecessesssessesssessecssessecssesseessesseessesseesseees 12 PACSystems RX3i Genius Communication Gateway Quick Start Guide GFK 2891B 1 User Features The RX3i Genius Communications Gateway IC695GCGO001 or GCG001 interfaces Genius lO devices on a Simplex Genius serial bus to a GE Intelligent Platforms PROFINET IO Controller The GCG001 operates as a Genius Bus Controlle
8. NOWN TO BE NONHAZARDOUS Warning EXPLOSION HAZARD USB PORT IS ONLY FOR USE IN NONHAZARDOUS LOCATIONS DO NOT USE UNLESS AREA IS KNOWN TO BE NON HAZARDOUS gt gt gt GFK 2891B August 2014 7 ATEX Zone 2 The GCG001 must be mounted in an enclosure certified in accordance with EN60079 15 for use in Zone 2 Group IIC and rated IP54 The enclosure shall only be able to be opened with the use of a tool 2 4 Module Installation The GCG001 is designed to mount over the expansion slot of an RX3i Universal Backplane It may alternately be mounted directly on a panel In both cases at least 75 mm 3 in must remain clear above and below the module to allow for convection cooling Backplane Mounting The two captive M3 5 screws at the rear of the GCG001 align with mating tapped holes on the right side of the Universal Backplane above and below the expansion connector providing a convenient mounting location Note External power must be supplied to the module it does not draw power from the RX3i Universal Backplane 8 PACSystems RX3i Genius Communication Gateway Quick Start Guide GFK 2891B 20 4 mm Panel Mounting rept For applications requiring more than one GCG001 or Tap for M3 5 when locating the module away from a backplane panel K E REES A mounting is also possible The GCG001 s two captive machine screws can be used for attaching the unit to a panel Note The panel must have a minimum thickness of 2 4mm
9. data and 2 loading new module firmware Backup Storage For use as configuration back up storage a small SD card is inserted and left in place The module will detect the card automatically and store on it a small amount of configuration data If the GCG001 must be replaced in the event of a failure remove the SD card from the failed unit and install it in the replacement prior to mounting All PROFINET configuration data will then be transferred to the replacement module Note SD cards larger than 2 GB are not supported for use with with the GCG001 SDHC and SDXC formats are not supported GFK 2891B August 2014 3 Firmware Load Pushbutton The Firmware Load Pushbutton is used to initiate loading of module firmware from the SD card as described in the next section Loading New Firmware To load new GCG001 firmware the SD card must be moved to a computer Copy the firmware image to the card then re insert the card into the unpowered GCG001 s SD slot Next while holding down the Firmware Load Pushbutton apply power to the module Continue holding the pushbutton until the OK LED turns amber then release the pushbutton When the OK LED turns green the firmware is loaded Finally cycle power on the module and wait for the OK LED to turn green and steady 1 5 Light Emitting Diode Indicators LEDs POWER indicates the presence of power to the module O Green ON steady Power supply is good O Green Amber Module loading main
10. h one active six termination terminal Genius Serial Bus connector GENIUS A Two resistor terminals each are provided on a removable terminal block connector for Serial 1 Serial 2 and Shield connections When the bus is terminated at the GCG001 a bus termination resistor should connect Serial 1 to Serial 2 with SHLD IN unterminated When the GCG001 is not at the end of the bus the two sets of terminals accommodate two bus cables as shown at right The Genius bus will continue to operate even in the absence of power to the GCG001 Removing the connector however will disrupt the Genius bus 2 PACSystems RX3i Genius Communication Gateway Quick Start Guide GFK 2891B 1 3 Power Connector The module requires a user supplied 24 Vdc 10 power source wired to a removable screw terminal block located on the bottom of the module The Use for cable module draws 0 2 A maximum current te dawns 24 Vdc Power 1 4 Rear of Module Features Connector Two seldom needed features are accessed from the rear of the module an SD card slot and a firmware load pushbutton These are described in the following paragraphs RIN 24 voc sos Firmware Load Pushbutton SD Card Slot Secure Digital SD Card Slot The SD card slot is designed to support a Secure Digital SD non volatile memory card in standard capacity format This optional card has two distinct uses 1 backup storage of some key PROFINET configuration
11. ion This product is intended for use with the RX3i system Its components are considered open equipment having live electrical parts that may be accessible to users and must be installed in an ultimate enclosure that is manufactured to provide safety As a minimum the enclosure shall provide a degree of protection against solid objects as small as 12mm e g fingers This equates to a NEMA UL Type 1 enclosure or an IEC60529 IP20 rating providing at least a pollution degree 2 environment For details about installing RX3i rack systems refer to GFK 2314 If you need technical help contact Technical Support For phone numbers and email addresses see the back cover of this Guide 2 3 Installation in Hazardous Areas The following information is for products bearing the UL marking for Hazardous Areas or ATEX marking for explosive atmospheres CLASS 1 DIVISION 2 GROUPS ABCD e This equipment is an open type device and is meant to be installed in an enclosure suitable for the environment that is only accessible with the use of a tool e Suitable for use in Class Division 2 Groups A B C and D Hazardous Locations or nonhazardous locations only Warning EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I DIVISION 2 Warning WHEN IN HAZARDOUS LOCATIONS TURN OFF POWER BEFORE REPLACING OR WIRING MODULES AND Warning DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS K
12. r on a Genius network It scans the Genius IO devices configured to it retrieving input data and providing output data and exchanges that data with its configured PROFINET IO Controller over its Ethernet interfaces at the configured production rate If the Ethernet network or Genius serial bus communications are lost the GCG001 manages 10 states according to the individual module configurations The GCGO01 can manage communications for up to 31 Genius IO devices on a single Genius Serial Bus 1 1 Ethernet Ports The GCG001 provides two RJ 45 Ethernet ports for connection to a GE PROFINET controller Although the hardware supports the 10 100BASE TX Ethernet standard PROFINET IO Module Status Indicator LEDs POWER OK FAULT CONNECT Ethernet Port Indicator LEDs PROFINET Ports Genius Bus Indicator LEDs COM BUS B Genius Bus Connector 24 Vdc Power Connector over wired infrastructure must be 100Mbps full duplex or faster 10Mbps should not be used t No other PROFINET controllers are supported GFK 2891B August 2014 1 for PROFINET Each port automatically detects the attached cable and functions properly with either straight through or crossover cables Each port on the GCG001 operates independently through an embedded Ethernet switch The switch permits the network to be daisy chained through the GCG001 to other lO devices 1 2 Genius Serial Bus Connectors The GCG module is equipped wit
13. th firmware revision 2 05 or later PACSystems RX3i Genius Communications Gateway Module User Manual GFK 2892 also available from the support website You will need to refer to this manual to fully configure and commission the GCGO001 3 2 Basic Configuration Steps The full configuration of the GCG001 is beyond the scope of this Guide but is covered in detail in the User Manual GFK 2892 referenced in section 4 In brief the steps are the following 1R 10 If you haven t already done so use Machine Edition to add a PROFINET lO Controller IC695PNC001 or PNCOO1 to the Target s Hardware Configuration Select the PNCOO1 in the Navigator window then browse the module and the Local Area Network LAN configuration in the Inspector window changing parameters as necessary for your system Right click the PNCOO1 then select Add IO Device to open the PROFINET Device Catalog dialog Find and select the GENIUS COMMUNICATION GATEWAY then select OK to add it to the I O LAN PACSystems RX3i Genius Communication Gateway Quick Start Guide GFK 2891B 4 geniusgateway 1 appears in the Device Catalog tree expanded to show GENIUS COMMUNICATIONS GATEWAY IC695GCG001 below it Select that then OK 5 geniusgateway now appears as an lO device in the Hardware Configuration tree under the PNC001 with the Gateway itself appearing under it as a daughter device see figure below jip Hardware Configuration fff Rack 0 1C695CHS
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