MR-J4 Servo amplifier Instructions and Cautions for Safe Use of AC
Contents
1. a eae T x t j x oe Servo amplifier 3 ph x oe Servo amplifier Sep AC MCCB MC 4L2L3 P Phase MCCB MC P or fuse C 230 V AC or fuse L1L2L3 c 5 D a L11 N A CN8 F gH CN8 Power gt X es STO Power lt on STO supply lt Note CN1 supply 74 YH Note cN1 3 phase MCCB Controller 3 phase MECB Controller 400 V AC ri iz orTuse PE CN2 Encoder cable 400 V AC R dpe CN2 Encoder cable Transformer zl Transformer A star connected U V WIPE Cabinet side star connected U VIWIPE Cabinet side 0 ef ees eae E re eo a ge a fe Machine side p lf Machine side Servo motor Servo motor Encoder co Encoder 3 3 phase input for MR J4 multi axis servo amplifier 4 1 phase input for MR J4 multi axis servo amplifier x ea oa x Servo J t aoe iih L 5 amplifier Servo x S amplifier ervo phase motor a a MCCB MC CN2C BO VAC He MC Ghee motor 230 V AC or fuse T1213 or fuse L1 L2 L3 CNP2 cnp3c 6H ci CNPaco lt OL11 ne xm I L21 CN8 Power ae tal sto J Power _ 2 lt Ivi sto I supply Note lt YH not pply A CN1 sun2. DOCOM Digital I F common CN3 3 SD Shield Plate WARNING To avoid an electric shock only qualified personnel should attempt inspections For repair and parts replacement contact your local sales office Do not perform insulation resistance test on the servo amplifier Otherwise it may cause a malfunction Do not disassemble and or repair the equipment on customer side 6 1 Inspection items It is recommended that the following points periodically be checked 1 Check for loose terminal block screws Retig hten any loose screws iE Tightening torque Nem Servo amplifier Pi CID L1 L2 L3 N P3 P4 L11 L21 U V W PE MR J4 10_ MR J4 20_ MR J4 40_ MR J4 60_ MR J4 70_ MR J4 100_ MR J4 200_ MR J4 350_ MR J4 500 MR J4 700_ 2 Servo motor bearings brake section etc for unusual noise 3 Check the cables and the like for scratches or cracks Perform periodic inspection according to operating conditions 4 Check that the connectors are securely connected to the servo motor 5 Check that the wires are not coming out from the connector 6 Check for dust accumulation on the servo amplifier 7 Check for unusual noise generated from the servo amplifier Check the servo motor shaft and coupling for connection 6 2 Parts having service lives Service lives of the following parts are listed below However the service lives v
3. Do not hold the front cover to transport the servo amplifier Otherwise it may drop Install the servo amplifier and servo motor in a load bearing place in accordance with the CAUTION Pere Manual Do not get on or put heavy load on the equipment For detailed information on the option battery s transportation and handing refer to the instruction manual When you keep or use it please fulfill the following environment Item Environment rene Operation rc 0 to 55 Class 3K3 IECIEN 60 21 3 3 temperature Transportation Note C 20 to 65 Class 2K4 IEC EN 60721 3 2 Storage Note Fo 20 to 65 Class 1K4 IEC EN 60721 3 1 Ambient humidity Operation transportation storage 5 RH to 90 RH 10 Hz to 57 Hz with constant deviation of 0 075 mm Test values 57 Hz to 150 Hz with constant acceleration of 9 8 m s 1 g to IEC EN 61800 5 1 Test Fc Vibratoniead of IEC 60068 2 6 eae 5 9 mis 0 69 Transportation Note Class 2M3 IEC EN 60721 3 2 IP rating Operation storage Max 1000 m above sea level Transportation Max 10000 m above sea level Note In regular transport packaging 8 Technical data 8 1 MR J4 servo amplifier Altitude MR J4 10_ MR J4 20_ MR J4 40_ MR J4 60_ E E E Item MR J4 70_ MR J4W2 22B MR J4W2 44B MR J4 500_ MR J4 700_ MR J4W2 1010B MR J4W2 77B MR J4W3 222B MR J4W3 444B MR J4 1TK_ MR J4 15K_ MR J4 22K _ Main circuit line voltage _ 3 phase or 1 phase 200 V AC to 240 V AC 50 Hz 60
4. MR J4 15K_ NF100 CVFU 80A 100 A frame 80 A 150 A MR J4 22K NF225 CWU 125A 225 A frame 125 A 300 A Note For 1 phase 200 V AC power input 3 Power supply This servo amplifier can be supplied from star connected supply with grounded neutral point of overvoltage category III set forth in IEC EN 60664 1 However when you use the neutral point for single phase supply a reinforced insulating transformer is required in the power input section For the interface power supply use an external 24 V DC power supply with reinforced insulation on I O terminals 4 Grounding To prevent an electric shock always connect the protective earth PE terminal marked of the servo amplifier to the protective earth PE of Zs the cabinet Do not connect two grounding cables to the same protective PE earth PE terminal Always connect cables to the terminals one to one TT TT terminals terminals If using a leakage circuit breaker always ground the protective earth PE terminal of the servo amplifier to prevent an electric shock Only an RCD earth leakage current breaker of type B can be used for the power supply side of the product 2 3 2 EU compliance The MR J4 servo amplifiers are designed to comply with the following directions to meet requirements for mounting using and periodic technical inspections Machinery directive 2006 42 EC EMC directive 2004 108 EC and Low voltage directive 2006 95 EC 1 EMC requirement
5. FA equipment hereinafter referred to as the Product arisen during warranty period at no charge due to causes for which we are responsible through the distributor from which you purchased the Product or our service provider However we will charge the actual cost of dispatching our engineer for an on site repair work on request by customer in Japan or overseas countries We are not responsible for any on site readjustment and or trial run that may be required after a defective unit are repaired or replaced Term The term of warranty for Product is twelve 12 months after your purchase or delivery of the Product to a place designated by you or eighteen 18 months from the date of manufacture whichever comes first Warranty Period Warranty period for repaired Product cannot exceed beyond the original warranty period before any repair work Limitations 1 You are requested to conduct an initial failure diagnosis by yourself as a general rule It can also be carried out by us or our service company upon your request and the actual cost will be charged However it will not be charged if we are responsible for the cause of the failure 2 This limited warranty applies only when the condition method environment etc of use are in compliance with the terms and conditions and instructions that are set forth in the instruction manual and user manual for the Product and the caution label affixed to the Product 3 Even during the term of war
6. Hz 3 phase 200 V AC to 240 V AC 50 Hz 60 Hz Power Control circuit line voltage 1 phase 200 V AC to 240 V AC 50 60 Hz su 7 ay pply Interface SELV 24 V DC required current capacity WRB aso mA 300 mA MR J4W2 _B 350 mA MR Control method Sine wave PWM control current control method Safety function STO EN ISO 13849 1 category 3 PL d EN 61508 SIL 2 EN 62061 SIL CL 2 and EN 61800 5 2 SIL 2 IEC EN 61800 5 2 Mean time to dangerous failure MTTFd 2 100 years DC 90 Effectiveness of fault monitoring of a system or subsystem Average probability of dangerous 10 failures obr hour X PFH 1 68 x 10 1 h Mission time Tm 20 years Response performance 8 ms or less STO input off energy shut off Pollution degree 2 IEC EN 60664 1 Overvoltage category Ill IEC EN 60664 1 Protection class IEC EN 61800 5 1 T00 KA 8 2 Servo amplifier dimensions MR J4 100_ MR J4 200_ MR J4 350_ TOE Ow O 0 H Front Side MRa MRa S 60 168 185 14 __ mawo oS S o S e COCO U E e E E p WwW a D MR J4 500 _ 105 250 200 4 0 I 70 tr 0 20 32 MR J4 11K_ MR J4 15K__ 220 400 260 13 4 MR J4 22K MR J4W2 22B MR J4W2 445 o f e o a o a MR J4W2 77BIMR J4W2 1010B 3 MR J4W3 222B MR J4W3 4446 8 3 Mounting hole al Servo amplifier Variable dimensions mm rd ee ee eee Toa Q MRJ4 10_ MR J4 20_MR J4 40_MR J4 60_ 6 0 toor05 6 No e MRJ4 70
7. ISO 13849 1 Table F 1 No 5 5 Separate the wiring for safety function from other signal wirings ISO 13849 1 Table F 1 No 1 6 Protect the cables with appropriate ways routing them in a cabinet using a cable guard etc 7 Keep the required clearance creepage distance depending on voltage you use 2 6 Disposal Disposal of unusable or irreparable devices should always occur in accordance with the applicable country specific waste disposal regulations Example European Waste 16 02 14 2 7 Lithium battery transportation To transport lithium batteries take actions to comply with the instructions and regulations such as the United Nations UN the International Civil Aviation Organization ICAO and the International Maritime Organization IMO The battery options MR BAT6V1SET and MR BAT6V1 are assembled batteries from two batteries lithium metal battery CR17335A which are not subject to the dangerous goods Class 9 of the UN Recommendations 3 Mounting dismounting Installation direction and clearances The devices must be installed in the WHYS a capna specified direction Not doing so may g t Z cause a malfunction 40mm or Mount the servo amplifier on a cabinet more ee ger which meets IP54 in the correct vertical direction to maintain pollution degree 2 maA E imat Servo amplifier Note the followings for supplied nor a a E L more regenerative resistors of 11 kW to 22 o kW servo am
8. MR J4 servo amplifiers comply with category C3 in accordance with EN 61800 3 As for I O wires max length 10 m However 3 m for STO cable for CN8 and encoder cables max length 50 m connect them to a shielded grounding Use a EMC filter and surge protector on the primary side The following shows recommended products EMC filter Soshin Electric HF3000A UN series Surge protector Okaya Electric Industries RSPD 250 U4 series MR J4 Series are not intended to be used on a low voltage public network which supplies domestic premises radio frequency interference is expected if used on such a network The installer shall provide a guide for Installation and use including recommended mitigation devices 2 For Declaration of Conformity DoC Hereby MITSUBISHI ELECTRIC EUROPE B V declares that the servo amplifiers are in compliance with the necessary requirements and standards 2006 42 EC 2004 108 EC and 2006 95 EC For the copy of Declaration of Conformity contact your local sales office 2 3 3 USA Canada compliance This servo amplifier is designed in compliance with UL 508C and CSA C22 2 No 14 1 Installation The minimum cabinet size is 150 of each MR J4 servo amplifier s volume Also design the cabinet so that the ambient temperature in the cabinet is 55 C or less The servo amplifier must be installed in the metal cabinet For environment the units should be used in open type UL 50 and overvoltage category III or lower The servo am
9. to mount MR J4 servo amplifiers You can also check it with our website for free http www mitsubishielectric com fa If you have any questions about the operation or programming of the equipment described in this guide contact your local sales office In addition when you mount a protective device specific technical skills which are not detailed in the guide will be required 1 2 Purpose of this guide This installation guide explains the safe operation of MR J4 servo amplifiers for engineers of machinery manufacturers and machine operators This installation guide does not explain how to operate machines in which safe servo system is or will be integrated For detailed information of the products refer to each servo amplifier instruction manual 1 3 Terms related to safety 1 3 1 IEC 61800 5 2 Stop function STO function Refer to IEC 61800 5 2 2007 4 2 2 2 STO The MR J4 servo amplifiers have the STO function The STO function shuts down energy to servo motors thus removing torque This function electronically cuts off power supply in the servo amplifier 2 About safety This chapter explains safety of users and machine operators Please read the chapter carefully before mounting the equipment In this installation guide the specific warnings and cautions levels are classified as follows N WARNING Indicates that incorrect handling may cause hazardous conditions resulting in death or severe injury A CAUTION Indicates that incor
10. DH 122 DH 112 po FVD5 5 6 YNTA1210S 0 Pe esd h FVDS5 S 8 YNTA1210S5 o es Note 1 Coat the crimping part with an insulation tube 2 Some crimp terminals may not be mounted depending on the size Make sure to use the recommended ones or equivalent ones 2 Selection example of MCCB and fuse When a servo amplifier is protected by T class fuses or circuit breaker having an interrupting rating not less than 300 A effective value and 240 V maximum use T class fuses or molded case circuit breaker UL489 Listed MCCB as the following table The T class fuses and molded case circuit breakers in the table are selected examples based on rated I O of the servo amplifiers When you select a smaller capacity servo motor to connect it to the servo amplifier you can also use smaller capacity T class fuses or molded case circuit breaker than ones in the table For selecting ones other than Class T fuses and molded case circuit breakers below refer to each servo amplifier instruction manual Servo amplifier Molded case circuit breaker 240 V AC Fuse 300 V _ MR J4 20_ MR J4 40_ MR J4 60_ MR J4 70_ MR J4W2 22B NF50 SVFU 5A 50 A frame 5 A 10A MR RE R N ZE aE O9 NFOSVEU IOA 0 Atome 10A 15A NESO SVFU 15A 50 A frame 15 A MR J4 350_ MR J4W2 77B Note MR J4W3 444B Note NF50 SVFU 20A 50 A frame 20 A MR J4 500_ NF50 SVFU 30A 50 A frame 30 A MR J4 700 NF50 SVFU 40A 50 A frame 40 A 30A MR J4 11K_ NF100 CVFU 60A 100 A frame 60 A 125 A
11. F CAPACITOR DISCHARGE TIME IS APPROX 15 MINUTES Series L Software special specification RISQUE DE CHOC LECTRIQUE NE PAS TOUCHER L AMPLIFICATEUR ET LE Blank Sn or Un CABLAGE JUSTE APRES EXTINCTION DE L APPAREIL LE TEMPS DE ZA DECHARGEMENT DES CONDENSATEUR EST DE 18 MNUTES eee aa BARB AYR WRABER Te AS Se ah ARIA AO HEE of axes Hardware special specification EAERI REOBNHY EMEREK IIM mT AE RNEUOI E ITR ER E 155 ALWAYS CONNECT PROTECTIVE EARTH PE FOR PROTECTION AGAINST Blank or 2 to 5 digit alphanumeric RJ ED PX RU RZ etc Corresponding Symbol Corresponding L eee a ea Rated output A Generalp rposs Neia A T BALE fh FB ia 3 tT RP PE Symbol Rated output kW B SSCNET III H REMILO A RET APEORMEDST TIC DON T TOUCH HEATSINK A NE PAS TOUCHEZ LE DISSIPATEUR THERMIQUE RUAA EA Simo HAAMRI E BROBNHY ONLY B TYPE RCD IS ALLOWED SEULEMENT DISJONCTEUR DE TYPE B RCD AUTORISE RABRAH CIAL GRIP BR RODIK IIF RODOR BEB FBCHSCE REFER TO MANUAL BEFORE INSTALLING OR SERVICING MERCI DE CONSULTER LE MANUEL D UTILISATION AVANT INSTALLATION OU MAINTENANCE ERREKIN ADA FA HER CRPOEAORMIC V217 ILESRI SCE Rated output kW A axis B axis C axis 1 About the manuals 1 1 MELSERVO MR J4 relevant manuals This installation guide explains how
12. MITSUBISHI ELECTRIC General Purpose AC Servo MITSUBISHI SERVO AMPLIFIERS amp MOTORS d 5 MELSERVO MR J4 Servo amplifier MR J4 10_ to MR J4 22K_ MR J4W2 22B to MR J4W2 1010B MR J4W3 222B and MR J4W3 444B Instructions and Cautions for Safe Use of AC Servos Country Region Sales office Tel Fax USA Mitsubishi Electric Automation Inc Tel 1 847 478 2100 500 Corporate Woods Parkway Vernon Hills IL 60061 USA Fax 1 847 478 0327 Germany Mitsubishi Electric Europe B V German Branch Tel 49 2102 486 0 Gothaer Strasse 8 D 40880 Ratingen Germany Fax 49 2102 486 1120 Italy Mitsubishi Electric Europe B V Italian Branch Tel 39 39 60531 Viale Colleoni 7 Fax 39 39 6053312 1 20041 Agrate Brianza Milano Italy China Mitsubishi Electric Automation China Ltd Tel 86 21 6120 0808 4F Zhi Fu Plazz No 80 Xin Chang Road Fax 86 21 6121 2444 Shanghai 200003 China Taiwan Setsuyo Enterprise Co Ltd Tel 886 2 2299 2499 6F No 105 Wu Kung 3rd Rd Wu Ku Hsiang Taipei Hsine Taiwan Fax 886 2 2299 2509 Korea Mitsubishi Electric Automation Korea Co Ltd Tel 82 2 3660 9552 3F 1480 6 Gayang dong Gangseo gu Seoul Fax 82 2 3664 8372 157 200 Korea Singapore Mitsubishi Electric Asia Pte Ltd Tel 65 6470 2460 307 Alexandra Road 05 01 02 Fax 65 6476 7439 Mitsubishi Electric Building Singapore 159943 MITSUBISHI ELECTRIC CORPORATION HEAD OFFICE TOKYO BLDG MARUNOUCHI TOKYO 100 8310 This guide uses recycled pape
13. The seller and the user must note the above point and use the product in a place except for home In addition use an EMC filter surge protector ferrite core and line noise filter on the primary side for inputs Use a ferrite core and line noise filter for outputs Use a distance greater than 30 m between the product and third party sensitive radio communications for an MR J4 22K_ 2 4 General cautions for safety protection and protective measures Observe the following items to ensure proper use of the MELSERVO MR J4 servo amplifiers 1 For safety components and installing systems only qualified personnel and professional engineers should perform 2 When mounting installing and using the MELSERVO MR J4 servo amplifier always observe standards and directives applicable in the country 3 The item about noises of the test notices in the manuals should be observed 2 5 Residual risk 1 Be sure that all safety related switches relays sensors etc meet the required safety standards 2 Perform all risk assessments and safety level certification to the machine or the system as a whole 3 If the upper and lower power module in the servo amplifier are shorted and damaged simultaneously the servo motor may make a half revolution at a maximum 4 Only qualified personnel are authorized to install start up repair or service the machines in which these components are installed Only trained engineers should install and operate the equipment
14. _IMR J4 100_ e05 6 42203 WS __ MR J4 200_ MR J4 350_ 6 45 156205 6 78403 M5 MR J4 500_ 6 6 235 05 9340 3 9340 3 MR J4 700_ 6 6 205405 T60 05 100 05 cH 9 MR J4 11K_ MR J4 T5K_ 380 0 5 196 0 5 190405 ald i MR J4 22K_ 376 0 5 236 0 5 236 0 5 aa MR J4W2 22B MR J4W2 44B 6 6 16205 6 _ MR J4W2 77B MR J4W2 1010B MR J4W3 222B MR J4W3 444B 9 Check list for user documentation e e e205 6 Pe 6 ers 6 MITSUBISHI ELECTRIC MR J4 installation checklist for manufacturer installer The following items must be satisfied by the initial test operation at least The manufacturer installer must be responsible for checking the standards in the items Maintain and keep this checklist with related documents of machines to use this for periodic inspection 1 Is it based on directive standard applied to the machine Yes No 2 Is directive standard contained in Declaration of Conformity DoC Yes No 3 Does the protection instrument conform to the category required Yes No 4 Are electric shock protective measures protection class effective Yes No 5 Is the STO function checked test of all the shut off wiring Yes No Checking the items will not be instead of the first test operation or periodic inspection by professional engineers Warranty 1 Warranty period and coverage We will repair any failure or defect hereinafter referred to as failure in our
15. ary depending on operation and environment If any fault is found in the parts they must be replaced immediately regardless of their service lives For parts replacement please contact your local sales office Smoothing capacitor Note 4 10 years Number of power on forced stop and controller forced stop times 100 000 times Number of on and off for STO 1 000 000 times Approximately 20 000 hours equipment power supply off ambient temperature 20 C Approximately 29 000 hours power on time ratio 25 ambient temperature 20 C Note 1 MR J4 1 Note 5 axis servo amplifier Approximately 5 000 hours equipment power supply off ambient temperature 20 C Approximately 15 000 hours power on fme ie 25 ambient temperature 20 C ote Battery Approximately 40 000 hours 2 axes 30 000 hours 3 axes or 10 000 hours 8 axes backup time Rotary servomotor equipment power supply off ambient temperature 20 C y Approximately 55 000 hours 2 axes 38 000 hours 3 axes or 15 000 hours 8 axes Koto 2 MRa power on time ratio 25 ambient temperature 20 C Note 5 amplifier Approximately 10 000 hours 2 axes 7 000 hours 3 axes or 5 000 hours 4 axes equipment power supply off ambient temperature 20 C Approximately 15 000 hours 2 axes 13 000 hours 3 axes or 10 000 hours 4 axes power on time ratio 25 ambient temperature 20 C Note 5 Note 3 Battery life 5 years from date of manufacture Note 1 The data holding time b
16. duct is discontinued The announcement of the stop of production for each model can be seen in our Sales and Service etc Please note that the Product including its spare parts cannot be ordered after its stop of production Service in overseas countries Our regional FA Center in overseas countries will accept the repair work of the Product However the terms and conditions of the repair work may differ depending on each FA Center Please ask your local FA center for details Exclusion of responsibility for compensation against loss of opportunity secondary loss etc Whether under or after the term of warranty we assume no responsibility for any damages arisen from causes for which we are not responsible any losses of opportunity and or profit incurred by you due to a failure of the Product any damages secondary damages or compensation for accidents arisen under a specific circumstance that are foreseen or unforeseen by our company any damages to products other than the Product and also compensation for any replacement work readjustment start up test run of local machines and the Product and any other operations conducted by you Change of Product specifications Specifications listed in our catalogs manuals or technical documents may be changed without notice 6 Application and use of the Product 1 For the use of our General Purpose AC Servo its applications should be those that may not result in a serious damage even if any fa
17. ilure or malfunction occurs in General Purpose AC Servo and a backup or fail safe function should operate on an external system to General Purpose AC Servo when any failure or malfunction occurs 2 Our General Purpose AC Servo is designed and manufactured as a general purpose product for use at general industries Therefore applications substantially influential on the public interest for such as atomic power plants and other power plants of electric power companies and also which require a special quality assurance system including applications for railway companies and government or public offices are not recommended and we assume no responsibility for any failure caused by these applications when used In addition applications which may be substantially influential to human lives or properties for such as airlines medical treatments railway service incineration and fuel systems man operated material handling equipment entertainment machines safety machines etc are not recommended and we assume no responsibility for any failure caused by these applications when used We will review the acceptability of the abovementioned applications if you agree not to require a specific quality for a specific application Please contact us for consultation
18. ny lt i a CN1 ee 3 phase ae Controller phase ontroller 400 V AC CN2A CN2B fi Encoder cable 400 V AC OU PE CN2A CN2B Encoder cable Transformer lt ae Transformer Jenp3a CNP3B star connected CNP3A CNP3B i i star connected Natal art E E T E A A Cabinet side Cabinet side q e G Ss L Machine side aes L Machine side Servo motor Servo motor S njomotor Servo motor Note When the wire sizes of L1 and L11 are the same MCCB or fuse is not required The control circuit connectors described by rectangles are safely separated from the main circuits described by circles The connected motors will be limited as follows 1 HG HF HC HA series servo motors Mfg Mitsubishi Electric 2 Using a servo motor complied with IEC60034 1 and Mitsubishi Electric encoder OBA OSA 5 Signals 5 1 Signal 5 2 I O device The following shows MR J4 10B signals as a typical Input device Soe ee n STO WO signal STOCOM conn terminal for input signals 3 one a Output device aa Common terminal for monitor output ma n TOFCOM signal in STO state ce 8 o TOFB1 Monitor output signal in STO1 state 6 8 is TOFB2 Monitor output signal in STO2 state TOFCOM TOFB2 z Power supply S
19. plifier needs to be installed at or below of pollution degree 2 For connection use copper wires 2 Short circuit current rating SCCR Suitable For Use On A Circuit Capable Of Delivering Not More Than 100 kA rms Symmetrical Amperes 500 Volts Maximum 3 Overload protection characteristics The MR J4 servo amplifiers have solid state servo motor overload protection It is set on the basis full load current of 120 rated current of the servo amplifier 4 Over temperature protection for motor Motor Over temperature sensing is not provided by the drive 5 Capacitor discharge It takes 15 minutes for capacitor discharging Do not touch the unit and terminals immediately after power off 6 Branch circuit protection For installation in United States branch circuit protection must be provided in accordance with the National Electrical Code and any applicable local codes For installation in Canada branch circuit protection must be provided in accordance with the Canada Electrical Code and any applicable provincial codes 2 3 4 South Korea compliance This product complies with the Radio Wave Law KC mark However some applications are being processed For the situation of compliance contact your local sales office Please note the following to use the product o JIZIE AS As VAULT OAR SE ASAE O HS FSAI HeH 7 S 2 9 AISA ABE AS SHO z LICH The product is for business use Class A and meets the electromagnetic compatibility requirements
20. plifiers because they do 8 N CAUTION not have protect covers Touching the resistor will cause a aommior burn because the surface of the parts Note 1 is a resistive element and very high YY temperature Yy Bottom Zl i j Note 1 For 11 kW to 22 kW servo amplifiers the clearance Even if the power turned off touching between the bottom and ground will be 120 mm or more the resistor will cause an electric 2 For MR J4 500_ the clearance on the left side will be 25 shock because the capacitor of the mm or more servo amplifier is charged for a while 4 Electrical Installation and configuration diagram WARNING Turn off the molded case circuit breaker MCCB to avoid electrical shocks or damages to the product before starting the installation or wiring The installation complies with IEC EN 60204 1 The voltage supply to machines must be 20 ms CAUTION of immunity to instantaneous power failures as specified in IEC EN 60204 1 Connecting a servo motor for different axis to U V W or CN2_ of the servo amplifier may cause a malfunction The following shows representative configuration examples to conform to the IEC EN UL CSA standards 1 3 phase input for MR J4 1 axis servo amplifier 2 1 phase input for MR J4 1 axis servo amplifier
21. r IB NA 0300175 J 1309 MEE Printed in Japan Specifications are subject to change without notice Copyright 2012 Mitsubishi Electric Corporation All Right Reserved Contents of the package Unpack the product and check the rating plate to see if the servo motor is as you ordered Contents Quantity Servo amplifier MELSERVO J4 Series Instructions and Cautions for Safe Use of AC Servos This guide Rating plate The following shows an example of rating plate for explanation of each item af MITSUBISHI SER 51001 Oot lt _ Serial number MODEL MR J4 10B lt lt Model POWER 100W _ Capacity INPUT _ 3AC AC200 240V 0 9A 1 5A 50 60Hz lt _________ Applicable power supply OUTPUT 3PH170V 0 360Hz 1 1A Rated output current STD IEC EN61800 5 1 MAN IB NA 0300175 4 Max Surrounding Air Temp 55 C lt lt Standard Manual number IP20 lt lt Ambient temperature KCC REI MEK TC300A624G51 DATE 2012 01 4 IP rating MITSUBISHI ELECTRIC CORPORATION se KC certification number The year and month of manufacture TOKYO 100 8310 JAPAN MADE IN JAPAN oe pA Country of origin Warning plate Model The following describes what each block of a model name WARNING 25 indi inati i o indicates Not all combinations of the symbols are available RISK OF ELECTRIC SHOCK DO NOT TOUCH DRIVE UNIT AND WIRING IMMEDIATELY MR J4W2 22B AFTER POWER OF
22. ranty the repair cost will be charged on you in the following cases i a failure caused by your improper storing or handling carelessness or negligence etc and a failure caused by your hardware or software problem ii a failure caused by any alteration etc to the Product made on your side without our approval iii a failure which may be regarded as avoidable if your equipment in which the Product is incorporated is equipped with a safety device required by applicable laws and has any function or structure considered to be indispensable according to a common sense in the industry iv a failure which may be regarded as avoidable if consumable parts designated in the instruction manual etc are duly maintained and replaced v any replacement of consumable parts battery fan smoothing capacitor etc vi a failure caused by external factors such as inevitable accidents including without limitation fire and abnormal fluctuation of voltage and acts of God including without limitation earthquake lightning and natural disasters vii a failure generated by an unforeseeable cause with a scientific technology that was not available at the time of the shipment of the Product from our company viii any other failures which we are not responsible for or which you acknowledge we are not responsible for Term of warranty after the stop of production We may accept the repair at charge for another seven 7 years after the production of the pro
23. rect handling may cause hazardous conditions resulting in medium or slight injury to personnel or may cause physical damage 2 1 Professional engineer Only professional engineers should mount MR J4 servo amplifiers Here professional engineers should meet the all conditions below 1 Persons who took a proper engineering training or qualified persons who are engaged in electrical equipment Please note if you can take a proper engineering training at your local Mitsubishi Electric office Contact your local sales office for schedules and locations 2 Persons who can access to operating manuals for the protective devices e g light curtain connected to the safety control system A person who have read and familiarized himself herself with the manuals 2 2 Applications of the devices MR J4 servo amplifiers comply with the following safety standards ISO EN ISO 13849 1 Category 3 PL d IEC EN 62061 SIL CL 2 IEC EN 61800 5 2 SIL 2 STO IEC EN 61800 5 1 IEC EN 61800 3 IEC EN 60204 1 In addition MR J4 servo amplifiers can be used with the MR J3 D05 safety logic unit or safety PLCs 2 3 Correct use Always use the MR J4 servo amplifiers within specifications voltage temperature etc Refer to each instruction manual for details Mitsubishi Electric Co accepts no claims for liability if the equipment is used in any other way or if modifications are made to the device even in the context of mounting and installation AN WARNING it
24. takes 15 minutes for capacitor discharging Do not touch the unit and terminals immediately after power off 2 3 1 Peripheral device and power wiring The followings are selected based on IEC EN 61800 5 1 UL 508C and CSA C22 2 No 14 1 Local wiring and crimping tool Use only copper wires rated at 75 C for wiring The following table shows the wire sizes AWG and the crimp terminal symbols rated at 75 C ia Wire AWG Note 2 ervo amplifier L1 L2 L3 UVW 14 14 14 MR J4 10_ MR J4 20_ MR J4 40_ MR J4 60_ MR J4 70_ MR J4 100_ MR J4 200_ MIR J4 350_ eo 12 Oo 2 MR J4 500_ Note 1 MR J4 700_ Note 1 8b MR J4 11K_ Note 1 rod 14c MR J4 15K_ Note 1 MR J4 22K_ Note 1 MR J4W_ B Note 1 To connect these models to a terminal block be sure to use the screws that come with the terminal block 2 Alphabets in the table indicate crimping tools Refer to the following table for the crimp terminals and crimping tools 3 Select wire sizes depending on the rated output of the servo motors The values in the table are sizes based on rated output of the servo amplifiers 4 Use the crimp terminal c for the PE terminal of the servo amplifier Table Recommended crimp terminals Servo amplifier side crimp terminals Symbol Crimp terminal Note 2 Applicable tool Head Dice Head o o Dice onn a FVD5 5 4 YNT 12105 b Note 1 8 4NS YHT 8S c FVD2 4 YNT 1614 Pp FVD146 Po YNE 38 _ DH 122 DH 112 i FVD14 6 YNE 38
25. y the battery using MR BAT6V1SET Replace the batteries within three years since the operation start whether the power supply of the servo amplifier is on off If the battery is used out of specification AL 25 Absolute position erased may occur For other batteries refer to each servo amplifier instruction manual 2 The data holding time by the battery using five MR BAT6V1s Replace the batteries within three years since the operation start whether the power supply of the servo amplifier is on off If the battery is used out of specification AL 25 Absolute position erased may occur For other batteries refer to each servo amplifier instruction manual 3 Quality of the batteries degrades by the storage condition The battery life is 5 years from the production date regardless of the connection status 4 The characteristic of smoothing capacitor is deteriorated due to ripple currents etc The life of the capacitor greatly depends on ambient temperature and operating conditions The capacitor will reach the end of its life in 10 years of continuous operation in normal air conditioned environment 40 C surrounding air temperature or less 5 The power on time ratio 25 is equivalent to 8 hours power on for a weekday and off for a weekend 7 Transportation and storage A CAUTION Transport the products correctly according to their mass Direct drive motor Stacking in excess of the limited number of product packages is not allowed
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