USER`S MANUAL
Contents
1. 7 8 2 Earthing Of Container a 8 Bia Enviromental PrO l tolyf aE u dd dd 8 8 4 Operating REQUIAtIONS acciona 8 ASSIM a EEN Deo 8 9 1 Content of Delivery Assembly Tools 8 9 2 Process ol Asselmplyu uuu usnu LE uuu u alii 9 9 3 ITU OF SACIVING idilio 10 ga FNG OP ROLE SITENIN a u ainia 10 Dismantle and Back Assembly to Transport Position 11 10 1 Process of Dismanltltle 11 10 2 Assembly to Transport Position 11 Guarantee Service Spare Parts u u m aa iu usuta u uuu aus piykash uu asss 13 FIQUIES voraces yq kausaushka 14 12 1 Sectional Wiews r rr 14 NAS E An E PRO O A qati 16 1223 FOOL SUMONING A o o a a aAa 17 12 AV Al BGD S uu u Eon e OO stog oE ge i Eae 18 12 5 ROO willy ligliling SIMD usunta E akankunata 19 T26 DORI CAR ald OS uuu uum o E ed RAJA eae date 19 Spare Faris Cala lO Que acts A 20 page 2 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 1 USAGE QuickStore demountable container KOVOBEL with bunded floor is used as temporary2. QUICKSTORE DEMOUNTBLE CONTAINER KOVOBEL WITH BUNDED FLOOR USER S MANUAL AND SPARE PARTS CATALOGUE ANNU P U ATT KOVOBEL vyrobni druzstvo Phone 420 379 724 441 Cihlarska 503 420 379 722 552 344 01 Domazlice il kovobel kovobel cz CZECH REPUBLIC Internet www kovobel cz ma Edition 05 2014 ee i 10 11 12 13 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL CONTENTS USAGE u eset ea dolo lees de 3 PSS Ip nuy u EI NE E ua RER 3 ZE E SP Sara tao ee emcee ee AA 3 2 2 Accessories and Equipment 3 WOR S O yarun oie reac eR ene aasan uy aus Oi eno 4 ASS MDI olaaa 4 A A kuuza usa um k EE E A suu AEE RP NE 5 A sya E ETE uuu E E OR E PNE 5 34A DISM ANNU Creek uu unuy uyata uhan SD untu ukqa rd 6 SD Mars e E gu ua s A A Susa at 6 NA eae an ee um anu m aS a eed ee a ee 6 3 7 Clearance DISTANCE star aa 6 Technical Inf rmnallig s ai uuu uyu uuu G u u SS 7 ES suyun a tied es hale uma u ha i KOE get Du ahua isa sas 7 AD We GB nina ation anita A 7 4 3 Sizes and Weights of Bunded Shelves 7 AA Weight ENNIS OF FOO Ri 7 PUTING INO SEVICE sarta 7 VJ A nee eee er ee 7 Mantencion a oda 7 Building Requirements a kana eeeeeakeeeeeeee 7 8 1 Building Requirements
3. storehouse for storage of such a materials or matters where is specified obligation to catch their possible leakage out of the packages in which they are stored They are for example oil products fertilizers desinfection matters or inflammable matters with flash point higher than 100 C The highest allowed volume of above mentioned matters to be stored in the container is 2 m 2 000 In container must not be stored dangerous matters with special regulation for their storage as for example inflammable matters with flash point lower than 100 toxic matters explosives or acids reacting with zinc 2 DESCRIPTION QuickStore demountable containers KOVOBEL with bunded floor are supplied in lengths 2 25 m and 3 m and consist of following parts 4 2 1 Basic Parts Floor Is made out of steel sheet 2 5 mm thick as the tank serving as bunded floor in case of leakage of stored liquids The tank is welded to the bearing supports made out of steel sheet 2 mm thick The floor is hot deep galvanized The tank is equipped with four steel grills made out of flat iron 20 x 2 mm with meshing 30 x 30 mm Sides of the floor are fixed to horizontal steel supports which are made out of galvanized steel 1 mm thick Side Wall Is made out of corrugated galvanized steel 0 75 mm thick Corrugated steel is riveted to another set of steel supports which are made out of galvanized steel 2 mm thick Back Wall Is made out of corrugated galvanized steel
4. 4 8 x 25 mm and keys are to be saved for back assembly of the container Assembly of the container into transport position is done by folding dismantled parts as follows see pictures no 6 7 and 8 Aside wall inside down onto the floor The other side wall outside down on top of the first one Bearer supports are put together and secured with securing support as shown in picture no 7 Back wall onto the side walls Door onto the back wall All sections to be fixed by tape Roof onto the door Corner angles are fitted to the roof and with securing supports II and with bolts M 12 x 30 are bolted together with oposite corner angles fitted on the floor see picture no 6 page 11 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL Make sure that the two corner angles with pegs are placed on the corners of the container crossways as shown on picture no 8 Bolt M 12 x 12 5 s Roof Floor Securing support I Picture no 6 Side wall Door Back wall Roof Securing support Floor Side wall Picture no 7 Longitudinal cross section wiew of container in transportation position Corner angle with peg Corner angle with opening n Corner angle with opening Corner angle with peg Picture no 8 Top view on the container in transportation position page 12 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CON
5. 5 Roof with 975 mm wide lighting strip Picture no 18 12 6 Drive in ramp Picture no 19 page 19 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 13 SPARE PARTS CATALOGUE lo Ol ia x x I AN ML AQ J CONTAINER 2 25 m LONG bunded floor corner angle with peg corner angle with opening side wall back wall roof shelving stand according to requirements shelving holder according to requirements door 1 1 2 3 4 5 6 7 8 9 page 20 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL CONTAINER 3 m LONG NAME OF THE PART CATALOGUE NUMBER NUMBER OF PARTS PER 1 CONTAINER bunded floor corner angle with peg corner angle with opening side wall back wall roof shelving stand according to requirements shelving holder according to requirements door 1 O OO O O GQ NN page 21 21
6. protective gloves Weight limit for one shelving holder is 30 kg Weight limit for one shelving stand is 120 kg Minimal distance between shelves is 300 mm Containers can be stacked in transport or assembly position Stacking is used to save space by storage of non used containers By stacking of assembled containers is allowed to stack up three containers and in that case must be second and third upper containers empty In case of bad weather conditions high wind gusts is necessary to fix the door wings against unadvisable closing For handling with materials inside the container can be used only hand operated manipulating devices for example hand pallet truck hand platform truck hand cart etc It is strictly forbidden to put any materials on the container roof lt is strictly forbidden any movement of persons on the container roof without necessary safety measures for work in heights 3 3 Handling Containers can be handled with fork lift truck crane Any handling of containers can be only done by certified operator certification for fork lift truck or crane Handling of containers is done by unloading from the conveyance by loading on the conveyance by moving from one place to another By handling with fork lift truck must the fork lift truck be equiped with proper forks long enough and before handling must be found centre of gravity of container as pre condition for safety handling By handling wit
7. 0 75 mm thick Corrugated steel is riveted to two steel supports top amp bottom which are made out of galvanized steel 2 mm thick Roof Is made out of corrugated galvanized steel 0 75 mm thick This corrugated steel roofing is riveted to steel supports which are made out of galvanized steel 2mm thick Side supports of the roof serve as gutters Double Wing Door Both wings are made out of 0 75 mm corrugated galvanized steel These are riveted to steel supports of the door Frames are made out of 1mm galvanized steel The door is secured by a pull draw leaver door handle lock with plug and prevention against buckling The door wings are atached to the frame with hinges The frame is constructed of 2 mm galvanized steel supports To each door wing is delivered separately door stopper 400 mm long Corner Angle Is made out of 3 mm steel It is galvanized and painted The corner angles are used to join parts of container floor side walls top to transport position and for own assembly Two outside corner angles are provided with pegs which are used for stacking containers in transport position Corner angles are also equipped with holes enabling the container to be suspended by crane 2 2 Accessories and Equipment Shelving For this purpose shelving stands and shelving holders made out of galvanized steel 2 mm thick have been supplied Instalation is variable and it is possible to install different number of shelves As shelves for o
8. 000 2 200 380 3 000 Entrance doorway to container when door is fully opened is 1930 x1930 mm in both types of containers 4 2 Weights Weights of individual container parts kg pu a a n container kg Side wall Back wall Roof 225m 58 s e ee 1 3m m m nm 4 3 Sizes and Weights of Bunded Shelves Measurements mm Capacity Weight TE Length Width Height kg to side and back wall of containers all lengths 2800 54 13 4 to side wall of containers all lengths except length 2 25 m 4 4 Weight Limits of Floor Surface weight limit of floor 500 kg m 5 PUTTING INTO SERVICE The container can only be used if it has been assembled according to this manual by trained workers carefully with all joints firmly tightened and if no damage or other deformations have been found 6 OPERATION The container can only be used by adults authorised and trained The handler must have read and understood the QuickStore Container Manual Training is the responsibility of the owner operator 7 MAINTENANCE Maintenance of the container consists of following activities visual check of the container s condition once a week application of lubricator on hinges as necessary cleaning of drain as necessary 8 BUILDING REQUIREMENTS 8 1 Building Requirements QuickStore container with bunded floor must be positioned on level and compact or solid area Placing on level area is
9. It is possible to fit into the side walls of the container one pair 2 pcs or more pairs of air grilles Vandal Bar For better protection against violent entry into the container is possible to install the vandal safety bar for one wing or double wing door see picture no 19 The holes for fitting of brackets for Vandal Bar are prepared in each container and covered with caps Single Sheet Door Can be fitted in the container side wall Is made out of 0 75 mm corrugated galvanized steel and is riveted to steel supports made out of 1 mm galvanized steel The door is equiped with door handle lock with plug and prevention against buckling Door wing is attached by hinges to the frame constructed of 2 mm galvanized steel supports Door with wire mesh Instead of standard door wings is possible to use the wings with wire mesh Door wing frames are made of hollow steel sections Wire mesh is made of wire with diameter 2 8 mm meshing 40 x 40 mm and is welded in the frame Door wings are hot deep galvanized On the door wings are fitted pull draw leaver door handle and lock with cylinder To protect left door wing against unwanted opening is the pull draw lever fastened down with padlock Door Stopper It is possible to fit on each Door Wing folding Door Stopper 400 mm long to fix the Door Wing in open position Window Can be fitted in the container side wall or back wall Window frame is made out of the aluminium profiles window pan
10. PARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 12 2 Shelving NIN Roof Shelving holder Shelving stand Side wall ELL LA L lke LLL Lik eA MELLEL Bunded shelf OS 500 mm Shelving stand Shelving holder Floor Picture no 14 CROSS SECTION OF ASSEMBLY THE SHELVING HOLDER TO SHELVING STAND Picture no 13 Shelving page 16 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 12 3 Roof Stiffening DRILL TOGETHER 4 X 5 5 SCREW 6 3 X 30 _ STIFFENING Picture no 15 Picture no 16 page 17 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL Parts for roof stiffening NUMBER OF PIECES FOR CONTAINER Foot 023520 Corner 023530 Beam 023540 Beam 023550 Beam ll 023560 Bolt M12 30 213600 Nut M12 290700 Washer 13 310900 Screw 6 3 30 285900 O O O OI OIN 12 4 Vandal Bar DETAIL D DETAIL X DETAIL Y E y lt a gt x AL A SSE x JN Picture no 17 Parts for vandal bar e o A hd Holder Bar for double wing door Bar for one wing door Holder Carriage bolt M8 x 25 Nut M8 Washer 8 4 For double wing door is to be ordered pos no 2 for one wing door pos no 3 page 18 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 12
11. TAINER KOVOBEL 11 GUARANTEE SERVICE SPARE PARTS The producer gives a 12 month guarantee Responsibility for defects and guarantee is followed in accordance with regulations of commercial and civil law Any repairs during the guarantee period as well as after it must be carried out by the producer For ordering of spare parts the Catalogue of spare parts should be used Spare parts are delivered after proper order where following points are stated name and address of the purchaser information for corespondence and banking contact name and length of Kovobel container accurate description of the part wanted as stated in the Catalogue number of parts and term of delivery way of transportation Y page 13 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 12 FIGURES 12 1 Section Wiews f Roof Side wall gt lt Side wall j Floor Picture no 9 Cross section before fitting the parts Corner angle Corner angle Picture no 10 Cross section after assembly the parts page 14 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL Roof C 2 ae C AS F Back wall Door E Ss Floor Picture no 11 Lengthwise section Side wall z o J Back wall Ma Floor Side wall Picture no 12 Horizontal section page 15 21 USER S MANUAL AND S
12. assembly workers required is decided by customer depending on size of the container physical condition of workers to ensure work safety When handling with the container parts are to be followed the regulations about work safety using protective gloves 3 2 Use Containers can only be used for purposes designated in this manual lf it is used for another purpose neither the manufacturer nor supplier will be liable for any damages caused Container is resistant against usual weather conditions rain snow In case of using pressure water for container clearing in other directions to than up down the water could get into the container space and interfere the stored materials with water If it is used pressure water for clearing of outside container surface the producer is not responsible for the possible damages of stored materials Materials for winter maintenance of roads could damage the galvanizing of steel sheets as they could react with Zinc As all sides of the container are made out of steel sheets and container can be placed in extreme climate conditions it is necessary to respect following facts in extreme high temperatures can the surface temperature reach over 60 C and so it is necessary to take prevence measures against damages of stored materiales and burning of operator using protective gloves In extreme low temperatures below 20 C are potential risks of sticking the skin to the steel surface using
13. e container see pictures no 11 and 12 The complete door incl frame is lifted from side walls and floor in the same way as the back wall from inside of the container as shown in pictures no 11 and 12 Bottom part of the frame is fastened with two self drilling screws O 4 8 x 25 in the middle to the floor see picture no 4 The screws are removed with the help of screwdriver The side walls have to be dismantled from corner angles Bolt joints M 12 x 70 which are used for securing the sides to corner angles are removed after undoing safety nuts from inside the container Bolts are not needed for dismantle position but they are saved for future re assembly Side walls of the container are lifted from corner angles and floor supports See pict no 9 and 11 10 2 Assembly to Transport Position For assembly of the container to transport position are required the parts noticed in article 9 2 to be saved for back assembly of the container to transport position securing support 4 pcs securing support II in number according to the container size for each corner angle connection 1 pc bolt M 12 x 30 4 pcs replaced by container assembly with bolts M 12 x 70 For right assembly of container to transport position is also strapping instrument needed The parts fitted out in dismantling screw secured door handle four bolts M 12 x 70 four washers 50 5 mm four nuts M 12 four safety nuts M 12 two self drilling scerws a
14. el is from clear plastic Window panel is divided in two parts one part is movable and in shut position is secured against opening Window can be equiped with sheet shutters that can be fixed either in open position against the wind gust or in closed position against opening from outside Drive in ramp Is made of anti slip steel sheet 3 mm thick Complete drive in ramp is hot deep galvanized Length of the ramp is 885 mm width 1 000 mm height 65 mm and weight is 29 kg see picture no 21 3 WORK SAFETY QuickStore containers comply with all safety and hygiene standards environment and fire regulations in accordance with all rules and respective technical standards Basic principles of work safety during assembly use and handling with container see national regulations are supplemented with following 3 1 Assembly QuickStore containers can only be assembled and used by persons aged 18 or older in physical and mental order who are certified with the assembly of containers and work safety When assembling this unit it is necessary to line up individual parts in accordance with instructions in this manual and to ensure proper bolting and tightening of all the joints page 4 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL Due to very substantial parts it is necessary to do the assembly with sufficient number of workers to prevent accident and injury The number of
15. er accumulation 8 4 Operating Regulations In container are to be stored only the matters introduced in art no 1 of this manual and in the volumen mentioned also in art no 1 of this manual Operation of oil products store is to be realized in accordance with approved operation regulations The operator is responsible for working out the operation regulations Operation regulations are containing mainly data about operator marking and placing of the store data about approval and validity of operating regulations characteristics of stored matters oil products and inflammable matters service and maintenance instructions requirements for work safety and hygiene procedure of failure and accident recovery guide of operative records 9 Assembly 9 1 Content of Delivery Assembly Tools QuickStore containers are delivered in transport position unless agreed otherwise In container in transport position is to be found User s Manual and Spare Parts Catalogue three keys fitted with sticking tape on door door stopper with self trapping screws 4 2 x 22 mm 2 ks plastic bag with following parts needed for container assembly handle with arresting screw 1set bolt M 12 x 70 4 pcs nut M 12 4 pcs safety nut M 12 4 pcs self drilling screwo4 8x25mm 2 pcs washer 50 5 mm 4 pcs Tolls needed for assembly open spanner no 19 ratchet spanner no 19 hammer screwdriver It is nece
16. er with bunded floor in production non productive or free space must be realized according to fire solution consistent with valid regulations QuickStore container with bunded floor is classified as open fire area without fire resistence Fire dangerous space is defined with fire breaks in table no 3 7 and into this fire dangerous area must not interfere any other object Container with bunded floor must be placed not to interfere in fire dangerous area of other object building neither with its fire dangerous area If they are stored in the container with bunded floor inflammable matters with flash point higher than 100 C the container must be equiped with fire extinguisher according to the type of stored matter and according to valid rules see table no 3 7 3 7 Minimum fire break according to CSN 730804 and number of fire extinguishers inflammable OT Container 2 25 m long Container 3 m long No of extinguishers No of extinguishers Fire break Fire break matters foam or powder foam or poder 1 0 m 4 40 m 1 pc min 6 kg 5 10 m 1 pc min 6 kg 2 0 m 5 10 m 1 pc min 6 kg 5 90 m 1 pc min 6 kg page 6 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 4 TECHNICAL INFORMATIONS 4 1 Sizes Measurements mm bunded floor height length height length height length 1 2000 2 000 2 070 2 200 2 200 2 250 2 200 2 250 2 000 2 000 2 840 2 200 2 200 3
17. h crane must be used binding equipment with corresponding parameters it means lifting power length and must be used at least four catching points For catching the container with ropes or hooks are serving the openings in corner angles It is prohibited to handle the container while people are inside Handling of the assembled container is only permitted with locked doors Container can be transported on the conveyance truck vagon ship in transport position or assembled In case of transportation in assembled position no material goods or matters are allowed to be placed in the container By transportation of containers on public roads are to be followed common regulations for forwarding page 5 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 4 4 4 4 4 By displacement of container in assembled position usualy on the company or building territory is possible to leave stored material in the container in following conditions surface weight limit of floor 500 kg m will be accepted are accepted weight limits for handling container 1500 kg with crane 3000 kg with fork lift truck stored material will be fixed against movement before handling of the container Any handling of damaged container with a crane or forklift truck is prohibited 3 4 Dismantle Before dismantling must be vacated all content of the container and must be fitted out all the equipment she
18. lted in its middle round opening to corner angle using bolt M 12 x 70 washer 50 5 mm nut M 12 and safety nut M 12 from the plastic bag delivered in the container The back wall is attached to the side walls and floor as you can see on pictures no 11 an 12 Back wall is seated from the inside of the container Complete door incl frame is attached between the side walls and based in the same way as the back wall as shown on pictures no 11 and 12 Bottom part of the door frame is screwed down to the floor with two self drilling screws 4 8 x 25 Screws are in plastic bag and their placing is shown with two openings GO 3 8 mm which are in the middle of the bottom part of the frame see picture no 4 Self drilling screws 4 8 x 25 mm Picture no 4 page 9 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL To each door wing is screwed with self tapping screws the door stopper Right position of door stopper regarding to surrounding terrain is shown an the sticker placed on botton part of door wing The roof sits over the side walls See pictures no 9 and 10 and over the back wall and door see picture no 11 The roof is bolted to the side walls through the corner angles In round opening in the side wall is side wall bolted to corner angle using bolt M 12 x 70 washer 50 5 mm nut M 12 and safety nut M 12 from the plastic bag delivered in the container Both door wing
19. lving roof stiffening Container can only be dismantled by persons certified with work safety regulations and with use of the tools for dismantling usual maintenance tools Due to very substantial parts it is necessary to do the assembly with sufficient number of workers to prevent accident and injury The number of assembly workers required is decided by customer depending on size of the container amp physical condition of workers to ensure work safety When handling with container parts are to be followed the regulations about work safety using protective gloves 3 5 Scrapping Scrapping of parts of dismantled container must be done in accordance with environmental regulations Comming out sorts of waste are steel scrap roof side wall back wall door floor shelving roof stiffening vandal bar plastic waste prevention against buckling lighting strip of the roof For right scrapping is responsible the owner of container and is supposed to be done at the end of working life of the container when the individual parts are no longer to be used 3 6 Fire Safety In the container are to be stored only the inflammable matters with flashing point higher than 100 C The highest allowed volume of above mentioned matters to be stored is 2 m 2 000 QuickStore container with bunded floor is made out of incombustible materials QuickStore container with bunded floor is separate fire section Placing of QuickStore contain
20. mantled on flat compact surface Before dismantling of the container it is necessary to remove from inside space all stored materials and other extraneous matters For dismantling of the container are needed these tools open spanner no 19 ratchet spanner no 19 hammer screwdriver If shelving is used it is necessary to remove this in following way dismantle shelves shelving holders are to be unhooked out of the grooves of the shelving stand in the opposite way than showed on pict no 14 shelving stands are to be slid vertically on one side and sliped out of the bend of the roof corrugated sheet and of the floor horizontal steel support see pict no 13 Two plastic supports used to prevent the door wings from opening too far and damaging them are dismantled by the loose end of the plastic support with stopper being unhooked from the opening which is cut into the roof support gutter as shown on picture no 5 The screw secured door handle is removed from the door and the door stopper are unscrewed Before removing the roof the top corner angles must be dismantled Before unscrewing the bolt M 12x70 which is used to secure the side wall to the corner angle the safety nuts must be removed from inside the container After this dismantle the bolt connection The roof is then lifted over side walls and over back wall and door see pictures no 9 and 11 Back wall is lifted from side walls Back wall is removed from inside of th
21. necessary condition for page 7 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL proper funktion of the door optimal use of bunded floor volume The container must be carefully levelled into horizontal position with measuring instrument that confirmes the right position builder s level Approach road to the container must correspond with method it is being used for 8 2 Earthing of Container It is not necessary to earth the Container in common natural soil conditions Earthing is required in case of bad contact of the Container with natural soil base It is forbidden to use the container as shed also temporary for persons and animals in case of bad atmosferic conditions thurderstorm heat frost 8 3 Enviromental Protection lt is possible to store in the container the matters in packings with volume that must not exceed he capacity of bunded floor see table no 4 1 Sizes If the container is not carefully levelled into horizontal position the capacity of bunded floor is reduced and in case of breaking the packing with highest allowed volume could get the matter from the bunded floor to the surroundings of container Container used as the store of oil products must not be placed in flood area of water course Container used as the store of oil products must not be placed in the area of hygienic protection of water sources and in protected area with natural wat
22. ontainers Bunded shelf is made out of galvanized sheet 1 mm thick is layed on the shelving holders and fixed with cut outs on the shelving stands For fixing the bunded shelves are bolt joints not used 9 3 Fitting of Roof Stiffening Roof stiffening is completed with O e uuu EE 2 pcs ECONO caricia lia 4 pcs sKpeam 2 pcs DOAM uu uy uuu sa 2 pcs DS Am ll 2 pcs bolt M 12 x 90 13 pcs MUNI 12 uuu u uu usus 13 pcs washer 13 13 pcs Screw 6 3 X 90 4 pcs Roof stiffening is fitted in the container in the same place as outside supports of side walls and roof As reason for its installing is to strengthen these supports Beams I and II are to be drilled with drill 5 5 mm together with outside supports of side walls see pict no 17 and screwed tight together with self drilling screws O 6 3 x 30 DIN 7981 Complete stiffening is fitted together with bolts M 12 x 30 as shown on pict no 18 page 10 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 10 DISMANTLE AND BACK ASSEMBLY TO TRANSPORT POSITION 10 1 Process of Dismantle Containers are dismantled back to transport position mainly for following reasons saving of space by storage it is possible to stack up to eight containers easier and cheaper transportation Containers are to be dis
23. s are supplied with plastic supports to prevent the door from opening too wide and being damaged On one end of the plastic support there is a stopper made of galvanized steel Stopper should be inserted into the shaped opening which is cut in the roof supports see picture no 5 Plastic support is placed on the top part of the door Now attach handle which is secured with arresting screw Opening Picture no 5 lI All bolt joints must be firmly tightened 9 2 Fitting of Shelving If the container is to be used with shelving shelving stands and shelving holders are suplied Shelving stand is fixed verticaly to the side wall of container one end inserted into the floor support and the other end into the roof support see pict no 13 Number of installed shelving stands is optional and depends on shelving requirements In the shelving stand there are the series of grooves which allow suitable number of shelves to be fitted Weight limit of shelving stand is 120 kg Shelving holder is hooked into the grooves in the shelving stand as shown on picture no 14 allways beginning from the bottom holder to the upper Weight limit of shelving hoder is 30 kg Minimal distance between shelves is 300 mm In shelving holder are prepared holes for screwing the shelves Bunded shelves are supplied for shelving Shelves can be made out also of other materials for example wooden planks plywood chipboard etc These are not delivered with c
24. ssary to assemble the container on a level solid area page 8 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL 1 Process of Assembly Unscrew the top corner angles Remove safety supports II bolted to the corner angles see picture no 1 save for next possible assembly to transport position Remove safety supports are connecting the supports of side walls to prevent their sliding see picture no 2 save for next possible assembly to transport position Remove ol laid out transport position individual container parts roof door back wall and side walls and put them aside so you are left with only the floor safety support Il safety support Picture no 1 Picture no 2 Attach both side walls into the horizontal steel supports V shape of the floor set them in vertical position and bolt them through corner angles to the floor see picture no 9 and 10 If there is in any wall fitted door or window it must be closed and fixed in the wall during assembly WARNING The side walls must be positioned so that the joining of corrugated panels which rung in the middle of the side wall corresponds to the picture no 3 Towards the floor with labelling THIS SIDE DOWN In the opposite case water would come into the container Side wall Roof inside a Floor Picture no 3 To avoide the dismantle of side walls and so the whole container from outside is side wall bo
25. ther use are delivered bunded shelves in two lenghts These shelves are made out of 1mm galvanized steel It is not possible to install the bunded shelves into the container in which is alredy mounted the roof stiffening page 3 21 USER S MANUAL AND SPARE PARTS CATALOQUE QUICKSTORE DEMOUNTABLE CONTAINER KOVOBEL Roof Stiffening Allowed roof load of standard container roof is 1 0 kN m Roof stiffening is installed into the container in cases when the container is going to be used in climatic zones with higher amount of snow After fitting of roof stiffening increases the allowed load of container roof up to 3 0 kN m The stiffeners U profiled are made out of galvanized steel 3 mm thick They are connected with galvanized corner parts made out of steel 4 mm thick with bolts M 12 x 30 mm see pictures no 17 and 18 Roof with 770 mm wide lighting strip To daylight inside space of the container is the strip of polycarbonate corrugated panel installed in the roof This panel is compatible to the corrugated galvanized steel of the roof see picture no 20 The lighting strip is not bearable for any person it is a danger of falling through and injury Air Grilles If the increase of self gravity natural ventilation is needed the container can be equipped with air grilles that are installed in the container side walls The air grille is made out of galvanized steel 1 mm thick and has got 20 vent holes with total surface 55 cm
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