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1. HES160G43A 1 Servo controller VFD300VL43B16GA T W w1 7 D n 1 1 m m 4 mm 1 p 000 deinem O O O gt l L SSS S EE co uui TR TEDT A SS 4 LL VTA IATA i LOAN OY OYRO Cy f a DAD le 5 i IN Se i Nos S1 S1 IHH l a i SLU e Unit mm inch Frame VW wi H H1 D S1 D 255 0 10 04 226 0 8 90 403 8 15 90 384 0 15 12 168 0 6 61 8 5 0 33 2 Servo oil pump HSP 064 150 43A 777 250 175 169 IEA it T T 126 2 rS e e OUT ET EX EE al EH gt S 4 013 i mm 10 d m T 265 au 5 t Component Model Number Quantity Motor ECMA KR221FPS 1 Oil pump EIPC5 064RA23 1 Pressure sensor WIKA A 10 1 A 44 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 160 G N 43 Component Model Number Quantity PG card EMVJ PG02R 1 Braking resistor BR1KOW014 1 Coding device cable Magnetic ring of power Sensor clamp 1 5m 1 cable 3 Braking resistor1000W 140 Unit min Termianl 1 5tx12 5x6 3 TYP
2. Model Number cei ECMA ER181BP3 1 E ATA Oil pump EIPC3 025RK23 A Pressure sensor WIKA A 10 A 28 T W E w1 D 3 H m i mm EA G G O Q aa O OQ gt A T T jaz E a did 9 IN Ss fe y GSYG YEN 2m DOOD o NA J e o S1 s1 lai AC aU URU Unit mm inch Frame W Wi H H1 D S1 C 235 0 9 25 204 0 8 03 350 0 13 78 337 0 13 27 146 0 5 75 6 5 0 26 2 Servo oil pump HSP 025 110 43A 799 200 160 165 l n O on m INLE T 1 174 ni ga 14 E 374 di UE IG l YH e E L ly NC poo 4 913 ql 250 01 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 063 H N 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 0222 Wil H 1 MH 1000 W 400 385 100 50 A 29 Appendix A
3. HES160H23A 1 Servo controller VFD370VL23A16HA Ww D r w1 E Di Ml dE fol fo ade I Sr 1 m t y O bd S3 D2 E o e N a 3 3 E NA A l 1 82 Unit mm inch Frame WwW Wi H H1 H2 D D1 D2 S1 S2 S3 E2 370 0 335 0 595 0 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 43 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 064 200 23A E el Numbe ECMA ER222APS Oil pump EIPC3 064RA23 WIKA A 10 A 22 250 Quantity 200 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 160 H B 23 Component Model Number Quantity PG card EMVJ PGO2R 1 X1 Braking unit VFDB 2022 1 X2 Braking resistor BR1KOW5P8 1 Coding device cable 5m 1 Magnetic ring of power cable 3 Sensor clamp 1 X1 Braking unit VFDB 2022 121 0 4 76 2 80 0 3 15 R3 3 R0 13 T d i SIS RE m a 28 fA S PY 1 Q ANADAN WAL NL o Timm HIT X2 Braking resistor 1000W 5 80 Unit min Ter
4. 121 0 4 76 B 80 0 3 15 R3 3 RO 13 SR nn ma 38 A S f amp ty dd TN IN C IY EAU P AN HIHIH X 2 Braking resistor 1000W 5 80 Unit min Termianl 1 5tx12 5x6 36 130 0 5 12 zu r s L2 L1 LE V TYPE L1 2 L2 2 wz1 H 1 MH 1000 W 400 385 A 18 Appendix A Instructions of Product Packaging HES Series HES160G23A 1 Servo controller VFD300VL23A16GA W a ES D E w1 r Di FE Ta l o r TI alt lo Y fu J 1 H Eu S3 pol o 7 o KON e FE o ZTN Bpi el Sil per No rib i iA 81 s2 RESHNOIRPARNYNNNARR g Unit mm inch Frame Ww Wi H H1 H2 D D1 D2 S1 S2 S3 E2 370 0 335 0 595 0 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 43 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71
5. T l J IIS e 50 01 R L 150 0 1 u Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 025RK23 1 Pressure sensor WIKA A 10 1 A 3 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 063 H N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1K0W8P3 1 Coding device cable 5m Sensor clamp Magnetic ring of power 1 cable O X Braking resistor 1000W 8 30 Unit min Termianl 1 5tx12 5x6 30 TYPE L1 2 L2 2 WL H 1 MH 1000 W 400 385 100 50 A 4 Appendix A Instructions of Product Packaging HES Series HES080G23A 1 Servo controller VFD110VL23A08GA e W e v E mE 1 2 o SS S SSS ina i i DAN OYOYDO A coin 81 nus o eee MADE AA Me Unit mm inch Frame W Wi H H1 D S1 C 235 0 9 25 204 0 8 03 350 0 13 78 337 0 13 27 146 0 5 75 6 5 0
6. Terminal Function Factory Setting NPN mode S Between terminals SON DCM conducting ON run open PAN HEE circuit OFF Stop EMG Abnormal input from outside Abnormal input from outside RES Reset reset MI3 Multiple Function Input Option 3 No function is set for default setting When conducting ON input voltage is 24Vdc Max 30Vdc MI4 Multiple Function Input Option 4 and output impedance is 3 75kQ In open circuit OFF the MI5 Multiple Function Input Option 5 allowable leakage current is 104A COM Common terminal of digital control Common terminal of multiple function input terminals signals Sink E24V Common terminal of digital control 24V 80mA signals Source DCM Common terminal of digital control Common terminal of multiple function input terminals signals Sink RA Malfunctioning abnormal connection Resistive Load 1 Relay always open a EN 5A N O 3A N C 240VAC RB Malfunctioning abnormal connection 1 Relay always closed b 5A N O 3A N C 24VDC Inductive Load 1 5A N O 0 5A N C 24VDC Hybrid Servo Controller outputs various types of monitoring signals with the transistor operating in open collector mode Multi function Output 1 Max 48Vdc 50mA MO1 Photocoupler MO1 MO2 A A MO2 Multi function Output 2 Ek L Photocoupler A A Internal circuit MCM Multi function Output Common Max 48VDC 50mA MCM Photocoupler Pressure Feedback Impedance 200kO Resol
7. Used on the modification for Ewp PROG Moves the cursor right settings and parameters DATA FWD REV Direction Key r PROG DATA RUN key STOP Used to enter programming parameters RESET 31 STOP RESET Display Message Description Displays the drive Master frequency Displays the actual output frequency present at terminals U T1 V T2 and W T3 User defined unit where U F x Pr 00 05 Displays the load current The counter value C Displays the selected parameter Displays the actual stored value of the selected parameter External Fault Display End for approximately 1 second if input has been accepted After a parameter value has been set the new value is automatically stored in memory Display Err if the input is invalid B 8 Appendix B Optional Accessories HES Series How to Operate the Digital Keypad KPV CE01 Selection mode START LOA nN f1 6800 CD Gert MODE S MODB 3 MODE pa GO START NOTE In the selection mode press a to setthe parameters Toset parameters S MODB moveto previous display A a meter set successfully CED CED NEU R o lt a Es Cr para meter set error S MODB moveto previous display NOTE In the parameter setting mode you can press MODB to retur
8. switch 220V Pressure Sensor Over heat protection Servo motor Servo oil pump Chapter 1 Use and Installation HES Series 1 4 Installation Servo Oil Pump Please install the servo oil pump in an environment with the following conditions to ensure safe product operation Conditions of Operation Environment Temperature O C 40 C Environment Relative Humidity 2096 9096 No condensation Oil Temperature 0 C 60 C 15 C 50 C is recommended The figure below shows that HES is installed on the machine The screws must be secured to the rubber mat to fixate the servo oil pump It is recommended to add iron bars as the support of the hybrid servo motor t Iron bar Rubber Mat 4 Installation Space 10cm 4inch o a O L Lra 10cm gt 10cm 4inch B 4inch Installation Distance Since heat is generated as the hybrid servo motor is running certain space must be reserved to ensure good circulation of the cooling air as shown in the figure above When the hybrid servo motor is running the temperature of the external cover will reach to about 100 C Please do not touch it with hand to avoid burns Dra Please do not let any foreign objects such as fiber paper pieces wood chips or metal pieces to adhere to the cooling fan of the hybr
9. WIL ARSAN X2 Braking resistor 1500W 130 Unit min Termianl 1 5t 12 5x6 3 R3 3 RO 13 130 0 5 12 TYPE Li 2 1242 HZ1 Wii MH 1500 W 550 535 50 100 A 47 Appendix A Instructions of Product Packaging HES Series HES200G43A 1 Servo controller VFD370VL43B20GA N Ii mee DETAIL A DETAIL B MOUNTING HOLE MOUNTING HOLE Unit mm inch Frame W Wi H H1 H2 H3 D D1 D2 S1 S2 1 02 93 280 0 235 0 516 0 500 0 475 0 442 0 251 7 94 2 16 0 11 0 18 0 62 7 34 0 220 11 02 9 25 20 31 19 69 18 70 17 40 9 91 3 71 0 63 0 43 0 7 1 2 47 1 34 0 87 2 Servo oil pump HSP 080 200 43A EO lal Component Model Number Quantity Motor ECMA KR222APS 1 Oil pump EIPC5 080 RA23 10 1 Pressure sensor WIKA A 10 1 A 48 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 200 G B 43 Component Model Number Quantity PG card EMVJ PG02R 1 X1 Braking unit VFDB 4045 1 X2 Braking resistor BR1K5W013 1 Coding device cable 5m 1 M
10. A is Z k EC peu ll E 7 CAT BD 5 en ge D SODA O9 A N IN T le EC Ld 81 sse CA AL ID 1 AUTEUR STATE 5 ALU LOL m Unit mm inch Frame 433 0 165 0 185 4 PTE B o 346 5 l L L i I 278 0 m 265 0 N 365 0 J 7 4 713 5 THRU j Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 040RK23 1 Pressure sensor WIKA A 10 1 A 38 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 Z N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m Magnetic ring of power 1 cable O Sensor clamp 7 Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Ll2 L2 2 Wil H1 MH 1000 W 400 385 100 50 A 39 Appendix A Instructions of Product Packaging HES Series HES125G43A 1 Servo controller VFD220VL43A12GA j w g w1 D I NN ya i Ln e Ez 2 ESO EE Ss ae E LLLI JL 3
11. Component Model Number Quantity PG card EMVJ PGO2R 1 X1 Braking unit VFDB 2022 1 X2 Braking resistor BR1K5W5P8 1 Coding device cable Magnetic ring of power Sensor clamp 1 5m 1 cable 3 X1 Braking unit VFDB 2022 121 0 4 76 130 0 5 12 80 0 3 15 R3 3 R0 13 i 1 PE gs SS 019 HE A G SEM 1 S Q BYD BD SALI TU MAA X2 Braking resistor 1500W 5 80 Unit min Termianl 1 5tx12 5x6 36 f 80 W TYPE Li 2 L242 Hz 1 wii MH 1500 W 550 535 50 100 A 25 Appendix A Instructions of Product Packaging HES Series HES063G43A 1 Servo controller VFD110VL43A06GA w1 L E ee ccm FE _ t l e 000 000 rr I 1 PON EE TT Pre il 5 ti R S 3 di DN y SU St Unit mm inch Frame Ww W1 H H1 D S1 C 235 0 9 25 204 0 8 03
12. 1 EC E A xm ONDDO 5 PACD A ap JA A es Unit mm inch Frame w W1 H H1 D S1 D 2550 10 04 226 0 8 90 403 8 15 90 384 0 15 12 168 0 6 61 8 5 0 33 2 Servo oil pump HSP 040 110 43A INLET 1 1 4 Model Number Quantity ECMA ER181BP3 Oil pump EIPC3 040RK23 pp Pressure sensor WIKA A 10 A 36 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 H N 43 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m Magnetic ring of power 1 cable O Sensor clamp 7 Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Ll2 L2 2 Wil H1 MH 1000 W 400 385 100 50 A 37 Appendix A Instructions of Product Packaging HES Series HES100743A 1 Servo controller VFD220VL43A10ZA a Ww a W1 4 D a Um E i Mmm a L
13. Are all screws on terminal 4 plate s F Tighten all screws lt Is voltage of the three phase Yes ur ria ue e dal S abnormal behavior 0 Y It s likely hybrid servo controller breaks down or malfunctions due to noise Please contact Delta for assistance 5 9 Chapter 5 Methods of Anomaly Diagnosis HES Series 5 9 Electromagnetic Induction Noise If there exist noise sources around Hybrid Servo Controller they will affect Hybrid Servo Controller through radiation or the power lines leading to malfunction of control loop and causing tripping or even damage of Hybrid Servo Controller One natural solution is to make Hybrid Servo Controller more immune to noise However it is not economical and the improvement is limited It is best to resort to methods that achieve improvements outside Hybrid Servo Controller 1 2 Add surge killer on the relay or contact to suppress switching surge between ON OFF Shorten the wiring length of the control circuit or serial circuit and separate from the main circuit wiring Comply with the wiring regulation for those shielded wire and use isolation amplifier for long wire The ground terminal of Hybrid Servo Controller must be connected to ground by following the associated regulations It must have its own ground connection and cannot share with electrical welder and other power equipments Insert noise filter to the input terminal of Hybrid S
14. M E zz amma E L j Ss E LLL JL JJ Ss ie HES 2040 DI ANC CY SO T Gyr TE E L ON AD AD 9 NA S78 J re HS Eu 51 StL QD a OAM ZO Unit mm inch Frame wW Wi 2 Servo oil pump HSP 040 110 23A 780 200 250 01 50 01 Component Model Number Quantity Motor ECMA ER181BP3 Oil pump EIPC3 040RK23 Pressure sensor WIKA A 10 3 Accessories Kit HESP 100 H N 23 A 11 Appendix A Instructions of Product Packaging HES Series Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW5P8 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 5 80 Unit min Termianl 1 5tx12 5x6 36 TYPE L1 2 L2 2 wei H 1 MH 1000 W 400 385 100 50 A 12 Appendix A Instructions of Product Packaging HES Series HES100Z23A 1 Servo controller
15. ing lu ES HES125G43A 50kgf cm S MA den HES125H43A ve x NL ALEA 6AWG 43 4 Ibf in L4 aae 13mm g o 2 n HES160G43A a ET p 16 5 Max xu DO 22Mx Ringlug HES160H43A iw a SO NS 1 c Nu 4AWG 80kgf cm Ring dh _ 21mm 70 Ibf in e i L a I ra HES200G43A i Usa Shrink Tube Lo mas wire NOTE HES160H23A HES200G23A installations must use 90 C wire The other model use UL installations must use 600V 75 C or 90 C wire Use copper wire only Please contact Delta for more information if you want to use higher class of overheat protection material 2 12 Chapter 2 Wiring HES Series 2 4 Control Terminals Description of SINK NPN SOURCE PNP Mode Switching Terminal O Sink mode 2 Source mode With internal power 24Vdc With internal power 24Vdc 3 Sink mode 4 Source mode With external power 24Vdc With external power 24Vdc external power 24Vdc external power 24Vdc DCM_ E24V The position ofthe External Terminals Sink Source Mode Switch Terminal SW100 VB je 2 MCM SON RES MI4 COM 10V PI QI AUI ACM SSdgooOoOSdgdados Sis S Frame Torque Wire Gauge C D E 8 kgf com 6 9 in Ibf 22 14 AWG 0 3 2 1mm Terminal 0V 24V 1 6 kgf com 1 4 in Ibf 30 16 AWG 0 051 1 3mm MOT MO2 EMG MI3 MI5 AFM1 AFM 24V PO ACM 2 13 Chapter 2 Wiring HES Series
16. Multi function output direction Low pass filter time of keypad display Maximum output voltage for pressure feedback Minimum output voltage for pressure feedback A the parameter can be set during operation Settings 0 No function 44 Injection signal input 45 Confluence Diversion signal input 46 Reserved 47 Multi level pressure Pl command 1 48 Multi level pressure Pl command 2 0 001 30 000 sec 0 65535 0 No function 1 Operation indication 9 Hybrid Servo Controller is ready 11 Error indication 44 Displacement switch signal 45 Motor fan control signal 0 65535 0 001 65 535 seconds 5 0 10 0 V 0 0 2 0 V Type of Pressure Feedback 0 Current Selection Confluence Master Slave Selection Slave s proportion of the Master s flow Source of frequency command Limit for the Slave reverse depressurization torque Slave s activation level Communication error treatment Time out detection Start up display selection Slave reverse operation for depressurization 1 Voltage 0 No function 1 Master 1 2 Slave Master 2 3 Slave Master 3 0 0 65535 5 0 Digital keypad 1 RS485 Communication 2 5 Reserved 0 500 0 0 100 0 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 No action and no display 0 0 100 0 seconds 0 F frequency command 1 H actual frequency 2 Multi function display user defined 00 04 3 A Output
17. O Check Items Methods and Criterion Period of inspection Daily Half year One Year Is the display clear for reading Visual inspection o Any missing characters o 6 2 Chapter 6 Maintenance HES Series Mechanical parts Period of inspection Check Items Methods and Criterion Daily Half One year Year E LA Visual and aural O If there is any abnormal sound or vibration inspection If there are any loose screws Tighten the screws o If any part is deformed or damaged Visual inspection O If there is any color change by overheating Visual inspection o If there is any dust or dirt Visual inspection o Main Circuit Part Period of inspection Check Items Method of Inspection Daily Half One year Year Have any bolts become loose or missing Tighten o Is there any distortion cracking breaking of machine and insulation or discoloration due to Visual inspection O overheating and aging Are there any dust or stains Visual inspection o Main Circuit Terminals amp Wiring Period of inspection Check Items Method of Inspection Daily Half One year Year Is there any discoloration and distortion of terminals Visual inspection O and copper plate due to overheating Is there any breaking and dis
18. 2 Servo oil pump HSP 064 150 23A 177 E 175 169 3 I WO 4 913 H M l 265 a 200 Component Model Number Quantity Motor ECMA ER221FPS 1 Oil pump EIPC3 064RK23 1 Pressure sensor WIKA A 10 1 A 19 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 160 G B 23 Component Model Number Quantity PG card EMVJ PGO2R 1 X1 Braking unit VFDB 2022 1 X2 Braking resistor BR1KOW5P8 1 Coding device cable Magnetic ring of power Sensor clamp 1 5m 1 cable 3 X1 Braking unit VFDB 2022 121 0 4 76 E 130 0 5 12 80 0 3 15 R3 3 RO 13 YT i Pd 25 mnm oo 8 8 A 7 fA y t d D ARV EINE D DE MITA UTI X2 Braking resistor 1000W 5 80 Unit min mmm Ill Termianl 1 5tx12 5x6 36 JY r s PE l LLL S L2 L1 be I i TYPE L1 2 1212 wi H 1 MH 1000 W 400 385 100 50 A 20 Appendix A Instructions of Product Packaging HES Series A 21 Appendix A Instructions of Product Packaging HES Series
19. B 2 Reactor Appendix B Optional Accessories HES Series B 2 1 AC Input Reactor Recommended Value 460V 50 60Hz 3 phase RESTE Inductance mh kW HP Fundamental Amps Continuous Amps 3 5 Impedance Impedance 5 5 7 5 12 18 2 5 4 2 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 35 52 5 0 8 1 2 22 30 45 67 5 0 7 1 2 30 40 55 82 5 0 5 0 85 37 50 80 120 0 4 0 7 45 60 80 120 0 4 0 7 55 75 100 150 0 3 0 45 75 100 130 195 0 2 0 3 230V 50 60Hz 3 phase EE Inductance mh kW HP Fundamental Amps Continuous Amps 3 5 Impedance Impedance 5 5 7 5 25 37 5 0 5 1 2 7 5 10 35 52 5 0 4 0 8 11 15 55 82 5 0 25 0 5 15 20 80 120 0 2 0 4 18 5 25 80 120 0 2 0 4 22 30 100 150 0 15 0 3 30 40 130 195 0 1 0 2 37 50 160 240 0 075 0 15 460V 50 60Hz 3 phase TETTE Inductance mh kW HP Fundamental Amps Continuous Amps 3 5 Impedance Impedance 5 5 7 5 18 27 1 5 2 5 7 5 10 18 27 1 5 2 5 11 15 25 37 5 1 2 2 15 20 35 52 5 0 8 1 2 18 5 25 45 67 5 0 7 1 2 22 30 45 67 5 0 7 1 2 30 40 80 120 0 4 0 7 37 50 80 120 0 4 0 7 45 60 100 150 0 3 0 45 55 75 130 195 0 2 0 3 75 100 160 240 0 15 0 23 B 3 Appendix B Optional Accessories HES Series Applications for AC Reactor Connected in input circuit Application 1 When more than one drive is connected to the same power one of them is ON dur
20. BB Display the speed rpm defined by the user Control mode VF FOCPG FOCPM Factory default O Settings 0 39999 rpm LL Set the maximum speed of the motor corresponding to the 100 flow Bil Maximum value for the pressure command Control mode VF FOCPG FOCPM Factory default 250 Settings 0 400Bar LJ The 0 10V for the pressure command on the controller is mapped to O the value of this parameter J Firmware version 2 04 and above maximum value 400Bar the previous version s maximum allowed value is 250Bar FARR Maximum pressure feedback value Control mode VF FOCPG FOCPM Factory default 250 Settings 0 400Bar The 0 10V for the pressure sensor is mapped to O the value of this parameter Pressure control mode Control mode VF FOCPG FOCPM Factory default O Settings 0 Speed control 1 Pressure control This parameter determines the control mode of the Hybrid Servo Controller It is recommended to use the speed control at the initial start up After the motor pump pressure sensor and the entire system are checked without any error switch to the pressure control mode to enter the process control STH Speed bandwidth Control mode FOCPG FOCPM Factory default 20 Settings 0 40Hz 4 Set the speed response The larger value indicates the faster response HH Pressure feedback filtering time PO FAB Pressure Command Filter Time PI HERE Pressure Command Filter Time PI Control mode VF F
21. MIE Carrier frequency Control mode FOCPG FOCPM Factory default 5 Settings 5 kHz 10kHz L When this parameter is configured please re start the Hybrid Servo Controller LA The carrier frequency of the PWM output has a significant influence on the electromagnetic noise of the motor The heat dissipation of the Hybrid Servo Controller and the interference from the environment may also affect the noise Therefore if the ambient noise is greater than the motor noise reducing the carrier frequency of the drive may have the benefits of reducing a temperature rise if the carrier frequency is high even if a quiet operation is obtained the overall wiring and interference control should be taken into consideration NY eem Reserved Motor ID Control mode FOCPG FOCPM Factory default O Settings 0 No function 16 Delta s Hybrid servo motor ECMA ER181BP3 11kW220V 17 Delta s Hybrid servo motor ECMA KR181BP3 11kW380V 18 Delta s Hybrid servo motor ECMA ER221FPS 15kW220V 19 Delta s Hybrid servo motor ECMA KR221FPS 15kW380V 20 Delta s Hybrid servo motor ECMA ER222APS 20kW220V 21 Delta s Hybrid servo motor ECMA KR222APS 20kW380V _ _ MIER Change the rotation direction Control mode FOCPG FOCPM Factory default 0 0 When the driver runs forward the motor rotates counterclockwise When the driver runs reverse the motor rotates clockwise 1 When the driver runs forward the motor rotates clockwise When the dr
22. 350 0 13 78 337 0 13 27 146 0 5 75 6 5 0 26 2 Servo oil pump HSP 025 110 43A View 200 160 EN 165 E mi n no 2 m INLET 1 174 Tet yt 1 Z n M m A P N DUTLET 3 4 et LI an 8 NYALA A S iH mi u e Yt 4 913 u 7 I IS i L 2530 01 J 150501 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 025RK23 1 Pressure sensor WIKA A 10 1 A 26 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 063 G N 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 0222 Wil H 1 MH 1000 W 400 385 100 50 A 27 Appendix A Instructions of Product Packaging HES Series HES063H43A 1 Servo controller VFD150VL43BO6HA
23. 5 2 Check if the voltage of input power is normal Check if there is any sudden heavy load Adjust the low voltage level in Pr 02 07 Check if only single phase power is sent or phase los occurs for three phase models For models with 40HP and above check if the AC side fuse is blown Chapter 5 Methods of Anomaly Diagnosis HES Series Display Code Description of Anomaly Troubleshooting Ground wire protection applies when Hybrid Servo Controller detects the output is grounded and the ground current is higher than its rated value by over 50 Note that this protection is only for Hybrid Servo Controller and not for human Check the wire of hybrid servo motor is shorted or grounded Check if IGBT power module is damaged Check if the output side wire has bad insulation Overheating of IGBT detected by Hybrid Servo Controller exceeding the protection level 7 5 15HP 90 C 20 100HP 100 C Over heating of heat sink detected by Hybrid Servo Controller exceeding the protection level 90 C Check if environment temperature if too high Check if there is any foreign object on the heat sink and if the fan is running Check if there is sufficient space for air circulation for Hybrid Servo Controller Check if environment temperature if too high Check if there is any foreign object on the heat sink and if the fan is running Check if there is sufficient space for air circulation for Hybrid Servo Controlle
24. Methods and Criterion Daily Maintenance Period Half year One Year Check the ambient temperature humidity vibration and see if there are any dust gas oil or water drops Visual inspection and measurement with equipment with standard specification If there are any dangerous objects Visual inspection Actuation Oil Check Items Methods and Criterion Maintenance Period Daily Half year One Year If oil is sufficient Visual inspection o If the oil temperature is below 60 C recommended temperature is 15 C 50 C By thermometer o If the oil color is normal Visual inspection Replace Actuation Oil regularly Servo Oil Pump Check Items Methods and Criterion Period of inspection Daily Half year One Year If the set screws of Servo Oil Pump are loose Visual inspection o If the coupling screws of Servo Oil Pump are loose If the cooling fan of hybrid servo motor is running normally and the air flow is sufficient Visual inspection Visual inspection o Clean the cooling fan of hybrid servo motor regularly Voltage Check Items Methods and Criterion Maintenance Period Daily Half year One Year Check if the voltage of main circuit and control circuit is correct Keypad Measure with multimeter with standard specification
25. PTC action selection 1 Warn and ramp to stop 0 o o o 2 Warn and coast to stop 0 0 150 0 02 09 PTC level 0 0 150 0 C 90 0 o o o 02 10 PTC detection filtering time 0 00 10 00 seconds 0 20 a o o 0 Not assigned 02 11 PTC type 1 KTY84 0 o o o EM 0 0 100 0 02 12 Motor fan activation level 0 0 150 0 C 50 0 o o_o Electronic thermal relay E Veror molor 02 13 1 Standard motor 2 o ollo selection 1 l 2 Disable Ux ec 30 0 600 0 seconds 60 0 o o o characteristic for motor 02 15 Output frequency at 0 00 655 35 Hz Read only o o o malfunction 02 16 Output voltage at 0 0 6553 5 V Read only o o o malfunction 02 17 DC voltage at malfunction 0 0 6553 5 V Read only o o o 02 18 Vib current at 0 655 35 Amps Readonly o o o malfunction mo BT temperature at 0 0 6553 5 C Readony o o o malfunction 4 9 Chapter 4 Parameter Functions HES Series X AXA XX X X X x X 03 Digital Analog Input Output Parameters Parameter code 03 00 03 01 03 02 03 03 03 04 03 05 03 06 03 07 03 08 03 09 03 10 03 11 03 12 03 13 03 14 03 15 03 16 03 17 03 18 03 19 03 20 03 21 Function of the parameter Multi function input command 3 MI3 Multi function input command 4 MIA Multi function input command 5 MI5 Digital input response time Digital input operation direction Multi function output 1 Relay 1 Multi function Output 2 MO1 Multi function Output 3 MO2
26. Settings 0 0 1000 0 FARBER integration time 1 FABER integration time 2 BEE integration time 3 Control mode VF FOCPG FOCPM Factory default 2 00 Settings 0 00 500 00 seconds FABER Differential gain Control mode VF FOCPG FOCPM Factory default 0 0 Settings 0 0 100 0 L HEA Pressure stable region Control mode VF FOCPG FOCPM Factory default 25 4 14 Chapter 4 Parameter Functions HES Series Pressure A A Pressure Feedback P3 13 Pressure Command lime Adjust the Kp value to a proper level first and then adjust the Ki value time If the pressure has overshoot adjust the kd value Appropriate Kp value Kp valueis too low Appropriate Ki value time Ki value is too high time Ki value is too low time Kd value is too low Appropriate Kd value FARBER Base pressure Control mode VF FOCPG FOCPM Settings 0 0 100 0 Kd value is too high Factory default 0 1 Set the minimum pressure value 100 corresponding to Parameter 00 08 Typically it is necessary to maintain a certain base pressure to ensure that the oil pipe is in fully filled condition so as to avoid the activation delay of the cylinder when a pressure flow command is activated FARE Depressurization speed Control mode VF FOCPG FOCPM Settings 0 100 Factory default 25 Set the highest rotation speed at depressurization The 100 v
27. T o JANE 1 174 foL ET HE 14 The a OUTLET 3 4 SR L 3 ADA 7 A f e 2 013 x I E MA 250 04 Model Number ECMA ER181BP3 Oil pump EIPC3 032RK23 Pressure sensor WIKA A 10 1 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 080 H N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW5P8 1 Coding device cable 5m Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 5 80 Unit min Termianl 1 5tx12 5x6 3 TYPE L1 2 L2 2 Wii H 1 MH 1000 W 400 385 100 50 Appendix A Instructions of Product Packaging HES Series HES100G23A 1 Servo controller VFD150VL23A10GA B Wi E D i E OR TET mE i mm EJ 000 gt 000 ceo Ez m J SS Sa Ss E Td T
28. 0 6G max Contamination 2nd Grade suitable for factory environments with medium to low contamination Protection Grade Installation Space Air Flow 1 7 Chapter 1 Use and Installation HES Series Ww H HP mm inch mm inch 7 5 20HP 3 175 7 75 25 75HP 75 3 200 8 100HP 75 3 250 10 m m The Hybrid Servo Controller must be installed vertically with screws to sturdy structures Do not install it upside down tilted or horizontally Since heat is generated when Hybrid Servo Controller is running good circulation of the cooling air must be provided as shown in the figure above Certain space is reserved in the design to allow the heat generated to dissipate upwards As a result do not install the machine below any equipment that cannot stand excessive heat If the machine is installed in the control plate special care must be given to maintain good air flow for cooling so that the surrounding temperature of Hybrid Servo Controller won t exceed the regulated values Do not install Hybrid Servo Controller in any closed box with poor air flow and cooling which will lead to machine malfunction As the Hybrid Servo Controller is running the temperature of the cooling plate will change with the environment temperature and the load with the maximum temperature reaching to about 90 C Therefore the backside of installation materials for Hybrid Servo
29. HES Series Appendix A Instructions of Product Packaging A 1 Descriptions of Product packaging A 2 Detailed List of Product Packaging A M This product is made by a manufacturing process with strict quality control If the product is damaged in the delivery by external force or crushing please contact CAUTION your local agents Appendix A Instructions of Product Packaging HES Series A 1 Descriptions of Product Packaging Remove the packaging of the external box Models Models HES063H23A HES080G23A HES080H23A HES125G23A HES125G43A HES100G23A HES100H23A HES063G43A HES063H43A HES080G43A HES080H43A HES100G43A HES100H43A Models HES125H23A HES160G23A HES125H43A HES160G43A HES160H43A HES200G43A t v v A 2 Appendix A Instructions of Product Packaging HES Series A 2 Detailed List of Product Packaging HES063H23A 1 Servo controller VFD110VL23A06HA j WwW W1 D es 1 E E il i r I i IE JE 1 l CL E E E a IE E TENA 1 5 a DN A zd j _A 81 Si Unit mm inch Frame C 235 0 9 25 z W1 H H1 D S1 204 0 8 03 350 0 13 78 337 0 13 27 146 0 5 75 6 5 0 26 2 Servo oil pump HSP 025 110 23A 139 200 160 on 165
30. Instructions of Product HES080G43A Packaging HES Series 1 Servo controller VFD150VL43B08GA La W w1 z D F t B e m i ma e EL E Z G O Q aa G OLG gt A M ES S 3 iia aad zx ss Sa a DN T Pm OARYOOWM Q f eO Cp INS lae IL RY NP J q S1 BST IDO et AAA Unit mm inch Frame W Wi H H1 D S1 C 235 0 9 25 204 0 8 03 350 0 13 78 337 0 13 27 146 0 5 75 6 5 0 26 2 Servo oil pump HSP 032 110 43A 769 200 _ 160 M 5 NLET 1 1 4 lof E n L gt 7 anal 3 4 4013 n C 1 q 2950204 J 30504 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 032RK23 1 Pressure sensor WIKA A 10 1 A 30 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 080 G N 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X Br
31. Motor s maximum operation frequency Control mode VF FOCPG FOCPM Factory default 166 67 Settings 50 00 600 00Hz Set the maximum operation frequency range of the motor This setting is corresponding to the maximum flow for the system BERE Motor s rated frequency Control mode VF FOCPG FOCPM Factory default 113 33 Settings 0 00 600 00Hz Typically this setting is configured according to the rated voltage and frequency listed in the specifications on the motor s nameplate If the motor is intended for 60Hz set this value as 60Hz if the motor is intended for 50Hz set this value as 50Hz EMA THR 01 03 E A IA EMA TMK 01 19 K FH E HC GO 1 20 MAW e FARE Motor s rated voltage Control mode VF FOCPG Factory default 220 0 440 0 Settings 230V series 0 1 255 0V 460V series 0 1 510 0V Typically this setting is configured according to the rated operation voltage shown on the motor s nameplate If the motor is intended for 220V set this value as 220 0V if the motor is intended for 200V set this value as 200 0V 4 20 Chapter 4 Parameter Functions HES Series BERE Acceleration time setting Control mode VF FOCPG FOCPM Factory default 0 00 Settings 0 00 600 00 seconds FARE Deceleration time setting Control mode VF FOCPG FOCPM Factory default 0 00 Settings 0 00 600 00 seconds The acceleration time determines the time required for the Hybrid servo motor to accelerate from 0 0Hz to the mot
32. No function 1 Phase A leads in a forward run command and phase B leads in a reverse run command l Forward Rotation Reverse Rotation lo 7 LLL UU ort n PLT LP LFL TL 2 Phase B leads in a forward run command and phase A leads in a reverse run command AA Forward Rotation Reverse Rotation I I A IA Rotation B 3 Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction p Forward Rotation Reverse Rotation NA is ed Forward nonoo in LL Rotation B 4 Phase A is a pulse input and phase B is a direction input low input forward direction high input reverse direction m Forward Rotation Reverse Rotation fF 4 fe TU VIT ee Forward ISS Rotation B 5 Single phase input A e A Ag a PLL LM Enter the correct setting for the pulse type is helpful in controlling the stability MIE System control Control mode FOCPG FOCPM Factory default 1 Settings 0 No function 1 ASR automatic tuning 2 Estimation of inertia If the setting value is 1 The speed control gain is determined by Parameters 00 10 If the setting value is 2 The system inertia is estimated Please refer to descriptions in Chapter 3 HEBER Unity value of the system inertia Control mode FOCPG FOCPM Factory default 400 Settings 1765535 256 1 per unit 4 25 Chapter 4 Parameter Functions HES Series
33. Reactor Hybrid Servo Controller D Y Y Motos B 5 Appendix B Optional Accessories HES Series B 2 2 Zero Phase Reactor RF220X00A UNIT mm inch 25 0 i pS E N m i a z a N 2t A 2 al AAA p i 1 lw E ge o M l 90 0 80 0 j T L ll Ue Recommended Cable CTO 3 Figure A Wire Size mm Wiring type Z Qty Each wire must be wrapped at least three times Nominal Method Note AWG mm A when it threads the zero phase reactor with the mm reactor placed as close to the Hybrid Servo Single 10 5 3 lt 5 5 1 FigureA Controller as possible core lt 2 lt 33 6 lt 38 3 Figure B T1 s12 s33 lt 35 1 FigureA S V T2O Three W T3 core 1 lt 424 50 3 Figure B Dra 600V insulated power cable 1 The above table is for reference only Please choose cables with suitable types and diameters so that the cable must be of the right size to pass through the center of the reactor 2 Please do not cross the ground wire Only the motor wire or the power cable is to be threaded 3 When long motor output cable used the zero phase reactor may be needed to minimize the effect of radiation B 6 Figure B Please thread the wire directly through the three zero phase reactors aligned in parallel Appendix B Optional Accessories HES Series B 2 3 DC Reactor 230V DC Choke Input
34. To provide detailed product descriptions the illustrations are made with the exterior cover or safety shield removed When the product is running please make sure the exterior cover is secured and the wiring is correct to ensure safety by following the instructions of the manual E The figures in the manual are made for illustration purposes and will be slightly different from the actual products However the discrepancy will not affect the interests of clients B Since our products are being constantly improved for information about any changes in specifications please contact our local agents or visit http www delta com tw industrialautomation to download the most recent versions Table of Contents Chapter 1 Use and Installation a A bees t ep EE 1 2 a A PEL een Lt ce eu etd CEA 1 3 1 3 Introduction of Hybrid Energy SM 1 5 Te A Eii E oIa o E a AE EA E EE E EESTE 1 6 Chapter 2 Wiring 2 MIN titi la tia 2 2 2 2 Wiring of Servo oil Pump uir eterne reser enge iaa cd 2 4 2 3 Descriptions of Main Loop Terminals eee eee eee eee eee 2 5 2 4 Descriptions of Control Loop TerMinalsS coooocnnnnnncccccnnnnnncnnnnnnnncnnonnnnnnnnnnnnn cnn nnnnnnnnnnnnnnncnno 2 8 Chapter 3 Start Up 3 1 Description of Control Patel tri tas 3 2 3 2 Adustment Flow Chau ai 3 4 3 3 Explanations for the Adjustment Steps eee eee 3 5 Chapter 4 Parameter Functions 4 1 Summary of Parameter Settings ccccononnncccconnnnnnnononancnnnnnnnnnnnnn
35. Voltage kW HP DC Amps Inductance mh 5 5 7 5 32 0 85 7 5 10 40 0 75 11 15 62 Built in 230Vac 15 20 92 Built in 50 60Hz ae 25 110 Built 3 Phase HE 22 30 125 Built in 30 40 Built in 37 50 Built in 460V DC Choke Input Voltage kW HP DC Amps Inductance mh 55 7 5 18 3 75 7 5 10 25 4 00 11 15 32 Built in 15 20 50 Built in 460Vac 18 5 25 62 Built in 50 60Hz 22 30 80 Built in 3 Phase 30 40 92 Built in 37 50 110 Built in 45 60 125 Built in 55 75 200 Built in 75 100 240 Built in B 7 Appendix B Optional Accessories HES Series B 3 Digital Keypad KPV CE01 The digital keypad is the display of VFD VJ series The following keypad appearance is only for reference and please see the product for actual appearance Description of the Digital Keypad KPV CE01 Frequency Command Status indicator LED Display Output Frequency Pr 1 n Display frequency current voltage Status indicator D UN T L1 L1 and error etc User Defined Units KPV CEO1 e Part Number Status indicator RUN STOP JOG FWD REV EXTPU Status Display JOG Operation Key Press this key to execute the JOG frequency operation MODE Selection Key Press this key to view different operating values Left Key moves cursor to the left Value Modification Key Display of driver status Parameter Unit Key Enable the keypad it can determine the source of RUN STOP Right Key
36. a The rated current of the breaker shall be within 2 to 4 times rated input current of hybrid servo Controller Hybrid Servo Controller 3 phase 3 phase Model Number Recommended Model Number Recommended Input Current A Input Current A VFDO55VL23A J 50 VFD220VL23A J 175 VFDO55VL43A J 30 VFD220VL43A J 100 VFDO75VL23A J 60 VFD300VL23A J 225 VFD075VL43A J 40 VFD300VL43A J 125 VFD110VL23A J 100 VFD370VL23A J 250 VFD110VL43A J 50 VFD370VL43A J 150 VFD150VL23A J 125 VFD450VL43A J 175 VFD150VL43A J 60 VFD550VL43A J 250 VFD185VL23A J 150 VFD750VL43A J 300 VFD185VL43A J 75 Smaller fuses than those shown in the table are permitted 230V Model Line Fuse Input Current A Number A Bussmann P N VFDO55VL23A J 25 50 JJN 50 VFDO75VL23A J 31 60 JJN 60 VFD110VL23A J 47 100 JJN 100 VFD150VL23A J 60 125 JJN 125 VFD185VL23A J 80 150 JJN 150 VFD220VL23A J 90 175 JJN 175 VFD300VL23A J 106 225 JJN 225 VFD370VL23A J 126 250 JJN 250 460V Model Line Fuse Input Current A Number A Bussmann P N VFDO55VL43A J 14 30 JJN 30 VFDO75VL43A J 18 40 JJN 40 VFD110VL43A J 24 50 JJN 50 VFD150VL43A J 31 60 JJN 60 VFD185VL43A J 39 75 JJN 70 VFD220VL43A J 47 100 JJN 100 VFD300VL43A J 56 125 JJN 125 VFD370VL43A J 67 150 JJN 150 VFD450VL43A J 87 175 JJN 175 VFD550VL43A J 101 250 JJN 250 VFD750VL43A J 122 300 JJN 300 B 2
37. and caution Please contact your local Delta agents for any questions and our professional team will be happy to assist you PLEASE READ PRIOR TO INSTALLATION FOR SAFETY M Make sure to turn off the power before starting wiring M Once the AC power is turned off when the POWER indicator of the Hybrid Servo DANGER Controller is still on it means there is still high voltage inside the Hybrid Servo Controller which is very dangerous and do not touch the internal circuits and components To conduct the maintenance safely please make sure the voltage between 1 and is lower than 25Vdc using the handheld multimeter before starting the operation M The internal circuit board of Hybrid Servo Controller houses CMOS IC which is vulnerable to electrostatics Please do not touch the circuit board by and without any anti electrostatics measures M Never modify the components or wiring inside the Hybrid Servo Controller M The EO terminal of Hybrid Servo Controller must be grounded correctly The 230V series uses the third type of ground scheme while the 460V series uses special ground M This series of products cannot be operated in environments that endanger human safety M Please keep children or strangers from approaching Hybrid Servo Controller M Never connect AC power to the output terminals U T1 V T2 and W T3 of Hybrid Servo Controller WARNING M Please do not conduct stress test on the internal components of Hybrid Servo Contro
38. back to manufacturer for repair Chapter 5 Methods of Anomaly Diagnosis HES Series Display Code Description of Anomaly Troubleshooting Abnormal in OH1 hardware wire Send back to manufacturer for repair Abnormal in OH2 hardware wire Send back to manufacturer for repair Abnormal cc protection hardware wire Abnormal oc protection hardware wire Abnormal ov protection hardware wire Abnormal GFF hardware wire protection Open circuit of PG feedback Stalled PG feedback Abnormal PG slip Turn off the power and restart If the same problem persists send back to manufacturer for repair Check the PG feedback wiring Check the PG feedback wiring Check Pl gain and the settings for acceleration deceleration are suitable Send back to manufacturer for repair Incorrect PG card information Check if the settings of Pr 01 26 match those in the installed PG card If so please send back to manufacturer for repair Abnormal installation or action of JP18 the safety loop card control board pin Check if the safety loop card is installed correctly on the control board and if the output action is normal Check if pin JP18 is inserted into the wrong position on the control board Pressure is too high Check if the pressure sensor is working properly Adjust pressure PI control Pr 00 20 00 37 Open circuit of pressure feedback Check if the wiring of pr
39. between the pressure and flow control When the Bit O of this parameter is set as 1 the Pl Gain for the pressure can be switched in conjunction with the multi function input terminal Pr 03 00 03 02 d 47 Pr 03 00 03 02 d 48 OFF OFF PI1 Parameters 00 20 amp 00 21 ON OFF PI2 Parameters 00 22 amp 00 23 OFF ON PI3 Parameters 00 24 amp 00 25 When the Bit 1 of this parameter is set as 1 the pressure feedback is lower than the pressure stable region please refer to the description of Parameter 00 26 so the flow control will be performed When it enters the pressure stable region the pressure control will be performed 4 17 Chapter 4 Parameter Functions HES Series IEEE integration Time Pressure Overshoot 1 Control mode VF FOCPG FOCPM Factory default 0 2 Settings 0 00 500 00 seconds BHEE Level of the pressure overshoot Control mode VF FOCPG FOCPM Factory default 2 Settings 0 100 LU RR TIO RE eni 4 3 00 08 FAR 250bar IE gt HATTA 5 bar 250 2 5 bar gt H 3 A 53 TITI 23 00 39 METEEN e EN EH MI MS ELE Pl R BB 00 3970 IE gt ABEL gt Pr00 42 0 EJIE A 4 BAER P3 13 l over shoot Pr00 39 Te Ee Fed Pr00 42 40 BE 77 i 4 A 71018 P3 13 I over shoot Pr00 39 00
40. ca 9 9 53 Gel Lo ec 2 24V F V a t POR 1 5 TAO E PO OY AO uput terminal 4 Please contact the original manufacturer if the anomaly still cannot be resolved after resorting to the methods described above Step 8 Adjustment of System Transient Response a Reduce the pressure ramp up time by increasing Kp1 Pr 00 20 and reducing Ki1 Pr 00 21 times m When the pressure is over adjusted increase Kp3 Pr 00 24 and reduce Ki3 Pr 00 25 times 3 11 Chapter 3 Flow of machine Adjustment HES Series Confluence Machine Tuning Procedure Follow the associated descriptions in Chapter 2 to lay out the wiring Follow steps 1 and 2 described above to enter the electrical codes for the master slave machines Then proceed with the steps below Master setting m Setthe Parameter 03 06 1 Multifunction Output 2 MO1 Setting value 1 Operation indication of Pr 03 06 m Connect the Master s MO1 output terminal to the Slave s SON terminal and Master s MCM terminal to the Salve s COM terminal For the firmware version 2 03 and above it is not necessary to perform the two steps described above m Setthe Parameter 03 13 1 Confluence Master Slave Selection Setting value 0 No function of Pr 03 13 1 Master 1 2 Slave Master 2 3 Slave Master 3 m Set the Parameter 03 14 Slave s proportion of the Master s flow Setting value of Pr 03 14 0 0 6553 5 m Eor firmware version 2 03 a
41. m AS O l O TSS K AD AD MAS z SE 1 81 aaa IAN E gi a ARR D Unit mm inch Frame W Wi H H1 D S1 D 255 0 10 04 226 0 8 90 403 8 15 90 384 0 15 12 168 0 6 61 8 5 0 33 2 Servo oil pump HSP 040 110 23A 780 200 160 186 3 i SI m Ol uag 1 1 4 fol er pn f li 4 H HB 1 NN __ 4 613 ill Il JE SIR 239001 200 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 040RK23 Pressure sensor WIKA A 10 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 G N 23 Component Model Number Quantity PG card EMVJ PGO2R 1 X Braking resistor BR1KOW5P8 1 Coding device cable 5m Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 5 80 Unit min Termianl 1 5tx12 5x6 3 TYPE L1 2 L2 2 Wii H 1 MH 1000 W 400 385 100 50 A 10 Appendix A Instructions of Product Packaging HES Series HES100H23A 1 Servo controller VFD185VL23A10HA IR Wi g _ D _ iS ma pa 000 Oo 0 0 cr A
42. motor cable and precautions Improper installation and choice of motor cable will affect the performance of EMI filter Be sure to observe the following precautions when selecting motor cable 1 Use the cable with shielding double shielding is the best The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 2 Remove any paint on metal saddle for good ground contact with the plate and shielding as shown in figure 1 3 The shielding net of motor cable and the plate must be connected correctly The shielding net on the two ends of motor cable should be fixes by the metal saddle and the plate See figure 2 for correct connection B 13 Appendix B Optional Accessories HES Series Protective coating required at contacts between brackets and metal plates to ensure good contact A U shape metal bracket Metal plate with good grounding Figure 1 Z i E NA S Figure 2 The length of motor cable When motor is driven by a drive of PWM type the motor terminals will experience surge voltages easily due to components conversion of drive and cable capacitance When the motor cable is very long especially for the 460V series surge voltages may reduce insulation quality To prevent this situation please follow the rules below Use a motor with enhanced insulation Connect an output reactor optional to the output terminals of the d
43. parameter settings Control mode VF FOCPG FOCPM Factory default O Settings 0 No function 5 Rest the kWh at drive stop 10 Reset parameter values LX If it is necessary to restore the parameters to factory default just set this parameter to 10 Software version Control mode VF FOCPG FOCPM Factory default 4 44 Settings Read only HH Selection of multi function display Control mode VF FOCPG FOCPM Factory default O Settings 0 Display the output current A Reserved Display the actual output frequency H Display the DC BUS voltage U 1 2 3 4 Display the output voltage E 5 Display the output power angle n 6 Display the output power in kW P 7 Display the actual motor speea r 00 forward speed 00 negative speed 4 11 Chapter 4 Parameter Functions HES Series m C3 8 Display the estimated output torque 96 t 0 0 positive torque 0 0 negative torque 96 i U LLLI 9 Display the PG feedback G j f 50 10 Reserved 11 Display the signal value of the analog input terminal PO 1 ih with 0 10V mapped to 0 100 12 Display the signal value of the analog input terminal PI 2 A with 0 10V mapped to 0 100 seH 13 Display the signal value of the analog input terminal PI 2 nn with 10 10V mapped to 0 100 14 Display temperature of the heat sink in C t N LU 15 Display temperature of the IGBT power module C NI Dn 16 The status of digital input
44. series 700 0 900 0Vdc 760 0 No error record 0 Over current during acceleration ocA 0 Over current during deceleration ocd 0 Over current during constant speed ocn 0 Ground fault GFF 0 IGBT short circuit occ 0 Over current at stop ocS Over voltage during acceleration ovA Over voltage during deceleration ovd Over voltage during constant speed ovn Over voltage at stop ovS Low voltage during acceleration LvA Low voltage during deceleration Lvd Low voltage during constant speed Lvn Low voltage at stop LvS Phase loss protection PHL IGBT over heat oH1 Heat sink over heat for 40HP and above 0H2 TH1 open IGBT over heat protection circuit error tH10 TH2 open heat sink over heat protection circuit error tH20 IGBT over heated and unusual fan function OHF Hybrid Servo Controller overload oL Motor over load EoL1 Reserved Motor over heat detect by PTC 0H3 Reserved Over torque 1 ot1 Over torque 2 ot2 Reserved Reserved Memory write error cF1 Memory read error cF2 Isum current detection error cdO U phase current detection error cd1 V phase current detection error cd2 W phase current detection error cd3 Clamp current detection error Hd0 Over current detection error Hd1 Over voltage detection error Hd2 Ground current detection error Hd3 Auto tuning error AuE Reserved PG feedback error PGF1 PG feedback lo
45. the output current at terminals U T1 V T2 and W T3 Er ol Displays the AC motor drive forward run status RUNe esTOP A n S rv Displays the AC motor drive reverse run status zig SEU Displays the parameter item MEI Displays the actual stored value of the selected parameter FWDe REVe 3 2 Chapter 3 Flow of machine Adjustment HES Series Display Message Descriptions RUNe eSTOP FWDe REVe External Fault RUNe e STOP FWDe REVe RUNe eSsTOP FWDe REVe Display End for approximately 1 second if input has been accepted by pressing key After a parameter value has been set the new value is automatically stored in memory To modify an entry use the HN and EE keys Display Err if the input is invalid How to Operate the Digital Keypad Setting Mode START BERI Enti E gt BERE gt EZ aa pa ksa a 005 e GOSTART NOTE Inthe selection mode press EE to set the parameters Setting parameters A gt DEG gt Cee EE ee m 6 Us ENTER LS B Success to Input data error set parameter NOTE Inthe parameter setting mode you can press r to return the selecting mode To shift data START When operation source is digital keypad NA WN Em ER EH 3 3 Chapter 3 Flow of machine Adjustment HES Series Reference Table for the 7 segment LED Display of the Digital Keypad
46. the pressure may occur The pressure may recover to normal till the valve is fully opened To avoid the aforementioned effect set this parameter to increase time for the flow output delay 4 16 NY NY Chapter 4 Parameter Functions HES Series Pressure Command Before pressure feedback adjustment ES After pressure feedback adjustment Parameter 00 33 Flow Command Before flow feedback adjustment After flow feedback HHE Reserved BBBER Over pressure detection level Control mode VF FOCPG FOCPM Factory default 230 Settings 0 400 Bar LO When the pressure feedback exceeds this parameter setting an ovP over pressure error message may occur LL Firmware version 2 04 and above maximum value 400Bar the previous version s maximum allowed value is 250Bar Detection of disconnection of pressure feedback Control mode VF FOCPG FOCPM Factory default O Settings 0 No function 1 Enable only for the pressure feedback output signal within 1 5V When this parameter is set as 1 and if the pressure feedback signal is below 1V or 4mA an Pfbf pressure feedback fault error message may occur Pressure flow control function selection Control mode VF FOCPG FOCPM Factory default 0 Bit 0 Settings 0 Switch the PI Gain according to the pressure feedback level 1 Switch the Pl Gain according to the multi function input terminal Bit 1 0 No pressure flow control switch 1 Switch
47. three sets of Kp values from 100 to 80 followed by adjusting the three sets of Ki values to eliminate the steady state error and speed up the system response Upon completion of the above steps increase the pressure command of Preset Target Observe if the pressure feedback becomes stable Proceed with troubleshooting in case of any anomaly as described below Troubleshooting for Pressure Instability Unstable pressure over the entire section 1 Set Pr 00 09 0 for speed control 2 With the oil line in the closed state send the low speed rotation command to make the pressure feedback 40 50 of the pressure command value Pr 00 07 3 Check if the pressure waveform shows any jitters through the monitoring software m Jitter in Pressure Waveform The possible cause is interference from ground If the motor or the three phase power supply is grounded disconnect the ground wire If the motor or the three phase power supply is not grounded add the ground wire for interference protection The other possibility is the ground issue of the shielding mesh as illustrated by the bold red lines in the figure below If the shielding mesh is grounded disconnect the ground wire If the shielding mesh is not grounded add the ground wire for interference protection 3 10 Chapter 3 Flow of machine Adjustment HES Series PG Card Resolver 14 160 R1 13 1509 R2 50 S2 e 10 S4 70 9s
48. voltage of Pl PO and QI cannot exceed 12V and no more than 12V for AUI Otherwise the analog input function may become ineffective M Analog input signals are easily affected by external noise Use shielded wiring and keep it as short as possible 20m with proper grounding If the noise is inductive connecting the shield to terminal ACM can bring improvement M The interference generated by the Hybrid Servo Controller can cause the pressure sensor to malfunction IN this case a capacitor and a ferrite core can be connected to the pressure sensor side as shown in the figure below Threaded for three rounds or more in the same phase Output terminal PO V Ferrite core Transistor outputs MO1 MO2 MCM V Make sure to connect the digital outputs to the right polarity M When connecting a relay to the digital outputs connect a surge absorber across the coil and check the polarity 2 15 Chapter 3 Flow of machine Adjustment HES Series Chapter 3 Start Up de CAUTION WARNING HIN R A 3 1 Description of Control Panel 3 2 Adjustment Flow Chart 3 3 Explanations for the Adjustment Steps Please verify again before operation that the wiring is done correctly especially that the output terminals U T1 V T2 and W T3 of the Hybrid Servo Controller cannot have any power input Make sure that the ground terminal is connected correctly Do NOT operate the AC motor drive with humid hands
49. which can avoid being stricken by lightning or occurrence of electrocution and minimize interference by noise M The screw between each connection terminal and the wire must be tightened securely to avoid sparking by getting loose from vibration M If the wiring is to be changed first step is to turn off the power of the Hybrid Servo Controller for it takes time for the DC filter capacitor in the internal loop to completely discharge To avoid any danger the customer can wait for the charging DANGER indicator READY light to be of completely and measure the voltage with a DC voltmeter Make sure the measured voltage is below the safety value of 25Vdc before starting the wiring task If the user fails to let the Hybrid Servo Controller completely discharge residual voltage will build up internally which will cause short circuit and spark if wiring is conducted Therefore it is recommended that the user should only conduct the wiring when there is no voltage to ensure his her safety M The wiring task must be conducted only by professional personnel Make sure that the power is off before starting to avoid incidence such as electrocution M During wiring please follow the requirements of the electrical regulations to select proper gauges and conduct wiring accordingly to ensure safety M Check the following items after finishing the wiring CAUTION 1 Are all connections correct 2 No loose wires 3 No short circuits between terminals
50. 26 2 Servo oil pump HSP 032 110 23A 69 200 160 LS INLET 1 1 4 a E S A OUTO 37 4 l ml O _ 4 013 2 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 032RK23 1 Pressure sensor WIKA A 10 1 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 080 G N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1K0W8P3 1 Coding device cable 5m Sensor clamp Magnetic ring of power 1 cable O X Braking resistor 1000W 8 30 Unit min Termianl 1 5tx12 5x6 36 TYPE L1 2 L2 2 WL H 1 MH 1000 W 400 385 100 50 Appendix A Instructions of Product Packaging HES Series HES080H23A 1 Servo controller VFD150VL23A08HA E Wi 4 D OR zucca mE i mm LJ J B gt PE a4 BE E BN CNO TED O OS E COR LO 1 TEILTE ODO Td Unit mm inch Frame Ww W1 H H1 D S1 D 255 0 10 04 226 0 8 90 403 8 15 90 384 0 15 12 168 0 6 61 8 5 0 33 2 Servo oil pump HSP 032 110 23A 769 200 NI TE 4
51. 3B12HA Ww d w1 8 D E i LA Y pac i ma aa rr WEE E ima T T L_ IN AU p 7D sS By NOK D DS E f E NA ja y e u M i zd 51 StL LT LLL SL Unit mm inch Frame Ww W1 H H1 D S1 D 255 0 10 04 226 0 8 90 403 8 15 90 384 0 15 12 168 0 6 61 8 5 0 33 2 Servo oil pump HSP 050 150 43B 98 250 162 200 269 A 42 200 Component Model Number Quantity Motor ECMA KR221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 125 H N 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X Braking resistor BR1KOWO14 1 Coding device cable 5m 1 X Braking resistor 1000W 140 Magnetic ring of power Sensor clamp 1 cable 3 Unit min Termianl 1 5tx12 5x6 3 D PLE e e s Lud P u L1 N m x t TYPE Lit2 12 2 w05 H05 MH 1000 W 400 385 100 50 Appendix A Instructions of Product Packaging HES Series
52. 42 EA EN 00 26 HS Fed Ree Reserved MEH Reserved BHEE Percentage of the maximum flow Control mode VF FOCPG FOCPM Factory default 100 Settings 0 100 MERA gt Re eR REA ae a ad AE 9 R eS GTR ES 100 BUSS Rees PSA A 01 02 gt 00 99 Pressure Command Control mode VF FOCPG FOCPM Factory default O Settings 0 400bar m HRA Flow command 4 18 Chapter 4 Parameter Functions HES Series Control mode VF FOCPG FOCPM ee 4a 0 Settings 0 100 LA By 00 44 TR 0 gt BE aa NRA E gt WCE eB 00 44 iA LO 242238 00 45 FE O IE gt ELO ARRE dic 00 45 di A LO Zp S RAEE gt PHE Pressure Command Rising Descending S1 curve Control mode VF FOCPG FOCPM Factory default O Settings 0 1000ms KE Pressure Command Rising Descending S2 Curve Control mode VF FOCPG FOCPM Factory default 0 Settings 0 1000ms Xe JR Jana ETT BREEZE BEA PERA 2 7 Pr00 47 al sis bs Pu 7 N s1 f Proo 46 BEARER LEIME El I 1 ON IX PrO0 47 ET Pressure Command Rising Descending S1 Curve Control mode VF FOCPG FOCPM Factory default 0 Settings 0 1000ms Flow Command Rising Descending S2 Curve Control mode
53. A 12GA 12HA 16GA 16HA Input Voltage Three Phase 380 460V 50 60Hz Rated Output kya 19 25 29 34 46 56 Capacity Weight kg 10 13 36 Brake Unit Built in Plugged in Brake resistor W 1099 1500 Q 25 20 14 13 Speed Inspector Resolver 0 10V Support three point calibration Flow Rate Command 0 10V Support three point calibration Input Multi functional Input 5ch DC24V 8mA Terminal Multi functional Output 2 ch DC24V 50mA 1 ch Relay output Terminal Analog Output Voltage 2 ch dc 0 10V Cooling Method Forced Air Cooling Environment Temperature 10 45 C Environment Humidity Below 90 RH No condensation Protection Functions Working Medium Over current over voltage low voltage over heating and overload in Hybrid Servo Controller and over heating overload and abnormal speed in Hybrid Servo Motor HL HLP DIN51 524 Part1 2 R68 R46 Operation C 20 to 100 Temperature NIRE 40 C 67 83 Viscosity 100 C 8 62 Miscellaneous Safety Reactor and EMI filter are optional Chapter 1 Use and Installation HES Series 1 3 Introduction of Hybrid Energy System Flow Rate Command 0 10V gt gt PG Card UVW RST Power Terminal Brake resistance Brake Unit Encoder signal Der Pressure Commang l 0 10V Delta Hybrid Injector Servo Controller Controller Pressure Feedback 0 10V
54. A NELIA IABU Headquarters Delta Electronics Inc Taoyuan3 No 18 Xinglong Rd Taoyuan City Taoyuan County 330 Taiwan R O C TEL 886 3 362 6301 FAX 886 3 371 6301 Asia Delta Electronics Jiangsu Ltd Wujiang Plant3 1688 Jiangxing East Road Wujiang Economic Development Zone Wujiang City Jiang Su Province People s Republic of China Post code 215200 TEL 86 512 6340 3008 FAX 86 769 6340 7290 Delta Greentech China Co Ltd 238 Min Xia Road Cao Lu Industry Zone Pudong Shanghai People s Republic of China Post code 201209 TEL 021 58635678 FAX 021 58630003 Delta Electronics Japan Inc Tokyo Office 2 1 14 Minato ku Shibadaimon Tokyo 105 0012 Japan TEL 81 3 5733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 234 9 Duck Soo Building 7F Nonhyun Dong Kangnam Gu Seoul Korea 135 010 TEL 82 2 515 5305 FAX 82 2 515 5302 Delta Electronics Int l S Pte Ltd 4 Kaki Bukit Ave 1 405 05 Singapore 417939 TEL 65 6747 5155 FAX 65 6744 9228 Delta Electronics India Pvt Ltd Plot No 43 Sector 35 HSIIDC Gurgaon122001 Haryana India TEL 1 919 767 3800 FAX 91 124 403 6045 Americas Delta Products Corporation USA Raleigh Office P O Box 12173 5101 Davis Drive Research Triangle Park NC 27709 U S A TEL 1 919 767 3813 FAX 1 919 767 3969 Delta Greentech Brasil S A Sao Paulo Office Rua Itapeva 26 30 Andar Edificio Itapeva One Bela Vist
55. AA A A X X X X X R X Chapter 4 Parameter Functions HES Series 00 16 Percentage for the pressure command value Min 0 0 100 096 0 0 o o O gt P A a arameter Function of the parameter Settings peru S 0 0 code value OILO LL LL A 3 00 05 Deleg put sanction 0 Output frequency Hz 0 o o o selection 1 Frequency command Hz o o o 2 Motor speed Hz o o o 3 Output current A o o 4 Output voltage o o o 5 DC Bus voltage o o o 6 Power factor o o o 7 Power o o o 8 Output torque o o o 9 PO o o o 10 PI o o o 11 AUI o o o 12 20 Reserved o o o Display the speed rpm 00 06 2 defined by the user 0799999 pm 390 S 00 07 Maximum value for the 0 400Bar 140 E 5 S pressure command 00 08 Maximum pressure 0 400 Bar 250 ll ls feedback value 00 09 Pressure control mode Bespesd control 0 o o o 1 Pressure control 00 10 Speed bandwidth 0 40Hz 20 o o 00 11 Pressure feedback filtering 0 000 1 000 second 0 000 S S a time PO 00 12 Pressure command filtering 0 000 1 000 second 0 000 AEN a time PI 00 13 P command filtering time 0 000 1 000 second 0 000 5 o 5 00 14 Percentage for the pressure 0 0 100 0 56 0 5 A command value Max 00 15 Percentage for the pressure 0 0 100 0 28 0 R E command value Mid o 00 17 Percentage for the flow Percentage for the flow 0 0 100 096 100 0 o o o command val
56. AN B EN DINSA CEN GO YE LADY AD ge i LL et UL AAA AO Unit mm inch D a Li 1 ML 35 mx O EE A AT x px KON NA Frame 2 Servo oil pump HSP 050 150 23A 170 A 15 198 2590 165 200 f T ae a a o1 ad Ol prue evel SIS VA d 26 qe T 4 i gt ISI _ k NL E JH HB xi peak I q o 265 200 Component Model Number Quantity Motor ECMA ER221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 125 G N 23 Component Model Number Quantity PG card EMVJ PGO2R 1 X Braking resistor BR1KOW5P8 1 Coding device cable 5m Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 5 80 Unit min Termianl 1 5tx12 5x6 3 TYPE L1 2 L2 2 Wei H 1 MH 1000 W 400 385 100 50 A 16 Appendix A Instructions o
57. BB With multi function input terminal function 45 the confluence diversion can be configured For detailed operation please refer to Chapter 2 for wiring and Chapter 3 for tuning The difference between Master 2 and Master 3 is that the Master 3 can be configured as B confluent with other Slaves during confluence however the Master 2 can be configured for stand alone operation Ll AR 03 133 25 2 p 22 01 01 RAF AREA 2 MER 03 15 E HAEA o Slave s proportion of the Master s flow Control mode VF FOCPG FOCPM Factory default 100 0 Settings 0 0 65535 5 This parameter setting is required only for the Master but not needed for the Slave In a confluence system this parameter value defines the Slave s portion of the Master s flow Example Slave is 60L min and Master is 40L min so the setting is 60 40 100 150 For confluence of more than 2 pump the values for the slaves must be the same For example if the total flow for a three pump system is 200L min where the Master is 40L min then the two Slaves should be 80L min The setting of Parameter 03 14 should 4 32 Y Chapter 4 Parameter Functions HES Series be 160 40 400 Source of frequency command Control mode VF FOCPG FOCPM Factory default O Settings 0 Digital Operation Panel 1 RS485 Communication 2 5 Reserved EJ This parameter is used for EMVJ MFO01 For detailed operation please refe
58. C action selection Control mode VF FOCPG FOCPM Factory default 0 Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop Parameter 02 08 is used to define the operation mode of the drive after the PTC is activated WEE PTC level Control mode VF FOCPG FOCPM Factory default 50 0 Settings 0 0 150 0 0 0 150 017 4 29 Chapter 4 Parameter Functions HES Series NY Y NY NY This parameter defines the maximum value of the analog input for 100 of the activation level of the PTC PTC detection filtering time Control mode VF FOCPG FOCPM Factory default 0 20 Settings 0 00 10 00 seconds PTC type Control mode VF FOCPG FOCPM Factory default O Settings 0 Not assigned 1 KTY84 When this parameter is set as 1 the unit for Parameters 02 09 and 02 12 will be changed from 96 to C Ll EZ PIC AAA KTY84 f gt PTC 94 3 4 02 00 14346 h SOC A A 125 gt Motor fan activation level Control mode VF FOCPG FOCPM Factory default 50 0 Settings 0 0 100 0 0 0 150 0 C When the Parameters 03 05 to 03 07 for the multi function output terminal are set to 45 the motor fan will start or stop according to this parameter setting Electronic thermal relay selection 1 Control mode VF FOCPG FOCPM Factory default 2 Settings 0 Inverter motor 1 Standard motor 2 Disable NY 02 19 Electronic thermal characteristic for motor Control mode VF FOCPG FOCPM Factory de
59. Check for loose terminals connectors or screws Make sure that the front cover is well installed before applying power In case of abnormal operation of the Hybrid Servo Controller and the associated servo motor stop the operation immediately and refer to Troubleshooting to check the causes of anomalies After the output of the Hybrid Servo Controller is stopped when the power terminals L1 R L2 S and L3 T of the main circuit are still connected touching the output terminals U T1 V T2 and W T3 of the Hybrid Servo Controller may lead to electric shock 3 1 Chapter 3 Flow of machine Adjustment HES Series 3 1 Description of Control Panel Description of the Digital Keypad KPVJ LEO1 Run key start AC drive operation Stop Reset key Stop driver operation and reset in case of anomaly Q Status Display Display the driver s current status LED Display Indicates frequency voltage current user defined units and etc UP and DOWN Key Set the parameter number and changes the numerical data such as Master Frequenc MODE Change between different display mode G ENTER Used to enter modify programming parameters Descriptions of Function Display Items Display Message Descriptions DEB Displays theAc driver Master frequency HEB Displays the actual output frequency at terminals U T1 V T2 and W T3 CHEER User defined unit where U F x Pr 00 04 RUNe FWDe REVe A SOR Displays
60. Controller must be able to sustain high temperature When multiple Servo Controllers are installed in one single control plate it is recommended to install them with laterally to avoid heat interference among each other If stacking installation is needed spacers must be installed to minimize the effect of the heat from the lower machine on the upper machine Dra Do not add check valve to the oil outlet of the oil pump to avoid poor response of Hybrid Energy System The product should be installed in a control plate made of inflammable materials such as metal to avoid the risk of fire 1 8 Chapter 2 Wiring HES Series Chapter 2 Wiring 2 1 Wiring 2 2 Wiring of Servo Oil Pump 2 3 Descriptions of Main circuit Terminals 2 4 Descriptions of Control Loop Terminals Upon opening the top cover of the Hybrid Servo Controller and reveal the wiring terminal bus check if the terminals of each Main circuit circuit and control loop circuit are labeled clearly Pay attention to the following wiring descriptions to avoid any incorrect connection M The Main circuit power terminals R L1 S L2 and T L3 of the Hybrid Servo Controller are for power input If the power supply is connected by accident to other terminals the Hybrid Servo Controller will be damaged In addition it is necessary to verify that the voltage current rating of power supply is within the numbers listed on the name plate M The ground terminal must be grounded well
61. E Li 2 MH 1000 W 400 385 100 50 A 45 Appendix A Instructions of Product Packaging HES Series HES160H43A 1 Servo controller VFD370VL43B16HA pi DETAIL A DETAIL B MOUNTING HOLE MOUNTING HOLE A Ye K LTDA Unit mm inch Frame W Wi H H1 H2 H3 D D1 D2 S1 S201 2902 O3 280 0 235 0 516 0 500 0 475 0 442 0 251 7 94 2 16 0 11 0 18 0 62 7 34 0 22 0 EO 11 02 9 25 20 31 19 69 18 70 17 40 9 91 3 71 0 63 0 43 0 71 2 47 1 34 0 87 2 Servo oil pump HSP 064 200 43A I 3 uf INUET 2 7 P LI JTLET 1 D e Xx 4 019 i CI U Model Number Quantity ECMA KR222APS 1 Oil pump EIPC5 064RA23 1 Pressure sensor WIKA A 10 1 A 46 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 160 H B 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X1 Braking unit VFDB 4045 1 X2 Braking resistor BR1K5W013 1 Coding device cable 5m 1 Magnetic ring of power cable 3 Sensor clamp 1 X1 Braking unit VFDB 4045 121 0 4 76 80 0 3 15 189 5 7 46 200 0 7 87 3 Ke DY Wy YN o
62. ESSE i EE rud UI zs 1 TRR L n CEN IE a SADA Q n GU AD S el e S1 i 1 o T lW DUAL e Unit mm inch Frame 2 Servo oil pump HSP 050 150 43A 98 y 250 265 j 200 Component Model Number Quantity Motor ECMA KR221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 A 40 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 125 G N 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X Braking resistor BR1KOW020 1 Coding device cable 5m 1 Magnetic ring of power 1 cable Sensor clamp 1 7 Braking resistor10000W 200 Unit min _L 5 L1 10 L2 10 D 5 Wx02 S 0 1 A 1 F 0 1 h 10 500 584 610 72 15 8 1 65 9 1 130 A 41 Appendix A Instructions of Product Packaging HES Series HES125H43A 1 Servo controller VFD300VL4
63. M 2945440701 Y Dra Terminal Description Ground SG RS485 connection points SG GND Common Signal Terminal POWER Power Light Tx When the light is on it is set as master Rx When the light is on a message sent from the master is received 1 Use shielded twisted pair cables for wiring to prevent voltage coupling and eliminate electrical noise and interference 2 The shield of shielded twisted pair cables should be connected to the SHIELD end B 12 Appendix B Optional Accessories HES Series B 5 EMI Filter Driver Filter Model No Web link of references VFDO0SSVL23A J KMF336A http www dem uk com roxburgh products emc emi industrial filters VFD075VL23A J VED150VL43A J KMF336A Three Phase Industrial Mains Filters High Performance 36 Amps VFD110VL23A J http www dem uk com roxburgh products emc emi industrial filters VFD185VL43A J KMF350A SLE VED220VL43A J KMF350 Three Phase Industrial Mains Filters General Purpose 50 Amps VFD150VL23A J http www dem uk com roxburgh products emc_emi_industrial_filters VFD300VL43A J KMF370A l VFD370VL43A J KMF370A Three Phase Industrial Mains Filters High Performance 70 Amps VFD185VL23A J http www dem uk com roxburgh products emc emi industrial filters VFD220VL23A J KMF3100A S VED450VL43A J KMF3100A Three Phase Industrial Mains Filters High Performance 100 Amps VFD300VL23A J http www dem uk com ro
64. Number Seven Segment Display EE English letter Seven Segment Displa English letter Seven Segment Displa i Co 2 3 ICa ICs so 7 Ls 1b7 Seven Segment Displa English letter Seven Segment a ra I alele le English letter Q q r S S T t U Seven Segment ES EN English letter English letter Rara English letter_ Display Chapter 3 Flow of machine Adjustment HES Series 3 2 Adjustment Flow Chart Setthe Hybrid servo motor code Check if the pressure feedback signal is Calibrate pressure and flow commands Y Execute venting y Adjust Injection Hold up Complete ESAS 2 04 DAE gt ERIE HES RIAS gt HJER 2 05 DA SUIS IRH DEG Troubleshoot T L nili 3 5 Chapter 3 Flow of machine Adjustment HES Series 3 3 Explanations for the Adjustment Steps Operate the following steps with the digital operator KPVJ LEO1 KPV CE01 Prior to starting running please verify again if the wiring is correct especially that the output terminals U T1 V T2 and W T3 of the Hybrid Servo Controller must correspond to the U V and W terminals of the Hybrid servo motor respectively Step 1 Parameter Entry of Hybrid Servo Motor Do not connect the external terminals SON COM and EMG COM for the time being m Restore the factory default values by setting the Parame
65. OCPG FOCPM Factory default 0 000 Settings 0 000 1 000 seconds LL Noises may reside in the analog input signals of the control terminals PO PI and QI The noise may affect the control stability Use an input filter to eliminate such noise LO If the time constant is too large a stable control is obtained with poorer control response If it is too small a fast response is obtained with unstable control If the optimal setting is not known adjust it properly according to the instability or response delay HH Percentage for the pressure command value Max BENE Percentage for the pressure command value Mid BIBT Percentage for the pressure command value Min Control mode VF FOCPG FOCPM Factory default 100 0 4 13 Chapter 4 Parameter Functions HES Series Settings 0 0 100 0 To set these parameters it is necessary to set Parameter 00 09 as 1 Parameter 00 04 12 for Pl input voltage Send the maximum pressure command through the controller and then check the multi function display page to enter this value into 00 14 Send a half pressure command through the controller and then check the multi function display page to enter this value into 00 15 Send the minimum pressure command through the controller and then check the multi function display page to enter this value into 00 16 Example If the pressure sensor indicates 250bar at 10V If the controller s maximum pressure of 140bar corresponds to 10V then P
66. ON OFF NB 10 17 The status of digital output ON OFF F mn 18 Reserved C LI a c 19 The corresponding CPU pin status of the digital input c D 20 The corresponding CPU pin status of the digital output FoF EFF 21 24 Reserved 25 Display the signal value of the analog input terminal Ol C nn with 0 10V mapped to 0 100 e e 26 Display the actual pressure value Bar NS nu 27 Display the kWh value BU nn 28 Display the motor temperature currently only support r we KTY84 M This parameter defines the contents to be displayed in the U page of the digital keypad KPV CEO01 as shown in the figure EPEHA Analog output function selection Control mode VF FOCPG FOCPM Factory default O Settings 0 20 Summary of functions Setting Function Description Value 0 Output frequency Hz The maximum frequency is 10096 1 Frequency command Hz The maximum frequency is 10096 2 Motor speed Hz 600Hz is used as 10096 3 Output current A 2 5 times of the rated current of the Hybrid Servo Controller is used as 10096 4 Output voltage 2 times of the rated current of the Hybrid Servo Controller is used as 10096 5 DC BUS voltage 450V 900V 710096 6 Power factor 1 000 1 000 100 7 Power Rated power of the drive 100 8 Output torque Rated torque 100 9 PO 0 10V 0 100 10 Pl 0 10V 0 100 11 AUI 10 10V 0 100 4 12 Chapter 4 Parameter Functions HES Series 12 20 Reserved
67. OUTLET 3 4 ic l E Sty l A oo 4 4 913 d n TI UT O I TIT ra 2900 11 1530 01 Component Model Number Quantity ECMA ER181BP3 Oil pump EIPC3 032RK23 WIKA A 10 3 Accessories Kit HESP 080 H N 43 A 32 Appendix A Instructions of Product Packaging HES Series Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Li 2 122 Wei H 1 MH 1000 W 400 385 100 50 A 33 Appendix A Instructions of Product Packaging HES Series A 34 HES100G43A 1 Servo controller VFD185VL43B10GA S W B w1 i D K i mo i Ma 9 000 iuc 000 RR xr es J Es o LE IE EEE ee E JE J L EE ina
68. Pressure flow control 1 Switch the PI Gain according to the 0 EE F 5 o o o function selection multi function input terminal Bit 1 0 No pressure flow control switch 1 Switch between the pressure and flow control 00 39 ERA BS TRE 1 0 00 500 00 seconds 0 2 OT O O 00 40 Reserved 00 41 Reserved 00 42 RR se eT HE fiz 0 100 2 O O O 00 43 lma T 0 100 100 OIO OQ 00 44 Raat 0 400 bar 0 CAE 00 45 HERA 0 100 0 OTOTO 00 46 Rana CTE S1 HE 0 1000ms 0 OO LO 00 47 BE Tnne CTE S2 HE 0 1000ms 0 O O O 00 48 MER DER FE SB 0 1000ms 0 O O O 00 49 Wind ERA S2 HE 0 1000ms 0 CANO O 4 4 01 Motor Parameters XX Parameter code 01 00 01 01 01 02 01 03 01 04 01 05 01 06 01 07 01 08 01 09 01 10 01 11 01 12 01 13 01 14 01 15 01 16 01 17 01 18 Chapter 4 Parameter Functions HES Series Function of the parameter Settings Default value 0 VF 1 Reserved 2 Reserved Control mode 3 FOCPG 5 4 Reserved 5 FOCPM 6 Reserved 0 Operation by using the digital keypad 1 Operation by using the external terminals The Stop Source of operation button 4 command on the keypad is disabled 2 Communication using RS 485 The Stop button on the keypad is disabled Motor s maximum operation 50 00 600 00Hz 166 67 frequency Motor s rated frequency 0 00 600 00Hz 113 33 Motor s rated voltage 230V Series 0 1V 255 0V 220 0 460V Series 0 1V 510 0V 440 0 Acceleration time setting 0 00 600 00 se
69. S el an n TN INDIO RS C d i T MS DNS WY S E e S1 S1 i Ui it I UAL UAL Me O Unit mm inch Frame Ww W1 H H1 D S1 C 235 0 9 25 204 0 8 03 350 0 13 78 337 0 13 27 146 0 5 75 6 5 0 26 2 Servo oil pump HSP 040 110 43A 78l eot _ 160 186 T Nn INLET 1 1 4 ml OG H He eh Hre DU Tr 1 l T d S T ep r 4 913 7 II T j I Ti i 2550 01 150 01 Component Model Number Quantity Motor ECMA ER181BP3 1 Oil pump EIPC3 040RK23 1 Pressure sensor WIKA A 10 1 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 G N 43 Component Model Number Quantity PG card EMVJ PGO2R 1 X Braking resistor BR1KOW025 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 0222 Wil H 1 MH 1000 W 400 385 100 50 A 35 Appendix A Instructions of Product Packaging HES Series HES100H43A 1 Servo controller VFD220VL43A10HA n Wi 27 D 2 6 i e m
70. VF FOCPG FOCPM Factory default 0 Settings 0 1000ms NM EFT TREES AAS ERA gt PRAT 2 y Pr00 49 AS K S1 Sees READ i 1 Pr00 48 L I ENEE l ZA I S1 A ts Pr00 48 e a 4 19 Chapter 4 Parameter Functions HES Series NY 01 Motor Parameters y the parameter can be set during operation LEE Control mode Control mode VF FOCPG FOCPM Factory default 5 VIF Reserved Reserved FOCPG Reserved FOCPM Reserved This parameter determines the control mode of this AC motor Settings G EMA O 0 V F control the user can design the required V F ratio It is used for induction motors 1 Reserved 2 Reserved 3 FOC vector control Encoder It is used for induction motors 4 Reserved 5 FOC vector control Encoder It is used for synchronous motors 6 Reserved Source of operation command Control mode VF FOCPG FOCPM Factory default 1 Settings 0 The operation command is controlled by the digital operation panel 1 The operation command is controlled by the external terminals The STOP button on the keypad panel is disabled 2 The operation command is controlled by the communication interface The STOP button on the keypad panel is disabled For the operation command press the PU button to allow the PU indicator to be lit In this case the RUN JOG and STOP button are enabled MIA
71. VFD220VL23A10ZA Ww W1 a D 5 ma A 000 9 00 a A Y Tx r a UL 1 E Jt E E IE ie s A 1 2040 a DIS VASCO AND gt SAND WO SOO z e L re l TSU at li LJ IB D LIL DOUUUUU Dni nm Unit mm inch Frame VW Wi 433 0 165 0 185 4 A PT F Ts E 170 0 278 0 85 0 265 0 36 Model Number Quantity ECMA ER221FPS 1 Oil pump EIPC3 040RA23 1 1 Pressure sensor WIKA A 10 A 13 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 100 Z N 23 Component Model Number Quantity PG card EMVJ PG02R 1 X Braking resistor BR1KOW5P8 1 Coding device cable 5m Sensor clamp Magnetic ring of power 1 cable X Braking resistor 1000W 5 80 Unit min Termianl 1 5tx12 5x6 3 TYPE L1 2 L2 2 Wii H 1 MH 1000 W 400 385 100 50 A 14 Instructions of Product Packaging HES Series Appendix A HES125G23A 1 Servo controller VFD220VL23A12GA Wi F be Vn ENS T va i Ei OO L O00 Tx ia RH 1
72. a 01332 000 Sao Paulo SP Brazil TEL 55 11 3568 3850 FAX 55 11 3568 3865 Europe Deltronics The Netherlands B V Eindhoven Office De Witbogt 15 5652 AG Eindhoven The Netherlands TEL 31 40 2592850 FAX 31 40 2592851 We reserve the rightto change the information in this manual without prior notice 201403 21 5012612501 HSE1 jenuew Jes sees SIH Wa3IS S A B19U3 PIIG H WL1dad DELTA Hybrid Energy System HES Series User Manual www delta com tw ia A NELIA Preface Thank you for choosing the Hybrid Energy System HES designed exclusively for the Delta Injection Machine which consists of Hybrid Servo Controller VFD VJ series and servo oil pump These production instructions provide the users with complete information regarding the installation parameter configuration anomaly diagnosis troubleshooting and routine maintenance of the Hybrid Servo Driver To ensure correct installation and operation of the hybrid servo driver please read the instructions carefully before installing the machine In addition please store the enclosed CD ROM properly and pass down to the machine users The Hybrid servo driver is a delicate power electronics product For the safety of the operators and the security of the machine please only allow professional electrical engineers to conduct installation tests and adjust machine parameters Please carefully read the contents of the instructions that are marked with Danger
73. agnetic ring of power cable 3 Sensor clamp 1 X1 Braking unit VFDB 4045 121 0 4 76 80 0 3 15 R3 3 RO 13 i A f ty Q ee i o MT MAA X2 Braking resistor 1500W 130 Unit min Termianl 1 5tx12 5x6 36 130 0 5 12 E 5 3 8 K l AA TYPE Li 2 HZ1 Wii MH 1500 W L2 2 550 535 50 100 A 49 Appendix B Optional Accessories HES Series Appendix B Optional Accessories B 1 Non fuse Circuit Breaker Chart B 2 Reactor B 3 Digital Keypad KPV CE01 B 4 Communication Card B 5 EMI Filter B 6 Brake Unit M This VFD VL AC motor drive has gone through rigorous quality control tests at the T factory before shipment If the package is damaged during shipping please contact your dealer CAUTION M All accessories manufactured by us are to be used exclusively in the Hybrid Servo Controllers made by us Please do not purchase accessories with unknown manufacturing information and use them on our Hybrid Servo Controllers to avoid the risk of malfunction B 1 Appendix B Optional Accessories HES Series B 1 Non fuse Circuit Breaker Chart UL certification Per UL 508 paragraph 45 8 4 part
74. aking resistor BR1KOW025 1 Coding device cable 5m Magnetic ring of power 1 cable Sensor clamp X Braking resistor 1000W 250 Unit min Termianl 1 5tx12 5x6 39 TYPE Lit2 0222 Wil H 1 MH 1000 W 400 385 100 50 A 31 Appendix A Instructions of Product Packaging HES Series HES080H43A 1 Servo controller VFD185VL43B T W w1 D F La m i pa ER CT E Z G O Q aa O OQ gt A id ES r p d Edd C Br G3 F SORDOS O a YEAS e NW Ne J i l f S1 BST JAM l Unit mm inch Frame W Wi H H1 D S1 C 235 0 9 25 204 0 8 03 350 0 13 78 337 0 13 27 146 0 5 75 6 5 0 26 2 Servo oil pump HSP 032 110 43A 69 200 _ 160 9 m OS INLET 174 Hol gi Ta fl iB 114 L
75. alue is mapped to Parameter 4 15 Chapter 4 Parameter Functions HES Series 01 02 the maximum rotation speed of the motor HH Ramp up rate of pressure command Control mode VF FOCPG FOCPM Factory default O Settings 0 1000ms EPEE Ramp down rate of pressure command Control mode VF FOCPG FOCPM Factory default 100 Settings 0 1000ms LX Ramp the pressure value for the pressure command so as to reduce the vibration of the machine LL Set the time required for ramping the pressure from O the maximum pressure 00 08 SSS Pressure command given to controller Pressure command after driver processing gt Time gt gt 00 29 00 30 FABER Ramp up rate of flow command FARBER Ramp down rate of flow command Control mode VF FOCPG FOCPM Factory default 80 Settings 0 1000ms Ramp the flow value for the flow command so as to reduce the vibration of the machine Set the time required for ramping the flow from 0 the maximum flow 01 02 A Flow command given to controller Flow command after driver processing Time le P 00 31 00 32 WEEE Valve opening delay time Control mode VF FOCPG FOCPM Factory default O Settings 0 200ms When both the pressure command and flow command activate the machine to start from idle the flow starts to output However due to the slower response of the valve in the hydraulic circuit the sudden surge of
76. and electromagnetic If the capacity of power supply contactor are ON transformer is appropriate No It s likely hybrid servo controller breaks down or malfunctions due to noise Please contact Delta for assistance Yes 5 7 Chapter 5 Methods of Anomaly Diagnosis HES Series 5 6 Over Heat OH Hybrid servo controller is overheated Heat sink is overheated Y No Temperature detection circuit on i the temperature of heat sink circuit board malfunctions Please higher than 90 C contact Delta for assistance Yes Y Yes Is load too heavy Reduce load No Y 3 No lt Is cooling fan running Replace cooling fan Yes 7 Yes d Is airway of cooling fan clogged Remove the clog No y Is environment temperature within No It s likely hybrid servo controller breaks lt regulated range down or malfunctions due to noise Please 7 contact Delta for assistance es Y Adjusted the environment temperature to regulated range 5 7 Overload oL Hybrid servo controller is overloaded Reduce load or increase the capacity of hybrid servo controller Chapter 5 Methods of Anomaly Diagnosis HES Series 5 8 Phase Loss PHL Power supply suffers phase loss Are main circuit power terminals R S and T all No gt Connect the thres connected completely hases securel Yes
77. arameter 00 07 7140 Set the pressure as 140bar by using the controller the voltage value shown on the display is about 56 0 140 250 100 Enter this value into the Parameter 00 14 Then set the pressure as 7Obar on the controller and now the value displayed on the keypad is about 28 0 70 250 100 Enter this value to the Parameter 00 15 Then set the pressure as 0 bar on controller and the voltage value shown on the keypad is about 0 0 0 250 10096 Enter this value in the Parameter 00 16 BE Percentage for the flow command value Max Control mode VF FOCPG FOCPM Factory default 100 0 Settings 0 0 100 0 BIBIT Percentage for the flow command value Mid Control mode VF FOCPG FOCPM Factory default 50 0 Settings 0 0 100 0 HEEE Percentage for the flow command value Min Control mode VF FOCPG FOCPM Factory default 0 0 Settings 0 0 100 0 To set these parameters it is necessary to set Parameter 00 09 as 1 Parameter 00 04 25 for QI input voltage Send the 100 flow rate through the controller and then check the multi function display page to enter this value into 00 17 Send the 50 flow rate through the controller and then check the multi function display page to enter this value into 00 18 Send the 0 flow rate through the controller and then check the multi function display page to enter this value into 00 19 EEG P osi BBEEE P gain 2 BBEERI P sein 3 Control mode VF FOCPG FOCPM Factory default 50 0
78. ary to disconnect the communications during diversion 2 5 Chapter 2 Wiring HES Series When the signals areConfluence the communication will be a short circuit When the signals areDiversion the communication becomes an open circuit Confluence Diversion Mie Signals N D 2 SG sG Pressure Pressure 3 2 Command Command S pe Flow Qi lt Flow Command Command E 2 E r Ir Mater 3 2 6 Chapter 2 Wiring HES Series 2 2 Wiring of Servo oil Pump Agaxa Electric Box Delta a Hydraulic 9j gt Servo Motor S PG Card Controller E 7 UVW Temperature Rise Protection Switch RST Power Side Brake Resistance Brake Unit Encoder Signal Temperature Rise 220V Protection Switch Hydraulic Servo Pump Crimp Terminals Corresponding to Hydraulic Servo Motor Controller WVU Crimp Terminal Specification as shown in Figure 2 1 1 0 10 Terminal Torque 82kg m 71in Ibf 0 8 0 10 i d Ag RR Ring lug Ring lug a 3 9 AL L A 2 s eat Shrink Tube ty A 1 9 0 20 IRE Figure 1 Figure 2 Chapter 2 Wiring HES Series External Wiring of Hybrid Servo Controller Power Supply Oo O Fuse NFB Q Q O Magnetic Conta
79. bility please use an external brake unit and brake resistor both are optional Vl Never short B2 or to 2 B1 which will damage the Hybrid Servo Controller 2 11 Chapter 2 Wiring HES Series Main Circuit Terminals R tightening torque on y Model No Wiring he divas is aniaal crimp type terminal HES063H23A 12 8 Max E E 5 2 Mint S Ring lug S y Ringluga 2 7 4AWG 30kgf cm 1 484 ae HEsosoG23a 1mm 26 Ibf in I il 2 x tn i sili LIL L 612 Max i UM 4AWG x HES080H23A 21mm 4AWG gt HES100G23A 21mm male L nle o 4AWG 50kgf cm b Teu E a HES100H23A 21mm 43 4 Ibf in i L gt a 2AWG 5 8 HES100Z23A 2 TE x 33mm H L 916 5 Mox LN Heat Shrink Tube o dls 2AWG mE HES125G23A 33mm HES125H23A 8 HES160G23A 28Max E HES160H23A ai EE A 2AWG 200kgf cm TE 7 a O 33mm 173 Ibf in Y amp S HES200G23A IES 228 Max EN pl Heat Shrink Tube MIRE HES063G43A x 3 HES063H43A 12 8 Mo Z 2 HES080G43A Min HEenenLA42A ing Ug Kk Ring lug fs HESOBOHASA 8AWG 30kgf cm FC 4G i 8mm 26 Ibf in 3 2 S A HES100G43A S Wo ii E 912 Max IN heat Shrink Tube 8AWG E HES100H43A emm 18 5 Max S E HES100Z43A 26 3 Min S R E LIEOCA4o9E AA Ring lug
80. coloration of the Visual inspection o protection layer of wires Main Circuit Terminal Unit Period of inspection Check Items Method of Inspection Daily Half One year Year Is there any damage Visual inspection o Main Circuit Filter Capacitor Period of inspection Check Items Method of Inspection Daily Half One year Year Is there any leakage discoloration crack and Visual inspection o buckling of exterior cover Is the safety valve out Is there any obvious Visual inspection O expansion of the valve Measure the electrostatic capacity according to the o actual requirements Main Circuit Resistor Period of inspection Check Items Method of Inspection Daily Half One year Year Is there any odor from overheating and breaking of Visual inspection and o insulation listening Is there any open circuit Visual inspection o Is there any damage of the connection end Measure by hand held O 6 3 Chapter 6 Maintenance HES Series multimeter Main Circuit Transformer amp Reactor Check Items Method of Inspection Period of inspection Daily Half year One Year Any unusual vibration and odor Visual inspection and listening Main Circuit Electromagnetic Contactor 8 Relay Check Items Method of Inspection Daily Period of inspection Half year One Year Is there any sound of vibration while running Is the con
81. conds 0 00 Deceleration time setting 0 00 600 00 seconds 0 00 Motor Parameter Auto 0 No function 0 Tuning 1 Rolling test for induction motor IM Rs Rr Lm Lx no load current 2 Static test for induction motor IM 3 Reserved 4 Auto measure the angle between magnetic pole and PG origin 5 Rolling test for PM motor Rated current of the induction 40 120 of the drive s rated current HH motor A Rated power of the induction 0 655 35kW HHH motor Rated speed of the induction 0 65535rpm 1710 motor 1710 60Hz 4 pole 1410 50Hz 4 pole Number of poles of the 2 20 4 induction motor ETES cufentot the 0 Default value of Parameter 01 08 induction motor A Stator resistance Rs of the induction Motor 0765 9999 alii Rotor resistance Rr of the 0 65 5350 HHHH induction Motor Magnetizing inductance Lm 0 0 6553 5mH HA of the induction Motor Total leakage inductance Lx 0 0 6553 5mH HA of the induction motor Rated current of the 0 655 35 Amps 0 00 synchronous motor Rated power of the 0 00 655 35kW 0 00 synchronous motor 4 5 FOCPG FOCPM A the parameter can be set during operation Chapter 4 Parameter Functions HES Series Parameter code 01 19 01 20 01 21 01 22 01 23 01 24 01 25 01 26 01 27 01 28 01 29 01 30 01 31 01 32 01 33 01 34 01 35 Function of the parameter Rated speed of the synchronous motor Number of poles of the synchronous motor In
82. control Set the Slave for speed control mode Parameter 00 09 0 for speed control mode Speed Control Mode Setting value 0 Speed control of Pr 00 09 1 Pressure control Respectively set the master slave multi function input state For the firmware version 2 03 and above it is necessary to set these parameters for the Slave only Parameter 03 00 03 02 45 confluence diversion signal input Multi function Input Setting values 0 No function of Pr 03 00 03 02 45 Confluence Diversion signal input Through the controller perform the entire confluence diversion operation 3 14 Chapter 4 Parameter Functions HES Series Chapter 4 Parameters 4 1 Summary of Parameter Settings 4 2 Detailed Description of Parameters 4 1 Chapter 4 Parameter Functions HES Series 4 1 Summary of Parameter Settings 00 System Parameters Parameter Function of the parameter code 12 13 14 15 16 17 18 19 20 Hybrid model code ID Servo Controller 00 00 21 31 33 Display of rated current of the Hybrid Servo Controller 00 01 5 10 00 02 Reset parameter settings 00 03 Software version 2200 dO G E LO MM A G 12 13 Selection of multi function M display 00 04 20 21 25 26 27 28 22 23 24 25 26 27 29 Display the model specific values Read only Display the output current A Reserved Display the actual output frequency H Display the DC BUS vo
83. ctor 3 3 3 InputAC Line Reactor EMI Filter Q O O0 O R L1 S L2 T L3 U T1 V T2 W T3 O O O an Reactor FOO Power Please follow the power rating listed in the Supply user s manual chapter 1 A larger current may be generated when the duces power is turned on Please refer to Appendix Optional B 1 to select suitable non fused switch or fuse Turning on off the side electromagnetic contactor can start stop the hybrid servo Magnetic controller However frequent switching may Contactor lead to malfunction It is advised notto turn on off the hybrid servo controller for more than 1 time hour When the output capacity exceeds 1000kVA InputAC itis recommended to add an AC reactor to Line Reactor improve the power factor with the wiring Optional distance within 10m Please refer to Appendix B 2 for details This is to reduce the radiation interference especially in places with audio devices Zero Phase tcan also reduce the interferences at the Reactor input and output sides Please refer to appendix B 2 for details The effective range is from AM band to 10MHz It can be used to reduce electromagnetic EMI Filter interference Please refer to Appendix B 5 for details 2 8 Chapter 2 Wiring HES Series 2 3 Main Circuit Terminal Label Description R L1 S L2 T L3 AC line input terminals U T1 V T2 W T3 Out
84. ctory default Settings 40 120 of the rated driving current To set this parameter the user can set the rated motor current range shown on the motor s 4 22 Chapter 4 Parameter Functions HES Series nameplate The factory default is 90 of the rated current of the Hybrid Servo Controller For example For the 7 5HP 5 5kW motor the rated current is 25 the factory settings 22 5A The customers can set the parameter within the range 10 30A 25 40 10 25 120 30 BERE Rated power of the induction motor Control mode FOCPG Factory default 4 Settings 0 655 35kW Set the motor s rated power The factory default value is the power of the Hybrid Servo Controller BERTI Rated speed of the induction motor Factory default Control mode FOCPG 1710 60Hz 4 pole 1410 50Hz 4 pole Settings 0 65535 This parameter sets the rated speed of the motor It is necessary to refer to the specifications shown on the motor s nameplate MISA Number of poles of the induction motor Control mode FOCPG Factory default 4 Settings 2 20 This parameter sets the number of motor number of poles odd number is not allowed MIES No load current of the induction motor A Control mode FOCPG Unit Ampere Factory default 40 Settings O Default value of Parameter 01 08 The factory default is 4096 of the rated current of the Hybrid Servo Controller Stator resistance Rs of the induction motor Control mo
85. current 0 Disabled 1 Enabled 4 10 Default u value 0 o 0 o 0 O 0 005 o 0 o 11 o 0 O 0 O 0 0 010 o 10 0 o 0 0 o 1 0 o 100 0 o 0 o 20 o 50 0 o 3 o 0 0 o 0 o 0 o oz 0C n Oo OOo C olo o 0 olo olo o olo olo o o o o 0 o 0 olo olo olo olo o 0 o o o lo olo o 0 o 0 Chapter 4 Parameter Functions HES Series 4 2 Detailed Description of Parameters 00 System Parameters X the parameter can be set during o peration BH Hybrid Servo Controller model code ID Control mode VF FOCPG FOCPM Factory default Read only Settings Read only PHH Display of rated current of the Hybrid Servo Controller Control mode VF FOCPG FOCPM Factory default Read only Settings Read only Parameter 00 00 is used to determine the capacity of the Hybrid servo motor which has been configured in this parameter in factory In addition the current value of Parameter 00 01 can be read out to check if it is the rated current of the corresponding model Display value of the current value of Parameter 00 01 for the related Parameter 00 00 230V Series Power KW 5 5 7 5 11 15 18 5 22 30 37 Horse Power HP 7 5 10 15 20 25 30 40 50 Model ID 12 14 16 18 20 22 24 26 460V Series Power KW 5 5 7 5 11 15 18 5 22 30 37 45 55 75 Horse Power HP 7 5 10 15 20 25 30 40 50 60 75 100 Model ID 13 15 17 19 21 23 25 27 29 31 33 HE Reset
86. current detection error cd3 P o o 36 Clamp current detection error HdO S o B 37 Over current detection error Hd1 S o B 38 Over voltage current detection error Hd2 g o 9 39 Ground current detection error Hd3 a o E 40 Auto tuning error AuE 4 28 Chapter 4 Parameter Functions HES Series 41 Reserved B o S 42 PG feedback error PGF1 o o 43 PG feedback loss PGF2 o o 44 PG feedback stall PGF3 o o 45 PG feedback slip PGF4 o o 46 Reserved E o o 47 Reserved B o B 48 Reserved 49 External fault input EF E o S 50 Emergency stop EF1 S o B 51 Reserved 52 Password error PcodE o o 53 Reserved 54 Communication error cE1 S o o 55 Communication error CE2 B o o 56 Communication error cE3 o o o 57 Communication error cE4 E o o 58 Communication time out cE10 8 o o 59 PU time out cP10 B o B 60 Braking transistor error bF 9 o S 61 63 Reserved B o o 64 Safety relay Error SRY o o o 65 PG card information error PGF5 e 66 Over pressure ovP S o o 67 Pressure feedback fault PfbF i o B As a fault occurs and the machine is forced shutting down the event will be recorded During shutting down the LvS is not recorded BERE Low voltage level Control mode VF FOCPG FOCPM Factory default 180 360 Settings 230V Series 160 220V 460V Series 320 440V This parameter is used to set the LV discrimination level lt Input Voltage HERE PT
87. de FOCPG Factory default HI Rotor resistance Rr of the induction motor Control mode FOCPG Factory default Settings 0 65 5350 HIS Magnetizing inductance Lm of the induction motor Control mode FOCPG Factory default MIJAS Total leakage inductance Lx of the induction motor Control mode FOCPG Factory default Settings 0 0 6553 5mH FARES Rated current of the synchronous motor Control mode FOCPM Factory default 0 00 Settings 0 655 35 Amps The user can set the rated current shown on the synchronous motor s nameplate Rated power of the synchronous motor Control mode FOCPM Factory default 0 00 Settings 0 00 655 35kW This Parameter sets the rated power of the synchronous motor 4 23 Chapter 4 Parameter Functions HES Series MIER Rated speed of the synchronous motor Control mode FOCPM Factory default 1700 Settings 0 65535 This parameter sets the rated speed of the synchronous motor It is necessary to refer to the specifications shown on the motor s nameplate Number of poles of the synchronous motor Control mode FOCPM Factory default 8 Settings 2 20 This parameter sets the number of the synchronous motor s number of poles odd number is not allowed Inertia of the synchronous motor s rotor Control mode FOCPM Factory default 0 0 Settings 0 0 6553 5 10 kg m2 Stator s phase resistance Rs oth the synchronous motor Control mode FOCPM Factory
88. default O Settings 0 65 5350 Enter the phase resistance of the synchronous motor MIES stator s phase inductance Ld of the synchronous motor stator s phase inductance Lq of the synchronous motor Control mode FOCPM Factory default 0 00 Settings 0 0 655 35mH Enter the synchronous motor s phase inductance For surface type magnets SPM Ld Lq for built in magnets IPM Ld Z Lq Back EMF of the synchronous motor Control mode FOCPM Factory default O Settings 0 65535 V krpm Enter the back EMF of the synchronous motor Encoder type selection Control mode FOCPM Factory default 3 Settings 0 ABZ 1 ABZ HALL only used for Delta s servo motors 2 ABZ HALL 3 Resolver Look up table for Encoders amp PG cards Parameter Setting Encoder Type Applicable PG Card 01 26 0 A B Z EMVJ PGO1U 01 26 1 2 A B Z U V W EMVJ PGO1U 01 26 73 Resolver EMVJ PG01 02R PG Offset angle of synchronous motor Control mode FOCPM Factory default 0 0 Settings 0 0 360 0 Offset angle of the PG origin for the synchronous motor 4 24 Chapter 4 Parameter Functions HES Series FSET Number of poles of the resolver Control mode FOCPM Factory default 1 Settings 1 5 Encoder Pulse Control mode FOCPG FOCPM Factory default 1024 Settings 1 20000 This parameter can be set the encoder s number of pulses per revolution PPR Encoder s input type setting Control mode FOCPG FOCPM Factory default 1 Settings 0
89. e phase AC input power supply and the Main circuit terminals R L1 S L2 and T L3 must be connected to a non fused switch M Please make sure to fasten the screw of the main circuit terminals to prevent sparks which is made by the loose screws due to vibration M Verify the voltage of power supply and the associated maximum available current Please refer to Chapter 1 Descriptions of Specifications M If the Hybrid Servo Controller is equipped with a leakage circuit breaker for leakage protection please select the circuit breaker that has a sensing current above 200mA and action time over 0 1 second to avoid malfunction M Please use isolation wire or wire tube for power supply wiring and ground the isolation layer or both ends of wire tube Output terminals for main circuit U V W M The output side of Hybrid Servo Controller cannot be connected with advance phase capacitor surge absorber advance phase capacitor or L C and R C filters 2 10 Chapter 2 Wiring HES Series Terminals 1 2 for connecting DC reactor terminals 1 2 B1 for connecting brake resistor M These terminals are used to improve the power factor of DC reactor There are shorting plates on them when they leave the factory Remove the shorting plates before connecting the DC reactor 1 2 B1 Shorting Plate of DC Reactor Vl For models with power gt 30kW there is no driver loop for brake resistor inside To increase the brake capa
90. e value with 10V on the pressure controller command Maximum pressure command Pr 00 07 0 250Bar With the maximum pressure set by the controller observe the associated value displayed on the operation panel and set it to 00 14 With the controller setting at half the maximum pressure observe the associated value displayed on the operation panel and set it to 00 15 With the controller setting at the lowest pressure observe the associated value displayed on the operation panel and set it to 00 16 Example 10V on the pressure sensor corresponds to 250bar If the maximum pressure on the controller is 140bar and corresponds to 10V the Pr 00 07 140 Set 140bar through the controller and the voltage reading displayed on the operation panel is 3 8 Chapter 3 Flow of machine Adjustment HES Series approximately 56 0 140 250 100 Enter this value to Pr 00 14 Next set 70bar through the controller and the voltage reading displayed on the operation panel is approximately 28 0 70 250 100 Enter this value to Pr 00 15 Lastly set Obar through the controller and the voltage reading displayed on the operation panel is approximately 0 0 0 250 100 Enter this value to Pr 00 16 Example 10V on the pressure sensor corresponds to 250bar However the maximum pressure on the controller is 140bar and corresponds to 7V As a result Pr 00 07 140 7 10 200 The following steps are the same as described in the previous example S
91. ed to the factory default operation by external terminals When KPVJ LE01 KPV CE01 is used set Pr 01 01 0 Source of Run Command Pr 01 01 0 Operated by digital operator 1 Operated by external terminals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled Source of Run Command Pr 01 01 0 Operated by digital operator 1 Operated by external terminals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled Set Pr 01 37 of HES ID Model IDA Model ID HES063H23A 2120 HES063G43A 2040 HES080G23A 3020 HES063H43A 2140 HES080H23A 3120 HES080G43A 3040 HES100G23A 4020 HES080H43A 3140 HES100H23A 4120 HES100G43A 4040 HES100Z23A 4220 HES100H43A 4140 HES125G23A 5020 HES100Z43A 4240 HES125H23A 5120 HES125G43A 5040 HES160G23A 6020 HES125H43A 5140 HES200G23A 7020 HES160G43A 6040 HES160H43A 6140 HES200G43A 7040 Disregard the error message EF 1 that will appear at this point After power outage connect the heating switch of the hybrid servo motor to the external terminal EMG COM and restart the power supply Step 3 Check Pressure Feedback Signal Firs set input voltage Pr 00 04 11 PO Selection of Display Mode Pr 00 04 11 Display the signal of PO analog input terminal with 0 10V corresponding to 0 100 3 7 Chapter 3 Flow of machine Adjustment HES Series Set Pr 00 08 corresponding pressure settin
92. ence Chapter 5 Methods of Anomaly Diagnosis HES Series 5 1 2 Error Messages Displayed on Digital Operation Panel KPVJ LEO 1 Display Code Description of Anomaly Over current occurs in acceleration output current exceeds by three times the rated current of the frequency inverter Troubleshooting Check if the insulation of the wire from U V W to the hybrid servo motor is bad Check if the hybrid servo motor is stalled Replace with the Hybrid Servo Controller with larger output capacity Over current occurs in deceleration output current exceeds by three times the rated current of the frequency inverter Check if the insulation of the wire from U V W to the hybrid servo motor is bad Check if the hybrid servo motor is stalled Replace with the Hybrid Servo Controller with larger output capacity Over current occurs when running output current exceeds by three times the rated current of the frequency inverter Check if the insulation of the wire from U V W to the hybrid servo motor is bad Check if the hybrid servo motor is stalled Replace with the Hybrid Servo Controller with larger output capacity Over current occurs when the system is off Unusual hardware circuit by current detection Send back to manufacturer for repair Shorting of top and bottom bridges in IGBT module are detected by Hybrid Servo Controller Over voltage occurs on the internal DC high voltage side detected by Hybrid Servo C
93. eresis Below 196 F S m Maximum Pressure Mpa 18 14 18 14 18 18 14 18 14 18 14 oS Minimum Pressure Mpa 0 1 3 t Linear Below 1 F S Q 2 Magnetic Hysteresis 96 Below 1 F S o Power kW 11 15 20 E2 Insulation Grade Grade A UL as Cooling Method Forced Air Cooling 5 S Environment Temperature 0 40 C o 9 Environment Humidity 20 90 RH No condensation 5 o 82 83 95 108 110 144 no Weight kg 110 110 150 150 185 220 220 300 300 370 370 VER een 06HA OBGA 08HA 10GA 10HA 102A 12GA 12HA 16GA 16HA 20GA Input Voltage V 3 Phase 200 240V 50 60Hz PO ARA 19 25 29 34 46 56 Capacity 2 Weight k 10 13 36 2 Brake Unit Built in Plugged in 8 4 W 1000 1500 5 Brake resistor Q 83 58 a Speed Inspector Resolver 2 Pressure Command Input 0 10V Support three point calibration 2 Flow Rate Command Input 0 10V Support three point calibration Multi functional Input 5ch DC24V 8mA 3 Terminal 9 M lti f rictio al Output 2 ch DC24V 50mA 1 ch Relay output S Terminal o Analog Output Voltage 2 ch dc 0 10V Cooling Method Forced Air Cooling Environment Temperature 10 45 C Environment Humidity Below 90 RH No condensation Over current over voltage low voltage over heating and overload in Hybrid Servo Protection Functions Controller and over heating overload and abnormal speed in Hybrid Servo Motor W
94. ermanently They have limited life even under normal operation Preventive maintenance is required to operate this Hybrid Servo Controller in its optimal condition and to ensure a long life Check your Hybrid Servo Controller regularly to ensure there are no abnormalities during operation and follows the precautions M Wait for five minutes after the Hybrid Servo Controller with power lt 22kW is disconnected with power supply and wait for ten minutes for units with power 30kW and verify that the charging indicator is off Measure to make sure that the DC CAUTION voltage between terminals is lower than DC25V before starting the inspection M Only qualified personnel can install wire and maintain Hybrid Servo Controller Please take off any metal objects such as watches and rings before operation And only insulated tools are allowed M Never attempt any alternation of the Hybrid Servo Controller M Make sure that installation environment comply with regulations without abnormal noise vibration and smell 6 1 Chapter 6 Maintenance HES Series Maintenance and Inspections Before the check up always turn off the AC input power and remove the cover Wait at least 10 minutes after all display lamps have gone out and then confirm that the capacitors have fully discharged by measuring the voltage between DC and DC The voltage between DC and DC should be less than 25VDC Ambient environment Check Items
95. ertia of the synchronous motor s rotor Stator s phase resistance Rs of the synchronous motor Stator s phase inductance Ld of the synchronous motor Stator s phase inductance Lq of the synchronous motor Back EMF of the synchronous motor Encode type PG Offset angle of synchronous motor Number of poles of the resolver Encoder pulse Encoder s input type setting System control Unity value of the system inertia Carrier frequency Reserved Motor ID Settings 0 65535rpm 2 20 0 0 6553 5 10 kg m 0 000 65 5350 0 00 0 655 35mH 0 00 0 655 35mH 0 65535 V krpm 0 ABZ 1 ABZ HALL only used for Delta s servo motors 2 ABZ HALL 3 Resolver 0 0 360 0 1 5 1 20000 0 No function 1 Phase A leads in a forward run command and phase B leads in a reverse run command 2 Phase B leads in a forward run command and phase A leads in a reverse run command 3 Phase A is a pulse input and phase B is a direction input low input reverse direction high input forward direction 4 Phase Ais a pulse input and phase B is a direction input low input forward direction high input reverse direction Single phase input No function ASR automatic tuning Estimation of inertia N 2 OO 1 65535 256 1 per unit 5KHz 10KHz 0 No function 16 Delta s Hybrid servo motor ECMA ER181BP3 11kW220V 17 Delta s Hybrid servo motor ECMA KR181BP3 11kW380V 18 Delta s Hybrid s
96. ervo Controller to prevent the noise entering from the power lines amp In a word three level solutions for electromagnetic noise are no product no spread and no receive 5 10 Chapter 5 Methods of Anomaly Diagnosis HES Series 5 10 Environment and Facilities for Installation The Hybrid Servo Controller is a device for electronic components Detailed descriptions of the environment suitable for its operation can be found in the specifications If the listed regulations cannot be followed for any reason there must be corresponding remedial measures or contingency solutions 1 To prevent vibration anti vibration spacer is the last choice The vibration tolerance must be within the specification The vibration effect is equal to the mechanical stress and it cannot occur frequently continuously or repeatedly to prevent damaging AC motor drive Store in a clean and dry location free from corrosive fumes dust to prevent rustiness poor contact lt also may cause short by low insulation in a humid location The solution is to use both paint and dust proof For particular occasion use the enclosure with whole seal structure The environment temperature must be just right If the temperature is too high or too low the lifetime and action reliability of electronic components will be affected For semiconductor devices once the conditions exceed the rated values consequences associated with damage are expec
97. ervo motor ECMA ER221FPS 15kW220V 19 Delta s Hybrid servo motor ECMA KR221FPS 15kW380V 20 Delta s Hybrid servo motor ECMA ER222APS 20kW220V 21 Delta s Hybrid servo motor ECMA KR222APS 20kW380V 4 6 Default C value 1700 0 0 0 000 0 00 0 00 0 0 1024 400 FOCPG FOCPM O Chapter 4 Parameter Functions HES Series O gt Parameter Default AQ F f th Oo aude unction of the parameter Settings Value Silke LL Le 0 When the driver runs forward the motor rotates counterclockwise When the driver runs reverse the motor 01 36 Change the rotation rotates clockwise 0 real E direction 1 When the driver runs forward the motor rotates clockwise When the driver runs reverse the motor rotates counterclockwise 01 37 HES ID 0 non functional 0 B ee See parameter description Chapter 4 Parameter Functions HES Series 0 2 Parameters for Protection Parameter code M 02 00 02 01 02 02 02 03 02 04 02 05 02 06 Function of the parameter Software brake level Present fault record Second most recent fault record Third most recent fault record Fourth most recent fault record Fifth most recent fault record Sixth most recent fault record 23 46 0 1 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Settings Default value OV series 350 0 450 0Vdc 380 0 OV
98. essure sensor is correct Check if the pressure sensor signal is below 1V Alarm reset Once the issue that tripped the system and triggers the alarm is eliminated one can resume the system to normal status by pressing the Reset key on the panel as shown in the figure to set the external terminal to Anomaly reset command and sending the command by turning on the terminal or via communication Before any anomaly alarm is resolved make sure the operation signal is at open circuit status OFF to avoid immediate machine running upon anomaly reset that may case mechanical damage or personnel casualty 5 4 Chapter 5 Methods of Anomaly Diagnosis HES Series F i iud DULILILI KPV CE01 RUN STOP JOG FWD REV EXT PU JOG MoDE PUD 4 A K RUN l 5 5 Chapter 5 Methods of Anomaly Diagnosis HES Series 5 2 Over Current OC ocA Over current in acceleration ocd over current in deceleration OC over current while running at constant speed Remove short circuit y Yes Check for any shorts between or ground fault motor connection terminals U V and W or shorts to ground No Reduce load or Ye increase hybrid servo Y S Check for overload controller capacity No v It s likely hybrid servo controller breaks down or malfunctions due to noise Please con
99. et 200bar through the controller first followed by setting 100bar and Obar in the last step Enter the corresponding values to the associated parameters Pr 00 04 25 refers to the QI input voltage Selection of Display Mode Pr 00 04 25 Displays the signal value of the QI analog input terminal with 0 10V corresponding to 0 100 Set 100 flow rate through the controller observe the reading displayed on the operation panel and enter it to 00 17 Set 5096 flow rate through the controller observe the reading displayed on the operation panel and enter it to 00 18 Set 096 flow rate through the controller observe the reading displayed on the operation panel and enter it to 00 19 Step 5 Send Run Command via Controller Check that Pr 00 09 is 1 pressure control mode Pressure Control Modes Parameter00 09 0 Speed Control Settings 1 Pressure Control Pr 01 0121 Source of Run Command Pr 01 01 0 Operated by digital operator 1 Operated by external terminals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled In case of power outage connect SON COM and turn on the power supply Step 6 Bleed the circuit and make sure if there is any plastic material in the barrel The machine can start operation only when there are no plastic materials inside the barrel For low pressure and low speed conditions within 3096 of the rated values use the manual operation t
100. f Product Packaging HES Series HES125H23A 1 Servo controller VFD300VL23A12HA W a ES D E w1 r Di rs Ta l o r TI alt lo Y UU fau 1 H Eu S3 pol o 7 o KON ITE O 78 Ug i 81 lee DO a E 20 EID S O UID S Unit mm inch Frame W Wi H H1 H2 D D1 D2 S1 S2 S3 E2 370 0 335 0 595 0 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 43 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 050 150 23A 798 250 200 pNLE 1 1 41 fe T s HP y HUTLET 14 j ri 912 SI SI 265 la Component Model Number Quantity Motor ECMA ER221FPS 1 Oil pump EIPC3 050RK23 1 Pressure sensor WIKA A 10 1 A 17 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 125 H B 23 Component Model Number Quantity PG card EMVJ PGO2R 1 X1 Braking unit VFDB 2022 1 22 Braking resistor BR1KOW5P8 1 Coding device cable 5m 1 Magnetic ring of power cable 3 Sensor clamp 1 X1 Braking unit VFDB 2022
101. fault 60 0 Settings 30 0 600 0 seconds To prevent self cooled motor from over heating at low speed operation the user can set the electronic thermal relay to limit the allowed output power of the Hybrid Servo Controller BEBE Output frequency at malfunction Control mode VF FOCPG FOCPM Factory default Read only Settings 0 00 655 35Hz HEHA Ourput voltage at malfunction Control mode VF FOCPG FOCPM Factory default Read only Settings 0 0 6553 5V PE DC side voltage at malfunction Control mode VF FOCPG FOCPM Factory default Read only Settings 0 0 6553 5V HEAR Ourput current at malfunction Control mode VF FOCPG FOCPM Factory default Read only Settings 0 00 655 35Amp PEHE CBT temperature at malfunction Control mde VF FOCPG FOCPM Factory default Read only Settings 0 0 6553 5 C 4 30 Chapter 4 Parameter Functions HES Series 03 Digital Analog Input Output Parameters NY NY N the parameter can be set during operation Multi function input command 3 MI3 Multi function input command 4 MIA Multi function input command 5 MI5 Control mode VF FOCPG FOCPM Factory default O Settings 0 No function 44 Injection signal input 45 Confluence Diversion signal input 46 Reserved 47 Multi level pressure Pl command 1 48 Multi level pressure Pl command 2 When the value of this parameter is set as 44 the pressure feedback is lower than the pressure stable region please refer to the descript
102. gs of the 10V pressure sensor Maximum value of pressure feedback Pr 00 08 0 250Bar Set speed command to 10rpm and press RUN Check the pressure value is gt 0 on the pressure gauge When the pressure value is lt 0 m Gradually increase the rotation speed m Check that each directional valve is closed When the pressure value is gt 0 m Check that the voltage reading displayed on the operation panel is consistent with the pressure reading on the pressure gauge Example 10V on the pressure sensor corresponds to 250bar When the pressure gauge reading is 50 bar the output voltage on the pressure sensor should be approximately 50 250 10 2V So the voltage displayed on the operation panel will be 20 0 Meanwhile observe if there is any oil leak Step 4 Check Pressure and Flow Commands This action does not need to start the servo oil pump DEERE 2 04 DA E gt ATA HES aia gt CAT RE Jn Rit am ER Pott Get TEENS Pr 00 09 1 refers to the pressure control mode Pressure Control Mode mi ABE Pr 00 09 0 Speed control 1 Pressure control Pr 00 04 12 sets the Pl input voltage Selection of Display Mode Pr 00 04 12 Display the signal value of the Pl analog input terminal with 0 10V corresponding to 0 100 Pr 00 07 corresponding pressur
103. he cause and resolution that corresponds to the error message displayed by the Hybrid Servo Controller for troubleshooting The error record will be stored in the internal memory of the Hybrid Servo Controller up to the most recent six error messages and can be read by the digital operation panel or communication through parametric readout before pressing the RESET key M Upon the occurrence of anomaly wait for five seconds after the anomaly is resolved CAUTION M For Hybrid Servo Controllers with power lt 22kW wait for five minutes after the power is turned off and for ten minutes for models with power 30kW Verify that the charging indicator is off Measure the DC voltage between terminals 0 which should be below DC25V before opening the machine cover and starting the inspection 5 1 Chapter 5 Methods of Anomaly Diagnosis HES Series 5 1 Unusual Signal 5 1 1 Indicator Display HAITI zL zm X zo e s Q e es u o 0 lt NB RR EM ES E 10V PI Qi AUI ACM E a HB EMG MIS MIS Wm ERE JACM L E s They n B 1a Q B A f i r4 O IndicatorofPG card power Power indicator Indicator of Encoder feedback Powerindicator Warning indicator When the sin or cos phase voltage is lower than required values in the rotational transformer the warning indicator will be on Please check ifthe encoder wire is connected correctly Ifithappens in operation please check for any interfer
104. hrough the controller for the operation of each cylinder During the operation check the pipe connection for leaks or strange noise in the pump When the air is bleeding completely if there is any pressure fluctuation during operation please adjust the pressure control Parameter Pl in accordance with the method described 3 9 Chapter 3 Flow of machine Adjustment HES Series in the Description of Parameters Step 7 Adjustment for injection pressure holding Heat up the barrel to the required temperature and set the controller in manual control mode Set the Ki value of the three stage Pl to 0 Pr 00 21 00 23 and 00 25 and the three stage Kp value to be small lt 50 0 Execute the injection with Preset Target set at low pressure lt 50Bar and low flow rate lt 30 Press Injection on the controller and the injection will be started or the system will directly enter the pressure holding operation depending on the location of the oil cylinder In the hold up state Increase the speed bandwidth to the maximum value of 40Hz Pr 00 10 while causing no vibration to the hybrid servo motor In the pressure holding state when the pressure gauge needle or the monitored waveform shows no signs of vibration the pressure feedback is stabilizing Now the three sets of Kp values can be increased When the pressure feedback becomes unstable lower the three sets of Kp values by 20 Example lower the preset values of the
105. id servo motor 1 6 Chapter 1 Use and Installation HES Series Pipelines amp Connections B Remove all protection caps on the pump W Choose suitable oil tube and connectors Maximum intake flow rate 1m s Recommended Specifications of intake oil tube Flow Rate L min Tube Diameter inch Length m 80 Above 1 5 Within 1 5 100 Above 1 5 Within 1 5 125 Above 2 Within 1 5 160 Above 2 25 Within 1 5 200 Above 2 5 Within 1 5 B Absolute intake oil pressure Maximum 2 bar m Prior to assembly the iron dusts in the connectors and oil tubes must be removed B The filter for the oil inlet must be above 150mesh Dra For safety please install safety valve in the oil line loop Do not add check valve to the oil outlet of the oil pump to avoid poor response of Hybrid Energy System Hybrid Servo Controller Please install the Hybrid Servo Controller in an environment with the following conditions to ensure safe product operation Conditions of Environment Temperature 10 C 45 C Operation Relative Humidity lt 90 No condensation Environment Pressure 86 106 kPa Installation heights 1000m Vibration 20Hz 9 80 m s 1G max 20 50H 5 88 m s 0 6G max Conditions of Environment Temperature 20 C 60 C 4 F 140 F Storage and Relative Humidity lt 90 gt No condensation Shipping Pressure 86 106 kPa Environment Vibration 20Hz 9 80 m s 1G max 20 50Hz 5 88 m s
106. ing operation Question When applying to one of the Hybrid Servo Controller the charge current of capacity may cause voltage ripple The Hybrid Servo Controller may damage when over current occurs during operation Correct wiring M1 Reactor E Y Y Hybrid Servo Motor Controller Tee M2 e a AM Hybrid Servo Motor Controller EA ji i M n Fa ane X ney Hybrid Servo Motor Controller V Application 2 Silicon rectifier and Hybrid Servo Controller is connected to the same power Question Surges will be generated at the instant of silicon rectifier switching on off These surges may damage the mains circuit Correct wiring Silicon Controller Rectifier Power Supply Reactor lt lt amp 69 Hybrid Servo Controller Reactor YY voto B 4 Appendix B Optional Accessories HES Series Application 3 Used to improve the input power factor to reduce harmonics and provide protection from AC line disturbances Surges switching spikes short interruptions etc AC line reactor should be installed when the power supply capacity is 500kVA or more and exceeds 6 times the inverter capacity or the mains wiring distance 10m Question When power capacity is too large line impedance will be small and the charge current will be too large That may damage Hybrid Servo Controller due to higher rectifier temperature Correct wiring Large capacity Low capacity Power Supply
107. ion of Parameter 00 26 so the flow control will be performed When it enters the pressure stable region the pressure control will be performed LI If the setting value is 45 the confluence OFF diversion ON function will be performed For detailed operation please refer to Chapter 2 for wiring and Chapter 3 for tuning LL Please refer to the description Parameters 00 36 if the setting value is 47 and 48 Digital input response time Control mode VF FOCPG FOCPM Factory default 0 005 Settings 0 001 30 000 sec This parameter is used to delay and confirm the signal on the digital input terminal Digital input operation direction Control mode VF FOCPG FOCPM Factory default O Settings 0 65535 J This parameter defines the activation level of the input signal L Bit O for the SON terminal bit 2 for the EMG terminal bit 3 for the RES terminal bits 4 6 correspond to MI3 MI5 respectively HEB Multi function output 1 Relay 1 NY NY Control mode VF FOCPG FOCPM Factory default 11 Multi function Output 2 MOI Control mode VF FOCPG FOCPM Factory default O Multi function Output 3 MO2 Control mode VF FOCPG FOCPM Factory default 0 Settings 0 No function 1 Operation indication 9 Hybrid Servo Controller is ready 11 Error indication 44 Displacement switch signal 45 Motor fan control signal BEBE Multi function output direction Control mode VF FOCPG FOCPM Factory default O Settings 0 65535 This pa
108. iver runs reverse the motor rotates counterclockwise This parameter can be modified only when the machine is shut down For an induction motor Settings after the parameters are configured completely it will change the running direction For a synchronous motor it is necessary to perform the magnetic pole detection and re start the drive HES ID Control mode FOCPG FOCPM Factory default 0 Settings 0 No function Example HES100G23A Model ID Model ID HES063H23A 2120 HES063G43A 2040 HES080G23A 3020 HES063H43A 2140 HES080H23A 3120 HES080G43A 3040 HES100G23A 4020 HES080H43A 3140 HES100H23A 4120 HES100G43A 4040 HES100Z23A 4220 HES100H43A 4140 HES125G23A 5020 HES100Z43A 4240 HES125H23A 5120 HES125G43A 5040 HES160G23A 6020 HES125H43A 5140 HES220G23A 7020 HES160G43A 6040 4 26 Chapter 4 Parameter Functions HES Series HES160H43A 6140 HES200G43A 7040 4 27 Chapter 4 Parameter Functions HES Series 0 2 Parameters for Protection M the parameter can be set during operation BEEN Software brake level Control mode VF FOCPG FOCPM Factory default 380 0 760 0 Settings 230V series 350 0 450 0Vdc 460V series 700 0 900 0Vdc LL Sets the reference point of software brake The reference value is the DC bus voltage E Present fault record Second most recent fault record TEE Third most recent fault record BERE Fourth most recent fault record HE Fifth most recent fault record HEHA Sixth most recent fault record Set
109. l Accessories HES Series Terminal B1 B2 Brake Resistance VFDB 4030 4050 Series 490V EIZ 230V yfFpB 2015 2022 Series 220V Set voltage as indicated Input Voltage Setup Power 480V OO Set voltage as indicated on ey O Q the left 15V OO Default is 460V 400V OO 380V 0 O S ACT peus O 240V 210V ontheright 200V Default is 230V 190V Brake Action Fault Indicator Indicator Indicator Input voltage setting for VFDB 2015 2022 4030 4045 The Voltage Settings 1 Adjust Voltage The P and N sides of the hydraulic servo motor controller are the DC power source of the control unit Therefore after wiring and before operation it is very important to set the voltage of the control unit according to the input voltage of the hydraulic servo motor controller This setting will affect the state of activation voltage of the control unit The following table shows the state address of individual voltage actions Braking Start up voltage E Braking Start up voltage Voltage 230 VAC I DC Bus P N Voltage VOltage 230 VAC pc Bus P N Voltage 190Vac 330Vdc 380Vac 660Vdc 200Vac 345Vdc 400Vac 690Vdc 210Vac 360Vdc 415Vac 720Vdc 220Vac 380Vdc 440Vac 760Vdc 230Vac 400Vdc 460Vac 800Vdc 240Vac 415Vdc 480Vac 830Vdc Table 1 The Selection of Power Voltage and Operation Potential of PN DC Voltage B 15 Appendix B Optional Accessorie
110. ller for the semiconductor devices therein may be damaged by high voltage breakdown M Even when the servo oil pump is off the main loop terminal of Hybrid Servo Controller can still be loaded with high voltage that can be seriously dangerous M Only qualified professional electrical engineers can conduct tasks of installation wiring and maintenance of Hybrid Servo Controller When Hybrid Servo Controller uses external terminals as its run command sources the servo oil pump may start running immediately after the power is connected which may be dangerous with any personnel present M Please choose a safe area to install Hybrid Energy System where there is no high temperature direct sunlight moisture and water dripping and splash CAUTION M Please follow the instructions when installing Hybrid Energy System Any unapproved operation environment may lead to fire gas explosion and electroshock M When the wiring between the hybrid controller and the hybrid servo motor is too long it may compromise the interlayer insulation of the motor Please install a reactor between them please refer to Appendix A to avoid burning of the hybrid servo motor from damaged insulation M The voltage rating of the power supply of Hybrid Servo Controller 230 series cannot be higher than 240V no higher than 480V for 460 series and the associated current cannot exceed 5000A RMS no higher than 10000A RMS for models with 40HP 30kW gt Iu E
111. ltage U Display the output voltage E Display the output power angle n Display the output power in kW P Display the actual motor speed rpm r Display the estimated output torque 96 Display the PG feedback G 0 1 Display the signal value of the analog input 14 15 16 17 18 19 A the parameter can be set during operation Default value Settings S FOCPG FOCPM 230V 7 5HP 460 V 7 5HP 230V 10HP 460V 10HP 230V 15HP 460V 15HP 230V 20HP 460V 20HP 230V 25HP 460V 25HP 230V 30HP 460V 30HP 230V 40HP 460V 40HP 230V 50HP 460V 50HP 460V 60HP 460V 75HP 460V 100HP Read only o Read only o Rest the kWh at drive stop Reset parameter values 0 Read only Reserved terminal PO 1 Display the signal value of the analog input terminal PI 96 2 Display the signal value of the analog input terminal AUI 96 3 Display temperature of the heat sink in C t Display temperature of IGBT in C T The status of digital input ON OFF i The status of digital output ON OFF o Reserved The corresponding CPU pin status of the digital input i The corresponding CPU pin status of the digital output o 24 Reserved Display the signal value of the analog input terminal QI 96 5 Display the actual pressure value Bar b Display the KWh value K Display the motor temperature currently only support KTY84 T 4 2 X XX AAA AAA A
112. mianl 1 5tx12 5x6 36 130 0 5 12 E a L3 80 w a j L1 i w H m t TYPE LI 2 L2 2 Wi H 1 MH 1000 W 400 385 100 50 A 23 Appendix A Instructions of Product Packaging HES Series HES200G23A 1 Servo controller VFD370VL23A20GA _ Ww D r w1 z r pt gt i fol o E EE nii S x NI y ln SI fy el s3_ D2 E e o CN oE la ON E UU JL 51 s2 DU 92 si s Unit mm inch Frame W Wi H H1 H2 D D1 D2 S1 S2 S3 E2 370 0 335 0 595 0 589 0 560 0 260 0 132 5 18 0 13 0 13 0 18 0 14 57 13 19 23 43 23 19 22 05 10 24 5 22 0 71 0 51 0 51 0 71 2 Servo oil pump HSP 200 G B 23 OUTLET 1 345 265 200 Component Model Number Quantity Motor ECMA ER222APS 1 Oil pump EIPC3 080RA23 1 Pressure sensor WIKA A 10 1 A 24 Appendix A Instructions of Product Packaging HES Series 3 Accessories Kit HESP 200 G B 23
113. n to the selection mode Toshift cursor START START M cnn A cada F car CU he uu DLL mo rel START mD Gi CHH E CE gt Ch S mop MODE pz Pe gt CHH gt H ea gt Bee B 9 Appendix B Optional Accessories HES Series To copy parameters 1 Copy parameters from the Drive to the KPV CE01 C nnn cann o nn COJN OUJU gt EEES Ouuu kadi i EE gt aj s MoD MODE MODE Ts MODE MODE about2 3 seconds n RA gt Gs tod gt Eada start blinking It will display End to indicate that the firstparameter is saved then return to EAqO mimm ann Nn 6000 AO gt CUCU ae CIS rERJG US MODE MODE S MODE mo lt A co e co CO E mum gt EINE gt wos reno il Tona m start blinking It will display End to indicate that s NODE abo ut2 d seconds To copy parameters 2 Copy parametersfrom the KPV CE01 to the Drive NEN NEED CNES E the second parameter is saved then return to rEA d1 le Er s 7 Co rr gt 3MUCU ENANA CLU i MoBP T MOBB MODE h MODE l cO c BH co c E C gt Buia gt umes gt cad SAufu Ls e start blinkin g It will display End to indicate that about 2 3 seconds the firstparameteri
114. nal Chapter 2 Wiring HES Series Brake Resistor Protection switch for electromotor overheating Encoder PI E 1 P d ese m E G Car nalogInput OJO Terminals 2 i 9 ACM i AFM c 0 10Vdc 2mA 2 L ACM ee Set as output frequency as manufactured AFM1 A 0 10Vdo e e ACM Itis only about pressure feedback output signal 2 3 Please use the enclosed clips Connector Pressure Sensor r Chapter 2 Wiring HES Series The RB RC wiring of the braking unit the overheat protection wiring of the braking unit For models with power rating below 22kW including 22kW it is recommended to wrap the output wire around the zero phase reactor for over three times before connecting it to the motor For models with power rating below 30kW including 30kW Wiring Diagram of Pressure Sensor Voltage type pressure Sensor gt Pin1 24V gt Pin2 ACM gt Pin3 PO 24V may AGS FA iE ACM Connector of Pressure Sensor Current type pressure Sensor gt Pin1 24V gt Pin2 PO gt Pin3 N A 24V may Ag Hi j Connector of Pressure Sensor PO 2 4 Multi pump Operation Mode Chapter 2 Wiring HES Series Confluence Mode Pressure Po lt P y usas U V W
115. nd above the Parameter 03 17 can be configured to determine the activation level for the Slave Slave s activation level Setting value of Pr 03 17 0 100976 Slave seting m Parameter 01 01 1 Source of operation command Setting value 0 Operation by using the digital keypad of Pr 01 01 1 Operation by using the external terminals The Stop button on the keypad is disabled 2 Communication using RS 485 The Stop button on the keypad is disabled 3 12 Chapter 3 Flow of machine Adjustment HES Series For firmware version 2 03 and above set the Parameter 01 01 2 Source of operation command Setting value 0 Operation by using the digital keypad of Pr 01 01 1 Operation by using the external terminals The Stop button on the keypad is disabled 2 Communication using RS 485 The Stop button on the keypad is disabled Set the Parameter 03 15 1 Source of Frequency Command Setting value 0 Digital Operation Panel of Pr 03 15 1 RS485 Communication 2 5 reserved Shut down the power and then supply the power again Set an arbitrary value of the frequency command at the Master to check if the Slave has the same value of the frequency command Set 10rpm at the Master and then press RUN to see if the Slave is also running If not check the wiring or the parameter setting for any problem Set the Slave Parameter 03 13 2 Confluence Master Slave Selection Setting value 0 No function of Pr 03 13 1 Master 1 2 Slave Mas
116. nection contact is good Aural inspection Visual inspection O O Control Circuit Control Printed Circuit amp Connector Check Items Method of Inspection Period of inspection Daily Half year One Year Has the screw and connector become loose Tighten o Is there any unusual odor and discoloration By smelling and visual o Are there any cracks breaking distortion and apparent rust Are there any leaks and signs of distortion of the capacitor Visual inspection Visual inspection o Cooling fan of cooling system Check Items Is there any unusual sound and vibration Method of Inspection Visual aural inspection and turn the fan with hand turn off the power before operation to see if it rotates smoothly Period of inspection Daily Half year One Year Have any bolts become loose Tighten Is there any discoloration due to overheating Visual inspection Cooling System Air Duct Check Items Is the heatsink the inlet and exhaust unclogged and free of foreign objects Method of Inspection Aural inspection Period of inspection Daily Half year o One Year Dra To treat the contaminated spots please wipe clean with cloths that is chemically neutral Use air purifier to remove the dust 6 4 Appendix A Instructions of Product Packaging
117. nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 4 2 4 2 Detailed Description of Parameters oooononnnccccnnnnnnccnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 4 10 Chapter 5 Methods of Anomaly Diagnosis 5 1 Uri sualsignaltcs aretes alas Carles upto emet asta ele teed tt ta rth qeda 5 2 bee Over Current OC teria 5 7 DS Ground Fault GEF soto duet o Bacal eet Otte ttn dedo tuti inset oat 5 7 5 4 Ove6r V lta ge OY ero e 5 8 5 5 Low Voltage o 5 8 5 6 O verheat OR ca A Pd e 5 9 5 7 Overload m RN ment auees 5 9 5 8 Ph se Loss TR cots cciotahetg tense nea ehecguaetos cedetithe hate ndde aes phere weds inded phekanand daaadcn pean the 5 10 5 9 Resolutions for Electromagnetic Noise and Induction Noise sss sees 5 11 5 10 Environment and Facilities for installation 5 12 Chapter 6 Maintenance Reg l r AMOO Mr a aa 6 2 Appendix A Instructions of Product Packaging A 1 Descriptions of Product PACKAGING estic dd ida il A 2 A 2 Detailed List of Product Packaging sss sese A 3 Appendix B Optional Accessories Bl Nonsruse Circuit Breaker secos B 2 zzi o O egal ccahs a recetweh ad AEE ee B 3 B 3 Digital Keypad KP V CEOT noni iia B 8 B 4 Communication Gard a A c eure eds B 12 BS EMITE eoo SE odo eet O Mt cael B 13 Pe Brake Dni one E 0 eec s Lir Ie A A oe Lim s AR B 15 Chapter 1 Use and Installation HES Series Chapter 1 Use and Installation 1 1 Exterior of Product 1 2 Product Specifications 1 3 Introduction of Hyb
118. of the motor with correct values respectively For the acceleration deceleration time please set the correct values 4 Set Parameter 01 07 as 1 and then press the RUN button on the keypad The auto tuning process for the motor is carried out immediately Note the motor starts running 5 After the process is finished check if the motor s parameters parameters 01 13 16 have been automatically entered with the measurement data 6 Equivalent circuit of the motor 4 21 Chapter 4 Parameter Functions HES Series EN Rs Lx j Prodida RS Rr Pr 01 14 Lm Pr 01 15 Motor equivalent circuit used by VJ a When the static tuning parameters 01 07 2 is used you must enter the no load current ot the motor It is generally 20 to 50 of the rated current If the parameter is set as 5 it will perform the parameter automatic tuning for the synchronous motor In this case press the Run button to perform the automatic measurement operation immediately After the measurement is complete the values are filled into Parameters 01 22 Rs 01 23 amp 24 Ld amp Lq 01 25 Back EMF of the synchronous motor respectively Synchronous motor AUTO Tuning procedure static measurement 1 All parameters of the Hybrid Servo Controller are set to factory settings and the motor is connected correctly 2 Setthe rated current 01 17 rated power 01 18 rated speed 01 19 and number of poles 01 20 of the motor with correc
119. ontroller in acceleration Over voltage occurs on the internal DC high voltage side detected by Hybrid Servo Controller in deceleration Over voltage occurs on the internal DC high voltage side detected by Hybrid Servo Controller when running Send back to manufacturer for repair 230 DC 450V 460V DC 900V Check if the input voltage is within the range of voltage rating of Hybrid Servo Controller and monitor for any occurrence of surge voltage For Hybrid Servo Controller with power below 22kW the issue can be resolved by adjusting the software brake action level in Pr 02 00 For Hybrid Servo Controller with power above 22kW the issue can be resolved by adjusting the action level in the brake unit Please refer to Appendix B 6 for details Over voltage occurs when the system is off Unusual hardware circuit by current detection Check if the input voltage is within the range of voltage rating of Hybrid Servo Controller and monitor for any occurrence of surge voltage The DC voltage of Hybrid Servo Controller is lower than the setting in Pr 02 07 in acceleration The DC voltage of Hybrid Servo Controller is lower than the setting in Pr 02 07 in deceleration The DC voltage of Hybrid Servo Controller is lower than the setting in Pr 02 07 when running at constant speed The DC voltage of Hybrid Servo Controller is lower than the setting in Pr 02 07 when off Phase los protection
120. or s maximum frequency 01 02 The deceleration time determines the time required for the Hybrid servo motor to decelerate from the motor s maximum frequency 01 02 to 0 0Hz FARR Motor Parameter Auto Tuning Factory default 0 Settings Control mode VF FOCPG FOCPM 0 No function o o 1 Rolling test for induction motor IM Rs Rr Lm o Lx no load current 2 Static test for induction motor IM o o 3 Reserved 4 Auto measure the angle between magnetic pole and PG origin 5 Rolling test for PM motor o If the parameter is set as 1 2 it will perform the parameter automatic tuning for the Induction motor In this case press the Run button to perform the automatic measurement operation immediately After the measurement is complete the values are filed into Parameters 01 13 16 no load current Rs Rr Lm and Lx respectively Induction motor AUTO Tuning procedure Rolling test 1 All parameters of the Hybrid Servo Controller are set to factory settings and the motor is connected correctly 2 Users are strongly advised to disconnect the motor from any load before tuning That is to say the motor contains only the output shaft and connects to neither a belt nor a decelerator Otherwise it will be impossible to disconnect the motor from any loads Static tuning is advised 3 Setthe rated voltage 01 04 rated frequency 01 03 rated current 01 08 rated power 01 09 rated speed 01 10 and number of poles 01 11
121. or to ground 2 1 Chapter 2 Wiring HES Series 2 1 Wiring The wiring of the hybrid energy system consists of that for the servo oil pump and that for the Hybrid Servo Controller The user must follow the wiring loop below for all wire connections Standard Wiring Diagram HES063A23A HES125G23A HES063G43A HES 160G43A Brake Resistor optional Controller 4 2 B1 B2 1 z o 1 C L1 o Output terminal R ede N RE so O O L2 2 0 o oTo TO CS O L3 RB oro L con 2 irc i ES O se O 2 Qo O AG Note2 up UO o YA S Unused SS Start Oil q Pump Reset Protection es switch for electromotor e e overheating Pressure ME PI Command P e ACM Analog Input Flow Rate QI Terminals Command ACM Encoder Connector e 0 10Vdc 2mA Feedback T Signal WW T aos als AFM1 enclosed clips 0 10Vdc Feedback T yt Signal g a e ACM eS Itis only about pressure feedback output signal 2 2 HES125H23A HES200G23A HES160H43A HES200G43A Controller Output terminal RA e O O O Malfunction Indicator 9 w Start Oil Pump Reset O Flow Rate e Command e Feedback mnl Signal L T Se Feedback Sig
122. orking Medium HL HLP DIN51 524 Part1 2 R68 R46 O Operation C 20 to 100 S Temperature E 40 C 67 83 2 Viscosity Q1 00 8 62 C Miscellaneous Safety Reactor and EMI filter are optional 1 3 Chapter 1 Use and Installation HES Series Actuation Oil Servo Controller Specifications Pressure Command Input 460V Series Specifications Model Number DES 40 063G 063H 080G 080H 100G 100H 100Z 125G 125H 160G 160H 200G Oil Pump Capacity cc rev 25 32 40 50 64 80 a Flow Rate L min 63 80 100 125 160 200 o6 Linear 96 Below 196 F S 5 3 Magnetic Below 1 F S Lg Hysteresis E EE 1 A e Mpal Ad a N 48 14 18 18 14 18 14 18 14 2 ressure g e Minimum 28 Pressure Mpa Oe L S Linear Below 1 F S zt M ti o dee Below 1 F S Hysteresis a Power kw 11 15 20 E 5 Insulation Grade A grade UL ao Cooling Method Forced Air Cooling O amp Environment Temperature 0 40 C S 8 Environment Humidity 20 90 RH No condensation BG Weight of Servo 82 83 95 108 110 144 Oil Pump Model Number 110A 150B 150B 185B 185B 220A 220A 220A 300B 300B 370B 370m VFD __VL43A_ 06GA 06HA 08GA 08HA 10GA 10HA 10Z
123. put of Hybrid Servo Controller connected to hybrid servo motor For power improvement of the connection terminal of DC reactor Please 1 2 B1 remove the shorting plate in installation DC reactors are built in in models with power 37KW Connection terminal of brake resistor Please follow the selection table to 2 B1 B2 purchase suitable ones Earth connection please comply with local regulations CAUTION The wiring for the Main circuit must be isolated from that for the control loop to avoid malfunction Please use isolation wires for control wiring as much as possible Do not expose the section where the isolation mesh is stripped before the terminal Please use isolation wire or wire tube for power supply wiring and ground the isolation layer or both ends of wire tube Usually the control wire does not have good insulation If the insulation is broken for any reason high voltage may enter the control circuit control board and cause circuit damage equipment accident and danger to operation personnel Noise interferences exist between the Hybrid Servo Controller hybrid servo motor and their wirings Check if the pressure sensor and associated equipments for any malfunction to avoid accidents The output terminals of the Hybrid Servo Controller must be connected to the hybrid servo motor with the correct order of phases When the wiring between the Hybrid Servo Controller and hybrid servo moto
124. r IGBT over heated and unusual fan function Check the fan kit to see if it is blocked Return to factory for repair Output current exceeds the maximum capacity of Hybrid Servo Controller Check if the motor is overloaded Increase the output capacity of Hybrid Servo Controller Servo motor overloaded Change the product conditions DC Fuse blown on FUSE for models below including 30HP Check if the transistor module fuse is bad Check if the load side is shorted Abnormal memory write in Abnormal memory readout Detection of abnormal output of three phase total current Detection of abnormal current in U phase Detection of abnormal current in V phase Detection of abnormal current in W phase Press RESET key to return all parameters to factory default values If the above does not work send back to manufacturer for repair Turn off the power and restart If the same problem persists send back to manufacturer for repair When external EF terminals are closed Hybrid Servo Controller stops its output Troubleshoot and press RESET When external EMG terminal is not connected to the heating switch of hybrid servo motor or the motor is overheated 130 C Hybrid Servo Controller stops its input Abnormal brake crystal detected by Hybrid Servo Controller 5 3 Troubleshoot and press RESET Press RESET If the display still shows bF please send the unit
125. r is very long it may cause tripping of hybrid servo motor from over current due to large high frequency current generated by the stray capacitance between wires In addition when the leakage current increases the precision of the current value becomes poor In such case an AC reactor must be connected to the output side The ground wire of the Hybrid Servo Controller cannot be shared with other large current load such as electric welding tool It has to be grounded separately To avoid lightning strike and incidence of electrocution the external metal ground wire for the electrical equipments must be thick and short and connected to the ground terminal of the Hybrid Servo Controller system When multiple Hybrid Servo Controllers are installed together all of them must be directly connected to a common ground terminal Please refer to the figure below to make sure there is no ground loop 2 9 Chapter 2 Wiring HES Series Grounding terminals Excellent Grounding terminals lt good Grounding terminals X L 4 Not allowed Mains power terminals R L1 S L2 T L3 Vl Connect these terminals R L1 S L2 T L3 via a non fuse breaker or earth leakage breaker to 3 phase AC power some models to 1 phase AC power for circuit protection It is unnecessary to consider phase sequence M The wire between the thre
126. r to Chapter 3 for tuning LX In a confluence system if the Slave s frequency command is given through the RS485 communication the setting value should be 1 N MEDIAS Limit for the Slave reverse depressurization torque Control mode VF FOCPG FOCPM Factory default 20 Settings 0 500956 Set the torque limit for the Slave s reverse operation Slave s activation level Control mode VF FOCPG FOCPM Factory default 50 Settings 0 100 This parameter setting is required only for the Master but not needed for the Slave This parameter determines the activation level for the Slave A 100 value corresponds to the full flow of the Master L HAH Communication error treatment Y Y NY Control mode VF FOCPG FOCPM Factory default O Settings 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 No action and no display This parameter is used to set the handling status of the drive when a communication timeout error such as disconnection occurs Time out detection Control mode VF FOCPG FOCPM Factory default 0 0 Settings 0 0 100 0 seconds This parameter is used to set the time of the time out event for the communication and the keypad transmission Start up display selection Control mode VF FOCPG FOCPM Factory default O Settings 0 F frequency command 1 H actual frequency 2 Multi function display user defined 00 04 3 A Output current This parameter is used to set the con
127. rameter is used for bit wise setting If the corresponding bit is 1 the multi function output is set as reverse direction 4 31 Chapter 4 Parameter Functions HES Series FREE Low pass filtering time of keypad display Control mode VF FOCPG FOCPM Factory default 0 010 Settings 0 001 65 535 seconds This parameter can be set to reduce the fluctuation of the readings on the keyapd Maximum output voltage for pressure feedback Control mode VF FOCPG FOCPM Factory default 10 0 Settings 5 0 10 0 V Minimum output voltage for pressure feedback Control mode VF FOCPG FOCPM Factory default 0 0 Settings 0 0 2 0V LL This parameter defines the pressure feedback output voltage type LA If the pressure feedback has a bias can adjust this parameter to eliminate the bias BEHEJ Type of Pressure Feedback Selection Control mode VF FOCPG FOCPM Factory default 1 Settings 0 Current 1 Voltage LA PORDE mT AOSTA Jal 4 20mA EHR RE VO ERY SW100 IRA BARUJ I BY 03 12 BES 0 4 20 mA BB 00 36 ZZ 1 gt PARR TIT Mee Confluence Master Slave Selection Control mode VF FOCPG FOCPM Factory default 0 Settings 0 No function 1 Master 1 2 Slave Master 2 3 Slave Master 3 In a stand alone system this parameter is set as 0 In a confluence system the parameter is set as 1 for the Master and 2 for the Slave B
128. rid Energy System 1 4 Product Installation Upon receipt of the product the clients are advised to keep the product in its original packaging box If the machine won t be used temporarily for future maintenance safety and compliance with the manufacturer s warranty policy please pat attention to the following for product storage A CAUTION Store in a clean and dry location free from direct sunlight or corrosive fumes Store within an ambient temperature range of 20 C to 60 C M Store within a relative humidity range of 0 to 90 and non condensing environment Avoid storing the product in environments with caustic gases and liquids Avoid placing the product directly on the ground The product should be placed on suitable benches and desiccators should be placed in the packaging bags in harsh storage environments Avoid installing the product in places with direct sunlight or vibrations Even if the humidity is within the required value condensation and freezing can still happen when there is drastic change of temperature Avoid storing products in such environment If the product has been taken out of the packaging box and in use for over three months the temperature of the storage environment must be below 30 C This considers the fact when the electrolytic capacitor is stored with no current conduction and the environment temperature is too high its properties may deteriorate Please do not store the p
129. rive The length of the cable between drive and motor should be as short as possible 10 to 20 m or less For models 7 5hp 5 5kW and above Insulation level of motor 1000V 1300V 1600V 460Vac input voltage 66 ft 20m 328 ft 100m 1312 ft 400m 230Vac input voltage 1312 ft 400m 1312 ft 400m 1312 ft 400m If the length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current increase leakage current or not insure the correction of current display The worst case is that drive may damage To drive the 460V series motor if there is one relay installed between the Hybrid Servo Controller and motor to protect the motor from over heating the relay might malfunction even if the length of the wire is below 50 meters Thus a filter for output current shall be added optional for purchase NOTE M When a thermal O L relay protected by motor is used between Hybrid Servo Controller and motor it may malfunction especially for 460V series even if the length of motor cable is only 165 ft 50m or less To prevent it please use a filter M Never connect phase lead capacitors or surge absorbers to the output terminals of the Hybrid Servo Controller B 14 B 6 Brake Unit Individual Parts and Function Explanation Input Voltage Setup Pin Activated Loop Terminal Fault Loop Terminal Power Input Terminal P N Appendix B Optiona
130. roduct in the situation of no current conduction for more than one year 1 1 Chapter 1 Use and Installation HES Series 1 1 Exterior of Product All Hybrid Energy System has passed strict quality control before being shipped out from the factory with enforced packaging that sustains impacts Upon opening the packaging of the Hybrid Energy System the customers are recommended to conduct the examination by the following steps M Check if there is any damage to Hybrid Energy System during shipping Upon opening the box check if the model number of Hybrid Energy System matches that listed on the external box For any mismatch of the listed data with your order or any other issues with the product please contact your local agent or retailer Model Explanation HES 100G 43 A Version Input Voltage 23 230V 3 PHASE 43 460V 3 PHASE Pressure G 140bar H 180bar Z 180bar Flow Rate 050 50 L min 125 125L min 063 63L min 160 160L min 080 80L min 200 200L min 100 100L min 250 250L min Hybrid Energy System 1 2 Chapter 1 Use and Installation HES Series 1 2 Specifications 230V Series Specifications Model Number HES 23H 063H 080G 080H 100G 100H 100Z 125G 125H 160G 160H 200G Oil Pump Capacity cc rev 25 32 40 50 64 80 i Flow Rate L min 63 80 100 125 160 200 z e Linear Below 1 F S ii 0 Magnetic Hyst
131. s HES Series Terminal Wire Gauge Circuit Terminal Mark Wire Gauge AWG mm Screw Torque ic hn P gt N 10 12AWG 3 5 5 5mm M4 18 kgf cm 15 6 in Ibf Braking Resistor B1 B2 10 12AWG 3 5 5 5mm M4 18 kgf cm 15 6 in Ibf 4 Output M1 gt M2 20 18AWG 0 25 0 75mm SLAVE Circuit Input 51 82 with shielded wires M2 4 kgf cm 3 in Ibf Fault Circuit RA RB gt RC 20 18AWG 0 25 0 75mm M2 4 kgf cm 3 in Ibf Specifications Voltage Class 230V Series 460V Series Model VFDB 2015 2022 4030 4045 Max Motor Capacity KW 15 22 30 45 Max Discharge Current A 10 ED 40 60 40 60 Output Continuous Discharge Rating Current A 15 20 15 18 Braking Start up Voltage 330 345 360 380 660 690 720 760 DC 400 415 3V 800 830 6V Input Rating DC Voltage 200 400VDC 400 800VDC Min Equivalent Resistor for Each Braking Unit 100 6 80 200 13 60 Heat Sink Overheat Temperature over 95 C 203 F Protection Alarm Output Relay contact 5A120Vac 28Vdc RA RB RC Power Charge Display Blackout until bus voltage is below 50VDC Installation Location Indoor no corrosive gases metallic dust Operating Temperature 10 C 50 C 14 F to 122 F Environment Storage Temperature 20 C 60 C 4 F to 140 F Humidity 90 Non condensing Vibration 20Hz LIF 9 8m S 1G gt 20 50Hz 2m S 0 2G Mechanical Configuration Wall mounted enclosed type IP50 B 16
132. s saved then return to SAvEv Cg J Meu Fo a lt MODE S moD S MOBB 0 CO C C gt SED ma one about 2 2 seconds start blinking It will display End to indicate that D gt CHE gt CGD Giz Es the second parameteris saved then returnto SAvEv Appendix B Optional Accessories HES Series Dimension of the Digital Keypad KPV CE01 Unit mm inch 0 17 6 0 69 16 0 0 63 73 0 2 87 4 19 0 0 75 _ 9 1 0 56 S 6 5 0 26 ijj i M4 00 7 3X L pee i D 7 ds a G1 AAA eee ll Re A gall E i RN SP Jos WD RV ET FJ EN E CAB ME AU E 1 v ok Ca a PD ale mov BR i a f SKP CRN ORE NN 99 Ley 11 14 5 0 57 440 1 73 3 C B Reference Table for the LCD Display of the Digital Keypad Number 0 1 2 3 4 5 6 7 8 9 r 1 d d LI C C e e LED y C 3 7 23 6 Oo J English Alphabet 5 b Cc d E F G Hh Jj e L ni D C L nf LI 1 7 LCD i a ce a C fs uo nun 1 English Alphabet K L n Oo P q r S Tt U LI 1 1 e e C H ve LCD C L a uo P i N C LU English Alphabet y Z LCD i L Appendix B Optional Accessories HES Series B 4 Communication Card EMVJ MF01 DEL EMVJ MF01 0010 F01T0480042 MO LI E
133. ss PGF2 PG feedback stall PGF3 4 8 Oo Oe FOO 0 o 0 o roro ro po o o O O O O O O O O jojojo jojo FOCPG o O o jo jo O O O O O O jO O O o O Jo jo jo jo jo jo jo jo o jojojo jojojo jojojo A the parameter can be set during operation FOCPM o O jo jo jojojo Jo jojojo JOJO o O O Jo jo jo jo jo jo jo jo jo o O O O O O jojojo xy AR x Chapter 4 Parameter Functions HES Series Parameter Function of the 2 Default C amp A code parameter Settings value z 3 3 LL LL 45 PG slip error PGF4 o 46 Reserved o o 47 Reserved o o 48 Reserved 49 External fault input EF 50 Emergency stop EF1 GIS 0 51 Reserved 52 Password error PcodE o o o 53 Reserved o o o 54 Communication error cE1 o o o 55 Communication error CE2 o o o 56 Communication error CE3 o o o 57 Communication error CE4 o o o 58 Communication time out cE10 o o o 59 PU time out cP10 o o o 60 Braking transistor error bF o o o 61 63 Reserved o o o 64 Safety relay Error SRY o o o 65 PG card information error PGF5 o 66 Over pressure ovP o of o 67 Pressure feedback fault PfbF o o o 160 0 220 0Vdc 180 0 nae Aa gias 320 0 0 440 0Vdc 360 0 0 Warn and keep operation 02 08
134. t values respectively For the acceleration deceleration time please set the values according to the motor s capacity 3 Set Parameter 01 07 as 5 and then press the RUN button The auto tuning process for the motor is carried out immediately Note the motor starts running slightly 4 After the process is finished check if the motor s parameters parameters 01 22 01 25 have been automatically entered with the measurement data If the Parameter is set as 4 the automatic measurement of the angle between magnetic pole and the PG origin for the synchronous motor is performed In this case press the Run button to immediately perform automatic measurement The measured data will be entered into Parameter 01 27 Angle between magnetic pole and the PG origin Auto Tuning process for the synchronous motor 1 After the measurement process for parameter value of 5 is performed completely or manually enter the Parameters 01 03 01 17 and 01 25 respectively Before tuning it is recommended to separate the motor and the load Set Parameter 01 07 as 4 and then press the RUN button on the keypad The auto tuning process for the motor is carried out immediately Note the motor starts running 4 After the process is complete please check if the values for the angle between magnetic poles and PG origin have been automatically entered in the Parameter 01 27 DERI Rated current of the induction motor A Control mode FOCPG Unit Ampere Fa
135. tact Delta for assistance 5 3 Ground Fault GFF GFF Ground fault Check if the output circuit cable or motor No of hybrid servo controller is shorted to ground It s likely hybrid servo controller breaks down or malfunctions due to noise Please contact Delta for assistance Yes Resolve ground fault 5 6 5 4 Over Voltage ov Chapter 5 Methods of Anomaly Diagnosis HES Series OV Over voltage Lower voltage of power supply within the upper limit It s likely hybrid servo Check if voltage of power supply is within the regulated range i S Please contact Delta for controller breaks down or N If the voltage of DC BUS malfunctions due to noise exceeds the protection value in action assistance Yes Consider mperenin ake unit 5 5 Low Voltage Lv Lv Low voltage y If there is power outage including Yes momentary blackout No Y ae restart Any broken devices or Yes Replace broken components bad connection in the and correct connection supply circuit no If voltage of power supply N No is within regulated range Yes Any load in the same power supply system that has larger load of starting current No Modify power supply ao comply with the regulations A No If Lv occurs when the circuit N Yes breaker
136. ted As a result in addition to providing cooler and shades that block the direct sunlight that are aimed to achieve required environment temperature it is also necessary to perform cleaning and spot check the air filter in the storage tray of Hybrid Servo Controller and the angle of cooling fan Moreover the microcomputer may not work at extremely temperature space heater is needed for machines that are installed and operated in cold regions Avoid moisture and occurrence of condensation If the Hybrid Servo Controller is expected to be shut down for an extended period of time be careful not to let condensation happen once the air conditioning is turned off It is also preferred that the cooling equipment in the electrical room can also work as a dehumidifier 5 11 Chapter 6 Maintenance HES Series Chapter 6 Maintenance Maintenance and Inspections The Hybrid Servo Controller has a comprehensive fault diagnostic system that includes several different alarms and fault messages Once a fault is detected the corresponding protective functions will be activated The following faults are displayed as shown on the Hybrid Servo Controller digital keypad display The six most recent faults can be read from the digital keypad or communication The Hybrid Servo Controller is made up by numerous components such as electronic components including IC resistor capacity transistor and cooling fan relay etc These components can t be used p
137. tents of the start up screen The content of the user defined option is displayed in accordance with the setting value of Parameter 00 04 Slave reverse operation for depressurization Control mode VF FOCPG FOCPM Factory default O Settings 0 Disabled 1 Enabled 4 33 Chapter 4 Parameter Functions HES Series This parameter setting is required only for the Slave but not needed for the Master When the parameter is set as 1 it is necessary to make sure that the outlet end of the Slave is not installed with any one way valve and the parameter 03 16 is set as 500 4 24 Chapter 5 Methods of Anomaly Diagnosis HES Series Chapter 5 Methods of Anomaly Diagnosis 5 1 Unusual Signal 5 1 1 Indicator Display 5 1 2 Error Messages Displayed on Digital Operation Panel KPVJ LEO1 5 2 Over current OC 5 3 Ground fault GFF 5 4 Over voltage OV 5 5 Low voltage Lv 5 6 Overheat OH1 5 7 Overload OL 5 8 Phase loss in power supply PHL 5 9 Resolutions for electromagnetic noise and induction noise 5 10 Environment and facilities for installation The Hybrid Servo Controller is capable of displaying warning messages such as over voltage low voltage and over current and equipped with the protection function Once any malfunction occurs the protection function will be activated and the Hybrid Servo Controller will stops its input followed by the action of the anomaly connection point and stopping of the servo oil pump Please refer to t
138. ter 00 02 10 Parameter reset Pr 00 02 10 Parameter reset m Please make sure if the command source has been restored to the factory default operation by external terminals When KPVJ LE01 KPV CE01 is used set Pr 01 01 0 Source of Run Command Pr 01 01 0 Operated by digital operator 1 Operated by external terminals Stop on keypad is disabled 2 Communication port RS 485 is activated and Stop on keypad is disabled m Bet Pr 01 35 of the Hybrid servo motor HES063H23A HES080G23A HES080H23A Pr 01 35 16 HES100G23A HES100H23A HES063G43A HES063H43A HES080G43A HES080H43A Pr 01 35 17 HES100G43A HES100H43A HES125G23A HES125H23A HES160G23A HES160H23A Pr 01 35 18 HES125G43A HES125H43A HES160G43A HES160H43A Pr 01 35 19 HES160H23A HES200G23A Pr 01 35 20 HES160H43A HES200G43A Pr 01 35 21 Disregard the error message EF1 that will appear at this point After power outage connect the heating switch of the hybrid servo motor to the external terminal EMG COM and restart the power supply For firmware version 2 04 and above 3 6 Chapter 3 Flow of machine Adjustment HES Series Step 2 Entry HES ID code Do not connect the external terminals SON COM and EMG COM for the time being Restore the factory default values by setting the Parameter 00 02 10 Parameter reset Pr 00 02 10 Parameter reset Please make sure if the command source has been restor
139. ter 2 3 Slave Master 3 For firmware version 2 03 and above the Parameter 03 21 can be set at the Slave to decide if the Salve is performing the reversed operation for depressurization Note If it is required to reverse the operation for depressurization at the Slave it is necessary to make sure that the pump outlet port is not installed with a check valve and the Parameter 03 16 should be set as 500 Slave reverse operation for depressurization Setting value 0 Disable of Pr 03 21 1 Enable Limit for the Slave reverse depressurization torque Setting value 0 500 of Pr 03 16 Shut off the power and the re supply power for the Slave and then set the Slave in the speed control mode Speed Control Mode Setting value 0 Speed control Chapter 3 Flow of machine Adjustment HES Series of Pr 00 09 1 Pressure control In this case the Master can be tuned according to the Step 3 Step 6 described above Confluence Diversion Mode Adjustment Procedure Follow the associated descriptions in Chapter 2 to lay out the wiring In the diversion state follow steps 1 8 described above to individually adjust the parameters of each driver In a confluence condition please refer to the machine adjustment procedure for the confluence operation Complete the above steps Set the Master for pressure control mode Parameter 00 09 1 for pressure control mode Pressure control mode Setting value 0 Speed control of Pr 00 09 1 Pressure
140. tings Control mode VF FOCPG FOCPM 0 No error record S o S 1 Over current during acceleration ocA o o 2 2 Over current during deceleration ocd 9 o 9 3 Over current during constant speed ocn S o 5 4 Ground fault GFF 9 o z 5 IGBT short circuit occ S o S 6 Over current at stop ocS S o i 7 Over voltage during acceleration ovA B o 8 Over voltage during deceleration ovd S o 5 9 Over voltage during constant speed ovn S o S 10 Over voltage at stop ovS S o E 11 Low voltage during acceleration LvA g o S 12 Low voltage during deceleration Lvd a o o 13 Low voltage during constant speed Lvn o o 5 14 Low voltage at stop LvS 9 o 3 15 Phase loss protection PHL g o 16 IGBT over heat oH1 S o S 17 Heat sink over heat for 40HP and above 0H2 S o S 18 TH1 open IGBT over heat protection circuit error tH10 o o 19 TH2 open heat sink over heat protection circuit error o 9 tH20 20 IGBT over heated and unusual fan function oHF o o 21 Hybrid Servo Controller overload oL 9 o 5 22 Motor 1 overload EoL 1 a o 5 23 Reserved 24 Motor over heat detect by PTC oH3 S o S 25 Reserved 26 Over torque 1 ot1 o o o 27 Over torque 2 ot2 o o o 28 Reserved 29 Reserved 30 Memory write error cF1 o o S 31 Memory read error cF2 S o 32 Isum current detection error cdO 8 o 33 U phase current detection error cd1 S o 5 34 V phase current detection error cd2 a o E 35 W phase
141. ue Max command 00 18 9 command value Mid 007100 0 ze S i 00 19 Percentage for the flow 0 0 100 0 0 0 E 5 command value Min 00 20 P gain 1 0 0 1000 0 50 0 o o o 00 21 l integration time 1 0 00 500 00 seconds 2 00 o o 0o 00 22 P gain 2 0 0 1000 0 50 0 o o o 00 23 l integration time 2 0 00 500 00 seconds 2 00 o o o 00 24 P gain 3 0 0 1000 0 50 0 o o o 00 25 I integration time 3 0 00 500 00 seconds 2 00 o o o 00 26 Pressure stable region 0 100 25 o of o 00 27 Base pressure 0 0 100 096 0 1 o o o 00 28 Depressurization speed 0 100 25 90 0 00 29 Ramp up rate of pressure 0 1000ms 0 d E 6 command 00 30 Ramp down rate of pressure 0 1000ms 100 8 E o command 00 31 Ramp up rate of flow 0 1000 ms 80 S d 9 4 3 Chapter 4 Parameter Functions HES Series o zz pius Function of the parameter Settings ues S o o LL LL x 00 32 Ramp down rate of flow 0 1000 ms 80 z a command 00 33 Valve opening delay time 0 200 ms 0 a ESA 00 34 Reserved wx 00 35 Over pressure detection 0 400Bar 230 e level Detection of disconnection noci n mM 00 36 1 Enable only for the pressure feedback output signal 0 o o o of pressure feedback VE within 1 5V 00 37 Differential gain 0 0 100 0 96 0 0 o Oo 0 Bit 0 0 Switch the PI Gain according to the pressure feedback level 00 38
142. ution 12 bits Range 0 10V or 4 20mA PO Po PI QI circuit 0 maximum Pressure Feedback value Pr 00 08 PO PI QI PO PI QI Circuit To input current firmware v2 04 or above and a new I O Q control board the one has SW100 switch are required See parameter 03 12 for more information ee 1 ate Pressure Command T c Impedance 200kQ Pl Resolution 12 bits J Range 0 10V ACM Internal Circuit 0 maximum pressure command value Pr 00 07 Flow Rate Command Ql Impedance 200kO Resolution 12 bits Range 0 10V 0 maxium flow rate a Power supply for analog configuration 10Vdc 20mA 10V Configuration Voltage variable resistor 3 5kQ Power supply terminal of pressure Configuration power supply for pressure sensor 24Vdc 24V sensor 100mA 2 14 Chapter 2 Wiring HES Series Terminal Function Factory Setting NPN mode Analog Voltage r 9 10V AUI circuit ANY Impedance 11 3kO AUI Resolution 12 bits _JAUI ak 3 Range 10 10VDC Internal Circuit 4 10V Impedance 16 9KQ voltage output Output Current 20mA max Resolution 0 10V corresponds to maximum operation frequency Range 0 10V Function Setting Pr 00 05 AFM ACM ACM Analog control signal common Common for ACI AUI AUI2 Control signal wiring size 18 AWG 0 75 mm with shielded wire Analog Input Terminals PO PI QI AUI ACM M The maximum input
143. x2 Motion Command Master 1 03 13 1 Pressure Command Combine er Command Hydraulic p 59 I Activation 6 SON EMV J MF 01 SG SG 1 MO Slave 03 13 2 or 3 Confluence Diversion Mode Hydraulic Hydrauli Master 1 Outlet 1 BT Master 2 Slave 03 13 71 A A 03 13 22 Pressure Pressure x2 Pv Pressure Feedback Y Lf d Command 6p boa eedbac A a pie omman Flow Z I 17 Flow Pressure Command G d OQ T Feedback amp po ale omman 5 U x ES K T S Srem ve MHOC Mev vies EMVJ MF01 EMVJ MF01 sG 0 KR sG SG gt SG S 1 Operation Indication cg woe 6 SON Spa IN PWR IN PWR SINK Confluence Diversion signals SINK Dra 1 For firmware version 2 03 and above the operating commands are given through the communications Therefore the parameters for the slave is 01 01 2 2 For firmware version 2 03 and above it is not necessary to install this check valve By selecting the slave parameter 03 21 at the slave to see if the slave will perform the reverse depressurization Parameters 03 21 0 for not performing the reverse depressurization 3 For firmware version 2 03 and above the diversion confluence signal is supplied to only Master 2 Slave It is not necessary to supply the signal to Master 1 For the following control arrangement it is necess
144. xburgh products emc emi industrial filters MEET KMF3150A KMF3150A Three Phase Industrial Mains Filters High Performance 150 Amps VFD750VL43A J http www dem uk com roxburgh products emc emi industrial filters KMF318 Three Phase Industrial Mains Filters General Purpose 18 Amps VFD055VLA43A J KMF318A VFDO75VL43A J http www dem uk com roxburgh products emc_emi_industrial_filters KMF325A VFD110VL43A J KMF325A Three Phase Industrial Mains Filters High Performance 25 Amps EMI Filter Installation All electrical equipment including drives will generate high frequency low frequency noise and will interfere with peripheral equipment by radiation or conduction when in operation By using an EMI filter with correct installation much interference can be eliminated It is recommended to use DELTA EMI filter to have the best interference elimination performance We assure that it can comply with following rules when drive and EMI filter are installed and wired according to user manual 1 EN61000 6 4 2 EN61800 3 1996 3 EN55011 1991 Class A Group 1 General precaution 1 EMI filter and drive should be installed on the same metal plate It is recommended to install the drive on the filter 2 Please wire as short as possible Metal plate should be grounded The cover of EMI filter and drive or grounding should be fixed on the metal plate and the contact area should be as large as possible Choose suitable

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