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IS 1Play TL M Installation Manual

1. Europe Ingeteam Power Technology S A Energy Avda Ciudad de la Innovaci n 13 31621 SARRIGUREN Navarre Spain Tel 34 948 28 80 00 Fax 34 948 28 80 01 e mail solar energy ingeteam com Ingeteam GmbH DE 153762639 Herzog Heinrich Str 10 80336 MUNCHEN Germany Tel 49 89 99 65 38 0 Fax 49 89 99 65 38 99 e mail solar de ingeteam com Ingeteam SAS Parc Innopole BP 87635 140 Rue Carmin Le Naurouze B5 F 31676 Toulouse Lab ge cedex France Tel 33 0 5 61 25 00 00 Fax 33 0 5 61 25 00 11 e mail solar energie ingeteam com Ingeteam S r l Via Emilia Ponente 232 48014 CASTEL BOLOGNESE RA Italy Tel 39 0546 651 490 Fax 39 054 665 5391 e mail italia energy ingeteam com Ingeteam a s Technologick 371 1 70800 OSTRAVA PUSTKOVEC Czech Republic Tel 420 59 732 6800 Fax 420 59 732 6899 e mail czech ingeteam com Ingeteam Sp z 0 0 UI Koszykowa 60 62 m 39 00 673 Warszawa Poland Tel 48 22 821 9930 Fax 48 22 821 9931 e mail polska ingeteam com America Ingeteam INC 5201 Great American Parkway Suite 320 SANTA CLARA CA 95054 USA Tel 1 415 450 1869 1 415 450 1870 Fax 1 408 824 1327 e mail solar us ingeteam com Ingeteam INC 3550 W Canal St Milwaukee WI 53208 USA Tel 1 414 934 4100 Fax 1 414 342 0736 e mail solar us ingeteam co
2. VAS Om Connection DC isolating switch DC 12 Cooling system Precut holes for various cables ABE2011IQE01_A Installation and usage manual Safety Ingeteam 3 Safety This section describes the safety warnings and the Personal Protective Equipment used in the unit 3 1 Safety conditions General warnings The operations described in this manual may be performed only by qualified personnel gt The status of qualified personnel referred to in this manual will be as a minimum that which meets all the standards regulations and laws regarding safety applicable to the tasks of installing and operating this unit All applicable safety related legislation for electrical work must be complied with Danger of electric shock Compliance with the safety instructions set out in this manual or in the suggested legislation does not imply exemption from other specific standards for the installation place country or other circumstances that affect the inverter Opening the door of the housing does not imply there is no voltage inside There is a risk of electric shock even after disconnecting all power sources from the system Only qualified personnel may open it following the instructions in this manual The entire manual must be read and understood in full prior to manipulating installing or operating the unit Following is a list of the
3. Always follow the indications in the manual on moving and placing the unit The weight of this unit can cause injury if not handled correctly DANGER High temperature The flow of outlet air can reach high temperatures which can cause injury to anybody exposed to it Potential hazards for the equipment Bear in mind the following warnings concerning protection of the equipment The unit requires impurity free air flow while it is operating Keeping the unit in the upright position and the inlets free of obstacles is essential for this air flow to reach the inside After all duly authorised handling check that the inverter is ready to start operation Only after this can you connect it following the instructions in the manual Do not touch boards or electronic components The more sensitive components can be damaged or destroyed by static electricity Do not disconnect or connect any of the terminals while the unit is operating Disconnect and check for absence of voltage first 3 2 Personal Protective Equipment PPE When working on the unit use the following safety equipment recommended by Ingeteam as a minimum Explanation Safety footwear In compliance with standard UNE EN ISO 20345 2012 Helmet In compliance with standard EN 397 2012 In compliance with standard UNE EN 166 2002 provided there are elements with directly accessible voltage Helmet with face shield Working clothes Close f
4. 4 6TLM 26 2 A EA 5TLM 26 2 A 32A 5 5TLM 26 2 A A 6TLM 26 2 A oon When selecting the protection in an installation you must take into account that its breaking capacity is greater than the short circuit current of the mains connection point You must take into account when correctly selecting the protection that the ambient working temperature influences the maximum current permitted by these protections as indicated by the manufacturer Residual current device These inverters are equipped with a residual current monitoring device that disconnects the unit if it detects a residual fault current according to the electrical safety standards EC 62109 For this reason it is not necessary to include a residual current device between the unit and the electric grid This protection does not detect residual currents produced upstream of the inverter If for other reasons it is necessary to install a residual current device upstream of the inverter this must be assigned to trip at a residual current of at least 300 mA 6 5 Cabling length The inverter measures the voltage in its connection terminals For this reason the installer must use an AC cable with a sufficiently low impedance so that increasing the voltage in the cable between the distribution transformers and the unit does not cause the unit to be disconnected due to high voltage ABE20111IQE01_A Installation and usage manual 19 Ingeteam Installing the unit 7 Installing the
5. This shows the main events such as alarms warnings and reasons for shutdown Start Stop Start up and shutdown the inverter manually Settings Modify parameters to adapt the unit to different operational conditions Advanced settings To carry out advanced settings in the inverter Its access is restricted by the installer password Is not user accessible Inverter data Key information referring to the inverter serial number firmware loaded etc To access the various menus and submenus the desired option must be highlighted over a black background using the and W keys and press the OK key to access it 34 ABE2011IQE01_A Installation and usage manual Display control Ingeteam 12 6 1 Monitoring This menu includes a series of screens which show the main variables being monitored To move between the different screens use the keys and Ww See below for the structure and interpretation of the variables in this menu Pac Inverter AC power in watts Qac Inverter AC reactive power in reactive volt amperes Sac Inverter AC apparent power in volt amperes PhiCos Cosine of Phi Cosine of the phase shift angle between the voltage and current supplied by the inverter Vac AC voltage of the inverter in volts lac AC current through the inverter in amperes Fac Frequency generated by the inverter in hertz Pde Inverter DC power in watts Pdcl String 1 DC power in watts Pdc2 String 2 DC power in watts Riso Insulation
6. follow the order described above Do not switch on the power until you have made all the connections and the unit is closed 7 3 Opening the housing To install the equipment it is not necessary to open the housing unless you wish to modify the ground connection or install an accessory To access the inside of the unit open the cover of the housing by removing the 4 front screws a a ee wt ee JN A E ad o a Ingetean eee 0 e o To o a 5 4 3 Hem O a A r g i a ae om 22 ABE2011IQE01_A Installation and usage manual Connection of accessories Ingeteam 8 Connection of accessories This chapter explains the process for wiring the optional accessories to the unit As standard these units have local communication via USB In addition there is the option of establishing connections using other technology types RS 485 Ethernet including communication via RS 485 for optional use Ethernet TCP including communication via RS 485 for optional use GSM GPRS including communication via RS 485 for optional use Bluetooth Bluetooth including communication via RS 485 for optional use See the corresponding communication accessories manual for further information Read carefully before starting the connection process 8 1 Safety instructions for connecting accessories Make sure there is no vo
7. unit Before installing the unit the packaging must be removed taking special care not to damage the housing Check that there is no condensation inside the packaging If there are signs of condensation you must not install the unit until you are sure it is completely dry All installation operations must comply with current regulations All operations involving moving heavy weights must be carried out by two people 7 1 General requirements for installation The environment of the unit must be appropriate and meet the guidelines described in Chapter 6 Preparation for installing the unit Additionally the parts used in the rest of the installation must be compatible with the unit and comply with the applicable legislation Ventilation and the space for work which must be suitable for maintenance tasks according to the applicable regulations in force The external connection devices which must be suitable and sufficiently close as set forth in current regulations The feed cables must be of the appropriate gauge for the maximum current Special care must be taken to ensure that there are no external elements near the air inlets and outlets that obstruct proper cooling of the unit 7 2 Attaching the unit to the wall These units have a system for securing them to the wall using a plate The steps for fixing the unit properly are as follows The weight of the unit must be taken into account The top attach
8. EC 62109 1 and IEC 62109 2 The direct current circuits have been designed with an overvoltage category II OVC 11 and the alternating current circuits with an overvoltage category III OVC 111 2 4 Protection rating These units meet IP65 protection rating against external agents 8 ABE2011IQE01_A Installation and usage manual Unit description IP65 means that the unit is fully protected against the ingress of dust and also against water jets from any direction as defined for this level of protection in standard EC 60529 2 5 Pollution class The units comply with pollution class 2 as required for this type of inverter 2 6 Acoustic contamination Ingeteam The unit produces a slight buzz when in operation Do not place it in an occupied room or on light supports which might amplify this buzz The mounting surface must be firm and appropriate for the weight of the unit 2 7 Electrical diagram of the system ESA MPP1 PV input PV input a Optional ABE2011IQE01_A Installation and usage manual MPP2 Filter AC output for connection to the grid Ingeteam Unit description 2 8 Tables of specifications 3 68TL M Depending on the type of installation and geographical location 2 Never exceed this value Cons
9. ECLION PFOCESS ai a decd ne iiei iiaae ia iiini 28 LT SCOMMMISS OME a a aae e nara acuacavan T E vaeiaaieg say deisehu AE a E 30 11 1 EQUIPMENT INSPECTION anni a aE DERRAT a 30 ABE2011IQE01_A Installation and usage manual 5 Ingeteam Contents A ono a a eaea aaa a 30 T2 Hermetic sedling of the Unit atusan ala bli E 30 D2 aaa A A E E E T E EES 30 T2 DISPAC ONTO a e a E eaa a aa A ais ne a E aa a EA E A EEEE 31 12 12 Keypad san Glib DS rca tiron cdi 31 122 DISD O 32 E23 MENUS LUCI oagadaawadndaa dee died danaces Resccaabeaeeesesdsdesedeoaen E candles 33 124 Daily power PM atada noti 34 12 5 Energy graph for the last 24 Gays occcoccnccccnccocnnnonnnononnnonononnnnonnnnnnnnnnnnnnnonnnnnnnnnnenonnnnnnnnnnnnonnnnnnninins 34 120 Maim Me Uniendo 34 T261 Monto O Bis A cas 35 126 2 E O tetas sodea Oecisauedeaeadccueeanacescisia 35 T263 Start STOD n ka vain caea wind wane saul ei a a e sactuee sashes and EEEE EEEa 36 A A e EE a a E a a a e a S 36 LLO Advanced Settings ii nia AEN eni Y PEAN EAE EK EE Eaa EENEN EEES 36 I 626 Inverter data ona 36 LS Flmwareupdate nana ido 37 SA Update ProcESS merenan ae ra E a Ea Rea an e E Ei eie DEN sir nE 37 LA COMmmMuUInIGatlom Ma USB sb 38 14 1 Winne PROCESS ii anida 38 15 Shutting down THE Unitat indi 39 bl Process Of SHUTINE down the Until 39 L6 Preventive MalntGMan Ce secseccsicecssaeceshocesend dad cacuwaecsencuds senthea cenadec sunsgdsaceidieccnded avandidacsscbheegeaohiadeaddh
10. Ingeteam INGECON SUN 1Play TLM Installation and usage manual ABE20111QE01_A 09 2014 Ingeteam Power Techno Avda Ciudad de 31621 SARRIGUREN Tel 4 logy S A Energy la Innovaci n 13 Navarra Spain 34 948 28 80 00 Fax 4 34 948 28 80 01 e mail solar energy ingeteam com Service Call Center 34 948 698 715 Ingeteam INGECON SUN 1Play TL M Installation and usage manual ABE2011IQE01_A Installation and usage manual ili Ingeteam The copy distribution or use of this document or of its content requires written authorisation Any breach thereof will be reported for damages All rights reserved including those of patent rights or design registration The conformity of the document content with the hardware described has been checked However discrepancies may exist Liability will not be assumed for total concordance The information contained in this document is regularly reviewed and it is possible that there may be changes in subsequent editions Other functions may be available which are not covered by this document This document may be changed iv ABE2011IQE01_A Installation and usage manual Contents Ingeteam Contents COMES ui A AE 5 Ts About this Mana mani ida ide 7 Lidl SCOPE ANG NOMEMCl ALU ose sce sa enee a AE aa E A deauawenanchwartuakaccamaten 7 EZ RECIPIENTS rr dt adele tnmneleaaehotis 7 a 7 22 Umit descrniptioms spon ee i e e a A a a dae taeedowendidaet
11. Preventive maintenance The recommended preventive maintenance tasks must be carried out at least ANNUALLY except where otherwise stated 16 1 Safety conditions You must consider the set of conditions listed below as minimum requirements Before opening the unit you must remove the power see Section 15 Shutting down the unit Opening the housing does not imply in any case the absence of voltage in the unit Access to it should only be gained by qualified personnel and by following the security conditions established in this document Ingeteam accepts no liability for any damages caused by improper use of the equipment Any work carried out on any equipment which implies a modification of the original electrical arrangements must be proposed in advance to Ingeteam These must be studied and approved by Ingeteam All the maintenance checks included here must be carried out with the machine stopped under safe conditions for handling including those specified by the client for these types of operation When carrying out maintenance work on the unit the Personal Protective Equipment specified in Section 3 2 Personal Protective Equipment PPE of this document must be worn A After completing the maintenance task replace the front cover and secure it with the bolts supplied 16 2 Condition of the housing A visual check of the condition of the housing must be carried out confirming the condition of the seals
12. a communication failure with the wattmeter Pressing the key OK takes you to the main menu Pressing the key displays the daily power graph Pressing displays the energy graph for the last 24 days The reasons for power reduction are as follows 32 T Temperature The inverter is limiting the power due to internal overheating C Communications The inverter is limiting the power after having received a reduction setpoint through communications F Grid frequency The inverter is limiting the power due to the grid frequency variation V Grid voltage The inverter is limiting the power due to the grid voltage variation Q Reactive priority The inverter is limiting the power due to the injection of reactive power A Configuration The inverter is configured to limit its power R Initial connection ramp The inverter is limiting the power after a reconnection to the grid S Self consumption mode The inverter is limiting the power due to functioning in self consumption mode M Reserved mode ABE2011IQE01_A Installation and usage manual Display control 12 3 Menu structure Daily power graph Main Start screen OK menu H Events Energy graph for the last 24 days m Monitoring Pac Qac Sac PhiCos Vac lac Fac Pde Pdcl Pdc2 Riso Vdel Vde2 Idc1 Ide2 Total Energy Time Connections Partial Energy Time Connections Alarms Warnings Reasons for shutdown Delete reas
13. age it or alter its behaviour Failure to observe these instructions may lead to loss of warranty on the product for which Ingeteam is not responsible 5 1 Transport Transport using a pallet truck At least the following requirements should be observed 1 Place the packaged units centred with respect to the forks 2 Try to locate them as close as possible to the part where the forks and the steering unit meet 3 In all cases observe the instructions in the pallet truck s user manual Transport using a forklift truck At least the following requirements should be observed 1 Place the packaged units centred with respect to the forks 2 Try to locate them as close as possible to the part where the forks and the steering unit meet 3 Ensure that the forks are perfectly level to avoid overturning the unit 4 In any case observe the instructions in the forklift truck s user manual Once the unit has been transported to the place where it is to be located and only when it is to be installed unpack the unit At this time it can be transported vertically over a short distance without packaging Follow the guidelines indicated in the following point Transport of the unpackaged unit At least the following requirements should be observed 1 Use the two side holes to grasp the unit with both hands 2 Follow the necessary ergonomic advice for lifting weights 3 Do not release the unit until it is perfectly secured or placed 4 Ask someone el
14. and the cover as well as the fixing of the units to their anchor points on the wall In addition you must check the condition of the housing for dents or scratches that might degrade the housing or cause it to lose its protection classification If you notice these types of defect the affected parts must be repaired or replaced Check that there is no moisture inside the housing If moisture exists you must dry it before making electrical connections Check the correct fixing of the housing components to their corresponding anchoring points Check the door seal of the unit is in good condition 16 3 Condition of cables and terminals Check the correct path of the cables so they do not come into contact with live parts Check the insulation deficiencies and hot spots by checking the colour of the insulation and terminals Check that the connections are properly adjusted 16 4 Cooling system Clean the radiator fins and the cooling grids 16 5 Environment Check the environment to avoid amplifying or transmitting the buzz 40 ABE2011IQE01_A Installation and usage manual Troubleshooting Ingeteam 17 Troubleshooting This section provides a guide for troubleshooting problems that may arise in the installation and operation of the inverter It also explains how to perform simple operations such as component replacement and unit configuration Troubleshooting for the inverter must be performed by qualified personnel i
15. andtectadedae es 8 Lal Vii a KEE a EN EESE EEEE EEEE ETENEE 8 2 2 OPtlOMalvaGGESSOMES varira eE E T RE EE e O a e E E E EE E 8 29 Electrical SV ra ta 8 2 31 Overvoltage category OVC iia dde idea 8 2 4 Protection talas bas 8 2 Ds AAA suai aumnadsvieanededaunand NEA AEE EAEE NEEE NEE 9 2 6 ACOUSEC CONTAMINATION A aiea na inai Kadai a Esaa iA 9 2 7 Electrical MAMA Of thE Syste a e aa e e a a aeae ee E a n EAN 9 2 8 Tables Of Specification is 10 2 39 Residual Current GEVICE messere nenne A e A e Oaa aE ae AA AE REA EE 12 2 10 Description Of ACCESS usais aeiae aae Ea Diaa e A A Ea E E dla 12 lalola 13 3 1 Safety COMCILIOMS cie doi 13 3 2 Personal Protective Equipment RPE sicsivicssacsessadacenscasgeaivaacseane cvsivencta aE E Ee E EE EA ERT 14 4 Receipt of the Unit and Storage ccccccccccecccceeeceeeeceeeeeeeeeeeeeeeeseeeeeeeceeseeeeseeeeseeeeseeeeseeeeeaeeeseeeeseeeesaeeeaaes 15 A Ms A A 15 22 Equipment identification tas 15 4A 3 iransport damage manine anea eE E EAE ENEE aii 15 AA SLOPASC ld dadas 15 AD COS NN besa dias 15 5 EQUIPO ds dada 16 Bill MANS POMssssoecs dceteoswancecisedaiansarsaeaderah danaces EEEE EEEE EEE A seaus aa A E AAEE A 16 522 UN Pac dicto tl 16 6 Preparation for installing the Unit ccccccccccsecceeseceseceeeeeeeeeceseeeeeeeeeeseeeeseeeeseeeeseeeeseeeeeeeeeseeeeseeeesseeeeaaes 17 631 ENVIO Menor aid 17 6 2 Environmental CONGIMONS coran Ea e cia 18 6 3 Supporting Surface an
16. anual DC connection Ingeteam 2 Insert the connectors respecting the polarities indicated on the lower connections plate of the unit Z 3 Ensure the connections are firm If you wish to remove the aerial connectors use the specific tool to do so ABE2011IQE01_A Installation and usage manual 29 Ingeteam Commissioning 11 Commissioning This chapter details the process for the commissioning of the unit 11 1 Equipment inspection The correct condition of the installation must be checked before start up Each installation is different depending on its characteristics the country in which it is located or other special conditions which may apply In all cases before starting up it is necessary to ensure that the installation complies with the applicable legislation and regulations and that at least the part to be started up is complete 11 1 1 Inspection Before inverter start up a general inspection of the units must be carried out involving mainly Wiring check Check that the cables are correctly joined to their connectors Check that these cables are in a good condition and that there are no hazards in their environment which damage them such as sources of intense heat objects which could cut them or arrangements which put them at risk of impacts or pulls Check the polarities of the DC and AC cables Check that the unit is properly secured Check that the unit is secured firmly and i
17. basic obligatory safety standards for each country RD 614 2001 in Spain CEI 11 27 in Italy DIN VDE 0105 100 and DIN VDE 1000 10 in Germany UTE C18 510 in France Carry out all control and handling without voltage As a minimum security measure in this operation you should always follow the so called 5 golden rules gt POP gt 1 Disconnect 2 Prevent any possible feedback 3 Check there is no voltage 4 Ground and short circuit 5 Protect from live elements if any and put up safety signs around the work zone Until these five steps are completed the work area cannot be considered voltage free and any work performed will be considered to be work on live equipment Category III 1000 Volt measuring instruments must be used for checking for the absence of voltage ABE2011IQE01_A Installation and usage manual 13 Ingeteam Safety Ingeteam accepts no liability for any damages caused by improper use of the equipment Any work carried out on any equipment which implies a modification of the original electrical arrangements must be proposed in advance to Ingeteam These must be studied and approved by Ingeteam Potential hazards for people Bear in mind the following warnings concerning personal safety The equipment may remain charged after disconnecting the renewable power supply Carefully follow the mandatory steps in the manual for removing the voltage DANGER Crushing and joint injuries
18. card reader and insert the SD card S 6 In a few seconds the inverter automatically recognises the firmware and starts the update process The inverter disconnects from the grid causing a reason for shutdown due to firmware update 7 A message will be displayed on screen confirming that the firmware is being loaded Do not remove the memory card 8 The main menu will be displayed once the firmware has been loaded At that moment you can remove the SD card by pressing it gently 9 To maintain the protection rating of the unit after this task you must always replace the cover over the card reader ABE2011IQE01_A Installation and usage manual 37 Ingeteam Communication via USB 14 Communication via USB These units can communicate locally with a PC via USB using the plant management software INGECON SUN Manager available on the Ingeteam website www ingeteam com Consult the INGECON SUN Manager manual for more information 14 1 Wiring process 1 Remove the cover from the USB Type B connector Connect the cable to the inverter cable not supplied by Ingeteam 2 Connect the Cable to a USB port of the PC INGECON Ea 3 The PC will recognise the device and install its driver If it is necessary to install the driver manually it can be downloaded from following link http www ftdichip com Support Documents InstallGuides htm 4 Once the installa
19. d Fastening micacicn E Aa geaeetedecedeedcuaveiacens 18 6 4 Protection of the connection to the electric grid ooooooccccnooncccnnonnconnnnnnncnnnnnnnancnnnonnnnnnnnnnnnnnnnnnnnrnnnnnnoss 18 6 5 Cabling MM ias 19 Za nstallng THE Unai a e a aa il ae a S 20 7 1 General requirements for installation iii robadas 20 12 Attaching therunit to the Wallis id o iaa 20 7 3 OPENING THE AOS ui e e A aia 22 9 CONNECHON Of ACCESSOMIES is 23 8 1 Safety instructions for connecting accessories sirenenet ria Eae aE EEEE E E RE 23 8 2 Opening precut holes and installing packing glandS occcocccccocncconnncnnnnonnnnonnnnnonnnnnnnoncnnononnnnnnnninoninos 23 8 3 Wiring DOCES S atar ii ca dd 24 8 4 Connecting the potential free auxiliary relay ooccconccccocncnocncconnnnonnncnnononnnnnnnnnnonnnnnnnnncnnnnnnnonnnnncnnnnnns 24 9 AC COMNECHON wxsssscarcariveneasteaieares viene AAA UR AA A A da 26 9 1 Safety instructions for the AC CONNECTION occcooocccnnnnnnccnnnnnnanonononnnnnnnnnnrnnnnnnnnncnnnnnnnrnnnnnnnernnnnnanrnnnnnnass 26 9 2 Wiring requirements for connecting AC COMNECTION ccccceeceeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeeaeeeeeessaeeeeeesaeees 26 9 3 AG COMMECHION PrOCESS sonon rc ideas 26 10 DCE cONNeC Micra lilas 28 10 1 Safety instructions for the DC CoOnMectON viii acabes 28 10 2 Wiring requirements for connecting DC CONNecti0N occcocccccocccnonnnnncnnnonononnnnnnnnncnnonononnnnnnnnnonnnnnninnns 28 10 3 DCZCOMN
20. d the inverter includes communication via USB an SD card reader for updating the firmware and potential free relay for signalling 2 2 Optional accessories These units may include the following accessories DC isolating switch Communications accessories Digital input card Self consumption kit DC isolating switch These units may incorporate a direct current isolating switch Communications accessories As standard these units have local communication via USB In addition there is the option of establishing connections using other technology types RS 485 Ethernet including communication via RS 485 for optional use Ethernet TCP including communication via RS 485 for optional use GSM GPRS including communication via RS 485 for optional use Bluetooth Bluetooth including communication via RS 485 for optional use The instructions for installing the communication accessories are indicated throughout this manual For more information on their functioning consult the corresponding communication accessories manual Digital input cards In certain countries this card is necessary to comply with their regulations Self consumption kit These inverters are compatible with all the self consumption options offered by Ingeteam 2 3 Electrical safety The design values the electrical safety can be found below 2 3 1 Overvoltage category OVC The design of the unit complies with the regulations
21. ect on top of the unit Do not expose the inverters to direct sunlight Do not install the units in inhabited rooms The inverter produces a slight buzz when in operation vi I nO OX e Si a DIN ZA AN oe ASS Y WV x xX T A If more than one inverter is installed make sure the hot air extraction of one does not interfere with the correct ventilation of another ABE2011I0QE01_A Installation and usage manual 17 Ingeteam Preparation for installing the unit Keep an area of 50 cm at the top and bottom of the unit and 30 cm at the side free of obstacles Only in this way will the unit s cooling system operate correctly 30 cm 6 2 Environmental conditions Environmental operating conditions indicated in section 2 8 Tables of specifications must be taken into account when choosing the location of the unit The surrounding atmosphere must be clean and at temperatures above 40 C the relative humidity must be between 4 and 50 Higher percentages of relative humidity up to 95 are tolerated at temperatures below 30 G It should be borne in mind that moderate condensation may occasionally occur as a consequence of temperature variations For this reason apart from the
22. edeadde odes 40 TN NS ile 40 16 2 Condition Of THE AQUSINS dead 40 16 3 Condition of cablesiand terminals iii aso 40 16 4 Coollns SM iaa dle 40 165 ENVIrONMEN tasca id arias 40 17 TOUBIESHOOUING voii aa a A a Oi E i o a a E O 41 L712 Alatims LED MESSI ES coca lidad n NE 41 T8 Waste Wana Wing it n a e E a E Ea EE E E 44 6 ABE2011IQE01_A Installation and usage manual About this manual Ingeteam 1 About this manual This manual describes the INGECON SUN 1Play TL M units and provides information for their correct reception installation start up maintenance and operation 1 1 Scope and nomenclature This manual is applicable to the following units Complete name Abbreviation INGECON SUN 1Play 2 5TL M 2 5TL M INGECON SUN 1Play 2 7TL M 2 7TLM INGECON SUN 1Play 3TL M 3TLM INGECON SUN 1Play 3 3TL M 3 3TL M INGECON SUN 1Play 3 68TL M 3 68TL M INGECON SUN 1Play 4 6TL M 4 6TL M INGECON SUN 1Play 5TL M STLM INGECON SUN 1Play 5 5TL M 5 5TL M INGECON SUN 1Play 6TL M 6TLM This document will refer to the various models by both their complete name and their abbreviation Similarly it will refer generically to any of the models in the INGECON SUN 1Play TL M families with the terms unit or inverter 1 2 Recipients This document is intended for qualified personnel The status of qualified personnel referred to in this manual will be as a minimum that which meets all the standards regulations and laws regarding safety applicab
23. geteam Respect the installation of L N and ground as described in this section for correct operation and for the safety of the installation If the lines L and N are reversed the inverter will not work Ingeteam accepts no liability for any consequences of incorrect connection 2 Insert the connector as shown in the following figure 3 Ensure the connection is firm checking that the safety tab is properly inserted If you wish to remove the connector you must press this tab with a suitable instrument to release it ABE2011IQE01_A Installation and usage manual 27 Ingeteam DC connection 10 DC connection This chapter explains the requirements and process for wiring the DC cabling to the unit Read carefully before starting the connection process 10 1 Safety instructions for the DC connection Consult section 3 Safety and the following safety instructions before working in the unit Ingeteam accepts no liability for any damages caused by incorrect connection Use the Personal Protective Equipment specified in the section 3 2 Personal Protective Equipment PPE 10 2 Wiring requirements for connecting DC connection The wiring gauge for the DC connection is specified in the following table Recommended gauge for DC cables 4 mm 10 3 DC connection process 1 Remove the caps from the connectors 28 ABE2011IQE01_A Installation and usage m
24. his menu you can change the password adjust the voltage and frequency values or modify the country and the regulations applicable to the inverter 12 6 6 Inverter data From this menu you can consult different data referring to the inverter 36 ABE2011IQE01_A Installation and usage manual Firmware update Ingeteam 13 Firmware update This section explains the procedure for updating the firmware of the unit 13 1 Update process A To load firmware to the unit the memory card must be SD HC High Capacity 1 Check the version of firmware installed in the inverter using the display accessing Main menu gt Inverter data gt FW version 2 The firmware is updated using a SD HC type memory card not supplied by Ingeteam There must be a card of this type in FAT32 format The card must be formatted and must not contain any files 3 To download the latest firmware available go to the Ingeteam website www ingeteam com On the website access Energy gt PV energy gt INGECON SUN 1Play and go to the Downloads area Here you will find the rar or zip file containing the files necessary to load the firmware The name of the file shall be of the type XXXXXXXXX_z where _z indicates the version of the file The first version will be _ and will continue with _A _B etc 4 Extract the two files included in the file you have downloaded to the root directory of the memory card 5 With the inverter running open the cover of the
25. ider the voltage increase of the panels Voc at low temperatures The output power will be determined by the tension and current configuration selected at each input To lower it to 90 V the other input must be at 125 V at least For each C of increase the output power is reduced by 1 8 Current from PV array ABE2011IQE01_A Installation and usage manual Unit description Ingeteam Depending on the type of installation and geographical location Never exceed this value Consider the voltage increase of the panels Voc at low temperatures The output power will be determined by the tension and current configuration selected at each input To lower it to 90 V the other input must be at 125 V at least For each C of increase the output power is reduced by 1 8 Current from PV array ABE2011IQEO1_A Installation and usage manual TI Ingeteam 2 9 Residual current device Unit description These units include a residual current device as standard in order to isolate the unit in the event of an instantaneous differential current of 30 mA or an accumulated current of 300 mA A 2 10 Description of access to protect the installation according to the country s legislation This residual current device exclusively protects the unit A residual current device must be installed Connection SD card DC reader USB Type B Connection AC a Q QQ
26. itting non flammable 100 cotton Dielectric gloves In compliance with standard EN 60903 2005 Tools and or equipment used in live work must have at least Category II 1000 Volts insulation Should the country s regulations demand another kind of personal protection the equipment recommended by Ingeteam should be appropriately supplemented 14 ABE2011IQE01_A Installation and usage manual Receipt of the unit and storage Ingeteam 4 Receipt of the unit and storage 4 1 Reception Keep the unit in its packaging until immediately before installation Keep the unit in a horizontal position at all times 4 2 Equipment identification The serial number of the equipment is its unique identifier You must quote this number in any communication with Ingeteam The unit s serial number is marked on the specifications plate 4 3 Transport damage If the unit has been damaged during transport proceed as follows 1 Do not proceed with the installation 2 Notify the distributor immediately within five days of receipt of the unit If ultimately the unit has to be returned to the manufacturer you must use the original packaging 4 4 Storage Failure to follow the instructions provided in this section may lead to damage to the unit Ingeteam accepts no liability for damage resulting from the failure to follow these instructions If the unit is not installed immediately after reception the following points should be taken into acco
27. le to the tasks of installing and operating this unit The responsibility for designating qualified personnel will always fall to the company to which the personnel belong It is necessary to decide which workers are suitable or not for carrying out specific work to preserve their safety at the same time as complying with occupational safety legislation These companies are responsible for providing appropriate training in electrical equipment to their personnel and for familiarising them with the contents of this manual 1 3 Symbols This manual uses various symbols to emphasise and highlight certain texts The general meanings are explained below A General warning General information AN Electrical danger AR Read the section indicated in this manual AN Hot surface Prohibition ABE2011IQE01_A Installation and usage manual 7 Ingeteam Unit description 2 Unit description 2 1 Overview The basic purpose of an inverter is to convert the direct current generated by the PV array into alternating current to feed into the electricity grid The INGECON SUN 1Play TL M are single phase PV inverters with two maximum power point trackers MPPT and a wide range of input voltages which provides more alternatives when configuring the PV array and makes asymmetric configuration possible They have been configured with a high performance topology that makes them highly efficient eliminating stray currents from the PV array As standar
28. ltage present on the unit before carrying out any connections Once the inverter is switched off wait at least 10 minutes until internal capabilities are fully discharged After connecting the communications accessories do not switch the power on until you have made all other connections and the unit has been closed 8 2 Opening precut holes and installing packing glands To insert cables into the unit there are a number of precut parts into which once removed you must insert packing glands To open a pre cut hole apply pressure with a flat screwdriver ABE2011IQE01_A Installation and usage manual 23 Ingeteam Connection of accessories Once the hole has been opened insert the packing gland Secure it to the housing with its nut 8 3 Wiring process Depending on the type of accessory to install you must use the connector INGECON Connect or those marked as If the accessory must be connected in the INGECON Connect you must install the two vertical guides shown in the figure above on the electronic circuit board and use them to insert the card of the accessory After connecting the card or the corresponding connectors insert the cable necessary for its proper installation into the unit through the packing glands shown in the previous figure To ensure the protection rating of the unit the cabling used must have a diameter of between 4 5 and 10 mm Afte
29. m Ingeteam S A de C V Ave Revoluci n n 643 Local 9 Colonia Jard n Espa ol MONTERREY 64820 NUEVO LE N M xico Tel 52 81 8311 4858 Fax 52 81 8311 4859 e mail northamerica ingeteam com Ingeteam Ltda Rua Luiz Carlos Brunello 286 Ch cara Sao Bento 13278 074 VALINHOS SP Brazil Tel 55 19 3037 3773 Fax 55 19 3037 3774 e mail brazil ingeteam com Ingeteam SpA Bandera 883 Piso 211 8340743 Santiago de Chile Chile Tel 56 2 738 01 44 e mail chile ingeteam com Africa Ingeteam Pty Ltd Unit2 Alphen Square South 16th Road Randjiespark Midrand 1682 South Africa Tel 2711 314 3190 Fax 2711 314 2420 e mail kobie dupper ingeteam com Asia Ingeteam Shanghai Co Ltd Shanghai Trade Square 1105 188 Si Ping Road 200086 SHANGHAI P R China Tel 86 21 65 07 76 36 Fax 86 21 65 07 76 38 e mail shanghai ingeteam com Ingeteam Pvt Ltd Level 4 Augusta Point Golf Course Road Sector 53 122002 Gurgaon India Tel 91 124 435 4238 Fax 91 124 435 4001 e mail india ingeteam com ABE2011IQE01_A 09 2014 Ingeteam Ingeteam Power Technology S A www ingeteam com
30. ment plate for the unit supports the weight The bottom point fixes the inverter to the wall and prevents vibrations 1 Unscrew the retaining screw and remove the plate and remove the unit as shown in the following figure 20 ABE2011IQE01_A Installation and usage manual Installing the unit Ingeteam 2 Mark the fixing points for the plates on the wall Ingeteam 324 3 Drill holes in the wall with a suitable bit for the screws to be used to secure the plate to the wall later 4 Fasten the plate using steel wall screws M6x70 mm with the corresponding washers and plugs 5 ABE2011IQE01_A Installation and usage manual 21 Ingeteam Installing the unit 6 Mark the lower anchoring point remove the unit and drill the hole in the wall Install the unit again and attach the bottom attachment using steel a wall screw M6x70 mm with the corresponding washer and plug a A 7 Check that the unit is properly secured Once the unit has been installed correctly the connection process will begin Make the connections in the following order 1 Connection of accessories optional 2 AC connection 3 DC connection It is mandatory to
31. n compliance with the general safety instructions in this manual 17 1 Alarms LED messages LED Lighting Description ABE2011IQE01_A Installation and usage manual 4 pan Ingeteam Troubleshooting The number of flashes is indicated 42 ABE2011IQE01_A Installation and usage manual Troubleshooting Ingeteam Warnings Description The number of flashes is indicated ABE20111IQE01_A Installation and usage manual 43 Ingeteam Waste handling 18 Waste handling During the various processes for installation start up and maintenance waste is generated which must be handled appropriately according to the regulations in the corresponding country At the end of the unit s life the waste must be processed by an authorised waste management company Ingeteam in accordance with its policy of respect for the environment will inform the authorised manager via this Section of the location of components to be decontaminated The elements within the unit that must be handled individually are 1 Electrolytic condensers or condensers containing PCB 2 Printed circuit boards 3 Liquid crystal displays Their location is shown in the following image 44 ABE2011IQE01_A Installation and usage manual Notes Notes
32. ns the requirements and process for wiring the AC cabling to the unit Read carefully before starting the connection process 9 1 Safety instructions for the AC connection Consult section 3 Safety and the following safety instructions before working in the unit Ingeteam accepts no liability for any damages caused by incorrect connection Use the Personal Protective Equipment specified in the section 3 2 Personal Protective Equipment PPE 9 2 Wiring requirements for connecting AC connection The metal parts of the inverter ground of the unit are connected electrically to the grounding point of the quick connector for AC connection To guarantee the safety of persons for the unit to function correctly and comply with the applicable standards this point must be connected to the ground of the installation The ground and phase cables are connected from the grid to the inverter using a three terminal connector The maximum diameter of the wiring conduit that can be used with the connector is 14 mm If the inverter and the grid connection point are far enough apart to require the use of cables with a larger gauge an external distribution box should be used close to the inverter to make this connection 9 3 AC connection process 1 Wire the connector observing the instructions printed on it line L neutral N and ground ground symbol 26 ABE2011IQE01_A Installation and usage manual AC connection In
33. nu you can make the following settings Date and time To modify the date and time of the inverter Languages Selection of the language for the text on the inverter display Modbus ID Assignation of a number that identifies the inverter In PV installations with more than one inverter each one must be assigned a different number Ingeteam recommends using correlative numbering Partial deletion Deletes the partial meters Grounding Not applicable Contrast To adjust the screen contrast of the inverter String settings Not applicable Power settings Reduce the unit power Fan test By accessing this option it is possible to run a test to check the inverter fans are working properly Self consumption With this menu you can configure the Self consumption mode Factory reset This returns the inverter to factory default status Auxiliary relay closure Selection of the reason the auxiliary relay closes The selectable reasons are insulation fault Vac and Fac out of range values connected to grid or external load 12 6 5 Advanced settings f The settings included within this menu can only be modified by a qualified installer Ingeteam accepts no liability for incorrect use of the installer password nor the consequences that may arise from incorrect configuration of the unit by the user and or the installer To modify the parameters of this menu the installer password will be requested The installer password is 3725 Within t
34. ons for shutdown H Start Stop H Settings Date and time Languages English Espa ol Deutsch H Italiano Fran aise Portugu s Modbus ID Partial deletion Contrast String settings Power settings Fan test Self consumption Auxiliary relay closure Insulation fault Vac Fac out of range Alarms Connected to grid External load m Advanced settings Change password V F settings Country regulations Factory reset Inverter data menu intended for the installer and password protected ABE20111IQE0O1_A Installation and usage manual Ingeteam 33 Ingeteam Display control 12 4 Daily power graph 06 05 2014 In this screen you can consult the daily power graph The daily energy values Ed from the first connection of the day to the time of the query the total accumulated energy Et and the power P are also listed 12 5 Energy graph for the last 24 days 06 05 2014 In this screen you can consult the energy graph for the last 24 days The daily energy values Ed from the first connection of the day to the time of the query the total accumulated energy Et and the power P are also listed 12 6 Main menu 11 01 2014 The main menu contains the following submenus Monitoring This menu includes a series of screens which show the main variables being monitored The right hand screen shows the first one as an example Events
35. r connecting the optional accessories and if you are not going to modify the ground connection close the unit housing see the figure in chapter 7 3 Opening the housing The torque for these front screws is 6 Nm 8 4 Connecting the potential free auxiliary relay These inverters have a potential free output which can have several functions Closing the relay in the event of an insulation fault default option Closing the relay in the event of a grid voltage or frequency out of range alarm Closing the relay in the event of any alarm in the inverter Closing the relay upon connection of the inverter to the grid Closing the relay if the estimated power of the PV array exceeds the load power When this mode is selected the user will also have to enter another configuration parameter the load power 24 ABE2011IQE01_A Installation and usage manual Connection of accessories Ingeteam The gauge of the cables used must be between 0 25 and 2 5 mrr This device is connected using a conduit with at least two poles To insert the cable into the unit use one of the precut holes Cut it and fit the corresponding packing gland Once the packing gland has been fitted insert the cable and connect it to the corresponding terminal As it is a potential free relay there is no polarity ABE2011IQE01_A Installation and usage manual 25 Ingeteam AC connection 9 AC connection This chapter explai
36. resistance of the PV array in kiloohms Vdel DC input voltage of string 1 Vdc2 DC input voltage of string 2 ldcl DC input current of string 1 ldc2 DC input current of string 2 Total Energy Total energy fed through the inverter throughout its useful life Time Total time that the inverter has been feeding the grid Connections Total number of network connections Partial Energy Partial energy fed by the inverter Time Partial time that the inverter has been connected to the grid Connections Partial number of network connections 12 6 2 Events This menu shows the events occurring in the inverter Alarms The alarms indicate current events in the inverter that lead to its shut down In section 17 1 Alarms LED messages you can consult the list of alarms and their solution Warnings The warnings are events that do not lead to the shut down of the inverter but do need maintenance action In section Warnings you can consult the list of warnings and their solution Reasons for shutdown Log file that indicates the alarms that have triggered the inverter shutdown indicating the date and time of the shutdown Delete reasons for shutdown This option resets the Reasons for shutdown log file ABE20111IQEO1_A Installation and usage manual 35 Ingeteam Display control 12 6 3 Start Stop The operation of the inverter can be stopped and started manually using this option 12 6 4 Settings In this me
37. s not at risk of falling 11 1 2 Hermetic sealing of the unit Ensure during installation operations that the unit s level of sealing has not been altered during connection of the unit Check the correct adjustment of the connectors and that any cable glands are well sealed 11 2 Start up Once a general visual inspection wiring check and sealing check have been carried out connect power to the unit DC and AC In the first inverter connection a number of screens appear in which you must select in this order language country and applicable standards After its configuration a feedback screen appears with the options selected After this first configuration select Main menu gt Start Stop gt Start thus starting the inverter 30 ABE2011IQE01_A Installation and usage manual Display control Ingeteam 12 Display control These units incorporate a display keypad unit for communication with the 8 S installer and the user This interface allows the display of the main internal parameters and the configuration of the entire system during installation Parameters variables and commands are organised as menus and submenus ESC S ri oK N A 12 1 Keypad and LEDs The keypad has four keys ESC To exit a parameter leave a menu and return to the next level up in the structure to not confirm a change or not accept a suggestion DN With this key you can scroll
38. se to guide the movements to be made 5 2 Unpacking Correct handling of the units is vitally important in order to Prevent damage to the packaging which enables them to be kept in optimum condition from shipping until they are installed Avoid knocks and or falls which may harm the mechanical characteristics of the units e g cause incorrect closure of doors loss of protection rating etc Avoid as far as possible vibrations which may cause subsequent malfunction If you observe any anomaly please contact Ingeteam immediately Separating the packaging You can deliver all the packaging to a non hazardous waste management company In any event each part of the packaging may be recycled as follows Plastic polystyrene bag and bubble wrap the appropriate container Cardboard the appropriate container 16 ABE2011IQE01_A Installation and usage manual Preparation for installing the unit Ingeteam 6 Preparation for installing the unit When deciding the location of the unit and planning your installation you must follow a set of guidelines based on the specifications of the unit These guidelines are summarised in this chapter 6 1 Environment Place the units in a place which is accessible for installation and maintenance work and which permits use of the keyboard and the reading of the front indicator LED Avoid corrosive environments that may affect the proper operation of the inverter Never place any obj
39. tion process has finished open the device administrator from the control panel 5 In the element Ports COM amp LPT a new COMx port related to the inverter will be shown This will be determined as USB Serial Port or FTDI USB Serial Port this will depend on the version of the driver installed 6 Run the INGECON SUN Manager software indicating the port number in the previous step To maintain the protection rating of the unit after this task you must always replace the cover over the USB connector While the inverter remains connected by USB the protection rating of the unit is lower than that specified throughout this document 38 ABE2011IQE01_A Installation and usage manual Shutting down the unit Ingeteam 15 Shutting down the unit This section describes the procedure to shut down the unit If you wish to work inside the unit these instructions must be carried out in the order shown here to remove the power 15 1 Process of shutting down the unit 1 Proceed to stop mode from the inverter display 2 Disconnect the client Vac and Vdc voltage 3 Wait 10 minutes until the internal capacitors have discharged and the internal elements that may cause burns have cooled 4 Check there is no voltage 5 Signal cut off point Vac and Vdc with a sign reading Caution no switching lf necessary rope off the work area ABE2011IQE01_A Installation and usage manual 39 Ingeteam Preventive maintenance 16
40. unit s own protection it is necessary to monitor these units once they have been started up on sites where the conditions described above are not expected to be present In the event of condensation never apply voltage to the unit 6 3 Supporting Surface and Fastening To guarantee good heat evacuation and promote sealing the units must be placed on a perfectly vertical wall or failing this with a slight slope of a maximum of 85 or 85 a Reserve a solid wall to which to attach the unit It must be possible to drill the wall and fit suitable wall anchors and self tapping screws to support the unit s weight The packaging includes a full scale template of the unit to help you mark the fixing holes on the wall 6 4 Protection of the connection to the electric grid It is necessary to install protection elements in the connection between the inverter and the electric grid 18 ABE2011IQE01_A Installation and usage manual Preparation for installing the unit Ingeteam Thermomagnetic circuit breaker A thermomagnetic circuit breaker and or fuse must be installed on the connection between the inverter and the electric grid The following table provides the necessary data for the selection of these devices by the installer Rated current for the CTO a type B thermomagnetic INGECON SUN 1PLAY TL M current circuit breaker 2 5TL M 16A WA 2 7TLM 16A 20A 3TLM 16A aU 3 3TL M 16A 3 68TL M 16A DA
41. unt in order to avoid damage The unit must be stored in its original packaging The package must be stored in the horizontal position Keep the unit free of dirt dust shavings grease etc and away from rodents Keep it away from water splashes welding sparks etc Cover the unit with a breathable protective material in order to prevent condensation due to ambient humidity Units in storage must not be subjected to weather conditions other than those indicated in Section 2 8 Tables of specifications It is very important to protect the unit from chemical products which can cause corrosion as well as from salty atmospheres Do not store the unit outdoors 4 5 Conservation In order to permit correct conservation of the units you must not remove them from their original packaging until it is time to install them In case of prolonged storage the use of dry places avoiding as far as possible sharp changes in temperature is recommended Deterioration of the packaging tears holes etc prevents the units from being kept in optimum conditions before installation Ingeteam accepts no liability in the case of failing to observe this condition ABE2011IQE01_A Installation and usage manual 15 Ingeteam Equipment transport 5 Equipment transport The unit must be protected during transport from mechanical knocks vibrations water splashes rain and any other product or situation which may dam
42. up the list of parameters or folders within the same level or increase the value of an editable parameter by one base unit Vv To scroll down the list of parameters or folders within the same level or decrease the value of an editable parameter by one base unit OK Serves to accept a parameter as valid to enter a lower level menu in the structure to confirm a change or accept a suggestion The panel consists of three LEDs green orange and red r Green LED Off inverter disconnected On inverter connected to the grid Flashes once the conditions are not valid for feeding the grid low Vdc voltage or other alarm Flashes six times the connection conditions are valid The inverter is in the process of connecting to the mains 0 Orange LED Consult section 17 Troubleshooting O Red LED Consult section 17 Troubleshooting ABE2011IQE01_A Installation and usage manual 31 Ingeteam Display control 12 2 Display The main display shows different inverter data 06 05 2014 Current date YYYY MM DD Power reduction percentage of and reason for this reduction Current time hh mm Voltage and power of the PV array Both pieces of data are viewed of forming alternately Power voltage and current fed to the public grid mm OO DW gt Wattmeter for instantaneous self consumption This symbol is only shown if the inverter is configured to work in self consumption mode If it flashes this is due to

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