USER`S MANUAL for TPAC1007 03 series Operator panel
Contents
1. m 80 AM 0 15 80 3 A RF disturbances MHz Emissions according to EN 61000 6 4 2001 Test specification Limit Frequency Distance values IQPI Range ME7036_04 10 15 8 TPAC1007 Operator panel mect srl EN 55011 AC supply 79 dB uV 150 kHz 500 conducted 73 dB uV 500 kHz 30 EN 55011 radiated 40 dB uV m 30 MHz 230 10m 47 dB uV m 230 MHz 1 10m Emissions according to EN 61000 6 3 2001 Test specification Limit Frequency Distance values IQPI Range EN 55022 AC supply 66 56 dB 150 kHz 500 conducted 56 dB uV 500 kHz 5 60 dB uV 5 MHz 30 EN 5022 DC supply data 40 30dB__ 150 kHz 500 conducted 30 dB uA 500 kHz 30 EN 55022 radiated 30 dB uV m 30 MHz 230 10m 37 dB uV m 230 MHz 1 10m AN ME7036_04 10 15 Attention Install the device in a panel with no more than 55 C TPAC1007 Operator panel mect srl 2 3 Panel mount 2 3 1 Distance System must be installed with a space for heat dissipation and cabling Avoid superimposing cabling to avoid EMC problems 2000000000 0000000000000 Figure 6A Horizontal mounting o o e o o e o o o O o o O Q Q le Q O Oo Q le Q Q Figure 6B Vertical mounti2. USER S MANUAL for TPAC1007 03 series Operator panel MECT Via Enrico Fermi 57 59 10091 ALPIGNANO TO Telefono 39 0 11 9664616 Fax 39 0 11 9664610 E mail srimectOmect it C F e P I 04056380019 ME7036 04 10 15 TPAC1007 Operator panel mect srl INDEX o A 2 io A EE E 2 l Symbol a 2 gt lla 3 A A A 3 1 5 REFERENCE MANU A E ee iena 3 2 System A A 3 Lil AAA A A A 5 2 2 Mech nica Lian Bi0ne ccin iraniani 7 2 3 A 10 Pe EDITS PRE E EA 10 3 Connections UP AR WOU T OS sleale 11 A RA RN EA 11 RP aero 11 SCA EEE 12 33 TOMA ainia ainda 13 3 4 System RR REA 15 gt V rables usein APOT cd 16 210 ModB s MINO srta 17 A Peripherals RR EE EEEE E 18 AL biella 18 4 Lala 18 5S locali 18 6 bacia 18 ME7036_04 10 15 TPAC1007 Operator panel 1 Introduction To grant a fast setup of the device please follow carefully the information in this manual 1 1 Staff skill Products described in this manual are devoted to PLC programmers or automation experts only MECT S r l declines any responsibility about malfunctioning or damage caused by incorrect use of MECT devices due to noncompliance to this manual information MECT S r l has an help desk 1 2 Symbols 05 gt ee Danger Follow this advice to avoid people injury Warning Follow this advice to protect the device Caution Follow this advice to have a more effective performance ESD Electr
3. d Modbus RTU and Modbus TCP devices The networks are managed simultaneously by TPAC1007 and data from a network can be sent to another thus creating a bridge between the two networks On TPAC1007 a Micro USB host port is present that allows with an adapter the use of an USB pen drive for software updates and data log On TPAC1007 are up to 1 Kbyte of retentive variables stored on flash ME7036_04 10 15 3 TPAC1007 Operator panel mect srl The device is also able to manage an up to 8GB wide micro SD card The SD card is factory mounted on request A real time clock maintains the date and time up to four months with the device turned off TPAC1007 is equipped with a micro PLC with several digital and analogue I O to make a small automation of the process The device can be used in horizontal or in vertical orientation with the option V see following pictures Figure 1 Front view TP1007 horizontal version oy ie RN os A Figure 2 Front view TP1007 vertical version ME7036 04 10 15 4 TPAC1007 Operator panel 2 1 Specification mect srl TPAC1007 is based on a multiprocessor system PLC and HMI are based on a 454MHz ARMI Table 1 PLC Hardware characteristics PLC Processor ARM926JE 454MHz RAM 128MB FLASH 128MB Non volatile variables On FLASH memory Real Time Clock Yes with rechargeable battery Screen TFT 480 x 272 pixel 262k colors Touch screen Res
4. he device 3 2 1 Fuse System has no internal fuse so it is suggested the use of an external 500mA fuse for the panel power supply ME7036_04 10 15 12 TPAC1007 Operator panel mect srl 3 310 wiring Analogue and digital wiring 3 wire PT100 input Wiring with too high Bloo resistance can cause measure errors To use 2 wire DIST PT100 short terminals 2 and 3 20000000000 123 45 6 7 8 91011 713 35 ZE T T C input Thermocouples must be isolated type Use only proper thermocouples wire 20000000000 123 45 6 7 8 91011 3 seu DE a in 1 mA V Input Analogue inputs 4 20mA and 0 10V power source are connected to input and GND terminals See figure to connect a 2 wire transducer with external power supply 20000000000 1 2 3 4 5 6 7 8 91011 EAE gt 33 i de Qa in_1 ME7036 04 10 15 13 TPAC1007 Operator panel Digital I O Terminals 21 28 can be configured as digital input or output See in the figure the 28 terminal connection Terminals 17 19 and 20 are high speed inputs freq ect Connecting to bidirectional encoder eo eg SE a EE c S S amp S Ss fs o e 1 0 2 a N cim fu Sr od gt 5853355555 S o o o o 666 N mect srl TPAC1007 14 ME7036_04 10 15 dig
5. istive 4 wires Ethernet 10Mbit s 100Mbit s self recognition Micro USB Host 2 0 Micro SD Max 8GB PLC software characteristics OS LINUX 2 35 PLC IEC61131 3 Graphics Based on QT library ModBus Modbus RTU master Storage memory Possibility of history storage Field bus main features RTU Modbus Master 2 wires TCP Modbus Client Tensione di alimentazione 24VDC 20 10 Power 3 5W digital output off ME7036_04 10 15 TPAC1007 Operator panel TPAC1007 03 Expansion features mect srl Input type Resolution Bit Note 0 20 mA 0 01mA 12 Input impedance 9Q 0 10V 0 005V 12 Input impedance IMQ thermocouples 12 J 0 C 600 C Cold junction Analogue inputs N 2 T 0 C 400 C 1 C compensation K 0 C 1200 C PT100 r 40 0 C 0 1 C 12 200 0 C PT100 E 1 C 12 40 C 800 C Output type Resolution Bit Note Analogue output N 1 4 20mA 0 005mA 10 Max impedance 4000 0 10V 0 003V 10 Min impedance 1KQ Input type Resolution Bit Note Inputs 2 e 3 can be E PNP max used as incremental yo N 4 Digital inputs or or frequency encoder encoder inputs l Bidirectional 500Hz max input frequency Encoder 32 40kHz D2 input A D3 input B I O Type Resolution Bit Note Digital VO Nog PNP software Max 200mA max for each configurable Frequency output 2 A max all 500Hz outputs Powe
6. ital input TPAC1007 Operator panel 3 4 System variables mect srl PLC variable Type Description PLC StatusReg UINT Expansion firmware revision PLC_DigDir 1 PLC DigDir 2 PLC DigDir 3 PLC DigDir 4 PLC DigDir 5 PLC DigDir 6 PLC DigDir 7 PLC DigDir 8 INT 8 Digital I O configuration e 0 input e 1 output Ex ch3 output PLC_DigDir 3 1 PLC_AnInConf 1 UINT Analogue input configuration 0 not configured 1 current 2 voltage 3 TCI 4 TCK 5 TCT 6 PT100E 7 PT100R Ex chl TCT PLC_AnInConf 1 5 PLC_AnInConf 2 UINT Analogue input configuration 0 not configured 1 current 2 voltage 3 TES 4 TCK 5 TCT 6 PT100E 7 PT100R Ex chl not configured PLC _AnOutConf 1 0 PLC_AnOutConf 1 UINT Analogue output configuration e 0 not configured e 1 current e 2 voltage Ex chl not configured PLC_AnOutConf 1 0 ME7036_04 10 15 TPAC1007 Operator panel mect srl PLC DigIn 1 INT Digital inputs value PLC_DigIn_2 Up to 12 digital inputs PLC_DigIn_ 3 depending of the number of PLC_DigIn 4 digital outputs that need gt 8 are configurable PLC AnIn 1 INT Analogue input value PLC Anin 2 INT Analogue input value PLC_Tamb INT Temperature of cold junction PLC_EncoderLo UINT Reading encoder lower part PLC_EncoderHi UINT Reading encoder upper part PLC_DigOut_1 INT Digital outp
7. ng ME7036_04 10 15 10 TPAC1007 Operator panel mect srl 3 Connections TPAC1007 03 Wiring description In the following figure see the wiring diagram 3 2 Z SCE 233283 SeRESREES M0000000000 12 345 6 7 8 9 10 11 3 2229222828 5582333333355 8 0 M00000000000000 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 Figure 7 Legend e GND ground reference for analog and digital I O e GND2 ground power separated by a diode respect to the GND ground e GNDISO Modbus optoisolated ground Power supply 3 1 Isolation Device has no galvanic isolation between input output and power supply 3 2 System power supply TPAC1007 has a 24Vdc 10 20 the main board and the expansion board as well according to the scheme in the below figure Both supply can be connected to the same power supply The circuit of the digital outputs is powered by the 29 and the 30 terminals This circuit can be externally separated by a switch of power System is protected against reverse power supply ME7036_04 10 15 11 TPAC1007 Operator panel mect srl 0000000000 Micro USB 00000000000000 emergency Figure 8 Attention A wrong value for the power supply can cause a damage to t
8. ostatic discharge Danger possibly damage due to Electrostatic discharge Note Step to follow for a correct installation Additional information ME7036_04 10 15 2 TPAC1007 Operator panel mect srl 1 3 Terms PLC TPAC1007 Terminals TPLC005 MPNC010 MPNC020 MPNC030 System PLC TPAC1007 with terminals 1 4 Security Attention Switch off devices before connecting them ESD Electrostatic discharge E Modules have electronic components that can be damaged by electrostatic discharge Be sure to be connected to ground when handle the devices The instrument has no power switch and no internal fuse but it powers on immediately after connecting a correct power supply input check the power supply value on the instrument label Keep the power supply line as short as possible and keep it separate from other power lines For security reasons it is necessary to have a 2 section power switch with a fuse near the instrument and easily replaceable Avoid the presence of other power actuators in the same control panel high humidity excessive heat and corrosive gas Instruments must have a power supply from security transformers or SELV transformers 1 5 REFERENCE MANUAL ME7028 Mect configurator ME7041 Quick Start 2 System description TPAC1007 is a device composed by a PLC and a HMI with touch screen monitor 4 3 width and 480 x 272 pixel resolution with 262 000 colors TPAC1007 allows the supervision of networke
9. printers mouse etc Specific connection of external peripherals are implemented on request 4 2 Ethernet TPAC1007 has a 10 100Mbit s ethernet port with auto configuration the connection cable between TPAC1007 and a personal computer can be either straight or cross 5 HMI To set the TPAC1007 is necessary to develop a software in QT Creator based on QT libraries custom tailored on MECT operator panel A specific tutorial is furnished with the device The QT Creator software suite is available in Windows environment 6 How to order A B rPAc1007 o3 A 6 Ra v A Orientation B Options Blank Horizontal Upon customer s request V Vertical ME7036_04 10 15 18
10. r supply 24Vdc 15 400mA Serial output Isolated half duplex RS485 Modbus ME7036_04 10 15 6 TPAC1007 Operator panel mect srl Hardware installation In the following figures see the TPAC1007 dimensions 2 2 Mechanical dimensions Side view Rear view 156 00 80 00 Figure 3 Side view 125 0 Figure 5 ME7036 04 10 15 7 TPAC1007 Operator panel mect srl Technical specification Table 2 Mechanical Material ABS Polycarbonate DimensionsWxLxH 41 mm x 159 mm x 83 mm Mounting plate 127mm x 68mm Installation Panel installation Environmental conditions Operative temperature 0 C 55 C Storage Temperature 20 C 85 C Relative Humidity 5 a 95 no condensation Electric isolation Air clearance According to IEC 60664 1 Pollution 2 According to IEC 61131 2 Protection Rear protection IP 20 Front protection IP 65 EMC EMC according to EN 61000 6 2 2001 Test specification Values Class Criterion EN 61000 4 2 ESD 4 kV 8 kV contact air 2 3 B EN 61000 4 3 10 V m 80 MHz 1 GHz 3 A electromagnetic fields EN 61000 4 4 burst 1 kV 2 kV data supply 2 3 B EN 61000 4 5 surge Data line line B 1 kV line earth 2 DC 0 5 kV line line i B supply 0 5 kV line earth 1 AC 1 kV line line 2 B supply 2 kV line earth 3 EN 61000 4 6 10 V
11. ut value PLC_DigOut_2 PLC_DigOut_3 PLC_DigOut_4 PLC_DigOut_5 PLC_DigOut_6 PLC_DigOut_7 PLC_DigOut 8 PLC AnOut 1 INT Analogue output value PLC_EncEnable UINT Enable encoder e 0 disable encoder e 1 enable bidirectional encoder Ex Encoder disable PLC_EncEnable 0 PLC EncoderReset UINT Encoder reset 3 5 Variables use in a program To use expansion board IO in a PLC insert statement import LIO_TPAC1007 gvl in the program or function block where you need expansion variables After that the variables are available in read write mode as described in the program tutorial The system can use 5472 interchange variables between HMI and automation at maximum which include internal variables interchange variables on Modbus network retentive variables The variables are defined by a software Mect Suite ME7036_04 10 15 16 TPAC1007 Operator panel mect srl 3 6 ModBus wiring ModBus on TPAC1007 is a optoisolated 2 wire RS485 serial line on the terminal board on pins Table 3 Pin Signal Description 3 GNDiso D Line D Line Example of a wiring of a system composed by e TPLC005 e MPNC020 e MPNCO30 e TPAC1007 ModBus 2 wires Figure 9 ME7036_04 10 15 17 TPAC1007 Operator panel mect srl 4 Peripherals 4 1USB TPAC1007 has a Micro USB 2 0 host for e software update e data storage datalogger e connect USB peripherals as
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