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RAPID Control Installation Guide - Del

1. Drain Wires connected to ground at 1 location only On all Pa the rest of the connections drain wires are just tied together a SPDT Rela Zone 1 OO uis Zone 1 Sensor 2 i electronic ignition heater p Fe T a s Zone 1 Sensor 1 To Heater dH L1 Cable from E L2 previous modul EB Anbient Sensor L1 4amp Module i Typical 4 amp i H Module go To NW4K Fan Li u Capaitor E L2 ca 4amp Module fy A Network E B Network To NW4K Fan L1 C 12V E Typical Fan BEM 12 D 12V Connection 4 amp Module Im E L1 Switched out Hl F L2 N out is 3 B G L2 N in To NW6K Fan 7 4 eo E H L1 in 4 amp Module fj SPDT Relay xr B To NW10K Fan x EM L1 E L2 Typical 15 amp Module 12 L1 4 amp Module Hi SPDT Relay pr E a P To NW20K Fan L1 B Network 5 IL H HLI C 12V ki N D 12V 4 wu E E L2 White SPDT Relay 4 rz 2 F Switched Blue oo H G L1 Black To NW20K Fan 2 nme 8 sd NOTE i 25A relay must be used as shown if heaters are electronic ignition L2 L1
2. Zone1 Sensor2 gt o ge TT Or Roco Rok oko TB1 E 2 3 4 5 le 7 8 9 10 1112 113 1415 16 17 18 19 20 P1 l22 23 24 25 26 J7 Figure 4 Ambient Sensor Zone2 Sensor1 Zone2 Sensor2 For all wire types lengths and other information concerning the RAPID Control please refer to Appendix A m 2 1 Power Input Power is connected to the RAPID Control using all the terminals of Terminal Block 1 TB1 The control s power input is selectable to either 115 or 230 VAC It will operate at 50 60 Hz Connect power as shown in Figure 5 e Before powering make sure the power selector switch is in the appropriate position See Figure 2 RAPID Control Circuit Board e Figure 4 shows the position of TBI Figure 5 2 2 PC Network The PC Network can be used with or without a computer connected to the network Connecting the PC Net with or without a computer allows a single ambient sensor to be used instead of every control in the facility needing an ambient sensor The control with the ambient sensor will broadcast the ambient temperature over the PC Net to the other controls The second use for the PC Net is connecting the controls to a PC running the RAPIDPC software package Using RAPIDPC you can view in real time how the control is operating make changes to settings and log temperatures and events As an alternative to having a computer in the barn RAPIDPC REM
3. DELAIR RAPID ISO 9001 CERTIFIED Environment Control SY STEMS INSTALLATION GUIDE Ver 99C RAPID Environment Control Installation Guide Ver99C RAPID ENVIRONMENT CONTROL INSTALLATION GUIDE INTRODUCTION The RAPID Control system is a distributed networkable 2 zone control that has been designed to simplify and economize installation Figure 1 is a block diagram of some of the devices that can be connected to the RAPID Control They include e Two Module Networks for control of many types of devices in two independent zones e Two Sensor Inputs per zone plus an additional Ambient Sensor e Alarm devices including a local siren or auto dialer e Central PC with RAPID PC software package optional Baro i Room Ambient o la ze H nad m z 728 J 4 ld mm i Multi Device B RAPID Module e l fik 1 2 1 9 isis Creep Figure 1 Only one ambient sensor may be required per facility if multiple controls are networked RAPID Environment Control Installation Guide Ver99C WHEN THIS CONTROL IS USED IN A LIFE SUPPORT HEATING AND VENTILATION SYSTEM WHERE FAILURE COULD RESULT IN LOSS OR INJURY THE USER MUST INSTALL A FUNCTIONING ALARM SYSTEM AND ADEQUATE BACK UP OR ACCEPT THE RISK OF LOSS OR INJURY LiMITED WARRANTY DEL AIR SYSTEMS LTD warrants to the original purchaser that any device
4. amp 12V Power Supply The network and 12V supply are connected to TB1 of the Curtain Module The connections are in the same order as the 4 Amp module Refer back to Section 4 1 The Network amp 12V Power supply for details Section 2 5 The Module Network shows the terminal locations of the network and power supply on the RAPID Control Note The connections on the AC Curtain Module for network and 12V power supply wires are identical to the 4 Amp Module 6 2 AC Power and Load Output The RAPID AC Curtain Module is designed to switch the AC input to operate a motor actuator in forward or reverse motion The module can be set to operate Curtain 1 2 3 or 4 This selection is made using the DIP switch settings described in Section 9 Module Addressing Figure 26 shows the internal switching part of the module Using TB3 line 1 enters the module on terminal 1 and the neutral is wired directly to the motor The switched lines are terminals 2 and 3 Terminal 2 is activated for the RAPID Environment Control OPEN command and terminal 3 is activated for the CLOSE command Neutral AC Power Input Load Figure 26 24 Installation Guide Ver99C IMPORTANT Network wires must be in separate conduit than high voltage lines and must be at least 16 from parallel running high voltage lines If network wires cross high voltage wires they must cross at 90 6 3 Installation Check When t
5. 4 and 3 as long as both legs are connected NOTE Stranded wire is recommended since it is much more flexible than solid wire Solid wire may damage the terminal block IMPORTANT Do NOT use the Multi modules variable channels to switch relays The leakage current of the module may keep the coil energized even when the module turns off NOTE You can not measure the voltage of the output of the variable channels if there is no load attached When there is no load the output will show whatever the input voltage is so readings will not accurately show the state of the module 3 5 The Relay Output Channels terminal block The power enters on terminal 2 The switched line is terminal 1 This channel is simply a relay that switches power just like a light switch The Line 2 Netural wire does not get connected to the module A module is wired to a load or device as shown in Figure 16 RAPID Environment Control Internal to Module 1 a aa 1 2 L 42999998 i AC Power Load Ny Input Figure 16 3 6 The Alarm Contact The Multi Device Module is equipped with one normally open alarm contact This contact closes when the module is in a state of alarm There are two conditions that cause an alarm the first is loss of power and the second is loss of communication for a period of five minutes The alarm indicator on the front panel shows the alarm condition
6. DC output to the actuator is from terminals 1 and 2 of terminal block TB4 e The module uses a potentiometer connected to the actuator for position sensing Terminal 1 of TB2 supplies the 5VDC and terminal 3 provides the ground for the pot Terminal 2 is the wiper of the pot it is this terminal that senses the position of the actuator 7 3 Installation Setup and Test When all connections to the module are complete the 12VDC power and AC power may be applied When it has been powered pressing the button labeled O open should light DS2 and open the inlets pressing the C button should light DS1 and close the inlets If the inlets respond backwards the wires on terminals 1 and 2 of TB4 can be reversed When the module has been tested to run properly it then needs to be set up The module needs to know the Open Limit and Closed Limit To set the Open Limit press the O button until the inlets are fully opened when they are open press 26 Installation Guide Ver99C the OL Open Limit button When the OL button is pressed DS4 lights to indicate that the setting was saved The Closed Limit is set the same way by pressing the C button until the inlets are closed and then pressing the CL Closed Limit button When the CL button is pressed DS3 lights to indicate that the setting was saved e DS5 is an indicator that the network wires are operational The indicator is off when
7. Each channel is capable of controlling more than one device as long as the maximum load is not exceeded The two variable channels are capable of supplying 5 amps each at either 120 or 240V AC The three relay The front panel of the module is set up to show when each of the five devices are being powered when the module is in alarm and whether the module is being controlled automatically or manually see Figure 11 The top right indicator on the front panel is the alarm indicator When it is green the module is running properly when it is Installation Guide Ver99C Multi Device Module Alarm Indicator Gi 0K O Manual Operation 3 o Output 3 Indicator 4 o gt Output 4 Indicator 5 o gt Output 5 Indicator 120 240 V 50 60 Hz 12 channels are capable of supplying 10 amps each at either 120 or 240V AC The Multi Device Module is most useful when all of the power cables are connected to each device from a single point When the power cables are connected to multiple devices that are not controlled identically then individual 4 Amp modules are a better choice for the control of the devices since these can be mounted right at the device 3 1 The Multi Device Modules Features red the module is not communicating with the RAPID Control Under the alarm indicator is the Manual Mode indicator When the indicator is off the module is being controlled by the RAPID control When the indicator is on t
8. The Power input may be 120 208 240 VAC 50 60 Hz Figure 19 shows the internal switching of the module The power enters on terminal H The switched line is terminal E The direct common line is connected to terminals F and G The direct line must be connected to the module so that it can make the necessary measurement for speed control and On Off commands A module is wired to a load or device as shown in Figure 19 Internal to Module AN E F G H m m m m Load AC Power Input Figure 19 Installation Guide Ver99C MODULE 1 MODULE 2 Module Network 12 V Power Supply Module Network 12 V Power Supply I NU NE ENNE NENN an y A e 3 A A A gt gt a Ad me Figure 18 19 gt 4 2 AC Power and Load Output NOTE Each module must have the AC connected to terminals G and H For 120V the Line is connected to terminal H and the Neutral to terminal G For 240V either leg can be connected to terminals G and H as long as both legs are connected IMPORTANT When using the 4ADM to operate a relay you must cut the leg of the capacitor on the 4ADM as shown in Figure 20 Use relays with 120VAC coils such as the Omron G4L series relay Partial Back View of 4 amp Module USE WIRES SUITABLE FOR AT LEAST 90 C ATTENTION EMPLOYER DES FILS POUR AU MOINS 90 C LOR Cut lead of 2nd componen
9. no signal is present and flashes when signals are present NOTE The control should be in Monitor program while doing any manual movement of the actuator from the module itself IMPORTANT When pressing the OPEN and CLOSE buttons on the module the only limit of movement is any limit on the actuator itself Remember that while pressing these buttons it is up to the user to judge how long to continue movement damage to the inlet system may occur if movement continues after the inlets have reached their limits RAPID Environment Control Installation Guide Ver99C 8 Output Device Module Some equipment is controlled by receiving a signal from a controller 0 10VDC and 4 20mA are two common signals which equipment responds to The Output Device Module is designed to supply this type of signal The Output Device Module is able to be set to any of the addresses that the 4 Amp device module can be set to see Table 2 Instead of supplying an AC voltage output which directly drives loads the Output Device Module supplies a DC voltage proportionally to the range that it is set to supply 8 1 The Network amp 12V Power supply The connections at the Output Device Module for network and 12V power supply wires are identical to the 4 Amp Module Refer back to Section 4 1 The Network amp 12V Power supply for details 8 2 The Load Output The module is able to supply only a small amount of current since it is not meant to power
10. to measure temperature in the Zone Area the
11. which proves to be defective under normal use within two years from date of original purchase will be repaired or replaced without charge TERMS AND CONDITIONS 1 The warranty on this document does not apply a To any product subjected to misuse negligence abuse defective or improper wiring improper installation or any unit which has had the serial number damaged or obliterated b To damage as a result of flood fire lightning or any Acts of God 2 Parts replaced or repaired under this warranty are warranted only through the remainder of the original warranty 3 This warranty does not cover cost of shipping defective or repaired or replaced parts to or from original customer 4 DEL AIR Systems Ltd reserves the right to make changes and improvements to its product at any time with the express understanding that such changes and improvements do not impose any obligation to install such changes and improvements on products previously sold Except to the extent prohibited by applicable law no other warranty whether expressed or implied including the warranties of merchantability and fitness for a particular purpose shall apply to this product Any and all implied warranties are excluded DEL AIR Systems Ltd shall not be liable for consequential damages sustained in connection with the said unit DEL AIR Systems Ltd neither assumes nor authorizes any representative or other person to assume for it any obligation or liability o
12. 25A relay is not supplied by DEL AIR Use Omron G7L 2A BUB J CB AC120 or WW Grainger 2XC20 To 4 NW10K Fan 31 M L1 E L2 DRAWING F DRAWING TITLE B DELAIR W 10 17 03 Wiring Schematic E aaa CUSTOMER E S T E M s DATE SCALE DESIGNIDRAWN BY Jason SOLD BY 10 17 01 N T S G W D S DEL AIR Systems Ltd Figure 3 NOTE All wire used with the RAPID Control must be rated minimum 300V and be wired in accordance with CEC NEC class 1 methods IMPORTANT When any wiring is being done at the RAPID Control all power to the control must be off to insure the protection of the installer and the protection of the electronics All power includes the power that runs the control TB1 and any power that may be run to the alarm contacts terminals 15 16 17 and 18 Figure 4 shows all the terminals on the RAPID Control that are used for installation TB1 is the power input for the control all other connections to the control described in Sections 2 2 PC Network to 2 5 The Module Network are connected to the terminals on J7 DELA RAPID Environment Control Installation Guide Ver99C AC Input PC Net 12V Network 1 12V supply Network 2 Alarm 1 Alarm 2 Sensor Common z gt i Digital Input 1 Digital Input 2 Zone1 Sensor1
13. 40 VAC 50 60Hz DC Power Input 10 16VDC Environment 0 50 C 32 122 F non condensing Network Rating 4 4Amp Modules Rating Output 10A DC Module Network RS 485 Output Device Module Description Type DC output DC Power Input 10 16VDC Environment 0 50 C 32 122 F non condensing Rating Output 20mA DC Network Rating 2 4Amp Modules Module Network RS 485 32 RAPID Environment Control Installation Guide Ver99C Appendix C TROUBLESHOOTING GUIDE No power to control DS1 not lit Calendar clock incorrect after power loss to control Displays incorrect erratic temperature Alarm doesn t activate Module does not respond device or load does not respond to RAPID Control 6 Breaker Fuse Voltage Selector Switch in correct position Remove paper tab under battery Check battery on control Verify J6 has jumper on pins 2 and 3 Check that sensors are enabled properly or are disabled if no sensor is connected Check sensor wiring at the control terminals Make sure the polarity is correct and wires are in proper terminals Make sure the control and cable shielding are grounded Check calibration Re calibrate if necessary Replace sensor Check the alarm band Re adjust if necessary Run Alarm Test Listen for clicking action on the alarm relay Inspect wiring from control terminals to the alarm system Test alarm device without using the RAPID Control Put the control in TEST and tes
14. 9C The codes can be changed at any time powered or not The switch up is ON The switch down is OFF Figure 29 10 Testing The Operation Of The Control After all devices have been wired and are ready to be run they can be tested from the RAPID without having to program any of the setup into it First the control has to be put in MONITOR mode so it does not try to control the devices This is accomplished by pressing the VENT button 4 then selecting which zone is to be tested using the up down arrows and pressing OK 29 After selecting the zone use the up down arrows to select MONITOR and press OK When it says PROGRAM RUNNING press OK to finish To actually test the devices press the TEST button 7 select the zone and then the device to test See the User Manual for more information on how to run the tests on the modules RAPID Environment Control Installation Guide Ver99C Appendix A Wiring Installation Requirements Control Power Input Wire type Connections PC Network Wire Type Connections Maximum Length Max Controls Module Network and 12V Supply Wire Type Connections Maximum Length Max Modules Network Alarm Auto Dialer Wire Type Polarity Maximum Length Sensor Wire Type Polarity Maximum Length 16 AWG stranded minimum 300V minimum rating TB1 terminals 1 2 and 3 See Section 2 1 Power Input 20 AWG stranded shielded twisted pair 300V minimum rating J7 t
15. Network wires cross any high voltage wires they must cross at 90 The RAPID Control has two normally open contacts terminals 15 16 and terminals 17 18 which may be used to control a central auto dialer or local siren When the RAPID Control is properly powered the contacts on the relay are open with no alarms These contacts will remain open until an alarm occurs Alarms include High Temp Low Temp Sensor Failure and Power Failure RAPID Environment Control Installation Guide Ver99C Connecting to an auto dialer Autodialer Control 1 Control 2 aq 15 16 15 16 From autodialer To Control To next control Figure 7 See Figure 4 for the terminal positions e The auto dialer should not be connected until all controls have been connected e Refer to the installation guide that was included with your autodialer for more information Connecting to a local siren Either pair of alarm terminals may be used to power any device that does not exceed 1 0 Amp 120VAC or 2 0 Amps External Power Supply not included 25VDC The device must be powered by an external supply Figure 8 2 4 Sensors Each standalone control must have one ambient sensor and at least one room sensor per zone The ambient sensor must be installed on each control unless the PC Net is connected If the PC Net is connected only one control needs to have an am
16. OTE can be installed so that you dial into the network with a remote computer The RAPID Control uses an RS 485 twisted pair network to connect all controls and an optional computer together The connection is made using a daisy chain configuration The Daisy Chain is shown below RAPID Environment Control Computer RAPID Control 1 1 E M Installation Guide Ver99C RAPID Control 2 From Computer To Control To Next Control Figure 6 IMPORTANT The network connection is polarity sensitive Ensure that all wiring is consistent between all devices HINT The PC Network wires and the Alarm System wires can be run in a single 2 pair twisted pair cable since both these pair usually run to all the controls and then back to a central office where the computer and alarm are located Lo 2 3 Alarm System What Is A Daisy Chain Configuration Like a chain the network is linked so that there are only two ends This is a requirement for the communications network It is not permissible to split the connection at one control and go to multiple controls as this would create more than two ends in the chain As well the chain is not looped together it must be installed such that there are two ends IMPORTANT Network wires must be in separate conduit from high voltage lines and must be at least 16 from parallel running high voltage lines If
17. When the indicator is green there is no alarm When the indicator is red then the module is in alarm and the contact will be closed The Multi Device Module has two modes of operation Manual and Automatic The mode is chosen using Switch 6 Switch 6 is the toggle switch on the top left of the Multi Device Module board see Figure 12 This switch can be changed at any time powered or not When the switch is flipped to the left the control is in automatic mode In auto mode the module responds to commands from the RAPID control The buttons on the front panel will not operate then the module is in auto mode and is being controlled by the RAPID control When the switch if flipped to the right the control is in manual mode When the control is in manual the manual mode indicator on the front panel is lit In 16 Installation Guide Ver99C The alarm contact is meant to be used in either of two of the following ways not both 1 Connect the alarm contact to the RAPID control s alarm Doing this will activate the alarm system that is connected to the RAPID control as soon as the module recognizes an alarm 2 Wire the alarm contact to turn on a piece of equipment when the module goes into alarm It may be set up so that the minimum ventilation will automatically turn on if the module fails 3 7 Automatic and Manual Operation manual mode the module will not respond to commands from the RAPID control instead you can
18. asure the temperature of the air being used to cool the zones The outside air temperature Area An area within a zone such as Creep Area Auto Dialer A device that dials a series of phone numbers and plays a recorded message to inform when an alarm has occurred Creep Area An area in a zone usually at floor level where young pigs are located Creep Sensor A sensor used to measure temperature in the Creep Area the Module Network The 4 wires network and 12V supply that run to the modules connected to a RAPID Control There are 2 Module Networks available per control Normally Open Contact A switch that is open when no alarm condition exists and close when an alarm occurs PC An IBM compatible computer system powered by an Intel Pentium 100 or greater and running Windows 9x or Windows Millenium 35 PC Net A two wire network that connects all the controls and a PC if installed together to allow them to communicate with each other Room Sensor Either a Zone temperature sensor or Creep temperature sensor Sensor A device used to measure temperature Terminal A connection on a module or control where wires are connected to Terminal Block A block made up of a number of terminals Zone A single room that is to be controlled by the RAPID Zone Area An area in a zone encompassing the majority or all of the room excluding the floor area if a Creep Area exists Zone Sensor A sensor used
19. bient sensor installed The control that has the ambient sensor installed and enabled will transmit the ambient temperature to the rest of the controls over the PC Net RAPID Environment Control RED BLACK N E Ib N B N eo m o Lititt IILI biiiit JIJIINI e e e e e e a a a cot TERET Qu LI r4 Ambient Sensor 1 Sensor 2 Sensor 1 Sensor 2 N o 3 o N Zone 1 Figure 9 There are three common terminals on the sensor block 19 to 21 These are the positive terminals of the sensor indicated by a red or white wire The positive wires may be tied together and installed in any of the three positive terminals The negative wire on the sensors black wire connects to the terminal labeled for that particular location e g The creep sensor for Zone 1 has its black wire connect to terminal 24 The drain wire which is connected to the cable shield should be connected to the ground wire at the RAPID Control MIT aad The RAPID Control uses distributed SMART modules to control both Variable Speed and On Off outputs The RAPID Control communicates with the modules using a network similar to the PC Net In addition to the network the RAPID Control also supplies the DC voltage for 2 5 The Module Network Installation Guide Ver99C Sensor Opti
20. e Inlet Module 25 7 1 The Network amp 12V Power Supply 25 7 2 AC Power and Actuator Connections 25 7 3 Installation Setup and Test 26 8 Output Device Module 27 8 1 The Network amp 12V Power supply 27 8 2 The Load Output 27 9 Module Addressing 28 10 Testing The Operation Of The Control 29 Appendix A 30 Appendix B 31 Appendix C 33 Appendix D 34 Appendix E 35 RAPID Environment Control Installation Guide Ver99C 1 Pre Installation Check Figure 2 RAPID Control Circuit Board Figure 2 RAPID Control Circuit Board displays the features on the control circuit board that are important to the installer They include 1 2 Main Power Fuse Replacement 3AG 2 10 Amp slow blow 250V Voltage Selector Switch See Section 2 1 Power Input PC Network Fuses Replacement 2AG 1 8 Amp 250V Module 12V Ground Fuses Replacement 2AG 1 5 Amp 250V Battery The RAPID Control uses a back up battery to maintain time date and logs when a power failure occurs The RAPID Control is shipped with a piece of paper under the battery clip so it will not discharge in shipping Remove the paper after the RAPID is installed to enable the battery DS1 This LED will light when the RAPID Control is properly powered If the LED is off no power is present RESET Switch This switch S2 is used to reset the control Please refer to the troub
21. e is a separate terminal block TB2 for AC power to be connected that runs the electronics on the board The power can be split off from either of the variable channels or be supplied from a separate breaker There must be a ground wire run to the module The AC input is to supply only the power needed to run the electronics on the board and it not used for any of the output channels The AC power terminal block TB2 is located to the right of the Network 12V terminal block The connections for the AC are set up identically to the RAPID 3 3 The AC Power Supply 14 Installation Guide Ver99C MODULE1 MODULE 2 Module Network 12 V Power Supply Module Network 12 V Power Supply CIE Jee IL 1 pm A f e 2 A ee 3 Bee 4 p Figure 13 Since it is self powered it is not necessary to run the 12V wires to the module although generally it is easier to run the wires to it and then carry on to the next modules that do need the 12V wires In the case of surges on the communication lines the module is protected by a surge suppression circuit In the event of an extreme surge the communication lines are also protected with fuses Control s AC input Figure 14 shows the connections 1 2 3 TB2 E C1 E Li L2 N Figure 14 Before applying power to the Multi module ensure that the voltage selector switch is in the proper position for the power t
22. ejele ejeje h TB3 TB4 rar TBS TB6 TB7 TB8 TB2 L1 L2 Gnd Load Line Load Line Figure 12 IMPORTANT When any wiring is being done at the Multi Device Module all power must be off to insure the protection of the installer and the protection of the electronics All power includes the power that runs the module TB2 the power that is run to each of the channels including alarm and the power to the RAPID Control On the bottom left of the Multi Device Module board is the network and 12V supply terminals TB1 The network and 12V wires from the RAPID Control are connected to these terminals Section 2 5 The Module Network shows the terminal locations of the network and power supply on the RAPID Control The connection at the module is shown in Figure 13 13 RAPID Environment Control IMPORTANT Network and 12V terminals are reversed on the modules compared to the placement on the RAPID control From Control See Section 2 5 The Module Network NOTE Network wires must be in conduit separate from high voltage lines and must be at least 16 from parallel running high voltage lines If network wires cross high voltage wires they must cross at 90 The Multi module is the only module that is self powered and is able to run without the 12V wires being attached Unlike the other RAPID modules the electronics on the Multi Device Module is powered by 120 240VAC instead of the 12V supply from the RAPID Control Ther
23. er the wiring has an incorrect polarity Switch the two wires to correct the polarity Check meter reading e If there is no voltage present at the device there is either a blown fuse in the control or there is a problem in the wiring 34 Testing the Module Network 1 Use the same setting on the meter as for the power supply test as above 2 Connect the black lead to terminal A on the module 3 Connect the red lead to terminal B on the module With the control power on the meter should read between 3 0 to 4 5VDC Every five seconds the reading will oscillate very quickly to a negative voltage and back for a few seconds after which it will again settle at the 3 to 4 5VDC This reading indicates that the module network wiring is correct and functioning e If the reading is negative indicated on meter the wiring has an incorrect polarity Switch the two wires to correct the polarity Check meter reading e If there is no reading on the meter for example 0 0 VDC there is either a broken wire between the module and the control or there is a short circuit Check wiring test 2 e If all tests above pass and modules s fail to respond replace the module If replacing the module does not fix the problem consult your dealer RAPID Environment Control Installation Guide Ver99C E E Address A combination of switch settings to identify the load of a module Ambient Sensor A sensor used to me
24. erminals 1 and 2 See Section 2 2 PC Network 1200 Meters 3900 ft 31 20 AWG stranded shielded twisted pair 300V minimum rating Use wire suitable for at least 90 C J7 terminals 3 10 See Section 2 5 The Module Network 107 Meters 350 ft 32 4Amp Modules See each module s specifications for the network under Network Rating 20 AWG stranded twisted pair 300V minimum rating J7 terminals 15 to 18 See Section 2 3 Alarm System N A 20 AWG stranded shielded twisted pair 300V minimum rating J7 19 to 26 See Section 2 4 Sensors 107 Meters 350 ft Device Modules Multi 4A 15A Curtain Cable Inlet Output Load Power VAC Output Wire Type Polarity 16 AWG stranded minimum 300V minimum rating Use wire suitable for at least 90 C See Sections 3 4 3 5 4 2 5 2 6 2 7 2 and 8 2 30 RAPID Environment Control Installation Guide Ver99C Appendix B RAPID Specification Sheet Control Description Power Input 120 240 VAC 108 127 212 254 0 2 0 1A 50 60 Hz Environment 0 50 C 32 122 F non condensing Module Power Output 12 VDC unregulated 9 12 VDC 14 8 VDC 1 8 Amp Digital Inputs 2 5 VDC Control Network RS 485 Alarm Outputs 2 Relay Contact Normally Open 1 0 Amp 120VAC 2 0 Amp 25VDC Temperature Sensor Inputs 5 AD590 resolution 0 1 C Main Power Fuse 3AG 2 10 Amp slow blow 250V PCNET Fuses 2AG 1 8 Amp 250V 12V Ground Fuses 2AG 1 5 Amp 250V Multi Device Module Desc
25. for locations Figure 10 shows how to connect module itself See Section 9 Module network 1 and its 12V supply at the Addressing RAPID Control 2 T 2 N a x a x o o D E D E o x Q o z o z a 2 o 2 a 2 5 gt E gt E 4 3 4 5 6 7 8 9 10 T eo o See Section 3 2 4 1 5 1 6 1 7 1 and 8 1 Figure 10 2 6 Terminating the shielding d aaa All the wire used for the low voltage wiring 12V network sensors digital inputs PCNET and alarm should be using shielded cable see Appendix A This section describes how to terminate the shielding properly The purpose of the shielding around the wires inside the cable is to protect the wires from induced voltage spikes These spikes can range from small noise 10 caused by AC wires that may be around the cable to extreme spikes caused by lightning Shielded cable will have a bare wire included with the other wires in the cable This wire is called the drain wire The drain wire is connected to the shielding inside the cable To protect the wires from spikes the drain wire must be tied to ground The RAPID Environment Control drain wire should be connected directly to the ground wire not using any of the RAPID Control terminals to make the connection This should be done at one point only never have the drain wire connected to ground at more than one point per cable For sensors that means connecting
26. hat is connected to the AC input RAPID Environment Control The variable channels are labeled as CH1 and CH2 These channels can be configured to run any of the devices listed in Table 2 of Section 9 Module Addressing The Power input may be 120 208 240 VAC 50 60 Hz Figure 15 shows the internal switching of the module Each channel is made up of a four terminal block The power enters on terminal 4 The switched line to the motor is terminal 1 The direct common line is connected to terminals 2 and 3 The direct line must be connected to the module so that it can make the necessary measurement for speed control and On Off commands A module is wired to a load or device as shown in Figure 15 Internal to Module l EA a 3 X i i EE I Load C VW AC Power Input Figure 15 The relay channels are labeled as CH3 CH4 and CH5 These channels can be configured to run any of the devices listed in Table 2 of Section 9 Module Addressing The Power input may be 120 208 240 VAC 50 60 Hz Figure 16 shows the internal switching of the module Each channel is made up of a two screw 15 Installation Guide Ver99C 3 4 The Variable Output Channels NOTE Each module must have the AC connected to terminals 3 and 4 For 120V the Line is connected to terminal 4 and the Neutral to terminal 3 For 240V either leg can be connected to terminals
27. he module has the 12VDC power supplied as well as the AC power the control can be manually operated by pressing the buttons labeled O open and C close When O is pressed DS2 should light and the curtain open When C is pressed DS1 should light and the curtain should close If the actuator runs backwards closes when O is pressed then wires on terminals 2 and 3 have to be reversed to correct the problem NOTE Pressing the O or C buttons will override any signals sent by the control at the time RAPID Environment Control Installation Guide Ver99C 7 RAPID DC Cable Inlet Module The RAPID Control uses a special module for controlling the inlets used in mechanical ventilation systems The DC Cable Control Inlet Module is enclosed in a box that is similar to the RAPID Control itself When the cover is opened the board sits in the top left corner of the enclosure Figure 27 shows the layout of the DC Cable Module Fuse DS2 d d Jg 2 DS4 DS3 q od 2 DIP Switches 00000 Open Close OL CL TB2 TBI TB4 TB3 Figure 27 Since this is still a module it has the basic configuration and advantages of the 4 Amp Module described in Section 4 RAPID 4 Amp Module In addition to those advantages having modules allow for control of multiple actua
28. hen the module is in manual mode and can be controlled by the buttons on the front panel RAPID Environment Control Above buttons 1 and 2 and to the right of buttons 3 4 and 5 are channel output indicators These indicators show whether the module is supplying power to the devices on that channel or not Since channels 1 and 2 are variable the indicator brightens and dims according to the amount of power being supplied by the module for that channel The indicators Installation Guide Ver99C for channels 3 4 and 5 are either on or off depending on the state of that channel The Multi device module board inside has two more indicators see Figure 12 On the top left area of the board is DS2 DS2 will flash when it sees communication on the network wires DS5 1s located below DS2 DS5 is on when the Multi Device Module is being properly powered 3 2 The Network amp 12V Power supply Multi Device Module CH1 DEL AIR SYSTEMS LTD H JP4 AUTO S MAN LS 1 swe CH2 CH3 CH4 CHS JP3 2AG T 1 8A 1 DS2 F1 T 3AG 1 2A F3 250V xi _ CH1 CH2 CH3 CH4 CH5 ALARM m DELIV AC input ojojo elejei Teje leje el ajo el
29. increase and decrease the variable channels and turn on and off the relay channels using the front panel When the switch is flipped from Auto to Manual the module continues to run the equipment as it was before the switch was flipped To vary the 2 variable channels you press either the up arrow to increase or the down arrow to decrease the output Pressing the arrow and releasing increases or decreases by a single step Pressing and holding the arrow button results in the speed continuing to increase or decrease It takes about four seconds to go from 0 to 100 when holding down the up arrow button As RAPID Environment Control you increase and decrease the variable channels the indicator for that channel will brighten and dim accordingly To turn the 3 relay channels off and on press the number button for that Each of the channels is configured using the blocks of switches in the top right side of the circuit board Each of the switch blocks is labeled for which channel it configures Channel 1 is on the When the Multi Device Module is powered DS5 on the circuit board should light up If it does not light up check the breaker the voltage selector switch and the main fuse F3 If all of these are OK then measure the voltage at the AC input to make sure it is OK If the network wires are connected and the RAPID Control running DS2 on the circuit board should be flashing Generally the light will be off for two
30. leshooting guide for further information RAPID Environment Control Installation Guide Ver99C 2 RAPID Control Wiring Instructions Figure 3 is a wiring diagram of a typical barn To make the drawing as clear as possible only the modules for one zone are shown If the second room were identical there would be the same modules connected to terminals 7 8 9 and 10 TE s NOTE H 53 Please read installation guide 3 zest bE Partial Back View of 4 amp Module for mounting instructions and ri FENN Os wire size recommendations 3 EEEE ke 3 sb Hii g sers sB ATTENTION EMPLOYER DES PLS POUR AMONG 90 RAPID Control DE NOTE Select only one controller to use ambient sensor and Cut lead of 2nd component C1 connect pc net terminals so that it no longer makes contact on all controls as shown Only on 4A modules using a 25A relay Nu TB oloo Jr in section 2 4 of Installation Guide g Cable
31. ng When mounted vertically the module will be less likely to be affected by moisture and contaminants present in the barn RAPID Environment Control Installation Guide Ver99C 5 RAPID 15 Amp Module Electrically the 15 Amp module shown in Figure 22 is identical to the 4 Amp module described in Section 4 RAPID 4 Amp Module Larger components and an external heat sink allow this module to power loads at up to 15 Amps either variably or On Off Figure 22 IMPORTANT When any wiring is being done at the 15 Amp Module all power must be off to insure the protection of the installer and the protection of the electronics All power would include the power that the module is switching L1 and L2 Neutral and the power to the RAPID Control 5 1 The Network amp 12V Power supply The connections at the 15 Amp Module for network and 12V power supply wires are identical to the 4 Amp Module Refer back to Section 4 1 The Network amp 12V Power supply for details 5 2 AC Power and Load Output The RAPID 15 Amp Module may be The line power is connected to the used as either a Variable Speed or BLACK wire The BLUE wire is the On Otf Module switched line Line 2 or Neutral is This selection is made using the DIP connected to the WHITE wire switch settings described in Section 9 Module Addressing A module is wired to a load or device as follows The Power input may be 120 208 240 VAC 50 60 Hz Figure 23 show
32. ons Sensor 1 must always read the Zone room temperature Sensor 2 can be configured as the Creep Sensor or a second Zone Sensor When used as a second Zone Sensor its reading is averaged with Sensor 1 to give the average Zone room temperature See User Manual for more information NOTE Sensor wires can be run in the same conduit as the module network wires IMPORTANT Sensor wires must be in separate conduit than high voltage lines and must be at least 16 from parallel running high voltage lines When crossing high voltage lines sensor wires must cross at 90 Temperature readings may be affected by electrical noise if this precaution is not taken the electronic part of the module Therefore the Daisy Chain will be made using 2 pairs of wires There are two module network outputs on the control Terminals 5 and 6 are used for Module Network 1 and terminals 9 and 10 are used for Module RAPID Environment Control Network 2 Related to the network is the 12V power terminals 3 and 4 are used with Module Network 1 and terminals 7 and 8 are used with Module Network 2 to supply the 12V power Neither network is zone specific The RAPID Control sends all commands to all modules over both networks The Zone selection is made on the module Installation Guide Ver99C Networks 1 and 2 must not be tied together A separate Daisy Chain must be run for each network if both are used e the terminal See Figure 4
33. ription Type 2 Variable voltage dimmer channels 3 Relay operated channels AC Power Input 120 240 VAC 108 127 212 254 0 2 0 1A 50 60 Hz Environment 0 50 C 32 122 F non condensing Variable Channel Output Rating 5 Amps per channel Relay Channel Output Rating 10 Amps per channel Module Network RS 485 Main Power Fuse 3AG 1 0 Amp 250V Network Rating 1 4Amp module Network Fuses 2AG 1 8 Amp 250V 4 Amp Module Description Type Variable voltage dimmer AC Power Input 120 208 240 VAC 104 127 187 220 208 254 50 60Hz DC Power Input 10 16VDC Environment 0 50 C 32 122 F non condensing Output Rating 4 Amp Network Rating 1 4Amp Module Module Network RS 485 15Amp Module Description Type Variable voltage dimmer AC Power Input 120 208 240 VAC 104 127 187 220 208 254 50 60Hz DC Power Input 10 16VDC Environment 0 50 C 32 122 F non condensing Output Rating 15A Network Rating 1 4Amp Module Module Network RS 485 31 RAPID Environment Control Installation Guide Ver99C Cable Control Module Description Type Relay operated AC Power Input 120 208 240 VAC 104 127 187 220 208 254 50 60Hz DC Power Input 10 16VDC Environment 0 50 C 32 122 F non condensing Rating Output 30VDC 1 6 A 2 8A peak 60 Hz 30VDC 1 5A 2 8A peak 50 Hz Module Network RS 485 Network Rating 4 4Amp Modules Fuse 3AG 4 0 Amp 250V Curtain Control Module Description Type Relay operated AC Power Input 120 208 2
34. s the internal switching of the module 21 RAPID Environment Control Internal to Module Blue White Line 2 AC Power Input Load Figure 23 NOTE Each module must have the AC connected to the Black and White wires For 120V the Line is connected to Black and the Neutral to White For 240V either leg can be connected to Black and White as long as both legs are connected Installation Guide Ver99C NOTE Network wires must be in separate conduit than high voltage lines and must be at least 16 from parallel running high voltage lines If network wires cross high voltage wires they must cross at 90 NOTE You can not measure the voltage of the output of the 15 Amp Module if there is no load attached When there is no load the output will show whatever the input voltage is so readings will not accurately show the state of the module 5 3 15 Amp Module Enclosure The RAPID 15 Amp Module comes with its own enclosure It is shipped in a modified Scepter brand FDC15 or FDC20 The module can be replaced without removing the entire enclosure but the module will not fit into a standard FDC box Figure 24 22 The module slides in between the lid mounting screws on the side of the enclosure IMPORTANT Ensure that the enclosure is properly sealed once the module is coded and installed Improper sealing of the enclosure may lead to an electrical failure to the module as a res
35. seconds and then will flash very quickly for 3 seconds If the light is doing the reverse then the network wires are most 17 Installation Guide Ver99C channel When the channel is on the indicator for the channel will be lit when the channel is off the indicator will go off as well 3 8 Configuring the Multi Device Module far left and channel 5 is on the far right These switches can be changed at any time when the board is powered or not See Section 9 Module Addressing for the addressing codes 3 9 Troubleshooting the Multi Device Module likely reversed If the indicator does not light up at all then check fuses F1 and F2 The module can also be tested without having to be connected to the RAPID Control or with the control off With power being supplied to the module switch SW6 to the right Manual Mode and use the front panel to turn on and off the channels If the display does not respond make sure the ribbon cable from the front panel is plugged into JP3 properly RAPID Environment Control Installation Guide Ver99C 4 RAPID 4 Amp Module Having modules designed this way allows e Modules to be located near the load that it is operating AC power does not have to be brought back to the control for each load that is controlled e Control of multiple devices on any stage e Greatly reduced electrical management of the facility The Figure 17 module itself reads the phase information from the AC inp
36. t from left C1 so that it no longer makes contact Only on 4A modules controling a relay Figure 20 RAPID Environment Control NOTE Network wires must be in separate conduit than high voltage lines and must be at least 16 from parallel running high voltage lines If network wires cross high voltage wires they must cross at 90 S 4 3 4 Amp Module Enclosure lt a Installation Guide Ver99C NOTE You can not measure the voltage of the output of the 4 Amp Module if there is no load attached When there is no load the output will show whatever the input voltage is so readings will not accurately show the state of the module The RAPID 4 Amp Module does not come with its own enclosure It has been designed to fit in a standard single gang F Series Scepter brand box or equivalent The enclosure chosen for the 4 Amp Module must be a CSA and UL approved non metallic box with sizing of at least 4 1 4 X 3 1 2 X 2 with NEMA 4 rating Figure 21 The module slides in between the lid mounting screws on the side of the enclosure IMPORTANT Ensure that the enclosure is properly sealed once the module is coded and wired Improper sealing of the enclosure may lead to an electrical failure at the module as a result of moisture damage IMPORTANT The 4 Amp module enclosure should be mounted so the module sits vertically as in Figure 21 and not horizontally Do not mount the module on the ceili
37. t the device in question Check module address Check AC power input to the module using a test light meter Check polarity of signal and power supply wires t Check the load by pass the module and power the load directly If all tests above pass replace the module t See SIGNAL TEST Appendix D 33 RAPID Environment Control Installation Guide Ver99C i endix D Paired Wire Test Instructions Important The following tests should be performed by a certified electrician Consult your dealer for further information These tests are included to provide assistance for the electrician They are helpful in confirming that all wiring installation is correct This test is performed to ensure that signal is transmitted from the control to the modules If the module is not responding to commands from the control it may be possible that the wiring is faulty To test the signals a digital or analog multimeter is required Testing the 12VDC power supply 1 Using a digital voltage meter select the VDC position If the meter does not have an auto range feature select the 20VDC range 2 Connect the black lead to terminal C on the module 3 Connect the red lead to terminal D on the module With the control power on the meter should read between 49 0 to 14 0 VDC This reading indicates that the power supply wiring is correct and functioning properly e If the reading is negative indicated on met
38. the drain wire to ground at the control For the module network 12V and digital inputs that means connecting the drain wire to ground at the control For the entire length of cable to be protected the drain wire in the cable coming into the module must be connected to the drain wire in the cable going out of the module 11 Installation Guide Ver99C Connecting the drain wire for the PCNET and alarm is somewhat different Since the drain wire is to be connected to ground at one spot only DO NOT connect the drain to ground at each control Pick ONE location to connect the drain to ground this could be at one control OR where the cable goes to the alarm system OR where the cable comes to the computer system Ideally the ground that any electronics are connected to should be an isolated ground a ground that is used specifically for the electronic equipment This is not necessary but can be decided by the electrician doing the wiring as well as the electrical code RAPID Environment Control 3 RAPID Multi Device Module RAPID Environment Control Variable Ouput 2 Indicator Variable Ouput 1 Indicator DELAIR SY S T EM S Figure 11 The Multi Device Module is the primary means for controlling the devices that make up the ventilation system This module has five separate outputs for controlling devices Two of the channels are capable of supplying variable voltage out the remaining three channels are relay operated
39. the load There are three different voltage ranges that the module can supply 0 10V 2 10V and 3 7V When a 4 20mA signal is required use the 2 10V setting and a 500 resistor To select the voltage range set the S1 DIP switches as show in Table 1 Table 1 0 10V 2 10V 27 RAPID Environment Control Installation Guide Ver99C 9 Module Addressing Each module must be addressed to the device that it is controlling This is necessary because the RAPID Control sends all commands to all of the modules over the twisted pair of wires The codes that the Multi Device Module 4 Amp Module 15 Amp Module and Output Module can be set to are shown in Table 2 Table 2 Device OFF OFF OF OFF _ OFF O OFF OFF ON OFF O O O O O OFF OFF OFF O OFF OFF _ OFF ON OFF OFF OFF OFF ON N N N O O O o Stage 1 Tunnel Fan Stage 2 Tunnel Fan O O The codes that the Cable and Curtain Modules can be set to are shown in Table 3 Table 3 Cable Control OFF OFF OFF N N T Ti Every module must be told what zone it is in Table 4 shows how to address the zone switch Table 4 It is possible to set more than one module on the same code If for example three Stage 1 fans are required in a zone set all three modules to the same code The RAPID Control will communicate to and control all three modules simultaneously 28 RAPID Environment Control Installation Guide Ver9
40. ther than such as it expressly set for herein All complaints should be directed first to the authorized distributor who sold the product Only if satisfaction is not obtained or the name of the distributor is not known should DEL AIR Systems Ltd be contacted directly at 1 800 667 1722 RAPID Environment Control Table of Contents Installation Guide Ver99C 1 Pre Installation Check 4 2 RAPID Control Wiring Instructions 5 2 1 Power Input 6 22 PC Network 6 2 3 Alarm System 7 2 4 Sensors 8 2 5 The Module Network 9 2 6 Terminating the shielding 10 3 RAPID Multi Device Module 12 3 1 The Multi Device Modules Features 12 3 2 The Network amp 12V Power supply 13 3 3 The AC Power Supply 14 3 4 The Variable Output Channels 15 3 5 The Relay Output Channels 15 3 6 The Alarm Contact 16 3 7 Automatic and Manual Operation 16 3 8 Configuring the Multi Device Module 17 3 9 Troubleshooting the Multi Device Module 17 4 RAPID 4 Amp Module 18 4 1 The Network amp 12V Power supply 18 4 2 AC Power and Load Output 19 4 3 4 Amp Module Enclosure 20 5 RAPID 15 Amp Module 21 5 1 The Network amp 12V Power supply 21 5 2 AC Power and Load Output 21 5 3 15 Amp Module Enclosure 22 6 RAPID AC Curtain Control Module 23 6 1 The Network amp 12V Power Supply 23 6 2 AC Power and Load Output 23 6 3 Installation Check 24 7 RAPID DC Cabl
41. tors on any zone if a facility is large enough to need more than one actuator per zone IMPORTANT When any wiring is being done at the cable module all power must be off to insure the protection of the installer and the protection of the electronics All power would include the power that runs the module TB3 and the power to the RAPID Control 25 7 1 The Network amp 12V Power Supply The network and 12V supply are connected to the module using TBI Section 2 5 The Module Network shows the locations of TB1 and the remaining terminal blocks The connections at the Cable Module TB1 for network and 12V power supply wires are identical to the 4 Amp Module Refer back to Section 4 1 The Network amp 12V Power supply for details 7 2 AC Power and Actuator Connections The RAPID DC Cable Module is designed to receive the AC input it converts this to a DC output that is able to operate a motor actuator in forward or reverse motion The DIP switch settings are described in Section 9 Module Addressing for the Inlet Control Module Figure 28 shows the connections for the AC power and the Actuator OL CL TB2 TB1 TB4 1234 1234 DC AC Actuator Potentiometer Actuator In Figure 28 RAPID Environment Control Connection Description e Line 1 and Neutral enter the module on terminals 1 and 2 of terminal block TB3 e The
42. ult of moisture damage IMPORTANT Install the enclosure as shown in Figure 24 If it is installed in another orientation the heat sink may not have enough airflow and could overheat RAPID Environment Control Installation Guide Ver99C 6 RAPID AC Curtain Control Module The RAPID Control uses a special module for controlling the curtains used in the Natural Ventilation system The Curtain Module is enclosed in a box that is similar to the RAPID Control itself When the cover is opened the board sits in the top left corner of the enclosure Figure 25 shows the layout of the AC Curtain circuit board e TB2 is not used when the module is set for curtain applications DS2 DS4 CURTAIN MODULE DS3 nunnunnununnnnnu TB2 TB1 TB3 Figure 25 Since this is still a module it has the basic configuration and advantages of the 4 Amp Module described in Section 4 RAPID 4 Amp Module In addition to that having curtain modules will allow control of multiple curtains on any one stage if a facility is large enough to need multiple actuators for a stage of curtain 23 IMPORTANT When any wiring is being done at the curtain module all power must be off to insure the protection of the installer and the protection of the electronics All power would include the power that the module is switching L1 and L2 Neutral and the power to the RAPID Control 6 1 The Network
43. ut to provide variable speed control for the load The module s power input does not have to be on the same phase as the control itself Two or more modules addressed to the The 4 Amp Module consists of three main parts 1 RAPID Module Network amp Power Supply Input Terminals suave sia ge do not have to be on the 2 Module Addressing Switches DIP same phase of power Switches 3 AC Power Input and Load Control Output Terminals IMPORTANT When any wiring is being done at the 4Amp Module all power must be off to insure the protection of the installer and the protection of the electronics All power would include the power that the module is switching L1 and L2 Neutral and the power to the RAPID Control SL 4 1 The Network amp 12V Power supply The network and 12V terminal block is the terminal block on the left side of the module as shown in Figure 17 Section 2 5 The Module Network shows the terminal locations of the network and power supply on the RAPID Control The connection at the module is shown in Figure 18 18 RAPID Environment Control IMPORTANT Network and 12V terminals are reversed on the modules compared to the placement on the RAPID control From Control See Section 2 5 The Module Network s SS The RAPID 4 Amp Module may be used as either a Variable Speed or On Off Module This selection is made using the DIP switch settings described in Section 9 Module Addressing

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