Wacker 0007659 Instructions / Assembly
Contents
1. uunnnnennnnnnnn 10 1 3 Safety Guidelines for Operating the Machine 22222200 11 1 4 Operator Safety while Using Internal Combustion Engines 13 1 5 SGIIC SATIY anne 14 2 Labels 16 2 1 Label Locations zucker 16 2 2 Label Meanings une aa 17 3 Lifting and Transporting 19 4 Operation 20 4 1 Preparing the Machine for First Use au 20 4 2 Recommended Fuel sense nee 21 4 3 Belore Starting zer 22 4 4 Starting nun ee ee 23 4 5 LOG wann e E e E arzt 23 4 6 Op ration correre nn se aeeeatani add Seeds aban antaneeemuaewasnetneaue 24 4 7 Moses and Clamps wu 24 4 8 Emergency Shutdown Procedure 2 c ccceseeseeeeeesseesesecceeceeeneeeenense 25 wc_b05000184874_08TOC fm 7 WACKER NEUSON Table of Contents 5 Maintenance 5 1 Maintaining the Emission Control System 5 2 Periodic Maintenance Schedule secccccceeeeeeeeeeeeeees 5 3 Cleaning the Pump see 5 4 Adjusting the Impeller Clearance 0 0 ccccccceceeeeeeeeteeeeeeeee 5 5 Replacing the Mechanical Seal ssecceeeeeeeeeeeeeeeees 5 6 Spark PUG ee 5 7 Servicing the Air Cleaner nn 5 8 Engine OM hn s nee ass 5 9 Cleaning the Sediment Cup unmmunrnnnn nn 5 10 Carburetor Adjustment u srl a 5 11 Adjusting the Idle Speed nusuu444me nennen 5 12 Lang Term Storage a 6 Troubleshooting 7 Technical Data 72. Be sure the immediate work area is safe for operation Operate controls make certain all operate properly and feel right Accustom yourself to the feel of the equipment e Listen for any unusual noises smell for any unusual odors look for any signs of trouble Be sure to open all manual valves slowly to prevent WATER HAMMER e Check all warning and safety devices and indicators WORK SAFELY Pumps In General DO NOT remove the cover plate or drain plugs from any overheated pump Allow the pump to cool Check pump temperature before opening fill port or drain plug If overheating of the pump casing occurs e STOP the pump immediately Allow the equipment to cool completely e Slowly and cautiously vent the pump e Refer to the manufacturer s instruction manual before restarting the unit e Remove hoses carefully Heated water can be in hoses and static head produces pressure FIG 10 If safety related defects or malfunctions are detected SHUT DOWN the equipment Correct the problem or notify your supervisor DO NOT OPERATE EQUIPMENT WITH DEFECTS OR MALFUNCTIONS UNTIL CORRECTED If an unsafe condition cannot be remedied immediately notify your supervisor and tagout lockout the pump on the start switch and or appropriate prominent location FIG 11 11 14 WORK SAFELY Engine Driven Pumps SAFE WORKING PROCEDURES Do not jump start engine battery Wh
3. Emission Control Systems Information and Warranty WACKER a NEUSON 40 _tx001753gb f Be PORTABLE PUMPS A EM WWW aem org Manu A SAFETY MANUAL FOR OPERATING AND MAINTENANCE PERSONNEL SAFETY ALERT SYMBOL A PUT a A EA Why is SAFETY important to YOU The Safety Alert Symbol identifies important safety 3 BIG REASONS messages on machines safety signs in manuals A or elsewhere When you see this symbol be alert 5 Be ae DISABLE to the possibility of personal injury or death Follow ccidents the instructions in the safety message e Accidents CAN BE AVOIDED NOTICE OF COPYRIGHT PROTECTION AEM Safety Manuals are protected as a copyrighted work with creation of derivative works based on an AEM Safety Manual ownership duly registered with the Copyright Office without the prior written approval of AEM is expressly Washington D C Any reproduction translation decompiling or prohibited Copyright infringement can result in civil and criminal other use of an AEM Safety Manual or portion thereof or the sanctions damages and other penalties being imposed Copyright 2004 Association of Equipment Manufacturers REFERENCES _ _ _ The following is a partial list of referenced material SAE Society of Automotive Engineers Inc on safe operating practices 400 Commonwealth Drive Warrendale PA 15096 U S Department of Labor publishes safety and Fe iana health regulations and standa
4. 5 4 3 Measure the distance e of impeller 5 4 4 Subtract the distance e from d d e f clearance 5 4 5 The clearance between the volute and the impeller should be 0 3 mm 0 012 in to 0 7 mm 0 028 in Adjust the distance by removing the impeller and adding shims as needed Each shim measures 0 3 mm 0 012 in As the impeller wears down additional shims may be required to maintain the clearance between the impeller and the volute Check the clearance whenever the mechanical seal g impeller volute or rear flange plate are replaced wc_gr000838 WACKER NEUSON 28 _tx000178gb f PG 2A 3A 5 5 Replacing the Mechanical Seal See Graphic wc_gr000839 5 5 1 5 5 2 5 5 3 5 5 4 5 5 5 5 5 6 Maintenance To service the mechanical seal do the following Remove the impeller a from the engine shaft by turning it countercockwise Note fthe impeller is hard to remove tap it with a plastic mallet Do not lose any adjusting shims b Remove mechanical seal spring c and carbon face d from crankshaft Remove mechanical seal ceramic face e and L ring f Clean engine shaft remove any rust Also clean contact surface of ceramic and carbon faces with a clean cloth Do not lubricate seal faces Place ceramic face in L ring and install in pump flange Carefully place carbon face and seal spring on engine
5. NEVER perform any work on the equipment unless authorized to do so FIG 11 Before performing any maintenance or repair work consult the manufacturer s instruction manual for recommended procedures Pumps with float switches or other automatic devices can start without warning if not properly locked out BEFORE ANY maintenance work is to be done a LOCKOUT TAGOUT standard device and procedure should be implemented Prior to removal of LOCKOUT TAGOUT the equipment must be fully operational and all personnel accounted for Except in cases of emergency the removal of the LOCKOUT TAGOUT should be done ONLY by the initiating person prior to the return to start up ALWAYS replace safety devices removed during the service or repair before returning pump to operation NEVER use the power cord to aid in lifting the pump Sizing Extension Cords Use the following chart to select the correct size extension cord to prevent excessive amperage draw or voltage drop which would cause the motor to overheat Cables that are too long or coiled can cause a voltage drop Be aware that strong sunlight can cause a voltage drop Wire Gauge and Cord Length in feet Amperes 50 100 150 6 16 16 14 8 16 14 12 10 16 14 12 12 14 14 12 14 14 12 10 16 12 12 10 18 SAFE WORKING PROCEDURES ALLOW only qualified personnel to INSTALL WIRE and OPERATE submersible pumps Whenever electricity is prese
6. safety practices not only protect you but protect the people around you You have read this safety manual and the manufacturer s manual s for your specific pump Make them a working part of your safety program Keep in mind that this safety manual is written for only this type of equipment Practice all other usual and customary safe working precautions and above all REMEMBER SAFETY IS UP TO YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH TEST YOUR KNOWLEDGE e Proper operating procedures e Proper shutdown procedures Proper maintenance procedures e Proper loading and unloading procedures for transporting Under what conditions you should not operate your pump If you do not understand any of these items consult with your supervisor BEFORE operating your equipment 19 This manual is another in a series on the safe operation of machinery published by AEM For additional publications visit our web site at www aem org Association of Equipment Manufacturers Toll free 1 866 AEM 0442 e mail aem aem org www aem org FORM PP 130 2 Wacker Neuson SE Preu enstra e 41 D 80809 M nchen Tel 49 0 89 3 54 02 0 Fax 49 0 89 3 54 02 390 Wacker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 amp 1717 20 17 F Tower 1 Grand Century Place 193 Prince Edward Road We
7. shaft Mount impeller to engine shaft Turn impeller shaft clockwise to tighten See Section Adjusting Impeller Clearance yy b oo we_gr000839 wc_tx000178gb fm 29 WACKER NEUSON Maintenance PG 2A 3A 5 6 Spark Plug WARNING 5 6 1 5 6 2 5 6 3 5 6 4 5 6 5 Clean or replace spark plug as needed to ensure proper operation Refer to the engine owner s manual Recommended Plug NGK BPR 6ES The muffler becomes very hot during operation and remains hot for a while after stopping the engine Do not touch the muffler while it is hot Remove spark plug and inspect it Replace plug if the insulator is cracked or chipped Clean spark plug electrodes with a wire brush Set gap a to 0 7 0 8 mm 0 028 0 031 in Tighten spark plug securely NOTICE A loose spark plug can become very hot and may cause engine damage __ f wc_gr000028 WACKER NEUSON 30 wc_tx000178gb fm PG 2A 3A Maintenance 5 7 Servicing the Air Cleaner See Graphic wc_gr000840 Service air cleaner frequently to prevent carburetor malfunction NOTICE NEVER run engine without air cleaner Severe engine damage will occur NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner A fire or explosion could result WARNING To service 5 7 1 Remove air cleaner cover a Inspect element b for holes or tears Replace element if damaged 5 7 2 Wash element in solution of mild detergen
8. them ALWAYS use proper hoisting equipment for lifting heavy loads ALWAYS use a back brace when lifting by hand FIG 5 PERFORM MAINTENANCE SAFELY FIRE PREVENTION Whenever possible use a nonflammable solvent to clean parts Do not use gasoline or other fluids that give off harmful vapors If flammable fluids such as gasoline or diesel fuel must be used extinguish open flames or sparks and DO NOT smoke Store dangerous fluids in a suitable place in approved containers which are clearly marked NEVER smoke in areas where flammable fluids are used or stored FIG 7 Use proper nonflammable cleaning solvents Follow solvent manufacturer s instructions for use FIG 7 Always remove all flammable material in the vicinity of welding and or burning operations ALWAYS keep the floor in the work area clean and dry Oily greasy floors can easily lead to falls Wet spots especially near electrical equipment can be hazardous FIG 7 Know where fire extinguishers are kept how they operate and for what type of fire they are intended Check readiness of any fire detectors and fire suppression systems PREPARE FOR SAFE OPERATION LEARN TO BE SAFE CHECK IT OUT NEVER operate a pump which is new to you Know what safety devices your machine is equipped without first being instructed in it s proper with and see that each item is securely in place operation READ the
9. type configuration and attachments used conditions at the work site or in the maintenance area The manufacturer has no direct control over pump application operation inspection lubrication or maintenance Therefore it is your responsibility to use good safe practices in these areas The information provided in this manual supplements the specific information about your pump that is contained in the manufacturer s manual s Other information which may affect the safe operation of your pump may be contained on safety signs decals markings insurance requirements employer s safety programs safety codes local state provincial and federal laws rules and regulations contracts agreements and warranties It is your responsibility to read and understand this safety manual and the manufacturers manual s before operating your pump This safety manual takes you step by step through your working day If you do not understand any of this information or if errors or contradictions seem to exist consult with your supervisor before operating your pump IMPORTANT If you do not have the manufacturer s manual s for your particular pump get a replacement manual from your employer equipment dealer or manufacturer of your pump Keep this safety manual and the manufacturer s manual s with your pump Unauthorized modifications of pumps create hazards Pumps must not be modified or altered unless prior approval is obtained from t
10. which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts attachments or modifications Nese R 4 wc_tx001328gb fm 2011 CE PG3_PG3A_en fm WACKER NEUSON i EC Declaration of Conformity Manufacturer Wacker Neuson Production Americas LLC N92W15000 Anthony Avenue Menomonee Falls Wisconsin USA Product Product PG 3A Product category Water Pump Units Product function To pump fluid Item number 0009055 Net installed power 3 6 kW Measured sound power level 105 dB A Guaranteed sound power level 105 dB A Conformity Assessment Procedure According to ANNEX V Guidelines and Standards We hereby declare that this product meets and complies with the relevant regulations and requirements of the following guidelines and standards 2006 42 EC 2000 14 EC 2002 88 EC 89 336 EEC 98 37 EEC Authorized Person for Technical Documents Axel Haret Wacker Neuson SE Preu enstra e 41 80809 M nchen Menomonee Falls WI USA 17 5 11 AL Som Iomenck PR EEE ar William Lahner Dan Domanski Vice President of Engineering Manager Product Engineering a Original Declaration of Conformity PG 3A Table of Contents Foreword 3 EC Declaration of Conformity 5 1 Safety Information 9 1 1 Signal Words Used in this Manual ccc cccceceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeee 9 1 2 Machine Description and Intended Use
11. 1 EU ONS Senne 7 2 Machine eonen nea E E A A 7 3 Sound Measurements ansehen anna een 7 4 Dimensions ua en 8 Emission Control Systems Information and Warranty 8 1 Emission Control Systems Warranty Statement 9 AEM Safety Manual WACKER 8 NEUSON PG 3A wc_b05000184874_08TOC fm PG 2A 3A Safety Information 1 Safety Information 1 1 Signal Words Used in this Manual gt PP PP This manual contains DANGER WARNING CAUTION NOTICE and NOTE signal words which must be followed to reduce the possibility of personal injury damage to the equipment or improper service This is the safety alert symbol It is used to alert you to potential personal hazards gt Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury gt To avoid death or serious injury from this type of hazard obey all safety mes sages that follow this signal word WARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury gt To avoid possible death or serious injury from this type of hazard obey all safety messages that follow this signal word CAUTION CAUTION indicates a hazardous situation which if not avoided could result in minor or moderate injury gt To avoid possible minor or moderate injury from this type of hazard obey all safety messages that follow
12. Item Number PG 3A 0007659 PG 3A 0009055 Machine _ From this point forward in this documentation Wacker Neuson Production documentation Americas LLC will be referred to as Wacker Neuson a Keep a copy of the Operator s Manual with the machine at all times a Use the separate Parts Book supplied with the machine to order replacement parts a Refer to the separate Repair Manual for detailed instructions on servicing and repairing the machine a If you are missing any of these documents please contact Wacker Neuson to order a replacement or visit www wackerneuson com a When ordering parts or requesting service information be prepared to provide the machine model number item number revision number and serial number Expectations This manual provides information and procedures to safely operate and main for er tain the above Wacker Neuson model s For your own safety and to reduce the en m risk of injury carefully read understand and observe all instructions described in this manual a Wacker Neuson expressly reserves the right to make technical modifications even without notice which improve the performance or safety standards of its machines a The information contained in this manual is based on machines manufactured up until the time of publication Wacker Neuson reserves the right to change any portion of this information without notice CALIFORNIA Engine exhaust some of its constituents and certain vehicle
13. Lwa D Lwa Be OBa G A nameplate listing the model number item number WACKER BR NIEUSON revision number and serial number is attached to each unit Please record the information found on this name J plate so it will be available should the nameplate IT TE I become lost or damaged When ordering parts or Bi i CEF requesting service information you will always be asked J to specify the model number item number revision number and serial number of the unit H This machine may be covered by one or more patents U S PAT Nos OTHER U S AND FOREIGN PATENTS PENDING WACKER NEUSON 1 8 wc_si000519gb fm PG 2A 3A Lifting and Transporting 3 Lifting and Transporting Lifting the machine This pump is heavy enough to cause injury if proper lifting techniques are not used Observe the following guidelines when lifting the pump e Do not attempt to lift the pump unassisted Use appropriate lifting equipment such as slings chains hooks ramps or jacks e Make sure lifting equipment is attached securely and has enough weight bearing capacity to lift or hold the pump safely e Remain aware of the location of other people nearby when lifting the pump Transporting the machine Observe the following guidelines when transporting the pump to and from the job site e Drain the fuel tank before transporting the pump e Ensure that the pump is securely strapped down in the transport vehicle to prevent it
14. Pump PG 3A EN 5000184874 0511 1 Copyright notice Trademarks Manufacturer Original instructions Copyright 2011 by Wacker Neuson Production Americas LLC All rights including copying and distribution rights are reserved This publication may be photocopied by the original purchaser of the machine Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted All trademarks referenced in this manual are the property of their respective owners Wacker Neuson Production Americas LLC N92W15000 Anthony Avenue Menomonee Falls WI 53051 U S A Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 www wackerneuson com This Operator s Manual presents the original instructions The original language of this Operator s Manual is American English PG 3A Foreword Foreword SAVE THESE INSTRUCTIONS This manual contains important instructions for the machine models below These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation operation and maintenance of the machines Machine
15. RK SAFELY Pumps In General SAFE WORKING PROCEDURES Keep hands and feet clear of moving parts DO USE COMMON SENSE Most accidents can be NOT stick fingers into a pump when in operation avoided by using common sense and concentrating a ee ai a for on the job to be done BEINE gence and to be sure it is free o ONLY EXP personnel feu iced andi pan caine NEVER operate a self priming pump unless the equipment volute is filled with liquid The pump will not prime when dry KNOW THE PROPER starting procedure for nii your equipment Follow the manufacturer s PUMP only liquids for which the pump has been operation manual to the letter designed to handle DO NOT operate a pump without all guards and DO NOT pump flammable corrosive or caustic shields in place If OSHA required guards are materials unless the pump and piping are explicitly damaged or misplaced contact the manufacturer designed forthat purpose for a replacement NOTE the direction of rotation operation of a When lifting pump use only lifting equipment in pump in the wrong direction can cause the impeller good repair and with adequate capacity Follow to unscrew and damage the volute case manufacturer s lifting recommendation A pump should not be operated against a Check all lubricant levels before pump closed valve or other no flow conditions Refer installation in accordance with manufacturers to the pump manufacturer s recommended practice maintenance
16. circuits are dead and locked out before performing any maintenance A Follow motor manufacturer s recommended maintenance and operation instructions If circuit breaker or fuse is tripped examine the system for the problem before restarting pump NEVER use the power cord to aid lifting the pump NEVER operate a pump with a plug in type power cord without a ground fault circuit interrupter NEVER use cords with frayed cut or brittle insulation Check the cord on the pump for nicks in the insulation and for sound connections to the ground fault interrupter plug and motor NEVER let extension cords or the plug connections lay in water Locate the pump so that the cord cannot fall into any water or be submerged by rising water unless the pump is designed for such use NEVER handle energized power cords with wet hands MOTOR OVERLOAD do not exceed the manufacturer s recommendation for maximum lift or discharge head See manufacturer s published curve for proper sizing of motors A misapplied motor can overheat 15 WORK SAFELY Electric Motor Driven Pumps Pump Maintenance and Repair MAKE SURE the pump is disconnected from the power source or the appropriate circuits are dead and OSHA Lockout Tagout is applied before doing any maintenance or repair work on the pump Maintenance work can be hazardous if not done in a careful manner All personnel should realize the hazards and strictly follow safe practices
17. components contain Proposition or emit chemicals known to the State of California to cause cancer and birth 65 Warning defects or other reproductive harm Laws NOTICE State Health Safety Codes and Public Resources Codes specify that in pertaining to certain locations spark arresters be used on internal combustion engines that use spark hydrocarbon fuels A spark arrester is a device designed to prevent accidental dis arresters charge of sparks or flames from the engine exhaust Spark arresters are qualified and rated by the United States Forest Service for this purpose In order to comply with local laws regarding spark arresters consult the engine distributor or the local Health and Safety Administrator wc_tx001328gb fm 3 WACKER NEUSON Foreword PG 3A Manufacturer s This manual contains references to approved parts attachments and modifica approval tions The following definitions apply a Approved parts or attachments are those either manufactured or provided by Wacker Neuson a Approved modifications are those performed by an authorized Wacker Neu son service center according to written instructions published by Wacker Neu son Unapproved parts attachments and modifications are those that do not meet the approved criteria Unapproved parts attachments or modifications may have the following conse quences a Serious injury hazards to the operator and persons in the work area Permanent damage to the machine
18. d hydraulic oil into hydraulic oil reservoirs WORK SAFELY Engine Driven Pumps Maintenance and Repair All installations operations and maintenance should be in accordance with pump and engine manufacturer s recommended operation and maintenance program These manuals should be kept available with the equipment Maintenance work can be hazardous if not done in a careful manner All personnel should realize the hazards and strictly follow safe practices NEVER perform any work on the equipment unless authorized to do so BEFORE ANY maintenance work is to be done a LOCKOUT TAGOUT standard device and procedure should be implemented Prior to removal of LOCKOUT TAGOUT the equipment must be fully operational and all personnel accounted for Except in cases of emergency the removal of the LOCKOUT TAGOUT should be done ONLY by the initiating person prior to the return to start up see page 12 Fig 11 BEFORE doing any major work disconnect the ignition and battery if so equipped Always replace safety devices removed during service or repair before returning pump to operation Battery Servicing Always wear safety glasses and gloves when servicing or working with batteries Before servicing battery turn off electrical systems then disconnect ground terminal clamp Before installing a battery turn off electrical equipment then connect the battery ground clamp last Maintain electrolyte at the recommended lev
19. ecessary Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while servicing or maintaining this machine e Close fitting work clothes that do not hinder movement e Safety glasses with side shields e Hearing protection e Safety toed footwear In addition before servicing or maintaining the machine e Tie back long hair e Remove all jewelry including rings 1 5 1 Do not attempt to clean or service the machine while it is running Rotating parts can cause severe injury 1 5 2 Do not crank a flooded engine with the spark plug removed on gasoline powered engines Fuel trapped in the cylinder will squirt out the spark plug opening 1 5 3 Do not test for spark on gasoline powered engines if the engine is flooded or the smell of gasoline is present A stray spark could ignite the fumes 1 5 4 Do not use gasoline or other types of fuels or flammable solvents to clean parts especially in enclosed areas Fumes from fuels and solvents can become explosive 1 5 5 Keep the area around the muffler free of debris such as leaves paper cartons etc A hot muffler could ignite the debris and start a fire 1 5 6 Replace worn or damaged components with spare parts designed and approved by Wacker Neuson 1 5 7 When replacement parts are required for this machine use only Wacker Neuson replacement parts or those parts equivalent to the WACKER 1 4 wc_si000069gb fm NEUSON PG 2A 3A Safety I
20. el Check level frequently Add distilled water to batteries only when starting up never when shutting down Use a flashlight to check level NEVER use a flame Do not short across battery terminals the spark could ignite the battery gases Battery acids will burn skin eat holes in clothing and can cause blindness if splashed in eyes If you spill acid on yourself flush skin immediately with lots of water Apply baking soda to help neutralize the acid If acid gets into the eyes flush immediately with large amounts of water and seek proper medical treatment immediately 13 16 WORK SAFELY Electric Motor Driven Pumps SAFE WORKING PROCEDURES Allow only qualified personnel to INSTALL WIRE AND OPERATE electric motor driven pumps Whenever electricity is present there is the possibility of electrocution NEVER use a pump motor in an explosive atmosphere if it is not exclusively designed for the application Always ground electrical units Make certain to connect pump motor to the right phase and voltage Do not run pump if voltage is not within limits Make sure motor rotation is in accordance with impeller rotation which should be indicated somewhere on the pump check the manufacturer s manual Make all electrical installations in accordance with National Electric Code State and Local electrical codes Never use gas piping as an electrical ground Make sure the related electrical
21. en operating internal combustion engines in an enclosed area always make provisions to pipe exhaust fumes to the outside EXHAUST FUMES CAN KILL Do not operate engine driven pump equipment in a confined or enclosed space without adequate ventilation Exhaust gases are odorless and deadly poison DO NOT TOUCH The exhaust system components get very hot and stay hot for some time after shutting the engine off Follow engine manufacturer s instructions explicitly on hand cranking Do not shut down high head pumps quickly A Throttle back slowly B Open by pass line C Should have a check valve D Slowly close gate valve on discharge if so equipped Check for fuel oil and hydraulic fluid leaks worn and damaged hoses lines or power cables Refueling When refueling the following precautions must be followed e Add fuel of proper type and grade only when the pump is not running and engine is cool Fuel in well ventilated area Turn off all electrical switches Keep lighted smoking materials flames or spark producing devices at a safe distance while refueling Keep fuel nozzle in contact with tank being filled or provide a ground to prevent static sparks from igniting fuel Do not spill fuel on hot surfaces e Clean up spillage immediately e Do not start engine until fuel cap is secured to the fuel tank Always make sure that fuel is being put in the fuel tank motor oil in the proper location an
22. ffler while the engine is on or immediately after it has been turned off These areas get hot and may cause burns Do not use accessories or attachments that are not recommended by Wacker Neuson Damage to equipment and injury to the user may result wc_si000069gb fm 11 WACKER NEUSON Safety Information PG 2A 3A 1 3 4 1 3 5 1 3 6 1 3 7 1 3 8 1 3 9 1 3 10 1 3 11 1 3 12 1 3 13 Do not pump volatile flammable or low flash point fluids These fluids could ignite or explode Do not pump corrosive chemicals or water containing toxic substances These fluids could create serious health and environmental hazards Contact local authorities for assistance Do not open the priming plug when the pump is hot Do not loosen or remove inlet or discharge hose fittings when the pump is hot Hot water inside could be pressurized much like the radiator on an automobile Allow the pump to cool to the touch before loosening the plug and before loosening or removing the inlet or discharge hose fittings Do not open pump housing cover while pump is operating or start pump with the cover off The rotating impeller inside the pump can cut or sever objects caught in it Do not block or restrict flow from inlet line or discharge line Remove kinks from discharge line before starting pump Operation with a blocked inlet line or discharge line can cause water inside pump to overheat Read understand and follow procedures
23. ffs untied shoe laces dangling neckties and scarves rings wrist watches or other jewelry that can catch on protruding or moving parts or controls Long hair should be securely bound to prevent entanglement with moving parts FIG 3 FIG 3 FIG 4 FOLLOW A SAFETY PROGRAM Remember that YOU are the key to safety Good safety practices not only protect you but also protect the people around you Study this manual and the manufacturer s manual s for your specific pump Make them a working part of your safety program Keep in mind that this safety manual is written for only this type of equipment Practice all other usual and customary safe working precautions and above all FIG 1 REMEMBER SAFETY IS UP TO YOU YOU CAN PREVENT SERIOUS INJURY OR DEATH FIG BE ALERT Know where to get assistance Know how to use a first aid kit and fire extinguisher or fire suppression system FIG 4 BE AWARE Take advantage of training programs offered Safety programs should require that one person at each jobsite be assigned the overall responsibility and authority for safety Know who the person is and COMMUNICATE with them Know what the jobsite rules are and FOLLOW THE RULES Be safety conscious responsible and reliable Think about safety BEFORE something happens BE CAREFUL Human error is caused by many factors carelessness fatigue overload preoccupation incompatibility between
24. from sliding or tipping e Do not refuel the pump in or on the transport vehicle Move the pump to its operating location and then fill the fuel tank Ben n WACKER _tx001379gb f 19 NEUSON Operation 4 Operation PG 2AI3A 4 1 Preparing the Machine for First Use Preparing for first use To prepare your machine for first use 4 1 1 Make sure all loose packaging materials have been removed from the machine 4 1 2 Check the machine and its components for damage If there is visible damage do not operate the machine Contact your Wacker Neuson dealer immediately for assistance 4 1 3 Take inventory of all items included with the machine and verify that all loose components and fasteners are accounted for 4 1 4 Attach component parts not already attached 4 1 5 Add fluids as needed and applicable including fuel engine oil and battery acid 4 1 6 Move the machine to its operating location WACKER NEUSON 20 wc_tx000177gb fm PG 2A 3A Operation 4 2 Recommended Fuel This engine equipment requires regular unleaded gasoline e Use only fresh no older than three months old clean gasoline e Use a fuel stabilizer per the fuel stabilizer manufacturer s instructions Use of oxygenated fuels Some conventional gasolines are blended with alcohol These gasolines are collectively referred to as oxygenated fuels If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating require
25. he manufacturer DO NOT PUMP VOLATILE FLAMMABLE OR CAUSTIC CORROSIVE LIQUIDS REFER TO THE OWNER S MANUAL OR CONSULT WITH THE MANUFACTURER FOR THE PROPER PUMP MATERIALS IF YOU ARE TO PUMP HAZARDOUS CAUSTIC CORROSIVE LIQUIDS Section N KNOW THE RULES Every employer is concerned about safety Safe operation and proper maintenance of your pump can prevent accidents KNOW the rules LIVE by them FIG 1 When starting work at a new site check with the designated safety coordinator for specific safety instructions DON T LEARN SAFETY THE HARD WAY Know the meaning of all hand signals signal flags signs and markings Know the traffic rules used at the work site Know who the signal man is watch and obey his signals Know where the fire extinguishers and first aid kits are kept and how to use them Know where to get proper aid and assistance when needed Use common sense to avoid accidents If an accident does occur be prepared to react to it quickly and effectively NEVER PANIC FOLLOW A SAFETY PROGRAM KNOW WHAT IT IS Consult your supervisor for specific instructions and personal safety equipment required For instance you may need e Hard Hat Reflector Vests e Safety Shoes Hearing Protection e Eye Protection Face Protection e Respirators e Back Supports e Heavy Gloves Other job related specific items Do not wear loose clothing or any accessory flopping cu
26. he seal inside pump is worn or damaged Continued operation may cause water damage to engine Check that hoses are securely attached to pump Suction hose b must not have any air leaks Tighten hose clamps c and couplings d Check that discharge hose e is not restricted Lay hose out as straight as possible Remove any twists or sharp bends from hose which may block the flow of water Make sure suction strainer f is clean and securely attached to end of hose The strainer is designed to protect the pump by preventing large objects from being pulled into the pump NOTICE Strainer should be positioned so it will remain completely under water Running the pump with the strainer above water for long periods can damage the pump Check fuel level engine oil level and condition of air cleaner eat o000000 wc_gr000835 WACKER NEUSON 22 wc_tx000177gb fm PG 2A 3A 4 4 Starting 4 5 Stopping Operation See Graphic wc_gr000014 4 4 1 4 4 2 4 4 3 4 4 4 Open fuel valve by moving lever to the right a1 Note f engine is cold move choke lever to close position b1 If engine is hot set choke to open position b2 Turn engine switch to ON e1 Open throttle by moving it slightly to left d1 Pull starter rope c Note f the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are eq
27. hly read and understand the safety information presented in this manual before operating the machine 1 3 Safety Guidelines for Operating the Machine A Familiarity and proper training are required for the safe operation of the machine Machines operated improperly or by untrained personnel can be hazardous Read the operating instructions contained in this WARNING manual and the engine manual and familiarize yourself with the location and proper use of all controls Inexperienced operators should receive instruction from someone familiar with the machine before being allowed to operate it Operator qualifications Only trained personnel are permitted to start operate and shut down the machine They also must meet the following qualifications e have received instruction on how to properly use the machine e are familiar with required safety devices The machine must not be accessed or operated by e children e people impaired by alcohol or drugs Personal Protective Equipment PPE 1 3 1 1 3 2 1 3 3 Wear the following Personal Protective Equipment PPE while operating this machine e Close fitting work clothes that do not hinder movement e Safety glasses with side shields e Hearing protection e Safety toed footwear Do not allow anyone to operate this equipment without proper training People operating this equipment must be familiar with the risks and hazards associated with it Do not touch the engine or mu
28. in the Operator s Manual before attempting to operate the machine Be sure operator is familiar with proper safety precautions and operation techniques before using machine Be sure the machine is on a firm level surface and will not tip roll slide or fall while operating Close fuel valve on engines equipped with one when machine is not being operated Store the machine properly when it is not being used The machine should be stored in a clean dry location out of the reach of children WACKER NEUSON 1 2 wc_si000069gb fm PG 2A 3A Safety Information 1 4 Operator Safety while Using Internal Combustion Engines WARNING Internal combustion engines present special hazards during operation and fueling Failure to follow the warnings and safety standards could result in severe injury or death gt Read and follow the warning instructions in the engine owner s manual and the safety guidelines below DANGER Asphyxiation hazard Using a pump indoors CAN KILL YOU IN MINUTES Pump exhaust contains carbon monoxide This is a poison you cannot see or smell gt NEVER use this pump inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents gt NEVER use a pump inside an enclosed area such as a tunnel or a trench unless adequate ventilation is provided through such items as exhaust fans or hoses Operating safety When operating the pump e Kee
29. m ft 30 98 Suction discharge dia mm in 75 8 Maximum solid size mm in 6 5 0 25 Max discharge L min gpm 1000 264 Based on pump operating at sea level Maximum suction lift will be less at higher altitudes 7 3 Sound Measurements The required sound specification Paragraph 1 7 4 f of 89 392 EEC Machinery Directive is the sound pressure level at operator s location Lpa 87 dB A the sound power level Lwa 108 dB A These sound values were determined according to ISO 3744 for the sound power level Lwa and ISO 6081 for the sound pressure level Lpa at the operator s location The sound specifications were obtained with the unit operating on pavement at nominal engine speed 7 4 Dimensions mm in 404 Ts wc_gr000841 WACKER u 3 NEUSON 38 _td000050gb f Emission Control Systems Information and Warranty 8 Emission Control Systems Information and Warranty The Emission Control Warranty and associated information is valid only for the U S A its territories and Canada 8 1 Emission Control Systems Warranty Statement See the supplied engine owner s manual for the applicable exhaust and evaporative emission warranty statement ae WACKER _tx001753gb f 39 NEUSON
30. ment Before using an oxygenated fuel confirm the fuel s contents Some states Provinces require this information to be posted on the fuel pump The following are Wacker Neuson approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume commonly referred to as E10 Gasoline containing more than 10 ethanol such as E15 E20 or E85 may not be used because it could damage the engine If you notice any undesirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty wc_tx000177gb fm 21 WACKER NEUSON Operation PG 2AI3A 4 3 Before Starting See Graphic wc_gr000835 4 3 1 4 3 2 4 3 3 WARNING 4 3 4 4 3 5 4 3 6 4 3 7 Read safety instructions at the beginning of this Operator s Manual Place pump as near to water as possible on a firm flat level surface To prime pump remove prime plug a and fill pump housing with water Ifthe pump housing is not filled with water before starting it will not begin pumping Do not open priming plug discharge plug or loosen hose fittings if pump is hot Water or vapor inside pump may be under pressure Check for leaks between pump and engine If water is leaking t
31. mp is hot WARNING 5 12 1 After pump has cooled remove discharge plug from pump housing and drain out any water left in the housing 5 12 2 Remove pump cover and clean inside of pump housing Coat inside of pump with a light film of oil to reduce corrosion A spray can of oil works well for this 5 12 3 Tape up suction and discharge ports to prevent anything from falling into pump 5 12 4 Change engine oil and follow procedures described in engine manual for engine storage 5 12 5 Cover pump and engine and store in a clean dry area wc_tx000178gb fm 35 WACKER NEUSON Troubleshooting 6 Troubleshooting Problem Symptom Pump does not take in water PG 2A 3A Reason Remedy Not enough priming water in housing Engine speed too low Adjust speed Strainer plugged Clean strainer Suction hose damaged Replace or repair hose Air leak at suction port Check that fittings are tight and sealing properly Pump too high above water Debris collecting in pump housing Clean pump housing Too much clearance between impeller and insert Pump takes in water little or no discharge Engine speed too low Adjust speed Suction strainer partially plugged Clean strainer Impeller worn Adjust clearance by adding shims or replace impeller Volute insert worn or damaged Adjust clearance or replace insert Suction hose leaks at inlet Discharge hose does not stay on coupling Clamps are n
32. nformation original in all types of specifications such as physical dimensions type strength and material 1 5 8 Disconnect the spark plug on machines equipped with gasoline engines before servicing to avoid accidental start up WACKER wc_si000069gb fm 15 NEUSON Labels PG 3A 2 Labels 2 1 Label Locations wc_gr000833 WACKER nn NEUSON 16 _si000519gb f PG 3A Labels 2 2 Label Meanings A DANGER i DANGER Asphyxiation hazard A GEFAHR Engines emit carbon monoxide h PELIGRO Do not run the machine indoors or in an enclosed area DANGER NEVER use inside a home or garage EVEN IF doors and windows are open Only use OUTSIDE and far away from windows doors and vents Read the Operator s Manual No sparks flames or burning objects near the machine Stop the engine before refueling B WARNING Hot surface C CAUTION Read and understand the supplied Operator s Manual before operating this machine Failure to do so increases the risk of injury to yourself and others 117045 D WARNING EI Pressurized contents Do not open when hot 178711 wc_si000519gb fm 1 7 WACKER NEUSON Labels PG 3A E Impeller rotation Cy F Guaranteed sound power level in dB A D
33. ng for leaks Clean air cleaner element Change engine oil Clean cooling system Check and clean spark plug Clean sediment cup Check and adjust valve clearance Check and adjust impeller clearance WACKER 26 wc_tx000178gb fm NEUSON PG 2A 3A 5 3 Cleaning the Pump See Graphic wc_gr000837 5 3 1 5 3 2 5 3 3 WARNING Maintenance After pumping water containing a large amount of dirt or debris clean out inside of pump housing Remove drain plug b from pump housing and drain any water left in pump Loosen the four knobs holding the pump cover a and remove cover Clean out dirt and debris Inspect impeller and volute insert for wear The impeller may develop sharp edges Use care when cleaning around impeller to avoid getting cut LY J X wc_gr000837 wc_tx000178gb fm WACKER at NEUSON Maintenance PG 2A 3A 5 4 Adjusting the Impeller Clearance See Graphic wc_gr000838 If it is necessary to replace impeller or volute be sure clearance between impeller and volute is adjusted correctly The impeller a should be as close to the volute b as possible without rubbing against it Clearance is adjusted by adding or removing shims c from behind impeller To adjust the clearance do the following 5 4 1 Remove pump housing but do not remove impeller 5 4 2 Measure the distance d of volute
34. nt there is the possibility of electrocution NEVER use a pump motor in an explosive atmosphere if it is not exclusively designed for that application ALWAYS ground the pump Make certain to connect the pump to the right phase and voltage DO NOT run the pump if voltage is not within limits Make all electrical installations in accordance with National Electric Code State and Local electrical codes Mount electrical control box in a vertical position protected from the elements NEVER attempt to use the power cord or hydraulic hoses as a lifting or lowering device for submersibles Attach a lifting cable to the manufacturer s recommended attachment point on the pump for lowering and lifting the pump FIG 12 WORK SAFELY Submersibles Pump Maintenance and Repair MAKE SURE the pump is disconnected from the power source or the appropriate circuits are dead and OSHA Lockout Tagout is applied before doing any maintenance or repair work on the unit Maintenance work can be hazardous if not done in a careful manner All personnel should realize the hazards and strictly follow safe practices NEVER perform any work on the equipment unless authorized to do so Before performing any maintenance or repair work consult the manufacturer s instruction manual for recommended procedures BEFORE ANY maintenance work is to be done a LOCKOUT TAGOUT standard device and procedure should be implemented Prior to rem
35. operator and the equipment drugs and alcohol to name a few Damage to the equipment can be fixed in a short period of time but injury or death has a lasting effect For your safety and safety of others encourage your fellow workers to act within safety rules PERFORM MAINTENANCE SAFELY CLOTHING AND PERSONAL EXHAUST FUMES PROTECTIVE ITEMS Engine exhaust fumes can cause sickness or ALWAYS wear appropriate safety glasses goggles death If it is necessary to run an engine in an or face shield when working FIG 2 Proper eye enclosed area remove the exhaust fumes from the protection can keep flying particles from grinding area with an exhaust pipe extension If you do not drilling or hammering operations or fluids such as have an exhaust pipe extension be positive the fuel solvents lubricants and brake fluids from area is adequately ventilated FIG 6 damaging your eyes Normal glasses do NOT provide adequate protection ALWAYS wear a hard hat and safety shoes FIG 2 ALWAYS wear hearing protectors when exposed to high noise levels for extended periods ALWAYS wear a respirator when painting or exposed to dusty conditions ALWAYS keep your pockets free of loose objects which can fall out and drop into machinery FIG 5 Heavy gloves should be worn for many operations 4 J FIG 6 HEAVY PARTS Handle tools and heavy parts sensibly with regard for yourself and other persons Lower items don t throw or drop
36. operator s manual If one has and in operating condition FIG 9 not been provided GET ONE AND STUDY IT For example BEFORE OPERATING THE PUMP e Drawbar Coupling Chains Know the meaning of all identification symbols on and Pins your controls and gauges FIG 8 e Alarms and Warning Lamps i e Reflectors Kt on fa See guten gt Guard are Sic i Drain Covers Plugs and Caps Before attempting to operate the pump know the Shut Down Devices capabilities and limitations of the pump Familiarize Leveling Jacks yourself with controls and instruments their e Pressure Relief Devices locations and functions e Lifting Devices FIG 9 Keep hands levers and knobs clean of oil or NEVER START OR OPERATE A PUMP KNOWN grease to prevent slipping OR SUSPECTED TO BE DEFECTIVE OR Carefully read and follow the instructions on all MALFUNCTIONING l safety signs and decals on the pump Keep safety lf your daily check uncovers any items that need signs in good condition Replace missing or attention repair replacement or adjustment damaged safety signs report them promptly The most minor malfunction could be the result of more serious trouble or can i cause it if pump is operated When in doubt attach j an OSHA Lockout Tagout device tag to the control panel to disconnected electrical power supply at breaker on electrically driven pumps and disconnect the battery and or spark plug wire on engine driven FIG 8 pumps WO
37. ot sealing properly Tighten replace or add clamp Hose diameter is too large Hose is damaged Pressure may be too high for clamps being used Add another clamp Hose kinked or end blocked Check hose Impeller does not turn pump is hard to start Impeller jammed or blocked Open pump cover and clean dirt and debris from inside of pump housing Impeller and insert binding Adjust clearance by removing shim from behind insert WACKER NEUSON 36 we_tx001575gb fm PG 3A 7 Technical Data 7 1 Engine Technical Data Engine Power Rating Net power rating per SAE J1349 Actual power output may vary due to conditions of specific use Item Number PG 3A PG 3A 0009055 Rev 102 0009055 Rev 103 and lower and higher 0007659 Engine Engine make Honda Engine model GX160K1WKT2 GX160K1WKT4 Maximum rated power rated speed 3 6 4 8 3600 rpm Operating speed Spark plug 3600 100 NGK BPR 6ES Electrode gap 0 7 0 8 0 028 0 031 Air cleaner Engine lubrication Engine oil capacity Single element oil grade SAE 10W30 class SG or SF 600 20 Fuel Regular unleaded gasoline Fuel tank capacity 3 6 3 8 Valve clearance cold Inlet 0 15 0 006 Outlet 0 20 0 008 wc_td000050gb fm WACKER 37 NEUSON Technical Data PG 3A 7 2 Machine Weight kg Ib 31 69 Max suction lift m ft 7 5 25 Max total head
38. oval of LOCKOUT TAGOUT the equipment must be fully operational and all personnel accounted for Except in cases of emergency the removal of the LOCKOUT TAGOUT should be done ONLY by the initiating person prior to the return to start up Check oil level ONLY when pump is cool USE ONLY recommended oil per manufacturer s recommendation WORK SAFELY Submersibles FIG 12 NEVER position the pump directly on a soft loose bottom To attain maximum capacity and prevent excessive wear position the pump so it will not burrow itself into sand or clay Stand the pump ona plank a bed of coarse gravel within a perforated container on a suitable floatation device or retain it hanging freely by a lifting cable FIG 13 FIG 13 17 INSPECT ELECTRICAL WIRING for worn or damaged insulation INSTALL new wiring if wires are damaged After repairs are made clean the equipment before putting the pump back into position 20 Do you understand this AEM SAFETY MANUAL AND ITEMS SUCH AS e Your safety program e Your pump manufacturer s manual s e Proper clothing and personal safety equipment Your pump s controls warning signs and devices and safety equipment e How to properly inspect mount and start your pump e How to check your pump for proper operation Your work area and any special hazards that may exist FINAL WORD TO THE USER Remember that YOU are the key to safety Good
39. p is usually sufficient to hold hoses in place In some cases slight variances in hose diameters may make it necessary to add more clamps in order to maintain tight connections 7 wc_gr000836 WACKER NEUSON 24 wc_tx000177gb fm PG2AI3A 4 8 Emergency Shutdown Procedure 4 8 1 4 8 2 4 8 3 4 8 4 4 8 5 4 8 6 Operation If a breakdown accident occurs while the machine is operating follow the procedure below Stop the engine Turn off the fuel supply Remove any obstructions Unkink the hoses Allow the machine to cool Contact the rental yard or machine owner wc_tx000177gb fm WACKER 25 NEUSON Maintenance PG 2A 3A 5 Maintenance 5 1 Maintaining the Emission Control System Normal maintenance replacement or repair of emission control devices and systems may be performed by any repair establishment or individual however warranty repairs must be performed by a dealer service center authorized by the engine manufacturer See the supplied engine owner s manual for the applicable emission warranty information 5 2 Periodic Maintenance Schedule The table below lists basic machine maintenance Tasks designated with check marks may be performed by the operator Tasks designated with square bullet points require special training and equipment Daily before starting Check fuel level Check engine oil level Inspect hoses and housi
40. p the area around exhaust pipe free of flammable materials e Check the fuel lines and the fuel tank for leaks and cracks before starting the engine When operating the pump e Do not smoke while operating the machine e Do not run the machine if fuel leaks are present or the fuel lines are loose e Do not run the engine near sparks or open flames e Do not touch the engine or muffler while the engine is running or immediately after it has been turned off e Do not operate a machine when its fuel cap is loose or missing e Do not start the engine if fuel has spilled or a fuel odor is present Move the machine away from the spill and wipe the machine dry before starting Refueling safety When refueling the engine e Clean up any spilled fuel immediately e Refill the fuel tank in a well ventilated area e Replace the fuel tank cap after refueling WACKER wc_si000069gb fm 13 NEUSON Safety Information PG 2A 3A When refueling the engine e Do not smoke e Do not refuel a hot or running engine e Do not refuel the engine near sparks or open flames e Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner Static electricity can ignite the fuel or fuel vapors 1 5 Service Safety A WARNING A poorly maintained machine can become a safety hazard In order for the machine to operate safely and properly over a long period of time periodic maintenance and occasional repairs are n
41. programs for start up operation and shut down procedures DO NOT close down or restrict a discharge hose Be careful of discharge hose whipping under pressure 12 MAKE CERTAIN that whatever is to be connected to he pump is not subjected to pressures greater than those given in the manufacturer s instructions MAKE CERTAIN all connections are securely made and hoses under pressure are secured with appropriate safety devices to prevent whipping BE AWARE OF LIGHTNING Stay clear of the pumping equipment during electrical storms It can attract lightning FIG 10 OVERHEATING PRECAUTIONS Overheated pumps can cause severe damage to the equipment and can cause severe physical burns and injury Operating a pump with the suction and or discharge valve closed is a principal cause of overheating Approach cautiously any pump that has been in operation DO NOT remove hoses from a pump until the system is properly cooled to ambient temperature WORK SAFELY Pumps In General BEFORE STARTING Check the pump thoroughly at delivery for any shipping damage Locate the pump in an accessible location as close to the liquid as possible Secure the pump after it is placed in its intended operating position so it does not tip roll slide or fall IMMEDIATELY ON STARTING THE PUMP Observe gauges instruments and warning lights to ensure that they are functioning and their readings are within the normal operating range
42. ranty The following are some examples of misuse e Pumping flammable explosive or corrosive fluids e Pumping hot or volatile fluids that result in pump cavitation e Operating the pump outside of product specifications due to incorrect diameter hoses incorrect length hoses other inlet or outlet restrictions or excessive suction lift or head e Using the machine as a ladder support or work surface e Using the machine to carry or transport passengers or equipment e Operating the machine outside of factory specifications e Operating the machine in a manner inconsistent with all warnings found on the machine and in the Operator s Manual This machine has been designed and built in accordance with the latest global safety standards It has been carefully engineered to eliminate hazards as far as practicable and to increase operator safety through protective guards and labeling However some risks may remain even after protective measures have been taken They are called residual risks On this machine they may include exposure to e Heat noise exhaust and carbon monoxide from the engine e Fire hazards from improper refueling techniques WACKER NEUSON 1 0 wc_si000069gb fm PG 2A 3A Safety Information e Fuel and its fumes e Personal injury from improper lifting techniques e Projectile hazard from discharge e Crushing hazards from a tipping or falling pump To protect yourself and others make sure you thoroug
43. rds under the Publishes a list Operator Precautions SAE J153 authority of the Occupational Safety and Health Act MAY 87 for the general construction and mining industries AEM Association of Equipment Manufacturers U S Department of Labor 111 East Wisconsin Avenue Washington DC 20210 Milwaukee WI 53202 NFPA National Fire Protection Association P O Box 9101 1 Battery March Park Quincy MA 02269 9101 CONTENTS Page FOREWORD 2 42 rer eaten E 4 FOLLOW A SAFETY PROGRAM 2442422422snnnnnnonnnnnnnnnnsnnnnnnnn 5 PERFORM MAINTENANCE SAFELY 22un2snnnennennnnnnennnnnnnnnnnn nn 7 PREPARE FOR SAFE OPERATION 0 00 eceecceeceeseeeeeeseeeeeeeeeeeeeens 9 WORK SAFELY Pumps In General 0 ececseeeeseeeeteees 10 WORK SAFELY Engine Driven Pumps scenes 13 WORK SAFELY Electric Motor Driven Pumps 15 WORK SAFELY Submersibles 0 0 ccecceeeeeee sense nennen 17 TEST YOUR KNOWLEDGE 2 42204224400nneennn nennen nennen 19 FINAL WORD TO THE USER u0u2s0n2sunnnnsennnnnnnnnnn nennen 20 FOREWORD This safety manual is intended to point out some of the basic situations which may be encountered during the normal operation and maintenance of your equipment and to suggest possible ways of dealing with these conditions Additional precautions may be necessary depending on application pump
44. st Mongkok Kowloon Hongkong Tel 852 3605 5360 Fax 852 2758 0032
45. t and warm water Rinse thoroughly in clean water Allow element to dry thoroughly Soak element in clean engine oil and squeeze out excess oil 5 7 3 Install element grid plate c and air cleaner cover wc_gr000840 WACKER wc_tx000178gb fm 31 NEUSON Maintenance PG 2A 3A 5 8 Engine Oil See Graphic wc_gr000022 WARNING Most used oil contains small amounts of materials that can cause cancer and other health problems if inhaled ingested or left in contact with skin for prolonged peri ods of time gt Take steps to avoid inhaling or ingesting used engine oil gt Wash skin thoroughly after exposure to used engine oil 5 8 1 Drain the oil while the engine is still warm 5 8 2 Remove the oil filler plug a and the drain plug b to drain the oil Note n the interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid that drains off Dispose of this liquid in accordance with environmental protection legislation 5 8 3 Install the drain plug 5 8 4 Fill the engine crankcase with the recommended oil up to the level of the plug opening c See section Technical Data for oil quantity and type 5 8 5 Install the oil filler plug wc_gr000022 MESES R 32 wc_tx000178gb fm PG 2A 3A Maintenance 5 9 Cleaning the Sediment Cup See Graphic wc_gr000029 5 9 1 Turn the fuel valve off 5 9 2 Remove the sediment cup a and the O ring b 5 9 3 Wash bo
46. th thoroughly in a nonflammable solvent Dry and reinstall them 5 9 4 Turn the fuel valve on and check for leaks wc_gr000029 aa n WACKER _tx000178gb f 33 NEUSON Maintenance PG 2A 3A 5 10 Carburetor Adjustment See Graphic wc_gr000032 5 10 1 5 10 2 5 10 3 5 10 4 Start the engine and allow it to warm up to operating temperature Set the pilot screw a two turns out See Note With the engine idling turn the pilot screw a in or out to the setting that produces the highest rpm After the pilot screw is adjusted turn the throttle stop screw b to obtain the standard idle speed See Technical Data Note On some engines the pilot screw is fitted with a limiter cap c to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulations The mixture is set at the factory and no adjustment should be necessary Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the pilot screw a wc_gr000032 5 11 Adjusting the Idle Speed See Graphic wc_gr000032 To adjust idle speed 5 11 1 Start engine and allow it to warm up to normal operating temperature 5 11 2 Turn throttle stop screw b in to increase speed out to decrease speed WACKER NEUSON 34 wc_tx000178gb fm PG 2A 3A Maintenance 5 12 Long Term Storage If pump is being stored for more than 30 days A Do not open priming plug discharge plug or cover when pu
47. this signal word NOTICE Used without the safety alert symbol NOTICE indicates a situation which if not avoided could result in property damage Note A Note contains additional information important to a procedure wc_si000069gb fm 9 WACKER NEUSON Safety Information PG 2A 3A 1 2 Machine Description and Intended Use This machine is a centrifugal dewatering pump The Wacker Neuson Dewatering Pump consists of a tubular steel frame surrounding a gasoline engine a fuel tank and an impeller pump with ports for water suction and discharge The engine rotates the impeller during operation Waste water is drawn into the pump through the suction port and expelled through the discharge port The operator connects hoses to the pump and routes them so that water and solids are drained from the work area and discharged into an appropriate location This machine is intended to be used for general de watering applications This machine is intended for the pumping of clear water or water containing solids up to the size stated within the product specifications and up to the flow head and suction lift limits also stated within the product specifications This machine has been designed and built strictly for the intended use described above Using the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons in the area Machine damage caused by misuse is not covered under war
48. uipped with an oil alert light f that will come on while pulling the starter rope Open choke as engine warms b2 Open throttle fully to operate wc_gr000014 See Graphic wc_gr000014 4 5 1 4 5 2 4 5 3 Reduce engine RPM to idle by moving throttle completely to right d2 Turn engine switch to OFF e2 Close fuel valve by moving lever to the left a2 wc_tx000177gb fm WACKER 23 NEUSON Operation 4 6 Operation PG 2AI3A Pump should begin pumping water within a minute depending on length of suction hose and height of pump above water Longer hoses will require more time If pump does not prime check for loose fittings or air leak in suction hose Make sure strainer in water is not blocked Run engine at full speed while operating pump 4 7 Hoses and Clamps See Graphic wc_gr000836 Suction hoses a must be rigid enough not to collapse when pump is operating Discharge hoses b are usually thin walled collapsible hoses Rigid hoses similar to those used as suction hoses may also be used as discharge hoses Note Suction and discharge hoses are available from Wacker Neuson Contact your nearest dealer for more information Two clamps c are recommended for connection of suction hoses to inlet coupling Note This connection is important Even a small air leak on the suction side of pump will prevent the pump from priming For other hose connections one T bolt or worm gear type clam
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