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1. M6 Spring Washer P M6 Flat Washer S Fon Bar Middle Bar Rear Bar RLTFMV04F RLTPMV04 RLTFMV04 Install Leg Height Spacers in the positions shown below to ensure all crossbars are level 3 Heavy Duty Crossbars LHSPAIR OT 1 4 Heavy Duty Crossbars LHSPAIR SS Tr JI 3 Vortex Crossbars VAFK1 LHS A1 PAIR 4 Vortex Crossbars VAFK1 VAFK1 VAFK1 LHS A1PAIR Page 6 of 7 RLTP RLTF Crossbar System MERCEDES BENZ Vito 9a Heavy Duty Crossbar Install 9b Vortex Crossbar Install Locate the Square Nut installed with the Spacer kits into the Crossbar Finger tighten the M6 hardware Install Vortex Rubber cut to length Install End Caps Place the crossbar onto the support legs Push the M10 x 25mm Hex Bolt up and turn the Bolt so that the Channel Nut is located fully across the Crossbar figure 1 Finger tighten the crossbar attachment bolts Insert End Caps and Rubber 10 Adjust crossbar overhang to be equal both sides Tighten M10 Screws for Heavy Duty Bars to 10 11 Nm 7 8 lb ft Tighten M6 Screws for Vortex Bars to 4 5 Nm 3 4 lb ft EQUAL OVERHANG M10 Hardware Heavy Duty Bars A M6 Hardware Vortex Bars Make sure hardware is secure before use Page 7 of 72. Reeg vosy i8 mex temm Fiat Washer woei a a oo Tape Measure Cleaning Cloth 10mm Spanner Note All kits are sold as separate Ensure you have the required kits to complete your fitment Refer to www rhino rack com au Fit My Car for all Crossbar options Page 3 of 7 RLTP RLTF Crossbar System MERCEDES BENZ Vito L Move to the roof of the vehicle Locate the Plastic Plugs covering the Mounting Points in the roof ditch Remove the Plugs covering the Points intended to be used a Flat Blade Screwdriver may be required Side View 4 Bars 3 Bars T TT T Note Please refer to step 4 for vehicles with through hole Mount Points Butyl Mastic must be applied in this instance to seal against water leaks If your vehicle has blind threaded holes Butyl Mastic is not required Attach the Front Left and Right Brackets Assemble the M6 Spring and Flat Washers onto the M6 x 16mm Security Screws and insert the Screws though the top of the Bracket as shown Tighten with the Allen Key provided to 3 4 Nm 2 3 lb ft M6 x 16mm Button Security Screw gt M6 Spring Washer Inside curve of the Bracket faces Note Vehicle variation has been in toward roof identified in this vehicle If the 16mm screws are too long and cannot be fully tightened use the M6 x 12mm screws supplied Page 4 of 7 RLTP RLTF Crossbar System MERCEDES BENZ Vito BM Asse
3. RLTP RLTF Crossbar System MERCEDES BENZ Vito Important Please read these instructions carefully prior to installation Check the contents of this kit before commencing fitment and report any discrepancies Place these instructions in the vehicle s glove box after installation is complete Important Information Maximum carrying capacity 2 Crossbars 100kg 220lbs evenly distributed over both crossbars 3 4 Crossbars 120kg 264lbs evenly distributed over all crossbars Please refer to your vehicle manufacturers handbook for your vehicles maximum roof loading capacity Always use the lower of the two figures When roof racks are to be used in off road conditions please build a safety factor of 1 5 into this load limit 66kg 145lbs for 2 crossbars and 80kg 176lbs for 3 4 crossbars including the weight of each crossbar assembly 2 5kg 5 5lbs Although the roof racks are tested and approved to AS1235 2000 road conditions can be much more rigorous Do not attempt to fit the crossbars to your vehicle unless you fully understand these fitting instructions Please direct any questions regarding fitting to the dealer from where the kit was purchased Use only non stretch fastening ropes or straps Recommendations It is essential that all bolt connections be checked after driving a short distance when you first install your roof racks Bolt connections should be checked again at regular intervals once a fortnight is enough depending on road condit
4. ions usage loads and distances travelled You should also check the roof racks each time they are re fitted Always make sure to fasten your load securely Please ensure that all loads are evenly distributed and that the centre of gravity is kept as low as possible Long loads e g canoes kayaks stand up paddle boards must be secured front and rear with non stretch fastening ropes or straps Roof racks must be removed when putting vehicle through an automatic car wash Caution The handling characteristics of the vehicle changes when you transport a load on the roof For safety reasons we recommend you exercise extreme care when transporting wind resistant loads Special consideration must be taken into account when cornering and braking Note for Dealers and Fitters It is your responsibility to ensure these fitting instructions are given to the end user or client Rhino Rack Australia Pty Ltd 3 Pike Street Rydalmere NSW 2116 Australia Document No RR111 Ph 02 8846 1900 Prepared By Kayle Everett Issue No 06 Fax 02 9638 4822 Authorised By Chris Murty Issue Date 07 09 2015 http www rhinorack com au These instructions remain the property of Rhino Rack Australia Pty Ltd and may not be used or changed for any other purpose than intended Page l of 7 When these roof racks are to be used on a vehicle that is driven off sealed roads the
5. manufacturer maximum Se 100K g 220Ibs oko 140Ibs roof load rating to be found in the p Urban Road Off Road L E ON vehicles User Manual should be lt E A divided by 1 5 Do not forget to esx Da T A subtract the complete crossbar system 120kg 264lbs 80kg 176lbs a weight from your maximum carrying U C __ Yi Urban Road Off Road capacity i 2 Crossbars WARNING Important Load Carrying Instructions Paddle Surfboards should be fixed to the front of the With utility vehicles the cabin and the canopy move vehicle independently Roofracks and vehicle can be damaged if the item transported is rigidly fixed at points on both the cabin and canopy Instead rigidly fix to either the cabin roofracks or the canopy roofracks Page 2 of 7 RLTP RLTF Crossbar System MERCEDES BENZ Vito Parts List Note Fit kits sold as separate are required to level off 3 and 4 bar systems in both Vortex Aero Bar and Heavy Duty Bar Refer to the table below for required kits C von sear aea Heavy Duty 3Bar aBa Crossbars C vonon oBer aBa VA150S B 3 4 1500mm Heavy Duty 3Bar 4Bar RB1500S B 3 4 1500mm a J 4 Tools Required Cem Component Pono m 8061 i BOG 5mm Torque Allen Key provided Flat Blade Screwdriver e Vio FrontLet Bracket caa Ce voma oe oae o
6. mble the Spring and Flat Washers onto the M6 x 16mm Security Screws Insert the Screws though the Bracket top holes and into the bottom mounted holes For vehicles with through hole Mount Points Install using M6 x 20mm Button Security Screws Note Vehicle variation and M6 Flat Washers and Nyloc Nuts Drop has been identified in the Bracket into place Fix in position from the this vehicle If the 16mm inside of the vehicle with Nyloc Nuts and 10mm screws are too long and Spanner M6 x 20mm Button cannot be fully tightened use the M6 x 12mm Security Screw screws supplied i M6 Flat Washer Root i M6 Nyloc Place the Vito Brackets onto the roof Mounting Points Insert the attachment screws into the threaded holes start the screws The brackets may have to be lifted to start the screws in the roof brackets Tighten all bracket screws to 3 4 Nm 2 3 lb ft 6 Be aware of the correct setup of Leg Kits RLTFMV04F RLTPMV04 RLTPMV04 RLTFMV04 Page 5 of 7 RLTP RLTF Crossbar System MERCEDES BENZ Vito Place the Legs onto their respective Bracket Assemble the M6 Spring and Flat Washers onto the M6 x 40mm security bolts Insert the leg attachment bolts through the leg and into the M6 cage nuts in the bracket Finger tighten M6 x 40mm Button Security Screw T
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