MIX_2W_4CH User`s Manual.indd - Gilson Engineering Sales Inc.
Contents
1. LII moore November 2008 2 Wire 4 Channel 206 774 00A Signal Isolator O c c E 2 st N E 2 AS o 2 Es E D V mimiMOORE minimum footprint MOORE PERFORMANCE MIX Table of Contents nitet e About this Mantal cce rdc teca to c 2 aa nt Lure cu bau cud do eue Model and Serial Number once az aaa e ata it a arat a ad 0 a d adu Rr rbd n o P Inputs and OUPUNS dire ri ua bidon aa i ai a a tes ete p a ai hos The 2 Wire 4 Channel MIX Signal Isolator c nenea nana nana Specifications rene coe aa aici a Da ala aa ei RC esd aoa tao seed t 0 n i 0 Ilea aaa alei li Er cu ed A DIMENSIONS sate TIESC OTIO DE je nIlggngq Docking Clamping Tool and Loop ID Location nennen Wire Terminatioin score sei ca Ree RR la da a ai a aaa a ata Era XU 0 ERE DRE ENTIA d Rn Wire Installation x cc ceea Da a t ia Pa ate aa 0 ai ci tu Et tu ier uci m ca ia in Aa aaa aia Aa al a pa pda aia a pa NR aaa aa Oi a XA Calibration Setup cai ia ancuta za a pata ca a ad a 25 da aa aa a al saad a a a a Hm Calibration Procedure cae na ga Ga a a e a ccu Recommended Ground Wiring Practices eee nana nana anna GE GOnfOFtmily pn et ae ata a ata ran Ca a aia aa Dn Ca a a tend DA aa aa ELLE Da ru un Electr2. n 7 Indicates any input output power option and housing as stated in the product data sheet Supplementary Information None November 2008 oL i Lir de ML Date Diane Kulisek Robert Stockham Quality Assurance Director Moore Industries Europe General Mgr European Contact Your Local Moore Industries Sales and Service Office o WORLDWIDE WWW miinet com United States info miinet com Belgium info 9 mooreind be China sales 9 mooreind sh cn M OORE Tel 818 894 7111 FAX 818 891 2816 Tel 03 448 10 18 FAX 03 440 17 97 Tel 86 21 62491499 FAX 86 21 62490635 IND USTRI ES Australia sales 9 mooreind com au The Netherlands sales 9 mooreind nl United Kingdom sales 8 mooreind com Tel 02 8536 7200 FAX 02 9525 7296 Tel 0 344 617971 FAX 0 344 615920 Tel 01293 514488 FAX 01293 536852 RETURN PROCEDURES To return equipment to Moore Industries for repair follow these four steps 1 Call Moore Industries and request a Returned Material Authorization RMA number Warranty Repair If you are unsure if your unit is still under warranty we can use the unit s serial number to verify the warranty status for you over the phone Be sure to include the RMA number on all documentation Non Warranty Repair If your unit is out of warranty be prepared to give us a Purchase Order number when you call In most cases we will be able to quote y
3. CE i e DCS DRIVEN DEVICE i e DCS MIX 2 Wire 4 Channel Signal Isolator CE Conformity Installation of any Moore Industries products that carry the CE certification Commission Electrotechnique must adhere to the guidelines above in order to meet the requirements set forth in applicable EMC Electromagnetic Compatibility directives EN55011 EN 50082 1 EN50082 2 etc Consult the factory for the most current information on products that have been CE certified WARNING If this unit is used in a manner not specified by Moore Industries the protection provided by the equipment may be impaired Installation Category All terminals are rated to CATII Equipment Ratings Moore Industries transmitters do not generate hazardous voltages They measure voltage or current inputs and generate low voltages and currents 42Vdc and 25mAdc Products connected to Moore Industries transmitters should be designed to receive these inputs Supply Wiring All power connections shall be made with 16 to 20 AWG wire The end of each conductor should be stripped no more than 8mm The end of the stripped wire should be tinned with solder or inserted into a ferrule and crimped before being placed into a terminal block Mounting When mounting the unit or installing it into an application ensure that the unit can be easily removed for maintenance or repairs The Interface Solution Experts 7 MIX 2 Wire 4 Cha
4. F THE BUYER AND OF THE COMPANY AND THAT ANY PRIOR DEALINGS OF THE BUYER WITH THE COMPANY DO NOT IMPLY THAT THE COMPANY WARRANTS THE GOODS OR SERVICES IN ANY WAY ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY AGREES WITH THE COMPANY THAT THE SOLE AND EXCLUSIVE REM EDIES FOR BREACH OF ANY WARRANTY CONCERNING THE GOODS OR SERVICES SHALL BE FOR THE COMPANY AT ITS OPTION TO REPAIR OR REPLACE THE GOODS OR SERVICES OR REFUND THE PURCHASE PRICE THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY CON SEQUENTIAL OR INCIDENTAL DAMAGES EVEN IF THE COMPANY FAILS IN ANY ATTEMPT TO REMEDY DEFECTS IN THE GOODS OR SERVICES BUT IN SUCH CASE THE BUYER SHALL BE ENTITLED TO NO MORE THAN A REFUND OF ALL MONIES PAID TO THE COMPANY BY THE BUYER FOR PURCHASE OF THE GOODS OR SERVICES ANY CAUSE OF ACTION FOR BREACH OF ANY WARRANTY BY THE COMPANY SHALL BE BARRED UNLESS THE COMPANY RE CEIVES FROM THE BUYER A WRITTEN NOTICE OF THE ALLEGED DEFECT OR BREACH WITHIN TEN DAYS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOVERED THE ALLEGED DEFECT OR BREACH AND NO ACTION FOR THE BREACH OF ANY WARRANTY SHALL BE COMMENCED BY THE BUYER ANY LATER THAN TWELVE MONTHS FROM THE EARLIEST DATE ON WHICH THE BUYER COULD REASONABLY HAVE DISCOV ERED THE ALLEGED DEFECT OR BREACH RETURN POLICY For a period of thirty six 36 months from the date of shipment and under normal conditions of use and service Moore Industries The Company will at its option repl
5. IX 2 Wire 4 Channel Signal Isolator The 2 Wire 4 Channel MIX Signal Isolator The MIX is a highly cost effective means of protecting process signals from distortions associated with ground loops motor noise and other common types of ambient electrical interference Model and Serial Numbers Moore Industries uses a system of model and serial numbers to keep track of all of the information on every unit it sells and services If a problem occurs with your MIX check for a tag affixed to the unit listing these numbers Supply the Customer Support representative with this information when calling Inputs and Outputs The 2 wire 4 channel MIX has four independent 4 20mA inputs with four corresponding isolated 4 20mA outputs See Figure 1 Each channel has its own zero 5 and span 410 pots for adjustment as needed Figure 1 The MIX has four 2 wire 4 20mA inputs and four 4 20mA outputs INPUT Channel C Channel B Channel D RIGHT SIDE VIEW Channel D Channel C Channel B OUTPUT Channel A TOP VIEW Channel A The Interface Solution Experts 3 MIX 2 Wire 4 Channel Signal Isolator Specifications Performance Accuracy 0 1 of span 2 Wire 4 Channel Output Loop Powered Isolator Performance includes input accuracy continued output
6. accuracy and the combined effects of linearity hysteresis and repeatability Stability 0 2 of reading per year Isolation 1000Vrms between inputs and outputs and channel to channel Output Response Time 100msec maximum to 99 of output change 50msec to 90 output change DC Input Resistance 50 ohms for current 1 Mohm for voltage Ripple lt 10mV peak to peak maximum measured across a 250 ohm resistor Over Voltage Protection 42V maximum on output 42V reverse polarity protection on output Ambient Conditions Dimensions Figure 2 2 wire 4 channel MIX dimensions 111mm 4 38 in 4 The Interface Solution Experts Maximum Input Over Range 100mA maximum for current inputs Burden 1V maximum Load Capability Vs 12Vdc 0 02A Output Current Limiting 25mA typical 30mA maximum ohms Operating Range 40 C to 70 C 40 F to 185 F 12V 30V 40 C to 55 C 40 F to 131 F 12V 42V Storage Range 40 C to 85 C 40 F to 185 F Ambient Ambient Temperature Conditions Effect Continued 0 007 of span C typical 0 015 of span C maximum Relative Humidity 0 95 non condensing RFI EMI Immunity Less than 0 1 of span error when tested at 10V m 20 1000MHz Common Mode Rejection Exceeds 95dB at 60Hz with a limit of 500Vrms Adjustment Type Front panel potentiometers Span 10 Zero 5 non interactive when span is set first Weight 241g 8 5
7. ace repair or refund the purchase price for any of its manufactured products found upon return to the Company transportation charges prepaid and otherwise in accordance with the return procedures established by The Company to be defective in material or workmanship This policy extends to the original Buyer only and not to Buyer s customers orthe users of Buyer s products unless Buyer is an engineering contractor in which case the policy shall extend to Buyer s immediate customer only This policy shall not apply if the product has been subject to alteration misuse accident neglect or improper application installation or operation THE COMPANY SHALL IN NO EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES WORLDWIDE www miinet com China sales mooreind sh cn Tel 86 21 62491499 FAX 86 21 62490635 United Kingdom sales 9 mooreind com Tel 01293 514488 FAX 01293 536852 Belgium info 9 mooreind be Tel 03 448 10 18 FAX 03 440 17 97 The Netherlands sales O mooreind nl Tel 0 344 617971 FAX 0 344 615920 _ United States info miinet com MOORE Tel 818 894 7111 FAX 818 891 2816 INDUSTRIES 525535720 FAx 02 5525 72s 2008 Moore Industries International Inc Specifications and Information subject to change without notice
8. ical Connections zau aaa a a a ap a it a Rt 0 a Ri Installation Category casnicia oci c e Ere ai i du aaa ted eer aia i dade dd cua ea En a C ER uS Equipment Ratings natia e TI a aaa ta A i la aa a ai aa i ai a Supply Viral a ati 9 n i E a a ai le MOURnti gis aie a aa a e a a n a a E a 3 a a a n a e ap a pa a a Cleaning and Maintenance scie coca aa a ata aaa a a at a at a a a aa a a aaa da 2 ai Replacement of Consumable Materials mmm nana mea nana aaa Customer SUPPONI za co aa vaza suta ea aaa 0 a Ba aaa datas a ot EA 3 ta a Da pa da Q EEE sea sm Introduction This is the users manual for Moore Industries miniMOORE MIX 2 Wire 4 Channel Signal Isolator The output loop powered MIX provides 1000Vrms input to output and channel to channel signal isolation between up to four non isolated transmitters and a receiving device This eliminates faulty readings in process measurements caused by ground loops motor noise and other unpredictable electrical interference The MIX provides four individual channels of 4 20mA outputs ready for direct interface with a receiving device About this Manual Wherever you see a WARNING Caution or Note pay particular attention WARNING Hazardous procedure or condition that could injure the operator Caution Hazardous procedure or condition that could damage or destroy the unit Note Information that is helpful for a procedure condition or operation of the unit M
9. nal Supply Load 6 i Resistor 250 ohms 0 01 precision Multimeter Calibrated to an accuracy of 0 025 minimum Keithley Model 197 or Fluke Model 8840 or 8842 or equivalent Screwdriver Standard Blade type head width 2 5 mm 0 10 in maximum 6 The Interface Solution Experts Calibration Procedure With the unit incorporated into the appropriate setup as illustrated in Figure 6 1 Apply the appropriate power to the PS side of the setup 2 Set the current calibrator to 096 of the rated span for the type of MIX being calibrated For example 4mA for a 4 20mA input unit 3 Adjust the MIX zero potentiometer pot until the voltmeter in the setup reads 1V plus minus the stated accuracy specification 4 Set the calibrator to 100 of the rated span full scale of MIX being calibrated For example 20mA for a 4 20mA input unit 5 Adjust the span potentiometer pot until the voltmeter reads 5V plus minus the stated accuracy specification across the load resistor 6 Repeat steps 2 through 5 until the voltage across the load resistor is stable and within the rated unit accuracy at both 0 and 100 of span 7 Move the calibrator and power source to the next channel and repeat steps 1 through 6 for each of the remaining channels Figure 6 Calibrating the 2 wire 4 channel MIX CURRENT CALIBRATOR SOURCE MODE 3 L1 TDTTTHEEEIBENXEITETZATAS 3 E Es m M BEEN I ro l 6 DIE o
10. nnel Signal Isolator Cleaning and Maintenance Maintenance of Moore Industries products is limited to keeping the unit clean and the wire terminals free of oxidation This is best accomplished by installing the unit in an area protected from dust heat moisture and corrosive atmospheres Yearly visual inspections should be performed to ensure that the unit is clean and the electrical connections are in good repair Replacement of Consumable Materials No consumable materials are used in the Moore Industries products covered by EN 61010 1 Customer Support Recognized as the industry leader for delivering top quality products and services to our customers Moore Industries is dedicated to quality If any product fails to perform up to rated specifications call us for help Our team of technicians and engineers will provide timely accurate and practical answers to your process instrumentation questions If problems involve a particular MIX there are several pieces of information you can gather before you call the factory that will help our staff get your answers more efficiently When you call please have The model number of the unit in question The serial number of the unit in question The job number if available The purchase order under which the unit was shipped if available Factory contact information is on the back cover 8 The Interface Solution Experts Symbols Table 2 shows the symbols used on M
11. oore Industries products the corresponding IEC ISO symbol and its definition Table 2 Symbols on Moore Industries Products Symbol on Moore Industries IEC ISO Symbol Definition Product PS PS Direct Current DCC gt O Alternating Current fy AC or DC Direct and Alternating Current GND Protected Earth Terminal Protective Conductor Terminal Equipment protected throughout by double insulation or reinforced insulation equivalent to Class Il of IEC 536 Caution See manual for information INPUT INPUT B Positive Input Not Specified Negative Input X OUTPUT OUTPUT Positive Output Not Specified Negative Output Normally Open Not Specified Normally Closed Common m UNO Upper Normally Open Robe Polis UNC Upper Normally Closed acs LNO Lower Normally Open Not Specified LNC Lower Normally Closed Not Specified Transmitter Excitiation OZZ N C Declaration of Conformity C C EMC Directive 2004 108 EC EN61326 Manufacturer s Name Moore Industries International Inc Manufacturer s Address 16650 Schoenborn Street North Hills CA 91343 6196 USA We herewith attest that the product detailed below meets EMC specifications defined by EN61326 1 Electromagnetic Compatibility Requirements for Electrical Equipment for Control Use Product Name 2 wire 4 channel Signal Isolator MIX MODEL INPUT OUTPUT POWER OPTIONS HOUSING Model Number s MIX i
12. ou the repair costs at that time The repair price you are quoted will be a Not To Exceed price which means that the actual repair costs may be less than the quote Be sure to include the RMA number on all documentation 2 Provide us with the following documentation a Anote listing the symptoms that indicate the unit needs repair b Complete shipping information for return of the equipment after repair c The name and phone number of the person to contact if questions arise at the factory Use sufficient packing material and carefully pack the equipment in a sturdy shipping con tainer 4 Shipthe equipment to the Moore Industries location nearest you The returned equipment will be inspected and tested at the factory A Moore Industries rep resentative will contact the person designated on your documentation if more information is needed The repaired equipment or its replacement will be returned to you in accordance with the shipping instructions furnished in your documentation WARRANTY DISCLAIMER THE COMPANY MAKES NO EXPRESS IMPLIED OR STATUTORY WAR RANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO ANY GOODS OR SERVICES SOLD BY THE COMPANY THE COMPANY DIS CLAIMS ALL WARRANTIES ARISING FROM ANY COURSE OF DEALING OR TRADE USAGE AND ANY BUYER OF GOODS OR SERVICES FROM THE COMPANY ACKNOWLEDGES THAT THERE ARE NO WARRANTIES IMPLIED BY CUSTOM OR USAGE IN THE TRADE O
13. oz MIX te A L EN zero sPAN eal B 102mm E n 4 03 in 92 ET J ZERO D il moore INDUSTRIES Y Accessories Your miniMOORE MIX unit comes with the following accessories Figure 3 MIX miniMOORE accessories miniMOORE User Manuals on CD miniMOORE Quick Set Up Guide miniMOORE Quick Set Up Guide Interface Solution Configuration Tools and Installation Manuals Ti moore HAWKE moore Loop ID Label Clamping Tool Docking Clamping Tool and Loop ID Label Location Figure 4 below illustrates proper location to dock clamping tool after use and correct location for the Loop ID label Figure 4 MIX miniMOORE accessories Dock Clamp Tool in connector as shown for storage Slide Loop ID label into place nder transparent front panel MIX 2 Wire 4 Channel Signal Isolator Wire Termination Refer to Figure 1 for wire termination for your MIX unit Wire Installation The connectors must be removed from unit to properly install wires in each of the connectors Figure 5 below illustrates how to use the wiring clamp tool to correctly install the wire into connector Insert clamp in proper slot and press downward this will momentarily open terminal slot Slide wire into place and then release pressure on clamp tool to lock wire in place After correct wiring following the wire termination shown in Fig
14. s ina DDI Misa TOP VIEW Tm Co b 12 42VDC POWER SOURCE Installation Figure 2 on page 4 shows the physical dimensions of the MIX To install the MIX on a DIN rail set the appropriate lip on the back of the unit on the top edge of the DIN rail and pivot downward until the unit snaps into place Recommended Ground Wiring Practices The following ground wiring practices must be followed to ensure proper performance of the MIX e Any Moore Industries product in a metal case enclosure or housing should be grounded Units in DIN housings for example should be mounted on grounded rail All input signals to and output signals from Moore Industries products should be wired using a shielded twisted pair technique Shields are to be connected to an earth or safety ground at the unit itself The maximum length of any unshielded input and or output signal wiring is 2 inches Figure 7 Installing the 2 wire 4 channel MIX NON ISOLATED 2 WIRE TRANSMITTER NON ISOLATED 4 WIRE TRANSMITTER OR moore il moore INDUSTRIES INDUSTRIES 4 CURRENT CURRENT DRIVEN SUPPLY DEVI
15. ure 1 place connector back onto unit Refer to Figure 4 for proper storage of clamping tool Figure 5 Using the clamping tool The Interface Solution Experts 5 MIX 2 Wire 4 Channel Signal Isolator Calibration Before placing your MIX into service a bench check of basic operation is recommended to ensure that the unit hasn t sustained any damage during transit and to set zero and span for your application Every unit should be Checked to verify that the appropriate MIX model has been ordered for the intended application Connected in a calibration setup described later in this section and checked for desired output Adjusted for desired zero and span settings Calibration Setup Table 1 lists the equipment you will need to bench check the MIX These materials are not supplied by Moore Industries but should be available in environments suited for calibration and maintenance of electronic instruments Figure 6 shows the calibration setup for the 2 wire 4 channel MIX Moore Industries recommends that the procedures in this section be carried out at a technician s bench or in a similar lab type environment Do not calibrate the MIX in the field or while installed in its application Table 1 Equipment for MIX calibration Device Specification Current Adjustable calibrated to an accuracy of Calibrator 0 025 EDC Model CR 103 or MV 105 or equivalent Power Calibrated 12 42Vdc 10 nomi
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