WCX Series XYR 6000 Valve Position Sensor
Contents
1. 3 Process Insertion 3 1 Basic Requirements Non sparking considerations To maintain non sparking characteristics non sparking linkages actuators and hardware are required Distance from multinode The maximum range of the WCX Series sensor system is 1000 ft 305 m under ideal conditions with a clear line of sight This will be reduced if the signal has to pass through dense materials such as brick concrete or wood Metal objects tanks pipes or other structures will not pass signals however signals will tend to reflect off metallic objects such that clear line of sight may not be essential Angle to be measured The angle input to the sensor input shaft must be no greater than approximately 270 degrees If the input linkage used applies an angular movement greater than this proper calibration will not be possible Angular motion beyond 270 degrees will engage the slip clutch within the product Sensor update rate The maximum update rate possible is one measurement and update per second Insure that the update rate chosen will capture all necessary events when the monitored device is moving at its fastest speed The rate of data updates may be set through wireless builder The update rate cannot be set locally using the IR port If the factory default update rate is not suitable for the application it should be changed through wireless builder Note that the default refresh rate is factory set to one per 30 seconds to maximize2. A second alternative method for achieving measurement linearity would be to mount the sensor directly above the valve shaft see Section 2 4 Coupling with pulleys Instead of linkages two small pulleys with steel cable could couple the two shafts A means of maintaining cable tension would be needed By using two different pulley diameters angles of greater than 270 degrees could be measured or a small angle could be measured to greater precision With equal sized pulleys the measured angle would be equal to the valve angle With unequal sized pulleys the measured angle would be as follows MEASURED ANGLE VALVE ANGLE VALVE PULLEY DIAMETER SENSOR PULLEY DIAMETER If clockwise is to be translated into counter clockwise If due to measurement requirements the clockwise rotation of an actuator or other device is to be sensed as counterclockwise rotation the linkage may be configured to do so Note that angle measurement linearity may be achieved if the dimensions are controlled as previously described Honeywell e Sensing and Control 15 WCX Series XYR 6000 Position Sensor Issue 3 50040850 3 Process Insertion 3 3 Non Valve Applications Figure 15 Changing CW into CCW SENSOR ARM VALVE ARM AXIS SPACING If an angle greater than 270 degrees is to be measured the length of the valve arm may be reduced If a small angle is to be measured with greater precision the length of the valve arm may be increased
3. This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code GE A ESD HAZARD Danger of an electro static discharge to which equipment may be sensitive Observe IN requirements The Canadian Standards mark means the equipment has been tested and meets applicable standards for safety and or performance The Ex mark means the equipment complies with the requirements of the European standards that are harmonised with the 94 9 EC Directive ATEX Directive named after the French ATmosphere EXplosible C Tick Mark The C Tick Mark is a certification trade mark registered to ACMA Australian Communications and Media Authority in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act The mark is only to be used in accordance with conditions laid down by ACMA and RSM This mark is equal to the CE Mark used in the European Union N314 Notified Body For radio equipment used in the European Union in accordance with the R amp TTE
4. 16 Elbow antenna adjustment AAA 18 Figure 17 Integral straight antenna ncccconncccinonoccccnnnonccnnnnonccnnn nn c cnn noc cnn rc 18 Figure 18 Battery connecting Aerea aea aa EER cnn rre cnn E iaraa e rnnnnn nana 20 Figure 19 Battery connecting detail ad ie 20 vi Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor 1 Introduction 1 1 Site preparation Issue 3 50040850 Wireless devices require proper site preparation to ensure optimum performance and safety compliance Do not proceed until you have done the proper planning described in the Wireless Planning Guide 1 2 European Union Usage This product may be used in any of the following European Union nations Country ISO 3166 2 letter code Country ISO 3166 2 letter code Italy IT United Kingdom BG Honeywell Sensing and Control 1 WCX Series XYR 6000 Position Sensor Issue 3 50040850 1 Introduction 1 3 Certifications and approvals 1 3 Certifications and approvals Hazardous location certifications Refer to product label for applicable approvals Approval Item cCSAus explosion proof with IS outputs ATEX IEC Ex flameproof with IS outputs NEMA enclosure type Radio certifications Ratings Description CLASS I DIV 1 GROUPS B C D T6 CLASS II DIV 1 GROUPS E F G CLASS III CLASS 1 ZONE 1 A Ex d ia IIC T6 CLASS II ZONE 21 AEx tD iaD 21 T85C DIP A21 IP66 T85C Tamb 40 C to 70 C Ex d ia
5. Note that these two options will make actual angle measurements non linear 3 3 Non Valve Applications Door position sensing By positioning the WCX Series sensor above a door with the shaft axis vertical above the hinges a short linkage could sense the amount of door opening The low cal position could be full closed and the high cal position could be full open Note that this would not be suitable for intrusion detection as a very fast open close cycle could be shorter than the maximum update rate from the sensor 1 second intervals Air handler plenum door position sensing Similar to door position sensing the sensing of air handler status could be monitored The sensor could be mounted with the sensor shaft directly coupled to the plenum valve shaft Linear displacement Adding a lightweight pulley with thin wire rope to the sensor input shaft would allow conversion of linear displacement to a measured angle The diameter of the pulley would determine the sensitivity and range of the measurement Note that stops would be advised to prevent the sensor input shaft angle from exceeding the 270 degree limit 16 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 4 Antenna Adjustment and Mounting 4 1 Requirements 4 Antenna Adjustment and Mounting 4 1 Requirements Radio installation requirements ATTENTION Professional Installation is required to insure conformity with Federal C
6. provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use Sensing and Control Honeywell 1985 Douglas Drive North Golden Valley MN 55422 April 2010 www honeywell com SALES AND SERVICE Honeywell serves its customers through a worldwide network of sales offices representatives and distributors For application assistance current specifications pricing or name of the nearest Authorized Distributor contact your local sales office or E mail info sc honeywell com Internet www honeywell com sensing Phone and Fax Asia Pacific 65 6355 2828 65 6445 3033 Fax Europe 44 0 1698 481481 44 0 1698 481676 Fax Latin America 1 305 805 8188 1 305 883 8257 Fax 1 800 537 6945 1 815 235 6847 1 815 235 6545 Fax USA Canada Honeywell 50040850 3 EN IL50 GLO Printed in USA Copyright 2010 Honeywell International Inc All rights reserved OneWireless is a registered trademarks of Honeywell International Inc Other brand or product names are trademarks of their respective owners
7. C l Directive the CE Mark and the notified body NB identification number is used when the NB is involved in 81 09 the conformity assessment procedure The alert sign must be used when a restriction on use output power limit by a country at certain frequencies applies to the equipment and must follow the CE marking ii Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 dt INTRODUCTION ed 1 LL Site preparations NATAN id da 1 1 2 European Union Usage ANAKAN AA aa 1 1 3 Certifications and approvals mmannnanna naaa aa umuN KN ANNA NAAN KA ANAN ANAKAKANANAK ANAN cr 2 Hazardous location Cerf ANONS aaaea AA AD Ga NGA 2 Radio Certifications 2 12 28 AA ANAN BRAND T BAN AN 2 SL CEET 2 2 SENSOR MOUNTING sico alacena 3 scht Nels 3 2 22 Dimension Saad sn tact aaa sapak A GNG 3 nipa a bin 3 2 3 Actuator DIMONSIONS ZA ARA LALA AN 6 24 Sensor UCA ON AA An 11 WCX Series Valve Position Sensor models A 11 A AAA SEERIA OARE NIEA NEARNE AREAN A SEEE AATA 11 OSTA ON E AN ahs Adana 11 Attach sensor to EE 11 a PROCESS INSERTION ee eedete ee ee ee ee Ee ee ee ee Ee ee Ee Een 13 3 1 Basic Requirements ad 13 Non sparking consid rations aka iis na A ete ies 13 Distance from MultinOde ge naaa a AND NAPAANAK OD BG nap a 13 Angle to be Measured aaa nd AD a GG BAGO Mahika 13 Nee EE EE 13 Access to cover for configuring sensor Changing battertes AAA 13 Proximity to high powere
8. ELECTROSTATIC CHARGING HAZARD The integrally mounted antenna shroud is made of Teflon and has a surface resistance greater than 1Gohm per square When the WCX Series Valve Position Sensor is installed in potentially hazardous locations care should be taken not to electrostatically charge the surface of the antenna shroud by rubbing the surface with a cloth or cleaning the surface with a solvent If electrostatically charged discharge of the antenna shroud to a person or a tool could possibly ignite a surrounding hazardous atmosphere Honeywell e Sensing and Control 17 WCX Series XYR 6000 Position Sensor Issue 3 50040850 4 Antenna Adjustment and Mounting 4 2 Integral antenna Elbow Figure 16 Elbow antenna adjustment ANTENNA ADJUSTMENT SCREW If your model has the integral elbow antenna you can adjust it to improve reception The least signal radiation is in a direction in line with the top pointed end so it is best to avoid having the antenna pointed directly toward or directly away from the multinode Typically pointed straight up gives best performance but your installation may vary Loosen the 1 5mm approx 1 16 in set screw located near the antenna base Rotate antenna for best reception Do not rotate antenna more than 180 degrees either direction or the internal antenna cable could be damaged Tighten set screw Straight Figure 17 Integral straight antenna NOTE COVER LOCK CLAMP AND EXTERIOR GROUND
9. Honeywell Quick Start Guide for the One Wireless Series ISSUE 3 50040850 WCX Series XYR 6000 Valve Position Sensor A WARNING MISUSE OF DOCUMENTATION e The information presented in this product sheet is for reference only Do not use this document as a product installation guide e Complete installation operation and maintenance information is provided in the instructions supplied with each product Failure to comply with these instructions could result in death or serious injury AA WARNING PERSONAL INJURY e DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury Failure to comply with these instructions could result in death or serious injury AA WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE If sensor is to be returned to Honeywell for any reason both batteries MUST be removed prior to shipping Dispose of used batteries promptly per local regulations or the battery manufacturer s recommendations Keep away from children Do not disassemble and do not dispose of in fire Failure to comply with these instructions could result in death or serious injury This document describes mounting installation and wiring of the Honeywell OneWireless WCX Series valve position sensor and antennas Configuration authentication and operation are covered in other documents Hone
10. IIC T6 Gb EX tb IIIC T85 C IP66 67 Db Tamb 40 C to 70 C Types 1 3 4 4X 6 6P 13 and IP66 67 Class II and III installations and for Type 4X IP66 applications require that all cable and unused entries be sealed with a Zone 1 certified seal fitting Seal fittings are supplied by Honeywell Agency Certification Description The WCX Series valve position sensors comply with part 15 of the FCC rules Operation is subject to the following two conditions ee GE 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation The installer of this radio equipment must ensure that the antenna DSSS IC ID is located or pointed such that it does not emit RF fields in excess Industry Canada IC 5731 50025034 of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s web site http www hc sc gc ca rpb Ratings Item Ratings Description WCX Process connections n a n a Temperature limits Max process temperature n a Ambient temperature limits cold 40 C Ambient temperature limits hot 70 C Entry plugs 3 4 NPT or M25 1 Field wiring Conduit explosion proof not required n a supplied by others Cable gland n a 2 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 2 Sensor Mounting 2 1 Weig
11. ING SCREW NOT SUPPLIED ON ALL MODELS If your model has the integral straight antenna you can adjust its position by rotating the sensor housing See Section 2 Typically pointed straight up gives best performance but your installation may vary 18 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 5 Start Up 5 1 Connect batteries 5 Start Up 5 1 Connect batteries AA WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE Connection and disconnection of the batteries should only be performed in a non hazardous area Failure to comply with these instructions could result in death or serious injury A WARNING RISK OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIRE If sensor is to be returned to Honeywell for any reason both batteries MUST be removed prior to shipping Dispose of used batteries promptly per local regulations or the battery manufacturer s recommendations Keep away from children Do not disassemble and do not dispose of in fire Failure to comply with these instructions could result in death or serious injury D ATTENTION Both batteries must be the same model from the same manufacturer Mixing old and new batteries or different manufacturers is not permitted Use only the following 3 6V lithium thionyl chloride Li SOCI2 batteries non rechargeable size C No other batteries are approved for use in WCX Series Valve Position Sens
12. Listing Solutions Catalog Listing LSZ53 50051124 019 None LSZ53A 50051 124 020 Nylon 0 750 in 0 250 in LSZ53E 50051 124 023 Nylon 0 750 in 0 250 in LSZ53S 50051124 025 Nylon 0 750 in 0 250 in LSZ53M 50051124 027 Nylon 0 750 in 1 250 in Honeywell e Sensing and Control 7 WCX Series XYR 6000 Position Sensor 2 Sensor Mounting 2 3 Actuator Dimensions Issue 3 50040850 Figure 6 Offset Roller Lever All dimensions for reference only All screws are 8 32 with a 9 64 allen head socket Honeywell S amp C Honeywell Process Roller Z Diameter Y Width Catalog Listing Solutions Catalog Listing LSZ55 50051124 068 None LSZ55A 50051124 069 Nylon 0 750 in 0 250 in LSZ55C 50051124 071 Nylon 0 750 in 0 250 in LSZ55E 50051124 073 Nylon 0 750 in 0 500 in LSZ55K 50051124 074 Nylon 0 750 in 0 250 in LSZ55F 50051124 075 Nylon 1 000 in 0 500 in 8 Honeywell Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 2 Sensor Mounting 2 3 Actuator Dimensions Figure 7 Adjustable Length Roller Lever ADJUST 1 5 3 7 4 04 k 72 4 All dimensions for reference only All screws are 8 32 with a 9 64 allen head socket Honeywell S amp C Honeywell Process Roller Z Diameter Y Width Catalog Listing Solutions Catalog Listing LSZ52 50051 124 028 None LSZ52A 50051124 029 Nylon 0 750 in 0 250 in LSZ52C 50051 124 031 Nylon 0 750
13. PTIONAL FEATURE CODE Ar AX B 33 THRU 3 8 24 THREAD OPTIONAL FEATURE CODE r 50 WITHOUT LEAD WIRE NOTE COVER LOCK CLAMP AND EXTERIOR GROUNDING SCREW NOT SUPPLIED ON ALL MODELS ANTENNA CODES ACI AC2 ADI amp AD2 Honeywell e Sensing and Control 5 WCX Series XYR 6000 Position Sensor 2 Sensor Mounting 2 3 Actuator Dimensions Issue 3 50040850 2 3 Actuator Dimensions The following actuators may be ordered separately Figure 4 Standard roller lever actuator All dimensions for reference only All screws are 8 32 with a 9 64 allen head socket 6 Honeywell S amp C Honeywell Process Roller Z Diameter Y Width Catalog Listing Solutions Catalog Listing LSZ51 50051124 002 None LSZ51A 50051124 003 Nylon 0 750 in 0 250 in LSZ51C 50051124 005 Nylon 0 750 in 0 250 in LSZ51F 50051124 007 Nylon 1 000 in 0 520 in LSZ51G 50051 124 008 Nylon 1 500 in 0 250 in LSZ51J 50051124 009 Nylon 1 000 in 0 250 in LSZ51M 50051124 011 Nylon 0 750 in 1 250 in LSZ51P 50051124 012 Nylon 0 750 in 0 500 in Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 2 Sensor Mounting 2 3 Actuator Dimensions Figure 5 Yoke Roller Lever All dimensions for reference only All screws are 8 32 with a 9 64 allen head socket Honeywell S amp C Honeywell Process Roller Z Diameter Y Width Catalog
14. battery life Battery life will be affected by the update rate selected faster rates will decrease battery life Access to cover for configuring sensor changing batteries Configuring and calibrating will require access to the top of the sensor Allow room for cover removal and for a clear view of the IR sensing element see WCX Series Sensor User s Manual Replacement of internal batteries will require removing the cover and partial removal of a battery assembly Allow clearance for this see WCX Series Sensor User s Manual Honeywell recommends that the sensor be removed from service and moved to a clean area before servicing Use care to avoid rotating the input shaft causing the internal slip clutch to slip Proximity to high powered L band transmitters The WCX Series sensor system operates in the 2 4 Ghz frequency band using an encrypted spread spectrum data modulation with very high immunity to interference from other signals Other devices using low powered signals in this frequency range are some cordless telephones personal computer WI FI links and routers and video audio remote transmission links These are highly unlikely to cause any signal overloading problems and thus de sensitization of the data link low signal However some high powered microwave heating devices may operate with 1 000 watts or more and may operated in nearby frequency bands While likelinood of interference is very small it is best to avoid locatin
15. d L band Iransmttterg AAA 13 3 2 Linka e Alignment ste deed 14 Axis of valve and sensor input shaft oooooconocccononccccnnonnnonanoncnnnorononnnonnnnrnnr cnn nn n o rn rn nr nr rra n rn enn nr rr nnnn rre nara rrnnnnnnnennns 14 Alignmentof linkage iii a a 14 If angle linearity 1s Fequired ioicccnioi ni NBA RANA 14 Coupling With p lleyS court a Dha pA PAGLALAAN 15 If clockwise is to be translated into counter clockwise AA 15 3 3 Non Valve Applications X nnmnnn nnmnnn nnmnnn nnmnnn nnn 16 Door position SENSING WEE 16 Air handler plenum door position sensimg 16 Linear displacements Sinsi ea A I ae 16 4 ANTENNA ADJUSTMENT AND MOUNTING eeseeeeeeeeeeeeeeeeeeeeeees 17 41 ReguirementS asserere iiaa AA AA 17 Radio installation requirements Au 17 4 2 integral antenna aan 17 SUING cafe al a ahs ed e e a ah HABA NATO NINA E E ack 18 WCX Series XYR 6000 Position Sensor Issue 3 50040850 5 START UP 25722200003 sana E NAG ADB KAG cee ENEE RENE SUN cede cove DAG AN NA sede 19 ST Gonnectbattierteg AKN abanico 19 5 2 Display sequence ccoo NA a 21 5 3 AUTENTICA ION aae aaa taAa eaaa a aaa aae aaaea Tanada Ea naas 21 5 4 Calibration aaa A OA rl ec di 21 6 INSTALLATION ERGOE 23 61 Drawing Availability rees eege ege 23 iv Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 Tables Table 1 Battery Connecting Procedure ccccccceceeeeeeeeceee
16. eeeeeeeseaeeeeaeeesaaeeseaeeseaeeesaeeseaeeeseaeescaeeeseaeeseneeenaes 19 Honeywell e Sensing and Control v WCX Series XYR 6000 Position Sensor Issue 3 50040850 Figures Figure 1 WCX Series valve position sensor dimensions mauuna nanaman wanna cae narrar crac 3 Figure 2 WCX Series valve position sensor right angle antenna dimensions wa nawawannaw anna 4 Figure 3 WCX Series valve position sensor straight antenna dimensions ss ssseesseessressrresrresrresrresnssns 5 Figure 4 Standard roller lever actuator csceeccceceeeeeeeeeeeaeeceeeeeceaeeeeaaeeeeaeeseaeeecaaeeesaaeseeeeeseaeeesaeeeeaeeseeeees 6 Figure 5 Yoke Roller Lever ascuns hani erir a cnn n nan rca 7 Figure 6 Offset Roller Lever cronica 8 Figure 7 Adjustable Length Roller Lever AKNG GN NA cnc cnnnn nc cc naar nn cr naar nc cnnnnnnccinnns 9 Foure B Rod eV iii dt ds ABA BNG NN GUD PAA diia 10 Figure 9 Shon kayak aaa ADA a did ia AAP Danna 10 Figure 10 Direct coupling to Yang aalma Maced daka a ABA Dina pa LL aha namana Maa Sd ed 11 Figure 11 Roller Love rita lada 12 Figure 12 Sensor Mounted to Linear Valve ccccceceeeesneceeeeceeeeecaeeeeaaeeeeeeecaeeeeaaeeeeaeeseneeeseaeeesaeeseneeseaes 12 Figure 13 Axis parallel and linkage 90 degrees with hate 14 Figure 14 Parallelogram Formed by Linkage oooocooonnoccccnnnoccconnnoccccnononcconn noc cnn nor c cnn narran 15 Figure 15 Changing CW into COW oonccociccconcccconcnnnonnnnnnanano cnn nn 16 Figure
17. g sensors or multinodes in very close proximity to such devices Honeywell e Sensing and Control 13 WCX Series XYR 6000 Position Sensor Issue 3 50040850 3 Process Insertion 3 2 Linkage Alignment 3 2 Linkage Alignment Axis of valve and sensor input shaft To allow smooth rotation the axis of the valve or device must be parallel to the centerline of the sensor input shaft unless a flexible form of linkage cables or ball joints is used Alignment of linkage If cables or ball joint couplings are not used the linkage used must form a 90 degree angle with the sensor input shaft and the valve shaft Figure 13 Axis parallel and linkage 90 degrees with shafts LINKAGES FORM 90 DEGREE ANGLE WITH AXIS LINKAGE NOTE COVER LOCK CLAMP AND EXTERIOR GROUNDING SCREW NOT SUPPLIED ON ALL MODELS ka BOTH AXIS ARE PARALLEL If angle linearity is required If the angle measurement must be linear end points and all points between must be measured accurately then the sensor arm valve arm shaft to shaft spacing and the linkage length must form a parallelogram see Figure 14 14 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 3 Process Insertion 3 2 Linkage Alignment Figure 14 Parallelogram Formed by Linkage AXIS SPACING VALVE ARM SENSOR ARM C imee 2 LINKAGE LINKAGE LENGTH SENSOR ARM VALVE ARM AND LINKAGE LENGTH AXIS SPACING
18. ht 2 Sensor Mounting 2 1 Weight Sensor model Weight 2 04 kg 4 5 Ib 5 03 kg 11 1 Ib WCX1X1 Aluminum housing amp antenna WCX1X2 Bronze housing A stainless steel antenna 2 2 Dimensions Figure 1 WCX Series valve position sensor dimensions 6 365 75 g 4X 5 16 18 NOTE COVER LOCK CLAMP AND UNC 2B THREAD EXTERIOR GROUNDING SCREW y y 15 NOT SUPPLIED ON ALL MODELS SS DU NI y SG 4 25 NAMUR Mounting Adapter and Hardware to be J purchased separately as catalog listing 15PA500 CX Honeywell e Sensing and Control 3 WCX Series XYR 6000 Position Sensor Issue 3 50040850 2 Sensor Mounting 2 2 Dimensions Figure 2 WCX Series valve position sensor right angle antenna dimensions 100 CC go 1 XS ANTENNA ANTENNA LOCATION LOCATION 2 8X 5 16 18 THREAD OPTIONAL FEATURE CODE A ka 1 58 4X 5 33 THRU 50 WITHOUT LEAD WIRE 3 8 24 THREAD OPTIONAL FEATURE CODE B eee 854 2x 4 000 2x 3 150 NOTE COVER LOCK CLAMP AND EXTERIOR GROUNDING SCREW NOT SUPPLIED ON ALL MODELS 2 ee E ANTENNA CODES AAL AA2 ABI amp AB2 4 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 2 Sensor Mounting 2 2 Dimensions Figure 3 WCX Series valve position sensor straight antenna dimensions 100 i k 3 38 300 aos ANTENNA LOCATION 1 LOCATION 2 8X 5 16 18 THREAD O
19. in 0 250 in LSZ52J 50051124 033 Nylon 1 000 in 0 500 in LSZ52K 50051 124 034 Nylon 1 500 in 0 250 in LSZ52M 50051124 035 Nylon 2 000 in 0 250 in LSZ52E 50051 124 037 Nylon 0 750 in 1 300 in LSZ52N 50051124 038 Nylon 0 750 in 0 500 in Honeywell e Sensing and Control 9 WCX Series XYR 6000 Position Sensor Issue 3 50040850 2 Sensor Mounting 2 3 Actuator Dimensions Figure 8 Rod Lever 125 DIA Y ROD All dimensions for reference only All screws are 8 32 with a 9 64 allen head socket Honeywell S amp C Honeywell Process Actuator Diameter Catalog Listing Solutions Catalog Listing LSZ54 50051124 049 None Hub Only LSZ54M 50051 124 041 Aluminum Rod 0 125 in Figure 9 Short Lever By 250 S 305 370 L zo BIO CLOSED OPEN All dimensions for reference only All screws are 8 32 with a 9 64 allen head socket Honeywell S amp C Honeywell Process Roller Style Diameter Catalog Listing Solutions Catalog Listing LSZ59 50051124 053 None LSZ59A 50051 124 054 Nylon Open 0 750 in LSZ59C 50051 124 056 Nylon Closed 0 750 in 10 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 2 Sensor Mounting 2 4 Sensor location 2 4 Sensor location WCX Series Valve Position Sensor models Process Suggested location Explanation Gases Above the gas line or gas valve The condensate drains away from the sensor Liquids e Above but close to the e The conden
20. ommunications Commission FCC in the USA Industry Canada IC in Canada and the Radio and Telecommunications Terminal Equipment Directive 1999 5 EC R amp TTE in the European Union EU Professional installation is required for the selection and installation of approved antennas and setup of the maximum allowable radiated power from the WCX Series Valve Position Sensor as configured for the particular installation site The antennae used for this sensor must be installed to provide a separation distance of at least 20 cm 8 inches from all persons and must not be co located or operating in conjunction with any other antenna or transmitter For remote antenna see antenna installation requirements to satisfy FCC RF exposure requirements ATTENTION Federal Communications Commission FCC The WCX Series Valve Position Sensors comply with part 15 of the FCC rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Industry Canada IC The installer of this radio equipment must ensure that the antenna is located or pointed such that it does not emit RF fields in excess of Health Canada limits for the general population consult Safety Code 6 obtainable from Health Canada s web site www hc sc gc ca rpb 4 2 Integral antenna A WARNING POTENTIAL
21. ors Xeno Energy XL 145F e Tadiran TL 5920 S Table 1 Battery connecting procedure For item numbers refer to Figures 11 and 12 Step Action 1 If applicable remove two T 15 TORX screws 1 and cover lock clamp 2 2 If necessary place a large screwdriver or other flat tool across the two tabs on the cover 3 Unscrew and remove the cover 3 Using two fingers press down slightly on both battery tops 4 and remove battery insulator 5 Insure that the batteries are properly seated and making good contact 4 Replace cover tightening hand tight If applicable replace cover lock clamp 2 and two T 15 TORX screws 1 Honeywell e Sensing and Control 19 WCX Series XYR 6000 Position Sensor Issue 3 50040850 5 Start Up 5 1 Connect batteries Figure 18 Battery connecting 1 NOTE COVER LOCK CLAMP Sa EXTERIOR GROUNDING SCREW NOT SUPPLIED ON ALL MODELS Figure 19 Battery connecting detail 20 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 5 Start Up 5 2 Display sequence 5 2 Display sequence After power up the sensor does a brief self test of the LCD display Then it proceeds to power on message which is the model name of the sensor The name is displayed for 2 seconds after which the sensor displays the process variables and associated status 5 3 Authentication Before the sensor can be configured it must be unlocked with a security key
22. s document to denote certain conditions Symbol Definition D ATTENTION Identifies information that requires special consideration TIP Identifies advice or hints for the user often in terms of performing a task Indicates a situation which if not avoided may result in equipment or work data on the system being CAUTION damaged or lost or may result in the inability to properly operate the process CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices CAUTION symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Indicates a potentially hazardous situation which if not avoided could result in serious injury or death WARNING symbol on the equipment refers the user to the product manual for additional information The symbol appears next to required information in the manual WARNING Risk of electrical shock Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE
23. sate drains away from elevation of the process the sensor valve or other control This facilitates a horizontal linkage Level with the process valve between valve and sensor or other control 2 5 Bracket mounting Orientation The WCX Series sensor may be mounted in any vertical horizontal or angled orientation The main consideration is to facilitate coupling of the valve or other device to the input shaft of the sensor For best signal it is generally recommended that the antenna be oriented vertically see Section 4 A higher elevation may give better signal range than a lower elevation depending on obstacles Attach sensor to valve Figure 5 shows an L shaped mounting bracket specifically fabricated to allow mounting of the sensor above a valve Connection of the sensor shaft to valve shaft is done via a U shaped bracket permitting easy manual activation of the valve Figure 10 Direct coupling to valve Honeywell e Sensing and Control 11 WCX Series XYR 6000 Position Sensor Issue3 50040850 2 Sensor Mounting 2 5 Bracket mounting Figure 11 shows a roller lever attached to the sensor shaft that works in conjunction with the valve lever Figure 11 Roller Lever Figure 12 shows sensor connected to a linear valve Figure 12 Sensor Mounted to Linear Valve 12 Honeywell e Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 3 Process Insertion 3 1 Basic Requirements
24. so it can join the network Use the Authentication Device Pocket PC software to receive security keys from the Key Server manager then aim the Pocket PC at the sensor and transmit a key See Getting Started with Honeywell OneWireless Solutions for more information 5 4 Calibration See the WCX Series Sensor User s Manual for calibration procedures Honeywell e Sensing and Control 21 WCX Series XYR 6000 Position Sensor Issue 3 50040850 6 Installation Drawings 6 1 Drawing Availability 6 Installation Drawings 6 1 Drawing Availability Complete installation drawings for each p n of WCX Series sensor are available from Honeywell 22 Honeywell e Sensing and Control WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Honeywell s standard product warranty applies unless agreed to otherwise by Honeywell in writing please refer to your order acknowledgement or consult your local sales office for specific warranty details If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace at its option without charge those items it finds defective The foregoing is buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose In no event shall Honeywell be liable for consequential special or indirect damages While we
25. ywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure could result in unsafe conditions Honeywell OneWireless solutions are designed for open loop control supervisory control and controls that do not have environmental or safety consequences As with any process control solution the customer must weigh the risks and benefits to determine if the products used are suitable for the application based on security safety and performance Additionally it is up to the customer to ensure that the control strategy defaults to a safe operating condition if any crucial segment of the control solution fails The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Getting Started with Honeywell OneWireless Solutions OneWireless Wireless Builder User s Guide OneWireless Builder Parameter Reference OneWireless WCX Series XYR 6000 Valve Position Sensor User s Manual OneWireless XYR 6000 Pressure Transmitter User s Manual OneWireless XYR 6000 Temperature DI Transmitter User s Manual OneWireless XYR 6000 SmartCET Corrosion Transmitter User s Manual OneWireless XYR 6000 HLAI Transmitter User s Manual Sensing and Control WCX Series XYR 6000 Position Sensor Issue 3 50040850 Symbol Definitions The following table lists those symbols used in thi
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