User Manual
Contents
1. Socket Head Cap Screw s es ernen M10x 110L 1 304 TS 1503044 Socket Head Cap Screw s es ernen MORI Gk 2 305 TS 1551041 Lock Wasll6t iere f d tertio M kat esteri bee nas 2 306 TS 1550044 Flat WASHER ene it ras MO nadaanan 2 307 3 TS 1540044 He NUE iei rim pti d E ete ort MO siete ia 2 322 5 9225 322 Limit SWECO Mans i te Trier et eese pna tate et ed bem be th deed d bte bed eed 1 3293 xus TS 1501081 Socket Head Cap Screw s es MAX3930Q aanak 2 323 1 TS 2361044 LOCK Wai iio t ege i iron ns pr P 2 323 2 TS 1540021 Hex NIA iro obe ted E ote ers MAE ni saei 2 T JETLOGO 1 JET Logo Plate not shown 2 9 4 x 8 eee 1 mci nid STRIPE 1 3 A Stripe not SHOWN wwwwwwamaamaamemewanamammamwmaa POA Wee per ft 22 Saw Assembly Drawing 1 of 3 2 CA ME 792 Na F Pe Vo o 8 a KI y 84 Vaozc 294 662 294 72 UM 9 9 4014 0 ps R 122 ie ipe 162X2 e P di 18 2 18342 7 178 18402 aA E sa SS 187 RS ji RR n Ai axe 165A 23 Saw Assembly Drawing 2 of 3 323 2 a Ds 93 ef 1 YA 93 es 298 1 Ou lt a 323 Z 5 323 2122 97 2 98 2 brc P 93 4 ef 202 e 202 1 92 Og oy 38 E 5 21k l5 x4 Be 102. 11m 9180 11 12 tm 9180 12 13 s 9180 13 14 9180 14 15 iin 9225 15 16 TS 154010 d n ecu TS 1504044 18s J 9225 18 ji 9180 19 20 s 9225 20 2d J 9225 21 22 x Kha TS 1504044 ek MEE TS 1523051 25 x uod 9225 25 20 eas TS 1524021 2f nus TS 1503021 285 hu 9225 28 29 ii cass 9180 29 B2 bn kaaa TS 2246302 BD eae TS 1503011 SB cue 9225 38 39 NAO TS 1524051 40 aus TS 1540061 41 9225 44 42 ani 9225 42 eee 43 soda 9225 43 44 BB 608ZZ 45 ak 9180 45 46 9225 48 47 edu TS 2246162 48 aus J 9225 48 52 esu TS 1523011 DA E 9225 54 e bb coss TS 1523011 56 9180 56 58 J 9225 58 59 Le TS 1550031 60 TS 2245102 63 TS 1505061 64 TS 1505031 65 9225 65 66 9225 66
3. 165 1 9180 165 1 165 2 TS 1550061 165 3 9180 165 3 165 4 9180 165 4 165 5 9225 165 5 165 7 9225 165 7 165 8 9225 165 8 170 9225 170 T7312 9180 171 Description Size Qty Lock Washer 0 cceeeeeeeeeeeeeeeeeeeaeeeeeeeeeaeeees M ether eee 4 Gear Box Assembly ssssssssssssssessee ener enne 1 Lock Washer 0cc cceeeeeeeeeeeeesaeeeeaeeeeeeeeeaeeees Mil Rn 4 Socket Head Cap Screw seeren M10x20 4 Reducer COVER neo durer Eee tete Ic Ee rte e EF Pose cR Peter tates 1 Hose Fitting eet Petites D8K1 4 PT 1 Socket Head Cap Screw seeren M6x16 ssussss 2 Coola Mt BlOCK RN 1 TOS GC tere ttem eite 96x240L 1 VANE PEE NG aanak E T 2 Hose Fittings pe e eet 96x1 8 PT 4 gol M ES 96x970L 1 Socket Head Cap Screw ssssssss M10x30 suss 1 MEC SG RICE cr 1 Round Head Ia BN Daan 1 Gesamt a ABA Apan Na es auaacaen ends 1 Round Head Key AI a R 8X7X25 sss 1 rip 1 Spring SUpDOLE aaa ma AA Kab em e ue ME Due UE 1 Senece nm PL E 1 Flat Washer ccccceeeeeeeeeeeeeeaeeeeeeeeeeeeeeaaees M10 2 Limit Switch Bracket 011711 eene 1 Socket Head Cap Screw
4. 67 eui 9225 67 sees Y docu 9225 71 71 1 9225 71 1 yr TS 1482051 Description Size Qty BOdy Fraimie imn 1 Anchor BlOCK S C 1 Anchor Plate E EE 1 Button Head Socket Screw susuus M5x10 suus 2 Shri PT 1 Socket Head Cap Screw seeiis M8x30 sssesesss 3 Baina aa 2 Tapered BA AA 2 Lock Washer AA UA UA AA MGa Sata rents 3 Blade Tension Gauge www w wemamanmwnmwazanuwwwwwnanzanumuwuww nanunua ana 1 Bearing sd eu NR Ga 1 Handles AA AA E NL CIE E 2 AUD en a d eme Uc uiu t es 1 Spring Washer sse gID16 3x031 5x1 8t 14 Lead TAN eor aac eon ey dens AE REER ure pae Ebrex de Pear oc Aes n pP AA 1 Hex NU HE M16 iei 1 Socket Head Cap Screw sieisen M8YA2O wwwmeseea 3 Fixed BIOCK ii AA MD eA EIE ia 1 DI pom ELM i LL E 5x40 0 2 Locking Handig asra aa M10x60 1 uices EET MES 1 Socket Head Cap Screw seeiis M8X20 sssesssss 2 SOL SCIOW iacu dee rd oue v eet Y d n e d ea a al MOI IA aa 4 Blade Adj st BB aa aa eet 1 SEL SOLOW maa Ma WANA eet tut waddle avert thee MST ia 2 Socket Head Cap Screw seenen MOXI O waw 1 aie ERES 1 ANG Nep om REM 1 Button Head Socket Screw aaa nanana awan IV 03 610 AA 4 Socket Head Cap Screw s MOX irian 2 Guide Block Front dre eter e iev aia 1 SOF STOW iicet actio se e bo kahan
5. 9180 81 82 9180 82 83 9180 83 84 9225 84 Bo selves TS 1505041 BO mes 9225 86 87 9180 87 88 9225 88 89 9225 89 90 9225 90 931 nes 9225 91 92 ns 9225 92 sees 93 TS 1550071 93 1 9225 93 1 93 2 TS 1502044 93 3 TS 1551031 93 4 TS 1550071 93 5 TS 1540071 94 TS 1505061 95 9225 95 96 9225 96 97 inus TS 1551071 98 TS 1505044 99 9225 99 10 AAPA UWA LIMA ayan 101 9225 101 102 9225 102 103 TS 1492021 104 9225 104 105 TS 1503044 106 TS 1550044 106 1 9225 106 1 T107 ana TS 2245202 108 9225 108 109 TS 2248162 115 5 9225 115 116 9225 116 T1773 usus TS 2245162 165A 9225 1658
6. Motor Speed Selector E Start Switch F Feed Rate Start Stop Control G Feed Rate Control Control Panel Figure 4 Blade Selection The bandsaw is delivered with a saw blade that is adequate for a variety of cut off jobs on a variety of common materials A general purpose blade is provided as standard equipment with the machine After market blades can be acquired for specific cutting jobs A coarse blade could be used for a solid steel bar but a finer tooth blade would be used ona thin wall steel tube In general the blade choice is determined by the thickness of the material the thinner the materials the finer the tooth pitch A minimum of three teeth should be on the workpiece at all times for proper cutting The blade and workpiece can be damaged if the teeth are so far apart that they straddle the workpiece For very high production on cutting of special materials or to cut hard to cut materials such as stainless steel tool steel or titanium call JET for more specific blade recommendations JET can provide you with very specific instructions regarding the best blade and coolant or cutting fluid if needed for the material or shape supplied Blade Break in Procedures New blades are very sharp and therefore have a tooth geometry that is easily damaged if a careful break in procedure is not followed Consult the blade manufacturer s literature for break in of specific blades on specifi
7. 1 Place the saw head F in the raised position so the blade doesn t catch in the table slots 2 Set the lock handle A to the unlock position as indicated by the arrows 3 Using handles B and C rotate the saw head F to any desired angle within a range of 0 square cut to 60 setting it to the sca e D on the base 4 Set the lock handle A to the lock position Note Two miter stops E on either side of the saw base set the miter range of 0 60 Adjust only if necessary so the saw travel stops at 0 and 60 Coolant Flow Control ACAUTION The coolant pump must be submerged before operating to prevent damage to the pump A coolant pump which provides coolant to the workpiece runs at all times when the machine is turned on Two coolant flow control valves A Fig 8 located on the top of the bearing blocks control the amount of flow from the nozzles Coolant flow should be adjusted to be no more than the saw blade can draw into the workpiece by the movement of the blade To stop coolant flow turn the control valves fully counterclockwise Adjustments Blade Guide Adjustment Refer to Figure 9 The J 9225 Bandsaw has two blade guide assemblies one is stationary A and mounted to the body of the saw head The other consisting of a blade guide support or bracket B and blade guide C is adjustable The position of the blade guides is important in order to make accurate cuts and prolong blade
8. nanana manawa aa ernen MB AA 1 Lock Washer 0 ccececeeeeeeeeeseeeeeaeeeeseeeeaeeees MO en uet 1 Flat Washer ior eerte t edat MO Aiea Ses 1 Ines M10 reete 1 Socket Head Cap Screw wwwwwwewananaamwawwa M10x40 sss 1 Gylinder Assembly rre ert eret teet eb d ur eee 1 emo D E x 1 Lock Washer c ceeecceeeeeeeeceeeeeaeeeeeeeeeaeeees M0 men 2 Socket Head Cap Screw seeen M10x30 suss 2 NU eerie Loved o Estote rel duc AB GD 1 Blade local purchase wwwwsamamwaaaawwaawa 1 x 035x96 5 x5 8VT 1 Drive Wheel E TEE 1 Drive Shaft Washer ier erectae ertet uer dva ate YNE veo a dee Era eeu 1 Hex Cap SCrew bebe e aee bris M12x30 1 Frame Back COVO sedere akan ANG cox aba ese ata bx AG xe Bu qb ATA Hx a 1 Socket Head Cap Screw s s s MOXI O ioniene 4 Flat Washer iri Mod UR EEA MO 4 tette tito iet 4 NEL AA aaa akasha 1 Button Head Socket Screw sssss MSD iwa 3 HOSEA awa 3 Button Head Socket Screw ssssss MBIO kaika iwae 2 Naila EE 1 ie X NGU inate 1 Button Head Socket Screw asan aa asana Ny bya a 2 Stock Stop Assembly 165 1 thru 165 8 1 SLOP BIOGR EM E 1 Flat Wash6r i eee e Ree MB cider 2 Locking Handie ooa ec D AG 2 SLOCK Stop Bod ia ae ed e t ee peers tt E 1 Distance Set R0d ien ud s eee cata Du re ex lena D cate OE R
9. ssss 2 Lock Washer n ches i ace kaa MA Oa 2 MICI 1 Rear Stationary Vise Jaw 7 2 msamaaawaananawawawaasasanaananananasananssasanaannann 1 Seb SCr6W ocellis iiec tT err a M8BVKIO 1 Grooved Jaw INSeFTt w wawamanwa mawa ww awawawanuwwnwawawananwawawuwwn wa wawaa 1 Flat Head Socket Screw sseeees M6x16 esses 2 Lead ScreW 2 62 e t AR CO A cra ee a d aie er e II eo dr LO L UE 1 Sel SerOW e detest one i Geese te ives bales M8x20 eese 1 Socket Head Cap Screw s es M6x110 2 SWIVE IARI cei ERUNT 1 HEY MUERE TORT MIO eremia 2 Vise Swivel Rod teer eec ee ee ea 1 O Retainer Ring ww wwmmmmemananmamaa 919 8x92 4 1 Hex Cap Screw sseseeeeeee M10x45 suus 2 Bearing icc ne oo ek eye ice ntu doeet eva d dee xa e doe vv t uei e eet 1 BUSTING acce ocv o o ee dt ep ext pi eor e ce ev dures dre nv ud ues e oet 1 Dg 1 Spring Eye Bolts sanra o oer true n aere rp doeet te EY wy SE duet Recent 1 ip eI MERC MAO RADI 1 Sel SCIOW os Sheed NA NINDA N0 E eub cue qu M6K16 2 Control Box Ball BAAL ERA ma KA eee LA AN 1 Speed Valve oorr Le eee hae eto ei ea 1 Throttle Valve te eter eee eee AA ade dee Vy ad eos ber eeu 1 Retaining O Ring a uet teas rat qe e tree ta e A E ee ean de cene 1 Gone NKA cosi deua iA e OOo AA 1 Electrical Control Box Ass
10. WW Benchtop Screw Jacks WW Dust Collectors Sarah Hand Tools lachine Accessories Contractor pude A Mobile Bases Air Tools Industrial MED ac Service Jacki 008 hap ahaa lense dy Striking Tools 5 4 4 Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Body Repair Kits Beam Clamps Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW products used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are used for
11. wrench loosen two mounting screws A 3 Position the limit switch assembly B to actuate to the off position as it presses against the back plate C of the control panel when the saw has cut through the workpiece Figure 12 Maintenance View from rear gt es V x 1000 Lbs in 50 3 x 100 Kgs cm N 198170 X Figure 13 Changing Blades Refer to Figure 13 except where specified otherwise AWARNING Use leather gloves when changing the saw blade to protect your hands from cuts and scratches Use protective eye wear that meets ANSI Specification Z87 1 AWARNING Disconnect the cut off saw from its electrical power source Tools required 3mm 4mm and 5mm hex wrenches 12mm wrench Removing the Blade 1 Lock the hydraulic cylinder that controls the descent of the saw head with the feed rate start stop control F Fig 4 Raise the saw head A about half way up 2 Remove the wheel cover B and blade guards C D and brush M 3 Turn the blade tension handle J counter clockwise until the blade E hangs loose 4 Pullthe b ade E off the drive wheel F and idler wheel G and out of the blade guides H4 Ho Store the removed blade carefully before proceeding Installing New Blade 5 Slide the new blade into the blade guides Hi H2 then loop the blade E around the drive wheel F and idler wheel G such that the teeth face towards the rear of the saw and th
12. 11 Guide bearing worn assembly 10 Adjust blade tracking 11 Replace worn bearing Troubleshooting cont Fault Probable Cause Suggested remedy 1 Blade speed too high for feed 1 Reduce blade speed and feed Bad cuts rough pressure pressure 2 Blade is too coarse 2 Replace with finer blade Blade is tisti Blade is binding in the cut 1 Decrease feed pressure ASSIS du Blade tension too high 2 Decrease tension on Blade Unusual wear on 2 side back of blade 3 Blade guides worn Blade guide bearings not adjusted Blade guide bearing bracket is loose Replace blade guides Adjust blade guide bearings Tighten blade guide bearing bracket Parts Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Saw Assembly Parts Index No Part No deter J 9225 01 io A MEMA J 9225 02 AN T cote J 9225 02A 2B TS 2245102 Bigat magnda 9225 03 dies TS 1504061 b conici 9225 05 Bisan 9225 06 re TS 1551061 10 1 9180 10 1
13. 215 27 215 28 4 215 22 215 30 5 215 3 215 38 27 Wiring Diagram PL SA L1 L11 AC L2 kb TC WAA d Pi EL ENTER pe TT FUI2A LL epe T i OL RISIT PL 3 Phase Plug KM Magnetic Contact OL Over Load mcum FU Fuse L Lamp SA Power Switch SE Emergency Stop Switch SB1 Start Button SC1 Choice Speed Switch R Relay SQ2 Down Limit Switch TR Transformer M Motor P Coolant Pump J E T WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848 www waltermeier com
14. B f A x Be 41 lt sa 115 43 46 209 1 NG e 19 29 39 hh m Se e a a S20 O o e 103 O e 6 o e 106 1 Le 106 4 pe Saw Assembly Drawing 3 of 3 982 o s s e 95 O V 2 2412 2272 ener fr 249 ee B E ye 306 2 229 els 25424 E 25512 250 e56 1 e56 3co a 256 22 25 Electrical Box Assembly Parts Index No Part No Description Size AA TAL ecc a Electrical Control Box Assembly 3Ph Reference Only 215 1 9180 215 1 Magnetic CONtactoY wwwwwwmamamwmwwwananaamumwwwawamaa 215 2 9180 215 2 Push Button Start Switch aaa 215 3 9180 215 3 Speed Switch ka ENNEK 215 4 9180 215 4 On Off Switch a 215 5 9180 215 5 Emergency Stop Switch sssssssssssees 215 6 9180 215 6 Power Lamps Sete PTS 215 7 9180 215 7 Transformer aaa 215 8 9180 215 8 Fuse Base AI E E E T 215 9 9180 215 9 Ese lo eme Gone S AA 215 10 9180 215 10 dicm EE 2A 215 11 J 9180 215 11 Electrical Box Cover aa 215 12 J 9225 215 12 Electrical BOX AHAAA a 215 13 9180 215 13 Gable Rellief ie deri Kabang 215 14 9180
15. STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JETebranded products are not sold in Canada by Walter Meier 2 Table of Contents Warranty atl SetVICe eee fone ak oue dear cates fea n petu sto tue uf age cam tei 2 T able ot CO MOMS 2c NANABIK AA PANA UR i PUE 3 WY AIAG siae EE B EE EE PEU Ec eR Es uIS ES E ed D Nisi m Lad 4 ATOUT ee cous D M 6 SPSCHICALIONS at cet aris tiene aa a Dan Aa AN E ale a E OE AG zt a eee TOL NIC AM 6 SHIPPING CONS MIS ek ccs cne ETE 7 Contents of ELAO EMEN 7 Hardware ou ICE 7 Machine Features nisse EE 7 Machine Base acy en aia see ee dw wd i ey HOHER a ie ee ee 7 Saw Header d eats it Raita eae eine iid Aveo hea 7 afe seio pa D LE 7 Grenier eats vs Sale Ste
16. at ae sero ee el ENNA ieee ede NIA KAMATA ABDI 7 AA Em 8 Stand Assembly 5 orte Irt eve et idu nv eee YE da aee d ovv aduer ecu ND do dues veto ee 8 Mounting Saw to Standing eaten ee i ee a eae eee a ae ed 8 Electrical Connection aasit ei EE 8 Controls and ndicators maa ee eee ANN aie an END ee E Yes 9 Control Panel xL 9 Blade Speeds po c uesbetumi ke S e ER ene More oet wa sex ke tera te ao caes bep bo cbe e On gast t Mes M WA ASA Pea Ed ut eua Mes 9 Blade Selection Rm 10 Blade Break in Procedures erm tret eret t exe shal e x a a iic ean Ea s Rh deren 10 Operations oo iic tor bet na tora ioc Eod esee ei e Eee tabes aie Ue lee Ro e EAE WA fg bo repr ees 10 Hydraulic Feed Control AA 10 Evaluating Cutting Efficiency oiii tete beet to et ama na enathaneeistdeabebevabontess 10 setting the Work Stop oett oon e tuor bat ue e eee Ee baute e bo La od E e axe banaba 11 Quick Release Vise Operation Log tene e e end LU gis eb LIRE ED ERE AE X UR Re ERE A Peu Ee 11 imei d 12 Coolant FOW eoruin AA AA E 12 TAG AA x o Dog t inu ume be 12 Blade Guide Adjustmoent coi rote Ege i e Deep e ese nn ie Pee bet e aa ge eter be uten Aitor tige 12 Bearing and Guide Block Adjustment masawawaaaanaana nanana ann nG GGNG NANANA SN GN AGGGGGaNANN aNG nnns nennen een 13 Blade T6riSiOri ue ote cer tete dtp tp APAN NG NAE AN 14 Limit Switch Adjustment td re rere tee d e grandi oc agen
17. commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME
18. machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away Warnings 20 21 22 23 24 25 26 2T Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not f
19. ota awd beads 14 Mante KAA Aa NIRE d 15 Changing Blades ac ote a d ar ue tes ku ots uarie ate etu pau dtd det od Pe ts 15 eed er mE AA SIWA SA 16 EUIDNIC AIO Mi etai 16 COA ES 16 TROUBISS NGO ND EE 17 Pana a ANA a PA pA TE a mn gala 18 Replacement Parts retire KG ea AG a Ea RR IR ARLAN Gma 18 Saw Assembly Parts eeesssesssissssessssssssseseese ARNAN tenen nnns nnne th stet sess ka bakaa ba mikia kukaza kui kwaza 19 Saw Assembly Drawing 1 of 3 nennen nnne enhn ener nnns nena nnne nnns 23 Electrical Box Assembly Parts aa cece eee ee eee ee ee eee ee ee ee enne nennen nnne nnne nnne tenens 26 Electrical Box Assembly ER Ee aede erbe pri ea Erde x ee e eek E RENE ERES 27 WiningiDiagkami a PIED 28 Warnings 10 11 12 13 14 15 16 17 18 19 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This bandsaw is designed and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a band saw do not use until proper training and knowledge have been obtained Do not use this bandsaw for other than its intended use If used for other purposes Walter Meier Manufacturing Inc
20. same direction as the flat panel of the stand 2 Adjust the stand top B and stand C so the corner mounting holes D are aligned 3 Secure the stand top B to the stand C with four each M8 hex socket head screws E with M8 flat washers F Tighten with an 8mm hex wrench Front Flat Panel not to scale Figure 3 Electrical Connection All electrical connections AWARNING must be done by a qualified electrician All adjustments or repairs must be done with the machine disconnected from the power source unplugged Failure to comply may result in serious injury The Model J 9225 bandsaw is rated at 230V This machine is not supplied with a plug Use a plug and outlet rated at least 20amps The circuit for the machine should also be protected by at least a 20 amp circuit breaker or fuse Make sure that the blade moves in the correct direction If it does not simply reverse two of the phase wires on the supply input The sawing machine is now ready for use Controls and Indicators Control Panel The operating controls for the bandsaw are located on the control panel Figure 4 and consist of the following controls and indicators Emergency Stop Switch by depressing this switch the user can quickly stop the machine when it is in operation to restart turn clockwise slightly to release then press Start switch Feed Rate Control used in conjunction with the Feed Rate Start Stop Control see
21. wrench loosen two set screws A that secure the eccentric bushings 2 Using a 4mm hex wrench loosen the socket head cap screw E securing the guide block F 3 With a 12mm wrench loosen the hex nut G that secures the guide block adjustment setscrew H 4 Position the bearings B by turning the bushings C with a flat head screwdriver Set the clearance between the bearings B and blade D at approximately 0 001 inch When properly adjusted the blade should be in a vertical position between the bearings as shown in Figure 11 5 Secure the bushing settings by tightening the setscrews A 6 With a 4mm wrench adjust setscrew H so the guide block F supports the blade without pinching the blade Tighten the socket head cap screw E Maintain the position of the setscrew H with the hex wrench while tightening the hex nut G Figure 10 INCORRECT CORRECT Outer Inner Roller Roller Saw Blade Saw Blade Locking Screw Figure 11 Blade Tension See Adjusting the proper Blade Tension on page 16 Limit Switch Adjustment Refer to Figure 12 The J 9225 bandsaw should shut off automatically when a cut is completed If not the limit switch probably needs to be adjusted as follows AWARNING Disconnect the cut off saw from its electrical power source 1 Place the saw in the lowered position to repres ent the completion of a cutting operation 2 Using a crosspoint screwdriver and 5 16
22. 215 14 Cable Relief ww wwaamwanaaanaaamanawwa 215 15 9180 215 15 Cable Relief t oio ciet os aer AA aNG Banay 215 16 9180 215 16 NG Plate aaa An NG AN 215 17 9180 215 17 PRON tess ote aiti WA e A 215 18 9180 215 18 Bracket outset utere ha AL tesis Ni eua 215 19 9180 P4C15 Power Cable for 3Ph sessssesssssss 4cx1 5 215 20 9180 M4C15 Motor Cable for SPh cccccseeeeeeceeeeeeeeeeees 4cx1 5 215 21 9180 215 21 inscio AAA AAA WMA WA WA Anes 215 22 9180 215 22 PumpiGablen ua ma ene nire avenue seta levees etl 215 26 TS 1533032 Pan Head Screw csssee n M5x10 215 27 9180 215 27 Tapping Screw ssssseeeene M4x8 215 28 9180 215 28 SOTW 7 citu ANN Tad uve oven TAN ALAT a M4x6 215 29 TS 1532052 Pan Head Screw ese aaa kikaazua M4x16 215 30 9180 215 30 Washer 25 nr mAy a nA DA M5 215 37 9180 215 37 Gable Relief ort ana KATA 215 38 9180 215 38 Gable Relief 2 LA NAGAALALA 215 39 9180 215 39 het TA DAANAN LAP Baa nsan a Manna an 215 40 9225 OL 3 Overload ui ton t A tecti 5 5 8A 26 Electrical Box Assembly 215 210
23. 536 d TS 1540061 Hex NA inet ISOD PHI IAE MS ic eis ont ee 12 256 1 9225 198 Socket Head Cap Screw s es M6x1 10 ssuss 1 256 2 TS 1541021 Nylon Lock Hex Nut MO faces Iam essct 2 256 3 TS 1550044 ERIT t MO cesse anal 2 262 TS 1551044 Lock Washer eee nee Mz eee 4 263 TS 1503044 Socket Head Cap Screw s es MWI 4 282 9180 282 Handles or AA aaa ee Dd ie eee EX 1 283 TS 1504031 Socket Head Cap Screw s es M8x16 5 aet 2 292 TS 1540071 Hex NA n nn Ree ene ty Ee FL c Ue MAO ett aes 1 m 9225 2948 Brush Assembly 4294 1 thru 294 7 masanananaawawannnnanaaaaaanananansansanaaanan 1 294 1 9225 294 1 BUSS UD DOM win audere ad EE Re e edet ee a N aaa 1 294 2 9225 294 2 II PH M 1 294 8 TS 1482061 Hex Cap Screw sssseeeeen M6x30 sues 1 294 5 TS 1540041 Hex NA os cate vedi ctr eee ce aha MO x exe ees 1 294 6 TS 1550044 Flat Washer aaa Aa MGs acer e ilt 2 294 7 TS 1503021 Socket Head Cap Screw s es MO O cnisa 2 298 TS 1505131 Socket Head Cap Screw s es M10x 75E nanaman 1 298 1 TS 1550071 IECIT uper 1 301 iustus 9225 301
24. 9225 209 1 209 2 9225 209 2 210 1 9225 210 1 214 9225 214 215 ue icictlosdisioniec hono 216 9180 216 216 1 9180 216 1 PA Lies us 9225 217 218 9225 218 219 us TS 1551071 220 is TS 1505021 221 uu J 9225 221 221 1 J 9225 221 1 222 9180 222 229 iius TS 2284082 224 9180 224 224 1 9180 224 1 225 TS 1540071 227 TS 1491031 228 TS 2361101 229 9225 229 230 TS 2246102 291 iie TS 1505051 Description Size Qty Bearing COVER ic c expe re e Epor e Re eer hue Eu ecu 1 Bearing cie pA te tete 930x947x3 5 1 VISA p EM 1 SONG AA AA Rt m hater M IN LO A e Lio LIE erent 1 Bu shitig iiem ete Tuna ete sert e e D dete 1 Washer 2 cot teet the ee 06 5x018Xx1 5 1 Socket Head Cap Screw seeiis M6x16 ssussss 1 Front Moveable Vise Jaw csesee RR mI nemen nennen 1 ViSe awa ni rete edet ee e nri ere 1 Flat Head Socket Screw eene M6x12 sees 2 Socket Head Cap Screw w wwwwewanaamamwawwa M10x30
25. M8x20 Lies ie etia 2 Ele NULL iint tree tin eet nde store aaa Mgaa danara araia 2 ecc AAEE O TN EAEE EEAS O TE EAE E E E E E E EEN 2 cjr M Y 2 eere Tees C IU io ELS 2 Boarn ilaha 608ZZ onte iem 4 C Retainer Ring sesessesseeeenee OB REN 4 ere nine Gude eer PNE 2 Button Head Socket Screw uuuus M6x16 suus 2 Blade QUaEd etico e ec Manako nananana aaa 1 NI SCTEW AM MS 2 Guide Block REAR azi 1 Smeg PR M6x86 PA 2 Button Head Socket Screw uuuu 15356 suus 2 Blade COVER ai c 1 Flat Washer ww wwwamwaamwwanwnanwnamwnawaniwaa Mi roaraa randia 2 Button Head Socket Screw M5X1 0 2 Socket Head Cap Screw s es M10x40 ssss 2 Socket Head Cap Screw s es M10x25 2 Frame Pivot Shaft cs o GANANG reed d ntn denda KANKER LUEEN ni go 1 COVEN E 2 Tapered Bearing eeesseisesssseseeee e enne nnne nnne nnne 1 IN 0 ro es C 1 5HP 3Ph 230V 1 My 6x6x40 esee 4 Hex Cap Screw sss IV 53 215 sss 4 Saw Assembly Parts Index No Part No dO ciscus TS 2361061 7AGA 9225 74GA 45 is TS 1551071 dB toute TS 1505021 fina cote 9225 77 e c 9180 78 79 TS 1503044 80 9180 80 81
26. The distance set bracket D is moved along the distance set rod A by loosening the lock handle E The stop rod F can be repositioned G by loosening ock handle H and also by rotating the set rod A to reposition the angle of the bracket D Quick Release Vise Operation Referring to Figure 6 The vise on the J 9225 bandsaw comes equipped with a quick release handle that permits the workpiece to be rapidly repositioned or changed for a repeated cutting operation while requiring only one initial adjustment of the vise handwheel This is done as follows 1 Place the quick release handle A in the up position as shown 2 Turn the handwheel B counterclockwise until the workpiece can be placed in position 3 Place the workpiece C in the vise D and against the work stop E turn the hand wheel B until the vise begins to clamp onto the workpiece Then back the handwheel off just enough to permit the workpiece to slide in and out of the vise 4 Place the quick release handle A in the down position The workpiece is secure and ready for cutting The vise is now set up for a repeated cutting operation Simply raise the quick release handle reposition or replace the workpiece and reset the handle down again Figure 5 Figure 6 Miter Cuts Referring to Figure 7 the J 9225 band saw is capable of making angle cuts from 0 60 The vise remains stationary while the saw head is adjusted as follows
27. This pdf document is bookmarked JET Operating Instructions and Parts Manual 8 3 4 Zip Miter Bandsaw Model J 9225 WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 414467 Ph 800 274 6848 Revision B 08 2011 www waltermeier com Copyright 2011 Walter Meier Manufacturing Inc Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JETe tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Bottle Jacks Chain Hoist Cable Pullers Manual DAY Y Cold Saws R 1 Lever Hoists IR pO Hoists Air T t Pullers JCH Models NEAR T i i Hoists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools va a ed ae Metal forming Rigging Equip
28. ad p dui tert LEUR MR inca E E een CEN EE 1 x 0 035 x 96 1 2 Blade Speeds SEPM x nit uo ee m eue abiti TA BANANA Ped 157 314 Blade Wheel Diameter IM a AN 11 5 8 Coolant Capacity QU naaa GANA EOD RO HERI UR eA ee a ee pene 12 Bed Height IN eite Fata Et eti eei Meter e AKAWA oer nietos seu ANNA 38 7 16 AA MEA TEFC 1 5HP 230V 3Ph 60Hz Floor Space Required L x W x H in sssesseeee meme emen 55 x 38 x 59 1 4 Net Weight lbS ys iot ete A oe debet dg e meet uu coeur D UNE 485 The above specifications were current at the time this manual was published but because of our policy of continuous improvement Walter Meier reserves the right to change specifications at any time and without prior notice without incurring obligations Shipping Contents Contents of the Carton Band Saw not shown Front Stand Panel A Rear Stand Panel B Left Stand Panel C Right Stand Panel D Bottom Plate E Operating Instructions Parts List Warranty Card oL L ol lol Contents of the Carton Hardware 4 M8 x 25 Socket Head Cap Screw C 12 M8 x 20 Hex Cap Screw D 28 M8 Flat Washer E 24 M8 Hex Nut F J Hardware Actual Size Machine Features Figures 1 depicts the main features of the Model J 9225 Bandsaw The machine consists of a machine base onto which is installed a saw head Machine Base The machine base consists of four panels that require assembly Saw Head The saw head F
29. all or lean against the blade or other moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep blades sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Make sure the work piece is securely clamped in the vise Never use your hand to hold the work piece Turn off the machine before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until the blade comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible machine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS Introduction This manual is provided by Wa
30. arted saw on the workpiece Misaligned guides 6 Adjust guides 7 Cracking at weld 7 Longer annealing cycle 1 Blade teeth too coarse 1 Use afiner tooth blade 2 Blade speed too high 2 Try a lower blade speed 3 Inadequate feed pressure 3 Decrease spring tension 4 Hard spots in workpiece or scale 4 Increase feed pressure hard spots Premature blade on in workpiece Reduce speed increase feed pres dulling sure Scale Work hardening of material 5 Increase feed pressure by reducing especially stainless steel spring tension Insufficient blade tension 6 Increase tension to proper level Operating saw without pressure on 7 Do not run blade at idle in on workpiece material Workpiece not square with blade 1 Adjust vise so it is square with the blade Always clamp the workpiece tightly in the vise Feed pressure too fast 2 Decrease pressure Guide bearings not adjusted 3 Adjust guide bearing clearance to properly 0 001 inch 0 002 inch maximum 4 Inadequate blade tension 4 Gradually increase blade tension Bad cuts crooked Span between the two blade guides 5 Move blade guide bracket closer to too wide work 6 Dull blade 6 Replace blade 7 Incorrect blade speed 7 Check blade speed 8 Blade guide assembly is loose 8 Tighten blade guide assembly 9 Blade guide bearing assembly loose 9 Tighten blade guide bearing 1 Blade track too far away from wheel flanges
31. below this knob is used to set the downward head speed that is applied to the saw blade The feed rate is proportional to the opening of the valve When set to zero the saw head is locked in position Increasing the valve opening counter clockwise adjustment increases the feed rate decreasing the valve opening clockwise adjustment reduces the feed rate Feed Rate Start Stop Control used in conjunction with the Feed Rate Control see above in the locked position the saw head is prevented from descending in the unlocked position the saw head will descend at the rate determined by the Feed Rate Control setting Motor Speed Selector select Low for 137 SFPM High for 275 SFPM machine will not operate when Off is selected On Off Switch main power switch Standby Lamp Indicator indicates that power is present i e machine is plugged in and On Off Switch in set to ON Start Switch press to start machine also set On Off Switch to ON select Motor Speed Selector to Low or High Emergency Stop must be released Blade Speeds The Model J 9225 bandsaw has two blade speeds which are set by the Motor Speed Selector dial D Fig 4 In normal operation the machine is stopped the speed selected Low High then restarted Changing the speed while in operation will shut the machine off and will require restarting E Fig 4 A On Off Switch B Standby Lamp Indicator C Emergency Stop Switch D
32. c materials However the following procedure will be adequate for break in of JET supplied blades on lower alloy ferrous materials 1 Clamp a section of round stock in the vise The stock should be 2 inches or larger in diameter 2 Operate the saw at low speed Start the cut with a very light feed rate 3 When the saw has completed 1 3 of the cut increase the feed rate slightly and allow the saw to complete the cut 4 Keep the hydraulic cylinder needle valve in the same position and begin a second cut on the same or similar workpiece 5 When the blade has completed about 1 3 of the cut increase the feed rate Watch the chip formation until cutting is at its most efficient rate and allow the saw to complete the cut refer to Evaluating Blade Efficiency below The blade is now consid ered ready for use Operations Hydraulic Feed Control The weight of the saw head provides the force needed to cut through the workpiece The cut off saw has a hydraulic cylinder that controls the feed rate of the saw The hydraulic feed control circuit consists of a single acting hydraulic cylinder and a feed rate control The feed control cylinder resists motion in the downward direction to control the feed rate The control cylinder offers no resistance when raised upward The feed rate control knob Figure 4 controls the rate at which the saw head is lowered The control knob needle valve controls the rate at which the hydra
33. disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shields while using this bandsaw Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this bandsaw remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microscopic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the
34. e smooth side faces towards the front 6 Push the blade so it seats against the shoulders of the wheels F G Adjusting the proper Blade Tension 7 When it is seated against the shoulder turn the blade tension handle J clockwise to increase the tension until the scale for the 1 blade tension measures 20 28KPSI K green zone on the tension indicator L 8 Replace the wheel cover B and blade guards C D and brush M 9 Reconnect the saw to the electrical power Source Cleaning Clean off any preservative on machine surfaces After cleaning 1 Coat machined surfaces of the cutoff saw with a medium consistency machine oil Reapply the oil coating at least every six months 2 Clean up accumulated saw cuttings after use Make sure the lead screw and rapid nut are kept free from saw cuttings and other material that would cause damage 3 Clean the chip sludge from the coolant tank The frequency should be determined by how often the saw is used Lubrication Lubricate the following components at the specified frequencies and using the lubricants defined as follows Ball Bearings the bearings are lubricated and sealed periodic lubrication is not required Blade Guide Bearing the bearings are lubri cated and sealed periodic lubrication is not required Wheel Bushings six to eight drops of oil each week Pivot Points Shafts and Bearing areas six to eight drops of oil each w
35. eek Coolant Change coolant on a frequency appropriate to the type of coolant being used Oil based coolants can sour Refer to the coolant supplier s instructions for change frequency The general purpose coolant is a mixture of water soluble oil or synthetic based coolant and water Mix one part of coolant to ten parts of water one quart of oil to ten quarts water Twelve quarts of coolant is the amount required for the coolant pump to operate properly Verify that the coolant level is visible in the indicator Figure 14 There are numerous coolants on the market that are formulated for special applications Consult your local distributor for details in the event you have a long range production task or are required to cut some of the more exotic materials Strainer Drain Plug Level Indicator Coolant Tray Pump Coolant Tank Figure 14 Troubleshooting Fault Probable Cause Suggested remedy Material loose in vise Clamp work securely Incorrect speed or feed 2 Check Machinist s Handbook for speed feed appropriate for the material being cut Teeth too coarse for material 3 Check Machinist s Handbook for Excessive blade recommended blade type breakage Incorrect blade tension 4 Adjust blade tension to the point where the blade just does not slip on the wheel Saw blade is in contact with work 5 Start the motor before placing the piece before the saw is st
36. eiis M8x25 ene 4 240 9180 240 PUMP eet reet a leote ee asana VORP errr tens 1 241 TS 1534052 Pan Head Screw ssssssseeeene M6x16 sssss 2 242 TS 2361061 Lock Washer ssssseeee MO sete 2 243 9180 243 EOW rea rato AP 3 8 x3 8 ei 1 245 9180 245 HOS8 crt bete rte het aed 98x1300L 1 248 9180 248 HT PIC 1 249 9225 249 Feed PA ui hy A aie niet eGo Aint ineo eet pgs 1 MAANA AA J 9225 250A Stand Panel Set Index 250 1 thru 250 5 wwwwwwamamaamwewemamam A 250 1 J 9225 250 1 Rear Stand Panel esssssssesssssssseseesenne hene ennt nens 1 250 2 J 9225 250 2 Fught Starid Panel ciere aa Kaa 1 250 3 J 9225 250 3 Front Stand Panel with door serial no 07080025 and higher 1 250 4 J 9225 250 4 Left Stand Panel with hook serial no 07080025 and higher 1 250 5 J 9225 250 5 Bottom Plate serial no 07080025 and higher esses 1 253 TS 1490031 Hex Cap Screw ssssseeee M8x20 12 254 TS 1550061 Flat Washer sss MGa Gad 24 25
37. embly Reference Only sss 1 Hex Socket Plug eeeeeeeese 9 87 PT i iet toe nn aa 1 MIEL ZENONE TIT 1 SIGN GIASS me ya 1 O Retainer Ring sese ID195x5 7W 1 LOCK Washers o ki kaika o Deo bim otis Li KO PAA beu 6 Socket Head Cap Screw s es M10x20 sss 6 SEM 1 SWIVvel Arm Base iicet tono eet eaten tone eet Magan ie tote xt to eee in cse eb tto bipes 1 SCE sagana anak ben kanang Leod b kad kaaa ULA Nab ima hg A e b ce ANAL ABG ka iat E b eL 1 Pan Head SCI8Gw seite MAXO saaan kaaa 2 Stop Bok ANAN s dena M10 x50 1 SIOP BON 2 5 ie ates M10x100 1 FOX NUI siet menm NC nd MO curtes 2 Hex Cap Screw ssssseeeeee M10x25 sss 2 Lock Washer XA enero tei MIA anan 2 Fixed Plate i bel edet etie ira mutus bed tede evi 1 Button Head Socket Screw sssss MOXI Da aa 2 Socket Head Cap Screw seeiis M10x35 ssss 1 21 Saw Assembly Parts Index No Part No Description Size Qty 232 9180 232 AE A ana tant WEKA MAI E KANO MEI MONA AZ 1 299 9180 233 Swivel Lock Handle sssssessssssesen eene ennt 1 234 TS 1550061 Flat Washer sssesee MGa nhan ees 4 295 is TS 1504051 Socket Head Cap Screw se
38. igure 1 consists of a drive motor gearbox blade wheels blade guides and supports control panel blade tension mechanism wire brush and the saw blade The drive wheel is installed on the output shaft of the gearbox The driven wheel is located on the left side of the machine and is mounted ona shaft that is part of the blade tension mechan ism The blade tension mechanism is used to tighten the saw blade on the blade wheels Blade tension generally requires adjustment only after the saw blade is changed but the tension should be monitored with the convenient blade tension indicator Vise Quick release Handle Blade Tension Handwheel and Indicator Saw Head Te ia Control Panel Guide Bearing Housing Lifting Handle Vise Handwheel Saw Rotation Lock Handle Figure 1 Work Stop A work stop is provided with the machine to allow cutting multiple pieces of identical length refer to Figure 6 The stop consists of a set rod onto which is installed a distance set bracket stop rod assembly and two lock handles The rod is installed in a bore in the front of the saw bed The distance set bracket is moved in or out on the set rod to establish the length of the workpiece and the stop rod can be adjusted to accommodate workpieces of various widths Control Panel The control panel is mounted on the top of the saw head Refer to the Controls and Indicators section page 9 for a description of the controls Swi
39. life and is determined by the size of the workpiece Adjustment is made as follows 1 Place the workpiece D in the vise E and clamp tightly Loosen the ock handle F Slide the guide support B left or right so that it just clears the piece to be cut D 4 Tighten the ock handle F Figure 7 NG Ne Figure 8 Figure 9 Bearing and Guide Block Adjustment Referring to Figure 10 Guide bearings and carbide guide blocks are located on either side of the saw blade and provide stability for the blade when the saw is in operation These bearings rotate on an eccentric shaft so the distance from the blade can be adjusted for optimal performance Guide blocks provide additional blade stability Guide bearings and guide blocks are initially adjusted at the factory and should rarely require adjustment It is always better to try a new blade when cutting performance is poor If performance remains poor after changing the blade check the blade guides for proper guide bearing spacing For most efficient operation and maximum accuracy clearance between the blade and the guide bearings should be 0 001 inch The bearings will still turn freely with this clearance If the clearance is incorrect the blade may track off the drive wheel AWARNING Disconnect the bandsaw saw from its electrical power source If required adjust the bearing and guide block on one assembly then the other as follows 1 Using a 3mm hex
40. lter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model J 9225 zip miter bandsaw This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com The JET Model J 9225 bandsaw is designed for medium production cut off work Two cutting speeds and a hydraulic feed control allow the efficient cutting of virtually any material The Model J 9225 bandsaw is equipped with a coolant system which can greatly extend blade life and speed the cutting of a variety of materials which are best cut with cutting fluids and coolants Specifications MOSM ae J 9225 Stock NUMBER EE 414467 Cutting Capacity Round eE Olaa ia A AEE e ence eee belegt dtd handel ete teeth erben 8 3 4 Round ALAS Gi et 6 1 4 Round at 60ANG EE 3 1 2 Rectangle at 90 Iniy ui ot n C dc pad crepat pu eae pte tect ER e re p Rr ETUR ee ees 8 3 4 x 7 Rectangle at A5 Ini circiter a AD eec pea AWA ita tpa maba 6 1 4 x 7 1 4 Rectangle at 60 UA teret ee pe Ore Eder pa RE e bU eR EN e QUE ree nogs 3 1 2 x 3 7 8 Blade Size IDE oe ANN AA AIN de
41. t 1 a AA read cea ex EUR 1 Rivets i UHR Re DOR xt oh REI 4 Hand Wheel iei reet tee DRE 1 PIU reri LU ve te ed n rere d Bb5X35 iw adn 1 Saw Assembly Parts Index No Part No 172 9180 172 173 9180 173 174 9180 174 175 9180 175 176 9180 176 178 9225 178 179 TS 1503044 180 J 9225 180 181 9225 181 182 TS 1514011 183 TS 1505041 184 TS 1551071 185 9225 185 186 J 9225 186 187 TS 1524021 188 9225 188 189 TS 1514021 190 9225 190 191 TS 1524051 193 9225 193 194 J 9225 194 195 TS 1540071 196 9225 196 TIZ nii 9180 197 198 TS 2210451 199 9225 199 200 9225 200 201 9225 201 202 9180 202 202 1 TS 1540071 2047 TS 1523051 209 9225 209 209 1
42. tches and fuses required for operation and protection of the drive motor are inside the box Assembly Stand Assembly Tools required for assembly Two 1 2 inch wrenches Note A ratchet wrench may speed assembly time Referring to Figure 2 1 Assemble the rear Di and right side E panels with three M8 x 20 hex cap screws A six M8 flat washers Bi Bs and three M8 hex nuts C Tighten the hex nuts Assemble E and Dz in the same manner Position bottom plate F in stand Finish assembling E to D and E to Dz in the same manner as above Figure 2 Mounting Saw to Stand Tools required for assembly 8mm hex wrench Remove any plastic or holding straps from around the bandsaw Areas of the machine have been given a protective coating at the factory This should be removed using a soft cloth moistened with kerosene or a cleaner degreaser Do not use gasoline paint thinner or lacquer thinner as these will damage painted surfaces Do not use an abrasive pad Determine the final location for the saw and allow for a sufficient work space around it ACAUTION The saw is extremely heavy Use a hoist to lift ACAUTION When moving the saw stand top assembly the cutting head or bow should be in the down position Referring to Figure 3 1 The saw A and stand top B come as an assembled unit Use a hoist to lift and place the saw onto the stand C Note that the front of the saw faces the
43. ulic fluid is released from the hydraulic cylinder When the needle valve is closed the cylinder is locked With the needle valve slightly open the cylinder permits slow or light downward force Opening the needle valve further increases the feed rate The needle valve is adjusted until the saw is operating efficiently The efficiency of operation is usually evaluated by observing chip formation Blade efficiency is further described below Evaluating Cutting Efficiency Is the blade cutting efficiently The best way to determine this is to observe the chips formed by the cutting blade If the chip formation is powdery then the feed is much too light or the blade is dull If the chips formed are curled but colored blue or straw colored from heat generated during the cut then the feed rate is too high If the chips are slightly curled and are not colored by heat the blade is sufficiently sharp and is cutting at its most efficient rate Setting the Work Stop Referring to Figure 5 The work stop is an accessory that is included with the JET J 9225 Bandsaw It is used to set up the saw for making multiple cuts of the same length ACAUTION Do not allow the blade to rest on the workpiece when the saw is not cutting Installation 1 Insert the distance set rod A into the hole B at the front of the base as shown 2 Secure by tightening the socket setscrew C with a 3mm hex wrench Adjustment 3
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