DryIR 6020 User Manual - Precision Control Systems, Inc.
Contents
1. Remove end cover screws 2 Remove end covers on both ends of the heater 3 Pull the lead wires out of the wire nuts see Figure 6 1 106920 001 Rev 1 6 1 6 2 Gently pull the lamp out of the lamp clips and set aside for disposal While holding the replacement lamp by the end seals place the lamp into the lamp clips located on each end of the heater Orient the lamp so that the gas fill tip formed into the quartz tube of the lamp points out away from the reflector Insert the bare wire of each insulated lamp lead into the wire nut that previously held the old lamp Form a loop within each lead along its length This loop will act as a strain relief within the lead during normal operation of the heater Reinstall both end covers and secure each to the heater with the end cover screws Cleaning the Reflector A clean reflector provides the greatest radiant efficiency If the reflector surface becomes contaminated it reflects less energy The energy that is not reflected is absorbed by the reflector and removed by the cooling water This energy is lost energy The following procedure should be used to clean the Model 6020 reflector l 2 Remove the lamp as described in Section 6 1 Lamp Removal Replacement Installation Clean the reflector with a mixture of warm water and common household ammonia followed by a thorough wipe down using a clean water dampened flannel cloth Depending on the type of contamination pre2. 3 2 Section 4 SAFETY GENERAL The Model 6020 heater is designed for safe operation Nevertheless installation maintenance and operation of the heater can be dangerous for a careless operator or maintenance person For your safety and the safety of others read the instructions in this Instruction Manual and follow these safety practices to help prevent accident or injury INFRARED RADIATION CAUTION Continuous exposure to high intensity infrared radiation at close proximity could be harmful to eyes or skin Although infrared lamps emit negligible ultra violet electromagnetic radiation harmful burns can still result if an operator is in close contact with lamps being operated at high intensity Because of the brilliant light emitted by infrared lamps at full intensity it is recommended that eyes be shielded from the glare if observing the lamps for an extended period of time Use suitable shaded lenses or dark glasses HIGH TEMPERATURES Parts of the heater may exceed 500 F 260 C Contact with the lamps reflector or metal parts near the lamps may cause severe burns WARNING NEVER place hands under or in front of the heating elements ALWAYS allow heating element to cool at least three minutes before touching the lamps or adjacent parts ELECTRICAL SAFETY There is danger of electrical shock when servicing the heater CAUTION Observe all applicable local and national electrical codes and ensure that a saf
3. 1 106920 001 Rev 1 Section 1 INTRODUCTION The Model 6020 DryIR Infrared line heater is designed for drying applications that requires a clean responsive non contact heat source Typical applications for the Model 6020 include E Water based drying E Solvent based drying E Adhesive curing D Model 6020 Iseki INC The Model 6020 includes the following major components Heater Module The heater consists of a polished aluminum reflector that directs the infrared energy generated by two 1000 watt medium wave quartz halogen lamps that are included with the heater Heated widths of one half one and two inches 13 25 and 54 mm are offered for the Model 6020 with a heated length of 10 inches Additional lamps can be ordered separately from the heater Air Cooling An integrated fan blows air past the lighted lamps resulting in a heated air impingement on the target product surface When combined with quartz lamps the result is immediate evaporation and fast drying rates 106920 001 Rev 1 1 1 Electrical Cable The Model 6020 heater is electrically wired from the lamps to an intermediate terminal block within the heater An 8 foot 2 4 m electrical cable 1s supplied with each heater Optional Mounting Kit The Model 6020 can be ordered with an optional mounting kit Optional Power Control System The Model 6020 can be ordered with a Power Control PC Option This configuration consists of th
4. Dry Via Infrared Heaters Publication A106920 001 Rev 1 March 2003 Another quality product from CX esearch INC 7128 Shady Oak Road Eden Prairie MN 55344 Phone 952 949 9009 Fax 952 949 9559 E mail sales researchinc com www researchinc com Copyright O 2003 by Research Inc All rights reserved Under copyright laws neither the documentation nor the software may be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of Research Inc except in the manner described in the documentation Research Inc reserves the right without notice to alter or improve the designs or specifications of the products described herein No warranty or guarantee of any kind is expressed or implied by information contained herein Printed in the U S A Dear Valued Customer Thank you for purchasing a Model 6020 DryIR infrared heater We believe it is the finest heating system of its type and are confident you will think so also This instruction manual has been carefully prepared to ensure you will be able to easily install and operate the Model 6020 heater and to fully realize all its inherent capabilities We invite your comments as well as any issues you may have regarding this manual or the Model 6020 Requirement Additional information regarding application of the Model 6020 heater or other Research Inc product
5. e Model 6020 heater a Model 5620 ControlIR SCR Power Controller and eight feet 2 4m of electrical cable connecting the heater to the controller Please see the Model 5620 ControlIR product data sheet for further detail Figure 1 1 Model 6020 with the PC Option 106920 001 Rev 1 1 2 Section 2 FEATURES amp BENEFITS The design and functionality of the Model 6020 supplies a variety of features and related benefits Rapid Response The medium wave quartz halogen lamps heat up and cool down instantly in response to power control signals Continuous Operation The aluminum construction of the Model 6020 combined with the air cooling allows the heater to withstand continuous high temperature operation Modular Design The modular design of the heater allows units to be installed in a variety of configurations suitable for many applications Electrically Enclosed Heater Module All electrical connections for the Model 6020 are completely enclosed for safety Target Product Sizes The Model 6020 generates radiant energy and directs it into a band approximately 10 inches 254 mm long and 0 5 1 0 or 2 0 inches 13 25 or 51 mm wide See the schematic below for reflector options Pi ANN AR t a VN ge 0 5 Inch Reflector 400 W in 1 0 Inch Reflector 200 W in 2 0 Inch Reflector 100 W in Figure 2 1 Model 6020 Reflector Option
6. e electrical ground system is installed before attempting to operate the heater Refer to the Section 5 for proper installation procedures WARNING ALWAYS disconnect the external power lines prior to servicing the heater ALW AYS disconnect the power lines AND any optional interlock circuits before installing or changing lamps NEVER operate the heater with end covers removed 106920 001 Rev 1 4 1 FIRE SAFETY 1 Obey the same fire safety rules you observe when working with hot plates propane or acetylene torches soldering irons and other equipment that operates at extremely high heat 2 Remove all solids liquids and gases that burn easily from the area around the heater 3 Know where the nearest fire extinguisher is located and how to use it 4 Know how to put out fire from all the types of material near the heater 106920 001 Rev 1 4 2 Section 5 INSTALLATION 5 1 UNPACK AND CHECK FOR DAMAGE Remove the Model 6020 heater from its shipping container and associated packaging Check the unit for any potential damage due to shipping In the unlikely event damage has occurred keep all shipping containers and materials in order to file a damage claim with the shipping company responsible for shipping the unit 5 2 MOUNTING THE HEATER The Model 6020 heater should be mounted to a framework or structure that is designed to support the weight of the heater and provide stability to the unit If a trans
7. he system in place Blower Air Volume 75 CFM 2 1m3 min Power Connection Electrical power cord 8 foot 2 5 m length Mounting 6 mm threaded mounting screw Mounting Kit available 106920 001 Rev 1 Figure 3 2 Optional Mounting Kit Inches 3 1 Ordering Information Model 6020 Model Product Description 6020 DryIR Infrared Heater Includes 2 medium wave lamps Code Dryer Length 10 10 inches 254 mm Code System Voltage 120 120 Volts 240 240 Volts Code Drying Width A 0 5 inches 13 mm B 1 inch 25 mm C 2 inch 50 mm Code Additional Options MK Mounting Kit PC Model 6020 supplied with Model 5620 SCR Power Controller and interface wiring Ordering Example Model 6020 Model Dryer System Drying Additional Additional Length Voltage Width Options Options Typical Model 6020 10 240 A MK PC Number Accessories Spare amp Replacement Parts Model 6020 Model Description 106876 001 Mounting Kit 083502 004 Replacement Electrical Power Cord 8 foot 2 5 m length 106877 003 Lamp Kit 120V includes 2 lamps and connectors 106877 002 Lamp Kit 240V includes 2 lamps and connectors M6020 Additional Model 6020 Operation Manual one supplied with each heating module 106920 001 Rev 1
8. port is being used in the application the heater module should be mounted so it is level with the transport and should be spaced from one inch 25 4 mm above the transport surface Figure 5 1 Model 6020 Pictured with Optional Mounting Kit 5 3 ELECTRICAL CONNECTIONS The lamps of the Model 6020 are electrically wired to an intermediate terminal block within the heater An electrical schematic can be found in the Appendix Each heater is supplied with an 8 foot 2 4 m electrical cable If ordered with the PC option this cable is directly hard wired into the Model 5620 power controller 106920 001 Rev 1 5 1 Section 6 MAINTENANCE The repair and maintenance of the Model 6020 includes replacement of the lamps and cleaning of the reflector 6 1 LAMP REMOVAL REPLACEMENT INSTALLATION The lamps are included with the Model 6020 heater but are shipped separately to avoid breakage The following procedure details the process to install or replace the lamps in the Model 6020 reference Figure 6 1 Note e Remove all power from the heater BEFORE attempting to install replace the lamps e Allow a minimum of 12 inch 12 mm of slack in the lamp lead so that the lead is not taut when inserted into the lamp terminal block e Always take care to handle all lamps by the ceramic end seals and use clean cotton or latex gloves to prevent contamination of the quartz lamp envelope Figure 6 1 Model 6020 Spring Clip and Wire Nut Locations 1
9. s Ordering additional Research Inc products or Manuals Technical assistance and training Appropriate Contact Your local sales representative Your local sales representative or Research Inc Customer Service 952 949 9009 Research Inc Factory Service 952 949 9009 Once again let us welcome you to the growing family of Research Inc customers We look forward to working with you in the future Sincerely Terry Nigon President Research Inc Table of Contents Section 1 Introduction eeeee ecce ee ee eese eee eee eee eee ee esee esee eese eeeeeeseseeseseeesssssssss L I Section 2 Features amp Benefits ccccccccscscscssscssscscscssscscscscscssscscscssssscscscscscscsese OL Section 3 S POCHICALIONS me J L Dimensions Asie ioe eh hiss P Bard ai PE Rees 3 1 Ordering Information ui 3 2 Accessories Spare amp Replacement Parts i 3 2 y OCHO MS ATELY esee onte Ex SEIEN tn 5 2 Mountng the Heater eren e e o e ela lagias 5 1 5 1 Un pack and Check for Damage sess 5 1 1 5 3 Electrical Connections ene lA ai 5 1 Section 6 Maintenance iocos eco aiar erranti On 6 1 Lamp Removal Replacement Installation eene 6 1 6 2 Cleans the Reflectors se ette ee t ad tie et eg 6 2 Section 7 Spare amp Replacement Parts c eeeeeeeeeeeeee eere eene eene eees sees 77
10. s Heat Flux Density Heat flux densities up to approximately 400 watts per square inch 62 watts per square cm can be achieved with the Model 6020 with the 0 5 inch width operating at the lamp s rated voltage Heat flux density is a product of the lamp type applied voltage and distance between the lamp and the target surface For best results it is recommended that the Model 6020 be operated at a distance of 1 0 inch from the product Controllable Energy Output The infrared energy emitted from the heater can be adjusted to match the heating requirements of a variety of applications The Model 6020 ordered with the PC option is a complete heating solution designed with a number of features including heater on off control switching potentiometer local control and a timer 106920 001 Rev 1 2 1 Section 3 SPECIFICATIONS 120 Volts 240 Volts Maximum Drying Width 0 5 1 0 or 2 0 inches 13 25 or 51 mm 0 5 1 0 or 2 0 inches 13 25 or 51 mm Overall Length 14 63 inches 372 mm 14 63 inches 372 mm Heated Length 10 inches 254mm 10 inches 254mm Lamps 2 Total 1000W 120V Rapido Lamps 1000W 240V Rapido Lamps Lamp Orientation Horizontal Only Horizontal Only Amps at Applied Voltage 17 amps 8 5 amps Power at Applied Voltage 2 0 kW 2 0 kW Site Requirements 120V 25 amp service 240V 15 amp service Personnel to position t
11. sent on the reflector a suitable solvent may be required to remove the contamination The solvent must be selected based on its inability to adversely affect the aluminum reflector Thoroughly wipe the reflector using the warm water household ammonia mixture followed by the dampened flannel cloth Replace the lamps and the heater end covers as outlined in Section 6 1 Lamp Removal Replacement Installation 106920 001 Rev 1 6 2 Section 7 SPARE amp REPLACEMENT PARTS Figure 7 1 Model 6020 Parts Identification COMPONENT NO QTY ITEM DESCRIPTION 055923 001 2 I PUSHWIRE CONN 2 18 AWG 4 POS 106877 003 2 2A LAMP KIT RAPIDO 1000 W CER END 120V 106877 002 2 25 LAMP KIT RAPIDO 1000 W CER END 240V 106763 001 2 3 FAB END REFLECTOR 0 75 PRT Table 7 1 Model 6020 Spare amp Replacement Parts 106920 001 Rev 1 7 1 APPENDIX 106920 001 Rev 1
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