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4150 Area Velocity Flow Logger User Manual

1. B 7 4150 Flow Logger Appendix B General Safety Procedures Table B 1 Hazardous Gases Continued Specific Gravity Explosive Likely Range by Location Most or Vapor vol in air of Common Density Limits Highest Sources Air 1 PBD ppm lower upper Concentration Max Max Safe Physiological Safe 60 8 Hour Effect Min Exposure Exposure Simplest and Cheapest Safe Method of Testing Chemical Common Formula Properties Hydro HS Irritant and poi Impairs sense i Near bottom Coal gas 1 HS gen Sul sonous volatile of smell rap to but may be petro Ampoule fide compound Rot idly as concen 300 45 0 above bottom if leum ten egg odor in tration airisheated and sewer gas 2 5 by weight small concentra increases highly humid Fumes lead acetate tions Exposure Death in few from blast solution for 2 to 15 min at minutes at ing under 0 01 impairs 0 2 Exposure some con sense of smell to 0 07 to 0 1 ditions Odor not evident rapidly causes Sludge gas at high concen acute poison trations Color ing Paralyzes less Flammable respiratory center Methane CH4 Simple asphyx 0 55 Acts mechani Probably no limit 5 0 15 0 At top increas Natural 1 Combustible iant cally to deprive provided oxygen ing to certain gas sludge gas indicator Colorless odor tissues of oxy percent age is suf depth gas manu less tasteless gen Doesnot fic
2. OSHA ACGIH Other PEL TLV Recommended Limits Silica gel TWA 20 mppcf TWA 10 mg m NIOSH REL 80 mg m SiO TWA 6 mg m IDLH 3000 mg m Phenolphthalein Not Applicable Not Applicable Not Applicable Section 9 Physical and Chemical Properties Appearance Yellow beads or granules Vapor Density Not applicable Odor None Boiling Point 4046 F 2230 C Physical State Solid bead Melting Point 3110 F 1710 C PH Not applicable Solubility Insoluble in water Vapor Pressure Not applicable Specific Gravity 2 1 Section 10 Stability and Reactivity Stability Stable Conditions to avoid Moisture and high humidity environments Incompatibility Water fluorine oxygen difluoride chlorine trifluoride Hazardous Decomposition Products None Hazardous Polymerization Will not occur 4150 Flow Logger Appendix C Material Safety Data Sheets Section 11 Toxicological Information This product and its components are not listed on the NTP or OSHA Carcinogen lists Animal Toxicology Tests for DOT Hazard classification Tests Conducted on finely ground silica gel 1 hour LCs rat gt 2 mg 1 48 hour oral LDso rat est gt 31 600 mg kg 48 hour dermal LDs rabbit est gt 2 000 mg kg Considered an ocular irritant Human Toxicology Silica gel is a synthetic amorphous silica not to be confused with crystalline silica Epidemiological studies ind
3. Page 2 Section 5 Health Hazard Data PRIMARY ROUTES inhalation Ingestion CARCINOGEN NTP LIOSHA OF ENTRY Oskin Absorption Not Hazardous LISTED IN LIIARC Monograph Not Listed HEALTH HAZARDS Acute May cause eye skin and mucous membrane irritation Chronic Prolonged inhalation may cause lung damage Signs and Symptoms Drying and irritation of Exposure Medical Conditions Asthma Generally Aggravated by Exposure EMERGENCY FIRST AID PROCEDURES Seek medical assistance for further treatment observation and support if necessary Eye Contact Flush with water for at least 15 minutes Skin Wash affected area with soap and water Contact Inhalation Remove affected person to fresh air Ingestion Drink at least 2 glasses of water Section 6 Control and Protective Measures Respiratory Protection Use NIOSH approved dust mask or respirator Specify Type Protective Light cotton gloves Eye Protection Safety glasses Gloves VENTILATION LI Local Exhaust Mechanical General Special TO BE USED L_Jother Specify Other Protective None Clothing and Equipmen Hygienic Work Avoid raising dust Avoid contact with skin eyes and clothing Practices Section 7 Precautions for Safe Handling and Use Leak Procedures Steps to be Taken if Material Sweep or vacuum up and place the spilled material in a waste disposal container Avoid raising dust I
4. Y Connect Cable 10 feet Isco Sampler to E Ce Isco Flow Meter Connect Cable 25 feet Portable Sampler 6 a Connector Portable Sampler Figure 2 14 Connecting Samplers to the 4150 2 22 2 12 Quick Disconnect Box 2 12 1 Connecting the Quick Disconnect Box to the 4150 2 12 2 Mounting the Quick Disconnect Box 4150 Flow Logger Section 2 Programming and Installation Use the Quick Disconnect Box when you need to mount the 4150 more than 75 feet from the sensor You can mount the Quick Dis connect Box as far as 1 000 feet 262 meters from the 4150 but no more than 75 feet 20 meters from the sensor s flow stream installation You can combine the sensor with the extension cables and Quick Disconnect Box as shown in Figure 2 15 Use the disconnect box when you need to vent the sensor at another location than the 4150 For example consider the fol lowing situation Although the primary device is in a manhole the most conve nient location for the 4150 is a nearby building However the building s air handling system produces fluctuations in the air pressure If the sensor is connected directly to the 4150 and therefore vented through the 4150 the fluctuating air pressure will distort the level and flow readings Instead of using the 4150 to vent the sensor mount the Quick Disconnect Box outside the building or in the manhole and vent the sensor through the box The Quick Disconnect Box consis
5. ISM1 A Application of Council Directive Manufacturer s Name Manufacturer s Address Equipment Type Environment Trade Name Model No Year of Issue Standards to which Conformity is Declared 89 336 EEC The EMC Directive 73 23 EEC The Low Voltage Directive Isco Inc 4700 Superior Lincoln Nebraska 68504 USA Mailing Address P O Box 82531 Lincoln NE 68501 Laboratory Equipment for Light Industrial Commercial Environments 4200T Modem 2001 EN 55024 1998 EMC Requirements for Information Technology Equipment EN 60950 Safety Requirements for Information Technology Equipment FCC Part 68 Standard Description Severity Applied Performance Criteria EN61000 4 2 Electrostatic Discharge Level 2 4kV contact discharge B Level 3 8kV air discharge B EN61000 4 3 Radiated RF Immunity 80 MHz to 1000MHz 80 AM at 1kHz A Level 1 10V m EN61000 4 4 Electrical Fast Transient Level 2 2kV on ac lines B EN61000 4 5 Surge on AC Lines 2kV common mode B 1kV differential mode EN61000 4 6 Conducted RF on AC lines 150 kHz to 80 MHz B 3V rms 80 modulated Voltage Dips Short Interruptions 0 5 cycle each polarity 100 B RF Emissions Group 1 Class A Information Technology Equipment Harmonic Flicker EN61000 4 11 EN 55022 EN61000 3 2 3 3 We the undersigned hereby declare that the design of the equipment specified above conforms to the above Directive s and EN _ a
6. nents of sewer atmospheres are as safety precautions should in general be broadly applicable but there should be a reasonable understanding of this subject It is disturbing to see statements in print that do not reflect true conditions One of the most common errors is the assumption that people have died from a lack of oxygen The human body is able to function very well with substantially reduced oxygen concentra tions No one worries about going to Santa Fe New Mexico elev 2 100 meters where the partial pressure of oxygen is equal to 16 2 a normal atmosphere is about 21 oxygen When first going there a person may experience a little shortness of breath following exercise People in good health are not afraid to drive over the high passes in the Rocky Mountains At Loveland Pass oxygen pressure is 13 2 of a normal atmosphere At the top of Mt Whitney oxygen is equal to 12 2 t Many hikers go there and to higher peaks as well After adequate acclimation they may climb to the top of Mt Everest where oxygen is equal to only 6 7 The lowest oxygen concentrations that I have observed in a sewer atmosphere was 13 percent It was in a sealed chamber near sea level upstream from an inverted siphon on a metro politan trunk A man would be foolish to enter the chamber Without ventilation he might die but not from lack of oxygen 4150 Flow Logger Appendix B General Safety Procedures It seems unlikely that
7. 0 0 cc eens 2 17 2 11 Connecting a Solar Panel and a Sampler to the 4150 2 18 2 12 Remaining Battery Life Displayed in Flowlink 0045 2 19 2 13 Adapters for Alternative Power Sources 000 ce cee eee 2 21 2 14 Connecting Samplers to the 4150 2 tenes 2 22 2 15 Cable Connections and the Quick Disconnect Box 0000 00 2 24 2 16 Connecting the Custom Cable Leads to the Disconnect Box Barrier Block 2 25 2 17 Cord Grip Fitting eieaa ia aea e ea anai cece een e 2 26 3 1 Standard AV Probe with Mounting Plate 0 0 0 cece 3 2 3 2 Standard AV Probe Protective Disk Exposed 000 nuenean 3 3 3 3 Low Profile AV Probe Without Mounting Plate 0 0 0 c ee eee 3 3 3 4 Low Profile Probe With Transducer Housing Revealed 0005 3 3 3 5 Location of the Humidity Indicator ananasa aaeeea eee 3 5 3 6 Open the software update program 0 0 0 c cette 3 9 List of Tables 1 1 4150 Flow Logger Technical Specifications 0 c cece eee eee 1 4 1 2 Standard Extended Range AV Probe Technical Specifications 1 5 1 3 Low Profile AV Probe Technical Specifications 0 0 0 0 eee eee 1 6 221 Wlowlink Tasks isn i ersa betel or hee howd sansa ws iis gate w A Rai ee meee 2 2 2 2 Sampler Enable Data Types and Logical Operators 00 000 eee 2 2 vi 4150 Flow Logger Table of Contents 3 1 How
8. 0 4 inch or 1 0 cm and typically can measure velocities in streams as low as 1 inch 25 mm Streams that run consistently below 1 inch are not a good application for the 4150 When installing the sensor in a pipe or invert position the sensor upstream from the outfall For the most reliable readings the sensor should be at the bottom center of the flow stream Although the sensor is easiest to calibrate when located at the bottom of a stream you can locate it at one side of larger pipes to prevent silt and debris from accumulating on the sensor For additional information on calibration see Obtaining Measurements for Calibration on Page 2 10 and the Flowlink Help One of the advantages of using the velocity sensor is that it does not require a primary device to obtain readings However if you choose to install the sensor in a channel with a primary device locate the sensor upstream or downstream from the device not within the device Primary devices weirs or flumes with constrictive throats change the velocity of the flow stream as the water moves through the device To minimize the effect of the device on the stream s velocity the sensor must be installed at point in the stream where the flow has normalized Install the sensor at the head measuring point of the device only when you need level readings only and can afford to disregard the velocity readings There is a 25 foot vented extension cable available for the 4150 M
9. 204 232 C Silica Gel 300 F 150 C How Long to Heat 3 hours Anhydrous Calcium Sulfate 1 to 2 hours Silica Gel 3 hours Desiccant is Recharged when Desiccant behind the inspection window turns BLUE or YELLOW Desiccant particles turn BLUE or YEL LOW When to Replace The desiccant particles no longer turn BLUE or YELLOW when recharged The desiccant particles no longer turn BLUE or YELLOW when recharged 3 7 4150 Flow Logger Section 3 Maintenance 3 3 Fuses 3 8 If your flow logger does not seem to be operating correctly it may have one or two bad fuses or its circuit board may need repair You can check for problems with sensors or fuses with Flowlink s Diagnostic window The window contains two fields Signal Strength and Spectrum Strength that report errors when the flow logger has at least one bad fuse or when the circuit board is malfunctioning If the window reports ERR in both the Signal Strength and Spectrum Strength fields the flow logger may have a bad fuse More information on the Diagnostic window appears in the Flowlink Help Teledyne Isco does not recommend replacing fuses yourself because you must open the case breaking the NEMA 6 seal that prevents moisture and corrosive atmospheres from destroying the circuitry Instead if you think your flow logger requires repair contact Customer Service for information on returning it to the factory Cu
10. Follow the cable routing shown in Figure 2 6 Other routing directions may affect measurement accuracy The cable can actually create a stilling well downstream from the sensor causing the level to 2 9 2 Scissors Rings 4150 Flow Logger Section 2 Programming and Installation read low Use the self locking plastic ties supplied with the ring Install the ring in the pipe by compressing it Press inward on both sides and slide the ring into the pipe Route the sensor cable out of the stream and secure it in position by placing the ties through the holes in the mounting ring and then locking them around the cable as shown To prevent debris from catching on the cable it is important to attach the cable to the mounting ring so it offers as little resistance to the flow as possible CAUTION Make sure the sensor cable is securely fastened along the back downstream edge of the ring Otherwise the sensor may provide inaccurate level readings under conditions of high velocity Do not overtighten the plastic cable ties they should be tight ened just enough to secure the cable in place without greatly indenting the cable Overtightening the plastic ties may col lapse the reference tube in the cable blocking it The spring ring may need anchoring Under conditions of high velocity greater than 5 feet per second or 1 5 meters per second the ring may not have sufficient outward spring force to maintain a tight fit inside the pipe
11. The ring may start to lift off the bottom of the pipe in a waving fashion or may even be carried downstream This problem is more prevalent in the larger diameter pipes 10 12 and 15 and in pipes with smooth inside surfaces such as plastic pipes If any of these conditions are present or if movement of the mounting ring is detected or suspected you must anchor the ring in place You can do this by setting screws through the ring into the pipe or by other appropriate means If there is a problem with the smaller diameter rings it may be suf ficient to simply increase the outward spring force of the ring by bending it into a less round configuration For pipes larger than 15 in diameter Teledyne Isco offers the adjustable Scissors Ring also known as the Universal Mounting Ring This device consists of two or more metal strips that lock together with tabs to form a single assembly There is a base section where the sensors are mounted one or more extension sections usually and a scissors section at the top that expands the entire assembly and tightens it inside the pipe The scissors mechanism includes a long screw that increases the width as it is tightened The assembled rings fit pipe diameters from 16 to 80 Secure the unit in place by tightening the scissors mechanism with a 3 8 socket wrench or other suitable tool Ring sections are 040 thick 2 13 4150 Flow Logger Section 2 Programming and Installation hal
12. AV Sensor and Cables The 4150 requires little routine maintenance To keep the flow logger in operating condition observe the following e Keep all unused connectors capped This prevents moisture and the chemicals found in harsh environ ments from damaging the pins in the connectors e Clean the flow logger regularly e Clean the Area Velocity sensor with care when needed e Check the condition of the desiccant regularly and regenerate the desiccant when necessary See Section 3 2 e Inspect the paper humidity indicator and replace it if it is white or will not return to blue within three hours after the desiccant was changed If it indicates moisture return the unit to Teledyne Isco The case may be cracked or incompletely sealed e Replace the batteries as required See Section 2 10 About Power Sources For information on recharging Isco batteries refer to the Isco Power Products Guide The area velocity sensor and its cable require little periodic maintenance unless there is a great deal of debris in your flow stream Certain materials that swell when wet such as sawdust can clog the ports of the probe blocking the hydrostatic pressure of the stream from reaching the transducer The pressure transducer is on the bottom of the probe If you remove the mounting plate from the probe body you will see a protective plate attached with two screws The pressure trans ducer is behind this disk In general it should not
13. TWA 6 mg m IDLH 3 000 mg m for silica gel Animal tests conducted in 1976 1978 18 month exposure at 15 mg m showed silica deposition in respiratory macrophages and lymph nodes minimum lung impairment no silicosis ACGIH TLV 10 mg m for Silica gel DOT Not classified as a hazardous material C 11 4150 Flow Logger Appendix C Material Safety Data Sheets C 12 Section 16 Other Information HMIS Hazardous Materials Identification System HMIS Rating Health 0 Flammability 0 Reactivity 0 0 minimal hazard 1 slight hazard 2 moderate hazard 3 serious hazard 4 severe hazard This MSDS was prepared by George E Mckedy Senior Applications Development Specialist Multisorb Technologies Inc This data and recommendations presented in this data sheet concerning the use of our product and the materials contained therein are believed to be correct but does not purport to be all inclusive and shall be used only as a guide However the customer should determine the suitability of such materials for his purpose before adopting them on a commercial scale Since the use of our products is beyond our control no guarantee expressed or implied is made and no responsibility assumed for the use of this material or the results to be obtained therefrom Information on this form is furnished for the purpose of compliance with Government Health and Safety Regulations and shall not be used for any oth
14. and available for employees and other users of this product Section 3 Hazard Identification Emergency Overview A yellow bead or granular material that poses little or no immediate hazard This material is not combustible Potential Health Effects Eyes Dust and or product may cause eye discomfort and irritation seen as tearing and reddening Skin The product dust may cause drying of the skin Silica gel may get hot enough to burn skin when it adsorbs moisture rapidly Use an excess of water to cool the silica gel Ingestion Material is not toxic and will pass through the body normally Inhalation Slight irritation is possible but none is expected Medical Effects Generally Aggravated by Exposure Respiratory ailments Chronic Effects Carcinogenity May cause eye skin and mucous membrane irritation and drying 4150 Flow Logger Appendix C Material Safety Data Sheets Section 4 First Aid Measures Eyes Rinse the eyes well with water while lifting the eye lids If irritation persists consult a physician Skin Wash affected area with soap and water Ingestion Ingestion is unlikely this material will pass through the body normally Inhalation Remove the affected person to fresh air and get medical attention if necessary Notes to Physician Not applicable Section 5 Fire Fighting Measures Flammable Properties Not flammable Flash Point Not applicable Method Not appl
15. anyone has ever died in a sewer from suf focation that is a lack of oxygen Deaths have often been attributed to asphyxiation This is a word which according to the dictionary is used to mean death from an atmosphere that does not support life The word has sometimes been misinter preted as meaning suffocation which is only one kind of asphyxi ation In nearly all cases of death in sewers the real killer is hydrogen sulfide It is important that this fact be recognized Many cities diligently test for explosive gases which is very important and they may measure the oxygen concentration which usually is unimportant but they rarely measure H S Death has occurred where it is unlikely that there was any measurable reduction in the oxygen concentration Waste water containing 2 mg per liter of dissolved sulfide and at a pH of 7 0 can produce in a chamber with high turbulence a concentration of 300 PPM H S in the air This is considered to be a lethal concentration Many people have died from H3S not only in sewers and industries but also from swamps and from hot springs In one resort area at least five persons died from HS poisoning before the people were ready to admit that HS is not a therapeutic agent Hardly a year passes in the U S without a sewer fatality from H S as well as deaths elsewhere in the world The presence of HS in a sewer atmosphere is easily deter mined A bellows and ampoule type of tester is v
16. be necessary to remove this disk and Teledyne Isco strongly recommends that you do not In the standard AV sensors removing the plate will expose the paper thin diaphragm of the transducer Read the fol lowing sections carefully before attempting to disassemble the probe CAUTION If you disassemble the AV sensor for cleaning do not touch the stainless steel diaphragm with your fingers or tools The diaphragm is very thin lt 0 003 and easily bent The slightest deformation may result in damage to the trans ducer or the placing of a permanent offset on it In either case the AV sensor will be ruined Do not drop the assembly or sub ject it to any physical abuse 3 1 4150 Flow Logger Section 3 Maintenance 3 1 1 Cleaning the Standard AV Probe The pressure transducer the ultrasonic transducers and the electronic components of the area velocity sensor are encapsu lated in plastic resin and are not user serviceable If any part of the sensor fails contact the Teledyne Isco Service Department It may be beneficial to periodically clean the flow stream up and downstream from the area velocity sensor to maintain the hydro static conditions on which the level measurements and level to area conversions are based The sensor was designed to expose a small frontal area and a streamlined profile to the flow and that reduces the possibility of accumulating deposits of solid materials Rarely organic materials may become ja
17. by a listing of optional equipment and accessories Replacement parts are called out in illustrations in this section Reference the call outs in the accompanying tables to determine the part number for the item Replacement parts can be purchased by contacting Teledyne Isco s Customer Service Department Teledyne Isco Inc Customer Service Department P O Box 82531 Lincoln NE 68501 USA Phone 800 228 4373 402 464 0231 FAX 402 465 3022 E mail IscoInfo teledyne com A 1 Appendix A Replacement Parts and Accessories 4150 Flow Logger 35 1 of 2 36 1 of 2 13 1 of 2 1 of 2 4 A 2 4150 Flow Logger Appendix A Replacement Parts and Accessories 28 26 29 1 of 2 A Pe 30 1 of 2 ee KS fF VIEW A Ti 32 BOTTOM OF BATTERY WELL 21 VIEW B ROTATED 90 23 1 of 4 41 24 39 1 of 4 VIEW C ROTATED 90 gee A 3 4150 Flow Logger Appendix A Replacement Parts and Accessories A 4 Table A 1 4150 Replacement Parts List Item Part Number Description 1 60 3114 009 Case Modification 2 099 0012 00 DRI CAN Desiccant Canister 3 60 3113 029 Case Top Gasket Band 4 60 3243 124 Case Latch 5 60 3113 034 Latch 6 60 3113 070 Battery Lid Mod 7 231 0197 04 SST MS 10 32 X 1 4 PH Self Seal 8 60 31 13 033 Hing
18. emergency It is the duty of each crew chief to have a list of emergency phone numbers including the nearest hospital and ambulance service police precinct fire station and rescue or general emergency number B 3 4150 Flow Logger Appendix B General Safety Procedures B 2 Lethal Atmospheres in B 4 Sewers 10 Field Equipment The following equipment will be available for use Blowers Gloves Traffic cones Breathing apparatus Hard Hats Coveralls Harnesses First aid kits Manhole irons Emergency flashers Pick axes Flashlights Rain slickers Mirrors Ropes Gas detectors Safety vests Gas masks Waders The following is an article written by Dr Richard D Pomeroy and published in the October 1980 issue of Deeds amp Data of the WPCE Dr Pomeroy is particularly well known for his studies over a period of nearly 50 years in the field of the control of hydrogen sulfide and other odors in sewers and treatment plants He has personally worked in a great many functioning sewers In the earlier years he did so he admits with little knowledge of the grave hazards to which he exposed himself It is gratifying that the subject of hazards to people working in sewers is receiving much more attention than in past years and good safety procedures are prescribed in various publications on this subject It is essential that people know and use correct pro cedures It is less important to know just what the hazardous compo
19. en nes 60 3254 005 Spreader Bars oaar ae EOE a ace Weaed A ha ee aes Sa a ed ag aa 60 3004 110 To suspend flow logger in manhole Adjusts from 22 5 inches to 48 0 inches Reference Port Tubing 10 foot 0 eee een e nee 60 2703 111 Reference Port Tubing 25 foot 0 0 cnet nent e eens 60 2703 112 Spring Rings Probe Mounting Ring for 6 pipe cccccsssssccessssececeessssececeecseececeeseeeeeecsseseeaeeceseeeaeeeesseenaaees 68 3200 007 Probe Mounting Ring for 8 pipe ccccccsssssccesessscecceesseeeeceecsesseceseeeeeeecescseeaeeseseeeaaeeeseeenaaees 68 3200 008 Probe Mounting Ring for 10 pipe ccccscccessssscecesessecceceecseeeeceseseeeeecescseeeeceseeeeaaesesesenaaess 68 3200 009 Probe Mounting Ring for 12 pipe cccccsccccessssscecesesecccecesesescecesssseeeeceseseeeecesseeeaeeeesesenaaess 68 3200 010 Probe Mounting Ring for 15 pipe ccccssscccssssssceceessseceeceesseseecesesseeeeceseseeeecessseeaaecesesenaaees 68 3200 011 Universal Mounting Ring Scissors Ring for Pipes 16 diameter and larger Base Section with tabs for mounting up to three probes cccecscccessssnceceesseseeeeeseseeaaees 60 3004 171 A 6 4150 Flow Logger Appendix A Replacement Parts and Accessories SCiSSOrs ASSEM DY e cccesgicai neeaaeieo e ENEN REEERE E EEE EA RE AE Ei 60 3004 170 Extension 1 9 0 as ess n ar a e Ea ths EE EEE R On ATE EENE ONETO AS 60 3004 172 Extension 2 2125 oececs ts fecdest
20. m s 5 to 20 ft s 1 5 to 6 1 m s 2 of reading Resolution 0 024 feet per second 0 0073 meters per second Frequency 500KHz Nose Angle 35 degrees from horizontal Table 1 3 Low Profile AV Probe Technical Specifications Weight 2 1 Ibs 95 kg including cable and connector Sensor Dimensions Length 6 00 inches 15 2 cm Width 1 31 inches 3 3 cm Height 0 75 inches 1 9 cm Nose Angle Wetted Sensor Material Cable Material 110 from horizontal Epoxy chlorinated polyvinyl chloride CPVC Stainless steel Polyvinyl chloride PVC Chlorinated polyvinyl chloride CPVC Cable Length Maximum Distance between sen sor and module Operating Temperature Storage Temperature 25 ft 7 6 m 75 ft 22 8 m with optional extension cables The distance can be extended up to 1000 ft 300 m with the optional Quick Dis connect Box 32 to 122 F 0 to 50 C 40 to 160 F 40 to 71 Level Specifications Level Measurement Range 0 033 to 10 0 ft 0 01 to 3 05 m Maximum Allowable level 20 ft 6 1 m Level Measurement Accuracy 0 033 to 5 0 ft 0 008 ft ft 0 01 to 1 52 m 0 008 m m gt 5 0 ft 0 012 ft ft gt 1 52 m 0 012 m m Accuracy per foot of change from calibrated depth 77 F 25 C Includes non linearity and hysteresis Temperature Coefficient 0 0023 ft F 0 0013 m C Maximum error within operating temperature range at zer
21. power source adapter cables See Figure 2 13 The first connects an Isco 947 Lead Acid Battery to the Isco 965 Five Station Battery Charger Because the 947 Lead Acid Batteries use a different connector than the other Isco batteries the adapter is necessary to connect the 947 Lead Acid Batteries to the charger The second cable connects the AC Power Pack to the 4150 It attaches to the flow logger s sampler connector The last cable the External 12 Volt DC Source Connect Cable connects the 4150 to a 12 volt deep cycle marine battery The cable has a connector at one end that attaches to the 4150 s sampler connector The opposite end of the cable has two heavy duty battery clips Attach the clip stamped with a to the positive terminal of the battery Isco Model 947 Lead Acid Flow Logger daona 2 feet Flow Logger OOOH Battery 12 volt Flow Logger to External Power Source Adapter 4150 Flow Logger Section 2 Programming and Installation O0O000 Adapter Isco Model 965 Five Station Battery Charger td Isco Model 934 Nickel Cadmium Battery Isco Model 913 a High Capacity Power Pack of 2 Pin Metal Connector Isco Model 947 Lead Acid Battery Isco Model 946 Lead Acid Battery External 12 volt DC Source Connect Cable 6 feet 12 Volt Marine Battery Figure 2 13 Adapters for Alternative Power Sources 2 1
22. ribbon tubing lamps glassware seals filters fittings and wetted parts of valves or from normal wear accident misuse corrosion or lack of proper maintenance is The warrantor is Teledyne Isco Inc not covered Teledyne Isco assumes no 4700 Superior Lincoln NE 68504 U S A liability for any consequential damages No items may be returned for warranty service without a return authorization number issued from Teledyne Isco This warranty applies to the USA and countries where Teledyne Isco Inc does not have an authorized dealer Custo mers in countries outside the USA where Teledyne Isco has an authorized dealer should contact their Teledyne Is co dealer for warranty service In the event of instrument problems always contact the Teledyne Isco Service Department as problems can often be diagnosed and corrected without requiring an on site visit In the U S A contact Teledyne Isco Service at the numbers listed below International customers should contact their local Teledyne Isco agent or Teledyne Isco International Customer Service Return Authorization A return authorization number must be issued prior to shipping Following authorization Teledyne Isco will pay for surface transportation excluding packing crating both ways for 30 days from the beginning of the warranty period After 30 days expense for warranty shipments will be the responsibility of the customer Shipping Address Teledyne Isco Inc Attentio
23. support As the body slides forward and downward the feet can engage a rung and the back can rest against the opposite side of the opening If there is any doubt about the soundness of the manhole steps a portable ladder should be used A person should never enter a manhole unless he is wearing personal safety equipment including a safety harness and a hard hat Two persons should be stationed at the surface continuously while anyone is working inside a manhole to lift him out if he is 4150 Flow Logger Appendix B General Safety Procedures overcome or injured One man cannot lift an unconscious man out of a manhole The persons stationed at the surface should also function as guards to keep people and vehicles away from the manhole opening To avoid a serious injury a person should not be lifted out of a manhole by his arm unless it is a dire emer gency When more than one person must enter a manhole the first person should reach the bottom and step off the ladder before the next one starts down When two men climb at the same time the upper one can cause the lower one to fall by slipping or stepping on his fingers 5 Traffic Protection In addition to traffic cones markers warning signs and barricades a vehicle or a heavy piece of equipment should be placed between the working area and oncoming traffic Flashing warning signals should be used to alert drivers and pedestrians Orange safety vests should be worn by pe
24. to Get Help ih 654 ected edd tes F S Pale beer eee ea eae aes 1 3 1 5 Repairing Your Flow Logger 0 cece cee nen nee 1 3 1 6 Technical Specifications 0 cee nen n eens 1 4 Section 2 Programming and Installation 2 1 Programming the 4150 0 0 een ene nes 2 1 2 1 1 About the 4150 s Memory 0 ccc eee eens 2 1 2 1 2 Sampler Enabling and Sampler Pacing 0 0 0 cece eee 2 1 2 2 To Install the 4150 Flow Logger You Need 0000 ccc e cence eens 2 3 2 3 To Program and Calibrate the 4150 You Need 000 cece eens 2 4 2 4 Installation Locations 0 0 h A ae eee eee nee n eae 2 4 2 5 Installation Checklist 0 0 0 ee teen n eens 2 4 2 6 About the Area Velocity Sensor 0 0 0 ccc eens 2 6 2 6 1 Level Measurement 0 cece ec cece nen ene nee 2 8 2 6 2 How Does the Pressure Transducer Work 0200 e ee eeee 2 8 2 6 3 Installation Considerations suasusu neure eee eens 2 8 2 7 Installation in Pipes and Inverts 0 cece eee eens 2 9 2 7 1 Obtaining Measurements for Calibration 0 02 eee ee 2 10 2 7 2 Minimum Depth for Velocity Measurements 000 ee 2 10 2 8 Rectangular and Trapezoidal Channels 00 0 cece eee eens 2 11 2 9 Mounting Rings for Circular Channels 0 0 0 0 e cece ence eee 2 11 2 9 1 Spring Rings induse mia eraud aiaa aiae oie led tac hla ab
25. to Recharge the Desiccators 0 cece eects 3 7 A 1 4150 Replacement Parts List 0 0 0 ccc ete A 4 B 1 Hazardous Gases c0v cet ices tits He a ee eae a dw eS ei ae B 6 vii 4150 Flow Logger Table of Contents viii 1 1 Features 4150 Flow Logger 8 SSS Section 1 Introduction The 4150 Flow Logger is a flow monitoring instrument that directly measures the average velocity and level and calculates the flow rate of an open channel flow stream The 4150 consists of a portable case and a detachable velocity sensor Using technology based on the Doppler effect the velocity sensor directly detects the average velocity of a stream as the flow moves up or downstream The sensor equipped with an internal pressure transducer also measures the level of the flow stream It can be installed in round rectangular trapezoidal and U channel pipes It does not require a primary device such as a weir or flume to obtain readings The 4150 depends on an IBM compatible computer running FLOWLINK Teledyne Isco s flow data management software for programming and calibration To program the 4150 simply connect it to a computer running FLOWLINK and program the 4150 from the computer s keyboard You can enter settings for sampler pacing and sampler enable controls or set up the 4150 s internal memory to store data FLOWLINK also retrieves stored data and converts level data to flow data with c
26. ultrasonic signal into the moving flow stream The flow stream reflects some of the signal back to the receiving transducer which observes a shift in the signal s frequency The difference between the transmitted fre quency and the received frequency is proportional to the velocity of the flow stream Because the transducers detect both increases 4150 Flow Logger Section 2 Programming and Installation and decreases in frequency the sensor detects the velocity of forward toward the sensor and reverse away from the sensor flows Area Velocity Sensor Bailes or E Air Bubbles _ Flow Figure 2 3 Area Velocity sensor Operation The 4150 measures velocity as long as the flow stream e Contains sufficient number and dispersal of suspended particles to reflect the sensor s signal e Has sufficient velocity to keep particles suspended in the stream A typical sewer should have more than enough particles for a 4150 to measure velocity However if you can see the bottom of the channel the flow stream may not contain enough reflective particles for the sensor to obtain reliable readings If the stream is very slow it may not be able to hold particles in suspension The 4150 records an Error Code 248 in memory when it cannot detect enough reflections from the stream These codes appear in the reports produced by Flowlink You can also check the diag nostics window in Flowlink s status window to see the Signal Strengt
27. users manual 0 00 cece eee eee eee eee call factory For programming 4100 Series Flow Loggers and retrieving stored flow rainfall and sample data Also generates a variety of graphs reports and summaries from stored data Operates on IBM PC or compatible computer Includes instruction manual Requires one of the computer connect cables listed below Computer Connect Cable 9 pin 0 0 eee eee e nnn 60 2544 044 Computer Connect Cable 25 pin 0 0 ce eee een nee 60 2544 040 10 feet connects computer to flow logger Isco Open Channel Flow Measurement Handbook 00 00 cece eee e nee 60 3003 041 Modem 4200F Modem ae r e se SRS feo DET Smee ge EEE AI EEEN ERRE Factory installed option Contact your sales representative or Teledyne Isco Customer Service The modem is disabled when an interrogator cable is con nected to the flow logger s Interrogator port It cannot receive incoming calls and the alarm dialout will be rendered inopera ble while this cable is connected Disconnect the interroga tor cable in order to use the 4200T Modem Area Velocity Sensors and Mounting Accessories Area Velocity Sensor 10 foot measurement range nuaren n ce eens 60 3254 001 Area Velocity Sensor 30 foot measurement range 0 0 cece ee eens 60 3254 003 Low Profile AV Sensor 10 foot measurement range naunan anann cee eens 60 3254 021 Area Velocity Extension Cable 25 foot 0 0 0 teen
28. water spray or foam For larger fires use water spray fog or foam Firefighting Nonflammable solids liquids or gases Cool containers that are exposed to flames with water from the side until well after fire is out For massive fire in enclosed area use unmanned hose holder or monitor nozzles if this is impossible withdraw from area and let fire burn Withdraw immediately in case of rising sound from venting safety device or any discoloration of the tank due to fire SECTION V HEALTH HAZARD DATA Health hazards may arise from inhalation ingestion and or contact with the skin and or eyes Ingestion may result in damage to throat and esophagus and or gastrointestinal disorders Inhalation may cause burning to the upper respiratory tract and or temporary or permanent lung damage Prolonged or repeated contact with the skin in absence of proper hygiene may cause dryness irritation and or dermatitis Contact with eye tissue may result in irritation burns or conjunctivitis First Aid Inhalation Remove to fresh air immediately If breathing has stopped give artificial respiration Keep affected person warm and at rest Get medical attention immediately First Aid Ingestion If large amounts have been ingested give emetics to cause vomiting Stomach siphon may be applied as well Milk and fatty acids should be avoided Get medical attention immediately First Aid Eyes Wash eyes immediately and carefully for 30 minutes wi
29. wire to connect the cable to the barrier block noted in Figure 2 16 If you use conduit thread the lead wires through the conduit before threading it through a compres 2 23 4150 Flow Logger Section 2 Programming and Installation sion fitting attached to the disconnect box Be sure to seal the conduit and connector 5 Attach the lead wires as shown in Figure 2 16 6 Replace the top of the box 7 Connect the sensor cable or extension cable to the box 4150 Flow Logger Extension Cable 25 feet oO 7 amp Pin 6 Pin Connector Connector Velocity Probe 25 foot cable Ea 4150 7 6 P Flow Logger Connector A Disconnect Box an n Custom Cable 6 Pin 25 to 1000 feet Connector Velocity Probe 25 foot cable Figure 2 15 Cable Connections and the Quick Disconnect Box 2 24 D ORANGE WHITE e7 d 4150 Flow Logger Section 2 Programming and Installation Figure 2 16 Connecting the Custom Cable Leads to the Disconnect Box Barrier Block COLOR BLOCK POSITION Red Green White Black Orange White Orange Blue Blue White AN Oa fF ON 2 25 4150 Flow Logger Section 2 Programming and Installation Figure 2 17 Cord Grip Fitting 2 26 BUSHING BODY RUBBER BUSHING WASHER OUTER NUT 4150 Flow Logger Ea UM Section 3 Maintenance 3 1 Care of the
30. with level to flow rate conversion formulas or tables depending on the requirements of the site The AV sensor s pressure transducer senses pressure through a small stainless steel diaphragm that transfers pressure to a small piezo resistive element The outer face of the diaphragm is exposed to the flow stream through the ports at the rear of the sensor The inner face is exposed or referenced to the atmo sphere through the internal vent tube that runs the full length of the sensor s cable The outer face is subjected to the pressure exerted by both the liquid and the atmosphere while the inner face of the diaphragm is subjected only to atmospheric pressure The difference between the pressures exerted on the diaphragm is the hydrostatic pressure By comparing the hydrostatic pressure to atmospheric pressure the 4150 obtains a differential pressure measurement that is unaffected by changes in atmospheric pressure But if the vent tube becomes blocked because the cable is kinked or the tube fills with condensed water the transducer s inner face is no longer exposed to atmospheric pressure and the readings become erroneous Proper installation prevents the cable from kinking and a des iccant on the vent line prevents moisture from accumulating within the tube The sensor connector contains a port to accept the vent tube at the end of the sensor cable A tube on the inside of the 4150 continues the vent to the desiccant tub
31. 0 Flow Logger Section 2 Programming and Installation Table 2 1 Flowlink Tasks Programming Instructions Status Information Data Management e Sampler pacing e Sampler enable controls e Memory setup number of partitions type of data interval between readings e Level calibration e Level to flow conversion e Battery life e Flow stream status totalized flow current level flow rate e Sampler enabled or disabled e Memory status 4150 clock 4150 software version e Data retrieval e Reports e Graphs e Data editing e Import export data in ASCII format Table 2 2 Sampler Enable Data Types and Logical Operators bat Typeor et Pin E Always ON None The flow logger will use this condition unless you specify otherwise No Always OFF None No Level Level reading Yes Flow Flow rate Yes Time Start time Yes Rainfall Total rainfall measured in a specific period Yes Velocity Velocity reading Yes 2 2 4150 Flow Logger Section 2 Programming and Installation Flow Logger Computer Connect Cable 10 feet 6 Pin co Connector ra Laptop Computer 9 Pin or 25 Pin amp Connector FLOWLINK 3 Flow Meter Interrogator Cable 25 feet Serial Port Cable 6 Pin 9 Pin or 25 Pin 3 feet Connector 4 Pin ca Connector 9 Pin or 25 Pin Connector 4 Pin 4 Pin Connector Connector with cap with cap Extensi
32. 1 Connecting the 4150 to Samplers and Rain Gauges 2 11 1 Cables for the Rain Gauge The 4150 Flow Logger is compatible with the Isco equipment listed below e 3700 GLS Glacier and 6700 Series Samplers e Isco 674 Rain Gauge A number of cables are available to connect the 4150 to samplers and the Isco 674 Rain Gauge To connect the sampler to the 4150 attach the cable to the sampler s Flow Meter connector and the 4150 s Sampler connector To select the right cable refer to the diagram in Figure 2 14 Attach the rain gauge cable to the 4150 s Rain Gauge connector Teledyne Isco provides a cable to connect non Isco rain gauges to the 4150 See the Accessories List in Appendix A 2 21 4150 Flow Logger Section 2 Programming and Installation Flow Logger Isco Sampler to Isco Flow Meter PEUL H E Connect Cable 25 feet A Connect the cables to the flow logger s et S Portable Sampler Flow Meter connec Flow Meter to Sampler Isco Sampler to tor Y Connect Cable 2 feet Isco Flow Meter Connect Cable 25 feet Flow Logger 6 Pin a Connector ia oO 6 Pin Connector E 6 Pin Z Portable Sampler Connector Portable Sampler Flow Logger 0 6 Pin L E Sampler Master Slave CE O Pin Connector
33. 4150 Area Velocity Flow Logger Installation and Operation Guide a TELEDYNE ISCO A Teledyne Technologies Company Part 60 3243 143 of Assembly 60 3244 074 Copyright 1993 Teledyne Isco Inc All rights reserved Revision U September 18 2009 Foreword This instruction manual is designed to help you gain a thorough understanding of the operation of the equipment Teledyne Isco recommends that you read this manual completely before placing the equipment in service Although Teledyne Isco designs reliability into all equipment there is always the possi bility of a malfunction This manual may help in diagnosing and repairing the malfunc tion If the problem persists call or e mail the Teledyne Isco Technical Service Department for assistance Simple difficulties can often be diagnosed over the phone If it is necessary to return the equipment to the factory for service please follow the shipping instructions provided by the Customer Service Department including the use of the Return Authorization Number specified Be sure to include a note describing the malfunction This will aid in the prompt repair and return of the equipment Teledyne Isco welcomes suggestions that would improve the information presented in this manual or enhance the operation of the equipment itself Teledyne Isco is continually improving its products and reserves the right to change product specifications replacement parts schematics and
34. Protective Clothing Wear protective clothing including long sleeves and gloves to prevent repeated or prolonged skin contact Eye Protection Chemical splash goggles designed in compliance with OSHA regulations are recommended Consult your safety equipment supplier 4150 Flow Logger Appendix C Material Safety Data Sheets 101 Christine Drive Belen New Mexico 87002 SUD CHEMIE WwW witb n ii Performance Packaging ga Fax 505 861 2355 ISO 9002 MATERIAL SAFETY DATA SHEET September 28 1998 SORB IT Packaged Desiccant SECTION IX SPECIAL PRECAUTIONS Avoid breathing dust and prolonged contact with skin Silica gel dust causes eye irritation and breathing dust may be harmful No Information Available HMIS Hazardous Materials Identification System for this product is as follows Health Hazard 0 Flammability 0 Reactivity 0 Personal Protection HMIS assigns choice of personal protective equipment to the customer as the raw material supplier is unfamiliar with the condition of use The information contained herein is based upon data considered true and accurate However United Desiccants makes no warranties expressed or implied as to the accuracy or adequacy of the information contained herein or the results to be obtained from the use thereof This information is offered solely for the user s consideration investigation and verification Since the use and conditions of use of
35. al CH20 Colorless pun 1 07 Irritating to the 10 7 0 73 0 Near bottom Incom Detectable dehyde gent suffocating nose plete com odor odor bustion of organics Common air pollut ant fungi cide Gasoline C5H12 Volatile solvent 3 0 Anesthetic 4 000 1 000 13 6 0 At bottom Service 1 Combusti to Colorless Odor to effects when to stations ble gas indi CgH9 noticeable at 4 0 inhaled Rap 7 000 garages cator 0 03 Flamma idly fatal at storage ble 2 4 Danger tanks 2 Oxygen ous for short houses deficiency exposure at 1 1 indicator to 2 2 Hydrogen H2 Simple asphyx 0 07 Acts mechani 4 0 74 0 At top Manufac Combustible iant Colorless cally to deprive tured gas gas indicator odorless taste tissues of oxy sludge less Flammable gen Does not digestion support life tank gas electroly sis of water Rarely from rock strata Hydrogen HCN Faint odor of bit 0 93 Slight symp 10 6 0 40 0 Near top Insecti Detector tube Cyanide ter almonds toms appear cide and Colorless gas upon exposure rodenti to 0 002 to cide 0 004 0 3 rapidly fatal Gas Chemical Common Specific Physiological Max Max Explosive Range Likely Most Simplest and Formula Properties Gravity or _ _ Effect Safe Safe by vol Location Common ___ Cheapest Vapor 60 Min 8 Hour lin air lof Sources Safe Method Density Exposure Exposure Limits Highest lof Testing Air 1 ppm ppm lower upper Concentration
36. al Chemical Characteristics Boiling N A Specific Gravity 2 1 Point H20 1 Vapor Pressure N A Melting N A mm Hg and Temperature Point Vapor N A Evaporation Rate N A Density Air 1 Solubility Insoluble but will adsorb moisture Water Not reactive but will adsorb moisture in Water Reactive Appearance Purple crystals no odor and Odor Section 3 Fire and Explosion Hazard Data Flash Point and N A Auto Ignition N A Flammability Limits in N A LEL UEL Methods Used Temperature Air by Volume Extinguisher Dry chemical carbon dioxide and foam can be used Media Special Fire Water will generate heat due to the silica gel which will adsorb water and liberate heat Fighting Procedures Unusual Fire and Explosion Hazards When exposed to water the silica gel can get hot enough to reach the boiling point of water Flooding with water will reduce the temperature to safe limits Section 4 Reactivity Hazard Data STABILITY Conditions Moisture and high humidity environments Stable To Avoid Unstable Water ncompatibility Materials to Avoid Hazardous Carbon dioxide carbon monoxide water Decomposition Products HAZARDOUS POLYMERIZATION Conditions None May Occur To Avoid Optional Indicating Silica Gel C 6 4150 Flow Logger Appendix C Material Safety Data Sheets
37. amaged or destroyed if com pletely discharged The 4150 protects the battery and itself by monitoring the voltage level of the battery It shuts down when the voltage declines to low levels This protects not only the battery and the 4150 but because readings can become unre liable at low voltages it also preserves the integrity of your data The 4150 monitors the battery capacity and reports the remaining battery life through Flowlink The 4150 will not lose any data if it shuts down Readings stored in RAM are protected by a lithium battery that provides power to the RAM when the 4150 is unpowered for example when the 4150 shuts down or when you replace the battery The lithium battery also maintains the 4150 s clock so that you do not have to reset it after battery changes Figure 2 8 Installing the 947 Lead Acid Battery 2 16 4150 Flow Logger Section 2 Programming and Installation CAUTION B RIES IN CENTER COMPARTME Figure 2 9 Installing Alkaline Batteries Place an alkaline battery at each end of the battery compartment so that the battery springs contact the brass contact plates at the bottom of the compartment To complete the circuit the plates extend from one end of the compartment to the other A short section of nonconducting tape insulates the plates at the center of the compartment preventing the batteries from touching the wrong contact plate and creating a short circuit If the insulating tape be
38. apors may be heavier than air so the tests on the atmo sphere must be run at least 3 4 of the way down the manhole Whenever adverse atmosphere is encountered forced venti lation must be used to create safe conditions After the venti lating equipment has been operated for a few minutes the atmosphere in the manhole should be retested before anyone enters the manhole When explosive conditions are encountered the ventilating blower should be placed upwind to prevent igniting any gas that is emerging from the opening When a gasoline engine blower is used it must be located so that exhaust fumes cannot enter the manhole If testing equipment is not available the manhole should be assumed to contain an unsafe atmosphere and forced ventilation must be provided It should never be assumed that a manhole is safe just because there is no odor or the manhole has been entered previously 4 Entering Manholes Since the top of the manhole is usually flush with the surrounding surface there may not be anything for the person who is entering the manhole to grab on to steady himself Persons who are entering manholes should not be per mitted to carry anything in their hands as they enter the manhole to ensure that their hands will be free to hold on or grab if they slip A good method for entering a manhole is to sit on the surface facing the manhole steps or ladder with the feet in the hole and the arms straddling the opening for
39. ats ess clues dactedes das tusks ce dueds es E tides S ai EA E Wee dices 60 3004 173 Egtension S SL 5 Truin ei ssa veces cath ad ecco a Wau a abe vckiba cies ETE ea aE ia e ea 60 3004 174 Extension 4 4 115 une a r E Ea O ea a e aea a AEAEE Sana T Rae ADSS 60 3004 175 Scissors Ring Assemblies will require a base and scissors section for all sizes Sizes from 21 to 80 will also require two or more extension sections Street Level Installation System Multizsection Poles noieeoe a a a a a a a a a aa Wee a a e shld a 60 3204 012 Includes instruction manual To complete your system you must also order a Street Level Mounting Ring Street Level Mounting Ring for 6 dia pipe 0 teens 60 3204 014 Street Level Mounting Ring for 8 dia pipe 0 eee eee 60 3204 015 Street Level Mounting Ring for 10 dia pipe 0 0 eee eee 60 3204 016 Street Level Mounting Ring for 12 dia pipe 0 0 eee eee 60 3204 017 Street Level Mounting Ring for 15 dia pipe 0 6 eee eee eee 60 3204 018 Miscellaneous Sensor Mounting Plates sie dei oaieand WiGa whee ae Se ene ee 68 3000 051 Includes plastic ties and instructions Ts P AV Sensor carrier ost erone tt tied eina ae E aa oh be tad Mees ER e 60 3204 029 Adapter to attach the low profile sensor on mounting rings Area Velocity Sensor Quick Disconnect Box Area Velocity Sensor Quick Disconnect Box 0 0 0 0 0 eee eens 60 3254 004 Provides an external connection po
40. aximum total cable length sensor cable plus extension cables is 75 feet 2 9 4150 Flow Logger Section 2 Programming and Installation 2 7 1 Obtaining Measurements for Calibration To calibrate the 4150 you must have the flow logger connected to a computer running Flowlink and depending on the instal lation you must take one or two measurements When the sensor is installed at the bottom of a pipe measure the level of the liquid The level L in Figure 2 10 is the distance from the surface of the stream to the bottom center of the pipe Always measure the level in front of the mounting ring When the sensor is located on the side of the pipe calibration requires two measurements level and the depth of the sensor To obtain the depth measure from the bottom center of the sensor to the surface of the stream Flowlink requires two entries for calibration the level and the offset The offset is defined as the vertical distance from the bottom of the pipe to the bottom center of the sensor the location of the pressure transducer Using the level and depth measurements you can calculate the sensor s offset from the bottom of the stream O L D If the sensor is at the bottom center of the pipe the offset is of course zero Surface of Flow Stream D depth L level O offset Velocity Sensor Located on Side of Pipe Figure 2 4 Calibration Measurements 2 10 2 7 2 Minimum Depth for Velocity M
41. cing see the Flowlink Help e To conserve power the 4150 must do as many tasks as possible when powered So it sends pulses while taking readings If the 4150 has measured a large volume of water or if the trigger pacing interval is shorter than the reading interval it may send several flow pulses at once e Respond to a computer The 4150 responds to a computer when it detects a completed circuit created by connecting a Computer Connect Cable to the flow logger s Interrogator connector Leaving the cable connected to the flow logger drains power unnec essarily e Teledyne Isco also supplies a pair of cables the Flow Meter Interrogator Cable and the Serial Port Cable to interrogate flow meters These cables are compatible with the flow logger The computer detecting circuit is in the 4 pin connectors that attach the cables to each other Note Leaving the Serial Port Cable and the Inter rogator Cable attached to each other while the interrogator cable is attached to the flow logger will drain the battery e Respond to a sample event signal from a sampler A sample event signal is an electronic signal called an event mark sent by the sampler that indicates the sampler has completed a sample e The 4150 responds to a sample event signal only when programmed to store sample event data When it receives an event signal the 4150 records the time of the event mark and the bottle receiving the sample Teledyne Isco provides three
42. comes damaged have it replaced imme diately A short circuit in the compartment can severely damage the flow logger s case lar Panel Flow Logger sco Solar Pane Y Connect Cable i 25 feet 2 Pin Plastic Connector OOOO Isco Model 946 Lead Acid Battery 2 Pin Metal Connector Figure 2 10 Connecting Solar Panels to the 4150 2 17 4150 Flow Logger Section 2 Programming and Installation Flow Logger Isco Solar Panel 2 Pin Plastic Connector I 2 Pin Plastic Connector N Extension Cable 25 feet 2 Pin Plastic Connector 2 Pin Metal Connectors e Model 946 Lead Acid Battery 2 Pin Metal Connector Flow Meter to Sampler Connect Cable 25 feet 6 Pin 6 Pin Connector Connector Portable Sampler Figure 2 11 Connecting a Solar Panel and a Sampler to the 4150 2 10 2 Low Power 2 18 Consumption The 4150 Flow Logger consumes very little power Although the actual power consumed by a flow logger depends on many vari ables one is most significant the frequency of readings The frequency of readings determines power consumption because the 4150 shuts down between readings If you have pro grammed the flow logger to take frequent readings at intervals of 5 minutes for example you can expect the flow logger to consume about six times more power than a flow logger programmed to take readings every 30 minutes Under most conditions two fully charged 6
43. d oils gnc oe 2 11 2 9 2 Scissors Rings 286 5 os kena o n he Ses bes Ga he eh ee ee 2 13 2 9 3 Completing the AV Sensor Installation 0 0 0 0 cece eens 2 14 2 10 About Power Sources 0 cece eee cece rre 2 15 2 10 1 Battery Protection and Battery Life 0 0 cee eee eee 2 16 2 10 2 Low Power Consumption 0 0 0 c ccc eet 2 18 2 10 3 How Does the Flow Logger Conserve Power 00000e0e 2 19 2 10 4 Adapter Cables for Alternative Power Sources 02000 2 20 2 11 Connecting the 4150 to Samplers and Rain Gauges 0 00 000 2 21 2 11 1 Cables for the Rain Gauge 0 0 ccc tenes 2 21 2 12 Quick Disconnect Box 0 0 cette een eens 2 23 2 12 1 Connecting the Quick Disconnect Box to the 4150 2 23 2 12 2 Mounting the Quick Disconnect Box 0 cece eee eee 2 23 Section 3 Maintenance 3 1 Care of the AV Sensor and Cables 0 00 3 1 3 1 1 Cleaning the Standard AV Probe 00 c ccc eeneneenes 3 2 3 1 2 Cleaning the Low Profile AV Probe 02 e eee eee eee ees 3 3 3 1 8 Cable Inspection 0 0 ccc EE E AEE IE G 3 3 3 2 DesicGants et ore hisses lack Po hal ar a a e SRG area Qe a Fore aaa eaG 3 4 3 2 1 Recharging the Desiccant Bag 0 cee eee nee 3 4 4150 Flow Logger Table of Contents 3 2 2 When to Recharge the Desiccant Cartridge 0 00000 e cence 3 5 3 2 3 When to Recharge t
44. d the sensors For service information and technical support contact Teledyne Isco s Environmental Product Specialists Telephone 866 298 6174 E mail IscoService teledyne com For general questions and ordering information contact Teledyne Isco s Customer Service Department Teledyne Isco Inc P O Box 82531 Lincoln NE 68501 E mail IscoInfo teledyne com Telephone Within U S A toll free 800 228 4373 Outside U S A 402 464 0231 FAX 402 465 3022 Because of the nature of its microprocessor based circuitry the flow logger has no user serviceable parts If you think your flow logger requires repair contact Customer Service for information on returning it to the factory 1 3 4150 Flow Logger Section 1 Introduction 1 6 Technical Specifications Figure 1 2 4150 Replaceable Parts Case and battery compartment door polystyrene Connector panel Noryl Labels polyester Strap nylon Strap latches acetyl plastic Strap latch retainer stainless steel Connector cap acetyl plastic OS OR S e oe Suspension hook stainless steel not shown Table 1 1 4150 Flow Logger Technical Specifications Size 10 5 x 9 0 x 6 0 inches 26 7 x 22 9 x 15 2 centimeters Weight 8 pounds 3 6 kilograms without batteries Operating Temperature Oe to 140 F 18 to 60 C Storage Temperature 40 to 140 F 40 to 60 C Enclosure Self certified NEMA 4X 6 Power Two 6
45. e The inherent outward spring force of the ring firmly secures it in place A typical self expanding mounting ring with a probe mounted on it is shown in Figure 2 6 4150 Flow Logger Section 2 Programming and Installation These mounting rings are available for use in pipes with inside diameters of 6 15 2 cm 8 20 3 cm 10 25 4 cm 12 30 5 cm and 15 38 1 cm The Teledyne Isco part numbers for the various size mounting rings available are listed in Appendix B These part numbers include not only the ring but also the mis cellaneous hardware necessary to mount the sensor on the ring CAUTION Always wear leather gloves when handling the rings either type The metal is finished but there is still a possibility of cut ting your hands on the edges Compress ring into gap to install in pipe then outward force of ring against pipe wall holds ring in place inside pipe Figure 2 6 Sensor Installed on a Spring Ring 2 12 Completing the assembly N CAUTION Make sure the slots on the sensor are completely pressed onto the tabs on the ring This is particularly important where there is any possibility of reverse flows or where flows are of high velocity If the sensor is not fully pressed onto the mounting ring tabs it might come loose in the stream and could possibly be damaged or lost To complete the sensor spring ring assembly procedure attach the sensor cable to the downstream edge of the ring
46. e Pin 9 60 1393 049 Cable Bracket 10 60 3153 015 4150 Case Write On Label 11 60 3153 016 4150 Case Front Label 12 60 1704 017 Carrying Handle Assembly 13 239 0416 32 Sheet Edge Fastener 6 32 14 149 3017 23 22 Pin Dual Row Header R A 100 15 60 3113 028 Case Bottom Gasket Band 16 60 3154 017 CPU and Connector PCB Assy Level Velocity 17 Not Used 18 490 0013 00 Humidity Indicator Card 19 60 3113 010 Indicator Clamp 20 099 0002 08 Desiccant Bag 4 oz 21 60 31 13 025 Case Standoff 22 231 0194 14 SST MS 6 32 X 7 8 PH Self Seal 23 60 3243 125 Connector Cap Strap 24 60 3113 032 Connector Cap Gasket 25 60 31 13 024 Connector Protector Cap 26 61 3113 008 Battery Contact 1 Plated 27 61 3113 035 Battery Contact 2 Plated 28 61 3113 036 Battery Contact 3 Plated 29 60 31 13 009 Contact Plate Pin 30 202 1000 06 O Ring 006 Neoprene 31 209 0001 25 Retaining Ring 5105 12 Zinc Dichr 32 60 3124 008 Wiring Harness Assembly 33 60 3154 006 Sensor PCB Assy Level Velocity 34 149 3017 25 22 Pin Dual Socket 35 237 9270 00 PCB Support Stud Nylon SCBS 16 01 36 232 5040 03 Right Angle Bracket Fastener 37 232 1440 00 Nylon Hex Nut 8 32 38 209 0166 65 Elbow Nylon 1 8 NPT TO 1 4 ID 39 60 1874 024 Desiccant Cartridge Assy 40 109 0413 00 Cap 250 ID X 1 2 Long Red Vinyl 41 142 2001 00 Component Holder 3 4 X 1 1 4 42 60 3154 004 Connector Assembly Level Velocity 4150 Flow Logger Appendix A Replacem
47. e and trap debris In permanent installations cables repeatedly subjected to rough environments will fail and should be installed in conduit for pro tection The conduit will have to be large enough to pass the con nector MW Note Avoid putting heavy pressure on the probe cable or making sharp bends in it when installing or servicing the probe Exces sive pressure may collapse the cable crushing the reference vent tube Sharp bends may cause the cable to kink also blocking the vent When securing the cable with plastic cable ties tighten them only enough to secure the cable do not tighten them so much that the cable jacket is visibly deformed Because it is frequently installed in humid environments the 4150 Flow Logger uses desiccators to prevent moisture damage to its components e A desiccant bag is located in the electronics compartment e A desiccant cartridge is located inside the battery compartment e A desiccant tube on the exterior of the case This desic cator dries the sensor s vent tube to prevent condensed moisture from blocking the tube A paper humidity indicator on the side of the case labeled INTERNAL CASE HUMIDITY shows the relative humidity in the compartment The desiccant bag should be replaced when the area marked 30 turns pink M Note Teledyne Isco does not recommend recharging the internal desiccant bag yourself because you must open the case breaking the NEMA 6 seal that
48. e on the 4150 s exterior Another consideration is the amount of silt in the flow stream Silt build up in front of the velocity sensor may temporarily hinder velocity measurement Silt may accumulate when flow drops but clears away again when the flow increases enabling the 4150 to resume measuring velocity While the sensor is covered with silt the 4150 may store Error Code 248 to indicate that it was unable to detect enough reflections To keep the sensor out of the silt mount it off the bottom center of the channel See Obtaining Mea surements for Calibration on Page 2 10 If mounting the probe off center remember to enter the Zero Level Offset in the Site Setup window in Flowlink 2 7 Installation in Pipes and Inverts 4150 Flow Logger Section 2 Programming and Installation Before installing the sensor consider the following points e Abusive handling will damage the pressure transducer inside the sensor Although the velocity sensor will survive normal handling and installation treat the sensor with reasonable care Install the Standard and Extended Range AV Sensors in flow streams where the liquid covers the sensor These sensors detect levels above approximately 0 05 foot 0 6 inch or 15 mm and velocities in streams with a minimum depth of 2 to 4 inches 50 100 mm Install the Low Profile AV Sensors in streams where the liquid covers the sensor Low Profile Sensors detect levels above approximately 0 033 feet
49. easurements Standard and Extended Range Sensors Three selections are available for the minimum depth for velocity measurements 2 3 or 4 inches 50 75 or 100 mm The Minimum Depth is the minimum amount of water above the bottom of the sensor that is required to obtain a velocity reading This depth varies with the velocity of the flow stream at higher velocities the depth is greater When the level of the flow stream falls below the Minimum Depth the flow meter approximates the velocity readings using velocity readings taken earlier when depths were greater than the minimum Under these conditions the flow meter will not be able to detect the direction of the flow in the channel Determine the correct selection for the Minimum Depth by testing the flow meter for a period of time with the default selection 3 inches In most installations this will be the optimum selection If after examining the velocity data you see a sharp decrease in velocity as the level readings approach 3 inches increase the minimum depth to 4 inches You can use the 2 inch option when the channel produces flows of very low velocity 2 8 Rectangular and Trapezoidal Channels 4150 Flow Logger Section 2 Programming and Installation Low Profile AV Sensors These sensors do not have a program selection for minimum depths Low profile sensors attempt to measure velocity regardless of depth Typically a low profile sensor provides error free velocity readin
50. eet with an Isco Area Velocity Quick Disconnect Box 2 3 To Program and e Isco 9 pin or 25 pin Computer Connect Cable Calibrate the 4150 e IBM PC or compatible computer You can use a desktop You Need or laptop model e Teledyne Isco s Flowlink software and the Flowlink Help 2 4 Installation Locations You can install the 4150 Flow Logger in nearly any location A removable handle at the top of the 4150 case suspends the unit from a manhole ladder or other support Teledyne Isco provides installation hardware to install the velocity sensor in e Round pipes e U channel pipes e Rectangular and trapezoidal channels The area velocity sensor does not require a weir or flume to obtain readings WARNING The 4150 Flow Logger has not been approved for use in hazardous locations as defined by the National Electrical Code Before installing any device in a dangerous location review safety precautions See Appendix B General Safety Procedures Check applicable guidelines codes and regulations of federal state city and county agencies 2 5 Installation Checklist Before installing the 4150 1 Check the condition of the desiccators See Section 3 2 for more information 2 Install a fresh battery You can use Two 6 volt alkaline lantern batteries Lantern batteries are available from Teledyne Isco or local hardware stores Note Use only alkaline lantern batteries nonalkaline batteries cannot produce suffi c
51. ensor 20 0 feet 6 10 meters Extended range sensor 40 0 feet 12 19 meters Level Measurement Accuracy Standard sensor 25e C 0 033 to 5 0 ft 0 008 ft ft 0 01 to 1 52 m 0 008 m m gt 5 0 ft 0 012 ft ft gt 1 52 m 0 012 m m Extended range sensor 25e C Head change of 0 05 to 15 0 feet 0 015 to 4 57 meter 0 03 foot 0 009 meter Head change of 0 05 to 21 0 feet 0 015 to 6 40 meter 0 09 foot 0 027 meter Head change of 0 05 to 30 0 feet 0 015 to 9 14 meter 0 30 foot 0 091 meter Specifications include nonlinearity repeatability and hysteresis but do not include a temperature coefficient Compensated Temperature Range 32e to 100 F 0 to 38 C Temperature Error over compensated temperature range per degree of temperature change Standard sensor 0 05 to 4 0 ft 0 015 to 1 22 m 0 005 ft eF 0 0027 m C 4 0 to 10 0 ft 1 22 to 3 05 m 0 007 ft F 0 0038 m C Extended range sensor 0 05 to 30 0 ft 0 015 to 9 14 m 0 008 ft F 0 0044 m C 1 5 4150 Flow Logger Section 1 Introduction Table 1 2 Standard Extended Range AV Probe Technical Specifications Continued Velocity Measurement Minimum Depth for Velocity Mea 2 3 4 inches 50 75 100 mm Selected during programming surement Range 5 to 20 feet per second 1 5 to 6 1 meters per second Accuracy 5 to 5 ft s 1 5 to 1 5 m s 0 1 ft s 0 03
52. ent Parts and Accessories A 2 Accessories List Power Sources and Battery Chargers Batteries 6 Volt Alkaline Battery eye eran ccc cc cee nee nee e ene en nee teenies 340 2006 02 Disposable 6 volts 2 required per flow logger Flow Logger Lead Acid Battery 0 0 cee e nent ene 60 3114 011 Rechargeable 12 volts 1 required per flow logger Requires one of the battery chargers listed below Also requires Flow Logger lead acid battery charging adapter part 68 3114 015 Lead Acid Battery Pack 0 0 eee ence eee n eens 60 3004 106 Power Packs Battery Backed Power Pack 120 VAC 0 ccc cece n een nes 60 3004 130 Battery Backed Power Pack 240 VAC 0 0 0 0 cc ccc ccc cece e eens 60 3004 160 AC power converter battery charger with built in battery High Capacity Power Pack 120 VAC 0 0 ccc cece ene n eens 60 1684 088 High Capacity Power Pack 240 VAC 0 0 0c eee e eens 60 1684 093 AC power converter battery charger Battery Chargers Battery Charger 53 sisi oaeee Oblate a ee aot hed dane eh nd angers le peda a a EA 60 3004 059 120 volts AC 50 60 Hz Model 965 Five Station Battery Charger 120 240 V with 120 V power cord 68 3000 965 Model 965 Five Station Battery Charger 120 240 V with 270 V power cord 68 3000 966 Solar Panels 5 watt Solar Panel Battery Charger 00 c ccc cece eee ene e enn nens 60 5314 478 Includes solar panel 25 foot connect cable to f
53. er purposes Moreover the recommendations contained in this data sheet are not to be construed as a license to operate under or a recommendation to infringe any existing patents nor should they be confused with state municipal or insurance requirements or with national safety codes A 4150 Flow Logger Index Accessories A 5 Area Velocity Sensor Cc Cable Inspection 3 3 Cleaning 3 2 Maintenance 3 1 Operating Principles 2 6 Calibration 2 10 Compatible Equipment 1 3 Contact Information 1 3 D Desiccants 3 4 F Material Safety Data Sheets C 1 Recharging 3 5 Features 1 1 Flowlink Tasks 2 2 Fuses 3 8 I Installation Locations 2 4 Pipes and Inverts 2 9 Requirements 2 3 Installation Checklist 2 4 Material Safety Data Sheets C 1 Memory 2 1 Minimum Depth 2 10 Mounting Rings Universal Mounting Ring 2 13 MSDS C 1 P Power Conservation 2 19 Power Consumption 2 18 Power Sources 2 15 Adapter Cables 2 20 Battery Protection and Life 2 16 Programming Requirements 2 4 Q Quick Disconnect Box 2 23 Rain Gauge Connection 2 21 Replacement Parts A 1 S Safety Information B 1 Sampler Connection 2 21 Sampler Enabling 2 1 Data Types and Logical Operators 2 2 Sampler Pacing 2 1 Scissors Ring 2 13 software updates 3 9 Specifications 1 4 T Technical Specifications 1 4 Index 1 4150 Flow Logger Index Index 2 DECLARATION OF CONFORMITY
54. ery satisfactory for the purpose even though it is only crudely quantitative When using a tester of this type do not bring the air to the ampoule by way of a tube as this may change the H S concen tration Hang the ampoule in the air to be tested with a suction tube to the bulb or bellows Lead acetate paper is very useful as a qualitative indicator It cannot be used to estimate the amount of sulfide but it will quickly turn black in an atmosphere containing only a tenth of a lethal concentration Electrodes or other similar electrical indicating devices for HS in air have been marketed Some of them are known to be unre liable and we know of none that have proved dependable Do not use one unless you check it at frequent intervals against air con taining known H S concentrations A supposed safety device that is unreliable is worse than none at all Remember that the nose fails too when it comes to sensing dangerous concentrations of HoS Various other toxic gases have been mentioned in some publica tions It is unlikely that any person has been asphyxiated in a sewer by any of those other gases except possibly chlorine The vapor of gasoline and other hydrocarbons is sometimes present in amounts that could cause discomfort and illness but under that condition the explosion hazard would be far more serious The explosimeter tests as well as the sense of smell would warn of the danger Pipelines in chemical plan
55. es B 1 Practical Safety Precautions In field installations of 4150 Flow Meters and associated equipment the safety of the personnel involved should be the foremost consideration The following sections provide safety pro cedures for working in and around manholes and sewers the first section offers general safety advice The second section deals with the special problem of hazardous gases found in sewers WARNING The 4150 Flow Logger has not been approved for use in hazardous locations as defined by the National Electrical Code CAUTION Before any flow meter is installed the proper safety precau tions must be taken The following discussions of safety proce dures are only general guidelines Each situation in which you install a flow meter varies You must take into account the indi vidual circumstances you are in Additional safety consider ations other than those discussed here may be required The following procedures are those used by Black amp Veatch a respected consulting firm and are published here by permission Field personnel must keep safety uppermost in their minds at all times When working above ground rules of common sense and safety prevail However when entering manholes strict safety procedures must be observed Failure to do so could jeop ardize not only your own life but also the lives of other crew members 1 Hazards There are many hazards connected with entering manholes So
56. f hard 301 stainless steel sheet All other parts are also stainless steel except for the plastic cable ties in the hardware kit Each extension 1 2 3 and 4 adds 9 0 21 5 31 5 or 41 5 respectively to the circumference of the ring Used alone the base section fits pipe that is approximately 16 to 18 in diameter The 9 0 the smallest extension exists so that in larger pipe sizes where large variations in circumference can occur you can use one or two of these extensions to take up or remove slack to bring the scissors mechanism into a position where it can be effectively tightened Scissors Assembly Base Section Tightening the scissors assembly expands the ring to press firmly against the pipe wall securing the ring Figure 2 7 Scissors Ring Adjustment 2 14 2 9 3 Completing the AV Sensor Installation Mounting ring kits are available for different pipe sizes A kit is also available for partial pipe applications consult your Isco Mounting Rings Installation and Operation Guide For a listing of part numbers and ordering information see Appendix A The AV sensor installation is finished by coiling any excess sensor cable and securing it using cable clamps or other means The reference tube inside the cable can be restricted or blocked if the cable is kinked sharply bent or otherwise pinched The sensor cable should be handled and mounted with care Also if there is any appreciable distance between the poi
57. gs to depths as low as 1 inch 25 mm M Note The MINIMUM DEPTH setting will only appear if you are using a standard 10 ft or 30 ft AV probe This setting will not appear if you are using a low profile AV probe The standard probe cannot sense velocities below two inches of depth Measure ments below the minimum depth are approximations based on the velocity characteristics of the stream and previous mea surements at other levels A flat anchored mounting plate is a common mounting choice for installing sensors in rectangular or trapezoidal channels See the Isco Mounting Rings Installation and Operation Guide for more information Figure 2 5 Isco Rectangular Mounting Plate 2 9 Mounting Rings for Circular Channels 2 9 1 Spring Rings Consult your Isco Mounting Rings Installation and Oper ation Guide for detailed hardware information The following sections describe sensor installation using the two options available for mounting the Sensor in pipes or round bot tomed flow streams For pipes up to 15 38 1 cm in diameter stainless steel self expanding mounting rings Spring Rings are available For pipes larger than 15 in diameter Teledyne Isco offers the Scissor Rings Universal Mounting Rings Area velocity sensors can also be installed using primary measuring devices To install a spring ring you compress the ring slip it inside the pipe and then allow it to spring out to contact the inside diameter of the pip
58. h reported by the flow logger Signal strength indicates the relative number of particles in the stream a low signal strength suggests that there are a low number of reflective par ticles See the Flowlink Help for information on error codes and diagnostics If you question whether a 4150 would operate satisfactorily at a particular site consider installing the flow logger for a short period of time to evaluate its performance Your sales representative or Teledyne Isco s Customer Service department can help you select the Isco flow measurement instrument that will give you the best results for your application 2 7 4150 Flow Logger Section 2 Programming and Installation 2 8 2 6 1 Level Measurement 2 6 2 How Does the Pressure Transducer Work 2 6 3 Installation Considerations The AV sensor consists of a molded body also called a probe In addition to the pair of ultrasonic transducers the probe contains a differential pressure transducer that senses the hydrostatic pressure produced by the liquid above the sensor The transducer converts pressure to analog signals and sends the signals to the 4150 Because pressure is proportional to the level of the stream the 4150 can convert the analog signals to level readings The 4150 stores the level and velocity readings in memory The level readings may be converted to flow rates when you retrieve the readings with Flowlink and a computer Flowlink converts the level readings
59. he Desiccant in the Tubes 0000005 3 5 Sid USES E ote E A EA Si E E EE E Raw gee SS 3 8 3 4 Updating the Flow Meter Software 0 0 ccc ee eens 3 9 Appendix A Replacement Parts and Accessories A l Replacement Parts List cne neci recio edun eee E e e A 1 A 2 Accessories Listesi psice e a NE an e a ESEA E ERGE Oa E a R a A 5 Appendix B General Safety Procedures B 1 Practical Safety Precautions 0 0 anean aeee B 1 B 2 Lethal Atmospheres in Sewers 0 0 cece cee eee nen B 4 B 3 Hazardous Gases yc icin reata tute ee ee ae ee a ee are eo ee eo La ee a B 6 Appendix C Material Safety Data Sheets List of Figures 1 1 4150 Flow Logger and Standard Area Velocity sensor 00000 1 2 1 2 4150 Replaceable Parts 0 ccc cette tenn nenee 1 4 2 1 Programming the 4150 2 0 een enn nnes 2 3 2 2 Suspending the 4150 suspension handles may vary 000ee eee 2 6 2 3 Area Velocity sensor Operation 0 c cece nes 2 7 2 4 Calibration Measurements 0 cece cece teen eeee 2 10 2 5 Isco Rectangular Mounting Plate 0 0 0 cece eens 2 11 2 6 Sensor Installed on a Spring Ring 0 0 cee 2 12 2 7 Scissors Ring Adjustment 0 0 c cc cet een ees 2 14 2 8 Installing the 947 Lead Acid Battery 0 0c eee eee eee eee 2 16 2 9 Installing Alkaline Batteries 20 0 eect eee 2 17 2 10 Connecting Solar Panels to the 4150
60. he logger over standard voice grade telephone lines and program it to deliver voice messages to as many as five tele phone numbers when it detects user definable alarm conditions The modem is disabled when an interrogator cable is con nected to the flow logger s Interrogator port It cannot receive incoming calls and the alarm dialout will be rendered inopera ble while this cable is connected Disconnect the interroga tor cable in order to use the 4200T Modem Flash Memory for Easy Software Upgrades As Teledyne Isco adds software features to the 4150 upgrade your unit by connecting a computer and uploading the new software Figure 1 1 4150 Flow Logger and Standard Area Velocity sensor 1 2 Compatible Isco Equipment 1 3 What is in This Manual 1 4 How to Get Help 1 5 Repairing Your Flow Logger 4150 Flow Logger Section 1 Introduction The 4150 Flow Logger is compatible with the following Isco equipment e 3700 Series Samplers e 6700 Series Samplers e GLS and Glacier Samplers e Isco 674 Rain Gauge e Isco Solar Panel Teledyne Isco provides cables to connect the 4150 Flow Logger to samplers and the 674 Rain Gauge This manual is an installation and maintenance manual for the 4150 Flow Logger and the velocity sensor It contains e A brief description of the 4150 s features e Installation instructions for the 4150 and for the sensors e Maintenance guidelines e Technical specifications for the 4150 an
61. heets for silica gel des iccant information To regenerate all desiccators safely follow these guidelines Always use a vented circulating forced air convection oven in a well ventilated room DO NOT use a microwave oven to recharge the desiccant car tridge Heating the metal cartridge case in a microwave oven will damage the oven Leave the room while heating the desiccant Avoid heating the desiccant longer than necessary Use the recommended temperature Avoid heating the desic cant at higher than recommended temperatures Do not heat the plastic desiccant tube It will melt in the oven 4150 Flow Logger Section 3 Maintenance Table 3 1 How to Recharge the Desiccators Desiccant Cartridge Desiccant Tube Location of Desiccant Battery Compartment Exterior of Case and Quick Disconnect Box How to Remove Desiccator Open compartment door and slide car tridge from slot Snap the desiccant tube from mounting clip and disconnect it When to Recharge Desiccant behind inspection window turns PINK or GREEN Anhydrous Calcium Sulfate Before all desiccant in the tube turns ROSE RED Silica Gel Before all desiccant in the tube turns PINK or GREEN How to Recharge Heat cartridge in a conventional vented oven Pour desiccant particles into shallow pan Heat particles in a conventional vented oven Oven Temperature 300 F 150 C Anhydrous Calcium Sulfate 400 450 F
62. hysiological Effect Density Air 1 ppm ppm Limits lower upper Highest Concentration Sources of Testing Ammonia NH3 Irritant and 0 60 Causes throat 85 16 25 Near top Sewers Detectable poisonous Col and Concentrates chemical odor at low orless eye irritation at in closed up feed concentrations with characteris 0 05 cough per spaces rooms tic ing odor at 0 17 Short exposure at 0 5 to 1 fatal Benzene CgHg Irritant colorless 2 77 Slight symp 3 000 25 1 3 7 1 At bottom Industrial Combustible anesthetic toms to wastes gas indicator after several 5 000 varnish hours solvents exposure at 0 16 to 0 32 2 rapidly fatal Carbon CS2 Nearly odorless 2 64 Very poison 15 1 3 44 0 At bottom An insecti Combustible Bisulfide when pure color ous cide gas indicator less anesthetic irritating vom Poisonous iting convulsions psychic distur bance Carbon CO Asphyxiant Col 1 53 Cannot be 40 000 5 000 At bottom Products Oxygen Dioxide orless odorless endured at 10 to when heated of com deficiency When breathed more than a 60 000 may stratify bustion indicator in large quanti few minutes at points sewer gas ties may cause even if subject above bottom sludge acid taste is at rest and Also issues Non flammable oxygen content from car Not generally is normal Acts bonaceous present in dan on respiratory strata gerous amou
63. icable Flammable Limits Not flammable Lower Flammability Limit Not applicable Upper Flammability Limit Not applicable Autoignition Temperature Not applicable Hazardous Combustion Products Not applicable Extinguishing Media Use extinguishing media that is appropriate for the surrounding fire Silica gel is not combustible Fire Fighting Instructions Not combustible Unusual Fire and Explosion Hazards None Section 6 Accidental Release Measures Spill Sweep or vacuum up and place the spilled material in a waste disposal container Avoid raising dust Wash with soap and water after handling Section 7 Handling and Storage Handling Avoid raising dust and minimize the contact between worker and the material Practice good hygienic work practices Storage Store in a cool dry location Keep in sealed containers away from moisture The silica gel will readily adsorb moisture C 9 4150 Flow Logger Appendix C Material Safety Data Sheets C 10 Section 8 Exposure Controls Personal Protection Engineering Controls Respiratory Protection Skin Protection Eye Protection Use exhaust ventilation to keep the airborne concentrations below the exposure limits Use NIOSH approved respirator when the air quality levels exceed the TLV s Light gloves will protect against abrasion and drying of the skin Safety glasses Component Name Exposure Limits
64. icate low potential for adverse health effects In the activated form silica gel acts as a desiccant and can cause a drying irritation of the mucous membranes and skin in cases of severe exposure Multisorb Technologies Inc knows of no medical conditions that are abnormally aggravated by exposure to silica gel The primary route of entry is inhalation of dust Section 12 Ecological Information Not known to have any adverse effect on the aquatic environment Silica gel is insoluble and non toxic Section 13 Disposal Information Disposal Information If this product as supplied becomes a waste it does not meet the criteria of a hazardous waste as defined under the Resource Conservation and Recovery Act RCRA 40 CFR 261 Materials of a hazardous nature that contact the product during normal use may be retained on the product The user of the product must identify the hazards associated with the retained material in order to assess the waste disposal options Dispose according to federal state and local regulations Section 14 Transportation Information U S Department of Transportation Shipping Name Not classified as a hazardous material Not regulated Section 15 Regulatory Information Not meant to be all inclusive selected regulations represented TSCA Listed Yes DSL NDSL Canadian Listed Yes OSHA TWA 20 mppef 80 mg m SiO for Silica gel NIOSH REL
65. ient for life factured 2 Oxygen defi flammable support life gas sewer ciency indica gas Strata tor of sedi mentary origin In swamps or marshes Nitrogen No Simple asphyx 0 97 Physiologically Near top but Sewer gas Oxygen iant Colorless inert may be found sludge gas deficiency tasteless near bottom Also issues indicator Non flammable from some Principal constit rock strata uent of air about 79 Nitrogen NO Colorless 1 04 60 to 150 ppm 50 10 Near bottom Industrial NO detector Oxides cause irritation wastes tube N20 Colorless and coughing Common sweet odor 1 53 air pollut Asphyxiant ant NO Reddish brown 1 58 Irritating odor 100 ppm dan Deadly poison gerous 200 ppm fatal Oxygen O2 Colorless odor 111 Normal air con Variable at dif Oxygen Oxygen defi less tasteless tains 20 8 of ferent levels depletion ciency indica Supports com O3 Man can tol from poor tor bustion erate down to ventila 12 Minimum tion and safe 8 hour absorp exposure 14 to tion or 16 Below 10 chemical dangerous to consump life Below 5 to tion of 7 probably oxygen fatal Ozone O3 Irritant and poi 1 66 Max naturally 0 08 0 04 Near bottom Where Detectable sonous Strong occurring level ozone is odor electrical odor is 0 04 ppm used for at 0 015 ppm Strong oxidizer 0 05 ppm disinfec Colorless At 1 causes irrita tion ppm str
66. ient power under load Isco 947 Lead Acid Battery This battery built especially for the flow logger is available only from Teledyne Isco Isco 946 Lead Acid Battery recharged on site with an Isco 954 Solar Panel 2 4 At the installation site 4150 Flow Logger Section 2 Programming and Installation Power from an Isco sampler The 4150 obtains power from the sampler through the cable connecting the 4150 and the sampler A 12 volt DC marine battery can also be used as a power source for the 4150 These batteries require adapter cables and must be mounted outside the 4150 s case Do not use external power sources that produce more than 13 volts Excessive voltage will blow the internal fuses and may cause more serious damage 3 Connect a computer to the 4150 and use Flowlink to Set up the 4150 s memory specifying the type of data you want to store Set up the sampler enable controls you want to use Enter the flow conversion settings Check the remaining battery life alkaline lantern or Isco lead acid batteries only 4 Install the Area Velocity sensor in the channel with a mounting ring Be sure you have the correct Isco mounting ring Although your initial order will include the mounting hardware you ll need you may need a variety of mounting rings if you move the 4150 from site to site See The Isco Mounting Rings Instruction Manual You may also need a stud gun to attach the ring to the wall of the
67. ilt especially for the flow logger is available only from Teledyne Isco e Isco 946 Lead Acid Battery recharged on site with an Isco 954 Solar Panel Battery Charger The battery mounts on the solar panel it does not fit in the 4150 s battery compartment e Power from an Isco sampler The 4150 obtains power from the sampler through the cable connecting the 4150 and the sampler e A 12 volt DC marine battery can also be used as a power source for the 4150 These batteries require adapter cables and must be mounted outside the 4150 s case Do not use external power sources that produce more than 13 volts Excessive voltage will blow the 4150 s internal fuses and may cause more serious damage The 4150 s battery compartment has a 3 pin connector for the Isco 947 Lead Acid Battery Install it as shown in Figure 2 8 The three brass contact plates on the back of the compartment fit the positive and negative contacts of alkaline batteries regardless of the batteries orientation 4150 Flow Logger Section 2 Programming and Installation 2 10 1 Battery Protection and Battery Life A silicon band seals the battery compartment door when the door is securely latched Seals around the battery connectors prevent moisture from entering the electronics compartment through the connectors A desiccant cartridge keeps the battery connectors and contact plates dry when you latch the compartment door Lead acid batteries can be severely d
68. instruc tions without notice Contact Information Customer Service Phone 800 228 4373 USA Canada Mexico 402 464 0231 Outside North America Fax 402 465 3022 Email IscoCSR teledyne com Technical Support Phone 800 775 2965 Analytical 866 298 6174 Samplers and Flow Meters Email IscoService teledyne com Return equipment to 4700 Superior Street Lincoln NE 68504 1398 Other Correspondence Mail to P O Box 82531 Lincoln NE 68501 2531 Email IscoInfo teledyne com Web site www isco com Revised March 17 2009 Hazard Severity Levels 4150 Flow Logger Safety Before installing operating or maintaining this equipment it is imperative that all hazards and preventive measures are fully understood This manual applies Hazard Severity Levels to the safety alerts These three levels are described in the sample alerts below N CAUTION Cautions identify a potential hazard which if not avoided may result in minor or moderate injury This category can also warn you of unsafe practices or conditions that may cause property damage Z WARNING Warnings identify a potentially hazardous condition which if not avoided could result in death or serious injury DANGER DANGER limited to the most extreme situations to identify an imminent hazard which if not avoided will result in death or serious injury 4150 Flow Logger Safety Hazard Symbols Warnings and Cautions gt gt The equipmen
69. int for connecting the 4150 to a velocity sensor through con duit Includes desiccator for sensor vent Maximum distance between disconnect box and 4150 is 1 000 feet Contact the factory for information on cables between the disconnect box and the 4150 For nonconduit wiring a watertight cord grip fitting listed below is required Watertight Cord Grip Fitting for 0 19 inch to 0 20 inch diameter cable 209 0076 05 Watertight Cord Grip Fitting for 0 25 inch to 0 31 inch diameter cable 209 0076 04 Watertight Cord Grip Fitting for 0 31 inch to 0 37 inch diameter cable 209 0076 03 Watertight Cord Grip Fitting for 0 37 inch to 0 44 inch diameter cable 209 0076 06 Watertight Cord Grip Fitting for 0 44 inch to 0 50 inch diameter cable 209 0076 07 Watertight Cord Grip Fitting for 0 50 inch to 0 56 inch diameter cable 209 0076 08 Rain Gauge Isco 674 Rain Gauge 01 inch tip 1 ee eee ene 60 3284 001 Isco 674 Rain Gauge 0 1 millimeter tip 0 0 ccc tenes 68 3280 001 Tipping bucket rain gauge with 50 foot cable and connector Rain Gauge Connect Cable to connect non Isco rain gauges 0 00 e eens 60 3004 149 Connector and 50 foot cable for connecting a non Isco tipping bucket rain gauge to a flow logger A 7 4150 Flow Logger Appendix A Replacement Parts and Accessories A 8 4150 Flow Logger Appendix B General Safety Procedur
70. k A K a AE Ve A i Standards as of July 5 2001 L ee Bill Foster Michael Teutscher USA Representative European Authorized Representative isco isco Bill Foster A is Director of Engineering Contact Dr Dirk Koppenkastrop Isco Inc Gesch ftsf hrer Managing Director 4700 Superior Street STIP ISCO GmbH Lincoln Nebraska 68504 SiemensstraBe 2 Phone 402 464 0231 64823 GroB Umstadt Fax 402 464 4543 Telefon 06078 7 86 82 Telefax 06078 7 86 88 60 3212 049 Rev Teledyne Isco One Year Limited Factory Service Warranty Teledyne Isco warrants covered products This warranty does not cover loss damage against failure due to faulty parts or or defects resulting from transportation workmanship for a period of one year 365 between the customer s facility and the repair days from their shipping date or from the facility date of installation by an authorized Teledyne Isco Service Engineer as may be appropriate ee eo ay warranty of merchantability or fitness for a During the warranty period repairs particular purpose replacements and labor shall be provided at no charge Teledyne Isco s liability is strictly limited to repair and or replacement at Teledyne Isco s sole discretion This warranty applies only to products sold under the Teledyne Isco trademark and is made in lieu of any other warranty written or expressed Failure of expendable items e g charts
71. low logger and battery and instruction manual Requires lead acid battery listed above 40 watt Solar Panel Battery Charger 0 0 ccc ccc eee nent teens 60 5314 347 110 watt Solar Panel Battery Charger 0 0 0 0 ccc eee een nes 60 5314 629 Power Source Cables Flow Logger External 12 Volt DC Source Connect Cable 0 0 20 cee eee eee 60 3114 016 Connects flow logger to external 12 volt DC source Terminates in heavy duty battery clips Flow Logger External Power Connect Cable 0 0 ccc cece eee nes 60 3114 002 Lead Acid Battery Charging Adapter 0 ccc ccc een tent e eens 60 3114 015 5 watt Solar Panel Connect Cable Only 00 000 ccc eee 60 3114 010 Solar Panel Y Connect Cable Only 0 00 cee eee nes 60 3004 098 Connect Cables Flow Logger to External Power and Sampler Y Connect Cable 0 04 60 3114 001 Connects a single flow logger to two Isco sampler to flow meter connect cables and to an exter nal power source Standard Y Cable for Isto Sampler 1 0 0 0 0 ccc eee ene ene 60 3704 081 Special Y Cable without diodes 0 0 cc een teen eee 60 5314 278 Connects a single flow logger to an Isco sampler to flow meter connect cable A 5 4150 Flow Logger Appendix A Replacement Parts and Accessories Isco Sampler to Flow Meter Connect Cable 25 foot 0 0 0 0 annaas aaan ee eee 60 3004 107 Flowlink and Cables Flowlink for Windows software and
72. me of the most common hazards are Adverse Atmosphere The manhole may contain flammable or poisonous gases or the atmosphere may be deficient in oxygen Forced ventilation may be necessary Deteriorated Rungs Manhole steps may be corroded and not strong enough to support a man It may be difficult to inspect the rungs because of poor lighting Traffic Whenever manholes are located in the traveled way barricades and warning devices are essential to direct traffic away from an open manhole 4150 Flow Logger Appendix B General Safety Procedures B 2 Falling Object Items placed near the manhole opening may fall and injure a worker in the manhole Sharp Edges Sharp edges of items in or near a manhole may cause cuts or bruises Lifting Injuries Unless proper tools are used to remove manhole covers back injuries or injuries to hands or feet may result 2 Planning Advance planning should include arrangements for test equipment tools ventilating equipment protective clothing traffic warning devices ladders safety harness and adequate number of personnel Hasty actions may result in serious injuries Time spent in the manhole should be kept to a minimum 3 Adverse Atmosphere Refer to Table B 1 Hazardous Gases at the end of this appendix Before workers enter a manhole tests should be made for explosive atmosphere presence of hydrogen sulfide and oxygen deficiency Combustible or toxic v
73. mmed inside the AV sensor s liquid ports If this material swells as it becomes satu rated with water it may cause inaccurate pressure transmission to the level sensor In the unlikely event that both entrance ports in the AV sensor become blocked with material that does not permit the pressure above the probe to be transmitted to the pressure transducer you can clean the sensor with the following procedure 1 Remove the AV sensor from the flow stream 2 Scrape any accumulated solids from the exterior of the sen sor body with a brush 3 Remove the three screws holding the sensor carrier plate to the bottom of the probe Be careful not to lose the small spacer disk between the the sensor mounting plate and the screw at the front of the sensor 4 Flush the underside of the sensor with water Do not remove the protective disk and round gasket from the level sensor unless you can see that the ports are blocked with solids 5 Ifthe ports are clogged and do not clear with the running water you may have to carefully remove the disk and gas ket Removing the disk exposes the delicate paper thin metal diaphragm of the pressure transducer Do not touch the diaphragm with fingers or tools 6 Gently flush with water without training the stream directly into the cavity Forcing water or air directly against the diaphragm can ruin the probe Figure 3 1 Standard AV Probe with Mounting Plate 3 2 4150 Flow Logger Section 3 Mai
74. mponents in the Solid Mixture COMPONENT CAS No ACGIH TLV PPM OSHA PEL Amorphous 63231 67 4 gt 99 PEL 20 RESPIRABLE LIMIT NONE Silica TLV 5 HAZARD IRRITANT Synthetic amorphous silica is not to be confused with crystalline silica such as quartz cristobalite or tridymite or with diatomaceous earth or other naturally occurring forms of amorphous silica that frequently contain crystalline forms This product is in granular form and packed in bags for use as a desiccant Therefore no exposure to the product is anticipated under normal use of this product Avoid inhaling desiccant dust SECTION Ill PHYSICAL DATA Appearance and Odor White granules odorless Melting Point gt 1600 Deg C gt 2900 Deg F Solubility in Water Insoluble Bulk Density gt 40 lbs cu ft Percent Volatile by Weight 1750 Deg F lt 10 C 2 4150 Flow Logger Appendix C Material Safety Data Sheets 101 Christine Drive Belen New Mexico 87002 ri A ee eee Phone 505 864 6691 SUD CHEMIE 7 Performance Packaging Fax 505 861 2355 ISO 9002 MATERIAL SAFETY DATA SHEET September 28 1998 SORB IT Packaged Desiccant SECTION IV FIRE EXPLOSION DATA Fire and Explosion Hazard Negligible fire and explosion hazard when exposed to heat or flame by reaction with incompatible substances Flash Point Nonflammable Firefighting Media Dry chemical
75. n Repair Service 4700 Superior Street Lincoln NE 68504 USA Mailing address Teledyne Isco Inc PO Box 82531 Lincoln NE 68501 USA Phone Technical Support 800 775 2965 lab instruments 866 298 61 74 samplers amp flow meters Sales amp General Information 800 228 4373 USA amp Canada Fax 402 465 3001 Email iscoservice teledyne com Web site www isco com a TELEDYNE ISCO March 17 2009 P N 60 1002 040 Rev D A Teledyne Technologies Company
76. nk reports the type of battery the voltage present and the remaining battery capacity in the Power box When the flow logger obtains power from an external power source Flowlink reports the battery type as external and will not calculate the capacity 2 10 3 How Does the Flow The 4150 conserves power by providing power to the circuitry Logger Conserve only under certain conditions These conditions occur when the Power 4150 must e Respond to a signal from a tipping bucket rain gauge The 4150 responds to a rain gauge signal only when programmed to store rainfall data or to monitor rainfall readings for sampler enable controls e Take a reading Flowlink determines the interval between readings 1 2 5 10 15 30 60 or 120 minutes as part of the 4150 s program 2 19 4150 Flow Logger Section 2 Programming and Installation Flow Logger Ooooo Interrogator Cable Flow Logger nj o nj nj o Interrogator Cable Serial Port Cable 2 10 4 Adapter Cables for Alternative Power Sources 2 20 e Send a pacing pulse to a sampler A pulse is an electronic signal When flow pacing a sampler a pulse represents a certain volume of water 100 gallons 5 000 cubic feet or other volume setting entered with Flowlink When trigger pacing a sampler however a pulse represents one of two possible time intervals For more information in flow pacing and trigger pa
77. nt where the sensor cable leaves the mounting apparatus and the location of the flow meter be sure to attach the cable to the flow stream wall to prevent it from vibrating moving around tangling or possibly collecting debris 2 10 About Power Sources 4150 Flow Logger Section 2 Programming and Installation N CAUTION Under no circumstances should you leave any extra length of sensor cable dangling freely in the flow stream where it could trap debris or become tangled Use gloves and eye protection when assembling and installing the rings in a pipe Though deburred the edges of the stain less steel can cut if improperly handled Please read the infor mation on how best to install this device Observe general safety procedures when entering any man hole See General Safety Procedures in the back of the man ual for more information on general hazards and necessary precautions The 4150 Flow Logger requires a 12 volt DC power source A number of power sources are available e Two 6 volt alkaline lantern batteries Lantern batteries are available from Teledyne Isco or local hardware stores M Note Use only alkaline lantern batteries nonalkaline batteries can not produce sufficient power under load M Note When discarding disposable alkaline batteries or any type of recyclable batteries please dispose of them safely observing all local environmental regulations e Isco 947 Lead Acid Battery This battery bu
78. ntenance Protective Figure 3 2 Standard AV Probe Protective Disk Exposed 3 1 2 Cleaning the Low Profile AV Probe The low profile AV sensor is cleaned in the same manner as the standard AV sensor However the transducer is encased in stainless steel Nevertheless do not insert anything into the vent holes when cleaning the transducer area Figure 3 3 Low Profile AV Probe Without Mounting Plate Figure 3 4 Low Profile Probe With Transducer Housing Revealed 3 1 3 Cable Inspection Periodically inspect the AV sensor cable for wear caused by abuse or exposure to the elements Damaged cables can affect the oper ation of the probe particularly if the reference port vent tube inside the cable is collapsed or blocked Unless the damage is very close to the connector which can be replaced a probe with a damaged cable is not repairable Keep connectors clean and dry Although connectors are sealed if moisture penetrated a loose connection or uncapped connector the connector and or probe could be ruined In permanent instal lations install the cables so they are not at risk of damage result ing from other activity taking place in the area 3 3 4150 Flow Logger Section 3 Maintenance 3 2 Desiccants 3 4 3 2 1 Recharging the Desiccant Bag In temporary installations do not leave cables lying around where they may be run over by heavy equipment Do not leave extra cable loose in the flow stream where it can tangl
79. nts nerves unless an oxygen deficiency exists 4150 Flow Logger Appendix B General Safety Procedures Table B 1 Hazardous Gases Continued Specific Explosive Likely Max Max Safe 5 Simplest and Chemical Common ay Physiological Safe 60 8 Hour EA by pean niet Cheapest Formula Properties p Effect Min Exposure Exposure ae i Safe Method Density Limits Highest Sources N Air 1 RED ppm lower upper Concentration onresting Carbon Chemical 0 97 Combines with 400 50 12 5 74 0 Near top espe Manufac CO ampoules Monox asphyxiant Col hemoglobin of cially if present tured gas ide orless odorless blood Uncon with illuminat flue gas tasteless sciousness in ing gas products Flammable 30 min at 0 2 of com Poisonous to 0 25 Fatal bustion in 4 hours at motor 0 1 Head exhausts ache in few Fires of hours at 0 02 almost any kind Carbon CCly Heavy ethereal 5 3 Intestinal 1 000 100 At bottom Industrial Detectable Tetra Chl odor upset loss of to wastes odor oride consciousness 1 500 solvent at low concen possible renal cleaning trations damage respi ratory failure Chlorine Clo Irritant Yel 2 49 Irritates respi 4 1 At bottom Chlorine Detectable low green color ratory tract cylinder odor at low Choking odor Kills most ani and feed concentra detectable in very mals in a very line leaks tions low concentra short time at tions Non flam 0 1 mable Form
80. o pressure per degree of change from calibration temperature Maximum Long term Drift 0 033 ft 0 010 m 4150 Flow Logger Section 1 Introduction Table 1 3 Low Profile AV Probe Technical Specifications Continued Velocity Measurement Velocity Measurement Method Doppler Ultrasonic Frequency 500 kHz Transmission Angle 20 from horizontal Typical minimum depth for velocity 1 inch 25 mm measurement Range 5 to 20 ft s 1 5 to 6 1 m s Velocity Accuracy 5 to 5 ft s 1 5 to 1 5 m s 0 1 ft s 0 03 m s 5 to 20 ft s 1 5 to 6 1 m s 2 of reading Velocity accuracy for a uniform velocity profile in water with a speed of sound of 4850 ft s 1 7 4150 Flow Logger Section 1 Introduction 4150 Flow Logger a a ey Section 2 Programming and Installation 2 1 Programming the 4150 2 1 1 About the 4150 s Memory 2 1 2 Sampler Enabling and Sampler Pacing To program the 4150 connect it to a computer and enter the program with Flowlink Flowlink provides all programming instructions for the flow logger For a summary of Flowlink s functions refer to Table 2 1 More information about pro gramming the flow logger is in the Flowlink Help The flow logger s memory contains 230 kilobytes of nonvolatile battery backed RAM Random Access Memory which Flowlink divides into storage areas called partitions Although the amount of data stored in each
81. on Cable 25 feet use with Interrogator Cable and Serial Port Cable only Figure 2 1 Programming the 4150 2 2 To Install the 4150 e 4150 Flow Logger Flow Logger You e Power source two 6 volt alkaline batteries or an Isco Need 947 Lead Acid Battery Note Use only alkaline lantern batteries nonalkaline batteries cannot produce suffi cient power under load Other power sources are available see About Power Sources on Page 2 15 e Area Velocity sensor Three types are available A Standard Range sensor that has a 25 ft 7 6 m cable and a pressure transducer with a 10 ft 3 05 m level measurement range An Extended Range sensor that has a 50 ft 15 2 Standard and m cable and a pressure transducer with a 30 ft 9 14 Extended Range AV m level measurement range Sensor A Low Profile sensor that has a 25 ft 7 6 m cable and a pressure transducer with a 10 ft 3 05 m level measurement range Its smaller size allows velocity measurements at very low liquid depths e Mounting hardware for the sensor You may also need a stud gun to attach the mounting hardware to the wall of Low Protile AV the pipe or channel Sensor 2 3 4150 Flow Logger Section 2 Programming and Installation e The 4150 Flow Logger Instruction Manual this manual e The Isco Mounting Rings Instruction Manual 60 3203 061 e Optional 25 ft 7 6 m Area Velocity sensor Extension Cable e Optional Custom length cable to 1 000 f
82. ong sul tion of eyes and fur like odor nose 1 to 10 ppm causes headache nau sea can cause coma Symp toms similar to radiation dam age Sludge Mostly a simple Variable Will not support No data Would 53 19 3 Near top of From See compo Gas asphyxiant May life vary widely with composition structure digestion nents be practically of sludge odorless taste less B 8 Table B 1 Hazardous Gases Continued Explosive 4150 Flow Logger Appendix B General Safety Procedures Likely mable concentrations less toxic than benzene Speci Max Max Safe Simplest and fi A Chemical Common eee Physiological Safe 60 8 Hour HN by pean Piet Cheapest Formula Properties p Effect Min Exposure Exposure ae i Safe Method Density Limits Highest Sources Air 1 ppm ppm lower upper Concentration GES Sulfur Colorless pun Inflammation of At bottom can Industrial Detectable Dioxide gent odor Suffo the eyes 400 to combine with waste taste and odor cating corrosive 500 ppm imme 100 water to form combus at low concen poisonous diately fatal sulfurous acid tion com tration non flammable mon air pollutant Toluene C5Hy2 Colorless ben 3 14 At 200 500 ppm 200 100 1 27 7 0 At bottom Solvent Combustible to zene like odor headache nau gas indicator CoH 29 sea bad taste lassitude Turpentine CyoHig Col
83. onversion for mulas or tables Sampler Controls The 4150 paces samplers for flow weighted sampling It has a number of sampler enable controls that start and stop the sampler when the 4150 detects programmed velocity level flow rate or rainfall measurements Internal Memory for Data Storage The 4150 stores velocity level flow rate and sample event data in 230 kilobytes of non volatile battery backed RAM Random Access Memory Low Power Consumption Two fully charged 6 volt lantern batteries will power a 4150 programmed to take readings at 15 minute intervals for approximately 3 months without recharging or replacement The 947 Lead Acid Battery has a capacity of approximately 45 days Variety of Power Sources Power the 4150 with two 6 volt lantern batteries an Isco 947 Lead Acid Battery the Isco 954 Solar Panel Battery Charger or an Isco 946 Lead Acid Battery An Isco sampler can also power a 4150 Battery Protection and Battery Life Monitoring The 4150 monitors battery use for all battery types and reports the remaining battery life to FLOWLINK The 4150 shuts down before a battery discharges completely protecting lead acid bat teries and the integrity of your data 1 1 4150 Flow Logger Section 1 Introduction Optional 4200T Modem A factory installed option the 4200T Modem is a full duplex auto answer modem with dial out capa bilities and a speech synthesizer It lets FLOWLINK exchange data with t
84. orless Char 4 84 Eye irritation 100 At bottom Solvent 1 Detectable acteristic odor Headache diz usedin odor at low ziness nausea paint concentration irritation of the s kidneys 2 Combustible gas indica tor Xylene CgHi9 Colorless flam 3 66 Narcotic in high 100 ur 7 0 At bottom Solvent Combustible gas indicator Percentages shown represent volume of gas in air For concentration over 0 3 Mostly methane and carbon dioxide with small amounts of hydrogen nitrogen hydrogen sulfide and oxygen occasionally traces of carbon monoxide B 9 4150 Flow Logger Appendix B General Safety Procedures 4150 Flow Logger G a a Appendix C Material Safety Data Sheets The following section contains Material Safety Data Sheets MSDS regarding the desiccant used in the 4150 Flow Logger For more information about these chemicals contact the manu facturer C 1 4150 Flow Logger Appendix C Material Safety Data Sheets 101 Christine Drive Belen New Mexico 87002 S D CHEMIE A Phone 505 864 6691 Performance Packaging iy Fax 505 861 2355 ISO 9002 MATERIAL SAFETY DATA SHEET September 28 1998 SORB IT Packaged Desiccant SECTION I PRODUCT IDENTIFICATION Trade Name and Synonyms Silica Gel Synthetic Amorphous Silica Silicon Dioxide Chemical Family Synthetic Amorphous Silica Formula SiOz x H2O SECTION Il HAZARDOUS INGREDIENTS Co
85. partition varies according to the type of data and the partition size 230 kilobytes divided into three equally sized partitions stores e More than 400 days of level flow rate velocity or rainfall data at 15 minute intervals e 5 000 sample event readings The 4150 offers two types of sampler control sampler enable and sampler pacing A 4150 programmed to enable or disable a sampler compares level flow time or rainfall measurements to a set point usually the reading measurement at which the 4150 is to enable or disable the sampler Thus a set point can be e Ata specific time and date e When the flow stream s level velocity or flow rate passes a set point for example a level measurement of 0 3 foot e When the amount of rainfall exceeds a set point 1 inch of rain collected in 30 minutes for instance Although you can program the 4150 to enable the sampler on a single data type s set point you can also combine most data types with three logical operators AND OR and NOT Refer to Table 2 2 Using the operators a flow logger can enable a sampler when reading two set points level AND rainfall or either set point level OR rainfall The second type of sampler control sampler pacing determines how often the sampler will take a sample The flow logger offers both flow pacing and trigger pacing To learn more about flow logger memory sampler enabling and sampler pacing refer to the Flowlink Help 2 1 415
86. pipe or channel Install the sensor and ring upstream from the outfall of the pipe or invert Install the 4150 Use the suspension handle and hook to hang the 4150 from a manhole ladder or other support See Figure 2 2 6 Connect the Area Velocity sensor s cable to the 4150 7 Connect external instruments rain gauge sampler etc if used Connect a laptop computer to the 4150 calibrate the sen sor s level measurement and program the 4150 2 5 4150 Flow Logger Section 2 Programming and Installation Figure 2 2 Suspending the 4150 suspension handles may vary 2 6 About the Area 2 6 Velocity Sensor The Isco Area Velocity Sensor uses the Doppler effect to directly measure the average velocity of a flow stream The Doppler effect is a phenomenon in which the relative motion between a wave transmitter receiver and particles reflecting the waves causes a change in the observed frequency of the wave As the trans mitter receiver and the wave reflecting particles move away from each other the frequency decreases The frequency increases as they approach each other Note that the particles can be any reflective object suspended in the water waste matter or even microscopic air bubbles Although the Doppler effect occurs with any type of wave sound light or radio waves the flow logger uses ultrasonic waves transmitted and received by a pair of ultrasonic trans ducers One transducer transmits an
87. prevents moisture and corro sive atmospheres from destroying the circuitry Instead if you think the desiccant bag requires recharging contact Customer Service for assistance Excessive humidity in the case may indicate that the case or case seal requires repair 4150 Flow Logger Section 3 Maintenance Humidity Indicator Figure 3 5 Location of the Humidity Indicator 3 2 2 When to Recharge the Desiccant Cartridge 3 2 3 When to Recharge the Desiccant in the Tubes The metal desiccant cartridge located in the battery com partment has an inspection window that shows the silica gel desiccant inside The desiccant is blue or yellow when dry Recharge the desiccant cartridge when the particles turn pink or green The desiccant cartridge requires periodic recharging to dry it after it becomes saturated with moisture After repeated recharging it eventually requires replacement Table 3 1 shows you how to recharge the desiccant cartridge and when to replace it Both the 4150 Flow Logger and the optional Quick Disconnect Box dry the probe s vent tube with a desiccant tube Inspect the desiccant tube frequently Exposed to humid air constantly the desiccant will become saturated quickly If the desiccant is unable to dry the vent tube and the tube becomes blocked with moisture the level readings will be unreliable and the probe can suffer permanent internal damage Teledyne Isco uses two types of silica gel SiO9 in the de
88. rsonnel stationed at the surface when the manhole is located in a vehicular traffic area 6 Falling Object All loose items should be kept away from the manhole opening This applies to hand tools as well as stones gravel and other objects 7 Removing the Covers Manhole covers should be removed with a properly designed hook Use of a pick ax screwdriver or small pry bar may result in injury A suitable tool can be made from 4 inch round or hex stock Two inches of one end should be bent at a right angle and the other end should be formed into a D handle wide enough to accommodate both hands Even with this tool care must be exercised to prevent the cover from being dropped on the toes The 2 inch projection should be inserted into one of the holes in the cover the handle grasped with both hands and the cover lifted by straightening the legs which have been slightly bent at the knees 8 Other Precautions Other precautions which should be taken when entering a manhole are e Wear a hard hat e Wear coveralls or removable outer garment that can be readily removed when the work is completed e Wear boots or nonsparking safety shoes e Wear rubberized or waterproof gloves e Wear a safety harness with a stout rope attached e Do not smoke e Avoid touching yourself above the collar until you have cleaned your hands 9 Emergencies Every member of the crew should be instructed on procedures to be followed in cases of an
89. s Spilled Or Released Waste Disposal Dispose in an approved landfill according to federal state and local regulations Methods Precautions to be Cover promptly to avoid blowing dust Wash after handling Taken In Handling and Storage Other Precautions and or Special Keep in sealed containers away from moisture The silica gel will readily adsorb moisture Hazards Optional Indicating Silica Gel 4150 Flow Logger Appendix C Material Safety Data Sheets C 8 A Miuticrd Technologies ine MATERIAL SAFETY DATA SHEET Effective Date March 8 2005 MSDS Number M163 Section 1 Product and Company Information Product Name Silica gel indicating yellow Product Use Desiccant absorbent Grades Silica gel indicating Synonyms Amorphous silica gel SiO silicon dioxide amorphous Company Multisorb Technologies Inc Street Address 325 Harlem Road City State Zip Country Buffalo NY 14224 1893 USA Telephone Number 716 824 8900 USA Monday Friday 8 00 5 00 EDT Fax Number 716 824 4091 USA Website E Mail multisorb com Section 2 Composition Information on Ingredients Component Name CAS Number by Weight Synthetic amorphous silica gel SiO2 112926 00 8 100 Phenolphthalein 77 09 08 100 ppm While this material is not classified this MSDS contains valuable information critical to the safe handling and proper use of this product This MSDS should be retained
90. siccant tubes e One looks like small beads or pellets that are blue black when dry pale pink to transparent when saturated e The other looks like coarse sand yellow when dry dark green when saturated Regenerate desiccant by heating at 212 350 100 175 C Another type of desiccant may be used in the tubes anhydrous calcium sulfate CaSO Calcium sulfate looks like rough chips of tinted plaster and changes from blue when dry to rose red 3 5 4150 Flow Logger Section 3 Maintenance 3 6 when saturated Regenerate the calcium sulfate desiccant before all the desiccant in the tube turns rose red Do not use calcium sulfate in the metal desiccant cartridge The filters in the ends of the desiccant tube prevent desiccant particles from entering the vent line When they become soiled wash with dish soap and water then allow them to dry The desiccant in the tube requires periodic recharging to dry it after it becomes saturated with moisture After repeated recharging it eventually requires replacement Table 3 1 shows you how to recharge the desiccant in the tube and when to replace it Both desiccants anhydrous calcium sulfate and silica gel are regenerated in the same way but require different tempera tures Calcium sulfate requires temperatures of 400 to 450 F silica gel requires temperatures of 212 to 350 F Either chemical may produce irritating fumes when heated See Appendix C Material Safety Data S
91. stomer Service Department Teledyne Isco Inc P O Box 82531 Lincoln NE 6850 Telephone Within U S A toll free 800 228 4373 Outside U S A 402 464 0231 FAX 402 465 3085 4150 Flow Logger Section 3 Maintenance 3 4 Updating the Flow The flow meter should be powered and turned on Meter Software Connect your computer to the flow meter using the Computer Connect Cable Interrogator Cable and start the program Update Isco Instrument Software A Update Isco Instrument Software Model Rev NOT LOGGED ON Com port Instrument type 1 4100 4200 6700 C 2100 4700 Path to files Select List of program fles Available operations Login to Instrument Login to Module Reset Instrument I Perform Manual Update Progress Idle Figure 3 6 Open the software update program Click the Help button and follow the steps listed under Update Instrument Software Do not disturb the connection or stop the update while the file transfer is taking place When the transfer is complete the program displays an Operation successful message Click OK and close the program Your flow meter s software is now updated and ready for oper ation 3 9 4150 Flow Logger Section 3 Maintenance 3 10 4150 Flow Logger He a nel Appendix A Replacement Parts and Accessories A 1 Replacement Parts List The following section contains a listing of replacement parts for the 4150 Area Velocity Flow Logger followed
92. t and this manual use symbols used to warn of hazards The symbols are explained below Hazard Symbols The exclamation point within the triangle is a warning sign alerting you of important instructions in the instrument s technical reference manual The lightning flash and arrowhead within the triangle is a warning sign alert ing you of dangerous voltage inside the product Symboles de s curit Ce symbole signale l existence d instructions importantes relatives au pro duit dans ce manuel AN AN Ce symbole signale la pr sence d un danger d lectocution Warnungen und Vorsichtshinweise Das Ausrufezeichen in Dreieck ist ein Warnzeichen das Sie darauf aufmerksam macht da wichtige Anleitungen zu diesem Handbuch geh ren gt gt Advertencias y Precauciones Der gepfeilte Blitz im Dreieck ist ein Warnzeichen das Sei vor gefahrlichen Spannungen im Inneren des Produkts warnt Esta se al le advierte sobre la importancia de las instrucciones del manual que acompa an a este producto gt gt Esta se al alerta sobre la presencia de alto voltaje en el interior del producto 4150 Flow Logger Table of Contents Section 1 Introduction Ded Feat res herd yha pA dod he atl WA aude a tabes awe wieisailann ses a Seve aoe ail amp 1 1 1 2 Compatible Isco Equipment 0 0 ccc reae 1 3 1 3 What isin This Manual 0 0 0 ccc cee eee eens 1 3 1 4 How
93. th running water C 3 4150 Flow Logger Appendix C Material Safety Data Sheets C 4 101 Christine Drive Belen New Mexico 87002 SUD CHEMIE WZ Phone 505 864 6691 Performance Packaging Wy Fax 505 861 2355 ISO 9002 MATERIAL SAFETY DATA SHEET September 28 1998 SORB IT Packaged Desiccant NOTE TO PHYSICIAN This product is a desiccant and generates heat as it adsorbs water The used product can contain material of hazardous nature Identify that material and treat accordingly SECTION VI REACTIVITY DATA Reactivity Silica gel is stable under normal temperatures and pressures in sealed containers Moisture can cause a rise in temperature which may result in a burn SECTION VII SPILL OR LEAK PROCEDURES Notify safety personnel of spills or leaks Clean up personnel need protection against inhalation of dusts or fumes Eye protection is required Vacuuming and or wet methods of cleanup are preferred Place in appropriate containers for disposal keeping airborne particulates at a minimum SECTION VIII SPECIAL PROTECTION INFORMATION Respiratory Protection Provide a NIOSH MSHA jointly approved respirator in the absence of proper environmental control Contact your safety equipment supplier for proper mask type Ventilation Provide general and or local exhaust ventilation to keep exposures below the TLV Ventilation used must be designed to prevent spots of dust accumulation or recycling of dusts
94. this information and the material described herein are not within the control of United Desiccants United Desiccants assumes no responsibility for injury to the user or third persons The material described herein is sold only pursuant to United Desiccants Terms and Conditions of Sale including those limiting warranties and remedies contained therein It is the responsibility of the user to determine whether any use of the data and information is in accordance with applicable federal state or local laws and regulations C 5 4150 Flow Logger Appendix C Material Safety Data Sheets Indicating Silica Gel Material Safety Data Sheet Identity Trade Name as Used on Label Manufacturer MULTISORB TECHNOLOGIES INC MSDS Number M75 formerly Multiform Desiccants Inc Address 325 Harlem Road CAS Number Buffalo NY 14224 Phone Number For Information 716 824 8900 Date Prepared July 6 2000 Emergency Phone 716 824 8900 Prepared By G E McKedy Number Section 1 Material Identification and Information Components Chemical Name amp Common Names OSHA ACGIH OTHER LIMITS Hazardous Components 1 or greater Carcinogens 0 1 or PEL TLV RECOMMENDE greater D Silica Gel SiOz 98 0 6mg m 10mg m total dust total dust Cobalt Chloride gt 2 0 0 05mg m 05mg m TWA cobalt Cobalt TWA metal dust amp fume Non Hazardous Ingredients TOTAL 100 Section 2 Physic
95. ts might contain any B 5 4150 Flow Logger Appendix B General Safety Procedures B 3 Hazardous Gases number of harmful vapors They too are sensed by smell and explosimeter tests if they get into the public sewer Such occur rences are rare The attempt to instill a sense of urgency about real hazards is diluted if a man is told to give attention to a long list of things that in fact are irrelevant Be very careful to avoid high H S concentrations flammable atmospheres and hazards of physical injuries Remember that much H S may be released by the stirring up of sludge in the bottom of a structure Obey your senses in respect to irritating gases such as chlorine unconsciousness comes suddenly from breathing too much Be cautious about strange odors Do not determine percent oxygen in the air There is a danger that the result will influence a man s thinking about the seriousness of the real hazards Most important use ample ventilation and do not enter a potentially hazardous structure except in a good safety harness with two men at the top who can lift you out The following table contains information on the properties of hazardous gases Table B 1 Hazardous Gases Explosive Likely Specific Gravity or Vapor Simplest and Cheapest Safe Method Max Max Safe Safe 60 8 Hour Min Exposure Exposure Most Common Range by Location ommon AA 2 vol in air of Properties Chemical Formula P
96. ts of a sealed Noryl enclosure NEMA 4x 6 with a removable lid and a mounting bracket The Quick Disconnect Box has a male 9 pin connector for attaching the sensor cable on one end of the box and a 1 2 inch 1 3 centi meter NPT hole on the opposite side for custom length cable Connect the Quick Disconnect Box to the 4150 with a custom length cable that Teledyne Isco cuts to order for each cus tomer The cable can be as long as 1 000 feet and is supplied with a connector This connector attaches the cable to the 4150 s sensor connector The wires at the opposite end of the cable connect to the ter minals inside the Quick Disconnect Box If you use cable without conduit use a cord grip fitting to seal the box Cord grip fittings are available from Teledyne Isco You can use these fittings with cable or with flexible conduit See the Accessories List in Appendix A to select the right fitting for your cable If you use rigid conduit be sure to seal the box with a sealed 1 2 inch conduit connector 1 Locate the Quick Disconnect Box so that the sensor cable and its interior vent tube are not kinked or bent when con nected to the box 2 Mount the Quick Disconnect Box on a solid surface The box has a mounting bracket with two keyholes on 3 inch 7 7 centimeter centers 3 Remove the top of the box 4 Figure 2 17 shows you how to assemble the cord grip fit ting Thread the cable through the fitting until there is enough lead
97. volt alkaline bat teries will power the 4150 as long as 3 months without recharging or replacement when readings are taken at 15 minute intervals The 947 Lead Acid Battery has about one third that capacity You can also power the 4150 for longer periods with a lead acid battery that is recharged daily by a solar panel 4150 Flow Logger Section 2 Programming and Installation Isco Flowlink 4 14 for Windows 4120 Flow Logger e x File Item Actions Database View Utilities Window Help pejal akl ael Bol wl Site 4120 Flow Logger Model 4120 Connected General information about the instrument Sensor type Submerged Type Alkaline Flow conversion Weir Notch 90 degrees Voltage 12 5 volts Software revision 1 49 Remaining 100 Instrument ID 3293509037 Instrument time 9 25 02 3 06 10 PM Enter the usual way you connect to this instrument COM port Dea SOt lt Cs t YS Baud rate Pe Man Phone number Disconnect Retrieve Data F8 d Apply FS zx Cancel 2 Help Figure 2 12 Remaining Battery Life Displayed in Flowlink Even though you can expect a battery life of 3 months you should check the remaining battery life regularly The flow logger reports battery use when connected to a computer running Flowlink See Figure 2 12 You can use this information to prevent lost readings by scheduling a battery replacement before the current battery becomes completely drained Flowli
98. volt alkaline lantern batteries or one 12 volt Isco 947 Lead Acid Battery Alkaline Battery Life 3 months with minimum level reading intervals of 15 minutes 4150 Flow Logger Section 1 Introduction Table 1 2 Standard Extended Range AV Probe Technical Specifications Sensor Size 1346 High x 15 8 Wide x 6 Long 3 0 x 4 1 x 16 8 cm Sensor Weight Standard sensor 2 1 pounds 0 96 kilograms includes 25 foot cable and connector Extended range sensor 3 9 pounds 1 8 kilograms includes 50 foot cable and connector Wetted Sensor Material Polybutadiene based polyurethane stainless steel Cable Length Standard sensor 25 feet 7 6 meters Extended range sensor 50 feet 15 2 meters Maximum Distance Between area velocity sensor and Flow Logger Standard Sensor 75 feet 22 8 meters with optional extension cables Extended Range Sensor 100 feet 30 5 meters with optional extension cables The distance can be extended up to 1000 feet 304 8 meters with the optional Quick Disconnect Box Cable Material Operating Temperature Storage Temperature PVC polyvinyl chloride CPVC chlorinated polyvinyl chloride 32e to 160 F 0 to 71 C 40 to 160 F 40 to 71 C Level Specifications Level Measurement Range Maximum Allowable Level Standard sensor 0 05 to 10 0 feet 0 015 to 3 05 meters Extended range sensor 0 05 to 30 0 feet 0 015 to 9 14 meters Standard s

4150 Area Velocity Flow Logger User Manual

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