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ST 800 SmartLine Pressure Transmitters User`s Manual

1. K1 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Figure 31 Electronic Housing Terminal Block End Page 67 a a g LH IA a Buysnop 3 u01 9313 34 4105 LE 8 OE S 1NB 4 39S Figure 32 Transmitter Major Assemblies ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Page 68 Table 24 ST 800 Models STD810 820 830 amp 870 Ref Figure 33 Key No Part Number Description Qty Unit Vent and Plug Kits 30753785 001 Drain and Plug Kit stainless steel 30753787 001 Drain and Plug Kit Monel 30753786 001 Drain and Plug Kit Hastelloy C Each Drain and Plug Kit includes K1 Pipe Plug K2 Vent Plug 2 K3 Vent Bushing 2 Meter Body Gasket Kits Each Meter Body Gasket Kit includes 51452865 201 Glass Filled PTFE 51452865 202 VITON 51452865 203 100 PTFE 51452865 204 GRAPHITE K6 Gasket Process Head 6 Ka Gasket Flange Adapter 6 K7 O Ring Meter Body to Electronics Housing 3 K7 Process Head Gasket Kits K6 51452868 501 Gasket only Process Head 12 PTFE Gaskets pack 12 K6 51452868 502 Gasket only Process Head 6 Viton Head O Rings 6 K6 51452868 507 Gasket only Process Head Graphite Gasket use only as 6 replacement of existing graphite gasket Flange Adapter Gasket Kits Ka 51452868 504 Gasket only Flange Adapter 6 PTFE Adapter Gaskets
2. cececceesceceeeeeeeteceeneeceeeeeees 72 Figure 35 Inline Gauge and Inline Atmospheric Display Bodies ceeeseeseeeseeseeenseceseceseenseee 73 Figure 36 Flush Mount Meter Body eee eeeeseeseecsseceseceseceseceseceseeeseeeseeseneecaeeeaaecsaecsaecaessaeenaeee 73 Figure 37 Extended Flange Desimir iee erete aie i o a a ee a ie ia A E ERa 74 Figure 38 Pseudo Plange desi en sonrie iie e ea iT a A a REAT 75 Figure 39 Remote Seal Diaphragm 000 0 eee rene ranees oe eette a EE EERE ESEE EREE 76 Figure 40 COPLANAR ADAPTER REPLACEMENT SEALS KIT eeeeeeererreseerrsrrrrererse 77 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page ix List of Tables Table 1 Features and Opting ssnin iite e aae ne pi E e aier iini 1 Table 2 Available Display Characteristics eee eeseesseessecsseceseceseceseceseceseesseeeseeeseeseneeeaeecaeecsaeenaees 4 Table 3 ST 800 Standard Diagnostics Messages eeeeseessesreeseseesrssresresresresresserrreseestesresresreerestessete 5 Table 4 Flange Mounting Guidelines eeeseeeeeseeeesesesseseesserrtsstssessrestestessestessestessessersressestesseseses 14 Table 5 Remote Diaphragm Mounting Details ee ceeeeeseceseeeseeeseeeeneeeseeeaeecsaecnaecsaecnseenseeees 15 Table 6 Suggested Connection Locations eeesssecssecsseceseceseceseceseeeeneseneeeseeesaecaaecsaecaecnaeenseeees 16 Table 7 Three Button Option Functions 00 0 eee ceecesecssecs
3. for Jumper Configurations Figure 18 Locating the Failsafe and Write Protect Jumpers Table 16 Hart and DE Failsafe and Write Protect Jumpers Jumper Arrangements Description Failsafe UP High Write Protect OFF Not Protected Failsafe DOWN Low Write Protect OFF Not Protected Failsafe UP High Write Protect ON Protected Failsafe Down Low Write Protect On Protected Table 17 Fieldbus Simulation and Write Protect Jumpers Page 46 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Description Fieldbus Simulation Mode OFF Write Protect OFF Not Protected Fieldbus Simulation Mode OFF Write Protect ON Protected Fieldbus SIM Mode ON Write Protect OFF Not Protected 1 Turn OFF Transmitter power Power removal is only required in accordance with area safety approvals Power removal is only required in Class 1 Div 1 Explosionproof and Class 1 Div 2 environments 2 Loosen the end cap lock and unscrew the end cap from the electronics side of the Transmitter housing 3 If equipped with a Display module carefully depress the two tabs on the sides of the Display Module and pull it off 4 If necessary unplug the interface connector from the Communication module Do not discard the connector 5 Set the Failsafe Jumper top jumper to the desired position UP or DOWN See
4. Features and Options Feature Option Standard Available Options Communication Protocols HART version 7 Digitally Enhanced DE Fieldbus Human Machine Interface HMI Basic and Advanced Digital Display Options Basic and Advanced Display Three button programming optional Basic display language English only Advanced display languages English German French Italian Spanish Turkish Chinese and Russian Calibration Single Dual Triple Cal Approvals See Appendix C for details FM CSA ATEX IECEx SAEx INMETRO NEPSI GOST MARINE and MID Mounting Brackets Angle flat carbon steel 304 stainless steel Marine 304 stainless steel 316 Stainless Steel Integration Tools Experion Configuration Plugged Impulse Line Detection PILD 1 2 1 Physical Characteristics As shown in Figure 1 the ST 800 is packaged in two major assemblies the Electronics Housing and the Meter Body The elements in the Electronic Housing respond to setup commands and execute the software and protocol for the different pressure measurement types Figure 2 shows the assemblies in the Electronics Housing with available options The Meter Body provides connection to a process system Several physical interface configurations are available as determined by the mounting and mechanical connections all of which are described in the Installation section of this manual Revision 9 0 ST 800 Smart Pressure Tr
5. ANSI NFPA 70 NEC Articles 504 and 505 b CSA Canada Canadian Electrical Code CEC part section 18 c ATEX Requirements of EN 60079 14 12 3 See also 5 2 4 d IECEx Requirements of IEC 60079 14 12 3 See also 5 2 4 ENTITY approved equipment shall be installed in accordance with the manufacturer s Intrinsic Safety Control Drawing The Intrinsic Safety ENTITY concept allows the interconnection of two ENTITY Approved Intrinsically safe devices with ENTITY parameters not specifically examined in combination as a system when Uo Voc or Vt Ui or Vmax lo Isc or It li or Imax Ca or Co gt Ci Ccable La or Lo gt Li Leable Po Pi Where two separate barrier channels are required one dual channel or two single channel barriers may be used where in either case both channels have been Certified for use together with combined entity Parameters that meet the above equations System Entity Parameters ST 800 ST 700 Transmitter Vmax Voc or Uo Imax Isc or lo ST 800 ST 700 Transmitter Ci Ccable Control Apparatus Ca ST 800 ST 700 Transmitter Li Lcable Control Apparatus La When the electrical parameters of the cable are unknown the following values may be used Capacitance 197pF m 60 pF ft Inductance 0 66pyH m 0 020pH ft Control equipment that is connected to Associated Equipment must not use or generate more than 250 V Associated equipment must be FM CSA ATEX or IECEx depending on location list
6. Table 22 Angle and Flat Bracket Parts Refer to Figure 29 oo ee essessecsseceseceseceeeceeeeseeeseeeeneeees 66 Table 23 Transmitter Major Assemblies cee eeceecceseeeseeeeeeeseeeseeeseecaaecsaecaecsaecsseesseeeseeeseeeeneeees 67 Table 24 ST 800 Models STD810 820 830 amp 870 Ref Figure 33 cee eseessecssecseceecsteeeseeees 69 Table 25 Parts for STG830 840 870 and STA822 840 Transmitter Body Ref 0 0 eeeeeeeeee 71 Table 26 Inline Gauge and Inline Atmospheric Meter Body Parts ce eeseeseeseeesecsseceseceseeeseeees 73 Table 27 Flush Mount Meter Body Parts 0 0 0 ee ee eesecssecsseceseceseceseeeseeeseeesneeeseeesaecaaecsaecsaecnseesseeees 73 Table 28 Flange Mounted Meter Body Parts Refer to Figure 37 37D ees eeesesseesseceseceseeeeeeees 74 Table 29 COPLANAR ADAPTER REPLACEMENT SEALS KITS ooo eeeessecsseceeceseeeseeees 77 Page x ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 1 Introduction 1 1 Overview This section is an introduction to the physical and functional characteristics Honeywell s family of ST 800 SmartLine Pressure Transmitters 1 2 Features and Options The ST 800 SmartLine Pressure Transmitter is available in a variety of models for measuring Differential Pressure DP Gauge Pressure GP and Absolute Pressure AP Table 1 lists the protocols human interface HMI materials approvals and mounting bracket options for the ST 800 Table 1
7. Tank Flange Mounted Transmitter 0 eee cecesecesecsseceseceseeeseeeseeeeneecaeeeseessaecsaecsaeeaeenaeees 12 Figure 10 Typical Flush and Flange Mounted Installations 00 0 eee eeeeeeeeseeeseeeneeeeeeeeecaeseaeenseens 13 Figure 11 Representative Remote Diaphragm Seal Transmitter Installation eee eee eee eeeeee 14 Figure 12 Typical 3 Valve Manifold with Blow Down Piping ee eeseeseeseeeseeeseeeneecnsecnaeenseee 15 Figure 13 Flange Adapter Removal and Replacement ceeceecceseeeseeeeeeeeseeeaeeeaeecaecaeseaeenaeees 17 Figure 14 Transmitter Operating Ranges 0 ees eeecssecssecsseceeceseceseeeseeeceeecaeecseecaeeeaaecsaecsaesaeenaeees 18 Figure 15 Transmitter 3 Screw Terminal Board and Grounding Screw cece eeeesseesseceeceeeneeees 18 Figure 16 Current Loop Test Connections 20 0 eeeessecssecsseceseceeceeesseeeseeeeaeesaeecaeecaaecsaecsaessaeeaeee 22 Fisure 17 Three Button Optom ieee raraton neee nE EO EEEo EEEE AEE E EEEE Tna 23 Figure 18 Locating the Failsafe and Write Protect JUMpers cee ceeceseceeeceeeeeeeeeeneeeneeeaeeeneeenaees 46 Figure 19 Basic Display with Process Variable Format cesceseeseceseceseceseeeeceeeneeeseeeaeesaaeenaees 48 Figure 20 Advanced Display Formats with the Process Variable 0 ceceeecesseeeeeeeseeeeeeeeeeeeneees 48 Figure 21 DP Transmitter Head Disassembly 0 eee eseessecseceseceseceseeeseceeeeseessneseneesneeenaecnaeenaees 52 Figur
8. This field has 14 characters e Engineering Units This field is user configurable This field has 8 characters Differential 106 50 inH20 Figure 19 Basic Display with Process Variable Format 4 5 2 Advanced Displays As shown in Figure 20 the Advanced Display provides three formats Table 18 lists and describes the fields in each of the three Advanced Display formats Essentially all three formats provide the same information but with the following differences e Bar Graph User Configurable 126 segment Bar Graph with range settings The Bar Graph displays the current value of the configured PV e PV Trend User configurable display period from one hour to 24 hours The chart displays minimum maximum and average of the configured PV over the selected trend period Advanced Display Advanced Display Advanced Display with Process Variable with Bar Graph with Trending DIFFERENTIAL DIFFERENTIAL DIFFERENTIAL 12 63 Good 115 60 inH20 1 12 63 inH20 3 Good inH20 0 400 Auto Figure 20 Advanced Display Formats with the Process Variable Page 48 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 18 Advanced Displays with PV Format Display Indications Diagnostic Diagnostic condition present Maintenance This indicator is displayed any time a diagnostic is present in the transmitter either Critical or Non Critical If a Critical Diagnostic is These indicators are present
9. if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 VDC may be accessible ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements HIF DORS e Cha
10. the message Critical Diag will flash at the top of the displayed in the upper screen and the appropriate Diagnostic screen will be inserted into left corner of the the normal screen rotation screen when the associated conditions D Critical Diag are present in the transmitter To determine which Non Critical diagnostics are active use the local buttons to call up the Non Critical diagnostics menu Main Menu Diagnostics Non Critical Refer to Table 10 for details concerning the Non Critical diagnostics Maintenance Mode is active This indicator is set by the Experion DCS When this Mode is active a screen with the text Available for Maintenance will be inserted into the normal screen rotation to make it easy to identify transmitters that are available for maintenance PV Value User Configurable This field has 7 characters Maximum allowable numeric value of 9999999 or 999999 If fractional decimals are configured the fractional positions will be dropped as required If the PV exceeds the values above limits the PV is divided by 1000 and K is appended to the result allowing a maximum value with multiplier of 999999K or 99999K PV Status Good The transmitter is operating normally Bad The transmitter has detected a fault condition The PV Status field will flash when this condition is present and the PV Value will be displayed on a black background as shown below DIFFERENTIAL Uncertain this status is only
11. 4 1 SUMIMALY sy eari yee Re eee nt vacua gene Sad TEE E ieee oii dhe 8 3 4 2 Mounting Dimensions ices is dee el ee ee ea eda 8 3 4 3 Bracket Mounting Procedure eee eseessecssecsseceseceseceseeeseesseeseneeeseecaeecaaecsaecsaeenseesseeees 9 3 4 4 Mounting Transmitters with Small Absolute or Differential Pressure Spans 11 3 4 5 Blan ge Vi Gumtan rm ee he A ocean eel os eect cele E EE E O onset sen E ake 12 3 4 6 Flush Mounting Procedure 0 c0 5 ca8e ehielen iniii aiai i conve a 13 3 4 7 Remote Diaphragm Seal Mounting Information eee eeeeeseeeseeeneecneecnsecnseeeaeens 14 3 5 Piping the ST 800 Transmitter 2 0 0 0 ceccecescceeseceeccecseeeeesaeceeaeeceseeeesaeceeaeeceeeeestaeeeeaeceeneeees 15 3 5 1 Piping Arran SEMEN eisdeas reon eaeko oct seaeeei daoht iro ana totes ectypanstraenpeesemaneen 15 3 5 2 Suggestions for Transmitter Location cc ceccceesseceenceceeeeeeseceeaaeceeaeeceseeeeaeceeeeceeees 16 3 5 3 General Piping G rdeline Siae lestbestaccessgiseetetacacchvs ENEN EE EEE E Ee 16 3 5 4 Procedure to Install Flange Adapters eeeeseseeseeeeesesressrrsreseesrrsrenresressesressesressrenreses 16 3 6 Wiring a Transmitter ceciren A EA E T TE EEE T teen 18 3 6 1 OVELVIEW a a ie ee Ae ee eee eg et 18 3 6 2 Digital System Integration Information eee eeceseeseeeeeeeeseeeseeeseecaecsaecnaeenaeees 19 3 6 3 Winng V ATIALONS 2 22 sccsrtcsencdessthazestadstestbessebesees EE EE a EAEE EERE EREE 20 3 6 4 Waring Procedu
12. 6 Ka 51452868 505 Gasket only Flange Adapter 6 VITON Adapter O Rings 6 Ka 51452868 508 Gasket only Flange Adapter Graphite Gasket use only as 6 replacement of existing graphite gasket Y Inch NPT Flange Adapter Kits Flange Adapter Kit with 51452867 110 SS Flange Adapters and with carbon steel bolts 51452867 210 SS Flange Adapters and with A286 SS NACE bolts 51452867 310 SS Flange Adapters and with 316 SS non NACE bolts 51452867 410 SS Flange Adapters and with B7M alloy steel bolts 51452867 150 Monel Flange Adapters and with carbon steel bolts 51452867 350 Monel Flange Adapters and with 316 SS non NACE bolts Hastelloy C Flange Adapters and with carbon steel bolts 51452867 130 Hastelloy C Flange Adapters and with 316 SS non NACE 5145286 7 330 bolts Each 1 2 inch NPT Flange Adapter Kit includes Ka Gasket Flange Adapter 2 Kb 1 2 inch NPT Flange Adapter 2 Ke Bolt hex head 7 16 20 UNF 1 50 inches long 4 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 69 Figure 33 ST 800 Models STD810 820 830 amp 870 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 70 Table 25 Parts for STG830 840 870 and STA822 840 Transmitter Body Ref Bed Part Number Description Qty Unit Process Head Assembly Kits with PTFE Gaskets 51452864 010 Carbon steel head zinc plated without side vent drain 51452864 012
13. 8 4 29 5 1 4 9 8 13 High Speed Craft 4 6 3 9 1 1 a 4 7 9 15 1 Rules for Conditions of Classification Part 1 2014 Offshore Units and Structures 1 1 4 9 7 1 1 A2 1 1 A3 Bureau Veritas BV Certificate Number 39542 A0 BV Requirements Bureau Veritas Rules for the Classification of Steel Ships EC Code 41S Det Norske Veritas DNV Certificate Number A 13982 Application Location Classes Temperature D Humidity B Vibration A EMC B Enclosure C For salt spray exposure enclosure of 316 SST or 2 part epoxy protection with 316 SST bolts to be applied Korean Register of Shipping KR Appl No DLN T0044 14 Lloyd s Register LR Certificate Number 14 60017 Application For use in environmental categories ENV1 ENV2 ENV3 adn ENV5 as defined by Lloyd s Register Test specification No 1 2013 A6 Measurement Instruments Directive MID CERTIFICATE Number TC8395 ISSUED BY NMI CERTIN B V MECHANICAL CLASS M3 ELECTROMAGNETIC ENVIRONMENT E2 AND E3 AMBIENT TEMPERATURE RANGE 25 C TO 55 C HUMIDITY CONDENSING PRESSURE RANGE Unit Pressure Range Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 89 Page 90 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 AWG DE DP dl d2 do EMI FTA GP HP Hz inH2O0 LGP LP LRL LRV mAdc mmHg mV Nm NPT NVM Pa Pc Pd Pdp Pf Pr Pu PM PSI PSIA PV PWA RFI RTD SFC
14. 9 0 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 61 7 Troubleshooting 7 1 Overview Troubleshooting involves responding to error messages primarily displayed by the MC Toolkit Error messages that may occur on the Transmitter s local display are fairly self explanatory and intuitive However this section covers the diagnostic messages that indicate critical conditions Other than the critical conditions additional detail is not provided If you require assistance contact your distributor or Honeywell Technical Support All other messages are covered by the MC Toolkit Users Manual 7 2 Critical Diagnostics Screens When a Critical Diagnostic is present in the Transmitter the Advanced Display will show one or more of the screens pictured in Figure 28 These screens will be inserted into the normal screen rotation and displayed between the user defined operator screens A description of the diagnostic conditions is given Table 20 along with suggested actions for resolving the problem Meterbody fault Critical Diag Meterbody fault Electronics Module fault Critical Diag Electronics Module fault Meterbody Comm fault Critical Diag Meterbody Comm aul Figure 28 Local Display Fault Diagnostic Conditions The Basic Display will display the message CRITCAL FAULT on the top line of the LCD and the appropriate diagnostic text on the lower line 7 2 1 Fault Conditions and Re
15. Atmospheric Pressure AP Transmitter name plate The model number format consists of a Key Number with several table selections The Differential Pressure DP Absolute Pressure AP and Gauge Pressure GP name plates are essentially the same However the DP provides one additional entry 7 vs 6 in the Meter Body Selections Table I to accommodate the static pressure rating b v Rd O Ni Y C C Na amp S K S Fa Fi K amp f s of 9 Xe N b C NG 9 9 62 RY N S a ey N N s R WF 0 ia ve e oe A ron X 3e 5 Ka S amp Ki S F amp a ies S S g Table VII Key Number Table Tablell Table lll Table lV TableV Table VI Table VII Optional Table IX HADHAU FARNAAMIN AMEEN ee al Ee Doon Figure 3 Typical ST 800 Name Plate You can readily identify the series and basic Transmitter type from the third and fourth digits in the key number The letter in the third digit represents one of these basic transmitter types e A Absolute Pressure e D Differential Pressure e F Flange Mounted e G Gauge Pressure e R Remote Seals For a complete selection breakdown refer to the appropriate Specification and Model Selection Guide provided as a separate document 1 4 Safety Certification Information An approvals name plate is located on the bottom of the Electronics Assembly see Figure 1 for exact location The approvals name plate contains information and service marks that disclose the Transmitte
16. Carbon steel head zinc plated with side vent drain 51452864 020 Stainless steel head without side vent drain 51452864 022 Stainless steel head with side vent drain 51452864 030 Hastelloy C head without side vent drain 51452864 032 Hastelloy C head with side vent drain 51452864 040 Monel head without side vent drain 51452864 042 Monel head with side vent drain 51452864 050 Carbon steel head nickel plated without side vent drain 51452864 052 Carbon steel head nickel plated with side vent drain Process Head Assembly Kits with PTFE Gaskets 51452864 110 Carbon steel head zinc plated without side vent drain 51452864 112 Carbon steel head zinc plated with side vent drain 51452864 120 Stainless steel head without side vent drain 51452864 122 Stainless steel head with side vent drain 51452864 130 Hastelloy C head without side vent drain 51452864 132 Hastelloy C head with side vent drain 51452864 140 Monel head without side vent drain 51452864 142 Monel head with side vent drain 51452864 150 Carbon steel head nickel plated without side vent drain 51452864 152 Carbon steel head nickel plated with side vent drain Each process head assembly kit includes K1 Pipe Plug See notes 1 amp 2 1 K2 Vent Plug See note 1 1 K3 Vent Bushing See note 1 1 K5 Process Head 1 K6 Gasket PTFE Process Head 1 Ka Gasket PTFE Flange Adapter 1 Notes Note 1 This item is made of the same material as the Process Heads except for Kits wi
17. STIM STIMV IOP T C URL URV US Vac Vde Revision 9 0 Glossary Absolute Pressure American Wire Gauge Digital Enhanced Communications Mode Differential Pressure Inside diameter of pipe Orifice plate bore diameter at flowing temperature Inside diameter of orifice Electromagnetic Interference Field Termination Assembly Gauge Pressure High Pressure also High Pressure side of a Differential Pressure Transmitter Hertz Inches of Water In Line Gauge Pressure Low Pressure also Low Pressure side of a Differential Pressure Transmitter Lower Range Limit Lower Range Value Milliamperes Direct Current Millimeters of Mercury Millivolts Newton meters National Pipe Thread Non Volatile Memory Measured static pressure in PV4 algorithm Absolute critical pressure of the gas Static pressure at downstream point Measured differential pressure in Pascals in PV4 algorithm Absolute pressure of flowing gas Reduced pressure Static pressure at upstream point Process Manger Pounds per Square Inch Pounds per Square Inch Absolute Process Variable Printed Wiring Assembly Radio Frequency Interference Resistance Temperature Detector Smart Field Communicator Pressure Transmitter Interface Module Pressure Transmitter Interface Multivariable Input Output Processor Thermocouple Upper Range Limit Upper Range Value Universal Station Volts Alternating Current Volts Direct Current ST 800 SmartLine Pressure Transmitters
18. SmartLine Pressure Transmitters User s Manual Page 31 1 Linear scaling of the displayed PV value When Linear is selected for PV Scaling the Display will scale the selected PV input according to the following formula PV value input low limit input span x Scaling High Scaling Low Scaling Low If the PV Selection is Pressure the input low and high limits are the LRV and URV respectively If the PV Selection is Percent Output the input low and high limits are 0 and 100 If the PV Selection is Square Root the input low and high limits are 0 and 100 Flow Note that this scaling only affects the value shown on the Display it does not affect the Loop Output 2 2 Square Root scaling of the displayed PV value When Square Root is selected for PV Scaling the Display computes Flow from the Differential Pressure This calculation is independent of the Transfer Function setting in the transmitter This allows the user to output Differential Pressure via the 4 20 mA loop output while displaying the equivalent flow value on the Display In addition the Display value can be scaled to show the flow in flow units gal min gal h etc by entering the correct scaling limits via the Scaling Low and Scaling High parameters For example PV Selection Differential Pressure PV Scaling Square Root Scaling Low 0 0 Scaling High 2500 0 Display Units gal h LRV 0 0 URV set as required by the process Th
19. User s Manual Page 91 Index A About This Manual sscccssssssceeesssseees iii PCCUIACY os cccicisccssecssteseessncsecisesvssendevsssessecsses 5 Advanced Display Menus ssscesssssseee 26 Calibration Menus ineine 33 Diagnostics MenU sssssssssesssseerrssssseeesrressrreeersssesee 27 Display Setup M NUS c ccssseeseceseeeseeesseesseeeseeens 29 Information M NUS ccscccesessecsteesseeeseeseeeseeens 39 Transmitter Setup Menus eeeeesseeeeeeeeeeseneees 35 Application Design ccccsssssscessssseceees 5 B Basic Display MenubG cccsssssccesssseeeeees 40 Bracket Mounting ssccccssssseccssssceceesssees 9 Button operation during monitoring 50 C Calibrations ssenari 60 Calibration Procedures ccccssssscessssseees 60 Changing the Default Failsafe Direction 45 DE and Analog Differences c cccsecesseseesteeeneens 45 Failsafe Operation 2sc2 0 csientieicnkeieteeed 45 COPLANAR ADAPTER sssssecssssseeceeeses 77 Copyrights Notices and Trademarks ii D Diagnostic Messages csccsssssecssssseeceeeees 5 Diagnostics Menu ccccssssceccessseeceeeees 27 Digital System Integration Information 19 Display Installation Precautions 66 7 Display Options scccccsssssceccssseceeessseees 4 Display Setup MeNnuG ssssccccsssseeceeeses 29 Dual Triple Call cccccc
20. Using an accurate pressure source apply pressure equivalent to the desired Upper Range Value of the transmitter Press the Down and Span buttons together to set the span Verify that the PV output is now 20 mA You can also use the MCT 202 Toolkit to make any adjustments to an ST 800 SmartLine Pressure Transmitter Alternately certain adjustments are possible through an Experion Station or Universal Station if the ST 800 is digitally integrated with either of these stations Page 44 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 4 4 Changing the Default Failsafe Direction Transmitters are shipped with a default failsafe direction of upscale This means that the Transmitter output will set the current output to upscale failsafe maximum output upon detection of a critical status You can change the direction from upscale failsafe to downscale failsafe minimum output by moving the top jumper located in the Electronics module 4 4 1 DE and Analog Differences Failsafe operation is somewhat different between DE and analog operation e Analog operation Upscale failsafe drives the Transmitter output to 21 8 mA Downscale failsafe drives the Transmitter output to 3 8 mA e DE operation Upscale failsafe causes the Transmitter to generate a infinity digital signal Downscale failsafe causes the Transmitter to generate a infinity digital signal The Transmitter electronics module interprets eithe
21. applies digital filtering to suppress noise effects on the PV The limits for this value are 0 0 to 32 0 seconds NAMUR Selection Disabled Disabling sets the loop output and burnout levels to the Honeywell levels Enabled Enabling sets the loop output and burnout levels to the NAMUR levels Filter Performance Fast SOR Fast Speed of Response Std SOR Standard Speed of Response Press to enter menu selection T and J to select from list to enter Parameters Transfer Function Linear The loop output of the transmitter is a linear representation of the differential pressure Press to enter menu selection T and J to select number to enter and shift to next digit Square Root The loop output of the transmitter represents Flow as defined by the DP Square Root flow equation Flow Cutoff Single Breakpt Allows the user to specify a single breakpoint as the low flow cutoff point This item is only available when the Transfer Function is set to Square Root Dual Slope Uses a dual slope formula to determine the low flow cutoff point This item is only available when the Transfer Function is set to Square Root Breakpt Flow HH Enter the low flow cutoff point when Single Breakpt is selected Range 0 to 25 0 Flow Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 35 lt Retur
22. from the label strip provided and adhere to the inside of the Field Wiring compartment End Cap Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 55 15 16 17 18 19 Apply Parker Super O ring Lubricant or equivalent to the end cap o ring before installing the end cap Reinstall the End Cap and tighten the end cap locking screw Install external upgrade label i e DEVICE MODIFIED provided on outside of housing as shown in Figure 23 Restore power if removed Check the settings of the Transmitter Setup and Display Setup parameters to make sure that the transmitter is configured correctly for your application See the HART and DE User s Manual ST 800 34 ST 25 38 ST 700 34 ST 25 47 for details on HART and DE transmitters Refer to manual 34 ST 25 39 for additional information about Fieldbus transmitters If applicable verify External Button Configuration operation Ready to go 5 5 Replacing the Meter Body You can replace the complete meter body including the process heads or the meter body only on certain Differential Pressure DP Gauge Pressure GP and Atmospheric Pressure AP Transmitters by using the existing process head s Use the following procedure for meter body only replacement se ei nna Save or record device configuration data Turn off Transmitter power Remove the Transmitter from service and move it to a clean area before disassembling it Refer to Figure
23. stamp and J to select SetTime Month January thru the rts veel ae number Stamp December eer pet an to enter and shift to Reset Corrects This time next dioit stamp can be read via T and i lect f Day HART and FF A o select from communications a 4 to enter lt Return gt Executing this selection corrects the Zero Z based on the input pressure Press to enter menu ero Correct Do Zero Corr The current live value of the primary selection pressure input is shown on this display so Scroll to Do Zero Corr the user can easily see the effect of the Press to initiate Zero correction lt Return gt Executing this selection corrects the LRV based on the input pressure Press to enter menu ee Do LRV Correct The current live value of the primary selection pressure input is shown on this display so Scroll to Do LRV Correct the user can easily see the effect of the Press to initiate LRV correction lt Return gt Executing this selection corrects the URV Pressitoenter men based on the input pressure URV The current live value of the prima elenian Correct Do URV Correct pamary Scroll to Do URV pressure input is shown on this display so Correct the user can easily see the effect of the P to initiat URV correction eae seers lt Return gt Reset Executing this selection Resets the Zero ite entermenu Corrects Reset Corrects LRV and URV Corrects back to Factory Scroll to Reset Corrects values snags Pres
24. training and monitoring mode Press to enter menu selection Sample 4 T and J to select Window Enter the sample number window Value to enter and Range 3 mins shift to next digit 6 mins 9 mins 12 mins 15 mins See Note below The up limit of PILD factor for normal Press to enter status menu selection E T and to select PILD Ger iia oe Enter the Up Limit number Available only Value _ to enter and if the PILD Range 0 50 to 1 00 shift to next digit Option is See Note below enabled The Down limit of PILD eee porna Press to enter j menu selection Down Limit HH Enter the Down Limit T and J to select VENG number Range Both Limit to 4 to enter and 0 50 shift to next digit See Note below The Both sides blockage limit of PILD T Press to enter ae Both Limit menu selection Both Limit Range 0 00 to Down and to select Limit number to enter and It is applicable for only shift to next digit DP Transmitter See Note below The High Pass Filter HPF Cutoff Frequency fo reduces noise Press to enter fluctuations in the PILD menu selection HPF f0 E Factor measured value t and 4 to select i number Enter the HPF fO to enter and Value shift to next digit Range 0 0 to 5 0 See Note below Note This parameter will be Read Only when the user configures PILD as Enabled in this sub menu An attempt to configure this parameter will then invoke the
25. 09 SS 316 Flat Bracket Mounting kit for all In Line and Flush 1 mount transmitters 7o al ei kag i 1 z Figure 30 Electronic Housing Display End Page 66 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 23 Transmitter Major Assemblies Refer to Figure 31 Figure 32 Figure 33 y Part Number Description Fean 1 50049858 501 End Cap Aluminum 1 50049858 521 End Cap Stainless Steel 2 50049832 501 End Cap Display Aluminum 1 50049832 521 End Cap Display Stainless Steel 50075472 531 Terminal Assy HART DE without Lightning protection 1 50075472 532 Terminal Assy HART DE with Lightning protection 3 50075472 533 Terminal Assy FF PB without Lightning protection 50075472 534 Terminal Assy FF PB with Lightning protection 4 50049911 501 Basic Display 1 50049846 501 Advanced Display 5 50049849 501 HART Electronics Module Assembly PWA without Reed sensor 50049849 502 HART Electronics Module Assembly PWA with Reed sensor 50049849 503 DE Electronics Module Assembly PWA without Reed sensor 50049849 504 DE Electronics Module Assembly PWA with Reed sensor 1 50049849 507 FF Electronics Module Assembly PWA without Reed sensor 50049849 508 FF Electronics Module Assembly PWA with Reed sensor 6 50049915 501 External Zero Span amp Config Buttons 1 K1 30757503 005 Electronics housing seals kit includes O rings
26. 24 Loosen the End Cap Lock and unscrew the End Cap from the electronics side of the Transmitter housing ELECTRONICS HOUSING COMMUNICATION MODULE WITH PLASTIC SENSOR CABLE CONNECTOR Figure 24 Disassembly for Meter Body Replacement A Ata amp Please take appropriate steps to avoid ESD damage when handling the Communication and Display Module assemblies Page 56 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 5 Ifa display is present press the two snaps along the side and remove it from the communication module assembly Note Do not discard or misplace the Display Communication connector it will be required to reassemble the Display Module 6 Loosen the two retaining screws and remove the Communications Module assembly and remove the Communication Module assembly from the electronics housing Disconnect the Sensor Cable from the Communications Board 8 Refer to Figure 25 Use a 2 mm hex wrench to completely loosen the set screw on the outside of the housing to permit rotating the meter body TUL B Figure 25 Hardware Location to Remove the Meter Assembly 9 Carefully turn the complete meter body counterclockwise to unscrew it from the electronics housing 10 Remove the nuts from bolts that hold the process head s to the Meter Body 11 Remove process heads and bolts 12 Remove the gaskets or O rings from the process heads 13 Clean the interior of th
27. 6 Plugged Impulse Line Detection 6 6 Pressure Analog HART and DE COMMUNICATION ccsssccesseecsssceeseeees 75 Process Sealing sscsssscesssscesscessssceesees 20 R RETEFEN COS siesisisccscesctecdesccensssvsssscessecesscsedess iv Remote Diaphragm Seal Mounting 14 S Safety arisa ANE ANANA 5 ACCULACY aoe an Seea A AEE N SEESE 5 Diagnosis Messages ccceeeeessseeeeeeeeeeesaeeeeeeeeeeaee 5 Safety Integrity LeVel eeesseessessssesseesssseesresseeeees 6 Safety Certification ccccsssssccessssseceees 3 SUAREUP ise es Soesoic See E 21 Constant Current Source Mode Procedure 22 Output Check Procedures cccccesceeseeseeeseesseeeee 21 Supply Voltage Limiting Requirements 20 Support and Contact Information iv Symbol Descriptions and Definitions v Revision 9 0 T Telephone and Email Contacts 000 iv Three Button Operation with no Display INSTA GG sis civics oeccecncsdcescdevstsedessccesseass ses 44 Span AdjUStMeNts ceeeeeeeeeeseeeeeteeeeeseeeeseaeeeeees 44 Zero Adjustments eeeeceeeeeeeeeeteeeeeeeeeeesneeeeteeeees 44 Three Button Operation ccccssssseceeees 23 Advanced Display Entries cescceeceeeeesteeeeeeeees 26 Basic Display Meusen epaia 39 Data Entry fic csschcsiese25iccsnishs snced diavhioh aai aiia 25 Menu Navigation cceessssccceeeeeeesseeeeeeeseeees
28. 8 F Press J to enter inHg 0 C menu selection Display Units kgf cm2 kPa Select the Display Units p ay mbar for the selected PV T and J to select from mmH20 4 C list mmH20 to enter 68 F mmHg 0 C MPa Pa psi Torr C F R K Enter custom text using any alphanumeric value Custom Units up to 8 characters long 7 and J to select Custom Units OOOOU000 Custom Units is only Alphanumeric available if PV Scaling is to enter and shift to set to Linear or Square next character Root Screens None Press to enter 1 thru 8 Decimal X X Select the decimal menu selection continued X XX resolution for the PV T and J to select from X XXX list J to enter Enter the lower limit Disp Low Limit HHHH shown on the Bar Graph or Trend screen Enter the upper limit Disp High Limit HE shown on the Bar Graph Press to enter or Trend screen menu selection Scaling Low HHHHHHHHH Enter the low and high T and J to select scaling limits These number limits are used to scale to enter and shift to the displayed PV to the next digit Scaling High HHHH desired value when PV Scaling is set to either Linear or Square Root See Notes 1 and 2 Below Press to enter Enter Custom Tag using epee ee t Custom Tag 000000000000 any alphanumeric value Renate up to 14 characters long J to enter and shift to next char NOTES Scaling only affects the value shown on the Display it does not affect the Loop Output Revision 9 0 ST 800
29. A Typical Flush Mounted Installation Figure 10 Typical Flush and Flange Mounted Installations 1 Refer to Figure 10 for a representative flush mounted Transmitter installation Cut a hole for a one 1 inch standard pipe in the tank or pipe at the Transmitter mounting site Weld the 1 inch mounting sleeve to the tank wall or to the hole you cut in the pipe 3 Insert the Transmitter Meter Body into the mounting sleeve and secure it with the locking bolt 4 Tighten the bolt to a torque of 4 Nm 0 3 Nm 4 7 pound feet 0 2 pound feet Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 13 3 4 7 Remote Diaphragm Seal Mounting Information GH combination of tank vacuum and high pressure capillary head effect should not exceed nine 9 psi 300 mmHg absolute For insulated tanks be sure to remove enough insulation to accommodate the flange extension The end user is responsible for supplying a flange gasket and mounting hardware suitable for the service condition of the Transmitter A Mount the Transmitter flanges within the limits in for the fill fluid in the capillary tubes with a tank at one 1 atmosphere Table 4 Flange Mounting Guidelines Fill Fluid Mount the Flange Silicone 200 Oil lt 22 feet 6 7 meters below the Transmitter Chlorotrifluorethylene CTFE lt 11 feet 3 4 meters below the Transmitter Refer to Figure 11 for a representative remote diap
30. AC Current procedure calibrates the output of the Digital to Analog converter for minimum 0 and maximum 100 values of 4 mA and 20 mA respectively This procedure is used for Transmitters operating online in analog mode to ensure proper operation with associated circuit components for example wiring power supply control equipment Precision test equipment an ammeter or a voltmeter in parallel with precision resistor is required for the Trim DAC Current procedure e The Apply Values procedure uses actual Process Variable PV input levels for calibrating the range of a Transmitter To measure a liquid level for example a sight glass can be used to determine the minimum 0 and maximum 100 level in a vessel The PV is carefully adjusted to stable minimum and maximum levels and the Lower Range Limit Value LRV and Upper Range Limit Value URV are then set by commands from the MC Toolkit Hi The Transmitter does not measure the given PV input or update the PV output while it operates in the Output mode Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 21 3 7 4 Constant Current Source Mode Procedure i 1 i wag Honeywell MC sts Toolkit Type Transmitter Figure 16 Current Loop Test Connections Refer to Figure 16 for test connections Verify the integrity of electrical components in the output current loop Establish communication with the Transmitter For these procedures the values of co
31. C 61508 2 2010 IEC61508 3 2010 A2 European Directive Information CE Mark 50080030 Revision H EC DECLARATION OF CONFORMITY Honeywell International Inc Honeywell Field Solutions 512 Virginia Drive Fort Washington PA 19034 USA declare under our sole responsibility that the following products ST 800 Smart Series Pressure Transmitter And ST 700 Smart Series Pressure Transmitter to which this declaration relates is in conformity with the provisions of the European Community Directives including the latest amendments as shown in the attached schedule Assumption of conformity is based on the application of the harmonized standards and when applicable or required a European Community notified body certification as shown in the attached schedule The authorized signatory to this declaration on behalf of the manufacturer and the Responsible Person is identified below Owen J Product Safety amp Approvals Engineering Issue Date 4 October 2014 Revision 9 0 ST 800 Smart Pressure Transmitter User s Manual Page 75 Page 76 Honeywell SCHEDULE 50080030 Revision H EMC Directive 2004 108 EC IEC 61326 1 2005 Electrical Equipment for Measurement Control and Laboratory Use EMC Requirements IEC 61326 3 1 2008 Electrical Equipment for Measurement Control and Laboratory Use Part 3 1 Immunity Requirements for safety related systems and equipment intended to perform safety related
32. CAN CSA C22 2 No 157 92 1992 CAN CSA E 60079 11 2002 ANSI ISA 60079 26 2008 ANSI ISA 12 12 01 2007 ANSI ISA 60079 15 2009 C22 2 No 213 M1987 CAN CSA E60079 15 2002 ANSI UL 50 2007 ANSI IEC 60529 2004 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 81 MSG AGENCY TYPE OF PROTECTION COMM Electrical Ambient CODE OPTION Parameters Temperature Flameproof FM12ATEX0029X DE HART Il 1 2 G Ex d IIC T4 JFF Noted a ORSR II 2 D Ex tb IIIC T 85 C IP 66 Enclosure IP66 IP67 ALL ALL ALL Standards EN 60079 0 2011 EN 60079 1 2007 EN 60079 31 2009 EN 60079 26 2007 EN 60529 2000 A1 Intrinsically Safe Sira12ATEX2233X ATER Il 1 G Ex ia IIC T4 ee Note 2 50 C to 70 C FISCO Field Device Only for FF Option Ex ia IIC T4 Non Sparking DE HART Siral2ATEX4234X es Note 1 50 C to 85 C II 3 G Ex nA IIC T4 Enclosure IP66 IP67 ALL ALL ALL Standards EN 60079 0 2011 EN 60079 11 2011 EN 60079 26 2006 EN 60079 15 2007 IEC 60529 2009 with Corr 3 Enclosure IP66 IP67 ALL ALL ALL Standards IEC 60079 0 2011 IEC 60079 1 2007 IEC 60079 31 2008 IEC 60079 26 2006 IEC 60529 2009 with Corr 3 Intrinsically Safe DE HART Note 2 SIRA 12 0100 FF Ex ia IIC T4 50 C to 70 C FISCO Field Device Only for FF Option D IECEx Ex ia IIC T4 Non Sparking SIRA 12 0100 a Note 1 50 C
33. Cal Set C is only available with triple calibration Press to enter menu selection t and J to select from list to enter DAC Zero Trim Note Loop must be removed from Automatic Control DAC Zero Trim This selection allows the loop zero output 4mA value to be trimmed Note You must connect a current meter to the transmitter to monitor the loop output DAC Span Trim Note Loop must be removed from Automatic Control DAC Span Trim This selection allows the loop span output 20mA value to be trimmed Note You must connect a current meter to the transmitter to monitor the loop output Loop Test This selection allows the user to force the DAC output to any value between 3 8 and 20 8 mA Note This selection will put the Press to enter menu selection T and J to select number to enter and shift to the next digit to the right Note Loop must be Pr DAC into Fixed Output Mode as removed from indicated by the flashing output Automatic Control value Navigation away from this menu item will return the loop to Normal Automatic Mode The haiie are Press to enter 2X the Lower Range Limit LRL of LRV HH menu selection the Meterbody and 2X the Upper URV HH ete Range Limit URL of the Pan l lect Meterbody a pe ee Tete number Selection applies digital filtering to t t d Dampin HH suppress noise effects on the PV ee rane an t ping The limits for this value ar
34. F Notet ESTO 835E Class 1 Zone 1 2 AEx d IIC T4 Class 2 Zone 21 AEx tb IIIC T 95 C IP 66 Intrinsically Safe Class l Il II Division 1 Groups A B C D E F G T4 DE HART 5 Class I Zone 0 AEx ia IIC T4 FF Notes PURRE FISCO Field Device Only for FF Option Ex ia IIC T4 Non Incendive Class I Division 2 Groups A B C D T4 DE HART 6 Class I Zone 2 AEx nA PA FF pee PRETOR E A FM USA AEx nA IIC T4 Enclosure Type 4X IP66 IP67 ALL ALL ALL Standards FM 3600 2011 ANSI ISA 60079 0 2009 FM 3615 2006 ANSI ISA 60079 1 2009 FM 3616 2011 ANSI ISA 60079 31 2009 FM 3610 2010 ANSI ISA 60079 11 2011 FM 3810 2005 ANSI ISA 60079 26 2008 FM 3611 2004 ANSI ISA 60079 15 2009 FM 3810 2005 NEMA 250 2003 ANSI IEC 60529 2004 Explosion proof Class I Division 1 Groups A B C D Dust Ignition Proof DE HART 5 5 Class Il Ill Division 1 Groups E F G T4 FF Notes 720 eae Zone 1 2 Ex d IIC T4 Ex tb IIIC T 95 C IP 66 Intrinsically Safe Class Il Ill Division 1 Groups A B C D E F G T4 DERART Note 2 50 C to 70 C Ex ia IIC T4 FF FISCO Field Device Only for FF Option Ex ia IIC T4 Non Incendive CSA Class Division 2 Groups A B C D T4 DE HART 50 C to 85 C R Canada FF Ex nA IIC T4 Enclosure Type 4X IP66 IP67 ALL ALL ALL Standards ANSI ISA 60079 0 2009 CAN CSA C22 2 No 0 M91 2006 CAN CSAE60079 0 2002 ANSI UL 913 2010 ANSI ISA 60079 11 2009
35. FORMATION ALONG WITH THE REVISION 200000 X BOOX THE X IS PRODUCTION RELATED THE POSITION OF THE E IS THE REVISION O aO EO at OUS NON HAZARDOUS LOCATION HAZARDOUS CLASSIFIED LOCATION CLASS I DIVISION 1 GROUPS A B C D E F amp G ZONE 0 IIC amp ZONE 2 IIC CLASS I DIVISION 2 GROUPS A B C D WHEN SHIELD IS USED GROUND AT THIS END ONLY ASSOCIATED EQUIPMENT NOT REQUIRED FOR DIV 2 ZONE 2 INSTALLATIONS CONTROL EQUIPMENT PARAMETERS WHEN NO ASSOCIATED EQUIPMENT Umax Ui 42V 4 20 mA Pos 1 W Honeywell 50049892 SCALE None REV F DATE 21 November 2013 SH 2 0f4 Page 86 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 FOUNDATION FIELDBUS PROFIBUS O ame O A O Oo coe O o E Terminal Module Revision F or Later NOTE THE REVISION IS ON THE LABEL THAT IS ON THE MODULE THERE WILL BE TWO LINES OF TEXT ON THE LABEL FIRST IS THE MODULE PART 50049839 003 OR 50049839 004 SECOND LINE HAS THE SUPPLIER INFORMATION ALONG WITH THE REVISION XX 0OO X FXXXX THE x IS PRODUCTION RELATED THE POSITION OF THE F IS THE REVISION Pores awo O OSO O OOOO O eT OO Coro Came Crewson O NON HAZARDOUS LOCATION HAZARDOUS CLASSIFIED LOCATION CLASS I CLASS II DIVISION 1 GROUPS A B C D E F amp G ZONE 0 IIC amp ZONE 2 IIC CLASS DIVISION 2 GROUPS A B C D ASSOCIATED EQUIPMENT NOT REQUIRED FOR DIV 2 ZONE 2 INSTALLATIONS WHEN SHIELD
36. G 51452557 004 OPTION BOLT SPECIAL SS OPTION BOLT Y SPECIAL BOLT Y SPECIAL NUT BOLT 51452557 OPTION BOLT 51452557 OPTION 51452557 6 KPSI 51452559 003 51452557 005 BOLT 51452557 002 BOLT 001 OPTION 007 NUT 51452557 003 NUT 51452557 NUT BOLT NUT 51452559 006 NUT 51452559 001 51452559 51452557 51452559 005 NUT 51452557 02 NUT 001 202 007 51452559 003 51452559 NUT 006 BOLT 008 51452559 51452559 008 004 500497 13XXXX EXCEPT XXX5 ALL e Z is x somes 48 8 NeM 2 4 N M 36 0 Lb Ft 1 8 Lb Ft 56 9 NeM 2 8 a Lb Ft 2 1 67 8 NeM 3 4 NeM Ls cela DRAFT 50 0 Lb Ft 2 5 Lb Ft RANGE 50049713XXX5 saci ae 20 3 NeM 1 0 N M 15 0 Lb Ft 0 8 Lb Ft ONLY Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 53 5 4 Replacing the Communication Module The Communication module includes a connector to the sensor ribbon cable and a connector to the optional Display module This section includes the procedure to replace the Communication module H The transmitter does not have to be removed from service to replace the Comm Module A Please take appropriate steps to avoid ESD damage when handling the Communication and Display Module assemblies Refer to Figure 23 for parts locations Communication Module Retaining Screws 2 Places Electronics Sensor Housing Cable Figure 23 PWA Replacement 1 Turn OFF Transmitter power Power removal is only req
37. Honeywell ST 800 SmartLine Pressure Transmitters User s Manual 34 ST 25 35 Revision 9 0 December 2014 Honeywell Process Solutions Copyrights Notices and Trademarks Copyright 2014 by Honeywell Inc Revision 9 December 2014 While the information in this document is presented in good faith and believed to be accurate Honeywell disclaims any implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in the written agreement with and for its customers In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice Honeywell TDC 3000 SFC Smartline PlantScape Experion PKS and TotalPlant are registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners Honeywell Process Solutions 1250 W Sam Houston Pkwy S Houston TX 77042 Page ii ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 About This Manual This manual is a detailed how to reference for installing piping wiring configuring starting up operating maintaining calibrating and servicing Honeywell s family of ST 800 SmartLine Pressure Transmitters Users who have a Honeywell ST 800 SmartLine Pressure Transmitter configured for HART protocol or Honeywell s Digitally Enhanced DE a
38. IS USED GROUND AT THIS END ONLY CONTROL EQUIPMENT PARAMETERS WHEN NO ASSOCIATED EQUIPMENT Umax Ui 32V 25 mA Posi W A Honeywell 50049892 SCALE None REV F DATE 21 November2013 SH 30f4 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 87 FISCO Terminal Module Revision F or Later NOTE THE REVISION IS ON THE LABEL THAT IS ON THE MODULE THERE WILL BE TWO LUNES OF TEXT ON THE LABEL FIRST IS THE MODULE PART 50049839 003 OR 50049839 004 SECOND LINE HAS THE SUPPLIER INFORMATION ALONG WITH THE REVISION XX2000XX FXXXX THE X IS PRODUCTION RELATED THE POSITION OF THE F IS THE REVISION roinaa paras Rertmerssaw dw Ca or Co Costte Cst pay st 700 NON HAZARDOUS LOCATION HAZARDOUS CLASSIFIED LOCATION ZONE 0 IIC amp ZONE 2 IIC WHEN SHIELD IS USED GROUND AT ASSOCIATED EQUIPMENT NOT REQUIRED THIS END ONLY ZONE 2 INSTALLATIONS CONTROL EQUIPMENT PARAMETERS WHEN NO ASSOCIATED EQUIPMENT A Honeywell aidan SCALE None REV F DATE 21 November 2013 SH 4 of 4 Page 88 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 A5 Marine Approvals American Bureau of Shipping ABS Certificate Number 14 HS1265317 ABS Rules Rules for Conditions of Classification Part 1 2014 Steel Vessel Rules 1 1 4 7 7 1 1 A3 1 1 A4 which Covers the following Steel Vessels 4 6 2 5 15 4 8 3 13 4 8 4 27 5 1 4 9 8 13 Offshore Support Vessels 4 8 3 13 4
39. Number Description Qty Unit 1 Specify complete ST Series 800 replacement meter body model number from 1 nameplate 30749372 005 O ring seal 1 30749372 001 O ring seal 1 Optional Flange Adapter Not Shown E Flange adapter kit st steel flange adapter with carbon steel 30754419 006 bolts k Flange adapter kit Monel flange adapter with carbon steel 30754419 008 bolts is Flange adapter kit st steel flange adapter with 316 st steel 30754419 022 bolts 30754419 024 Flange adapter kit Monel with 316 st steel bolts K1 Bolt hex head 7 16 20 UNF 1 375 inches lg 2 K2 Flange adapter 1 K3 Gasket 1 K4 Filter screen 1 30754419 007 Flange adapter kit Hastelloy C flange adapter with carbon steel bolts 30754419 023 Flange adapter kit Hastelloy C flange adapter with 316 st steel bolts K1 Bolt hex head 7 16 20 UNF 1 375 inches lg 2 K2 Flange adapter 1 K3 Gasket 1 k5 30757503 005 Housing seal kit 1 Figure 37 Extended Flange Design Page 74 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Figure 38 Pseudo Flange design Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 75 Figure 39 Remote Seal Diaphragm No replacement meter body Key No 1 is available for Remote Diaphragm Seal models Page 76 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 29 COPLANAR ADAPTER REPLACEMENT SEALS KITS Refer to Figure 40 i ae Pa
40. Table 16 and Table 17 for jumper positioning 6 If applicable re install the Display module as follows e Orient the display as desired e Install the Interface Connector in the Display module such that it will mate with the socket for the display in the Communication module e Carefully line up the display and snap it into place Verify that the two tabs on the sides of the display latch NOTE Installing a Display Module into a powered transmitter may cause a temporary upset to the loop output value iH Orient the Display for proper viewing through the end cap window You can rotate the meter mounting orientation in 90 increments 7 Restore transmitter power if removed Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 47 4 5 Monitoring the Basic and Advanced Displays This section describes the information shown on the operator screens of the Advanced and Basic Displays 4 5 1 Basic Display Figure 19 illustrates the Basic Display format with Process Variable PV e The PV value is user configurable This field has 7 characters The maximum allowable numeric value is 9999999 or 999999 If fractional decimals are configured the fractional positions will be dropped as required If the PV value exceeds the above limits it is divided by 1000 and K is appended to the result allowing a maximum value with multiplier of 999999K or 99999K e Process Variable Tag is user configurable from a HART Host
41. The enclosure is manufactured from low copper aluminum alloy In rare cases ignition sources due to impact and friction sparks could occur This shall be considered during Installation particularly if equipment is installed a Zone 0 location If a charge generating mechanism is present the exposed metallic part on the enclosure is capable of storing a level of electrostatic that could become incendive for IIC gases Therefore the user installer shall implement precautions to prevent the buildup of electrostatic charge e g earthing the metallic part This is particularly important if equipment is installed a Zone 0 location Page 84 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 A4 Control Drawing COPYRIGHT 2013 HONEYWELL INTERNATIONAL INC NEITHER THIS DOCUMENT NOR ea THE INFORMATION CONTAINED HEREIN SHALL BE REPRODUCED USED OR DISCLOSED TO OTHERS WITHOUT THE WRITTEN AUTHORIZATION OF HONEYWELL USE Iss REVISION amp DATE DUPLICATION OR DISCLOSURE OF THIS DOCUMENT IS SUBJECT TO THE RESTRICTIONS SET FORTH IN A WRITTEN AGREEMENT NOTHING CONTAINED HEREIN SHALL BE 11 21 13 CONSTRUED AS CONFERRING BY IMPLICATION ESTOPPEL OR OTHERWISE ANY C0 0094776 LICENSE TO ANY PATENT TRADEMARK COPYRIGHT OR OTHER INTELLECTUAL PROPERTY RIGHT OF HONEYWELL OR ANY THIRD PARTY ST 800 ST 700 Series Pressure ANALOG HART DE and FF PA Communications intrinsically safe installation shall be in accordance with a FM USA
42. Without REED Sensor PWA DE Electronics Module With REED Sensor PWA FieldBus Electronics Module Without REED Sensor PWA FleldBus Electronics Module With REED Sensor PWA Figure 30 51452865 201 51452865 202 51452865 203 51462865 204 Meter Body Seal kit includes O rings Glass Filled PTFE VITON 100 PTFE GRAPHITE Figure 33 amp Figure 34 K1 1 2 50075472 531 50075472 532 50075472 533 50075472 534 HART DE Terminal Block Assy Without Lightning Protection HART DE Terminal Block Assy With Lightning Protection FieldBus Terminal Block Assy Without Lightning Protection FieldBus Terminal Block Assy With Lightning Protection Figure 31 1 2 Process head gasket kit Figure No Key No 1 10 Units 10 100 Units 100 1000 Units 51452868 501 51452868 502 51452868 507 Gasket only Process Head 12 PTFE packs Gasket only Process Head 6 Viton Head O Rings Gasket only Process Head Graphite Gasket replacement only for existing graphite gasket Figure 33 amp Figure 34 K7 12 12 24 24 48 6 12 12 24 6 12 12 24 Page 64 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 10 100 Meter Body Figure No ney TA 100 1000 i Units Units Specify DP Models Figure 33 1 complete GP AP HEAD Models Figure 34 1 number from LGP LAP Mod
43. aeceeneeeeaees 75 A3 Hazardous Locations Certifications ese esesssecssecsseceeceseceseceseeeseeeeneesseeeseecaaecaaecsaeenseeeseenes 81 A4 Control Drawing seeroete apearen ae ea aE st oA a a sagan ect eee tees 85 AS Marine APproyalS rarene a e E E AN EA E a es 89 A6 Measurement Instruments Directive MID ccccccccssssscecessececessecceceseeeeeceeseeeeeeeseaaeeeeeeaaees 89 GOSS ary s2sei ieai i a ia aaa a acta chanel a a E teed a ae eiee iaeei 91 Page viii ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 List of Figures Figure 1 ST 800 Major Assemblies cece ceeceseceseceseceseesseessceesneeeseeeseeesaecsaecsaecaecsaeceseeseeeseeeseeeenes 2 Figure 2 Electronics Housing Components cescesceseceseceseceseeeeeeeeseeeseecsaecaaecaecaecsaeenseeeseeeeeeeees 2 Figure 3 Typical ST 800 Name Plate zeron dace cues tee Ea Ee ie E eE EET 3 Figure 4 Typical Bracket Mounted and Flange Mounted Installations cece eeeeceeeceseeeeeeeeeeeees 8 Figure 5 Angle Mounting Bracket Secured to a Horizontal or Vertical Pipe 9 Figure 6 Inline Model Mounted to an Optional Bracket cece eeeceseeeeeeeeeeseeeseeeseecnaecaeseaeenaeens 10 Figure 7 Rotating the Electronics Housing 0 esc eeessecssecsseceseceeceseceseeeseeeeneeeseeeaeeeaaecsaecsaesaeenaeen 10 Figure 8 Using a Spirit Balance to Level a Transmitter 0 0 eee eeceeeeeeceeeeeeeseeeseeeseecaecaeenaeenseens 11 Figure 9
44. and 4 to elect PV amp Trend from list to enter Select the amount of historic ii o A A TEE data visible on the Trend screen T and 4 to select D ration HH Range 1 to 24 hours n mber Applies to the PV amp Trend format only to enter and shift to next digit DP AP or GP Pressure Meterbody Temp Press to enter Py Loop Output Select the Process Variable menu selection Selection Percent Output PV that will be shown this Tt and VJ to select Static Press screen from list PILD Factor to enter Optional See Note 3 below Display the PV in the default units associated with the PV Selection Default units N e Pressure inH2O0 39 F Sas e Meterbody Temp C e Loop Output mA Press to enter e Percent Output menu selection e Static Pressure psi T and 4 to select Convert Units Convert the displayed PV to any from list PV Default PV scaling pressure unit listed under to enter Scaling selection Display Units Linear Display Cust Units up to 8 ei Dns See Note 1 below Units saat char and to select 9 Alphanumeric saustelReet only Cicer 4 to enter and shift to available forDP Display Units up to 8 char next char transmitters l gal min Units gal h See Note 2 below L m L h Page 30 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 atm bar ftHO 68 F gf cm2 inH20 39 F inH20 60 F inH20 6
45. ansmitter operation and is calculated as Roop MAX VsuppLy MIN VXMTR MIN 21 8 mA In this calculation VXMTR MIN 10 8 V Vip Vsm Vip 1 1 V lightning protection option LP Vsm 2 3 V remote meter Note that Vsy should only be considered if a remote meter will be connected to the transmitter The positive and negative loop wires are connected to the positive and negative terminals on the terminal block in the Transmitter Electronics Housing Barriers can be installed per Honeywell s instructions for Transmitters to be used in intrinsically safe applications 3 6 2 Digital System Integration Information Transmitters that are to be digitally integrated to Honeywell s Total Plant Solution TPS system will be connected to the Pressure Transmitter Interface Module in the Process Manager Advanced Process Manager or High Performance Process Manager through a Field Termination Assembly Details about the TPS system connections are given in the PM APM SmartLine Transmitter Integration Manual PM12 410 which is part of the TDC 3000 system bookset If you are digitally integrating a Transmitter in an Allen Bradley Programmable Logic Controller PLC process system the same Field Terminal Assembly FTA and wiring procedures used with Honeywell s TPS system are also used with the Allen Bradley 1771 and 1746 platforms Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 19 3 6 3 Wiring Varia
46. ansmitter User s Manual Page 1 Electronics Housing Approvals Name Plate Figure 1 ST 800 Major Assemblies Optional 3 Button Assembly gt V Product ID Nameplate gt Communications Module Endcap with or without Window Display Module Figure 2 Electronics Housing Components 1 2 2 Functional Characteristics Functionally the Transmitter can measure process pressure and provides a proportional analog 4 to 20 mA output to the measured process variable PV Available output communication protocols include Honeywell Digitally Enhanced DE HART and FOUNDATION Fieldbus An optional 3 button assembly is available to set up and make adjustments to the Transmitter In addition a Honeywell Multi Communication MC Toolkit not supplied with the Transmitter can facilitate setup and adjustment procedures Certain adjustments can be made through an Experion Station or a Universal Station if the Transmitter is digitally integrated with Honeywell s Experion or TPS TDC 3000 control system Page 2 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 1 3 ST 800 Transmitter Name Plate The Transmitter nameplate mounted on the bottom of the electronics housing see Figure 1 lists its model number physical configuration electronics options accessories certifications and manufacturing specialties Figure 3 is an example of a typical Gauge Pressure GP or
47. arameters DE HART Foundation Fieldbus Voltage 11 to 42 V Voltages 9 to 23 V Current 25 mA Current 4 20 mA Normal 3 8 23 mA Faults 2 Intrinsically Safe Entity Parameters For details see Control Drawing on page 85 3 Marking ATEX Directive General The following information is provided as part of the labeling of the transmitter Name and Address of the manufacturer Notified Body identification DEKRA Quality B V Arnhem the Netherlands For complete model number see the Model Selection Guide for the particular model of pressure transmitter The serial number of the transmitter is located on the Meter Body data plate The first two digits of the serial number identify the year 02 and the second two digits identify the week of the year 23 for example 0223xxxxxxxx indicates that the product was manufactured in 2002 in the 23 rd week Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 83 Apparatus Marked with Multiple Types of Protection The user must determine the type of protection required for installation the equipment The user shall then check the box adjacent to the type of protection used on the equipment certification nameplate Once a type of protection has been checked on the nameplate the equipment shall not then be reinstalled using any of the other certification types 4 WARNINGS and Cautions Intrinsically Safe and Non Incendive Equipm
48. ard diagnostics are reported in the two basic categories listed in Table 3 Problems detected as critical diagnostics drive the analog output to the programmed burnout level Problems detected as non critical diagnostics may affect performance without driving the analog output to the programmed burnout level Informational messages not listed in Table 3 report various Transmitter status or setting conditions The messages listed in Table 3 are specific to the Transmitter exclusive of those associated with HART and DE protocols HART and DE diagnostic messages are listed and described in the ST 800 SmartLine Pressure Transmitter HART DE Option User Manual document number 34 ST 25 38 Table 3 ST 800 Standard Diagnostics Messages Critical Diagnostics Failure Conditions Non Critical Diagnostics Warning Conditions Electronic Module DAC Failure No DAC Compensation Loop Current Noise Meter Body NVM Corrupt No Factory Calibration AO Out of Range Config Data Corrupt PV Out of Range URV Set Err Span Config Button Electronic Module Diag Failure Fixed Current Mode LRV Set Err Zero Config Button Meter Body Critical Failure Sensor Over Temperature PILD Blockage Detected Sensor Comm Timeout Meter Body Excess Correct Local Display Low Supply Voltage No DAC Calibration Tamper Alarm Meter Body Unreliable Comm Revision 9 0 ST 800 SmartLine Pres
49. ation Information ee ee eeseeseeeseeesseceecssecssecssecsseceseesseeeseeseaeeeaeeeneeeaaeenaes 3 1 5 Transmitter Adjustments csescochesieres tects disor aeccote dias a tase Cisne 3 1 6 Display Opuon ix sesset cesses ai edit en ea ea een wa Ras aa E ee aE aan 4 1 7 Optional 3 Button Assembly 6 oo ic 2_cescesedeh eles ees 0e ches eE EE A Ea E neestesbu eee 4 2 Application De signy wisi cesccevens cast ren cies iieiaei eae a vive ener eens anna es 5 2 1 Over vie Wae iiaia aara eia aa lend E aa Sa E eT EE ET i S 5 2 2 Salete cecenielctaey sybian E ETE asda E oR we E th N bie ttod wash lose eaten E ee REE 5 2 2 1 A CCULACY 22 ce EE scence tacos E E EE AE AN 5 2 2 2 DiagnosticMessaces 3 rimine i e aa a a ae ade a a E 5 2 2 3 Safety Intesrityevel SUL tcfisscdevcdsleatistecsesssstestadscevstestececushanseeetssolesteistacgeee EEE INE 6 2 2 4 Plugged Impulse Line detection PILD 00 eee eeeeeeeeeneeeneeeseecnsecaeceaecnseeeseeeseeeseeeees 6 3 Installation and Startup snee eE a E eee E E E ci lee deaewees E th eed silent aati 7 3 1 Installation Site Evaluation sgs3 3s5 00 vcces ee aie eae eee tse ee ie a eh ee E EET 7 3 2 Honeywelli MC Toolkit aeeie es hada oe Saeed aca N iae teed a E eee 7 3 3 Display Installation Precautions cccccecsceceseceeseeceesaeceeneeceaceessaeceeaaeceeneeceaeeeeaeceeaeeceeeeeesas 7 3 4 Mounting ST 800 SmartLine Pressure Transmitters 2 00 00 ceecceesscceeseceeeeeceeeeeeaeceeaneceeeeeesas 8 3
50. available for FF transmitters The PV Value is outside of normal limits Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 49 PV Function Block The Function Block Mode is only displayed for Foundation Fieldbus Mode transmitters The eight possible Modes are shown below OOS Out Of Service RCas Remote Cascade Auto Automatic Rout Remote Output Man Manual IMan Initialization Manual Cas Cascade LO Local Override Process Variable Tag User Configurable This field has 14 characters Engineering Units User Configurable This field has 8 characters Pressure Pressure Temp Other atm kPa e Percent bar mbar F milliamp mA fttH2O mmH20 4C R Custom Text gf cm2 mmH20 68F K Kelvin inH20 39F mmHg 0C Flow inH20 60F mPa gal min inH20 68F Pa gal h inHg 0C psi L min kgf cm2 Torr L hr mH20 4C Square Root Output This indicator is displayed when the Transfer Function of the transmitter is set to Square Root Note that this indicator is not displayed on the Trend screens Bar Graph The limits of the bar graph are user configurable for each screen Trend Graph The limits of the trend graph are user configurable for each screen The amount of time visible on the Trend graph is also configurable 4 5 3 Button operation during monitoring When the operator screens are active on the Advanced Display the Increment and Decrement buttons t and can be used to move to the next or previous
51. can be attached to a two inch 50 millimeter vertical or horizontal pipe using Honeywell s optional angle or flat mounting bracket alternately you can use your own bracket Flush mount models are attached directly to a process pipe or tank by a one inch weld nipple Models with integral flanges are supported by the flange connection Figure 4 shows typical bracket mounted and flange mounted transmitter installations Angle Mounting Bracket Flat Mounting Bracket Flange Transmitter Connection Flanae Figure 4 Typical Bracket Mounted and Flange Mounted Installations 3 4 2 Mounting Dimensions Refer to Honeywell drawing number 50049930 Dual Head 50049931 In Line 50049932 Flange Mount 50049933 Extended Flange and 50049934 Remote Seal for detailed dimensions Abbreviated overall dimensions are also shown on the Specification Sheets for the transmitter models This section assumes that the mounting dimensions have already been taken into account and the mounting area can accommodate the Transmitter Page 8 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 3 4 3 Bracket Mounting Procedure If you are using an optional bracket start with Step 1 For an existing bracket start with Step 2 1 Refer to Figure 5 Position the bracket on a 2 inch 50 8 mm horizontal or vertical pipe and install a U bolt around the pipe and through the holes in the bracket Secure the bracket with t
52. ccecececeeeeeerererererens 60 E Editing a Numeric Valu sscccssssseeeees 25 Explosion Proof Conduit Seal 068 20 F Fault Conditions ccccssssscccesssceceeeens 62 Features and Options ccccssssssceesssseees 1 Functional Characteristics ccscccsscssscsssesstsesseeeees 2 Physical Characteristics csccccscssessssesssessrseeseeeees 1 Page 92 ST 800 SmartLine Pressure Transmitters User s Manual Flange MOunting ssccccssssccccsssseeceeees 12 Flush Mounting Procedure sssscccsssees 13 G GIOSS APY E EE E 91 H Honeywell MC Toolkit ssssccsssseecesssses 7 l Installation and Startup csccccsssscecesssees 7 Display Installation Precautions ceseeseeseeeseees 7 Mounting ST 800 SmartLine Pressure Transmitters 7 Site evaluation ccc auenia nEs ieas 7 Installation Site Evaluation Site EValUation iiinis aiiai apies 7 IntroductiOn ccceccsssscecessssceceessseeeeessees 1 L Lightning Protection ccssssscccssssssceeesees 20 M Maintenance ssssessessessesssssssossssoosessossese 51 Inspecting and Cleaning Barrier Diaphragms 51 Preventive Maintenance Practices and Schedules 51 Replacing the Communication Module 0 54 Replacing the Meter Body csccsssessesstsesseeees 56 Monitoring the Basic and Advanced Displays Madvescatechecsenessessenistecesteasecssbesdecesecteccetesses 48 Advan
53. ced Displaysiccccisiecscdsnstencaeveecistnicvedereet 48 Basic Display 2 c ccsses sess scott ea a 48 Mounting Dimensions ssscccsssseecesssees 8 Mounting ST 800 SmartLine Pressure Transmitters soso ceccsesesccccacesesedetetcccedsnvecees 8 Absolute or Differential 11 Bracket Mounting Procedure cscceeeseeeeesteeeees 9 Flange Mounting ccescsessesstecessesseeseseeeseeeseesees 12 Levelling a Transmitter ccccccssessssessesseessreeees 11 Mounting Dimentsions eesesceeeeeeeesneeeeeeeeeeeeee 8 Remote Diaphragm Seal SUMMALY iss he di keen a siete grand Mounting Transmitters with Small Absolute or Differential Pressure Spans 11 Revision 9 0 N Name Plate visccicesccisscccevsstecscctsccestscseesscon exes 3 O Operation c cccccceiesssccsescaessedsssecescsecsseeecees 23 Changing the Default Failsafe Direction 45 Three Button Operation with no Display Installed 44 Three Button Operation ccccesccssecstesesesseeesees 23 Optional 3 Button Assemblly ccessssseee 4 P Parts LiStisccssssssessicsseseccsstecsescnsedccnssetesesesese 64 Patent NOtice ccsssccsssccssssccsseccnssceeeees iv PILD Option Licensing ssscccsssscecssses 59 Piping the ST 800 Transmitter 06 15 Piping ArrangeMents ccceeeeessececeeeeeeeeeeeeeeeeeeeees 15 Transmitter location ccceeesseeeeeseeeeseeeeeeneeeeees 1
54. cles N A 70 during 25 30 Cycles AC Power Ee Short Interruptions 0 during 250 300 Cycles sialon aes a ed RF Conducted 1EC61000 4 6 Susceptibility There is no magnetic sensitive circuitry Done as part of the DC Power Testing Product is DC Powered Test Report No 11948 01 Testing performed at Washington Labatories Ltd 7560 Lindbergh Drive Gaithersburg MD 20879 USA Test Report No R 1795P Testing performed at Retlif Testing Labatories 3131 Detwiler Road Harleysville PA 19438 USA Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 77 SCHEDULE 50080030 Revision H ATEX Directive 94 9 EC EC Type Examination Certificate No FM12ATEX0029xX Flameproof d Certificate EN 60079 0 2009 EN 60079 1 2007 EN 60079 26 2007 EN 60079 31 2009 EN 60529 1991 A1 2000 EC Type Examination Certificate No Siral2ATEX2233X Intrinsically Safe ia Certificate IEC 60079 0 2011 IEC 60079 11 2011 EN 60079 26 2006 Type Examination Certificate No Siral2ATEX4234X Non Sparking n Certificate IEC 60079 0 2011 EN 60079 15 2010 ATEX Notified Body for EC Type Certificates FM Approvals Ltd Notified Body Number 1725 1 Windsor Dials Windsor Berkshire SL4 1RS England Sira Certifcation Service Notified Body Number 0518 Rake Lane Eccleston Chester CH4 9JN England ATEX Notified Body for Quality Assurance DEKRA Certification B V Notified Body Number 0344 Utrechtsewe
55. commended Corrective Actions Table 20 Fault Conditions and Recommended Corrective Actions Condtion Analysis Recommended Corrective Action Meterbody fault A critical failure has been detected in the Meterbody Use a HART DE or FF communicator to read the detailed status information from the transmitter Refer to the appropriate communicator manual to get more information about the possible causes of the failure Cycle power to the Transmitter If the problem continues to occur replace the Meterbody Electronics Module Fault A critical failure has been detected on the HART DE or FF Electronics Module Use a HART DE or FF communicator to read the detailed status information from the transmitter Refer to the appropriate communicator manual for more information about the possible failure causes Cycle power to the transmitter If the problem continues to occur replace the Electronics Module Page 62 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Meterbody Comm This could be the result of a Check the ribbon cable that fault failure on either of these modules connects the Meterbody to the or the cable that connects them Electronics Module Make sure Communications that the cable is securely plugged between the Use a HART DE or FF into the Electronics Module Meterbody and the communicator to read the detailed Make sure that all pins ar
56. dy Remove the process heads and bolts Remove the gasket O ring and clean the interior of the process head using a soft bristle brush and an approved solvent Inspect the barrier diaphragm for signs of deterioration corrosion and distortion If the diaphragm is distorted contact Honeywell for assistance Install a new gasket O ring in each process head Coat threads on the process head bolts with a suitable anti seize compound such as Neverseize or equivalent Using a torque wrench gradually tighten the nuts in the sequence shown in Figure 22 Tighten head bolts in stages of 1 3 full torque 2 3 full torque and full torque See Table 19 for torque requirements versus Transmitter type and model Page 52 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Always tighten head bolts in sequence shown and in these stages Figure 22 Head Bolt Tightening Sequence 1 1 3 full torque 2 2 3 full torque 3 Full torque Sie gt Table 19 Head Bolt Torque Values CAY A F Ww N Cee Se BOLTING TYPE B7M PTFE MONEL K 25 316 NACE CR ALL CARBON ALL BOLTING COATED 500 CHROMIUM STAINLESS BOLTING GRADE STEEL GRADE TABLE IIIB7 B7M BOLTING SUPER STEEL TABLE III 660 CLASS BOLTING 660 CLASS OPTION BOLTING Y SPECIAL DUPLEX BOLTING CR D STANDARD D BOLT Y SPECIAL OPTION BOLTINGY TABLEII OPTION BOLTING OPTION BOLTIN
57. e Electronics Module status information from the plugged into the connector i e has failed transmitter Refer to the make sure that the connector is appropriate communicator not offset in a way that leaves manual to get more information some pins unconnected about the possible causes of the failure Cycle power to the transmitter If the problem continues to occur replace the Electronics Module If this does not fix the problem replace the Meterbody Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 63 8 Parts List 8 1 Overview Individually saleable parts for the various Transmitter models are listed in this section Some parts are illustrated for identification Parts are identified and listed in the corresponding tables as follows e Individually saleable parts are indicated in each figure by key number callout e Parts that are supplied in kits are indicated in each illustration by key number callout with the letter K prefix Table 21 is a summarized list of recommended spare parts Table 21 Summary List of Recommended Spare Parts Part Number Description Figure No Key No 1 10 Units 10 100 Units 100 1000 Units Electronics Housing Assembly 50049849 501 50049849 502 50049849 503 50049849 504 50049849 507 50049849 508 HART Electronics Module Without REED Sensor PWA HART Electronics Module With REED Sensor PWA DE Electronics Module
58. e 0 0 to i a o ie oi 32 0 seconds gree Press to enter Enabled Disabling sets the loop output and menu selection NAMUR burnout levels to the Honeywell T and 4 to select Disabled levels from list to enter Filter Perf Fast SOR Fast Speed of Response Standard SOR Standard Speed of Response Transfer Function only available for DP Transmitters Linear The loop output of the transmitter is a linear representation of the differential pressure Square Root The loop output of the transmitter represents Flow as defined by the DP Square Root flow equation Press to enter menu selection T and J to select Alphanumeric to enter and shift to next character to the right Page 42 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Flow Cutoff Single Breakpt Allows the user to specify a single breakpoint as the low flow cutoff point This item is only available when the Transfer Function is set to Square Root Uses a dual slope formula to determine the low flow cutoff point Dual Slope This item is only available when the Transfer Function is set to Square Root Enter the low flow cutoff point Flow Breakpoint HH when Single Breakpt is selected Range 0 to 25 0 Flow Press to enter menu selection Enter Tag ID name up to 8 tae tto PP Ral Tag ID 00000000 characters long poanumerie 0 any Alphanumeric value 4 to enter and shift to nex
59. e 22 Head Bolt Tightening Sequence eee eeeeeseeseecnsecsseceseceseeeseceseeeseeeseeseaeeeaeecaeeeaaeenaees 53 Figure 23 PWA Replacements eemi eiee ea adacen e a e eh a A E E 54 Figure 24 Disassembly for Meter Body Replacement 0 cccccccceescecsseceeseceeseeceseeeessecesaeeeeseeees 56 Figure 25 Hardware Location to Remove the Meter Assembly 0 ee ceeseeseeseeeseeeneeenseceseenaeenseees 57 Figure 26 Meter Body Reassembly 00 cece eseeseessecsseceseceseceseceseeeseceseeeseeseneeeseeeaeeesaecsaecaesaeesaeee 58 Figure 27 Head Bolt Tightening Sequence eee eescesecssecsseceseceseeeseeeseeeeneeeneeeseeesaecnaecsaessaeeaeee 58 Figure 28 Local Display Fault Diagnostic Conditions 0 0 0 0 cee ceeceeceseeeeeeeeeeeeseeeaeecaeecsaeceaesnaeenaeens 62 Figure 29 Angle and Flat Bracket Parts ese eseessecssecssecseceseceseeeseceseeeseescnescaeeeseecaaecnaecsaessaeenaeee 65 Figure 30 Electronic Housing Display End eee eeseceseceseceseceseceseeeseeseneeeseeeaeecaaecnaecnaesaeesaeens 66 Figure 31 Electronic Housing Terminal Block End oo eee eeceeceseeeseeeeeeeeseeeaeeeaaecaaecaeenaeenaeen 67 Figure 32 Transmitter Major Assemblies ee seeeesecsseceseceseceseceseeeseeeeeescneseneesseecsaecnaecsaesaeeaeens 68 Figure 33 ST 800 Models STD810 820 830 amp 870 oo ceicescescsseceseceseeeseeeeneeeseeeaeeesaecsaecaesnaeenaeees 70 Figure 34 STG830 840 870 and STA822 840 Transmitter BOdy
60. e Display will calculate 0 100 Flow from the Differential Pressure and then scale this to 0 to 2500 gal h Note that the Square Root calculation is referenced to the LRV and URV settings of the transmitter and its uses the LRV and URV to calculate the DP input into the Square Root flow algorithm For normal flow applications it is assumed that the LRV is set to zero and that zero pressure equals zero flow If the LRV is less than zero the Square Root calculation will calculate the flow as bi directional flow 3 PILD Factor value Display PILD Factor can be configured as screen PV selection when the PILD option is enabled It will not display units and square root indication while displaying in large trend or bar formats The large PV format provides the current Up Limit and Down Limit values The PILD Factor value is present only when PILD is enabled and while in Monitoring mode Otherwise the value will be replaced by a message indicating PILD is disabled or in Training mode The trend format provides two dotted horizontal lines on the trend chart to indicate the Up Limit and Down Limit values Page 32 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 12 Calibration Menus lt Return gt Return to the Level 1 menu lt Return gt Hour Press to enter menu Minute HH These selections allow the Selection Year HHHH user to enter a time
61. e after entering the menu e i lect the lan for th mie Fact Soy oi al waa te Press to enter VIRG menu selection Language Spanish Russian T and 4 to select amp Turkish Default English from list e English Chinese Japanese to enter Time duration in seconds that Press to enter each configured screen is menu selection Rotation HH shown before moving to the next t and J to select Time screen number Range 3 to 30 seconds J to enter and shift to Common Default 10 seconds next digit Setup atm This selection determines the bar units of the values shown on the ftH2O 68 F following menu items gf cm2 e Enter LRV inH2O0 39 F e Enter URV o e Set LRV inH20 60 F l 6 e Set URV lugan 6er e Zero Correct Calib menu inH20 0 C e LRV Correct Calib menu kgf cm2 e URV Correct Calib menu Press to enter kPa e LRL Meterbody Info menu Menu selection Units moa e URL Meterbody Info menu T and J to select mmH20 4 C from list mmH20 68 F to enter mmHg 0C MPa Pa psi For calibration this parameter Torr allows the user to match the value displayed on the menus to the units supported by the user s calibration equipment Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 29 Screens 1 thru 8 lt Return gt None Press to enter PV menu selection aha PV amp Bar Graph ria Screen format from
62. e process head s with a soft bristle brush and suitable solvent CAUTION To prevent damage to the diaphragm in the Meter Body use extreme care when handling or placing the Meter Body on any surface Carefully assemble gaskets or O rings to the meter body If installing O rings lubricate with water or leave dry 14 Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent 15 Refer to Figure 26 Apply Dow Corning 33 silicone grease to the meter body adapter O ring and carefully assemble the O ring to the meter body Assemble the process head s and bolts to the new meter body For now make the bolts only finger tight Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 57 Meter Body adapter O ring Not used on Process Head Gaskets O rings Figure 26 Meter Body Reassembly 16 Use a torque wrench to gradually tighten nuts to torque rating in sequence shown in Figure 27 Tighten head bolts in stages of 1 3 full torque 2 3 full torque and then full torque Always tighten head bolts in sequence shown and in these stages 1 1 3 full torque 2 2 3 full torque 3 Full torque amp fE gt SBE Figure 27 Head Bolt Tightening Sequence 17 Feed the ribbon cable on the new meter body through the neck of the housing CAUTION To prevent damage to the ribbon cable use care when assembling the Meter Body to the electronics ho
63. ed 8 Tighten the two Communication module retaining screws 9 Refer to the Section 4 4 to change the FAILSAFE READ WRITE and SIM OFF SIM ON Fieldbus Only configuration settings 10 If applicable re install the Display module as follows a Orient the display as desired b Install the Interface Connector in the Display module such that it will mate with the socket for the display in the Communication module c Carefully line up the display and snap it into place Verify that the two tabs on the sides of the display latch iH Orient the Display for proper viewing through the end cap window You can rotate the meter mounting orientation in 90 increments 11 Apply Parker Super O ring Lubricant or equivalent to the end cap O ring before installing the end cap Reinstall the End Cap and tighten the End Cap locking screw 12 Installing Optional External Configuration Button Assembly a Loosen Do Not Remove both top nameplate screws and pivot nameplate 90 b Align the protrusion on the button assembly with the matching opening in the housing and snap the button assembly into the housing c Rotate the nameplate back to the original position and tighten the nameplate screws Steps 13 16 required for Field Upgrades Only 13 Loosen the End Cap locking screw and unscrew the End Cap from the Field Wiring side of the transmitter housing 14 Select the proper Communication External Configuration upgrade kit label
64. ed Associated equipment may be installed in a Class Division 2 or Zone 2 Hazardous Classified location if so approved Non Galvanically isolated equipment grounded Zener Barriers must be connected to a suitable ground electrode per a FM USA NFPA 70 Article 504 and 505 The resistance of the ground path must be less than 1 0 ohm b CSA Canada Canadian Electrical Code CEC part section 10 c ATEX Requirements of EN 60079 14 12 2 4 d JECEx Requirements of IEC 60079 14 12 2 4 9 intrinsically Safe DIVISION 1 Zone O WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN HAZARDOUS LOCATIONS 10 Division 2 Zone 2 WARNING DO NOT OPEN WHEN AN EXPLOSIVE GAS ATMOSPHERE IS PRESENT 11 NO REVISION OF THIS CONTROL DRAWING IS PERMITTED WITHOUT AUTHORIZATION FROM THE AGENCIES listed 12 For release approvals see ECO 0094464 Honeywell CONTROL DRAWING ST 800 ST 700 SERIES PRESSURE TRANSMITTER DIVISIONS 1 amp 2 ZONE 0 amp 2 TOLERANCE TOLERANCE UNLESS NOTED NOTED 50049892 ScaLe none useDGN OO ora Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 85 MASTER FILE TYPE MS WORD HART DE Ca or Co Corrie Cst ny st 700 After 9 27 2013 Terminal Module Revision E or Later NOTE THE REVISION IS ON THE LABEL THAT IS ON THE MODULE THERE WILL BE TWO LINES OF TEXT ON THE LABEL FIRST IS THE MODULE PART 50049839 001 OR 50049839 002 SECOND LINE HAS THE SUPPLIER IN
65. els Figure 35 1 1 4 2 24 nameplate Flush Mount Models Figure 36 1 Flange Mount Models Figure 37 1 Remote Diaphragm Seal Models Figure 39 1 Mounting P _ Bracket t by A Flat Mounting Bracket Figure 29 Angle and Flat Bracket Parts Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 65 Table 22 Angle and Flat Bracket Parts Refer to Figure 29 aay Part Number Description ae 1 30752770 103 SS 304 Angle Bracket Mounting kit for all models except In 1 line and Flush mount transmitters 2 30752770 104 SS 304 Angle Bracket Mounting kit for all In Line and Flush 1 mount transmitters 3 30752770 303 Marine Approved Angle Bracket for all models except In line 1 and Flush mount transmitters 4 30752770 304 Marine Approved Angle Bracket for all In line and Flush 1 mount transmitters 5 51196557 005 SS 304 Flat Bracket Mounting kit for all models except In line 1 and Flush mount transmitters 6 51196557 006 SS 304 Flat Bracket Mounting kit for all In line transmitters 1 and Flush mount transmitters 7 30752770 403 SS 316 Angle Bracket Mounting kit for all In line transmitters 1 except In Line and Flush mount transmitters 8 30752770 404 SS 316 Angle Bracket Mounting kit for all In Line and Flush 1 mount transmitters 9 51196557 008 SS 316 Flat Bracket Mounting kit for all In line transmitters 1 except In Line and Flush mount transmitters 10 51196557 0
66. ent WARNING SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR USE IN HAZARDOUS LOCATIONS Explosion Proof Flameproof WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAY BE PRESENT Non Incendive Equipment WARNING DO NOT OPEN WHEN AN EXPLOSIVE ATMOSPHERE MAYBE PRESENT WARNING FOR CONNECTION IN AMBIENTS ABOVE 60 C USE WIRE RATED 1050C 5 Conditions of Use for Ex Equipment Hazardous Location Equipment or Schedule of Limitations Consult the manufacturer for dimensional information on the flameproof joints for repair Painted surface of the ST800 may store electrostatic charge and become a source of ignition in applications with a low relative humidity less than approximately30 relative humidity where the painted surface is relatively free of surface contamination such as dirt dust or oil Cleaning of the painted surface should only be done with a damp cloth Flame proof Installations The Transmitter can installed in the boundary wall between an area of EPL Ga Class Zone 0 Category 1 and the less hazardous area EPL Gb Class Zone 1 Category 2 In this configuration the process connection is installed in EPL Ga Class Zone 0 Category 1 while the transmitter housing is located in EPL Gb Class Zone 1 Category 2 Intrinsically Safe Must be installed per drawing 50049892 Division 2 This equipment is suitable for use in a Class Division 2 Groups A B C D T4 or Non Hazardous Locations Only
67. er per Section 6 Calibration of this document 28 Return the Transmitter to service and turn ON power 29 Verify the Transmitter configuration data Restore the saved database if necessary 30 Lubricate the end cap O ring with Parker Super O ring silicone lubricant or equivalent before replacing the end caps 5 6 PILD Option Licensing The PILD option can be enabled after the transmitter is shipped by purchasing and activating a license To obtain and activate a license for the PILD option e Obtain the device s Serial Number from the local display menu or from the host interface e Reference document PILD Upgrade Option ST 800 Instruction 34 ST 33 73 for firmware revision level requirements e Place an order for PILD Field Upgrade for ST 800 part number 50097038 501 with the Serial Number e Based on this information the regional distribution centre will generate and return a license key e The license is activated by entering the License Key parameter value from the local display menu or host interface e A restart of the display only will then occur e License activation can be confirmed by observing that the PILD option is enabled using the local display menu or host interface Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 59 6 Calibration 6 1 Recommendations for Transmitter Calibration The ST 800 Pressure Transmitter does not require periodic calibration to maintain accuracy Typica
68. ermanent valves at regular intervals to blow down piping e Blow down all lines on new installations with compressed air or steam and flush them with process fluids where possible before connecting these lines to the Transmitter Meter Body e Verify that the valves in the blow down lines are closed tightly after the initial blow down procedure and each maintenance procedure thereafter 3 5 4 Procedure to Install Flange Adapters The following procedure provides the steps for removing and replacing an optional flange adapter on the process head B This procedure does not require that the Meter Body be removed from the Electronics Housing If flange adapters are being replaced with parts from other kits for example process heads follow the procedures for the kits and incorporate the following procedure NOTE The threaded hole in each Flange Adapter is offset from center To ensure proper orientation for re assembly note the orientation of the offset relative to each Process Head before removing any adapter Page 16 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Figure 13 Flange Adapter Removal and Replacement Refer to the instructions included with the kit for removal and replacement procedures Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 17 3 6 Wiring a Transmitter 3 6 1 Overview The transmitter is designed to operate in a two wire power current loop with loop resis
69. following U S Patents 5 485 753 5 811 690 6 041 659 6 055 633 7 786 878 8 073 098 and other patents pending Support and Contact Information For Europe Asia Pacific North and South America contact details refer to the back page of this manual or the appropriate Honeywell Solution Support web site Honeywell Corporate www honeywellprocess com Honeywell Process Solutions www honeywellprocess com pressure transmitters Training Classes http www honeywellprocess com en US training Telephone and Email Contacts Area Organization Phone Number United States and Honeywell ii 1 800 343 0228 Customer Service Canada y 1 800 423 9883 Global Technical Support Global Email Honeywell Process Support Solutions hfs tac support honeywell com Page iv ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Symbol Descriptions and Definitions The symbols identified and defined in the following table may appear in this document Symbol Definition ATTENTION Identifies information that requires special consideration wile TIP Identifies advice or hints for the user often in terms of performing a task CAUTION Indicates a situation which if not avoided may result in equipment or work data on the system being damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which
70. for each button Figure 17 Three Button Option Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 23 Table 7 Three Button Option Functions Physical TR Button Basic Display Advanced Display Action Increment Increment Scroll to previous menu item in an active list Left t Previous Menu Item Move cursor Up Scroll through alphanumeric list to desired character ex for entering Tag names or numeric values Decrement Decrement Scroll to next menu item in an active list rig Next Menu Item Move cursor Down Scroll through alphanumeric list to desired character ex for entering Tag names or numeric values Select displayed Enter Call up the Main Menu menu item for Call up a lower level menu Right activation or editing Select an item for data entry A Confirm a data entry operation Activate the service associated with a selected menu item 4 2 1 Menu Navigation The behavior of the buttons is the same for both the Basic and Advanced Displays The user must press 4 button to call up the Main Menu To exit the Main Menu and return to the PV display screen select lt EXIT gt When on a lower level menu return to the menu above by selecting lt Return gt Alternately the up and down buttons can be pressed simultaneously to return to the menu above When on the highest level menu or when using the basic display menu pressing the up and down buttons s
71. functions Overview of EMC Testing Equipment Tested EUT ST 820 TRANSMITTER Serial No 993975 Hardware Revision Rev AS Software Revision 5 0 Reference Document s EMI EMC Test Plan STT25 Dated 24 Sept 2010 Summary of Tests Performed CRITERIA CRITERIA TEST STANDARD IEC 61326 1 IEC 61326 3 1 Resurs Group1 Class A Group1 Class A Radiated Emission CISPR 11 30 230 MHz 40 dB 30 230 MHz 40 dB 230 1000 MHz 47 dB 230 1000 MHz 47 dB s 4KV Contact 6KV Contact ESD Immunity 1EC61000 4 2 afi BKV Air eA SKV Air V m 80MH H ipadisi 22 Ver ROMIE to 16Hz EM Field RF Radiated EC61000 4 3 3 v m 1 4GHzto 2 0 GHz 10 V M 146Hz to 2 0 Susceptibility GHz 1 V m 2 0 GHz to 2 7 GHz 3 V m 2 0GHz to 2 7GHz 50Hz 60Hz Magnetic IEC 6100 4 8 30 A m 30 A m N A1 Field Immunity 3 V Except the following 10 V 3 39 to 3 410MHz 10 V 6 765 to 6 795MHz 10 V 13 553 to RF Conducted IEC61000 4 6 13 567MH Susceptibility ine os aes E to 27 283MHz 10 V 40 66 to 40 70MHz ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 SCHEDULE 50080030 Revision H CRITERIA CRITERIA i eo STANDARD yecesazs yec e1926 21 oe 3 V Except the following a 10 V 3 39 to 3 410MHz zs 10 V 6 765 to 6 795MHz Including Earth 10 V 135531 a 4 10 Lines RF Conducted 1EC61000 4 6 3V SESE Susceptibility z 10V 26 957 to 27 283MHz 10 V 40 66 to 40 70MHz 0 during 1 Cycle 3 Voltage Dip 40 during 10 12 Cy
72. g 310 6802 ED Arnhem The Netherlands Page 78 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 SCHEDULE 50080030 Revision H Pressure Equipment Directive PED 97 23 EC PED Module aa OE U U U O Sound Engineering Practice SEP STD 810 STD820 STD720 STD820 Module A STD830 STD730 STD870 STD770 STG840 STG740 a z STGB4L STG74L Sound Engineering Practice SEP STG870 STG770 STG87L STG78L leA STG88L STG78L nonae STG89L STG79L Flange Mounted STF828 STF728 seas tere __ Sound Engineering Practice SEP Sound Engineering Practice SEP Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 79 SCHEDULE 50080030 Revision H Measuring Instruments Directive MID 2004 22 EC NMI Evaluation Certificate TC7948 STA 84L STAS7L STG 84L STG87L STD 820 STD830 STD870 WELMEC Guide 8 8 OIML R117 1 2007 E EN 12405 1 A1 2006 MID Notified Body for Parts Certificates NMi Certin B V Hugo de Grootplein 1 3300 AJ Dordrecht The Netherlands Page 80 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 A3 Hazardous Locations Certifications MSG AGENCY TYPE OF PROTECTION COMM Electrical Ambient CODE OPTION Parameters Temperature Explosion proof Class I Division 1 Groups A B C D Dust Ignition Proof DE HART s Class Il Ill Division 1 Groups E F G T4 JF
73. he nuts and lock washers provided Nuts and Nuts and Lockwashers Lockwashers Mounting Bracket Mounting Bracket Horizontal Pipe Vertical Pipe U Bolt Figure 5 Angle Mounting Bracket Secured to a Horizontal or Vertical Pipe 2 Align the appropriate mounting holes in the Transmitter with the holes in the bracket Use the bolts and washers provided to secure the Transmitter to the bracket see the following variations Transmitter Type Use Hardware DP with double ended process Alternate mounting holes in the ends of heads and or remote seals the heads The smaller U bolt provided to attach the gine GE aR port and meter body to the bracket See the STAxxL following example Dual head GP and AP al holes in the end of the process EXAMPLE Inline model mounted to an optional angle bracket See Figure 6 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 9 Meter Body Figure 6 Inline Model Mounted to an Optional Bracket 3 Loosen the set screw on the outside neck of the Transmitter one 1 full turn 4 Rotate the Electronics housing a maximum of 180 left or right from the center to the position you require and tighten the set screw 8 9 to 9 7 pound inches 1 40 to 1 68 Newton meters using a 4mm metric socket head wrench See the following example and Figure 7 EXAMPLE Rotating the Electronics Housing lt lt Electronics Housi
74. hragm seal installation Mount the Transmitter at a remote distance determined by the length of the capillary tubing LP Side Maximum level Variable Head H1 Minimum level HP Side 24249 NOTE Lower flange seal should not be mounted over 22 feet below or above the transmitter for silicone fill fluid 11 feet for CTFE fill fluid with tank at one atmosphere The combination of tank vacuum and high pressure capillary head effect should not exceed 9 psi vacuum 300 mmHg absolute Figure 11 Representative Remote Diaphragm Seal Transmitter Installation Depending on Transmitter model connect the remote seal to the tank according to Table 5 Page 14 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 5 Remote Diaphragm Mounting Details Transmitter Connect the Remote Seal on Model Variable Head Fixed or Constant Head Transmitter High Pressure HP Transmitter Low Pressure LP side to tank wall STR82D Side to tank wall lower flange upper flange mounting Transmitter Low Pressure LP Transmitter Low Pressure LP side to tank wall STR83D Side to tank wall lower flange upper flange OR mounting High Pressure HP side to tank wall upper flange 3 5 Piping the ST 800 Transmitter 3 5 1 Piping Arrangements Piping arrangements vary depending upon process measurement requirements and the Transmitter model For example a differential pressure transmi
75. i HHHH Install Date has been written to the transmitter Select the current month Month January thru This item will only be visible if no December Install Date has been written to the transmitter Enter the day of the month Day HH This item will only be visible if no Install Date has been written to the transmitter nelaBAE If no Install Date has been set in the transmitter this value is a preview of the Year Month and Install Date dd mmm yyyy Day entered above Otherwise this is the Install Date that was previously written to the transmitter Press ENTER to write the Install Date to the transmitter VUES CAUTION The Install Date can only be written once in the life of the transmitter You cannot erase or overwrite the Install Date once it has been written lt Return gt Disables PILD Press to Disabled detection enter menu selection Tand 4 to select Disabled or PILD Fnapled Enables PILD detection to initiate Enabled This option PILD i P will be Available lable onl only if the aval y EORI if sensor PILD Option is enabled supporte PILD feature lt Return gt Press to DP Flow Available only enter menu for DP Transmitter ey 5 and 4 to Application Mate eve See Note below select Bubbler Level Application Type Other 4 to initiate Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 37 The sampling window of PILD in minutes which determines the cycle of PILD runs for both
76. iable PV to Press to enter Custom Output be shown on the menu selection Loop Output mA display from list one Select the PV decimal resolution ai gaaet PV Decimal XXX to be shown on selected screen to enter from list X XXX Custom Units Custom Units Available only Enter custom text using any Teng tto seleni phanumeric when Custom 00000000 alphanumeric value up to 8 Output PV Display characters long to enter and is selected shift to next character Scaling Low Available only when Custom FAH Press to enter Output PV Display Enter the low and high scaling menu selection is selected limits These limits are used to tT and J to select Scaling High scale the loop output to the number Available only desired value 4 to enter and when Custom TAHA shift to next digit Output PV Display is selected Press to enter Enter Custom Tag using and miniy EA Custom Tag D00000000000 alphanumeric value up to 14 Alphanumeric 4 to enter and shift to next char Page 40 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Range Cal Units atm bar ftH20 68 F gficm2 inH2O 39 F inH2O 60 F inH2O 68 F inHg 0 C kgficm2 kPa mbar mmH20 4 C mmH20 68 F mmHg 0 C MPa Pa psi Torr mH20 4 C mHg 0 C Choose engineering units for LRV URV and Corrects values Press to enter menu selection T and 4 to select from list to enter Pressure Units Avai
77. imultaneously will exit the menu and return to the PV display Use the f and buttons to scroll through the list of menu items Press the button to select an item for data entry or activation When an item is selected for data entry or activation the cursor will jump to the lower line of the LCD Basic Display or call up a pop up window Advanced Display to allow editing of the value No action is taken against a menu item until the 1 button is pressed If a user presses the button to begin a data entry operation they must press another button within 10 seconds or the transmitter firmware will assume that the user wants to abort the operation or has walked away from the transmitter After 10 seconds with no action the data entry will time out and the original value of the parameter will be preserved If no button presses occur within 60 seconds menu access will time out and the transmitter will exit the menu and return to the PV display Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 24 4 2 2 Data Entry Data entry is performed from left to right Select a character digit by pressing f or buttons and then press J to advance to the next character position to the right Select the cross hatch characte to terminate the entry or if the final character is already a space character just press again All numeric entries are clamped at the low or high limit if needed You can determine the
78. ins away from the Transmitter Liquids Below but near the elevation of This minimizes that static head effect of the the process connection condensate Level with or above the process This requires a siphon to protect the Transmitter from connection process steam The siphon retains water as a fill fluid For liquid or steam the piping should slope a minimum of 25 4 mm 1 inch per 305 mm 1 foot 2 Slope the piping down toward the Transmitter if it is below the process connection to allow the bubbles to rise back into the piping through the liquid 3 If the transmitter is located above the process connection the piping should rise vertically above the Transmitter In this case slope down toward the flow line with a vent valve at the high point 4 For gas measurement use a condensate leg and drain at the low point freeze protection may be required here B ATTENTION Care must be taken when installing transmitters on hot processes The operating temperature limits for the device as outlined in Table 5 must not be exceeded Impulse piping may be used to reduce the temperature of the process that comes into contact with the transmitter meter body As a general rule there is a 56 C drop in the temperature of the process for every foot of inch uninsulated piping 100 F in the t t f th f f f inch uninsulated pipi 3 5 3 General Piping Guidelines e When measuring fluids that contain suspended solids install p
79. is table It is applicable for AP GP Transmitter only PILD Blockage OK OK Blockage is not detected Optional BLOCKED BLOCKED Blockage is detected at measurement side See Note below this table lt Return gt Displays the current status of PILD Training algorithm i e either Training mode or Current Mode Monitoring Mode Monitoring PILD Optional See Note below this table PILD factor for Displays the current PILD factor value PILD Factor blockage prediction See the Note below in table 0 0 to 1 0 SUCCESS i Training Result FAILED Displays the training mode result NOTE This diagnostics message or PILD sub menu will be visible only if PILD feature is supported by the sensor and user enabled in the PILD option in the transmitter Page 28 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 11 Display Setup Menus lt Return gt Return to the Level 1 menu lt Return gt Adjust the LCD contrast level Press to enter LCD Range from 0 to 9 menu selection Contrast Set 4 Default 5 T and J to select Contrast number to enter and shift to next digit lt Return gt Enter Display configuration password Default 0000 This value disables the password All other values enable Set HHHH the password When enabled a Password prompt to enter the password is presented only on the first parameter successfully accessed to chang
80. l Page 43 4 2 7 Selecting a new setting from a list of choices Use the procedure described below to select a new setting for parameters that present a list of choices e g PV Display Pressure Units etc 1 2 3 Press lt 1 to begin the edit process The Basic Display will show the current setting of the item on the lower line left justified Press the f or buttons to scroll through the list of choices Press to make your selection The new selection will be stored in the transmitter and displayed on the lower line right justified 4 3 Three Button Operation with no Display Installed When there is no Display installed the buttons can be used to perform a Zero or Span adjustment of the Transmitter Caution should be taken to insure these adjustments are only made when the correct input pressures are applied 4 3 1 Zero Adjustment This adjustment is the same as performing a Set LRV using the Display 1 4 3 2 Connect a current meter or voltmeter as shown in Figure 16 to monitor the PV output of the Transmitter Using an accurate pressure source apply pressure equivalent to the Transmitter LRV Press the Down and Zero T buttons together to set the Zero Verify that the output is now 4 mA Span Adjustment This adjustment is the same as performing a Set URV using the Display 3 4 Connect a current meter or voltmeter as shown in Figure 16 to monitor the PV output of the Transmitter
81. l Safe and Comms Module procedures Rev 5 July 2013 Control Drawing updated to Rev D Rev 6 Feb 2014 Advanced display updates Approvals FISCO amp GOST added PILD Dual and Triple Calibration added Rev 7 May 2014 PILD Basic Display and High Pass Frequency updates Rev 8 July 2014 PILD update referencing the Option upgrade instructions Rev 9 December 2014 MID and Marine Approvals added Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page iii References The following list identifies publications that may contain information relevant to the information in this document ST 800 Smart Pressure Transmitter Quick Start Installation Guide Document 34 ST 25 36 ST 800 amp ST 700 Smart Pressure Transmitter with HART Communications Options Safety Manual 34 ST 25 37 ST 800 SmartLine Pressure Transmitter HART DE Option User s Manual Document 34 ST 25 38 ST 800 FF Transmitter with FOUNDATION Fieldbus Option Installation amp Device Reference Guide Document 34 ST 25 39 MC Tookit User Manual for 400 or later Document 34 ST 25 20 PM APM Smartline Transmitter Integration Manual Document PM 12 410 ST 800 Series Pressure Analog HART and DE Communications form Honeywell drawing 50049892 Smart Field Communicator Model STS 103 Operating Guide Document 34 ST 11 14 Patent Notice The Honeywell ST 800 SmartLine Pressure Transmitter family is covered by one or more of the
82. lable only when Pressure PV Display is selected atm bar ftH2O0 68 F gf cm2 inH2O0 39 F inH2O 60 F inH2O 68 F inHg 0 C kgf cm2 kPa mbar mmH20 4 C mmH20 68 F mmHg 0 C MPa Pa psi Torr mH20 4 C mHg 0 C Choose appropriate engineering units from list Press to enter menu selection and J to select from list to enter Zero Correct Do Correct Executing this selection corrects the Zero based on the input pressure LRV Correct Do Correct Executing this selection corrects the LRV based on the input pressure URV Correct Do Correct Executing this selection corrects the LRV based on the input pressure Reset Corrects Do Correct Executing this selection Resets the Zero LRV and URV Corrects back to Factory values Press to enter menu selection Press to initiate action Active Cal Set Shows one of the option below Cal SetA Cal Set B Cal Set C Best Fit Displays the current calibration used by the sensor Cal Set B is only available with dual calibration Cal Set C is only available with triple calibration Read Only Parameter Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 41 Select Cal Set Cal SetA Cal Set B Cal Set C Best Fit This selection allows the user to choose calibration type from the list Cal Set B is only available with dual calibration
83. lay Setup Screen 8 Set Time Stamp Zero Correct LRV Correct URV Correct Reset Corrects DAC Trim Loop Test Factory Cal Parameters Enter LRV Enter URV Transmir Setup Set LRV Set URV Install date PILD Optional Display Information Elec Module For details go to the Information Menu table Meterbody Calibration For details go to the Calibration Menu table For details go to the Transmitter Setup Menu table This feature is available only if ST 800 Sensor supports PILD feature Page 26 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 10 Diagnostics Menu All Diagnostics menu items are Read Only lt Return gt Return to the Level 1 menu lt Return gt Active Diags Description Meterbod OK FAULT There is a problem with the y FAULT Meterbody Critical Elec Module OK FAULT There is a problem with the FAULT Electronics Module HART DE or FF FAULT There is a problem with the ieee ON interface between the Meterbody and Comm FAULT the Electronics Module lt Return gt Active Diags HH Shows the number of Non Critical Diagnostics that are currently active Normal Normal indicates that the Loop Output reflects the current value of the PV Analog Out FIXED OUTPUT FIXED OUTPUT indicates that the Loop mode Output of the transmitter is manually set a fixed value probably due to a DAC Trim
84. lies with the ATEX 4 directive for self declared approval per 94 9EC the power supply has to include a voltage limiting device Voltage must be limited such that it does not exceed 42 V DC Consult the process design system documentation for specifics 3 6 7 Process Sealing The ST 800 SmartLine Pressure Transmitter is CSA certified as a Dual Seal device in accordance with ANSI ISA 12 27 01 2003 Requirements for Process Sealing Between Electrical Systems and Flammable or Combustible Process Fluids 3 6 8 Explosion Proof Conduit Seal A When installed as explosion proof in a Division 1 Hazardous Location keep covers tight while the Transmitter is energized Disconnect power to the Transmitter in the non hazardous area prior to removing end caps for service When installed as non incendive equipment in a Division 2 hazardous location disconnect power to the Transmitter in the non hazardous area or determine that the location is non hazardous before disconnecting or connecting the Transmitter wires Transmitters installed as explosion proof in Class I Division 1 Group A Hazardous classified locations in accordance with ANSI NFPA 70 the US National Electrical Code with 1 2 inch conduit do not require an explosion proof seal for installation If 3 4 inch conduit is used a LISTED explosion proof seal to be installed in the conduit within 18 inches 457 2 mm of the transmitter Page 20 ST 800 SmartLine Pressure Transmitters U
85. llows the user to force the Scroll to Set DAC Set DAC DAC output to any value between 3 8 and Output Note Loop Output 20 8 mA l l l Press 4 to initiate mae be Note This selection will put the DAC into and J to select removed Fixed Output Mode number from to enter and shift Automatic to next digit Control Press 4 to enter Set DAC This selection allows the loop to be returned menu selection Normal to its Normal mode Automatic Control after Scroll to Set DAC performing the Set DAC Output operation Normal Press 4 to initiate lt Return gt Displays the calibration used by the Active Cal Set transmitter Factory Cal Sa This selection pias ett r allows the user to Press Select Cal Set Cal Set B choose calibration Tand 4 to select Cal Set C set from drop down calibration type Best Fit meny 4 to initiate NOTES Cal Set B item in menu is available only if sensor supports Dual calibration Cal Set C item in menu will be available only if sensor supports Triple calibration Page 34 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 13 Transmitter Setup Menus lt Return gt Return to the Level 1 menu Parameters lt Return gt Tag ID OOOoo000 Enter Tag ID name up to 8 characters long U any Alphanumeric value Press to enter menu selection T and J to select Alphanumeric to enter and shift to next character to the right Damping sec Selection
86. lly calibration of a process connected Transmitter will degrade rather than augment the capability of a smart Transmitter For this reason it is recommended that a Transmitter be removed from service before calibration Moreover calibration will be accomplished in a controlled laboratory type environment using certified precision equipment 6 2 Calibration Procedures For a Transmitter operating in analog mode you must calibrate its output signal measurement range using any compatible hand held communicator or a local display One calibration option is to use the Honeywell Smart Field Communicator SFC Refer to the Smart Field Communicator Operating Guide 34 ST 11 14 for calibration procedures Calibration information and procedures for a Transmitter operating in the HART DE mode are provided in the ST 800 Series HART DE Option User s Manual document number 34 ST 25 38 Section on Calibration 6 2 1 Dual Triple Cal STA STD STG and STF800 models are optionally offered with multiple calibrations In lieu of a standard factory calibration units can be supplied with 1 2 or 3 customer specified calibrations These calibrations are stored in the meter body and provide users with factory calibrated performance at up to three different calibrated ranges This increases application flexibility without requiring any costly recalibration or additional inventory Page 60 ST 800 SmartLine Pressure Transmitters User s Manual Revision
87. low and high limit for a parameter by selecting either the A or Y character while the cursor is positioned over the left most digit and press J button The Display will show the selected limit Table 8 Three Button Data Entry Screen Symbol Numeric data entry Text entry Display the high limit for this parameter A This symbol only appears in the left most Not Available position of the data entry field Display the low limit for this parameter y This symbol only appears in the left most Not Available position of the data entry field Terminate the numeric entry Terminate the text entry 0 thru 9 These characters are used to enter These characters can be used to Minus numeric values The minus sign only at create custom tags and unit labels Decimal appears in the left most digit A thru Z O thru 9 These characters can be used to Not Available special create custom tags and unit labels symbols 4 2 3 Editing a Numeric Value Editing a Numeric Value Editing of a numeric value is a digit by digit process starting with the left most digit Press 4 to begin the edit process The Basic Display will show the current value of the item on the lower line left justified The Advanced Display will show the current value of the item in a pop up window in the middle of the screen nu 3 Press the f or buttons to select the desired digit and then press to advance to the
88. mponents in the current loop are not critical if they support reliable communication between the Transmitter and the Toolkit On the Toolkit display the Output Calibration box In the Output Calibration box select the Loop Test button the LOOP TEST box will be displayed Select the desired constant level Output 0 100 or Other any between 0 100 Select the Set button A box will be displayed asking Are you sure you want to place the transmitter in output mode EJ with the Transmitter in Analog mode you can observe the output on an externally connected meter or on a local meter In DE mode you can observe the output on the local meter or on the Toolkit Monitor display Select the Yes button Observe the output current at the percentage you selected in Step 5 To view the monitor display navigate back from the LOOP TEST display and select the MONITOR display A Confirm popup will be displayed Select Yes to continue This concludes the Startup procedure Page 22 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 4 Operation 4 1 Overview This section provides the information and processes involved for both Digitally Enhanced DE and HART operation using the 3 button option 4 2 Three Button Operation The ST 800 optional three button interface provides a user interface and operation capability without opening the transmitter Figure 17 shows the location of the three button option and the labels
89. n Pkwy S Houston TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Bracknell England RG12 1EB Shanghai City Centre 100 Jungi Road Shanghai China 20061 www honeywellprocess com Lane 34 ST 25 25 Rev 9 December 2014 AMERICA S Honeywell Process Solutions Phone TAC 1 800 423 9883 or 215 641 3610 Sales 1 800 343 0228 Email Sales FP Sales Apps Honeywell com or TAC hfs tac su ort honeywell com Honeywell 2014 Honeywell International Inc
90. n gt The limit for the Lower Range Erter LRV Enter LRV HHH HH Value is 2X the Lower nee Limit LRL of the Meterbody lt Return gt The limit for the Upper Range Enter URV Enter URV HHH HH Value is 2X the Upper aie Limit URL of the Meterbody lt Return gt Set LRV ATTENTION Executing this service will set the Press to enter Set LRV Lower Range Value LRV equal to the input menu selection pressure 4 to execute lt Return gt Set URV ATTENTION Executing this service will set the Press J to enter Set URV Upper Range Value URV equal to the input menu selection pressure 4 to execute lt Return gt Device ID Unique for each device Read Only Universal Rev HART Revision Read Only Field Device Rev_ For DD DTM compatibility Read Only HART Setup Final Assy Num Asset tracking number Loop mA Disabled for Multidrop Poll Address 0 default to 63 PV Units Units of transmitted PV SV Units Units of transmitted SV lt Return gt vear HHHH Enter the current year January thru Select the current Month December month HART Date Day HH Enter the day of the month Press ENTER to write the HART Date to the Write Date transmitter Page 36 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 lt Return gt Enter the current year This item will only be visible if no Yes
91. neeees 24 Transmitter Adjustments ccccssssseceeees 3 Transmitter Calibration Recommendations60 Troubleshooting ssscccssssscceessseeceeees 62 Critical Diagnostics Screens eeeeeeeeeeeneeeeeeteeeees 62 W Wiring a Transmitter ccccccsssscessssseeees 18 Wiring Procedure sisata ai is 20 Wiring Variations aiea oa oaeaeei pai ripia 20 ST 800 SmartLine Pressure Transmitters User s Manual Page 93 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC Honeywell Process Solutions TAC hfs tac support honeywell com Australia Honeywell Limited Phone 61 7 3846 1255 FAX 61 7 3840 6481 Toll Free 1300 36 39 36 Toll Free Fax 1300 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 For more information EMEA Honeywell Process Solutions Phone 80012026455 or 44 0 1344 656000 Email Sales FP Sales Apps Honeywell com or TAC hfs tac su ort honeywell com To learn more about SmartLine Transmitters visit www honeywellprocess com Or contact your Honeywell Account Manager Process Solutions Honeywell 1250 W Sam Housto
92. next digit to the right 4 After the last digit has been entered press J one more time to write the new value to the transmitter Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 25 4 2 4 Selecting a new setting from a list of choices Use the procedure described below to select a new setting for parameters that present a list of choices e g Screen Format Display Units etc 1 Press 1 to begin the edit process a The Basic Display will show the current setting of the item on the lower line left justified b The Advanced Display will show the current setting of the item in a pop up window 2 Press the f or buttons to scroll through the list of choices 3 Press to make your selection The new selection will be stored in the transmitter and will be displayed on the lower line right justified 4 2 5 The Advanced Display Menus The Advanced Display menus are organized into three levels as shown by Table 9 There is a lt Return gt menu item at each level that allows the user to return to the previous level Table 9 Advanced Display Main Menu Structure Level 1 Level 2 Level 3 lt Exit gt n a n a Critical Diagnostics Non Critical For details go to the Diagnostics Menu table PILD Optional LCD Contrast Common Setup For details go to the Display Setup Menu table Screen 1 Screen 2 Note that the Advanced Display supports the configuration of up to 8 different screens Disp
93. ng 180 degrees max a 180 degrees max Set Screw Figure 7 Rotating the Electronics Housing B The mounting position of absolute pressure models STA822 STA82L or a draft range model STD810 is critical as the Transmitter spans become smaller A maximum zero shift of 2 5 mmHg for an Absolute Transmitter or 1 5 inches of water inH O for a Draft Range Transmitter can result from a mounting position that is rotated 90 from the vertical A typical zero shift of 0 12 mmHg or 0 20 inH O can occur for a five 5 degree rotation from the vertical Page 10 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 3 4 4 Mounting Transmitters with Small Absolute or Differential Pressure Spans To minimize positional effects on calibration zero shift take the appropriate mounting precautions for the respective Transmitter model For a model STA822 or STA82L ensure that the Transmitter is vertical when mounting it You do this by leveling the Transmitter side to side and front to back Figure 8 shows how to level a Transmitter using a spirit level A Position spirit balance on f center section of the x meter body only Spirit Balance Typical Figure 8 Using a Spirit Balance to Level a Transmitter Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 11 3 4 5 Flange Mounting Figure 9 shows a typical tank flange mount installation with the Transmitter flange moun
94. operator screen without waiting for the rotation time to expire Pressing the Enter button will call up the Main Menu Page 50 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 5 Maintenance 5 1 Overview This section provides information about preventive maintenance and replacing damaged parts The topics covered in this section are e Preventive maintenance of the meter body barrier diaphragms and process piping to the Transmitter e Replacement of damaged parts such as the Transmitter Printed Wiring Assembly PWA and meter body 5 2 Preventive Maintenance Practices and Schedules The ST 800 Transmitter does not require any specific maintenance at regularly scheduled intervals However it is recommended that you perform these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium and if blow down facilities or purge systems are being used e Check piping for leaks e Clear piping of sediment or other foreign matter e Clean the Transmitter process heads including the barrier diaphragms 5 3 Inspecting and Cleaning Barrier Diaphragms Depending on the characteristics of the process medium sediment or other foreign particles may collect in the process head cavity chamber and cause faulty measurement In addition the barrier diaphragm s in the Transmitter meter body may become coated with residue from the process medium The latter is also tr
95. or Loop Test operation that is currently in progress OK EXCESSIVE Input applied exceeds Hf i Zero Correct EXCESSIVE EH expected value as defined by OK EXCESSIVE Input applied exceeds a i Span Correct EXCESSIVE U expected value as defined by F LOW Supply voltage is below the low Non Critical Supply Voltage En specification limit PPly 9 HIGH Supply voltage is above the HIGH See gin teens high specification limit OK OVERLOAD Input pressure is greater Primary PV than 200 URL DP or 150 URL OVERLOAD GP AP Meterbody OK OVERTEMP Meterbody temperature Temp OVER TEMP is greater than 125 C Elec Module OK OVERTEMP Electronics temperature Temp OVER TEMP is greater than 85 C SUSPECT The interface between the Meterbody OK Meterbody and the Electronics Module Comm SUSPECT is experiencing intermittent communication failures Eacton Gal OK The transmitter has not been calibrated y NO FACTORY CAL by the factory DAC Temp OK for m dies ea ec Comp NO COMPENSATION 1P l y operation Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 27 It is applicable for DP Transmitter only OK Blockage is not detected nei o gt See BLOCKED Blockage is detected at one side of impulse line See Note below this table It is applicable for DP Transmitter only OK Blockage is not detected Non Critical cae BS eee BLOCKED Blockage is detected at continued Both sides of impulse line See Note below th
96. pop up message Read Only PILD Active The parameters Up Limit Down Limit and Both Limit are available to change in Monitoring mode while PILD is enabled An attempt to change these parameters in Training mode results in the pop up Read Only Training Mode Page 38 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 14 Information Menus lt Return gt Return to the Level 1 menu lt Return gt Dispiay Firmware Version The firmware version of the Display Module Pra lt Return gt Firmware Version The firmware version of the Electronics Module ben The firmware version number of the Electronics Module Read Pi HARTIDE Versini as displayed via the HART and DE protocols Only paue The communications protocol of the transmitter AA e HART HART protocol Read e DE Honeywell DE protocol Only e FF Foundation Fieldbus lt Return gt l l Read Firmware Version The firmware version of the Meterbody Only Read Model Key Identifies the type and range of the transmitter Only The Engineering Units for the LRL and URL Read Meterbody Units Note that you can change these Units from the Only Transmitter Setup menu if desired Transmitter Setup Parameters Units LRL The Lower Range Limit of the Meterbody pe URL The Upper Range Limit of the Meterbody O lt Return gt PILD Available Not Available r Only Read Serial Number Unique serial numbe
97. r compliance information Refer to Appendix C of this document for safety certification requirements and details 1 5 Transmitter Adjustments Zero and Span adjustments are possible in ST 800 SmartLine Pressure Transmitters with the optional three button assembly located at the top of the Electronic Housing see Figure 2 You can also use the Honeywell MC Toolkit or other third party hand held zero to make any adjustments to an ST 800 SmartLine Pressure Transmitter Alternately certain adjustments can be made through the Experion or Universal Station if the Transmitter is digitally integrated with a Honeywell Experion or TPS system Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 3 1 6 Display Options The ST 800 SmartLine Pressure Transmitter has two display options Basic and Advanced see Error Reference source not found Table 2 Available Display Characteristics Basic Display e Suitable for basic process needs e 360 rotation in 90 Increments e 2 lines 16 characters e Standard units of measurement Pa KPa MPa KGcm2 TORR ATM inH20 mH2O bar mbar inHg FTH20 mmH20 MMHG amp PSI e Diagnostic messaging e Square root output indications e Supports optional 3 Button configuration and calibration Advanced e 360 rotation in 90 increments Display e Three 3 configurable screen formats with configurable rotation timing o Large process variable PV o PV with bar graph o PV wi
98. r of the transmitter Only Options Write only icense Ke HHHHHHHH enter y License key to enable PILD option numeric license key 4 2 6 The Basic Display Menu The Basic Display Menu is implemented as one long single level menu and will wrap around when it reaches the start or end of the menu Operation is as follows Press the J button to call up the Menu 1 2 3 Select lt Exit Menu gt and press to exit the Menu Use the f and buttons to scroll through the list of menu items Press the J button to select an item for data entry or activation When an item is selected for data entry or activation the cursor will jump to the lower line of the LCD to allow editing of the value No action is taken against a menu item until the user presses the J button Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 39 4 Ifyou want to abort a data entry operation simply refrain from pushing any buttons for 10 seconds the data entry operation will time out and the original value of the selected item will be preserved Table 15 The Basic Display Menus LCD Contrast Adjust the LCD contrast level Range from 1 to Default 7 Press to enter menu selection t and J to select level characters long to enter Pressure Pressure Units Select Process PV Display Percent Output Var
99. r signal as not a number and initiates its own configured failsafe action for the control system 4 4 2 Procedure to Establish Failsafe Operation The failsafe direction display accessible via the Toolkit shows only the state of the jumper as it correlates to analog Transmitter operation Failsafe action for the DE control system may be configured to operate in a manner different from analog as indicated by the state of the Transmitter jumper A kad The integrated circuits in the Transmitter PWA are vunerable to damage by stray static discharges when removed from the Electronics Housing Minimize the possibility of static discharge damage when handling the PWA as follows Do not touch terminals connectors component leads or circuits when handling the PWA When removing or installing the PWA handle it by its edges or bracket section only If you need to touch the PWA circuits be sure you are grounded by staying in contact with a grounded surface or by wearing a grounded wrist strap When the PWA is removed from the Transmitter put it in an electrically conductive bag or wrap it in aluminum foil to protect it The following procedure outlines the steps for positioning the write protect and failsafe jumpers on the electronics module See Figure 18 for the locations of the failsafe and write protect jumpers Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 45 Display Module Connector See Tables 7 amp 8
100. r the ST 800 Transmitter installation with respect to the process system design specifications and Honeywell s published performance characteristics for your particular model Some parameters that you may want to include in your site evaluation are e Environmental Conditions o Ambient Temperature o Relative Humidity e Potential Noise Sources o Radio Frequency Interference RFI o Electromagnetic Interference EMI e Vibration Sources o Pumps o Motorized System Devices e g pumps o Valve Cavitation e Process Parameters o Temperature o Maximum Pressure Rating 3 2 Honeywell MC Toolkit In preparation for post installation processes refer to the MC Tookit User Manual Document 34 ST 25 20 for battery conditioning and device operation and maintenance information 3 3 Display Installation Precautions Temperature extremes can affect display quality The display can become unreadable at temperature extremes however this is only a temporary condition The display will again be readable when temperatures return to within operable limits The display update rate may increase at cold temperature extremes but as with readability normal updating resumes when temperatures are within limits for full operability Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 7 3 4 Mounting ST 800 SmartLine Pressure Transmitters 3 4 1 Summary Transmitter models except flush mounts and those with integral flanges
101. re oe ei n e e a E E A AEE ne ened 20 3 6 5 Lightnin s Protection i 0 ake cian een iilt E Whelan iy ant dial 20 3 6 6 Supply Voltage Limiting Requirement 0 ecccecsceceseceeseeceeeeceeaeeceeeeeenaeceeaecenees 20 3 6 7 Process Sealing seniri Ss aes ete esha a cate eee aa Sees tee Tease tey 20 3 6 8 Explosion Proof Conduit Seal sssini enie i pia ae Rine 20 3 7 SAOD eire EE EE E A ONE EA eE EN A EEE NE C E EE 21 3 7 1 OVErVIE Werre nnna i ii ii i i a i ai i ai i bade 21 3 7 2 Startup Tasks s secs isedtascasiagitatousyce Stes ies ietb aacaedead ana oe abe lee Geil aa T A aaran 21 3 7 3 Output Check Procedures 0 cecccecssccessceceeecessseceeaceceeaeeceaeeeesaeceeaceceeeeeeaeeeeaeceeaeeenaees 21 3 7 4 Constant Current Source Mode Procedure ce cescesceseceseceseceseeeeeeeeneeeseeeseeenaeenaees 22 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page vii A Operations aneignen a e ee aN E EA EEE e Saad an Se pee E ET 23 4 1 OVELVIE Weni a a E E O E E E E E E EES 23 4 2 lt Three Button Operation sie roer aeeie o anes aaia re e ree A inae 23 4 2 1 Ment Na vis ations eiee PAARE eE A A CE EA E AEE E caleba dre E a eee EE E 24 4 2 2 Data Enyo arieni iii ait a eel ee tien ET E eta nin A EN 25 4 2 3 Editing a Numeric Valties esis seve inini easi a i i a i Se 25 4 2 4 Selecting a new setting from a list Of choices essesseseeesssereeresresresreesesriesessrssreeresee 26 4 2 5 The Advanced Di
102. re referred to the ST 800 Series HART DE Option User s Manual document number 34 ST 25 38 Users who have a Honeywell ST 800 SmartLine Pressure Transmitter configured for Fieldbus operation are referred to the ST 800 Series Fieldbus Option User s Manual document number 34 ST 25 39 The configuration of your Transmitter depends on the mode of operation and the options selected for it with respect to operating controls displays and mechanical installation This manual provides detailed procedures to assist first time users and it further includes keystroke summaries where appropriate as quick reference or refreshers for experienced personnel To digitally integrate a Transmitter with one of the following systems For the Experion PKS you will need to supplement the information in this document with the data and procedures in the Experion Knowledge Builder For Honeywell s TotalPlant Solutions TPS you will need to supplement the information in this document with the data in the PM APM SmartLine Transmitter Integration Manual which is supplied with the TDC 3000 book set TPS is the evolution of the TDC 3000 Release Information ST 800 SmartLine Pressure Transmitter User Manual Document 34 ST 25 35 Rev 1 October 2012 First Release Rev 2 January 2013 Document reference and meter body updates Rev 3 February 2013 Parts list updates Rev 4 May 2013 Updates to Parts list Explosionproof Seal class Fai
103. rt Number Description Quantity 50062206 006 Coplanar Adapter Glass Filled PTFE Teflon Gasket Kit K1 Transmitter side glass filled PTFE Teflon Gaskets 2 K2 Manifold side glass filled PTFE Teflon Gaskets 2 50062206 007 Coplanar Adapter Fluorocarbon Viton O ring Kit K1 Transmitter side Fluorocarbon Viton O rings 2 K2 Manifold side Fluorocarbon Viton O rings 2 USAGE NOTES 50062206 006 Only use new gaskets when assembling the Coplanar Adapter Kit Gaskets are designed for one time use Do not use gaskets with nicks or other surface damage 50062206 007 O rings removed from service should be discarded and replaced with new o rings Do not use o rings with nicks or other signs of damage K1 TRANSMITTER SIDE SEALS COPLANAR ADAPTER Figure 40 COPLANAR ADAPTER REPLACEMENT SEALS KIT Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual VALVE MANIFOLD SIDE SEALS Page 77 Appendix A PRODUCT CERTIFICATIONS A1 Safety Instrumented Systems SIS Installations For Safety Certified Installations please refer to ST 800 amp ST 700 Safety Manual 34 ST 25 37 for installation procedure and system requirements SIL 2 3 IEC 61508 SIL 2 for non redundant use and SIL 3 for redundant use according to EXIDA ST800 Certification Series HON 1002038 C001 ST 700 Series HON 1207125 C001 and TUV Nord Sys Tec GmbH amp Co KG under the following standards IEC61508 1 2010 IE
104. s 1 to initiate Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 33 lt Return gt This selection will calibrate the loop zero output to 4 000 mA Connect a current meter to the transmitter to monitor the loop output When you press Enter the transmitter will set Press to enter menu selection Scroll to Trim Zero or Trim Span byes the loop output to 4 mA When the prompt Fe r ipiniale Enter reading appears enter the value and to select shown on the current meter in milliamps and nimber DAC Trim press Enter again The transmitter will adjust enter and shift the DAC output to 4mA to next digit Note Loop This selection will calibrate the loop span must be output to 20 000 mA removed Connect a current meter to the transmitter to from monitor the loop output Automatic Trim Span When you press Enter the transmitter will set Control the loop output to 20 mA When the prompt Enter reading appears enter the value shown on the current meter in milliamps and press Enter again The transmitter will adjust the DAC output to 20 mA Press to enter Set DAC This selection allows the loop to be returned menu selection Normal to its Normal mode Automatic Control after Scroll to Set DAC performing the Trim operation Normal Press 4 to initiate lt Return gt Press to enter menu selection tadp Test This selection a
105. secsseceseceseceseeeeeeseseeeseeeaaecaaecsaecaecnseeeseeees 24 Table 8 Three Button Data EWY nenesie trte aiaeei en e a aa eee e aai 25 Table 9 Advanced Display Main Menu Structure eseeeseeeeeeeeeseessssresresresresresserresstesresrenresresseseeses 26 Tabl T0 Diagnostics Mentono ioanen iena e aa iae aao ae Ee eroii ai rooie 27 Table11 Display Setup Mentsen sierici ees A EE AE eE E E A RE 29 Table 12 Calibration MenUsssis errinitis conics are iii iiia 33 Table 13 Transmitter Setup Menus ee eee eeseeseecssecssecssecsseceseceeceseeesnessaeecseeesaecsaecnaecsaecaeeseeees 35 Table 14 Information MenuS cece eeseeeseseseeeseeccecsecssecaecssecsseesseeeseescaeeeseeeaaecauecsaecsaecaeeseeens 39 Table 15 The Basic Display Menus siirteen eneeier na eea iraia taena ea isn 40 Table 16 Hart and DE Failsafe and Write Protect Jumpers sseeseseeseeseereeseesreseerssrrerrsrenresresserreess 46 Table 17 Fieldbus Simulation and Write Protect JUmpers eseeseesseeeeseereeresreeresresserrresrsrreseesresrese 46 Table 18 Advanced Displays with PV Format Display Indications eeeeeeeeeeeeeeeeresrerrererrsre 49 Table 19 Head Bolt Torque Values cenione ene a a E E E E N aA 53 Table 20 Fault Conditions and Recommended Corrective Actions seseeseereeresereseseresrrrresreerrsre 62 Table 21 Summary List of Recommended Spare Parts 20 0 cess eseessecseecssecnseceseceseceeceseeeseeeseeeees 64
106. seesresreeresresrerrrsserriesrenresreet 51 5 4 Replacing the Communication Module 000 0 eee ceeeceeeeeeeeeseeeseeeaeecsaeceaecsaecsseesseeeseeesneeees 54 5 5 Replacing the Meter Body 2 5 2 cctscecsevieendecch able eae steht renee ah enna ee 56 5 67 PID Optrombicensin es aerolinie ere ren aaeeei eee eaea e EREE EEE E ENERE 59 Ge Calibrations ne n deck ys e e OLIN ia a a a a Seti e ia 60 6 1 Recommendations for Transmitter Calibration eeeeseseeeeseeresseereesesrrssrrriesetsrrsresresreesesees 60 62 Calibration Proc dures noe nenna e a ee 60 6 2 1 Dual Triple Calme e leeena a AE E E AA OA asset 60 To FrouBIeSHOOtUN 8 ai eeren ae sssctetebascavestesodeaes gideeetobsvocteugebangebes shegbeddgutbccetodenac causebas ESE 62 7 1 COVER VIEW cose e e e a a oot a a ea e atte a E E E a e 62 17 2 Critical Diagnostics Screens srna e ia i a E R E tage cane i T 62 7 2 1 Fault Conditions and Recommended Corrective Actions eeseesseeeeeeereeresreeresrreseeeress 62 Or Parts EIST ao wcheser E n below ut E a a ied ceel ue Migs etldewa beanies stshareesh ane RT 64 8 1 COVE VIE Weeren e e eaae face a cota cbaa aa seus edt satan oia e ita e RE sree ed 64 Appendix A PRODUCT CERTIFICATIONS ee eeen an eri E a AE E oe AEE ia EE 75 Al Safety Instrumented Systems SIS Installations seesseeeeeseeeeeseseeesesresserrisseerresresrrsresserrresee 75 A2 European Directive Information CE Mark 0 ceccccsccessceceeeeeesseeeeaeceeaeeceeeeeesaeeeea
107. ser s Manual Revision 9 0 3 7 Startup 3 7 1 Overview This section identifies typical start up tasks associated with several generic pressure measurement applications It also includes the procedure for running an optional analog output check 3 7 2 Startup Tasks After completing the installation and configuration tasks for a Transmitter you are ready to start up the process loop Startup usually includes e Checking zero input e Reading inputs and outputs e Applying process pressure to the transmitter You can also run an optional output check to wring out an analog loop and check out individual Process Variable PV outputs in Digitally Enhanced DE mode before startup The actual steps in a startup procedure vary based on the type of Transmitter and the measurement application In general the procedures in this section are based on using Honeywell MC Toolkit to check the Transmitter input and output under static process conditions and make adjustments as required initiating full operation with the running process Note that like checks can be made using the optional three button assembly if your Transmitter is so equipped Operation with the three button assembly is discussed in the Operation section of this manual 3 7 3 Output Check Procedures The Output Check comprises the following procedures e The Loop Test procedure checks for continuity and the condition of components in the output current loop e The Trim D
108. splay Menus irder ieoten tind aneit en iesi 26 4 2 6 The Basic Display Menus saze ceccoen eet west tial E eee A eee eed es 39 4 2 7 Selecting a new setting from a list Of CHOICES ee lee eseeseeeseecnseceseceseceseceseeeeeeeeeeeees 44 4 3 Three Button Operation with no Display Installed eee eee esecseceseceaeceneeeseeeseeeeeeeees 44 4 3 1 Zero ACUStMEeNt ser 4 lea tay eed teal 7 es aig ai ted oa alee eels 44 4 3 2 Span Adjustment annen Senet ee ee E 44 4 4 Changing the Default Failsafe Direction cece ceeceeeceseceseeeeeeeeceeeseeeseecaeecnaecaesnaeenaeens 45 4 4 1 DE and Analog Differences aeeie eiee oree E EEEa RE EEEa RAEO 45 4 4 2 Procedure to Establish Failsafe Operation eeseeseessesseseeseeseessesreesrsresrerrrssrrrresreeresrese 45 4 5 Monitoring the Basic and Advanced Displays eseessesseseseeseseresessissresresressesrrssessreseesesee 48 4 5 1 Basic Displays tsa ead chit te daa a AE ieee ein 48 4 5 2 Advanced Display Sai ienie epn EE A sdescagsedenasdaaaesasaqdaea se AEE a Ee 48 4 5 3 Button operation during Monitoring eeseseeseesesreesessrestrrisstestesteeresresrertesserrisseeerssreet 50 Ss Maintenance ss senere eed E ty Alia E A E E e E eee eae AE E E E EEE 51 5 1 OVEIVIEW iie E EE EEEE E EE E A EEA EN EA E ena ATEA 51 5 2 Preventive Maintenance Practices and Schedules eee esceeseeeseecsseceseceseceeeeeeeeseeesneeees 51 5 3 Inspecting and Cleaning Barrier Diaphragms eeseseeseeseeeseseese
109. ssis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements continued Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page v Symbol Description The Factory Mutual Approval mark means the equipment has been rigorously tested and certified to be reliable APPROVED The Canadian Standards mark means the equipment has been tested and meets p applicable standards for safety and or performance The Ex mark means the equipment complies with the requirements of the European standards that are harmonised with the 94 9 EC Directive ATEX Directive named after the French ATmosphere EXplosible Page vi ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Contents LY dnitroduction sire f iss ese a titties eens Hie Cio Hi eee Pelco eee tie 1 1 1 OVERVIEW fre le eas Eee et es ae Soren ete A ae ee ace ae ec cet ees 1 12 Beatur s and Options arinen orenen Tae eE ET te ethene SAA ETE a EN 1 1 2 1 Ph sical Characteristics sceeiscsccssts sceactsstoeesctscnctontesaceotsssteesleslgutbessesatehaccasestesctaaibssiauels 1 1 2 2 Functional Characteristics seinieni a ii aiii e 2 1 3 ST 800 Transmitter Name Plate 00 0 0 ceeseesssenseceerscnecoeecocecscetseesseceeseeesssessesseesaseeesrecetecees 3 1 4 Safety Certific
110. sure Transmitters User s Manual Page 5 2 2 3 Safety Integrity Level SIL The ST800 is intended to achieve sufficient integrity against systematic errors by the manufacturer s design A Safety Instrumented Function SIF designed with this product must not be used at a SIL level higher than the statement without prior use justification by the end user or diverse technology redundancy in the design Refer to the ST 800 amp ST 700 Safety Manual 34 ST 25 37 for additional information 2 2 4 Plugged Impulse Line detection PILD STA STD STG and STF800 models are offered with a PILD option which provide indication of a plugged impulse line or process connection When used in conjunction with a basic or advanced display a non critical diagnostic indication appears on the integral display For units without an integral display an indication can be seen via the host or hand held device when HART Protocol is utilized This diagnostic detects clogged or plugged impulse lines Plugged impulse line detection PILD is based on statistical models which continuously compare baseline or normal operating noise patterns to check for statistically significant changes when one or both DP impulse lines become clogged See Section 5 6 for details on PILD Option licensing Page 6 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 3 Installation and Startup 3 1 Installation Site Evaluation Evaluate the site selected fo
111. t character to the right HART Device ID Unique for each device Read Only HART PV Units Units of transmitted PV This selection allows the user to enable or disable PILD detection Press to enter menu selection PILD Enabled This item will be available only if t and J to select optional Disabled the PILD option is enabled from list to enter Serial Number Unique serial number for the transmitter Read only License key HHEHHEEE License key to enable PILD option Write only This selection allows the user to enter the date a transmitter is Press to enter installed menu selection The Install Date is entered in sequence of Day Month and T and J to select Year followed by the new date number Install Date DD MM YYYY and the prompt Write Date to to enter and confirm the entry shift to next digit CAUTION The Install Date can to the right only be written once in the life of the Transmitter You cannot erase Read Only after or overwrite the Install Date once it entered has been written Display Menu item shows the current Firmware Electronics Firmware versions of the Display M Electronics Module and the eterbody Meterbody Read Only HART Parameter Menu item shows the Protocol DE PE FF communications protocol Model Key E the type and range of the Read Only ransmitter Parameter lt Exit Menu gt Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manua
112. tance and power supply voltage within the operating range shown in Figure 14 1440 1200 Operating Area NOTE A minimum of 250 Ohms of loop resistance is necessary to support communications Loop l I Loop BOO le ies ee ee he I l l I resistance equals l I I T l l Resistance ohms PEE P barrier resistance plus wire resistance plus receiver resistance Also 45 volt operation is permitted if not an intrinsically safe installation 450 j 4 l l 1 0 10 8 16 28 20 6325 283 37 0 42 4 Operating Voltage Vdc 21012 Figure 14 Transmitter Operating Ranges Loop wiring is connected to the Transmitter by simply attaching the positive and negative loop wires to the positive and negative terminals on the Transmitter terminal block in the Electronics Housing shown in Figure 15 TERMINAL BLOCK INTERNAL GROUND CONNECTION 2X FIELD WIRING ENTRIES 2X TB MOUNTING SCREWS ELECTRONICS HOUSING EARTH GROUND CLAMP OPTIONAL Figure 15 Transmitter 3 Screw Terminal Board and Grounding Screw Page 18 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 As shown in Figure 15 each Transmitter has an internal terminal to connect it to earth ground Optionally a ground terminal can be added to the outside of the Electronics Housing While it is not necessary to ground the Transmi
113. ted to the pipe on the wall of the tank B On insulated tanks remove enough insulaiton to accommodate the flange extension When flange mounting to a tank note the following e The End User is responsible for providing a flange gasket and mounting hardware suitable for the Transmitter service conditions e To avoid degrading performance in flush mounted flanged Transmitters exercise care to ensure that the internal diameter of the flange gasket does not obstruct the sensing diaphragm e To prevent performance degradation in extended mount flanged Transmitters ensure that sufficient clearance exists in front of the sensing diaphragm body Attention The dotted area indicates use with a closed tank with a reference leg Maximum Level Reference Leg Minimum Level High Pressure Low Pressure side mounted side vented to tothe tank the atmosphere Figure 9 Tank Flange Mounted Transmitter Page 12 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 3 4 6 Flush Mounting Procedure B the Transmitter is mounted the Electronics Housing can be rotated to the desired position For insulated tanks remove enough insulation to accommodate the mounting sleeve and or the flange extension A Mount the Transmitter flanges within the limits Table 4 for the fill fluid in the capillary tubes with a tank at one 1 atmosphere LF 1 Pipe Mount gt ITY f 316 SS Wald Nippk a standard option
114. th carbon steel Process Heads which include stainless steel Pipe Plug Vent Plug and Vent Bushing Note 2 The Kit for Process Heads without side vent drain does not include Pipe Plugs K1 Reference Head K9 51452951 201 Carbon Steel Blind Reference Head 1 K9 51452951 101 316 SS Blind Reference Head 1 Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 71 Figure 34 STG830 840 870 and STA822 840 Transmitter Body Page 72 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Table 26 Inline Gauge and Inline Atmospheric Meter Body Parts Key No Part Number Description Qty Unit Specify complete model ST Series replacement meter body LAP LGP model 1 number from nameplate Figure 35 Inline Gauge and Inline Atmospheric Display Bodies Table 27 Flush Mount Meter Body Parts A Part Number Description Qty Unit Specify complete model Replacement meter body Flush Mount model number from nameplate 1 30756445 508 Gasket Kit O rings 1 51204496 001 316L SS Mounting Sleeve Kit 51204497 001 Calibration Sleeve Kit Figure 36 Flush Mount Meter Body Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 73 Table 28 Flange Mounted Meter Body Parts Refer to Figure 37 37b ey Part
115. th trend 1 24 hours configurable e Eight 8 screens with 3 30 seconds rotation timing e Standard and custom engineering units e Diagnostic alerts and diagnostic messaging e Multiple language support o EN FR GE SP RU IT amp TK o EN CH Kanji JP e Square root output indication e Supports 3 button configuration and calibration e Supports transmitter messaging and maintenance mode indications 1 7 Optional 3 Button Assembly The optional 3 Button Assembly provides the following features and capabilities e Increment decrement and enter key functions e With the menu driven display o Comprehensive on screen menu for navigation o Transmitter configuration o Transmitter calibration o Display configuration o Set zero and span parameters Page 4 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 2 Application Design 2 1 Overview This section discusses the considerations involved with deploying a Honeywell ST 800 SmartLine Pressure Transmitter in a process system The following areas are covered Safety Input and output data Reliability Environmental limits Installation considerations Operation and maintenance Repair and replacement 2 2 Safety 2 2 1 Accuracy The ST 800 SmartLine Pressure Transmitter Transmitter measures the gauge differential or absolute pressure of a process and reports the measurement to a receiving device 2 2 2 Diagnostic Messages Transmitter stand
116. tions The above procedures are used to connect power to a Transmitter For loop wiring and external wiring detailed drawings are provided for Transmitter installation in non intrinsically safe areas and for intrinsically safe loops in hazardous area locations If you are using the Transmitter with Honeywell s TPS system see PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TDC 3000 system bookset 3 6 4 Wiring Procedure 1 See Figure 15 above for parts locations Loosen the end cap lock using a 1 5 mm Allen wrench 2 Remove the end cap cover from the terminal block end of the Electronics Housing 3 Feed loop power leads through one end of the conduit entrances on either side of the Electronics Housing The Transmitter accepts up to 16 AWG wire Plug the unused conduit entrance with a conduit plug appropriate for the environment 5 Connect the positive loop power lead to the positive terminal and the negative loop power lead to the negative terminal Note that the Transmitter is not polarity sensitive 6 Replace the end cap and secure it in place 3 6 5 Lightning Protection If your Transmitter includes the optional lightning protection connect a wire from the Earth Ground Clamp see Figure 15 to Earth Ground to make the protection effective Use a size 8 AWG or 8 37mm_ bare or green covered wire for this connection 3 6 6 Supply Voltage Limiting Requirements If your Transmitter comp
117. to 85 C Ex nA IIC T4 Enclosure IP66 IP67 ALL ALL ALL Standards IEC 60079 0 2011 IEC 60079 11 2011 IEC 60079 26 2006 IEC 60079 15 2011 IEC 60529 2009 with Corr 3 Intrinsically Safe Ex ia IIC T4 DE HART o o Note 2 50 C to 70 C FISCO Field Device Only for FF Option FF ri j Ex ia IIC T4 SAEx Non Sparking DE HART 7 Note 1 50 C to 85 C E South Ex nA IIC T4 FF ia j Africa Enclosure IP66 IP67 ALL ALL ALL Flameproof Ex d IIC T4 Ga Gb gi Note 1 50 C to 85 C Ex tb IIIC T 85 C IP 66 Page 82 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 Intrinsically Safe Ex ia IIC T4 DE HART A 5 FISCO Field Device Only for FF Option FF Noles Oreo Ex ia IIC T4 Non Sparking DE HART Notet 50 C to 85 C Ex nA IIC T4 FF F INMETRO Enclosure IP66 IP67 ALL ALL ALL Flameproof Ex d IIC T4 Ga Gb DE HART o Ex tb IIIC T 85 C IP 66 JFF ae ee Intrinsically Safe Ex ia IIC T4 DE HART o o FISCO Field Device Only for FF Option FE Note 2 50 C to 70 C Ex ia IIC T4 Non Sparking DE HART o o z NEPSI Ex nA IIC T4 JFF Note 1 50 Cto 85 C CHINA Enclosure IP66 IP67 ALL ALL ALL Flameproof 1 Ex d IIC Ga Gb T4 All Note 1 50 C to 85 C Ex tb IIIC Db T 85 C Intrinsically Safe 0 Ex ia IIC Ga T4 4 20 mA DE HART Note 2 50 C to 70 C FISCO Field Device Only for FF Option FF ee GOST ExiallCT4 Enclosure IP 66 67 All All Notes 1 Operating P
118. tter comes with double ended process heads with 14 inch NPT connections which can be modified to accept 12 inch NPT through optional flange adapters Gauge pressure transmitters are available with various connections for direct mounting to a process pipe A 2 inch schedule 80 steel pipe is commonly used for Transmitter integration into a process system Many piping arrangements use a three valve manifold to connect the process piping to the Transmitter A manifold makes it easy to install and remove or re zero a Transmitter without interrupting the process A manifold also accommodates the installation of blow down valves to clear debris from pressure lines Figure 12 represents a typical piping arrangement using a three valve manifold and blow down lines for a differential pressure transmitter being used to measure flow To Downstream Tap To Upstream Tap Blow Down 3 Valve Blow Down Valve Manif old Valve Blow Down Blow Down Piping Piping To Low Pressure To High Pressure Side of Transmitter Side of Transmitter To Waste To Waste Figure 12 Typical 3 Valve Manifold with Blow Down Piping Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 15 3 5 2 Suggestions for Transmitter Location Suggests connections based on what is being processed by the system Table 6 Suggested Connection Locations Process Suggested Location Description Gases Above the gas line The condensate dra
119. tter for proper operation doing so tends to minimize the possible effects of noise on the output signal and affords protection against lightning and static discharge An optional lightning terminal block can be installed in place of the non lightning terminal block for Transmitters that will be installed in an area that is highly susceptible to lightning strikes B Wiring must comply with local codes regulations and ordinances Grounding may be required to meet various approval body certification for example CE conformity Refer to Appendix A of this document for details Note The right hand terminal is for loop test and not applicable for Fieldbus option The Transmitter is designed to operate in a two wire power current loop with loop resistance and power supply voltage within the operating range see Figure 14 With optional lightning protection and or a remote meter the voltage drop for these options must be added to the basic 10 8 volt supply requirements to determine the required Transmitter voltage Vxmrr and maximum loop resistance Ryoop max Additional consideration is required when selecting intrinsic safety barriers to ensure that they will supply at least minimum Transmitter voltage Vxmre min including the required 250 ohms of resistance typically within the barriers needed for digital communications Transmitter loop parameters are as follows Rroor max Maximum loop resistance barriers plus wiring that will allow proper Tr
120. ue for external diaphragms on flange mount and remote seal type Transmitters In many cases you can readily remove the process head s from the Transmitter meter body to clean the process head cavity and inspect the barrier diaphragm s For flange mount and remote seal diaphragms you may only need to run a purge line in the tank to rinse off the face of the diaphragm s The following procedure comprises the general steps for inspecting and cleaning barrier diaphragms You may have to modify these steps to meet your particular process or transmitter model requirements Figure 21 shows an exploded view of a Differential Pressure DP Transmitter meter body for reference For disassembly reassembly purposes Gauge Pressure GP and Absolute Pressure AP Transmitters are similar H It is recommended that you remove the Transmitter from service and move it to a clean area before disassembling it Revision 9 0 ST 800 SmartLine Pressure Transmitters User s Manual Page 51 Sl Oy et BRT oe 10 11 12 O RING METER BODY CENTER SECTION PROSES Figure 21 DP Transmitter Head Disassembly Close all valves to isolate the Transmitter from the process Open the vent in the process head to drain fluid from the Transmitter meter body as necessary Remove the Transmitter from the process Loosen the nuts in the sequence shown in Figure 22 Remove the nuts from the bolts that hold the process head s to the meter bo
121. uired in accordance with area safety approvals Power removal is only required in Class 1 Div 1 Explosionproof and Class 1 Div 2 environments e When removing the Communications Module with power applied the loop will go to OV Likewise installing a Communications Module into a transmitter with power applied will cause the loop output value to go to 12 ma for several seconds then the loop output value will go to the configured value based on the PV input e Installing a Display Module into a powered transmitter may cause a temporary upset to the loop output value 2 Loosen the end cap lock and unscrew the end cap from the electronics side of the Transmitter housing 3 If equipped with a Display module carefully depress the two tabs on the sides of the Display Module and pull it off Page 54 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 4 If necessary unplug the interface connector from the Communication module Do not discard the connector 5 Loosen the two retaining screws and carefully pull the Communication module from the Electronics compartment 6 Carefully align and connect the Sensor Ribbon Cable to the connector J at the bottom of the Communication module When installing the Communication module in the next step be careful not to pinch the Sensor Ribbon Cable 7 Carefully insert the Communication module into the Electronics compartment Ensure that the Sensor Ribbon Cable is not pinch
122. using 18 Screw the new meter body into the housing until the bottom of the Meter Body adapter is flush with the neck of the electronics housing 19 Tighten the outside set screw to be sure it is fully seated in the slot in the header 20 Loosen the set screw 2 turn 21 Rotate the housing to the desired position Max 180 in either direction and tighten the set screw Page 58 ST 800 SmartLine Pressure Transmitters User s Manual Revision 9 0 22 Carefully align and connect the Sensor Ribbon Cable to connector J4 at the bottom of the Communication module board When installing the Communication module in the next step be careful not to pinch the Sensor Ribbon Cable 23 Carefully insert the Communication module into the Electronics compartment Ensure that the Sensor Ribbon Cable is not pinched 24 Tighten the two Communication module retaining screws 25 If applicable re install the Display module as follows a Orient the display as desired b Install the Interface Connector in the Display module such that it will mate with the socket for the display in the Communication module c Carefully line up the display and snap it into place Verify that the two tabs on the sides of the display latch H Orient the Display for proper viewing through the end cap window You can rotate the meter mounting orientation in 90 increments 26 Connect the bracket to the Transmitter housing 27 Recalibrate the Transmitt

ST 800 SmartLine Pressure Transmitters User`s Manual

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